CN1738971A - Control valve of variable displacement compressor - Google Patents
Control valve of variable displacement compressor Download PDFInfo
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- CN1738971A CN1738971A CNA2004800024867A CN200480002486A CN1738971A CN 1738971 A CN1738971 A CN 1738971A CN A2004800024867 A CNA2004800024867 A CN A2004800024867A CN 200480002486 A CN200480002486 A CN 200480002486A CN 1738971 A CN1738971 A CN 1738971A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/08—Regulating by delivery pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
- F04B2027/1809—Controlled pressure
- F04B2027/1813—Crankcase pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
- F04B2027/1822—Valve-controlled fluid connection
- F04B2027/1827—Valve-controlled fluid connection between crankcase and discharge chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
- F04B2027/1822—Valve-controlled fluid connection
- F04B2027/1831—Valve-controlled fluid connection between crankcase and suction chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
- F04B2027/184—Valve controlling parameter
- F04B2027/1854—External parameters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
- F04B2027/184—Valve controlling parameter
- F04B2027/1859—Suction pressure
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种可变容量压缩机的控制阀,特别涉及一种在汽车用空调装置的致冷循环中所使用的可变容量压缩机的控制阀。The invention relates to a control valve of a variable capacity compressor, in particular to a control valve of a variable capacity compressor used in the refrigeration cycle of an automobile air conditioner.
背景技术Background technique
在汽车用空调装置中,因为作为其动力源的发动机的转速不定,所以需要对该空调装置进行控制,使其致冷能力保持恒定而不受发动机转速的影响。针对这样的要求,通常使用可改变致冷剂排出量的斜板式可变容量压缩机。设置在曲轴箱内且倾斜角度可变的斜板通过旋转轴的旋转而进行摆动运动,通过该摆动运动,多个活塞沿着与旋转轴平行的方向进行往返运动,由此,该可变容量压缩机进行致冷剂的吸入、压缩、排出。这时,通过利用控制阀使曲轴箱内的压力变化,而改变斜板的倾斜角度,并且改变活塞的冲程,从而改变致冷剂的排出量。In the air conditioner for automobiles, since the rotational speed of the engine as its power source is variable, it is necessary to control the air conditioner so that its cooling capacity is kept constant without being affected by the rotational speed of the engine. To meet such requirements, a swash plate type variable capacity compressor that can change the refrigerant discharge amount is generally used. The swash plate installed in the crankcase with a variable inclination angle performs a swing motion by the rotation of the rotation shaft, and through this swing motion, a plurality of pistons reciprocate in a direction parallel to the rotation shaft, whereby the variable capacity The compressor sucks in, compresses, and discharges the refrigerant. At this time, by changing the pressure in the crankcase by the control valve, the inclination angle of the swash plate is changed, and the stroke of the piston is changed, thereby changing the refrigerant discharge amount.
这样的控制阀通常配置在连通排出室与曲轴箱的致冷剂通道上,通过控制从排出室导入到曲轴箱的排出压力为Pd的致冷剂的流量,控制曲轴箱内的压力Pc。导入到曲轴箱的致冷剂借助固定节流口被排到吸入室,该控制阀利用例如膜件等感压部件来感知吸入室中的吸入压力Ps,并且控制导入曲轴箱内的致冷剂的流量,以使该吸入压力Ps保持恒定。Such a control valve is usually arranged on the refrigerant passage connecting the discharge chamber and the crankcase, and controls the pressure Pc in the crankcase by controlling the flow rate of refrigerant having a discharge pressure Pd introduced from the discharge chamber to the crankcase. The refrigerant introduced into the crankcase is discharged into the suction chamber through a fixed orifice, and the control valve senses the suction pressure Ps in the suction chamber by using a pressure-sensitive component such as a diaphragm, and controls the refrigerant introduced into the crankcase flow to keep the suction pressure Ps constant.
并且,也可以将控制阀配置在连通曲轴箱与吸入室的致冷剂通道上,并在排出室与曲轴箱之间设置固定节流口,从而对从曲轴箱排出的致冷剂的流量进行控制。In addition, the control valve can also be arranged on the refrigerant passage connecting the crankcase and the suction chamber, and a fixed orifice can be provided between the discharge chamber and the crankcase, so as to control the flow rate of the refrigerant discharged from the crankcase. control.
使用这两种类型控制阀中任意一种的可变容量压缩机,都在从排出室到曲轴箱,或者从曲轴箱到吸入室的通道上,串联设置有通道面积不变的固定节流口。从而,在使用了所述控制阀的其中之一的可变容量压缩机中,因为在其内部进行循环的致冷剂变多,所以不可避免地会导致压缩效率降低。The variable capacity compressors using either of these two types of control valves are equipped with fixed orifices in series with constant passage area on the passage from the discharge chamber to the crankcase, or from the crankcase to the suction chamber. . Therefore, in the variable capacity compressor using one of the control valves, since the amount of refrigerant circulating therein increases, compression efficiency inevitably decreases.
还提出过如下的控制阀(例如,日本特开昭58-158382号公报,图3),即,在连通排出室与曲轴箱的致冷剂通道,和连通曲轴箱与吸入室的致冷剂通道上,分别配置有两个阀门,这两个阀门以相互联动的方式进行操作,从而同时控制流入曲轴箱的致冷剂的流量和从曲轴箱排出的致冷剂的流量。由此,因为通过控制阀的控制,从而当连通排出室与曲轴箱的致冷剂通道和连通曲轴箱与吸入室的致冷剂通道中任何一方的致冷剂流量增加时,则会控制使另一方的流量减少,所以可以减少在可变容量压缩机内部循环的致冷剂的流量,从而利用具有所述结构的控制阀就可以构成压缩效率高的可变容量压缩机。There has also been proposed a control valve (for example, Japanese Patent Application Laid-Open No. 58-158382, FIG. 3 ), that is, a refrigerant passage connecting the discharge chamber and the crankcase, and a refrigerant passage connecting the crankcase and the suction chamber. Two valves are respectively arranged on the channels, and the two valves are operated in an interlocking manner so as to simultaneously control the flow of refrigerant flowing into the crankcase and the flow of refrigerant discharged from the crankcase. Thus, because of the control of the control valve, when the refrigerant flow rate of any one of the refrigerant passage connecting the discharge chamber and the crankcase and the refrigerant passage communicating the crankcase and the suction chamber increases, the On the other hand, since the flow rate is reduced, the flow rate of the refrigerant circulating inside the variable capacity compressor can be reduced, and a variable capacity compressor with high compression efficiency can be constructed by using the control valve having the above structure.
另外,还提出了如下方案的控制阀(例如,日本特开昭64-41680号公报,图2),其构成为:在连通排出室与曲轴箱的致冷剂通道和连通曲轴箱与吸入室的致冷剂通道上,分别配置有两个阀门,这两个阀门以相互联动的方式操作,从而在其中一个致冷通道打开而处于控制状态时,就会关闭另一致冷通道。由此,因为控制阀在控制其中一个致冷通道的流量时,另一致冷通道关闭,所以可以进一步减少在可变容量压缩机内部进行循环的致冷剂。In addition, a control valve of the following scheme has also been proposed (for example, Japanese Patent Laying-Open No. 64-41680, FIG. 2 ), which is constituted by: connecting the discharge chamber with the crankcase and the refrigerant passage connecting the crankcase and the suction chamber Two valves are respectively arranged on the refrigerant passages of the two valves, and these two valves are operated in an interlocking manner, so that when one of the refrigeration passages is opened and in a controlled state, the other refrigeration passage will be closed. Therefore, since the control valve controls the flow rate of one of the refrigeration passages, the other refrigeration passage is closed, so the refrigerant circulating inside the variable capacity compressor can be further reduced.
但是,对于日本特开昭58-158382号公报所述的其中曲轴箱在入口侧与出口侧分别配置阀门的前述控制阀,在以联动的方式进行动作的两个阀门中,因为在使其中一个关闭时使另一个打开,所以必定会有其中两个阀门都打开的区域,因此只能将在压缩机内部循环的致冷剂流量减少到某种程度,存在不能充分改善压缩效率的问题点。However, for the aforementioned control valve described in Japanese Patent Laid-Open No. 58-158382, in which the crankcase is provided with valves on the inlet side and the outlet side respectively, among the two valves that act in a linked manner, because one of them is Since the other valve is opened when it is closed, there must be an area where both valves are open, so the refrigerant flow rate circulating inside the compressor can only be reduced to a certain extent, and there is a problem that the compression efficiency cannot be sufficiently improved.
另外,日本特开昭64-41680号公报所述的在其中一个阀门打开时另一个阀门关闭的后一控制阀,在吸入压力降低到小于等于第一设定压力的情况下,因为曲轴箱与吸入压室之间的致冷剂通道(出口侧)完全关闭,所以曲轴箱内的压力对排出空间与曲轴箱之间的致冷剂通道(入口侧)的阀门的微小变化反应敏感。但是,在曲轴箱内的压力过渡上升的情况下,既便使在入口侧的阀门的开度变化,也不能减少滞留在曲轴箱内的气体致冷剂,伴随着排出量的减少,吸入压力自然上升到大于等于第二设定压力为止,出口侧的致冷剂通道打开,而逐渐使曲轴箱内的压力降低。并且,伴随着曲轴箱内的压力降低,排出量增加,吸入压力降低到小于等于第一设定压力,再次重复所述循环,就是说产生振荡(hunting)现象。如上所述,在该后一控制阀的结构中,存在不能获得稳定的控制性能的问题点。In addition, in the latter control valve described in Japanese Patent Application Laid-Open No. 64-41680, when one of the valves is opened and the other valve is closed, when the suction pressure decreases to less than or equal to the first set pressure, because the crankcase and The refrigerant passage (outlet side) between the suction plenums is completely closed, so the pressure in the crankcase responds sensitively to small changes in the valve of the refrigerant passage (inlet side) between the discharge space and the crankcase. However, when the pressure in the crankcase rises transiently, even if the opening of the valve on the inlet side is changed, the gas refrigerant remaining in the crankcase cannot be reduced. When the pressure naturally rises to be greater than or equal to the second set pressure, the refrigerant channel on the outlet side is opened, and the pressure in the crankcase is gradually reduced. And, as the pressure in the crankcase decreases, the discharge amount increases, the suction pressure decreases to less than or equal to the first set pressure, and the cycle is repeated again, that is, a hunting phenomenon occurs. As described above, in the structure of the latter control valve, there is a problem that stable control performance cannot be obtained.
发明内容,content of the invention,
本发明鉴于所述问题而提出,其目的在于提供一种可变容量压缩机的控制阀,可以得到稳定的控制性能,并且使可变容量压缩机内部的致冷剂循环量减少,从而可以提高压缩效率。The present invention is made in view of the above problems, and its object is to provide a control valve of a variable capacity compressor that can obtain stable control performance and reduce the amount of refrigerant circulation inside the variable capacity compressor, thereby improving Compression efficiency.
在本发明中,为了解决所述问题,提供一种可变容量压缩机的控制阀,该控制阀通过控制曲轴箱内的压力,可以使致冷剂的排出量变化,其具有:第一阀门,配置在所述可变容量压缩机的排出室与所述曲轴箱之间,用于控制从所述排出室流向所述曲轴箱的致冷剂流量;第二阀门,配置在所述曲轴箱与所述可变容量压缩机的吸入室之间,用于在所述第一阀门控制从所述排出室流向所述曲轴箱的致冷剂的流量时,将从所述曲轴箱流向所述吸入室的致冷剂的流量控制为最小的预定量,并且,用于在所述第一阀门完全关闭或者接近完全关闭时,控制从所述曲轴箱流向所述吸入室的致冷剂的流量;和感压部,感知所述吸入室的吸入压力,以改变所述第一阀门以及第二阀门的提升量。In order to solve the above problems, the present invention provides a control valve of a variable capacity compressor, which can change the discharge amount of refrigerant by controlling the pressure in the crankcase, which has: a first valve , arranged between the discharge chamber of the variable capacity compressor and the crankcase, for controlling the refrigerant flow from the discharge chamber to the crankcase; the second valve, arranged in the crankcase and the suction chamber of the variable capacity compressor, for allowing refrigerant to flow from the crankcase to the crankcase when the first valve controls the flow of refrigerant from the discharge chamber to the crankcase The flow of refrigerant in the suction chamber is controlled to a minimum predetermined amount, and is used to control the flow of refrigerant flowing from the crankcase to the suction chamber when the first valve is completely closed or nearly completely closed and a pressure sensing part, sensing the suction pressure of the suction chamber, so as to change the lifting amount of the first valve and the second valve.
根据这样的可变容量压缩机的控制阀,对从曲轴箱流向可变容量压缩机的吸入室的致冷剂的流量进行控制的第二阀门,在第一阀门完全关闭或者接近完全关闭之后,开始进行流量控制,且第一阀门也在第二阀门变成最小开度或者接近最小开度之后,开始进行流量控制。通过这种结构,可以将从排出室到曲轴箱,再从曲轴箱到吸入室流动的致冷剂的流量,即,在可变容量压缩机内部进行循环而不起致冷作用的致冷剂的流量控制在最低限度,并且抑制曲轴箱内的压力过于敏感地上升。其结果是,可以获得稳定的可控制性,并且提高压缩效率提高。According to the control valve of such a variable capacity compressor, the second valve that controls the flow rate of the refrigerant flowing from the crankcase to the suction chamber of the variable capacity compressor, after the first valve is completely closed or nearly completely closed, The flow control is started, and the flow control of the first valve is started after the second valve becomes to the minimum opening degree or close to the minimum opening degree. With this structure, the flow rate of the refrigerant that flows from the discharge chamber to the crankcase and then from the crankcase to the suction chamber, that is, the refrigerant that circulates inside the variable capacity compressor without cooling The flow rate is kept to a minimum and the pressure in the crankcase is restrained from rising too sensitively. As a result, stable controllability can be obtained, and compression efficiency can be improved.
本发明的所述以及其他的目的、特征、和优点,作为本发明的例子,将通过与表示优选实施例的附图相关联的下述说明加以明确。The above and other objects, features, and advantages of the present invention will be clarified by the following description associated with the drawings showing preferred embodiments as examples of the present invention.
附图说明Description of drawings
图1是表示本发明的可变容量压缩机的控制阀的结构的示意图。Fig. 1 is a schematic diagram showing the structure of a control valve of a variable displacement compressor according to the present invention.
图2是表示设定成第一开闭时间的控制阀的局部放大说明图。Fig. 2 is a partially enlarged explanatory view showing a control valve set to a first opening and closing time.
图3是表示设定成第一开闭时间的控制阀的特性的图。Fig. 3 is a graph showing characteristics of a control valve set to a first opening and closing time.
图4是表示设定成第二开闭时间的控制阀的局部放大说明图。Fig. 4 is a partially enlarged explanatory view showing a control valve set to a second opening and closing time.
图5是表示设定成第二开闭时间的控制阀的特性的图。Fig. 5 is a graph showing characteristics of a control valve set to a second opening and closing time.
图6是表示设定成第三开闭时间的控制阀的局部放大说明图。Fig. 6 is a partially enlarged explanatory view showing a control valve set to a third opening and closing time.
图7是表示设定成第三开闭时间的控制阀的特性的图。FIG. 7 is a graph showing characteristics of a control valve set to a third opening and closing time.
图8是表示在入口侧以及出口侧形成固定节流口的控制阀的局部放大说明图。Fig. 8 is a partially enlarged explanatory diagram showing a control valve having fixed orifices formed on the inlet side and the outlet side.
图9是表示设定成第四开闭时间的控制阀的特性的图。FIG. 9 is a graph showing characteristics of a control valve set to a fourth opening and closing time.
图10是表示在入口侧以及出口侧形成固定节流口的控制阀的示意图。Fig. 10 is a schematic diagram showing a control valve having fixed orifices formed on the inlet side and the outlet side.
图11是表示设定成第五开闭时间的控制阀的特性的图。FIG. 11 is a graph showing characteristics of a control valve set to a fifth opening and closing time.
图12是表示可变容量压缩机的机械式控制阀结构的示意图。Fig. 12 is a schematic diagram showing the structure of a mechanical control valve of a variable capacity compressor.
图13是表示可变容量压缩机的机械式控制阀结构的示意图。Fig. 13 is a schematic diagram showing the structure of a mechanical control valve of a variable capacity compressor.
图14是表示使第二阀门的固定节流口功能独立的可变容量压缩机的机械式控制阀结构的示意图。14 is a schematic diagram showing the structure of a mechanical control valve of a variable capacity compressor in which the function of the fixed orifice of the second valve is independent.
具体实施方式Detailed ways
下面,参照附图对本发明的实施例进行详细说明。Embodiments of the present invention will be described in detail below with reference to the drawings.
图1是表示本发明的可变容量压缩机的控制阀的结构的示意图。Fig. 1 is a schematic diagram showing the structure of a control valve of a variable displacement compressor according to the present invention.
本发明的可变容量压缩机的控制阀按以下顺序设置有:构成第一阀门的球阀11、构成第二阀门的滑阀12、构成感压部的膜件13、以及构成压力设定部的螺线管(solenoid)14。The control valve of the variable capacity compressor of the present invention is arranged in the following order: the
球阀11从可变容量压缩机的排出室导入排出压力为Pd的致冷剂,并控制导入的致冷剂的流量以将压力为Pc1的致冷剂供给到可变容量压缩机的曲轴箱。滑阀12从曲轴箱导入压力为Pc2的致冷剂,并以与球阀11的动作联动的方式控制供给到可变容量压缩机的吸入室中的致冷剂的流量。膜件13承受吸入室的吸入压力Ps,如果吸入压力低于预定的吸入压力设定点,则膜件13就会使球阀11以及滑阀12位置变化,以使曲轴箱内的压力上升。通过使曲轴箱内的压力上升,而减少压缩机的排出量,结果,空调装置的吸入压力被控制在预定的吸入压力设定点附近。螺线管14对膜件13施加促动载荷,从而设定吸入压力设定点,该促动载荷根据从外部供给的电流值而设定。The
滑阀12具有阀座15以及相对于阀孔可自由插拔的阀体16,在阀座15与阀体16之间设有预定的间隙17。在阀体16被插入阀孔内时,该间隙17在曲轴箱与吸入室之间构成通道面积不变的固定节流口,并且所述间隙17由可变容量压缩机的斜板的稳定性来决定。并且,阀体16与用于驱动球阀11的轴18形成一体,阀体16以及轴18通过截面成锥形的截头圆锥状的接合部分19而接合。The
该滑阀12对应可变容量压缩机的振荡、可控制性、稳定性等的特性,能够以具有与球阀11的开闭时间不同的开闭时间的方式自由地进行变更,其中球阀11与滑阀12的操作联动。通过改变作为与接合部分19的分界的阀体16的末端与接触球阀11的阀体20的轴18的末端之间的距离,使阀体16末端在球阀11完全关闭时所处的位置沿轴线方向改变,而可以容易地进行球阀12的开闭时间的变更。The
另外,球阀11通过使轴18朝图1的右方向移动,而使阀体20朝打开的方向移动,通过设置在轴18上的台阶部21与形成于主体上的台阶部22的抵接来限制球阀11的最大开度。In addition, the
图2是表示设定成第一开闭时间的控制阀的局部放大说明图,和图3是表示设定成第一开闭时间的控制阀的特性的图。FIG. 2 is a partially enlarged explanatory view showing a control valve set to a first opening and closing time, and FIG. 3 is a diagram showing characteristics of a control valve set to a first opening and closing time.
该第一开闭时间是使球阀11的开闭时间与滑阀12的开闭时间一致的时间,在球阀11完全关闭时,滑阀12的阀体16的末端与阀座15的螺线管一侧的开口端面保持对齐。The first opening and closing time is the time to make the opening and closing time of the
由此,当滑阀12的阀体16沿轴线方向移动时,该控制阀的特性如图3所示。在图3中,横轴表示轴18的行程,原点表示轴18的台阶部21抵接在主体的台阶部22上且位于最靠进球阀11一侧的位置的时候(或者,螺线管没通电的时候)。图3的纵轴表示球阀11以及滑阀12的开口面积。并且,由Pd-Pc所示的线表示球阀11的开口面积的变化,而由Pc-Ps所示的线表示滑阀12的开口面积的变化。Thus, when the
对于该第一开闭时间,在球阀11打开期间,滑阀12具有相当于间隙17的开口面积,且用作固定节流口。当轴18朝向螺线管14侧移动而到达位置s1时,球阀11通过其阀体20的就位而完全关闭。当轴18进一步向螺线管14侧移动时,轴18的末端离开球阀11的阀体20,球阀11保持在全闭状态,滑阀12从作为固定节流口的状态开始打开,且其开口面积对应于轴18的行程而逐渐增大。在该球阀11完全关闭时,借助该控制阀被压缩的致冷剂不会流到曲轴箱内,但是,通过吸入并压缩致冷剂的活塞与使活塞可滑动地收纳在其中的汽缸之间的间隙,少量的漏气泄漏到曲轴箱,由此,可以进行曲轴箱内的压力Pc(=Pc1=Pc2)的控制。For this first opening and closing time, during the opening of the
图4是表示设定成第二开闭时间的控制阀的局部放大说明图,图5是表示设定成第二开闭时间的控制阀的特性的图。FIG. 4 is a partially enlarged explanatory view showing a control valve set to a second opening and closing time, and FIG. 5 is a diagram showing characteristics of a control valve set to a second opening and closing time.
该第二开闭时间是使滑阀12打开的时间比球阀11关闭的时间延迟的时间,在球阀11完全关闭时,滑阀12仍处于关闭状态(固定节流口状态)。为此,与第一开闭时间的情况相比较,使阀体16的球阀11一侧的末端与抵接在球阀11的阀体20上的轴的末端之间只减小距离a,从而在球阀11关闭时,使滑阀12的阀体16靠近球阀11一侧的末端位于阀孔内。The second opening and closing time is the time to delay the opening time of the
由此,对于第二开闭时间,如图5所示,如果轴18向螺线管14一侧移动,则首先球阀11在轴18到达位置s1时完全关闭。这时,滑阀12具有相当于间隙17的开口面积。轴18进一步向螺线管14一侧移动,并到达位置s2时,滑阀12开始打开。Thus, for the second opening and closing time, as shown in FIG. 5 , if the
图6是表示设定成第三开闭时间的控制阀的局部放大说明图,和图7是表示设定成第三开闭时间的控制阀的特性的图。FIG. 6 is a partially enlarged explanatory diagram showing a control valve set to a third opening and closing time, and FIG. 7 is a diagram showing characteristics of a control valve set to a third opening and closing time.
该第三开闭时间是使滑阀12的打开时间比球阀11关闭时间早的时间。为此,与第一开闭时间的情况相比较,使阀体16靠近球阀11一侧的末端与抵接在球阀11的阀体20上的轴的末端之间的距离只加大距离b,在球阀11关闭时,使滑阀12的阀体16靠近球阀11一侧的末端比阀座15更靠近螺线管14一侧。This third opening and closing time is a time at which the opening time of the
由此,对于第三开闭时间,如图7所示,当轴18朝向螺线管14侧移动,则当轴18打到达位置s1时,滑阀12首先开始打开,然后当轴18到达位置s2时,球阀11完全关闭。Thus, for the third opening and closing time, as shown in FIG. 7, when the
图8是表示在入口侧以及出口侧形成有固定节流口的控制阀的局部放大说明图,图9是表示设定成第四开闭时间的控制阀的特性的图。另外,在图8中,对于与图1所示的构成部件相同的构成部件赋予相同的标号。8 is a partially enlarged explanatory diagram showing a control valve having fixed orifices formed on the inlet side and the outlet side, and FIG. 9 is a diagram showing characteristics of the control valve set to a fourth opening and closing time. In addition, in FIG. 8 , the same reference numerals are given to the same components as those shown in FIG. 1 .
该控制阀在曲轴箱的入口侧以及出口侧的两方形成有固定节流口。在该控制阀中,抵接球阀11的阀体20侧的轴18的末端部分形成为卷轴的形状,与阀体20抵接的抵接端部23的外周与阀孔的内壁之间具有间隙24。在球阀11位于接近完全关闭时,该间隙24位于阀孔内从而构成在压缩室与曲轴箱之间通道面积不变的固定节流口。该固定节流口位于致冷剂通过漏气被导入到曲轴箱且通过滑阀12控制从曲轴箱排出的致冷剂流量的区域中,用于稳定地保持从排出室向曲轴箱导入的致冷剂的流量。该抵接端部23的后端(开始缩小直径的位置)与阀体20的就位位置之间的距离为距离c。并且,在当前实施例中,在球阀11完全关闭且阀体20保持抵接在抵接端部23上时,滑阀12的阀体16的末端与滑阀12的阀关闭开始位置之间的距离d设置为与距离c相同的值。In this control valve, fixed orifices are formed on both the inlet side and the outlet side of the crankcase. In this control valve, the end portion of the
这样的控制阀具有下列特性:如图9所示,首先在螺线管没通电时,因为轴18的台阶部21抵接在主体的台阶部22上,所以球阀11处于完全打开状态,且滑阀12处于固定节流口状态。Such a control valve has the following characteristics: as shown in Figure 9, first when the solenoid is not energized, because the stepped
通过增加螺线管的通电电流,球阀11从完全打开状态向减少开口面积的方向变化,滑阀12维持固定节流口状态。然后,当轴18移动到位置s1时,抵接端部23的后端到达阀体20的就位位置,且滑阀12的阀体16到达离开固定节流口状态的阀开始打开位置。当轴18从位置s1进一步移动时,抵接端部23的后端进入阀孔,变成固定节流口的状态,且滑阀12从固定节流口的状态向增加开口面积的方向变化。By increasing the energizing current of the solenoid, the
然后,该球阀11的固定节流口状态维持到该球阀11的开口面积比固定节流口的开口面积小,最后球阀11就位以成为完全关闭状态。Then, the state of the fixed orifice of the
另外,在这里,距离c与距离d取相同的值,但是对应可变容量压缩机的特性,通过增减距离d,可以容易地改变滑阀12的开闭时间。Here, the distance c and the distance d have the same value, but the opening and closing time of the
图10是表示在入口侧以及出口侧形成固定节流口的控制阀的示意图,图11是表示设定成第五开闭时间的控制阀的特性的图。另外,在图10中,对与图1所示的构成部件相同的构成部件赋予相同的标号。FIG. 10 is a schematic diagram showing a control valve having fixed orifices formed on the inlet side and the outlet side, and FIG. 11 is a diagram showing characteristics of the control valve set to a fifth opening and closing time. In addition, in FIG. 10 , the same reference numerals are assigned to the same components as those shown in FIG. 1 .
在该控制阀中,配置在压缩机与曲轴箱之间的阀门以及配置在曲轴箱与吸入室之间的阀门均是利用相应的滑阀11a和12构成的。滑阀12的阀体16、轴18以及滑阀11a的阀体20a形成为一体,该阀体20a的直径小于支撑在主体上的轴18的直径,并且在阀体20a与阀孔的内壁之间设有间隙24。此外,在该阀体20a与轴18之间的部分的直径被缩小以形成卷轴形状。并且,当滑阀12处于阀关闭开始位置时,阀体20a的后端(直径开始缩小的位置)与阀体20a进入阀孔的阀关闭开始位置之间具有距离e。Of the control valves, the valves arranged between the compressor and the crankcase and the valves arranged between the crankcase and the suction chamber are constituted by corresponding
这时的控制阀具有如下特性:如图11所示,首先在螺线管没有通电时,因为轴18的台阶部21抵接在主体的台阶部22上,所以滑阀11a处于完全打开的状态,且滑阀12完全关闭而处于固定节流口的状态。The control valve at this time has the following characteristics: As shown in FIG. 11, first, when the solenoid is not energized, because the stepped
通过增加螺线管的通电电流,滑阀11a的阀体20a的后端接近阀孔并从完全打开状态向减少开口面积的方向变化,而滑阀12维持固定节流口状态。接着,当轴18移动到位置s1时,滑阀11a到达阀关闭开始位置,滑阀12的阀体16到达离开固定节流口状态的打开开始位置。当轴18从位置s1进一步移动时,阀体20a进入阀孔,从而滑阀11a变成固定节流口状态并维持该状态,且滑阀12从固定节流口状态向增加开口面积的方向变化。By increasing the energizing current of the solenoid, the rear end of the
在以上的实施例中,对电气式控制阀进行了说明,该控制阀作为设定吸入室的吸入压力Ps的装置,使用了通过来自外部的控制电流而可以自由设定一设定值(压力控制点)的螺线管。下面对吸入压力Ps设定为固定值的机械式控制阀进行说明。In the above embodiments, the electric control valve has been described. As the device for setting the suction pressure Ps of the suction chamber, the control valve uses a set value (pressure pressure Ps) that can be freely set by the control current from the outside. control point) of the solenoid. Next, a mechanical control valve in which the suction pressure Ps is set to a fixed value will be described.
图12是表示可变容量压缩机的机械式控制阀的结构的示意图。另外,在图12中,对与图1所示的构成部件相同的构成部件赋予相同的标号,并省略其详细说明。Fig. 12 is a schematic diagram showing the structure of a mechanical control valve of a variable displacement compressor. In addition, in FIG. 12 , the same components as those shown in FIG. 1 are assigned the same reference numerals, and detailed description thereof will be omitted.
该控制阀按如下顺序配置有:构成第一阀门的球阀11,构成第二阀门的滑阀12,构成感压部的膜件13,以及构成压力设定部的弹簧25。The control valve is arranged in the following order: a
该控制阀也构成为,在球阀11控制其开口面积可改变的期间,滑阀12用作固定节流口,且在球阀11处于完全关闭状态时,滑阀12控制其开口面积可改变。当然,对应所述可变容量压缩机的特性,该滑阀12的开闭时间可以设定为所述第一至第三开闭时间中的任一个。This control valve is also configured such that the
膜件13在弹簧25侧的表面上配置有圆盘26,借助该圆盘26,弹簧25朝滑阀12的方向推动膜件13。该弹簧25被调整为具有对应于预定吸入压力控制点的弹性载荷。从而,当所承受的来自吸入室的吸入压力Ps低于预定的吸入压力控制点时,膜件13对球阀11以及滑阀12施加载荷,以使曲轴箱的压力上升,控制阀由此控制可变容量压缩机的排出量,从而将空调装置的吸入压力控制在预定的吸入压力控制点附近。The surface of the
当然,该控制阀也可以构成为设置为第四开闭时间的控制阀,即,通过在轴18的末端形成抵接端部23从而构成图8所示的固定节流口,从而在曲轴箱的各个致冷剂入口侧以及出口侧上形成固定节流口。Of course, the control valve can also be configured as a control valve with a fourth opening and closing time, that is, by forming an
图13是表示可变容量压缩机的机械式控制阀的结构的示意图。另外,在图13中,对与图1以及图10所示的构成部件相同的构成部件赋予相同的标号,并省略其详细说明。Fig. 13 is a schematic diagram showing the structure of a mechanical control valve of a variable displacement compressor. In addition, in FIG. 13 , the same components as those shown in FIGS. 1 and 10 are denoted by the same reference numerals, and detailed description thereof will be omitted.
该控制阀按如下顺序配置有:构成第一阀门的滑阀11a,构成第二阀门的滑阀12,构成感压部的膜件13,以及构成压力设定部的弹簧25。This control valve is arranged in the following order: a
滑阀11a具有与图10所示阀门相同的结构,从而当前的控制阀具有图11所示的第五开闭时间的特性。The
该控制阀也承受来自吸入室的吸入压力Ps,以使滑阀11a、12的提升量盖板,从而控制曲轴箱内的压力,使得吸入压力Ps保持恒定。The control valve is also subjected to the suction pressure Ps from the suction chamber to lift the cover plates of the
图14是表示可变容量压缩机的控制阀的结构的示意图,其中第二阀门的固定节流口的作用独立。另外,在图14中,对与图1所示的构成部件相同的构成部件赋予相同的标号,并省略其详细说明。Fig. 14 is a schematic diagram showing the structure of the control valve of the variable capacity compressor, in which the role of the fixed orifice of the second valve is independent. In addition, in FIG. 14, the same code|symbol is attached|subjected to the same component as the component shown in FIG. 1, and the detailed description is abbreviate|omitted.
图1所示的控制阀利用设置在滑阀12的阀体16与阀孔的内壁之间的间隙17来提供固定节流口的功能,与此不同,当前的控制阀在主体中形成具有与利用所述间隙17形成的开口面积相等的开口面积的固定节流口27。在这种情况下,使设置在阀体16与阀孔内壁之间的间隙17最小。由此,当曲轴箱与吸入室之间的致冷剂通道由于滑阀12而变窄时,致冷剂流向直径较大的固定节流口27一方,而不流向较小的间隙17。其结果是,具有通过沉淀包含在致冷剂中的淤渣可以使冷取剂的流量变化减小的效果。The control valve shown in Figure 1 utilizes the
即,如果滑阀12的阀体16与阀孔的内壁之间的间隙17例如是0.1mm,则在具有与该间隙17相等的开口面积的固定节流口27是直径为1mm的孔,沉淀在阀体16或阀孔内壁、或者固定节流口27的内壁上的淤渣例如如果集结到0.1mm厚,则间隙17几乎被淤渣堵塞,从而固定节流口27的直径减小到仅为0.8mm,这使得因淤渣沉淀而引起的致冷剂流量的变化较小。并且,由于致冷剂主要流过容易流动的固定节流口27,因此存在着流过窄小间隙17的致冷剂的量少、且不易沉淀淤渣的优点。That is, if the
另外,对于将固定节流口27与构成第二阀门的滑阀12并列设置的结构,例举了应用于图1所示的具有螺线管14的控制阀的情况进行了说明,但是对于图12以及图13所示的机械式控制阀也同样可以适用。In addition, the structure in which the fixed orifice 27 is arranged in parallel with the
如上所述,在本发明中,控制阀构成为包括:第一阀门,用于控制从排出室流向曲轴箱的致冷剂的流量;第二阀门,用于控制从曲轴箱流向吸入室的致冷剂的流量;感压部,用于感知吸入压力;以及压力设定部,用于设定吸入压力Ps。在第一阀门完全关闭或者将近完全关闭之后,第二阀门开始进行流量控制,而在第二阀门变成最小开度或者接近最小开度之后,第一阀门开始进行流量控制。由此,在切换第一阀门与第二阀门的控制时,因为没有第一阀门与第二阀门同时处于阀门打开的状态的区域,所以可以将从排出室向曲轴箱,再从曲轴箱向吸入室流动的致冷剂的流量,即、在可变容量压缩机的内部进行循环而不起致冷作用的致冷剂的流量控制在最低限度,从而可以提高可变容量压缩机的效率。进而,因为第二阀门具有使从曲轴箱流入吸入室的致冷剂的流量成为最小预定流量的固定节流口功能,所以可以稳定地调节曲轴箱内的压力,从而可以获得优良的控制性能。As described above, in the present invention, the control valve is constituted to include: a first valve for controlling the flow rate of refrigerant flowing from the discharge chamber to the crankcase; a second valve for controlling the flow rate of refrigerant flowing from the crankcase to the suction chamber. The flow rate of the refrigerant; the pressure sensing part for sensing the suction pressure; and the pressure setting part for setting the suction pressure Ps. After the first valve is completely closed or nearly completely closed, the second valve starts to perform flow control, and after the second valve becomes to a minimum opening or close to the minimum opening, the first valve starts to perform flow control. Thus, when the control of the first valve and the second valve is switched, since there is no region where the first valve and the second valve are simultaneously opened, it is possible to transfer the flow from the discharge chamber to the crankcase, and then from the crankcase to the suction. The flow rate of the refrigerant that flows through the chamber, that is, the flow rate of the refrigerant that circulates in the variable capacity compressor without cooling is controlled to a minimum, so that the efficiency of the variable capacity compressor can be improved. Furthermore, since the second valve has a fixed orifice function to make the flow rate of the refrigerant flowing from the crankcase into the suction chamber a minimum predetermined flow rate, the pressure in the crankcase can be stably adjusted, thereby obtaining excellent control performance.
所述内容只表示本发明的原理。对于本领域技术人员来说,可以进行各种变形和修改,本发明不限于所述所表示、说明的具体结构以及应用例,所有合适的变形例以及等同方案都可以认为是落在所附权利要求及其等同方案形成的本发明的范围内。What has been described is merely indicative of the principles of the invention. For those skilled in the art, various deformations and modifications can be made. The present invention is not limited to the specific structures and application examples shown and illustrated. All suitable modifications and equivalent solutions can be considered as falling within the scope of the appended claims. claims and their equivalents form the scope of this invention.
Claims (12)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003013890 | 2003-01-22 | ||
| JP013890/2003 | 2003-01-22 |
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| Publication Number | Publication Date |
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| CN1738971A true CN1738971A (en) | 2006-02-22 |
| CN100396916C CN100396916C (en) | 2008-06-25 |
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ID=32767372
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004800024867A Expired - Lifetime CN100396916C (en) | 2003-01-22 | 2004-01-21 | Control valves for variable capacity compressors |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20050254961A1 (en) |
| EP (1) | EP1589223B1 (en) |
| JP (1) | JP4547332B2 (en) |
| KR (1) | KR100984214B1 (en) |
| CN (1) | CN100396916C (en) |
| WO (1) | WO2004065789A1 (en) |
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| CN107489791A (en) * | 2016-06-13 | 2017-12-19 | 株式会社Tgk | Control valve for variable displacement compressor |
| CN108779768A (en) * | 2016-03-17 | 2018-11-09 | 伊格尔工业股份有限公司 | Capacity control drive |
| CN110469497A (en) * | 2019-08-14 | 2019-11-19 | 珠海格力节能环保制冷技术研究中心有限公司 | Compressor and refrigeration equipment with it |
| CN110678649A (en) * | 2017-05-30 | 2020-01-10 | 翰昂汽车零部件有限公司 | Control valve and variable capacity compressor |
| CN110869611A (en) * | 2017-07-14 | 2020-03-06 | 三电汽车部件株式会社 | Variable capacity compressor |
| CN112513461A (en) * | 2018-08-08 | 2021-03-16 | 伊格尔工业股份有限公司 | Capacity control valve |
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| JP4456906B2 (en) * | 2004-03-25 | 2010-04-28 | 株式会社不二工機 | Control valve for variable capacity compressor |
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| JP4925800B2 (en) * | 2006-11-30 | 2012-05-09 | カルソニックカンセイ株式会社 | Control valve for variable displacement compressor |
| US8424567B2 (en) * | 2009-12-18 | 2013-04-23 | Cameron International Corporation | Bi-directional valve with cavity pressure relief |
| JP5458965B2 (en) * | 2010-03-08 | 2014-04-02 | 株式会社豊田自動織機 | Capacity control mechanism in variable capacity compressor |
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- 2004-01-21 KR KR1020057013414A patent/KR100984214B1/en not_active Expired - Fee Related
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| CN108779768A (en) * | 2016-03-17 | 2018-11-09 | 伊格尔工业股份有限公司 | Capacity control drive |
| CN108779768B (en) * | 2016-03-17 | 2020-05-12 | 伊格尔工业股份有限公司 | Capacity control valve |
| CN107489791A (en) * | 2016-06-13 | 2017-12-19 | 株式会社Tgk | Control valve for variable displacement compressor |
| CN110678649A (en) * | 2017-05-30 | 2020-01-10 | 翰昂汽车零部件有限公司 | Control valve and variable capacity compressor |
| CN110678649B (en) * | 2017-05-30 | 2021-08-31 | 翰昂汽车零部件有限公司 | Control valve and variable capacity compressor |
| CN110869611A (en) * | 2017-07-14 | 2020-03-06 | 三电汽车部件株式会社 | Variable capacity compressor |
| CN110869611B (en) * | 2017-07-14 | 2021-10-29 | 三电汽车部件株式会社 | Variable capacity compressor |
| CN112513461A (en) * | 2018-08-08 | 2021-03-16 | 伊格尔工业股份有限公司 | Capacity control valve |
| CN112513461B (en) * | 2018-08-08 | 2022-12-23 | 伊格尔工业股份有限公司 | Capacity control valve |
| CN110469497A (en) * | 2019-08-14 | 2019-11-19 | 珠海格力节能环保制冷技术研究中心有限公司 | Compressor and refrigeration equipment with it |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1589223A4 (en) | 2011-03-16 |
| JP4547332B2 (en) | 2010-09-22 |
| US20050254961A1 (en) | 2005-11-17 |
| KR20050094868A (en) | 2005-09-28 |
| EP1589223B1 (en) | 2019-04-24 |
| WO2004065789A1 (en) | 2004-08-05 |
| KR100984214B1 (en) | 2010-09-28 |
| CN100396916C (en) | 2008-06-25 |
| JPWO2004065789A1 (en) | 2006-05-18 |
| EP1589223A1 (en) | 2005-10-26 |
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