CN1732311A - Multi-roll calender - Google Patents
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- CN1732311A CN1732311A CN 200380107345 CN200380107345A CN1732311A CN 1732311 A CN1732311 A CN 1732311A CN 200380107345 CN200380107345 CN 200380107345 CN 200380107345 A CN200380107345 A CN 200380107345A CN 1732311 A CN1732311 A CN 1732311A
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Abstract
Description
本发明涉及造纸机和纸板机,尤其涉及砑光机。本发明涉及一种多辊砑光机,其包括一个置于另外一个之上和/或彼此相邻设置的多个辊组,其中至少一个辊组包括至少三个辊,并且至少另一个辊组包括至少四个辊,从而形成至少一个中间压区,使得一些中间压区可以借助于减荷装置(relief device)打开,且在该多辊砑光机中,各辊组中的上辊和下辊都设置有挠度补偿(deflection-compensation)装置,且至少一个热辊被固定支撑在或可打开地锁定在辊架上,且所述辊组中的辊可以移入压区中彼此接触,用以在闭合的压区中砑光纤维幅面。The present invention relates to paper and board machines and in particular to calenders. The invention relates to a multi-roll calender comprising a plurality of sets of rolls arranged one above the other and/or adjacent to each other, wherein at least one set of rolls comprises at least three rolls and at least one other set of rolls Comprising at least four rolls, thereby forming at least one intermediate nip, so that some intermediate nips can be opened by means of a relief device (relief device), and in this multi-roll calender, the upper and lower rolls in each roll set The rolls are provided with a deflection-compensation device, and at least one heated roll is fixedly supported or releasably locked on the roll frame, and the rolls in the roll set can be moved into the nip to contact each other for The fiber web is calendered in a closed nip.
本发明还涉及一种压区负荷调节和/或锁定结构,该结构用于多辊砑光机的辊组中的一对砑光辊,并用于该对砑光辊之间的压区,该辊组包括,作为砑光辊的上辊和下辊,这两个辊中的至少一个设置有弹性涂层并用作硬光表面压辊的支承辊,和至少一个位于该上辊和该下辊之间的中间辊,在该辊组中,所述砑光辊的中心轴都是平行的,且在横向方向垂直于幅面的运行方向,从而在形成一对砑光辊的相邻砑光辊之间具有砑光幅面的压区,该压区的压力线或压力面平行于该对砑光辊中的砑光辊中心轴。The invention also relates to a nip load adjustment and/or locking arrangement for a pair of calender rolls in a roll set of a multi-roll calender and for the nip between the pair of calender rolls, the The set of rolls comprises, as calender rolls, an upper roll and a lower roll, at least one of which is provided with an elastic coating and serves as a back-up roll for a hard surface press roll, and at least one Between the intermediate rolls, in this roll set, the central axes of the calender rolls are all parallel and perpendicular to the running direction of the web in the transverse direction, so that the adjacent calender rolls forming a pair of calender rolls There is a nip with a calender web therebetween, and the pressure line or surface of the nip is parallel to the central axis of the calender roll in the pair of calender rolls.
接合纸幅的上光,该纸幅穿过形成有幅面运行路径的砑光机,在该路径中幅面在压区(也称作“辊隙”)中加工。压区通常被限定在光滑表面的压辊(例如热辊或金属辊)和设置有弹性涂层的支承辊(例如聚合物辊)之间,幅面在这两个辊之间加工,即借助于压力、湿度和高温砑光。在砑光机中产生的加工质量决定着表面性能。因此,通常可以认为,随着压区数量的增加表面质量会提高。但是在许多情况下,并不需要或期望高质量的表面。在这种情况下,较少数量的压区就可以满足。Coating of a joined paper web which passes through a calender forming a web-running path in which the web is processed in a nip (also called a "nip"). The nip is usually defined between a smooth-surfaced press roll, such as a heated or metal roll, and a back-up roll provided with an elastic coating, such as a polymer roll, between which the web is processed, i.e. by means of Pressure, humidity and high temperature calendering. The quality of the work produced in the calender determines the surface properties. Therefore, it can generally be considered that the surface quality will improve with the increase of the number of nips. But in many cases, a high-quality surface is not needed or desired. In this case, a smaller number of nips will suffice.
在砑光中,通常希望能改进诸如纸幅或纸板幅的幅面状材料的特性,例如光滑度和光泽。在砑光机中,压区形成于光滑表面压辊(例如金属辊)和涂有弹性涂层的辊(例如聚合物辊)之间。在砑光中,幅面穿入限定在互相施压的辊之间的压区中,即穿入砑光压区中,幅面在该压区内由于温度、湿度和压区压力的作用而变形。弹性表面辊与幅面表面形状相符,并且将幅面的另一面均匀地压向光滑表面压辊。就此而论,砑光辊是指形成砑光压区的辊,上辊是指辊组的最高辊,上压区是指限定在该上辊和位于该上辊之下的砑光辊之间的最高的砑光压区,下辊是指辊组的最低辊,下压区是指限定在该下辊和位于该下辊之上的砑光辊之间的辊组的最低砑光压区,上热辊是指与该上辊组成辊对的热辊,以及下热辊是指与该下辊组成辊对的热辊。中间压区是指借助于砑光机的上压区和下压区之间的砑光辊形成的砑光压区。通常,通过将上辊或下辊固定在合适的位置上,并通过使辊组压向所述固定在合适位置上的辊,或者可选择地,通过使上辊和下辊都向彼此挤压来提供压力。借助于设置在辊内的挠度补偿装置可以补偿辊的挠度,从而辊压区便可获得线性形式。In calendering it is often desired to improve the properties of web-like materials such as paper or board webs, such as smoothness and gloss. In a calender, the nip is formed between a smooth surfaced press roll, such as a metal roll, and a resiliently coated roll, such as a polymer roll. In calendering, the web is passed into a nip defined between rollers that press against each other, ie into a calender nip, where the web is deformed by the effects of temperature, humidity and nip pressure. The elastic surface roll conforms to the shape of the web surface and presses the opposite side of the web evenly against the smooth surface press roll. In this context, calender roll means the roll forming the calender nip, upper roll means the uppermost roll of the roll set, and upper nip means the calender roll defined between the upper roll and the calender roll located below the upper roll The highest calender nip of the lower roll refers to the lowest roll of the roll set, and the lower nip refers to the lowest calender nip of the roll set defined between the lower roll and the calender roll above the lower roll , the upper hot roll refers to the hot roll that forms a roll pair with the upper roll, and the lower hot roll refers to the hot roll that forms a roll pair with the lower roll. The intermediate nip refers to the calender nip formed by means of calender rolls between the upper nip and the lower nip of the calender. Typically, by holding the upper or lower roll in place, and by pressing the set of rolls against said fixed in place roll, or alternatively, by pressing both the upper and lower rolls against each other to provide pressure. The deflection of the roll can be compensated by means of a deflection compensation device arranged inside the roll, so that the roll nip can obtain a linear form.
灵活砑光是指在砑光机的运行过程中改变那些砑光幅面的压区数量和负荷的可能性。这是指借助于砑光压区的数量和/或幅面运行路径的不同组合,可以灵活地砑光不同的纤维幅面,或尽管会出现某个砑光辊/多个砑光辊的偏差、失效或损坏,仍能继续生产过程。Flexible calendering refers to the possibility to vary the number of nips and the loading of those calendered webs during the operation of the calender. This means that different fiber webs can be flexibly calendered by means of different combinations of the number of calender nips and/or web travel paths, or despite deviations, failures of a calender roll/calender rolls or damaged, the production process can still continue.
在砑光工艺中,由于造纸机所需的运行速度的增加,在线砑光被采用得越来越多。多压区在线砑光是在这样的砑光装置中进行砑光的,在该装置中,多个压区形成于一个接着一个交替设置的光滑表面压辊(例如金属辊)和涂有弹性涂层的辊(例如聚合物辊)之间。多压区在线砑光装置通常具有例如8个辊和7个压区。由于重力的作用,线性负荷在多压区砑光机中从上压区向下压区增加。为了消除这种向下增加的线性负荷,以控制辊的挠曲线以及为了辊组的快速打开,目前的多压区砑光机采用了辊减荷装置,其借助于气缸和杠杆臂机构来实现,并且补偿了重力。OptiLoadTM砑光机中就具有这样的辊减荷系统。In the calendering process, in-line calendering is being used more and more due to the increase in the required operating speed of the paper machine. Multi-nip in-line calendering is calendering performed in a calendering unit in which multiple nips are formed on smooth-surfaced press rolls (such as metal rolls) arranged one after the other alternately and coated with an elastic coating. Between rolls of layers, such as polymer rolls. A multi-nip in-line calender typically has, for example, 8 rolls and 7 nips. Due to gravity, the linear load increases from the upper nip to the lower nip in a multi-nip calender. In order to eliminate this downwardly increasing linear load, to control the deflection line of the rolls and for the rapid opening of the roll set, the current multi-nip calender adopts a roll unloading device, which is realized by means of a cylinder and a lever arm mechanism , and compensated for gravity. One such roll relief system is found in the OptiLoad TM calender.
在多压区在线砑光机中,在每个辊组中通常都有至少两个压区和三个辊。在这种多辊砑光机中,由于重力的作用,与幅面的运行方向垂直的压区的线性负荷从上压区向下压区增加。为了消除这种增加的线性负荷,以控制各个辊的挠曲线,以及快速地打开辊组中的压区,目前采用的是商标为OptiLoad的砑光机结构,该结构由本申请人发明,且已在本领域中公知。在这种OptiLoad砑光机中,与砑光辊的轴承箱或轴承箱支架(bearing housingarms)连接在一起的气缸和杠杆臂机构,除了提供补偿重力的辊减荷装置以外,还提供了一种结构,压区的负荷可以借助于该结构根据需要进行增加和/或减轻,从而就可以向该辊组赋予特殊的负荷曲线(loading profile),该负荷曲线为连续均匀地向下增加或向下减小。由于这种能在很大范围内设定的砑光压区的负荷曲线,该砑光机的砑光潜力是相当大的。In a multi-nip in-line calender there are usually at least two nips and three rolls in each roll set. In such multi-roll calenders, the linear load of the nip perpendicular to the running direction of the web increases from the upper nip to the lower nip due to gravity. In order to eliminate this increased linear load, to control the deflection lines of the individual rolls, and to quickly open the nip in the roll pack, the calender structure under the trade name OptiLoad, which was invented by the applicant and has been well known in the art. In this OptiLoad calender, the cylinder and lever arm mechanisms connected together with the bearing housings or bearing housing arms of the calender rolls, in addition to providing a roll unloading device to compensate for gravity, also provide a structure, by means of which the load in the nip can be increased and/or reduced as needed, so that a special loading profile can be given to the roll group, which is a continuous and uniform downward increase or downward decrease. Due to the load curve of the calender nip which can be set within a wide range, the calendering potential of the calender is considerable.
在关于砑光模式方面对现代砑光机提出了大量要求。不同纸张等级的几种品质级需要可选择的加载砑光机辊组的方式,和不同的砑光模式。这有助于将不同负荷调节压区和不同类型的辊涂层引入到砑光机中。A large number of demands are placed on modern calenders with regard to the calendering mode. Several quality classes for different paper grades require alternative ways of loading calender roll packs, and different calendering modes. This facilitates the introduction of different load conditioning nips and different types of roll coatings into the calender.
现在,需要具有这样一种结构的砑光机,该结构能通过将幅面导入以在该幅面级所需的压区之间运行来快速地进行等级变换。以往例如在采用同样的原纸可以制造出非涂料纸和涂料纸等级,例如非涂料新闻纸,即报纸,和涂有无光面(matte-surface)的涂料打印纸,即无光纸(matte paper)的情况下,在纸张的制造中砑光纸幅模式的快速变换是成问题的。There is now a need for a calender having a structure that enables rapid grade changes by inducting the web to run between the nips required for that web stage. In the past, for example, non-coated paper and coated paper grades can be manufactured using the same base paper, such as uncoated newsprint, that is, newspaper, and coated printing paper with a matte-surface, that is, matte paper. Rapid changes in calendered web patterns are problematic in the manufacture of paper in the case of .
以往,欲在例如由于在砑光过程中辊的破损和替换而引起的间断之后快速地继续砑光过程也是成问题的。纸张的制造伴随着越来越高的质量需求,从而例如在砑光中出现的砑光机中的辊涂层的轻微退化或其它更严重的损坏或失效会引起例如辊的置换,还会由于缺乏可选择的幅面运行路径而导致临时停机或生产的间断。It has also been problematic in the past to quickly continue the calendering process after an interruption, eg due to breakage and replacement of rolls during the calendering process. The manufacture of paper is accompanied by ever higher quality requirements, so that slight degradation of the roll coating in the calender or other more serious damages or failures such as occur during calendering can lead to eg replacement of rolls and also due to Lack of optional web running path leads to temporary shutdown or interruption of production.
从EP890676的技术中知道了一种砑光机,其中该砑光机的辊组能被调节,从而可以实现幅面的运行路径,进而可以在两个闭合的压区之间设置至少两个打开的压区。根据该文献,砑光机设置有可沿安置在砑光机框架上的滑板运动的砑光辊,以打开或闭合压区。A calender is known from the technology of EP890676, wherein the roll set of the calender can be adjusted so that a running path of the web can be realized so that at least two open nips can be arranged between two closed nips. nip. According to this document, the calender is provided with calender rolls movable along slides arranged on the calender frame to open or close the nip.
根据EP661405知道了形成一种包括四个辊和三个压区的砑光机,它的结构是这样的,即,其可选择三个、两个或仅仅一个压区运行,从而根据所选择的用于砑光的压区数量,使下压区或者可选择的一个最低的压区闭合,剩下的上压区则都是打开的。根据该文献的砑光机采用三个挠度可调节辊,并且压区的顺序是这样的,即,当压区闭合时,在第三压区中进行的加工紧跟在第二压区中进行的加工。因此,改变幅面的砑光的可能性很受限制。According to EP 661 405 it is known to form a calender comprising four rolls and three nips, which is constructed in such a way that it can be selected to operate with three, two or only one nip, whereby according to the selected The number of nips used for calendering, with the lower nip or optionally one of the lowest nips closed and the remaining upper nips open. The calender according to this document employs three deflection-adjustable rolls and the order of the nips is such that, when the nips are closed, the processing carried out in the third nip immediately follows in the second nip processing. Therefore, the possibilities for changing the calendering of the web are very limited.
欧洲专利文献EP822289公开了通过一个压区在多辊砑光机中进行部分压区的运行。在该砑光机中,上辊或下辊设置在可在砑光机框架的垂直滑板中运动的支架(carriage)中。在该上辊之上的附加辊,或相应地在该下辊之下的附加辊设置在相同的支架上。借助于这种装置,该上辊和位于其上的附加辊,以及相应地该下辊和位于其下的附加辊形成给它们自己提供旋转驱动的辊对。根据该文献,该辊对可移出和该砑光机的中间辊的接触,从而,以能使砑光机中的部分压区运行为目的,附加辊可移入到与上辊接触,或者相应地移向下辊。可选择地,附加辊可移出与上辊的接触,或者相应地移出与下辊的接触,这能使砑光机正常运行,即,使幅面沿正常运行路径穿过所有砑光压区。European patent document EP822289 discloses the operation of partial nips in a multi-roll calender through one nip. In this calender, the upper or lower rolls are arranged in carriages that are movable in vertical slides of the calender frame. Additional rollers above the upper roller, or correspondingly below the lower roller, are arranged on the same support. By means of this arrangement, the upper roller and the additional roller located above it, and correspondingly the lower roller and the additional roller located below it, form pairs of rollers which provide themselves with a rotational drive. According to this document, the pair of rolls can be moved out of contact with the intermediate rolls of the calender, whereby, with the aim of enabling the operation of a partial nip in the calender, additional rolls can be moved into contact with the upper rolls, or accordingly Move down the roll. Optionally, the additional roll can be moved out of contact with the upper roll, or correspondingly with the lower roll, which enables normal operation of the calender, ie the web passes through all calender nips along the normal running path.
在这种类型的砑光机的一些现有技术中,在运行过程中会发生辊和压区振动的问题,其中,由于一些高度可调辊和负荷可调辊的支撑和所需的高线性负荷的组合效应,和/或由于不均匀的幅面材料,使得这种振动加重。In some prior art of this type of calenders, problems of roll and nip vibrations occur during operation, where, due to some height adjustable roll and load adjustable roll support and required high linearity This vibration is exacerbated by the combined effect of the load, and/or by non-uniform web material.
本发明的一个目的是提供一种新的具有创造性的砑光机,该砑光机可以解决或至少减少上述问题和缺陷,且可以以一种灵活的方式砑光不同类型的纤维幅面等级。It is an object of the present invention to provide a new and inventive calender which solves or at least reduces the above-mentioned problems and drawbacks and which can calender different types of fiber web grades in a flexible manner.
在该专利申请中,不同类型的纤维幅面等级的砑光灵活性是指在多辊砑光机中改变砑光压区的结构和纤维幅面的运行路径的可能性,从而通过利用压区结构和/或幅面运行路径的不同组合,可以灵活地砑光不同纤维幅面等级,且可灵活地继续生产以及绕过那些导致间断的障碍,例如损坏或磨损的辊涂层、或更换辊等。In this patent application, calendering flexibility for different types of fiber web grades refers to the possibility to change the structure of the calender nip and the running path of the fiber web in a multi-roll calender so that by using the nip structure and And/or different combinations of web travel paths to flexibly calender different fiber web grades and to continue production flexibly and to bypass obstacles that cause interruptions, such as damaged or worn roll coatings, or roll changes, etc.
本发明总体上的特征在于,与上辊组成辊对的上热辊固定支撑在或可打开地锁定在辊架上,从而当该上热辊被固定支撑或锁定时,上压区的闭合、打开和加载通过从内侧给该上辊的壳体(shell)加载来设置,从而当该上热辊的锁定或支撑结构被打开时,该上压区的闭合、打开和加载通过从内侧给下辊或该下辊的壳体加载来设置,而且可选择地,下压区的闭合、打开和加载通过给该下辊和/或该下辊的壳体加载来设置。The present invention is generally characterized in that the upper hot roll forming a roll pair with the upper roll is fixedly supported or releasably locked on the roll frame, so that when the upper hot roll is fixedly supported or locked, the closing of the upper nip, Opening and loading are provided by loading the shell of the upper roll from the inside, so that when the locking or support structure of the upper hot roll is opened, the closing, opening and loading of the upper nip are done by feeding the shell from the inside. Roll or the shell loading of the lower roll is set, and optionally, the closing, opening and loading of the lower nip are set by loading the lower roll and/or the shell of the lower roll.
本发明的一个实施例的优选特征是,与该上辊组成辊对的该上热辊固定支撑在该辊架上,该上压区的闭合、打开和加载通过从内侧给该上辊的壳体加载来设置,并且该下压区的闭合、打开和加载通过从内侧给该下辊的壳体加载来设置。A preferred feature of an embodiment of the present invention is that the upper hot roll forming a roll pair with the upper roll is fixedly supported on the roll frame, and the closing, opening and loading of the upper nip are provided by a shell to the upper roll from the inside Body loading is provided, and the closing, opening and loading of the lower nip are provided by loading the shell of the lower roll from the inside.
根据本发明的一个实施例,该辊组具有至少四个辊,与该下辊组成辊对的下热辊设置有支撑结构,该支撑结构与该辊架连接且可向上和向下运动,其向下运动的距离可以被限制,且该支撑结构包括锁定机构,其闭合或打开,以将该支撑结构锁定在固定位置。According to one embodiment of the present invention, the roll set has at least four rolls, and the lower thermal roll forming a roll pair with the lower roll is provided with a supporting structure, which is connected to the roll frame and can move upwards and downwards. The distance of downward movement may be limited and the support structure includes a locking mechanism which is closed or opened to lock the support structure in a fixed position.
根据本发明的一个实施例,为了闭合和加载该下压区,以及为了使位于该下压区之上并位于该上压区之下的每个中间压区保持为打开,与该下辊组成辊对的该下热辊被锁定在固定位置。According to one embodiment of the invention, for closing and loading the lower nip, and for keeping each intermediate nip above the lower nip and below the upper nip open, with the lower roll The lower heated roll of the roll pair is locked in a fixed position.
此外,根据本发明的一个实施例,该上压区的闭合和打开以及负荷水平都可以被独立控制。Furthermore, according to an embodiment of the present invention, the closing and opening of the upper nip and the load level can be independently controlled.
此外,根据本发明的一个实施例,该下压区的闭合和打开以及负荷水平都可以被独立控制。Furthermore, according to one embodiment of the present invention, the closing and opening of the holddown zone and the load level can be independently controlled.
根据本发明的一个实施例,位于该下压区之上并位于该上压区之下的每个中间压区的闭合可通过从内侧给该下辊的壳体加载来设置。According to one embodiment of the invention, the closing of each intermediate nip located above the lower nip and below the upper nip can be provided by loading the shell of the lower roll from the inside.
根据本发明的一个实施例,位于该下热辊之上的该中间辊设置有与该辊架连接的且可向上和向下运动的支撑结构。According to an embodiment of the present invention, the middle roll located above the lower heat roll is provided with a support structure connected with the roll frame and capable of moving upwards and downwards.
根据本发明的一个实施例,位于该下热辊之上的该中间辊的支撑结构的向下运动距离设置成受到限制。According to one embodiment of the invention, the downward movement distance of the support structure of the intermediate roll located above the lower thermo roll is arranged to be limited.
根据本发明的一个实施例,位于该下压区之上并位于该上压区之下的每个中间压区的负荷可以通过从内侧给该下辊的壳体加载来设置。According to one embodiment of the invention, the load of each intermediate nip located above the lower nip and below the upper nip can be set by loading the shell of the lower roll from the inside.
根据本发明的一个实施例,为了借助于该下辊来闭合和加载位于该下压区之上并位于该上压区之下的每个中间压区,与该下辊组成辊对的该下热辊的支撑结构的锁定机构是打开的。According to one embodiment of the invention, in order to close and load each intermediate nip located above the lower nip and below the upper nip by means of the lower roll, the lower roll forming a roll pair with the lower roll The locking mechanism of the support structure of the heat roller is open.
根据本发明的一个实施例,该上热辊设置有与该辊架连接且可向上和向下运动的支撑结构。According to an embodiment of the present invention, the upper thermal roll is provided with a support structure connected with the roll stand and capable of moving upwards and downwards.
本发明相对于现有技术提出了几个方面的优点,其中一些优点将在下面进行描述。在根据本发明的多辊砑光机的辊组中,具有至少两个可独立调节的压区,且该多辊砑光机由一个置于另一个之上和/或彼此相邻设置的多个辊组形成,在该多辊砑光机中,至少其中一个辊组包括至少两个压区,且至少另一个辊组包括至少三个压区,该压区结构和该幅面的运行路径可以改变,但是至少一个压区是闭合的,用以砑光纤维幅面。根据本发明的多辊砑光机的结构是这样的,通过根据纤维幅面等级的需要改变用于砑光的压区结构,还可通过打开和闭合压区来进行等级变换,而不需要改变该纤维幅面的运行路径。在该说明书中,该砑光压区结构,或者更简单地该压区结构是指那些在任何给定的砑光运动中作为闭合压区参与该纤维幅面的砑光的所述多辊砑光机的压区。根据本发明的砑光机有利地适合用作一个多等级砑光机。如果在一个对于给定幅面等级所需的砑光模式很重要的压区中发生中断生产或基本上较低质量的损坏,例如辊涂层的损坏或轴承的破裂等,则可以通过改变该压区结构绕过这种对生产的障碍。另一个优点是通过改变运行路径,可以引导该纤维幅面沿着可选择的产生相同或不同砑光结果的路径在该砑光机中运行。根据本发明的一个实施例,该砑光机的结构可以在砑光过程中进行辊的更换,而不中断砑光过程。因此可以避免由于等级变换或破裂造成的生产中的中断,且可采用可选择的替代的压区结构和/或幅面运行路径来确保砑光的连续性。由本发明得到的可独立加载的压区有利于提供一种期望的线性负荷分布。本发明的其它优点和特征将在本发明的以下详细描述中显现出来。The present invention offers several advantages over the prior art, some of which will be described below. In the roll set of the multi-roll calender according to the invention, there are at least two independently adjustable nips, and the multi-roll calender is composed of multiple rolls placed one above the other and/or adjacent to each other. In the multi-roll calender, at least one roll set includes at least two nips, and at least another roll set includes at least three nips, and the nip structure and the running path of the web can be Change, but at least one nip is closed, for calendering the fiber web. The structure of the multi-roll calender according to the invention is such that by changing the nip structure for calendering according to the needs of the fiber web grade, grade change can also be performed by opening and closing the nip without changing the The travel path of the fiber web. In this specification, the calender nip configuration, or more simply the nip configuration, refers to those multi-roll calenders that participate in the calendering of the fibrous web as closed nips in any given calendering motion. machine nip. The calender according to the invention is advantageously suitable for use as a multistage calender. If an interrupted production or substantially lower quality damage occurs in a nip where the desired calendering pattern is important for a given web grade, such as damage to roll coatings or cracked bearings, etc., the Zone structures bypass this barrier to production. Another advantage is that by changing the running path, the fiber web can be guided along selectable paths leading to the same or different calendering results in the calender. According to an embodiment of the present invention, the structure of the calender allows the replacement of the rolls during the calendering process without interrupting the calendering process. Interruptions in production due to grade changes or breaks can thus be avoided, and alternative nip structures and/or web travel paths can be employed to ensure continuity of calendering. The independently loadable nips obtained by the present invention advantageously provide a desired linear load distribution. Other advantages and features of the invention will appear from the following detailed description of the invention.
大体上,本发明的目的是消除或至少减少与现有技术相关的砑光问题、限制和弱点,并改进和扩大幅面砑光潜力和砑光的灵活性,即,用一个多辊砑光机生产不同纸张等级的可能性,在该砑光机中,压区中的负荷可以得到调节和/或优化,且可以打开或闭合压区。In general, the object of the present invention is to eliminate or at least reduce the calendering problems, limitations and weaknesses associated with the prior art and to improve and expand the web calendering potential and calendering flexibility, i.e., with a multi-roll calender Possibility to produce different paper grades, in this calender the load in the nip can be adjusted and/or optimized and the nip can be opened or closed.
本发明的一个特定目的是使至少一个单独的压区的负荷可以独立于该辊组中其它压区的负荷而被调节或限定。A particular object of the invention is to enable the load of at least one individual nip to be adjusted or limited independently of the load of the other nips in the roll set.
本发明的另一个特定目的是使至少一个单独的压区可以独立于该辊组中其它压区的负荷而被打开和锁定在打开位置。Another specific object of the invention is to enable at least one individual nip to be opened and locked in the open position independently of the load of the other nips in the roll set.
这些目的通过本发明得以实现,根据本发明的第二方案,其特征在于,为了调节在辊组中的至少一对砑光辊之间的压区的负荷,以打开所述压区或将其锁定在打开位置,该对砑光辊设置有压区负荷调节和/或锁定结构,该结构作用于所述砑光辊的轴承箱或轴承箱支架和/或加载和/或支撑臂之间。These objects are achieved by the present invention, according to a second aspect of the invention, characterized in that, in order to adjust the load on the nip between at least one pair of calender rolls in a roll set, to open said nip or to Locked in the open position, the pair of calender rolls is provided with a nip load adjustment and/or locking structure acting between the bearing housings or bearing housing supports and/or loading and/or support arms of said calender rolls.
根据本发明第二方案的第一实施例,该压区负荷调节和/或锁定结构包括一对压区负荷调节和锁定元件,该元件作用于一对砑光辊中的砑光辊的轴承箱或轴承箱支架之间。就此而论,有利的是,所述压区负荷调节和锁定元件由互相作用且都设置有加载承座(loading shoe)的动力装置构成,从而该动力装置的加载承座的配合面形成为彼此相符。为了考虑到以杠杆状方式运动的支撑或加载臂的运动路径,并为了确保所述调节和/或锁定元件保持彼此支靠,在此特别建议,所述配合面中的一个应当是凸面,有利地为凸球面,且另一个配合面应当是凹面,有利地为凹球面。According to a first embodiment of the second aspect of the invention, the nip load adjusting and/or locking arrangement comprises a pair of nip load adjusting and locking elements acting on a bearing housing of a calender roll of a pair of calender rolls or between bearing housing brackets. In this connection, it is advantageous if said nip load adjustment and locking elements are constituted by mutually interacting power means, both provided with loading shoes, so that the mating surfaces of the loading shoes of the power means are formed mutually match. In order to take into account the movement path of the support or loading arm which moves in a lever-like manner, and to ensure that the adjusting and/or locking elements are held against each other, it is particularly proposed here that one of the mating surfaces should be convex, advantageously The ground is a convex spherical surface, and the other mating surface should be a concave surface, advantageously a concave spherical surface.
根据本发明第二方案的第二实施例,该压区负荷调节和/或锁定结构包括压区负荷调节和/或锁定元件,该元件作用于一对砑光辊中的砑光辊的支撑或加载臂之间,且该元件是动力装置,其一端连接在该对砑光辊中的一个砑光辊的支撑或加载臂上,其另一端连接在该对砑光辊中的另一个砑光辊的支撑或加载臂上。According to a second embodiment of the second aspect of the present invention, the nip load adjusting and/or locking structure comprises a nip load adjusting and/or locking element acting to support or Between the load arms, and the element is a power unit, which is connected at one end to the support or load arm of one of the pair of calender rolls and at the other end to the other calender roll of the pair Roller support or loading arm.
根据本发明第二方案的第三实施例,该压区负荷调节和/或锁定结构包括压区负荷调节和/或锁定元件,该元件作用于一对砑光辊中的砑光辊的轴承箱或轴承箱支架之间,且可借助于动力装置运动,该压区负荷调节和/或锁定元件是楔形或球形元件,其可在垂直于该对辊的中心轴的方向上运动。According to a third embodiment of the second aspect of the invention, the nip load adjusting and/or locking arrangement comprises a nip load adjusting and/or locking element acting on a bearing housing of a calender roll of a pair of calender rolls or between bearing housing supports, and can be moved by means of power means, the nip load adjustment and/or locking element is a wedge or spherical element, which can move in a direction perpendicular to the central axis of the pair of rolls.
此外,根据第二方案,本发明大体上的特征在于,用于加载和/或移动一个压区负荷调节和/或锁定元件或多个压区负荷调节和/或锁定元件的动力装置的驱动,有利地是液压、气动、机电和/或机械驱动或其它可提供等效作用的驱动。其中,液压动力缸、气动动力缸、电动机、手动可以作为一些驱动的例子给出。Furthermore, according to a second aspect, the invention is generally characterized by the drive of the power means for loading and/or moving a nip load regulating and/or locking element or nip load regulating and/or locking elements, Advantageously hydraulic, pneumatic, electromechanical and/or mechanical drives or other drives that provide an equivalent effect. Among them, hydraulic power cylinder, pneumatic power cylinder, electric motor, manual can be given as some driving examples.
根据第二方案,本发明大体上的特征还在于,该压区负荷调节和/或锁定结构的负荷的增加具有减小压区负荷的作用,且该压区负荷调节和/或锁定结构的负荷的减小具有增加压区负荷的作用。According to a second aspect, the invention is also generally characterized in that the increase in the load of the nip load regulating and/or locking structure has the effect of reducing the nip load, and that the load of the nip load regulating and/or locking structure The reduction of has the effect of increasing the nip load.
关于本发明的优点,可以描述为:Regarding the advantages of the present invention, it can be described as:
通过使与该辊组的该下辊形成一对的该砑光辊的支撑结构保持锁定,可以独立地实现该辊组的下压区的闭合、打开和/或加载,以及位于各辊组下压区之上的压区的打开、保持锁定和/或加载;Closing, opening and/or loading of the lower nip of the roll set, as well as positioning under each roll set, can be achieved independently by keeping the support structure of the calender roll forming a pair with the lower roll of the roll set locked. Opening, holding locking and/or loading of nips above the nip;
通过使与该辊组的该上辊形成一对的该砑光辊的支撑结构保持锁定,可以独立地实现该辊组的上压区的闭合、打开和/或加载,以及位于各辊组上压区之下的压区的打开、保持锁定和/或加载,以及该辊组中所有压区的加载、打开和/或闭合都可以被独立地控制和/或调节;以及Closing, opening and/or loading of the upper nip of the roll set, as well as positioning on each roll set, can be achieved independently by keeping locked the support structure of the calender roll forming a pair with the upper roll of the roll set. The opening, holding and/or loading of nips below the nip, and the loading, opening and/or closing of all nips in the roll set can be independently controlled and/or regulated; and
根据本发明,所述辊之间的压力大小可以单独调节,从而通过该压区中期望的负荷分布决定产生一个单独压区的负荷的力。通常希望一个单独压区的负荷或线性负荷可以减小或增加,即在0±50Mpa的范围内调节。在反相进行的动力供给消除了负荷挠动并增加了阻尼。According to the invention, the magnitude of the pressure between the rolls can be adjusted individually, so that the force generating the load of an individual nip is determined by the desired load distribution in the nip. It is generally expected that the load or linear load of a single nip can be reduced or increased, that is, adjusted within the range of 0±50Mpa. Power delivery in anti-phase eliminates load deflection and increases damping.
为使该辊组中的压区可以被单独地打开、闭合和/或加载,建议每一对辊都应当具有至少一个借助于可垂直运动的支撑结构支撑在该辊架上的砑光辊。这种支撑结构例如可以是这样一个机构,其包括可以杠杆状的方式运动的加载和/或支撑臂,以及与该砑光辊的轴承座接合在一起的轴承座支架。考虑到本发明的应用,还建议该辊组的上辊和/或下辊可被挠度补偿。In order that the nips in the roll set can be opened, closed and/or loaded individually, it is proposed that each pair of rolls should have at least one calender roll supported on the roll stand by means of a vertically movable support structure. Such a support structure can be, for example, a mechanism comprising a loading and/or support arm movable in a lever-like manner, and a chock support engaging with the chock of the calender roll. In view of the application of the invention, it is also proposed that the upper and/or lower rolls of the roll set can be deflection compensated.
关于本发明的其它优点和细节,将在下面对本发明的特别说明部分参考给出。With regard to other advantages and details of the invention, reference will be given in the following part of the special description of the invention.
下面,将参考附图对本发明进行说明,根据本发明的多辊砑光机将借助于附图来说明,但并不是将本发明专门地局限于附图的说明。In the following, the present invention will be described with reference to the accompanying drawings, and a multi-roll calender according to the present invention will be described with the aid of the accompanying drawings, without restricting the invention exclusively to the description of the accompanying drawings.
图1示出了根据本发明的一个实施例的多辊砑光机的辊组,该辊组具有五个辊和四个压区,其中两个压区可以根据需要彼此单独地加以调节。FIG. 1 shows a roll set of a multi-roll calender according to one embodiment of the invention, the roll set having five rolls and four nips, wherein the two nips can be adjusted independently of each other as required.
图2示出了一种根据本发明一个实施例而形成的双辊组多辊砑光机中的幅面运行路径。Fig. 2 shows a web running path in a double-roll multi-roll calender formed according to an embodiment of the present invention.
图3示出了一种可选择的砑光压区结构,该结构由图2所示的根据本发明一个实施例而形成的双辊组多辊砑光机中的幅面运行路径给出。Figure 3 shows an alternative calender nip configuration given by the web travel path shown in Figure 2 in a twin-roll multi-roll calender formed according to one embodiment of the present invention.
图4示出了从多个辊组中形成一种双辊组多辊砑光机的三种方法。Figure 4 shows three methods of forming a two-roll multi-roll calender from multiple roll sets.
图5也示出了从多个辊组中形成一种双辊组多辊砑光机的三种方法。Figure 5 also shows three methods of forming a two-roll multi-roll calender from multiple roll sets.
图6示出了本发明第二方案的第一实施例。Figure 6 shows a first embodiment of the second aspect of the invention.
图6a示出了图6的细节部分。FIG. 6a shows a detail of FIG. 6 .
图7示出了本发明第二方案的第二实施例。Fig. 7 shows a second embodiment of the second aspect of the present invention.
图8示出了本发明第二方案的第三实施例。Fig. 8 shows a third embodiment of the second aspect of the present invention.
下面将借助于本发明的一些有益的实施例、参考图1-5和6-8来对本发明进行描述。在图1-5所示的多辊砑光机10中,具有一个置于另外一个之上和/或彼此相邻设置的辊组11、111、112、113,至少其中一个辊组包括至少三个辊,且至少另一个辊组包括至少四个辊,从而形成至少一个中间压区2、3、2′、3′,且在该多辊砑光机中,各个辊组的上辊12、121、122、123和下辊16、161、162、163都设置有挠度补偿装置。各个辊组的上热辊13、131、132、133固定支撑在或可打开地锁定在一个未示出的辊架上,有利地,该上热辊是固定支撑在未示出的辊架上,且在该辊组中,所述辊可设置成进入压区内、彼此接触,用以在闭合的压区中砑光纤维幅面W。The invention will be described below by means of some advantageous embodiments of the invention, with reference to Figures 1-5 and 6-8. In the
在图1-3中,根据多辊砑光机10的一个实施例采用五辊辊组11、111作为一个例子对本发明进行了说明。图1-3所示的多辊砑光机10中的各辊组11、111的上辊12、121和下辊16、161设置有挠度补偿装置。在图1-3中,根据本发明的一个有益的实施例,上热辊13、131固定支撑在图中未示出的辊架上,且在该辊组中,所述辊可设置成进入压区内、彼此接触,用以在闭合的压区中砑光纤维幅面W。In FIGS. 1-3, the invention is illustrated according to an embodiment of a
图1示出了多辊砑光机10的辊组11,其中具有一个置于另一个之上的五个砑光辊12、13、14、15、16和四个压区1、2、3、4。在未参与形成压区1、2、3、4的辊中,图1-3示出了两个取出辊(take-out roll)5和一个取出辊6。在砑光中,纤维幅面W穿入一个形成在两个彼此互相挤压的辊之间的压区内;在图1的辊组11中,在纤维幅面W的运行方向上依次具有四个压区。这些压区可以闭合或打开。上压区1形成于上辊12和光滑表面压辊、有利的是上热辊13之间,其中上辊12在该情形中是涂有弹性涂层的挠度补偿辊,有利的是聚合物表面辊。在图1中,根据本发明与上辊12形成辊对的热辊13固定支撑在辊架上。从上压区1的出口穿出的幅面W穿过紧跟在辊对12、13之后的取出辊5,进入位于上压区1之下的中间压区2中,该中间压区2由作为辊对的上热辊13和中间辊14形成,在该实施例中,中间辊14是涂有弹性涂层的辊,有利地是聚合物辊。穿过中间压区2之后,幅面W再穿过取出辊6,进入中间压区3,该压区在此情形中形成于中间辊14和光滑表面压辊、有利的是下热辊15之间,幅面W从这两个辊之间穿出,穿过紧跟在辊对14、15之后的取出辊5,进入下压区4,该下压区4形成于热辊15和下辊16之间,该下辊16是涂有弹性涂层的挠度补偿辊,有利的是聚合物表面辊。从下压区4的出口穿出的幅面W穿过至少一个未示出的取出辊或类似物,进入多辊砑光机10的另一个辊组,或者可选择地穿过另一个辊组/其它的多个辊组,以进入卷纸装置或另一个整饰装置。Figure 1 shows a roll set 11 of a
在图1中,辊组11的上压区1的闭合、打开和加载通过从内侧给上辊12的壳体加载来设置,下压区4的闭合、打开和加载则通过从内侧给下辊16的壳体加载来设置,加载方向在图1-3中由置于上、下辊内的箭头符号表示,所述箭头符号平行于压区面且指向所述压区。在给壳体加载的情形中,箭头符号与壳体的内表面接触,且该压区参与砑光。同样,在上辊或下辊的壳体没被加载且压区没参与砑光的情况下,箭头符号则示为从壳体的内表面上离开。In Fig. 1, the closing, opening and loading of the upper nip 1 of the roll set 11 are set by loading the shell of the
置于上辊12内的加载装置用于闭合、打开和加载上压区1,借助于该加载装置,上辊12的壳体可相对于上辊12的轴在压区面的方向上移动。在那种情况下,可以不需要使用与上辊12相连接的用于上压区的闭合和/或加载的上气缸的公知结构。在图1的辊组11中可以独立地控制上压区1的负荷;换句话说,可以独立地控制上压区1的闭合、打开以及负荷水平。The
为闭合、打开和加载下压区4,如图1所示,可以采用置于下辊16内的加载装置,借助于该装置,下辊16的壳体可以相对于下辊16的轴沿压区面的方向移动,或者可选择地可以采用作用在下辊16上、以虚线示出的加载气缸17。在图1的辊组11中,可以独立地控制下压区4;换句话说,可以独立地控制下压区4的闭合、打开以及负荷水平。当下压区4的闭合间距减到最小时,根本不需要用于移动下辊16和用于从下面给下压区4加载的下部气缸17。上压区1的闭合间距可以在结构上这样设置,即,使得上辊12的壳体的运动间距足以闭合上压区1,且可以实现挠度控制。下压区4的闭合间距可以在结构上这样设置,即,使得下辊16的壳体的运动间距足以闭合下压区4,且可以实现挠度控制。当辊组11包括至少四个辊时,如图1-3所示的情形,与下辊16形成辊对的下热辊15支撑在辊架上,从而其可以运动、且可锁定在固定位置。提供给下热辊15且可使下热辊15向上、向下运动的支撑结构的锁定机构是打开的或闭合的。为了可以打开下压区4,下热辊15的支撑结构的向下运动距离可以被限制,且下热辊15的支撑结构可以被锁定,从而当下辊16或下辊16的壳体处于离下热辊15适当距离的位置处时,下压区4便被打开。仅仅为了闭合下压区4和为了使位于下压区4之上和位于上压区1之下的各个中间压区2、3保持打开,下热辊15的支撑结构的锁定机构被闭合,其在图1中以闭合的锁符号表示。中间辊14设置有支撑结构,该结构可使中间压区2打开和闭合,且可使中间辊14向上或向下运动,该支撑结构的运动距离向下限定为可以打开中间压区3。For closing, opening and loading the lower nip 4, as shown in FIG. The directional movement of the zone surface, or alternatively, the
如图1所示,下热辊15的支撑结构的向上可动性使得可以借助于下辊16从下面闭合、打开和加载位于下压区4之上的各个压区和位于上压区1之下的各个压区。为闭合、打开和加载下压区4,以及位于下压区4之上的中间压区3和位于上压区1之下的中间压区2,下热辊15的支撑结构的锁定机构打开,且当下压区4、位于下压区4之上的中间压区3和位于上压区1之下的中间压区2按所述顺序闭合时,包括下辊16、下热辊15和中间辊14的辊组可以借助于下辊16驱动与固定支撑在辊架上的上热辊13接触,并压在该上热辊13上,通过减小下辊16壳体内的负荷,以及通过使下辊16的壳体向下沿压区面的方向移动来打开所述压区2、3和4。当中间辊14在由其可运动的支撑结构支撑着向下运动时,中间压区2作为打开顺序中的第一个压区打开。在中间压区14已经到达其运动路径中的下限位置之后,中间压区3便按顺序作为下一个压区打开。当下辊16或下辊16的壳体进一步沿压区面的方向向下运动时,下热辊15到达其可以运动的支撑结构的下限位置,或者可以运动的下热辊15的支撑结构的锁定机构被锁定,从而下压区4打开。应当强调的是,中间压区2、3的打开、闭合和尤其是加载可以包括不同于前述的特征,尤其在采用用以影响砑光压区之间的负荷和/或快速打开的装置时。中间压区2和3的闭合和/或打开还可以这样设置,即,使得位于下辊16之上的下热辊15和中间辊14借助于设置有下气缸17的下辊16向上热辊13驱动,或者可选择地五辊辊组11的中间压区2和3的闭合可以有利地设置为没有图1中以虚线示出的加载气缸17,其在图2和3中则示出为,下辊16没有设置任何下气缸,但是位于下辊16之上的下热辊15和中间辊14则通过从内侧向下辊16的壳体进行加载来使其向上热辊13运动,从而下辊16的负荷被充分利用。当辊14和15的运动路径被减到最小时,则根本不再需要下气缸17来移动下辊16以及下热辊15和中间辊14,且也不需要下气缸17在下压区4中、在下压区4之上的中间压区3中和在上压区1之下的中间压区2中从下方产生负荷。As shown in Figure 1, the upward mobility of the supporting structure of the
当在根据本发明的一个实施例的多辊砑光机10的五辊辊组11中,形成下压区4、下压区4之上的中间压区3和上压区1之下的中间压区2的辊组的闭合运动间距最小时,在压区4、3和2的打开、闭合和加载中可以不需要下气缸。在那种情况下,砑光机中的振动情况可以在控制之下保持得更好。When in the five-
将上热辊13固定支撑在辊架上的优点是,与采用可以打开的可锁定杠杆臂提供辊的支撑的情况相比,砑光机10在运行过程中的振动被减少,其中采用杠杆臂的情况使结构更复杂且可使上热辊13运动。上热辊13的固定支撑结构实施起来花费少。当辊组11包括至少四个砑光辊时,与下辊16形成辊对的下热辊15则被支撑在辊架上,从而它是可动的且可锁定在固定位置上,在多辊砑光机10的至少一个辊组11中至少有两个可以独立闭合和打开的压区(上压区1和下压区4)的情况下,该锁定是打开或闭合的。The advantage of fixedly supporting the upper
如图5的实施例所示,当根据本发明的一个实施例的多辊砑光机10的辊组11中设置有三个辊,即上辊12、热辊13和下辊16时,这三个辊形成两个可以独立闭合和打开的压区,即上压区和下压区,当上热辊13固定支撑在辊架上时,这两个压区中的负荷的调节可以借助于上辊12和下辊16来独立地实现,但是温度的调节必须借助于与上压区和下压区共用的、且位于辊组11的上辊12和下辊16之间的热辊13来实现。As shown in the embodiment of Fig. 5, when three rolls are arranged in the roll set 11 of the
当根据本发明的一个实施例的多辊砑光机10的辊组11中设置有四个辊,即上辊12、上热辊13、下热辊15和下辊16,和三个压区时,压区中最外面的压区,即上压区和下压区,是可以独立闭合和打开的压区,当上热辊13固定支撑在辊架上时,它们的负荷和加热调节可以以与图1中相似的方式来独立地实现。在这种情况下,在四辊辊组11中不存在中间辊,从而居中的压区是形成在两个热辊(即上热辊13和下热辊15)之间的中间压区。When four rolls are arranged in the roll set 11 of the
在图2和3中,根据本发明的多辊砑光机10由两个辊组11和111组成,这样便可以用不同的可以选择的压区结构和/或幅面运行路径来砑光纤维幅面W。图2和3示出了幅面W的运行路径的一个实施例。在多辊砑光机10的第一辊组11中具有一个置于另一个之上的五个辊和四个压区1、2、3、4,五个辊分别为上辊12、上热辊13、中间辊14、下热辊15和下辊16。在第二辊组111中以相应的方式具有一个置于另一个之上的五个辊和四个压区1′、2′、3′、4′,这五个辊分别为上辊121、上热辊131、中间辊141、下热辊151和下辊161。幅面W的张力用一个未示出的置于第一辊组11和第二辊组111之间的张力测量辊来控制。In FIGS. 2 and 3, the
根据本发明的辊组11的可独立加载的上压区1和下压区4有利于在多辊砑光机10中产生一个预期的线性负荷分布,从而在图1-3所示的本发明的举例说明的实施例中,可以按照需要、借助于独立的上压区1的负荷和独立的下压区4的负荷设置辊组11的线性负荷分布。例如,上压区1可以打开或闭合,下压区4可以打开或闭合,下压区4中的负荷可以根据预期的线性负荷水平高于、等于或低于上压区1的负荷,位于下压区4之上的中间压区3和位于上压区1之下的中间压区2可以在下压区4打开或闭合时打开,所述中间压区依靠下压区4的负荷,且位于下压区4之上的中间压区3和位于上压区1之下的中间压区2可以在下压区4闭合时闭合,所述中间压区依靠下压区4的负荷。The independently loadable upper nip 1 and lower nip 4 of the roll set 11 according to the invention facilitates a desired linear load distribution in the
当辊组11中的下热辊15的支撑结构的锁定机构打开时,上压区1之下的压区2、3和4的负荷互相依赖,从而由于重力的作用使得线性负荷从上压区1之下的中间压区2向下压区4增加,如果为了消除线性负荷的向下增加,以及为了控制辊的挠曲线(deflection line),例如,并没有将本身已经公知的辊减荷装置与形成所述压区的辊结合使用,该辊减荷装置借助于气缸和杠杆臂机构实现,并且补偿重力,该减荷装置还可用于辊组的快速打开。When the locking mechanism of the support structure of the lower
在根据本发明的一个实施例的多辊砑光机10中,辊组11和111内的线性负荷分布和在辊组11和111之间的负荷可以变化,以优化例如关于下列特性的纸张质量:光泽/密度、光滑度/密度,散装损耗(loss of bulk)、负荷/伸长历程(load/elongation history)等。压区的线性负荷分布可以调节为连续/间断和/或线性/非线性。例如,在第一辊组11的上压区1中,幅面W可以承受一个等于100千牛/米的线性负荷的压区负荷,当在上压区1之下的压区2中和在下压区4之上的压区3中以及在下压区4中运行时,幅面W承受一个线性增加的压区负荷,其在下压区4中的线性负荷最大值为100千牛/米,另一个辊组111的所有压区都保持打开状态。根据可选择的一种线性负荷例子,当另一辊组111的所有压区都是打开的时候,在第一辊组11的上压区1中的线性负荷是借助于减荷装置保持着线性的压区2、3和4的线性负荷的一半。In the
当需要将幅面W两侧面进行相同的加工时,幅面W的两侧面就都应该承受基本上相同的压区冲击力。就此而论,可以借助于幅面W的运行路径和压区结构保证:沿幅面W的运行路径,幅面W的两侧面在砑光压区中承受基本上相等的压区冲击力。因此,在五辊辊组11和111的各辊处于图2所示的位置的多辊砑光机10中,幅面W的上侧面和下侧面在上压区1和1′中都承受基本上相等的压区冲击力。在图2的幅面运行路径中,幅面W的下侧面A在上热辊13一侧穿过闭合上压区1在第一辊组11中运行,并在上辊121一侧穿过闭合的上压区1′在第二辊组111中运行,幅面W的上侧面Y在上辊12一侧穿过闭合上压区1在第一辊组11中运行,并在热辊131一侧穿过闭合的上压区1′在第二辊组111中运行,而砑光机10的其它那些压区2、3、4和2′、3′、4′都是打开的。在该实施例中,为了在多辊砑光机10中砑光幅面W的两侧面Y、A,上侧面Y和下侧面A被引导在第一辊组11中的热辊13一侧运行穿过一个闭合的砑光压区1,并在第二辊组111中的热辊121一侧运行穿过一个闭合的砑光压区1′,在该第二辊组111中,施加给幅面W的压区冲击力是均衡的,因此,作为最后结果,被幅面W的侧面Y、A接收到的压区冲击力基本上是相等的。根据本发明的结构还可使幅面W的上侧面Y和下侧面A承受不相等的压区冲击力。When it is necessary to perform the same processing on both sides of the web W, both sides of the web W should bear substantially the same nip impact force. In this connection, it can be ensured by means of the running path of the web W and the nip structure that along the running path of the web W, both sides of the web W are subjected to substantially equal nip impact forces in the calender nip. Thus, in the
每个压区都具有一定的影响砑光结果的特性,且并不是所有的压区都适合所有纤维幅面等级的砑光。因此,例如在砑光某一纸幅等级时,软辊,例如尤其是涂有聚合物的上辊和涂有聚合物的下辊,在压区使用性方面施加了限制,从砑光结果的观点来看,该软辊比较重要的特性包括:硬度、表面质量、耐热性和承载能力。同样,诸如热辊的硬辊的特性,例如表面质量和温度,也影响到砑光压区的砑光结果。因此,为了砑光特定的纤维幅面等级,只能使用那些可进行该等级砑光和产生所需砑光结果的压区。根据本发明的一种应用,一个可以产生相同砑光结果的替代压区可以优选地设置在多辊砑光机10中,代替产生特定的砑光结果的压区,并且例如当上述首先提及的压区的砑光结果损坏或其使用受阻时,可以在这个替代压区中继续进行砑光。Each nip has certain characteristics that affect calendering results, and not all nips are suitable for calendering of all fiber web grades. Thus, for example when calendering a certain web grade, soft rolls, such as especially polymer-coated upper rolls and polymer-coated lower rolls, impose limitations in terms of nip usability, from calendering results to From a point of view, the more important characteristics of the soft roll include: hardness, surface quality, heat resistance and load-bearing capacity. Likewise, the properties of hard rolls, such as heated rolls, such as surface quality and temperature, also influence the calendering result in the calender nip. Therefore, to calender a particular fiber web grade, only those nips that can calender that grade and produce the desired calendering results should be used. According to one application of the invention, an alternative nip which can produce the same calendering result can preferably be provided in the
根据本发明的一个实施例的多辊砑光机10的结构是这样的,即,通过根据纤维幅面等级的需要改变用于砑光的压区结构,其可以快速地进行等级变换,而不必改变纤维幅面W的运行路径。根据本发明的多辊砑光机10有利地适合用作一个多等级砑光机,这一点将在下面借助于图2和3来进行描述,这两幅图示出了采用两种不同的可选择的压区结构进行纤维幅面W的砑光。如图2所示,第一级纤维幅面W在第一辊组11的闭合上压区1中进行砑光,并在第二辊组111的闭合上压区1′中进行砑光,从而幅面W的上侧面Y在上辊12一侧运行穿过第一辊组11的上压区1,并在上热辊131一侧运行穿过第二辊组111的上压区1′,并且幅面W的下侧面A在上热辊13一侧运行穿过第一辊组11的上压区1,并在上辊121一侧运行穿过第二辊组111的上压区1′。上压区1和1′的闭合和加载通过从内侧给上辊12和121的壳体加载来设置。多辊砑光机10的其它压区2、3和4以及2′、3′和4′在这种压区结构中都是打开的,且未参与砑光。当希望改变需要砑光的纤维幅面W的等级,以及因此需要改变砑光类型时,上压区1和1′被打开,且第二等级的纤维幅面W在第一辊组11的下压区4和第二辊组111的下压区4′中被砑光,如图3所示,从而幅面W的上侧面Y在下辊16一侧运行穿过第一辊组11的下压区4,并在下热辊151一侧运行穿过第二辊组111的下压区4′,并且幅面W的下侧面A在下热辊15一侧运行穿过第一辊组11的下压区4,并在下辊161一侧运行穿过第二辊组111的下压区4′。下压区4和4′的闭合和加载通过从内侧给下辊16和161的壳体加载,以及通过锁定可运动的热辊15和151的支撑结构的锁定机构来设置。砑光机10的其它压区1、2和3以及1′、2′和3′在这种压区结构中都是打开的,且未参与砑光。例如图2和3所示,可以通过调节上压区1、1′和下压区4、4′的砑光参数,即负荷、作用时间、湿度和温度等,并可以通过根据等级选择位于所述位置中的辊的辊涂层来实现特定等级的砑光。The structure of the
通过采用上述的结构,可以绕过例如由辊涂层的破裂而引起的砑光障碍。因此,例如当在如图2和3中所示的多辊砑光机10的第一辊组11的上压区1中运行的上辊12的聚合物涂层破裂或损坏,从而其表面质量变得不再适合用于砑光时,多辊砑光机10的压区结构可以从图2中所示的结构变换为图3中所示的结构,从而便可以继续砑光生产相同等级的纤维幅面W。By adopting the above-mentioned structure, it is possible to bypass calendering obstacles caused by, for example, cracking of the roll coating. Thus, for example, when the polymer coating of the
可以获得两侧面的砑光结果基本相等的砑光还可以这样实现,即,将幅面W引导为完全绕过某一辊组/多个辊组,从而在图2和3的实施例中,可以取代被绕过的第一辊组11的辊或第二辊组111的辊,且可在第二辊组111或第一辊组11中进行砑光。幅面W可以引导为完全绕过第一辊组11,且幅面W例如可以在第二辊组111的砑光压区1′和4′中砑光,这样可以取代第一辊组11中的辊。可选择地,幅面W可以引导为完全绕过第二辊组111,且幅面W例如可以在第一辊组11的砑光压区1和4中砑光,这样可以取代第二辊组111中的辊。仅在多辊砑光机10的一个辊组11或111中进行的砑光可以是由于以下这些情况引起的,例如由于某一特定等级的砑光辊涂层从该砑光机的辊组上脱落了,或者由于某个特定等级砑光压区或用于某个压区中的辊涂层或其它元件,例如辊的轴承或加载装置,损坏到了根据设定质量需求不能通过上述压区运行来进行生产的程度。如果该辊组中的上压区1、1′或下压区2、2′损坏了,仍可以根据设定质量需求来运行生产。可变化地,幅面W还可被引导通过一个或多个辊组进入卷纸装置或另外的整饰装置中。Calendering with substantially equal calendering results on both sides can also be achieved in that the web W is guided completely around the roll set/sets, so that in the embodiment of FIGS. 2 and 3 , it is possible to Instead of the rolls of the first roll set 11 or the rolls of the second roll set 111 being bypassed, calendering can be performed in the second roll set 111 or in the first roll set 11 . The web W can be guided completely around the first roll set 11 and the web W can be calendered, for example, in the calendering nips 1' and 4' of the second roll set 111, which can replace the rolls in the first roll set 11 . Alternatively, the web W can be guided completely around the second roll set 111, and the web W can be calendered, for example, in the calendering nips 1 and 4 of the first roll set 11, which can replace the second roll set 111 roll. Calendering performed in only one roll set 11 or 111 of the
采用根据本发明的多辊砑光机10,即使某些辊的涂层等损坏了也可以实现用某些压区砑光或1+1压区进行砑光,例如涂料纸的无光泽砑光。为实现以某些压区进行砑光,在第一辊组11和第二辊组111中都可以在一次独立地闭合至少一个压区,且可在多辊砑光机10中改变压区的方向。因此,例如可以引导纤维幅面W穿过图2中的第一辊组11的下压区4,或者可选择地,当没有使用下压区4时,穿过第二辊组111的上压区1′。With the
通过改变运行路径,可以将纤维幅面W有利地导入砑光机10中,使其沿着产生相同或不同砑光结果的可选择的路径运行。就此而论,例如如果纸张是双面时,幅面W的运行路径不同于那种用于在正常情况下运行特定等级的路径。可以将幅面W导入第一辊组11中,使其从上向下运行或从下向上运行,并导入第二辊组111中,使其从上向下运行或从下向上运行,而且/或者可以选择压区的方向,且整个双辊组多辊砑光机10可以这样设置,即,可以按需要进行幅面W的侧面加工。根据一个实施例,将幅面W导入辊组11中,使其从下向上运行,并导入辊组111中,使其从上向下运行。在那种情况中,如果希望从下水平面开始砑光,并在该下水平面上完成砑光并进行卷绕,那么其优点还是结构的或布局的改进。根据可选择的举例说明的实施例,通过如图2和3所示引导幅面W,则砑光可以从上水平面开始,且可以在该上水平面上结束砑光并进行卷绕。开卷装置和卷绕装置也是既可以设置在上水平面上也可以设置在下水平面上。By changing the path of travel, the fiber web W can advantageously be guided into the
为了形成旨在用于纤维幅面W的砑光的多辊砑光机10,设置了一个置于另一个之上和/或彼此相邻设置的辊组,例如如图4和5所示。形成多辊砑光机10的辊组是从这些一个置于另一个之上和/或彼此相邻设置的辊组中选出的。图4以举例的方式示出了三种从所述辊组中形成一种双辊组多辊砑光机的方式a)、b)和c),图5以举例的方式示出了三种不同的从所述辊组中形成一种双辊的多辊砑光机的方式a)、b)和c)。在根据本发明的一个实施例的多辊砑光机10中,具有两个辊组11、111、112和113,它们一个置于另一个之上和/或彼此相邻设置,如图4和5的例子所示。在图4所示的多辊砑光机10中,第一辊组11中具有五个辊,第二辊组111、112、113中具有五个辊。在图5所示的多辊砑光机10中,第一辊组11中具有三个辊,第二辊组111、112、113中具有五个辊。在图4和图5的多辊砑光机10中,各个辊组11、111、112、113的上辊12、121、122、123和下辊16、161、162、163都设置有挠度补偿装置。To form a
在图4和5的例子中的多辊砑光机10的两个辊组是:a)第一辊组11和第二辊组111;b)第一辊组11和第二辊组112;和c)第一辊组11和第二辊组113,幅面W可以被导入这些辊组中,以在辊组中从上向下运行或从下向上运行,而且/或者可以选择压区的方向,且整个双辊组多辊砑光机10可以这样设置,即,可以按需要进行对幅面W的侧面加工(sidedness)。The two roll sets of the
前面,已通过结合附图中图1-5的例子对本发明进行了描述。但是本发明并不只是局限于附图的说明,而是本发明的一些不同实施例可以在由所附的权利要求所限定的发明构思的范围内变化。In the foregoing, the invention has been described by way of example with reference to Figures 1-5 of the accompanying drawings. However, the invention is not restricted solely to the description of the figures, but several different embodiments of the invention may vary within the scope of the inventive concept defined by the appended claims.
因此,在该发明构思内,多辊砑光机的辊组中包括有五个辊和四个压区,其中两个压区可以在需要时被彼此独立地控制,压区的闭合、打开和加载还可以这样设置,即,使得中间辊可以在压区面内由它们的支撑结构所限定的距离之内自由移动,也就是浮动,这里所说的中间辊是指位于砑光机的上辊12和下辊16之间的砑光辊13、14、15,而上辊12则固定支撑在辊架上,且上热辊13以一种可锁定和打开的方式支撑在辊架上,从而当上热辊13的支撑结构打开时,通过使用下气缸17加载来产生辊组中的负荷。另一方面,这个相同的砑光机还可以在以某些压区操作时,锁住上热辊13和下热辊15,在这种情况下,可以用上辊12的壳体内的加载装置给上压区1加载,且可以用下气缸17或者使用下辊16的壳体内的加载装置给下压区4加载,上压区和下压区可以该说明书中前面所述的方式彼此独立地控制。Therefore, within the inventive concept, the roll group of the multi-roll calender includes five rolls and four nips, wherein the two nips can be controlled independently of each other when required, the closing, opening and closing of the nips The loading can also be set in such a way that the intermediate rolls can move freely within the distance defined by their supporting structure in the nip plane, that is, float. The intermediate rolls mentioned here refer to the upper rolls located in the
图6和7示意性地示出了一种包括一个辊组的砑光机10,该辊组包括一个上辊12、一个下辊16以及三个设置在上辊和下辊之间的中间辊13、14、15,这样,上辊、下辊和中间辊便形成了砑光机10的砑光辊12-16。该辊组中,相邻的砑光辊12,13;13,14;14,15和15,16的中心轴C是平行的,且在横向方向垂直于幅面(未示出)的运行方向。就此而论,由辊组的砑光辊12-16形成的该对砑光辊中的砑光辊在它们之间限定出了砑光幅面的压区N,其压力线或压力面平行于该对砑光辊中的砑光辊的中心轴C。Figures 6 and 7 schematically show a
通常应当强调指出,辊或辊组的数量和/或方向对本发明的基本构思并不重要。因此,辊组可以由具有不同数量的辊的辊组件组成,而且,砑光机可以包括数量不同的、一个置于另一之上的和/或并排设置的辊组。而且,应当指出,辊组的方向可以偏离垂线,如果砑光机具有几个辊组,那么这些辊组的方向可以既互相不同,又不同于垂直于纸张、纸浆或其它纤维机器的水平机器线的线,该机器线通常是一条平行于该纤维机器场所的地平面的横线。It should generally be emphasized that the number and/or orientation of the rolls or sets of rolls is not critical to the basic idea of the invention. Thus, the roll set can consist of roll assemblies with a different number of rolls, and the calender can comprise a different number of roll sets placed one above the other and/or next to each other. Also, it should be noted that the orientation of the roll sets can deviate from the vertical, and if the calender has several roll sets, the orientation of these roll sets can differ both from each other and from a horizontal machine perpendicular to a paper, pulp or other fiber machine A line of lines, the machine line is usually a transverse line parallel to the ground plane of the fiber machine site.
出于简化的目的,图6-7的实施例都只示出了五个砑光辊,使得所有砑光辊12-16的中心轴C都置于相同的垂直面内,该垂直面垂直穿过压区N和砑光辊12-16的中心轴C。当然,这种穿过压区N的压力面或压力线的直线形状对于本发明来说并不是必需的或重要的,但所述压区的压力面或压力线可以形成为相对于Z形或水平机器线倾斜的压力面或线。For the sake of simplicity, the embodiments of FIGS. 6-7 show only five calender rolls, so that the central axes C of all calender rolls 12-16 are placed in the same vertical plane, which vertically passes through the Nip N and center axis C of calender rolls 12-16. Of course, the linear shape of the pressure surface or line across the nip N is not necessary or important to the present invention, but the pressure surface or line of the nip may be formed relative to the Z-shape or A pressure surface or line inclined to a horizontal machine line.
应用本发明的第二方案,虽然不是必需的,但有利的是,在砑光机10的辊组中具有至少一个在垂直方向不可移动地支撑或锁定着的砑光辊。此砑光辊可以是辊组的下辊16、一个可选择的中间辊13-15或上辊12。但是必须强调指出,本发明的第二方案也可等效地应用于砑光机10中,在该砑光机10的辊组中,所有的砑光辊在垂直方向都是可动的。Using the second variant of the invention, it is advantageous, although not essential, to have at least one calender roll in the roll set of the
在下文中将借助于辊组中位置最低的中间辊15的实施例对本发明的第二方案进行描述,该中间辊15借助于支撑和/或加载臂31、32在垂直方向上不可移动地支撑或锁定着,其中最低的中间辊可与置于其上的中间辊14和与下辊16形成辊对并由此形成压区N。In the following the second variant of the invention will be described with the aid of the embodiment of the lowest
通常,根据本发明的第二方案,当目的是调节、优化砑光机10的辊组中至少一个压区N中的负荷,和/或使至少一个压区可以打开或闭合时,那么就让一对砑光辊设置有压区负荷调节和/或锁定结构20,该结构作用于至少一对砑光辊12,13;13,14;14,15;15,16中的砑光辊12-16的轴承箱9、轴承箱支架、支撑和/或加载臂31、32之间。就此而论,应当指出,所述砑光辊对的至少一个辊在其位置上可沿垂直方向移动,即,其由以杠杆状的方式进行移动的支撑和/或加载臂31、32支撑着。In general, according to the second solution of the invention, when the purpose is to adjust, optimize the load in at least one nip N of the roll set of the
为使一对砑光辊中的砑光辊在垂直方向上彼此相对移动:To move the calender rolls of a pair of calender rolls vertically relative to each other:
在图6所示的实施例中,压区负荷调节和/或锁定结构20设置在砑光辊对12,13;13,14;14,15;15,16中的砑光辊12-16的轴承箱9或轴承箱支架之间;In the embodiment shown in FIG. 6, the nip load adjustment and/or locking
在图7所示的实施例中,压区负荷调节和/或锁定结构20设置在砑光辊对12,13;13,14;14,15;15,16中的砑光辊12-16的支撑和/或加载臂31、32之间;以及In the embodiment shown in Fig. 7, the nip load adjustment and/or locking
在图8所示的实施例中,压区负荷调节和/或锁定结构20设置在砑光辊对14,15中的砑光辊14和15的轴承箱9或轴承箱支架之间。In the embodiment shown in FIG. 8 , the nip load adjustment and/or locking
为移动支撑和/或加载臂31、32,可以将它们支撑在砑光机10的框架(未示出)上,以使其可以围绕它们的枢轴点转动,从而砑光辊便可彼此相对移动,以调节或优化压区负荷或打开压区N或闭合该压区。在垂直移动砑光辊时,可以采用设置在砑光机10的框架(未示出)上的滑板,且可使轴承箱或轴承箱支架沿该滑板滑动。To move the support and/or loading arms 31, 32, they can be supported on the frame (not shown) of the
根据本发明,通过用于砑光机10的这种装置,可以获得压区N中负荷的改进的和单独的调节或限制,该压区位于通常可选择的砑光辊对的砑光辊之间。此外,本发明可使砑光机10的压区和/或两个砑光辊之间的压区快速地打开或锁定。According to the invention, by means of such a device for the
根据图6所示的例子给出了实施例的参考。压区N的负荷调节和/或锁定结构20包括一对压区负荷调节和/或锁定元件101、102,该元件作用于辊组的砑光辊对12,13;13,14;14,15;15,16中,同时置于砑光辊对中砑光辊12-16的轴承箱9或轴承箱支架之间。就此而论,通过加载压区负荷调节和/或锁定结构20,可使砑光辊对中的砑光辊彼此相对移动,进而单独增加/减少压区N的负荷以及打开/闭合压区接触。Reference to the embodiment is given based on the example shown in FIG. 6 . The load adjustment and/or locking
由于压区N的负荷调节和/或锁定结构20被置于砑光辊的轴承箱9或轴承箱支架之间,因此可以单独地借助于压区N的负荷调节和/或锁定结构20来改变与压区N的负荷调节和/或锁定结构20相结合的砑光辊之间的间距,由此便可限制压区的负荷或打开压区。在图6所示的实施例中,采用根据本发明的压区负荷调节和/或锁定结构已经将砑光辊对15、16中的压区N打开。Since the load adjustment and/or locking
参见图6a,其示出了图6所示实施例的细节的放大图。压区N的负荷调节和/或锁定结构20包括一对压区负荷调节和/或锁定元件101、102,其作用于砑光辊对的砑光辊的轴承箱9或轴承箱支架之间。在该实施例中,压区N的负荷调节和/或锁定元件101、102通常都包括一个加载承座101,其与配合面102彼此相符。由于砑光辊对中的至少一个砑光辊借助于以杠杆状的方式运动的支撑和/或加载臂31、32运动,加载承座101的配合面102可以彼此相对移动。这种相对运动的幅度取决于支撑和/或加载臂31、32的长度。为了补偿这种相对运动并确保加载承座101互相抵靠,配合面102这样形成,即,一个配合面102是凸面,最有利地为凸球面,另一个配合面102是凹面,最有利地为凹球面。See Figure 6a which shows an enlarged view of a detail of the embodiment shown in Figure 6 . The load adjusting and/or locking
有利的是,用于加载和/或移动压区负荷调节和/或锁定元件101的压区负荷调节和/或锁定结构20的驱动是液压、气动、机电和/或机械驱动或其它可提供等效作用的驱动。其中,液压动力缸、气动动力缸、电动机、手动可以作为一些合适的驱动例子给出。Advantageously, the drive of the nip load adjusting and/or locking
在本发明的第二方案的第一实施例中,通过加载压区N的负荷调节和/或锁定元件101、102在砑光辊对中的砑光辊之间产生推力,该推力用于减小压区负荷,以及在需要时将砑光辊对中的砑光辊从压区接触中分开。通过加载压区负荷调节和/或锁定结构20,可使砑光辊对中的砑光辊彼此相对移动,以便单独地增加/减小压区负荷,或打开/闭合压区接触。In a first embodiment of the second aspect of the invention, the load regulating and/or locking elements 101, 102 of the loading nip N generate a thrust between the calender rolls of a calender roll pair for reducing Small nip load, and separation of calender rolls in calender roll pairs from nip contact when required. By loading the nip load adjustment and/or locking
根据图7所示的例子给出了实施例的参考。在本发明的第二方案的这个第二实施例中,压区N的负荷调节和/或锁定结构20设置于砑光机10的辊组中每个砑光辊对12,13;13,14;14,15;15,16的砑光辊12-16的支撑和/或加载臂31、32之间。在该第二实施例中,上辊组中的每个砑光辊都可以自由移动。可选择的,一对砑光辊中的一个砑光辊可以支撑或锁定为不能在垂直方向上移动,这意味着压区负荷调节和/或锁定结构在这组砑光辊对中的应用对于置于之下和/或之上的相邻砑光辊对的压区负荷没有影响。Reference to the embodiment is given based on the example shown in FIG. 7 . In this second embodiment of the second aspect of the invention, a load adjustment and/or locking
在图7的实施例中,压区N的负荷调节和/或锁定结构20包括液压动力或支撑元件103,该元件作用于该辊组的砑光辊对中的砑光辊12-16的支撑和/或加载臂31、32之间。该液压动力或支撑元件本身是一个液压的、气动的、电动的或机电动力的,或是支撑元件103,其连接于该对砑光辊的支撑和/或加载臂31、32之间,且借助于该元件可以在该对砑光辊的砑光辊之间传递动力。作为一个比较合适的动力或支撑元件103的例子,可以是液压动力缸、气动动力缸、电动机、手动装置、间距测量装置等。In the embodiment of Figure 7, the load adjustment and/or locking
以这种方式可以调节压区负荷和/或打开和闭合砑光辊之间的压区。根据本发明的第二方案的第二实施例的这种支撑或动力装置103,使得可以在砑光辊之间产生推力或拉力,其中所述推力用于减小压区负荷,甚至用于使砑光辊彼此分开,所述拉力则用于增加压区负荷,以及使从压区接触中分开了的砑光辊再回到压区接触状态。通过加载压区负荷调节和/或锁定结构20,可使该对砑光辊中的砑光辊彼此相对移动,以便单独地增加/减小压区负荷,或打开/闭合压区接触。In this way it is possible to adjust the nip load and/or to open and close the nip between the calender rolls. Such support or power means 103 according to the second embodiment of the second aspect of the invention make it possible to generate thrust or pull between the calender rolls, wherein said thrust is used to reduce the nip load or even to The calender rolls are separated from each other and the tension is used to increase the nip load and bring the calender rolls separated from nip contact back into nip contact. By loading the nip load adjustment and/or locking
为了单独调节压区N的负荷,砑光辊12-16的支撑和/或加载臂31、32包括两个部件221、223,这样在每个支撑和/或加载臂的第一臂部件221和第二臂部件223之间设置铰接接头222。第二臂部件223连接在砑光辊的轴承箱9或轴承箱支架上。In order to adjust the load on the nip N individually, the support and/or loading arms 31, 32 of the calender rolls 12-16 comprise two
由于压区N的负荷调节和/或锁定结构20被置于支撑和/或加载臂31、32的第二臂223之间,因此可以借助于压区N的负荷调节和/或锁定结构20使得与压区N的负荷调节和/或锁定结构20相结合的臂部件223之间的角度发生变化,进而既可以借助于中间铰接接头222增强(stiffen)支撑和/或加载臂31、32,又可以调节或限制压区负荷或打开压区。在图7所示的实施例中,已采用根据本发明的压区负荷调节和/或锁定结构将砑光辊对15、16中的压区N打开。Since the load adjusting and/or locking
根据图8所示的例子给出了实施例的参考。在本发明的第二方案的这个第三实施例中,压区N的负荷调节和/或锁定结构20设置于辊组中砑光辊对14,15中的砑光辊两端处的轴承箱9或轴承箱支架之间,砑光辊在该轴承箱或轴承箱支架的支撑下可以移动。就此而论,压区N的负荷调节和/或锁定结构20作用于砑光辊对中的砑光辊14,15的轴承箱9或轴承箱支架上。在砑光辊对14,15中的至少一个砑光辊被支撑为可沿垂直方向移动,从而压区N的负荷调节和/或锁定结构的应用,即,它在垂直于穿过砑光辊14,15的中心轴的线的方向上的移动,不会影响已被支撑为不可移动的砑光辊的位置,但是压区负荷调节和/或锁定结构20可以调节砑光辊14、15之间的压区的负荷和这两个砑光辊之间的间距,且可以打开或闭合在这对砑光辊14,15之间的压区N。Reference to the embodiment is given based on the example shown in FIG. 8 . In this third embodiment of the second aspect of the invention, the load adjustment and/or locking
在图8的实施例中,压区负荷调节和/或锁定结构20包括楔形元件104,该元件作用于砑光辊对中的砑光辊的轴承箱9或轴承箱支架上,该楔形元件还可完全等效为球形元件。特别有利的,根据图8的实施例的压区负荷调节和/或锁定元件104是一个支撑在砑光辊的轴承箱9或轴承箱支架下的元件,即,如图中所示,支撑在中间辊14和15的轴承箱或轴承箱支架的下方,该元件可以借助于动力装置沿垂直于砑光机10的垂直辊组的压力线或压区线的方向移动。通过移动元件104,一方面可以使砑光辊14,15彼此分离,即打开压区或减小压区负荷,或者另一方面可以使砑光辊14,15移向彼此,即增加压区负荷或使砑光辊正常运动。In the embodiment of Figure 8, the nip load adjustment and/or locking
关于本发明,通常还应当申明,根据本发明的第二方案的压区N的负荷调节和/或锁定结构20,通常用于锁定辊组的一组可选择的辊对/多组可选择的辊对12,13;13,14;14,15;15,16中的砑光辊12-16相对于彼此的垂直位置和相对于其它砑光辊的垂直位置。在那种情况下,任何可选择的压区N都可保持为打开状态,然而幅面的尾部可以形成线状(threaded)或者幅面可以穿过所有压区N。同样,在砑光机10的在线运行中,在砑光辊的壳体损坏了的情况下或者在加工(即在线运行)中必须改变纤维幅面的质量时,可以将压区N打开。就此而论,当根据本发明的压区负荷调节和/或锁定结构20没有被使用时,即其处于非运行状态,压区N便闭合,其负荷可以按照常规进行调节,且当根据本发明的压区负荷调节和/或锁定结构20处于使用之中时,即其作用在砑光辊的轴承箱9、轴承箱支架之间,或者作用在砑光辊的支撑和/或加载臂31、32之间时,压区N便不闭合或者压区N的负荷不能超过特定的极限值,但是压力通过加载和/或支撑臂31、32或者通过轴承箱9传到相邻的辊上。In relation to the present invention, it should also generally be stated that the load adjustment and/or locking
本发明还可以根据需要保持不同数量的不同压区闭合,并形成幅面的不同运行路径。The present invention can also keep different numbers of different nips closed according to needs, and form different running paths of the web.
前面只是借助于一些认为是有利的实施例对本发明进行了描述。但是这并非旨在以任何方式限定本发明,正如本领域的技术人员能清楚知道的那样,在本发明的构思范围内,以及限定于所附权利要求中的保护范围内,许多可选择的结构和修改都是可行的。因此,根据本发明的第二方案的压区负荷调节和/或锁定结构可以设置于包括两个辊组的砑光机10的辊组之间。在此情况下,当需要时,可以将分离的辊组结合起来形成一个辊组。例如一个有利的实施例是这样的,即,将压区负荷调节和/或锁定结构20设置在一对辊中,该对辊的砑光辊被支撑为可彼此相对地沿滑板移动,和/或通过以杠杆状的方式移动的支撑和/或加载臂31、32支撑,且该对辊中的上砑光辊是上辊组的下辊,其下砑光辊是下辊组中的上辊。根据本发明的压区负荷调节和/或锁定装置还可以将包括一个辊组的砑光机的辊组结构修改为包括几个辊组的辊组结构,而不会有任何问题。The foregoing has only described the invention by means of some embodiments which are considered to be advantageous. But this is not intended to limit the present invention in any way, as those skilled in the art can clearly know, within the concept scope of the present invention, and within the scope of protection in the appended claims, many optional structures and modifications are possible. Therefore, the nip load adjustment and/or locking structure according to the second aspect of the present invention may be provided between roll sets of a
Claims (25)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FI20030004 | 2003-01-02 | ||
| FI20030002 | 2003-01-02 | ||
| FI20030002A FI116303B (en) | 2003-01-02 | 2003-01-02 | multi-roll calender |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008101448626A Division CN101333782B (en) | 2003-01-02 | 2003-12-31 | Nip load adjustmeng and/or locking structure for multiroll calender |
Publications (2)
| Publication Number | Publication Date |
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| CN1732311A true CN1732311A (en) | 2006-02-08 |
| CN100439595C CN100439595C (en) | 2008-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2003801073457A Expired - Fee Related CN100439595C (en) | 2003-01-02 | 2003-12-31 | multi-roll calender |
| CN2008101448626A Expired - Fee Related CN101333782B (en) | 2003-01-02 | 2003-12-31 | Nip load adjustmeng and/or locking structure for multiroll calender |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008101448626A Expired - Fee Related CN101333782B (en) | 2003-01-02 | 2003-12-31 | Nip load adjustmeng and/or locking structure for multiroll calender |
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| Country | Link |
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| CN (2) | CN100439595C (en) |
| FI (1) | FI116303B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101522988B (en) * | 2006-10-06 | 2012-07-18 | 美卓造纸机械公司 | A method and device for quickly opening roll packs in a multi-roll calender |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102220723A (en) * | 2011-06-10 | 2011-10-19 | 山东太阳纸业股份有限公司 | Paper injection device for hard calender |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1291086A (en) * | 1968-11-27 | 1972-09-27 | Kleinewefers Soehne J | Means for setting a roll gap |
| EP0029649B2 (en) * | 1979-11-26 | 1990-09-26 | Valmet-Appleton, Incorporated | Positioning mechanism for calender rolls |
| DE3808143A1 (en) * | 1988-03-11 | 1989-09-21 | Goebel Gmbh Maschf | STORAGE FACILITIES |
| FI83346C (en) * | 1989-01-27 | 1991-06-25 | Valmet Paper Machinery Inc | CALENDAR, SAERSKILT EN SUPERKALANDER. |
| DE3936048A1 (en) * | 1989-10-28 | 1991-05-02 | Escher Wyss Gmbh | METHOD FOR POSITIONING CALANDER ROLLS AND CALANDER FOR IMPLEMENTING THE METHOD |
| DE4208490A1 (en) * | 1992-03-17 | 1993-09-23 | Wirth Muehlenbau Dresden Gmbh | Maintaining constant nip in rolls of rolling machine - involves moving adjacent ends of both rolls of pair in opposing directions away from common starting plane |
| JPH08244108A (en) * | 1995-03-13 | 1996-09-24 | Toshiba Mach Co Ltd | Roll bending apparatus for molding sheet |
| BR9808733B1 (en) * | 1997-05-07 | 2008-11-18 | Method and arrangement for computing and regulating linear load distribution in a multi-nip calender. | |
| DE19729531C2 (en) * | 1997-07-10 | 2002-12-12 | Voith Paper Patent Gmbh | Paper calender |
| FI101635B1 (en) * | 1997-10-15 | 1998-07-31 | Valmet Corp | Lifting and loading device for a roll stack in a calender |
| FI113071B (en) * | 2000-02-21 | 2004-02-27 | Metso Paper Inc | Calendar |
-
2003
- 2003-01-02 FI FI20030002A patent/FI116303B/en active IP Right Grant
- 2003-12-31 CN CNB2003801073457A patent/CN100439595C/en not_active Expired - Fee Related
- 2003-12-31 CN CN2008101448626A patent/CN101333782B/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101522988B (en) * | 2006-10-06 | 2012-07-18 | 美卓造纸机械公司 | A method and device for quickly opening roll packs in a multi-roll calender |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100439595C (en) | 2008-12-03 |
| FI20030002A0 (en) | 2003-01-02 |
| CN101333782A (en) | 2008-12-31 |
| FI20030002L (en) | 2004-07-03 |
| FI116303B (en) | 2005-10-31 |
| CN101333782B (en) | 2011-08-17 |
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