CN1721704A - Fan Speed Control Using Micro-Processing Unit - Google Patents
Fan Speed Control Using Micro-Processing Unit Download PDFInfo
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- CN1721704A CN1721704A CNA200510065933XA CN200510065933A CN1721704A CN 1721704 A CN1721704 A CN 1721704A CN A200510065933X A CNA200510065933X A CN A200510065933XA CN 200510065933 A CN200510065933 A CN 200510065933A CN 1721704 A CN1721704 A CN 1721704A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/004—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids by varying driving speed
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/20—Cooling means
- G06F1/206—Cooling means comprising thermal management
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/20—Arrangements for starting
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/26—Arrangements for controlling single phase motors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P7/00—Arrangements for regulating or controlling the speed or torque of electric DC motors
- H02P7/06—Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual DC dynamo-electric motor by varying field or armature current
- H02P7/18—Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual DC dynamo-electric motor by varying field or armature current by master control with auxiliary power
- H02P7/24—Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual DC dynamo-electric motor by varying field or armature current by master control with auxiliary power using discharge tubes or semiconductor devices
- H02P7/28—Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual DC dynamo-electric motor by varying field or armature current by master control with auxiliary power using discharge tubes or semiconductor devices using semiconductor devices
- H02P7/285—Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual DC dynamo-electric motor by varying field or armature current by master control with auxiliary power using discharge tubes or semiconductor devices using semiconductor devices controlling armature supply only
- H02P7/29—Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual DC dynamo-electric motor by varying field or armature current by master control with auxiliary power using discharge tubes or semiconductor devices using semiconductor devices controlling armature supply only using pulse modulation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/02—Controlling of coolant flow the coolant being cooling-air
- F01P7/04—Controlling of coolant flow the coolant being cooling-air by varying pump speed, e.g. by changing pump-drive gear ratio
- F01P7/048—Controlling of coolant flow the coolant being cooling-air by varying pump speed, e.g. by changing pump-drive gear ratio using electrical drives
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
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Abstract
Description
技术领域technical field
本发明有关于一种风扇转速控制装置,且特别有关于一种使用微处理单元(microcontroller)来控制风扇马达的风扇转速控制装置。The present invention relates to a fan speed control device, and more particularly to a fan speed control device using a microcontroller to control a fan motor.
背景技术Background technique
公知的风扇控制系统,一般而言,依照所需的不同功能,可使用不同的各种电路组件组合而成的复杂电路来进行控制。举例而言,图1a、图1b、图1c、图2a以及图2b表示各种不同功能的公知风扇控制系统。以下分别说明这些公知的风扇控制系统。Generally speaking, the known fan control system can be controlled by using a complex circuit composed of various circuit components according to different functions required. For example, FIG. 1a, FIG. 1b, FIG. 1c, FIG. 2a and FIG. 2b show various conventional fan control systems with different functions. These known fan control systems are described below respectively.
首先,公知的风扇控制系统可以用来控制风扇的转速。例如,图1a是表示公知风扇控制系统中以外部可变直流电压信号控制的示意图。图1a中的风扇500接收一操作电压Vcc,且使用一比较器520来产生脉冲调制(PulseWidth Modulation,PWM)信号。如图1a所示,比较器520分别接收外部可变的0~5V直流电压信号输入以及一三角波信号输入,而根据该可变直流电压的值与三角波比较后决定所产生的PWM信号,通过开关590输出至风扇驱动电路510,以决定该风扇马达的转速。First, known fan control systems can be used to control the speed of the fan. For example, FIG. 1a is a schematic diagram showing control by an external variable DC voltage signal in a known fan control system. The
同样用来控制风扇转速的状况,也可如图1b所示,表示公知风扇控制系统中以热敏电阻的可变电压信号控制。与图1a类似,图1b中的风扇500接收一操作电压Vcc,且同样使用一比较器520来产生PWM信号。如图1b所示,比较器520分别接收三角波信号输入以及由操作电压Vcc经由一热敏电阻530与固定的电阻540的分压操作而产生的可变电压信号输入,而根据该可变电压的值与三角波比较后决定所产生的PWM信号,通过开关590输出至风扇驱动电路510,以决定该风扇马达的转速。The same situation for controlling the fan speed can also be shown in FIG. 1 b , which represents the variable voltage signal control of the thermistor in the known fan control system. Similar to FIG. 1a, the
另外,控制风扇转速时,输入的信号也可不为电压信号形式,而如图1c所示,以外部PWM信号输入而控制风扇500。图1c中,风扇500同样接收一操作电压Vcc;而外部PWM信号输入经由电路组件,例如电阻542,而转换为一内部PWM信号,通过开关590输出至风扇驱动电路510,以决定该风扇马达的转速。In addition, when controlling the speed of the fan, the input signal may not be in the form of a voltage signal, but as shown in FIG. 1 c , an external PWM signal is input to control the
除了控制风扇转速以外,公知风扇控制系统也可通过风扇马达转子位置控制等方法,来达到例如慢速启动(软启动),或是特殊的转速变化与检测等操作。例如,图2a是表示公知风扇控制系统中以风扇驱动IC驱动风扇马达的示意图。其中,风扇500同样接收一操作电压Vcc;同时,风扇马达的线圈570由风扇驱动IC(风扇驱动电路)510来控制,配合磁场感应组件,例如图2a中的霍尔组件560,以及电容550等组件,来控制风扇马达转子的位置,以进行慢速启动(软启动)或是特殊的转速变化与检测等操作。同样的操作也可通过如图2b中所示,以霍尔组件560配合电阻544、546等电路来对风扇马达的线圈570进行驱动。In addition to controlling the speed of the fan, known fan control systems can also achieve operations such as slow start (soft start), or special speed change and detection through methods such as fan motor rotor position control. For example, FIG. 2a is a schematic diagram showing a fan motor driven by a fan driving IC in a conventional fan control system. Wherein, the
然而,上述公知的风扇控制系统具有许多缺点。以下分别叙述这些问题。However, the known fan control systems described above have a number of disadvantages. These issues are described separately below.
首先,公知的风扇控制系统中,欲改变风扇的转速时,若不以外部方式,例如上述之外部PWM信号等方式来进行,也就是说针对一固定的输入电压而言,唯一的方法是改变风扇马达的线圈绕阻。换句话说,在一固定的风扇马达线圈绕阻之中,具有类似如图3所示的转速与操作电压的关系,例如对于图3中转速与操作电压的关系函数F而言,若有一输入电压Vo,则可对应至关系函数F的特性线上的A点,而可得到其所对应的第一转速值Wo。如此,对于相同的输入电压,若欲使风扇具有多段的不同转速,则必须设计同样数量的多个不同特性的线圈绕阻;如此对于风扇的尺寸与生产成本均有不利的影响。First of all, in the known fan control system, if you want to change the speed of the fan, if you do not use an external method, such as the above-mentioned external PWM signal, etc., that is to say, for a fixed input voltage, the only way is to change Coil winding of the fan motor. In other words, in a fixed fan motor coil winding, there is a relationship between the rotational speed and the operating voltage similar to that shown in Figure 3. For example, for the relationship function F between the rotational speed and the operating voltage in Figure 3, if there is an input The voltage Vo can correspond to the point A on the characteristic line of the relationship function F, and the corresponding first rotational speed value Wo can be obtained. Thus, for the same input voltage, if the fan is to have multiple stages of different speeds, it is necessary to design the same number of coil windings with different characteristics; this will adversely affect the size and production cost of the fan.
其次,如上述图1a与图1b所示的两个公知例,使用三角波与比较器520的方式来产生脉冲调制信号,而控制风扇转速的方式中,不管图1a所使用的0~5V外部直流电压输入比较器520,或是图1b使用的热敏电阻530改变电压输入比较器520,两者皆使用硬件电路组件,可更换性不大,且三角波与其产生的PWM信号可能会产生较大的误差,而造成转速不稳定的现象。Secondly, as in the two known examples shown in Figure 1a and Figure 1b above, the triangular wave and the
另外,如图1c所示的公知风扇控制系统,以外部PWM信号输入而经由电路组件,如电阻542等,转换而得到内部PWM信号的方式中,由于内部PWM信号会受限于外部PWM信号的频率及功率周期,因此在外部PWM信号频率低时,振动会随的增加,而影响风扇500的寿命;在外部PWM信号频率高时,电路反应速度可能会不够快,而造成产生转速不稳的问题,且在转换过程中可能使得PWM信号频率落于人类听觉音频的范围内,而造成马达切换的噪音。In addition, in the known fan control system shown in Figure 1c, the internal PWM signal is obtained by converting the external PWM signal through circuit components, such as
另外,如图2a与图2b所示进行风扇马达转子位置控制的公知风扇控制系统中,不论如图2a所示使用风扇驱动IC 510,或是如图2b所示使用霍尔组件560配合电路设计,甚或采用其它磁场感应组件或方式,其电路组件皆为硬件组件,可更换性不大,且同样具有固定特性的问题。In addition, in the known fan control system for controlling the position of the fan motor rotor as shown in Figure 2a and Figure 2b, no matter whether the fan driver IC 510 is used as shown in Figure 2a, or the
另外,如图3所示,假设风扇马达本身具有转速与操作电压的关系函数F,且该关系函数F为一线性函数。此时,风扇马达本身所可承受的最大转速Wmax可对应至F线上的B点,而反推得到一最大电压值Vmax;若超过此最大电压值,则转速过高,会使风扇马达因过热等因素而损毁;因此,输入电压值被局限于此最大电压值Vmax以下,例如市面上常见的风扇马达一般最高可到达60V。然而,有些风扇系统提供的电源可能会超过此最大电压值,此时必须利用截电压等方式来将输入电压控制于B点以下的位置,才能避免风扇马达的损坏。这种做法不仅增加制造成本与时间,且截电压等方式并不能提供稳定的电压,使得风扇马达仍有损坏的可能性。In addition, as shown in FIG. 3 , it is assumed that the fan motor itself has a relationship function F between the rotation speed and the operating voltage, and the relationship function F is a linear function. At this time, the maximum speed Wmax that the fan motor itself can withstand can correspond to point B on the F line, and a maximum voltage value Vmax can be obtained by inverse calculation; if the maximum voltage value exceeds this value, the speed will be too high, which will cause the fan motor Damaged due to overheating and other factors; therefore, the input voltage value is limited to below the maximum voltage value Vmax, for example, the common fan motor on the market can generally reach a maximum of 60V. However, the power supply provided by some fan systems may exceed the maximum voltage value. At this time, the input voltage must be controlled below point B by means of voltage cutoff to avoid damage to the fan motor. This approach not only increases the manufacturing cost and time, but also cannot provide a stable voltage by cutting off the voltage, so that the fan motor may still be damaged.
另外,上述各公知风扇控制系统中,若要加上检测转速与报警的功能,以在转速过高时报警或中断风扇操作,必须另外加上电路组件,增加制造成本,且使得风扇控制系统的电路体积更为增加,造成不便。In addition, in the above-mentioned known fan control systems, if the function of detecting the rotating speed and alarming is added to alarm or interrupt the operation of the fan when the rotating speed is too high, additional circuit components must be added, which increases the manufacturing cost and makes the fan control system more complicated. The volume of the circuit is further increased, causing inconvenience.
有鉴于此,本发明的目的即在于提出一种使用微处理单元的风扇控制系统,可适用于风扇马达之中,以解决上述公知风扇控制系统的各种问题。In view of this, the object of the present invention is to provide a fan control system using a micro-processing unit, which can be applied to a fan motor, so as to solve various problems of the conventional fan control system mentioned above.
发明内容Contents of the invention
根据本发明的第一构想,该风扇转速控制装置,内置于一风扇内,其包括一可编程的微处理单元,用以接收一输入信号,根据该输入信号决定一输出信号,并将该输出信号输出;以及一风扇驱动单元,用以接收该输出信号,并根据该输出信号决定该风扇马达的转速,以驱动该风扇马达,其中该转速与该输入信号为多段函数关系。According to the first idea of the present invention, the fan speed control device is built in a fan, which includes a programmable micro-processing unit for receiving an input signal, determining an output signal according to the input signal, and outputting the output signal signal output; and a fan drive unit, used to receive the output signal, and determine the speed of the fan motor according to the output signal to drive the fan motor, wherein the speed and the input signal are multi-stage functional relationship.
其中,该输入信号为一可变电压信号、操作温度、环境温度、方波信号的工作周期或频率、外部脉宽调制信号或检测风扇实际转速所得的转速信号。Wherein, the input signal is a variable voltage signal, operating temperature, ambient temperature, duty cycle or frequency of a square wave signal, an external pulse width modulation signal or a speed signal obtained by detecting the actual speed of the fan.
此外,该微处理单元更接收另一输入信号以控制风扇转速。该另一输入信号为一可变电压信号、操作温度、环境温度、方波信号的工作周期或频率、外部脉宽调制信号或检测风扇实际转速所得的转速信号。In addition, the micro-processing unit further receives another input signal to control the rotation speed of the fan. The other input signal is a variable voltage signal, operating temperature, ambient temperature, duty cycle or frequency of a square wave signal, an external PWM signal or a rotational speed signal obtained by detecting the actual rotational speed of the fan.
其中,该输出信号为一脉宽调制信号。Wherein, the output signal is a pulse width modulation signal.
该风扇转速控制装置还包括一感磁组件或一霍尔组件,用以检测驱动风扇的马达的相位变化,以输出该输入信号至该微处理单元。The fan speed control device also includes a magnetic sensing component or a Hall component for detecting the phase change of the motor driving the fan, so as to output the input signal to the micro-processing unit.
较佳地,该微处理单元于判断该转速不同于已先储存于该微处理单元的程序内的一默认值时,输出一报警信号。Preferably, when the micro-processing unit judges that the rotational speed is different from a default value stored in the program of the micro-processing unit, it outputs an alarm signal.
较佳地,当该转速小于预定转速时,该转速与该输入信号为一第一函数关系,而当该转速大于该预定转速时,该转速与该输入信号为一第二函数关系。Preferably, when the rotational speed is less than a predetermined rotational speed, the rotational speed has a first functional relationship with the input signal, and when the rotational speed is greater than the predetermined rotational speed, the rotational speed has a second functional relationship with the input signal.
其中,该第一函数与该第二函数可以为不同的线性数学函数。例如,该第二函数的斜率大于该第一函数的斜率。Wherein, the first function and the second function may be different linear mathematical functions. For example, the slope of the second function is greater than the slope of the first function.
或者,该第一函数与该第二函数为不连续或离散的数学函数关系。Or, the relationship between the first function and the second function is a discontinuous or discrete mathematical function.
又或者,该转速与该输入信号为多段曲线函数关系。Alternatively, the rotational speed and the input signal are in a multi-segment curve function relationship.
再或者,该转速与该输入信号为多段不同线性函数关系。Alternatively, the rotational speed and the input signal are in multiple stages of different linear functional relationships.
另或者,该转速与该输入信号呈等比例变化关系。Alternatively, the rotational speed is proportional to the input signal.
根据本发明的第二构想,该风扇转速控制装置,内置于一风扇内,其包括一驱动风扇的微处理单元,用以接收一输入信号,根据该输入信号决定一输出信号,并依该输出信号调整风扇的转速,其中该转速与该输入信号为多段函数关系。According to the second idea of the present invention, the fan speed control device is built in a fan, which includes a micro-processing unit for driving the fan, used to receive an input signal, determine an output signal according to the input signal, and determine an output signal according to the output signal. The signal adjusts the rotational speed of the fan, wherein the rotational speed and the input signal are in a multi-stage functional relationship.
根据本发明的第三构想,该风扇转速控制装置包括一驱动风扇的微处理单元,用以接收一输入信号,根据该输入信号决定一输出信号,并依该输出信号调整风扇的转速,其中该转速与该输入信号为曲线函数关系。According to the third idea of the present invention, the fan speed control device includes a micro-processing unit for driving the fan, used to receive an input signal, determine an output signal according to the input signal, and adjust the fan speed according to the output signal, wherein the The rotational speed is a curve function relationship with this input signal.
根据本发明的第四构想,该风扇转速控制装置包括一驱动风扇的微处理单元,用以接收一输入信号,根据该输入信号决定一输出信号,并依该输出信号调整风扇的转速,其中该转速与该输入信号为不连续的数学函数关系。According to the fourth idea of the present invention, the fan speed control device includes a micro-processing unit for driving the fan, used to receive an input signal, determine an output signal according to the input signal, and adjust the fan speed according to the output signal, wherein the The relationship between the speed and the input signal is a discontinuous mathematical function.
根据本发明的第五构想,该风扇转速控制装置包括一驱动风扇的微处理单元,用以接收一第一输入信号和一第二输入信号,根据该第一和第二输入信号决定一输出信号,并依该输出信号调整风扇的转速。其中,该第一和第二输入信号分别为一可变电压信号、操作温度、环境温度、方波信号的工作周期或频率、外部脉宽调制信号或检测风扇实际转速所得的转速信号。According to the fifth idea of the present invention, the fan speed control device includes a micro-processing unit for driving the fan, used to receive a first input signal and a second input signal, and determine an output signal according to the first and second input signals , and adjust the fan speed according to the output signal. Wherein, the first and second input signals are respectively a variable voltage signal, operating temperature, ambient temperature, duty cycle or frequency of a square wave signal, an external pulse width modulation signal or a rotational speed signal obtained by detecting the actual rotational speed of the fan.
较佳地,该转速与该第一和第二输入信号为多段数学函数关系。Preferably, the rotational speed and the first and second input signals are in a multi-segment mathematical function relationship.
或者,该转速与该第一输入信号的函数关系随着该第二输入信号的变化成等比例改变,或是该转速与该第一输入信号和该第二输入信号的结合呈多式函数关系。Or, the functional relationship between the rotational speed and the first input signal changes in equal proportion with the change of the second input signal, or the rotational speed and the combination of the first input signal and the second input signal have a polynomial functional relationship .
根据本发明的第六构想,该风扇转速控制装置包括一可编程的微处理单元,用以接收一输入信号,根据该输入信号决定一输出信号,并将该输出信号输出;以及一风扇驱动单元,用以接收该输出信号,并根据该输出信号决定该风扇马达的转速,以驱动该风扇马达,其中该转速与该输入信号为曲线函数关系。According to the sixth idea of the present invention, the fan speed control device includes a programmable micro-processing unit for receiving an input signal, determining an output signal according to the input signal, and outputting the output signal; and a fan drive unit , used to receive the output signal, and determine the rotation speed of the fan motor according to the output signal to drive the fan motor, wherein the rotation speed and the input signal are in a curve function relationship.
根据本发明的第七构想,该风扇转速控制装置包括一可编程的微处理单元,用以接收一输入信号,根据该输入信号决定一输出信号,并将该输出信号输出;以及一风扇驱动单元,用以接收该输出信号,并根据该输出信号决定该风扇马达的转速,以驱动该风扇马达,其中该转速与该输入信号为不连续的数学函数关系。According to the seventh idea of the present invention, the fan speed control device includes a programmable micro-processing unit for receiving an input signal, determining an output signal according to the input signal, and outputting the output signal; and a fan drive unit , used to receive the output signal, and determine the rotation speed of the fan motor according to the output signal to drive the fan motor, wherein the rotation speed and the input signal are in a discontinuous mathematical function relationship.
根据本发明的第八构想,该风扇转速控制装置包括一可编程的微处理单元,用以接收一第一输入信号和一第二输入信号,根据该第一和第二输入信号决定一输出信号;以及一风扇驱动单元,用以接收该输出信号,并根据该输出信号调整该风扇马达的转速。According to the eighth idea of the present invention, the fan speed control device includes a programmable micro-processing unit for receiving a first input signal and a second input signal, and determining an output signal according to the first and second input signals ; and a fan drive unit for receiving the output signal and adjusting the speed of the fan motor according to the output signal.
本发明得通过下列附图及实施例的详细说明,得以更深入地了解。The present invention can be understood more deeply through the detailed description of the following drawings and embodiments.
附图说明Description of drawings
图1a是表示公知风扇转速控制系统中以外部可变直流电压信号控制的示意图。Fig. 1a is a schematic diagram showing the conventional fan speed control system controlled by an external variable DC voltage signal.
图1b是表示公知风扇转速控制系统中以热敏电阻的可变电压信号控制的示意图。FIG. 1 b is a schematic diagram showing a variable voltage signal control of a thermistor in a conventional fan speed control system.
图1c是表示公知风扇转速控制系统中以外部脉冲调制信号控制的示意图。Fig. 1c is a schematic diagram showing the conventional fan speed control system controlled by an external pulse modulation signal.
图2a是表示公知风扇转速控制系统中以风扇驱动IC驱动风扇马达的示意图。FIG. 2a is a schematic diagram showing a fan motor driven by a fan driving IC in a conventional fan speed control system.
图2b是表示公知风扇转速控制系统中以霍尔组件电路驱动风扇马达的示意图。FIG. 2 b is a schematic diagram showing a fan motor driven by a Hall element circuit in a conventional fan speed control system.
图3是表示公知风扇转速控制系统中转速与操作电压的关系图。FIG. 3 is a diagram showing the relationship between the rotational speed and the operating voltage in the known fan rotational speed control system.
图4是表示本发明第一实施例的风扇转速控制装置的示意图。FIG. 4 is a schematic diagram showing a fan rotation speed control device according to a first embodiment of the present invention.
图5a是表示本发明第二实施例的风扇转速控制装置的示意图。FIG. 5a is a schematic diagram showing a fan speed control device according to a second embodiment of the present invention.
图5b是表示本发明第三实施例的风扇转速控制装置的示意图。Fig. 5b is a schematic diagram showing a fan speed control device according to a third embodiment of the present invention.
图5c是表示本发明第四实施例的风扇转速控制装置的示意图。FIG. 5c is a schematic diagram showing a fan speed control device according to a fourth embodiment of the present invention.
图6是表示本发明第五实施例的风扇转速控制装置的示意图。FIG. 6 is a schematic diagram showing a fan rotation speed control device according to a fifth embodiment of the present invention.
图7是表示本发明第六实施例的风扇转速控制装置的示意图。FIG. 7 is a schematic diagram showing a fan rotation speed control device according to a sixth embodiment of the present invention.
图8是表示本发明的微处理单元判断转速流程图。Fig. 8 is a flowchart showing the speed determination by the micro-processing unit of the present invention.
图9是表示本发明使用微处理单元的第一种风扇转速控制方法中转速与操作电压的关系图。FIG. 9 is a graph showing the relationship between the rotational speed and the operating voltage in the first fan rotational speed control method using a micro-processing unit according to the present invention.
图10是表示本发明使用微处理单元的第二种风扇转速控制方法中转速与操作电压的关系图。FIG. 10 is a diagram showing the relationship between the rotational speed and the operating voltage in the second fan rotational speed control method using a micro-processing unit according to the present invention.
图11是表示本发明使用微处理单元的第三种风扇转速控制方法中转速与温度的关系图。FIG. 11 is a diagram showing the relationship between the rotational speed and the temperature in the third fan rotational speed control method using a micro-processing unit according to the present invention.
图12是表示本发明使用微处理单元的第四种风扇转速控制方法中转速与输入信号频率的关系图。FIG. 12 is a diagram showing the relationship between the rotational speed and the frequency of the input signal in the fourth fan rotational speed control method using a micro-processing unit according to the present invention.
图13是表示本发明使用微处理单元的第五种风扇转速控制方法中转速、温度与脉冲调制信号的关系图。Fig. 13 is a diagram showing the relationship between the rotational speed, temperature and pulse modulation signal in the fifth fan rotational speed control method using a micro-processing unit according to the present invention.
主要组件符号说明Explanation of main component symbols
100~风扇 110~风扇驱动电路100~
120~微处理单元 140~热敏电阻(NTC)120~
150~电阻 160~霍尔(Hall)组件150~
170~马达线圈 190~开关170~
500~风扇 510~风扇驱动电路500~
520~比较器 530~热敏电阻(NTC)520~
540、542、544、546~电阻 550~电感540, 542, 544, 546~
560~霍尔(Hall)组件 570~马达线圈560~
590~开关 PWM~脉冲调制信号590~switch PWM~pulse modulation signal
Vcc~操作电压 Wmax~最大转速值Vcc~operating voltage Wmax~maximum speed value
Wo~第一转速值 Vmax~第一最大电压值Wo~the first rotational speed value Vmax~the first maximum voltage value
Vmax’~第二最大电压值 Vo~输入电压Vmax’~second maximum voltage value Vo~input voltage
具体实施方式Detailed ways
本发明的风扇转速控制装置,使用微处理单元(Micro controller)来取代公知技术中的各电路组件;由于微处理单元具有可编程的特性,易于修改其功能,且体积较小,同时具有可接收转换数字/模拟(A/D)信号的功能,因此可达到解决公知技术等各问题的目的。以下对本发明的风扇转速控制装置的各个实施例分别加以说明。The fan speed control device of the present invention uses a micro-processing unit (Micro controller) to replace each circuit assembly in the known technology; because the micro-processing unit has a programmable characteristic, it is easy to modify its function, and the volume is small, and it has an acceptable The function of converting the digital/analog (A/D) signal can therefore achieve the purpose of solving various problems of the known technology. Each embodiment of the fan speed control device of the present invention will be described respectively below.
请参照图4,说明本发明一实施例的风扇转速控制装置。本发明中,相同于公知装置的部分为风扇100同样接收一操作电压Vcc且风扇马达的驱动同样利用一风扇驱动单元,例如图4中的风扇驱动电路110。而不同于公知技术的部分在本发明采用一微处理单元120取代公知技术中的各电路组件。此一微处理单元120为可编程,内置于风扇内,其内部可储存有相当于电路组件转换功能的程序。一般而言,只需提供一电压(未示出)给微处理单元120即可进行操作。同时,微处理单元120用以接收一输入信号。此一输入信号可为各种形式,例如电压、PWM信号、或是转速信号等,依不同的功能需求而有不同的程序设计。Please refer to FIG. 4 , which illustrates a fan speed control device according to an embodiment of the present invention. In the present invention, the same part as the known device is that the
如图4所示,微处理单元120在接收输入信号之后,根据该输入信号来决定一输出信号,例如一脉冲调制信号,并将PWM信号经由开关190输出至风扇驱动电路110,使得风扇驱动电路110可根据PWM信号决定风扇马达的转速,以驱动该风扇马达的线圈磁场而控制转速。As shown in FIG. 4, after receiving the input signal, the
上述实施例中,该输入信号可以依不同的功能需求而有各种不同的变化。举例而言,参考公知技术中图1a、图1b与图1c所使用的电路,而运用本发明的微处理单元技术,可得到如图5a、图5b以及图5c的三个实施例,以下分别说明。In the above embodiments, the input signal can have various changes according to different functional requirements. For example, referring to the circuits used in Fig. 1a, Fig. 1b and Fig. 1c in the known technology, and using the micro-processing unit technology of the present invention, three embodiments as Fig. 5a, Fig. 5b and Fig. 5c can be obtained, respectively as follows illustrate.
图5a的实施例对照于图1a,其中风扇100同样接收一操作电压Vcc,然而本实施例使用微处理单元120取代公知技术中的比较器520来产生PWM信号。如图5a所示,微处理单元120接收外部可变的0~5V直流电压信号输入,并经由微处理单元120本身的A/D转换,而根据该可变直流电压,直接通过程序进行计算后决定所产生的PWM信号,通过开关190输出至风扇驱动电路110,以决定该风扇马达的转速。如此,公知的三角波输入装置可以省略,且微处理单元120的程控也较公知的三角波比较结果更为精确。The embodiment of FIG. 5 a is compared to FIG. 1 a, in which the
同样地,图5b的另一实施例对照于图1b.其中风扇100接收一操作电压Vcc,且本实施例同样使用微处理单元120取代公知技术中的比较器520,来产生PWM信号。如图5b所示,微处理单元120接收由操作电压Vcc经由一热敏电阻140与固定的电阻150的分压操作而产生的可变电压信号输入,并经由微处理单元120本身的A/D转换,而根据该可变电压,直接通过程序进行计算后决定所产生的PWM信号,通过开关190输出至风扇驱动电路110,以决定该风扇马达的转速。Similarly, another embodiment of FIG. 5b is compared with FIG. 1b. The
另外,本发明控制风扇转速时,输入的信号也可不为电压信号形式,而如图5c的另一实施例所示,对照于公知技术的图1c,本实施例同样以外部PWM信号输入而控制风扇100。图5c中,风扇100同样接收一操作电压Vcc;然而,外部PWM信号输入经由微处理单元120,而经由调制等转换过程,转换为一内部PWM信号,通过开关190输出至风扇驱动电路110,以决定该风扇马达的转速。如此,微处理单元120的程控较公知的电阻等组件转换结果更为精确。In addition, when the present invention controls the fan speed, the input signal may not be in the form of a voltage signal, but as shown in another embodiment of Figure 5c, compared with Figure 1c of the known technology, this embodiment also uses an external PWM signal input to control
另外,相较于公知技术中图2a与图2b等利用风扇马达转子位置控制等方法,以达到例如慢速启动(软启动)或是特殊的转速变化与检测等操作,本发明同样可采用微处理单元直接取代公知的风扇驱动电路。例如,图6是表示本发明另一实施例的风扇转速控制装置示意图。其中,风扇100同样接收一操作电压Vcc;然而,本实施例采用一风扇驱动微处理单元120来取代公知的风扇驱动IC(风扇驱动电路)510,而控制风扇马达的线圈170,配合磁场感应组件,例如霍尔组件160,来控制风扇马达转子的位置,以输出一输入信号至微处理单元120,而进行慢速启动(软启动)或是特殊的转速变化与检测等操作。如此,本实施例所使用的微处理单元120,可具有风扇驱动单元的功能,同时也可如前述实施例,另外接收其它之外部信号,例如可变电压、外部PWM信号等,如此可更减少风扇转速控制装置的组件数目,而使得一片具有多个程序的微处理单元120进行大部分的控制操作。In addition, compared to Fig. 2a and Fig. 2b in the known technology, which uses fan motor rotor position control and other methods to achieve operations such as slow start (soft start) or special speed change and detection, the present invention can also use micro The processing unit directly replaces the known fan drive circuit. For example, FIG. 6 is a schematic diagram showing a fan speed control device according to another embodiment of the present invention. Wherein, the
另外,本发明所使用的微处理单元更可做为风扇马达的转速检测,而使用反馈控制的方式来使得转速更加稳定。如图7所示,本发明的另一实施例中,微处理单元120所接收的输入信号可为由风扇马达的转速所对应的转速信号,而由转速信号加以计算比较后,决定输出至风扇驱动电路110的PWM信号。另外,也可在微处理单元120的程序中设定一默认值(即前述的第二转速值),在实际转速不等于默认值时,发出报警信号,以避免风扇转速过高或过低。In addition, the micro-processing unit used in the present invention can be used to detect the rotation speed of the fan motor, and the feedback control method is used to make the rotation speed more stable. As shown in FIG. 7, in another embodiment of the present invention, the input signal received by the
上述实施例中,转速的检测与控制可如图8的流程所示。首先,微处理单元120检测风扇马达的实际转速(步骤S10);此时,微处理单元120接收到转速信号之后,判断转速是否已收敛至对应于输入信号所决定的预定转速(步骤S20)。若转速并未收敛时,则再判断转速是否已在最小转速或是最大转速(步骤S30);若是,则可能为风扇马达或是风扇转速控制装置出现状况而无法定速,输出报警信号(步骤S40);若并未在最大或最小转速,则进行转速的调整(步骤S50)。如此周而复始的调整操作,由于使用微处理单元可编程控制,因此其精确度高,且反应时间与稳定性均较公知技术更为增进。In the above-mentioned embodiment, the detection and control of the rotational speed can be shown in the flowchart of FIG. 8 . First, the
另外,上述各实施例的风扇转速控制装置,其风扇马达具有一最大转速值,换句话说,风扇马达可在不大于一最大转速值的转速时正常运作。此时,相较于如图3所示的公知风扇转速控制装置的转速与输入电压的对应函数关系F,本发明可采用如图9所示的一实施例,将微处理单元120编程,而使得微处理单元120在转速小于第一转速值Wo时,转速与输入电压的关系成一第一函数F1的关系;且在转速大于第一转速值Wo时,转速与输入电压成一第二函数F2的关系。图9中,第一函数F1与第二函数F2皆为线性函数;然而,转速与输入电压的关系并不一定需要为线性函数。本发明为能提升风扇马达承受电压的最大值,对应于第一函数F1而得到最大转速值Wmax的第一最大电压值Vmax小于对应于第二函数F2而得到最大转速值Wmax的第二最大电压值Vmax’。换句话说,本实施例在A点的转速Wo的上,将原先的第一函数F1的特性以程序转换为第二函数F2,而得到一个新的转速判断法则,来决定转速反馈控制时的更新转速值,且第二函数F2对应于输入电压的斜率小于第一函数F1对应于输入电压的斜率。如此,在最大转速值Wmax时,对应点由原先的B点移动至C点,使得最大输入电压可增加,例如由公知常见的60V增加至80V,甚至90V以上。In addition, in the fan speed control devices of the above embodiments, the fan motor has a maximum speed value, in other words, the fan motor can normally operate at a speed not greater than a maximum speed value. At this time, compared with the corresponding functional relationship F between the rotational speed and the input voltage of the known fan rotational speed control device as shown in FIG. 3 , the present invention can adopt an embodiment as shown in FIG. Make the
除了上述的第二函数F2的斜率小于第一函数F1的斜率的风扇转速控制方式外,本发明的微处理单元亦可应用于其它风扇转速控制方式。例如,如图10所示,转速W与输入信号或电压为多段线性数学函数关系,其中第一函数F1的斜率小于该第二函数F2的斜率。或者,转速W与输入信号或电压为多段但不连续或离散数学函数关系,如图11所示,其中不连续的转速的转换点可因输入信号的变化方向(如上升或下降)而不同,因而形成一缓冲区。例如,当温度上升至超过第一温度T0时,转速会快速由W0转换成W1。然而,当温度下降至低于第一温度T0的T0′时,转速才会回复至原来的转速W0,其它温度变化的控制方式,以此类推。In addition to the aforementioned fan speed control method in which the slope of the second function F2 is smaller than the slope of the first function F1, the micro-processing unit of the present invention can also be applied to other fan speed control methods. For example, as shown in FIG. 10 , the relationship between the rotational speed W and the input signal or voltage is a multi-segment linear mathematical function, wherein the slope of the first function F1 is smaller than the slope of the second function F2. Alternatively, the relationship between the rotational speed W and the input signal or voltage is a multi-segment but discontinuous or discrete mathematical function, as shown in Figure 11, where the switching point of the discontinuous rotational speed can be different due to the change direction of the input signal (such as rising or falling), A buffer zone is thus formed. For example, when the temperature rises above the first temperature T0, the rotation speed will be quickly converted from W0 to W1. However, when the temperature drops to T0' which is lower than the first temperature T0, the rotation speed will return to the original rotation speed W0, other temperature changes are controlled, and so on.
此外,除了上述的转速W与输入信号为多段线性数学函数关系外,亦可利用微处理单元改为非线性数学函数关系。如图12所示,转速W与输入信号为多段曲线数学函数关系。本中请的微处理单元根据函数运算或查表,依输入信号的频率(F)变化来控制风扇转速。因此,转速与输入信号的频率关系可由一曲线函数f1变成另一曲线函数f2关系。In addition, in addition to the above-mentioned multi-segment linear mathematical function relationship between the rotation speed W and the input signal, the micro-processing unit can also be used to change the nonlinear mathematical function relationship. As shown in Figure 12, the relationship between the rotation speed W and the input signal is a multi-section curve mathematical function. The micro-processing unit in this paper controls the fan speed according to the frequency (F) of the input signal according to the function operation or table look-up. Therefore, the relationship between the rotational speed and the frequency of the input signal can be changed from one curve function f1 to another curve function f2.
最后,请参阅图13,其为本发明利用微处理单元的风扇转速控制方法的第五个实施例。此图可表示风扇转速可同时由两个或以上的输入信号所控制,例如,第一输入信号为操作温度,而第二输入信号为脉冲调制信号。转速与温度的变化与脉冲调制信号的工作周期(duty cycle)变化成等比例变化,当工作周期为0%时,风扇马达转速维持在一固定转速W0,当工作周期为50%时,风扇马达转速变成另一固定转速W1。然而,当温度高于T1时,风扇转速会逐渐增加,直到温度上升至T2。当温度高于T2时,风扇转速会维持在另一固定转速W1′。除此之外,该转速与该第一输入信号和该第二输入信号的结合亦可呈多式函数关系。Finally, please refer to FIG. 13 , which is a fifth embodiment of the fan speed control method using a micro-processing unit according to the present invention. This figure can show that the fan speed can be controlled by two or more input signals at the same time, for example, the first input signal is the operating temperature, and the second input signal is a pulse modulation signal. The change of speed and temperature is proportional to the change of the duty cycle of the pulse modulation signal. When the duty cycle is 0%, the fan motor speed is maintained at a fixed speed W0. When the duty cycle is 50%, the fan motor The rotational speed becomes another fixed rotational speed W1. However, when the temperature is higher than T1, the fan speed will gradually increase until the temperature rises to T2. When the temperature is higher than T2, the fan speed will be maintained at another fixed speed W1'. In addition, the combination of the rotation speed and the first input signal and the second input signal may also be in a multimodal function relationship.
当然,图9至13的横坐标可以代表输入电压、方波信号的工作周期或频率、操作温度或周围温度等,但并不限于这些。图9至13所示的风扇转速控制方式可以应用于本发明的图4至7所示的风扇转速控制装置的所有实施例。Of course, the abscissa in FIGS. 9 to 13 may represent the input voltage, the duty cycle or frequency of the square wave signal, the operating temperature or the ambient temperature, etc., but they are not limited thereto. The fan speed control methods shown in FIGS. 9 to 13 can be applied to all embodiments of the fan speed control device shown in FIGS. 4 to 7 of the present invention.
应注意的是,因本发明的微处理单元120内置于风扇马达内且为可编程,且可允许于一种以上的程序存入于其内,通过本发明的使用微处理单元的风扇转速控制装置,上述的转速判断法则或函数关系可同时运用于上述的本发明任一实施例之中,可提供及增加风扇转速控制装置的灵活运用度及多种选择,而不需要额外或复杂的电路组件。另外,本发明所提出的图式与实施例并非用以限定本发明,在此特予说明。It should be noted that because the
所以,本申请可由熟悉本技艺的技术人员进行修改,然皆不脱离如权利要求书所限定的保护范围。Therefore, the present application can be modified by those skilled in the art without departing from the scope of protection defined in the claims.
Claims (27)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/889,286 | 2004-07-12 | ||
| US10/889,286 US8905721B2 (en) | 2002-07-12 | 2004-07-12 | Fan control system using a microcontroller |
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| Publication Number | Publication Date |
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| CN1721704A true CN1721704A (en) | 2006-01-18 |
| CN100485580C CN100485580C (en) | 2009-05-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB200510065933XA Ceased CN100485580C (en) | 2004-07-12 | 2005-04-15 | Fan speed control device using microprocessor unit |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US8905721B2 (en) |
| JP (4) | JP2006029316A (en) |
| CN (1) | CN100485580C (en) |
| TW (1) | TWI365595B (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP5159813B2 (en) | 2013-03-13 |
| US8905721B2 (en) | 2014-12-09 |
| TWI365595B (en) | 2012-06-01 |
| TW200603528A (en) | 2006-01-16 |
| JP2006029316A (en) | 2006-02-02 |
| US20040247449A1 (en) | 2004-12-09 |
| JP3162532U (en) | 2010-09-09 |
| JP2010159766A (en) | 2010-07-22 |
| JP2010164057A (en) | 2010-07-29 |
| CN100485580C (en) | 2009-05-06 |
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