CN1716538A - Film-forming method and film-forming apparatus - Google Patents
Film-forming method and film-forming apparatus Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及在半导体晶片等被处理基板上形成薄膜用的半导体处理用的成膜装置和方法。在此,所谓半导体处理是指:为了通过在晶片或LCD(液晶显示器,Liquid Crystal Display)或FPD(平板显示器,Flat Panel Display)用的玻璃基板等被处理基板上以规定的图案形成半导体层、绝缘层、导电层等制造在该被处理基板上含有半导体器件或与半导体器件相连接的布线、电极等的结构体所实施的各种处理。The present invention relates to a film forming apparatus and method for semiconductor processing for forming a thin film on a substrate to be processed such as a semiconductor wafer. Here, the so-called semiconductor processing refers to forming a semiconductor layer in a predetermined pattern on a substrate to be processed such as a wafer or a glass substrate for LCD (Liquid Crystal Display) or FPD (Flat Panel Display), Insulation layer, conductive layer, etc. Various processes are performed to manufacture structures including semiconductor devices or wiring, electrodes, etc. connected to semiconductor devices on the substrate to be processed.
背景技术Background technique
在制造构成半导体集成电路的半导体器件时,在被处理基板,例如半导体晶片上,实施了成膜、氧化、扩散、改质、退火、蚀刻等各种处理。特开2004-6801号公报中,公开了在立式(所谓间歇式)热处理装置中进行这些半导体处理的方法。在此方法中,首先将半导体晶片从晶片盒转移到立式晶片支架上,并以多级的形成被支持。在晶片盒中,例入可容纳25片晶片,而在晶片支架上能够装载30~150片晶片。接着,将晶片支架从处理容器的下方转入其内部,同时将处理容器进行气密性闭锁。然后,在控制处理气体的流量、处理压力、处理温度等各种处理条件的状态下,进行规定的热处理。When manufacturing a semiconductor device constituting a semiconductor integrated circuit, various processes such as film formation, oxidation, diffusion, modification, annealing, and etching are performed on a substrate to be processed, such as a semiconductor wafer. Japanese Unexamined Patent Publication No. 2004-6801 discloses a method of performing these semiconductor treatments in a vertical (so-called batch) heat treatment apparatus. In this method, a semiconductor wafer is first transferred from a wafer cassette to a vertical wafer holder and supported in a multi-stage formation. In the wafer cassette, for example, 25 wafers can be accommodated, and 30 to 150 wafers can be loaded on the wafer holder. Then, the wafer holder is turned into the processing container from below, and at the same time, the processing container is hermetically sealed. Then, predetermined heat treatment is performed while controlling various processing conditions such as the flow rate of the processing gas, the processing pressure, and the processing temperature.
近年来,伴随着对半导体集成电路更加高度集成化和高度微细化的要求,希望在半导体器件的制造工序中减轻其热滞后,提高器件的特性。在立式处理装置中,希望根据某些要求改进半导体处理的方法。例如在一种成膜处理的CVD(Chemical Vapor Deposition化学气相淀积)法当中,有一种一边间歇地供给原料气体等,一边进行原子或分子水平厚度层的一层或多层反复成膜的方法(例如,特开平6-45256号公报、特开平11-87341号公报)。这样的成膜方法一般称为ALD(Atomic layer Deposition原子层淀积)法,由此,即使不将晶片暴露在如此高温下,也可以进行目的处理。In recent years, along with the demand for higher integration and miniaturization of semiconductor integrated circuits, it is desired to reduce the thermal hysteresis in the manufacturing process of semiconductor devices and improve the characteristics of the devices. In a vertical processing apparatus, it is desired to improve the method of semiconductor processing according to certain requirements. For example, in the CVD (Chemical Vapor Deposition) method of film formation, there is a method of repeatedly forming one or more layers of atomic or molecular level thickness layers while intermittently supplying raw material gases. (For example, JP-A-6-45256 and JP-A-11-87341). Such a film-forming method is generally called ALD (Atomic layer Deposition atomic layer deposition) method, thereby, even if the wafer is not exposed to such a high temperature, it can be processed for the purpose.
图13是在使用作为硅烷系气体的二氯硅烷(DCS)和作为氮化气体的NH3形成氮化硅膜(SiN)的情况下,在以往的成膜方法中,表示供给气体和施加RF形态的定时图。如图13中所示,在处理容器内,中间夹着清洗期,间歇交互供给DCS和NH3气体。在供给NH3气体时施加RF(高频),促进在处理容器内生成等离子体的氮化反应。即,首先向处理容器内供给DCS,由此,以分子水平在晶片表面上吸附一层或数层DCS。其余的DCS在清洗期间被排放。然后,通过供给NH3生成等离子体,通过在低温下氮化形成氮化硅膜。反复进行一连串这样的工序,就完成了规定厚度的膜。Fig. 13 is a diagram showing the gas supply and RF application in the conventional film formation method in the case of forming a silicon nitride film (SiN) using dichlorosilane (DCS) as a silane-based gas and NH3 as a nitride gas. Morphological timing diagram. As shown in FIG. 13, DCS and NH 3 gases were intermittently alternately supplied in the processing container with a purge period interposed therebetween. RF (high frequency) is applied when NH 3 gas is supplied to promote the nitriding reaction that generates plasma in the processing container. That is, DCS is first supplied into the processing container, whereby one or several layers of DCS are adsorbed on the wafer surface at the molecular level. The remaining DCS is discharged during cleaning. Then, plasma is generated by supplying NH 3 , and a silicon nitride film is formed by nitriding at a low temperature. By repeating a series of such steps, a film having a predetermined thickness is completed.
在上述的成膜方法中,不仅得到比较好的阶梯状覆盖,而且与进行高温CVD的成膜方法相比,由于实施了低温化,能够减少膜中的Si-H键,提升膜质的特性。但是,在以往的此种成膜方法中,尽管由等离子体促进了反应进行,但成膜速度还是相当低,生产率也低。In the above-mentioned film forming method, not only a relatively good step-like coverage is obtained, but also compared with the film forming method of high temperature CVD, due to the low temperature, the Si-H bond in the film can be reduced, and the characteristics of the film quality can be improved. . However, in such a conventional film forming method, although the reaction is accelerated by the plasma, the film forming rate is relatively low, and the productivity is also low.
发明内容Contents of the invention
本发明的目的是提供一种成膜方法和成膜装置,在能够维持膜高质量的同时,能够大幅度地提高成膜速度。An object of the present invention is to provide a film forming method and a film forming apparatus capable of greatly increasing the film forming rate while maintaining the high quality of the film.
本发明的第一方面是一种半导体处理用的成膜方法,该成膜方法是在容纳被处理基板的处理区域内供给成膜用的第一处理气体和与上述第一处理气体反应的第二处理气体,通过CVD在上述被处理基板上形成薄膜的方法,其特征在于,包括以下交叉工序:A first aspect of the present invention is a film forming method for semiconductor processing, in which a first processing gas for film formation and a first processing gas that reacts with the first processing gas are supplied in a processing region that accommodates a substrate to be processed. Two process gases, the method for forming a thin film on the above-mentioned substrate to be processed by CVD, is characterized in that it includes the following intersecting steps:
向上述处理区域供给上述第一和第二处理气体的第一工序、a first step of supplying the first and second processing gases to the processing region,
停止向上述处理区域供给上述第一和第二处理气体的第二工序、a second step of stopping the supply of the first and second processing gases to the processing region,
向上述处理区域供给上述第二处理气体的同时,停止向上述处理区域供给上述第一处理气体的第三工序、a third step of stopping supply of the first processing gas to the processing region while supplying the second processing gas to the processing region;
停止向上述处理区域供给上述第一和第二处理气体的第四工序。A fourth step of stopping the supply of the first and second processing gases to the processing region.
本发明的第二方面是一种半导体处理用的成膜方法,该成膜方法是向容纳被处理基板的处理区域内供给成膜用的第一处理气体、与上述第一处理气体反应的第二处理气体以及与第一和第二处理气体中的任何一种都不同的第三处理气体,通过CVD在上述被处理基板上形成薄膜的方法,其特征在于,包括以下交叉工序:A second aspect of the present invention is a film-forming method for semiconductor processing. The film-forming method includes supplying a first processing gas for film formation, a first processing gas that reacts with the first processing gas, into a processing region that accommodates a substrate to be processed. The second processing gas and the third processing gas different from any one of the first and second processing gases, the method for forming a thin film on the above-mentioned substrate to be processed by CVD, is characterized in that it includes the following intersecting steps:
在向上述处理区域供给上述第一和第三处理气体的同时,停止向上述处理区域供给上述第二处理气体的第一工序,上述第一工序具有通过激发机构,使上述第三处理体以激发状态供给到上述处理区域的期间、While supplying the above-mentioned first and third processing gases to the above-mentioned processing area, the first process of stopping the supply of the above-mentioned second processing gas to the above-mentioned processing area, the above-mentioned first process includes: The period during which the state is supplied to the above processing area,
停止向上述处理区域供给上述第一至第三处理气体的第二工序、a second step of stopping the supply of the first to third processing gases to the processing region,
在向上述处理区域供给上述第二处理气体的同时,停止向上述处理区域供给上述第一和第三处理气体的第三工序、a third step of stopping supply of the first and third processing gases to the processing region while supplying the second processing gas to the processing region;
停止向上述处理区域供给第一至第三处理气体的第四工序。A fourth step of stopping the supply of the first to third processing gases to the processing region.
本发明的第三方面是一种半导体处理用的成膜装置,其特征在于,包括:A third aspect of the present invention is a film-forming device for semiconductor processing, characterized in that it includes:
具有容纳被处理基板的处理区域的处理容器、a processing container having a processing area for receiving a substrate to be processed,
在上述处理区域内支持上述被处理基板的支持部件、A support member supporting the substrate to be processed in the processing region,
加热上述处理区域内的上述被处理基板的加热器、a heater for heating the above-mentioned substrate to be processed in the above-mentioned processing area,
排放上述处理区域内气体的排气系统、Exhaust system for the discharge of gas in the above-mentioned treatment area,
向上述处理区域供给成膜用第一处理气体的第一处理气体供给系统、a first processing gas supply system for supplying a first processing gas for film formation to the processing region,
向上述处理区域供给与上述第一处理气体反应的第二处理气体的第二处理气体供给系统、a second processing gas supply system that supplies a second processing gas that reacts with the first processing gas to the processing region,
选择性地对向上述处理区域供给的上述第二处理气体进行激发的激发机构、an excitation mechanism that selectively excites the second processing gas supplied to the processing region,
控制上述装置动作的控制部分。The control part that controls the operation of the above-mentioned devices.
本发明的第四方面是包括含有在处理器中运行的程序指令的可用计算机读取的介质,其特征在于,A fourth aspect of the present invention is a computer-readable medium comprising program instructions executed in a processor, characterized in that,
在向容纳被处理基板的处理区域内供给成膜用的第一处理气体和与上述第一处理气体反应的第二处理气体,通过CVD在上述被处理基板上形成薄膜的半导体处理用的成膜装置中,上述程序指令在被处理器运行时,交互地实施如下的工序,Film formation for semiconductor processing that supplies a first processing gas for film formation and a second processing gas that reacts with the first processing gas into a processing area that accommodates the substrate to be processed, and forms a thin film on the substrate to be processed by CVD. In the device, when the above-mentioned program instructions are executed by the processor, the following steps are interactively implemented,
向上述处理区域供给上述第一和第二处理气体的第一工序、a first step of supplying the first and second processing gases to the processing region,
停止向上述处理区域供给上述第一和第二处理气体的第二工序、a second step of stopping the supply of the first and second processing gases to the processing region,
在向上述处理区域供给上述第二处理气体的同时,停止向上述处理区域供给上述第一处理气体的第三工序、A third step of stopping supply of the first processing gas to the processing area while supplying the second processing gas to the processing area,
停止向上述处理区域供给上述第一和第二处理气体的第四工序。A fourth step of stopping the supply of the first and second processing gases to the processing region.
本发明的第五方面是包含用来在处理器上运行的程序指令的计算机可读取的介质,其特征在于,A fifth aspect of the present invention is a computer-readable medium containing program instructions for execution on a processor, characterized in that,
在向容纳被处理基板的处理区域内供给成膜用的第一处理气体、与上述第一处理气体反应的第二处理气体和与第一和第二处理气体中的任何一种都不同第三处理气体,通过CVD在上述被处理基板上形成薄膜的半导体处理用的成膜装置中,上述程序指令在被处理器运行时,交互地实施如下的工序,A first processing gas for film formation, a second processing gas that reacts with the first processing gas, and a third processing gas that is different from any of the first and second processing gases are supplied to the processing area that accommodates the substrate to be processed. In the film-forming device for semiconductor processing that forms a thin film on the above-mentioned substrate to be processed by processing gas by CVD, when the above-mentioned program instructions are executed by the processor, the following steps are alternately implemented,
在向上述处理区域供给上述第一和第三处理气体的同时,停止向上述处理区域供给上述第二处理气体的第一工序,上述第一工序具有通过激发机构,使上述第三处理气体以激发状态供给到上述处理区域的期间、While supplying the above-mentioned first and third processing gases to the above-mentioned processing area, the first process of stopping the supply of the above-mentioned second processing gas to the above-mentioned processing area, the above-mentioned first process has the step of exciting the above-mentioned third processing gas by an excitation mechanism The period during which the state is supplied to the above processing area,
停止向上述处理区域供给上述第一至第三处理气体的第二工序、a second step of stopping the supply of the first to third processing gases to the processing region,
在向上述处理区域供给上述第二处理气体的同时,停止向上述处理区域供给第一和第三处理气体的第三工序、A third step of stopping supply of the first and third processing gases to the processing region while supplying the second processing gas to the processing region,
停止向上述处理区域供给上述第一至第三处理气体的第四工序。A fourth step of stopping the supply of the first to third processing gases to the processing region.
在第一至第五方面中,上述第一处理气体包括硅烷系气体,上述第二处理气体包括氮化气体或氮氧化气体,上述第三处理气体包括选自氮气、稀有气体、氧化氮气体的气体。例如,上述第一处理气体包括从二氯硅烷(DCS)、六氯二硅烷(HCD)、单硅烷(SiH4)、二硅烷(Si2H6)、六甲基二硅氨烷(HMDS)、四氯硅烷(TCS)、二硅烷基胺(DSA)、三硅烷基胺(TSA)、双叔丁基氨基硅烷(BTBAS)中选择的一种以上的气体。上述第二处理气体包括,例如,选自氨[NH3]、氮气[N2]、一氧化二氮[N2O]、一氧化氮[NO]一种以上的气体。In the first to fifth aspects, the first processing gas includes a silane-based gas, the second processing gas includes a nitriding gas or a nitrogen oxide gas, and the third processing gas includes a gas selected from nitrogen, a rare gas, and a nitrogen oxide gas. gas. For example, the above-mentioned first processing gas includes dichlorosilane (DCS), hexachlorodisilane (HCD), monosilane (SiH 4 ), disilane (Si 2 H 6 ), hexamethyldisilazane (HMDS) , tetrachlorosilane (TCS), disilylamine (DSA), trisilylamine (TSA), and bis-tert-butylaminosilane (BTBAS). The second processing gas includes, for example, one or more gases selected from ammonia [NH 3 ], nitrogen [N 2 ], nitrous oxide [N 2 O], and nitrogen monoxide [NO].
本发明的其他目的和优点将在下面的叙述中予以陈述,而且将由此叙述或者通过实施本发明详细了解其中的一部分。本发明的目的和优点可借助于在后面特别指出的方式及其组合来实施和获得。Other objects and advantages of the present invention will be stated in the following description, and some of them will be understood in detail from the description or through the practice of the present invention. The objects and advantages of the present invention can be realized and obtained by means of the ways and combinations particularly pointed out hereinafter.
附图说明Description of drawings
并入本发明并构成本说明书一部分的附图,说明本发明的优选实施例,并与在上面给出的一般叙述和下面给出的优选实施例的详细叙述一起,用来说明本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate preferred embodiments of the invention and, together with the general description given above and the detailed description of the preferred embodiment given below, serve to explain the principles of the invention .
图1是表示本发明第一实施方式的成膜装置(立式CVD装置)的剖面图。FIG. 1 is a cross-sectional view showing a film formation apparatus (vertical CVD apparatus) according to a first embodiment of the present invention.
图2是表示在图1中所示装置一部分的横断面平面图。FIG. 2 is a cross-sectional plan view showing a portion of the apparatus shown in FIG. 1. FIG.
图3是在第一实施方式的成膜方法中,表示气体供给和施加RF状态的定时图。3 is a timing chart showing gas supply and RF application states in the film forming method of the first embodiment.
图4是表示由第一实施方式的实验1得到的氮化硅膜的膜厚数据的图。4 is a graph showing film thickness data of a silicon nitride film obtained in
图5是表示由实验1得到的氮化硅膜成膜速度的图。FIG. 5 is a graph showing the silicon nitride film formation rate obtained in
图6是表示由实验1得到的氮化硅膜膜厚的面内均匀性的图。FIG. 6 is a graph showing the in-plane uniformity of the silicon nitride film thickness obtained in
图7是表示由实验1得到的氮化硅膜的红外线衍射结果示意图。FIG. 7 is a schematic diagram showing the results of infrared diffraction of the silicon nitride film obtained in
图8是在第一实施方式变化实施例的成膜方法中,表示气体供给和施加RF形态的定时图。8 is a timing chart showing gas supply and RF application in a film forming method according to a modified example of the first embodiment.
图9是表示本发明的第二实施方式的成膜装置(立式CVD装置)的剖面图。9 is a cross-sectional view showing a film formation apparatus (vertical CVD apparatus) according to a second embodiment of the present invention.
图10是在第二实施方式的成膜方法中,表示气体供给和施加RF形态的定时图。10 is a timing chart showing gas supply and RF application in the film forming method of the second embodiment.
图11A是表示由第二实施方式的实验3得到的氮化硅膜成膜速度的图。11A is a graph showing the silicon nitride film formation rate obtained in
图11B是表示由实验3得到的氮化硅膜成膜速度的改善率的图。FIG. 11B is a graph showing the rate of improvement in the silicon nitride film formation rate obtained in
图12是表示主控制部分结构大致情况的框图。Fig. 12 is a block diagram showing an outline of the configuration of the main control section.
图13是表示在以往的成膜方法中气体供给和施加RF形态的定时图。FIG. 13 is a timing chart showing gas supply and RF application in a conventional film forming method.
具体实施方式Detailed ways
下面参照附图说明本发明的实施方式。在下面的说明中,对于具有大致同样功能和结构的结构要素使用同一个符号,只在必要的情况下进行重复说明。Embodiments of the present invention will be described below with reference to the drawings. In the following description, the same symbols are used for structural elements having substantially the same function and structure, and descriptions are repeated only when necessary.
<第一实施方式><First Embodiment>
图1是表示本发明的第一实施方式的成膜装置(立式CVD装置)的剖面图。图2是表示在图1中所示装置一部分的横断面平面图。此成膜装置2以供给含有作为硅烷系气体的二氯硅烷(DCS)的原料气体(第一处理气体)和含有作为氮化气体的氨气(NH3)的支援气体(第二处理气体),堆积成氮化硅膜(SiN)的方式构成。FIG. 1 is a cross-sectional view showing a film formation apparatus (vertical CVD apparatus) according to a first embodiment of the present invention. FIG. 2 is a cross-sectional plan view showing a portion of the apparatus shown in FIG. 1. FIG. This
成膜装置2具有一个圆筒状的处理容器4,在其内部规定了用来容纳以一定间隔重叠的多片半导体晶片(被处理基板)进行处理的处理区域5,此处理容器4在下端具有开口而上面有顶。整个处理容器4是由例如石英制造的。在处理容器4内的顶部,配置有石英制造的顶板6封住顶部。在处理容器4下端的开口处,通过O形圈等密封部件10连接成形为圆筒状的多支管8。The film-forming
多支管8是由,例如不锈钢制造的,支持在处理容器4的下端。通过多支管8的下端开口处,升降石英制造的晶片支架12,由此将晶片支架12装入/取出处理容器4。在晶片支架12上分成多级装有作为被处理基板的多片半导体晶片W。例如,在本实施方式中,在晶片支架12的支柱12A上能够以大致相等的间距以多级的形式支持,例如50~100片左右的直径300mm的晶片W。The
晶片支架12通过石英制造的保温筒14被放置在工作台16上。工作台16被支持在转轴20上,转轴贯穿开闭多支管8的下端的,例如不锈钢制造的盖子18。The
在转轴20的贯穿部分设置有,例如磁性流体密封件22,支持转轴20在保持气密性的同时还能够旋转。在盖子18的周围和多支管8的下端,设置有例如由O形圈等形成的密封部件24,保持容器内的密封性。The penetrating portion of the
转轴20安装在支持例如支架升降机等升降机构25上的关节臂26的前端。由升降机构25使晶片支架12和盖子18等一起升降。此外,也将工作台16固定地设置在盖子18一侧,不使晶片支架12旋转也可以进行晶片W的处理。The rotating
在多支管8的侧面,连接着向处理容器4内的处理区域5供给规定处理气体的气体供给部分。气体供给部分包括支援气体供给系统(第二处理气体供给系统)28、原料气体供给系统(第一处理气体供给系统)30和清洗气体供给系统32。原料气体供给系统30供给例如硅烷系气体DCS(二氯硅烷)作为成膜用原料气体。支援气体供给系统28,供给例如氨气(NH3)作为一边选择性地进行等离子体化一边与原料气体发生反应的支援气体(第二处理气体)。清洗气体供给系统32供给惰性气体,例如氮气N2作为清洗气体。在原料气体和支援气体(第一和第二处理气体)中,根据需要可以混合适量的载气,但为了简化说明,下面并不提及。A gas supply portion for supplying a predetermined processing gas to the
具体说来,原料气体供给系统30具有两根气体分散喷嘴36,它们是由石英管制造的,向内贯穿多支管8的侧壁转弯向上延伸(参照图2)。在各气体分散喷嘴36上,沿着其长度的方向(上下方向),对着晶片支架12上的全部晶片W,以一定的间隔形成多个气体喷射孔36A。各气体喷射孔36A,相对于在晶片支架12上的多片晶片W形成平行的气流,在水平方向上大致均匀地供给原料气体。而气体分散喷嘴36不设置两个,只设置一个也是可以的。Specifically, the raw
支援气体供给系统28也具有两根气体分散喷嘴34,它们也是由石英管制造的,向内贯穿多支管8的侧壁转弯向上延伸。在气体分散喷嘴34上,沿着其长度的方向(上下方向),对着晶片支架12上的全部晶片W,以一定的间隔形成多个气体喷射孔34A。各气体喷射孔34A,相对于在晶片支架12上的多片晶片W形成平行的气流,在水平方向上大致均匀地供给支援气体。清洗气体供给系统32具有贯穿多支管8的侧壁设置的气体喷嘴38。The support
喷嘴34、36、38,各自通过气体供给管路(气体通道)42、44、46与NH3气体、DCS气体和N2气体源41、43、45相连接。在气体供给管路42、44、46上配置开关阀42A、44A、46A和质量流量控制器之类的流量控制器42B、44B、46B。由此能够在分别控制NH3气体、DCS气体和N2气体的同时供给这些气体。The
在一部分处理容器4的侧壁上,沿着其高度的方向配置气体激发部分50。在与气体激发部分50相对的处理容器4的另一侧,配置细长的排气口52,用来排出内部的环境气体形成真空,是由例如将处理容器4的侧壁在上下方向切去一部分形成。On a part of the side wall of the processing container 4, a gas
具体说来,气体激发部分50具有上下细长的开口54,其是沿着上下方向以一定的宽度切去处理容器4的侧壁而形成的。此开口54被石英制造的盖子56覆盖,此盖子与处理容器4的外壁熔接结合,而具有气密性。盖子56的断面是凹形的,向处理容器4的外侧突出,而且具有上下细长的形状。Specifically, the gas
由这样的结构形成从处理容器4的侧壁突出,而且其一侧向处理容器4内开口的气体激发部分50。即,气体激发部分50的内部空间与处理容器4内的处理区域5连通。开口54在上下方向上形成足够的长度,由此能够在高度方向上覆盖保持在晶片支架12上的全部晶片。With such a structure, the
在盖子56两个侧壁的外侧面上,沿着其长度方向(上下方向),以彼此相对的方式配置一对细长的电极58。通过供电线将产生等离子体用的高频电源60连接在电极58上。通过在电极58上施加例如13.56MHz的高频电压,在一对电极58之间形成用来激发等离子体的高频电场。此外,高频电压的频率并不限于13.56MHz,也可以使用其他的频率,例如400kHz等。On the outer surfaces of both side walls of the
气体分散喷嘴34,位于比晶片支架12上的最下层的晶片更低的位置,向处理容器4半径方向外弯曲。然后,气体分散喷嘴34,在气体激发部分50内最深(离处理容器4的中心最远的部分)的位置垂直立起。如在图2中所示,气体分散喷嘴34设置在被一对相对的电极58夹持的区域(高频电场最强的位置),即被设置在实际上主要产生等离子体的等离子体发生区域PS向外的位置。从气体分散喷嘴34的气体喷射孔34A喷出的含有NH3气体的第二处理气体,喷向等离子体发生区域PS,在此被激发(分解或活化),在此状态下被供给到晶片支架12上的晶片W处。The gas distribution nozzle 34 is located at a lower position than the lowermost wafer on the
在盖子56的外侧,安装有由例如石英构成的绝缘保护套64,覆盖盖子56。在与作为绝缘保护套64内侧的电极58相对的部分,配置有由制冷剂通道构成的冷却机构(图中未显示)。在制冷剂通道中流过例如作为制冷剂的被冷却的氮气,使电极58冷却。此外,在绝缘保护套64的外侧,设置有覆盖其并防止高频泄漏的护罩(未图示)。On the outer side of the
在气体激发部分50的开口54外侧附近,即在开口54外侧(处理容器4内)的两侧立起配置两根气体分散喷嘴36。由在气体分散喷嘴36上形成的各气体喷嘴36A向着处理容器4的中心方向喷射含有DCS气体的原料气体。Near the outside of the
另外,在与气体激发部分50对向设置的排气口52中,通过熔接安装了由石英制造的断面呈“コ”字形的排气覆盖部件66,覆盖排气口。此排气覆盖部件66沿着处理容器4的侧壁向上延伸,在处理容器4的上方形成气体出口68。在气体出口68处连接装有真空泵等的真空排气系统GE。In addition, an
以包围处理容器4的方式,设置有加热器70,用来加热处理容器4内的周围气体和晶片W。在处理容器4内的排气口70附近,设有控制加热器70用的热电偶(未图示)。To surround the processing container 4, a
再有,成膜装置2包括由控制装置整体的动作的计算机等构成的主控制部分48。主控制部分48,根据在其附带的存储部分预先存入的成膜处理的处理参数,例如形成的膜的厚度或组成进行如下所述的成膜处理。在此存储部分存储了处理气体的流量和膜的厚度与组成之间的关系作为预存控制数据。从而,主控制部分48,就能够基于这些存储的处理参数或控制数据来控制升降机构25、气体供给系统28、30、32、排气系统GE、气体激发部分50和加热器70等。Furthermore, the
下面说明使用在图1中所示的装置进行成膜的方法(所谓ALD成膜)。简单地说,在此成膜方法中,向容纳晶片W的处理区域5内供给原料气体(成膜用第一处理气体)和支援气体(与第一处理气体反应的第二处理气体),通过CVD在晶片W上形成薄膜。Next, a method of film formation (so-called ALD film formation) using the apparatus shown in FIG. 1 will be described. Briefly, in this film forming method, source gas (first process gas for film formation) and supporting gas (second process gas reacting with the first process gas) are supplied into
首先,将在常温下保持多片,例如50~100片尺寸为300mm的晶片W的晶片支架12装入设定在规定温度的处理容器4内。然后在把处理容器8内抽真空,并且维持在规定的处理压力下,同时,升高晶片的温度直到稳定在成膜用的处理温度。First, a
接着,由气体分散喷嘴36和34,在分别控制流量的同时间歇地供给含有DCS气体的原料气体和含有NH3气体的支援气体。具体说来,从气体分散喷嘴36的气体喷射孔36A供给原料气体,使得相对于晶片支架12上的多片晶片W形成平行的气体流。此外,从气体分散喷嘴34的气体喷射孔36A供给支援气体,使得相对于晶片支架12上的多片晶片W形成平行的气体流。两种气体在晶片W上发生反应,由此在晶片W上形成氮化硅膜。Next, the source gas containing DCS gas and the supporting gas containing NH 3 gas are intermittently supplied from the
由气体分散喷嘴34的气体喷射孔36A供给的支援气体,在通过一对电极58之间的等离子体发生区域PS时,一部分被选择性地等离子体化。此时,生成例如N*、NH*、NH2 *、NH3 *等自由基(活性种子)(符号*表示是自由基)。这些自由基从气体激发部分50的开口54流向处理容器4的中心,以层流的状态供给到晶片W之间。When the assist gas supplied from the
上述自由基与吸附在晶片W表面上的DCS气体分子反应,由此在晶片W上形成氮化硅膜。而与此相反,在晶片W的表面上吸附了自由基的部位,在流过DCS气体的情况下,也会发生同样的反应,在晶片W上形成氮化硅膜。The aforementioned radicals react with DCS gas molecules adsorbed on the surface of the wafer W, whereby a silicon nitride film is formed on the wafer W. On the other hand, the same reaction takes place at the site where radicals are adsorbed on the surface of the wafer W, and a silicon nitride film is formed on the wafer W when the DCS gas flows.
图3是第一实施方式的成膜方法中,表示气体供给和施加RF状态的定时图。如在图3中所示,在此实施方式的成膜方法中,交互地重复第一至第四期间(第一至第四工序)T1~T4。即,多次重复由第一至第四期间T1~T4构成的循环,在每个循环中形成的氮化硅膜,通过薄膜的层积而得到具有最终厚度的氮化硅膜。3 is a timing chart showing gas supply and RF application states in the film forming method of the first embodiment. As shown in FIG. 3 , in the film forming method of this embodiment, first to fourth periods (first to fourth processes) T1 to T4 are alternately repeated. That is, the cycle consisting of the first to fourth periods T1 to T4 is repeated a plurality of times, and the silicon nitride film formed in each cycle is laminated with thin films to obtain a silicon nitride film having a final thickness.
具体说来,在第一期间(第一工序)T1中,向处理区域5供给原料气体(在图3中表示为DCS)和支援气体(在图3中表示为NH3)。在第二期间(第二工序)T2中,停止向处理区域5供给原料气体和支援气体。在第三期间(第三工序)T3中,在向处理区域5供给支援气体的同时,停止向处理区域5供给原料气体。此外,在第三期间T3中,通过打开RF电源60,使得在气体激发部分50的支援气体等离子体化,由此向处理区域5供给在激发的状态下的支援气体。在第四期间(第四工序)T4中,停止向处理区域5供给原料气体和支援气体。Specifically, in the first period (first step) T1, a source gas (shown as DCS in FIG. 3 ) and a support gas (shown as NH 3 in FIG. 3 ) are supplied to the
第二和第四期间T2、T4是在排除处理容器4内的残留气体的清洗期间使用。在此所谓清洗,是指在流过N2气体等惰性气体的同时,将处理容器4内真空排气,或停止全部气体的供给,将处理容器4内真空排气,以除去处理容器4中的残留气体。再者,在第一和第三期间T1、T3中,当供给原料气体和支援气体时,可以停止处理容器4内的真空排气。但是,在一边供给原料气体和支援气体一边进行处理容器4内的真空排气时,在整个第一至第四期间T1~T4的全部时间内可以持续地进行处理容器4内的真空排气。The second and fourth periods T2 and T4 are used during the purge period to remove residual gas in the processing container 4 . The so-called cleaning here refers to evacuating the inside of the processing container 4 while flowing an inert gas such as N gas, or stopping the supply of all gases, and evacuating the inside of the processing container 4 to remove the inside of the processing container 4. of residual gas. Furthermore, during the first and third periods T1 and T3, when the source gas and the assist gas are supplied, the evacuation of the processing chamber 4 may be stopped. However, when the processing chamber 4 is evacuated while supplying the source gas and the supporting gas, the processing chamber 4 can be continuously evacuated throughout the first to fourth periods T1 to T4.
在图3中,第一期间T1设定为约1~20秒,例如约10秒,第二期间T2设定为约1~20秒,例如约10秒,第三期间T3设定为约1~30秒,例如约10秒,第4期间T4设定为约1~20秒,例如约10秒。但是,这些时间不过简单是一个例子,并不限定在此数值。In Fig. 3, the first period T1 is set to about 1-20 seconds, such as about 10 seconds, the second period T2 is set to about 1-20 seconds, such as about 10 seconds, and the third period T3 is set to about 1 second. ~30 seconds, for example, about 10 seconds, and the fourth period T4 is set to be about 1 to 20 seconds, for example, about 10 seconds. However, these times are merely examples, and are not limited to these numerical values.
如上所述,一起供给含有NH3气体的支援气体和含有DCS的原料气体的期间T1和单独供给含有NH3气体的支援气体的期间T3,间隔着交叉实施清洗期间T2、T4。由此能够在维持形成的氮化硅膜的高质量的同时,大幅度地提高其成膜速度。认为有如下理由。即,当在第一期间T1一起供给原料气体和支援气体时,在晶片表面被吸附的DCS分子,由同时供给的NH3气体使一部分不完全地氮化。因此,在第一期间T1中,吸附量在没有饱和时,DCS气体分子的吸附一直在进行,结果DCS气体的吸附量就高于在以往方法(单独流过原料气体)中的量。然后在第三期间T3,通过由等离子体激发的NH3气体使没有完全反应的部分充分反应使得在高成膜速度的状态下形成氮化硅膜。As described above, the purge periods T2 and T4 are interleaved between the period T1 in which the supporting gas containing NH 3 gas and the source gas containing DCS are supplied together, and the period T3 in which the supporting gas containing NH 3 gas is supplied alone. Thereby, while maintaining the high quality of the formed silicon nitride film, the film formation rate can be greatly increased. We think that there are the following reasons. That is, when the source gas and the supporting gas are supplied together during the first period T1, a part of the DCS molecules adsorbed on the wafer surface is incompletely nitrided by the simultaneously supplied NH 3 gas. Therefore, in the first period T1, when the adsorption amount is not saturated, the adsorption of DCS gas molecules continues, and as a result, the adsorption amount of DCS gas is higher than that in the conventional method (flowing raw material gas alone). Then, in the third period T3, the incompletely reacted portion is fully reacted by NH 3 gas excited by plasma so that a silicon nitride film is formed at a high film formation rate.
上述成膜处理按照如下的处理条件进行。DCS气体的流量在100~3000sccm的范围内,例如为1000sccm(1slm)。NH3气体的流量在100~5000sccm的范围内,例如为1000sccm。处理温度低于通常的CVD处理,具体为180~600℃(不含),例如550℃。当处理温度低于180℃时,无法发生反应几乎没有膜的堆积。而在处理温度高于600℃时,会形成质量比CVD还差的堆积膜。The film-forming treatment described above was performed under the following treatment conditions. The flow rate of the DCS gas is in the range of 100 to 3000 sccm, for example, 1000 sccm (1 slm). The flow rate of NH 3 gas is in the range of 100-5000 sccm, for example, 1000 sccm. The treatment temperature is lower than the usual CVD treatment, specifically 180-600°C (exclusive), for example, 550°C. When the treatment temperature is lower than 180°C, the reaction cannot occur and there is almost no film accumulation. However, when the processing temperature is higher than 600°C, a deposited film with poorer quality than CVD will be formed.
处理压力在27Pa(0.2Torr)~1330Pa(10Torr)的范围内,例如在第一期间(吸附工序)T1中为1Torr,在第三期间(使用等离子体氮化工序)T3中为0.3Torr。在处理压力小于27Pa时,成膜速度低于实用水平。在处理压力大于1330Pa的情况下,不能充分激发等离子体。The processing pressure ranges from 27Pa (0.2Torr) to 1330Pa (10Torr), for example, 1Torr in the first period (adsorption process) T1, and 0.3Torr in the third period (plasma nitridation process) T3. When the processing pressure is less than 27Pa, the film forming speed is lower than the practical level. In the case where the processing pressure is greater than 1330 Pa, the plasma cannot be sufficiently excited.
在第一期间(吸附工序)T1中,气体DCS和NH3的流量比[DCS/NH3]设定在1/10~10左右的范围内。当气体NH3的流量比过少的情况下,不会产生同时供给NH3气体的效果。而当NH3的流量比过多时,不会产生成膜的本体。In the first period (adsorption step) T1, the flow ratio [DCS/NH 3 ] of gas DCS and NH 3 is set within a range of about 1/10 to 10. When the flow ratio of gas NH 3 is too small, the effect of simultaneously supplying NH 3 gas will not be produced. And when the flow ratio of NH3 is too much, no film-forming bulk will be produced.
<实验1><
通过实验1评价使用图3所示的定时图的第一实施方式的成膜方法和按照图13所示定时图的以往的成膜方法(ALD法)形成的氮化硅膜。在第一实施方式的两个实施例PE1和PE2中,分别取NH3的供给量为500sccm(0.5slm)和1000sccm(1slm)。在以往的成膜方法的比较例CE1中,取NH3的供给量为1000sccm(1slm)。成膜的循环数总共取160次。In
图4是表示由实验1得到的氮化硅膜的膜厚数据的图。图5是表示由实验1得到的氮化硅膜成膜速度的图。图6是表示由实验1得到的氮化硅膜的膜厚在面内均匀性的图。图7是表示由实验1得到的氮化硅膜红外衍射结果的图。在图4~图7中的“TOP”、“CTR”和“BTM”分别表示位于晶片支架中的顶部、中央和底部的半导体晶片的位置。FIG. 4 is a graph showing film thickness data of a silicon nitride film obtained in
对于在图4中所示的氮化硅膜的膜厚TH(nm),在比较例CE1中,与晶片的位置无关,TH为大约15nm左右。在两个实施例PE1和PE2中,与晶片的位置无关,TH都是在20nm左右。即,可以确认两个实施例PE1和PE2与比较例CE1相比,能够堆积相等厚的氮化硅膜。Regarding the film thickness TH (nm) of the silicon nitride film shown in FIG. 4, in Comparative Example CE1, TH is about 15 nm regardless of the position of the wafer. In both embodiments PE1 and PE2, TH is around 20nm regardless of the position of the wafer. That is, it was confirmed that both Examples PE1 and PE2 can deposit a silicon nitride film having an equal thickness as compared with Comparative Example CE1.
对于在图5中所示的相当于每个循环的成膜速度Rth(nm/循环),在比较例CE1中,Rth为大约0.1nm左右。在两个实施例PE1和PE2中,Rth为0.12~0.13nm左右。即,可以确认与比较例CE1相比,在两个实施例PE1和PE2中,成膜速度增大了。Regarding the film formation rate Rth per cycle (nm/cycle) shown in FIG. 5 , in Comparative Example CE1, Rth was about 0.1 nm. In the two examples PE1 and PE2, Rth is about 0.12-0.13 nm. That is, it can be confirmed that the film formation speed is increased in both Examples PE1 and PE2 compared with Comparative Example CE1.
对于在图6中所示的膜厚在面内的均匀性PTuni(±%),在比较例CE1中,PTuni为±3.5~4.5%左右,在两个实施例PE1和PE2中,PTuni为±3.0~4.0%左右。即,可以确认与比较例CE1相比,两个实施例PE1和PE2,能够改善膜厚在面内的均匀性。Regarding the uniformity PTuni (±%) of the film thickness shown in FIG. About 3.0 to 4.0%. That is, it was confirmed that the in-plane uniformity of the film thickness can be improved in both Examples PE1 and PE2 compared with Comparative Example CE1.
对于在图7中所示的由膜质的红外衍射得到的红外线强度LD(a.u),在比较例CE11中,在波数2200左右的位置,在LD上显示出表示存在有“Si-H键”的峰P1。作为比较例CE11,使用以六氯二硅烷(HCD)作为处理气体,在LP(低压)-CVD中形成的氮化硅膜。另一方面,在实施例PE1中,LD大致整体上都是平坦的。即,可以确认与比较例CE11相比,实施例PE1成膜的膜质良好。Regarding the infrared intensity LD (a.u) obtained from the infrared diffraction of the film shown in Fig. 7, in Comparative Example CE11, at the position of
按照图3的定时图,在一起供给含有NH3气体的支援气体和含有DCS气体的原料气体的期间T1,不施加RF,而在单独供给含有NH3气体的支援气体的期间T3,施加RF。可以用在图8中所示的施加RF状态来代替此定时图。图8是在第一实施方式变化的实施例中的成膜方法,表示供给气体和施加RF的定时图。According to the timing chart of FIG. 3 , RF is not applied during T1 when the supporting gas containing NH 3 gas and the source gas containing DCS gas are supplied together, and RF is applied during T3 when the supporting gas containing NH 3 gas is supplied alone. This timing diagram can be replaced by the applied RF state shown in FIG. 8 . FIG. 8 is a film forming method in a modified example of the first embodiment, showing timing charts of gas supply and RF application.
按照图8的定时图,在一起供给含有NH3气体的支援气体和含有DCS气体的原料气体的期间T1和单独供给含有NH3气体的支援气体的期间T3这两个期间内,施加RF以激发支援气体。在此情况下,在第一期间T1,在流过原料气体时激发支援气体,在半导体晶片W上吸附DCS和NH3自由基。然后在第三期间T3,通过等离子体激发的NH3气体使不完全反应的部分完全反应,在高成膜速度的状态下形成氮化硅膜。According to the timing chart of FIG. 8 , RF is applied to excite during the period T1 during which the supporting gas containing NH 3 gas and the source gas containing DCS gas are supplied together and the period T3 during which the supporting gas containing NH 3 gas is separately supplied. support gas. In this case, during the first period T1, the supporting gas is excited when the source gas flows, and DCS and NH 3 radicals are adsorbed on the semiconductor wafer W. Then, in the third period T3, the incompletely reacted portion is completely reacted by NH 3 gas excited by plasma, and a silicon nitride film is formed at a high film forming rate.
<实验2><
可以使用N2气体代替NH3气体作为氮化气体。在按照图3的方法中,使用N2气体代替NH3气体进行氮化硅膜的成膜实验2。其结果是,其成膜速度为0.1nm/循环。此外,在图8的方法中,使用N2气体代替NH3气体进行氮化硅膜的成膜,其成膜速度为0.5nm/循环。从而,可以确认通过图8的方法,在使用N2气体代替NH3气体作为氮化气体时,能够大幅度地提高成膜速度。 N2 gas can be used instead of NH3 gas as the nitriding gas. In the method according to FIG. 3 , the
<第二实施方式><Second Embodiment>
图9是表示本发明第二实施方式的成膜装置(立式CVD装置)的剖面图。第二实施方式的成膜装置2X,除了支援气体供给系统(第二处理气体供给系统)28、原料气体供给系统(第一处理气体供给系统)30和清洗气体供给系统32以外,还包括辅助气体供给系统(第三处理气体供给系统)84。辅助气体供给系统84供给与原料气体或支援气体都不同的辅助气体。具体说来,辅助气体含有选自氮气、稀有气体、氧化氮气体的气体,在本实施方式中,由例如N2或Ar气体构成。对于与辅助气体供给系统84相关部分以外的部分,图9中所示的成膜装置2X与在图1中所示的成膜装置2具有实质上相同的结构。9 is a cross-sectional view showing a film formation apparatus (vertical CVD apparatus) according to a second embodiment of the present invention. The film forming apparatus 2X of the second embodiment includes an assist gas supply system (second process gas supply system) 28 , a source gas supply system (first process gas supply system) 30 , and a purge
辅助气体供给系统84,与支援气体供给系统28具有共同的气体分散喷嘴34,因此就共有在气体分散喷嘴34上形成的气体喷射孔34A。为此,喷嘴34经过辅助气体供给系统84的气体供给管路(气体通道)86连接N2或Ar气体的气体源85。在气体供给管路86上装有开关阀86A和质量流量控制器之类的流量控制器86B。由此能够在控制N2或Ar气体流量的同时供给气体。如上所述作为辅助气体,可以使用氧化氮气体来代替氮气或稀有气体等惰性气体。The assist gas supply system 84 has the same gas distribution nozzle 34 as the assist
如上所述,气体分散喷嘴34,是由石英管构成的,向内贯穿多支管8的侧壁弯向上方向延伸。在气体分散喷嘴34上,沿着其长度(上下方向)且隔着规定的间隔形成多个气体喷射孔34A,使得其对向晶片支架12上的全部晶片W。各气体喷射孔34A对着晶片支架12上的多片晶片W形成平行的气体流,在水平方向上基本均匀地供给支援气体或辅助气体。辅助气体供给系统84,也可以不与支援气体供给系统28共用气体分散喷嘴34,与气体分散喷嘴34同时设置辅助气体用的气体分散喷嘴即可。As described above, the gas dispersion nozzle 34 is made of a quartz tube, and extends inwardly through the side wall of the
下面说明使用在图9中所示的装置进行的成膜方法(所谓ALD成膜)。大致说来,在此成膜方法中,向容纳晶片W的处理区域5内供给原料气体(成膜用第一处理气体)和支援气体(与第一处理气体反应的第二处理气体)以及如上所述的辅助气体(第三处理气体),通过CVD在晶片W上形成薄膜。Next, a film formation method (so-called ALD film formation) performed using the apparatus shown in FIG. 9 will be described. Roughly speaking, in this film forming method, a source gas (first process gas for film formation) and an assisting gas (second process gas reacting with the first process gas) are supplied into the
首先,将在常温下保持了多片,例如50~100片尺寸为300mm晶片W的晶片支架12送入设定在规定温度的处理容器4内。然后对处理容器8内抽真空并维持在规定的处理压力的同时,升高晶片的温度直到稳定在成膜用的处理温度。First, the
接着,分别控制流量并由气体分散喷嘴36、34间歇地供给含有DCS的原料气体、含有NH3的支援气体和辅助气体。具体说来,从气体分散喷嘴36的气体喷射孔36A,以对着晶片支架12上的多片晶片W形成平行气体流的方式供给原料气体。此外,从气体分散喷嘴34的气体喷射孔36A,以对着晶片支架12上的多片晶片W形成平行气体流的方式供给支援气体和辅助气体。DCS气体和NH3气体在晶片W上发生反应,由此在晶片W上形成氮化硅膜。Next, the source gas containing DCS, the auxiliary gas containing NH 3 , and the auxiliary gas are intermittently supplied from the
图10是在第二实施方式的成膜方法中,表示气体供给和施加RF的形态的定时图。如在图10中所示,在此实施方式的成膜方法中,交叉重复第一至第四期间(第一至第四工序)T11~T14。即,多次重复由第一至第四期间T11~T14构成的循环,通过层叠在每个循环中形成的氮化硅膜的薄膜,得到最终厚度的氮化硅膜。FIG. 10 is a timing chart showing gas supply and RF application in the film forming method of the second embodiment. As shown in FIG. 10 , in the film forming method of this embodiment, the first to fourth periods (first to fourth processes) T11 to T14 are alternately repeated. That is, the cycle consisting of the first to fourth periods T11 to T14 is repeated a plurality of times, and the silicon nitride film of the final thickness is obtained by laminating thin films of the silicon nitride film formed in each cycle.
具体说来,在第一期间(第一工序)T11中,一方面向处理区域5供给原料气体(在图10中表示为DCS)和辅助气体(在图10中表示为N2或Ar),同时停止向处理区域5供给支援气体(在图10中表示为NH3)。在第一期间T11中,接通RF电源60,通过气体激发部分50使辅助气体等离子体化,向处理区域5供给在激发状态下的辅助气体。在第二期间(第二工序)T12中,同时停止向处理区域5供给原料气体、支援气体和辅助气体。在第三期间(第三工序)T13中,在向处理区域5供给支援气体的同时,停止向处理区域5供给原料气体和辅助气体。而在第三期间T13中,从中间开始接通RF电源60,通过气体激发部分50将支援气体等离子体化,由此只在次期间T13b中向处理区域5中供给在激发状态下的支援气体。在第四期间(第四工序)T14中,停止向处理区域5中供给原料气体、支援气体和辅助气体。Specifically, in the first period (first process) T11, on the one hand, a source gas (shown as DCS in FIG. 10 ) and an auxiliary gas (shown as N2 or Ar in FIG. 10 ) are supplied to the
第二和第四期间T12、T14,作为清洗期间使用,以排放出在处理容器4内的残留气体。在此所谓清洗,是指在流过N2气体等惰性气体的同时,将处理容器4内真空排气,或者完全停止供给各种气体,将处理容器4内真空排气,以除去处理容器4中的残留气体。在第一和第三期间T11、T13中,在供给原料气体、支援气体和辅助气体时,可以停止在处理容器4内的真空排气。但是,在供给原料气体、支援气体和辅助气体,同时进行处理容器4的真空排气时,可以在整个第一至第四期间T11~T14中持续处理容器4内的真空排气。The second and fourth periods T12 and T14 are used as purge periods to discharge residual gas in the processing container 4 . The so-called cleaning here refers to vacuum exhausting the inside of the processing container 4 while flowing an inert gas such as N2 gas, or completely stopping the supply of various gases, and vacuum exhausting the inside of the processing container 4 to remove the processing container 4. residual gas in. During the first and third periods T11 and T13, the evacuation of the processing chamber 4 may be stopped while supplying the source gas, the auxiliary gas, and the auxiliary gas. However, when the process container 4 is evacuated while supplying the source gas, assist gas, and assist gas, the process container 4 may be continuously evacuated throughout the first to fourth periods T11 to T14.
在图10中,第一期间T11设置为约1~20秒,例如约10秒,第二期间T12设置为约1~20秒,例如约10秒,第三期间T13设置为约1~30秒,例如约20秒,次期间T13b设置为约1~25秒,例如约15秒,第四期间T14设置为约1~20秒,例如约10秒。但是,这些时间只不过表示一个例子,并不限于这些数值。In Fig. 10, the first period T11 is set to about 1 to 20 seconds, for example about 10 seconds, the second period T12 is set to about 1 to 20 seconds, for example about 10 seconds, and the third period T13 is set to about 1 to 30 seconds , for example about 20 seconds, the sub-period T13b is set at about 1-25 seconds, for example about 15 seconds, and the fourth period T14 is set at about 1-20 seconds, for example about 10 seconds. However, these times are merely examples and are not limited to these numerical values.
如上所述,通过加入并激发辅助气体,由上述辅助气体的活性种子促进与此同时供给的原料气体的分解。结果就能够提高氮化硅膜的成膜速度。此时,特别是使用N2气体作为辅助气体时,不仅可以促进原料气体的分解,还由氮的活性种子和硅的活性种子直接化合而直接形成SiN。结果可以进一步提高氮化硅膜的成膜速度。As described above, by adding and exciting the auxiliary gas, the decomposition of the raw material gas supplied at the same time is promoted by the active seeds of the auxiliary gas. As a result, the film formation rate of the silicon nitride film can be increased. At this time, especially when N2 gas is used as an auxiliary gas, not only the decomposition of the raw material gas can be promoted, but also the active seeds of nitrogen and the active seeds of silicon can be directly combined to form SiN directly. As a result, the film formation rate of the silicon nitride film can be further increased.
在第二实施方式中,处理温度和处理压力以及DCS气体、NH3气体等各种气体的流量都与第一实施方式相同。辅助气体的流量,设定为低于作为原料气体DCS气体的流量,例如取DCS气体流量的大约1/10左右。In the second embodiment, the processing temperature and processing pressure, and the flow rates of various gases such as DCS gas and NH 3 gas are the same as those in the first embodiment. The flow rate of the auxiliary gas is set to be lower than the flow rate of DCS gas as the source gas, for example, about 1/10 of the flow rate of DCS gas.
在第三期间T13中,在经过规定时间Δt以后,接通RF电源60,使在气体激发部分50处的支援气体等离子体化,由此只在次期间T13b向处理区域5供给处于激发状态的支援气体。此所谓的预定的时间Δt即直到使NH3气体流量稳定的时间,例如5秒左右。但是,也可以如在第一实施方式那样,在整个供给支援气体的期间,都使支援气体在气体激发部分50等离子体化。如此使支援气体的流量稳定化以后才接通RF电源产生等离子体,能够提高在晶片W两面之间(高度方向)的活性种子浓度的均匀性。In the third period T13, after the predetermined time Δt has elapsed, the
<实验3><
使用按照在图10中所示定时图的第二实施方式的成膜方法和按照在图13中所示定时图的以往的成膜方法(ALD)形成氮化硅膜,进行评价实验3。在第二实施方式的两个实施例PE11、PE12中,分别使用N2气体和Ar气体作为辅助气体。以往成膜方法的比较例CE1不使用辅助气体,按照在图13中所示的定时图进行(与实验1的比较例CE1实质上相同)。成膜的循环数总共160次。
图11A是表示由实验3得到的氮化硅膜的成膜速度图。图11B是表示由实验3得到的氮化硅膜成膜速度改善率的图。再者,在图11A、图11B中的“TOP”、“CTR”和“BTM”分别表示晶片支架中半导体晶片位于顶部、中央和底部的位置。FIG. 11A is a graph showing the film formation rate of the silicon nitride film obtained in
对于相当于在图11A中所示的每一个循环的成膜速度Rth(nm/循环),在比较例CE1中,与晶片的位置无关,Rth为0.1nm左右。在使用N2气作为辅助气体的实施例PE11中,Rth为0.45~0.55nm左右。在使用Ar气体作为辅助气体的实施例PE12中,Rth为0.25~0.4nm左右。Regarding the film formation rate Rth (nm/cycle) corresponding to one cycle shown in FIG. 11A , in Comparative Example CE1, Rth was about 0.1 nm regardless of the position of the wafer. In Example PE11 using N 2 gas as an assist gas, Rth is about 0.45 to 0.55 nm. In Example PE12 using Ar gas as an assist gas, Rth was about 0.25 to 0.4 nm.
对于在图11B中所示的成膜速度改善率IRth(%),在使用N2气体作为辅助气体的实施例PE11中,IRth为150~300%左右。在使用Ar气体作为辅助气体的实施例PE12中,IRth为300~500%左右。Regarding the film formation rate improvement rate IRth (%) shown in FIG. 11B , in Example PE11 using N 2 gas as an assist gas, IRth was about 150 to 300%. In Example PE12 using Ar gas as an assist gas, IRth was about 300 to 500%.
即,与比较例CE1相比,确认两个实施例PE11、PE12能够增大成膜速度。此外,实施例PE11的成膜速度也高于实施例PE12的成膜速度,可以认为是如下的原因。即如上所述,N2气体的活性种子不仅促进原料气体分解,而且能够与被激发的硅直接反应形成氮化硅。That is, compared with Comparative Example CE1, it was confirmed that both Examples PE11 and PE12 can increase the film formation rate. In addition, the film-forming rate of Example PE11 was also higher than that of Example PE12, and it is considered that the reason is as follows. That is, as mentioned above, the active seeds of N2 gas not only promote the decomposition of the raw material gas, but also can directly react with the excited silicon to form silicon nitride.
<与第一和第二实施方式共同的事项和变化实例><Common Items and Variation Examples with First and Second Embodiments>
第一和第二实施方式的方法,如上所述是基于处理程序在主控制部分48的控制下实施的。图12是表示主控制部分48结构的概略框图。主控制部分48具有CPU210,与此连接着存储部分212、输入部分214和输出部分216等。在存储部分212中存储着处理程序和方法参数。输入部分214包括与使用者对话用的输入装置,例如键盘或定点设备,以及存储介质的驱动器等。输出部分216输出用于控制处理装置各设备的控制信号。图12还同时表示可以脱机的存储介质218。The methods of the first and second embodiments are carried out under the control of the
上述实施方式的方法,可通过在能够用计算机读取存储介质上写入,作为用来在处理器上运行的程序指令,适用于各种半导体处理装置。或者,此种程序指令,可以适用于通过通信介质传送的各种半导体处理装置。此存储介质是例如磁盘(软盘、硬盘(一个例子是在储存部分212中的硬盘)等)、光盘(CD、DVD等)、磁光盘(MO等)、半导体存储器等。控制半导体处理装置动作的计算机,通过读取在存储介质中存储的程序指令,将其在处理器上运行来实施上述方法。The methods of the above-described embodiments can be applied to various semiconductor processing devices by writing them on a computer-readable storage medium as program instructions to be executed on a processor. Alternatively, such program instructions can be applied to various semiconductor processing devices transmitted via a communication medium. This storage medium is, for example, a magnetic disk (floppy disk, hard disk (one example is the hard disk in the storage section 212), etc.), an optical disk (CD, DVD, etc.), a magneto-optical disk (MO, etc.), a semiconductor memory, and the like. The computer that controls the operation of the semiconductor processing device implements the above method by reading program instructions stored in the storage medium and executing them on the processor.
在第一和第二实施方式中,使用DCS气体作为原料气体的硅烷系气体。但并不限于此,作为原料气体,可以使用选自二氯硅烷(DCS)、六氯二硅烷(HCD)、单硅烷[SiH4]、二硅烷[Si2H6]、六甲基二硅氨烷(HMDS)、四氯硅烷(TCS)、二硅烷基胺(DSA)、三硅烷基胺(TSA)和双叔丁基氨基硅烷(BTBAS)的一种以上的气体。In the first and second embodiments, DCS gas is used as the silane-based gas of the source gas. However, it is not limited thereto. As the raw material gas, a gas selected from dichlorosilane (DCS), hexachlorodisilane (HCD), monosilane [SiH 4 ], disilane [Si 2 H 6 ], hexamethyldisilane, One or more gases of aminopropane (HMDS), tetrachlorosilane (TCS), disilylamine (DSA), trisilylamine (TSA) and bis-tert-butylaminosilane (BTBAS).
此外,在第一和第二实施方式中,可以使用氧化二氮[N2O]、氧化氮[NO]之类的氮氧化气体代替NH3气体、N2气体等氮化气体作为支援气体。还可以使用氧化性气体代替氮化气体作为支援气体。In addition, in the first and second embodiments, nitrogen oxide gases such as nitrous oxide [N 2 O] and nitrogen oxide [NO] may be used as supporting gas instead of nitriding gases such as NH 3 gas and N 2 gas. It is also possible to use an oxidizing gas instead of a nitriding gas as a supporting gas.
此外,在第二实施方式中,使用稀有气体作为辅助气体,但并不限于Ar气,可以使用He、Ne、Kr、Xe等。也可以使用氧化二氮[N2O]、氧化氮[NO]、二氧化氮[NO2]等氧化氮作为辅助气体使用。In addition, in the second embodiment, a rare gas is used as an auxiliary gas, but it is not limited to Ar gas, and He, Ne, Kr, Xe, etc. can be used. Nitrogen oxides such as dinitrogen oxide [N 2 O], nitrogen oxide [NO], and nitrogen dioxide [NO 2 ] can also be used as an auxiliary gas.
在上述第一和第二实施方式中,作为成膜装置2,具有将形成等离子体的激发部分50与处理容器4制成一体的组合结构。另外,也可以分别设置激发部分50和处理容器4,在处理容器4以外预先激发NH3气体(所谓远距离等离子体),向处理容器4内供给此激发的NH3气体。作为被处理基板并不限定于半导体晶片,也可以是LCD基板、玻璃基板等其他基板。In the first and second embodiments described above, as the
对于本领域的专业人员,另外的优点和改进都是很容易的。因此,本发明在其更为广泛的方面并不限于这些具体的细节和在此所示和所述的代表性实施方式。只要不偏离如在权利要求中所定义的一般发明概念及其等效内容的精神和范围,可以进行各式各样的变化。Additional advantages and modifications will readily appear to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details and representative embodiments shown and described herein. Various changes may be made without departing from the spirit and scope of the general inventive concept as defined in the claims and their equivalents.
Claims (30)
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| CN101042992B (en) * | 2006-03-24 | 2011-07-20 | 东京毅力科创株式会社 | Vertical plasma processing apparatus for semiconductor process |
| US8394200B2 (en) | 2006-03-24 | 2013-03-12 | Tokyo Electron Limited | Vertical plasma processing apparatus for semiconductor process |
| CN103215570A (en) * | 2006-05-05 | 2013-07-24 | 应用材料公司 | Method and apparatus for photo-excitation of chemicals for atomic layer deposition of dielectric film |
| CN107995998A (en) * | 2015-04-02 | 2018-05-04 | 商先创国际股份有限公司 | Plasma processing equipment for wafer boats and wafers |
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| JP6105967B2 (en) * | 2012-03-21 | 2017-03-29 | 株式会社日立国際電気 | Semiconductor device manufacturing method, substrate processing method, substrate processing apparatus, and program |
| CN112420731B (en) * | 2020-11-17 | 2021-12-17 | 长江存储科技有限责任公司 | Method for forming thin film layer in deep hole and method for manufacturing semiconductor device |
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| JPH0634974A (en) | 1992-07-20 | 1994-02-10 | Toshiba Lighting & Technol Corp | Lighting device and liquid crystal display device |
| TW371796B (en) * | 1995-09-08 | 1999-10-11 | Semiconductor Energy Lab Co Ltd | Method and apparatus for manufacturing a semiconductor device |
| JP3529989B2 (en) * | 1997-09-12 | 2004-05-24 | 株式会社東芝 | Film forming method and semiconductor device manufacturing method |
| ATE518239T1 (en) * | 2000-04-17 | 2011-08-15 | Mattson Tech Inc | METHOD FOR UV PRETREATMENT OF ULTRATHIN OXYNITRIDE FOR PRODUCING SILICON NITRIDE LAYERS |
| JP3644880B2 (en) * | 2000-06-20 | 2005-05-11 | 東京エレクトロン株式会社 | Vertical heat treatment equipment |
| JP2003229425A (en) * | 2002-02-05 | 2003-08-15 | Hitachi Kokusai Electric Inc | Substrate processing equipment |
| JP3947126B2 (en) * | 2002-04-11 | 2007-07-18 | 株式会社日立国際電気 | Semiconductor manufacturing equipment |
| JP4411215B2 (en) * | 2002-11-11 | 2010-02-10 | 株式会社日立国際電気 | Substrate processing apparatus and semiconductor device manufacturing method |
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| CN101042992B (en) * | 2006-03-24 | 2011-07-20 | 东京毅力科创株式会社 | Vertical plasma processing apparatus for semiconductor process |
| US8394200B2 (en) | 2006-03-24 | 2013-03-12 | Tokyo Electron Limited | Vertical plasma processing apparatus for semiconductor process |
| CN103215570A (en) * | 2006-05-05 | 2013-07-24 | 应用材料公司 | Method and apparatus for photo-excitation of chemicals for atomic layer deposition of dielectric film |
| CN107995998A (en) * | 2015-04-02 | 2018-05-04 | 商先创国际股份有限公司 | Plasma processing equipment for wafer boats and wafers |
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| CN101381861B (en) | 2011-04-13 |
| CN100539026C (en) | 2009-09-09 |
| CN101570856B (en) | 2011-01-26 |
| CN101381861A (en) | 2009-03-11 |
| CN101570856A (en) | 2009-11-04 |
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