CN1714269A - Flat hollow body for passing fluid therethrough, heat exchanger comprising the hollow body and process for fabricating the heat exchanger - Google Patents
Flat hollow body for passing fluid therethrough, heat exchanger comprising the hollow body and process for fabricating the heat exchanger Download PDFInfo
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Abstract
Description
相关申请的交叉参考Cross References to Related Applications
本申请是根据35U.S.C.§111(a)提交的申请,且根据35U.S.C.§119(e)(1)要求临时申请No.60/480745的申请日利益,该临时申请是根据35U.S.C.§111(b)于2003年6月24日提交的。This application is an application filed under 35 U.S.C. §111(a) and claims the filing date benefit of provisional application No. 60/480745, which was filed under 35 U.S.C. § 119(e)(1). §111(b) filed June 24, 2003.
技术领域technical field
本发明涉及流体从中流过的扁平空心体部,包含该空心体部以用作用于工业机器例如压缩机、机床和液压机的油冷却器、后冷却器和散热器等的热交换器,以及一种用于制造该热交换器的方法。The present invention relates to a flat hollow body through which a fluid flows, comprising the hollow body for use as a heat exchanger for industrial machines such as oil coolers, aftercoolers and radiators of industrial machines such as compressors, machine tools and hydraulic machines, and a A method for manufacturing the heat exchanger.
在本文中,图1的上侧和下侧以及左手侧和右手侧将分别被称为“上”、“下”、“左”和“右”。术语“前”是指在每对相邻的扁平空心体部之间的且与通过该空心体部的高温流体进行热交换的低温流体的流动方向的下游侧,即图1以及图10到12中的箭头X所示的方向,术语“后”则是指相反方向。定义这些术语“上”、“下”、“左”、“右”、“前”和“后”是为了方便;这些术语中的每一对“上”和“下”、“左”和“右”以及“前”和“后”都可以由后者替代前者以表示相反方向。此外,下文中将使用的术语“铝”除了纯铝之外还包含铝合金。Herein, the upper and lower sides and the left-hand and right-hand sides of FIG. 1 will be referred to as "upper", "lower", "left" and "right", respectively. The term "front" refers to the downstream side in the flow direction of the low-temperature fluid between each pair of adjacent flat hollow bodies that exchanges heat with the high-temperature fluid passing through the hollow bodies, ie, FIG. 1 and FIGS. 10 to 12 In the direction indicated by the arrow X, the term "rear" refers to the opposite direction. The terms "upper", "lower", "left", "right", "front", and "rear" are defined for convenience; each pair of these terms "upper" and "lower", "left" and " "Right" as well as "front" and "back" can be replaced by the latter to indicate the opposite direction. In addition, the term "aluminum" to be used hereinafter includes aluminum alloys in addition to pure aluminum.
背景技术Background technique
已知用于工业机器例如油冷却器、后冷却器和散热器的热交换器包括以下热交换器:其包含纵向(侧向,laterally)延伸并以一定间隔平行地一个在另一个之上设置的铝制的流体通过的空心部分,设置在每对相邻流体通过部分之间的左端和右端并钎焊到该流体通过部分上的铝制间隔块(spacer),以及设置在每对相邻流体通过部分之间并钎焊于其上且位于该左右间隔块之间的波状铝制散热片,每个该流体通过部分包括一扁平空心体部,该空心体部具有一上部平面壁和一下部平面壁以及一使该上部和下部壁沿其周向边缘互连的周向壁,该扁平空心体部的上部和下部壁中的每一个均在其左右端部中的每一端形成有一孔,并且该左右间隔块中的每一个均具有一通孔,该通孔与该扁平空心体部的上部和下部壁中的对应孔相连通,一对垂直延伸的左侧和右侧集管,每个集管均由在热交换器的左端和右端的每一端处的所有间隔块以及在该交换器端部位于该间隔块之间的该空心扁平体部的部分构成(见出版物JP-A No.2001-82891和JP-ANo.1996-233476)。Known heat exchangers for industrial machines such as oil coolers, aftercoolers and radiators include heat exchangers that include longitudinally (laterally) extending and are arranged one above the other in parallel at intervals. The aluminum fluid passing hollow part, the aluminum spacer (spacer) that is arranged on the left end and the right end between each pair of adjacent fluid passing parts and brazed to the fluid passing part, and is arranged on each pair of adjacent Corrugated aluminum cooling fins between and brazed between the fluid passage parts and between the left and right spacers, each of the fluid passage parts comprising a flat hollow body having an upper planar wall and a lower a planar wall and a circumferential wall interconnecting the upper and lower walls along their circumferential edges, each of the upper and lower walls of the flat hollow body is formed with a hole at each of its left and right ends, and Each of the left and right spacers has a through hole communicating with corresponding holes in the upper and lower walls of the flat hollow body, a pair of vertically extending left and right headers, each header The tubes consist of all spacer blocks at each of the left and right ends of the heat exchanger and the portion of the hollow flat body between the spacer blocks at the end of the exchanger (see publication JP-A No. 2001-82891 and JP-A No. 1996-233476).
该扁平空心体部包括两个以一定间隔一个设置在另一个之上的平板,每个平板均由在其相对表面上具有钎焊材料层的铝制钎焊板材制成,以及一位于该平板之间并钎焊到该平板上的铝制通道形成体部,每个该平板均在其左右相对端部上各形成一孔,该通道形成体部包括一使该两个平板的周向边缘互连的周向壁,以及一使该周向壁的分别沿该平板的前部和后部相对侧边的两个直线部分的纵向中间部分互连的传热面增大部分。这两个平板用作该扁平空心体部的上部和下部壁,并且该通道形成体部的周向壁用作该扁平空心体部的周向壁。The flat hollow body comprises two flat plates arranged one above the other at a distance, each made of an aluminum brazing sheet having layers of brazing material on its opposite surfaces, and a An aluminum channel forming body between and brazed to the plates, each of which is formed with a hole on its left and right opposite ends, the channel forming body includes a peripheral edge that makes the two plates interconnected peripheral walls, and a heat transfer surface enlargement interconnecting the longitudinal intermediate portions of the two rectilinear portions of the peripheral wall along opposite sides of the front and rear of the plate, respectively. The two flat plates serve as the upper and lower walls of the flat hollow body, and the circumferential wall of the channel-forming body serves as the circumferential wall of the flat hollow body.
但是,传统的热交换器存在以下问题。由于每对相邻扁平空心体部分别在其中间的左右相对端处具有间隔块,所以该交换器整体的重量较大。更具体地,该间隔块需要设置通孔以便高压高温流体从中通过,所以限定该孔的间隔块周向壁的厚度必须增加,从而增加该间隔块的重量以及整个热交换器的重量。However, conventional heat exchangers have the following problems. Since each pair of adjacent flat hollow body parts has spacers at the left and right opposite ends in the middle thereof, the weight of the exchanger as a whole is relatively large. More specifically, the spacer needs to be provided with a through hole for high-pressure and high-temperature fluid to pass therethrough, so the thickness of the circumferential wall of the spacer defining the hole must be increased, thereby increasing the weight of the spacer and the weight of the entire heat exchanger.
由于在每个间隔块中形成有通孔,所以不可能在该间隔块中形成螺纹孔以用于将托架或支架附装到该间隔块上。因此,需要通过一个繁琐的过程利用焊接将托架或支架固定在适当的位置。尽管限定该通孔的间隔块周向壁的厚度必须增大,但如果要在该间隔块内形成螺纹孔以用于将托架或支架附装在该间隔块上,则这会造成整个热交换器的重量进一步增加。Since a through hole is formed in each spacer block, it is not possible to form a threaded hole in the spacer block for attaching a bracket or bracket to the spacer block. Therefore, a cumbersome process is required to secure the brackets or brackets in place by welding. Although the thickness of the circumferential wall of the spacer block defining the through hole must be increased, if a threaded hole is to be formed in the spacer block for attaching a bracket or bracket to the spacer block, this will cause the entire heat exchanger to weight increased further.
由于热交换器分别在其左端和右端具有集管,所以其中高温流体和低温流体进行热交换的组件的面积,即核心组件(core unit)的面积相对于安装该交换器所需的热交换器的总尺寸较小,这限制了提高热交换效率的效果。Since the heat exchanger has headers at its left and right ends, respectively, the area of the components in which the high-temperature fluid and the low-temperature fluid are heat-exchanged, that is, the area of the core unit, is relative to the heat exchanger required to install the exchanger. The overall size is small, which limits the effect of improving heat exchange efficiency.
该高温流体流入其中一个集管,并随后通过该扁平空心体部流入另一个集管。同时,在一对相邻的空心体部之间高温流体与从后部向前流动的低温流体进行热交换。在此情况下,在该空心体部的后侧部分内流动的高温流体的部分可被低温流体有效地冷却,但是到达该空心体部的前侧部分的低温流体已具有较高的温度,因此对流过该空心体部的前侧部分的高温流体的冷却效率较低。因此,热交换器的总的热交换效率不能完全令人满意。The high temperature fluid flows into one of the headers and then through the flat hollow body into the other header. At the same time, the high-temperature fluid exchanges heat with the low-temperature fluid flowing forward from the rear between a pair of adjacent hollow bodies. In this case, part of the high-temperature fluid flowing in the rear portion of the hollow body can be effectively cooled by the low-temperature fluid, but the low-temperature fluid reaching the front portion of the hollow body already has a higher temperature, so The cooling efficiency of the high-temperature fluid flowing through the front portion of the hollow body is low. Therefore, the overall heat exchange efficiency of the heat exchanger is not completely satisfactory.
本发明的一个目标是克服上述问题,并提供一种流体通过的扁平空心体部,其可用于一种比传统热交换器重量更小且热交换效率更高的热交换器,并提供一种包含这种流体通过的扁平空心体部的热交换器,以及一种制造该热交换器的方法。An object of the present invention is to overcome the above-mentioned problems and provide a fluid-passing flat hollow body that can be used in a heat exchanger that is lighter in weight and higher in heat exchange efficiency than conventional heat exchangers, and to provide a A heat exchanger comprising such a flat hollow body through which a fluid passes, and a method of manufacturing the same.
发明内容Contents of the invention
本发明提供第一流体通过的扁平空心体部,该空心体部包括纵向伸长的一上部和一下部平板,一使该上部和下部壁的周向边缘互连的周向壁,以及一将该周向壁的内部分成纵向延伸的前部和后部两个通道的隔壁,该上部和下部壁中的每一个壁均在其右端部内形成有两个孔,这两个孔分别在该隔壁的前部和后部相对侧上并且在该上部或下部壁的横向上间隔开,以使该各个通道与外部通过该孔相连通,该隔壁的左端部被切除以保持该两个通道相互连通。The invention provides a flat hollow body through which a first fluid passes, the hollow body comprising an upper and a lower plate elongated longitudinally, a peripheral wall interconnecting the peripheral edges of the upper and lower walls, and a peripheral wall interconnecting the peripheral edges of the peripheral wall. The interior of the partition wall is divided into longitudinally extending front and rear two channels, each of the upper and lower walls has two holes formed in its right end, the two holes are respectively in the front and rear of the partition wall. The rear part is spaced apart on the opposite side and in the transverse direction of the upper or lower wall so that the respective channels communicate with the outside through the hole, and the left end of the partition is cut away to keep the two channels communicating with each other.
当该第一流体通过的扁平空心体部用作热交换器时,高温流体在流过该扁平空心体部的前部通道时被低温流体冷却到一定程度,然后进入后部通道,该低温流体在相邻空心体部之间的间隙的后侧部分内被加热到一定程度,然后到达该间隙的前侧部分。因此,即使到达该间隙的前侧部分的低温流体的温度较高,在该前部通道中流动的高温流体仍具有高温,该高温流体与该低温流体的温差仍很大,从而该高温流体可被有效地冷却。即使在该后部通道内流动的高温流体的温度降低很多,在该间隙的前侧部分内的低温流体仍具有低温,该低温流体与该高温流体的温差仍很大,从而该低温流体可有效地冷却该高温流体。结果,该设备可获得高热交换效率。When the flat hollow body through which the first fluid passes is used as a heat exchanger, the high-temperature fluid is cooled to a certain extent by the low-temperature fluid while flowing through the front passage of the flat hollow body, and then enters the rear passage, and the low-temperature fluid It is heated to a certain extent in the rear part of the gap between adjacent hollow bodies, and then reaches the front part of the gap. Therefore, even if the temperature of the low-temperature fluid reaching the front side portion of the gap is high, the high-temperature fluid flowing in the front passage still has a high temperature, and the temperature difference between the high-temperature fluid and the low-temperature fluid is still large, so that the high-temperature fluid can are effectively cooled. Even if the temperature of the high-temperature fluid flowing in the rear passage is greatly reduced, the low-temperature fluid in the front portion of the gap still has a low temperature, and the temperature difference between the low-temperature fluid and the high-temperature fluid is still large, so that the low-temperature fluid can effectively to cool the high temperature fluid. As a result, the device can achieve high heat exchange efficiency.
本发明提供包括第一扁平空心体部的第二流体通过的扁平空心体部。该第二扁平空心体部包括纵向伸长并且定位成一个在另一个之上且间隔开的一上部和一下部平板,和一放置在该两个平板之间并钎焊到这两个平板上的通道形成体部,该通道形成体部包括两个纵向延伸且分别设置在该上部和下部平板之间的该平板的前后相对侧边处的直侧杆,一纵向延伸并设置在该两个侧杆之间且与该两个侧杆间隔开的中间杆,两个传热面增大部分,每个该传热面增大部分使该中间杆和每个与该传热面增大部分成一体的侧杆互连并且位于该杆的高度的中间部分处,以及从与该传热面增大部分成一体的各个侧杆的右端向前或向后朝内部延伸的端杆,该端杆的各内端部接合并钎焊到该中间杆的右端的前部和后部相对侧面上,该中间杆的左端部被切除,该两个传热面增大部分的各自的右端部被切除,该上部和下部平板中的每一个平板在其右端部内分别在该中间杆的前部和后部相对侧上形成孔,该上部和下部平板构成该相应的上部壁和下部壁,该上部和下部两个平板中的每一个平板的左端部均朝另一个平板弯曲,该弯曲部分互相重叠并钎焊到一起,从而构成该周向壁的左壁部分,该通道形成体部的侧杆构成该周向壁的相应的前部和后部相对侧壁部分,该通道形成体部的端杆构成该周向壁的右壁部分。当该扁平空心体部用于构成一热交换器时,该空心体部具有与已经说明的本发明的扁平空心体部相同的优点。由于该通道形成体部的端杆的外端部钎焊到该中间杆上,所以该扁平空心体部的强度增加。更具体地,该通道形成体部的中间杆的右端钎焊到该间隔块中的两个通孔之间的的部分上,并且该端杆的外端部钎焊到此中间杆上。因此,即使该端杆受到流过该扁平空心体部的流体向右作用的力,仍可防止该端杆被损坏或断裂。The invention provides a second fluid-passing flat hollow body comprising a first flat hollow body. The second flat hollow body comprises an upper and a lower plate that are longitudinally elongate and positioned one above the other and spaced apart, and a plate placed between and brazed to the two plates The channel forming body portion, the channel forming body portion includes two longitudinally extending and respectively arranged on the front and rear opposite sides of the flat plate between the upper and lower flat plate, a straight side bar extending longitudinally and arranged on the two an intermediate rod between the side rods and spaced from the two lateral rods, two heat transfer surface enlargements each such that the intermediate rod and each heat transfer surface enlargement The integral side bars are interconnected and located at the middle part of the height of the bars, and an end bar extending forwardly or rearwardly inwardly from the right end of each side bar integrated with the heat transfer surface enlargement, the end bar The inner ends of the rods are joined and brazed to the front and rear opposite sides of the right end of the middle rod, the left end of which is cut away, and the respective right ends of the two heat transfer surface enlargements are cut away. Cut away, each of the upper and lower plates forms holes in its right end on opposite sides of the front and rear of the middle bar respectively, the upper and lower plates constituting the corresponding upper and lower walls, the upper and the left end of each of the lower two plates are bent towards the other plate, the bent portions overlap each other and are brazed together to form the left wall portion of the peripheral wall, the side bars of the channel forming body constitute the Respective front and rear opposite side wall portions of the peripheral wall, the end bars of the channel-forming body constitute right wall portions of the peripheral wall. When the flat hollow body is used to form a heat exchanger, the hollow body has the same advantages as the already described flat hollow body according to the invention. The strength of the flat hollow body is increased due to the brazing of the outer ends of the end rods of the channel-forming body to the intermediate rod. More specifically, the right end of the middle rod of the channel-forming body is brazed to the portion between the two through holes in the spacer block, and the outer end of the end rod is brazed to this middle rod. Therefore, even if the end rod is subjected to a force acting to the right by the fluid flowing through the flat hollow body, the end rod is prevented from being damaged or broken.
本发明提供包括所述的第二扁平空心体部的第三流体通过的扁平空心体部,其中该上部和下部平板中的每一个平板均由铝制钎焊板材制成,并且该通道形成体部由铝制压出型材制成。则该扁平空心体部的重量可进一步减小,并且变得容易制造。The present invention provides a third fluid-passing flat hollow body comprising said second flat hollow body, wherein each of the upper and lower flat plates is made of aluminum brazing sheet material, and the passage forming body The parts are made of aluminum extrusions. The weight of the flat hollow body can then be further reduced and it becomes easier to manufacture.
本发明提供包括所述第二扁平空心体部的第四流体通过的扁平空心体部,其中位于内侧的该上部和下部平板的左端弯曲部分之一具有一与该通道形成体部的每个侧杆相对应的部分,该侧杆对应部分在其内侧的曲率半径使得在该侧杆对应部分和该侧杆之间不会形成间隙,位于外侧的另一弯曲部分具有与该通道形成体部的每个侧杆相对应的部分,该第二次提到的侧杆对应部分在其内侧的曲率半径使得在该第二次提到的侧杆对应部分和该侧杆之间不会形成间隙,并且该上部和下部平板的每个左端弯曲部分中的除了对应于该通道形成体部的侧杆的部分之外的部分在其内侧的曲率半径大于该侧杆对应部分在其内侧的曲率半径。The present invention provides a fourth fluid-passing flat hollow body comprising said second flat hollow body, wherein one of the left-end curved portions of the upper and lower flat plates located on the inner side has a channel-forming body with each side The corresponding part of the side rod, the radius of curvature of the corresponding part of the side rod on its inner side is such that no gap is formed between the corresponding part of the side rod and the side rod, and the other curved part on the outside has a connection with the channel forming body. the corresponding part of each side bar, the radius of curvature of the second-mentioned side bar corresponding part on its inner side is such that no gap is formed between the second-mentioned side bar corresponding part and the side bar, And the radius of curvature of each left end curved portion of the upper and lower plates except the portion corresponding to the side bar of the channel forming body is larger than the radius of curvature of the corresponding portion of the side bar on the inner side thereof.
本发明提供包括所述第四扁平空心体部的第五流体通过的扁平空心体部,其中该上部和下部平板的左端弯曲部分的侧杆对应部分在其内侧的曲率半径最大为0.2mm,并且该上部和下部平板的左端弯曲部分中的除了与该侧杆对应部分之外的部分在其内侧的曲率半径不小于该上部和下部平板的厚度。The present invention provides a fifth fluid-passing flat hollow body including said fourth flat hollow body, wherein the radius of curvature of the left-end curved portion of the upper and lower flat plates on the inner side of the corresponding portion of the side bar is at most 0.2mm, and The radius of curvature of the left-end curved portions of the upper and lower plates except for the portion corresponding to the side bar is not smaller than the thickness of the upper and lower plates.
对于该第四和第五扁平空心体部,位于内侧的该上部或下部平板的左端弯曲部分具有与该通道形成体部的每个侧杆相对应的部分,并且该侧杆对应部分在其内侧的曲率半径使得在该侧杆对应部分和该侧杆之间不会形成间隙,例如该曲率半径最大为0.2mm。位于外侧的另一个弯曲部分具有与该通道形成体部的每个侧杆相对应的部分,该侧杆对应部分在其内侧的曲率半径使得在这些侧杆对应部分之间不会形成间隙,例如该曲率半径最大为0.2mm。因此,可防止流体从该内侧弯曲部分的侧杆对应部分和该侧杆之间、以及从该上部和下部两个平板的弯曲部分的侧杆对应部分之间泄漏。该上部和下部平板的每个左端弯曲部分中的除了该对应于通道形成体部的侧杆的部分之外的部分在其内侧的曲率半径大于该侧杆对应部分在其内侧的曲率半径,例如该曲率半径不小于该上部和下部平板的厚度。因此,可防止除了该侧杆对应部分之外的部分出现裂纹,从而使该扁平空心体部的左壁部分的耐压性增强,周期容许应力(试验应力,proof stress)提高。如果该部分与该侧杆对应部分在内侧的曲率半径相等,则当该上部和下部平板弯曲时,在该平板内例如从外表面到大约该板的厚度的一半将出现裂纹,从而削弱该空心体部的左壁部分的耐压性和周期容许应力,并且伴随该弯曲部分因长期使用而完全破裂从而使流体泄漏的可能性。如果该上部或下部平板的位于内侧的左端弯曲部分的侧杆对应部分和位于外侧的左端弯曲部分的侧杆对应部分在内侧的曲率半径例如最大都为0.2mm,则当该上部和下部平板弯曲时,在该平板内从外表面到大约该板的厚度的一半将出现裂纹,但是即使长期使用该弯曲部分也不会完全破裂,这是因为该内侧弯曲部分的侧杆对应部分都钎焊到该侧杆上,而该外侧弯曲部分的侧杆对应部分都钎焊到该内侧弯曲部分上。For the fourth and fifth flat hollow bodies, the left end curved portion of the upper or lower flat plate located inside has a portion corresponding to each side bar of the channel forming body, and the side bar corresponding portion is on the inside thereof The radius of curvature is such that no gap is formed between the corresponding portion of the side bar and the side bar, for example, the radius of curvature is at most 0.2 mm. The other curved portion located on the outside has a portion corresponding to each side bar of the channel-forming body, the radius of curvature of the side bar counterpart on its inner side is such that no gap is formed between these side bar counterparts, e.g. The radius of curvature is at most 0.2 mm. Therefore, fluid can be prevented from leaking from between the side bar corresponding portion of the inner curved portion and the side bar, and from between the side bar corresponding portions of the curved portions of the upper and lower two flat plates. The radius of curvature of the portion other than the portion corresponding to the side bar of the channel-forming body in each left-end curved portion of the upper and lower plates is larger than the radius of curvature of the corresponding portion of the side bar on the inner side thereof, for example The radius of curvature is not less than the thickness of the upper and lower flat plates. Therefore, cracks can be prevented from occurring in portions other than the corresponding portion of the side bar, so that the pressure resistance of the left wall portion of the flat hollow body is enhanced, and the cyclic allowable stress (proof stress) is improved. If the portion had the same radius of curvature on the inside as the corresponding portion of the side bar, when the upper and lower plates were bent, cracks would appear in the plate, for example from the outer surface to about half the thickness of the plate, weakening the hollow The pressure resistance and cyclical allowable stress of the left wall portion of the body, and with it the possibility of complete rupture of this curved portion due to long-term use, allowing fluid leakage. If the radius of curvature of the side bar corresponding part of the left end curved part on the inner side of the upper or lower plate and the side bar corresponding part of the left end curved part on the outer side is, for example, a maximum of 0.2 mm, then when the upper and lower plates are bent , cracks will appear in the flat plate from the outer surface to about half the thickness of the plate, but even if the bent portion is used for a long time, it will not be completely broken, because the corresponding part of the side bar of the inner bent portion is brazed to to the side bar, and the side bar counterparts of the outer curved portion are brazed to the inner curved portion.
本发明提供包括所述的第四扁平空心体部的第六流体通过的扁平空心体部,该上部或下部平板的位于内侧的左端弯曲部分在除了该侧杆对应部分之外的部分处的高度使得,该弯曲部分的所述部分将不会与位于外侧的该弯曲部分的弧形部分相干涉。此结构消除了否则将在该两个平板的弯曲部分之间形成的间隙,从而可防止流体泄漏。如果该内侧弯曲部分的除了该侧杆对应部分之外的部分的高度使得其与该外侧弯曲部分的弧形部分相干涉,则当在制造热交换器的过程中组装该上部和下部平板时,将在该弯曲部分之间产生间隙,并且该弯曲部分将不能被钎焊。The present invention provides a sixth fluid-passing flat hollow body comprising said fourth flat hollow body, the height of the left-end curved portion located on the inside of the upper or lower flat plate at a portion other than the corresponding portion of the side bar Such that said portion of the curved portion will not interfere with the arcuate portion of the curved portion located on the outside. This structure eliminates the gap that would otherwise form between the curved portions of the two plates, thereby preventing fluid leakage. If the height of the portion of the inner curved portion other than the corresponding portion of the side bar is such that it interferes with the arc portion of the outer curved portion, when the upper and lower plates are assembled during the manufacture of the heat exchanger, Gaps will be created between the bends and the bends will not be able to be brazed.
本发明提供第一热交换器,其包括纵向延伸且以一定间隔平行地一个在另一个之上设置的流体通过部分,位于每对相邻流体通过部分的右端部之间并且钎焊到该对流体通过部分上的间隔块,位于每对相邻流体通过部分的左端部之间并钎焊到该对流体通过部分上的间隔杆(spacer bar),以及设置在每对相邻流体通过部分之间并钎焊于其上并且位于该间隔块和该间隔杆之间的散热片,每个该流体通过部分包括上述的第一流体通过的扁平空心体部,该间隔块具有两个通孔,这两个通孔分别与该扁平空心体部的上部壁和下部壁中的每一个壁中的两个孔相连通。The present invention provides a first heat exchanger comprising fluid passage portions extending longitudinally and arranged one above the other in parallel at intervals, located between right end portions of each pair of adjacent fluid passage portions and brazed to the pair a spacer bar on the fluid passing portion, a spacer bar positioned between the left end portions of each pair of adjacent fluid passing portions and brazed to the pair of fluid passing portions, and a spacer bar disposed between each pair of adjacent fluid passing portions and brazed thereon and located between the spacer block and the spacer bar, each of the fluid passing parts includes the above-mentioned flat hollow body through which the first fluid passes, and the spacer block has two through holes, The two through holes communicate with two holes in each of the upper and lower walls of the flat hollow body, respectively.
本发明提供第二热交换器,其包括纵向延伸且以一定间隔平行地一个在另一个之上设置的流体通过部分,位于每对相邻流体通过部分的右端部之间并且钎焊到该对流体通过部分上的间隔块,位于每对相邻流体通过部分的左端部之间并钎焊到该对流体通过部分上的间隔杆,以及设置在每对相邻流体通过部分之间并钎焊于其上并且位于该间隔块和该间隔杆之间的散热片,每个该流体通过部分包括上述的第二到第六的流体通过的扁平空心体部之一,该间隔块具有两个通孔,这两个通孔分别与该扁平空心体部的上部壁和下部壁中的每一个壁中的两个孔相连通。The present invention provides a second heat exchanger comprising fluid passage portions extending longitudinally and arranged one above the other in parallel at intervals, located between right end portions of each pair of adjacent fluid passage portions and brazed to the pair a spacer block on the fluid passage portion, a spacer bar positioned between the left ends of each pair of adjacent fluid passage portions and brazed to the pair of fluid passage portions, and a spacer bar disposed between each pair of adjacent fluid passage portions and brazed The cooling fins on it and between the spacer block and the spacer bar, each of the fluid passing parts includes one of the above-mentioned second to sixth flat hollow bodies through which the fluid passes, and the spacer block has two passages The two through holes communicate with the two holes in each of the upper wall and the lower wall of the flat hollow body respectively.
本发明的这两种热交换器在每对相邻扁平空心体部的左端部之间放置间隔杆,因此其重量要小于传统的热交换器,在传统热交换器中是将间隔块设置在对应位置。该间隔杆仅用于形成空气通过间隙,因此其尺寸可小于间隔块并且重量比间隔块轻。这可使该热交换器的整体重量小于传统的热交换器。另外,对于所述热交换器,可在该间隔杆中形成螺纹孔以便用于将托架或支架(boss)附装到该间隔杆上。通过简便的工作就可将托架或支架固定在适当的位置。此外在采用本发明的热交换器的情况下,除了该间隔块和间隔杆之外的整个交换器用于使高温流体和低温流体进行热交换,从而其中高温流体和低温流体进行热交换的组件的面积,即核心组件的面积相对于安装该交换器所需的热交换器的总尺寸(的比)要大于传统热交换器,以确保提高热交换性能。These two heat exchangers of the present invention place spacer bars between the left ends of each pair of adjacent flat hollow bodies, so their weight is smaller than conventional heat exchangers in which spacer blocks are arranged at Corresponding position. The spacer bar is only used to create air passage gaps, so it can be smaller in size and lighter in weight than the spacer blocks. This makes the overall weight of the heat exchanger less than conventional heat exchangers. Additionally, for the heat exchanger, threaded holes may be formed in the spacer bar for attaching brackets or bosses to the spacer bar. The bracket or bracket can be fixed in place with easy work. In addition, in the case of adopting the heat exchanger of the present invention, the entire exchanger except the spacer block and the spacer bar is used for exchanging heat between the high-temperature fluid and the low-temperature fluid, so that the components in which the high-temperature fluid and the low-temperature fluid are heat-exchanged The area, ie the area of the core assembly relative to the overall size of the heat exchanger required to install the exchanger is (ratio) larger than conventional heat exchangers to ensure improved heat exchange performance.
对于上述两种热交换器,该间隔块可包括具有前部和后部两个通孔的单个部件,或均具有一个通孔的前部和后部两个部件。For both heat exchangers described above, the spacer block may consist of a single part with two through holes at the front and at the rear, or two parts at the front and at the rear each with a through hole.
所述的两种热交换器可具有以下构造。The two heat exchangers described may have the following configurations.
每种热交换器均在其前上端部具有一流体进口,该流体进口与所有扁平空心体部的前部通道以及所有间隔块的前部通孔相连通,并在其后下端部具有一流体出口,该流体出口与所有扁平空心体部的后部通道以及所有间隔块的后部通孔相连通。Each heat exchanger has a fluid inlet at its front upper end, which communicates with the front channels of all flat hollow bodies and the front through holes of all spacer blocks, and has a fluid inlet at its rear lower end. The fluid outlet communicates with the rear channels of all flat hollow bodies and the rear through holes of all spacer blocks.
每种热交换器均在其右壁上端的前部具有一流体进口,该流体进口与所有扁平空心体部的前部通道以及所有间隔块的前部通孔相连通,并在其右壁下端的后部具有一流体出口,该流体出口与所有扁平空心体部的后部通道以及所有间隔块的后部通孔相连通。Each heat exchanger has a fluid inlet at the front of the upper end of the right wall, which communicates with the front passages of all flat hollow bodies and the front through holes of all spacers, and has a fluid inlet at the lower end of the right wall. There is a fluid outlet at the rear of the body, and the fluid outlet communicates with the rear channels of all flat hollow bodies and the rear through holes of all spacer blocks.
每种热交换器均在其顶壁右端的前部具有一流体进口,该流体进口与所有扁平空心体部的前部通道以及所有间隔块的前部通孔相连通,并在其顶壁右端的后部具有一流体出口,该流体出口与所有扁平空心体部的后部通道以及所有间隔块的后部通孔相连通。Each heat exchanger has a fluid inlet at the front of the right end of its top wall, which communicates with the front passages of all flat hollow bodies and the through holes at the front of all spacers, and has a fluid inlet at the right end of its top wall. There is a fluid outlet at the rear of the body, and the fluid outlet communicates with the rear channels of all flat hollow bodies and the rear through holes of all spacer blocks.
在每种热交换器中,在间隔杆的朝向与散热片相反的方向的壁上形成螺纹孔。In each of the heat exchangers, threaded holes are formed on walls of the spacer bar facing in a direction opposite to the fins.
在每种热交换器中,在间隔杆的前后端面的每一个上均形成螺纹孔。In each heat exchanger, a threaded hole is formed on each of front and rear end surfaces of the spacer bar.
在每种热交换器中,间隔杆一体地具有一脊部,该脊部在该间隔杆的整个长度上延伸并向外突出到该扁平空心体部之外,并在该脊部的顶面和底面的至少一个面中以及该脊部的前端面和后端面的至少一个面中形成螺纹孔。In each heat exchanger, the spacer bar integrally has a ridge extending over the entire length of the spacer bar and projecting outwardly beyond the flat hollow body and on the top surface of the ridge A threaded hole is formed in at least one of the bottom surface and at least one of the front end surface and the rear end surface of the ridge.
本发明提供一种用于制造热交换器即上述第二热交换器的方法,该方法的特征在于:The present invention provides a method for manufacturing a heat exchanger, ie the above-mentioned second heat exchanger, which method is characterized in that:
制备由铝制压出型材制成的通道形成体部的坯体,每个坯体均包括两个纵向延伸并向前或向后间隔开的直侧杆,一纵向延伸且位于这两个侧杆之间并与这两个侧杆间隔开的中间杆,以及两个平板部分,每个该平板部分都使该中间杆和与该平板部分成一体的每个侧杆互连,并且位于该板的高度的中部,成对的上部和下部平板纵向伸长,每个间隔块均具有两个向前或向后间隔开的通孔,以及间隔杆,Preparing blanks of channel-forming bodies made of aluminum extrusions, each blank comprising two longitudinally extending straight side bars spaced forward or rearwardly, one longitudinally extending and located on either side An intermediate rod between the rods and spaced apart from the two side rods, and two flat plate portions each interconnecting the intermediate rod and each side rod integral with the flat plate portion and located at the the middle of the height of the plate, the paired upper and lower plates are elongated longitudinally, each spacer block has two through holes spaced forward or rearward, and a spacer bar,
通过以下操作形成该通道形成体部:切除该坯体的中间杆的左端部和右端部,切除该坯体的每个平板部分的右端部,其切除长度等于该中间杆的右端部的切除长度,对该坯体的每个平板部分进行压力加工以形成传热面增大部分,并将该坯体的侧杆的右端部向前或向后朝内部弯曲,以使其外端部接合该中间杆的右端的前部和后部相对侧面以形成端杆,The channel-forming body is formed by cutting off the left and right ends of the central stem of the blank, cutting off the right end of each flat plate portion of the blank by a cut length equal to the cut length of the right end of the middle stem , each flat plate portion of the blank is press-worked to form an enlarged portion of the heat transfer surface, and the right end of the side bar of the blank is bent forward or backward inwardly so that its outer end engages the the front and rear opposite sides of the right end of the middle rod to form the end rod,
将每对平板在其左端部朝向彼此弯折以形成弯曲部分,并在每个平板的右端部内分别在该中间杆的前部和后部相对侧上形成两个孔,each pair of plates is bent toward each other at its left end to form a curved portion, and two holes are formed in the right end of each plate on opposite sides of the center rod, respectively, on the front and rear,
将多个组合件以一定间隔平行地一个在另一个之上设置,每个该组合件包括放置在该对上部和下部平板之间的通道形成体部,将该间隔块设置在每对相邻组合件的右端部之间,使该两个通孔与每个该平板的相应的两个孔相连通,将该间隔杆设置在每对相邻组合件的左端部之间,并进一步将散热片设置在每对相邻组合件之间且位于该间隔块和该间隔杆之间,以及A plurality of subassemblies are arranged one above the other in parallel at certain intervals, each of the subassemblies includes a channel forming body portion placed between the pair of upper and lower flat plates, the spacer block is arranged on each pair of adjacent Between the right ends of the assembly, the two through holes are communicated with the corresponding two holes of each of the plates, and the spacer bar is arranged between the left ends of each pair of adjacent assemblies, and further dissipates heat a sheet is disposed between each pair of adjacent assemblies between the spacer block and the spacer bar, and
将每对上部和下部平板钎焊到位于该对平板之间的该通道形成体部的侧杆、中间杆以及端杆上,并将该对平板的弯曲部分互相钎焊在一起,并且进一步将每对相邻平板钎焊到位于该对平板之间的间隔块、间隔杆和散热片上。brazing each pair of upper and lower flat plates to the side bars, middle bars, and end bars of the channel-forming body between the pair of flat plates, and brazing the bent portions of the pair of flat plates to each other, and further Each pair of adjacent plates is brazed to the spacer blocks, spacer bars and fins located between the pair of plates.
本发明的用于制造热交换器的方法可容易地实现具有上述优点的第二热交换器。The method for manufacturing a heat exchanger of the present invention can easily realize a second heat exchanger having the above-mentioned advantages.
在本发明的热交换器制造方法中,该平板是由铝制钎焊板材制成,该间隔块、间隔杆和通道形成体部的坯体是由铝制压出型材制成,该散热片是由薄的铝板制成,并且该钎焊操作使用从该平板熔出的钎焊材料进行。从而该扁平空心体部可进一步减小重量并且变得容易制造。In the heat exchanger manufacturing method of the present invention, the flat plate is made of aluminum brazing sheet, the blank of the spacer block, the spacer bar and the channel forming body is made of aluminum extruded section, and the cooling fin is made of a thin aluminum plate, and the brazing operation is performed using brazing material melted from the plate. The flat hollow body can thus further reduce its weight and become easier to manufacture.
在本发明的热交换器制造方法中,位于内侧的该上部和下部平板的左端弯曲部分之一具有一与该通道形成体部的每个侧杆相对应的部分,该侧杆对应部分在其内侧的曲率半径使得在该侧杆对应部分和该侧杆之间不会形成间隙,位于外侧的另一弯曲部分具有与该通道形成体部的每个侧杆相对应的部分,该第二次提到的侧杆对应部分在其内侧的曲率半径使得在该第二次提到的侧杆对应部分和该侧杆之间不会形成间隙,并且该上部和下部平板的每个左端弯曲部分中的除了对应于该通道形成体部的侧杆的部分之外的部分在其内侧的曲率半径大于该侧杆对应部分在其内侧的曲率半径。因此,希望该上部和下部平板的左端弯曲部分的侧杆对应部分在其内侧的曲率半径最大为0.2mm,并且该上部和下部平板的左端弯曲部分中的除了与该侧杆对应部分之外的部分在其内侧的曲率半径不小于该上部和下部平板的厚度。在这些情况下,位于内侧的该上部或下部平板的左端弯曲部分具有与该通道形成体部的每个侧杆相对应的部分,并且该侧杆对应部分在其内侧的曲率半径使得在该侧杆对应部分和该侧杆之间不会形成间隙,例如该曲率半径最大为0.2mm。位于外侧的另一个弯曲部分具有与该通道形成体部的每个侧杆相对应的部分,此侧杆对应部分在其内侧的曲率半径使得在这些侧杆对应部分之间不会形成间隙,例如该曲率半径最大为0.2mm。因此,可防止流体从该内侧弯曲部分的侧杆对应部分和该侧杆之间、以及从该上部和下部两个平板的弯曲部分的侧杆对应部分之间泄漏。该上部和下部平板的各个左端弯曲部分中的除了对应于该通道形成体部的侧杆的部分之外的部分在其内侧的曲率半径大于该侧杆对应部分在其内侧的曲率半径,例如该曲率半径不小于该上部和下部平板的厚度。因此,可防止除了该侧杆对应部分之外的部分出现裂纹,从而使该扁平空心体部的左壁部分的耐压性增强,周期容许应力提高。In the heat exchanger manufacturing method of the present invention, one of the left-end bent portions of the upper and lower flat plates located inside has a portion corresponding to each side bar of the channel forming body, and the side bar corresponding portion is at its The radius of curvature of the inner side is such that no gap is formed between the corresponding part of the side bar and the side bar, the other curved part on the outer side has a part corresponding to each side bar of the channel forming body, the second time The radius of curvature of the mentioned side bar corresponding part on its inner side is such that no gap is formed between the second mentioned side bar corresponding part and the side bar, and in each left end curved part of the upper and lower plates The radius of curvature of the portion other than the portion corresponding to the side bar of the passage forming body is larger on the inner side thereof than the curvature radius of the corresponding portion of the side bar on the inner side thereof. Therefore, it is desirable that the radius of curvature of the left-end curved portion of the upper and lower flat plates corresponding to the side bar is at most 0.2 mm on the inner side thereof, and that the left-end curved portion of the upper and lower flat plates except for the corresponding portion of the side bar The radius of curvature of the portion on its inner side is not less than the thickness of the upper and lower plates. In these cases, the left-end curved portion of the upper or lower plate located on the inner side has a portion corresponding to each side bar of the channel-forming body, and the radius of curvature of the side bar corresponding portion on its inner side is such that No gap is formed between the rod counterpart and the side rod, eg the radius of curvature is at most 0.2 mm. The other curved portion located on the outside has a portion corresponding to each side bar of the channel forming body, the radius of curvature of this side bar counterpart on its inner side is such that no gap is formed between these side bar counterparts, e.g. The radius of curvature is at most 0.2 mm. Therefore, fluid can be prevented from leaking from between the side bar corresponding portion of the inner curved portion and the side bar, and from between the side bar corresponding portions of the curved portions of the upper and lower two flat plates. The radius of curvature of the portion other than the portion corresponding to the side bar of the passage forming body in each left end curved portion of the upper and lower plates is larger than the radius of curvature of the corresponding portion of the side bar on the inner side thereof, for example, the The radius of curvature is not less than the thickness of the upper and lower plates. Therefore, cracks can be prevented from occurring in portions other than the corresponding portion of the side bar, so that the pressure resistance of the left wall portion of the flat hollow body is enhanced, and the cyclic allowable stress is improved.
在本发明的热交换器制造方法中,该上部或下部平板的位于内侧的左端弯曲部分在除了该侧杆对应部分之外的部分处的高度使得,该弯曲部分的所述部分将不会与位于外侧的该弯曲部分的弧形部分相干涉。因此,该上部或下部平板的内侧左端弯曲部分的除了该侧杆对应部分之外的部分的高度使得该部分不会与该外侧弯曲部分的弧形部分相干涉。这消除了否则将在这两个平板的弯曲部分之间形成的间隙,从而可防止流体泄漏。如果该内侧弯曲部分的除了该侧杆对应部分之外的部分的高度使得其与该外侧弯曲部分的弧形部分相干涉,则当在制造热交换器的过程中组装该上部和下部平板时,将在该弯曲部分之间出现间隙,并且该弯曲部分将不能被钎焊。In the heat exchanger manufacturing method of the present invention, the height of the left-end curved portion of the upper or lower plate at the inner side at a portion other than the corresponding portion of the side bar is such that said portion of the curved portion will not interfere with The arcuate portion of the curved portion located on the outer side interferes. Therefore, the height of the portion of the inner left end curved portion of the upper or lower plate except for the corresponding portion of the side bar is such that this portion does not interfere with the arc portion of the outer curved portion. This eliminates the gap that would otherwise form between the curved portions of the two plates, preventing fluid leakage. If the height of the portion of the inner curved portion other than the corresponding portion of the side bar is such that it interferes with the arc portion of the outer curved portion, when the upper and lower plates are assembled during the manufacture of the heat exchanger, A gap will appear between the bends and the bends will not be able to be brazed.
附图说明Description of drawings
图1是示出其中使用本发明的流体通过的扁平空心体部的油冷却器的整体结构的透视图。FIG. 1 is a perspective view showing the overall structure of an oil cooler in which a fluid-passing flat hollow body of the present invention is used.
图2是示出图1的油冷却器的一部分的分解透视图。FIG. 2 is an exploded perspective view showing a part of the oil cooler of FIG. 1 .
图3是部分剖开并示出图1的油冷却器的流体通过的扁平空心体部的透视图,其中省略了传热面增大部分。Fig. 3 is a perspective view, partly broken away, showing the fluid-passing flat hollow body of the oil cooler of Fig. 1 , with the heat transfer surface enlargement omitted.
图4是以放大比例示出该油冷却器的扁平空心体部的左端部的垂直剖视图。FIG. 4 is a vertical sectional view showing the left end portion of the flat hollow body of the oil cooler on an enlarged scale.
图5是一局部分解透视图,其示出图1的油冷却器的扁平空心体部,位于其相对侧的间隔杆,以及散热片的左端部。5 is a partially exploded perspective view showing the flat hollow body of the oil cooler of FIG. 1, spacer bars on opposite sides thereof, and left end portions of cooling fins.
图6是示出与图5相同的部分的局部透视图。FIG. 6 is a partial perspective view showing the same parts as in FIG. 5 .
图7是一水平剖面图,并以放大比例示出扁平空心体部的通道形成体部的一部分。Fig. 7 is a horizontal sectional view and shows a part of the channel-forming body of the flat hollow body in an enlarged scale.
图8包括通道形成体部的右端部的局部透视图以示出制造该体部的方法。Figure 8 includes a partial perspective view of the right end of the channel forming body to illustrate the method of manufacturing the body.
图9包括通道形成体部的左端部的局部透视图以示出制造该体部的方法。Figure 9 includes a partial perspective view of the left end of the channel forming body to illustrate the method of manufacturing the body.
图10示出图1的油冷却器中的油的流动。FIG. 10 shows the flow of oil in the oil cooler of FIG. 1 .
图11示出其中使用本发明的流体通过的扁平空心体部的油冷却器的另一实施例中的油的流动。Figure 11 shows the flow of oil in another embodiment of an oil cooler in which a flat hollow body through which the fluid passes according to the invention is used.
图12示出其中使用本发明的流体通过的扁平空心体部的油冷却器的另一实施例中的油的流动。Figure 12 shows the flow of oil in another embodiment of an oil cooler in which a flat hollow body through which the fluid passes according to the invention is used.
具体实施方式Detailed ways
下面将参照附图说明本发明的实施例。Embodiments of the present invention will be described below with reference to the drawings.
图1示出其中使用本发明的流体通过的扁平空心体部的热交换器的整体结构,图2到7示出该交换器的主要部分的结构。图8和9进一步示出用于制造该扁平空心体部的通道形成体部的方法,图10示出高温流体在图1所示的热交换器内的流动。在附图中,相同的部件用相同的参考标号表示。FIG. 1 shows the overall structure of a heat exchanger in which the fluid-passing flat hollow body of the present invention is used, and FIGS. 2 to 7 show the structure of the main part of the exchanger. 8 and 9 further illustrate the method for manufacturing the channel-forming body of the flat hollow body, and FIG. 10 illustrates the flow of a high temperature fluid in the heat exchanger shown in FIG. 1 . In the drawings, the same components are denoted by the same reference numerals.
本实施例是一适于用作压缩机的油冷却器的热交换器。这种压缩机的示例是负载压缩机、用于燃气轮机的压缩机、用于轨道车辆的制动器的压缩机等。This embodiment is a heat exchanger suitable for use as an oil cooler for a compressor. Examples of such compressors are load compressors, compressors for gas turbines, compressors for brakes of rail vehicles, etc.
图1示出油冷却器1,该油冷却器包括铝制的扁平空心体部2,该空心体部纵向延伸并以一定间隔平行地一个在另一个之上设置以便高温油从中流过,位于每对垂直相邻的扁平空心体部2的右端部之间并钎焊到该扁平空心体部上的由铝制压出型材制成的间隔块3,位于每对垂直相邻的扁平空心体部2的左端部之间并钎焊到该扁平空心体部上的向前或向后延伸的由铝制压出型材制成的间隔杆4,以及设置在每对相邻的扁平空心体部2之间的空气通过间隙5内并位于间隔块3和间隔杆4之间并钎焊到空心体部2上的波状铝制散热片6。Figure 1 shows an
在油冷却器1的上端处的扁平空心体部2之上和该油冷却器的下端处的扁平空心体部2之下离开这些空心体部一定距离设置有相应的铝制侧板7,并当从上方看时这些铝制侧板的形状和大小与该扁平空心体部相同。在上端和下端处的每个扁平空心体部2的右端部和与该空心体部相邻的侧板7的右端部之间还设有由铝制压出型材制成的间隔块3,该间隔块3钎焊到该空心体部2和侧板7上。在上端和下端处的每个扁平空心体部2的左端部和与该空心体部相邻的侧板7的左端部之间还设有由铝制压出型材制成的间隔杆4,该间隔杆4钎焊到该空心体部2和侧板7上。在上端和下端处的每个扁平空心体部2和与该空心体部相邻的侧板7之间还形成空气通过间隙5,波状铝制散热片6设置在该间隙内并钎焊到该空心体部2和侧板7上。侧板7由在其一个表面上具有钎焊材料层的铝制钎焊板材组成,该间隔块3、间隔杆4和波状散热片6均钎焊到该表面上。Above the flat
参照图2和3,扁平空心体部2包括纵向伸长的上部和下部平板8,与该上部和下部壁(平板)8的周向边缘互连的周向壁9,以及将该壁9的内部分成纵向延伸的前部和后部两个通道10、11的隔壁12。每个上部和下部壁8均在其右端部形成两个孔13、14,这两个孔分别位于隔壁12的前部和后部相对侧上并在壁8的横向间隔开,以使相应的通道10、11通过这些孔与外部连通。如在20处所示,隔壁12的左端部被切除以保持两个通道10、11相互连通。扁平空心体部2包括沿纵向伸长并以一定间隔一个在另一个之上设置的两个矩形平板15、16,每个该矩形平板均由在其相对表面上具有一钎焊材料层的铝制钎焊板材制成,以及由铝制压出型材制成并位于该上部和下部平板15、16之间并钎焊到该平板上的通道形成体部17。2 and 3, the flat
平板15、16中的每一个均在其右端部的相应的前侧部分和后侧部分内形成孔13、14。平板15、16中的每一个的左端部朝另一个平板的左端部弯曲,即上部平板15向下弯曲,而下部平板16向上弯曲,并且这些弯曲部分15a、16a相互搭接并钎焊到一起(见图4到6)。这两个平板15、16构成该上部和下部壁8,并且该平板15、16的弯曲部分15a、16a构成左侧壁部9a。Each of the
通道形成体部17包括两个直侧杆18,这两个直侧杆纵向延伸并在上部和下部平板15、16的前部和后部相对侧的边缘处设置在该平板之间,一中间杆19,该中间杆纵向延伸并设置在该两个侧杆之间且与其间隔开,两个传热面增大部分21,每个该传热面增大部分使中间杆19和与该部分成一体的侧杆18互连且位于该杆的高度的中间部分处,以及端杆22,该端杆从与该端杆成一体的相应的侧杆18的右端向前或向后向内部延伸,并且该端杆的各内端部接合在中间杆19的右端的前部和后部相对侧面上并钎焊于其上(见图7)。两个侧杆18、中间杆19和端杆22都钎焊到上部和下部平板15、16上。该中间杆19的右端部在每个平板15、16的位于孔13、14之间的部分处钎焊到该平板上。中间杆19的左端部被切除预定的长度,从而形成连通部分20。每个传热面增大部分21的右端部均被切除预定的长度,从而形成与平板15、16的孔13或14匹配的孔。通道形成体部17的侧杆18构成周向壁9的前部和后部相对的侧壁部分9b,并且体部17的端杆22构成周向壁9的右壁部分9c。The channel-forming
传热面增大部分21包括多个波状条片23,每个条片均具有沿纵向交替设置的向上凸出的弯曲部分23a和向下凸出的弯曲部分23b,以及使这些部分23a、23b互连的水平部分23c,该波状条片23沿通道形成体部17的横向平行设置并且通过水平部分23c相互连接。通过该增大部分21的条片23,沿体部17的横向相邻的每对向上弯曲部分23a,以及同样相邻的每对向下弯曲部分23b定位成相对于彼此沿纵向偏移。在增大部分21中,水平部分23c位于在纵向相邻的每个波状条片23的每对向上弯曲部分23a和向下弯曲部分23b之间,并且在横向方向上相邻的一对条片23通过水平部分23c相互连接,但是并不总是需要设置水平部分23c。在此情况下,一个相邻条片23中的向上弯曲部分23a延伸到向下弯曲部分23b中的部分与另一条片23的类似部分相互交叉,从而在这些部分处相邻的杆23接合成一个整体。The
通道形成体部17的制造方法如图8和9所示。为了制备该通道形成体部,生产出一铝制压出型材的坯体,其包括两个纵向延伸并在该坯体的横向上间隔开的直侧杆18,一纵向延伸并位于这两个侧杆18之间且与该侧杆间隔开的中间杆19,以及两个平板部分24,每个平板部分都使该中间杆19和与该平板部分成一体的每个侧杆18互连并且位于该板的高度的中部(见图8(a)和9(a))。然后在该中间杆19的左和右相对端部切除预定长度,并且在每个该平板部分24的右端部切除预定长度,该长度大于杆19的右端部的切除长度(见图8(b)和9(b))。然后,对每个平板部分24进行压力加工以形成传热面增大部分21(见图8(c)和9(c))。然后,将侧杆18的右端部向前或向后向内部弯折以使该杆的外端与中间杆19的右端的前部和后部相对侧面接合(见图8(d)),并且杆18的外端钎焊在杆19上以形成两个端杆22。顺便说一句,当制造下文中将说明的热交换器1时,使用从平板15、16熔化出的熔融钎焊材料将端杆22的外端钎焊到中间杆19上。The method of manufacturing the channel forming
参照图4,上部和下部平板15、16的弯曲部分15a、16a中的位于内侧的一个,即下部平板16的弯曲部分16a具有位于其前端和后端的每一端的部分16b,该部分16b对应于通道形成体部17的侧杆18并且其内侧曲率半径为R1。该曲率半径R1使得在侧杆对应部分16b和侧杆18之间不会形成间隙。例如,该半径R1最大为0.2mm。位于外侧的另一个弯曲部分,即上部平板15的弯曲部分15a在其前端和后端的每一端均具有部分15b,该部分15b对应于通道形成体部17的侧杆18并在其内侧具有曲率半径r1。该曲率半径r1使得在该侧杆对应部分15b、16b之间不会形成间隙。例如,该半径r1最大为0.2mm。上部和下部平板15、16的弯曲部分15a、16a的除了该侧杆对应部分15b、15b之外的部分15c、16c在其内侧上的曲率半径为r2或R2,该曲率半径大于该侧杆对应部分15b、16b在其内侧的曲率半径r1或R1并且不小于该上部和下部平板15、16的厚度。上部和下部平板15、16的弯曲部分15a、16a中的位于内侧的一个,即下部平板16的弯曲部分16a,在其除了侧杆对应部分16b之外的部分16c处的高度H小于位于外侧的该弯曲部分的一个部分,即上部平板15的弯曲部分15a的除了其侧杆对应部分15b之外的部分15c的高度,该高度H使得该部分16c将不会与上部平板15的弯曲部分15a的弧形部分15d相干涉。根据本实施例,该下部平板16的弯曲部分16a位于内侧,而上部平板15的弯曲部分15a位于外侧,但是上部平板15的弯曲部分15a可相反地位于下部平板16的弯曲部分16a的内侧。在此情况下,弯曲部分15a和弯曲部分16a在尺寸上的关系与上述关系相反。Referring to FIG. 4, one of the
参照图2,间隔块3的垂直通孔26、27与扁平空心体部2的上部和下部壁8的相应的两个孔13、14相连通,并且当从上方看时与相应的孔13、14相对准。设置在油冷却器1的上端和下端的每一端的扁平空心体部2和与其相邻的侧板7之间的间隔块3的通孔26、27的端部开口被该侧板7封闭。Referring to Figure 2, the vertical through
一铝制进油管28通过钎焊连接到位于上端的水平空心体部2和顶部侧板7之间的间隔块3的前壁上,以便与该间隔块的前部通孔26的内部相连通。一铝制出油管29通过钎焊连接到位于下端的水平空心体部2和底部侧板7之间的间隔块3的后壁上,以便与该间隔块的后部通孔27的内部相连通。因此,进油管28(流体进口)设置在油冷却器1的前上端部处以便与所有扁平空心体部2的前部通道10以及所有间隔块3的前部通孔26相连通,并且出油管29(流体出口)设置在油冷却器1的后下端部处以便与所有扁平空心体部2的后部通道11以及所有间隔块3的后部通孔27相连通。由所有扁平空心体部2的右端部的前面部分和所有间隔块3的前部构成进口侧集管31,并且该进口侧集管31可使所有扁平空心体部2的前部通道10的右端与所有间隔块3的前部通孔26通过该上部和下部壁8的前部孔13相连通。由所有水平空心体部2的右端部的后面部分和所有间隔块3的后部构成出口侧集管32,并且该出口侧集管32可使所有扁平空心体部2的后部通道11的右端与所有间隔块3的后部通孔27通过该上部和下部壁8的后部孔14相连通。An aluminum
参照图6和7,间隔杆4中的两个相邻的间隔杆4在其每个左侧壁上均设置一个螺纹孔34,该螺纹孔用于通过螺钉35将托架33或支架附装到两个间隔杆4上。6 and 7, two
油冷却器1是这样制造的:将由铝制钎焊板材制成的平板15、16,由铝制压出型材制成的通道形成体部17,间隔块3,间隔杆4,由铝制钎焊板材制成的波状散热片6和侧板7按指定的顺序设置成叠置的层,为该组件安装进油管28和出油管29,使用合适的方法定位焊所得的组件,并一起钎焊该组件。更具体地,油冷却器1是这样制造的:将多个组合件(combination)以一定间隔平行地设置成一个在另一个之上,每个该组合件包括上部和下部平板15、16以及位于该平板之间的通道形成体部17,将两个侧板7分别放置在位于上端的组合件之上以及位于下端的组合件之下,在每对相邻的组合件之间、以及在上端和下端的每一端的组合件和与该组合件相邻的侧板之间设置间隔块3、间隔杆4和波状散热片6,为该组件安装进油管28和出油管29,使用合适的方法定位焊所得到的组件,并一起钎焊该组件。此时,从平板15、16熔出的熔融钎焊材料用于将该平板15、16钎焊到该通道形成体部17、间隔块3、间隔杆4和波状散热片6上,并将端杆22的外端部钎焊在中间杆19上。顺便说一句,间隔块3设置成使每个该间隔块的两个垂直通孔26、27与平板15、16中的每一个的相应的两个孔13、14相对准。可通过焊接将进油管28和出油管29分别连接到对应的间隔块3上。The
利用如此构造的油冷却器1,高温油可通过进油管28进入进口侧集管31,然后分开地流入所有扁平空心体部2中以向左流过该体部的前部通道10,经过连通部分20进一步流入后部通道11,向右流经后部通道11进入出口侧集管32并流出出油管29,如图10中的箭头Y所示。在流过所有扁平空心体部2的前部通道10和后部通道11时,油与沿图10中的箭头X指示的方向流过该空气通过间隙5的低温空气发生热交换,从而被冷却。更具体地说,高温油在流过扁平空心体部2的前部通道10时被空气冷却到一定程度,然后流入后部通道11,而低温空气在该空气通过间隙5的后侧部分被加热到一定程度,然后到达间隙5的前侧部分。因此,即使到达间隙5的前侧部分的空气的温度较高,但在前部通道10中流动的油具有很高的温度,该油与空气的温差很大,从而油可被有效地冷却。即使在后部通道11内流动的油的温降较大,但在间隙5的前侧部分内的空气的温度很低,该空气与油的温差很大,从而可有效地冷却油。结果,该油冷却器可获得高热交换效率。With the
根据前述实施例,本发明的热交换器适于用作油冷却器,但是该热交换器并不局限于此应用,而是还可用作工业机器例如负载压缩机、燃气轮机压缩机以及用于轨道车辆的压缩机的后冷却器或散热器。According to the foregoing embodiments, the heat exchanger of the present invention is suitable for use as an oil cooler, but the heat exchanger is not limited to this application, but can also be used as industrial machines such as load compressors, gas turbine compressors, and for Aftercoolers or radiators for compressors in rail vehicles.
本发明的热交换器还可用作用于起重机、甲板起重机、卡车起重机和掘土机、机床和类似工业机器的液压设备的油冷却器。The heat exchanger of the present invention can also be used as an oil cooler for hydraulic equipment of cranes, deck cranes, truck cranes and excavators, machine tools and similar industrial machines.
图11和12示出油冷却器的另一个实施例。在图11所示的油冷却器1的情况下,铝制进油管28通过钎焊连接到设置在位于上端的扁平空心体部2和顶部侧板7之间的间隔块3的右壁的前部上,以便与该间隔块的前部通孔26的内部相连通。铝制出油管29通过钎焊连接到设置在位于下端的扁平空心体部2和底部侧板7之间的间隔块3的右壁的后部上,以便与该间隔块的后部通孔27的内部相连通。因此,进油管28(流体进口)设置在油冷却器1的右壁上端部的前部,以便与所有扁平空心体部2的前部通道10和所有间隔块3的前部通孔26相连通,出油管29(流体出口)设置在油冷却器1的右壁下端部的后部,以便与所有扁平空心体部2的后部通道11和所有间隔块3的后部通孔27相连通。11 and 12 show another embodiment of an oil cooler. In the case of the
在图12所示的油冷却器1的情况下,铝制进油管28通过钎焊连接到顶部侧板7的右端部的前部上,以便与在上端的间隔块3的前部通孔26的内部相连通。铝制出油管29通过钎焊连接到顶部侧板7的右端部的后部上,以便与在上端的间隔块3的后部通孔27的内部相连通。因此,进油管28(流体进口)设置在油冷却器1的顶壁右端部的前部,以便与所有扁平空心体部2的前部通道10和所有间隔块3的前部通孔26相连通,出油管29(流体出口)设置在油冷却器1的顶壁右端部的后部,以便与所有扁平空心体部2的后部通道11和所有间隔块3的后部通孔27相连通。In the case of the
顺便说一句,油以和图10中所示相同的方式流过图11和12所示的油冷却器。Incidentally, oil flows through the oil cooler shown in FIGS. 11 and 12 in the same manner as shown in FIG. 10 .
图13和14示出间隔杆4的变型。13 and 14 show variants of the
图13示出一间隔杆40,该间隔杆一体地具有一脊部41,该脊部在该间隔杆的整个长度上延伸并向外突出到该扁平空心体部2之外。在该脊部41的顶面和底面以及该脊部的相对端面中形成有用于将托架或支架附装到该间隔杆上的螺纹孔42。FIG. 13 shows a
图14示出一间隔杆45,在该间隔杆的朝向与波状散热片6相反的方向的壁中形成有两个螺纹孔46,以用于将托架或支架附装到该间隔杆上。Figure 14 shows a
工业实用性Industrial Applicability
本发明提供了一种流体通过的扁平空心体部,该体部适用于使高温流体通过热交换器例如用于压缩机、机床、液压装置和类似工业机器的油冷却器、后冷却器和散热器。The present invention provides a fluid-passing flat hollow body suitable for passing high temperature fluids through heat exchangers such as oil coolers, aftercoolers and radiators for compressors, machine tools, hydraulics and similar industrial machines device.
Claims (17)
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| Application Number | Priority Date | Filing Date | Title |
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| JP298591/2002 | 2002-10-11 | ||
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103687443A (en) * | 2012-09-13 | 2014-03-26 | 国际商业机器公司 | Cooling apparatus and manufacturing method thereof |
| CN107949762A (en) * | 2015-09-07 | 2018-04-20 | 三菱电机株式会社 | Distributors, laminated headers, heat exchangers, and air conditioners |
| CN112566846A (en) * | 2018-08-06 | 2021-03-26 | 列奥纳多股份公司 | Heat exchanger for an aircraft |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2900136B2 (en) * | 1995-09-21 | 1999-06-02 | 昭和アルミニウム株式会社 | Heat exchanger manufacturing method |
| WO1998025093A1 (en) * | 1996-12-05 | 1998-06-11 | Showa Aluminum Corporation | Heat exchanger |
| JP2001280883A (en) * | 2000-03-30 | 2001-10-10 | Mitsubishi Alum Co Ltd | Heat exchanger |
| CN1275012C (en) * | 2001-02-05 | 2006-09-13 | 昭和电工株式会社 | Duplex heat exchanger and refrigeration system equipped with the heat exchanger |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103687443A (en) * | 2012-09-13 | 2014-03-26 | 国际商业机器公司 | Cooling apparatus and manufacturing method thereof |
| CN103687443B (en) * | 2012-09-13 | 2016-04-20 | 国际商业机器公司 | Cooling device and manufacture method thereof |
| CN107949762A (en) * | 2015-09-07 | 2018-04-20 | 三菱电机株式会社 | Distributors, laminated headers, heat exchangers, and air conditioners |
| CN107949762B (en) * | 2015-09-07 | 2019-08-27 | 三菱电机株式会社 | Distributors, stacked headers, heat exchangers and air conditioners |
| CN112566846A (en) * | 2018-08-06 | 2021-03-26 | 列奥纳多股份公司 | Heat exchanger for an aircraft |
| CN112566846B (en) * | 2018-08-06 | 2024-07-23 | 列奥纳多股份公司 | Heat exchangers for aircraft |
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