CN1711853A - Processing method of Hami melon pulp and products therefrom - Google Patents
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Abstract
本发明涉及一种哈密瓜果肉的加工方法及其产品。属于水果加工领域。本发明哈密瓜果肉的加工方法:将新鲜哈密瓜经过挑选、清洗、消毒、去皮、切片、护色、速冻、真空冷冻干燥、包装工序后得到本发明产品,其中,护色步骤如下:将去皮、切片的哈密瓜果肉置于0.3%~0.7%的食用型柠檬酸和0.05~0.1%的抗坏血酸溶液中浸泡15分钟~30分钟。本发明产品经护色和低温真空干燥处理,色泽、风味基本保持不变,营养素损失少,产品维生素C比传统的同类产品高出20倍左右,脱水哈密瓜果肉能基本保持原有果形,复水性能良好。The invention relates to a method for processing cantaloupe pulp and a product thereof. It belongs to the field of fruit processing. The processing method of Hami melon pulp of the present invention: the product of the present invention is obtained after the fresh Hami melon is selected, cleaned, sterilized, peeled, sliced, color-protected, quick-frozen, vacuum freeze-dried, and packaged, wherein the color-protection steps are as follows: peeled 1. Soak the sliced cantaloupe pulp in 0.3%-0.7% edible citric acid and 0.05-0.1% ascorbic acid solution for 15 minutes to 30 minutes. After color protection and low-temperature vacuum drying, the color and flavor of the product of the present invention remain basically unchanged, and the loss of nutrients is less. The vitamin C of the product is about 20 times higher than that of traditional similar products. Water performance is good.
Description
(一)技术领域(1) Technical field
本发明涉及一种水果的加工方法及其产品,特别是涉及一种哈密瓜果肉的加工方法及其产品。属于水果加工领域。The invention relates to a fruit processing method and a product thereof, in particular to a processing method of cantaloupe pulp and a product thereof. It belongs to the field of fruit processing.
(二)背景技术(2) Background technology
哈密瓜是一种非常好的传统水果,但是由于哈密瓜营养好且水分含量高,很难保存。故现有技术中有很多关于哈密瓜的保存方法,传统的脱水哈密瓜(哈密瓜干)的加工方式为利用“日晒”或“热风干燥”,把鲜哈密瓜干燥脱水处理。这一加工的方式存在的缺点是物料经长时间高温的作用,果肉收缩,复原性差,色泽变黑褐,营养价值大大降低。现有技术中也有采用除了“日晒”或“热风干燥”之外的其他方法,例如,中国专利CN1376412A公开了一种用冻干的方法来保存水果的方法,但是具有成本高、口味不佳的缺点。Cantaloupe is a very good traditional fruit, but it is difficult to preserve due to its high nutrition and high water content. Therefore, there are many preservation methods about cantaloupe in the prior art. The traditional processing method of dehydrated cantaloupe (dried cantaloupe) is to utilize "solarization" or "hot air drying" to dry and dehydrate fresh cantaloupe. The disadvantage of this processing method is that the pulp shrinks after a long time of high temperature, the recovery is poor, the color turns dark brown, and the nutritional value is greatly reduced. In the prior art, there are other methods other than "sun drying" or "hot air drying". For example, Chinese patent CN1376412A discloses a method for preserving fruit by freeze-drying, but it has high cost and poor taste. Shortcomings.
(三)发明内容(3) Contents of the invention
【要解决的问题】【Problem to be solved】
本发明的目的是提供一种哈密瓜果肉的加工方法,克服了传统哈密瓜干的缺点The purpose of this invention is to provide a kind of processing method of cantaloupe pulp, overcome the shortcoming of traditional dried cantaloupe
【技术方案】【Technical solutions】
本发明发明人发现了一种哈密瓜果肉的加工方法,可以保持哈密瓜果肉原有的色、香、味、形,防止了营养素的大量破坏,其方法的关键步骤就是对现有的冷冻干燥方法加入了“护色”步骤,使得产品效果非常好,而且经过了长时间的试验后将现有的冷冻干燥的条件进行了改进,优化了产品,发明人在此基础上完成了本发明。The inventors of the present invention have discovered a processing method for cantaloupe pulp, which can maintain the original color, aroma, taste and shape of cantaloupe pulp, and prevent a large amount of destruction of nutrients. The key step of the method is to add The "color protection" step was introduced, so that the product effect is very good, and after a long period of testing, the existing freeze-drying conditions have been improved to optimize the product, and the inventor has completed the present invention on this basis.
本发明提供了一种哈密瓜果肉的加工方法及其产品,其加工方法如下:The invention provides a kind of processing method of cantaloupe pulp and product thereof, and its processing method is as follows:
将新鲜哈密瓜经过挑选、清洗、消毒、去皮、切片、护色、速冻、真空冷冻干燥、包装工序后得到本发明产品,其中,The product of the present invention is obtained after the fresh cantaloupe is selected, cleaned, disinfected, peeled, sliced, color-protected, quick-frozen, vacuum freeze-dried, and packaged, wherein,
上述的护色步骤如下:将去皮、切片的哈密瓜果肉置于0.3%~0.7%的食用型柠檬酸和0.05~0.1%的抗坏血酸溶液中浸泡15分钟~30分钟。The color protection step is as follows: soak the peeled and sliced Hami melon pulp in 0.3%-0.7% edible citric acid and 0.05-0.1% ascorbic acid solution for 15 minutes to 30 minutes.
上述的冷冻步骤之前进行预冷,预冷的方式为:放入温度为4℃~5℃的预冷间贮存超过30分钟。Pre-cooling is carried out before the above-mentioned freezing step, and the pre-cooling method is: put into a pre-cooling room with a temperature of 4° C. to 5° C. and store for more than 30 minutes.
上述的护色步骤在不锈钢盆或浸泡池中进行。The above color protection steps are carried out in stainless steel basins or immersion pools.
上述的速冻步骤如下:速冻设备内的空气温度为-23℃~-45℃,强制的空气流速则为10米/秒~15米/秒,速冻时间为2~4小时;优选速冻设备内的空气温度为-35℃,强制的空气流速则为15米/秒,速冻时间为3小时。The above quick-freezing steps are as follows: the air temperature in the quick-freezing equipment is -23°C to -45°C, the forced air velocity is 10 m/s to 15 m/s, and the quick-freezing time is 2 to 4 hours; The air temperature is -35°C, the forced air velocity is 15 m/s, and the quick freezing time is 3 hours.
上述的真空冷冻干燥设备中,真空度保持在30Pa~100Pa,冷阱温度不高于-35℃,加热温度控制在50℃~100℃,时间7小时~12小时,使物料含水量降低到3%以下;优选真空度保持在60Pa,冷阱温度低于-45℃,加热温度控制在60℃~70℃,时间9小时,使物料含水量降低到3%以下。In the above-mentioned vacuum freeze-drying equipment, the vacuum degree is maintained at 30Pa to 100Pa, the temperature of the cold trap is not higher than -35°C, the heating temperature is controlled at 50°C to 100°C, and the time is 7 hours to 12 hours, so that the moisture content of the material is reduced to 3 % or less; preferably the vacuum degree is kept at 60Pa, the cold trap temperature is lower than -45°C, the heating temperature is controlled at 60°C to 70°C, and the time is 9 hours to reduce the moisture content of the material to below 3%.
用上述哈密瓜果肉的加工方法即得到本发明产品。Promptly obtain product of the present invention with the processing method of above-mentioned Hami melon pulp.
【有益效果】【Beneficial effect】
本发明的产品和方法具有以下优点:Products and methods of the present invention have the following advantages:
1.本发明产品经护色和低温真空干燥处理,色泽、风味、形状基本保持不变,营养素损失少,产品维生素C比传统的同类产品高出20倍左右。1. The color, flavor and shape of the product of the present invention remain basically unchanged after color protection and low-temperature vacuum drying, and the loss of nutrients is small, and the vitamin C of the product is about 20 times higher than that of traditional similar products.
2.本发明方法中,原料经速冻和真空干燥处理,脱水哈密瓜果肉能基本保持原有果形,复水性能良好。2. In the method of the present invention, the raw materials are subjected to quick-freezing and vacuum drying, and the dehydrated Hami melon pulp can basically maintain the original fruit shape, and the rehydration performance is good.
(四)具体实施方式(4) Specific implementation methods
以下实施例用于说明本发明,但不用来限制本发明的范围。任何容易从本发明方法中推导出来的方法都应该视同为和本发明方法和产品相同。The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention. Any method that can be easily deduced from the method of the invention should be regarded as the same as the method and product of the invention.
实施例1Example 1
选用无劣变、无病虫害的新鲜哈密瓜,清洗后放入消毒液中消毒处理,经去皮、切片后果肉即置于0.5%的食用型柠檬酸和0.08%的抗坏血酸的溶液中浸泡20分钟,进行护色处理,然后放入温度为4℃~5℃的预冷间贮存。在半小时后把预冷的果肉放入速冻设备中进行速冻处理。速冻的空气温度为-35℃,空气流速为15米/秒,速冻时间为3小时。把速冻好的果肉置于真空冷冻干燥设备中,真空度保持在60Pa,冷阱温度为-45℃,加热温度控制在60℃~70℃,时间约为9小时,使物料含水量降低至3%以下,然后包装,即为产品。Choose fresh cantaloupe with no deterioration and no pests and diseases, wash it and put it in a disinfectant solution for disinfection. After peeling and slicing, the meat is soaked in a solution of 0.5% edible citric acid and 0.08% ascorbic acid for 20 minutes. Carry out color protection treatment, and then store in a pre-cooling room with a temperature of 4°C to 5°C. After half an hour, put the pre-cooled pulp into the quick-freezing equipment for quick-freezing treatment. The air temperature for quick freezing is -35°C, the air velocity is 15 m/s, and the quick freezing time is 3 hours. Put the quick-frozen pulp in the vacuum freeze-drying equipment, keep the vacuum at 60Pa, the temperature of the cold trap is -45°C, the heating temperature is controlled at 60°C-70°C, and the time is about 9 hours, so that the moisture content of the material is reduced to 3 % below, then packaged, that is the product.
实施例2Example 2
选用无劣变、无病虫害的新鲜哈密瓜,清洗后放入消毒液中消毒处理,经去皮、切片后果肉即置于0.7%的食用型柠檬酸和0.1%的抗坏血酸的溶液中浸泡15分钟,进行护色处理,然后放入温度为4℃~5℃的预冷间贮存。在半小时后把预冷的果肉放入速冻设备中进行速冻处理。速冻的空气温度为-45℃,空气流速为15米/秒,速冻时间为4小时。把速冻好的果肉置于真空冷冻干燥设备中,真空度保持在100Pa,冷阱温度为-45℃,加热温度控制在70℃,时间约为12小时,使物料含水量降低至3%以下,然后包装,即为产品。Choose fresh cantaloupe with no deterioration and no pests and diseases, wash it and put it in a disinfectant solution for disinfection. After peeling and slicing, the meat is soaked in a solution of 0.7% edible citric acid and 0.1% ascorbic acid for 15 minutes. Carry out color protection treatment, and then store in a pre-cooling room with a temperature of 4°C to 5°C. After half an hour, put the pre-cooled pulp into the quick-freezing equipment for quick-freezing treatment. The air temperature for quick freezing is -45°C, the air velocity is 15 m/s, and the quick freezing time is 4 hours. Put the quick-frozen pulp in the vacuum freeze-drying equipment, keep the vacuum at 100Pa, the temperature of the cold trap is -45°C, the heating temperature is controlled at 70°C, and the time is about 12 hours, so that the moisture content of the material is reduced to below 3%. Then package, that is the product.
实施例3Example 3
选用无劣变、无病虫害的新鲜哈密瓜,清洗后放入消毒液中消毒处理,经去皮、切片后果肉即置于0.3%的食用型柠檬酸和0.05%的抗坏血酸的溶液中浸泡30分钟,进行护色处理,然后放入温度为4℃~5℃的预冷间贮存。在半小时后把预冷的果肉放入速冻设备中进行速冻处理。速冻的空气温度为-23℃,空气流速为10米/秒,速冻时间为4小时。把速冻好的果肉置于真空冷冻干燥设备中,真空度保持在30Pa,冷阱温度为-35℃,加热温度控制在100℃,时间约为7小时,使物料含水量降低至3%以下,然后包装,即为产品。Choose fresh cantaloupe with no deterioration and no pests and diseases, wash it and put it in a disinfectant solution for disinfection. After peeling and slicing, the meat is soaked in a solution of 0.3% edible citric acid and 0.05% ascorbic acid for 30 minutes. Carry out color protection treatment, and then store in a pre-cooling room with a temperature of 4°C to 5°C. After half an hour, put the pre-cooled pulp into the quick-freezing equipment for quick-freezing treatment. The air temperature for quick freezing is -23°C, the air velocity is 10 m/s, and the quick freezing time is 4 hours. Put the quick-frozen pulp in the vacuum freeze-drying equipment, keep the vacuum at 30Pa, the temperature of the cold trap is -35°C, the heating temperature is controlled at 100°C, and the time is about 7 hours, so that the moisture content of the material is reduced to below 3%. Then package, that is the product.
实施例4Example 4
选用无劣变、无病虫害的新鲜哈密瓜,清洗后放入消毒液中消毒处理,经去皮、切片后果肉即置于0.5%的食用型柠檬酸和0.1%的抗坏血酸的溶液中浸泡25分钟,进行护色处理,然后放入温度为4℃~5℃的预冷间贮存。在半小时后把预冷的果肉放入速冻设备中进行速冻处理。速冻的空气温度为-55℃,空气流速为10米/秒,速冻时间为2小时。把速冻好的果肉置于真空冷冻干燥设备中,真空度保持在70Pa,冷阱温度为-45℃,加热温度控制在50℃,时间约为12小时,使物料含水量降低至3%以下,然后包装,即为产品。Choose fresh cantaloupe with no deterioration and no pests and diseases, wash it and put it in a disinfectant solution for disinfection. After peeling and slicing, the meat is soaked in a solution of 0.5% edible citric acid and 0.1% ascorbic acid for 25 minutes. Carry out color protection treatment, and then store in a pre-cooling room with a temperature of 4°C to 5°C. After half an hour, put the pre-cooled pulp into the quick-freezing equipment for quick-freezing treatment. The air temperature for quick freezing is -55°C, the air velocity is 10 m/s, and the quick freezing time is 2 hours. Put the quick-frozen pulp in the vacuum freeze-drying equipment, keep the vacuum at 70Pa, the temperature of the cold trap is -45°C, the heating temperature is controlled at 50°C, and the time is about 12 hours, so that the moisture content of the material is reduced to below 3%. Then package, that is the product.
本发明产品有利地保持了哈密瓜果肉原有的色、香、味、形,防止了营养素的大量破坏,产品质量优良,生产方法和条件符合国家有关食品卫生标准。The product of the invention advantageously maintains the original color, aroma, taste and shape of the cantaloupe pulp, prevents a large amount of destruction of nutrients, has excellent product quality, and the production method and conditions meet the relevant national food hygiene standards.
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| CN100409761C (en) * | 2006-03-21 | 2008-08-13 | 宋述孝 | Nutrient fruit slices and production thereof |
| CN101129146B (en) * | 2007-09-18 | 2011-02-16 | 华南农业大学 | Method for processing dewatered fruits and vegetables |
| CN102716348A (en) * | 2012-07-04 | 2012-10-10 | 上海玉成干燥设备有限公司 | Method for preparing superfine rhizoma gastrodiae powder by vacuum freeze drying |
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| CN101129146B (en) * | 2007-09-18 | 2011-02-16 | 华南农业大学 | Method for processing dewatered fruits and vegetables |
| CN103648301A (en) * | 2011-07-22 | 2014-03-19 | 雀巢产品技术援助有限公司 | Dried pulp preparation from unprocessed raw materials |
| WO2013013371A1 (en) * | 2011-07-22 | 2013-01-31 | Nestec S.A. | Dried pulp preparation from unprocessed raw materials |
| CN102716348A (en) * | 2012-07-04 | 2012-10-10 | 上海玉成干燥设备有限公司 | Method for preparing superfine rhizoma gastrodiae powder by vacuum freeze drying |
| CN102716348B (en) * | 2012-07-04 | 2014-07-30 | 上海玉成干燥设备有限公司 | Method for preparing superfine rhizoma gastrodiae powder by vacuum freeze drying |
| CN102919754A (en) * | 2012-11-23 | 2013-02-13 | 广西恩度食品有限公司 | Preparation method of freeze-dried muskmelon |
| CN102919754B (en) * | 2012-11-23 | 2014-02-12 | 广西恩度食品有限公司 | Preparation method of freeze-dried muskmelon |
| CN103004959A (en) * | 2012-12-27 | 2013-04-03 | 袁利鹏 | Vacuum freeze drying method for chayote |
| CN103416475A (en) * | 2013-08-29 | 2013-12-04 | 河南科技大学 | Method for drying Hami melon slices by nitrogen source low oxygen heat pump |
| CN103416475B (en) * | 2013-08-29 | 2014-12-10 | 河南科技大学 | Method for drying Hami melon slices by nitrogen source low oxygen heat pump |
| CN104012888A (en) * | 2013-11-30 | 2014-09-03 | 安徽恋尚你食品有限公司 | Nutritional freeze-dried hami melon crispy chips and preparation method thereof |
| CN103689473A (en) * | 2013-12-17 | 2014-04-02 | 福建农林大学 | Ready-to-eat cucurbita pepo slices and preparation method thereof |
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| CN104323168A (en) * | 2014-11-21 | 2015-02-04 | 哈密市长征野菜开发有限责任公司 | Production method of dried Hami melons |
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| CN108913524A (en) * | 2018-07-17 | 2018-11-30 | 山东省农业科学院农产品研究所 | A kind of preparation method and application of fermented type Hami melon and fruit vinegar |
| CN111528423A (en) * | 2020-05-11 | 2020-08-14 | 广西壮族自治区亚热带作物研究所(广西亚热带农产品加工研究所) | A kind of original olive fruit powder and preparation method thereof |
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