CN1704277A - Linear motor active suspension arrangement of rail vehicle - Google Patents
Linear motor active suspension arrangement of rail vehicle Download PDFInfo
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Abstract
本发明公开了一种轨道车辆线性电机主动悬挂装置,它的线性电机(4)经伺服作动器(8)悬挂于车体(1)下部。该种装置可使线性电机与地面极板的气隙小而且稳定可靠、电机效率高;转向架以及轮轨之间承受的动载荷低、磨损小,车辆的减震性能好;并且安装要求低、安装成本少。
The invention discloses a rail vehicle linear motor active suspension device, the linear motor (4) of which is suspended on the lower part of the car body (1) through a servo actuator (8). This kind of device can make the air gap between the linear motor and the ground plate small, stable and reliable, and the motor efficiency is high; the dynamic load between the bogie and the wheel rail is low, the wear is small, and the shock absorption performance of the vehicle is good; and the installation requirements are low. , Low installation cost.
Description
所属技术领域Technical field
本发明涉及一种轨道车辆线性电机的悬挂装置。The invention relates to a suspension device for a rail vehicle linear motor.
背景技术Background technique
电动轨道车辆的运行依赖电机的驱动,传统的旋转电机主要由定子和转子组成,由其转子驱动车轮前进时,需用一套复杂的机械传动系统。一种新型的轨道车辆驱动方式采用线性电机,它是将电机的定子展开成平面(直线)并悬挂在车辆底部,其转子则是铺设在地面上两根轨道之间的极板(也称感应轨)。由于线性电机除转子(地面极板)外的所有另部件都安装在电机定子上,因此也往往将线性电机的定子直接称为线性电机。本专利说明书以下提及的线性电机通常也是指线性电机定子。通电后,在线性电机与地面极板(转子)间产生磁力,推动轨道车辆运行。线性电机与地面极板之间的间隙也即气隙的大小及其稳定性,直接关系到列车等轨道车辆的牵引效率和运行的稳定性。现有的线性电机驱动装置采用被动的直接悬挂法,通常悬挂在车辆的转向架构架上或轮轴上,如中国专利号CN85108129A就提出将线性电机悬挂在列车的轮轴上。The operation of electric rail vehicles depends on the drive of the motor. The traditional rotating motor is mainly composed of a stator and a rotor. When the rotor drives the wheels forward, a complex mechanical transmission system is required. A new type of rail vehicle driving method uses a linear motor, which expands the stator of the motor into a plane (straight line) and hangs it at the bottom of the vehicle, and its rotor is a pole plate (also called an induction motor) laid between two rails on the ground. rail). Since all other parts of the linear motor except the rotor (ground plate) are installed on the motor stator, the stator of the linear motor is often directly referred to as a linear motor. The linear motor mentioned below in this patent specification usually also refers to the linear motor stator. After electrification, a magnetic force is generated between the linear motor and the ground plate (rotor) to push the rail vehicle to run. The gap between the linear motor and the ground plate, that is, the size and stability of the air gap, is directly related to the traction efficiency and running stability of rail vehicles such as trains. The existing linear motor driving device adopts a passive direct suspension method, which is usually suspended on the bogie frame or the axle of the vehicle. For example, Chinese Patent No. CN85108129A proposes to suspend the linear motor on the axle of the train.
现有技术存在四点不足:一是受转向架构架和轮对间等一系列悬挂的影响、及轮轨间的相互作用、地面极板与钢轨相对位置误差等因素的影响,导致气隙大小随车辆运行会有较大的变化,造成推动车辆运行的磁力不稳定。二是在气隙大小有较大变化的情况下,为保证高速运行车辆的安全、避免线性电机与地面极板相撞,必须将气隙设置得相当大,通常设置为10-12mm,而通常的电机的定子和转子间的气隙仅为2~3mm,气隙的明显增大,导致磁场的严重削弱,使电机效率大大降低。三是为保证线性电机与地面极板间的气隙比较小而且稳定,就必须严格控制极板和钢轨间的高差,这对线性电机和地面极板的安装工艺要求极为严格,其工作难度和成本都将大大增加。四是线性电机质量大,直接悬挂在轮轴上,将大大增加车辆的簧间重量或簧下重量,导致转向架以及轮轨之间所承受的动载荷有显著增加,降低车辆的减震性能,加大转向架、轮轨的磨损。There are four deficiencies in the prior art: one is that due to the influence of a series of suspensions such as the bogie frame and the wheel pair, the interaction between the wheel and the rail, and the relative position error between the ground plate and the rail, the air gap size There will be large changes with the operation of the vehicle, resulting in unstable magnetic force driving the vehicle. Second, in the case of a large change in the size of the air gap, in order to ensure the safety of the high-speed running vehicle and avoid the collision between the linear motor and the ground plate, the air gap must be set quite large, usually set to 10-12mm, and usually The air gap between the stator and rotor of the current motor is only 2-3mm, and the obvious increase of the air gap will lead to a serious weakening of the magnetic field and greatly reduce the efficiency of the motor. Third, in order to ensure that the air gap between the linear motor and the ground plate is relatively small and stable, the height difference between the plate and the rail must be strictly controlled, which requires extremely strict installation techniques for the linear motor and the ground plate, and the work is difficult and costs will increase significantly. Fourth, the linear motor has a large mass and is directly suspended on the wheel shaft, which will greatly increase the inter-sprung weight or unsprung weight of the vehicle, resulting in a significant increase in the dynamic load between the bogie and the wheel-rail, reducing the shock absorption performance of the vehicle. Increase the wear and tear of bogies and wheel rails.
发明内容Contents of the invention
本发明的目的就是提供一种轨道车辆线性电机主动悬挂装置,该种装置可使线性电机与地面极板的气隙小而且稳定可靠、电机效率高;转向架以及轮轨之间承受的动载荷低、磨损小,车辆的减震性能好;并且安装要求低、安装成本少。The object of the present invention is to provide a linear motor active suspension device for rail vehicles, which can make the air gap between the linear motor and the ground plate small and stable and reliable, and the motor efficiency is high; the dynamic load between the bogie and the wheel rail Low wear, small wear, good shock absorption performance of the vehicle; and low installation requirements and low installation costs.
本发明解决其技术问题,所采用的技术方案为:一种轨道车辆线性电机主动悬挂装置,含有车体、车体下悬挂的线性电机、地面两轨道间铺设的地面极板,其结构特点为:线性电机经伺服作动器悬挂于车体下部。The present invention solves its technical problems, and the adopted technical scheme is: a linear motor active suspension device for a rail vehicle, comprising a car body, a linear motor suspended under the car body, and a ground pole plate laid between two tracks on the ground, and its structural characteristics are as follows: : The linear motor is suspended on the lower part of the car body through the servo actuator.
与现有技术相比,本发明的有益效果是:由于线性电机经过伺服作动器悬挂于车体下部,而伺服作动器的伸缩杆可受人工或自动控制装置控制进行精确地伸缩,从而在车辆运行时,根据线性电机与地面极板的间距也即气隙的变化情况,可随时通过伺服作动器驱动线性电机上、下移动以调节气隙大小,确保气隙小且稳定在设定值,电机效率高;由于气隙大小可方便进行调节,也就无须要求严格控制地面极板和钢轨间的高差,因此其线性电机和地面极板的安装工艺要求低,安装容易、成本低。并且由于线性电机悬挂于簧上的车体下部,而非簧间、簧下部位如车轴上,从而大大降低了车辆的簧间重量或簧下重量,车辆减震性好,并降低了转向架和轮轨间承受的动载荷,减少其磨损。Compared with the prior art, the beneficial effect of the present invention is: since the linear motor is suspended on the lower part of the car body through the servo actuator, and the telescopic rod of the servo actuator can be controlled by a manual or automatic control device to expand and contract precisely, thereby When the vehicle is running, according to the distance between the linear motor and the ground plate, that is, the change of the air gap, the servo actuator can be used to drive the linear motor to move up and down at any time to adjust the size of the air gap to ensure that the air gap is small and stable. fixed value, high motor efficiency; since the size of the air gap can be easily adjusted, there is no need to strictly control the height difference between the ground plate and the rail, so the installation process requirements of the linear motor and the ground plate are low, easy to install, and low cost. Low. And because the linear motor is suspended on the lower part of the car body on the sprung rather than on the sprung or unsprung parts such as the axle, the sprung or unsprung weight of the vehicle is greatly reduced, the vehicle has good shock absorption, and the bogie is reduced The dynamic load between the wheel and the rail reduces its wear and tear.
上述的伺服作动器经控制电缆与悬挂控制器电联接。这样由悬挂控制器控制及驱动伺服作动器动作,并带动线性电机上、下移动,实现对线性电机与地面极板气隙值的控制,其控制更准确、可靠。The above-mentioned servo actuator is electrically connected with the suspension controller through a control cable. In this way, the suspension controller controls and drives the servo actuator to move, and drives the linear motor to move up and down, so as to realize the control of the air gap between the linear motor and the ground plate, and the control is more accurate and reliable.
上述的线性电机的机体上安装有测定线性电机与地面极板间隙的非接触式位移传感器,该传感器也经电缆与悬挂控制器电联接。这样通过位移传感器将气隙变化情况,实时、准确地感应并传送给悬挂控制器,悬挂控制器据此更准确、无滞后的及时控制伺服作动器动作,从而气隙值能得到更加恒定、可靠的控制,并且使气隙控制的全过程实现自动化。The body of the above-mentioned linear motor is equipped with a non-contact displacement sensor for measuring the gap between the linear motor and the ground plate, and the sensor is also electrically connected with the suspension controller through a cable. In this way, the change of the air gap is sensed and transmitted to the suspension controller in real time and accurately through the displacement sensor, and the suspension controller can control the action of the servo actuator more accurately and without lag in time, so that the air gap value can be more constant, Reliable control, and automate the whole process of air gap control.
上述的线性电机上设置有限定线性电机上、下移动最大位置的限位机构。The above-mentioned linear motor is provided with a limit mechanism that limits the maximum position of the linear motor's upward and downward movement.
上述的限位机构的组成为限位柱固定于线性电机上部,该限位柱上部的限位孔套合于车体转向架轮对的轮轴上。The above-mentioned limiting mechanism is composed of a limiting column fixed on the upper part of the linear motor, and a limiting hole on the upper part of the limiting column fits on the axle of the wheel set of the car body bogie.
由于限位孔孔径按设定的数值大于车轴直径,故限位柱及其线性电机可以而且只能在该限位孔限定的范围内上、下移动,从而保证线性电机主动(伺服)悬挂万一失效后,以机械方式限定线性电机上、下移动的极限位置,车辆仍能继续低速运行,并可在具有维修能力的车站中进行维修;而避免车辆瘫在路上无法行进,并且也难以维修的困难。Since the hole diameter of the limit hole is larger than the diameter of the axle according to the set value, the limit post and its linear motor can and can only move up and down within the range limited by the limit hole, thereby ensuring that the linear motor actively (servo) After a failure, the limit position of the linear motor's up and down movement is mechanically limited, and the vehicle can still continue to run at a low speed, and can be repaired at a station with maintenance capabilities; to prevent the vehicle from being paralyzed on the road and difficult to maintain Difficulties.
上述的伺服作动器的数量可以是一个、两个、三个或者四个。The number of the above servo actuators can be one, two, three or four.
附图说明Description of drawings
下面结合附图和具体实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明实施例的结构框架图。Fig. 1 is a structural frame diagram of an embodiment of the present invention.
图2是本发明实施例的纵视结构框架图。Fig. 2 is a longitudinal structural frame diagram of the embodiment of the present invention.
图3是本发明实施例的电气原理框图。Fig. 3 is an electrical principle block diagram of an embodiment of the present invention.
具体实施方式Detailed ways
图1-3示出,本发明的一种具体实施方式为:一种轨道车辆线性电机主动悬挂装置,含有车体1、车体1下悬挂的线性电机4,地面两轨道间铺设的地面极板5,它的线性电机4经伺服作动器8悬挂于车体1下部。该伺服作动器8可以是液压驱动,可以是压缩空气驱动,也可以是机电作动器。Figures 1-3 show that a specific embodiment of the present invention is: a rail vehicle linear motor active suspension device, comprising a
伺服作动器8经控制电缆与悬挂控制器7电联接。线性电机4的机体上安装有测定线性电机4与地面极板5间隙的非接触式位移传感器9,该传感器9经电缆与悬挂控制器7电联接。The
线性电机4上设置有限定线性电机4上、下移动最大位置的限位机构。限位机构的组成为限位柱10固定于线性电机4上部,该限位柱10上部的限位孔10a套合于车体1转向架轮对3的轮轴12上。并且为使限位更可靠,在限位孔10a最上端或最下端设置相应的与悬挂控制器7电联接的触动开关或接触传感器;使得当轮轴12也即线性电机4处于最上或最下极限位置时,触动开关或接触传感器产生一个极限位置信号传送给悬挂控制器7,悬挂控制器7据此控制伺服作动器8停止动作,以免伺服作动器8损坏。The
图1-3示出,本例的伺服作动器8的数量为四个,因线性电机4是一刚性体,因此,四个伺服作动器8必须受悬挂控制器7统一控制协调动作。实施时伺服作动器8的数量也可是是一个、两个、三个或者多个。用一个伺服作动器时,联接在伺服作动器下端的线性电机只能随其伸缩杆的伸缩作上下移动;若用两个伺服作动器,可沿车体的纵向作一前一后的布置,联接在伺服作动器下端的线性电机前后两端的气隙可单独调节;若用三个或四个伺服作动器,可沿车体的纵向布置成三角形或矩形,线性电机前后两端的气隙以及横向两侧的间隙均可以单独调节。Figures 1-3 show that the number of
图1、图2还示出,本实施例的线性电机4经伺服作动器8悬挂于车体下部的一种具体方式为:线性电机4机体下部设有固定支铰13,伺服作动器8的伸缩杆端与线性电机4机体上面的固定支铰13铰接。伺服作动器8的机体上端为铰接孔,与车体1底部的固定铰支座14铰接,线性电机4即被伺服作动器8悬挂在车体1下部。当然悬挂方式还可采用其它各种现有的悬挂方式,只要能确保线性电机4能可靠的悬挂于车体1下部即可。Fig. 1, Fig. 2 also show that the
此外,本发明的线性电机4与车体1的牵引驱动方式,可以采用现有的各种牵引方式,也可按图1、图2的方式进行牵引连接,即:车体1底部有一与车体1刚性固定连接为一体的牵引柱11,牵引柱11上有两个铰支座15,线性电机4机体两侧各有一个铰接点16,对称布置,与牵引拉杆6的一端铰接,牵引拉杆6的另一端水平铰接到车体1牵引柱11的铰支座15上,用以对线性电机4作纵向定位并将牵引力传递给车体1。In addition, the traction drive mode between the
本发明的悬挂控制器7既可自动控制也可通过人工操作来启动和运行。The
Claims (6)
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| CNB2004100226432A CN100421985C (en) | 2004-05-28 | 2004-05-28 | A rail vehicle linear motor active suspension device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1986275B (en) * | 2005-12-23 | 2012-09-05 | 邦巴尔迪尔运输有限公司 | Rail bogies with linear induction motors |
| CN110595996A (en) * | 2019-09-18 | 2019-12-20 | 西南交通大学 | A measuring instrument for wheel-rail adhesion creep on a linear track |
| CN111016676A (en) * | 2014-08-05 | 2020-04-17 | 环球城市电影有限责任公司 | System and method for braking or launching a ride-on vehicle |
| CN113696914A (en) * | 2021-09-29 | 2021-11-26 | 中车成都机车车辆有限公司 | Rail vehicle actuating mechanism |
| CN114228502A (en) * | 2022-01-28 | 2022-03-25 | 同济大学 | Linear driving vehicle system based on wheel support |
| CN116176634A (en) * | 2023-04-27 | 2023-05-30 | 成都西交华创科技有限公司 | Track plate type carrying system and carrying method |
| WO2023202939A1 (en) * | 2022-04-22 | 2023-10-26 | Nevomo Poland Sp. Z O.O. | Wheel railway system with auxiliary propulsion system |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1986275B (en) * | 2005-12-23 | 2012-09-05 | 邦巴尔迪尔运输有限公司 | Rail bogies with linear induction motors |
| CN102114844B (en) * | 2005-12-23 | 2013-06-26 | 邦巴尔迪尔运输有限公司 | Rail bogies and related methods for supporting rail vehicle bodies |
| CN111016676A (en) * | 2014-08-05 | 2020-04-17 | 环球城市电影有限责任公司 | System and method for braking or launching a ride-on vehicle |
| CN110595996A (en) * | 2019-09-18 | 2019-12-20 | 西南交通大学 | A measuring instrument for wheel-rail adhesion creep on a linear track |
| CN110595996B (en) * | 2019-09-18 | 2020-06-16 | 西南交通大学 | Wheel rail adhesion creep and slide measuring instrument on linear rail |
| CN113696914A (en) * | 2021-09-29 | 2021-11-26 | 中车成都机车车辆有限公司 | Rail vehicle actuating mechanism |
| CN114228502A (en) * | 2022-01-28 | 2022-03-25 | 同济大学 | Linear driving vehicle system based on wheel support |
| CN114228502B (en) * | 2022-01-28 | 2023-11-24 | 同济大学 | Linear driving vehicle system based on wheel support |
| WO2023202939A1 (en) * | 2022-04-22 | 2023-10-26 | Nevomo Poland Sp. Z O.O. | Wheel railway system with auxiliary propulsion system |
| CN116176634A (en) * | 2023-04-27 | 2023-05-30 | 成都西交华创科技有限公司 | Track plate type carrying system and carrying method |
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| CN100421985C (en) | 2008-10-01 |
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