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CN1702037A - Process for preparing CO and synthetic gas and methanol by steam conversion of hydrocarbons - Google Patents

Process for preparing CO and synthetic gas and methanol by steam conversion of hydrocarbons Download PDF

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CN1702037A
CN1702037A CN 200510080279 CN200510080279A CN1702037A CN 1702037 A CN1702037 A CN 1702037A CN 200510080279 CN200510080279 CN 200510080279 CN 200510080279 A CN200510080279 A CN 200510080279A CN 1702037 A CN1702037 A CN 1702037A
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CN100427384C (en
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庞玉学
刘武烈
万蓉
张学仲
王志坚
庞彪
曾竹萍
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庞玉学
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Abstract

The invention relates to a method of hydrocarbon steam conversion to produce CO, synthetic gas and methanol. A heat-exchanger type first converter completes first steam conversion reaction of hydrocarbons. Second converter is fed with reformed gas from the first converters to complete part oxidation reaction of hydrocarbons and deep conversion reaction of CH4. Second reformed gas generated in second converter is processed in separation facility to separate part CO used as oxidation acetate of raw gas. Residue gas is sent to compound carbinol. Said invention not only makes the most use of higher calorific value of second reformed gas from said second converter to heat logistics to act chemical reaction in heat-exchanger type first converter tube, but also utilizes energy of system to basically realize self-thermal balance. The invention is adapted to not only new methanol-acetate associated enterprises but also technical innovation of old methanol factory to add new product of acetate.

Description

一种烃类蒸汽转化制备CO和合成气及甲醇的方法A method for preparing CO, synthesis gas and methanol by steam reforming of hydrocarbons

技术领域technical field

本发明涉及一种烃类蒸汽转化制备CO和合成气及甲醇的方法。The invention relates to a method for preparing CO, synthesis gas and methanol by steam reforming of hydrocarbons.

背景技术Background technique

采用气态烃为原料制备氨合成原料气,最早工业化的工艺过程为常压部分氧化,随着冶金工艺技术的发展,耐高温合金转化管(如HK-40、HP-Nb)的加工制作得到了解决,气态烃加压蒸汽转化工艺就取代了常压部分氧化工艺。迄今为止,转化压力已从常压提高到3.0~4.3MPa,生产规模也日趋大型化,当今世界上单系列合成氨最大规模为1700MTPD,单系列甲醇最大规模为2540MTPD以上。传统合成气制备工艺,无论是常压部分氧化法,或者加压连续转化工艺,均是将高温工艺气体直接导入废热锅炉产生高参数蒸汽,而气态烃蒸汽转化所需的热量不得不靠燃烧一部分烃类物质来解决。Using gaseous hydrocarbons as raw materials to prepare raw material gas for ammonia synthesis, the earliest industrialized process is partial oxidation at atmospheric pressure. With the development of metallurgical technology, the processing and production of high-temperature resistant alloy conversion tubes (such as HK-40, HP-Nb) has been obtained. Solved, the gaseous hydrocarbon pressurized steam reforming process has replaced the atmospheric partial oxidation process. So far, the conversion pressure has been increased from normal pressure to 3.0-4.3MPa, and the production scale is becoming larger and larger. The largest single-series synthetic ammonia in the world today is 1700MTPD, and the largest single-series methanol is above 2540MTPD. The traditional synthesis gas preparation process, whether it is atmospheric pressure partial oxidation or pressurized continuous conversion process, is to directly introduce high-temperature process gas into waste heat boiler to generate high-parameter steam, and the heat required for steam conversion of gaseous hydrocarbons has to be burned partly hydrocarbons to resolve.

节能工艺的核心就是尽可能减少燃烧用烃类物质的消耗,从而实现转化工艺过程的自热式平衡或半自热式平衡。The core of the energy-saving process is to reduce the consumption of hydrocarbons for combustion as much as possible, so as to realize the autothermal balance or semi-autothermal balance of the conversion process.

为了实现转化过程的自热式平衡或半自热式平衡,从上世纪80年代开始国外就着手开发换热式转化造气工艺。最早实现工业化的是英国I.C.I公司的LCA工艺,其生产规模为300~450MTPD。该工艺采用换热式转化炉取代传统外热式一段转化炉,并将一段转化炉的部分CH4蒸汽转化负荷移向二段转化炉,向二段转化炉内加入过量空气,以维持系统的自热式平衡,同时利用来自二段转化炉的高温工艺气体在换热式一段转化炉管外与管内反应物间进行换热,以提供管内烃类物质蒸汽转化反应所需的热量。为了满足氨合成反应对原料气中H2/N2的要求,设置了PSA装置,以脱除随过量空气而带入系统的过量氮,同时也脱除CO2气。LCA工艺在脱除过量N2的过程中,造成了一定量的H2损失,为了克服这一缺点,白俄罗斯的格罗德诺氮素综合企业采用换热式一段转化炉后串富氧空气二段转化工艺,从而既达到了系统自热式平衡的目的,又没有H2损失问题,只是另需要设置一套PSA空气分离(或空分)装置。In order to realize the autothermal balance or semi-autothermal balance of the conversion process, since the 1980s, foreign countries have started to develop the heat exchange conversion gas production process. The earliest to achieve industrialization is the LCA process of the British ICI company, and its production scale is 300-450MTPD. This process uses a heat exchange reformer to replace the traditional externally heated primary reformer, and shifts part of the CH 4 steam reforming load of the primary reformer to the secondary reformer, adding excess air to the secondary reformer to maintain the system Self-heating balance, while using the high-temperature process gas from the second-stage reformer to exchange heat between the outside of the heat-exchanging primary reformer tube and the reactants in the tube to provide the heat required for the steam reforming reaction of hydrocarbons in the tube. In order to meet the requirement of H 2 /N 2 in the feed gas for the ammonia synthesis reaction, a PSA device is installed to remove the excess nitrogen brought into the system along with the excess air, and also remove CO 2 gas. The LCA process causes a certain amount of H 2 loss in the process of removing excess N 2 . In order to overcome this shortcoming, the Grodno Nitrogen Complex Enterprise in Belarus adopts a heat exchange type primary reformer followed by a series of oxygen-enriched air secondary Stage reforming process, so as to achieve the purpose of self-heating balance of the system, and there is no problem of H 2 loss, but another set of PSA air separation (or air separation) device needs to be installed.

在上世纪末,I.C.I在LCA工艺基础上开发成功了用于生产甲醇合成气的LCM工艺,即在二段转化炉内用加入纯氧以取代过量空气。与此同时,在国内也相继开发成功了换热式富氧空气转化制氨合成原料气,换热式并联转化与换热式串联转化制氨合成原料气以及换热式纯氧二段转化制甲醇合成原料气及换热式并联转化串纯氧二段转化制甲醇合成原料气。At the end of the last century, I.C.I successfully developed the LCM process for the production of methanol synthesis gas on the basis of the LCA process, that is, the excess air is replaced by adding pure oxygen in the secondary reformer. At the same time, in China, the heat exchange type oxygen-enriched air conversion ammonia synthesis raw material gas, the heat exchange parallel conversion and the heat exchange series conversion ammonia synthesis raw material gas, and the heat exchange pure oxygen two-stage conversion system have also been successfully developed. Methanol synthesis feed gas and heat exchange parallel conversion series pure oxygen two-stage conversion to methanol synthesis feed gas.

但以上所述工艺中均存在天然气资源没有得到充分利用,不能将甲醇生产与甲醇羰基化醋酸生产联合进行,需要大量燃烧燃料气并且不能从根本上解决合成气中氢与碳不平衡的问题。However, in the above-mentioned processes, natural gas resources are not fully utilized, methanol production cannot be combined with methanol carbonylation acetic acid production, a large amount of fuel gas is required to be burned, and the problem of hydrogen and carbon imbalance in synthesis gas cannot be fundamentally solved.

发明内容Contents of the invention

本发明的主要目的在于充分利用天然气资源,可将甲醇生产与甲醇羰基化醋酸生产联合进行,以实现资源循环使用,减少燃料气消耗,节能降耗、减少投资并缩短工期,并且从根本上解决了合成气中氢与碳不平衡的问题。The main purpose of the present invention is to make full use of natural gas resources, to combine methanol production and methanol carbonylation acetic acid production, to realize resource recycling, reduce fuel gas consumption, save energy and reduce consumption, reduce investment and shorten construction period, and fundamentally solve the problem of The problem of hydrogen and carbon imbalance in syngas is solved.

为了达到上述目的,本发明提供了一种烃类蒸汽转化制备CO和合成气的方法。本方法采用的含有烃类物质的原料气为天然气、液化石油气或瓦斯气,其工艺过程如下:In order to achieve the above object, the present invention provides a method for preparing CO and synthesis gas by steam reforming of hydrocarbons. The feed gas containing hydrocarbons used in this method is natural gas, liquefied petroleum gas or gas, and its technological process is as follows:

A、含烃类物质的原料气与水蒸汽混合后经一进/出口换热器预热后进入一换热式一段转化炉,在所述换热式一段转化炉内进行烃类物质蒸汽转化反应,所述烃类物质蒸汽转化反应所需的热量来自一二段转化炉生成的高温二段转化气的热能,该热量通过高温二段转化气与换热式一段转化炉管内反应物之间的间接换热而获得,所述换热式一段转化炉生成的一段转化气进入所述的二段转化炉,在所述二段转化炉内进行烃类物质部分氧化反应及CH4深度转化反应,该反应所需的热量由所述二段转化炉内的H2气与O2气发生燃烧反应及CH4与O2气发生部分氧化反应所放出的燃烧热供给;同时向所述二段转化炉内加入CO2气进行蒸汽转化反应,用以调节H2/C比值,或向所述二段转化炉加入纯氧,用以维持系统热平衡及二段转化气中最低的N2含量,或向所述二段转化炉内加入含有烃类物质的原料气,用以增加二段转化气中CO的含量并且能够节能;A. The raw material gas containing hydrocarbons is mixed with steam and then preheated by an inlet/outlet heat exchanger, and then enters a heat exchange type primary reformer, and the hydrocarbons are steam reformed in the heat exchange type primary reformer The heat required for the steam reforming reaction of hydrocarbons comes from the heat energy of the high-temperature second-stage reforming gas generated by the first-stage reformer. The first-stage reforming gas generated by the heat-exchanging primary reformer enters the second-stage reformer, and the partial oxidation reaction of hydrocarbons and the deep conversion reaction of CH4 are carried out in the second-stage reformer , the heat required for this reaction is supplied by the combustion heat released by the combustion reaction of H2 gas and O2 gas in the second-stage reformer and the partial oxidation reaction of CH4 and O2 gas; CO2 gas is added to the reformer for steam reforming reaction to adjust the H2 /C ratio, or pure oxygen is added to the secondary reformer to maintain the thermal balance of the system and the lowest N2 content in the secondary reforming gas, Or add feed gas containing hydrocarbons into the secondary reformer to increase the CO content in the secondary reforming gas and save energy;

B、所述二段转化炉生成的高温二段转化气,首先将热量提供给所述换热式一段转化炉,自身温度降低后进入所述进/出口换热器,再经水冷却后进入CO分离装置,分离出部分CO,剩余的尾气作为合成气。B. The high-temperature secondary reforming gas generated by the secondary reformer first provides heat to the heat-exchanging primary reformer, enters the inlet/outlet heat exchanger after its own temperature is lowered, and then enters the gas after being cooled by water The CO separation device separates part of CO, and the remaining tail gas is used as synthesis gas.

上述制备方法步骤A中所述的含烃类物质的原料气与水蒸汽混合后经所述进口/出口换热器被预热到温度为400~600℃,压力为0.4~4.0MPa后进入所述换热式一段转化炉;所述换热式一段转化炉的出口的一段转化气温度为500~750℃,CH4在其中的干基摩尔比为12~28%;所述二段转化炉的出口的二段转化气的温度为800~1070℃。The raw material gas containing hydrocarbons described in step A of the above preparation method is mixed with steam and then preheated to a temperature of 400-600° C. and a pressure of 0.4-4.0 MPa through the inlet/outlet heat exchanger, and then enters the The heat exchange type primary reformer; the temperature of the primary reformed gas at the outlet of the heat exchange type primary reformer is 500-750°C, and the molar ratio of CH in it on a dry basis is 12% to 28%; the secondary reformer The temperature of the secondary reformed gas at the outlet is 800-1070°C.

上述制备方法步骤A中所述的CO2在加入到所述二段转化炉之前经一加热炉预热到温度为100~200℃;步骤A中所述的加入到所述二段转化炉的含烃类物质的原料气在加入之前经所述加热炉预热到温度为330~410℃;步骤A中所述的氧气在加入到所述二段转化炉之前经所述加热炉预热到温度为250~350℃。The CO described in step A of the above preparation method is preheated to a temperature of 100-200° C. through a heating furnace before being added to the second-stage reformer; The feed gas containing hydrocarbons is preheated to a temperature of 330-410° C. through the heating furnace before being added; the oxygen described in step A is preheated to a temperature of 330-410° C. The temperature is 250-350°C.

由上述制备方法制备的合成气中的H2、CO和CO2气体组成能满足以下条件,用于低压甲醇合成工艺:The gas composition of H 2 , CO and CO 2 in the synthesis gas prepared by the above preparation method can meet the following conditions and be used in the low-pressure methanol synthesis process:

ff == Hh 22 -- COCO 22 COCO ++ COCO 22 == 2.052.05 ~~ 2.152.15

式中:f-比值,元单位,In the formula: f-ratio, yuan unit,

H2-氢气的摩尔流量,kmol/h,H 2 - molar flow rate of hydrogen, kmol/h,

CO2-二氧化碳的摩尔流量,kmol/h,CO 2 - molar flow rate of carbon dioxide, kmol/h,

CO-一氧化碳的摩尔流量,kmol/h。CO-molar flow rate of carbon monoxide, kmol/h.

上述制备方法制备获得的CO可用作甲醇羰基合成醋酸原料气,获得的合成气可用作甲醇合成原料气。The CO prepared by the above preparation method can be used as raw material gas for methanol carbonylation of acetic acid, and the obtained synthesis gas can be used as raw material gas for methanol synthesis.

本发明还提供了一种利用合成气制备甲醇的方法,所述合成气制备甲醇过程中产生的弛放气经分离得到的H2,富CO2气及尾气又返回到合成气制备过程中,实现资源循环利用。该方法的工艺过程如下:The present invention also provides a method for preparing methanol by using synthesis gas. The H2 , CO2 -enriched gas and tail gas obtained by separating the purge gas produced in the process of preparing methanol from the synthesis gas are returned to the synthesis gas preparation process, Realize resource recycling. The technological process of this method is as follows:

A、含烃类物质的原料气和所述甲醇合成过程中产生的弛放气经分离得到的H2与水蒸汽混合后经一进/出口换热器预热后进入一换热式一段转化炉,在所述换热式一段转化炉内进行烃类物质蒸汽转化反应,所述烃类物质蒸汽转化反应所需的热量来自一二段转化炉生成的高温二段转化气的热能,该热量通过高温二段转化气与换热式一段转化炉管内反应物之间的间接换热而获得,所述换热式一段转化炉生成的一段转化气进入所述的二段转化炉,在所述二段转化炉内进行烃类物质部分氧化反应及CH4深度转化反应,该反应所需的热量由所述二段转化炉内的H2气与O2气发生燃烧反应及CH4与O2气发生部分氧化反应所放出的燃烧热供给;同时向所述二段转化炉内加入所述弛放气经分离得到的富CO2气进行蒸汽转化反应,用以调节H2/C比值,或向所述二段转化炉加入纯氧,用以维持系统热平衡及二段转化气中最低的N2含量,或向所述二段转化炉内加入含有烃类物质的原料气,用以增加二段转化气中CO的含量并且能够节能;A. The feed gas containing hydrocarbons and the purge gas produced in the methanol synthesis process are separated and obtained H2 is mixed with steam and then preheated by an inlet/outlet heat exchanger and enters a heat exchange type one-stage conversion The steam reforming reaction of hydrocarbons is carried out in the heat-exchanging primary reforming furnace. The heat required for the steam reforming of hydrocarbons comes from the heat energy of the high-temperature secondary reforming gas generated by the primary reforming furnace. Obtained by the indirect heat exchange between the high-temperature secondary reforming gas and the reactants in the tube of the heat-exchanging primary reforming furnace. The primary reforming gas generated by the heat-exchanging primary reforming furnace enters the secondary reforming furnace. The partial oxidation reaction of hydrocarbons and the deep conversion reaction of CH 4 are carried out in the second-stage reformer, and the heat required for this reaction is generated by the combustion reaction of H 2 gas and O 2 gas in the second-stage reformer and CH 4 and O 2 The supply of combustion heat released by the partial oxidation reaction of gas; at the same time, adding the CO2 - enriched gas obtained by separating the purge gas into the secondary reformer for steam reforming reaction to adjust the ratio of H2 /C, or Add pure oxygen to the secondary reformer to maintain system heat balance and the lowest N content in the secondary reforming gas, or add raw material gas containing hydrocarbons to the secondary reformer to increase the nitrogen content of the secondary reformer. The content of CO in the stage reforming gas and can save energy;

B、所述二段转化炉生成的高温二段转化气,首先将热量提供给所述换热式一段转化炉,自身温度降低后进入所述进/出口换热器,再经水冷却后进入CO分离装置,分离出部分CO,剩余的尾气作为合成气。B. The high-temperature secondary reforming gas generated by the secondary reformer first provides heat to the heat-exchanging primary reformer, enters the inlet/outlet heat exchanger after its own temperature is lowered, and then enters the gas after being cooled by water The CO separation device separates part of CO, and the remaining tail gas is used as synthesis gas.

C、步骤A中所述的CO2在加入到所述二段转化炉之前经一加热炉预热到温度为100~200℃;步骤A中所述的加入到所述二段转化炉的含烃类物质的原料气在加入之前经所述加热炉预热到温度为330~410℃;步骤A中所述的氧气在加入到所述二段转化炉之前经所述加热炉预热到温度为250~350℃,所述加热炉的部分燃料气为所述弛放气经分离H2和富CO2气后剩余的尾气。C. The CO described in step A is preheated to a temperature of 100-200° C. through a heating furnace before being added to the second-stage reformer; The feed gas of hydrocarbons is preheated to a temperature of 330-410°C through the heating furnace before being added; the oxygen described in step A is preheated to a temperature of 250-350°C, part of the fuel gas of the heating furnace is the tail gas remaining after the purge gas is separated from H 2 and CO 2 -enriched gas.

上述利用合成气制备甲醇的方法的工艺条件为:步骤A中所述的含烃类物质的原料气、H2和水蒸汽的混合气经所述进口/出口换热器被预热到温度为400~600℃,压力为0.4~4.0MPa后进入所述换热式一段转化炉;所述换热式一段转化炉的出口的一段转化气温度为500~750℃,CH4在其中的干基摩尔比为12~28%;所述二段转化炉的出口的二段转化气的温度为800~1070℃。The process condition of the above-mentioned method for utilizing syngas to prepare methanol is: the feed gas containing hydrocarbons described in step A, H2 and the mixed gas of water vapor are preheated to a temperature of 400-600°C, the pressure is 0.4-4.0MPa, and then enters the heat-exchanging primary reformer; the temperature of the primary reforming gas at the outlet of the heat-exchanging primary reformer is 500-750°C, and the dry basis of CH 4 in it is The molar ratio is 12-28%; the temperature of the secondary reformed gas at the outlet of the secondary reformer is 800-1070°C.

本制备方法中可采用的用来从冷却后的二段转化气中分离CO的装置(或方法)包括PSA分离吸附装置,深冷法分离CO,或络合吸收分离CO,推荐使用PSA分离吸附装置。The devices (or methods) that can be used to separate CO from the cooled secondary reformed gas in this preparation method include PSA separation and adsorption devices, cryogenic separation of CO, or complex absorption separation of CO. PSA separation and adsorption is recommended. device.

本发明换热式一段转化炉管内甲烷等烃类物质蒸汽转化反应为:The vapor conversion reaction of hydrocarbons such as methane in the tube of the heat exchange type primary reformer of the present invention is as follows:

在二段转化炉内由于向二段转化炉加入了纯氧、CO2及甲烷等烃类物质,故其蒸汽转化反应为:In the second-stage reformer, since pure oxygen, CO 2 and methane and other hydrocarbons are added to the second-stage reformer, the steam reforming reaction is as follows:

本制备方法所获得的合成气,可用于甲醇与醋酸联合生产工艺过程的原料气,也可单独生产甲醇,同时向其它用户提供纯度为99.8%的高纯度CO产品气,本发明具有如下特点:The synthesis gas obtained by the preparation method can be used as raw material gas in the joint production process of methanol and acetic acid, and can also be used to produce methanol alone. At the same time, it can provide high-purity CO product gas with a purity of 99.8% to other users. The present invention has the following characteristics:

1.本制备方法优于传统外热式蒸汽转化工艺,它能利用二段转化炉出口气体的高位热能来加热换热式一段转化炉管内的反应物,为其蒸汽转化反应提供必需的热量,同时还利用出换热式一段转化炉管间的二段转化气的工艺余热将天然气/工艺蒸汽混合气预热至换热式一段转化炉的入口温度;作为原料气态烃及工艺用氧与CO2预热的加热炉,其热负荷极低,其燃料气既可为少量气态烃,也可为甲醇合成弛放气经H2及CO2回收后的尾气,或者两者的混合气,从生产实践现场,很难用肉眼观察到加热炉有烟气排放。因此本工艺燃料气消耗很低,故单位产品消耗定额低,能耗低,基本实现了烃类蒸汽转化反应过程的自热式平衡。1. This preparation method is superior to the traditional externally heated steam reforming process. It can use the high-level thermal energy of the outlet gas of the second-stage reformer to heat the reactants in the tube of the heat-exchanging first-stage reformer to provide the necessary heat for its steam reforming reaction. At the same time, the process waste heat of the second-stage reforming gas between the tubes of the heat-exchanging primary reformer is used to preheat the natural gas/process steam mixture to the inlet temperature of the heat-exchanging primary reformer; as raw material gaseous hydrocarbons and process oxygen and CO 2 The preheated heating furnace has an extremely low heat load, and its fuel gas can be either a small amount of gaseous hydrocarbons, or the tail gas of methanol synthesis purge gas recovered by H2 and CO2 , or a mixture of the two, from In the production practice site, it is difficult to observe the flue gas emission from the heating furnace with the naked eye. Therefore, the fuel gas consumption of this process is very low, so the unit product consumption quota is low, the energy consumption is low, and the self-heating balance of the hydrocarbon steam reforming reaction process is basically realized.

2.本制备方法是将一部分CH4蒸汽转化从一段转化炉转移到二段转化炉,一段转化炉中外热式一段转化炉辐射室效率约为50%,换热式一段转化炉热效率与高温换热设备相当,约为94%左右,而二段转化炉的热效率接近100%。2. This preparation method is to transfer a part of CH4 steam reforming from the primary reformer to the secondary reformer. The thermal equipment is equivalent, about 94%, while the thermal efficiency of the secondary reformer is close to 100%.

3.由于向二段转化炉中加入的各种气体的含量可以调节,并且部分二段转化气可以不经CO分离装置而直接与分离CO后的尾气混合作为合成气,这样就可以调节获得的合成气中氢与碳的比例,彻底解决了合成气中氢与碳不平衡的问题。3. Since the content of various gases added to the secondary reformer can be adjusted, and part of the secondary reformed gas can be directly mixed with the tail gas after CO separation as synthesis gas without going through the CO separation device, so the obtained gas can be adjusted. The ratio of hydrogen to carbon in the synthesis gas completely solves the problem of the imbalance between hydrogen and carbon in the synthesis gas.

4.从生产实践经验证明,换热式转化炉负荷低至20%也能正常运行,各项生产控制指标调节方便敏捷。4. It is proved from production practice experience that the heat exchange reformer can operate normally even when the load is as low as 20%, and the adjustment of various production control indicators is convenient and quick.

5.可实现甲醇与醋酸联合生产,实现资源循环使用,从而大大降低各项消耗指标。5. It can realize the joint production of methanol and acetic acid, and realize the recycling of resources, thereby greatly reducing various consumption indicators.

附图说明Description of drawings

图1为本制备方法制备CO和合成气及甲醇的系统和工艺流程图。Fig. 1 is the system and process flow diagram for preparing CO, syngas and methanol by the preparation method.

具体实施方式Detailed ways

参见图1,含烃类物质的原料气经管线1(或与来自管线3的由甲醇合成弛放气分离得到的H2混合后,)进入加热炉7预热至330~410℃,然后经管8进入加氢脱硫槽28以脱除对后继工序有害的硫,反应器内装有催化剂。脱硫合格的气体经管线9流出并与来自管线5,经加热炉预热至250~300℃的工艺蒸汽混合(过热蒸汽压力为0.3~4.5MPa),即为工艺原料气,进入进/出口换热器19预热至400~600℃,由管线10进入换热式一段转化炉14的转化管中,转化管中装有催化剂。在换热式一段转化炉管内,借助于管间来自二段转化炉17的高温工艺气体所提供的热量,使原料烃与水蒸汽发生化学反应而生成CO与H2。当换热式一段转化炉14的转化反应进行到一定程度后,换热式一段转化炉出口的一段转化气温度为500~750℃,CH4在其中的干基摩尔比为12~28%,此一段转化气经出口管16进入绝热式二段转化炉17,二段转化炉内填有催化剂。工艺用氧气经管2进入加热炉7,将其预热至250~350℃,经管线12进入二段转化炉17的顶部,与来自管线16的一段转化气在此经湍动混合后,首先在顶部发生氢和氧的燃烧反应,为继后的甲烷深度转化反应提供所需要的热量,由管线29来的脱硫后的部分原料气进入二段转化炉,在其非催化反应空间进行部分氧化反应。由管线4来的CO2气进入加热炉7被预热至100~200℃,经管线13与来自管线16的一段转化气混合后进入二段转化炉17,进行CH4+CO2的蒸气转化反应。当二段转化炉内转化反应进行到一定程度,即出口温度达到800~1070℃时,二段转化炉17出口气经管线18进入换热式一段转化炉14的管间,将二段转化气高位工艺余热传递给管内的反应物,自身温度降至500~750℃经管线15进入进/出口换热器19,将原料气预热至400~600℃,自身温度再度降低后进入转化气废锅20,以副产蒸汽的形式进一步回收转化气中的热量,然后经管线21进入锅炉给水预热器22及水冷却器23,用水将转化气冷却至40℃左右经管线24进入PSA变压吸附分离装置25,将转化气中部分CO分离出来,送去作甲醇羰基合成醋酸的原料气,分离CO后的尾气27因含有大量的H2、CO2及CO等有效组分,送去作甲醇合成气。用调节PSA副线阀的大小来控制甲醇的产量。转化气废锅20副产的蒸汽,经汽包分离水后由管线28送去总管。Referring to Fig. 1, the feed gas containing hydrocarbons enters the heating furnace 7 to be preheated to 330-410°C through the pipeline 1 (or after being mixed with the H 2 obtained from the separation of the purge gas from the methanol synthesis from the pipeline 3), and then passes through the pipeline 8 enters the hydrodesulfurization tank 28 to remove sulfur harmful to subsequent processes, and the reactor is equipped with a catalyst. The desulfurized gas flows out through the pipeline 9 and mixes with the process steam from the pipeline 5, which is preheated to 250-300°C through the heating furnace (the superheated steam pressure is 0.3-4.5MPa), which is the process raw material gas, which enters the inlet/outlet exchange The heater 19 is preheated to 400-600° C., and enters the reforming tube of the heat-exchanging primary reforming furnace 14 through the pipeline 10, and the reforming tube is equipped with a catalyst. In the tubes of the heat exchange primary reformer, with the help of the heat provided by the high-temperature process gas from the secondary reformer 17 between the tubes, the raw hydrocarbons and water vapor react chemically to generate CO and H 2 . When the reforming reaction of the heat exchange type primary reformer 14 has been carried out to a certain extent, the temperature of the primary reformed gas at the outlet of the heat exchange type primary reformer is 500-750° C., and the molar ratio of CH in it on a dry basis is 12-28%. The first-stage reforming gas enters the adiabatic second-stage reformer 17 through the outlet pipe 16, and the second-stage reformer is filled with catalyst. Process oxygen enters the heating furnace 7 through the pipe 2, preheats it to 250-350°C, and enters the top of the second-stage reformer 17 through the pipeline 12, where it is turbulently mixed with the first-stage reforming gas from the pipeline 16. The combustion reaction of hydrogen and oxygen occurs at the top, which provides the required heat for the subsequent methane deep conversion reaction. Part of the desulfurized raw material gas from the pipeline 29 enters the secondary reformer and performs a partial oxidation reaction in its non-catalytic reaction space. . The CO 2 gas from the pipeline 4 enters the heating furnace 7 and is preheated to 100-200°C. After being mixed with the primary reforming gas from the pipeline 16 through the pipeline 13, it enters the secondary reforming furnace 17 for steam reforming of CH 4 +CO 2 reaction. When the conversion reaction in the second-stage reformer has progressed to a certain extent, that is, when the outlet temperature reaches 800-1070°C, the outlet gas of the second-stage reformer 17 enters the tube of the heat-exchanging first-stage reformer 14 through the pipeline 18, and the second-stage reformer gas The high-level process waste heat is transferred to the reactants in the pipe, and its own temperature drops to 500-750°C and enters the inlet/outlet heat exchanger 19 through the pipeline 15, preheats the raw material gas to 400-600°C, and then enters the reformed gas waste after its own temperature is lowered again. The boiler 20 further recovers the heat in the reformed gas in the form of by-product steam, and then enters the boiler feed water preheater 22 and water cooler 23 through the pipeline 21, and cools the reformed gas to about 40°C with water and enters the PSA transformer through the pipeline 24 The adsorption separation device 25 separates part of the CO in the reformed gas, and sends it to be used as the raw material gas for carbonylation of methanol to acetic acid. The tail gas 27 after separating CO contains a large amount of effective components such as H 2 , CO 2 and CO, and is sent to be used as the raw material gas for carbonylation of methanol to acetic acid. methanol synthesis gas. The output of methanol is controlled by adjusting the size of the PSA auxiliary line valve. The steam by-produced by the reforming gas waste boiler 20 is sent to the main pipe through the pipeline 28 after being separated from water by the steam drum.

获得的合成气在合成甲醇的过程中,从产生的弛放气中分离得到的H2、富CO2气及尾气又分别回到的管线3、管线4及管线13(尾气用作燃料气)部位,实现资源循环使用。The obtained syngas is in the process of synthesizing methanol, and the H2 , CO2- enriched gas and tail gas separated from the purge gas are returned to the pipeline 3, pipeline 4 and pipeline 13 respectively (the tail gas is used as fuel gas) parts to realize the recycling of resources.

最后所应说明的是:以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,依然可以对本发明进行修改和\或者等同替换,而不脱离本发明的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate and not limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified and \or equivalent substitutions without departing from the spirit and scope of the invention.

Claims (9)

1, a kind of hydrocarbon steam conversion prepares the method for CO and synthetic gas, it is characterized in that:
A, the unstripped gas of hydrocarbon-containifirst material mixes with water vapor after enter a heat exchange type one-stage converter after the import/export interchanger preheating, in described heat exchange type one-stage converter, carry out the hydrocarbons steam reforming reaction, the heat energy of two sections reforming gas of high temperature that the required heat of described hydrocarbons steam reforming reaction generates from a secondary reformer, this heat obtains by the indirect heat exchange between two sections reforming gas of high temperature and the heat exchange type one-stage converter inner reaction tube thing, one section reforming gas that described heat exchange type one-stage converter generates enters described secondary reformer, carries out hydrocarbons partial oxidation reaction and CH in described secondary reformer 4Degree of depth conversion reaction, the required heat of this reaction is by the H in the described secondary reformer 2Gas and O 2Gas generation combustion reactions and CH 4With O 2The combustion heat that gas generation partial oxidation reaction is emitted is supplied with; Simultaneously in described secondary reformer, add CO 2Gas carries out steam reforming reaction, in order to regulate H 2/ C ratio, or add pure oxygen to described secondary reformer is in order to keep minimum N in system's thermal equilibrium and the two sections reforming gas 2Content, or add the unstripped gas contain hydrocarbons in described secondary reformer is in order to the content that increases CO in two sections reforming gas and can be energy-conservation;
Two sections reforming gas of high temperature that B, described secondary reformer generate, at first heat is offered described heat exchange type one-stage converter, self temperature enters described import/export interchanger after reducing, and enters the CO tripping device again after water cooling, cutting out partial CO, remaining tail gas is as synthetic gas.
2, hydrocarbon steam conversion according to claim 1 prepares the method for CO and synthetic gas, the unstripped gas that it is characterized in that the hydrocarbon-containifirst material described in the steps A mixes with water vapor after described outlet/inlet interchanger is preheating to temperature is 400~600 ℃, and pressure is to enter described heat exchange type one-stage converter behind 0.4~4.0MPa; One section reforming gas temperature of the outlet of described heat exchange type one-stage converter is 500~750 ℃, CH 4Butt mol ratio therein is 12~28%; The temperature of two sections reforming gas of the outlet of described secondary reformer is 800~1070 ℃.
3, hydrocarbon steam conversion according to claim 1 prepares the method for CO and synthetic gas, it is characterized in that the CO described in the steps A 2Being preheating to temperature through a process furnace before joining described secondary reformer is 100~200 ℃; The unstripped gas of the hydrocarbon-containifirst material that joins described secondary reformer described in the steps A was preheating to temperature through described process furnace before adding be 330~410 ℃; Oxygen described in the steps A was preheating to temperature through described process furnace before joining described secondary reformer be 250~350 ℃.
4, hydrocarbon steam conversion according to claim 1 and 2 prepares the method for CO and synthetic gas, it is characterized in that the H in the described synthetic gas 2, CO and CO 2Gas composition meets the following conditions, and is used for the low pressure methanol synthesis technique:
f = H 2 - CO 2 CO + CO 2 = 2.05 ~ 2.15
In the formula: f-ratio, first unit,
H 2The molar flow of-hydrogen, kmol/h,
CO 2The molar flow of-carbonic acid gas, kmol/h,
The molar flow of CO-carbon monoxide, kmol/h.
5, the CO of the described method preparation of a kind of claim 1 is as the methanol carbonyl synthesized acetic acid unstripped gas.
6, the synthetic gas of the described method preparation of a kind of claim 1 is as the methyl alcohol synthetic raw gas.
7, a kind of method of utilizing synthesis gas preparation methyl alcohol, the H that the off-gas that it is characterized in that producing in the synthesis gas preparation methanol process obtains through separation 2, rich CO 2Gas and tail gas turn back in the synthesis gas preparation process, realize resource circulation utilization.
8, the method for utilizing synthesis gas preparation methyl alcohol according to claim 7 is characterized in that the preparation method of described synthetic gas is as follows:
The off-gas that produces in the unstripped gas of A, hydrocarbon-containifirst material and the described methyl alcohol building-up process is through separating the H that obtains 2Mix after enter a heat exchange type one-stage converter after the import/export interchanger preheating with water vapor, in described heat exchange type one-stage converter, carry out the hydrocarbons steam reforming reaction, the heat energy of two sections reforming gas of high temperature that the required heat of described hydrocarbons steam reforming reaction generates from a secondary reformer, this heat obtains by the indirect heat exchange between two sections reforming gas of high temperature and the heat exchange type one-stage converter inner reaction tube thing, one section reforming gas that described heat exchange type one-stage converter generates enters described secondary reformer, carries out hydrocarbons partial oxidation reaction and CH in described secondary reformer 4Degree of depth conversion reaction, the required heat of this reaction is by the H in the described secondary reformer 2Gas and O 2Gas generation combustion reactions and CH 4With O 2The combustion heat that gas generation partial oxidation reaction is emitted is supplied with; In described secondary reformer, add the rich CO that described off-gas obtains through separation simultaneously 2Gas carries out steam reforming reaction, in order to regulate H 2/ C ratio, or add pure oxygen to described secondary reformer is in order to keep minimum N in system's thermal equilibrium and the two sections reforming gas 2Content, or add the unstripped gas contain hydrocarbons in described secondary reformer is in order to the content that increases CO in two sections reforming gas and can be energy-conservation;
Two sections reforming gas of high temperature that B, described secondary reformer generate, at first heat is offered described heat exchange type one-stage converter, self temperature enters described import/export interchanger after reducing, and enters the CO tripping device again after water cooling, cutting out partial CO, remaining tail gas is as synthetic gas.
CO described in C, the steps A 2Being preheating to temperature through a process furnace before joining described secondary reformer is 100~200 ℃; The unstripped gas of the hydrocarbon-containifirst material that joins described secondary reformer described in the steps A was preheating to temperature through described process furnace before adding be 330~410 ℃; Oxygen described in the steps A was preheating to temperature through described process furnace before joining described secondary reformer be 250~350 ℃, and the part of fuel gas of described process furnace is that described off-gas is through separating H 2With rich CO 2Remaining tail gas behind the gas.
9, the method for utilizing synthesis gas preparation methyl alcohol according to claim 8 is characterized in that unstripped gas, the H of the hydrocarbon-containifirst material described in the steps A 2Being preheating to temperature with the gas mixture of water vapor through described outlet/inlet interchanger is 400~600 ℃, and pressure is to enter described heat exchange type one-stage converter behind 0.4~4.0MPa; One section reforming gas temperature of the outlet of described heat exchange type one-stage converter is 500~750 ℃, CH 4Butt mol ratio therein is 12~28%; The temperature of two sections reforming gas of the outlet of described secondary reformer is 800~1070 ℃.
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