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CN1783359A - Screening material for medium voltage rubber insulation cable - Google Patents

Screening material for medium voltage rubber insulation cable Download PDF

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Publication number
CN1783359A
CN1783359A CN 200410089024 CN200410089024A CN1783359A CN 1783359 A CN1783359 A CN 1783359A CN 200410089024 CN200410089024 CN 200410089024 CN 200410089024 A CN200410089024 A CN 200410089024A CN 1783359 A CN1783359 A CN 1783359A
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China
Prior art keywords
cable
parts
wax
rubber
shielding material
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Application number
CN 200410089024
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Chinese (zh)
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CN100514507C (en
Inventor
曾纪刚
刘旌平
陈佶民
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Shanghai Kaibo Cable Special Material Co ltd
Shanghai Electric Cable Research Institute
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Shanghai Electric Cable Research Institute
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Priority to CNB2004100890245A priority Critical patent/CN100514507C/en
Publication of CN1783359A publication Critical patent/CN1783359A/en
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Publication of CN100514507C publication Critical patent/CN100514507C/en
Anticipated expiration legal-status Critical
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Abstract

This invention relates to a shield material used in high soft medium pressure rubber insulation cables in the following proportion of mass: EPT rubber: 100, conductive carbon black: 50-100, age resister: 1-3, organ peroxidate: 2-4, coupler: 1-2, wax: 2-8 and processed oil: 5-20, which can solve the technological problem of preparing a cable with the bending diameter six times of the outer diameter.

Description

The middle India-rubber cable of pressing is expected with shielding
Technical field
The present invention relates to insulation and conducing composite material technical field, refer to press in a kind of highly-flexible India-rubber cable especially with shielding material.
Background technology
In to press India-rubber cable be a product that generally uses, the regulation of relevant middle pressure India-rubber cable is all arranged as IEC60502 and IEC92-354 etc.In the wide range that its uses, land, water, civilian, military nothing can't be obtained.Ethylene-propylene rubber has wide serviceability temperature, can still keep performance at 150 ℃, and still pliable and tough under-40 ℃, temperature resistant grade is generally 105 ℃, and emergency is 140 ℃, this means to improve 7~8% ampacity.Ethylene-propylene rubber has excellent electric performance, and its dielectric constant and dielectric loss angle tangent are all very little, and outstanding water-resistance and corona-resistance property are arranged, stable anti-electric pulse intensity.The thermal expansion of ethylene-propylene rubber is low, can prevent that insulating barrier separation, joint or end retraction, the neutral line from embedding insulation, improves the matching of cable and preparation joint.Ethylene-propylene rubber has the excellent flexibility energy, makes cable have very little bending radius, and installation, joint and end-blocking are easier, and the defective patience is higher.So epr cable compound is the trend of power cable development.
The used ethylene-propylene rubber type of ethylene-propylene rubber cable has two kinds in common ethylene-propylene rubber and high-modulus ethylene-propylene rubber, and they have different physical properties and electric property regulation, the cable that moves or what have that the soft cable that requires adopts is exactly common ethylene-propylene rubber.Some special occasions have higher soft requirement to cable, and as magnetic suspension long stator cable etc., this just needs highly-flexible performance Insulation Material and shielding material.
Present domestic medium and high voltage cable mainly adopts the crosslinkable polyethylene Insulation Material, as: Chinese patent 02106022.3 stable middle voltage and high-voltage cable insulation composition, relate to a kind of polyethylene composition as the electric wire and cable insulating material, it has improved anti-incipient scorch, composition comprises: (a) polyethylene, (b) under atmospheric pressure fusing point is lower than 50 ℃ incipient scorch inhibitor and (c) organic peroxide.But this Insulation Material is because hardness own is big, and the cable bending property of making is bad, and the cable bending diameter is at least 20 times of outside diameters of cable.Satisfy the requirement of highly-flexible cable, as bending diameter is 6 times of outside diameters of cable, needs to adopt new Insulation Material, simultaneously, because medium and high voltage cable must adopt semiconductive shielding layer, so need to propose a kind of new shielding material to satisfy the actual needs of preparation highly-flexible cable.
Summary of the invention
In order to overcome the technical problem that prior art can not prepare the highly-flexible midium voltage cable, especially solving the preparation bending diameter is the technical problem of 6 times of outside diameters of cable, and the present invention proposes to press in a kind of highly-flexible India-rubber cable with shielding material.Calculate with the constituent mass proportioning, its concrete scheme is as follows: 100 parts of ethylene propylene diene rubbers, 50~100 parts of conductive blacks, 1~3 part of antiaging agent, 2~4 parts of organic peroxides, 1~2 part of coupling agent, 2~8 parts in wax, 5~20 parts of processing oils.
The preparation technology that the present invention shields material is relevant existing processes such as banburying or kneading, dispersion granulation or rolling page or leaf.Because the present invention shields material and is applied as the master with midium voltage cable, so the production environment of corresponding product needed cleaning could guarantee the electrical property of product fine.Preferably adopt ventilation equipment to send into cleaned air passes, keep the malleation of workshop.Concrete operations are seen as follows: 1. banburying, kneading, open the refining or other process for dispersing, mix as long as can guarantee each component.2. granulation or rolling page or leaf shield material and adopt single screw extrusion machine or miscellaneous equipment to make the particle of suitable size; Also can adopt page machine of rolling over or miscellaneous equipment calendering to cut into the suitable adhesive tape of size.3. no matter packing is adhesive tape or micelle, all will adopt moistureproof dustproof packing, prevents from storing, polluting when transporting.
Performance of the present invention is:
Pilot project The shielding material
Tensile strength, MPa 7~15
Elongation at break, MPa 400~700
Specific insulation, Ω m 0.1~50
Shore A hardness, HA 60~80
Tensile strength rate of change after the 135 ℃ * 168h heat ageing, % -15~+15
Elongation at break rate of change after the 135 ℃ * 168h heat ageing, % -15~+15
Embodiment
The present invention selects for use Ethylene Propylene Terpolymer (EPDM) rubber composition of soft, highly-flexible as Insulation Material, can reach the requirement of cable highly-flexible, and the ethylene propylene diene rubber good electric property, can satisfy the requirement of midium voltage cable fully.
Embodiment 1: Insulation Material and shielding material raw material components are as follows:
Material Mass fraction
Insulation Material The shielding material
Ethylene propylene diene rubber 100 100
Conductive black 0 40
Calcinated argil 50 0
Antiaging agent 1.5 1.5
Organic peroxide 2.7 2.7
Coupling agent 1 1
Wax 6 6
Processing oil 5 15
Wherein ethylene propylene diene rubber (EPDM) is the product that adopts Dutch States Mines (DSM), and the trade mark is Keltan2470.Conductive black is the VXC-72 that Cabot Co.,Ltd (CABOT) produces.Calcinated argil is calcining and the surface treatment potter's clay Translink37 that An Ge company (ENGELHARD) produces.Antiaging agent is 2,2,4-trimethyl-1,2-dihyaroquinoline (RD).Organic peroxide is that cumyl peroxide (DCP) coupling agent is vinyl three (methoxyethoxy) silane (A-172).Wax is paraffin.Processing oil is the SUNPAR2280 that solar oil company (SUNOCO) produces.
The preparation method is as follows: earlier EPDM rubber and antiaging agent are dropped into banbury, add calcinated argil (Insulation Material) or conductive black (shielding material) behind the banburying 3min, add wax and processing oil again, continue to add coupling agent, discharging behind the banburying 1min behind the banburying 2min.After playing three triangle bags in the two roller mills, add organic peroxide, roll over page or leaf or granulation after the thin-pass 8 times.
Be pressed into after the test piece as follows with Insulation Material that processes and shielding material through recording its performance after the 160 ℃ * 40min heat cure:
Pilot project Result of the test
Insulation Material The shielding material
Tensile strength, MPa 7.1 13.5
Elongation at break, MPa 360 660
Specific insulation, Ω m 5.5×10 14 18
Shore A hardness, H A 62 65
Tensile strength rate of change after the 135 ℃ * 168h heat ageing, % 0 +7
Elongation at break rate of change after the 135 ℃ * 168h heat ageing, % -14 -5
Embodiment 2: Insulation Material and shielding material raw material components are as follows:
Material Mass fraction
Insulation Material The shielding material
Ethylene propylene diene rubber 100 100
Conductive black 0 60
Calcinated argil 60 0
Antiaging agent 1.5 1.5
Organic peroxide 2.7 2.7
Coupling agent 1 1
Wax 8 7
Processing oil 8 20
Wherein ethylene propylene diene rubber (EPDM) is the product that adopts JSR company, and the trade mark is EP21.Conductive black is the BP2000 that Cabot Co.,Ltd (CABOT) produces.Calcinated argil is calcining and the surface treatment potter's clay Translink77 that An Ge company (ENGELHARD) produces.Antiaging agent is 1,2-mercaptobenzimidazole (MB).Organic peroxide is cumyl peroxide (DCP).Coupling agent is vinyltrimethoxy silane (A-171).Wax is Tissuemat E.Processing oil is the SUNPAR2280 that solar oil company (SUNOCO) produces.
The preparation method is as follows: earlier EPDM rubber and antiaging agent are dropped into two roller mills, add calcinated argil (Insulation Material) or conductive black (shielding material) behind the bag roller, add wax and processing oil again, powder is eaten up the back and is added coupling agent, add organic peroxide again, roll over page or leaf or granulation after the thin-pass 8 times.
Be pressed into after the test piece as follows with Insulation Material that processes and shielding material through recording its performance after the 160 ℃ * 40min heat cure:
Pilot project Result of the test
Insulation Material The shielding material
Tensile strength, MPa 7.4 9.8
Elongation at break, MPa 436 582
Specific insulation, Ω m 3.1×10 14 1.23
Shore A hardness, H A 62 71
Tensile strength rate of change after the 135 ℃ * 168h heat ageing, % -4 +10
Elongation at break rate of change after the 135 ℃ * 168h heat ageing, % -15 -2
Embodiment 3: Insulation Material and shielding material raw material components are as follows:
Material Mass fraction
Insulation Material The shielding material
Ethylene propylene diene rubber 100 100
Conductive black 0 70
Calcinated argil 70 0
Antiaging agent 2 2
Organic peroxide 2.7 2.7
Coupling agent 1 1
Wax 8 8
Processing oil 8 22
Wherein ethylene propylene diene rubber (EPDM) is the product that adopts ExxonMobil company, and the trade mark is Vistalon1703P.Conductive black is the N220 of Tianjin Carbon Black Factory.Calcinated argil is homemade calcining and surface treatment potter's clay Glc.Antiaging agent is 1,2-mercaptobenzimidazole (MB).Organic peroxide is that cumyl peroxide (DCP) coupling agent is vinyl three (methoxyethoxy) silane (A-172).Wax is paraffin.Processing oil is the SUNPAR2280 that solar oil company (SUNOCO) produces.
The preparation method is as follows: the recipe ingredient branch is assembled in the corresponding hopper, adopts the diffusing granulation of continuous mixing dual-screw pelletizer component.
Be pressed into after the test piece as follows with Insulation Material that processes and shielding material through recording its performance after the 160 ℃ * 40min heat cure:
Pilot project Result of the test
Insulation Material The shielding material
Tensile strength, MPa 10.0 8.9
Elongation at break, MPa 434 474
Specific insulation, Ω m 1.7×10 14 0.61
Shore A hardness, H A 64 70
Tensile strength rate of change after the 135 ℃ * 168h heat ageing, % +15 +8
Elongation at break rate of change after the 135 ℃ * 168h heat ageing, % 0 -9
Technique effect of the present invention:
10/17.5 (20) the kV India-rubber cable of producing with Insulation Material of the present invention and shielding material satisfies related request the GB/T 12706.2 (adopting by equation IEC 60502-2) " rated voltage 1kV (Um=1.2kV) arrives extruding insulation power cable and the annex part 2 thereof of 30kV (Um=36kV): the cable of specified cable from 1kV (Um=1.2kV) to 30kV (Um=36kV) " fully.Need to prove that especially cable minimum bend diameter of the present invention can reach 1.5D (D is the outside diameter of cable).
10/17.5 (20) the kV India-rubber cable of producing with Insulation Material of the present invention and shielding material is 1.5D bending front and back 24kV partial discharge test results at bending diameter:
Partial discharge
Before the bending 2.5pC
After the bending 3.5pC
And the single-core cable minimum bend diameter of regulation is 24D among the GB/T 12706.2, and partial discharge requires to be not more than 20pC.As seen the India-rubber cable that adopts the present invention to produce is very soft, and crooked back electrical property is still good.

Claims (2)

1.一种中压橡胶绝缘电缆用屏蔽料,以组分质量计算,其组分是:三元乙丙橡胶100份、导电炭黑50~100份、防老化剂1~3份、有机过氧化物2~4份、偶联剂1~2份、蜡2~8份、加工油5~20份。1. A shielding material for medium-voltage rubber insulated cables, calculated by the mass of the components, the components are: 100 parts of EPDM rubber, 50-100 parts of conductive carbon black, 1-3 parts of anti-aging agent, organic super 2-4 parts of oxide, 1-2 parts of coupling agent, 2-8 parts of wax, 5-20 parts of processing oil. 2.根据权利要求1所述的中压橡胶绝缘电缆用屏蔽料,其特征在于所述的防老化剂为2,2,4-三甲基-1,2-二氢化喹啉或1,2-巯基苯并咪唑;有机过氧化物为过氧化二异丙苯,偶联剂为乙烯基三甲氧基硅烷或乙烯基三甲氧乙氧基硅烷;蜡为石蜡或聚乙烯蜡。2. The shielding material for medium-voltage rubber insulated cables according to claim 1, characterized in that the anti-aging agent is 2,2,4-trimethyl-1,2-dihydroquinoline or 1,2 -Mercaptobenzimidazole; the organic peroxide is dicumyl peroxide, and the coupling agent is vinyltrimethoxysilane or vinyltrimethoxyethoxysilane; the wax is paraffin wax or polyethylene wax.
CNB2004100890245A 2004-12-02 2004-12-02 Screening material for medium voltage rubber insulation cable Expired - Lifetime CN100514507C (en)

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Application Number Priority Date Filing Date Title
CNB2004100890245A CN100514507C (en) 2004-12-02 2004-12-02 Screening material for medium voltage rubber insulation cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2004100890245A CN100514507C (en) 2004-12-02 2004-12-02 Screening material for medium voltage rubber insulation cable

Publications (2)

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CN1783359A true CN1783359A (en) 2006-06-07
CN100514507C CN100514507C (en) 2009-07-15

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101221836B (en) * 2007-12-21 2010-12-29 江苏中煤电缆股份有限公司 Low temperature resistant anti-crack rubber sleeve flexible cable used for wind power generation
CN102382377A (en) * 2011-09-29 2012-03-21 江苏亨通电力电缆有限公司 Medium-voltage ethylene propylene rubber insulating material and preparation method thereof
CN102838801A (en) * 2012-09-27 2012-12-26 四川明星电缆股份有限公司 Semiconductor shielding cable material
CN102977289A (en) * 2012-11-05 2013-03-20 安徽金桥电缆有限公司 City track EPDM (ethylene propylene diene monomer) medium-voltage insulation material and its preparation method
CN103819820A (en) * 2014-02-10 2014-05-28 上海蓝昊电气江苏有限公司 Mine cable rubber sheath conductor shielding material
CN104356519A (en) * 2014-11-11 2015-02-18 无锡市明珠电缆有限公司 Halogen-free low-smoke environment-friendly medium-pressure mining cable conductor shielding glue and preparation method thereof
CN105367918A (en) * 2015-12-04 2016-03-02 四川明星电缆股份有限公司 Halogen-free high-temperature-resistant conductor shield material and preparation method thereof
CN107868348A (en) * 2017-12-03 2018-04-03 深圳市罗庚电气有限公司 A kind of high flame resistance conduction ethylene propylene diene rubber and preparation method thereof
CN109438857A (en) * 2018-09-30 2019-03-08 远东电缆有限公司 EP rubbers semiconductive external shield material that can be effectively crosslinked and preparation method thereof

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101221836B (en) * 2007-12-21 2010-12-29 江苏中煤电缆股份有限公司 Low temperature resistant anti-crack rubber sleeve flexible cable used for wind power generation
CN102382377A (en) * 2011-09-29 2012-03-21 江苏亨通电力电缆有限公司 Medium-voltage ethylene propylene rubber insulating material and preparation method thereof
CN102838801A (en) * 2012-09-27 2012-12-26 四川明星电缆股份有限公司 Semiconductor shielding cable material
CN102838801B (en) * 2012-09-27 2014-06-25 四川明星电缆股份有限公司 Semiconductor shielding cable material
CN102977289A (en) * 2012-11-05 2013-03-20 安徽金桥电缆有限公司 City track EPDM (ethylene propylene diene monomer) medium-voltage insulation material and its preparation method
CN103819820A (en) * 2014-02-10 2014-05-28 上海蓝昊电气江苏有限公司 Mine cable rubber sheath conductor shielding material
CN104356519A (en) * 2014-11-11 2015-02-18 无锡市明珠电缆有限公司 Halogen-free low-smoke environment-friendly medium-pressure mining cable conductor shielding glue and preparation method thereof
CN105367918A (en) * 2015-12-04 2016-03-02 四川明星电缆股份有限公司 Halogen-free high-temperature-resistant conductor shield material and preparation method thereof
CN107868348A (en) * 2017-12-03 2018-04-03 深圳市罗庚电气有限公司 A kind of high flame resistance conduction ethylene propylene diene rubber and preparation method thereof
CN109438857A (en) * 2018-09-30 2019-03-08 远东电缆有限公司 EP rubbers semiconductive external shield material that can be effectively crosslinked and preparation method thereof

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C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20060607

Assignee: JIANGSU SANJIAOZHOU PLASTIC Co.,Ltd.

Assignor: Shanghai Electric Cable Research Institute

Contract record no.: 2010320000352

Denomination of invention: Screening material for medium voltage rubber insulation cable

Granted publication date: 20090715

License type: Exclusive License

Record date: 20100412

CP01 Change in the name or title of a patent holder

Address after: 200093 No. 1000, military road, Shanghai, Yangpu District

Patentee after: SHANGHAI ELECTRIC CABLE RESEARCH INSTITUTE Co.,Ltd.

Address before: 200093 No. 1000, military road, Shanghai, Yangpu District

Patentee before: SHANGHAI ELECTRIC CABLE Research Institute

CP01 Change in the name or title of a patent holder
TR01 Transfer of patent right

Effective date of registration: 20201208

Address after: 201802 Shanghai City, Jiading District Nanxiang Town Yongle Village No. 271

Patentee after: Shanghai Kaibo cable special material Co.,Ltd.

Address before: 200093 No. 1000, military road, Shanghai, Yangpu District

Patentee before: SHANGHAI ELECTRIC CABLE RESEARCH INSTITUTE Co.,Ltd.

TR01 Transfer of patent right
CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20090715