CN1782124B - Porous low dielectric constant composition, its preparation method and its use method - Google Patents
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Abstract
多孔低介电常数组合物、其制备方法及其使用方法本发明披露了一种多孔有机硅酸盐玻璃(OSG)薄膜:SivOwCxHyFz,其中v+w+x+y+z=100%,v为10-35%原子,w为10-65%原子,x为5-30%原子,y为10-50%原子,而z为0-15%原子,所述薄膜具有带碳键如甲基(Si-CH3)的硅酸盐网络并且有直径小于3nm当量球体直径的孔,且介电常数小于2.7。由有机硅烷和/或有机硅氧烷前体,以及独立的成孔前体,通过化学气相淀积方法沉积预备薄膜。成孔剂前体在预备薄膜内形成孔,随后被除去以提供多孔薄膜。组合物,即成膜成套工具包括:含至少一个Si-H键的有机硅烷和/或有机硅氧烷化合物,以及含醇、醚、羰基、羧酸、酯、硝基、伯胺、仲胺和/或叔胺官能团或其组合的烃的成孔剂前体。Porous low dielectric constant composition, preparation method thereof, and use method thereof The present invention discloses a porous organosilicate glass (OSG) film: Si v O w C x H y F z , wherein v+w+x+y+z=100%, v is 10-35 atomic%, w is 10-65 atomic%, x is 5-30 atomic%, y is 10-50 atomic%, and z is 0-15 atomic%. The film has a silicate network with carbon bonds, such as methyl (Si-CH 3 ), pores with a diameter less than 3 nm equivalent spherical diameter, and a dielectric constant less than 2.7. The preliminary film is deposited by chemical vapor deposition from organosilane and/or organosiloxane precursors and a separate pore-forming precursor. The pore-forming precursor forms pores in the preliminary film and is subsequently removed to provide a porous film. The composition, i.e., the film-forming kit, includes: an organosilane and/or organosiloxane compound containing at least one Si-H bond, and a hydrocarbon porogen precursor containing alcohol, ether, carbonyl, carboxylic acid, ester, nitro, primary amine, secondary amine and/or tertiary amine functional groups or combinations thereof.
Description
相互参照的相关申请Cross-Referenced Related Applications
本申请要求2004年9月28口提交的美国临时申请No.60/613,937的优先权。This application claims priority to US Provisional Application No. 60/613,937, filed September 28, 2004.
发明背景Background of the invention
由化学气相沉积(CVD)法生产的低介电常数材料通常用作电子器件的绝缘层。电子工业中将绝缘材料用作集成电路(IC)和相应的电子器件的电路和元件之间的绝缘层。为了增加微电子器件(例如计算机芯片)的速度和器件密度,其线性尺寸正日益减小。随着线性尺寸的减小,对于层间绝缘材料(ILD)的绝缘要求也变得更为苛刻。将间距缩小要求更低的介电常数,以便使RC时间常数最小化,其中,R是导线的电阻,C是层间绝缘介电的电容。C与间距成反比并且与层间绝缘材料(ILD)的介电常数(k)成正比。Low dielectric constant materials produced by chemical vapor deposition (CVD) methods are commonly used as insulating layers for electronic devices. Insulating materials are used in the electronics industry as insulating layers between circuits and components of integrated circuits (ICs) and corresponding electronic devices. In order to increase the speed and device density of microelectronic devices, such as computer chips, their linear dimensions are increasingly reduced. As linear dimensions decrease, the insulation requirements for interlayer dielectrics (ILDs) become more stringent. Shrinking the pitch requires a lower dielectric constant in order to minimize the RC time constant, where R is the resistance of the wire and C is the capacitance of the interlayer dielectric. C is inversely proportional to the pitch and directly proportional to the dielectric constant (k) of the interlayer insulating material (ILD).
由SiH4或TEOS(Si(OCH2CH3)4,正硅酸四乙酯)和O2生产的传统的二氧化硅(SiO2)CVD介电薄膜,其介电常数(k)大于4.0。工业上有若干种试图生产具有低介电常数的二氧化硅-基化学气相沉积(CVD)薄膜的方法,其中最为成功的方法是将有机基团引入绝缘二氧化硅薄膜中,其提供的介电常数在2.7-3.5的范围内。除氧化剂如O2或N2O外,该有机硅酸盐(OSG)玻璃通常由含硅前体,如烷基硅烷,烷氧基硅烷和/或硅氧烷,以致密薄膜(密度约1.5g/cm3)的形式沉积。由于越来越高的器件密度和越来越小的器件尺寸要求介电常数或“k”值降低至2.7以下,因此,工业上正转向改善绝缘性能的各种多孔材料。给OSG增加孔隙率将降低该材料的总介电常数,其中空隙空间的固有介电常数为1.0。多孔OSG材料被认为是低k材料,这是因为其介电常数小于传统上在工业-不掺杂石英玻璃中使用的标准材料。这些材料通常由下述方法形成:在沉积过程中作为反应物添加成孔物质或成孔剂(porogen)前体,并从沉积过的或预备的材料中除去成孔剂以便提供多孔材料。其它的材料性能如机械硬度,弹性模数,残余应力,热稳定性,和对各种底物的粘着力取决于多孔材料或薄膜的化学成分和结构。遗憾的是,当给薄膜增加孔隙率时,许多这些薄膜的性能将遭受有害影响。Traditional silicon dioxide (SiO 2 ) CVD dielectric films produced from SiH 4 or TEOS (Si(OCH 2 CH 3 ) 4 , tetraethylorthosilicate) and O 2 with a dielectric constant (k) greater than 4.0 . There are several industrial attempts to produce SiO2-based chemical vapor deposition (CVD) films with low dielectric constants, the most successful of which is the introduction of organic groups into insulating SiO2 films, which provide dielectric The electric constant is in the range of 2.7-3.5. In addition to oxidizing agents such as O 2 or N 2 O, the organosilicate (OSG) glass is usually formed from silicon-containing precursors, such as alkylsilanes, alkoxysilanes and/or siloxanes, in a dense film (density about 1.5 g/cm 3 ). As higher and higher device densities and smaller device sizes require dielectric constants or "k" values to be lowered below 2.7, the industry is turning to various porous materials with improved insulating properties. Adding porosity to OSG will lower the overall dielectric constant of the material, where the intrinsic dielectric constant of the void space is 1.0. Porous OSG materials are considered low-k materials because their dielectric constants are lower than standard materials traditionally used in industrial-undoped silica glass. These materials are generally formed by adding a porogen or porogen precursor as a reactant during deposition and removing the porogen from the deposited or prepared material to provide a porous material. Other material properties such as mechanical hardness, elastic modulus, residual stress, thermal stability, and adhesion to various substrates depend on the chemical composition and structure of the porous material or film. Unfortunately, the performance of many of these films suffers detrimental effects when porosity is added to the film.
发明概述Summary of the invention
在发明中,将描述由化学式SivOwCxHyFz表示的单相材料组成的多孔有机硅酸盐玻璃(OSG)薄膜,其中v+w+x+y+z=100%,v为10-35%原子,w为10-65%原子,x为5-30%原子,y为10-50%原子,而z为0-15%原子,其中所述薄膜带有孔并且介电常数为2.7或更小。In the invention, a porous organosilicate glass (OSG) film composed of a single-phase material represented by the chemical formula Si v O w C x Hy F z , where v+w+x+y+z=100%, will be described, v is 10-35 atomic %, w is 10-65 atomic %, x is 5-30 atomic %, y is 10-50 atomic %, and z is 0-15 atomic %, wherein the film has holes and intervening The electric constant is 2.7 or less.
本发明还将描述的是用于生产多孔有机硅酸盐玻璃膜的化学气相沉积方法,包括:在处理室内提供一基材;引入气体试剂,所述试剂包含选自含至少一个Si-H键的有机硅烷和有机硅氧烷的至少一种前体和成孔剂前体;对处理室中的气体试剂施加能量以引发气体试剂的反应并在基材上提供预备的薄膜,其中,预备的薄膜包含成孔剂;然后,从预备的薄膜上除去至少一部分成孔剂,以提供包含孔且介电常数低于2.7的多孔薄膜。Also described herein is a chemical vapor deposition method for producing porous organosilicate glass films comprising: providing a substrate within a processing chamber; introducing a gaseous reagent comprising a gaseous reagent selected from An organosilane and at least one precursor of an organosiloxane and a porogen precursor; applying energy to a gaseous reagent in a processing chamber to initiate a reaction of the gaseous reagent and provide a prepared film on a substrate, wherein the prepared The film comprises a porogen; then, at least a portion of the porogen is removed from the prepared film to provide a porous film comprising pores and having a dielectric constant below 2.7.
另外,本发明还将描述:包含用于生产多孔OSG薄膜的成孔剂和前体的组合物。Additionally, the present invention will describe compositions comprising porogens and precursors for producing porous OSG films.
附图概述Figure overview
图1提供用于形成本发明所述多孔有机硅酸盐玻璃材料的方法的一实施方案的工艺流程图。Figure 1 provides a process flow diagram of one embodiment of a method for forming the porous organosilicate glass material of the present invention.
图2提供:用于由有机硅烷前体二乙氧基甲基甲硅烷(DEMS)和环己酮(CHO)或1,2,4-三甲基环己烷(TMC)成孔剂前体沉积的薄膜的两种不同成孔剂前体化学计量的折射率。Figure 2 provides: porogen precursors for organosilane precursor diethoxymethylsilane (DEMS) and cyclohexanone (CHO) or 1,2,4-trimethylcyclohexane (TMC) Refractive indices of the two different porogen precursor stoichiometries of the deposited films.
图3提供:在沉积之后和在暴露于紫外光5分钟之后,由有机硅烷前体DEMS和成孔剂前体CHO或TMC沉积的多孔OSG薄膜的傅里叶变换红外(FT-IR)吸收光谱。Figure 3 provides: Fourier transform infrared (FT-IR) absorption spectra of porous OSG films deposited from organosilane precursor DEMS and porogen precursor CHO or TMC after deposition and after 5 min exposure to UV light .
图4提供:由包含DEMS和CHO(22/78摩尔比)的前体混合物沉积的薄膜的FT-IR吸收光谱。Figure 4 provides: FT-IR absorption spectra of films deposited from precursor mixtures comprising DEMS and CHO (22/78 molar ratio).
图5提供:由包含DEMS和DMHD(20/80摩尔比)的前体混合物沉积的薄膜的FT-IR吸收光谱。Figure 5 provides: FT-IR absorption spectra of films deposited from precursor mixtures comprising DEMS and DMHD (20/80 molar ratio).
图6提供:由包含α-萜品烯(ATP),苎烯(LIM),CHO,和环己烷氧化物(CHOx)的前体混合物沉积的薄膜的硬度与介电常数。Figure 6 provides: hardness versus dielectric constant of films deposited from precursor mixtures containing alpha-terpinene (ATP), limonene (LIM), CHO, and cyclohexane oxide (CHO x ).
发明详述Detailed description of the invention
本发明将描述多孔有机硅酸盐材料和薄膜,其制备方法以及用来制备的混合物。与多孔无机SiO2材料不同,在本发明中描述的多孔OSG材料和薄膜由于其中所包含的有机基团而显示出疏水性。多孔OSG材料还显示出低的介电常数,或2.7或更低的介电常数,同时还具有足够的机械硬度,弹性模量,低残余应力,高热稳定性,以及使其适合于多种应用的对各种底物的高粘着力。在此描述的多孔OSG材料的密度为1.Sg/ml或更低,或1.25g/ml或更低,或1.0g/ml或更低。在某些实施方案中,多孔OSG材料可制成薄膜,相对于其它多孔OSG玻璃材料,所述薄膜具有低介电常数,高机械性能,和在各种环境中(例如氧,水,氧化或还原环境)相对高的热和化学稳定性。据信,所述这些性能中的某些性能可能是由于选择性地向薄膜中引入碳的结果,优选主要引入有机碳,-CHx,其中x为1-3,或者至少部分有机碳为通过Si-C键作为末端甲基连接至硅酸盐网状物上的-CH3形式。在某些优选的实施方案中,包含在本发明所述的OSG材料中的50%或更多,或75%或更多,或90%或更多的氢与碳键合,或者,在最终薄膜中末端Si-H键的数量最少化。在某些实施方案中,所述材料对于每一个Si-H键有至少10个SiCH3键,更优选的是,对于每个Si-H键有50个Si-CH3键,最为优选的是对于每个Si-H键有100个Si-CH3键。The present invention will describe porous organosilicate materials and films, methods of making them, and mixtures used for making them. Unlike porous inorganic SiO2 materials, the porous OSG materials and films described in this invention exhibit hydrophobicity due to the organic groups contained therein. The porous OSG material also exhibits a low dielectric constant, or a dielectric constant of 2.7 or lower, while also possessing sufficient mechanical hardness, elastic modulus, low residual stress, high thermal stability, and making it suitable for a variety of applications High adhesion to various substrates. The porous OSG materials described herein have a density of 1.8 g/ml or less, or 1.25 g/ml or less, or 1.0 g/ml or less. In certain embodiments, porous OSG materials can be fabricated into thin films that exhibit low dielectric constants, high mechanical properties, and resistance to various environments (e.g., oxygen, water, oxidizing or Reducing environment) relatively high thermal and chemical stability. It is believed that some of these properties may be the result of the selective introduction of carbon into the film, preferably primarily organic carbon, -CH x , where x is 1-3, or at least some of the organic carbon is The Si-C bond acts as a -CH3 form where the terminal methyl group is attached to the silicate network. In certain preferred embodiments, 50% or more, or 75% or more, or 90% or more of the hydrogen contained in the OSG material of the present invention is bonded to carbon, or, in the final The number of terminal Si-H bonds in the film is minimized. In certain embodiments, the material has at least 10 SiCH 3 bonds per Si-H bond, more preferably 50 Si-CH 3 bonds per Si-H bond, most preferably For every Si-H bond there are 100 Si- CH3 bonds.
图1提供用于形成多孔OSG材料薄膜的、在此所披露方法的一实施方案的工艺流程图。多孔OSG材料或薄膜可以由包含含硅前体的试剂和成孔剂前体的混合物进行沉积。在此所使用的“含-硅前体”是包含至少一个硅原子的试剂,如有机硅烷或有机硅氧烷。在此所使用的“成孔剂前体”是用来在形成的薄膜中产生空隙体积的试剂。在第一步骤中,将基材引入处理室中。在沉积步骤期间,将含硅前体和成孔剂前体引入处理室中并在引入处理室之前和/或之后通过一个或更多个能源进行激活。所述前体可能共沉积或共聚合在至少一部分基材表面上,从而提供一预备的薄膜。在下一步骤中,可通过施加一个或更多个能源,例如但并不局限于加热,光照,电子束,及其组合至薄膜上而从预备的薄膜上除去至少一部分成孔剂前体。所述处理可以在真空至环境压力的一个或更多个压力下,并在惰性、氧化或还原条件下进行。至少一部分成孔剂的除去将形成多孔有机硅酸盐材料。在这些实施方案中,最终薄膜的孔隙率和/或介电常数可能受多种因素的影响,所述因素包括但不局限于:在前体混合物中含硅前体与成孔剂前体的比。在某些实施方案中,在至少部分薄膜形成期间或在薄膜形成之后,还可以进行进一步的处理。这些附加的处理例如可能提高某些性能,如机械强度,残余应力,和/或粘着力。Figure 1 provides a process flow diagram of one embodiment of the method disclosed herein for forming a thin film of porous OSG material. Porous OSG materials or films can be deposited from a mixture of reagents comprising silicon-containing precursors and porogen precursors. A "silicon-containing precursor" as used herein is a reagent comprising at least one silicon atom, such as an organosilane or organosiloxane. As used herein, a "porogen precursor" is an agent used to create void volume in the formed film. In a first step, the substrate is introduced into the treatment chamber. During the deposition step, the silicon-containing precursor and porogen precursor are introduced into the processing chamber and activated by one or more energy sources before and/or after introduction into the processing chamber. The precursors may be co-deposited or co-polymerized on at least a portion of the substrate surface to provide a prepared film. In a next step, at least a portion of the porogen precursor can be removed from the prepared film by applying one or more energy sources such as, but not limited to, heat, light, electron beam, and combinations thereof to the film. The treatment can be carried out under one or more pressures ranging from vacuum to ambient pressure, and under inert, oxidizing or reducing conditions. Removal of at least a portion of the porogen will result in a porous organosilicate material. In these embodiments, the porosity and/or dielectric constant of the final film may be affected by a variety of factors including, but not limited to, the ratio of the silicon-containing precursor to the porogen precursor in the precursor mixture. Compare. In certain embodiments, further processing may also be performed during at least part of the film formation or after film formation. These additional treatments may, for example, improve certain properties such as mechanical strength, residual stress, and/or adhesion.
在本发明中,术语“化学前体”用来描述这样的试剂,其包含“有机硅前体”和“成孔剂前体”,以及在基材上形成薄膜所希望的任何另外的试剂,如“载气”,或其它“添加的气体”。尽管术语“气态的”在本发明中有时用来描述所述前体,但该术语应当无任何限制地包括作为气体直接输送至反应器,作为蒸发的液体输送入反应器,作为升华的固体输送入反应器,和/或通过惰性载气输送入反应器的试剂。In the present invention, the term "chemical precursor" is used to describe reagents, including "organosilicon precursors" and "porogen precursors", as well as any additional reagents desired to form a thin film on a substrate, Such as "carrier gas", or other "added gas". Although the term "gaseous" is sometimes used in this invention to describe the precursor, the term shall include, without any limitation, direct delivery to the reactor as a gas, delivery to a reactor as a vaporized liquid, delivery as a sublimated solid into the reactor, and/or the reagents delivered into the reactor by an inert carrier gas.
在某些实施方案中,含硅前体和成孔剂前体在化学性质上彼此不同,并且没有通过任何共价键相连接。在这些和其它的实施方案中,含硅前体和成孔剂前体的浓度可通过不同的质量流量控制器来控制,并由不同的供应源引入反应室中,然后在反应室中混合,在进入反应室之前的输送管线中混合,和/或在进入反应室之前混合以提供反应混合物。在后者的实施方案中,可由单一供应源的反应混合物来输送含硅前体和成孔剂前体以及其它可有可无的添加剂,其中,其在反应室中的浓度通过混合物的化学计量来确定,并且进入反应室的流速用单一的质量流量控制器来控制。可通过许多方法将化学前体输送至反应系统中,所述方法包括但不局限于:利用安装有适当的阀和配件的可增压的不锈钢容器,以便使液体能够输送至反应室中。In certain embodiments, the silicon-containing precursor and the porogen precursor are chemically distinct from each other and are not linked by any covalent bond. In these and other embodiments, the concentrations of silicon-containing precursors and porogen precursors can be controlled by different mass flow controllers and introduced into the reaction chamber from different supply sources, and then mixed in the reaction chamber, Mixing in the transfer line prior to entering the reaction chamber, and/or prior to entering the reaction chamber to provide a reaction mixture. In the latter embodiment, the silicon-containing precursor and porogen precursor and other optional additives can be delivered from a single source reaction mixture, wherein their concentration in the reaction chamber is determined by the stoichiometric ratio of the mixture. to determine, and the flow rate into the reaction chamber is controlled with a single mass flow controller. Chemical precursors can be delivered to the reaction system by a number of methods including, but not limited to, the use of pressurizable stainless steel vessels fitted with appropriate valves and fittings to enable liquid delivery into the reaction chamber.
在其它的实施方案中,可以将单一种类的分子同时用作结构-形成剂和成孔剂。亦即,形成结构的前体和形成孔的前体无需不同的分子,并且在某些实施方案中,成孔剂为形成结构前体的一部分(例如共价地连接至其上)。包含连接至其上的成孔剂的前体在下文有时称之为“成孔前体”。例如,有可能将新已基TMCTS用作单一物质,由此该分子的TMCTS部分形成基础OSG结构,而庞大的烷基取代基新已基为在退火处理期间被除去的形成孔的物质。具有连接至将网成OSG结构的Si类物质上的成孔剂,对于在沉积过程中更高效地将成孔剂引入薄膜中是有利的。此外,在前体中如在二-新已基-二乙氧基硅烷中的一个硅上连接有两个成孔剂,或者两个硅连接至一个成孔剂上如1,4-二(二乙氧基甲硅烷基)环己烷上也是有利的,这是因为,在沉积过程中在等离子体中断裂的绝大多数键都是硅-成孔剂键。在此方式,在等离子体中一个硅-成孔剂键的反应仍将使成孔剂引入沉积薄膜中。优选成孔前体的另外的非限定性例子包括:1-新已基-1,3,5,7-四甲基环四硅氧烷、1-新戊基-1,3,5,7-四甲基环四硅氧烷、新戊基二乙氧基甲硅烷、新已基二乙氧基甲硅烷、新已基三乙氧基甲硅烷、新戊基三乙氧基甲硅烷和新戊基二叔丁氧基甲硅烷。In other embodiments, a single species of molecule may be used as both a structure-forming agent and a porogen. That is, the structure-forming precursor and the pore-forming precursor need not be different molecules, and in certain embodiments, the porogen is part of (eg, covalently attached to) the structure-forming precursor. A precursor comprising a porogen attached thereto is sometimes referred to hereinafter as a "porogen". For example, it is possible to use neohexyl TMCTS as a single species, whereby the TMCTS portion of the molecule forms the base OSG structure, while the bulky alkyl substituent neohexyl is the pore-forming species that is removed during the annealing treatment. Having a porogen attached to the Si species that will network into the OSG structure would be beneficial for more efficient incorporation of the porogen into the film during deposition. Furthermore, there are two porogens attached to one silicon in a precursor such as in di-neohexyl-diethoxysilane, or two silicons attached to one porogen such as 1,4-bis( Diethoxysilyl)cyclohexane is also advantageous because the vast majority of bonds broken in the plasma during deposition are silicon-porogen bonds. In this way, the reaction of a silicon-porogen bond in the plasma will still introduce the porogen into the deposited film. Additional non-limiting examples of preferred pore-forming precursors include: 1-neohexyl-1,3,5,7-tetramethylcyclotetrasiloxane, 1-neopentyl-1,3,5,7 -Tetramethylcyclotetrasiloxane, Neopentyldiethoxysilane, Neohexyldiethoxysilane, Neohexyltriethoxysilane, Neopentyltriethoxysilane and Neopentyl di-tert-butoxysilane.
在将单一或多重的成孔剂连接至硅上的材料的某些实施方案中,可能有利的是这样来设计成孔剂,以致使,当薄膜固化形成孔时,一部分成孔剂仍连接至硅上从而赋予薄膜以疏水性。含硅-成孔剂前体中的成孔剂可以这样来选择,以致使在分解或固化时,保留连接至硅上的源自成孔剂的末端化学基团,如-CH3。例如,如果选择成孔剂新戊基时,可以预期的是,在适当条件下的加热退火将造成在Si的β处的C-C键的键断裂,即在连接硅的仲碳原子和叔丁基的四元碳之间的键在加热时将最为有利的发生键断裂。在适当的条件下,这将留下末端-CH3基,从而补偿硅,并给薄膜提供疏水性和低介电常数。前体的例子是新戊基三乙氧基甲硅烷、新戊基二乙氧基甲硅烷和新戊基二乙氧基甲基甲硅烷。In certain embodiments of materials with single or multiple porogens attached to silicon, it may be advantageous to design the porogen such that, when the film cures to form pores, a portion of the porogen remains attached to the silicon. Silicon thus imparting hydrophobicity to the film. The porogen in the silicon-containing-porogen precursor can be selected such that upon decomposition or cure, the porogen-derived terminal chemical groups, such as —CH 3 , attached to the silicon remain. For example, if the porogen neopentyl is selected, it can be expected that thermal annealing under appropriate conditions will cause the bond breaking of the CC bond at the β of Si, that is, at the secondary carbon atom connecting the silicon and the tert-butyl group Bonds between the quaternary carbons will most favorably be broken when heated. Under the right conditions, this leaves a terminal -CH3 group that compensates for the silicon and imparts hydrophobicity and a low dielectric constant to the film. Examples of precursors are neopentyltriethoxysilane, neopentyldiethoxysilane and neopentyldiethoxymethylsilane.
在某些实施方案中,多孔OSG薄膜包含:(a)约10-约35%原子或约20-约30%原子的硅;(b)约10-约65%原子或约20-约45%原子的氧;(c)约10-约50%原子或约15-约40%原子的氢;(d)约5-约30%原子或约5-约20%原子的碳。取决于所使用的前体,在此描述的OSG薄膜还可以包含约0.1-约15%原子或约0.5-约7.0%原子的氟,以便改善一种或更多种材料的性能。在这些和其它的实施方案中,OSG薄膜另外还可以包含至少一种下列元素:氟,硼,氮,和磷。In certain embodiments, the porous OSG film comprises: (a) about 10 to about 35 atomic percent, or about 20 to about 30 atomic percent silicon; (b) about 10 to about 65 atomic percent, or about 20 to about 45 percent atomic oxygen; (c) about 10 to about 50 atomic percent or about 15 to about 40 atomic percent hydrogen; (d) about 5 to about 30 atomic percent or about 5 to about 20 atomic percent carbon. Depending on the precursor used, the OSG films described herein may also contain from about 0.1 to about 15 atomic percent or from about 0.5 to about 7.0 atomic percent fluorine in order to improve one or more material properties. In these and other embodiments, the OSG film may additionally contain at least one of the following elements: fluorine, boron, nitrogen, and phosphorus.
由等离子体增强的(PE)CVD TEOS生产的未掺杂的石英玻璃具有固有的由正子湮没寿命光谱学(pALS)分析确定的自由体积孔径,以当量球体直径计其值约为0.6nm。仅由烷基、烷氧基和/或硅(氧)烷前体(不存在形成孔的成孔剂前体)生产的CVD生产的致密OSG薄膜具有由PALS分析确定的固有的自由体积孔径,以当量球体直径计其值约为0.7-0.9nm。Undoped silica glass produced by plasma-enhanced (PE)CVD TEOS has an intrinsic free-volume pore size determined by positron annihilation lifetime spectroscopy (pALS) analysis, which is approximately 0.6 nm in terms of equivalent spherical diameter. CVD-produced dense OSG films produced only from alkyl, alkoxy and/or sil(ox)ane precursors (in the absence of pore-forming porogen precursors) have intrinsic free-volume pore sizes determined by PALS analysis, Its value is about 0.7-0.9 nm in terms of equivalent spherical diameter.
沉积薄膜的孔隙率具有与未掺杂的硅酸盐玻璃和致密有机硅酸盐玻璃的当量球体直径(约0.6-0.9nm)相差不大的、由正子湮没寿命光谱学(PALS)分析确定的固有的自由体积孔径。由于在薄膜中存在的成孔剂填充所述空隙体积,因此,在某些情况下,沉积薄膜的孔径甚至可能小于在未掺杂硅酸盐玻璃或致密有机硅酸盐玻璃中所观察到的孔径。借助小角度中子散射(SANS)或PALS确定的、本发明薄膜(“最终薄膜”)的孔径以当量球体直径计小于3.0nm,或者以当量球体直径计小于2.0nm。The porosity of the deposited films has a porosity determined by positron annihilation lifetime spectroscopy (PALS) analysis comparable to the equivalent spherical diameter (approximately 0.6-0.9 nm) of undoped silicate glasses and dense organosilicate glasses. Inherent free volume pore size. Due to the presence of porogens present in the film to fill the void volume, in some cases the pore size of the deposited film may even be smaller than that observed in undoped silicate glass or dense organosilicate glass aperture. The film of the invention ("final film") has a pore size of less than 3.0 nm as an equivalent spherical diameter, or less than 2.0 nm as an equivalent spherical diameter, as determined by means of small angle neutron scattering (SANS) or PALS.
取决于处理条件和薄膜所希望的最终性能,最终薄膜的总孔隙率可以为5-75%。在此所述的多孔薄膜的密度小于1.5g/ml,或者小于1.25g/ml或小于1.00g/ml。在某些实施方案中,在此所述的OSG薄膜的密度至少比没有成孔剂而生产的类似的OSG薄膜的密度低10%,或至少低20%。The total porosity of the final film can range from 5-75%, depending on the processing conditions and the desired final properties of the film. The porous films described herein have a density of less than 1.5 g/ml, alternatively less than 1.25 g/ml or less than 1.00 g/ml. In certain embodiments, the OSG films described herein have a density that is at least 10% lower, or at least 20% lower, than a similar OSG film produced without a porogen.
在整个薄膜中薄膜的孔隙率无需是均匀的。在某些实施方案中,存在着孔隙率梯度和/或具有不同孔隙度的多层。例如,可通过在沉积期间调节成孔剂与前体的比例,或通过在沉积后对薄膜进行处理,以便形成组成或密度的梯度来提供所述的薄膜。The porosity of the film need not be uniform throughout the film. In certain embodiments, there is a porosity gradient and/or multiple layers with different porosities. For example, the film may be provided by adjusting the ratio of porogen to precursor during deposition, or by manipulating the film after deposition to create a gradient in composition or density.
在此所述的多孔OSG薄膜与没有控制孔隙率的致密OSG材料相比,具有更低的介电常数。在某些实施方案中,在此所述的薄膜的介电常数至少比没有成孔剂而生产的类似的OSG薄膜的介电常数低15%,更优选至少低25%。The porous OSG films described here have lower dielectric constants than dense OSG materials without porosity control. In certain embodiments, the dielectric constant of the films described herein is at least 15% lower, more preferably at least 25% lower, than the dielectric constant of a similar OSG film produced without the porogen.
在某些实施方案中,在此所述的多孔OSG薄膜与普通的OSG材料相比具有优异的机械性能。利用标准MTS规程通过毫微压痕确定的机械硬度大于0.5GPa,或大于1.0GPa。In certain embodiments, the porous OSG films described herein have superior mechanical properties compared to common OSG materials. Mechanical hardness determined by nanoindentation using standard MTS procedures is greater than 0.5 GPa, or greater than 1.0 GPa.
在某些实施方案中,多孔OSG薄膜可以包含呈无机氟(例如Si-F)形式的氟。当存在氟时,其含量为0.5-7%原子。In certain embodiments, the porous OSG film may contain fluorine in the form of inorganic fluorine (eg, Si—F). When fluorine is present, it is present in an amount of 0.5-7 atomic %.
所述薄膜是热稳定的。在退火后特别优选的薄膜,其在425℃于氮气中恒温时平均重量损失小于1.0%重量/小时。此外优选的是,在425℃于空气中恒温时薄膜的平均重量损失小于1.0%重量/小时。The films are thermally stable. Particularly preferred films after annealing have an average weight loss of less than 1.0% weight/hour when thermostatted at 425°C in nitrogen. It is also preferred that the average weight loss of the film is less than 1.0% by weight/hour at a constant temperature of 425° C. in air.
所述薄膜显示出对于各种化学环境良好的耐化学性。可通过介电常数的改变或红外光谱中振动谱带的出现或消失,或者借助X-射线光电子光谱学(XPS)测量的薄膜组成的改变来测量耐化学性。这些薄膜显示出其优异化学稳定性的典型的化学环境是:通常在光刻胶剥离配方中使用的含水酸性或碱性环境,通常在等离子体灰化中使用的氧化等离子条件,以及例如高湿度(>85%相对湿度,>85℃)的其它环境。The films exhibit good chemical resistance to various chemical environments. Chemical resistance can be measured by changes in dielectric constant or the appearance or disappearance of vibrational bands in infrared spectroscopy, or by changes in film composition as measured by X-ray photoelectron spectroscopy (XPS). Typical chemical environments in which these films exhibit their excellent chemical stability are: aqueous acidic or alkaline environments commonly used in photoresist stripping formulations, oxidizing plasma conditions commonly used in plasma ashing, and e.g. high humidity (>85% relative humidity,>85°C) other environments.
所述薄膜可与化学机械平面化(CMP)和各向同性刻蚀相容,并且能够粘着至各种材料上,如硅,二氧化硅,Si3N4,OSG,FSG,金刚砂,氢化金刚砂,氮化硅,氢化氮化硅,碳氮化硅,氢化碳氮化硅,硼氮化物,防反射涂层,光致抗蚀剂,有机聚合物,多孔有机和无机材料,金属如铜和铝,以及扩散阻碍层如(但不局限于)TiN、Ti(C)N、TaN、Ta(C)N、Ta、W、WN或W(C)N。优选的是,所述薄膜能够粘着至前述材料的至少一种上,并足以通过传统的拉力试验,如ASTM D3359-95a带拉力试验。如果没有可觉察的薄膜除去,那么就认为试样试验合格。The films are compatible with chemical mechanical planarization (CMP) and isotropic etching, and can adhere to various materials such as silicon, silicon dioxide, Si 3 N 4 , OSG, FSG, corundum, hydrogenated corundum , silicon nitride, hydrogenated silicon nitride, silicon carbonitride, hydrogenated silicon carbonitride, boronitrides, anti-reflective coatings, photoresists, organic polymers, porous organic and inorganic materials, metals such as copper and Aluminum, and a diffusion barrier layer such as (but not limited to) TiN, Ti(C)N, TaN, Ta(C)N, Ta, W, WN or W(C)N. Preferably, the film is capable of adhesion to at least one of the aforementioned materials sufficient to pass a conventional pull test, such as the ASTM D3359-95a tape pull test. If there is no appreciable film removal, the sample is considered to pass the test.
因此,在某些实施方案中,薄膜是集成电路中的绝缘层,层间介电层,金属间的介电层,盖面层,化学机械平面化或蚀刻停止层,阻挡层或粘附层。Thus, in certain embodiments, the thin film is an insulating layer, an interlayer dielectric, an intermetallic dielectric, a capping layer, a chemical mechanical planarization or etch stop layer, a barrier layer or an adhesion layer in an integrated circuit .
利用这些性能,所述薄膜适用于各种用途。所述薄膜特别适于沉积至半导体基片上,并且特别适于用作例如绝缘层,层间介电层和/或金属间介电层。所述薄膜可形成保形涂层。由所述薄膜显示出的机械性能使其特别适用于:铝除去技术和铜波纹或双波纹技术。Utilizing these properties, the film is suitable for various uses. Said films are particularly suitable for deposition onto semiconductor substrates and for use as, for example, insulating layers, interlayer dielectric layers and/or intermetal dielectric layers. The film can form a conformal coating. The mechanical properties exhibited by the film make it particularly suitable for: aluminum removal technology and copper damascene or double damascene technology.
尽管在此描述的方法和混合物的产品大量的是以薄膜形式描述,但本发明所披露的并不局限于此。例如,多孔OSG材料可以能够通过CVD进行沉积的任何形式提供,如涂层,多层组件,以及无需进行平面化或弄薄的其它类型的物体,以及无需在集成电路中使用的众多物体。在某些优选的实施方案中,基片是半导体。Although the products of the methods and mixtures described herein are largely described in the form of films, the present disclosure is not limited thereto. For example, porous OSG materials can be provided in any form that can be deposited by CVD, such as coatings, multilayer components, and other types of objects that do not require planarization or thinning, and many that do not require use in integrated circuits. In certain preferred embodiments, the substrate is a semiconductor.
除在此所述的多孔OSG材料和薄膜之外,在本发明中还描述了制备所述产品的方法,所述产品的使用方法,以及用来制备所述产品的化合物和组合物。In addition to the porous OSG materials and films described herein, methods of making the products, methods of using the products, and compounds and compositions used to make the products are also described herein.
在此描述的组合物还可包括:例如填充有适用阀和填料以便能够将成孔剂前体、含硅前体,和/或成孔剂和含硅前体的混合物输送至反应室的至少一可加压的容器(优选是不锈钢容器)。容器的内含物可预先混合。另外,可将成孔剂和含硅前体保存在独立的容器中或保存在有隔离机构以便在贮存期间使成孔剂和前体保持分离的单一容器中。当希望时,所述的容器也可有混合成孔剂和前体的机构。The compositions described herein may also include, for example, at least one chamber filled with suitable valves and fillers to enable delivery of the porogen precursor, silicon-containing precursor, and/or mixture of porogen and silicon-containing precursor to the reaction chamber. Pressurizable container (preferably a stainless steel container). The contents of the container may be premixed. Additionally, the porogen and the silicon-containing precursor can be kept in separate containers or in a single container with an isolation mechanism to keep the porogen and precursor separate during storage. When desired, the container may also have a mechanism for mixing the porogen and precursor.
在某些实施方案中,含硅前体可由不同的有机硅烷和/或有机硅氧烷的混合物组成。另外还可以预期的是,成孔剂前体可由不同成孔剂前体的混合物组成。In certain embodiments, the silicon-containing precursor can be composed of a mixture of different organosilanes and/or organosiloxanes. It is also contemplated that the porogen precursor may consist of a mixture of different porogen precursors.
在某些实施方案中,除含硅前体和成孔剂前体以外的一种或更多种化学前体可在形成薄膜步骤之前,期间,和/或之后输送至反应室中。所述另外的化学前体可包括例如:惰性气体(例如He、Ar、N2、Kr、Xe等等)和可用作载气活性物质如气态、液态、或挥发性固态的有机物质(例如NH3、H2、CO2、CO、H2O、H2O2、O2、O3、CH4、C2H2、C2H4等等),其以亚化学计算量、化学计算量或过量浓度使用,以便促进薄膜形成反应的改善,并因此改善薄膜的性能,和/或可作为后处理剂使用,以便改善最终薄膜的性能或稳定性。In certain embodiments, one or more chemical precursors other than silicon-containing precursors and porogen precursors may be delivered to the reaction chamber before, during, and/or after the film forming step. The additional chemical precursors may include, for example: inert gases (e.g. He, Ar, N2, Kr, Xe, etc.) and organic species (e.g. NH 3 , H 2 , CO 2 , CO, H 2 O, H 2 O 2 , O 2 , O 3 , CH 4 , C 2 H 2 , C 2 H 4 , etc.), in substoichiometric amounts, stoichiometric It can be used in low or excessive concentration in order to promote the improvement of the film forming reaction and thus improve the performance of the film, and/or can be used as a post-treatment agent in order to improve the performance or stability of the final film.
本领域熟练技术人员应当理解的是,氦经常用作载气以促进化学前体向反应室的输送。可能有利的是,采用具有不同于氦的电离能的载气。这能够使等离子体中的电子温度下降,这将改变薄膜形成过程,其依次又将改变沉积薄膜的结构和/或组成。电离能低于氦的气体的例子包括:CO2,NH3,CO,CH4,Ne,Ar,Kr,和Xe。Those skilled in the art will appreciate that helium is often used as a carrier gas to facilitate delivery of chemical precursors to the reaction chamber. It may be advantageous to use a carrier gas with an ionization energy different from that of helium. This can lower the temperature of the electrons in the plasma, which will change the film formation process, which in turn will change the structure and/or composition of the deposited film. Examples of gases with ionization energies lower than helium include: CO2 , NH3 , CO, CH4 , Ne, Ar, Kr, and Xe.
对于在单一200mm圆片上形成的薄膜而言,每种气态化学前体的流速优选为5-5000sccm。用于其它反应室的流速可取决于基片的大小和反应室的构造,并且无论如何也不局限于200mm的硅片或存放单一基材的反应室。在某些实施方案中,选择有机硅和成孔剂前体的流速,以便在沉积薄膜中提供希望量的有机硅酸盐和成孔剂,从而提供介电常数在约1.1和约2.7之间的最终薄膜。For thin films formed on a single 200mm wafer, the flow rate of each gaseous chemical precursor is preferably 5-5000 sccm. Flow rates for other chambers may depend on the size of the substrate and chamber configuration, and are in no way limited to 200mm silicon wafers or chambers holding single substrates. In certain embodiments, the flow rates of the organosilicon and porogen precursors are selected to provide the desired amount of organosilicate and porogen in the deposited film to provide a dielectric constant between about 1.1 and about 2.7. final film.
将能量施加至化学前体上,以便引发所述反应并在基材上形成薄膜。所述能量可通过例如,加热,等离子体,脉冲等离子体,微波等离子体,螺旋(helicon)等离子体,高密度等离子体,感应耦合等离子体,和远程等离子体方法来提供。在某些实施方案中,在相同的等离子体中可使用两种频率的幅射,并且可用来改进基片表面上的等离子体特性。优选的是,薄膜通过等离子体增强的化学蒸气沉积法形成。在这些实施方案中,电容耦合的等离子体可以在13.56MHz的频率产生。等离子体的功率以基片的表面积计可以为0.02-7瓦/平方厘米,或为0.3-3瓦/平方厘米。Energy is applied to the chemical precursors to initiate the reaction and form a thin film on the substrate. The energy can be provided by, for example, heating, plasma, pulsed plasma, microwave plasma, helicon plasma, high density plasma, inductively coupled plasma, and remote plasma methods. In certain embodiments, two frequencies of radiation can be used in the same plasma and can be used to modify the properties of the plasma on the substrate surface. Preferably, the film is formed by plasma enhanced chemical vapor deposition. In these embodiments, a capacitively coupled plasma can be generated at a frequency of 13.56 MHz. The power of the plasma may be 0.02-7 W/cm2 or 0.3-3 W/cm2 based on the surface area of the substrate.
在沉积期间反应室中的压力可以为0.01-600托或1-15托。The pressure in the reaction chamber during deposition may be 0.01-600 Torr or 1-15 Torr.
尽管薄膜的厚度根据需要可以改变,但优选的是薄膜沉积的厚度为0.002-10微米。在非构图表面上沉积的覆盖薄膜具有优异的均匀性,除去适当的边缘以外,例如其中基片5毫米的最外边缘不包括在均匀性的统计计算中,在横跨基片的1个标准偏差上,其厚度改变低于2%。Although the thickness of the film can vary as desired, it is preferred that the film is deposited to a thickness of 0.002-10 microns. Cover films deposited on unpatterned surfaces have excellent uniformity, except for appropriate edges, e.g. where the outermost 5 mm edge of the substrate is not included in the statistical calculation of uniformity, at 1 standard across the substrate On the deviation, its thickness changes less than 2%.
所沉积的薄膜由有机硅酸盐和成孔剂组成。薄膜的总质量或总体积是这样的,其中有机硅酸盐的百分质量或体积加上成孔剂的百分质量或体积等于沉积薄膜的总质量或体积。The deposited films consist of organosilicates and porogens. The total mass or volume of the film is such that the percent mass or volume of the organosilicate plus the percent mass or volume of the porogen equals the total mass or volume of the deposited film.
不被理论所束缚,沉积薄膜中有机硅酸盐和成孔剂的相对量可能受如下参数之一或多个影响。在化学前体混合物中成孔剂前体和含硅前体的相对量,以及有机硅酸盐玻璃和成孔剂在基材上的相对形成率,其中在沉积薄膜中有机硅酸盐的相对量是前体混合物中含硅前体的量和在基材上有机硅酸盐相对形成率的函数。同样地,在沉积薄膜中成孔剂的量可能是前体混合物中成孔剂前体的量以及成孔剂在基材上的相对形成率的函数。因此,有可能通过选择有机硅前体和成孔剂前体来单独地影响在薄膜形成步骤期间在基材上形成的有机硅酸盐和成孔剂的各自的量、组成以及结构。Without being bound by theory, the relative amounts of organosilicate and porogen in the deposited film may be influenced by one or more of the following parameters. The relative amounts of porogen precursors and silicon-containing precursors in the chemical precursor mixture, and the relative formation rates of organosilicate glasses and porogens on the substrate, where the relative amounts of organosilicates in the deposited films The amount is a function of the amount of silicon-containing precursor in the precursor mixture and the relative rate of organosilicate formation on the substrate. Likewise, the amount of porogen in the deposited film may be a function of the amount of porogen precursor in the precursor mixture and the relative formation rate of the porogen on the substrate. Thus, it is possible to individually influence the respective amounts, compositions and structures of organosilicates and porogens formed on the substrate during the thin film formation step by selecting organosilicon precursors and porogen precursors.
由包含一种或更多种含硅前体和成孔剂前体的化学试剂或前体的混合物制备具有希望机械性能的多孔OSG薄膜。下面是适于与不同成孔剂前体一起使用的含硅前体的非限定性例子。在下面的化学式以及整个申请文件中的所有化学式中,术语“独立地”应当理解为:R基团不仅相对于带有不同上标的其它R基团独立地选择,而且还相对于任何其它类相同的R基团独立地选择。例如,在化学式R1 n(OR2)p(O(O)CR3)4-(n+p)Si中,当n=2或3时,两个或三个R1无需彼此相同或与R2相同。Porous OSG films having desired mechanical properties are prepared from chemical reagents or mixtures of precursors comprising one or more silicon-containing precursors and porogen precursors. The following are non-limiting examples of silicon-containing precursors suitable for use with different porogen precursors. In the formulas below, as well as in all formulas throughout the application document, the term "independently" should be understood to mean that the R group is not only independently selected with respect to other R groups with different superscripts, but also with respect to any other class of the same The R groups are independently selected. For example, in the chemical formula R 1 n (OR 2 ) p (O(O)CR 3 ) 4-(n+p) Si, when n=2 or 3, two or three R 1 need not be the same as each other or Same for R2 .
1)由式R1 n(OR2)p(O(O)CR3)4-(n+p)Si表示的化学结构,其中,R1独立地为H或C1-C4直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2独立地为C1-C6直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,R3独立地为H,C1-C4直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,n为1-3,且p为0-3,1) A chemical structure represented by the formula R 1 n (OR 2 ) p (O(O)CR 3 ) 4-(n+p) Si, wherein R 1 is independently H or C 1 -C 4 straight chain or Branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R2 is independently C1 - C6 linear or branched, saturated, mono- or polyunsaturated Saturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, R3 independently H, C1 - C4 linear or branched, saturated, mono- or polyunsaturated, cyclic , aromatic, partially or fully fluorinated hydrocarbons, n is 1-3, and p is 0-3,
2)由式R1 n(OR2)p(O(O)CR4)3-n-pSi-O-SiR3 m(O(O)CR5)q(OR6)3-m-q表示的化学结构,其中,R1和R3独立地为H或C1-C4直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2和R6独立地为C1-C6直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,R4和R5独立地为H,C1-C6直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,n为0-3,m为0-3,q为0-3,且p为0-3,n+m≥1,n+p≤3且m+q≤3,2) A chemical structure represented by the formula R 1 n (OR 2 ) p (O(O)CR 4 ) 3-np Si-O-SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3-mq , wherein, R 1 and R 3 are independently H or C 1- C 4 linear or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R 2 and R 6 is independently C 1 -C 6 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 4 and R 5 are independently is H, C 1 -C 6 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, n is 0-3, m is 0 -3, q is 0-3, and p is 0-3, n+m≥1, n+p≤3 and m+q≤3,
3)由式R1 n(OR2)p(O(O)CR4)3-n-pSi-SiR3 m(O(O)CR5)q(OR6)3-m-q表示的化学结构,其中,R1和R3独立地为H或C1-C4直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2和R6独立地为C1-C6直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,R4和R5独立地为H,C1-C6直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,n为0-3,m为0-3,q为0-3,且p为0-3,n+m≥1,n+p≤3且m+q≤3,3) A chemical structure represented by the formula R 1 n (OR 2 ) p (O(O)CR 4 ) 3-np Si-SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3-mq , wherein , R 1 and R 3 are independently H or C 1- C 4 linear or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R 2 and R 6 are independently C 1 -C 6 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, R and R are independently H , C 1 -C 6 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, n is 0-3, m is 0-3 , q is 0-3, and p is 0-3, n+m≥1, n+p≤3 and m+q≤3,
4)由式R1 n(OR2)p(O(O)CR4)3-n-pSi-R7-SiR3 m(O(O)CR5)q(OR6)3-m-q表示的化学结构,其中,R1和R3独立地为H或C1-C4直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2和R6独立地为C1-C6直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,R4和R5独立地为H,C1-C6直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,R7为C2-C6直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃,n为0-3,m为0-3,q为0-3,且p为0-3,n+m≥1,n+p≤3且m+q≤3,4) The chemical represented by the formula R 1 n (OR 2 ) p (O(O)CR 4 ) 3-np Si-R 7 -SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3-mq Structure, wherein, R 1 and R 3 are independently H or C 1 -C 4 linear or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R 2 and R6 are independently C1 - C6 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, R4 and R5 are independently R is H, C 1 -C 6 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 7 is C 2 -C 6 Linear or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons, n is 0-3, m is 0-3, q is 0-3, and p is 0-3, n+m≥1, n+p≤3 and m+q≤3,
5)由式(R1 n(OR2)p(O(O)CR3)4-(n+p)Si)tCH4-t表示的化学结构,其中,R1独立地为H或C1-C4直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2独立地为C1-C6直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,R3独立地为H,C1-C6直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,n为1-3,p为0-3,t为2-4,且n+p≤4,5) A chemical structure represented by the formula (R 1 n (OR 2 ) p (O(O)CR 3 ) 4-(n+p) Si) t CH 4-t , wherein R 1 is independently H or C 1 - C4 linear or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R2 is independently C1 - C6 linear or branched, Saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, R3 is independently H, C1 - C6 linear or branched, saturated, mono- or Polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, n is 1-3, p is 0-3, t is 2-4, and n+p≤4,
6)由式(R1 n(OR2)p(O(O)CR3)4-(n+p)Si)tNH3-t表示的化学结构,其中,R1独立地为H或C1-C4直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2独立地为C1-C6直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,R3独立地为H,C1-C6直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,n为1-3,p为0-3,t为1-3,且n+p≤4,6) A chemical structure represented by the formula (R 1 n (OR 2 ) p (O(O)CR 3 ) 4-(n+p) Si) t NH 3-t , wherein R 1 is independently H or C 1 - C4 linear or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R2 is independently C1 - C6 linear or branched, Saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, R3 is independently H, C1 - C6 linear or branched, saturated, mono- or Polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, n is 1-3, p is 0-3, t is 1-3, and n+p≤4,
7)由式(NR1SiR2R3)x的环硅氮烷表示的化学结构,其中,R1和R3独立地为H,C1-C4直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃,且x可以是2-8的整数,7) A chemical structure represented by a cyclosilazane of the formula (NR 1 SiR 2 R 3 ) x , wherein R1 and R3 are independently H, C 1 -C 4 linear or branched, saturated, mono or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons, and x can be an integer from 2 to 8,
8)由式(C(R1R2)Si(R3R4))x的环硅氮烷表示的化学结构,其中,R1-R4独立地为H,C1-C4直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃,且x可以是2-8的整数,8) A chemical structure represented by a cyclosilazane of the formula (C(R 1 R 2 )Si(R 3 R 4 )) x , wherein R 1 -R 4 are independently H, C 1 -C 4 straight chain or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons, and x can be an integer from 2 to 8,
尽管在整个说明书中均参考硅氧烷,碳硅烷,和硅氮烷作为前体和成孔化的前体,但应当理解的是,本发明的方法和薄膜并不局限于此,例如其它的硅氧烷如三硅氧烷,四硅氧烷,以及其它甚至长度更长的直链硅氧烷也可能用于本发明。Although reference is made throughout the specification to siloxanes, carbosilanes, and silazanes as precursors and porogenizing precursors, it should be understood that the methods and films of the present invention are not limited thereto, such as other Siloxanes such as trisiloxane, tetrasiloxane, and other even longer length linear siloxanes are also possible for use in the present invention.
可以将上述含硅前体与上面所列的成孔剂前体和/或任何其它含硅前体混合,所述含硅前体包括除n和/或m为0-3的所述种类的不同的含硅前体。其例子有:TEOS、三乙氧基甲硅烷、二叔丁氧基甲硅烷、甲硅烷、乙硅烷、二叔丁氧基二乙酰氧基甲硅烷等等。The above-mentioned silicon-containing precursors may be mixed with the above-listed porogen precursors and/or any other silicon-containing precursors, including the described species except n and/or m is 0-3 Different silicon-containing precursors. Examples thereof include TEOS, triethoxysilane, di-tert-butoxysilane, monosilane, disilane, di-tert-butoxydiacetoxysilane and the like.
所述实施方案将有利于控制沉积薄膜有机硅酸盐部分的量,结构以及组成。这些实施方案还可以控制沉积薄膜中成孔剂与有机硅酸盐的比例,提高沉积薄膜和/或最终薄膜的一个或更多个临界性质,或控制沉积薄膜中成孔剂的大小或最终薄膜中孔的大小,控制沉积薄膜中成孔剂的分布或在最终薄膜中孔的分布,和/或控制最终薄膜中的孔隙连通性。例如,由二乙氧基甲基甲硅烷(DEMS)和成孔剂前体反应所形成的薄膜可能得益于另外含硅前体如TEOS的使用,从而减少了粘着于薄膜有机硅酸盐部分的末端基团的数量,由此增加了沉积薄膜和最终多孔薄膜中硅酸盐的密度,并改善了沉积薄膜和最终薄膜的一个或更多个希望的薄膜性能,即机械强度,或更低的拉伸应力。另外的例子是由二叔丁氧基甲基甲硅烷和成孔剂前体反应所形成的薄膜,其同样可能得益于向反应室中添加了二叔丁氧基二乙酰氧基甲硅烷。因此,在某些实施方案中,提供了具有两个或更少Si-O键的第一含硅前体和具有三个或更多个Si-O键的第二含硅前体的混合物,以便对本发明薄膜的化学组成进行修整。Such embodiments would facilitate control of the amount, structure and composition of the organosilicate moiety of the deposited film. These embodiments can also control the ratio of porogen to organosilicate in the deposited film, enhance one or more critical properties of the deposited film and/or the final film, or control the size of the porogen in the deposited film or the final film The size of the mesopores controls the distribution of porogens in the deposited film or the distribution of pores in the final film, and/or controls the connectivity of the pores in the final film. For example, films formed from the reaction of diethoxymethylsilane (DEMS) and porogen precursors may benefit from the use of additional silicon-containing precursors such as TEOS, thereby reducing the adhesion of organosilicate moieties to the films. The number of end groups, thereby increasing the silicate density in the deposited film and the final porous film, and improving one or more desired film properties of the deposited film and the final film, namely mechanical strength, or less of tensile stress. Another example is a film formed by the reaction of di-tert-butoxymethylsilane and a porogen precursor, which may also benefit from the addition of di-tert-butoxydiacetoxysilane to the reaction chamber. Thus, in certain embodiments, there is provided a mixture of a first silicon-containing precursor having two or fewer Si-O bonds and a second silicon-containing precursor having three or more Si-O bonds, In order to modify the chemical composition of the film of the present invention.
不被如下理论所束缚:在有机硅酸盐玻璃薄膜中利用成孔剂形成受控的孔,成孔剂的大小和形状基本上决定了在其除去时所形成的气孔的大小和形状。因此,在最终薄膜中孔的大小、形状,连通性,以及数量主要由沉积薄膜中成孔剂的大小、形状、连通性,以及数量来决定。因此,可以通过控制成孔剂前体的结构、组成、引入反应室中的有机硅酸盐前体与成孔剂前体的比例以及用来在反应室中基材上形成成孔剂的条件来影响多孔有机硅酸盐材料中气孔的大小,形状,连通性,和数量。此外,在沉积薄膜中一定组成和结构的成孔剂前体对于形成成孔剂可能是有利的,它将赋予最终薄膜以优选的性能。Without being bound by theory, controlled pores are formed in organosilicate glass films using a porogen, the size and shape of which essentially determines the size and shape of the pores formed upon its removal. Thus, the size, shape, connectivity, and number of pores in the final film are primarily determined by the size, shape, connectivity, and amount of porogens in the deposited film. Therefore, by controlling the structure, composition of the porogen precursor, the ratio of the organosilicate precursor to the porogen precursor introduced into the reaction chamber, and the conditions used to form the porogen on the substrate in the reaction chamber to affect the size, shape, connectivity, and number of pores in porous organosilicate materials. In addition, a certain composition and structure of porogen precursors in the deposited film may be beneficial for forming porogens that will impart preferred properties to the final film.
沉积薄膜中的成孔剂可以与引入反应室中的成孔剂前体的形式相同或不同。成孔剂除去处理将从薄膜中释放或除去基本上所有的成孔剂或成孔剂片段。成孔剂前体,沉积薄膜中的成孔剂,以及被除去的成孔剂可以是相同的物质或不同的物质,但优选的是,它们均源自成孔剂前体或成孔剂前体的混合物。与整个本发明的方法中成孔剂组成是否改变无关,在此所用的术语“成孔剂前体”意指包括:所有气孔形成剂及其衍生物,包括在本发明所述整个方法中所发现的任何形式。The porogen in the deposited film may be in the same or different form as the porogen precursor introduced into the reaction chamber. The porogen removal treatment will release or remove substantially all of the porogen or porogen fragments from the film. The porogen precursor, the porogen in the deposited film, and the removed porogen can be the same substance or different substances, but preferably, they all originate from the porogen precursor or the porogen precursor. body mixture. Regardless of whether the porogen composition is changed throughout the method of the present invention, the term "precursor of porogen" as used herein is meant to include: all porogens and derivatives thereof, including those used throughout the method of the present invention. any form found.
沉积薄膜中成孔剂材料的组成由碳和氢以及选自如下的至少一种元素组成:氧,氮,氟,硼,和磷。The composition of the porogen material in the deposited film consists of carbon and hydrogen and at least one element selected from the group consisting of oxygen, nitrogen, fluorine, boron, and phosphorus.
成孔剂在沉积薄膜中的结构和组成可利用各种分析技术来测量。在沉积薄膜中的成孔剂组成主要由碳组成,其可通过各种技术来检测,包括X-射线光电子散射(XPS)和卢瑟福反向散射/氢前向散射(RBS/HFS)。沉积薄膜的碳含量将比在前体混合物中没有成孔剂前体而沉积的对比薄膜高10%以上或高20%。另外,沉积薄膜增加的碳含量还可通过测量与C-H振动延伸的频率有关的2600和3100cm-1区域内的峰的面积利用FT-IR来测量。在主要是烃成孔剂物质的情况下,在所述区域内的峰面积至少比在前体混合物中没有成孔剂前体而沉积的对比薄膜的峰面积大至少100%或大200%。The structure and composition of the porogen in the deposited film can be measured using various analytical techniques. The porogen composition in the deposited film consists mainly of carbon, which can be detected by various techniques, including X-ray photoelectron scattering (XPS) and Rutherford backscattering/hydrogen forward scattering (RBS/HFS). The carbon content of the deposited film will be more than 10% higher or 20% higher than the comparative film deposited without the porogen precursor in the precursor mixture. In addition, the increased carbon content of the deposited film can also be measured by FT-IR by measuring the area of the peaks in the 2600 and 3100 cm -1 region related to the frequency of CH vibrational extension. In the case of predominantly hydrocarbon porogen species, the peak area within said region is at least 100% greater or 200% greater than the peak area of a comparative film deposited without the porogen precursor in the precursor mixture.
在某些实施方案中,在后处理步骤期间,至少一部分或基本上所有沉积薄膜中的成孔剂可以基本上被除去。所述后处理步骤还可以影响保留在基材上以形成最终多孔薄膜的多孔有机硅酸盐网状物的化学结构和/或组成。In certain embodiments, at least a portion or substantially all of the porogen in the deposited film can be substantially removed during the post-processing step. The post-processing step can also affect the chemical structure and/or composition of the porous organosilicate network that remains on the substrate to form the final porous film.
基于各种判断标准,可以鉴定用作成孔剂前体的所希望的气态、液态、或固态的化学物质。例如,为了在基材上形成成孔剂,成孔剂前体应当具有输送进入反应室的足够的挥发性。一旦进入反应室,成孔剂前体就能够在气相或蒸气相中,或者在基材的表面进行反应,从而以成孔剂的形式掺入薄膜中。可能用来促进由成孔剂前体形成成孔剂的方法包括:分子内反应和/或分子间反应,包括两体撞击,三体撞击,与侧壁的撞击,与惰性气体的撞击,与亚稳定态惰性气体的反应,与氧化或还原气体的反应,与硅酸盐网状物形成前体的反应或撞击,与等离子体中活性电子的反应或撞击,与等离子体中的活性中子的反应或撞击,离子化,氧化反应,还原反应,与等离子体中的离子的撞击,光化反应或重排,热激活反应或重排,与基材上激活和/或中性物质的反应,或者能够使成孔剂前体沉积至基材上的任何其它方法均认为是在薄膜内沉积成孔剂可行的方法。另外,除了在基材上缩合以转变为成孔剂以外,成孔剂前体可能没有任何其它的反应。Desired gaseous, liquid, or solid chemical species for use as porogen precursors can be identified based on various criteria. For example, in order to form a porogen on a substrate, the porogen precursor should have sufficient volatility to be transported into the reaction chamber. Once in the reaction chamber, the porogen precursor is able to react in the gas or vapor phase, or on the surface of the substrate, thereby being incorporated into the film as a porogen. Methods that may be used to promote porogen formation from porogen precursors include: intramolecular and/or intermolecular reactions, including two-body impacts, three-body impacts, impacts with sidewalls, impacts with inert gases, and Reactions of metastable noble gases, reactions with oxidizing or reducing gases, reactions or collisions with silicate network-forming precursors, reactions or collisions with active electrons in plasmas, reactions with active neutrons in plasmas reaction or impact, ionization, oxidation reaction, reduction reaction, impact with ions in the plasma, photochemical reaction or rearrangement, thermally activated reaction or rearrangement, reaction with activated and/or neutral species on the substrate , or any other method capable of depositing a porogen precursor onto a substrate is considered a viable method for depositing a porogen in a thin film. Additionally, the porogen precursor may not undergo any other reaction other than condensation on the substrate to transform into the porogen.
成孔剂前体的结构和组成可包含:使之可用来在基材上形成成孔剂的官能团。可能包括在成孔剂前体内的官能团的例子包括:醚;环氧化物;醛;酮;烯酮;乙酰氧基;酯;丙烯酸酯;丙烯醛;丙烯酸;丙烯腈;羧酸;伯、仲或叔胺;硝基;氰基;异氰基;酰胺;酰亚胺;酸酐;部分氟化和/或全氟化的基团;硼氮化物,硼酸,硼酸酯;磷酰基(phosphyl),亚磷酸酯(phospite)和/或磷酸酯及其组合。The structure and composition of the porogen precursor may include functional groups that make it available to form the porogen on the substrate. Examples of functional groups that may be included in porogen precursors include: ether; epoxide; aldehyde; ketone; enone; acetoxy; ester; acrylate; acrolein; acrylic acid; acrylonitrile; carboxylic acid; primary, secondary or tertiary amine; nitro; cyano; isocyano; amide; imide; anhydride; partially fluorinated and/or perfluorinated groups; , phospites and/or phosphates and combinations thereof.
据信,利用等离子体增强的化学气相沉积技术,由成孔剂前体形成成孔剂可能取决于成孔剂前体内官能团的电子撞击横截面,这可诱发形成成孔剂的次级反应。因此,在某些实施方案中,为了提高由成孔剂前体形成成孔剂的速率和固化过程,元素,组成,和/或结构,如其它原子种类如O2、N2、B或Ph可能是所希望的。It is believed that the formation of porogens from porogen precursors using plasma-enhanced chemical vapor deposition techniques may depend on the electron impact cross-section of functional groups within the porogen precursors, which can induce secondary reactions to form porogens. Thus, in certain embodiments, in order to enhance the rate of formation of porogens from porogen precursors and the curing process, elemental, compositional, and/or structural, such as other atomic species such as O2 , N2 , B, or Ph May be desired.
不被理论所束缚,可能的是,由成孔剂前体形成成孔剂不会严重影响由有机硅前体形成有机硅酸盐,并且在某些条件下,有机硅酸盐薄膜和成孔剂之间的共价键可能会最少化。例如,在成孔剂和沉积薄膜的有机硅酸盐区域之间没有共价键,可能使得成孔剂更易于用后处理步骤从沉积薄膜中除去,这可能使得后处理的热预算(thermal budget)需求最小化。对于半导体加工的主要限制之一是热预算。对于单独处理步骤的热预算由进行所述步骤所需的时间和温度组成。在某些例子中,所希望的是,使任何处理步骤的热预算最小化。因此,与要求高温和/或长时间的类似处理相比,能够在低温和/或短时间进行的处理将是更为希望的。因此,在此所述的成孔剂前体和含硅前体利用其中热预算可以控制乃至最小化的某些处理步骤形成多孔有机硅酸盐薄膜。Without being bound by theory, it is possible that the formation of porogens from porogen precursors does not seriously affect the formation of organosilicates from organosilicon precursors, and that under certain conditions, organosilicate films and pore-forming Covalent bonds between agents may be minimized. For example, the absence of a covalent bond between the porogen and the organosilicate region of the deposited film may make the porogen easier to remove from the deposited film with a post-processing step, which may limit the thermal budget of the post-processing. ) needs to be minimized. One of the major constraints on semiconductor processing is the thermal budget. The thermal budget for an individual processing step consists of the time and temperature required to perform the step. In some instances, it is desirable to minimize the thermal budget of any processing step. Therefore, a treatment that can be performed at a low temperature and/or a short time would be more desirable than a similar treatment requiring a high temperature and/or a long time. Thus, the porogen precursors and silicon-containing precursors described herein form porous organosilicate films using certain processing steps in which the thermal budget can be controlled or even minimized.
成孔剂通过后处理步骤从沉积薄膜中除去,所述处理步骤可包括:在惰性气氛下的热退火,在真空下的热退火,在氧化气氛下的热退火,在还原气氛下的热退火,暴露于氧化和/或还原化学试剂中,暴露于电子束照射中,暴露于氧化等离子体中,暴露于还原等离子体中,暴露于真空下的紫外线中,暴露于惰性气氛下的紫外线中,暴露于氧化和/或还原氮气下的紫外线中,暴露于真空下的微波辐射中,暴露于惰性气氛下的微波辐射中,暴露于氧化和/或还原气氛下的微波辐射中,暴露于激光辐射中,暴露于同时应用的所列任何上述处理中,或暴露于起引发剂作用以使结构分解并从薄膜中除去成孔剂的任何形式的能量或化学处理中。另外还可以用其它就地或沉积后处理来提高材料的性能,如硬度,稳定性(相对于收缩,暴露于空气中,蚀刻,湿蚀刻,等等),整体性,一致性以及粘着性。所述处理可在利用除去成孔剂的相同或不同的手段除去成孔剂之前,期间和/或之后应用于所述薄膜。因此,在此所用的术语“后处理”通常表示:利用能量(例如加热,等离子体,光量子,电子,微波,等等)或化学物质对薄膜的处理,以便除去成孔剂,以及可有可无地提高材料的性能。The porogen is removed from the deposited film by post-processing steps which may include: thermal annealing under inert atmosphere, thermal annealing under vacuum, thermal annealing under oxidizing atmosphere, thermal annealing under reducing atmosphere , exposure to oxidizing and/or reducing chemicals, exposure to electron beam irradiation, exposure to oxidizing plasma, exposure to reducing plasma, exposure to ultraviolet light under vacuum, exposure to ultraviolet light under an inert atmosphere, Exposure to UV light under oxidizing and/or reducing nitrogen, exposure to microwave radiation under vacuum, exposure to microwave radiation under inert atmosphere, exposure to microwave radiation under oxidizing and/or reducing atmosphere, exposure to laser radiation , exposure to any of the above treatments listed that are applied concurrently, or to any form of energy or chemical treatment that acts as an initiator to break down the structure and remove the porogen from the film. In addition, other in situ or post-deposition treatments can be used to improve material properties such as hardness, stability (relative to shrinkage, exposure to air, etching, wet etching, etc.), integrity, consistency, and adhesion. The treatment may be applied to the film before, during and/or after removal of the porogen by the same or different means as that used to remove the porogen. Accordingly, the term "post-treatment" as used herein generally refers to the treatment of thin films with energy (e.g., heat, plasma, photons, electrons, microwaves, etc.) or chemicals to remove porogens and possibly Unlimitedly improve the performance of the material.
成孔剂前体可以根据帮助从沉积薄膜中完全除去成孔剂所引入的结构,组成,或官能团来选择。例如,导致在基材上的成孔剂中引入热敏、光敏或化学敏感官能团的成孔剂前体使之可能有效地采用热、光或化学反应,以便从薄膜中除去成孔剂。因此,利用在沉积薄膜中形成成孔剂的成孔剂前体,其中通过成孔剂中化学基团或结构的激活使所述成孔剂能够有效且潜在地完全除去。The porogen precursor can be selected based on the structure, composition, or functional groups introduced to aid in the complete removal of the porogen from the deposited film. For example, porogen precursors that result in the introduction of thermally, photosensitive or chemically sensitive functional groups in the porogen on the substrate make it possible to effectively employ heat, light or chemical reactions to remove the porogen from the film. Thus, porogen precursors are utilized that form porogens in deposited films where activation of chemical groups or structures in the porogen enables efficient and potentially complete removal of the porogen.
进行后处理的条件可多种多样。例如,后处理可在高压、常压或在真空下进行。另外,后处理还可在高温下(400-500℃),低温(-100℃及以上),或在这两个温度点之间的温度下进行。后处理还可由在不同压力和/或温度组合下进行的一系列步骤组成。The conditions for post-processing may vary. For example, post-treatment can be carried out under high pressure, normal pressure or under vacuum. In addition, post-treatment can also be carried out at high temperature (400-500°C), low temperature (-100°C and above), or at a temperature between these two temperature points. Workup can also consist of a series of steps carried out at different pressure and/or temperature combinations.
在下列条件下进行热退火:环境可为惰性的(例如氮气、CO2、稀有气体(He、Ar、Ne、Kr、Xe)等等)、氧化性的(例如氧、空气、稀氧环境、富氧环境、臭氧、一氧化二氮等等)或还原性的(稀或浓氢,烃(饱和,不饱和直链或支链的,芳香烃类),等等)。压力优选在约1-约1000托,更优选在大气压力下。然而,对于热退火以及任何其它的后处理手段,真空环境也是可能的。温度优选为200-500℃,且温度斜率为0.1-100℃/分钟。总退火时间优选从0.01分钟至12小时。Thermal annealing is carried out under the following conditions: the environment can be inert (such as nitrogen, CO 2 , noble gases (He, Ar, Ne, Kr, Xe, etc.), oxidative (such as oxygen, air, dilute oxygen environment, Oxygen-enriched environment, ozone, nitrous oxide, etc.) or reducing (dilute or concentrated hydrogen, hydrocarbons (saturated, unsaturated linear or branched, aromatic hydrocarbons), etc.). The pressure is preferably from about 1 to about 1000 Torr, more preferably at atmospheric pressure. However, a vacuum environment is also possible for thermal annealing as well as any other post-processing means. The temperature is preferably 200-500°C, and the temperature slope is 0.1-100°C/min. The total annealing time is preferably from 0.01 minutes to 12 hours.
OSG薄膜的化学处理在下列条件下进行:利用氟化处理(HF、SiF4、NF3、F2、COF2、CO2F2等等)、氧化处理(H2O2、O3等等)、化学干燥、甲基化或提高最终材料性能的其它化学处理。在所述处理中使用的化学物质可以是固体,液体,气体和/或超临界流体状态。The chemical treatment of OSG film is carried out under the following conditions: using fluorination treatment (HF, SiF 4 , NF 3 , F 2 , COF 2 , CO 2 F 2 , etc.), oxidation treatment (H 2 O 2 , O 3 , etc. ), chemical drying, methylation, or other chemical treatments that improve the properties of the final material. The chemicals used in the process can be in solid, liquid, gaseous and/or supercritical fluid state.
从有机硅酸盐薄膜中选择性除去成孔剂的超临界流体后处理可在下列条件下进行:流体可为二氧化碳、水、一氧化二氮、乙烯、SF6和/或其它类型的化学物质。可以将其它化学物质添加至超临界流体中以增强该处理。化学物质可为惰性的(例如氮气、CO2、稀有气体(He、Ar、Ne、Kr、Xe)等等)、氧化性的(例如氧、臭氧、一氧化二氮等等)或还原性的(稀或浓烃、氢等等)。温度优选从环境温度至500℃。另外化学物质还可包括大量的化学物质,如表面活性剂。总暴露时间优选为0.01分钟至12小时。Supercritical fluid post-treatment for selective removal of porogens from organosilicate films can be performed under the following conditions: The fluid can be carbon dioxide, water, nitrous oxide, ethylene, SF6 and/or other types of chemicals . Other chemicals can be added to the supercritical fluid to enhance the process. Chemicals can be inert (such as nitrogen, CO 2 , noble gases (He, Ar, Ne, Kr, Xe, etc.), oxidizing (such as oxygen, ozone, nitrous oxide, etc.), or reducing (dilute or concentrated hydrocarbons, hydrogen, etc.). The temperature is preferably from ambient temperature to 500°C. In addition, the chemical substances may also include a large number of chemical substances, such as surfactants. The total exposure time is preferably from 0.01 minutes to 12 hours.
在下列条件下进行除去成孔剂以及可能的有机硅酸盐化学改性的等离子体处理:环境可为惰性的(例如氮气、CO2、稀有气体(He、Ar、Ne、Kr、Xe)等等)、氧化性的(例如氧、空气、稀氧环境、富氧环境、臭氧、一氧化二氮等等)或还原性的(稀或浓氢,烃(饱和,不饱和直链或支链的,芳香烃类)等等)。等离子体的功率优选为0-5000W。温度优选为环境温度至500℃。压力优选为10毫托至大气压力。总固化时间优选为0.01分钟至12小时。圆片大小及方法随条件而改变。Plasma treatment for porogen removal and possible organosilicate chemical modification is performed under the following conditions: The environment can be inert (e.g. nitrogen, CO2 , noble gases (He, Ar, Ne, Kr, Xe), etc. etc.), oxidative (such as oxygen, air, dilute oxygen environment, oxygen-enriched environment, ozone, nitrous oxide, etc.) or reductive (dilute or concentrated hydrogen, hydrocarbon (saturated, unsaturated linear or branched chain , aromatic hydrocarbons) etc.). The power of the plasma is preferably 0-5000W. The temperature is preferably from ambient to 500°C. The pressure is preferably from 10 mTorr to atmospheric pressure. The total curing time is preferably from 0.01 minutes to 12 hours. Disk size and method vary with conditions.
在下列条件下进行除去成孔剂的光固化处理:环境可为惰性的(例如氮气、CO2、稀有气体(He、Ar、Ne、Kr、Xe)等等)、氧化性的(例如氧、空气、稀氧环境、富氧环境、臭氧、一氧化二氮、等等)或还原性的(稀或浓烃、氢、等等)。温度优选为环境温度至500℃。功率优选为0.1-5000W每平方英寸。波长优选为IR,可见光,UV或远UV(波长小于200nm)。总固化时间优选为0.01分钟至12小时。The photocuring treatment to remove the porogen is carried out under the following conditions: the environment can be inert (such as nitrogen, CO 2 , rare gases (He, Ar, Ne, Kr, Xe, etc.), oxidative (such as oxygen, air, oxygen-diluted atmosphere, oxygen-enriched atmosphere, ozone, nitrous oxide, etc.) or reducing (dilute or concentrated hydrocarbons, hydrogen, etc.). The temperature is preferably from ambient to 500°C. The power is preferably 0.1-5000W per square inch. The wavelength is preferably IR, visible, UV or far UV (wavelength less than 200nm). The total curing time is preferably from 0.01 minutes to 12 hours.
在下列条件下进行除去成孔剂的微波后处理:环境可为惰性的(例如氮气、CO2、稀有气体(He、Ar、Ne、Kr、Xe)等等)、氧化性的(例如氧、空气、稀氧环境、富氧环境、臭氧、一氧化二氮等等)或还原性的(稀或浓烃、氢、等等)。温度优选为环境温度至500℃。功率和波长可改变,并且可调至特定值。总固化时间优选为0.01分钟至12小时。Microwave post-treatment to remove porogens is performed under the following conditions: the environment can be inert (e.g. nitrogen, CO 2 , noble gases (He, Ar, Ne, Kr, Xe, etc.), oxidative (e.g. oxygen, air, oxygen-diluted atmosphere, oxygen-enriched atmosphere, ozone, nitrous oxide, etc.) or reducing (dilute or concentrated hydrocarbons, hydrogen, etc.). The temperature is preferably from ambient to 500°C. Power and wavelength can be varied and tuned to specific values. The total curing time is preferably from 0.01 minutes to 12 hours.
在下列条件下进行除去成孔剂和/或改进薄膜性能的电子束后处理:环境可为真空、惰性的(例如氮气、CO2、稀有气体(He、Ar、Ne、Kr、Xe)等等)、氧化性的(例如氧、空气、稀氧环境、富氧环境、臭氧、一氧化二氮、等等)或还原性的(稀或浓烃、氢、等等)。温度优选为环境温度至500℃。电子密度和能量可以改变并可调至特定值。总固化时间优选为0.001分钟至12小时,并且可以是连续或脉冲的。电子束一般性使用的其它的指导可参考如下出版物:S.Chattopadhyay等人的,Journal ofMaterials Science,36(2001)4323-4330;G.Kloster等人的,Proceedings of IITC,June3-5,2002,SF,CA;以及US6,207,555 B1,6,204,201 B1和6,132,814 A1。利用电子束处理可以除去成孔剂并提高薄膜的机械性能。E-beam post-treatment to remove porogens and/or improve film properties is performed under the following conditions: the environment can be vacuum, inert (e.g. nitrogen, CO2 , noble gases (He, Ar, Ne, Kr, Xe), etc. ), oxidizing (e.g. oxygen, air, oxygen-diluted atmosphere, oxygen-enriched atmosphere, ozone, nitrous oxide, etc.), or reducing (dilute or concentrated hydrocarbons, hydrogen, etc.). The temperature is preferably from ambient to 500°C. Electron density and energy can be changed and tuned to specific values. The total curing time is preferably from 0.001 minutes to 12 hours and may be continuous or pulsed. Additional guidance on the general use of electron beams can be found in the following publications: S. Chattopadhyay et al., Journal of Materials Science, 36 (2001) 4323-4330; G. Kloster et al., Proceedings of IITC, June 3-5, 2002 , SF, CA; and US 6,207,555 B1, 6,204,201 B1 and 6,132,814 A1. E-beam treatment can remove porogens and improve the mechanical properties of the film.
随着堆密度相应地减小,可增加薄膜的孔隙率,从而进一步降低材料的介电常数,并使该材料的适用性扩展至后代(例如k<2.0)。With a corresponding decrease in bulk density, the porosity of the film can be increased, further reducing the dielectric constant of the material and extending the applicability of the material to future generations (eg, k < 2.0).
在其中基本上所有成孔剂被除去的实施方案中,如果在后处理的多孔有机硅酸盐和在没有成孔剂前体存在的反应室中形成的类似的有机硅酸盐薄膜之间,在烃区域(也称为C-Hx,2600-3100cm-1)的FT-IR吸收中没有明显的统计学意义测量差异的话,就认定基本上所有成孔剂被除去。In embodiments wherein substantially all porogens are removed, if between the post-treated porous organosilicate and a similar organosilicate film formed in the reaction chamber in which no porogen precursor is present, In the absence of statistically significant measured differences in FT-IR absorption in the hydrocarbon region (also referred to as C-Hx, 2600-3100 cm -1 ), it was assumed that substantially all porogen was removed.
适用作成孔剂前体的材料的非限定性例子包括:Non-limiting examples of materials suitable as porogen precursors include:
1)包含一个或更多个醇基并且通式为CnH2n+2-2x-2y-z(OH)z的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为化合物中醇基的数量并且在1和4之间,并且其中醇官能团可是环外和/或环内的。其例子有:丙醇(n=3,x=0,y=0,z=1),乙二醇(n=2,x=0,y=0,z=2),己醇(n=6,x=0,y=0,z=1),环戊醇(n=5,x=1,y=0,z=1),1,5-已二烯-3,4-二醇(n=6,x=0,y=2,z=2),甲酚(n=7,x=1,y=3,z=1),和间苯二酚(n=6,x=1,y=3,z=2),等等。1) A hydrocarbon structure comprising one or more alcohol groups and having the general formula CnH2n +2-2x-2y-z (OH) z , wherein n=1-12, x is the number of rings in the structure and is between 0 - Between -4, y is the number of unsaturated bonds in the structure and is between 0 and n, z is the number of alcohol groups in the compound and is between 1 and 4, and where the alcohol functionality can be exocyclic and/or intracyclic of. Examples thereof are: propanol (n=3, x=0, y=0, z=1), ethylene glycol (n=2, x=0, y=0, z=2), hexanol (n= 6, x=0, y=0, z=1), cyclopentanol (n=5, x=1, y=0, z=1), 1,5-hexadiene-3,4-diol (n=6, x=0, y=2, z=2), cresol (n=7, x=1, y=3, z=1), and resorcinol (n=6, x= 1, y=3, z=2), and so on.
2)包含一个或更多个醚基并且通式为CnH2n+2-2x-2yOz的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为结构中醚键的数量并且在1和4之间,并且其中醚键可是环外和/或环内的。其例子有:乙醚(n=4,x=0,y=0,z=1),2-甲基-四氢呋喃(n=5,x=1,y=0,z=1),2,3-苯并呋喃(n=8,x=2,y=4,z=1),乙二醇二乙烯基醚(n=6,x=0,y=2,z=2),桉树脑(桉叶油素)(n=10,x=2,y=0,z=1),等等。2) A hydrocarbon structure containing one or more ether groups and having the general formula CnH2n +2-2x-2yOz , wherein n=1-12, x is the number of rings in the structure and is between 0-4 , y is the number of unsaturated bonds in the structure and is between 0 and n, z is the number of ether linkages in the structure and is between 1 and 4, and wherein the ether linkages can be exocyclic and/or intracyclic. Its examples are: diethyl ether (n=4, x=0, y=0, z=1), 2-methyl-tetrahydrofuran (n=5, x=1, y=0, z=1), 2, 3 - Benzofuran (n=8, x=2, y=4, z=1), ethylene glycol divinyl ether (n=6, x=0, y=2, z=2), cineole ( Eucalyptol) (n=10, x=2, y=0, z=1), and so on.
3)包含一个或更多个环氧基团并且通式为CnH2n+2-2x-2y-2zOz的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为结构中环氧基团的数量并且在1和4之间,并且其中环氧基团可连接至环上或直链上。其例子有:1,2-环氧-3-甲基丁烷(n=5,x=0,y=0,z=1),1,2-环氧-5-己烯(n=5,x=0,y=1,z=1),氧化环己烯(n=6,x=1,y=0,z=1),9-氧杂二环[6.1.0]壬-4-烯(n=8,x=1,y=1,z=1),等等。3) A hydrocarbon structure comprising one or more epoxy groups and having the general formula C n H 2n+2-2x-2y-2z O z , wherein n=1-12, x is the number of rings in the structure and is between 0 - Between -4, y is the number of unsaturated bonds in the structure and is between 0 and n, z is the number of epoxy groups in the structure and is between 1 and 4, and where the epoxy groups can be attached to the ring on or in a straight line. Its examples are: 1,2-epoxy-3-methylbutane (n=5, x=0, y=0, z=1), 1,2-epoxy-5-hexene (n=5 , x=0, y=1, z=1), cyclohexene oxide (n=6, x=1, y=0, z=1), 9-oxabicyclo[6.1.0]nonane-4 -ene (n=8, x=1, y=1, z=1), and so on.
4)包含一个或更多个醛基并且通式为CnH2n+2-2x-2y-2zOz的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为结构中醛基的数量并且在1和4之间。其例子有:环戊烷甲醛(n=5,x=1,y=0,z=1)等等。4) A hydrocarbon structure comprising one or more aldehyde groups and having the general formula C n H 2n+2-2x-2y-2z O z , wherein n=1-12, x is the number of rings in the structure and is between 0-4 , y is the number of unsaturated bonds in the structure and is between 0 and n, z is the number of aldehyde groups in the structure and is between 1 and 4. Examples thereof include cyclopentanecarbaldehyde (n=5, x=1, y=0, z=1) and the like.
5)包含一个或更多个酮基并且通式为CnH2n+2-2x-2y-2zOz的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为结构中醛基的数量并且在1和4之间,并且其中酮基可是环外和/或环内的。其例子有:3,4-已二酮(n=6,x=0,y=0,z=2),环戊酮(n=5,x=1,y=0,z=1),2,4,6-三甲苯基氧化物(n=6,x=0,y=1,z=1),等等。5) A hydrocarbon structure comprising one or more ketone groups and having the general formula C n H 2n+2-2x-2y-2z O z , wherein n=1-12, x is the number of rings in the structure and is between 0-4 Between, y is the number of unsaturated bonds in the structure and is between 0 and n, z is the number of aldehyde groups in the structure and is between 1 and 4, and wherein the keto group can be exocyclic and/or intracyclic. Examples thereof are: 3,4-hexanedione (n=6, x=0, y=0, z=2), cyclopentanone (n=5, x=1, y=0, z=1), 2,4,6-trimethylphenyl oxide (n=6, x=0, y=1, z=1), and so on.
6)包含一个或更多个羧酸基并且通式为CnH2n+2-2x-2y-3z(OOH)z的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为结构中羧酸基的数量并且在1和4之间。其例子有:环戊烷甲酸(n=6,y=1,x=0,z=1),等等。6) A hydrocarbon structure comprising one or more carboxylic acid groups and having the general formula CnH2n +2-2x-2y-3z (OOH) z , wherein n=1-12, x is the number of rings in the structure and in Between 0-4, y is the number of unsaturated bonds in the structure and is between 0 and n, z is the number of carboxylic acid groups in the structure and is between 1 and 4. Examples thereof are: cyclopentanecarboxylic acid (n=6, y=1, x=0, z=1), and the like.
7)包含偶数个羧酸基并且酸官能团被脱水以形成环状酸酐基团的烃结构,其中,所述结构的通式为CnH2n+2-2x-2y-6z(O3)z,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为结构中酸酐基的数量并且为1或2。其例子有:马来酸酐(n=2,x=0,y=1,z=1),等等。7) A hydrocarbon structure comprising an even number of carboxylic acid groups and the acid functional group is dehydrated to form a cyclic anhydride group, wherein the general formula of the structure is C n H 2n+2-2x-2y-6z (O 3 ) z , where n=1-12, x is the number of rings in the structure and is between 0-4, y is the number of unsaturated bonds in the structure and is between 0 and n, z is the number of anhydride groups in the structure and is 1 or 2. Examples thereof are: maleic anhydride (n=2, x=0, y=1, z=1), and the like.
8)包含酯基并且通式为CnH2n+2-2x-2y-2z(O2)z的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且没有不饱和键与酯的羰基共轭,z为结构中酸酐基的数量并且为1或2。8) A hydrocarbon structure containing an ester group and having the general formula C n H 2n+2-2x-2y-2z (O 2 ) z , wherein n=1-12, x is the number of rings in the structure and is between 0-4 , y is the number of unsaturated bonds in the structure and no unsaturated bonds are conjugated to the carbonyl of the ester, z is the number of anhydride groups in the structure and is 1 or 2.
9)包含丙烯酸酯官能团并且通式为CnH2n+2-2x-2y-2z(O2)z的烃结构,所述官能团由酯基和至少一个与酯基的羰基共轭的不饱和键组成,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量且大于或等于1,其中至少不饱和键与酯的羰基共轭,z为结构中酯基的数量并且为1或2。其例子有:甲基丙烯酸乙酯(n=6,x=0,y=1,z=1),等等。9) A hydrocarbon structure comprising an acrylate functional group having the general formula CnH2n +2-2x-2y-2z ( O2 ) z , said functional group consisting of an ester group and at least one unsaturated group conjugated to the carbonyl of the ester group Bond composition, where n=1-12, x is the number of rings in the structure and is between 0-4, y is the number of unsaturated bonds in the structure and is greater than or equal to 1, wherein at least the unsaturated bonds are conjugated to the carbonyl of the ester , z is the number of ester groups in the structure and is 1 or 2. Examples thereof are: ethyl methacrylate (n=6, x=0, y=1, z=1), and the like.
10)包含醚基和羰基官能团并且通式为CnH2n+2-2w-2x-2y(O)y(O)z的烃结构,其中n=1-12,w是结构中环的数量并且在0和4之间,x是结构中不饱和键的数量并且在0和n之间,y是结构中羰基的数量,其中羰基可为酮和/或醛,z为结构中醚基的数量并且为1或2,并且醚基可是环外和/或环内的。其例子有:乙氧基异丁烯醛(n=6,w=0,x=1,y=1,z=1),等等。10) A hydrocarbon structure comprising ether and carbonyl functional groups and having the general formula CnH2n +2-2w-2x-2y (O) y (O) z , wherein n=1-12, w is the number of rings in the structure and Between 0 and 4, x is the number of unsaturated bonds in the structure and between 0 and n, y is the number of carbonyl groups in the structure, where carbonyl groups can be ketones and/or aldehydes, z is the number of ether groups in the structure and is 1 or 2, and the ether group may be exocyclic and/or intracyclic. Examples thereof are: ethoxymethacryl (n=6, w=0, x=1, y=1, z=1), and the like.
11)包含醚和醇官能团并且通式为CnH2n+2-2w-2x-y(OH)y(O)z的烃结构,其中n=1-12,w是结构中环的数量并且在0和4之间,x为结构中不饱和键的数量并且在0和n之间,y为结构中醇基的数量,z为结构中醚基的数量并且为1或2,并且其中醚基可为环外或内环的。其例子有:3-羟基四氢呋喃,等等。11) A hydrocarbon structure comprising ether and alcohol functional groups and having the general formula CnH2n +2-2w-2x-y (OH) y (O) z , wherein n=1-12, w is the number of rings in the structure and in Between 0 and 4, x is the number of unsaturated bonds in the structure and between 0 and n, y is the number of alcohol groups in the structure, z is the number of ether groups in the structure and is 1 or 2, and the ether group Can be external or internal. Examples thereof are: 3-hydroxytetrahydrofuran, and the like.
12)包含选自下列的官能团的任何组合并且通式为CnH2n+2-2u-2v-w-2y-3z(OH)w(Ox(O)y(OOH)z的烃结构,所述官能团为:醇、醚、羰基和羧酸,其中n=1-12,u为结构中环的数量并且在0和4之间,v为结构中不饱和键的数量并且在0和n之间,w是通式中醇基的数量并且在0和4之间,x是结构中醚基的数量且在0和4之间并且其中醚基可是环外或环内的,y是结构中羰基的数量且在0和3之间,其中所述羰基可为酮和/或醛,z为结构中羧酸基的数量并且0和2之间。12) A hydrocarbon structure comprising any combination of functional groups selected from the group consisting of the general formula CnH2n +2-2u-2v-w-2y-3z (OH) w ( Ox (O) y (OOH) z , The functional groups are: alcohol, ether, carbonyl and carboxylic acid, wherein n=1-12, u is the number of rings in the structure and is between 0 and 4, v is the number of unsaturated bonds in the structure and is between 0 and n Among them, w is the number of alcohol groups in the general formula and is between 0 and 4, x is the number of ether groups in the structure and is between 0 and 4 and wherein the ether groups can be exocyclic or intracyclic, y is the structure The number of carbonyl groups is between 0 and 3, wherein the carbonyl groups can be ketones and/or aldehydes, and z is the number of carboxylic acid groups in the structure and is between 0 and 2.
13)包含一个或更多个伯胺基并且通式为CnH2n+2-2x-2y-z(NH2)z的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为化合物中胺基的数量并且在1和4之间,并且其中胺官能团可是环外和/或环内的。其例子有:环戊胺(n=5,x=1,y=0,z=1),等等。13) A hydrocarbon structure comprising one or more primary amino groups and having the general formula C n H 2n+2-2x-2y-z (NH 2 ) z , wherein n=1-12, x is the number of rings in the structure and Between 0-4, y is the number of unsaturated bonds in the structure and is between 0 and n, z is the number of amine groups in the compound and is between 1 and 4, and where the amine functionality can be exocyclic and/or within the ring. Examples thereof are: cyclopentylamine (n=5, x=1, y=0, z=1), and the like.
14)包含一个或更多个仲胺基并且通式为CnH2n+2-2x-2y-2z(NH)z的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为化合物中仲胺基团的数量并且在1和4之间,并且其中胺官能团可是环外和/或环内的。其例子有:二异丙胺(n=6,x=0,y=0,z=1),哌啶(n=5,x=1,y=0,z=1),吡啶(pyride)(n=5,x=1,y=3,z=1),等等。14) A hydrocarbon structure comprising one or more secondary amino groups and having the general formula CnH2n +2-2x-2y-2z (NH) z , wherein n=1-12, x is the number of rings in the structure and in Between 0-4, y is the number of unsaturated bonds in the structure and is between 0 and n, z is the number of secondary amine groups in the compound and is between 1 and 4, and where the amine functionality can be exocyclic and/ or within the ring. Its example has: diisopropylamine (n=6, x=0, y=0, z=1), piperidine (n=5, x=1, y=0, z=1), pyridine (pyride) ( n=5, x=1, y=3, z=1), and so on.
15)包含一个或更多个叔胺基并且通式为CnH2n+2-2x-2y-3z(N)z的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为化合物中叔胺基的数量并且在1和4之间,并且其中胺官能团可是环外和/或环内的。其例子有:三乙胺(n=6,x=0,y=0,z=1),N-甲基吡咯烷(n=5,x=1,y=0,z=1),N-甲基吡咯(n=5,x=1,y=2,z=1),等等。15) A hydrocarbon structure comprising one or more tertiary amine groups and having the general formula C n H 2n+2-2x-2y-3z (N) z , wherein n=1-12, x is the number of rings in the structure and in between 0-4, y is the number of unsaturated bonds in the structure and is between 0 and n, z is the number of tertiary amine groups in the compound and is between 1 and 4, and where the amine functionality can be exocyclic and/or within the ring. Examples thereof are: triethylamine (n=6, x=0, y=0, z=1), N-methylpyrrolidine (n=5, x=1, y=0, z=1), N - methylpyrrole (n=5, x=1, y=2, z=1), etc.
16)包含一个或更多个硝基并且通式为CnH2n+2-2x-2y-z(NO2)z的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为化合物中硝基的数量并且在1和4之间,并且其中硝基官能团可是环外和/或环内的。其例子有:硝基环戊烷(n=5,x=1,y=0,z=1),硝基苯(n=6,x=1,y=3,z=1),等等。16) A hydrocarbon structure containing one or more nitro groups and having the general formula C n H 2n+2-2x-2y-z (NO 2 ) z , wherein n=1-12, x is the number of rings in the structure and in between 0 and 4, y is the number of unsaturated bonds in the structure and is between 0 and n, z is the number of nitro groups in the compound and is between 1 and 4, and where the nitro functionality can be exocyclic and/or within the ring. Examples thereof are: nitrocyclopentane (n=5, x=1, y=0, z=1), nitrobenzene (n=6, x=1, y=3, z=1), etc. .
17)包含胺和醚官能团并且通式为CnH2n+2-2u-2v-w-2x-3y-z(NH2)w(NH)x(N)y(OH)z的烃结构,其中n=1-12,u为结构中环的数量并且在0和4之间,v为结构中不饱和键的数量且在0和n之间,w是伯胺基的数量,x是仲胺基的数量,y是叔胺基的数量,且1<w+x+y<4,z为化合物中醇基的数量并且在1和4之间,并且醇基和/或胺基可是环外和/或环内的。其例子有:2-(2-氨基乙基氨基)乙醇(n=4,u=0,v=0,w=1x=1,y=0,z=1),N-甲基吗啉(n=5,u=1,v=0,w=0,x=0,y=1,z=1),等等。17) Hydrocarbon structures comprising amine and ether functional groups and having the general formula CnH2n +2-2u-2v-w-2x-3y-z ( NH2 ) w (NH) x (N) y (OH) z , where n=1-12, u is the number of rings in the structure and is between 0 and 4, v is the number of unsaturated bonds in the structure and is between 0 and n, w is the number of primary amino groups, x is the secondary amine The number of groups, y is the number of tertiary amino groups, and 1<w+x+y<4, z is the number of alcohol groups in the compound and is between 1 and 4, and the alcohol groups and/or amine groups can be extracyclic and/or within the ring. Examples thereof are: 2-(2-aminoethylamino)ethanol (n=4, u=0, v=0, w=1x=1, y=0, z=1), N-methylmorpholine ( n=5, u=1, v=0, w=0, x=0, y=1, z=1), and so on.
18)包含胺和醇官能团并且通式为CnH2n+2-2u-2v-w-2x-3y-z(NH2)w(NH)x(N)y(OH)z的烃结构,其中n=1-12,u为结构中环的数量且在0和4之间,v为结构中不饱和键的数量且在0和n之间,w是伯胺基的数量,x为仲胺基的数量,y为叔胺基的数量,并且其中1<w+x+y<4,z为化合物中醚基的数量并且在1和4之间,并且醚基和/或胺基可是环外和/或环内的。其例子有:四氢糠胺(n=5,u=1,v=0,w=1,x=0,y=0,z=1),等等。18) Hydrocarbon structures comprising amine and alcohol functional groups and having the general formula CnH2n +2-2u-2v-w-2x-3y-z ( NH2 ) w (NH) x (N) y (OH) z , where n=1-12, u is the number of rings in the structure and is between 0 and 4, v is the number of unsaturated bonds in the structure and is between 0 and n, w is the number of primary amino groups, x is the secondary amine The number of groups, y is the number of tertiary amino groups, and wherein 1<w+x+y<4, z is the number of ether groups in the compound and is between 1 and 4, and the ether groups and/or amine groups can be cyclic outside and/or inside the ring. Examples thereof include tetrahydrofurfurylamine (n=5, u=1, v=0, w=1, x=0, y=0, z=1), and the like.
19)包含胺和羰基官能团并且通式为CnH2n+2-2u-2v-w-2x-3y-2z(NH2)w(NH)x(N)y(O)z的烃结构,其中n=1-12,u是结构中环的数量且在0和4之间,v是结构中不饱和键的数量且在0和n之间,w是伯胺基的数量,x是仲胺基的数量,y是叔胺基的数量,且1<w+x+y<4,z为化合物中羰基的数量且在1和4之间,其中羰基可为醛和/或酮,羰基和/或胺基可是环外和/或环内的。其例子有:N,N-二乙基甲酰胺(n=5,u=0,v=0,w=0,x=0,y=1,z=1),(二甲胺)丙酮(n=5,u=0,v=0,w=0,x=0,y=1,z=1),N-甲基吡咯烷酮(n=5,u=1,v=1,w=0,x=0,y=1,z=1),等等。19) Hydrocarbon structures comprising amine and carbonyl functional groups and having the general formula CnH2n +2-2u-2v-w-2x-3y-2z ( NH2 ) w (NH) x (N) y (O) z , where n=1-12, u is the number of rings in the structure and is between 0 and 4, v is the number of unsaturated bonds in the structure and is between 0 and n, w is the number of primary amine groups, x is the secondary amine The number of groups, y is the number of tertiary amino groups, and 1<w+x+y<4, z is the number of carbonyl groups in the compound and is between 1 and 4, wherein carbonyl can be aldehyde and/or ketone, carbonyl and and/or amine groups may be exocyclic and/or intracyclic. Examples thereof are: N,N-diethylformamide (n=5, u=0, v=0, w=0, x=0, y=1, z=1), (dimethylamine) acetone ( n=5, u=0, v=0, w=0, x=0, y=1, z=1), N-methylpyrrolidone (n=5, u=1, v=1, w=0 , x=0, y=1, z=1), and so on.
在某些实施方案中,前体混合物还包含成孔前体。下面是硅基成孔化的前体的非限定性例子,其中,成孔剂材料是R1、R3或R7中之一或更多个:In certain embodiments, the precursor mixture also includes a porogen. The following are non-limiting examples of precursors for silicon-based porogenization, wherein the porogen material is one or more of R1 , R3 or R7 :
-R1 n(OR2)3-nSi,其中,R1可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2可独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或全氟化的烃基,n为1-3。-R 1 n (OR 2 ) 3-n Si, wherein, R 1 can be independently H, C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R2 can be independently C1 - C12 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or perfluorinated hydrocarbon groups , n is 1-3.
-例子:二乙氧基-新已基甲硅烷- Example: Diethoxy-Neohexylsilane
-R1 n(OR2)3-nSi-O-SiR3 m(OR4)3-m,其中,R1和R3可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2和R4可独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或全氟化的烃基,n为1-3,m为1-3。-R 1 n (OR 2 ) 3-n Si-O-SiR 3 m (OR 4 ) 3-m , wherein, R 1 and R 3 can be independently H, C 1 -C 12 straight chain or branched , saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R 2 and R 4 can be independently C 1 -C 12 linear or branched, saturated, mono- or poly Unsaturated, cyclic, aromatic, partially or perfluorinated hydrocarbon groups, n is 1-3, m is 1-3.
例子:1,3-二乙氧基-1-新已基二硅氧烷Example: 1,3-diethoxy-1-neohexyldisiloxane
-R1 n(OR2)3-nSi-SiR3 m(OR4)3-m,其中,R1和R3可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2和R4可独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或全氟化的烃基,n为1-3,m为1-3。-R 1 n (OR 2 ) 3-n Si-SiR 3 m (OR 4 ) 3-m , wherein, R 1 and R 3 can be independently H, C 1 -C 12 linear or branched, saturated , mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R2 and R4 can be independently C1 - C12 linear or branched, saturated, mono- or polyunsaturated cyclic, aromatic, partially or perfluorinated hydrocarbon groups, n is 1-3, and m is 1-3.
例子:1,2-二乙氧基-1-新已基乙硅烷Example: 1,2-diethoxy-1-neohexyldisilane
-R1 n(OR2)3-nSi-R7-SiR3 m(OR4)3-m,其中,R1和R3可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2和R4可独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或全氟化的烃基,R7为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的,并且桥接两个硅原子,n为1-3,m为1-3。-R 1 n (OR 2 ) 3-n Si-R 7 -SiR 3 m (OR 4 ) 3-m , wherein, R 1 and R 3 can be independently H, C 1 -C 12 straight chain or branched , saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R2 and R4 can be independently C1 - C12 linear or branched, saturated, mono- or Polyunsaturated, cyclic, aromatic, partially or perfluorinated hydrocarbyl, R 7 is C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic, Partially or fully fluorinated, and bridging two silicon atoms, n is 1-3, m is 1-3.
-例子:1,4-二(二甲氧基甲硅烷基)环己烷- Example: 1,4-bis(dimethoxysilyl)cyclohexane
-R1 n(OR2)3-nSi-SiR3 m(OR4)3-m,其中,R1和R3可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2和R4可独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或全氟化的烃基,n为1-3,m为1-3。-R 1 n (OR 2 ) 3-n Si-SiR 3 m (OR 4 ) 3-m , wherein, R 1 and R 3 can be independently H, C 1 -C 12 linear or branched, saturated , mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R2 and R4 can be independently C1 - C12 linear or branched, saturated, mono- or polyunsaturated cyclic, aromatic, partially or perfluorinated hydrocarbon groups, n is 1-3, and m is 1-3.
例子:1,2-二乙氧基-1-新已基乙硅烷Example: 1,2-diethoxy-1-neohexyldisilane
-R1 n(O(O)(CR2)4-nSi,其中,R1可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或全氟化的烃基,n为1-3。-R 1 n (O(O)(CR 2 ) 4-n Si, wherein, R 1 can be independently H, C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, Cyclic, partially or fully fluorinated hydrocarbons; R2 can be independently H, C1 - C12 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, Partially or perfluorinated hydrocarbyl, n is 1-3.
-例子:二乙酰氧基-新已基甲硅烷- Example: Diacetoxy-Neohexylsilane
-R1 n(O(O)(CR2)3-nSi-O-SiR3 m(O(O)CR4)3-m,其中,R1和R3可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃基;R2和R4可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或全氟化的烃基,n为1-3,且m为1-3。-R 1 n (O(O)(CR 2 ) 3-n Si-O-SiR 3 m (O(O)CR 4 ) 3-m , wherein, R 1 and R 3 can be independently H, C 1 -C 12 straight chain or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbon group; R 2 and R 4 can be independently H, C 1 -C 12 straight chain or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or perfluorinated hydrocarbon groups, n is 1-3, and m is 1-3.
-例子:1,3-二乙酰氧基-1-新已基二硅氧烷- Example: 1,3-diacetoxy-1-neohexyldisiloxane
-R1 n(O(O)(CR2)3-nSi-SiR3 m(O(O)CR4)3-m,其中,R1和R3可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃基;R2和R4可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或全氟化的烃基,n为1-3,且m为1-3。-R 1 n (O(O)(CR 2 ) 3-n Si-SiR 3 m (O(O)CR 4 ) 3-m , wherein, R 1 and R 3 can be independently H, C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbon groups; R 2 and R 4 can be independently H, C 1 -C 12 linear or branched Chain, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or perfluorinated hydrocarbyl, n is 1-3, and m is 1-3.
例子:1,2-二乙酰氧基-1-新已基乙硅烷Example: 1,2-diacetoxy-1-neohexyldisilane
-R1 n(O(O)CR2)3-nSi-O-SiR3 m(OR4)3-m,其中,R1和R3可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃基;R2可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或全氟化的烃基,R4可独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃基,n为1-3,且m为1-3。-R 1 n (O(O)CR 2 ) 3-n Si-O-SiR 3 m (OR 4 ) 3-m , wherein, R 1 and R 3 can be independently H, C 1 -C 12 straight chain or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbyl; R2 can be independently H, C1 - C12 linear or branched, saturated, Mono- or polyunsaturated, cyclic, aromatic, partially or perfluorinated hydrocarbyl, R4 can be independently C1 - C12 linear or branched, saturated, mono- or polyunsaturated , a cyclic, aromatic, partially or fully fluorinated hydrocarbon group, n is 1-3, and m is 1-3.
-例子:1-乙酰氧基-3,3-二叔丁氧基-1-新已基二硅氧烷- Example: 1-acetoxy-3,3-di-tert-butoxy-1-neohexyldisiloxane
-R1 n(O(O)(CR2)3-nSi-SiR3 m(OR4)3-m,其中,R1和R3可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃基;R2可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或全氟化的烃基,R4可独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃基,n为1-3,m为1-3。-R 1 n (O(O)(CR 2 ) 3-n Si-SiR 3 m (OR 4 ) 3-m , wherein, R 1 and R 3 can be independently H, C 1 -C 12 straight chain or Branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbyl; R2 can be independently H, C1 - C12 linear or branched, saturated, mono or polyunsaturated, cyclic, aromatic, partially or perfluorinated hydrocarbyl, R4 can be independently C1 - C12 linear or branched, saturated, mono- or polyunsaturated, Cyclic, aromatic, partially or fully fluorinated hydrocarbon groups, n is 1-3, m is 1-3.
-例子:1-乙酰氧基-2,2-二叔丁氧基-1-新已基乙硅烷- Example: 1-acetoxy-2,2-di-tert-butoxy-1-neohexyldisilane
-R1 n(OR2)p(O(O)CR3)4-(n+p)Si,其中,R1可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃基;R2独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或全氟化的烃基,R3可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃基,n为1-3,且p为1-3。-R 1 n (OR 2 ) p (O(O)CR 3 ) 4-(n+p) Si, wherein, R 1 can be independently H, C 1 -C 12 linear or branched, saturated , mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbon group; R 2 is independently C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic , aromatic, partially or perfluorinated hydrocarbyl, R3 can be independently H, C1 - C12 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic , a partially or fully fluorinated hydrocarbon group, n is 1-3, and p is 1-3.
-例子:乙酰氧基-叔丁氧基新已基甲硅烷-Example: Acetoxy-tert-butoxyneohexylsilane
-R1 n(OR2)p(O(O)CR4)3-n-pSi-O-SiR3 m(O(O)CR5)q(OR6)3-m-q,其中,R1和R3可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃基;R2,R6可独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃基,R4,R5可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃基,n为1-3,m为1-3,p为1-3,且q为1-3。-R 1 n (OR 2 ) p (O(O)CR 4 ) 3-np Si-O-SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3-mq , where R 1 and R 3 can be independently H, C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbon groups; R 2 and R 6 can be independently C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon groups, R 4 , R 5 can be independently H, C 1 - C12 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbyl, n is 1-3, m is 1-3, p is 1-3, and q is 1-3.
-例子:1,3-二乙酰氧基-1,3-二叔丁氧基-1-新已基二硅氧烷- Example: 1,3-diacetoxy-1,3-di-tert-butoxy-1-neohexyldisiloxane
-R1 n(OR2)p(O(O)CR4)3-n-pSi-SiR3 m(O(O)CR5)q(OR6)-m-q叫,其中,R1和R3可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃基;R2,R6可独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃基,R4,R5可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃基,n为1-3,m为1-3,p为1-3,且q为1-3。-R 1 n (OR 2 ) p (O(O)CR 4 ) 3-np Si-SiR 3 m (O(O)CR 5 ) q (OR 6 ) -mq called , where R 1 and R 3 can be independently H, C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbon groups; R 2 , R 6 can be independently C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon group, R 4 , R 5 can be independently H, C 1 - C12 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbyl, n is 1-3, m is 1-3, p is 1 -3, and q is 1-3.
-例子:1,2-二乙酰氧基-1,2-二叔丁氧基-1-新已基乙硅烷- Example: 1,2-diacetoxy-1,2-di-tert-butoxy-1-neohexyldisilane
-式(OSiR1R3)x的环硅氧烷,其中,R1和R3可独立地为H,C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃基,且x可以是2-8的整数。- Cyclic siloxanes of formula (OSiR 1 R 3 )x, wherein R 1 and R 3 can be independently H, C 1 -C 12 straight or branched, saturated, mono- or polyunsaturated, Cyclic, partially or fully fluorinated hydrocarbon groups, and x can be an integer of 2-8.
-例子:如1-新已基-1,3,5,7-四甲基环四硅氧烷。- Example: eg 1-neohexyl-1,3,5,7-tetramethylcyclotetrasiloxane.
实施例Example
所有试验均利用未掺杂的TEOS处理装备,在装配有Advance Energy2000射频发生器的200mn D×Z的室中,在Applied Materials Precision-5000系统上完成。该方法包括如下基本步骤:初始设置及气流的稳定化,沉积,以及在除去圆片之前对室进行清洗/抽空。All experiments were performed on an Applied Materials Precision-5000 system using undoped TEOS processing equipment in a 200mn D×Z chamber equipped with an Advance Energy2000 RF generator. The method includes the basic steps of initial setup and stabilization of gas flow, deposition, and purging/evacuation of the chamber prior to wafer removal.
利用热退火的后处理步骤在氮气氛下于425℃的管式炉中进行至少1小时。利用6000瓦宽带的紫外灯,由装配有H+灯泡的Fusion UV来完成暴露于UV光中。通过将薄膜置于装配有12.52mm厚合成二氧化硅片的处理室中来控制气氛,以致使所述薄膜能够用光线来照射。所述室中的压力保持在0.3和760托之间。The post-treatment step with thermal annealing was carried out in a tube furnace at 425° C. for at least 1 hour under nitrogen atmosphere. Exposure to UV light was accomplished by a Fusion UV equipped with H+ bulbs using a 6000 W broadband UV lamp. The atmosphere was controlled by placing the film in a process chamber equipped with a 12.52 mm thick synthetic silica wafer so that the film could be illuminated with light. The pressure in the chamber was maintained between 0.3 and 760 Torr.
成孔剂与DEMS的比率是成孔剂前体与引入反应室的含硅前体的相对摩尔浓度。当所述比率增加时,相对于含硅前体,成孔剂前体的量将增加。由于它是摩尔比,因此,相对浓度以每分子为基准;例如,成孔剂:DEMS为4意味着每一分子含硅前体有4分子引入反应室的成孔剂前体。The porogen to DEMS ratio is the relative molar concentration of porogen precursor to silicon-containing precursor introduced into the reaction chamber. As the ratio is increased, the amount of porogen precursor will increase relative to the silicon-containing precursor. Since it is a molar ratio, relative concentrations are on a per-molecule basis; for example, porogen:DEMS of 4 means that 4 molecules of porogen precursor are introduced into the reaction chamber for every molecule of silicon-containing precursor.
沉积速率是:沉积薄膜在反应室的基材上形成的速率。其通过测量沉积薄膜的薄膜厚度并除以沉积结束所需的时间来确定。沉积速率涉及:成孔剂前体和含硅前体在沉积室中进行反应的效率,以便在基材表面分别形成成孔剂和有机硅酸盐。The deposition rate is: the rate at which the deposited film is formed on the substrate in the reaction chamber. It is determined by measuring the film thickness of the deposited film and dividing by the time required for the deposition to complete. The deposition rate relates to the efficiency with which the porogen precursor and the silicon-containing precursor react in the deposition chamber to form the porogen and organosilicate, respectively, on the substrate surface.
利用SCI Filmtek 2000反射计测量厚度和折射率。材料的折射率定义为:Thickness and refractive index were measured using a
RI=c/υRI=c/v
式中,c为光在真空中的速度,υ为光通过薄膜的速度。利用632nm的光线测量折射率。光线通过薄膜的速度取决于薄膜的电子密度,在该研究中,为了比较和对比沉积薄膜和最终薄膜的性能,使电子密度适度地与介电常数相关。因此,具有较高折射率的薄膜通常具有较高的介电常数值。通常,在后处理之后的薄膜具有低于沉积薄膜的折射率。这是因为,沉积薄膜中的成孔剂已经被空隙体积所替代,并且与成孔剂的约1.400-1.600的折射率相比,空气的折射率约为1.00029。In the formula, c is the speed of light in vacuum, and υ is the speed of light passing through the film. The refractive index is measured using light at 632nm. The speed at which light travels through a film depends on the film's electron density, which in this study was moderately related to the dielectric constant in order to compare and contrast the properties of the deposited and final films. Therefore, films with higher refractive indices generally have higher dielectric constant values. Typically, the film after post-treatment has a lower refractive index than the deposited film. This is because the porogen in the deposited film has been replaced by void volume and the refractive index of air is about 1.00029 compared to about 1.400-1.600 for the porogen.
材料的介电常数,k定义为:The dielectric constant of the material, k is defined as:
k=C/C0 k=C/C 0
式中,C为电介质的电容,C0为真空的电容。利用汞探头技术,对沉积在低阻p-型硅片(<0.02欧姆-厘米)上的沉积薄膜和/或最终的多孔有机硅酸盐薄膜的电容进行测量。In the formula, C is the capacitance of the dielectric, and C 0 is the capacitance of the vacuum. The capacitance of the deposited film and/or the final porous organosilicate film deposited on a low resistance p-type silicon wafer (<0.02 ohm-cm) was measured using the mercury probe technique.
利用标准规约,利用MTS Nano Indenter测量机械性能(毫微刻痕硬度,杨氏模量)。Mechanical properties (nanoindent hardness, Young's modulus) were measured with an MTS Nano Indenter using standard protocols.
利用Thermo TA Instruments 2050 TGA,通过热重分析来测量热稳定性和尾气产品。利用Physical Electronics5000LS,通过X-射线光电子光谱学(XPS)获得组成数据。在表中列出的%原子值不包括氢。Thermal stability and off-gas products were measured by thermogravimetric analysis using a Thermo TA Instruments 2050 TGA. Composition data were obtained by X-ray photoelectron spectroscopy (XPS) using a Physical Electronics 5000LS. The % atomic values listed in the tables do not include hydrogen.
在下列表的一些表中,“n/a”表示数据没获得。In some of the tables below, "n/a" indicates that data were not available.
本发明涉及以下技术方案:The present invention relates to the following technical solutions:
1.一种在基材上形成有机硅酸盐玻璃多孔薄膜的化学气相沉积方法,所述方法包括以下步骤:1. A chemical vapor deposition method forming an organosilicate glass porous film on a substrate, said method comprising the following steps:
引入包含前体混合物的气体反应物,所述前体混合物包含选自二甲氧基甲基甲硅烷、二乙氧基甲基甲硅烷、二异丙氧基甲基甲硅烷、二叔丁氧基甲基甲硅烷、三甲氧基甲硅烷、三乙氧基甲硅烷、三异丙氧基甲硅烷、甲基三甲氧基甲硅烷、甲基三乙氧基甲硅烷和、三叔丁氧基甲硅烷及其混合物的至少一种有机硅烷和/或有机硅氧烷前体和具有选自如下的基团结构的成孔剂前体:丙醇;乙二醇;己醇;环戊醇;1,5-已二烯-3,4-二醇;甲酚;间苯二酚;乙醚;2-甲基-四氢呋喃;2,3-苯并呋喃;乙二醇二乙烯基醚;桉树脑;环戊烷甲醛;环戊烷甲酸;马来酸酐;甲基丙烯酸乙酯;环戊胺;二异丙胺;三乙胺;N-甲基吡咯烷;N-甲基吡咯;硝基环戊烷;硝基苯;2-(2-氨基乙基氨基)乙醇;N-甲基吗啉;四氢糠胺;环己酮;包含一个或更多个环氧基团并且通式为CnH2n+2-2x-2y-2zOz的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为结构中环氧基团的数量并且在1和4之间,并且其中环氧基团可连接至环上或直链上;包含一个或更多个酮基并且通式为CnH2n+2-2x-2y-2zOz的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为结构中醛基的数量并且在1和4之间,并且其中酮基可是环外和/或环内的;及其混合物;Introducing a gaseous reactant comprising a precursor mixture comprising dimethoxymethylsilane, diethoxymethylsilane, diisopropoxymethylsilane, di-t-butoxy Methylmethylsilane, trimethoxysilane, triethoxysilane, triisopropoxysilane, methyltrimethoxysilane, methyltriethoxysilane and, tri-tert-butoxy At least one organosilane and/or organosiloxane precursor of silane and mixtures thereof and porogen precursors having a radical structure selected from: propanol; ethylene glycol; hexanol; cyclopentanol; 1,5-hexadiene-3,4-diol; cresol; resorcinol; diethyl ether; 2-methyl-tetrahydrofuran; 2,3-benzofuran; ethylene glycol divinyl ether; cineole ; Cyclopentaneformaldehyde; Cyclopentanecarboxylic acid; Maleic anhydride; Ethyl methacrylate; Cyclopentylamine; Diisopropylamine; Triethylamine; N-Methylpyrrolidine; N-Methylpyrrole; Nitrocyclopentylamine nitrobenzene; 2-(2-aminoethylamino)ethanol; N-methylmorpholine; tetrahydrofurfurylamine; cyclohexanone; contains one or more epoxy groups and has the general formula C n Hydrocarbon structure of H 2n+2-2x-2y-2z Oz , where n=1-12, x is the number of rings in the structure and is between 0-4, y is the number of unsaturated bonds in the structure and is between 0 and Between n, z is the number of epoxy groups in the structure and is between 1 and 4, and wherein the epoxy groups can be attached to rings or straight chains; contain one or more keto groups and have the general formula The hydrocarbon structure of C n H 2n+2-2x-2y-2z O z , wherein n=1-12, x is the number of rings in the structure and between 0-4, y is the number of unsaturated bonds in the structure and in Between 0 and n, z is the number of aldehyde groups in the structure and is between 1 and 4, and wherein the keto group can be exocyclic and/or intracyclic; and mixtures thereof;
对气体反应物施加能量,以引发气体反应物的反应,提供预备的薄膜,其中预备的薄膜包含由所述成孔剂前体形成的成孔剂;和applying energy to the gaseous reactant to initiate a reaction of the gaseous reactant to provide a prepared film, wherein the prepared film comprises a porogen formed from said porogen precursor; and
从预备的薄膜上除去至少一部分成孔剂,以提供多孔有机硅酸盐玻璃薄膜,其中所述多孔有机硅酸盐玻璃薄膜具有低于2.7的介电常数。At least a portion of the porogen is removed from the prepared film to provide a porous organosilicate glass film, wherein the porous organosilicate glass film has a dielectric constant of less than 2.7.
2.技术方案1的方法,其中,介电常数小于1.9。2. The method of
3.技术方案1的方法,其中多孔有机硅酸盐玻璃薄膜包含式SivOwCxHyFz的化合物,其中v+w+x+y+z=100%原子,v为20-30%原子,w为20-45%原子,x为5-20%原子,y为15-40%原子,且z为0-15%原子。3. The method of
4.技术方案1的方法,其中所述除去步骤涉及用选自SiF4、NF3、F2、COF2、CO2F2和HF的至少一种氟化剂处理所述预备的薄膜,并且用来将F引至多孔有机硅酸盐玻璃薄膜上,基本上所有多孔薄膜中的F均以Si-F基团的形式键合至Si上。4. The method of
5.技术方案1的方法,其中,多孔有机硅酸盐玻璃薄膜中50%或更多的氢键合至碳上。5. The method of
6.技术方案1的方法,其中,多孔有机硅酸盐玻璃薄膜的密度小于1.5克/毫升。6. The method of
7.技术方案1的方法,其中,所述多孔有机硅酸盐玻璃薄膜包括当量球体直径小于或等于3nm的孔。7. The method of
8.技术方案1的方法,其中,多孔薄膜的傅里叶变换红外(FTIP)光谱与用除了在气体试剂中没有任何成孔剂前体以外基本上相同的方法制备的参考薄膜的参考FTIR基本相同。8. The method of
9.技术方案8的方法,其中,多孔薄膜的介电常数比用除了在气体试剂中没有任何成孔剂前体以外基本上相同的方法制备的参考薄膜小至少0.3。9. The method of claim 8, wherein the dielectric constant of the porous film is at least 0.3 less than a reference film prepared by substantially the same method except without any porogen precursor in the gas reagent.
10.技术方案8的方法,其中,多孔薄膜的介电常数比用除了在气体试剂中没有任何成孔剂前体以外基本上相同的方法制备的参考薄膜小至少10%。10. The method of claim 8, wherein the dielectric constant of the porous film is at least 10% lower than a reference film prepared by substantially the same method except without any porogen precursor in the gas reagent.
11.技术方案1的方法,其中,多孔薄膜在氮气气氛下于425℃恒温的平均重量损失小于1.0wt%/hr。11. The method of
12.技术方案1的方法,其中,多孔薄膜在空气中于425℃恒温的平均重量损失小于1.0wt%/hr。12. The method of
13.技术方案1的方法,其中,成孔剂前体与至少种有机硅烷和/或有机硅氧烷前体不同。13. The method of
14.技术方案1的方法,其中,所述成孔剂前体选自1,2-环氧-3-甲基丁烷、1,2-环氧-5-己烯、氧化环己烯或9-氧杂二环[6.1.0]壬-4-烯。14. The method of
15.技术方案1的方法,其中,所述成孔剂前体选自3,4-已二酮、环戊酮或2,4,6-三甲苯基氧化物。15. The method of
16.技术方案1的方法,其中,前体混合物还包含成孔前体。16. The method of
17.技术方案16的方法,其中,成孔前体选自:1-新已基-1,3,5,7-四甲基环四硅氧烷、1-新戊基-1,3,5,7-四甲基环四硅氧烷、新戊基二乙氧基甲硅烷、新已基二乙氧基甲硅烷、新已基三乙氧基甲硅烷、新戊基三乙氧基甲硅烷和新戊基二叔丁氧基甲硅烷。17. The method of technical scheme 16, wherein the pore-forming precursor is selected from: 1-neohexyl-1,3,5,7-tetramethylcyclotetrasiloxane, 1-neopentyl-1,3, 5,7-Tetramethylcyclotetrasiloxane, Neopentyldiethoxysilane, Neohexyldiethoxysilane, Neohexyltriethoxysilane, Neopentyltriethoxy Silane and Neopentyldi-tert-Butoxysilane.
18.技术方案1的方法,所述方法还包括:用至少一种选自热能、等离子能、光子能量、电子能量、微波能和化学物质的后处理剂对预备的薄膜进行处理。18. The method of
19.技术方案18的方法,其中,在从预备薄膜中除去基本上所有成孔剂之前、期间和/或之后,至少一种后处理剂改善得到的多孔有机硅玻璃薄膜的性能。19. The method of claim 18, wherein at least one post-treatment agent improves the properties of the resulting porous silicone glass film before, during and/or after removing substantially all of the porogen from the prepared film.
20.技术方案18的方法,其中,附加的后处理剂从预备薄膜中除去至少一部分成孔剂。20. The method of claim 18, wherein the additional post-treatment removes at least a portion of the porogen from the prepared film.
21.技术方案18的方法,其中,至少一种后处理剂是200-8000纳米范围内的光子能量。21. The method of technical claim 18, wherein at least one post-treatment agent is photon energy in the range of 200-8000 nanometers.
22.技术方案18的方法,其中,至少一种后处理剂是由电子束提供的电子能量。22. The method of claim 18, wherein at least one post-treatment agent is electron energy provided by an electron beam.
23.技术方案18的方法,其中,至少一种后处理剂是超临界流体。23. The method of technical solution 18, wherein at least one post-treatment agent is a supercritical fluid.
24.一种由技术方案1的方法生产的有机硅酸盐玻璃多孔薄膜,所述有机硅酸盐玻璃多孔薄膜由化学式SivOwCxHyFz表示的材料组成,其中v+w+x+y+z=100%,v为10-35%原子,w为10-65%原子,x为5-30%原子,y为10-50%原子,而z为0-15%原子,其中所述薄膜具有孔并且介电常数小于2.6。24. An organosilicate glass porous film produced by the method of
25.技术方案24的有机硅酸盐玻璃多孔薄膜,其中,v为20-30%原子,w为20-45%原子,x为5-25%原子,y为15-40%原子,且z为0。25. The organosilicate glass porous film of technical solution 24, wherein v is 20-30 atomic%, w is 20-45 atomic%, x is 5-25 atomic%, y is 15-40 atomic%, and z is 0.
26.技术方案24的有机硅酸盐玻璃多孔薄膜,其中,z为0.5-7%原子,并且其中多孔薄膜中基本上所有F均以Si-F基团的形式键合至Si上。26. The organosilicate glass porous film of claim 24, wherein z is 0.5-7 atomic %, and wherein substantially all of F in the porous film is bonded to Si in the form of Si-F groups.
27.技术方案24的有机硅酸盐玻璃多孔薄膜,其中,包含在薄膜中的50%或更多的氢键合至碳上。27. The organosilicate glass porous film of claim 24, wherein 50% or more of hydrogen contained in the film is bonded to carbon.
28.一种组合物,包含:28. A composition comprising:
(a)具有选自二甲氧基甲基甲硅烷、二乙氧基甲基甲硅烷、二异丙氧基甲基甲硅烷、二叔丁氧基甲基甲硅烷、三甲氧基甲硅烷、三乙氧基甲硅烷、三异丙氧基甲硅烷、甲基三甲氧基甲硅烷、甲基三乙氧基甲硅烷和、三叔丁氧基甲硅烷及其混合物的至少一种有机硅烷和/或有机硅氧烷前体;(a) has a compound selected from dimethoxymethylsilane, diethoxymethylsilane, diisopropoxymethylsilane, di-tert-butoxymethylsilane, trimethoxysilane, At least one organosilane and / or organosiloxane precursors;
(b)具有与所述至少一种有机硅烷和/或有机硅氧烷前体不同的成孔剂,选自:丙醇;乙二醇;己醇;环戊醇;1,5-已二烯-3,4-二醇;甲酚;间苯二酚;乙醚;2-甲基-四氢呋喃;2,3-苯并呋喃;乙二醇二乙烯基醚;桉树脑;环戊烷甲醛;环戊烷甲酸;马来酸酐;甲基丙烯酸乙酯;环戊胺;二异丙胺;三乙胺;N-甲基吡咯烷;N-甲基吡咯;硝基环戊烷;硝基苯;2-(2-氨基乙基氨基)乙醇;N-甲基吗啉;四氢糠胺;环己酮;包含一个或更多个环氧基团并且通式为CnH2n+2-2x-2y-2zOz的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为结构中环氧基团的数量并且在1和4之间,并且其中环氧基团可连接至环上或直链上;包含一个或更多个酮基并且通式为CnH2n+2-2x-2y-2zOz的烃结构,其中n=1-12,x是结构中环的数量并且在0-4之间,y是结构中不饱和键的数量并且在0和n之间,z为结构中醛基的数量并且在1和4之间,并且其中酮基可是环外和/或环内的;及其混合物。(b) having a porogen different from said at least one organosilane and/or organosiloxane precursor selected from: propanol; ethylene glycol; hexanol; cyclopentanol; ene-3,4-diol; cresol; resorcinol; diethyl ether; 2-methyl-tetrahydrofuran; 2,3-benzofuran; ethylene glycol divinyl ether; eucalyptol; cyclopentanecarbaldehyde; Cyclopentanecarboxylic acid; maleic anhydride; ethyl methacrylate; cyclopentylamine; diisopropylamine; triethylamine; N-methylpyrrolidine; N-methylpyrrole; nitrocyclopentane; nitrobenzene; 2-(2-aminoethylamino)ethanol; N-methylmorpholine; tetrahydrofurfurylamine; cyclohexanone; contains one or more epoxy groups and has the general formula CnH2n +2-2x - Hydrocarbon structure of 2y-2z O z , where n=1-12, x is the number of rings in the structure and between 0-4, y is the number of unsaturated bonds in the structure and is between 0 and n, z is The number of epoxy groups in the structure and is between 1 and 4, and where the epoxy groups can be attached to a ring or a straight chain; contains one or more keto groups and has the general formula C n H 2n+2 - the hydrocarbon structure of 2x-2y-2z O z , wherein n=1-12, x is the number of rings in the structure and is between 0-4, y is the number of unsaturated bonds in the structure and is between 0 and n, z is the number of aldehyde groups in the structure and is between 1 and 4, and wherein the keto groups can be exocyclic and/or intracyclic; and mixtures thereof.
29.技术方案28的组合物,其中所述组合物还包含:29. The composition of technical scheme 28, wherein said composition also comprises:
(c)具有选自如下公式的结构的成孔前体:(c) a porogen having a structure selected from the formula:
1)式R1 n(OR2)p(O(O)CR3)4-(n+p)Si,其中,R1独立地为H或C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2和R3独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,n为1-3,且p为0-3,前提条件是,n+p≤4,并且至少一个R1被作为成孔剂的C3或更大的烃取代;1) Formula R 1 n (OR 2 ) p (O(O)CR 3 ) 4-(n+p) Si, wherein, R 1 is independently H or C 1 -C 12 linear or branched, saturated , mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R2 and R3 are independently C1 - C12 linear or branched, saturated, mono- or polyunsaturated , cyclic, aromatic, partially or fully fluorinated hydrocarbons, n is 1-3, and p is 0-3, provided that n + p ≤ 4, and at least one R 1 is used as porogen C 3 or greater hydrocarbon substitution;
2)式R1 n(OR2)p(O(O)CR4)3-n-pSi-O-SiR3 m(O(O)CR5)q(OR6)3-m-q,其中,R1和r3独立地为H或C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2、R4、R5和R6独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,n为0-3,m为0-3,q为0-3,且p为0-3,前提条件是,n+m≥1,n+p≤3,m+q≤3,并且R1和R3中至少之一被作为成孔剂的C3或更大的烃取代;2) Formula R 1 n (OR 2 ) p (O(O)CR 4 ) 3-np Si-O-SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3-mq , wherein, R 1 and r 3 are independently H or C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R 2 , R 4 , R 5 and R are independently C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, n is 0-3, m is 0-3, q is 0-3, and p is 0-3, provided that n+m≥1, n+p≤3, m+q≤3, and at least one of R 1 and R 3 - substituted by a C3 or greater hydrocarbon as a porogen;
3)式R1 n(OR2)p(O(O)CR4)3-n-pSi-SiR3 m(O(O)CR5)q(OR6)3-m-q,其中,R1和R3独立地为H或C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2、R4、R5和R6独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,n为0-3,m为0-3,q为0-3且p为0-3,前提条件是,n+m≥1,n+p≤3,m+q≤3,并且R1和R3中至少之一被作为成孔剂的C3或更大的烃取代;3) Formula R 1 n (OR 2 ) p (O(O)CR 4 ) 3-np Si-SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3-mq , wherein, R 1 and R 3 are independently H or C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R 2 , R 4 , R 5 and R 6 are independently C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, n is 0-3, m is 0-3, q is 0-3 and p is 0-3, provided that n+m≥1, n+p≤3, m+q≤3, and at least one of R1 and R3 is used as C3 or greater hydrocarbon substitution of the porogen;
4)式R1 n(OR2)p(O(O)CR4) 3-n-pSi-R7-SiR3 m(O(O)CR5)q(OR6)3-m-q,其中,R1和R3独立地为H或C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2、R4、R5、R6和R7独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,n为0-3,m为0-3,q为0-3且p为0-3,前提条件是,n+m≥1,n+p≤3,m+q≤3,并且R1、R3和R7中至少之一被作为成孔剂的C3或更大的烃取代;4) Formula R 1 n (OR 2 ) p (O(O)CR 4) 3-np Si-R 7 -SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3-mq , wherein, R 1 and R 3 are independently H or C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R 2 , R 4 , R 5. R 6 and R 7 are independently C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, n is 0-3, m is 0-3, q is 0-3 and p is 0-3, the prerequisite is that n+m≥1, n+p≤3, m+q≤3, and R 1 , R 3 and at least one of R is substituted with a C or greater hydrocarbon as a porogen;
5)式(R1 n(OR2)p(O(O)CR3)4-(n+p)Si)tCH4-t,其中,R1独立地为H或C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2和R3独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,n为1-3,p为0-3,且t为2-4,前提条件是,n+p≤4,并且至少一个R1被作为成孔剂的C3或更大的烃取代;5) Formula (R 1 n (OR 2 ) p (O(O)CR 3 ) 4-(n+p) Si) t CH 4-t , wherein, R 1 is independently H or C 1 -C 12 straight Chain or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R2 and R3 are independently C1 - C12 straight-chain or branched, saturated , mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, n is 1-3, p is 0-3, and t is 2-4, provided that n+p ≤ 4, and at least one R 1 is substituted by a C 3 or larger hydrocarbon as a porogen;
6)式(R1 n(OR2)p(O(O)CR3)4-(n+p)Si)tNH3-t,其中,R1独立地为H或C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃;R2和R3独立地为C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,芳族的,部分或完全氟化的烃,n为1-3,p为0-3,且t为1-3,前提条件是,n+p≤4,并且至少一个R1被作为成孔剂的C3或更大的烃取代;6) Formula (R 1 n (OR 2 ) p (O(O)CR 3 ) 4-(n+p) Si) t NH 3-t , wherein, R1 is independently H or C 1 -C 12 straight chain or branched, saturated, mono- or polyunsaturated, cyclic, partially or fully fluorinated hydrocarbons; R2 and R3 are independently C1 - C12 linear or branched, saturated, Mono- or polyunsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbons, n is 1-3, p is 0-3, and t is 1-3, provided that n+p≤ 4, and at least one R 1 is substituted by a C 3 or larger hydrocarbon as a porogen;
7)式(OSiR1R3)x的环硅氧烷,其中,R1和R3独立地为H或C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃基,且x可以是2-8的整数,前提条件是,R1和R3中至少之一被作为成孔剂的C3或更大的烃取代;7) Cyclosiloxanes of the formula (OSiR 1 R 3 ) x , wherein R 1 and R 3 are independently H or C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated, Cyclic, partially or fully fluorinated hydrocarbon groups, and x can be an integer from 2 to 8, with the proviso that at least one of R and R is substituted by a C or greater hydrocarbon as a porogen;
8)式(NR1SiR1R3)x的环硅氮烷,其中,R1和R3独立地为H或C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃基,且x可以是2-8的整数,前提条件是,R1和R3中至少之一被作为成孔剂的C3或更大的烃取代;8) Cyclosilazanes of formula (NR 1 SiR 1 R 3 ) x , wherein R 1 and R 3 are independently H or C 1 -C 12 linear or branched, saturated, mono- or polyunsaturated , cyclic, partially or fully fluorinated hydrocarbon groups, and x can be an integer from 2 to 8, provided that at least one of R1 and R3 is used as a porogen C3 or greater hydrocarbon replace;
9)式(CR1R3SiR1R3)x的环硅碳烷,其中,R1和R3独立地为H或C1-C12直链或支链的,饱和的,单或多不饱和的,环状的,部分或完全氟化的烃基,且x可以是2-8的整数,前提条件是,R1和R3中至少之一被作为成孔剂的C3或更大的烃取代;9) Cyclosilanes of the formula (CR 1 R 3 SiR 1 R 3 ) x , wherein R 1 and R 3 are independently H or C 1 -C 12 linear or branched, saturated, mono- or poly Unsaturated, cyclic, partially or fully fluorinated hydrocarbon groups, and x can be an integer of 2-8, provided that at least one of R1 and R3 is used as a porogen of C3 or greater Hydrocarbon substitution;
10)及其混合物。10) and mixtures thereof.
实施例1Example 1
成孔剂前体相对含硅前体化学计算量的改变Changes in stoichiometric amounts of porogen precursors relative to silicon-containing precursors
由环己酮(CHO)和二乙氧基甲基甲硅烷(DEMS)的混合物沉积复合薄膜。沉积条件如下:等离子体功率为450瓦,反应室压力为8托,电极距为350毫英寸,载气为氦,其流速为210sccm,且基材温度为225℃。改变CHO和DEMS的流速以控制引入反应室的CHO和DEMS的比例,同时保持进入反应室中的化学物质的总流速恒定。通过将其暴露于真空下宽带UV光(λ=200-400nm)下5分钟而对薄膜进行后处理。Composite thin films were deposited from a mixture of cyclohexanone (CHO) and diethoxymethylsilane (DEMS). The deposition conditions were as follows: plasma power of 450 watts, chamber pressure of 8 torr, electrode distance of 350 mils, carrier gas of helium at a flow rate of 210 sccm, and substrate temperature of 225°C. The flow rates of CHO and DEMS were varied to control the ratio of CHO and DEMS introduced into the reaction chamber while keeping the total flow rate of chemicals into the reaction chamber constant. The films were post-treated by exposing them to broadband UV light (λ = 200-400 nm) under vacuum for 5 minutes.
表1a和1b.对于利用环己酮和DEMS沉积的薄膜而言,沉积薄膜和最终薄膜的性能,Tables 1a and 1b. Properties of deposited and final films for films deposited using cyclohexanone and DEMS,
表1a和2a中的数据表明:前体化学计算量的改变将导致薄膜最终性能的改变。这是因为,在输入反应室的化学进料中的成孔剂前体和含硅前体的量基本上决定了沉积至基材上成孔剂和有机硅酸盐的量。例如,在最高CHO:DEMS比例时,将实现最低的最终薄膜介电常数。当CHO:DEMS比例减小时,薄膜的介电常数和机械硬度均将增加。因此,薄膜性能可通过反应室中成孔剂前体的量和有机硅前体的量来控制。The data in Tables 1a and 2a show that changes in the precursor stoichiometry will lead to changes in the final properties of the films. This is because the amount of porogen precursor and silicon-containing precursor in the chemical feed to the reaction chamber essentially determines the amount of porogen and organosilicate deposited onto the substrate. For example, the lowest final film dielectric constant will be achieved at the highest CHO:DEMS ratio. When the ratio of CHO:DEMS is decreased, both the dielectric constant and mechanical hardness of the film will increase. Thus, film properties can be controlled by the amount of porogen precursor and the amount of organosilicon precursor in the reaction chamber.
实施例2Example 2
成孔剂前体的官能团Functional groups of porogen precursors
另外,还可以用成孔剂前体的结构和/或组成来控制薄膜性能。复合薄膜由CHO或1,2,4-三甲基环己烷(TMC)沉积。表2将对这些前体的纯液体性能进行对比。CHO前体由具有酮官能团的6碳环组成,而TMC前体具有带有连接在1、2和4-位上的三个甲基的6碳环。Additionally, the structure and/or composition of the porogen precursor can also be used to control film properties. Composite thin films were deposited from CHO or 1,2,4-trimethylcyclohexane (TMC). Table 2 compares the pure liquid properties of these precursors. The CHO precursor consists of a 6-carbon ring with a ketone functional group, while the TMC precursor has a 6-carbon ring with three methyl groups attached at the 1, 2 and 4-positions.
表2.纯液体成孔剂前体的性能。Table 2. Properties of pure liquid porogen precursors.
表3中详细列出了由TMC和DEMS,或由CHO和DEMS沉积得到的复合薄膜的沉积条件。与沉积的TMC薄膜相比,利用CHO前体沉积的薄膜具有更高的沉积速率和沉积折射率,因此暗示,沉积CHO薄膜中有更高的成孔剂浓度。如图2所示,通过检测沉积薄膜的FT-IR光谱可容易地观察到CHO薄膜中成孔剂的所述更高量。图2中的光谱已标准化至1微米的薄膜厚度。当在2700-3100cm-1之间的C-Hx振动伸展增加时,可最佳地观测沉积薄膜中的成孔剂浓度。表3中的数据表明:CHO-1薄膜中的峰面积为5.25,而TMC-1薄膜中的峰面积为3.27。因此,在同样的处理条件下,CHO成孔剂前体在增加沉积复合薄膜的C-Hx键浓度方面更为有效。Table 3 details the deposition conditions of the composite thin films deposited from TMC and DEMS, or from CHO and DEMS. The films deposited using the CHO precursor had a higher deposition rate and deposited refractive index compared to the deposited TMC films, thus implying a higher porogen concentration in the deposited CHO films. This higher amount of porogen in the CHO film can be easily observed by examining the FT-IR spectrum of the deposited film as shown in FIG. 2 . The spectra in Figure 2 have been normalized to a film thickness of 1 μm. The porogen concentration in the deposited film is best observed when the CH x vibrational stretch between 2700-3100 cm −1 increases. The data in Table 3 shows that the peak area in the CHO-1 film is 5.25, while the peak area in the TMC-1 film is 3.27. Therefore, under the same processing conditions, the CHO porogen precursor was more effective in increasing the CH bond concentration of the deposited composite films.
表3.实施例2中沉积复合薄膜的沉积条件,沉积速率,和折射率。Table 3. Deposition conditions, deposition rates, and refractive indices for depositing composite thin films in Example 2.
图3显出了在真空下暴露于宽带UV光5分钟之后CHO-1薄膜和TMC-1薄膜的FT-IR光谱。该光谱表明:两个薄膜的C-Hx峰面积分别减少至约0.9和0.6。在成孔剂除去之后C-Hx峰强度之间的差异可归因于CHO-1薄膜中更高量的Si-CH3基团,这将有助于该区域中的某些吸收。Figure 3 shows the FT-IR spectra of CHO-1 and TMC-1 films after exposure to broadband UV light for 5 minutes under vacuum. The spectra show that the CH x peak areas of the two films are reduced to about 0.9 and 0.6, respectively. The difference between the CH peak intensities after porogen removal can be attributed to the higher amount of Si-CH groups in the CHO- 1 film, which would contribute to some absorption in this region.
表4中列出了在真空下暴露于宽带UV光5分钟之后,对于TMC-1和CHO-1而言薄膜的最终性能。该数据表明:CHO-1薄膜具有比TMC-1薄膜更低的介电常数。这归因于:利用CHO前体所取得的更高的成孔剂浓度,并因此更高的孔隙率。因此,对于某些应用有利的是,相对于具有纯有机组成的成孔剂前体中,选择具有酮基或其它官能团的成孔剂前体,以便提高多孔有机硅酸盐薄膜的一个或更多个性能。Table 4 lists the final properties of the films for TMC-1 and CHO-1 after exposure to broadband UV light for 5 minutes under vacuum. This data indicates that the CHO-1 film has a lower dielectric constant than the TMC-1 film. This is due to the higher porogen concentration and thus higher porosity achieved with the CHO precursor. Therefore, for some applications it is advantageous to select porogen precursors with ketone or other functional groups relative to porogen precursors with a purely organic composition in order to enhance one or more of the porous organosilicate films. Multiple properties.
表4.对于对比例2中的薄膜,其最终多孔薄膜的性能。Table 4. Properties of the final porous film for the film in Comparative Example 2.
实施例3Example 3
由摩尔百分比为22/78的环己酮(CHO)和二乙氧基甲基甲硅烷(DEMS)的混合物沉积复合薄膜。沉积条件如下:等离子体功率为600瓦,反应室压力为8托,电极距为350毫英寸,载气为CO2,其流速为200sccm,附加气体为O2,其流速为10sccm,沉积速率为450纳米(nm)/分钟,且基材温度为250℃。改变CHO和DEMS的流速以控制引入反应室的CHO和DEMS的比例,同时保持进入反应室中的化学物质的总流速恒定。通过将其暴露于真空下宽带UV光(λ=200-400nm)下5分钟而对薄膜进行后处理,且收缩百分比为30%。表5提供了在暴露于UV光处理之后沉积薄膜和最终薄膜的各种特性。Composite thin films were deposited from a 22/78 mole percent mixture of cyclohexanone (CHO) and diethoxymethylsilane (DEMS). The deposition conditions are as follows: the plasma power is 600 watts, the reaction chamber pressure is 8 torr, the electrode distance is 350 mils, the carrier gas is CO 2 with a flow rate of 200 sccm, the additional gas is O 2 with a flow rate of 10 sccm, and the deposition rate is 450 nanometers (nm)/minute, and the substrate temperature is 250°C. The flow rates of CHO and DEMS were varied to control the ratio of CHO and DEMS introduced into the reaction chamber while keeping the total flow rate of chemicals into the reaction chamber constant. The film was post-treated by exposing it to broadband UV light (λ = 200-400 nm) under vacuum for 5 minutes and had a shrinkage percentage of 30%. Table 5 provides various properties of the deposited and final films after exposure to UV light treatment.
图4显示了:在沉积之前或在沉积后以及在真空下暴露于宽带UV光5分钟之后,DEMS/CHO薄膜的FT-IR光谱。该光谱表明:相对于沉积薄膜、UV处理后的薄膜的C-Hx峰面积减小约84%。Figure 4 shows the FT-IR spectra of DEMS/CHO thin films before deposition or after deposition and after 5 min exposure to broadband UV light under vacuum. The spectrum shows that the CHx peak area of the UV-treated film is reduced by about 84% relative to the as-deposited film.
表5.对于利用DEMS/CHO(22/78)沉积的薄膜而言,沉积薄膜和最终薄膜各自的性能Table 5. Individual properties of the deposited and final films for films deposited using DEMS/CHO (22/78)
实施例4Example 4
由摩尔百分比为20/80的DMHD和二乙氧基甲基甲硅烷(DEMS)的混合物沉积复合薄膜。沉积条件如下:等离子体功率为600瓦,反应室压力为8托,电极距为350毫英寸,载气为CO2,其流速为200sccm,附加气体为O2,其流速为10sccm,且基材温度为300℃。改变DMHD和DEMS的流速以控制引入反应室的DMHD和DEMS的比例,同时保持进入反应室中的化学物质的总流速恒定。通过将其暴露于真空下宽带UV光(λ=200-400nm)下5分钟而对薄膜进行后处理,且收缩百分比为30%。表6提供了在暴露于UV光处理之后沉积薄膜和最终薄膜的各种特性。Composite thin films were deposited from a 20/80 mole percent mixture of DMHD and diethoxymethylsilane (DEMS). The deposition conditions are as follows: the plasma power is 600 watts, the reaction chamber pressure is 8 torr, the electrode distance is 350 mils, the carrier gas is CO 2 with a flow rate of 200 sccm, the additional gas is O 2 with a flow rate of 10 sccm, and the substrate The temperature is 300°C. The flow rates of DMHD and DEMS were varied to control the ratio of DMHD and DEMS introduced into the reaction chamber while keeping the total flow rate of chemicals into the reaction chamber constant. The film was post-treated by exposing it to broadband UV light (λ = 200-400 nm) under vacuum for 5 minutes and had a shrinkage percentage of 30%. Table 6 provides various properties of the deposited and final films after exposure to UV light treatment.
图5显示了:在沉积之前或在沉积时以及在真空下暴露于宽带UV光5分钟之后,DEMS/DMHD薄膜的FT-IR光谱。Figure 5 shows the FT-IR spectra of DEMS/DMHD films before or during deposition and after 5 min exposure to broadband UV light under vacuum.
表6.对于利用DEMS/DMHD(22/78)沉积的薄膜而言,沉积薄膜和最终薄膜各自的性能Table 6. Individual properties of the deposited and final films for films deposited using DEMS/DMHD (22/78)
实施例5Example 5
利用如下成孔剂前体沉积含DEMS的薄膜:ATP,LIM,CHO,CHOx。对于每种薄膜的沉积条件提供在表7a-7d中。在暴露于UV固化5分钟之后最终薄膜的特性提供在表8a-8d中。图6表明了这些薄膜的硬度和介电常数之间的关系。DEMS-containing films were deposited using the following porogen precursors: ATP, LIM, CHO, CHOx . The deposition conditions for each film are provided in Tables 7a-7d. The properties of the final films after exposure to UV curing for 5 minutes are provided in Tables 8a-8d. Figure 6 shows the relationship between hardness and dielectric constant of these films.
表7A.DEMS+ATRP的沉积条件Table 7A. Deposition conditions of DEMS+ATRP
表7A.DEMS+ATRP的沉积条件(续)Table 7A. Deposition conditions for DEMS+ATRP (continued)
表7B.DEMS+LIMO的沉积条件Table 7B. Deposition conditions of DEMS+LIMO
表7B.DEMS+LIMO的沉积条件(续)Table 7B. Deposition conditions of DEMS+LIMO (continued)
表7B.DEMS+LIMO的沉积条件(续)Table 7B. Deposition conditions of DEMS+LIMO (continued)
表7C.DEMS+CHO的沉积条件Table 7C. Deposition conditions of DEMS+CHO
表7D.DEMS+CHOx的沉积条件Table 7D. Deposition conditions of DEMS+CHOx
表8A.DEMS+ATRP的薄膜性能Table 8A. Thin film properties of DEMS+ATRP
表8A.DEMS+ATRP的薄膜性能(续)Table 8A. Thin film properties of DEMS+ATRP (continued)
表8B.DEMS+LIMO的薄膜性能Table 8B. Thin film properties of DEMS+LIMO
表8B.DEMS+LIMO的薄膜性能(续)Table 8B. Thin film properties of DEMS+LIMO (continued)
表8B.DEMS+LIMO的薄膜性能(续)Table 8B. Thin film properties of DEMS+LIMO (continued)
表8C.DEMS+CHO的薄膜性能Table 8C. Thin film properties of DEMS+CHO
表8D.DEMS+CHOx的薄膜性能Table 8D. Thin film properties of DEMS+CHOx
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