CN1771380B - Expansion grouting bolt and grouting method using same - Google Patents
Expansion grouting bolt and grouting method using same Download PDFInfo
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- CN1771380B CN1771380B CN2005800002538A CN200580000253A CN1771380B CN 1771380 B CN1771380 B CN 1771380B CN 2005800002538 A CN2005800002538 A CN 2005800002538A CN 200580000253 A CN200580000253 A CN 200580000253A CN 1771380 B CN1771380 B CN 1771380B
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0026—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
- E21D21/004—Bolts held in the borehole by friction all along their length, without additional fixing means
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/74—Means for anchoring structural elements or bulkheads
- E02D5/80—Ground anchors
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
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Abstract
Description
技术领域technical field
本发明涉及在例如隧道工程的天然地基补强工程等中,兼作岩石锚固螺栓及灌入管使用的膨胀灌浆螺栓,以及使用该螺栓的灌浆方法。The present invention relates to an expansion grouting bolt used both as a rock anchor bolt and a pouring pipe in, for example, natural foundation reinforcement works of tunnel engineering, and a grouting method using the same.
背景技术Background technique
在已知技术中,用钻孔机在天然地基的斜面上钻孔,将灌入管插入该钻孔内,灌入水泥浆等硬化性灌浆材后,将钢制螺栓型岩石锚固螺栓插入钻孔内,通过硬化性灌浆材的硬化来使岩石锚固螺栓固定,并通过使支持板通过自钻孔突出至外部的岩石锚固螺栓的螺栓部,用螺帽螺紧,进行补强(例如,参照日本专利公开2000-303480号公报)。In the known technology, a drilling machine is used to drill a hole on the slope of the natural foundation, the pouring pipe is inserted into the drilled hole, and after hardening grouting materials such as cement slurry are poured, the steel bolt type rock anchor bolt is inserted into the drilled hole. , the rock anchor bolts are fixed by the hardening of the hardening grouting material, and the bolt portion of the rock anchor bolt protruding from the drill hole to the outside is passed through the support plate, and the nut is tightened to reinforce (for example, refer to Japanese patent Publication No. 2000-303480).
作为可不使用硬化性灌浆材来固定的岩石锚固螺栓,已知有形成前端部锁闭,在后端部具有供给口的管状,在中间部具备通过施加内压而可径向膨胀的膨胀部的膨胀螺栓(例如,参照日本专利公告1990-520)。该膨胀螺栓构成通过在插入钻孔后施加内压,呈将可塑性变形的圆管的一部分推入内侧的截面形状的膨胀部朝径向膨胀,从而与钻孔紧密地贴合。As a rock anchor bolt that can be fixed without using a hardening grouting material, there is known a tubular bolt that is closed at the front end, has a supply port at the rear end, and has a radially expandable expansion portion at the middle portion that is radially expandable by applying internal pressure. Expansion bolts (for example, refer to Japanese Patent Publication No. 1990-520). The expansion bolt is configured such that when an internal pressure is applied after being inserted into a borehole, an expansion part having a cross-sectional shape in which a part of the plastically deformable round pipe is pushed inward expands in the radial direction, thereby closely fitting the borehole.
然而,在通过硬化性灌浆材固定的钢制螺栓型岩石锚固螺栓情况下,有下述的问题。However, in the case of a steel bolt type rock anchor bolt fixed by a hardening grouting material, there are the following problems.
为将硬化性灌浆材灌入钻孔周围的地基中使之强化,必须使灌入管与钻孔开口部之间充分密封,在高压下供给硬化性灌浆材,使硬化性灌浆材充分渗透周围的地基。然而,不仅该密封难以进行,且须在灌入管插入时施以密封,在灌入管拔出时解除密封,使得作业性很差。特别是在有泉水时,即使硬化性灌浆材以备灌入,硬化性灌浆材在硬化前就会被冲出,使得岩石锚固螺栓的固定存在困难。而且,在硬化性灌浆材硬化前的期间内,容易发生天然地基的变形,容易扩大天然地基的松动范围。In order to pour the hardening grouting material into the foundation around the borehole to strengthen it, it is necessary to make a sufficient seal between the pouring pipe and the opening of the drilling hole, and supply the hardening grouting material under high pressure so that the hardening grouting material can fully penetrate the surrounding ground. foundation. However, not only is the sealing difficult, but also the sealing must be performed when the filling tube is inserted, and the sealing must be released when the filling tube is pulled out, so that workability is poor. Especially when there is spring water, even if the hardening grouting material is ready to be poured in, the hardening grouting material will be washed out before hardening, making it difficult to fix the rock anchor bolt. In addition, before the curable grouting material hardens, deformation of the natural foundation tends to occur, and the range of loosening of the natural foundation tends to expand.
另一方面,在膨胀螺栓情况下,由于可不使用硬化性灌浆材来固定,故有不会发生如上述问题的优点。On the other hand, in the case of expansion bolts, since it can be fixed without using a hardening grouting material, there is an advantage that the above-mentioned problems do not occur.
然而,在该膨胀螺栓情况下,存在的问题是:在周围地基脆弱时,即使将膨胀部膨胀,固定力仍不足,从而使补强效果不好。其虽可如同钢制螺栓型岩石锚固螺栓,通过使用灌入管,将硬化性灌浆材灌入钻孔,使硬化性灌浆材渗透周围地基予以强化来解决,不过,若是如此,即会发生与上述钢制螺栓型岩石锚固螺栓相同的问题。However, in the case of this expansion bolt, there is a problem that, when the surrounding ground is weak, even if the expansion part is expanded, the fixing force is still insufficient, so that the reinforcing effect is not good. Although it can be solved by pouring the hardening grouting material into the drill hole like the steel bolt type rock anchor bolt, so that the hardening grouting material penetrates the surrounding foundation and strengthens it, if this is the case, it will happen the same as above. Same problem with steel bolt type rock anchor bolts.
有鉴于上述习知问题提出了本发明,其目的在于在保有膨胀螺栓的优点的同时利用硬化性灌浆材的灌入对周围地基进行强化。The present invention has been proposed in view of the above-mentioned conventional problems, and its purpose is to strengthen the surrounding foundation by pouring hardening grouting materials while maintaining the advantages of expansion bolts.
发明内容Contents of the invention
根据本发明的一个方面,提供了一种膨胀灌浆螺栓,其具有:一个膨胀部,该膨胀部具有管状形状,可自后端部施加内压,并且在施加内压时可径向膨胀;以及一个灌入口形成部,在施加内压时,使灌入口打开。According to an aspect of the present invention, there is provided an expansion grouting bolt having: an expansion part having a tubular shape to which internal pressure can be applied from a rear end and radially expandable when the internal pressure is applied; A filling opening forming portion opens the filling opening when internal pressure is applied.
本发明的膨胀灌浆螺栓可通过施加内压使膨胀部膨胀,密贴地基,并可在灌入口形成部使灌入口开口.而且,在对该地基的密贴及灌入口的开口后,可通过自本膨胀灌浆螺栓的后端部灌入硬化性灌浆材,经由上述开口部将硬化性灌浆材灌入周围地基.The expansion grouting bolt of the present invention can expand the expansion part by applying internal pressure, close contact with the foundation, and open the grouting inlet at the grouting inlet forming part. Moreover, after the close contact with the foundation and the opening of the grouting inlet, it can pass Pour the hardening grouting material from the rear end of the expansion grouting bolt, and pour the hardening grouting material into the surrounding foundation through the above opening.
由于如上述,本发明的膨胀灌浆螺栓的膨胀部膨胀,密贴地基,密封膨胀灌浆螺栓与地基间。故而,即使存在泉水,仍可止水,而不用等待硬化性灌浆材的灌入和硬化。另外,通过上述密封,可防止硬化性灌浆材的泄漏,硬化性灌浆材的灌入作业性好,并且可通过硬化性灌浆材的灌入来强化周围地基,故而即使对脆弱地基,仍获得良好的固定状态。As mentioned above, the expansion portion of the expansion grouting bolt of the present invention expands and closely adheres to the foundation, thereby sealing the gap between the expansion grouting bolt and the foundation. Therefore, even if spring water exists, water can still be stopped without waiting for pouring and hardening of the hardening grouting material. In addition, through the above-mentioned sealing, the leakage of the hardening grouting material can be prevented, the pouring workability of the hardening grouting material is good, and the surrounding ground can be strengthened by pouring the hardening grouting material, so even for weak foundations, good quality is obtained. the fixed state.
而且,由于本发明的膨胀灌浆螺栓在硬化性灌浆材的灌入后,依旧留作岩石锚固螺栓,故在硬化性灌浆材的灌入后,仍维持上述密封,即使在有泉水存在的情况下,仍可防止硬化性灌浆材的流出。更由于本发明的膨胀灌浆螺栓即使在周围地基脆弱情况下,若使膨胀部膨胀,密贴地基,仍可不待硬化性灌浆材的灌入和硬化,获得尽管不充分,却达到某种程度的补强效果,故可抑制硬化性灌浆材硬化前的期间内天然地基的松动。Moreover, since the expansion grouting bolt of the present invention remains as a rock anchor bolt after the hardening grouting material is poured in, the above-mentioned seal is still maintained after the hardening grouting material is poured in, even in the presence of spring water. , can still prevent the outflow of hardened grouting materials. Furthermore, even if the expansion grouting bolt of the present invention is in the weak condition of the surrounding foundation, if the expansion part is expanded and closely attached to the foundation, it is not necessary to pour in and harden the hardening grouting material, so that although it is not sufficient, it can reach a certain degree. Because of the reinforcement effect, it can suppress the loosening of the natural foundation before the hardening grouting material hardens.
本发明的膨胀灌浆螺栓的灌入口形成部大致分为,使用通过内压破碎的保持套筒、使用通过内压分离的盖及盖用套筒、以及其它构造。其详细及优点说明于后。The filling port forming part of the expansion grouting bolt according to the present invention is roughly divided into a retaining sleeve which is broken by internal pressure, a cap and a sleeve for the cap which are separated by internal pressure, and other structures. Its details and advantages are described below.
而且,本发明还提供一种灌浆方法,该方法包括将上述本发明的膨胀灌浆螺栓插入地基中,施加内压于膨胀灌浆螺栓,进行膨胀部的膨胀及灌入口的开口,向膨胀灌浆螺栓供给硬化性灌浆材,经由张开的灌入口在周围灌注硬化性灌浆材。Moreover, the present invention also provides a grouting method, which includes inserting the above-mentioned expansion grouting bolt of the present invention into the foundation, applying internal pressure to the expansion grouting bolt, performing expansion of the expansion portion and opening of the grouting inlet, and supplying the expansion grouting bolt The hardening grouting material is poured around the hardening grouting material through the opened pouring port.
本发明的灌浆方法是采用了上述本发明的膨胀灌浆螺栓的特征的构筑方法,如上述,其可在进行利用硬化性灌浆材的灌入的地基强化工程时,使泉水早期止水,防止硬化性灌浆材的泄漏及流出,抑制硬化性灌浆材硬化前期间内天然地基的松动。The grouting method of the present invention is a construction method using the above-mentioned features of the expansion grouting bolt of the present invention. As described above, it can prevent spring water from being hardened at an early stage when performing foundation reinforcement work by pouring hardening grouting materials. Prevent the leakage and outflow of hardening grouting materials, and inhibit the loosening of the natural foundation before the hardening grouting materials harden.
而且,本发明的灌浆方法的实施方案及其它优点说明于后。Moreover, the embodiment and other advantages of the grouting method of the present invention are described below.
附图说明Description of drawings
图1显示本发明膨胀灌浆螺栓的第一实施方案,省略中间部的立体图;Fig. 1 shows the first embodiment of the expansion grouting bolt of the present invention, omitting the perspective view of the middle part;
图2是图1所示膨胀灌浆螺栓的俯视图;Fig. 2 is a top view of the expansion grouting bolt shown in Fig. 1;
图3是图1所示膨胀灌浆螺栓的剖面图;Fig. 3 is a sectional view of the expansion grouting bolt shown in Fig. 1;
图4A及图4B是图1所示膨胀灌浆螺栓前端部的说明图,图4A是放大剖面图,图4B是前端正视图;Figure 4A and Figure 4B are explanatory views of the front end of the expansion grouting bolt shown in Figure 1, Figure 4A is an enlarged sectional view, and Figure 4B is a front view of the front end;
图5是显示钻孔形成步骤的附图;FIG. 5 is a drawing showing a drilling forming step;
图6A及图6B是显示膨胀灌浆螺栓对钻孔的插入步骤的附图,图6A是显示插入钻孔的膨胀灌浆螺栓的附图,图6B是图6A中膨胀部的放大剖面图;6A and 6B are drawings showing the steps of inserting expansion grouting bolts into boreholes, FIG. 6A is a drawing showing expansion grouting bolts inserted into boreholes, and FIG. 6B is an enlarged cross-sectional view of the expansion portion in FIG. 6A;
图7A及图7B是显示膨胀灌浆螺栓的膨胀步骤的附图,图7A是显示在钻孔中膨胀部膨胀的膨胀灌浆螺栓的附图,图7B系图7A中膨胀部的放大剖面图;7A and FIG. 7B are drawings showing the expansion step of the expansion grouting bolt, and FIG. 7A is a drawing showing the expansion grouting bolt expanding in the borehole, and FIG. 7B is an enlarged cross-sectional view of the expansion part in FIG. 7A;
图8A~图8C是显示灌入口形成步骤的附图,图8A是显示在钻孔中灌入口开口的膨胀灌浆螺栓的附图,图8B是灌入口开口前不久灌入口形成部附近的放大立体图,图8C是灌入口已开口的灌入口形成部附近的放大立体图;8A to FIG. 8C are drawings showing the steps of forming the pouring port, FIG. 8A is a drawing showing the expansion grouting bolt opening the pouring port in the drilled hole, and FIG. 8B is an enlarged perspective view of the vicinity of the pouring port forming part shortly before the pouring port is opened. , FIG. 8C is an enlarged perspective view of the vicinity of the filling inlet forming part where the filling inlet has been opened;
图9是显示硬化性灌浆材的灌入步骤的附图;Fig. 9 is the accompanying drawing that shows the pouring step of hardenable grouting material;
图10是显示灌入口形成步骤的另一例的附图;Fig. 10 is a drawing showing another example of the filling port forming step;
图11是显示灌入口形成部的第二实施方案的剖面图;Fig. 11 is a cross-sectional view showing a second embodiment of the filling inlet forming portion;
图12是显示灌入口形成部的第三实施方案的剖面图;Fig. 12 is a sectional view showing a third embodiment of the pouring inlet forming portion;
图13是显示灌入口形成部的第四实施方案的剖面图;Fig. 13 is a cross-sectional view showing a fourth embodiment of a filling inlet forming portion;
图14是显示本发明膨胀灌浆螺栓的第二实施方案,省略中间部的立体图;Fig. 14 is a perspective view showing the second embodiment of the expansion grouting bolt of the present invention, omitting the middle part;
图15是使用填密构件,局部施加用来使图14所示灌入口形成部打开的内压的情形的说明图;FIG. 15 is an explanatory diagram of a case where internal pressure for opening the pouring opening forming portion shown in FIG. 14 is locally applied using a packing member;
图16是显示本发明膨胀灌浆螺栓的第三实施方案,省略中间部的立体图;Fig. 16 is a perspective view showing the third embodiment of the expansion grouting bolt of the present invention, omitting the middle part;
图17是显示本发明膨胀灌浆螺栓的第四实施方案的外观图;Fig. 17 is the exterior view showing the fourth embodiment of the expansion grouting bolt of the present invention;
图18A及图18B是图17所示膨胀灌浆螺栓的后端部(硬化性灌浆材的供给侧)及前端侧(钻孔的最深部侧)的剖面图;18A and 18B are cross-sectional views of the rear end (the supply side of the hardening grouting material) and the front end (the deepest side of the drilled hole) of the expansion grouting bolt shown in FIG. 17;
图19A~图19C是图18A及图18B所示A-A’、B-B’、C-C’各剖面的剖面图;Fig. 19A~Fig. 19C are the cross-sectional views of A-A', B-B', C-C' shown in Fig. 18A and Fig. 18B;
图20~图22分别是可用于本发明,由盖用套筒及盖构成的灌入口形成部的不同构造例的剖面图;Figures 20 to 22 are cross-sectional views of different structural examples of the filling inlet forming part composed of the cover sleeve and the cover, which can be used in the present invention;
图23是连接延长后构成后端侧的膨胀灌浆螺栓前端部的剖面图;Fig. 23 is a cross-sectional view of the front end of the expansion grouting bolt forming the rear end side after being connected and extended;
图24是连接延长后构成前端侧的膨胀灌浆螺栓后端部的剖面图;Fig. 24 is a cross-sectional view of the rear end of the expansion grouting bolt forming the front end side after being connected and extended;
图25A及图25B是可延长膨胀灌浆螺栓的连接部的说明图,图25A是两个膨胀灌浆螺栓的连接部的剖面图,图25B是两个膨胀灌浆螺栓的连接部的外观图;25A and 25B are explanatory diagrams of the connecting portion of the extendable expansion grouting bolts, FIG. 25A is a cross-sectional view of the connecting portion of two expansion grouting bolts, and FIG. 25B is an appearance view of the connecting portion of two expansion grouting bolts;
图26A及图26B分别是显示供安装于膨胀灌浆螺栓之用的配件的构造实例的剖面图;26A and 26B are respectively sectional views showing examples of the construction of fittings for installation on expansion grouting bolts;
图27是显示钻孔的形成步骤的附图;Fig. 27 is a drawing showing a forming step of a borehole;
图28A及图28B是显示膨胀灌浆螺栓对钻孔的插入步骤的附图,图28A是显示插入钻孔的膨胀灌浆螺栓的附图,图28B系图28A中A-A’剖面图;Fig. 28A and Fig. 28B are the drawings showing the insertion steps of the expansion grouting bolts to the boreholes, Fig. 28A is a drawing showing the expansion grouting bolts inserted into the boreholes, and Fig. 28B is a cross-sectional view of A-A' in Fig. 28A;
图29A及图29B是显示膨胀灌浆螺栓的膨胀步骤的附图,图29A是显示在钻孔中膨胀部膨胀的膨胀灌浆螺栓的附图,图29B是图29A中A-A’剖面图;Fig. 29A and Fig. 29B are the drawings showing the expansion steps of the expansion grouting bolts, Fig. 29A is a drawing showing the expansion grouting bolts expanding in the borehole, and Fig. 29B is a sectional view of A-A' in Fig. 29A;
图30是显示灌入口形成步骤的附图,示出了施加更高内压从而使盖分离的状态;Fig. 30 is a drawing showing a filling port forming step, showing a state in which a higher internal pressure is applied to separate the cap;
图31是使用本发明灌浆方法的隧道工程中的掘进工段附近的剖面图;Fig. 31 is a sectional view near the excavation section in the tunnel engineering using the grouting method of the present invention;
图32是掘进工段的正视图。Figure 32 is a front view of the excavation section.
具体实施方式Detailed ways
以下,根据附图说明本发明。Hereinafter, the present invention will be described with reference to the drawings.
图1是显示本发明的膨胀灌浆螺栓第一实施方案,中间部省略的立体图,图2是图1所示膨胀灌浆螺栓的俯视图,图3是图1所示膨胀灌浆螺栓的剖面图,图4A及4B是图1所示膨胀灌浆螺栓的前端部的放大剖视图及放大正视图。Fig. 1 is a perspective view showing the first embodiment of the expansion grouting bolt of the present invention, the middle part is omitted, Fig. 2 is a top view of the expansion grouting bolt shown in Fig. 1, Fig. 3 is a sectional view of the expansion grouting bolt shown in Fig. 1, Fig. 4A 4B and 4B are an enlarged sectional view and an enlarged front view of the front end portion of the expansion grouting bolt shown in FIG. 1 .
如图1~图3所示,本实施方案的膨胀灌浆螺栓1A形成具备设于后端部的入口套筒2(mouth sleeve)以及一体连接于该入口套筒2前方的膨胀部3的管状,构成可经由入口套筒2施加内压。As shown in FIGS. 1 to 3 , the
入口套筒2形成即使在内压下,仍实质上不会扩径的圆管状,其轴线开口与膨胀部3内的空间相连通。入口套筒2的内周面形成螺纹部5,经由焊缝隆起式熔接4,与膨胀部3一体化。该螺纹部5连接使用于后述内压供给、硬化性灌浆材的供给、利用开孔工具6(参照图10)形成灌入口7(参照图8A及8C)的作业等的器具。图示例的螺纹部5虽然形成于入口套筒2的内周面,不过,也可以形成于外周面。The
由图1的剖面部分可知,膨胀部3沿轴向,向内侧压陷圆管的一部分,具有设置弯曲压陷的压陷部8的截面大致呈C字形的构造。该膨胀部3可通过施加内压,将压陷部8推出外部,径向膨胀。As can be seen from the cross-section in FIG. 1 , the
膨胀灌浆螺栓1A的膨胀部3由可进行上述膨胀,也可以在解除内压后,维持该膨胀形状的可塑性变形材料构成。具体而言,虽可使用铁、铜、铝或其合金等金属,不过,一般为了获得好的强度,以由钢管构成较好。而且,按用途,也可以由橡胶或合成树脂等可挠性材料或使用其作为基材的材料构成。The
本实施方案的膨胀部3自上述入口套筒2附近连接至前端,膨胀部3的前端部分构成灌入口形成部9A。灌入口形成部9A是通过内压形成用来将后述硬化性灌浆材灌入地基的灌入口7(参照图8A及图8C),本实施方案的灌入口形成部9A具备:可破碎保持套筒10,其填隙安装于膨胀部3的前端部;脆化部(在附图上与其它部分并无区别),其形成于该保持套筒10填隙安装区域的膨胀部3;以及熔接部11(参照图3及图4A、图4B),其闭塞膨胀部3的前端开口部。The
在填隙安装在膨胀部3前端部的保持套筒10的两端缘,在形成于膨胀部3的压陷部8的压陷口(大致呈C字形形状的不连续部)上的对应位置,形成开缝12。该开缝12虽不是必需的,但最好将其设置,以易于调整后述保持套筒10的破碎压力。保持套筒10虽然可以由与构成膨胀部3的材料相同的材料构成,不过,为调整后述破碎压力,也可以由不同的材料构成。At the two end edges of the retaining
具体如图4A及图4B所示,膨胀部3的前端开口部被熔接部11闭塞,从而可抑制压陷部8推出所造成的扩径。该熔接部11沿膨胀部3前端的大致C字形形状而覆盖在膨胀部3的前端开口,跨在膨胀部3前端与保持套筒10间,不连接压陷部8的压陷口。因此,若施加内压于膨胀部3,即如图4B箭头所示,施加使膨胀部3前端虽未扩径,却自压陷口向两侧张开的力量,以可经由上述开缝12,使保持套筒10破碎。Specifically, as shown in FIG. 4A and FIG. 4B , the opening at the front end of the
上述保持套筒10填隙安装的膨胀部3前端部分的一部分或全部构成物理上或化学上脆弱化的脆化部(在附图上与其它部分并无区别)。该脆化部系指可随着上述保持套筒10的破碎而破裂,使灌入口7(参照图8A及图8C)开口,容易破裂或断裂的部分。Part or all of the front end portion of the
上述脆化部可通过利用例如缩径加工等加工硬化而脆弱化、利用加热或冷却处理脆弱化、通过氢气或乙炔气脆弱化、利用渗碳处理或酸或碱处理脆弱化,其组合等形成。例如,可通过填隙安装保持套筒10,将该部分的膨胀部3缩径,形成加工硬化的脆化部。而且,也可以利用形成熔接部11时的热形成脆化部。The above-mentioned brittle portion can be formed by embrittlement by work hardening such as diameter reduction, embrittlement by heating or cooling, embrittlement by hydrogen or acetylene gas, embrittlement by carburizing or acid or alkali treatment, combinations thereof, etc. . For example, the retaining
在本实施方案中,通过在利用其形成时的加工硬化脆化的压陷部8的底部附近,填隙安装保持套筒10到膨胀部3缩径为止,并设置熔接部11,进一步加工硬化,形成脆化部。又由于压陷部8的底部附近如后述,容易通过保持套筒10的破碎施加大的力量,故适宜作为形成脆化部的位置。In the present embodiment, by installing the holding
本实施方案的膨胀灌浆螺栓1A在靠近膨胀部3的后端部及靠近前端部的外周部卷绕有密封材13。作为该密封材13,除了橡胶、弹性体等弹性材料外,也可以使用编织布、无纺布等布帛。虽然密封材13是可随着膨胀部3的膨胀而变的弹性材料,还可以密贴密封材13于膨胀部3的外周面,不过,在使用布帛等情况下,以可容许膨胀部3的膨胀的程度松弛卷绕较好。而且,压陷部8的凹入部优选是可填充的。In the
由于若设置上述密封材13,膨胀部3即随着其膨胀,经由密封材13,密贴地面,故可提高密封性,能够确实地保证防止硬化性灌浆材的泄漏以及防止泉水涌出。在本实施方案中,虽然密封材13设于靠近后端部及靠近前端部两处,不过,也可以仅为靠近后端部的密封材13,或在三处以上设置密封材13。If the above-mentioned
本实施方案的膨胀灌浆螺栓1A的入口套筒2稍前方构成一连串膨胀部3,不过,却将图示的膨胀部3的后端部或前端部作成具有适当长度的单纯管材,偏靠前端部侧或后端部侧设置膨胀部3,或者,也可以通过以管材连接多个膨胀部3成轴向相互连接状态,形成具有多个膨胀部3的膨胀灌浆螺栓1A。The
其次,对使用上述图1~图4A、4B所说明的膨胀灌浆螺栓1A的本发明的一种灌浆方法例加以说明。Next, an example of a grouting method of the present invention using the
图5~图9是显示本发明灌浆方法的顺序的第一实施方案的附图,图5是显示钻孔的形成步骤的附图,图6A及图6B是显示膨胀灌浆螺栓对钻孔的插入步骤的附图,图6A是显示插入钻孔的膨胀灌浆螺栓的附图,图6B是图6A的膨胀部的放大剖面图,图7A及图7B是显示膨胀灌浆螺栓的膨胀步骤的附图,图7A是显示在钻孔中膨胀部膨胀的膨胀灌浆螺栓的附图,图7B是图7A的膨胀部的放大剖面图,图8A~图8C是显示灌入口形成步骤的附图,图8A是显示在钻孔中灌入口开口的膨胀灌浆螺栓的附图,图8B是显示灌入口的开口前不久的灌入口形成部附近的放大立体图,图8C是显示灌入口开口的灌入口形成部附近的放大立体图,图9是显示硬化性灌浆材的灌入步骤的附图。在这些附图中,与上述图1~图4A、4B相同的符号标示相同构件或部位。5 to 9 are drawings showing the first embodiment of the sequence of the grouting method of the present invention, FIG. 5 is a drawing showing the forming steps of the borehole, and FIGS. 6A and 6B show the insertion of expansion grouting bolts into the borehole. Figure 6A is a drawing showing the expansion grouting bolt inserted into the drill hole, Figure 6B is an enlarged cross-sectional view of the expansion part of Figure 6A, Figure 7A and Figure 7B are drawings showing the expansion step of the expansion grouting bolt, 7A is a drawing showing an expansion grouting bolt in which an expansion portion is expanded in a borehole, FIG. 7B is an enlarged sectional view of the expansion portion of FIG. 7A , and FIGS. Drawings showing the expansion grouting bolts of the pouring opening in the borehole, FIG. 8B is an enlarged perspective view showing the vicinity of the pouring opening forming part shortly before the opening of the pouring gate, and FIG. 8C is an enlarged perspective view showing the vicinity of the pouring opening forming part of the pouring opening An enlarged perspective view, Fig. 9 is a drawing showing a pouring step of a curable grouting material. In these drawings, the same symbols as those in the above-mentioned FIGS. 1 to 4A and 4B designate the same members or parts.
如图5所示,通过钻孔钻头14形成所需深度的钻孔15。As shown in FIG. 5 , a
在钻孔15形成后,如图6A所示,通过自前端侧(灌入口形成部9A侧)将膨胀灌浆螺栓1A插入上述钻孔15,而将膨胀灌浆螺栓1A插入地基。在该状态下,如图6A及图6B所示,膨胀灌浆螺栓1A的膨胀部3不膨胀,在当膨胀部3及密封材13的周围有余裕状态下,插入钻孔15内。After the
对于将膨胀灌浆螺栓1A插入地基而言,形成钻孔15不是必需的,针对例如黏土质等柔软地基,也可以不形成钻孔15,而通过以油压机等直接推入,将膨胀灌浆螺栓1A插入地基。For inserting the
图6A所示16是用来连接后述压送软管17(参照图7A)的配件,其具有用来将压力供至膨胀灌浆螺栓1A内的供给孔18,可在连通该供给孔18状态下连接压送软管17。配件16d螺入部44螺入并安装于设在膨胀灌浆螺栓1A的入口套筒2的螺纹部5。该配件16的安装可在膨胀灌浆螺栓1A插入钻孔15之前进行,也可以在插入后进行。16 shown in FIG. 6A is a fitting for connecting the pressure delivery hose 17 (refer to FIG. 7A ) described later, which has a
接着,如图7A所示,将压送软管17连接到上述配件16,自压送软管17,经由配件16,向膨胀灌浆螺栓1A施加内压。以流体压力方式来施加该内压。虽然可通过例如压缩空气等加压气体进行,不过,一般以容易施加大压力的加压液体,特别是加压水较好。Next, as shown in FIG. 7A , the pressure-feeding
由于如图7B所示,膨胀灌浆螺栓1A的膨胀部3通过上述内压径向膨胀,密贴钻孔15的内周面,故即使在钻孔15中有泉水的情况下,也可阻止泉水涌出。特别是由于在密封材13设置处,该密封材13提高密贴状态,故可更加提高止水效果。而且,即使在周围地基脆弱情况下,仍可通过该膨胀部3的膨胀,获得某一程度的膨胀灌浆螺栓1A的固定力。As shown in FIG. 7B , the
上述膨胀部3的膨胀优选利用比打开在灌入口形成部9A的灌入口7(参照图8A及图8C)所需的压力低的压力来进行.具体而言,以利用高于获得期望膨胀所需的最低压力,但低于能使于图8A及图8C所示的灌入口形成部9A的灌入口7打开的压力的压力进行较好.若在膨胀部3的膨胀未结束期间灌入口7开口,即发生内压泄漏,必须供给大于泄漏量值的内压(供给加压水),导致难以进行膨胀作业.The expansion of the above-mentioned
在膨胀灌浆螺栓1A的膨胀部3的膨胀达到必要量之后,通过供给更高压力,使灌入口7在图8A及图8C所示的灌入口形成部9A处打开。After the
以下对上述灌入口形成部9A中灌入口7的开口原理加以说明。The opening principle of the filling
首先,如在图4A、4B中所示,本实施方案的膨胀部3前端部施加虽未扩径,却可以向压陷部8的压陷口施加向两侧张开的力量,从而经由上述开缝12使保持套筒10破碎。因此,若供给比实现膨胀所需的压力更高的压力,即如图8B所示,在膨胀部3前端,经由上述开缝12,使保持套筒10破碎,两侧张开,熔接部11随着保持套筒10变形而变形,露出压陷部8(参照图1)的底部。而且,在内压作用下,图中箭头所示方向的力量作用于压陷部8的底部附近处。从而,通过该力量作用,形成于压陷部8底部附近的上述脆化部破裂,使图8C所示灌入口7开口。由于如上所述,特别是压陷部8的底部附近通过形成时的加工硬化而被脆弱化,而且在保持套筒10破碎时处于大的力量作用之下,因而适于作为脆化部。First, as shown in FIGS. 4A and 4B , although the front end of the
在上述灌入口7开口后,依需要解除内压(排出加压用水),在装上配件16或卸下配件16的情况下,经由压送软管17,自入口套筒2供给硬化性灌浆材。至于硬化性灌浆材,可使用例如水泥水悬浮液、膨润土-水玻璃悬浮液、水玻璃水溶液、铬尼格林水溶液、尿素树脂水溶液、丙烯酸胺水溶液、丙烯酸盐系水溶液、氨基甲酸乙酯树脂液等,可按照地基的性质状态等选择。After the above-mentioned
由于在该硬化性灌浆材灌入之际,如前述,地基与膨胀灌浆螺栓1A间的间隙已被密封,故可抑制硬化性灌浆材漏出,可如图9所示,确实获得期望的硬化性灌浆材灌入区域19。而且由于在灌浆结束后,膨胀灌浆螺栓1A仍旧留作锁紧螺栓,故即使存在泉水,仍可通过上述膨胀部3膨胀之后的密封作用,防止硬化性灌浆材流出,从而可以无失误地实现所需地基区域的改善。When the hardening grouting material is poured, as mentioned above, the gap between the foundation and the
硬化性灌浆材的灌入虽可通过灌入单一种类的硬化性灌浆材来进行,不过,也可以在途中,切换硬化性灌浆材的种类,灌入多种硬化性灌浆材。作为多种硬化性灌浆材的组合例,可列举最初灌入渗透性佳的硬化性灌浆材,在促进对大范围的灌入之后,灌入渗透性虽不佳,硬化后的强度却高的硬化性灌浆材,谋求提高周围强度,或者,在存在泉水的情况下,先灌入硬化时间(胶凝时间)短的硬化性灌浆材,使泉水被抑制,再灌入硬化时间长的硬化性灌浆材,谋求对周围渗透。The pouring of the hardening grouting material can be performed by pouring a single type of hardening grouting material, but it is also possible to switch the type of hardening grouting material in the middle and pour multiple kinds of hardening grouting material. Examples of combinations of various hardening grouting materials include hardening grouting materials that have good initial penetration into a wide area, and that have high strength after hardening despite poor penetration into a wide area. Hardening grouting material, seek to improve the surrounding strength, or, in the case of spring water, first pour the hardening grouting material with a short hardening time (gelling time) to suppress the spring water, and then pour hardening grouting material with a long hardening time. The grouting material seeks to infiltrate the surroundings.
虽然在上述例子中,灌入口形成部9A设有保持套筒10,然而,不设置保持套筒10的构造也是可行的。亦即,可以采用不设置保持套筒10的上述构造。然而,优选选用下述构造:设置保持套筒10以便于容易调整灌入口7(参照图8A及图8C)的形成压力,在形成压力大于既定压力时,保持套筒10破碎,以使脆化部受到大的力量作用。Although in the above example, the filling
图10是显示灌入口形成步骤的其它例子的附图,符号仅显示要部。Fig. 10 is a diagram showing another example of the filling port forming step, and the symbols only show the main parts.
在本实施方案中,在图5~图7A、7B所说明的钻孔步骤、插入步骤及膨胀步骤后,自膨胀灌浆螺栓1A的入口套筒2卸下压送软管17及配件16,取而代之,自入口套筒2将棒状开孔工具6插入膨胀灌浆螺栓1A内,将致动开孔工具6的致动装置20安装到入口套筒2,通过开孔工具6对膨胀灌浆螺栓1A的前端部施加推顶,使灌入口7开口.如此,即使在用升高压力的方式无法在灌入口形成部9A形成灌入口7的情况下,仍可确实无误地形成灌入口7.而且,若进行此种灌入口形成步骤,即使未预先设置灌入口形成部9A,仍可通过在膨胀步骤后,以开孔工具6强制性形成灌入口7,进行图9所示此后灌入步骤.In this embodiment, after the drilling step, insertion step and expansion step illustrated in Figs. , insert the rod-shaped
除了单纯棒状体外,可使用前端锐利的棒状体、钻状棒状体等作为开孔工具6,可使用液压装置等作为致动装置。在使用开孔工具6情况下,虽以容易插入膨胀灌浆螺栓1A内,后端部的开口轴向张大较好,不过,在膨胀灌浆螺栓1A后端部的开口较小的情况下,也可以在膨胀步骤后切断后端部,扩大开口部,插入开孔工具6。特别是,若在入口套筒2形成螺纹部5,即可在入口套筒2处螺接液压千斤顶等致动装置20,承受反作用力,可正确地将压入力量作用于开孔工具6。In addition to a simple rod, a rod with a sharp front end, a drill-shaped rod, etc. can be used as the
图11是显示灌入口形成部的第二实施方案的剖面图。Fig. 11 is a cross-sectional view showing a second embodiment of the filling port forming portion.
本实施方案的灌入口形成部9B通过栓体21闭塞预先形成于膨胀部3的灌入口7。The filling
在上述灌入口形成部9B情况下,若例如以延展性较构成膨胀部3的材料小的材料构成该栓体21,通过熔接等使栓体21与膨胀部3一体化,即可在膨胀部3膨胀时,集中应力于栓体21部分,在进一步升高压力时破裂,使灌入口7开口。而且,在作成以所需内压卸下栓体21的螺入式,或使用加压水在内压的供给情况下,通过水溶性黏接剂使栓体21与膨胀部3一体化,以所供给加压水减弱黏接力,使之破裂。该栓体21的灌入口形成部9B不仅容易设于膨胀部3的前端部,亦容易设在膨胀部3的靠近后端处或中间部。In the case of the above-mentioned pouring
图12是显示灌入口形成部的第三实施方案的剖面图。Fig. 12 is a cross-sectional view showing a third embodiment of the filling port forming portion.
本实施方案的灌入口形成部9C设置连接在膨胀部3前端,实质上不会因内压而扩径的管状盖材保持部22,以盖材保持部22的前端开口作为灌入口7,利用通过环状盖23安装于盖材保持部22前端的盖材24闭塞该灌入口7。The filling
在上述灌入口形成部9C情况下,可使盖材24具有在所需内压下破裂的强度,在膨胀部3膨胀后,升高内压,使该盖材24破裂,令灌入口7开口。又由于该盖材24容易通过图10所说明的开孔工具6扎破,故本灌入口形成部9C特别适于图10所说明的灌入口形成步骤的其它例子。In the case of the filling
图13是显示灌入口形成部的第四实施方案的剖面图。Fig. 13 is a cross-sectional view showing a fourth embodiment of the filling port forming portion.
本实施方案的灌入口形成部9D使用与图1~图4A、4B所示相同的保持套筒10,填隙安装保持套筒10在对应预先形成在膨胀部3的灌入口7的位置,以该保持套筒10闭锁灌入口7。而且,在保持套筒10两端形成开缝12。The filling
在上述灌入口形成部9D情况下,在膨胀部3膨胀时,抑制保持套筒10填隙安装部分的膨胀,使此部分不扩大膨胀,膨胀其它膨胀部3,此后,进一步升高内压,通过保持套筒10破碎,可使灌入口7开口。而且,为了确实达到保持套筒10破碎前的灌入口7的闭锁状态,也可以在保持套筒10与膨胀部3之间夹设用于密封灌入口7的垫圈(未图示)。本实施方案的灌入口形成部9D不仅容易设于膨胀部3的前端部,亦容易设于膨胀部3的靠近后端处或中间部。In the case of the above-mentioned filling
图14是显示本发明膨胀灌浆螺栓的第二实施方案,省略中间部的立体图,图15是使用填密构件局部施加用来使图14所示灌入口形成部开口的内压情形的说明图,符号仅显示要部。Fig. 14 is a perspective view showing a second embodiment of the expansion grouting bolt of the present invention, omitting the middle part, and Fig. 15 is an explanatory view showing the state of internal pressure partially applied by using a packing member to open the pouring opening forming part shown in Fig. 14, Symbols only show essential parts.
本实施方案的膨胀灌浆螺栓1B通过闭锁盖25闭锁前端,并在膨胀部3的中间部隔适当间隔轴向设置多个嵌入栓体21于预先形成的灌入口7的灌入口形成部9B(参照图15)。该灌入口形成部9B也是通过在膨胀部3膨胀后升高内压,将栓体21弹开,使灌入口7开口,这与图11所示的相同。The expansion grouting bolt 1B of the present embodiment locks the front end by the locking cover 25, and in the middle part of the
而在具有如图14所示多个灌入口形成部9B的膨胀灌浆螺栓1B情况下,有可能因在内压下所有灌入口形成部9B的灌入口7(参照图15)不同时开口,各开口时期错开,内压自开口的灌入口7逸失,以致于发生不是所有的灌入口7都开口的情形。为防止灌入口7开口时内压的逸失,并可选择性仅使一部分灌入口7开口,以如图15所示,使用填密构件26局部施加内压较好。On the other hand, in the case of an expansion grouting bolt 1B having a plurality of filling
进一步加以说明,首先,施加膨胀部3膨胀所需内压,如图7B所示,使膨胀部3膨胀。藉此,压陷部8延展,膨胀部3的内部空间扩大成接近圆形。在此状态下,自图14所示入口套筒2,将图15所示的前后附有填密构件26的灌入管27(附有双填密构件的灌入管)插入膨胀灌浆螺栓1B内。To further explain, first, the internal pressure required to expand the
填密构件26是可通过例如加压水等加压流体膨胀的袋体。灌入口形成部9B夹设于二填密构件26之间,通过向二填密构件26施加流体压力而使之膨胀,灌入口形成部9B夹设于其间,从而对膨胀灌浆螺栓1B的轴向前后进行密封。在此状态下,自灌入管27将加压流体供至二填密构件26所夹区域,以局部对膨胀灌浆螺栓1B加压,从而确实地并且选择性地使二填密构件26所夹位置的灌入口形成部9B的灌入口7开口。而且,通过解除填密构件26的压力,附有填密构件26的灌入管27可容易地沿膨胀灌浆螺栓1B的轴向移动。The packing member 26 is a bag expandable by a pressurized fluid such as pressurized water. The filling
若如上述,自多个灌入口形成部9B选择性使灌入口7开口,即不仅可确实地使全部多个灌入口7开口,且可选择地仅使一部分灌入口7开口,或者,经由不同灌入口7,灌入不同种类的硬化性灌浆材。例如,在仅使靠近前端部的灌入口7开口,灌入硬化性灌浆材之后,将膨胀灌浆螺栓1B内的硬化性灌浆材趁着未硬化时将其冲洗,或在硬化后钻孔去除,其次,使靠近后端部的灌入口7开口,依需要,在前端部施设堵塞物,接着通过灌入不同硬化性灌浆材,可沿膨胀灌浆螺栓1B的轴向灌入不同种类的硬化性灌浆材。而且,也可以通过使用上述填密构件26的局部加压,使膨胀不充分的膨胀部3进一步膨胀。If, as described above, the filling
图16是显示本发明膨胀灌浆螺栓的第三实施方案,省略中间部的立体图,符号仅显示要部。Fig. 16 is a perspective view showing a third embodiment of the expansion grouting bolt according to the present invention, with the middle part omitted, and only the essential parts shown by the symbols.
本实施方案的膨胀灌浆螺栓1C的前端具有钻孔钻锥28。The expansion grouting bolt 1C of the present embodiment has a
若设置上述钻孔钻锥28,即可使用该钻孔钻锥28,一面形成钻孔15(参照图5),同时一面将膨胀灌浆螺栓1C插入该钻孔15,从而,可以缩短作业时间。If the
以下,对本发明膨胀灌浆螺栓的第四实施方案加以说明。Next, a fourth embodiment of the expansion grouting bolt of the present invention will be described.
图17是显示本发明膨胀灌浆螺栓的第四实施方案的附图,图18A及图18B是图17所示膨胀灌浆螺栓的后端部(硬化性灌浆材的供给侧)及前端部(钻孔的最深部侧)的剖面图,图19A~图19C是图18A及图18B所示A-A’、B-B’、C-C’的各剖面图。Fig. 17 is a drawing showing a fourth embodiment of the expansion grouting bolt of the present invention, and Fig. 18A and Fig. 18B are the rear end (supply side of the hardening grouting material) and the front end (drilled hole) of the expansion grouting bolt shown in Fig. 17 19A to 19C are cross-sectional views of AA', BB', and CC' shown in FIG. 18A and FIG. 18B.
如图17及图18A、18B所示,本实施方案的膨胀灌浆螺栓1D具有膨胀部3,以及由盖用套筒29和闭塞盖用套筒29前端的盖30构成的灌入口形成部9E。As shown in FIG. 17 and FIGS. 18A and 18B , the
而且,前端套筒31及后端套筒32分别填隙安装于膨胀部3的前端部及后端部.在前端套筒31,灌入口形成部9E的盖用套筒29的后端部通过熔接部33与之一体化,在后端套筒32处,入口套筒2通过熔接部34与之一体化.与图1~图4A、4B所说明的例子相同,入口套筒2的内侧形成有螺纹部5的构件.而且,附图标记35表示凸部,该凸部用来安装用于将膨胀灌浆螺栓1D与地基相固定的平板36(参照图28A).Furthermore, the
由图19B所示剖面图可知,本实施方案的膨胀灌浆螺栓1D的膨胀部3大致C字形,其具有压陷部8,该压陷部8是这样构成的:沿轴向向内侧压陷圆管的一部分,从而使该部分压陷入圆管内。因此,可以通过施加内压于膨胀部3的内部空间而将压陷部8往外推出,从而使膨胀部3径向膨胀。As can be seen from the sectional view shown in FIG. 19B , the
如图19A所示,为避免在施加内压于膨胀灌浆螺栓1D之际该内压漏出外部,并为抑制扩径,膨胀部3的后端部的压陷部8与后端套筒32间的外部空间由熔接部37来填充。而且,如图19C所示,为抑制扩径,膨胀部3前端部的压陷部8与前端套筒31之间的外部空间由熔接部38填充。As shown in FIG. 19A , in order to prevent the internal pressure from leaking to the outside when the internal pressure is applied to the
本实施方案的膨胀灌浆螺栓1D的膨胀部3的构成材料与图1~图4A、4B所说明的膨胀灌浆螺栓1A的材料相同。The constituent material of the
安装于本实施方案的膨胀灌浆螺栓1D前端部的盖用套筒29及盖30所构成的灌入口形成部9E是一体成型体,盖用套筒29与盖30间的壁厚很薄,可以通过内压使该薄壁部破碎,从而使盖30与盖用套筒29分离,以在膨胀灌浆螺栓1D的前端部将灌入口7打开。The filling
可使用与上述膨胀部3相同的材料来制造盖用套筒29及盖30,并可构成通过既定内压,具体而言,通过比膨胀部3膨胀所需内压更高的内压,使盖30自盖用套筒29分离即可。而且,与膨胀部3的连接形态也不限于熔接。The
图20~图22显示可用于本发明,由盖用套筒及盖构成的灌入口形成部的不同构造例的剖面图。20 to 22 show cross-sectional views of different structural examples of the filling opening forming portion composed of a cap sleeve and a cap that can be used in the present invention.
图20的灌入口形成部9E具有合成树脂制盖30,该合成树脂制盖30外壁设有螺纹,该螺纹用于螺接在内壁设有螺纹的金属制盖用套筒29内。图21的灌入口形成部9E具有合成树脂制盖30,该合成树脂制盖30的外壁设有用于嵌入盖用套筒29的螺纹,以便防止因搬运或作业途中的碰撞等所造成的对盖30的损伤。图20及图21的灌入口形成部9E均利用构成盖30的合成树脂的可挠性、弹性,使盖30与盖用套筒29分离。图22是将外侧设有螺纹的合成树脂制盖用套筒29的前端部壁厚做得很薄,在内部配置球体39,通过内压使该球体39飞出外部,从而使灌入口7打开。可使用例如聚氯乙烯、ABS(丙烯腈-丁二烯-苯乙烯)树脂、PET(聚对苯二甲二乙酯)、聚碳酸酯等作为构成上述图20~图22所示盖30的合成树脂。The filling
使用由盖用套筒29及盖30构成的灌入口形成部9E的膨胀灌浆螺栓1D的一个特征在于:容易改良成可连接2个或3个以上来用以延长。使用图23~图25A、25B对此特征加以说明。One feature of the
图23是连接延长后构成后端侧的膨胀灌浆螺栓前端部的剖面图,图24是连接延长后构成前端侧的膨胀灌浆螺栓后端部的剖面图,图25A及图25B是可延长膨胀灌浆螺栓的连接部的说明图,图25A是2个膨胀灌浆螺栓的连接部的剖面图,图25B是2个膨胀灌浆螺栓的连接部的外观图。Fig. 23 is a cross-sectional view of the front end of the expansion grouting bolt forming the rear end side after connection and extension; Fig. 24 is a cross-sectional view of the rear end of the expansion grouting bolt forming the front end side after connection and extension; As explanatory diagrams of the connection part of the bolt, FIG. 25A is a sectional view of the connection part of two expansion grouting bolts, and FIG. 25B is an external view of the connection part of two expansion grouting bolts.
如图23所示,通过熔接部33在图17的膨胀灌浆螺栓1D的前端套筒31处安装设有螺纹的延长用前端套筒40,形成在连接延长之后构成后端侧的后端侧膨胀灌浆螺栓1D’,替代盖用套筒29及盖30.另一方面,如图24所示,在另一膨胀灌浆螺栓1D的后端套筒32处,通过熔接部34安装设有与上述延长用前端套筒40的螺纹对应的螺纹的延长用后端套筒41,形成在连接延长之后构成前端侧的前端侧膨胀灌浆螺栓1D”,替代入口套筒2.As shown in FIG. 23, a threaded extension front sleeve 40 is installed at the
如图25A所示,通过螺合延长用前端套筒40与延长用后端套筒41,后端侧膨胀灌浆螺栓1D’与前端侧膨胀灌浆螺栓1D”连接成通过流路42、43连接内部空间的状态,构成一连串膨胀灌浆螺栓(未图示)。As shown in FIG. 25A, by screwing the front end sleeve 40 for extension and the
使用由盖用套筒29及盖30构成的灌入口形成部9E的膨胀灌浆螺栓1D容易改良成不仅可实现2个连接的延长,且可连接3个以上来延长。The
具体地说,将延长用前端套筒40安装到图17的膨胀灌浆螺栓1D前端部,以替代盖用套筒29及盖30,将延长用后端套筒41安装到同一膨胀灌浆螺栓1D后端部,以替代入口套筒2作为延长用中间部的中间膨胀灌浆螺栓部。而且,可以通过在图23及图24所示后端侧膨胀灌浆螺栓1D’与前端侧膨胀灌浆螺栓1D”之间配置一个以上的该中间膨胀灌浆螺栓部,以延长到所需的长度。根据本发明,可分别提供延长用前端套筒40和延长用后端套筒41二者作为延长用构件,而且延长作业仅需将延长用前端套筒40及延长用后端套筒41螺接即可,故该作业可在现场进行,在到达现场前的搬送中保持延长之前的长度。Specifically, the front end sleeve 40 for extension is attached to the front end of the
下面,结合图26A、26B~图30说明使用图17所说明的膨胀灌浆螺栓1D的根据本发明的灌浆方法。Next, the grouting method according to the present invention using the
图26A及图26B分别是显示安装于膨胀灌浆螺栓来使用的配件构造例的剖面图,图27是显示钻孔形成步骤的附图,图28A及图28B是显示膨胀灌浆螺栓插入钻孔的插入步骤的附图,图28A是显示插入钻孔的膨胀灌浆螺栓的附图,图28B是图28A中A-A’剖面图,图29A及图29B是显示膨胀灌浆螺栓的膨胀步骤的附图,图29A是显示在钻孔中膨胀部膨胀的膨胀灌浆螺栓的附图,图29B是图29A的A-A’剖面图,图30是显示灌入口形成步骤的附图,且是显示施加更高内压使盖分离的状态的附图。26A and FIG. 26B are cross-sectional views showing an example of the structure of an accessory mounted on an expansion grouting bolt, FIG. 27 is a drawing showing a drilling procedure, and FIGS. 28A and 28B are illustrations showing insertion of an expansion grouting bolt into a drilling hole. Figure 28A is a drawing showing the expansion grouting bolt inserted into the drill hole, Figure 28B is a cross-sectional view of AA' in Figure 28A, Figure 29A and Figure 29B are drawings showing the expansion step of the expansion grouting bolt, Fig. 29A is a drawing showing an expansion grouting bolt expanded in a borehole, Fig. 29B is a cross-sectional view of AA' of Fig. 29A, Fig. 30 is a drawing showing a step of filling an opening, and is a drawing showing the application of a higher A drawing showing the state where the lid is separated by internal pressure.
首先,如图27所示,形成钻孔15于地基。可使用一般使用的钻孔滑架的钻孔钻等,用于钻孔15的形成。First, as shown in FIG. 27, a
在钻孔15形成后,如图28A所示,通过自前端侧(盖30侧)插入,将膨胀灌浆螺栓1D插入上述钻孔15,从而插入地基,其中膨胀灌浆螺栓1D带有平板36,该平板36被插入到凸部35的位置。在该状态下,如图28A及图28B所示,膨胀灌浆螺栓1D的膨胀部3不膨胀,在膨胀部3与钻孔15的内壁间有余裕状态下,插入钻孔15内。After the
接着,如图29A所示,在入口套筒2处安装配件16,在该配件16处连接压送软管(未图示),在膨胀灌浆螺栓1D内施加内压。该内压以流体压力施加。虽然其也可以通过例如压缩空气等加压气体进行,不过,以一般容易施加大的压力的加压液体,特别是加压水较好。Next, as shown in FIG. 29A , a fitting 16 is attached to the
如图26A所示,配件16是具有螺入部44的构件,可通过将该螺入部44螺接到图17的入口套筒2,从而安装到膨胀灌浆螺栓1D。配件16具备用来将压力供入膨胀灌浆螺栓1D内的供给孔18,构成可在连通该供给孔18状态下,连接压送软管(未图示)。配件16的安装可在将膨胀灌浆螺栓1D插入钻孔15前进行,也可以在插入后进行。而且,如图26B所示,也可以不使用入口套筒2,直接在后端套筒32处熔接不设置螺入部44的配件16’。As shown in FIG. 26A , the fitting 16 is a member having a screw-in
由于如图29B所示,膨胀灌浆螺栓1D通过上述内压使其膨胀部3径向膨胀,密贴于钻孔15的内壁,故即使在钻孔15中存在泉水情况下,仍可止水.而且,即使在周围地基比较脆弱情况下,膨胀灌浆螺栓1仍可通过其膨胀部3的膨胀而获得某一程度的固定力.As shown in Figure 29B, the
上述膨胀部3的膨胀以利用比盖30自盖用套筒29分离的压力更低的压力进行较好。若没等膨胀部3充分膨胀完毕,盖30自盖用套筒29分离,即发生内压自其开口部泄漏,须供给比该泄漏量值大的内压(供给加压水),导致难以进行膨胀作业。The expansion of the above-mentioned
在将膨胀灌浆螺栓1D的膨胀部3膨胀必要量后,通过供给更高压力,如图30所示,使盖30与盖用套筒29分离,在膨胀灌浆螺栓1D的前端,使灌入口7打开。After expanding the
此后,在依需要解除内压后(在排出加压水后),在装设或者不装设配件16的情况下,经由压送软管(未图示)自入口套筒2供给硬化性灌浆材。该硬化性灌浆材已在使用第一实施方案的膨胀灌浆螺栓的灌浆方法实例中做过说明。Thereafter, after the internal pressure is released as required (after the pressurized water is discharged), hardening grout is supplied from the
由于在灌入该硬化性灌浆材之际,如上述,地基与膨胀灌浆螺栓1D之间的间隙被密封,故可抑制硬化性灌浆材漏出外部,可将硬化性灌浆材灌入钻孔15的最深部。而且由于在灌入结束后,膨胀灌浆螺栓1D还留作岩石锚固螺栓,故即使存在泉水,仍可通过上述膨胀部3的膨胀的密封,防止硬化性灌浆材流出,从而确实无误地实现所需地基区域的改良。When pouring the hardening grouting material, as described above, the gap between the foundation and the
虽然在本实施方案中,硬化性灌浆材的灌入可以通过灌入单一种类的硬化性灌浆材来进行,然而,也可在途中变换硬化性灌浆材的种类,以灌入多种硬化性灌浆材。多种硬化性灌浆材的组合实例在使用第一实施方案的膨胀灌浆螺栓的灌浆方法实例中已有说明。Although in this embodiment, the pouring of the hardening grouting material can be performed by pouring a single type of hardening grouting material, however, it is also possible to change the type of hardening grouting material on the way to pour a variety of hardening grouting materials. material. The example of the combination of several hardening grouting materials was demonstrated in the example of the grouting method using the expansion grouting bolt which concerns on 1st Embodiment.
图31是使用本发明灌浆方法的隧道工程中的掘进工段附近的剖面图,图32是掘进工段的正视图,101是本发明的膨胀灌浆螺栓,102是硬化性灌浆材灌入区域,103是掘进工段面。Fig. 31 is a sectional view near the excavation section in the tunnel engineering using the grouting method of the present invention, Fig. 32 is a front view of the excavation section, 101 is the expansion grouting bolt of the present invention, 102 is the pouring area of hardening grouting material, and 103 is Excavation section face.
如图示,使用本发明膨胀灌浆螺栓101的灌浆方法可用于隧道工程中掘进工段面103的地基稳定化、掘进工段面103附近的顶棚部的补强以及构成隧道内壁的拱形混凝土脚部的补强等。在隧道工程中,在挖掘后立即将膨胀灌浆螺栓101插入地基面,灌入硬化性灌浆材,使得已掘隧道的地基稳定化,并且使即将挖削的地基稳定化。As shown in the figure, the grouting method using the
经过挖掘而刚露出的地基面容易发生松动。因此,容易在硬化性灌浆材灌入时,在插入膨胀灌浆螺栓101的钻孔的入口附近发生松动,从而发生硬化性灌浆材的泄漏。The foundation surface just exposed after excavation is prone to loosening. Therefore, when the hardening grouting material is poured, loosening occurs easily near the entrance of the drilled hole where the
然而,根据本发明,可如上述,通过膨胀部膨胀,使其密贴钻孔的内面,予以密封。又由于也可以同时密封泉水,故而对于需要反复进行挖削和地基补强的隧道工程而言,其作业效率可以得到大幅提高。However, according to the present invention, as described above, the expansion part can be inflated so as to closely adhere to the inner surface of the drilled hole for sealing. In addition, since the spring water can also be sealed at the same time, the work efficiency can be greatly improved for tunnel projects that require repeated excavation and foundation reinforcement.
Claims (24)
Applications Claiming Priority (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004019786 | 2004-01-28 | ||
| JP019786/2004 | 2004-01-28 | ||
| JP121173/2004 | 2004-04-16 | ||
| JP2004121173 | 2004-04-16 | ||
| JP180931/2004 | 2004-06-18 | ||
| JP2004180931 | 2004-06-18 | ||
| PCT/JP2005/001305 WO2005073510A1 (en) | 2004-01-28 | 2005-01-25 | Expandable injection bolt and grouting method using same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1771380A CN1771380A (en) | 2006-05-10 |
| CN1771380B true CN1771380B (en) | 2010-05-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2005800002538A Expired - Fee Related CN1771380B (en) | 2004-01-28 | 2005-01-25 | Expansion grouting bolt and grouting method using same |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP4902351B2 (en) |
| KR (1) | KR101153760B1 (en) |
| CN (1) | CN1771380B (en) |
| TW (1) | TWI335377B (en) |
| WO (1) | WO2005073510A1 (en) |
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| JP4755130B2 (en) * | 2007-03-22 | 2011-08-24 | 鹿島建設株式会社 | Reinforcing tool and ground reinforcement method |
| CN101538898B (en) * | 2008-03-17 | 2011-10-05 | 上海申光高强度螺栓有限公司 | High-strength prestressed anchor bolt and combined device |
| AT508761B1 (en) | 2009-09-24 | 2011-04-15 | Atlas Copco Mai Gmbh | Friction Bolts |
| US9062547B2 (en) * | 2010-06-04 | 2015-06-23 | Fci Holdings Delaware, Inc. | Expandable bolt with shielded tip |
| WO2012034181A1 (en) * | 2010-09-15 | 2012-03-22 | Rise Mining Developments Pty Ltd | Drill hole plugs |
| AT13228U1 (en) | 2011-01-31 | 2013-08-15 | Atlas Copco Mai Gmbh | PROTECTION DEVICE FOR (MOUNTAIN) ANCHOR AND TUBE ANCHOR |
| JP6063714B2 (en) * | 2012-11-12 | 2017-01-18 | パナホーム株式会社 | Method for creating expandable steel pipe pile and pile structure |
| KR20150073227A (en) * | 2013-11-26 | 2015-07-01 | 주식회사 티에스테크노 | End part joining type rockbolt |
| CN104805837B (en) * | 2014-01-24 | 2017-06-27 | 河南理工大学 | Pipe seam grouting composite anchor rod body |
| KR101884362B1 (en) * | 2014-03-14 | 2018-08-01 | 코오롱글로벌 주식회사 | Rockbolt having taper type insert part |
| KR101965920B1 (en) * | 2014-08-08 | 2019-08-13 | 한국전력공사 | Grout injection apparatus |
| JP6387310B2 (en) * | 2015-02-04 | 2018-09-05 | 株式会社ケー・エフ・シー | Rock bolt material tube |
| US20180135411A1 (en) * | 2016-11-17 | 2018-05-17 | Fci Holdings Delaware, Inc. | Corrosion Resistant Expandable Bolt |
| KR102061167B1 (en) * | 2018-03-16 | 2020-02-17 | 주식회사 보강테크 | Grouting apparatus with improved caulking and sealing function and tunnel reinforcement method using the same |
| CN109505556B (en) * | 2018-10-25 | 2021-08-27 | 北京鸿锐嘉科技发展有限公司 | Method for repairing defects of expansion grouting pipe and tunnel lining concrete |
| JP7104637B2 (en) * | 2019-01-07 | 2022-07-21 | 大成建設株式会社 | How to install lock bolts |
| CN111976836B (en) * | 2019-05-23 | 2022-04-12 | 上海汽车集团股份有限公司 | Connection structure of sub vehicle frame and vehicle body longitudinal beam, and sleeve joint thereof |
| CN113882883B (en) * | 2021-09-30 | 2024-07-30 | 中国矿业大学 | Fixed-length anchoring system and method for tunnel roof in slow seepage or water spraying state |
| CN115717545B (en) * | 2022-11-29 | 2025-12-12 | 华能澜沧江水电股份有限公司 | A hydraulically expandable anchor bolt suitable for fractured surrounding rock and its application method |
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Also Published As
| Publication number | Publication date |
|---|---|
| KR20060109285A (en) | 2006-10-19 |
| TW200533821A (en) | 2005-10-16 |
| TWI335377B (en) | 2011-01-01 |
| WO2005073510A1 (en) | 2005-08-11 |
| CN1771380A (en) | 2006-05-10 |
| KR101153760B1 (en) | 2012-06-13 |
| JP4902351B2 (en) | 2012-03-21 |
| JP2007528456A (en) | 2007-10-11 |
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