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CN1769169A - Beta zeolite particles with hierarchical pores and preparation method thereof - Google Patents

Beta zeolite particles with hierarchical pores and preparation method thereof Download PDF

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CN1769169A
CN1769169A CN 200410050727 CN200410050727A CN1769169A CN 1769169 A CN1769169 A CN 1769169A CN 200410050727 CN200410050727 CN 200410050727 CN 200410050727 A CN200410050727 A CN 200410050727A CN 1769169 A CN1769169 A CN 1769169A
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crystallization
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CN1325375C (en
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张奎喜
尹泽群
阮彩安
黄薇
赵红
谷明镝
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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Abstract

The invention relates to a beta zeolite particle with multistage openings, the mole ratio of SiO2/ Al2O3 being 80-120, the mean particle size being 0.1-0.5um, opening capacity being 0.35-0.50ml/ g, and aperture collectively distributing at three-stage 0.1-1.7nm, 1.7-6.0nm and 10.0-90.0nm. In the beta zeolite preparing process, it uses optimization-condition hydrothermal synthesis method, after synthesis process, firstly proceeding ammonium salt processing procedure to prepare zeolite, then proper-conditioned acid treatment and hydrothermal treatment to prepare final beta zeolite. The prepared beta zeolite having three openings of different aperture, compared with the prior art, it can increase highly the utilization ratio of outer surface of fine grain, decrease diffusion resistance, and improve reaction selectivity. The invented process is simple, the cost is low, and the product repetitiveness is good. The beta zeolite can be used as catalyst for hydrocracking, and so on.

Description

Has β zeolite granular of multistage pore canal and preparation method thereof
Technical field
The present invention relates to a kind of β zeolite and preparation method thereof, particularly have β zeolite granular of multi-stage artery structure and preparation method thereof.
Background technology
The β zeolite is the supersiliceous zeolite (US3 with three-dimensional open-framework that the U.S. succeeds in developing in the Mobil company sixties; 308; 069); the late nineteen eighties; the various countries scholar is to the research Showed Very Brisk of β zeolite; because the pore passage structure of β zeolite uniqueness and excellent catalytic performance are with a wide range of applications at oil and chemical field.Commercial application shows that the β zeolite has higher hydrogenation cracking activity and hydroisomerization performance, can be used for hydrocracking behind modification and loaded metal, hydro-isomerization, hydrofining, Hydrodewaxing, processes such as diesel oil pour point depression.
The inner arctation of zeolite grain has increased diffusional resistance, has reduced reactivity worth.After crystal grain diminished, outside surface enlarged, and internal diffusion speed improves, to improving catalyst utilization, strengthen the macromole conversion capability, reduce deep reaction, improving aspects such as selectivity and have positively effect.Furtherd investigate fine grain NaY zeolite and big crystal NaY zeolite as EP-02042362, comparative result shows, the former has higher activity and selectivity preferably to heavy oil fluid catalytic cracking.Therefore, little crystal grain prepare zeolite technology more and more is subject to people's attention.
Prior art can synthesize the β zeolite of various different grain sizes.As US3308069 introduction method synthetic β zeolite grain size is 0.3~0.5 μ m, US5164169 synthetic β zeolite grain size is 0.3~1.0 μ m, WO93/08125 synthetic β zeolite grain is 70nm, CN1108213A synthetic β zeolite grain is greater than 0.1 μ m, CN1268545A synthetic β zeolite grain is 0.7~1.5 μ m, and CN1324762A synthetic β zeolite grain is 50~90nm.
In general, the aperture in the zeolite grain is single, and for the bigger zeolite of crystal grain, its diffusion will be seriously influenced, and then the selectivity and the life of catalyst of influence reaction.Reduce the crystal grain of zeolite, can address this problem to a certain extent, this also is that in recent years little crystal grain zeolite (comprising nano zeolite) is subjected to the reason that people pay attention to.But in many cases, the zeolite content in the catalyzer is less, has only 1%~30% as hydrocracking catalyst mesolite content, that is to say, a spot of zeolite quilt " coating " is in a large amount of other materials.As in hydrocracking catalyst, be that a spot of zeolite mixes with a large amount of aluminum oxide of not having cracking activity.Its result must make a large amount of outside surfaces and the aluminum oxide of zeolite bonding, and this is to being difficult to give full play of with the effect that outer area is big, the active centre externalizes the little crystal grain zeolite of characteristics.Therefore, zeolite of the prior art, no matter be big crystal grain, still little crystal grain during as the catalyst member component, all has certain deficiency.In addition, in the β zeolite preparation method, template (tetraethyl ammonium hydroxide) consumption is big in the prior art, and the solid-to-liquid ratio that feeds intake is low, and single-autoclave yield rate is low, the crystallization temperature height, and the time is long, is prone to stray crystal, poor repeatability as a result, filtration difficulty, yield is lower.
Summary of the invention
At the deficiencies in the prior art, the invention provides a kind of small-particle β zeolite and preparation method thereof with multi-stage artery structure.
The SiO of β zeolite of the present invention 2/ Al 2O 3In 80-120 (mol ratio), mean particle size is 0.1-0.5 μ m, pore volume is 0.35-0.50ml/g, the aperture be the hole of 0.1~1.7nm account for total pore volume 20%~50%, the aperture accounts for 5%~20% of total pore volume for the hole of>1.7~6.0nm, the aperture be the hole of 10.0~90.0nm account for total pore volume 30%~60%.
β zeolite preparing process of the present invention comprises: silicon source and aluminium source are in the presence of the tetraethyl ammonium hydroxide template, two sections crystallization of hydrothermal method, elder generation's low temperature nucleation, back high temperature crystallization also can adopt a step crystallization, add ammonium salt and handle certain hour, above-mentioned crystallization and handle and to carry out under continuously stirring is filtered, drying then, divides three sections temperature control roastings to remove organic ammonium, acid treatment under the mitigation condition and High Temperature High Pressure hydrothermal treatment consists make the β zeolite product of multistage pore canal.
Detailed process is as follows: the porosu solid silica gel particle is adopted in the silicon source, sodium aluminate is adopted in the aluminium source, template adopts tetraethyl ammonium hydroxide and sodium hydroxide and water to mix, adopt two sections crystallization methods, elder generation's low temperature nucleation, back high temperature crystallization, in crystallizing kettle in 90~130 ℃ of following crystallization 10~40 hours, at 110-170 ℃ of following crystallization 20-50 hour, or 100 ℃-170 ℃ crystallization 10-60 hour.Directly add ammonium salt then and handled 0.2~3.0 hour down at 80~120 ℃, ammonium salt is handled and can be carried out 1~3 time, and the concentration of ammonium salt in mixture is 0.5~3mol/L.Filter after ammonium salt is handled, wash, drying, remove organic ammonium by three sections temperature control roastings, low temperature (150-250 ℃) dehydration 1.0~6.0 hours, middle temperature (250-450 ℃) organic ammonium decomposed 1.0~4.0 hours, and high temperature (450-650 ℃) was removed free charcoal 6.0~20.0 hours.Acid treatment is at 0.1-5.0mol/L (preferred 0.5~1.5mol/L) mineral acid, treatment temp 20-100 ℃, treatment time 1.0-3.0 hour, the High Temperature High Pressure hydrothermal treatment consists is at temperature 500-700 ℃, pressure 0.05-0.5MPa, handled 0.5-5.0 hour, and obtained the beta zeolite with multilevel pore canals particulate product.Each raw material feed ratio (mole) is: Na 2O/Al 2O 3Be 0.5-5.0, be preferably 1.0-2.0; (TEA) 2O/Al 2O 3Be 0.5-5.0, be preferably 1.0-3.0; SiO 2/ Al 2O 3Be 10-100, be preferably 10-50; H 2O/Al 2O 3Be 100-500; Be preferably 100-300.
Said porosu solid silica gel in the inventive method can be gross porosity, mesopore, and the silica gel of pore, said aluminium source can be solid sodium aluminate and liquid sodium aluminate, the sodium source can be the mixture of sodium aluminate or sodium aluminate and sodium hydroxide.Said template tetraethyl ammonium hydroxide is from etamon chloride or tetraethyl-amine bromide.Ammonium salt can be ammonium chloride, ammonium nitrate or ammonium sulfate, also can be mixed-ammonium salt.The mineral acid that acid treatment is used is generally hydrochloric acid, nitric acid or sulfuric acid etc.
β zeolite of the present invention can be used for conversion catalysts such as hydrocracking, hydrotreatment, isomerization, disproportionation, olefin hydration, dehydration of alcohols, dehydrogenation, oxidation, condensation, polymerization.
It is suitable that β zeolite of the present invention has granular size, has multi-stage artery structure.Wherein micropore is the duct of β zeolite itself, is the principal reaction place of material.Mesopore may be the secondary pore that produces in acid treatment and hydrothermal treatment consists process, reduces diffusional resistance, reduces secondary reaction, improves selectivity.Macropore may be that the zeolite primary particle is assembled for behind the final zeolite granular; the duct that forms between primary particle; it mainly acts on the one hand can reduce diffusional resistance; reduce secondary reaction; the more important thing is; this zeolite granular structural defence the outside surface of primary particle fully expose to the open air out, be not subjected to the influence of other catalyst component, can not make full use of the problem of its outside surface when having overcome little crystal grain or nano level zeolite as catalyst component.It is that final suitable particle may be finished in the ammonium salt treating processes that primary particle is assembled.
The inventive method is by the condition of optimization β zeolite crystallization process, and increase by goes on foot the ammonium salt treating processes after crystallization, through appropriate postprocessing, obtains unique β zeolite product.The inventive method is carried out crystallization under conditions such as higher basicity, lower temperature, the crystallization time of lacking, high-speed stirring, then through last handling processes such as ammonium salt processing, obtain final zeolite product.The inventive method silicon source and aluminium source utilization ratio are higher, the single-autoclave yield rate height, and crystallization time is short, and temperature is low, cuts down the consumption of energy, and production cost is low, good repetitiveness.
Description of drawings
Fig. 1 is that the embodiment of the invention 1 gained β zeolite magnification is 20,000 times a transmission electron microscope photo.
Fig. 2 is the X-ray diffraction spectrogram of the embodiment of the invention 1 gained β zeolite.
Embodiment
The following examples will be given and further instruction preparation method provided by the invention.
Embodiment 1
(the laboratory preparation contains Al with the 78g sodium aluminate 2O 319.9m% contains Na 2O 21.44m%), the 435g tetraethyl ammonium hydroxide aqueous solution (industrial product, concentration 1.4N), (Haiyang Chemical Plant, Qingdao produces silochrom particle 288g, contains SiO 295%) and after water purification 120g mixes, fully 100 ℃ of reactions 20 hours in 2 liter stainless steel cauldrons under the continuous stirring condition, rise to 150 ℃ of crystallization 40 hours again, crystallization finishes release, cooling, add ammonium nitrate solution, by ammonium nitrate concn in the system is 2mol/L, stirs at 95 ℃ of constant temperature and filters then in 1 hour, carries out an ammonium salt again by above-mentioned condition and handles.Filter washing, drying then, remove organic ammonium by three sections temperature control roastings, the dehydration in 2 hours of 200 ℃ of constant temperature, 400 ℃ were decomposed organic ammonium 3 hours, 550 ℃ were decomposed free charcoal 12 hours, acid-treated concentration of hydrochloric acid 0.5mol/L, and fully agitation condition was handled 1 hour for following 80 ℃, filter washing, drying then, 650 ℃ of high-temperature high pressure water thermal treatment temps, pressure 0.1MPa handled 2 hours, promptly obtained β zeolite B-1 of the present invention.
Embodiment 2
(the laboratory preparation contains Al with the 80g sodium aluminate 2O 318.90m% contains Na 2O 24.11m%), the 382g tetraethyl ammonium hydroxide aqueous solution (Industrial products, concentration 1.55N), (Haiyang Chemical Plant, Qingdao produces and contains SiO silochrom particle 280g 295.2m%) mix with water purification 158g.Other conditions promptly obtain β zeolite B-2 with embodiment 1.
Embodiment 3
(the industry preparation contains Al with the 80kg sodium aluminate 2O 319.55m% contains Na 2O21.17m%), (Haiyang Chemical Plant, Qingdao produces 459kg tetraethyl ammonium hydroxide (Industrial products, concentration 1.35N) silochrom particle 288kg, contains SiO 297m%) with water purification 140kg, after thorough mixing was even, under the continuous stirring condition, as follows embodiment 1 promptly got the β zeolite, B-3 in 1000 liter stainless steel crystallizing kettles.
Embodiment 4
According to the method for embodiment 1, during crystallization earlier 95 ℃ of crystallization 12 hours, then 155 ℃ of crystallization 25 hours.The ammonium salt concentration adjustment was 1.0mol/L when ammonium salt was handled, and treatment temp is 85 ℃, and the time is 1.5 hours, and number of processes is 3 times.Acid treatment is at 1.5 hydrochloric acid, 90 ℃ of treatment temps, and in 2.0 hours treatment times, other is with embodiment 1, and product is B-4.
Embodiment 5
According to the method for embodiment 2, ammonium salt is handled and used ammonium chloride, the concentration in system is 0.8mol/L, and temperature is 105 ℃, and the time is 2 hours, and number of times is 3 times.Nitric acid is used in acid treatment, and concentration is at 1.2mol/L, 50 ℃ of treatment temps, and in 1.5 hours treatment times, the High Temperature High Pressure hydrothermal treatment consists is 550 ℃ of temperature, and pressure 0.2MPa handled 3.0 hours, and other is with embodiment 1, and getting product is B-5.
Table 1 embodiment of the invention makes β zeolite product character
Production code member B-1 B-2 B-3 B-4 B-5
Scale L 2 2 1000 2 2
SiO 2/Al 2O 3 102 98 112 115 104
Median size μ m 0.25 0.20 0.30 0.15 0.35
V Total holeml/g 0.407 0.412 0.422 0.425 0.409
Product yield % 85 87 84 88 89
Pore distribution % <1.7nm 32.2 28.9 31.8 26.2 28.4
>1.7nm 67.8 71.1 68.8 67.8 71.6
1.7-6.0nm 8.2 12.3 10.5 15.8 14.3
10.0-90.0nm 54.5 54.4 53.2 46.3 43.4

Claims (10)

1、一种具有多级孔道的β沸石,SiO2/Al2O3摩尔比在80-120,平均颗粒大小为0.1-0.5μm,孔容为0.35-0.50ml/g,孔径为0.1~1.7nm的孔占总孔容的20%~50%,孔径为>1.7~6.0nm的孔占总孔容的5%~20%,孔径为10.0~90.0nm的孔占总孔容的30%~60%。1. A beta zeolite with multi-level channels, the SiO 2 /Al 2 O 3 molar ratio is 80-120, the average particle size is 0.1-0.5 μm, the pore volume is 0.35-0.50ml/g, and the pore diameter is 0.1-1.7 The pores with a diameter of 10.0-90.0nm account for 30%-50% of the total pore volume, the pores with a diameter of >1.7-6.0nm account for 5%-20% of the total pore volume 60%. 2、一种权利要求1所述β沸石的制备方法,其特征在于包括如下过程:硅源和铝源在模板剂存在下,水热法两段晶化,先低温成核,后高温晶化,或采用一步晶化,加入铵盐处理一定时间,上述晶化和处理在连续搅拌下进行,然后进行过滤、干燥,焙烧脱除有机铵,缓和条件下的酸处理和高温高压水热处理,制得多级孔道的β沸石产品。2. A method for preparing zeolite beta according to claim 1, characterized in that it comprises the following process: the silicon source and the aluminum source are crystallized in two stages by a hydrothermal method in the presence of a template agent, first low-temperature nucleation, and then high-temperature crystallization , or adopt one-step crystallization, add ammonium salt to treat for a certain period of time, the above-mentioned crystallization and treatment are carried out under continuous stirring, then filter, dry, roast to remove organic ammonium, acid treatment and high temperature and high pressure hydrothermal treatment under mild conditions, the preparation Beta zeolite product with multi-order channels. 3、按照权利要求2所述的方法,其特征在于所述的硅源采用多孔固体硅胶颗粒,铝源采用铝酸钠,模板剂采用四乙基氢氧化铵与氢氧化钠和水混合均匀,铵盐处理选用硝酸铵、氯化铵或硫酸铵,酸处理使用无机酸。3. The method according to claim 2, characterized in that the silicon source uses porous solid silica gel particles, the aluminum source uses sodium aluminate, and the template agent uses tetraethylammonium hydroxide mixed with sodium hydroxide and water evenly, Ammonium salt treatment uses ammonium nitrate, ammonium chloride or ammonium sulfate, and acid treatment uses inorganic acid. 4、按照权利要求3所述的方法,其特征在于所述的铝源是固体铝酸钠或液体铝酸钠,钠源是铝酸钠或铝酸钠和氢氧化钠的混合物,模板剂四乙基氢氧化铵来自四乙基氯化铵或四乙基溴化胺,酸处理使用的无机酸盐酸、硝酸或硫酸。4. The method according to claim 3, characterized in that the aluminum source is solid sodium aluminate or liquid sodium aluminate, the sodium source is sodium aluminate or a mixture of sodium aluminate and sodium hydroxide, and the template agent 4 Ethylammonium hydroxide comes from tetraethylammonium chloride or tetraethylammonium bromide, inorganic hydrochloric acid, nitric acid or sulfuric acid used for acid treatment. 5、按照权利要求2所述的方法,其特征在于所述的两段晶化法为先低温成核,后高温晶化,在晶化釜中于90~130℃下晶化10~40小时,在110-170℃下晶化20-50小时,所述的一步晶化在100℃-170℃晶化10-60小时。5. The method according to claim 2, characterized in that the two-stage crystallization method is first low-temperature nucleation, followed by high-temperature crystallization, and crystallization in a crystallization kettle at 90-130°C for 10-40 hours , crystallization at 110-170°C for 20-50 hours, and the one-step crystallization at 100-170°C for 10-60 hours. 6、按照权利要求2所述的方法,其特征在于所述的铵盐处理在80~120℃下处理0.2~3.0小时,铵盐处理可以进行1~3次,铵盐在混合物中的浓度为0.5~3mol/L。6. The method according to claim 2, characterized in that the ammonium salt treatment is carried out at 80-120°C for 0.2-3.0 hours, the ammonium salt treatment can be carried out 1-3 times, and the concentration of the ammonium salt in the mixture is 0.5~3mol/L. 7、按照权利要求2所述的方法,其特征在于所述的焙烧脱除有机铵采用按三段控温焙烧过程,150-250℃焙烧1.0~6.0小时,250-450℃焙烧1.0~4.0小时,450-650℃焙烧6.0~20.0小时。7. The method according to claim 2, characterized in that said roasting to remove organic ammonium adopts a three-stage temperature-controlled roasting process, roasting at 150-250°C for 1.0-6.0 hours, and roasting at 250-450°C for 1.0-4.0 hours , Roasting at 450-650°C for 6.0-20.0 hours. 8、按照权利要求2所述的方法,其特征在于所述的酸处理在0.1-5.0mol/L的无机酸,处理温度20-100℃,处理时间1.0-3.0小时,高温高压水热处理是在温度500-700℃,压力0.05-0.5MPa,处理0.5-5.0小时。8. The method according to claim 2, characterized in that the acid treatment is 0.1-5.0 mol/L inorganic acid, the treatment temperature is 20-100°C, the treatment time is 1.0-3.0 hours, and the high temperature and high pressure hydrothermal treatment is at The temperature is 500-700°C, the pressure is 0.05-0.5MPa, and the treatment is 0.5-5.0 hours. 9、按照权利要求2所述的方法,其特征在于所述的各原料投料摩比为:Na2O/Al2O3为0.5-5.0,(TEA)2O/Al2O3为0.5-5.0,SiO2/Al2O3为10-100,H2O/Al2O3为100-500。9. The method according to claim 2, characterized in that the molar ratio of each raw material is: Na 2 O/Al 2 O 3 is 0.5-5.0, (TEA) 2 O/Al 2 O 3 is 0.5- 5.0, SiO 2 /Al 2 O 3 is 10-100, H 2 O/Al 2 O 3 is 100-500. 10、按照权利要求2所述的方法,其特征在于所述的各原料投料摩比为:Na2O/Al2O3为1.0-2.0,(TEA)2O/Al2O3为1.0-3.0,SiO2/Al2O3为10-50,H2O/Al2O3为100-300。10. The method according to claim 2, characterized in that the molar ratio of each raw material is: Na 2 O/Al 2 O 3 is 1.0-2.0, (TEA) 2 O/Al 2 O 3 is 1.0- 3.0, SiO 2 /Al 2 O 3 is 10-50, H 2 O/Al 2 O 3 is 100-300.
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CN108069437A (en) * 2016-11-17 2018-05-25 中国石油化工股份有限公司 A kind of Beta molecular sieves and its synthetic method and application
CN108069436A (en) * 2016-11-17 2018-05-25 中国石油化工股份有限公司 A kind of Beta molecular sieves and its synthetic method
CN109704357A (en) * 2017-10-26 2019-05-03 中国石油化工股份有限公司 A kind of Beta molecular sieve and its preparation method and application
CN109704357B (en) * 2017-10-26 2021-01-15 中国石油化工股份有限公司 Preparation method of Beta molecular sieve
US11572283B2 (en) 2017-10-26 2023-02-07 China Petroleum & Chemical Corporation Molecular sieve having mesopores, preparation method therefor, and application thereof

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