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CN1764813A - Air separator - Google Patents

Air separator Download PDF

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Publication number
CN1764813A
CN1764813A CNA2004800080462A CN200480008046A CN1764813A CN 1764813 A CN1764813 A CN 1764813A CN A2004800080462 A CNA2004800080462 A CN A2004800080462A CN 200480008046 A CN200480008046 A CN 200480008046A CN 1764813 A CN1764813 A CN 1764813A
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oxygen
air
compressed air
concentration
compressed
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CN100390481C (en
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青木弘
吉野明
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Air Water Inc
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Air Water Inc
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04151Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
    • F25J3/04163Hot end purification of the feed air
    • F25J3/04169Hot end purification of the feed air by adsorption of the impurities
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04006Providing pressurised feed air or process streams within or from the air fractionation unit
    • F25J3/04012Providing pressurised feed air or process streams within or from the air fractionation unit by compression of warm gaseous streams; details of intake or interstage cooling
    • F25J3/04018Providing pressurised feed air or process streams within or from the air fractionation unit by compression of warm gaseous streams; details of intake or interstage cooling of main feed air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04006Providing pressurised feed air or process streams within or from the air fractionation unit
    • F25J3/04012Providing pressurised feed air or process streams within or from the air fractionation unit by compression of warm gaseous streams; details of intake or interstage cooling
    • F25J3/04036Providing pressurised feed air or process streams within or from the air fractionation unit by compression of warm gaseous streams; details of intake or interstage cooling of oxygen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04006Providing pressurised feed air or process streams within or from the air fractionation unit
    • F25J3/04109Arrangements of compressors and /or their drivers
    • F25J3/04145Mechanically coupling of different compressors of the air fractionation process to the same driver(s)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04248Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
    • F25J3/04254Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using the cold stored in external cryogenic fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04248Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
    • F25J3/04284Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
    • F25J3/04309Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04636Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a hybrid air separation unit, e.g. combined process by cryogenic separation and non-cryogenic separation techniques
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2200/00Processes or apparatus using separation by rectification
    • F25J2200/04Processes or apparatus using separation by rectification in a dual pressure main column system
    • F25J2200/06Processes or apparatus using separation by rectification in a dual pressure main column system in a classical double column flow-sheet, i.e. with thermal coupling by a main reboiler-condenser in the bottom of low pressure respectively top of high pressure column
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2205/00Processes or apparatus using other separation and/or other processing means
    • F25J2205/60Processes or apparatus using other separation and/or other processing means using adsorption on solid adsorbents, e.g. by temperature-swing adsorption [TSA] at the hot or cold end
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/42Nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/50Oxygen

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Separation By Low-Temperature Treatments (AREA)
  • Separation Of Gases By Adsorption (AREA)
  • Oxygen, Ozone, And Oxides In General (AREA)
  • Drying Of Gases (AREA)

Abstract

The present invention provides an air separator oxygen gas capable of producing oxygen gas in an energy-saving manner, thereby remarkable downsizing can be realized. The air separator includes an air compressor (1) for taking in air from the outside and compressing it, first adsorption towers (2,3) for concentrating oxygen gas that is contained in the air compressed by the air compressor (1), an oxygen/air compressor (11) for further compressing oxygen-rich compressed air (X) passed through the first adsorption towers (2,3), a main heat exchanger (21) for cooling oxygen-rich compressed air (Y) passed through the oxygen/air compressor (11), and a high-pressure rectification tower (23) and a low-pressure rectification tower (28) for taking out oxygen gas by separating the oxygen-rich compressed air (Y) passed through the main heat exchanger (21) so as to be cooled to a low temperature by utilizing differences in boiling points of elemental gases.

Description

空气分离装置air separation unit

技术领域technical field

本发明涉及能够节能地制造氧气、能够将装置显著地小型化的空气分离装置。The present invention relates to an air separation device capable of energy-saving production of oxygen and capable of remarkably downsizing the device.

背景技术Background technique

一般地,氮气(GN2)、氧气(GO2)、氩(Ar)等如图6所示经过下述工序而制造:以空气为原料将其用空气压缩机61压缩后,引入到吸附塔62中,吸附去除压缩空气中的水(H2O)、二氧化碳(CO2)及烃气体(CnMm),再从冷箱63内的主热交换器(未图示出)通过来与致冷剂热交换,冷却到超低温,然后在精馏塔(未图示出)内深冷分离,制造制品气体(氮气、氧气等),将其在上述主热交换器中通过使之升温到常温附近。另外,从冷箱63排出来的废气以吸附塔62的再生用的形式被利用(例如参看特开平8-261644号公报)。在图6中,64是再生·排气用的加热器。Generally, nitrogen (GN 2 ), oxygen (GO 2 ), argon (Ar) etc. are produced through the following process as shown in Figure 6: use air as raw material to compress it with air compressor 61, and then introduce it into the adsorption tower 62, absorb and remove water (H 2 O), carbon dioxide (CO 2 ) and hydrocarbon gas (C n M m ) in the compressed air, and then pass through the main heat exchanger (not shown) in the cold box 63 Exchange heat with refrigerant, cool to ultra-low temperature, and then cryogenically separate in a rectification tower (not shown), produce product gas (nitrogen, oxygen, etc.), pass it through the above-mentioned main heat exchanger to raise its temperature to around room temperature. In addition, the exhaust gas discharged from the cold box 63 is used for regeneration of the adsorption tower 62 (see, for example, JP-A-8-261644). In FIG. 6, 64 is a regeneration/exhaust heater.

这样的空气分离装置中,作为空气压缩机61通常使用排出压力为5kg/cm2G[0.5MPaG(表压)]左右的空气压缩机61,但当要使用该空气压缩机61制造10000m3/h(标准)氧气时,其所需要的空气量,由于空气的各成分气体的成分比例(体积%)是氧20.9%∶氮78.1%∶氩0.9%,因此当使氧气的回收效率为97%时,按理论计采用空气量=(10000÷0.209)÷0.97算出,必需约50000m3/h(标准)的空气量。为此,需要使用与上述必要的空气量相称的吸附塔62、主热交换器、精馏塔等,装置整体变得大型。而且,制造10000m3/h(标准)的氧气的场合,其所必需的空气压缩机61的压缩动力(该压缩动力通常取上述必要的空气量的数值乘以约0.09的值)是4500kW左右,吸附塔62的再生·排气用的加热器64的驱动动力是500kW左右,因此需要合计5000kW左右的大的动力,氧气的制造需要巨大的能量。In such an air separation plant, an air compressor 61 with a discharge pressure of about 5 kg/cm 2 G [0.5 MPaG (gauge pressure)] is usually used as the air compressor 61 , but when the air compressor 61 is to be used to manufacture 10000 m 3 / When h (standard) oxygen, the amount of air it needs, because the composition ratio (volume %) of each component gas of air is oxygen 20.9%: nitrogen 78.1%: argon 0.9%, therefore when making the recovery efficiency of oxygen be 97% When using air volume = (10000÷0.209)÷0.97 to calculate theoretically, an air volume of about 50000m 3 /h (standard) is necessary. For this reason, it is necessary to use the adsorption tower 62, the main heat exchanger, the rectification tower, etc. corresponding to the above-mentioned necessary air volume, and the whole apparatus becomes large. In addition, when producing 10000 m 3 /h (standard) of oxygen, the necessary compression power of the air compressor 61 (this compression power is usually obtained by multiplying the value of the above-mentioned necessary air volume by about 0.09) is about 4500 kW, Since the driving power of the regeneration/exhaust heater 64 of the adsorption tower 62 is about 500 kW, a large power of about 5000 kW in total is required, and huge energy is required for the production of oxygen.

本发明是鉴于这样的事实而完成的,其目的是提供能够节能地制造氧气、能够将深冷分离机构(冷箱(cold box)及其内部机器)等大幅度小型化的空气分离装置。The present invention has been made in view of such facts, and its object is to provide an air separation device capable of energy-saving production of oxygen and capable of greatly reducing the size of the cryogenic separation mechanism (cold box (cold box) and its internal equipment).

发明内容Contents of the invention

为达到上述目的,本发明的空气分离装置采取下述构成,该构成具备:从外部取得空气,以低压压缩的空气压缩装置;将采用该空气压缩装置压缩的压缩空气中的氧气浓缩的氧浓缩装置;进一步压缩经过该氧浓缩装置的含有高浓度氧的压缩空气X的氧空气压缩装置;冷却经过该氧空气压缩装置的含有高浓度氧的压缩空气Y的热交换器;将经由该热交换器冷却至低温的含有高浓度氧的压缩空气Y利用各成分气体的沸点差分离而提取氧气的精馏塔。In order to achieve the above object, the air separation device of the present invention adopts the following structure, which comprises: an air compression device that obtains air from the outside and compresses it at a low pressure; an oxygen concentration device that concentrates oxygen in the compressed air compressed by the air compression device; device; an oxygen air compressing device for further compressing the compressed air X containing high-concentration oxygen passing through the oxygen concentrator; a heat exchanger for cooling the compressed air Y containing high-concentration oxygen passing through the oxygen concentrating device; A rectification tower for extracting oxygen by separating the compressed air Y containing high concentration of oxygen cooled to a low temperature by using the difference in boiling point of each component gas.

即,本发明的空气分离装置,采用空气压缩装置将原料空气压缩为低压力,接续该空气压缩装置,设置浓缩该压缩空气中的氧气的氧浓缩装置,提高原料空气中的氧浓度,将它经由氧空气压缩装置、热交换器供给到精馏塔中。为此,制造相同量的氧气等的场合,在能大幅度地节约能源的同时,通过使氧浓缩装置以后的各装置的流通流量的大幅度降低,可将它们小型化为过去的一半以下,结果能够达到装置整体的显著的小型化。在此,上述所谓低压是指比氧空气压缩装置所致的压缩压力小,通常是指氧空气压缩装置的压缩压力的1/3以下,优选1/5以下,更优选1/10以下。That is, the air separation device of the present invention uses an air compression device to compress the raw air to a low pressure, and is connected to the air compression device to install an oxygen concentrator for concentrating the oxygen in the compressed air, so as to increase the oxygen concentration in the raw air. It is supplied to the rectification column through an oxygen air compression device and a heat exchanger. Therefore, when producing the same amount of oxygen, etc., energy can be greatly saved, and by greatly reducing the flow rate of each device after the oxygen concentrator, they can be reduced in size to less than half of the past. As a result, significant miniaturization of the entire device can be achieved. Here, the above-mentioned low pressure means that it is lower than the compression pressure caused by the oxygen air compressor, and generally refers to 1/3 or less, preferably 1/5 or less, more preferably 1/10 or less of the compression pressure of the oxygen air compressor.

另外,将上述氧浓缩装置作为容纳吸附压缩空气中的氮气的吸附剂的吸附塔,旨在用上述吸附剂去除压缩空气中的水分等的杂质的场合,通过上述吸附塔的吸附剂的作用,能够使压缩空气中的氧气浓缩,还能去除压缩空气中的水分,因此用与氧浓缩装置相连的氧空气压缩装置压缩的对象变得更干燥,能更减小压缩动力。In addition, when the above-mentioned oxygen concentrator is used as an adsorption tower containing an adsorbent for absorbing nitrogen in the compressed air, and the purpose is to use the above-mentioned adsorbent to remove impurities such as moisture in the compressed air, through the action of the adsorbent of the above-mentioned adsorption tower, It can concentrate the oxygen in the compressed air and remove the moisture in the compressed air, so the object compressed by the oxygen air compression device connected to the oxygen enrichment device becomes drier and can reduce the compression power even more.

另外,在氧空气压缩装置和热交换器之间设置去除含有高浓度氧的压缩空气Y中的杂质的去除装置时,能够去除在上述含有高浓度氧的压缩空气Y中微量残存的烃、水分、NOx等,作为原料空气也能够利用海岸沿线的空气(钠离子多)或者道路沿线的空气(汽车废气多)等质量差的空气。In addition, when a removal device for removing impurities in the compressed air Y containing high concentration of oxygen is installed between the oxygen air compressor and the heat exchanger, it is possible to remove hydrocarbons and moisture remaining in a small amount in the compressed air Y containing high concentration of oxygen , NOx, etc., as raw material air can also use poor quality air such as air along the coast (a lot of sodium ions) or air along roads (a lot of car exhaust).

另外,不经由氧浓缩装置就向将经过氧浓缩装置的含有高浓度氧的压缩空气X导入到氧空气压缩装置中的导入路直接供给采用空气压缩装置压缩的压缩空气的一部分的场合,在上述导入路中使经过空气压缩装置后直接供给到上述导入路的压缩空气的一部分、和经过空气压缩装置后导入到氧浓缩装置中而在此成为含有高浓度氧的压缩空气X然后供给到上述导入路中的压缩空气的剩余部分合流,据此能够降低含有高浓度氧的压缩空气X中的氧浓度,因此在想要减少氧制造量时,通过调整直接供给到上述导入路的压缩空气量,从而能够应对。In addition, when a part of the compressed air compressed by the air compressing device is directly supplied to the introduction path that introduces the compressed air X containing high-concentration oxygen passing through the oxygen concentrator into the oxygen air compressing device without passing through the oxygen concentrating device, in the above-mentioned In the introduction path, a part of the compressed air that is directly supplied to the above-mentioned introduction path after passing through the air compression device, and a part of the compressed air that is passed through the air compression device and then introduced into the oxygen concentrator, where it becomes compressed air X containing high-concentration oxygen, is then supplied to the above-mentioned introduction. The remaining part of the compressed air in the path merges, thereby reducing the oxygen concentration in the compressed air X containing high-concentration oxygen. Therefore, when it is desired to reduce the amount of oxygen production, by adjusting the amount of compressed air directly supplied to the above-mentioned introduction path, to be able to cope.

附图的简单说明A brief description of the drawings

图1是表示本发明的空气分离装置的一实施方案的构成图。Fig. 1 is a block diagram showing an embodiment of the air separation plant of the present invention.

图2是表示本发明的空气分离装置的另一实施方案的构成图。Fig. 2 is a block diagram showing another embodiment of the air separation plant of the present invention.

图3是表示本发明的空气分离装置的又一实施方案的构成图。Fig. 3 is a structural diagram showing still another embodiment of the air separation plant of the present invention.

图4是表示本发明的空气分离装置的又一实施方案的构成图。Fig. 4 is a structural diagram showing still another embodiment of the air separation plant of the present invention.

图5是表示本发明的空气分离装置的又一实施方案的构成图。Fig. 5 is a structural diagram showing still another embodiment of the air separation plant of the present invention.

图6是表示过去例的构成图。FIG. 6 is a configuration diagram showing a conventional example.

实施发明的最佳方案Best way to implement the invention

图1表示本发明的空气分离装置的一实施方案。在图中,1是收取大气并压缩的空气压缩机(空气压缩装置),其排出压力设定成0.1kg/cm2G[0.01MPaG(表压)]左右的低压。1a是将经过了空气压缩机1的压缩空气送给第1吸附塔2、3的第1送给管。第1吸附塔(氧浓缩装置)2、3在内部于上游侧填充硅胶等的吸附剂,在下游侧填充着本发明人开发的分子筛制吸附剂(エア·ウオ-タ-公司制AW0203)。该第1吸附塔2、3两个一对地交替地切换吸附·再生而运转。在该实施方案中,通过第1吸附塔2、3的吸附剂的作用(氮气吸附作用),使经过了空气压缩机1的低压的压缩空气中的各成分气体的成分比例(体积%)例如为氧气50%∶氮气47.5%∶氩气2.5%左右,使压缩空气中的氧气的浓度从20.9体积%浓缩成50体积%。第1吸附塔2、3在上述浓缩的同时,通过吸附剂的作用吸附去除压缩空气中的水(H2O)、二氧化碳(CO2)及烃气体(CnHm)等。4是第1吸附塔2、3的再生·排气用的真空泵,4a是第1排出管,起向大气排出被第1吸附塔2、3的吸附剂吸附的废气而再生吸附剂的作用。这样,由第1吸附塔2、3及其带开关阀6a、6b、8a、8b的管路以及真空泵4构成的系统,成为VSA(真空回转吸附)膜分离,一个第1吸附塔2(3)吸附动作之时,另一个第1吸附塔3(2)通过真空泵4的真空抽吸而再生。在上述空气压缩机1和第1吸附塔2、3之间设置着去除被空气压缩机1压缩的压缩空气中的水分的水分离器(未图示出)、并根据场合设置了将经过该水分离器的压缩空气冷却的フロン冷却器(未图示出)。另外,在该实施方案中,上述的系统变成VSA,但也可以是PSA(压力回转吸附)、TSA(温度回转吸附)的膜分离。在图中,6a、6b、7a、7b、8a、8b是用于使第1吸附塔2、3交替地吸附·再生运转的开关阀。Figure 1 shows an embodiment of the air separation plant of the present invention. In the figure, 1 is an air compressor (air compression device) that collects and compresses the atmosphere, and its discharge pressure is set to a low pressure of about 0.1 kg/cm 2 G [0.01 MPaG (gauge pressure)]. 1a is the first delivery pipe for sending the compressed air passing through the air compressor 1 to the first adsorption towers 2 and 3 . The first adsorption towers (oxygen concentrators) 2 and 3 are filled with an adsorbent such as silica gel on the upstream side and a molecular sieve adsorbent developed by the present inventors (AW0203 manufactured by Ea Uo-ta Co., Ltd.) on the downstream side. The first adsorption towers 2 and 3 are operated by alternately switching between adsorption and regeneration in pairs of two. In this embodiment, the composition ratio (volume %) of each component gas in the low-pressure compressed air passing through the air compressor 1 is made such as Oxygen 50%: nitrogen 47.5%: argon 2.5%, the concentration of oxygen in the compressed air is concentrated from 20.9% by volume to 50% by volume. The first adsorption towers 2 and 3 absorb and remove water (H 2 O), carbon dioxide (CO 2 ) and hydrocarbon gas (C n H m ) in the compressed air through the action of the adsorbent while concentrating. 4 is a vacuum pump for the regeneration and exhaust of the first adsorption towers 2 and 3, and 4a is a first discharge pipe, which discharges the waste gas adsorbed by the adsorbents of the first adsorption towers 2 and 3 to the atmosphere and regenerates the adsorbents. Like this, by the 1st adsorption tower 2,3 and the pipeline that band switching valve 6a, 6b, 8a, 8b thereof and the system that vacuum pump 4 constitute, become VSA (vacuum rotary adsorption) membrane separation, one the 1st adsorption tower 2 (3 ) during the adsorption operation, the other first adsorption tower 3(2) is regenerated by the vacuum suction of the vacuum pump 4. Between above-mentioned air compressor 1 and the 1st adsorption tower 2,3, be provided with the water separator (not shown) that removes the moisture in the compressed air that is compressed by air compressor 1, and be provided with according to occasion will pass through this Compressed air cooled flon cooler (not shown) for the water separator. In addition, in this embodiment, the above-mentioned system becomes VSA, but membrane separation of PSA (Pressure Swing Adsorption), TSA (Temperature Swing Adsorption) may also be used. In the figure, 6a, 6b, 7a, 7b, 8a, and 8b are on-off valves for making the first adsorption towers 2, 3 alternately perform adsorption and regeneration operations.

11是进一步压缩经过了第1吸附塔2、3的含有高浓度氧的压缩空气X的小型氧空气压缩机(为了使流通的气体变成以往的1/2以下,1/2以下的小型尺寸即足够)[氧空气压缩装置]。在该实施方案中,作为上述氧空气压缩机11,使用进一步压缩含有高浓度氧的压缩空气X的小型氧空气压缩机(无油离心压缩机:排出压力5kg/cm2G[0.5MPaG(表压)]左右的氧空气压缩机)。该氧空气压缩机11为了防止进一步压缩含有高浓度氧的压缩空气X时的爆炸,变成无油等的机构。11a是将经过了氧空气压缩机11的含有高浓度氧的压缩空气Y送到第2吸附塔12、13的第2送给管。12、13在内部填充着市售的分子筛等的吸附剂,并交替地进行吸附·再生的2个1组的小型第2吸附塔(变成以往的吸附塔的1/2以下的小型尺寸),起吸附去除被氧空气压缩机11进一步压缩的含有高浓度氧的压缩空气Y中微量残存的水、二氧化碳、CnMm及NOx等的作用。14是第2排出管,起将在第2吸附塔12、13中完成再生作用的废气向大气排出的作用。由该第2吸附塔12、13及其带开关阀16a、16b、19a、19b的管路构成的系统,成为TSA。在图中,16a、16b、17a、17b、18a、18b、19a、19b是用于使第2吸附塔12、13交替地吸附·再生运转的开关阀。11 is a small oxygen air compressor that further compresses the compressed air X containing high-concentration oxygen that has passed through the first adsorption towers 2 and 3 (in order to make the circulating gas less than 1/2 of the conventional one, the small size of 1/2 or less ie enough) [Oxygen Air Compression Unit]. In this embodiment, as the above-mentioned oxygen air compressor 11, a small oxygen air compressor (oil-free centrifugal compressor: discharge pressure 5 kg/cm 2 G [0.5 MPaG (Table pressure)] around the oxygen air compressor). The oxygen air compressor 11 is a mechanism without oil or the like in order to prevent an explosion when the compressed air X containing high-concentration oxygen is further compressed. 11a is a second delivery pipe for sending the compressed air Y containing high-concentration oxygen passing through the oxygen air compressor 11 to the second adsorption towers 12 and 13 . 12, 13 Small-sized second adsorption towers in a set of two that are filled with adsorbents such as commercially available molecular sieves and alternately perform adsorption and regeneration (small size of 1/2 or less of conventional adsorption towers) , play the role of adsorbing and removing trace residual water, carbon dioxide, C n M m and NO x in the compressed air Y containing high-concentration oxygen further compressed by the oxygen air compressor 11. 14 is the second discharge pipe, which plays the role of discharging the exhaust gas that has completed the regeneration function in the second adsorption towers 12 and 13 to the atmosphere. The system constituted by the second adsorption towers 12, 13 and their pipelines with on-off valves 16a, 16b, 19a, 19b is called TSA. In the figure, 16a, 16b, 17a, 17b, 18a, 18b, 19a, 19b are on-off valves for making the second adsorption towers 12, 13 alternately perform adsorption and regeneration operation.

21是主热交换器,包含散热片型等,将通过第2吸附塔12、13吸附去除了微量的水和二氧化碳等的含有高浓度氧的压缩空气Y冷却至超低温。由于为过去1/2的流通气体的处理量,因此该主热交换器21也成为约1/2以下的小型尺寸。22是将被主热交换器21冷却至超低温的含有高浓度氧的压缩空气Y送入到高压精馏塔23的下部的供给管。该高压精馏塔(塔板或填充柱式)23由于流通的气体变成以往的1/2以下,因此1/2以下的能力即可,也变成1/2以下的尺寸。在上述高压精馏塔23的内部,由供给管22送入的含有高浓度氧的压缩空气Y之中,液体型含有高浓度氧的液体空气24积存在底部,氮气上升到上部。上升到上部的氮气其一部分经由第1回流用管31被导入到低压精馏塔28下部的凝缩器(冷凝器)30中,剩余部分经由氮气取出管26成为膨胀透平37的驱动气体。并且,被导入到凝缩器30中的氮气在那里被液化变成液体氮,经过第2回流用管32作为回流液返回到高压精馏塔23的上部,在高压精馏塔23内流向下方,与从下方上升的气体型含有高浓度氧的压缩空气Y对流地接触,将含有高浓度氧的压缩空气Y的高沸点成分气体(氧气)液化并使之向下流。因此,积存在底部的液体型含有高浓度氧的液体空气24进一步富氧,低沸点成分气体(氮气)向高压精馏塔23的上部上升。从氮气取出管26取出的氮气被送至主热交换器21,将通过该主热交换器21的压缩空气冷却之后,经由第1连结管26a被供给到膨胀透平37中,如先前叙述那样,成为膨胀透平37的驱动源,产生寒冷。38是带开关阀38a的旁通路。即,经过氮气取出管26、带开关阀26b的第1连结管26a被导入到膨胀透平37中的氮气,在内部膨胀,通过作热力学外功,显著地变为低温,产生装置所必需的寒冷量,在该状态下经由第2连结管37a进入到主热交换器21中,在这里与原料空气热交换,将产生的寒冷付与原料空气,其自身变成常温,其大部分作为废气经由排出管37b排出,一部分经由分支管40成为第2吸附塔12、13的吸附剂的再生气体。该分支管40起的作用是:将被导入的氮气供给具有加热器41的第1管42或者没有加热器的第2管43。44是第3管,起的作用是:将经过第1管42或第2管43的氮气作为吸附剂再生用气体供给到第2吸附塔12、13中。21 is the main heat exchanger, including fin type, etc., which cools the compressed air Y containing high-concentration oxygen that has absorbed and removed trace amounts of water and carbon dioxide through the second adsorption towers 12 and 13 to an ultra-low temperature. This main heat exchanger 21 is also reduced in size to about 1/2 or less, since it is 1/2 of the throughput of the circulating gas in the past. Reference numeral 22 is a supply pipe for sending the compressed air Y containing high-concentration oxygen cooled to an ultralow temperature by the main heat exchanger 21 to the lower part of the high-pressure rectification column 23 . This high-pressure rectification column (tray or packed column) 23 has a capacity of 1/2 or less because the gas flowing therein is reduced to 1/2 or less than conventional ones, and the capacity is also reduced to 1/2 or less in size. In the high-pressure rectification column 23, among the high-concentration oxygen-containing compressed air Y sent from the supply pipe 22, liquid-type high-concentration oxygen-containing liquid air 24 accumulates at the bottom, and nitrogen gas rises to the upper part. Part of the nitrogen gas rising to the upper part is introduced into the condenser (condenser) 30 at the lower part of the low-pressure rectification column 28 through the first reflux pipe 31 , and the rest becomes the driving gas of the expansion turbine 37 through the nitrogen gas extraction pipe 26 . And, the nitrogen gas introduced into the condenser 30 is liquefied there to become liquid nitrogen, returns to the upper part of the high-pressure rectification tower 23 as a reflux liquid through the second reflux pipe 32, and flows downward in the high-pressure rectification tower 23. , convectively contact with the gas-type high-concentration oxygen-containing compressed air Y rising from below, and liquefy the high-boiling-point component gas (oxygen gas) of the high-concentration oxygen-containing compressed air Y to flow downward. Therefore, the liquid-type high-concentration oxygen-containing liquid air 24 accumulated at the bottom is further enriched in oxygen, and the low-boiling point component gas (nitrogen gas) rises to the upper part of the high-pressure rectification column 23 . The nitrogen gas taken out from the nitrogen gas take-out pipe 26 is sent to the main heat exchanger 21, and after cooling the compressed air passing through the main heat exchanger 21, it is supplied to the expansion turbine 37 through the first connecting pipe 26a, as described above. , becomes the driving source of the expansion turbine 37 to generate cold. 38 is a bypass passage with an on-off valve 38a. That is, the nitrogen gas introduced into the expansion turbine 37 through the nitrogen gas extraction pipe 26 and the first connecting pipe 26a with the on-off valve 26b expands inside, and by performing thermodynamic external work, it becomes significantly low temperature, thereby generating the necessary cold for the device. In this state, it enters the main heat exchanger 21 through the second connecting pipe 37a, where it exchanges heat with the raw material air, and gives the generated cold to the raw material air, which itself becomes normal temperature, and most of it is discharged as exhaust gas through The pipe 37b is discharged, and a part becomes regeneration gas of the adsorbent of the second adsorption towers 12 and 13 via the branch pipe 40 . The role of this branch pipe 40 is to supply the introduced nitrogen gas to the first pipe 42 with a heater 41 or the second pipe 43 without a heater. 42 or the nitrogen gas in the second pipe 43 is supplied to the second adsorption towers 12 and 13 as adsorbent regeneration gas.

28是设置在高压精馏塔23的上方的低压精馏塔(塔板式或填充柱式),积存在高压精馏塔23的底部的液体型含有高浓度氧的液体空气24经过带膨胀阀29a的送给管29被送入。在该低压精馏塔28中在其底部设置着凝缩器30,在那里从高压精馏塔23取出的氮气的一部分通过第1回流用管31被导入。该氮气,起将积存在低压精馏塔28的底部的液体氧(LO2:纯度99.7体积%左右)34加温,使液体氧34气化的作用,其自身因液体氧34的冷度而液化,其一部分如先前叙述那样,通过带有流量调整阀32a的第2回流用管32回流到高压精馏塔23的上部,成为回流液。另外,上述液体氮34的剩余部分通过带有流量调整阀33a的分支管33被导入到低压精馏塔28的上部,成为回流液,在低压精馏塔28内向下流,起气液分离作用。35是从低压精馏塔28的下部侧延伸出的制品氧气取出管,起的作用是:从积存在低压精馏塔28的底部的液体氧34取出气化了的高纯度氧气,引导到主热交换器21内,使之与含有高浓度氧的压缩空气Y热交换,变为常温,作为制品氧气送出到装置外。36是从低压精馏塔28的上部延伸出的制品氮气取出管,起的作用是:取出上升到低压精馏塔28的上部的氮气,送到主热交换器21中,使含有高浓度氧的压缩空气Y冷却的同时,使其自身升温到常温,作为制品氮气送出到装置外。在图中,39是冷箱,在内部填塞着用于低温隔热的珍珠岩等的隔热材料(未图示出)。在该实施方案中,第1吸附塔2、3的线路通过氮气吸附而浓缩氧,但也可以使用吸附氧气的吸附剂而取出被吸附剂吸附而浓缩的氧气。28 is the low-pressure rectification tower (tray type or packed column type) that is arranged on the top of the high-pressure rectification tower 23, and the liquid air 24 that is accumulated in the bottom of the high-pressure rectification tower 23 and contains high-concentration oxygen passes through the belt expansion valve 29a The feeding tube 29 is sent in. A condenser 30 is provided at the bottom of the low-pressure rectification column 28 , and a part of the nitrogen gas taken out from the high-pressure rectification column 23 is introduced there through a first reflux pipe 31 . This nitrogen gas acts to heat the liquid oxygen (LO 2 : purity of about 99.7% by volume) 34 stored at the bottom of the low-pressure rectification tower 28 to vaporize the liquid oxygen 34, and itself is cooled by the coldness of the liquid oxygen 34. A part of the liquefied liquid is refluxed to the upper part of the high-pressure rectification column 23 through the second reflux pipe 32 provided with the flow rate adjustment valve 32a as described above, and becomes a reflux liquid. In addition, the remaining part of the above-mentioned liquid nitrogen 34 is introduced into the upper part of the low-pressure rectification tower 28 through the branch pipe 33 with a flow regulating valve 33a, and becomes a reflux liquid, which flows downward in the low-pressure rectification tower 28, and plays a role of gas-liquid separation. 35 is a product oxygen extraction pipe extending from the lower side of the low-pressure rectification tower 28, and its function is to take out vaporized high-purity oxygen from the liquid oxygen 34 accumulated at the bottom of the low-pressure rectification tower 28, and guide it to the main Inside the heat exchanger 21, it exchanges heat with the compressed air Y containing high-concentration oxygen, turns it to normal temperature, and sends it out of the apparatus as product oxygen. 36 is the product nitrogen take-out pipe that extends from the top of the low-pressure rectification tower 28, and the effect that plays is: take out the nitrogen that rises to the top of the low-pressure rectification tower 28, send in the main heat exchanger 21, make containing high-concentration oxygen While cooling the compressed air Y, it heats itself up to normal temperature, and sends it out of the device as product nitrogen. In the figure, 39 is a cold box, and heat insulating materials (not shown) such as perlite used for low-temperature heat insulation are stuffed inside. In this embodiment, the lines of the first adsorption towers 2 and 3 concentrate oxygen by nitrogen adsorption, but oxygen adsorbed and concentrated by the adsorbent may be taken out by using an adsorbent that absorbs oxygen.

使用该装置可如下地制造氮气及氧气。即,首先从空气压缩机(空气压缩装置)1取得外部的空气,在这里以低压压缩空气,通过水分离器(未图示出)去除被压缩的空气中的水分,在该状态下送入到第1吸附塔(氧浓缩装置)2、3中,吸附去除压缩空气中的氮气、水分、二氧化碳及烃(CnHm)等。据此,浓缩压缩空气中的氧气。这是本发明的最大的特征。接着,将经过了第1吸附塔2、3的含有高浓度氧的压缩空气X导入到氧空气压缩机(氧空气压缩装置)11中,通过该氧空气压缩机11进一步压缩含有高浓度氧的压缩空气X,形成含有高浓度氧的压缩空气Y之后,送入到第2吸附塔12、13中,吸附去除含有高浓度氧的压缩空气Y中的水、二氧化碳及NOx等。然后,将吸附去除了水、二氧化碳及NOx等的含有高浓度氧的压缩空气Y送入到主热交换器21内,冷却至超低温,在该状态下导入到高压精馏塔23的下部。接着,在高压精馏塔23内,使该含有高浓度氧的压缩空气Y、和在低压精馏塔28中制成的回流液体对流接触,将压缩空气精馏,利用氮和氧的沸点差(氧在大气压下的沸点为-183℃,同条件下氮的沸点为-196℃),使含有高浓度氧的压缩空气Y中的高沸点成分氧液化,使氮成为气体。从氮取出管26取出该氮气,送入到主交换器21后,供给膨胀透平37,在这里产生寒冷之后,将其大部分排出到装置外,将一部分作为第2吸附塔12、13的再生气体。Using this device, nitrogen and oxygen can be produced as follows. That is, first, the outside air is obtained from the air compressor (air compression device) 1, and the air is compressed at a low pressure here, and the moisture in the compressed air is removed by a water separator (not shown), and in this state, it is sent into In the first adsorption towers (oxygen concentrators) 2 and 3, nitrogen, moisture, carbon dioxide and hydrocarbons (C n H m ) in the compressed air are adsorbed and removed. Accordingly, the oxygen in the compressed air is concentrated. This is the greatest feature of the present invention. Then, the compressed air X containing high-concentration oxygen that has passed through the first adsorption towers 2 and 3 is introduced into the oxygen air compressor (oxygen air compressor) 11, and the compressed air X containing high-concentration oxygen is further compressed by the oxygen air compressor 11. The compressed air X is sent into the second adsorption towers 12 and 13 after forming the compressed air Y containing high concentration oxygen, and the water, carbon dioxide and NO x etc. in the compressed air Y containing high concentration oxygen are adsorbed and removed. Then, the high-concentration oxygen-containing compressed air Y from which water, carbon dioxide, and NOx have been adsorbed and removed is fed into the main heat exchanger 21, cooled to an ultra-low temperature, and introduced into the lower part of the high-pressure rectification column 23 in this state. Next, in the high-pressure rectification tower 23, the compressed air Y containing high-concentration oxygen is brought into countercurrent contact with the reflux liquid produced in the low-pressure rectification tower 28, and the compressed air is rectified. (The boiling point of oxygen at atmospheric pressure is -183°C, and the boiling point of nitrogen under the same conditions is -196°C), and the high boiling point component oxygen in the compressed air Y containing high concentration of oxygen is liquefied to turn nitrogen into a gas. The nitrogen gas is taken out from the nitrogen take-out pipe 26, sent to the main exchanger 21, supplied to the expansion turbine 37, and after generating cold here, most of it is discharged to the outside of the device, and a part is used as the second adsorption tower 12,13. regeneration gas.

另外,从制品氮气取出管36取出积存在低压精馏塔28上部的氮气,送入到主热交换器21,升温到常温附近后,作为制品氮气送出到装置外。另一方面,将积存在高压精馏塔23底部的液体状含有高浓度氧的液体空气24经由送给管29送入到低压精馏塔28,作为气化去除了氮的液体氧34积存在低压精馏塔28的底部,使之与通过低压精馏塔28底部的凝缩器30的氮气热交换而气化。从制品氧气取出管35取出该气化的氧气,送入到主热交换器21,使之升温到常温附近后,作为制品氧气送出到装置外。这样就得到制品氧气和氮气。In addition, the nitrogen accumulated in the upper part of the low-pressure rectification column 28 is taken out from the product nitrogen gas extraction pipe 36, sent to the main heat exchanger 21, and after the temperature is raised to around normal temperature, it is sent out of the device as product nitrogen gas. On the other hand, the liquid air 24 containing high-concentration oxygen in the form of liquid stored at the bottom of the high-pressure rectification tower 23 is sent to the low-pressure rectification tower 28 through the delivery pipe 29, and is stored as liquid oxygen 34 from which nitrogen has been vaporized. The bottom of the low-pressure rectification column 28 is vaporized by heat exchange with nitrogen passing through the condenser 30 at the bottom of the low-pressure rectification column 28 . The vaporized oxygen is taken out from the product oxygen take-out pipe 35, sent to the main heat exchanger 21, heated up to around normal temperature, and then sent out of the apparatus as product oxygen. This gives the products oxygen and nitrogen.

在上述实施方案中,通过第1吸附塔2、3,压缩空气中的氧气的浓度从20.9体积%被浓缩成50体积%左右,因此制造10000m3/h(标准)的氧气所必需的空气量,当使氧气的回收效率为97%时,按理论计用空气量=(10000÷0.500)÷0.97算出,是约20600m3/h(标准)的空气量,减少为开头叙述的以往的41%左右。而且,制造10000m3/h(标准)的氧气所必需的氧空气压缩机11的压缩动力减少至2000kW左右,另外,推测氧空气压缩机1的压缩动力变为300kW左右,真空泵4的驱动动力变为900kW左右,电加热器41的电能变为200kW左右,因此合计为3400kW,减少到过去的70%左右。因此,可实现30%以上的节能。In the above embodiment, the concentration of oxygen in the compressed air is concentrated from 20.9% by volume to about 50% by volume through the first adsorption towers 2 and 3, so the amount of air necessary to produce 10,000m 3 /h (standard) of oxygen , when the recovery efficiency of oxygen is 97%, it is theoretically calculated with air volume = (10000÷0.500)÷0.97, which is about 20600m 3 /h (standard) air volume, which is reduced to 41% of the conventional one described at the beginning about. Furthermore, the compression power of the oxygen air compressor 11 necessary to produce 10,000 m 3 /h (standard) of oxygen is reduced to about 2,000 kW, and it is estimated that the compression power of the oxygen air compressor 1 becomes about 300 kW, and the driving power of the vacuum pump 4 changes. It is about 900kW, and the electric power of the electric heater 41 becomes about 200kW, so the total is 3400kW, which is reduced to about 70% of the past. Therefore, energy saving of more than 30% can be realized.

另外,在该实施方案中,与压缩原料空气的空气压缩机1接续,设置将该压缩空气中的氧气浓缩的第1吸附塔2、3,提高原料空气中的氧浓度,将它经由氧空气压缩机11、主热交换器21供给到高压精馏塔23、低压精馏塔28中。因此,通过实现氧空气压缩机11之后的、主热交换器21、两精馏塔23、28等各装置的流通流量的大幅度降低,可将它们小型化为过去的一半以下,结果能够达到装置整体的显著小型化。In addition, in this embodiment, following the air compressor 1 that compresses the raw air, the first adsorption towers 2 and 3 that condense the oxygen in the compressed air are installed to increase the oxygen concentration in the raw air, and pass it through oxygen air. The compressor 11 and the main heat exchanger 21 are supplied to the high-pressure distillation column 23 and the low-pressure distillation column 28 . Therefore, by realizing a significant reduction in the flow rate of each device after the oxygen-air compressor 11, the main heat exchanger 21, the two rectification towers 23, 28, etc., they can be downsized to less than half of the previous ones, and as a result, it is possible to achieve Significant miniaturization of the entire device.

例如制造70000m3/h(标准)的氧气的场合,在过去,高压精馏塔23的直径达到7m(本公司计算值),由于没有在工厂将其组装并运到现场的运输装置,因此不得已在现场组装,但在本实施方案中,制造相同量的氧的场合,由于在精馏塔中流通的气体变为1/2以下,因此可使上述精馏塔的直径为约4.2m。因此,在工厂组装并运输到现场变得可能,能够大幅度地省力。For example, when producing 70,000m 3 /h (standard) of oxygen, in the past, the diameter of the high-pressure rectification tower 23 was 7m (calculated by our company), and there was no transportation device to assemble it at the factory and transport it to the site. It is assembled on site, but in the present embodiment, when the same amount of oxygen is produced, since the gas flowing through the rectification tower becomes 1/2 or less, the diameter of the rectification tower can be made about 4.2m. Therefore, it becomes possible to assemble it at a factory and transport it to a site, and labor can be greatly saved.

图2表示出本发明的空气分离装置的另一实施方案。在该实施方案中,省去了第2吸附塔12、13。即,省去了第2吸附塔12、13、第2排出管14、带开关阀16a、16b、17a、17b、18a、18b、19a、19b的管路、分支管40及第1-第3管42~44。那以外的部分与上述实施方案同样,同样的部分给以相同的符号。在该实施方案中,通过将装置设置在作为原料空气使用清洁空气之类的场所等,获得与上述实施方案同样的效果,还能实现装置的简单化、小型化。Figure 2 shows another embodiment of the air separation plant of the present invention. In this embodiment, the second adsorption towers 12 and 13 are omitted. That is, omit the pipeline of the 2nd adsorption tower 12,13, the 2nd discharge pipe 14, band switch valve 16a, 16b, 17a, 17b, 18a, 18b, 19a, 19b, branch pipe 40 and the 1st-3rd Tubes 42-44. Other parts are the same as those in the above-mentioned embodiment, and the same parts are given the same symbols. In this embodiment, by installing the device in a place where clean air is used as raw air, the same effects as those of the above-described embodiment are obtained, and the device can be simplified and downsized.

图3表示出本发明的空气分离装置的又一实施方案。在该实施方案中,除了在图2所示的实施方案中,代替膨胀透平37使用从装置外用油槽车等供给液体氧(LO2)的液体氧贮槽(未图示出),将该液体氧作为寒冷源以外,其他基本上与图2所示的装置相同。在图中,47是将来自液体氧贮槽的液体氧作为寒冷源导入到低压精馏塔28的下部的导入管,从该导入管47导入的液体氧向下流动到低压精馏塔28的底部,与积存在该底部的液体氧34合流。48是从低压精馏塔28延伸出的排出用管,起的作用是:取出积存在低压精馏塔28的塔板(或填充柱)28a上部的氮气(废GN2),导入到过冷却器49,将经过了该过冷却器49的废氮气引导到主热交换器21内,冷却含有高浓度氧的压缩空气Y之后,排出到外部。上述过冷却器49在其内部通过送给管29内的含有高浓度氧的液体空气24、分支管33内的液体氮(回流液)、制品氮气取出管36内的制品氮气及排出用管48内的废氮气,起冷却送给管29内的含有高浓度氧的液体空气24的作用。50是从低压精馏塔28的底面延伸出的液体氧取出管,起的作用是:取出积存在低压精馏塔28的底部的液体氧,引导到主热交换器21内,在使含有高浓度氧的压缩空气Y冷却的同时,使其自身升温到常温,作为制品氧气导入到制品氧气取出管35中。51是设置于制品氮气取出管36上的制品氮气压缩机,起的作用是:将在制品氮气取出管36内通过的制品氮气升压到规定的压力。52是设置于制品氧气取出管35上的第1制品氧气压缩机,起的作用是:将在制品氧气取出管35内通过的制品氧气升压到规定的压力,并供给到低压制品氧气取出管53中。54是第2制品氧气压缩机,起的作用是:将经过了第1制品氧气压缩机52的制品氧气进一步升压,供给到高压制品氧气取出管55。在该实施方案中,将高压精馏塔23的顶极面、和设在该高压精馏塔23的上方的低压精馏塔28的底面一体化,用同一材料形成。在图中,36a是将在制品氮气取出管36内通过的制品氮气供给到排出用管48中的管。39A是冷箱,在内部填充着珍珠岩等的隔热材料,并被真空抽吸。那以外的部分与图2所示的实施方案同样,在同样的部分上附有相同的符号。Figure 3 shows yet another embodiment of the air separation plant of the present invention. In this embodiment, except in the embodiment shown in FIG. 2 , instead of the expansion turbine 37, a liquid oxygen storage tank (not shown) for supplying liquid oxygen (LO 2 ) from an oil tank truck or the like outside the plant is used, and the Except that liquid oxygen is used as the cold source, the others are basically the same as the device shown in Fig. 2 . In the figure, 47 is an introduction pipe for introducing liquid oxygen from the liquid oxygen storage tank as a cooling source to the lower part of the low-pressure rectification column 28, and the liquid oxygen introduced from the introduction pipe 47 flows downward to the lower part of the low-pressure distillation column 28. the bottom, and joins the liquid oxygen 34 accumulated at the bottom. 48 is a discharge pipe extending from the low-pressure rectification tower 28, and its function is to take out the nitrogen (waste GN 2 ) accumulated on the upper part of the tray (or packed column) 28a of the low-pressure rectification tower 28, and introduce it into the subcooling A device 49 guides the waste nitrogen gas passing through the subcooler 49 into the main heat exchanger 21, cools the compressed air Y containing high concentration of oxygen, and discharges it to the outside. The supercooler 49 passes through the liquid air 24 containing high-concentration oxygen in the supply pipe 29, the liquid nitrogen (reflux liquid) in the branch pipe 33, the product nitrogen gas in the product nitrogen gas extraction pipe 36, and the discharge pipe 48. The waste nitrogen in the pipe 29 plays the role of cooling the liquid air 24 containing high concentration oxygen in the feed pipe 29. 50 is a liquid oxygen take-out pipe extending from the bottom of the low-pressure rectification tower 28, and its function is to take out the liquid oxygen accumulated at the bottom of the low-pressure rectification tower 28, guide it into the main heat exchanger 21, and make the liquid oxygen containing high The oxygen-concentrated compressed air Y is heated up to normal temperature while being cooled, and introduced into the product oxygen take-out pipe 35 as product oxygen. 51 is the product nitrogen compressor that is arranged on the product nitrogen take-out pipe 36, and its function is to boost the pressure of the product nitrogen passing through the product nitrogen take-out pipe 36 to a specified pressure. 52 is the first product oxygen compressor installed on the product oxygen take-out pipe 35, and its function is to increase the pressure of the product oxygen passing through the product oxygen take-out pipe 35 to a specified pressure, and supply it to the low-pressure product oxygen take-out pipe 53 in. 54 is the 2nd product oxygen compressor, and the effect that plays is: the product oxygen that has passed through the 1st product oxygen compressor 52 is further boosted, and is supplied to the high pressure product oxygen take-out pipe 55. In this embodiment, the top surface of the high-pressure distillation column 23 and the bottom surface of the low-pressure distillation column 28 provided above the high-pressure distillation column 23 are integrated and formed of the same material. In the figure, 36 a is a pipe for supplying the product nitrogen gas passing through the product nitrogen gas extraction pipe 36 to the discharge pipe 48 . 39A is a cold box which is filled with heat insulating materials such as perlite and vacuum-sucked inside. The other parts are the same as those in the embodiment shown in FIG. 2, and the same symbols are attached to the same parts.

使用该装置可如下地制造氮气及氧气。即,与图2所示的实施方案同样,从空气压缩机(空气压缩装置)1取得外部的空气,在这里以低压压缩空气,通过水分离器(未图示出)去除被压缩的空气中的水分,在该状态下送入到第1吸附塔(氧浓缩装置)2、3中,吸附去除压缩空气中的氮气、水分、二氧化碳及烃气体(CnHm)等。据此,浓缩压缩空气中的氧气。接着,将经过了第1吸附塔2、3的含有高浓度氧的压缩空气X导入到氧空气压缩机(氧空气压缩装置)11中,通过该氧空气压缩机11进一步压缩含有高浓度氧的压缩空气X,形成含有高浓度氧的压缩空气Y。然后,将该含有高浓度氧的压缩空气Y送入到主热交换器21内,冷却至超低温,在该状态下导入到高压精馏塔23的下部。接着,在高压精馏塔23内使该含有高浓度氧的压缩空气Y、和在低压精馏塔28中制成的回流液体对流接触,将压缩空气精馏,利用氮和氧的沸点差(氧在大气压下的沸点为-183℃,同样条件下氮的沸点为-196℃),使含有高浓度氧的压缩空气Y中的高沸点成分氧液化,使氮成为气体。Using this device, nitrogen and oxygen can be produced as follows. That is, like the embodiment shown in FIG. 2 , external air is obtained from an air compressor (air compressing device) 1, and the air is compressed at a low pressure here, and the compressed air is removed by a water separator (not shown). In this state, the moisture is sent to the first adsorption tower (oxygen concentrator) 2, 3 to adsorb and remove nitrogen, moisture, carbon dioxide and hydrocarbon gas (C n H m ) in the compressed air. Accordingly, the oxygen in the compressed air is concentrated. Then, the compressed air X containing high-concentration oxygen that has passed through the first adsorption towers 2 and 3 is introduced into the oxygen air compressor (oxygen air compressor) 11, and the compressed air X containing high-concentration oxygen is further compressed by the oxygen air compressor 11. Compress air X to form compressed air Y containing high concentration of oxygen. Then, the compressed air Y containing high-concentration oxygen is fed into the main heat exchanger 21, cooled to an ultra-low temperature, and introduced into the lower part of the high-pressure rectification column 23 in this state. Next, in the high-pressure rectification tower 23, the compressed air Y containing high-concentration oxygen is brought into countercurrent contact with the reflux liquid produced in the low-pressure rectification tower 28, and the compressed air is rectified, utilizing the difference in boiling points between nitrogen and oxygen ( The boiling point of oxygen at atmospheric pressure is -183°C, and the boiling point of nitrogen is -196°C under the same conditions), the high boiling point component oxygen in the compressed air Y containing high concentration of oxygen is liquefied, and nitrogen becomes a gas.

另外,从制品氮气取出管36取出积存在低压精馏塔28的上部的氮气,送入到过冷却器(热交换器)49,导入到主热交换器21中,在主热交换器21中使之升温到常温附近后,作为制品氮气送出到装置外。另一方面,用送给管29将积存在高压精馏塔23的底部的含有高浓度氧的液体空气24送入过冷却器49中,将在这里冷却的气-液混合状态的含有高浓度氧的液体空气24送入到低压精馏塔28中,作为气化去除了氮的液体氧34积存在低压精馏塔28的底部,使之与在低压精馏塔28底部的凝缩器30中通过的氮气热交换,使之气化。从制品氧气取出管35取出该气化的氧气,送入到主热交换器21,使之升温到常温附近后,利用低压制品氧气取出管53将经由第1制品氧压缩机52的制品氧气送出到装置外,利用高压制品氧气取出管55将经由第2制品氧压缩机54的制品氧气送出到装置外。这样就得到制品氧气和制品氮气。In addition, the nitrogen gas accumulated in the upper part of the low-pressure rectification column 28 is taken out from the product nitrogen gas extraction pipe 36, sent to the subcooler (heat exchanger) 49, introduced into the main heat exchanger 21, and in the main heat exchanger 21 After raising the temperature to near normal temperature, it is sent out of the device as product nitrogen. On the other hand, the liquid air 24 containing high-concentration oxygen accumulated at the bottom of the high-pressure rectification column 23 is sent into the subcooler 49 with the delivery pipe 29, and the gas-liquid mixed state that is cooled here contains high-concentration oxygen. The liquid air 24 of oxygen is sent in the low-pressure rectification tower 28, and the liquid oxygen 34 that has removed nitrogen as vaporization is accumulated in the bottom of the low-pressure rectification tower 28, makes it and the condenser 30 at the bottom of the low-pressure rectification tower 28 The nitrogen passing through the medium is exchanged with heat to make it gasify. The vaporized oxygen is taken out from the product oxygen take-out pipe 35, sent to the main heat exchanger 21, and after it is heated to near normal temperature, the product oxygen passed through the first product oxygen compressor 52 is sent out by the low-pressure product oxygen take-out pipe 53. To the outside of the device, the product oxygen passed through the second product oxygen compressor 54 is sent out of the device through the high-pressure product oxygen extraction pipe 55 . This gives product oxygen and product nitrogen.

如上述,在该实施方案中也获得了与图2的实施方案同样的作用·效果。As described above, also in this embodiment, the same operations and effects as those in the embodiment of FIG. 2 are obtained.

图4表示出本发明的空气分离装置的又一实施方案。在该实施方案中,除了在图2所示的实施方案中代替膨胀透平37而使用从装置外用油槽车等供给液体氮(LN2)的液体氮贮槽(未图示出),并将该液体氮作为寒冷源以外,其他基本上与图2所示的装置相同。即,47a是将来自液体氮贮槽的液体氮作为寒冷源导入到高压精馏塔23的上部的导入管,从该导入管47a导入的液体氮和被低压精馏塔28下部的凝缩器30液化的液体氮的一部分被导入到高压精馏塔23的上部。那以外的部分与图2所示的实施方案同样,在同样的部分上附有相同的符号。Figure 4 shows yet another embodiment of the air separation plant of the present invention. In this embodiment, instead of the expansion turbine 37 in the embodiment shown in FIG. 2 , a liquid nitrogen storage tank (not shown) for supplying liquid nitrogen (LN 2 ) from an oil tanker outside the plant or the like is used, and Except that the liquid nitrogen is used as a cooling source, the other is basically the same as the device shown in FIG. 2 . That is, 47a is an introduction pipe for introducing liquid nitrogen from a liquid nitrogen storage tank as a cold source to the upper part of the high-pressure rectification column 23, and the liquid nitrogen introduced from the introduction pipe 47a is absorbed by the condenser at the lower part of the low-pressure distillation column 28. Part of the liquefied liquid nitrogen at 30 is introduced into the upper part of the high-pressure rectification column 23 . The other parts are the same as those in the embodiment shown in FIG. 2, and the same symbols are attached to the same parts.

图5表示出本发明的空气分离装置的又一实施方案。该实施方案是在图1所示的实施方案中,把将经过了空气压缩机1的压缩空气送给第1吸附塔2、3的第1送给管1a、和把经过了第1吸附塔2、3的含有高浓度氧的压缩空气X导入到氧空气压缩机11的导入管57(图1中未附加符号57)用带有开关阀(或流量调整阀)58a的连通管58连通。并且,打开上述开关阀58a,将经过了空气压缩机1、水分离器(未图示出)的压缩空气的一部分通过上述连通管58直接地(即不经由第1吸附塔2、3)送入到导入管57中,同时将剩余部分经由第1吸附塔2、3送入到导入管57中,用该导入管57使两者合流,用通过连通管58导入到导入管57中的压缩空气的一部分稀释经由第1吸附塔2、3导入到导入管57中的压缩空气的剩余部分的氧气浓度。那以外的部分与图1所示的实施方案同样,在同样的部分上附有相同的符号。该实施方案也获得与图1所示的实施方案同样的作用·效果。而且,供给到高压精馏塔23的下部的压缩空气中的氧气的浓度变低,能够减少制品氧气量。因此,在想要降低制品氧气量时,能够按此对应。这样的带有开关阀58a的连通管58在图2-图4所示的实施方案中也能够使用。Figure 5 shows yet another embodiment of the air separation plant of the present invention. This embodiment is that in the embodiment shown in Fig. 1, the compressed air that will pass through air compressor 1 is sent to the 1st delivery pipe 1a of the 1st adsorption tower 2,3, and the 1st delivery pipe 1a that has passed through the 1st adsorption tower The compressed air X containing high-concentration oxygen of 2 and 3 is introduced into the inlet pipe 57 of the oxygen air compressor 11 (the symbol 57 is not added in FIG. 1 ) and communicates with the communication pipe 58 with the on-off valve (or flow regulating valve) 58a. And, open the above-mentioned on-off valve 58a, a part of the compressed air that has passed through the air compressor 1 and the water separator (not shown in the figure) is sent directly (that is, without passing through the first adsorption towers 2 and 3) through the above-mentioned communication pipe 58. into the introduction pipe 57, while the remaining part is sent into the introduction pipe 57 through the first adsorption tower 2, 3, and the introduction pipe 57 is used to merge the two, and the compressed air that is introduced into the introduction pipe 57 through the communication pipe 58 Part of the air dilutes the oxygen concentration of the rest of the compressed air introduced into the introduction pipe 57 via the first adsorption towers 2 and 3 . The other parts are the same as those in the embodiment shown in FIG. 1, and the same symbols are assigned to the same parts. This embodiment also obtains the same actions and effects as those of the embodiment shown in FIG. 1 . Furthermore, the concentration of oxygen in the compressed air supplied to the lower part of the high-pressure rectification column 23 becomes low, and the amount of product oxygen can be reduced. Therefore, when you want to reduce the oxygen content of the product, you can respond accordingly. Such a communication pipe 58 with an on-off valve 58a can also be used in the embodiments shown in FIGS. 2-4 .

Claims (4)

1.一种空气分离装置,其特征在于,具备:从外部取得空气,以低压压缩之的空气压缩装置;将采用该空气压缩装置压缩的压缩空气中的氧气浓缩的氧浓缩装置;进一步压缩经过了该氧浓缩装置的含有高浓度氧的压缩空气X的氧空气压缩装置;冷却经过了该氧空气压缩装置的含有高浓度氧的压缩空气Y的热交换器;将经由该热交换器冷却至低温的含有高浓度氧的压缩空气Y利用各成分气体的沸点差分离而取出氧气的精馏塔。1. An air separation device, characterized in that, possesses: an air compressing device that obtains air from the outside and compresses it at a low pressure; an oxygen concentrating device that will adopt the oxygen concentration in the compressed air compressed by the air compressing device; Oxygen air compressing device containing compressed air X containing high-concentration oxygen passing through the oxygen concentrator; a heat exchanger for cooling compressed air Y containing high-concentrated oxygen passing through the oxygen concentrating device; cooling through the heat exchanger to A rectification tower that separates low-temperature compressed air Y containing high-concentration oxygen by using the difference in boiling point of each component gas to extract oxygen. 2.根据权利要求1所述的空气分离装置,其中将上述氧浓缩装置作为容纳吸附压缩空气中的氮气的吸附剂的吸附塔,旨在用上述吸附剂去除压缩空气中的水分等的杂质。2. The air separation plant according to claim 1, wherein said oxygen concentrator is used as an adsorption tower for accommodating an adsorbent for absorbing nitrogen in compressed air, and is intended to remove impurities such as moisture in compressed air with said adsorbent. 3.根据权利要求1或2所述的空气分离装置,其中在氧空气压缩装置和热交换器之间设置去除含有高浓度氧的压缩空气Y中的杂质的去除装置。3. The air separation unit according to claim 1 or 2, wherein a removal device for removing impurities in the compressed air Y containing high-concentration oxygen is arranged between the oxygen air compression unit and the heat exchanger. 4.根据权利要求1-3的任1项所述的空气分离装置,其中不经由氧浓缩装置而向将经过了氧浓缩装置的含有高浓度氧的压缩空气X导入到氧空气压缩装置中的导入路直接供给采用空气压缩装置压缩的压缩空气的一部分。4. The air separation plant according to any one of claims 1-3, wherein the compressed air X containing high-concentration oxygen that has passed through the oxygen concentrator is imported into the oxygen air compressor without going through the oxygen concentrator. The introduction path directly supplies a part of the compressed air compressed by the air compression device.
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