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CN1759064B - Method of draining a flexible container housing a viscous product and units for implementing the method - Google Patents

Method of draining a flexible container housing a viscous product and units for implementing the method Download PDF

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Publication number
CN1759064B
CN1759064B CN200480006603.7A CN200480006603A CN1759064B CN 1759064 B CN1759064 B CN 1759064B CN 200480006603 A CN200480006603 A CN 200480006603A CN 1759064 B CN1759064 B CN 1759064B
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CN
China
Prior art keywords
flexible container
emptying
pressure
viscous product
piston
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Expired - Fee Related
Application number
CN200480006603.7A
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Chinese (zh)
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CN1759064A (en
Inventor
弗雷德里克·莫热
朱利安·克拉普莱
弗雷德里克·让
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Rhodia Chimie SAS
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Rhone Poulenc Chimie SA
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Priority claimed from FR0307872A external-priority patent/FR2851242B1/en
Application filed by Rhone Poulenc Chimie SA filed Critical Rhone Poulenc Chimie SA
Publication of CN1759064A publication Critical patent/CN1759064A/en
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Publication of CN1759064B publication Critical patent/CN1759064B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/02Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants
    • B67D7/0216Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants by squeezing collapsible or flexible storage containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/02Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants
    • B67D7/0227Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants by an ejection plunger
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/02Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants
    • B67D7/0238Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants utilising compressed air or other gas acting directly or indirectly on liquids in storage containers
    • B67D7/0244Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants utilising compressed air or other gas acting directly or indirectly on liquids in storage containers by using elastic expandable bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/02Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants
    • B67D7/0238Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants utilising compressed air or other gas acting directly or indirectly on liquids in storage containers
    • B67D7/0255Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants utilising compressed air or other gas acting directly or indirectly on liquids in storage containers squeezing collapsible or flexible storage containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/06Details or accessories
    • B67D7/58Arrangements of pumps
    • B67D7/62Arrangements of pumps power operated
    • B67D7/64Arrangements of pumps power operated of piston type
    • B67D7/645Barrel pumps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Containers And Packaging Bodies Having A Special Means To Remove Contents (AREA)
  • Drying Of Solid Materials (AREA)
  • Control And Other Processes For Unpacking Of Materials (AREA)

Abstract

The invention relates to a method and a kit for draining a flexible container housing a viscous product which is selected from the group of products having a viscosity of between 10 Pa.s and 200 000 Pa.s, e.g. silicon gums or oils. The inventive draining method essentially consists in: using a flexible container (3); optionally, moving the container (3) to be drained from the storage site thereof to a drainage site; ensuring that the viscous product (2) can flow from the container (3) through at least one outlet (9) which is preferably disposed in the lower part of same; exerting a pressure on at least one defined area of the flexible container (3) using pressurising means which preferably consist of at least one pressure member (5) and/or a pressure fluid, such as to (i) maintain the container (3) in the inflated or partially-inflated state and (ii) hasten the flow; and, finally, removing the pressure once the container has been drained. The drainage kit consists of the viscous product (silicon mastic), a big-bag-type flexible container (3) and a draining device comprising at least one pressure member [piston (5) or set of rollers] and/or a pressure fluid.

Description

排空容纳有粘性产品的软质容器的方法及实施该方法的套件 Method for emptying flexible containers containing viscous products and kits for carrying out the method

技术领域technical field

本发明涉及一种连续或不连续地排出装在软质容器、尤其是大袋型容器中的粘性产品的方法,其中通过位于软质容器下部的开口进行排空。 The invention relates to a method for the continuous or discontinuous discharge of viscous products contained in flexible containers, especially of the bag type, wherein the emptying takes place through an opening located in the lower part of the flexible container. the

本发明还涉及一种排空套件,其特别包括一个用于排出装在软质容器中的粘性产品的设备。 The invention also relates to an emptying kit comprising in particular a device for emptying viscous products contained in flexible containers. the

本发明涉及的粘性产品尤其是指那些用已知方法在25℃和0.01s-1的剪切梯度下测量的粘度至少为10Pa.s,并优选10至200000Pa.s的产品,即硅油;硅胶;可以通过加聚、缩聚或脱氢缩合(聚)反应交联形成弹性体的聚有机硅氧烷组合物(任选地地以水乳液的形式);注入溶剂或含水介质中的包含活性有机硅基团(称作MS聚合物)的有机聚合物和组合物,其包含丙烯酸类聚合物并可以通过干燥而交联形成弹性体。具体而言,其可以是硅酮油灰(silicone putties)或其它粘性聚合产品如聚氨酯类或粘性油墨。 The viscous products that the present invention relates to especially refer to those products whose viscosity is at least 10 Pa.s, and preferably 10 to 200000 Pa.s, i.e. silicone oil; ; a polyorganosiloxane composition (optionally in the form of an aqueous emulsion) which can be crosslinked to form an elastomer by polyaddition, polycondensation or dehydrocondensation (poly) reactions; injection into a solvent or aqueous medium containing a reactive organic Organic polymers and compositions of silicon groups (known as MS polymers), which contain acrylic polymers and can be crosslinked by drying to form elastomers. In particular, it may be silicone putties or other viscous polymeric products such as polyurethanes or viscous inks.

粘性产品在灌注或注射到其它容器之前或者在装填入其它包装之前,可以大批地贮存在大袋型软质容器中。 Viscous products may be stored in bulk in big bag type flexible containers prior to being poured or injected into other containers or filled into other packaging. the

就排出产品或在容器之间输送而言,这些糊状产品的高粘度自然是重要的技术限制。 The high viscosity of these pasty products is naturally an important technical limitation in terms of discharging the product or transporting it between containers. the

背景技术Background technique

在与本发明类似的领域中,即低流动性的颗粒状/粉末状材料的领域,专利申请DE-A-3429167描述了一种用于排空批量盛放颗粒状产品的软质容器的方法和设备。根据该文献,一方面大袋型软质容器是用其配备的手柄悬挂着的,另一方面它被包容在一个进料斗中,该进料斗通过一个可以旋转移动的偏心支架和另外两个安装在弹簧上的支架摇动。该振动型排空装置似乎不适合装在软质袋子中的粘性产品。 In a field similar to the present invention, i.e. of low-flowing granular/powdered materials, patent application DE-A-3429167 describes a method for emptying flexible containers for batches of granular products and equipment. According to this document, on the one hand the flexible container of the big bag type is suspended by its equipped handle, on the other hand it is accommodated in a feed hopper via an eccentric support which can be moved in rotation and two other The bracket mounted on the spring rocks. The vibratory emptying device does not appear to be suitable for viscous products in soft bags. the

已知的还有借助筒式压力机排空装有粘性产品的刚性筒的技术,该筒式压力机包括一个压板,用于压入筒中并在筒内运动,以在压力下排出装在诸如聚乙烯制成的薄塑料袋中的粘性产品。 Also known is the technique of emptying rigid cylinders filled with viscous products by means of a cylinder press comprising a platen for pressing into and moving inside the cylinder to expel under pressure a material such as Viscous product in a thin plastic bag made of polyethylene. the

还有借助一种设备来排出含粘性硅酮产品的挤出物的方法,该设备由一根用于接收挤出物的管形成,并且其中有一个用于挤压粘性产品的活塞,活塞可以移动使得挤出物被排出管外。 There is also a method of discharging an extrudate containing a viscous silicone product by means of a device formed by a tube for receiving the extrudate and in which there is a piston for squeezing the viscous product, the piston can The movement is such that the extrudate is expelled out of the tube. the

大量的背景技术中还包括用于排空刚性纸板盒组成的容器的系统,其中纸板盒中容纳有装有粘性产品的薄聚乙烯袋。这类容器借助于压板进行排空,该压板可以从聚乙烯袋内排出粘性产品,在将粘性产品输送到下游元件之前,所述粘性产品接着由收集粘性产品的泵收集。 Also included in the extensive background art are systems for emptying containers consisting of rigid cardboard boxes containing thin polyethylene bags containing sticky products. Such containers are emptied by means of a platen that can discharge the viscous product from inside the polyethylene bag, which is then collected by a pump that collects the viscous product before being conveyed to downstream elements. the

最后这三种已知技术已经超出本发明的范围,本发明的范围是排空大袋型软质容器而不是在这些技术中所用的专用和复杂的容器(筒,罐,钢容器或专用的硬纸板)。 These last three known techniques are beyond the scope of the present invention, which is the emptying of big bag type flexible containers rather than the specialized and complex containers used in these techniques (cartridges, tanks, steel containers or specialized rigid containers). cardboard). the

发明内容Contents of the invention

在这里,本发明的基本目的是提供一种排空装有粘性产品的软质容器的方法,该方法应当容易使用并且是经济的。 Here, the basic object of the invention is to provide a method for emptying flexible containers with viscous products which should be easy to use and economical. the

本发明的另一基本目的是提供一种排空容量大于或等于250升且装有粘性产品的容器的方法。 Another basic object of the present invention is to provide a method for emptying containers with a capacity greater than or equal to 250 liters and containing viscous products. the

本发明的另一基本目的是提供一种排空装有粘性产品的软质容器的方法,该方法简单且经济,而且产生极少的材料损耗,例如小于或等于1.5%,或甚至0.8%,并且要求极少清洗设备或不需要清洗设备。 Another basic object of the present invention is to provide a method for emptying flexible containers filled with viscous products which is simple and economical and which produces very little loss of material, for example less than or equal to 1.5%, or even 0.8%, And requires little or no cleaning equipment. the

本发明的另一基本目的是提供一种用于排空装有粘性产品的大袋型软质容器的套件,其具有简单和经济的结构,并能够排空容量大于或等于250升的软质袋,其使用简单并产生极少的材料损耗(小于或等于1.5%),并且极少或不需要清洗。 Another basic object of the present invention is to provide a kit for emptying flexible containers of the large bag type with viscous products, which has a simple and economical structure and is capable of emptying flexible bags with a capacity greater than or equal to 250 liters , which is simple to use and produces minimal material loss (less than or equal to 1.5%), and requires little or no cleaning. the

本发明的另一基本目的是提供一种排空装有粘性产品的软质容器的套件,其中软质容器最佳地符合工业运输和补给要求。 Another basic object of the present invention is to provide a kit for emptying flexible containers filled with viscous products, wherein the flexible containers optimally meet industrial transport and replenishment requirements. the

尤其通过本发明可以达到这些目的,本发明首先涉及一种排空容纳有粘性产品的软质容器的方法,其特征在于下列几点: These objects can be achieved in particular by the present invention, which firstly relates to a method for emptying a flexible container containing a viscous product, characterized in the following points:

●粘性产品选自粘度至少为10pa.s的产品,优选粘度为10至200000pa.s,即硅油;硅胶;可以通过加聚、缩聚或脱氢缩合(聚)反应交联形成弹性体的聚有机硅氧烷组合物(任选地地以水乳液的形式);包含活性有机硅基团的有机聚合物(称为MS聚合物)和注入溶剂或含水介质中的包含丙烯酸类聚合物并可以通过干燥交联形成弹性体的组合物; Viscous products are selected from products with a viscosity of at least 10 Pa.s, preferably 10 to 200,000 Pa.s, i.e. silicone oils; silica gels; polyorganic polymers that can be crosslinked to form elastomers by polyaddition, polycondensation or dehydrocondensation (poly) reactions A silicone composition (optionally in the form of an aqueous emulsion); an organic polymer containing reactive silicone groups (known as an MS polymer) and an acrylic-containing polymer injected into a solvent or aqueous medium and can be passed through drying and crosslinking to form an elastomeric composition;

●该方法基本上包括: ●The method basically includes:

-使用软质容器; - use soft containers;

-将待排空的容器任选地从其存储位置移动到到排空位置; - optionally moving the container to be emptied from its storage position to the emptying position;

-确保至少一个排出孔以便粘性产品流出容器,优选排出孔置于容器下部; - ensure at least one discharge hole to allow the viscous product to flow out of the container, preferably the discharge hole is placed in the lower part of the container;

-借助于加压装置在软质容器的至少一个限定区域施加压力,其优选由至少一个压力元件和/或压力流体组成,一方面将容器保持在膨胀或部分膨胀的状态,另一方面加速流动; - exerting pressure in at least one defined area of the flexible container by means of pressurizing means, preferably consisting of at least one pressure element and/or pressurized fluid, on the one hand maintaining the container in an inflated or partially inflated state and on the other hand accelerating the flow ;

-在排空结束时减压。 - Decompression at the end of emptying. the

发明人成功地开发出一种用于排空装有粘性产品的软质容器的方法,从而可以不再使用不方便、庞大而且复杂的传统容器。 The inventors have succeeded in developing a method for emptying flexible containers filled with viscous products, thereby making it possible to dispense with the inconvenient, bulky and complicated conventional containers. the

保持容器或软质袋至少部分处于膨胀状态的特征,尤其能够克服传统内衬袋阻塞排出孔的问题、污染材料的问题和材料损耗的问题;后者通过本发明的方法至少可以部分解决,本发明的方法允许压缩成褶层(或如同六角形手风琴)从而使材料损耗最小化。 The feature of keeping the container or flexible bag at least partially inflated, in particular overcomes the problems of traditional liner bags blocking the discharge holes, the problem of contaminated material and the problem of material loss; the latter is at least partially solved by the method of the present invention, which The inventive method allows compression into pleats (or like a concertina) so that material loss is minimized. the

本发明方法的另一优点是可以使用容量大于250升例如1000升的容器,就填充和排出粘性产品而言,将可以显著提高生产率。 Another advantage of the method of the invention is that it is possible to use containers with a capacity greater than 250 liters, for example 1000 liters, which will allow a significant increase in productivity in terms of filling and discharging viscous products. the

应当指出,在本说明书中使用的所有粘度值对应于用已知方法在25℃和0.01·s-1剪切梯度下测定的粘度。 It should be noted that all viscosity values used in this specification correspond to viscosities determined with known methods at 25° C. and a shear gradient of 0.01·s −1 .

因而本发明的基本特征之一是使用例如大袋型软质容器。这样一种容器是有利的,该容器的容器壁尽管是软质的,然而仍然是机械坚固且优选对于所述粘性产品无漏损。 One of the essential features of the present invention is thus the use of flexible containers of the big bag type, for example. Advantageously is a container whose container wall, despite its softness, is still mechanically strong and preferably leak-free for the viscous product. the

按照本发明的优选特征,该容器壁基本上包括: According to a preferred feature of the present invention, the container wall essentially comprises:

●至少一个提供机械强度的元件,其包括一层或以上的片材,这些片材彼此相同或不同,优选是织物; at least one element providing mechanical strength comprising one or more sheets of material, the same or different from each other, preferably a fabric;

●和任选地包括至少一个密封元件,该元件由下列物质形成:(i)至少一层优选为涂层形式的聚合物膜,和/或(2i)至少一个无漏损内衬袋,该内衬袋由一层或以上的选自合成聚合物膜(尤其是聚烯烃,更优选是聚乙烯类、聚丙烯类,聚酯类或聚酰胺类)或金属(尤其是铝)的材料组成,该内衬袋至少部分固定到提供机械强度的壁元件上,甚至更优选至少部分胶粘结合和/或缝合到所述元件上。 and optionally comprising at least one sealing element formed from (i) at least one polymeric film, preferably in the form of a coating, and/or (2i) at least one leak-proof liner bag, the The liner bag consists of one or more layers of material selected from synthetic polymer films (especially polyolefins, more preferably polyethylenes, polypropylenes, polyesters or polyamides) or metals (especially aluminium) , the liner bag is at least partially fixed to the wall element providing mechanical strength, even more preferably at least partially adhesively bonded and/or sewn to said element. the

由这样一种软质外壳形成的容器,就保护粘性产品而言,是足够的包装。和用已知方法放置于硬质容器内用来运输和将其排空的聚乙烯袋相比,该容器是便于运输的独立包装,例如简单的将其放在板(palette)上并固定,或者其也可以放置于其它排空方法未涉及的容器内。 A container formed from such a flexible casing is an adequate package in terms of protecting the viscous product. The container is an individual package for easy transport, for example by simply placing it on a palette and securing it, compared to polyethylene bags which are placed in a rigid container for transport and emptied by known methods, Alternatively it can also be placed in a container not covered by other emptying methods. the

按照本发明方法的软质外壳容器例如可以是内衬有例如薄多层袋(聚乙烯/铝/聚对苯二甲酸乙二醇酯)的织物(例如聚丙烯)袋,该多层袋胶粘结合和/或缝合到织物上,所述容器任选有利地配有手柄,从而可以将其悬挂并用带绞车或铲车来操作。 The soft-shell container according to the method of the invention can be, for example, a fabric (e.g. polypropylene) bag lined with, for example, a thin multilayer bag (polyethylene/aluminum/polyethylene terephthalate) lined with Bonded and/or sewn to the fabric, the container is optionally advantageously provided with a handle so that it can be hung and handled with a belt winch or forklift. the

这些软质容器或大袋可以具有大容量,例如容量在500~2000升之间。 These flexible containers or big bags can have a large capacity, for example between 500 and 2000 liters. the

尤其就运输和存储而言,该软质外壳容器可以被方便地处理。例如,能够避免金属容器的复杂的供应链旋转。 Especially with regard to transport and storage, the soft shell container can be conveniently handled. For example, complex supply chain rotations of metal containers can be avoided. the

作为粘度等级3000Pa.s的产品,例如硅酮油灰可以作为本发明的粘性产品的例子。 As a product with a viscosity grade of 3000 Pa.s, for example silicone putty can be exemplified as a viscous product of the present invention. the

按照本发明的方法,可以提供大范围的排出速率,其可以通过改变出口直径或改变与所述产品粘度有关的所施加的压力值来实现。 According to the method of the present invention, a wide range of discharge rates can be provided, which can be achieved by changing the diameter of the outlet or changing the value of the applied pressure in relation to the viscosity of the product. the

在该方法中,所希望的清洗经济性是通过使与产品接触的材料表面积最小化而获得的。 In this approach, the desired cleaning economy is achieved by minimizing the surface area of the material in contact with the product. the

按照本发明方法的有利特征,容器的排出孔可以这样获得: According to the advantageous feature of the inventive method, the discharge hole of container can obtain like this:

-通过切开容器壁; - by cutting through the container wall;

-和/或通过移去配备到一个或以上出口的塞子或封盖(capsules),而在这样情况下,所述出口可以配有管口(spout)用以排出容器壁外; - and/or by removing plugs or capsules fitted to one or more outlets, in which case said outlets may be provided with spouts for discharge out of the container wall;

-和/或通过移去已经配备在容器上闭合开口的带。 - and/or by removing the tape already provided on the container to close the opening. the

因此,实际上可以切除软质容器的部分壁或给其配备管口,或者解开闭合开口的带和/或结。 Thus, it is actually possible to cut away part of the wall of the flexible container or to equip it with a spout, or to untie the bands and/or knots closing the opening. the

按照本发明方法的第一实施方式,所提供的排空设备一方面包括至少一个具有至少一个活塞的压力元件,另一方面还包括至少一个排空器皿,该器皿用于接收将被排空的容器或任选地仅仅其内衬袋,和它被设计成凹部件,该凹部件能够在压力元件的活塞移动的时候与其相互作用并对其起引导作用,特别是在与软质容器或任选地仅仅其内衬袋的加压方向一致的前进方向。 According to a first embodiment of the method according to the invention, an emptying device is provided comprising, on the one hand, at least one pressure element with at least one piston, and, on the other hand, at least one emptying vessel for receiving the The container or optionally just its liner bag, and it is designed as a female part capable of interacting with and guiding the piston of the pressure element as it moves, especially in the case of flexible containers or any Optionally only the direction of pressurization of the liner bag is consistent with the forward direction. the

按照第一实施方式的变化实施方式: According to the variation of the first embodiment:

●将排空器皿设计为可以(密封地)闭合; ● design the emptying vessel to be (tightly) closed;

●活塞可以在压力流体作用下移动。 ●The piston can move under the action of pressure fluid. the

在变化的实施方式下,按照本发明使用容纳于可膨胀的千斤顶(jack)内的压力流体是有利的,该千斤顶布置于活塞和排空器皿可逆的闭合盖之间并连接到用于将其膨胀的压力流体供给装置,从而可以移动活塞,以将粘性产品从排空器皿中排出。 In a variant embodiment, it is advantageous according to the invention to use pressurized fluid contained in an expandable jack (jack) arranged between the piston and the reversible closure lid of the emptying vessel and connected to the Inflatable pressurized fluid supply to move the piston to expel the viscous product from the emptying vessel. the

按照本发明方法的第二实施方式: According to the second embodiment of the inventive method:

●所提供的排空装置包括至少一个可加压的排空器皿,其用来接收待排空的软质容器或任选地仅仅其内衬袋; The provided emptying device comprises at least one pressurizable emptying container, which is used to receive the flexible container to be emptyed or optionally only its inner bag;

●该排空器皿通过压力流体加压以便从排空器皿内排出液体产品。 • The emptying vessel is pressurized with pressurized fluid to expel the liquid product from the emptying vessel. the

按照本发明方法的第三实施方式,所提供的排空设备包括: According to the third embodiment of the method of the present invention, the provided emptying equipment comprises:

●一方面,至少一个具有至少一组组件的压力元件,该组件包括至少一个辊元件和至少一个反向辊元件,优选为至少两个基本上平行并沿其各自轴旋转移动的辊; In one aspect, at least one pressure element having at least one assembly comprising at least one roller element and at least one counter-roller element, preferably at least two rollers that are substantially parallel and move in rotation along their respective axes;

●另一方面,用于悬挂软质容器的装置以便于在底部设置开口; On the other hand, means for suspending flexible containers in order to provide openings at the bottom;

组件是这样设计的,以便两个辊可以向下移动并同时碾压在两个辊之间移动的软质容器,辊任选地由至少一个马达旋转驱动,该机械化可以任选地与优选地悬挂的软质容器之机械化向上牵引结合或者被其代替。 The assembly is designed so that two rollers can move down and simultaneously crush the flexible container moving between the two rollers, the rollers are optionally driven in rotation by at least one motor, the mechanization can optionally and preferably Mechanized upward traction of suspended flexible containers is incorporated or replaced by it. the

在第一实施方式和第二实施方式的变化实施方式中所用的流体可以是气体或液体。它可以是粘度小于或等于50Pa·s的液体。水完全可以适合于这样的目的。 The fluid used in variants of the first and second embodiments may be a gas or a liquid. It can be a liquid with a viscosity less than or equal to 50 Pa·s. Water is perfectly suitable for such purposes. the

尽管无需在容器出口处配备粘性产品的机械收集,按照本发明的方法仍然有效,在远距离范围内必须运输或穿过导管产生大压力损耗的情况下,或者为了由此获得经济利益,通过用于将粘性产品排空的机械元件(例如:泵,螺杆,双螺杆)提供助推也是完全可行的。 Although it is not necessary to provide a mechanical collection of the viscous product at the outlet of the container, the method according to the invention is still effective, in the case of transportation over long distances or through conduits with large pressure losses, or in order to obtain economic benefits thereby, by using It is also entirely possible to provide assistance to mechanical elements (eg pumps, screws, twin screws) that evacuate viscous products. the

按照一种实施方式,排出的粘性产品可以传输到存储装置或包装装置。 According to one embodiment, the discharged viscous product can be transferred to a storage device or a packaging device. the

按照本发明的一个优选方案,从软质容器内或任选地仅仅从其内衬袋内所排出的粘性产品,以一个大于或者等于包装组件消耗量的合适的流速,被供应给至少一个以适宜的包装方式包装所述产品的组件。 According to a preferred solution of the present invention, the viscous product discharged from the flexible container or optionally only from its liner bag is supplied to at least one The components of the product are packaged in suitable packaging. the

尽管就单一的排空而言尽可能高的流速是有利的(例如对于1000Pa.s的粘性产品流速超过50升/分种),利于提供最佳生产率,就供应包装而言,能够提供高瞬间流速(例如可以大于1升/每分钟)也是理想的。流速自然取决于泊肃叶(Poiseuille’s)定律的所有参数(粘度,压差,出口导管的几何结构)和妨碍粘性产品排出的要素:阀,过滤器,粗糙度。 Although the highest possible flow rate is advantageous for a single emptying (for example, a flow rate of more than 50 l/min for a viscous product of 1000 Pa. Flow rates (eg, may be greater than 1 liter/minute) are also desirable. The flow rate naturally depends on all the parameters of Poiseuille's law (viscosity, differential pressure, geometry of the outlet conduit) and the factors preventing the discharge of the viscous product: valve, filter, roughness. the

为了举例说明,包装组件尤其可以是,以大于或等于包装组件消耗量的适宜流速,筒装(cartridging)粘性产品特别是硅酮油灰(″筒内产品(cartridger)″)的设备。 By way of illustration, the packaging assembly may in particular be a device for cartridging a viscous product, in particular silicone putty ("cartridger"), at a suitable flow rate greater than or equal to the consumption of the packaging assembly. the

按照本发明另一个优选方案,从软质容器或任选地仅仅从其内衬袋排出的粘性产品,被供应给存储粘性产品的装置和/或用以移动粘性产品以增加其流速的机械装置,所述的机械装置优选选自泵或(双)螺 杆。 According to another preferred version of the invention, the viscous product discharged from the flexible container or optionally only from its liner bag is supplied to a device for storing the viscous product and/or a mechanical device for moving the viscous product to increase its flow rate , the mechanical device is preferably selected from a pump or a (twin) screw. the

当然,就排空装置和布置于下游用于包装、存储或机械收集的装置的数目而言,本发明的方法对其没有限定。 Of course, the method of the invention is not limited in terms of the number of emptying devices and devices arranged downstream for packaging, storage or mechanical collection. the

按照本发明的方法包括利用容纳有粘性产品的容器的柔性,通过在软质容器的壁上施加压力,该压力几乎被完全传输到粘性产品上以将容器至少部分保持膨胀状态,从而将粘性产品排出。粘性产品通过在软质容器内的开口(例如通过切割,旋开塞子,经由排出管口)、或者通过装置内或排空装置下游相连元件内配备的一个或以上的开口进行连续或不连续的排出。软质容器的膨胀状态是由仅仅施加在其表面一部分的压力引起的,并能够使容器壁内保持持久的张力,因而避免了任意折叠易于导致堵塞粘性产品排出开口的风险。 The method according to the invention consists in utilizing the flexibility of the container containing the viscous product by exerting pressure on the walls of the flexible container which is almost completely transmitted to the viscous product to keep the container at least partially inflated, thereby releasing the viscous product discharge. Viscous products are discharged continuously or discontinuously through an opening in a flexible container (e.g. by cutting, unscrewing a stopper, via a discharge spout), or through one or more openings provided in the device or in a connected element downstream of the emptying device discharge. The expanded state of the flexible container is induced by pressure applied only to a part of its surface and enables a constant tension in the container walls, thus avoiding the risk of arbitrary folding that could easily lead to blockage of the discharge opening of the viscous product. the

在直接排空的情况下,施加的压力例如在1至6巴之间,调节压力使得粘性产品的排出速度大于或等于布置于设备下游的元件装置的消耗量。 In the case of direct emptying, the applied pressure is, for example, between 1 and 6 bar, the pressure being adjusted such that the discharge speed of the viscous product is greater than or equal to the consumption of the element arrangement arranged downstream of the device. the

在排空结束时,根据本发明将软质容器(和因此该产品)部分或完全解压。 At the end of the emptying, the flexible container (and thus the product) is partially or completely decompressed according to the invention. the

如果当待排空的容器具有存储位置而不是排空位置时,软质容器和其内任何剩余粘性产品被返回到存储位置。任选地操作尽可能足够快,从而可以经过从前述产品排空结束到下一产品排空开始计算例如至多十分钟的时间,能够不与前种产品混合地排出另一种粘性产品。 If and when the container to be emptied has a storage position other than the emptying position, the flexible container and any remaining viscous product therein are returned to the storage position. Optionally the operation is as fast as possible so that another viscous product can be discharged without mixing with the previous product over a period of, for example, at most ten minutes counted from the end of the previous product emptying to the beginning of the next product emptying. the

本发明的方法包括: The method of the present invention comprises:

控制或设计软质容器使得其尺寸和特性非常适合于排空条件;  Control or design of flexible containers such that their dimensions and characteristics are well suited to emptying conditions;

将软质容器从其存储位置和/或运输容器输送到排空位置;  conveying flexible containers from their storage location and/or transport container to their emptying location;

在其排空期间压缩软质容器以使材料损耗最小化且避免堵塞排出孔的风险;  compressing the flexible container during its emptying to minimize material loss and avoid the risk of clogging the discharge hole;

Figure G200480006603701D00074
软质容器的强度,不会在压力下被击穿; 
Figure G200480006603701D00074
The strength of the soft container will not be broken down under pressure;

Figure G200480006603701D00075
排空期间的压力和流速参数的数值; 
Figure G200480006603701D00075
Values of pressure and flow rate parameters during emptying;

两个不同粘性产品之间的转换时间;  Transition time between two products of different viscosities;

和粘性产品行进的线路,其以便于污染最小数量的随后需要清洗的元件,如果可能仅仅是一次性的或可更换的元件(例如软质容器和/或其一次性的内衬袋以及软质连接导管,当从一种粘性产品变为另外一种粘性产品时,其需要更换)。  and viscous products in order to facilitate contamination of the minimum number of components that subsequently need to be cleaned, if possible only disposable or replaceable components (e.g. flexible containers and/or their disposable liners and flexible connecting tubing, which needs to be replaced when changing from one viscous product to another).

按照本发明的另一方面,本发明涉及用于实施上述限定方法的套件,其中该套件的特征在于它包括: According to another aspect of the present invention, the present invention relates to a kit for implementing the above-mentioned defined method, wherein the kit is characterized in that it comprises:

●粘性产品,选自粘度大于或等于10Pa.s的产品,优选粘度范围为10Pa.s至200,000Pa.s之间; Viscous products, selected from products with a viscosity greater than or equal to 10Pa.s, the preferred viscosity range is between 10Pa.s and 200,000Pa.s;

~即,硅油;硅胶;可以通过加聚、缩聚作用或脱氢缩合(聚)反应交联形成弹性体的聚硅氧烷组合物(非强制性的水乳液形式);包含活性有机硅基团的有机聚合物(称为MS聚合物)和注入溶剂或水介质中的可以包含丙烯酸类聚合物以及通过干燥交联形成弹性体的组合物; ~ i.e., silicone oils; silica gels; polysiloxane compositions (optionally in the form of aqueous emulsions) which can be crosslinked by polyaddition, polycondensation or dehydrocondensation (poly)reactions to form elastomers; containing reactive silicone groups organic polymers (known as MS polymers) and compositions injected into solvent or aqueous media which may contain acrylic polymers and which crosslink by drying to form elastomers;

~机械坚固的软质容器,它对于粘性产品无漏损并优选装备有用于提升和/或悬挂的手柄; ~ mechanically robust flexible containers which are leak-free for viscous products and are preferably equipped with handles for lifting and/or hanging;

~排空设备,它包括至少一个压力元件和/或至少一种压力流体; ~ an emptying device comprising at least one pressure element and/or at least one pressure fluid;

~任选地至少一个组件,该组件用于以适宜的包装方式包装粘性产品; ~ optionally at least one component for packaging the viscous product in a suitable packaging;

~任选地用于移动粘性产品而增加其流速的机械装置,所述机械装置优选选自泵或(双)螺杆; ~ optionally a mechanical device for moving the viscous product to increase its flow rate, said mechanical device is preferably selected from a pump or a (twin) screw;

~和任选的存储装置。 ~ and optional storage device. the

按照本发明的一个有利特征,优选地软质容器的壁包括: According to an advantageous feature of the present invention, preferably the wall of flexible container comprises:

至少一个提供机械强度的元件,其包括一层或以上彼此相同或不同的片材,优选为织物; at least one element providing mechanical strength comprising one or more layers of sheet material, preferably fabric, which may be identical or different from each other;

和任选的至少一个密封元件,其由下列物质形成:(i)至少一层优选为涂层形式的聚合物膜,和/或(2i)至少一个无漏损内衬袋,该内衬袋由一层或以上的选自合成聚合物膜(特别是聚烯烃,更优选是聚乙烯类、聚丙烯类,聚酯类或聚酰胺类)或金属(尤其是铝)的材料组成,该内衬袋至少部分固定到提供机械坚固的壁元件上,并且甚至更优选至少部分胶粘结合和/或缝合到所述元件上。 and optionally at least one sealing element formed from (i) at least one polymeric film, preferably in the form of a coating, and/or (2i) at least one leak-proof liner bag, the liner bag Consisting of one or more layers of material selected from synthetic polymer films (especially polyolefins, more preferably polyethylenes, polypropylenes, polyesters or polyamides) or metals (especially aluminium), the inner The liner pocket is at least partially fixed to the wall element providing mechanical robustness, and even more preferably at least partially adhesively bonded and/or sewn to said element. the

尤其优选,软质容器具有机械坚固和基于织物的无漏损壁,该织物未涂覆状态的重量为100至300g/m2之间,内衬袋的厚度范围为5至500μm之间。 Especially preferably, the flexible container has a mechanically strong and leak-free wall based on a fabric with a weight in the uncoated state of between 100 and 300 g/m 2 and a liner bag thickness in the range between 5 and 500 μm.

实际上,其可以是用于制作1000升容器、密度为150至300g/m2的聚丙烯织物。 In fact, it may be a polypropylene fabric with a density of 150 to 300 g/ m2 for making 1000 liter containers.

内衬袋例如是胶粘结合或缝合到机械坚固壁的内部或外部。该薄内衬袋的厚度在10至250μm之间。应当指出壁和内衬袋的织物厚度取决于所希望的机械强度和物理化学保护。 The liner bag is, for example, adhesively bonded or sewn to the interior or exterior of a mechanically strong wall. The thickness of the thin liner bag is between 10 and 250 μm. It should be noted that the fabric thickness of the walls and liner bags depends on the desired mechanical strength and physicochemical protection. the

任选地,软质容器配备有一个或以上的排空管口,其结构可以与软质容器的结构相同或不同。 Optionally, the flexible container is provided with one or more vent nozzles, which may be of the same or different configuration as the flexible container. the

当然,在软质容器上任选提供的各个管口可以用于排空或填充所述容器,并且可以例如使用塞子或打结的带进一步用于闭合开口。塞子可以由焊接和/或胶粘接合组成。 Of course, the respective spouts optionally provided on the flexible container may be used to empty or fill said container and may further be used to close the opening eg using a plug or a knotted band. The plug may consist of welded and/or glued joints. the

每个任选的管口可以进一步构成将软质容器连接到下游存储位置的元件,该下游存储位置用于机械收集或包装。 Each optional spout may further constitute an element connecting the flexible container to a downstream storage location for mechanical collection or packaging. the

按照本发明的一个优选的实施方式,软质容器具有至少一个大开口或所谓的全敞开开口以便于进料。大开口可以通过焊接和/或打结和/或胶粘接合闭合。与上述开口和/或排出管口相反,优选仅仅将这样的大开口用于进料。 According to a preferred embodiment of the invention, the flexible container has at least one large or so-called full opening for feeding. Large openings can be closed by welding and/or knotting and/or glued joints. In contrast to the aforementioned openings and/or discharge nozzles, preferably only such large openings are used for feeding. the

按照第一实施方式,排空设备一方面包括至少一个带有至少一个活塞的压力元件,另一方面包括至少一个排空器皿,其用于接收将被排空的软质容器或任选地仅仅其内衬袋,排空器皿设计为凹部件,该凹部件能够在压力元件的活塞构成的凸部件移动的时候与其相互作用并对其起引导作用,特别是在与软质容器或任选地仅仅是其内衬袋的加压方向一致的前进方向。 According to a first embodiment, the emptying device comprises on the one hand at least one pressure element with at least one piston, and on the other hand at least one emptying vessel for receiving the flexible container to be emptied or optionally only Its inner bag, the emptying vessel is designed as a female part capable of interacting with and guiding the male part constituted by the piston of the pressure element during its movement, especially in conjunction with soft containers or optionally Only the forward direction of the pressurization direction of its liner bag is consistent. the

在第一实施方式中,甚至更为优选的是以下的排空设备: In the first embodiment, even more preferred are the following emptying devices:

●压力元件的活塞具有与杆相连接的(优选圆形的)头,其用于与固定的千斤顶相互作用以便驱动进行反复平移运动,所述千斤顶安装在固定结构上,所述头用于压入排空器皿以便压缩软质容器; The piston of the pressure element has a (preferably circular) head connected to a rod for interaction with a fixed jack mounted on a fixed structure, the head being used to press into emptying vessels to compress flexible containers;

●和排空器皿,其包括至少一个粘性产品的排出口并优选装备有移动装置(优选辊),优选其由用于接收软质容器和活塞头可以在其内滑动的中空圆柱组成,头优选为圆形并且其直径优选可以足够接近容器的内径以便对于粘性产品可以确保无漏损,有利地,借助于优选安装在活塞头削边和容器内壁周边上的O形环密封件。 and an emptying vessel comprising at least one discharge opening for viscous products and preferably equipped with moving means (preferably rollers), preferably consisting of a hollow cylinder for receiving a soft container and in which a piston head can slide, the head preferably Is circular and its diameter can preferably be close enough to the inner diameter of the container so that for viscous products leak-free can be ensured, advantageously by means of O-ring seals preferably mounted on the bezel of the piston head and the periphery of the inner wall of the container. the

按照第一实施方式的变化实施方式,排空器皿设计为可以(密封地)闭合且活塞可以在压力流体作用下移动。 According to a variant of the first embodiment, the emptying vessel is designed so that it can be closed (tightly) and the piston can be moved under the action of the pressurized fluid. the

在变化实施方式的范围内,按照本发明,排空设备有利地包括可膨胀的千斤顶,其布置在活塞和容器可逆的闭合盖之间并连接到用以将其膨胀的压力流体供应装置,然后移动活塞,使粘性产品从容器内排出。 Within the scope of variant embodiments, according to the invention, the emptying device advantageously comprises an expandable jack arranged between the piston and the reversible closure lid of the container and connected to a supply of pressurized fluid for expanding it, then Move the piston to expel the viscous product from the container. the

优选地,压力流体供应装置包括至少一个压力流体存储器、用于传输压力流体的装置和导管,导管装备有这些装置并将压力流体存储器和可膨胀千斤顶连接起来。 Preferably, the pressurized fluid supply device comprises at least one pressurized fluid accumulator, means for conveying pressurized fluid and a conduit equipped with these means and connecting the pressurized fluid accumulator with the expandable jack. the

实际上,压力流体例如选自不可压缩的流体,优选选自水或油,或者选自可以压缩的流体,优选为空气。 In practice, the pressurized fluid is selected, for example, from incompressible fluids, preferably water or oil, or from compressible fluids, preferably air. the

按照第二实施方式,排空设备包括至少一个排空器皿,其用于接收待排空的软质容器或者仅仅其内衬袋,可以通过压力流体装置将其压缩以从排空器皿内排出粘性产品。 According to a second embodiment, the emptying device comprises at least one emptying vessel for receiving the flexible container to be emptied or merely its inner bag, which can be compressed by means of a pressurized fluid to expel the viscous liquid from the emptying vessel. product. the

在第一实施方式和第二实施方式的变化实施方式中,施加在软质容器上的部分压力来自(间接或直接)由任何液态或气态流体组成的压力流体,优选液体,压力小于50Pa.s。这是采取将排空器皿设计为如同高压釜,它具有至少一个可以打开和闭合的出口,该出口用于引入和/或释放压力流体。当然,该高压釜型排空器皿也包括至少一个粘性产品的开口。 In variants of the first embodiment and the second embodiment, part of the pressure exerted on the soft container comes from (indirectly or directly) any liquid or gaseous fluid composed of pressure fluid, preferably liquid, with a pressure of less than 50 Pa.s . This takes place by designing the evacuation vessel like an autoclave with at least one openable and closable outlet for introducing and/or releasing pressurized fluid. Of course, the autoclave-type evacuation vessel also includes at least one opening for the viscous product. the

按照第三实施方式,排空设备一方面包括具有至少一组组件的压力元件,该组件包括至少一个辊元件和至少一个反向辊元件,优选为至少两个基本上平行并沿其各自轴旋转移动的辊,另一方面包括用于悬挂软质容器的装置以便于在底部设置开口;组件是这样设计的,以便两个辊可以向下移动并碾压在两个辊之间移动的软质容器,辊任选地由至少一个马达旋转驱动,该机械化可以任选地与优选地悬挂的软质容器之机械化向上牵引结合或者被其代替。 According to a third embodiment, the emptying device comprises on the one hand a pressure element having at least one assembly comprising at least one roller element and at least one counter-roller element, preferably at least two substantially parallel and rotating about their respective axes The moving rollers, on the other hand, include means for suspending the soft container so as to provide an opening at the bottom; the assembly is designed so that the two rollers can move down and crush the soft container moving between them The container, roller is optionally driven in rotation by at least one motor, this mechanization may optionally be combined with or replaced by the mechanized upward traction of the preferably suspended flexible container. the

第三实施方式的排空设备甚至更为优选是这样的: The emptying device of the third embodiment is even more preferably as follows:

●软质容器在其上部装备有至少一个将其悬挂的夹住手柄,在下部具有至少一个粘性产品排出口,任选地其装备有管口,容器有利地具有外张部分形成基底的整体梨形轮廓; the flexible container is equipped in its upper part with at least one clamping handle for suspending it and in its lower part at least one sticky product discharge outlet, optionally equipped with a spout, the container advantageously has an integral pear with a flared part forming the base shape outline;

●两个辊可以机械化也可以不机械化,将两个辊布置在软质容器的任意一侧以便在其向下移动时挤压软质容器,所述的辊组件配备有用于调整内轴距的系统以适应软质容器的挤压水平。 The two rollers can be mechanized or not, and the two rollers are arranged on either side of the soft container so as to squeeze the soft container when it moves down. The roller assembly is equipped with a wheelbase adjustment system to suit the squeeze level of soft containers. the

在第一和第二实施方式中,按照这些实施方式排空器皿形成按照本发明的设备,优选软质容器和任选的其可分离的内衬袋的尺寸这样选择,使得在加压过程中该容器保持膨胀或部分膨胀的状态。仅仅软质容器和/或其内衬袋因此保持张力,其限制了不希望的折叠风险,该折叠可能导致堵塞排出口。因而,采用排空器皿与软质容器和/或内衬袋具有基本上相同的形状,优选软质容器和/或内衬袋的尺寸比排空器皿的尺寸小2%至15%的比例。 In the first and second embodiments, according to which the container is emptied to form a device according to the invention, the flexible container and optionally its detachable inner bag are preferably dimensioned such that during pressurization The container remains inflated or partially inflated. Only the flexible container and/or its inner bag are thus kept under tension, which limits the risk of undesired folding which could lead to blockage of the outlet opening. Thus, it is used that the emptying vessel has substantially the same shape as the flexible container and/or liner bag, preferably the size of the flexible container and/or liner bag is 2% to 15% smaller than the size of the emptying vessel. the

在第三实施方式中,反向辊任选地是与一个或以上的辊相连的板。没有任何限制,板也可由平坦支持物代替,其例如可以是垂直壁或水平平面(地板)。 In a third embodiment, the counter roll is optionally a plate attached to one or more rolls. Without any limitation, the plate can also be replaced by a flat support, which can be, for example, a vertical wall or a horizontal plane (floor). the

当使用板和两个辊时,一个辊安装在板的一个面上,另一个辊安装在板的另一个面上是适宜的,将软质容器插入到一个辊和板之间。这样的布置可以平衡力。 When a plate and two rollers are used, it is expedient that one roller is mounted on one side of the plate and the other roller is mounted on the other side of the plate, with the flexible container inserted between one roller and the plate. Such an arrangement balances the forces. the

按照本发明的另一个有利特征,软质容器和/或其内衬袋在基本垂直方向、在其高度的至少一部分上没有不规则表面(例如垂直缝线或垂直凸起或凸块),以便软质容器和/或其内衬袋与排空器皿的内表面接触产生基本上环面连接区域,从而形成对粘性产品的障碍。这样可以在排空期间防止粘性产品在排空器皿内表面和软质容器和/或内衬袋的壁上部之间移动,使得排空器皿内部基本上不会被粘性产品污 染。 According to another advantageous feature of the invention, the flexible container and/or its liner has no surface irregularities (such as vertical seams or vertical protrusions or bumps) in a substantially vertical direction over at least part of its height, so that The contact of the flexible container and/or its liner with the inner surface of the emptying vessel creates a substantially toroidal junction area, thereby forming a barrier to the viscous product. This prevents the viscous product from moving between the inner surface of the emptying vessel and the upper wall of the flexible container and/or liner bag during emptying, so that the interior of the emptying vessel is substantially free from contamination with viscous product. the

附图简要说明 Brief description of the drawings

根据下列阐述,并提供非限制性的实施例,即所述排空套件的两个优选实施方案,以及某些变化方式,并参考附图,将会更清楚地理解本发明的方法和排空套件,其中: The method and the evacuation of the present invention will be more clearly understood from the following description, which provides non-limiting examples, namely two preferred embodiments of said evacuation kit, as well as certain variations, with reference to the accompanying drawings. Kit, which:

图1表示本发明排空套件的一种实施方式的简图。 Fig. 1 shows a schematic diagram of an embodiment of an emptying kit according to the invention. the

图2表示图1实施方式的变化实施方式的简图。 FIG. 2 shows a schematic diagram of a variant embodiment of the embodiment of FIG. 1 . the

图3表示本发明排空套件的另一种实施方式的简图。 Figure 3 shows a schematic view of another embodiment of the emptying kit according to the invention. the

具体实施方式Detailed ways

图1示出用于排出粘性产品(粘度>50Pa.s,例如3000Pa.s的硅酮油灰)的套件,其包括用于排出容纳于软质容器3内的粘性产品2的设备1。 FIG. 1 shows a kit for discharging viscous products (silicone putty with a viscosity > 50 Pa.s, for example 3000 Pa.s) comprising a device 1 for discharging a viscous product 2 contained in a flexible container 3 . the

排空设备1包括结构或框架4,压力元件5固定在结构或框架4上,压力元件5包括活塞5.1和千斤顶5.2。后者用于驱动活塞5.1。后者的最大外径比器皿的最小内径稍小(小0.1%至2.5%)。 The emptying device 1 comprises a structure or frame 4 to which is fixed a pressure element 5 comprising a piston 5.1 and a jack 5.2. The latter is used to drive the piston 5.1. The latter's largest outer diameter is slightly smaller (0.1% to 2.5% smaller) than the smallest inner diameter of the vessel. the

配备辊7的排空器皿6,构成排空设备1的另一个元件。排空器皿6是敞开的并具有平底圆柱的整体外形,在其下部具有粘性产品2的出口导管8。对压力的反抗和配有辊7使其容易移动。 The emptying vessel 6 , equipped with rollers 7 , constitutes a further element of the emptying device 1 . The emptying vessel 6 is open and has the general shape of a flat-bottomed cylinder with an outlet duct 8 for the viscous product 2 in its lower part. Resistant to pressure and fitted with rollers 7 for easy movement. the

软质容器3容纳在排空器皿6内部。软质容器3在其下部形成排出口9,它面向排空器皿6的出口导管8。在将软质容器3从其存储位置和/或运输位置输送到由排空器皿6所限定的排空位置之后,恰好在由压力元件-5,5.1,5.2加压之前,形成排出口9。 The soft container 3 is accommodated inside the emptying vessel 6 . The flexible container 3 forms a discharge opening 9 in its lower part, which faces the outlet duct 8 of the emptying vessel 6 . The discharge opening 9 is formed after the flexible container 3 has been transported from its storage and/or transport position to the emptying position defined by the emptying vessel 6, just before pressurization by the pressure element -5, 5.1, 5.2. the

软质容器3具有外壳10,其包括: Flexible container 3 has shell 10, and it comprises:

●任一的多层机械坚固壁(例如由聚丙烯织物制成)任选地缝合和/或胶粘结合到内部织物壁的薄聚乙烯袋; Any multilayer mechanically strong wall (for example made of polypropylene fabric) optionally sewn and/or adhesively bonded to a thin polyethylene bag of inner fabric walls;

●或仅仅从软质容器3内部抽出的内衬袋。外壳 的结构细节将在下面附图2中给予更加详细的描述。 ● Or just a liner bag drawn from the inside of the soft container 3 . shell The structural details will be described in more detail in Figure 2 below.

软质容器3应该这样设计以确保材料的最小损耗特别是小于2%。 The flexible container 3 should be designed in such a way that a minimum loss of material is ensured, in particular less than 2%. the

软质容器3优选是具有圆柱形底部的大袋型容器,没有垂直缝线, 其直径稍小于排空器皿6的直径,以便当对其加压时软质容器3所经受的膨胀使软质容器3的壁在排空过程中保持张力。在当前所提及的情况下,该壁由聚丙烯织物组成,聚丙烯织物具有胶粘结合的内层,该内层由胶粘结合的薄聚乙烯内衬形成。这种类型的机械坚固壁在运输和存储过程中具有保护作用,同时其内层(内衬层)在排空过程中确保无漏损,这样当对其加压时,粘性产品2仅从软质容器3外壳10的排出口9流出。 The flexible container 3 is preferably a large bag-type container with a cylindrical bottom, without vertical seams, and its diameter is slightly smaller than the diameter of the emptying vessel 6, so that the expansion experienced by the flexible container 3 when it is pressurized makes the flexible container The walls of 3 are kept in tension during the emptying process. In the presently mentioned case, the wall consists of a polypropylene fabric with an adhesively bonded inner layer formed by an adhesively bonded thin polyethylene liner. This type of mechanically strong wall protects during transport and storage, while its inner layer (liner) ensures leak-free during emptying, so that when it is pressurized, the viscous product2 only emerges from the soft The outlet 9 of the housing 10 of the mass container 3 flows out. the

活塞5.1(压力元件)和排空器皿6的内表面之间通过配备O形环密封件11实现无漏损,该密封件形成阻止粘性产品2移动到活塞5.1上方的屏障。O形环密封件11例如其横截面具有50mm±20mm的直径,其长度等于排空器皿6的内部周长,这样通过调节形成O形环密封件11的材料优选为弹性材料的可压缩性,可以确保O形环密封件11的连续性。其布置在圆柱形排空器皿6内表面的环形区域和活塞5.1斜切面(45°倒角)限定的空间内。使用倒角是为在弹性O形密封件11上施加斜力,使其完美的抵压在排空器皿6的内表面从而提供优良的无漏损。 Leakage is achieved between the piston 5.1 (pressure element) and the inner surface of the emptying vessel 6 by providing an O-ring seal 11 which forms a barrier against the movement of the viscous product 2 above the piston 5.1. The O-ring seal 11 has, for example, a cross-section with a diameter of 50 mm ± 20 mm and a length equal to the inner circumference of the emptying vessel 6, so that by adjusting the compressibility of the material forming the O-ring seal 11, preferably an elastic material, The continuity of the O-ring seal 11 can be ensured. It is arranged in the space defined by the annular region of the inner surface of the cylindrical emptying vessel 6 and the chamfer (45° chamfer) of the piston 5.1. The chamfer is used to exert an oblique force on the elastic O-ring seal 11 so that it presses perfectly against the inner surface of the emptying vessel 6 to provide excellent leak-free. the

通过铲车或移动式起重机,将软质容器3例如从其存储位置输送到排空位置。为进行该操作,优选软质容器3例如具有一个或以上的坚固手柄,输送装置通过该手柄将其提升。 The flexible container 3 is transported, for example, from its storage location to the emptying location by means of a forklift or a mobile crane. For this operation, the flexible container 3 preferably has, for example, one or more solid handles, by means of which the conveying device lifts it. the

按照一个变化的实施方式,出口导管8可以布置在活塞5.1上。由于软质容器3的内部和外部压力之间存在压差,出口导管8允许粘性产品2从排空器皿6排出。出口导管8的直径例如是76mm。 According to a variant embodiment, the outlet duct 8 can be arranged on the piston 5.1. The outlet conduit 8 allows the viscous product 2 to escape from the emptying vessel 6 due to the pressure difference between the internal and external pressure of the flexible container 3 . The diameter of the outlet duct 8 is, for example, 76 mm. the

出口导管8可以包括软管,其能够将粘性产品2输送到布置在下游用于包装、存储或机械收集的装置。该软管有利地可以拆装,以便其能被更换用于将被排出的每一种产品。 The outlet conduit 8 may comprise a hose capable of conveying the viscous product 2 to a device arranged downstream for packaging, storage or mechanical collection. This hose is advantageously removable so that it can be replaced for each product to be discharged. the

按照其它变化实施方式,可以提供多个排出口以此将粘性产品2分配到多个用于包装、存储或机械收集的装置。 According to other variants, several outlets may be provided to distribute the viscous product 2 to several devices for packaging, storage or mechanical collection. the

按照出口导管/软管8下游的接收器(例如包装机(例如筒装机(cartridger)),收集泵,混合螺杆,在特定压力下或大气压下的容器)所吸纳的流速,以及按照下游通过的接收器元件的尺寸,在出口8 处可以有一定的压力。该压力小于或等于粘性产品2在软质容器3内受到的压力。 According to the flow rate absorbed by the receiver downstream of the outlet conduit/hose 8 (such as a packaging machine (such as a cartridge), a collection pump, a mixing screw, a container at a specific pressure or at atmospheric pressure), and according to the flow rate passing downstream The receiver element is sized to allow some pressure at outlet 8. This pressure is less than or equal to the pressure that the viscous product 2 is subjected to in the soft container 3 . the

由于存在压力元件5(活塞5.1和千斤顶5.2),使得可以在软质容器3上施加压力,因为粘性产品2的是粘性的并且所要求的流速高,因此压力相当大(例如高达6.5巴,也没有技术困难)。特别通过将经验的泊肃叶定律使用到第一近似值,软质容器3内所容纳的粘性产品2因此经受的压力P=(8·Q·N·L)/π·R4,其中P=相对于大气压以帕斯卡表示的相对压力,Q=所希望的以m3/s表示的体积流速,N=以Pa.s表示的产品的动力粘度,L=以m表示的出口导管8的等长度,和R=所述出口导管8的半径。 Due to the presence of the pressure element 5 (piston 5.1 and jack 5.2) it is possible to exert a pressure on the soft container 3 which is rather high (e.g. up to 6.5 bar, also No technical difficulties). In particular by using the empirical Poiseuille's law to a first approximation, the viscous product 2 contained in the flexible container 3 is thus subjected to a pressure P=(8·Q·N·L)/π·R 4 , where P= Relative pressure in Pascals relative to atmospheric pressure, Q = desired volumetric flow rate in m 3 /s, N = kinetic viscosity of the product in Pa.s, L = equal length of outlet conduit 8 in m , and R = the radius of the outlet conduit 8 .

按照本发明的方法,在排空过程中软质容器3的变形是可控的,这样软质容器3不会撕裂并能最佳折叠而不堵塞排出口9。 According to the method according to the invention, the deformation of the flexible container 3 during emptying is controlled so that the flexible container 3 does not tear and can be folded optimally without blocking the discharge opening 9 . the

体积流速以既定时间内流过的质量和粘性产品2的密度来测定。 The volumetric flow rate is determined as the mass and density of the viscous product 2 flowing through in a given time. the

对于本领域熟练技术人员而言,有多种方式可以形成排出口9: For those skilled in the art, there are multiple ways to form the discharge port 9:

●通过出口导管8将切割工具(例如刀片)引入从而刺穿软质容器3。当软质容器3还没有加压时刺穿是有利的,同时应当采取必需措施以确定穿孔的位置。 • A cutting tool (eg a blade) is introduced through the outlet conduit 8 to pierce the soft container 3 . Piercing is advantageous when the flexible container 3 is not yet pressurized, and necessary measures should be taken to determine the location of the perforation. the

●使用与软质容器3一体形成的排出管口(管口可以是先前用于进料的管口),该管口可以通过切割其闭合端而打开,例如在此情况下所述管口可以有利地被车螺纹而进入出口导管8,将该管口连接到出口导管8是本领域熟练技术人员范围内的常规操作。 use of a discharge spout integrally formed with the soft container 3 (the spout may be the one previously used for the feed) which can be opened by cutting its closed end, for example in this case the spout can Advantageously threaded into the outlet conduit 8, the connection of this nozzle to the outlet conduit 8 is routine within the purview of a person skilled in the art. the

●打开配备在软质容器3上的塞子,就将排出管口连接到通过除去塞子而开放的短管(neck)而言,将出口导管8直接连接通过除去塞子而开放的短管也是可以的。 Open the stopper provided on the soft container 3, and in terms of connecting the outlet nozzle to the neck that was opened by removing the stopper, it is also possible to directly connect the outlet conduit 8 to the neck that was opened by removing the stopper . the

图2示出与上述图1类似的设备,其中用于实现加压的压力流体容纳在软质可膨胀千斤顶12内,千斤顶布置于排空器皿60内,在形成活塞5.10的隔板和盖13之间。通过使用由图2中附图标记14表示的可逆紧固装置,后者可以被可逆的固定到排空器皿60的顶部。装置14例如是螺栓。 Figure 2 shows a device similar to that of Figure 1 above, in which the pressurized fluid used to achieve pressurization is contained in a soft expandable jack 12, which is arranged in an emptying vessel 60, between the diaphragm and cover 13 forming the piston 5.10 between. The latter can be reversibly secured to the top of the emptying vessel 60 by using reversible fastening means indicated by reference numeral 14 in FIG. 2 . The means 14 are, for example, bolts. the

软质膨胀千斤顶12例如可以是由PRONAL市售的类型。 The soft expansion jack 12 may for example be of the type commercially available from PRONAL. the

排空器皿60例如可以是容量如1000升的不锈钢器皿。 The emptying vessel 60 can be, for example, a stainless steel vessel with a capacity of, for example, 1000 liters. the

在软质膨胀千斤顶12的相反一侧,与隔板/活塞5.10相对,排空器皿60在其下部容纳包含粘性产品2的软质容器30。软质容器30的底部具有排出口90。以按照与图1实施方式相同的方法,恰好在借助于软质膨胀千斤顶12加压之前,在软质容器30上形成排出口90。 On the opposite side of the soft expansion jack 12, opposite the diaphragm/piston 5.10, the emptying vessel 60 contains in its lower part the soft container 30 containing the viscous product 2. The bottom of the soft container 30 has a discharge port 90 . In the same way as in the embodiment of FIG. 1 , a discharge port 90 is formed on the soft container 30 just before pressurization by means of the soft expansion jack 12 . the

弹性密封件110被插入隔板/活塞5.10之间。弹性密封件110是O形环密封件,其执行与如上所述图1内标号为11的部件相同的功能。因而活塞板5.10任一侧对于软质容器30内所包含的粘性产品2无漏损。 An elastic seal 110 is inserted between the diaphragm/piston 5.10. Elastomeric seal 110 is an O-ring seal that performs the same function as the component numbered 11 in FIG. 1 as described above. Thereby there is no leakage on either side of the piston plate 5.10 for the viscous product 2 contained in the soft container 30 . the

通过装备有传输装置17的管16,将软质膨胀千斤顶12连接到压力流体存储器15上。 The soft expansion jack 12 is connected to a pressurized fluid reservoir 15 via a pipe 16 equipped with a transfer device 17 . the

按照本发明,压力流体可以是不可压缩流体,即如水或油的液体,或者可压缩流体例如空气。 According to the invention, the pressurized fluid may be an incompressible fluid, ie a liquid such as water or oil, or a compressible fluid such as air. the

在其是不可压缩的流体例如水或油的情况下,装置17用于将存储器15内的流体经管16传输到软质可膨胀千斤顶12,装置17由例如适宜的泵组成。当压力流体由压缩空气形成时,所述传输装置17与压缩空气线路对应,压缩空气线路具有所有已知的适宜部件(阀,开关等)。 In the case of an incompressible fluid such as water or oil, means 17 are used to transfer the fluid in the reservoir 15 to the soft inflatable jack 12 via the tube 16, the means 17 consisting for example of a suitable pump. When the pressurized fluid is formed by compressed air, said delivery means 17 corresponds to a compressed air line with all known suitable components (valves, switches, etc.). the

压力流体优选为不可压缩流体例如油或水。然后优选在软质可膨胀千斤顶12内提供填充有可压缩气体(例如空气)的缓冲垫。这样的缓冲垫起到缓冲器的作用,其能够使流体的流速平稳并限制或甚至消除粘性产品2流动到排空器皿60的排出口90的滞后时间。 The pressure fluid is preferably an incompressible fluid such as oil or water. A cushion filled with a compressible gas, such as air, is then preferably provided within the soft inflatable jack 12 . Such a cushion acts as a buffer capable of smoothing out the flow rate of the fluid and limiting or even eliminating the lag time for the flow of the viscous product 2 to the discharge opening 90 of the emptying vessel 60 . the

使用软质可膨胀千斤顶12的优点特别体现在经济性和使用的简易性。而且可膨胀千斤顶12未给排空器皿60添加任何额外的妨害物。因此很容易想象使用双系统使其在等待时间内也能进行操作,这将显著提高生产率。 The advantages of using soft inflatable jacks 12 are particularly economical and easy to use. Also the expandable jack 12 does not add any additional hindrance to emptying the vessel 60 . It is therefore easy to imagine using a dual system to allow operation also during waiting times, which would significantly increase productivity. the

由图2的变化实施方式提供的另一个优点是可以容易并且快速地组装和拆卸这样的设备。 Another advantage offered by the variant embodiment of Fig. 2 is that such a device can be easily and quickly assembled and disassembled. the

按照图2设备的一个任选的然而有益的特征,盖13或甚至排空器皿60配备有用于释放过压空气的安全阀。 According to an optional but beneficial feature of the apparatus of FIG. 2 , the lid 13 or even the emptying vessel 60 is equipped with a safety valve for releasing excess pressure air. the

以与图1设备相同的方法,图2的设备例如是布置在用于包装粘性产品2(例如包装在筒内(cartridges)的装置)的上游。 In the same way as the apparatus of FIG. 1 , the apparatus of FIG. 2 is for example arranged upstream of a device for packaging viscous products 2 , for example in cartridges. the

图2的排空设备的操作非常简单。软质千斤顶12借助于传输装置17使其膨胀,其与从软质容器30内排空粘性产品2所需要的压力有关。 The operation of the emptying device of Fig. 2 is very simple. The soft jack 12 is expanded by means of the transfer device 17 , which is related to the pressure required to empty the viscous product 2 from the soft container 30 . the

图3示出按照本发明的排空套件的另一实施方式。该套件包括排空设备20和整体梨形的软质容器21。 FIG. 3 shows another embodiment of the emptying kit according to the invention. The kit comprises an emptying device 20 and an overall pear-shaped flexible container 21 . the

排空设备20由至少一个或两个的辊22,23组成,辊22,23通过杆24的系统连接在一起,从而辊22和23的轴之间的距离可以变化。 The emptying device 20 consists of at least one or two rollers 22, 23 connected together by a system of rods 24 so that the distance between the axes of the rollers 22 and 23 can vary. the

软质容器21包括机械坚固壁元件25和胶粘结合到壁元件25内表面的内衬袋26。软质容器21在其下部也配备有出口导管27,其与由泵组成的机械收集装置28相连。相对的,软质容器21在上部具有提升或悬挂手柄29。 The flexible container 21 comprises a mechanically strong wall element 25 and a liner bag 26 adhesively bonded to the inner surface of the wall element 25 . The soft container 21 is also equipped in its lower part with an outlet conduit 27 connected to a mechanical collection device 28 consisting of a pump. In contrast, the flexible container 21 has a lifting or hanging handle 29 on the upper part. the

图3中的实线表示排空套件加压之前的状况,而点划线表示排空套件在加压开始时的状况。 The solid line in Figure 3 represents the condition before pressurization of the evacuation kit, while the dotted line represents the condition of the evacuation kit at the beginning of pressurization. the

如图中水平箭头所代表的,辊22,23彼此靠拢以便挤压软质容器21的上部。以这样的方式彼此靠拢的辊22和23接着如垂直箭头所表示的那样开始下降。软质容器21因而从其上端向下端逐渐被挤压。容器21所含的粘性产品2经受压力并流经出口导管27,该压力取决于容器的强度。通过使用泵28将粘性产品2取出。 The rollers 22, 23 move towards each other so as to squeeze the upper part of the soft container 21, as represented by the horizontal arrows. The rollers 22 and 23 approaching each other in this way then start to descend as indicated by the vertical arrows. The soft container 21 is thus gradually squeezed from its upper end to its lower end. The viscous product 2 contained in the container 21 is subjected to a pressure which depends on the strength of the container and flows through the outlet conduit 27 . The viscous product 2 is removed by using a pump 28 . the

可以发现通过降低辊22,23而加压具有将容器21保持于膨胀状态的效果。 It has been found that pressurization by lowering the rollers 22, 23 has the effect of keeping the container 21 in an inflated state. the

实际上,软质容器21的手柄29在辊22,23之间通过,且手柄29例如用铲车提升。通过用于控制内轴距的杆24系统,辊22,23在软质容器21上部的任一侧被拉紧。辊22,23沿着软质容器21在其自身重力作用下下降,将粘性产品2向下推动直到在辊22,23的重力和被压缩软质容器21的反作用力之间形成平衡。 In practice, the handle 29 of the flexible container 21 is passed between the rollers 22, 23 and the handle 29 is lifted, for example with a forklift. The rollers 22, 23 are tensioned on either side of the upper part of the soft container 21 by means of a rod 24 system for controlling the inner axle distance. The rollers 22 , 23 descend under their own weight along the soft container 21 , pushing the viscous product 2 down until a balance is established between the weight of the rollers 22 , 23 and the reaction force of the compressed soft container 21 . the

当排出口27打开时,粘性产品2(例如硅酮油灰)流动,辊22,23下降,逐渐挤压软质容器21内的所有内容物。 When the discharge opening 27 is opened, the viscous product 2 (eg silicone putty) flows and the rollers 22, 23 descend, gradually squeezing all the contents of the flexible container 21. the

该实施方式中,例如以大约35升/分钟的流速操作,其排出口具有 33cm的直径,两钢辊直径均为10cm,重量均为40kg(为了良好地粘附到软质容器21上,钢辊用橡胶涂覆)。软质容器21的内衬袋通过胶粘结合或缝合固定到外部的聚丙烯织物壁元件25上。 In this embodiment, for example operating at a flow rate of about 35 liters/minute, the outlet has a diameter of 33 cm, and both steel rollers are 10 cm in diameter and weigh 40 kg (for good adhesion to the soft container 21, steel Roller coated with rubber). The liner bag of the flexible container 21 is secured to the outer polypropylene fabric wall element 25 by adhesive bonding or sewing. the

提供系统的机械化,既可以将软质容器21拉过张紧的辊22,23和/或也可以辊22,23自身机械化旋转。这样的机械化仅仅能够增加粘性产品2的出口流速。 Mechanization of the system is provided, either by pulling the flexible container 21 over tensioned rollers 22, 23 and/or by rotating the rollers 22, 23 themselves mechanized. Such mechanization can only increase the outlet flow rate of the viscous product 2 . the

使用泵28能够显著增加粘性产品2的出口流速(x10)。 Using the pump 28 enables to significantly increase the outlet flow rate (x10) of the viscous product 2 . the

通过下列实施例,补充描述第一实施方式。 The description of the first embodiment is supplemented by the following examples. the

实施例1Example 1

从加压的软质外壳筒装硅酮油灰的实施例 Examples of Silicone Putties Cartridged from Pressurized Soft Shells

所使用的设备由图1表示并如上所述。更精确地说,该实施例使用带有器皿的压力机,其用于排出直径高达1240mm的器皿内所容纳的粘性产品,所述器皿承受工作压力。 The equipment used is represented by Figure 1 and described above. More precisely, this example uses a press with vessels for the discharge of viscous products contained in vessels with diameters up to 1240 mm, said vessels being subjected to operating pressure. the

该压力机具有钢结构,该结构在其垂直位置容纳有千斤顶。直径20cm的千斤顶是液压的并在液压部件传递的0至250巴的液压下操作。由千斤顶驱动的压力活塞,其直径为1220mm±3mm。控制站能够控制千斤顶的上升和下降。 The press has a steel structure that houses the jacks in their vertical position. The 20 cm diameter jack is hydraulic and operates at a hydraulic pressure of 0 to 250 bar delivered by the hydraulic unit. The pressure piston driven by the jack has a diameter of 1220mm±3mm. The control station is able to control the raising and lowering of the jack. the

器皿具有1235mm±10mm的内径和1000mm的深度,其由不锈钢制造并能承受超过7巴的压力。 The vessel has an internal diameter of 1235mm±10mm and a depth of 1000mm, is made of stainless steel and can withstand pressures in excess of 7 bar. the

产品的排出口位于器皿底部的一侧。 The product discharge port is located on the bottom side of the vessel. the

抗压的软管将器皿的出口连接到筒装机的定量给料器上。软管的长度为1m,内径为76mm。 A pressure-resistant hose connects the outlet of the vessel to the doser of the cartridge filling machine. The hose has a length of 1 m and an inner diameter of 76 mm. the

所测试的大袋是周长3640mm的圆形织物大袋,即远小于器皿的内周长。该大袋具有平坦的圆柱形底部,厚度为100μm的敞开聚乙烯袋不是通过胶粘结合到大袋上而是通过将其缝合在圆柱(大袋体)和闭合大袋上部的上部圆盘之间的交叉区域。大袋具有填充管口,其位于大袋的上部圆盘上,距离边缘5cm(通过将该管口用作排出管口,该管口可以用于实现“清洁”排空,因而保护压板上的出口不被污染)。上部圆盘和管口由聚乙烯涂覆的织物制成,其对所容纳的产品无漏 损。在排空开始时,软质容器容纳有680kg产品。 The big bags tested were circular fabric big bags with a circumference of 3640 mm, ie much smaller than the inner circumference of the vessel. The big bag has a flat cylindrical bottom and an open polyethylene bag with a thickness of 100 μm is bonded to the big bag not by gluing but by sewing it at the intersection area between the cylinder (big bag body) and the upper disc closing the upper part of the big bag . The big bag has a fill spout on the upper disc of the big bag, 5 cm from the edge (by using this spout as a discharge spout, this spout can be used to achieve a "clean" emptying, thus protecting the outlet on the platen from contaminated). The upper disc and spout are made of polyethylene coated fabric which is leaktight to the product it contains. At the start of emptying, the flexible container contained 680 kg of product. the

软质容器内所容纳的用于测试的产品是肟类硅酮油灰。 The product for testing contained in the flexible container is an oxime silicone putty. the

器皿带有轮子因而可以在平坦地板上移动。 The vessel is on wheels so it can be moved on a flat floor. the

用铲车将软质容器放入器皿内。聚乙烯膜放置在软质容器上,接着在容器之间用橡胶密封。 Use a forklift to put the soft container into the vessel. A polyethylene film is placed over the flexible containers, followed by a rubber seal between the containers. the

将软质容器通过排出口刺穿:经测量切口大约10cm。 Pierce the flexible container through the discharge opening: a measured incision of approximately 10 cm. the

将软管连接到出口,然后通过降低千斤顶进行加压。 Connect the hose to the outlet and pressurize by lowering the jack. the

筒装机的定量给料器快速填充(时间小于1秒,接近0.5秒) The doser of the barrel-loading machine is quickly filled (time less than 1 second, close to 0.5 seconds)

筒装机通常以每分钟30次冲程进行操作。 Cartridge loaders typically operate at 30 strokes per minute. the

软质容器底部的材料损失8.6升,小于1.26%。 The material loss at the bottom of the flexible container was 8.6 liters, less than 1.26%. the

器皿的大部分是清洁的:仅仅接近排出口的部分被污染,即半径大约25cm范围内。 The majority of the vessel was clean: only the part close to the discharge was contaminated, ie within a radius of approximately 25 cm. the

实施例2Example 2

从加压的软质外壳排出硅酮油灰的实施例 Example of Expelling Silicone Putty from a Pressurized Soft Shell

所使用的设备由图1表示并如上所述。更精确地说,该实施例使用带有器皿的压力机,其用于排出直径高达1240mm的器皿内所容纳的粘性产品,所述器皿承受工作压力。 The equipment used is represented by Figure 1 and described above. More precisely, this example uses a press with vessels for the discharge of viscous products contained in vessels with diameters up to 1240 mm, said vessels being subjected to operating pressure. the

该压力机具有钢结构,该结构在其垂直位置容纳有千斤顶。直径20cm的千斤顶是液压的并在液压部件传递的0至250巴的液压下操作。由千斤顶驱动的压力活塞,其直径为1220mm±3mm。控制站能够控制千斤顶的上升和下降。 The press has a steel structure that houses the jacks in their vertical position. The 20 cm diameter jack is hydraulic and operates at a hydraulic pressure of 0 to 250 bar delivered by the hydraulic unit. The pressure piston driven by the jack has a diameter of 1220mm±3mm. The control station is able to control the raising and lowering of the jack. the

器皿内径为1235mm±10mm,深度为1000mm,其由不锈钢制造并能承受超过7巴的压力。 The inner diameter of the vessel is 1235mm±10mm, the depth is 1000mm, it is made of stainless steel and can withstand a pressure of more than 7 bar. the

产品的排出口位于器皿底部的一侧,距离板边缘大约15cm。 The product discharge port is located on the side of the bottom of the vessel approximately 15 cm from the edge of the plate. the

抗压钢管用于从板的排空口到排空接受器的传输。该管通过无漏损连接器固定到压板的出口。该管总长2.5m,内径76mm。 Pressure-resistant steel pipes are used for the transfer from the drain port of the plate to the drain receiver. The tube is secured to the outlet of the platen by a leak-free connector. The tube has a total length of 2.5 m and an inner diameter of 76 mm. the

所测试的大袋是具有补偿带的圆形织物大袋,高1100mm,周长3640mm,比容器的内周长小很多。该大袋具有平坦的圆柱形底部,厚度为100μm的敞开聚乙烯袋不是通过胶粘结合到大袋而是通过将 其缝合在圆柱体(大袋体)和闭合大袋上部的上部圆盘之间的交叉区域。大袋具有填充管口,其位于大袋的上部圆盘上,距离边缘5cm。上圆盘和管口由聚乙烯涂覆的织物制成,其对于所容纳的产品无漏损。软质容器在排空开始时容纳有680kg产品。 The big bag tested was a circular fabric big bag with compensating tape, 1100mm high and 3640mm circumference, which is much smaller than the inner circumference of the container. The big bag has a flat cylindrical bottom, and the open polyethylene bag with a thickness of 100 μm is joined to the big bag not by gluing but by sewing it at the intersection area between the cylinder (big bag body) and the upper disc closing the upper part of the big bag . The big bag has a filling spout located on the upper disc of the big bag, 5 cm from the edge. The upper disc and spout are made of polyethylene coated fabric which is leak free for the product contained. The flexible container contained 680 kg of product at the start of emptying. the

器皿带有轮子因而可以移动。 The vessel has wheels so it can be moved. the

软质容器内所容纳的用于测试的产品是乙酰氧基类硅酮油灰。 The product for testing contained in the flexible container was an acetoxy based silicone putty. the

在管出口处的流速大于70升/分钟,并主要在120升/分钟附近变化,最大流速为145升/分钟,这时千斤顶内的油压为220巴(其相当于器皿内的约5.7巴)。 The flow rate at the outlet of the pipe is greater than 70 liters/minute and mainly varies around 120 liters/minute, with a maximum flow rate of 145 liters/minute, at which time the oil pressure in the jack is 220 bar (which corresponds to about 5.7 bar in the vessel ). the

管内过滤网的存在也限制了流速,因此如果没有过滤网流速可能更高。 The presence of the filter in the pipe also limits the flow rate, so the flow rate may be higher without the filter. the

排空后软质容器的质量为12kg。空软质容器的质量为2kg。因此,材料损失为10kg,即1.47%。 The mass of the flexible container after emptying is 12kg. The mass of an empty flexible container is 2kg. Therefore, the material loss is 10kg, or 1.47%. the

实施例3Example 3

从加压的软质外壳筒装硅酮油灰的实施例 Examples of Silicone Putties Cartridged from Pressurized Soft Shells

所使用的设备由图1表示并如上所述。更精确的说,该实施例使用带有坚固器皿的器皿压力机,其能承受工作压力,直径为1240mm。 The equipment used is represented by Figure 1 and described above. More precisely, this embodiment uses a vessel press with strong vessels, capable of withstanding working pressure, with a diameter of 1240 mm. the

该压力机具有钢结构,该结构在其垂直位置容纳有千斤顶。直径20cm的千斤顶是液压的并在液压部件传递的0至250巴的液压下操作。由千斤顶驱动的压力活塞,其直径为1220mm±3mm。控制站能够控制千斤顶的上升和下降。 The press has a steel structure that houses the jacks in their vertical position. The 20 cm diameter jack is hydraulic and operates at a hydraulic pressure of 0 to 250 bar delivered by the hydraulic unit. The pressure piston driven by the jack has a diameter of 1220mm±3mm. The control station is able to control the raising and lowering of the jack. the

器皿的内径为1235mm±10mm,深度为1000mm,其由不锈钢制造并能承受超过10巴的压力。 The inner diameter of the vessel is 1235mm ± 10mm, the depth is 1000mm, it is made of stainless steel and can withstand a pressure of more than 10 bar. the

产品的排出口位于器皿底部的一侧。 The product discharge port is located on the bottom side of the vessel. the

抗压的软管将器皿的出口连接到筒装机的定量给料器上。软管长1m,内径为76mm。 A pressure-resistant hose connects the outlet of the vessel to the doser of the cartridge filling machine. The hose is 1m long and has an inner diameter of 76mm. the

所测试的大袋是周长为3640mm的圆形织物大袋,比器皿的内周长小很多。该大袋具有平坦的圆柱形底部,厚度为100μm的敞开聚乙 烯袋不是通过胶粘结合到大袋而是通过将其缝合在圆柱体(大袋体)和闭合大袋上部的上部圆盘之间的交叉区域。大袋具有用作排出管口的填充管口,其位于大袋的上部圆盘上,距离边缘5cm,其用于通过压板内的出口经由顶部进行排空。上圆盘和管口由聚乙烯涂覆的织物制成,其对所容纳的产品无漏损。 The big bag tested was a circular fabric big bag with a circumference of 3640 mm, which is much smaller than the inner circumference of the vessel. The big bag has a flat cylindrical bottom and the open polyethylene bag with a thickness of 100 μm is joined to the big bag not by gluing but by sewing it at the intersection between the cylinder (big bag body) and the upper disc closing the upper part of the big bag area. The big bag has a fill spout serving as a discharge spout, located on the upper disc of the big bag, 5 cm from the edge, for emptying through the top through an outlet in the platen. The upper disc and spout are made of polyethylene coated fabric which is leak-proof to the product it contains. the

软质容器内所容纳的用于测试的产品是肟类硅酮油灰。 The product for testing contained in the flexible container is an oxime silicone putty. the

Claims (28)

1. an emptying accommodates the method more than or equal to the sack type flexible container (3,30,21) of 250 liters of capacity of having of viscous product, it is characterized in that:
Viscous product (2) is selected from the product that viscosity is at least 50Pa.s, i.e. silicone oil; Silica gel; Can be cross-linked to form elastomeric constituent polyorganosiloxane composition by addition polymerization, polycondensation or dehydrogenation polycondensation reaction; The organic polymer that comprises the active organosilicon group; Or inject comprising acrylic polymer and can being cross-linked to form elastomer compositions of solvent or aqueous medium by drying;
This method comprises:
-use has the sack type flexible container (3,30,21) more than or equal to 250 liters of capacity;
-guarantee that at least one discharge orifice (9) makes viscous product (2) flow out flexible container (3,30,21);
-by means of pressure device at flexible container (3,30,21) exert pressure at least one localized area, pressure device is made up of at least one pressure element (5,22,23) and/or pressure fluid, so that on the one hand with flexible container (3,30,21) remain on expansion or demi-inflation state, quicken viscous product (2) on the other hand and flow;
-decompression when emptying finishes.
2. the method for claim 1 is characterized in that, the wall mechanically robust of flexible container (3,30,21) and to the no leakage loss of viscous product (2), and it comprises:
At least one wall elements (25), it provides mechanical strength and comprises one deck or above sheet material, and these sheet materials are same to each other or different to each other;
With at least one packing element, the sealing element is formed by following material: (i) one deck is the polymer film of coating form at least, and/or (2i) at least one no leakage loss liner bag (26), this liner bag is by one deck or above be selected from synthetic polymer membranes or the metallo-material is formed, and this liner bag (26) is fixed on the wall elements (25) that mechanical strength is provided at least.
3. method as claimed in claim 1 or 2 is characterized in that, the discharge orifice (9) of flexible container (3,30,21) is to obtain like this:
-obtain by the wall that cuts flexible container (3,30,21);
-or be installed to one or obtain with the stopper in the upper shed or capping by removing, and under these circumstances, described opening can be equipped with the mouth of pipe in order to viscous product (2) is discharged outside flexible container (3,30, the 21) wall;
-or be provided in the band that is used for closing any opening on the flexible container (3,30,21) and obtain by removing.
4. the method for claim 1, it is characterized in that, used emptying equipment comprises that on the one hand at least one has at least one piston (5.1,5.10) the pressure element as pressure device (5), comprise at least one emptying vessel (6 on the other hand, 60), it is used to hold the flexible container (3 that will be drained, 30) its liner bag or only, emptying vessel (6,60) are designed to female part, and this female part can be on the piston edge and flexible container (3 of pressure element (5), when 30) or only the working direction of the compression aspect unanimity of its liner bag moves and the piston mutual action of pressure element (, 5) and the piston of pressure element (5) played guiding function.
5. method as claimed in claim 4 is characterized in that, emptying vessel (60) be designed to can closure and piston (5.10) can under the effect of pressure fluid, move so that viscous product (2) is discharged from emptying vessel (60).
6. method as claimed in claim 5, it is characterized in that, use is contained in the pressure fluid in the expandable jack, this jack is arranged between the reversible closing lid of piston (5.10) and emptying vessel (60) and connects the pressure fluid feedway and makes its expansion, follow mobile piston (5.10), so that viscous product (2) is discharged from emptying vessel (60).
7. the method for claim 1, it is characterized in that, employed emptying equipment comprises the emptying vessel (60) that at least one can pressurize, it is used to hold the flexible container (30) for the treatment of emptying or its liner bag only, wherein emptying vessel (60) by the pressure fluid pressurization in case from emptying vessel (60) discharge viscous product (2).
8. the method for claim 1 is characterized in that, used emptying equipment comprises
(i) at least one pressure element (22,23) as pressure device, this pressure element has at least one group of assembly, this assembly comprise at least one roller element (22) and at least one reverse rollers element (23) and
Comprise that (ii) the device (29) that is used to hang flexible container (21) is so that be provided with discharge orifice in the bottom;
This emptying equipment is designed to that two roller elements (22,23) can be moved down and roll extrusion simultaneously and be compressed in the flexible container that moves between two roller elements (22,23), and two roller elements (22,23) are by at least one motor rotation driving.
9. method as claimed in claim 8 is characterized in that, this combines the mechanical device that two roller elements (22,23) move down and the mechanization of the flexible container of the suspension draw gear that makes progress.
10. the method for claim 1 is characterized in that, used emptying equipment comprises
(i) at least one pressure element (22,23) as pressure device, this pressure element has at least one group of assembly, this assembly comprise at least one roller element (22) and at least one reverse rollers element (23) and
Comprise that (ii) the device (29) that is used to hang flexible container (21) is so that be provided with discharge orifice in the bottom;
The mechanization that this emptying equipment is designed to have the flexible container of the suspension draw gear that makes progress.
11., it is characterized in that described two roller elements (22,23) are substantially parallel and can rotate mobile around its axle separately as claim 8 or 10 described methods.
12. method as claimed in claim 2, it is characterized in that, from flexible container (3,30,21) in or the viscous product (2) of only being discharged in its liner bag (26), be supplied at least one to be used for packing the assembly of described viscous product (2) more than or equal to the suitable flow velocity of package component consumption with suitable manner of packing with supply.
13. method as claimed in claim 2, it is characterized in that, from flexible container (3,30,21) viscous product (2) of discharging or only from its liner bag (26), be supplied to the mechanical device that is used to store the device of viscous product and/or increases its flow velocity in order to mobile viscous product (2), described mechanical device is selected from pump or twin screw.
14. be used to implement the external member of method according to claim 1, it is characterized in that it comprises:
-viscous product (2), be selected from the product of viscosity, i.e. silicone oil, silica gel more than or equal to 50Pa.s, can be cross-linked to form elastomeric constituent polyorganosiloxane composition by addition polymerization, polycondensation or dehydrogenation polycondensation reaction, or comprise the organic polymer of active organosilicon group;
-mechanically robust have a sack type flexible container (3,30,21) more than or equal to 250 liters of capacity, it is equipped with at least one discharge orifice (9) for the no leakage loss of viscous product (2);
-emptying equipment, it comprises at least one pressure element as pressure device (5,22,23) and/or pressure fluid;
-at least one assembly with suitable manner of packing packing viscous product (2);
-being used for mobile viscous product (2) to increase the mechanical device of its flow velocity, described mechanical device is selected from: pump or twin screw;
-and memory storage.
15. external member as claimed in claim 14 is characterized in that, the wall of flexible container (3,30,21) comprising:
At least one provides the wall elements (25) of mechanical strength, and it comprises one or above mutually the same or different sheet material;
With at least one packing element, the sealing element is formed by following material: (i) one deck is the polymer film of coating form at least, and/or (2i) at least one no leakage loss liner bag (26), this liner bag is by one deck or above be selected from synthetic polymer membranes or the metallo-material is formed, this liner bag (26) is fixed on the wall elements (25) that mechanical strength is provided in use at least, and liner bag to small part glue bond is closed and/or is sewn onto on the described wall elements.
16. external member as claimed in claim 14 is characterized in that, flexible container (3,30,21) has the wall elements (25) of the mechanically robust made based on fabric and no leakage loss, the weight under its uncoated state 100 to 300g/m 2Between, and wherein the thickness of liner bag (26) between 5 to 500 μ m.
17. external member as claimed in claim 14, it is characterized in that, emptying equipment comprises that on the one hand at least one has at least one piston (5.1,5.10) the pressure element as pressure device (5), also comprise at least one emptying vessel (6 on the other hand, 60), these emptying vessel are used to hold the flexible container (3 for the treatment of emptying, 30), and be designed to female part, on the male part edge and flexible container (3 that the piston (5.1,5.10) by pressure element (5) constitutes, when 30) or only the cooresponding working direction of compression aspect of its liner bag moved, female part was applicable to male part.
18. external member as claimed in claim 17 is characterized in that:
Pressure element (5) has the piston (5.1) that is connected with bar, bar is used for and is installed in jack (5.2) mutual action on the fixed sturcture (4) so that driven plunger (5.1) is carried out motion of translation repeatedly, and described piston (5.1) is used to be pressed into emptying vessel (6) so that compression flexible container (3);
With emptying vessel (6), it comprises at least one discharge orifice (90) and is equipped with mobile device, it is made up of hollow circuit cylinder, this hollow circuit cylinder is used to hold flexible container (3) and piston (5.1) can slide within it, piston (5.1) be cylindrical and its diameter enough near the internal diameter of emptying vessel (6), by means of the O-ring packing (11) that is installed on piston (5.1) chamfered edge and emptying vessel (6) inner peripheral wall, guarantee for the no leakage loss of viscous product (2).
19. external member as claimed in claim 17 is characterized in that, emptying vessel (60) are designed to be able to closure and piston (5.10) can move under the effect of pressure fluid.
20. external member as claimed in claim 14, it is characterized in that, emptying equipment comprises at least one emptying vessel (60), it is used to hold the flexible container (30) that will be drained or its liner bag (26) only, by pressure fluid to emptying vessel (60) pressurization in case from emptying vessel (60) discharge viscous product (2).
21. external member as claimed in claim 19, it is characterized in that, emptying equipment comprises inflatable jack (12), this jack places between the reversible closing lid (13) of piston (5.10) and emptying vessel (60) and is connected to the pressure fluid feedway and makes its expansion, follow mobile piston (5.10), thereby viscous product (2) is discharged from emptying vessel (60).
22. external member as claimed in claim 21, it is characterized in that, the pressure fluid feeding mechanism comprises at least one pressure fluid memory device (15), is used for the device (17) and the conduit (16) of transmission pressure fluid, and conduit (16) is connected with these devices (17) that are used for the transmission pressure fluid and pressure fluid memory device (15) and inflatable jack (12) are coupled together.
23. external member as claimed in claim 22 is characterized in that, pressure fluid is selected from the incompressible fluid that comprises water or oil, or is selected from compressible fluid.
24. external member as claimed in claim 14 is characterized in that emptying equipment comprises
(i) at least one is as the pressure element of pressure device, and this pressure element has at least one group of assembly, this assembly comprise at least one roller element (22) and at least one reverse rollers element (23) and
The handle (29) that (ii) is used to hang flexible container (21) is so that be provided with discharge orifice in the bottom;
Emptying equipment is designed to make two roller elements (22,23) to move down and roll extrusion simultaneously and be compressed in the flexible container (21) that moves between two roller elements (22,23), and these two roller elements (22,23) are by at least one motor rotation driving.
25. external member as claimed in claim 24 is characterized in that, this combines the mechanical device that two roller elements (22,23) move down and the mechanization of the flexible container of the suspension draw gear that makes progress.
26. external member as claimed in claim 14 is characterized in that emptying equipment comprises
(i) at least one is as the pressure element of pressure device, and this pressure element has at least one group of assembly, this assembly comprise at least one roller element (22) and at least one reverse rollers element (23) and
The handle (29) that (ii) is used to hang flexible container (21) is so that be provided with discharge orifice in the bottom;
The mechanization that this emptying equipment is designed to have the flexible container of the suspension draw gear that makes progress.
27. as claim 24 or 26 described external members, it is characterized in that, described two roller elements (22,23) substantially parallel and around its separately axle rotation move.
28. external member as claimed in claim 24 is characterized in that,
Flexible container (21) is equipped with the handle (29) with its suspension at an upper portion thereof, has at least one viscous product (2) discharge orifice (9) in the bottom, and is equipped with the mouth of pipe, and flexible container (21) has whole pyriform profile, and its outer part of opening forms substrate;
Two roller elements (22 of mechanization, 23) respectively be arranged in a side of flexible container (21) so that at two roller elements (22, extruding flexible container when 23) moving down, bar (24) system of wheelbase was so that adapt to the extruding level of flexible container (21) in described roller element (22,23) was equipped with and is used to adjust.
CN200480006603.7A 2003-02-13 2004-02-03 Method of draining a flexible container housing a viscous product and units for implementing the method Expired - Fee Related CN1759064B (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
FR0301724A FR2851241B1 (en) 2003-02-13 2003-02-13 METHOD FOR DRAINING A SOFT CONTAINER COMPRISING A VISCOUS PRODUCT
FR0301724 2003-02-13
FR0307872 2003-06-30
FR0307872A FR2851242B1 (en) 2003-02-13 2003-06-30 METHOD FOR DRAINING A SOFT CONTAINER COMPRISING A VISCOUS PRODUCT
PCT/FR2004/050039 WO2004074164A1 (en) 2003-02-13 2004-02-03 Method of draining a flexible container housing a viscous product

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CN1759064B true CN1759064B (en) 2011-04-06

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FR2851241B1 (en) 2005-11-11
UA85671C2 (en) 2009-02-25
CN1759064A (en) 2006-04-12

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