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CN1752160A - Phosphoric acid doped polyphenylamine phosphate priming paint and preparing process thereof - Google Patents

Phosphoric acid doped polyphenylamine phosphate priming paint and preparing process thereof Download PDF

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CN1752160A
CN1752160A CN 200510019515 CN200510019515A CN1752160A CN 1752160 A CN1752160 A CN 1752160A CN 200510019515 CN200510019515 CN 200510019515 CN 200510019515 A CN200510019515 A CN 200510019515A CN 1752160 A CN1752160 A CN 1752160A
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phosphoric acid
phosphate
polyaniline
aniline
priming paint
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CN100363445C (en
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张学敏
郑化
陈在红
马定桂
陈纪纲
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Wuhan University of Technology WUT
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Wuhan University of Technology WUT
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Abstract

本发明是一种磷酸掺杂聚苯胺磷化底漆及其制备方法。本发明提供的底漆包括A、B两组分,其用磷酸掺杂聚苯胺导电性高分子与三聚磷酸铝、各类磷酸盐防锈颜料配合,代替传统的四盐基铬酸锌,与聚乙烯醇缩丁醛树脂配成新型磷化底漆,或直接用小分子苯胺代替聚苯胺配成具有原位聚合形成磷酸掺杂聚苯胺的磷化底漆,在薄涂层预涂底漆中都具有优良的涂膜附着力和防锈性能。本发明提供的底漆,作为薄涂层,具有优良的涂膜附着力和防锈性能。因此,可与各类防腐蚀涂料配合使用,进一步增强涂膜的防腐蚀保护能力。另外,本发明提供的底漆容易制备,适于工业化生产,易于推广。The invention is a phosphoric acid-doped polyaniline phosphating primer and a preparation method thereof. The primer provided by the invention includes two components, A and B, which use phosphoric acid doped polyaniline conductive polymers with aluminum tripolyphosphate and various phosphate antirust pigments to replace traditional tetrabasic zinc chromate, A new type of phosphating primer can be formulated with polyvinyl butyral resin, or a phosphating primer with in-situ polymerization to form phosphoric acid-doped polyaniline can be formed directly with small molecular aniline instead of polyaniline. All paints have excellent film adhesion and antirust properties. The primer provided by the invention, as a thin coating, has excellent coating film adhesion and antirust performance. Therefore, it can be used in conjunction with various anti-corrosion coatings to further enhance the anti-corrosion protection ability of the coating film. In addition, the primer provided by the invention is easy to prepare, suitable for industrial production and easy to popularize.

Description

一种磷酸掺杂聚苯胺磷化底漆及其制备方法A kind of phosphoric acid doped polyaniline phosphating primer and preparation method thereof

技术领域technical field

本发明涉及材料领域,特别是一种磷酸掺杂聚苯胺磷化底漆及其制备方法。The invention relates to the field of materials, in particular to a phosphoric acid-doped polyaniline phosphating primer and a preparation method thereof.

背景技术Background technique

众所周知,聚苯胺(PANI)的本征态导电性较低,酸掺杂态导电性很好,是一种新型导电高分子材料,酸掺杂态又称为聚苯胺盐,开发聚苯胺防腐蚀涂料已成为高分子导电材料的新应用领域,也是近年涂料开发研究领域的一个新的热点。As we all know, polyaniline (PANI) has low intrinsic conductivity and good conductivity in acid-doped state. It is a new type of conductive polymer material. The acid-doped state is also called polyaniline salt. The development of polyaniline anti-corrosion Coating has become a new application field of polymer conductive materials, and it is also a new hot spot in the field of coating development and research in recent years.

涂层中的导电聚苯胺有利于在钢铁表面形成稳定的金属氧化物钝化膜,赋予阳极保护作用,同时也促使阴极反应(氧的还原)在聚苯胺底漆层的表面发生,使得在钢铁表面的阳极反应与阴极反应发生分离,阻止了钢铁表面pH的升高,并使涂层不易发生阴极剥离。The conductive polyaniline in the coating is conducive to the formation of a stable metal oxide passivation film on the steel surface, giving anodic protection, and also promoting the cathodic reaction (reduction of oxygen) to occur on the surface of the polyaniline primer layer, making the steel surface The anodic reaction on the surface is separated from the cathodic reaction, which prevents the pH increase of the steel surface and makes the coating less prone to cathodic stripping.

目前,聚苯胺常用盐酸、十二烷基苯磺酸等掺杂剂,而用这些掺杂聚苯胺与一般涂料树脂配防腐蚀涂料,总是存在过早的大面积锈蚀现象,并且盐酸掺杂剂会逐渐挥发丢失;若配制薄涂层预涂底漆,会产生更严重的大面积锈蚀。At present, polyaniline is commonly used as dopants such as hydrochloric acid and dodecylbenzenesulfonic acid. However, if these doped polyanilines are used with general coating resins to prepare anti-corrosion coatings, there will always be premature large-scale corrosion, and hydrochloric acid doping The agent will be gradually evaporated and lost; if a thin coat of pre-coated primer is formulated, more serious large-area rust will occur.

CN1243852A介绍了“导电聚苯胺无溶剂防腐涂料的制备方法”,该方法用本征态聚苯胺/脂肪族多元胺溶液作为环氧树脂的混合固化剂,获得一种新型无溶剂、无污染的防腐涂料,适用作船舶的防腐涂料。CN1243852A introduces "the preparation method of conductive polyaniline solvent-free anticorrosion coating", this method uses intrinsic state polyaniline/aliphatic polyamine solution as the mixed curing agent of epoxy resin, obtains a kind of new-style solvent-free, pollution-free anticorrosion coating Coatings, suitable for anti-corrosion coatings for ships.

CN1358812A介绍了“一种聚苯胺防腐涂料的制备工艺”,它是将环氧树脂与聚苯胺、稀释剂混合,用酚醛胺、聚酰胺室温固化。所得涂层具有很高的硬度和优异的耐磨性,可以在涂层受到划伤后,通过生成钝化膜而使金属免于腐蚀。CN1358812A introduces "a preparation process of polyaniline anticorrosion coating", which is to mix epoxy resin with polyaniline and diluent, and cure at room temperature with phenalkamine and polyamide. The resulting coating has high hardness and excellent wear resistance, and can protect the metal from corrosion by forming a passive film after the coating is scratched.

CN1401718A介绍了“聚苯胺防腐涂料的制备工艺”,它是首先将常规填料,如二氧化硅、二氧化钛、蒙脱石、氧化铝、聚氯乙烯的微粉或纳米粉等,进行表面处理,再在其表面原位聚合形成聚苯胺包覆的有机或无机填料。该填料和环氧树脂、溶剂、消泡剂、增塑剂等分散、混合,得高硬度耐磨双组分聚苯胺防腐涂料。这种填料中聚苯胺的含量很低,合成过程简单且不必溶解直接应用,因此使用方便且成本极其低廉。CN1401718A has introduced " the preparation technology of polyaniline anticorrosion coating ", and it is first conventional filler, as the micropowder or the nanopowder of silicon dioxide, titanium dioxide, montmorillonite, aluminum oxide, polyvinyl chloride etc., carry out surface treatment, and then Its surface is polymerized in situ to form polyaniline-coated organic or inorganic fillers. The filler is dispersed and mixed with epoxy resin, solvent, defoamer, plasticizer, etc. to obtain a high hardness and wear-resistant two-component polyaniline anticorrosion coating. The content of polyaniline in this filler is very low, the synthesis process is simple and it does not need to be dissolved for direct application, so it is convenient to use and extremely low in cost.

CN1429258A介绍了“耐腐蚀涂料”,为一种双组分涂料,含非导电聚苯胺、伯胺固化剂、可固化树脂。该发明的涂料溶液长期稳定,即使在极低的聚苯胺浓度下所述涂料组合物也具有良好的防腐效果。CN1429258A introduces "corrosion-resistant coating", which is a two-component coating containing non-conductive polyaniline, primary amine curing agent, and curable resin. The coating solution of the invention is stable for a long time, and the coating composition has a good anti-corrosion effect even at an extremely low polyaniline concentration.

CN1528845A介绍了“水性金属防腐涂料”,该涂料是用分子链上带有羧基的苯胺共聚物与脂肪族多元胺进行缩合反应,通过-CO2H与脂肪族多元胺中的氨基缩合,将脂肪族多元胺接枝到聚苯胺分子链上,制得一种能溶于水的聚苯胺/脂肪族多元胺缩合物型环氧树脂固化剂,将该固化剂与水性环氧树脂复配,从而获得一种低固化温度且满足绿色化学要求的金属防腐涂料。其可应用于船舶、集装箱、海洋石油平台、核电站等领域的防腐。CN1528845A introduces "water-based metal anticorrosion coating", which is to carry out condensation reaction with aniline copolymer with carboxyl group on the molecular chain and aliphatic polyamine, through -CO 2 H and the amino condensation in aliphatic polyamine, the fat The polyaniline/aliphatic polyamine condensate-type epoxy resin curing agent that can be dissolved in water is prepared by grafting the polyaniline polyamine to the polyaniline molecular chain, and the curing agent is compounded with the water-based epoxy resin, thereby Obtain a metal anticorrosion coating with low curing temperature and meet the requirements of green chemistry. It can be applied to the anticorrosion of ships, containers, offshore oil platforms, nuclear power plants and other fields.

CN1385486A介绍了“聚苯胺涂料组合物”,所含聚苯胺颗粒具有含强酸基团的聚合物核和附着的聚苯胺壳,用它制备的涂料能赋予金属底材耐腐蚀性。并提供了一种制备聚苯胺颗粒的方法和一种包括由这种涂料组合物制备的涂料的产品。CN1385486A introduces "polyaniline coating composition", which contains polyaniline particles with a polymer core containing strong acid groups and an attached polyaniline shell, and the coating prepared by it can endow metal substrates with corrosion resistance. Also provided are a method for preparing polyaniline particles and a product including a coating prepared from the coating composition.

CN1215744A介绍了“导电聚苯胺防污防腐涂料的制备方法”,该发明以有机溶剂或水为介质,采用官能化的质子酸为掺杂剂制备了导电聚苯胺分散液,在与环氧树脂、聚氨酯、氯化橡胶等共聚物或水溶性硅酸盐、醇溶性部分水解正硅酸乙酯、氧化亚铜等共混后制备导电涂料。涂层在海洋环境下电导保持稳定超过1年。可用于船舶的防污涂料,并可兼作船舶防腐涂料。CN1215744A has introduced " the preparation method of conductive polyaniline antifouling and anticorrosion coating ", and this invention takes organic solvent or water as medium, adopts functionalized protonic acid to prepare conductive polyaniline dispersion liquid as dopant, and epoxy resin, Polyurethane, chlorinated rubber and other copolymers or water-soluble silicate, alcohol-soluble partially hydrolyzed orthosilicate, cuprous oxide, etc. are blended to prepare conductive coatings. The conductivity of the coating remained stable for more than 1 year in the marine environment. It can be used as anti-fouling coating for ships, and can also be used as anti-corrosion coating for ships.

发明内容Contents of the invention

本发明所要解决的技术问题是:提供一种磷酸掺杂聚苯胺磷化底漆及其制备方法,该预涂底漆薄涂层具有优良的涂膜附着力和防锈性能。The technical problem to be solved by the present invention is to provide a phosphoric acid-doped polyaniline phosphating primer and a preparation method thereof. The thin coating of the pre-coating primer has excellent film adhesion and antirust performance.

本发明解决其技术问题所采用的技术方案如下:The technical solution adopted by the present invention to solve its technical problems is as follows:

本发明提供的磷酸掺杂聚苯胺磷化底漆,其组成包括A、B两组分。The phosphoric acid-doped polyaniline phosphating primer provided by the invention comprises two components, A and B.

A组分由10%聚乙烯醇缩丁醛溶液、三聚磷酸铝、磷酸掺杂聚苯胺、磷酸盐防锈颜料、滑石粉、乙醇溶剂研磨配成,其质量配比按10%聚乙烯醇缩丁醛溶液计,磷酸掺杂聚苯胺0.1%~5.0%、三聚磷酸铝1.5%~6.5%、磷酸盐防锈颜料2.0%~4.5%、滑石粉0.5%~2.5%。Component A is made by grinding 10% polyvinyl butyral solution, aluminum tripolyphosphate, polyaniline doped with phosphoric acid, phosphate antirust pigment, talcum powder, and ethanol solvent, and its mass ratio is 10% polyvinyl alcohol In terms of butyral solution, phosphoric acid doped polyaniline is 0.1% to 5.0%, aluminum tripolyphosphate is 1.5% to 6.5%, phosphate antirust pigment is 2.0% to 4.5%, and talcum powder is 0.5% to 2.5%.

B组分由85%磷酸、蒸馏水和醇溶剂配成。醇溶剂是3∶1的乙醇和丁醇混合溶剂。Component B is made up of 85% phosphoric acid, distilled water and alcohol solvent. The alcohol solvent is a 3:1 mixed solvent of ethanol and butanol.

A组分中的磷酸掺杂聚苯胺,其结构特征如下:The phosphoric acid doped polyaniline in component A has the following structural features:

A-:为H2PO4 -、HPO4 2-或PO4 3-A - : H 2 PO 4 - , HPO 4 2- or PO 4 3- .

本发明提供的上述磷酸掺杂聚苯胺磷化底漆,其制备方法有下述几种:The above-mentioned phosphoric acid-doped polyaniline phosphating primer provided by the invention has the following several preparation methods:

一种是用磷酸掺杂聚苯胺形成磷酸掺杂聚苯胺,再利用磷酸掺杂聚苯胺的导电性高分子与三聚磷酸铝、磷酸盐防锈颜料配合,然后与聚乙烯醇缩丁醛树脂配成。One is to use phosphoric acid doped polyaniline to form phosphoric acid doped polyaniline, and then use the conductive polymer of phosphoric acid doped polyaniline to cooperate with aluminum tripolyphosphate and phosphate antirust pigment, and then mix it with polyvinyl butyral resin Dubbed.

一种是用苯胺直接配制磷酸掺杂聚苯胺的磷化底漆,其方法是:直接用小分子苯胺通过原位聚合法在成膜同时形成掺杂聚苯胺,使就地生成的磷酸掺杂聚苯胺的导电性高分子与三聚磷酸铝、磷酸盐防锈颜料及聚乙烯醇缩丁醛树脂形成良好防锈性涂膜。One is to use aniline to directly prepare a phosphoric acid-doped polyaniline phosphating primer. The method is: directly use small-molecule aniline to form a doped polyaniline at the same time as the film is formed by in-situ polymerization, so that the phosphoric acid generated in situ is doped. The conductive polymer of polyaniline and aluminum tripolyphosphate, phosphate antirust pigment and polyvinyl butyral resin form a good antirust coating film.

一种是由聚苯胺复合磷酸锌与三聚磷酸铝和聚乙烯醇缩丁醛树脂配制成磷酸掺杂聚苯胺磷化底漆。One is a phosphoric acid-doped polyaniline phosphating primer formulated by polyaniline composite zinc phosphate, aluminum tripolyphosphate and polyvinyl butyral resin.

其中,聚苯胺复合磷酸锌的合成方法是:按苯胺与磷酸的摩尔比为1∶1.5~4、苯胺与重铬酸盐的摩尔比为1∶0.2~0.4、苯胺与工业磷酸锌的质量比为1∶1~4的比率,将苯胺、蒸馏水混合,加入工业磷酸锌防锈颜料,在连续搅拌下升温至60℃加热3小时,冷却至室温,加磷酸和蒸馏水,搅拌下,缓慢滴加重铬酸盐氧化液,室温反应3小时,抽滤,用蒸馏水洗滤3次,60℃真空干燥24小时。Among them, the synthesis method of polyaniline composite zinc phosphate is: according to the molar ratio of aniline and phosphoric acid is 1: 1.5~4, the molar ratio of aniline and dichromate is 1: 0.2~0.4, the mass ratio of aniline and industrial zinc phosphate Mix aniline and distilled water at a ratio of 1:1 to 4, add industrial zinc phosphate antirust pigment, heat up to 60°C for 3 hours under continuous stirring, cool to room temperature, add phosphoric acid and distilled water, slowly add heavy Chromate oxidation solution, react at room temperature for 3 hours, filter with suction, wash and filter with distilled water 3 times, and dry under vacuum at 60°C for 24 hours.

本发明提供的预涂底漆,作为薄涂层,具有优良的涂膜附着力和防锈性能。因此,可与各类防腐蚀涂料配合使用,进一步增强涂膜的防腐蚀保护能力。另外,本发明提供的底漆容易制备,适于工业化生产,易于推广。The precoating primer provided by the invention, as a thin coating, has excellent coating film adhesion and antirust performance. Therefore, it can be used in conjunction with various anti-corrosion coatings to further enhance the anti-corrosion protection ability of the coating film. In addition, the primer provided by the invention is easy to prepare, suitable for industrial production and easy to popularize.

具体实施方式Detailed ways

本发明是关于一种磷酸掺杂聚苯胺磷化底漆及其制备方法。The invention relates to a phosphoric acid-doped polyaniline phosphating primer and a preparation method thereof.

一.磷酸掺杂聚苯胺磷化底漆1. Phosphoric acid doped polyaniline phosphating primer

其组成包括A、B两组分,Its composition includes A and B two components,

A组分由10%聚乙烯醇缩丁醛溶液、三聚磷酸铝、磷酸掺杂聚苯胺、磷酸盐防锈颜料、滑石粉、乙醇溶剂研磨配成,其质量配比按10%聚乙烯醇缩丁醛溶液计,磷酸掺杂聚苯胺0.1%~5.0%、三聚磷酸铝1.5%~6.5%、磷酸盐防锈颜料2.0%~4.5%、滑石粉0.5%~2.5%,乙醇溶剂适量。Component A is made by grinding 10% polyvinyl butyral solution, aluminum tripolyphosphate, polyaniline doped with phosphoric acid, phosphate antirust pigment, talcum powder, and ethanol solvent, and its mass ratio is 10% polyvinyl alcohol In terms of butyral solution, phosphoric acid-doped polyaniline is 0.1%-5.0%, aluminum tripolyphosphate is 1.5%-6.5%, phosphate antirust pigment is 2.0%-4.5%, talcum powder is 0.5%-2.5%, and an appropriate amount of ethanol solvent.

B组分由85%磷酸、蒸馏水和醇溶剂配成。醇溶剂是3∶1的乙醇和丁醇混合溶剂。Component B is made up of 85% phosphoric acid, distilled water and alcohol solvent. The alcohol solvent is a 3:1 mixed solvent of ethanol and butanol.

A组分中的磷酸掺杂聚苯胺,其结构特征如下:The phosphoric acid doped polyaniline in component A has the following structural features:

Figure A20051001951500061
Figure A20051001951500061

A-:为H2PO4 -、HPO4 2-或PO4 3-A - : H 2 PO 4 - , HPO 4 2- or PO 4 3- .

上述磷酸盐防锈颜料可采用工业磷酸锌、改性磷酸锌、碱性磷酸锌、改性碱性磷酸锌、磷酸锶、改性磷酸锶、碱性亚磷酸锌、钙改性碱性亚磷酸锌与三聚磷酸铝中的一种,或者两种,或者两种以上的混合物。The above-mentioned phosphate antirust pigments can be industrial zinc phosphate, modified zinc phosphate, basic zinc phosphate, modified basic zinc phosphate, strontium phosphate, modified strontium phosphate, basic zinc phosphite, calcium modified basic phosphorous acid One of zinc and aluminum tripolyphosphate, or two, or a mixture of two or more.

二.磷酸掺杂聚苯胺磷化底漆的制备2. Preparation of phosphoric acid-doped polyaniline phosphating primer

磷酸掺杂聚苯胺磷化底漆的组成见前述,该底漆的制备有下述方法。The composition of the phosphoric acid-doped polyaniline phosphating primer is mentioned above, and the preparation of the primer has the following methods.

例1.用磷酸掺杂聚苯胺配制的方法:Example 1. The method for preparing polyaniline doped with phosphoric acid:

(1)先用磷酸掺杂聚苯胺形成磷酸掺杂聚苯胺,再利用磷酸掺杂聚苯胺的导电性高分子与三聚磷酸铝、磷酸盐防锈颜料配合,然后与聚乙烯醇缩丁醛树脂配成,即得所述底漆。(1) Phosphoric acid doped polyaniline is first used to form phosphoric acid doped polyaniline, and then the conductive polymer of phosphoric acid doped polyaniline is combined with aluminum tripolyphosphate and phosphate antirust pigment, and then mixed with polyvinyl butyral Resin is made into, promptly obtains described primer.

具体步骤如下:Specific steps are as follows:

将聚乙烯醇缩丁醛树脂用3∶1乙醇和丁醇混合溶剂溶解成10%树脂溶液;取10%聚乙烯醇缩丁醛溶液130g、三聚磷酸铝1.95~8.45g、磷酸掺杂聚苯胺0.13~6.5g、磷酸盐防锈颜料2.6~5.9g、滑石粉0.6~3.3g、乙醇溶剂150ml,研磨配成A组分;Dissolve the polyvinyl butyral resin into a 10% resin solution with a 3:1 mixed solvent of ethanol and butanol; take 130g of the 10% polyvinyl butyral solution, 1.95-8.45g of aluminum tripolyphosphate, phosphoric acid doped poly 0.13-6.5g of aniline, 2.6-5.9g of phosphate anti-rust pigment, 0.6-3.3g of talcum powder, 150ml of ethanol solvent, grind to make component A;

取85%磷酸10g、蒸馏水8g、3∶1乙醇和丁醇混合溶剂120ml,配成B组分。Take 10 g of 85% phosphoric acid, 8 g of distilled water, and 120 ml of a 3:1 mixed solvent of ethanol and butanol to form component B.

使用时,将A组分与B组分混合,涂于钢板表面,形成8~10μm的干膜。When in use, mix component A and component B, and apply it on the surface of the steel plate to form a dry film of 8-10 μm.

(2)磷酸掺杂聚苯胺的合成:(2) Synthesis of phosphoric acid doped polyaniline:

磷酸掺杂聚苯胺是用磷酸作掺杂剂、过硫酸铵作氧化剂,化学法直接合成,具体方法是:按苯胺与磷酸的摩尔比为1∶1.5~4、苯胺与过硫酸铵的摩尔比为1∶0.55~1.1的比率,将苯胺用0.1~1mol/L磷酸溶液溶解,搅拌下,缓慢滴加过硫酸铵溶液,10~25℃反应3~10小时,抽滤,用0.1~1mol/L磷酸溶液洗滤3次,60~80℃真空干燥24小时。Phosphoric acid-doped polyaniline is directly synthesized by using phosphoric acid as a dopant and ammonium persulfate as an oxidizing agent. The ratio is 1:0.55~1.1, dissolve aniline with 0.1~1mol/L phosphoric acid solution, slowly add ammonium persulfate solution dropwise under stirring, react at 10~25℃ for 3~10 hours, filter with suction, and use 0.1~1mol/L The L phosphoric acid solution was washed and filtered three times, and dried under vacuum at 60-80°C for 24 hours.

用两点法测得磷酸掺杂聚苯胺体积电阻率2×103Ω·cm。The volume resistivity of phosphoric acid-doped polyaniline was measured by two-point method to be 2×10 3 Ω·cm.

例2.用苯胺直接配制的方法:Example 2. The method of direct preparation with aniline:

直接用小分子苯胺通过原位聚合法在成膜同时形成掺杂聚苯胺,使就地生成的磷酸掺杂聚苯胺的导电性高分子与三聚磷酸铝、磷酸盐防锈颜料及聚乙烯醇缩丁醛树脂形成磷酸掺杂聚苯胺磷化底漆的涂层,该涂层具有良好的防锈性能。Directly use small molecule aniline to form doped polyaniline through in-situ polymerization method at the same time of film formation, so that the conductive polymer of phosphoric acid doped polyaniline generated in situ can be combined with aluminum tripolyphosphate, phosphate antirust pigment and polyvinyl alcohol Butyral resin forms a coating of phosphoric acid doped polyaniline phosphating primer which has good rust protection properties.

与例1的区别是:在A组分用苯胺代替磷酸掺杂聚苯胺,B组分加入一定量的铬酸类氧化剂。所述铬酸类氧化剂包括:铬酸、铬酐、重铬酸钠、重铬酸铵、重铬酸钾等。The difference from Example 1 is that in component A, aniline is used instead of phosphoric acid to dope polyaniline, and a certain amount of chromic acid oxidant is added in component B. The chromic acid oxidizing agent includes: chromic acid, chromic anhydride, sodium dichromate, ammonium dichromate, potassium dichromate and the like.

例3.用聚苯胺复合磷酸锌配制的方法:Example 3. The method prepared with polyaniline composite zinc phosphate:

其方法是:聚苯胺复合磷酸锌与三聚磷酸铝和聚乙烯醇缩丁醛树脂配制成。The method is as follows: polyaniline composite zinc phosphate is prepared with aluminum tripolyphosphate and polyvinyl butyral resin.

其中,聚苯胺复合磷酸锌的合成方法是:按苯胺与磷酸的摩尔比为1∶1.5~4、苯胺与重铬酸盐的摩尔比为1∶0.2~0.4、苯胺与工业磷酸锌的质量比为1∶1~4的比率,将苯胺、蒸馏水混合,加入工业磷酸锌防锈颜料,在连续搅拌下升温至60℃加热3小时,冷却至室温,加磷酸和蒸馏水,搅拌下,缓慢滴加重铬酸盐氧化液,室温反应3小时,抽滤,用蒸馏水洗滤3次,60℃真空干燥24小时。Among them, the synthesis method of polyaniline composite zinc phosphate is: according to the molar ratio of aniline and phosphoric acid is 1: 1.5~4, the molar ratio of aniline and dichromate is 1: 0.2~0.4, the mass ratio of aniline and industrial zinc phosphate Mix aniline and distilled water at a ratio of 1:1 to 4, add industrial zinc phosphate antirust pigment, heat up to 60°C for 3 hours under continuous stirring, cool to room temperature, add phosphoric acid and distilled water, slowly add heavy Chromate oxidation solution, react at room temperature for 3 hours, filter with suction, wash and filter with distilled water 3 times, and dry under vacuum at 60°C for 24 hours.

上述重铬酸盐可采用重铬酸钠、重铬酸铵、重铬酸钾中的一种,或者两种,或者两种以上的混合物。Above-mentioned dichromate can adopt sodium dichromate, ammonium dichromate, potassium dichromate one kind, or two kinds, or the mixture of two or more kinds.

三.制备磷酸掺杂聚苯胺磷化底漆(以下简称磷化底漆)的具体实例Three. Prepare the specific example of phosphoric acid-doped polyaniline phosphating primer (hereinafter referred to as phosphating primer)

实例1:含磷酸掺杂聚苯胺的磷化底漆制备Example 1: Preparation of phosphating primer containing phosphoric acid doped polyaniline

包括A、B组分,其配制如下:Including components A and B, the preparation is as follows:

A组分:取130克10%聚乙烯醇缩丁醛(聚乙烯醇缩丁醛牌号为BH-45,丁酰基43%~48%)溶液、2.5克三聚磷酸铝(APW-1,广西南宁江南精细化工厂)、5.5克磷酸掺杂聚苯胺、4克工业磷酸锌防锈颜料(河北新乐市新东化工厂)、2克滑石粉和150ml乙醇研磨至细度达40~50μm。Component A: Take 130 grams of 10% polyvinyl butyral (polyvinyl butyral grade is BH-45, butyryl 43% to 48%) solution, 2.5 grams of aluminum tripolyphosphate (APW-1, Guangxi Nanning Jiangnan Fine Chemical Factory), 5.5 grams of phosphoric acid doped polyaniline, 4 grams of industrial zinc phosphate antirust pigment (Xindong Chemical Factory, Xinle City, Hebei), 2 grams of talcum powder and 150ml of ethanol were ground to a fineness of 40-50 μm.

B组分:取85%磷酸10克、蒸馏水8克、90ml乙醇、30ml丁醇混合。Component B: Mix 10 grams of 85% phosphoric acid, 8 grams of distilled water, 90 ml of ethanol, and 30 ml of butanol.

A组分中的磷酸掺杂聚苯胺的合成:取40.2克(NH4)2S2O8溶解待用。将14.9克苯胺加到640ml的O.8mol/L H3PO4溶液中溶解,在搅拌下,室温滴加(NH4)2S2O8溶液,控制反应温度25℃以下,滴加时间约1小时,滴加完毕继续搅拌反应3.5小时,静止后抽滤,用0.8mol/LH3PO4溶液洗涤,抽滤洗涤重复三次,80℃真空干燥24小时。Synthesis of phosphoric acid-doped polyaniline in component A: 40.2 g of (NH 4 ) 2 S 2 O 8 was dissolved for use. Add 14.9 grams of aniline to 640ml of O.8mol/L H 3 PO 4 solution to dissolve, add (NH 4 ) 2 S 2 O 8 solution dropwise at room temperature under stirring, control the reaction temperature below 25°C, and add the dropwise time for about 1 After the dropwise addition, continue to stir and react for 3.5 hours, then filter with suction after static, wash with 0.8mol/L H 3 PO 4 solution, repeat the washing with suction for three times, and dry in vacuum at 80°C for 24 hours.

实例2:含磷酸掺杂聚苯胺的磷化底漆制备Example 2: Preparation of phosphating primer containing phosphoric acid doped polyaniline

用碱性磷酸锌代替实例1中的工业磷酸锌防锈颜料。Replace the industrial zinc phosphate antirust pigment in example 1 with alkaline zinc phosphate.

实例3:含磷酸掺杂聚苯胺的磷化底漆制备Example 3: Preparation of phosphating primer containing phosphoric acid doped polyaniline

用磷酸锶代替实例1中的工业磷酸锌防锈颜料。Replace the industrial zinc phosphate antirust pigment in example 1 with strontium phosphate.

实例4:含磷酸掺杂聚苯胺的磷化底漆制备Example 4: Preparation of phosphating primer containing phosphoric acid doped polyaniline

用碱性亚磷酸锌代替实例1中的工业磷酸锌防锈颜料。Replace the industrial zinc phosphate antirust pigment in example 1 with basic zinc phosphite.

实例5:含磷酸掺杂聚苯胺的磷化底漆制备Example 5: Preparation of phosphating primer containing phosphoric acid doped polyaniline

用改性碱性亚磷酸锌代替实例1中的工业磷酸锌防锈颜料。Replace the industrial zinc phosphate antirust pigment in Example 1 with modified basic zinc phosphite.

实例6:含PANI复合磷酸锌的磷化底漆制备Example 6: Preparation of phosphating primer containing PANI composite zinc phosphate

取5克苯胺、100ml蒸馏水混合,加入10克工业磷酸锌,在连续搅拌下升温至60℃,加热3小时,再冷却至室温。Mix 5 grams of aniline and 100 ml of distilled water, add 10 grams of industrial zinc phosphate, heat up to 60°C under continuous stirring, heat for 3 hours, and then cool to room temperature.

将26克85%磷酸与100ml蒸馏水混合,取40ml磷酸溶液加入8.04克六水重铬酸钠溶解得氧化液。余下磷酸溶液与苯胺-磷酸锌溶液混合,在连续搅拌下,缓慢滴加重铬酸钠氧化液,控温25℃以下滴加30分钟,再反应3小时,抽滤,用蒸馏水水洗3次。取该产物的1/5代替实例1中的磷酸掺杂聚苯胺和工业磷酸锌防锈颜料配漆。Mix 26 grams of 85% phosphoric acid with 100 ml of distilled water, take 40 ml of phosphoric acid solution and add 8.04 grams of sodium dichromate hexahydrate to dissolve to obtain an oxidation solution. Mix the remaining phosphoric acid solution with the aniline-zinc phosphate solution, slowly add sodium dichromate oxidizing solution dropwise under continuous stirring, control the temperature below 25°C and add dropwise for 30 minutes, react for another 3 hours, filter with suction, and wash with distilled water 3 times. Get 1/5 of this product to replace the phosphoric acid doped polyaniline in the example 1 and the industrial zinc phosphate antirust pigment matching paint.

实例7:含苯胺的磷化底漆制备Example 7: Preparation of phosphating primer containing aniline

A组分:取130克10%聚乙烯醇缩丁醛溶液、8克三聚磷酸铝、2克苯胺、4克工业磷酸锌防锈颜料、2克滑石粉和150ml乙醇研磨至细度达40~50μm。Component A: Take 130 grams of 10% polyvinyl butyral solution, 8 grams of aluminum tripolyphosphate, 2 grams of aniline, 4 grams of industrial zinc phosphate antirust pigment, 2 grams of talcum powder and 150ml of ethanol and grind until the fineness reaches 40 ~50 μm.

B组分:取85%磷酸10克、3g重铬酸钠、蒸馏水8克、90ml乙醇、30ml丁醇混合。Component B: Mix 10 grams of 85% phosphoric acid, 3 grams of sodium dichromate, 8 grams of distilled water, 90 milliliters of ethanol, and 30 milliliters of butanol.

A、B两组分混合涂漆,在成膜同时,原位聚合形成掺杂聚苯胺。A and B two components are mixed and painted, and at the same time of film formation, in-situ polymerization forms doped polyaniline.

下面通过对比例和附表对本发明磷化底漆的防锈性和附着力进行比较。The rust resistance and adhesion of the phosphating primer of the present invention are compared below by comparative examples and attached tables.

对比1:Comparison 1:

聚苯胺盐酸盐合成:取100.5克(NH4)2S2O8溶解于240ml 1mol/L HCl中待用。将37.3克苯胺加到560ml 1mol/L HCl溶液中溶解,在搅拌下,室温滴加(NH4)2S2O8溶液,控制反应温度25℃以下,滴加时间约1小时,滴加完毕继续搅拌反应3.5小时,静止后抽滤,用1mol/L HCl溶液洗涤至无SO4 2-(用BaCl2检验),80℃真空干燥24小时。Synthesis of polyaniline hydrochloride: 100.5 g of (NH 4 ) 2 S 2 O 8 was dissolved in 240 ml of 1mol/L HCl for use. Add 37.3 grams of aniline to 560ml of 1mol/L HCl solution to dissolve, add (NH 4 ) 2 S 2 O 8 solution dropwise at room temperature under stirring, control the reaction temperature below 25°C, dropwise for about 1 hour, and dropwise is complete Continue to stir and react for 3.5 hours, then filter with suction after resting, wash with 1mol/L HCl solution until no SO 4 2- (tested with BaCl 2 ), and vacuum dry at 80°C for 24 hours.

含聚苯胺盐酸盐的磷化底漆配制:Preparation of phosphating primer containing polyaniline hydrochloride:

A组分:取130克10%聚乙烯醇缩丁醛(聚乙烯醇缩丁醛牌号为BH-45,丁酰基43%~48%)溶液、2.5克三聚磷酸铝(APW-1,广西南宁江南精细化工厂)、5.5克聚苯胺盐酸盐、4克工业磷酸锌防锈颜料(河北新乐市新东化工厂)、2克滑石粉和150ml乙醇研磨至细度达40~50μm。Component A: Take 130 grams of 10% polyvinyl butyral (polyvinyl butyral grade is BH-45, butyryl 43% to 48%) solution, 2.5 grams of aluminum tripolyphosphate (APW-1, Guangxi Nanning Jiangnan Fine Chemical Factory), 5.5 grams of polyaniline hydrochloride, 4 grams of industrial zinc phosphate antirust pigment (Xindong Chemical Factory, Xinle City, Hebei), 2 grams of talcum powder and 150ml of ethanol were ground to a fineness of 40-50 μm.

B组分:取85%磷酸10克、蒸馏水8克、90ml乙醇、30ml丁醇混合。Component B: Mix 10 grams of 85% phosphoric acid, 8 grams of distilled water, 90 ml of ethanol, and 30 ml of butanol.

对比2:Contrast 2:

用碱性磷酸锌替代对比1中的工业磷酸锌防锈颜料配制磷化底漆。The phosphating primer was prepared by replacing the industrial zinc phosphate antirust pigment in comparison 1 with alkaline zinc phosphate.

对比3:Contrast 3:

用钙改性碱性亚磷酸锌替代对比1中工业磷酸锌防锈颜料配制磷化底漆。The calcium-modified basic zinc phosphite was used to replace the industrial zinc phosphate antirust pigment in comparison 1 to prepare a phosphating primer.

附表说明Schedule Notes

防锈性评价:将5×12cmA3冷轧钢板用砂纸打磨,所有磷化底漆将A、B两组分混合后,涂覆一道,干膜厚度8~10μm,干后用蜡封边,在3%氯化钠水溶液中浸泡24h,以锈蚀面积百分数表示防锈性。Rust resistance evaluation: 5×12cmA3 cold-rolled steel plate is polished with sandpaper, and all phosphating primers are mixed with A and B components, and then coated with a dry film thickness of 8-10 μm. After drying, seal the edge with wax. Soak in 3% sodium chloride aqueous solution for 24 hours, and the rust resistance is expressed by the percentage of rusted area.

附着力评价:将磷化底漆涂于马口铁片上,干后再涂覆一层绿色醇酸树脂磁漆,干燥后用划圈法测.附着力,1级最好、7级最差。Adhesion evaluation: apply the phosphating primer on the tinplate sheet, and then apply a layer of green alkyd resin enamel after drying. After drying, use the circle method to measure the adhesion. Grade 1 is the best and Grade 7 is the worst.

结果表明:本发明中用磷酸掺杂聚苯胺配制的新型磷化底漆,或直接用小分子苯胺代替聚苯胺配成具有原位聚合形成磷酸掺杂聚苯胺的磷化底漆,由于巧妙地利用了磷酸的掺杂作用及其在底漆中的磷化作用,因此,本发明磷化底漆在薄涂层预涂底漆中具有优良的涂膜附着力和防锈性能。请见附表,在防锈性和附着力方面,本发明磷化底漆优于现有的聚苯胺盐酸盐底漆技术。The result shows: the novel phosphating primer that is prepared with phosphoric acid-doped polyaniline among the present invention, or directly replaces polyaniline with small molecular aniline and is made into the phosphating primer that has in-situ polymerization to form phosphoric acid-doped polyaniline, due to ingenious The doping effect of phosphoric acid and its phosphating effect in the primer are utilized, so the phosphating primer of the present invention has excellent film adhesion and antirust performance in the thin coating precoat primer. Please refer to the accompanying table. In terms of rust resistance and adhesion, the phosphating primer of the present invention is superior to the existing polyaniline hydrochloride primer technology.

附表schedule

                    防锈性和附着力的比较   实例   防锈颜料特征   锈蚀面积/%   附着力/级   1   磷酸掺杂聚苯胺,工业磷酸锌   50   3   2   磷酸掺杂聚苯胺,碱性磷酸锌   1   1~2   3   磷酸掺杂聚苯胺,磷酸锶   10   2   4   磷酸掺杂聚苯胺,碱性亚磷酸锌   1   1   5   磷酸掺杂聚苯胺,钙改性碱性亚磷酸锌   0   1   6   PANI复合磷酸锌   30   2   7   苯胺原位聚合   0~1   1   对比1   聚苯胺盐酸盐,工业磷酸锌   60   4   对比2   聚苯胺盐酸盐,碱性磷酸锌   30   3   对比3   聚苯胺盐酸盐,钙改性碱性亚磷酸锌   40   3 Comparison of rust resistance and adhesion example Antirust Pigment Characteristics Corrosion area/% Adhesion/level 1 Phosphoric acid doped polyaniline, industrial zinc phosphate 50 3 2 Phosphoric acid doped polyaniline, basic zinc phosphate 1 1~2 3 Phosphoric acid doped polyaniline, strontium phosphate 10 2 4 Phosphoric acid doped polyaniline, basic zinc phosphite 1 1 5 Phosphoric acid doped polyaniline, calcium modified basic zinc phosphite 0 1 6 PANI complex zinc phosphate 30 2 7 Aniline in situ polymerization 0~1 1 Contrast 1 Polyaniline hydrochloride, industrial zinc phosphate 60 4 Contrast 2 Polyaniline hydrochloride, basic zinc phosphate 30 3 Contrast 3 Polyaniline hydrochloride, calcium modified basic zinc phosphite 40 3

Claims (9)

1. priming paint, its composition comprises A, B two components, and the B component is made into by 85% phosphoric acid, distilled water and alcoholic solvent, and alcoholic solvent is 3: 1 ethanol and a butanols mixed solvent, it is characterized in that a kind of phosphoric acid doped polyphenylamine phosphate priming paint,
The A component is ground by polyvinyl butyral acetal solution, aluminium triphosphate, phosphate-doped polyaniline, phosphoric acid salt rust-stabilising pigment, talcum powder and alcohol solvent and is made into, its quality proportioning is by 10% polyvinyl butyral acetal solution, phosphate-doped polyaniline 0.1%~5.0%, aluminium triphosphate 1.5%~6.5%, phosphoric acid salt rust-stabilising pigment 2.0%~4.5%, talcum powder 0.5%~2.5%
The constitutional features of phosphate-doped polyaniline is as follows:
Figure A2005100195150002C1
A -: be H 2PO 4 -, HPO 4 2-Or PO 4 3-
2. priming paint according to claim 1, it is characterized in that: the phosphoric acid salt rust-stabilising pigment adopts a kind of in industrial phosphoric acid zinc, modified zinc phosphate, alkaline phosphatase zinc, modified alkaline zinc phosphate, strontium phosphate, modified phosphate strontium, alkaline zinc phosphite, calcium modified alkaline zinc phosphite and the aluminium triphosphate, perhaps two kinds, perhaps two or more mixtures.
3. the preparation method of a priming paint, its composition comprises A, B two components, the B component is made into by 85% phosphoric acid, distilled water and alcoholic solvent, alcoholic solvent is 3: 1 ethanol and a butanols mixed solvent, it is characterized in that the A component forms phosphate-doped polyaniline with phosphate-doped polyaniline, utilize the electroconductive polymer of phosphate-doped polyaniline to cooperate again, be made into phosphoric acid doped polyphenylamine phosphate priming paint with polyvinyl butyral resin then with aluminium triphosphate, phosphoric acid salt rust-stabilising pigment
The A component is ground and is made into by 10% polyvinyl butyral acetal solution, aluminium triphosphate, phosphate-doped polyaniline, phosphoric acid salt rust-stabilising pigment, talcum powder, alcohol solvent, its quality proportioning is by 10% polyvinyl butyral acetal solution, phosphate-doped polyaniline 0.1%~5.0%, aluminium triphosphate 1.5%~6.5%, phosphoric acid salt rust-stabilising pigment 2.0%~4.5%, talcum powder 0.5%~2.5%.
4. according to the preparation method of the described priming paint of claim 3, it is characterized in that phosphate-doped polyaniline is made by following chemical synthesis process:
By the mol ratio of aniline and phosphoric acid be 1: 1.5~4, the mol ratio of aniline and ammonium persulphate is 1: 0.55~1.1 ratio, aniline is dissolved with 0.1~1mol/L phosphoric acid solution, stir down, slowly drip ammonium persulfate solution, 10~25 ℃ of reactions 3~10 hours, suction filtration is with 0.1~1mol/L phosphoric acid solution filter wash 3 times, 60~80 ℃ of vacuum-drying 24 hours
The constitutional features of phosphate-doped polyaniline is as follows:
Figure A2005100195150002C2
A -: be H 2PO 4 -, HPO 42 -Or PO 43 -
5. the preparation method of a priming paint, its composition comprises A, B two components, the B component comprises 85% phosphoric acid, distilled water and alcoholic solvent, it is characterized in that directly preparing phosphoric acid doped polyphenylamine phosphate priming paint with aniline, its method is: directly simultaneously form doped polyaniline by situ aggregation method in film forming with small molecules aniline, make the electroconductive polymer and the aluminium triphosphate of the phosphate-doped polyaniline that generates on the spot, phosphoric acid salt rust-stabilising pigment and polyvinyl butyral resin form the coating of phosphoric acid doped polyphenylamine phosphate priming paint
The A component is ground and is made into by 10% polyvinyl butyral acetal solution, aluminium triphosphate, aniline, phosphoric acid salt rust-stabilising pigment, talcum powder, alcohol solvent, its quality proportioning is by 10% polyvinyl butyral acetal solution, aniline 0.1%~3.0%, aluminium triphosphate 1.5%~6.5%, phosphoric acid salt rust-stabilising pigment 2.0%~4.5%, talcum powder 0.5%~2.5%
The B component also comprises chromic acid class oxygenant, and the mol ratio of itself and aniline is 0.2~0.6: 1; Alcoholic solvent is 75: 25~50: 50 ethanol and a butanols mixed solvent.
6. according to the preparation method of the described priming paint of claim 5, it is characterized in that chromic acid class oxygenant comprises: a kind of in chromic acid, chromic anhydride, sodium dichromate 99, ammonium dichromate, the potassium bichromate, perhaps two kinds, perhaps two or more mixtures.
7. according to the preparation method of claim 3 or 5 described priming paint, it is characterized in that the phosphoric acid salt rust-stabilising pigment adopts a kind of in industrial phosphoric acid zinc, modified zinc phosphate, alkaline phosphatase zinc, modified alkaline zinc phosphate, strontium phosphate, modified phosphate strontium, alkaline zinc phosphite, calcium modified alkaline zinc phosphite and the aluminium triphosphate, perhaps two kinds, perhaps two or more mixtures.
8. the preparation method of a priming paint is characterized in that being mixed with phosphoric acid doped polyphenylamine phosphate priming paint by polyaniline composite zinc phosphate and aluminium triphosphate and polyvinyl butyral resin,
Wherein, the synthetic method of polyaniline composite zinc phosphate is: by the mol ratio of aniline and phosphoric acid be 1: 1.5~4, the mol ratio of aniline and dichromate is 1: 0.2~0.4, the mass ratio of aniline and industrial phosphoric acid zinc is 1: 1~4 ratio, aniline, distilled water are mixed, add industrial phosphoric acid zinc rust-stabilising pigment, under continuously stirring, be warming up to 60 ℃ of heating 3 hours, be cooled to room temperature, add phosphoric acid and distilled water, stir down, slowly drip dichromate oxidation liquid, room temperature reaction 3 hours, suction filtration, with distilled water filter wash 3 times, 60 ℃ of vacuum-drying 24 hours.
9. the preparation method of described priming paint according to Claim 8 is characterized in that dichromate adopts a kind of in sodium dichromate 99, ammonium dichromate, the potassium bichromate, perhaps two kinds, and perhaps two or more mixtures.
CNB2005100195157A 2005-09-29 2005-09-29 A kind of phosphoric acid doped polyaniline phosphating primer and preparation method thereof Expired - Fee Related CN100363445C (en)

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CN102226045A (en) * 2011-04-15 2011-10-26 贵阳神迪化工有限公司 Aluminum-tripolyphosphate-doped polyaniline antirust pigment and preparation method thereof
CN102226045B (en) * 2011-04-15 2014-05-07 贵阳神迪化工有限公司 Aluminum-tripolyphosphate-doped polyaniline antirust pigment and preparation method thereof
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CN102898910A (en) * 2012-10-24 2013-01-30 江苏纽克莱涂料有限公司 Alcohol-soluble inorganic zinc-enriched over-rush anticorrosive paint
CN102924716A (en) * 2012-11-26 2013-02-13 广西大学 Preparation method for polyphosphoric acid doped polyaniline
CN104212343A (en) * 2014-09-18 2014-12-17 江苏海晟涂料有限公司 Elastic anticorrosive paint and preparation method thereof
CN104449340A (en) * 2014-11-18 2015-03-25 安徽创业机电设备有限公司 Method for preparing high-toughness anti-corrosive coating by utilizing polyaniline
CN109385154A (en) * 2018-11-26 2019-02-26 西南石油大学 A kind of new green environment protection electrochemical protection film layer and its preparation process
CN115873478A (en) * 2022-12-31 2023-03-31 湖南亚大丰晖新材料有限公司 High-solid polyaniline epoxy anticorrosive primer and preparation method thereof

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