CN1748588A - Device and method for detecting missing strips in sub-brand weighing and intelligent inkjet code control - Google Patents
Device and method for detecting missing strips in sub-brand weighing and intelligent inkjet code control Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种烟草行业中装封箱工序中对烟箱分拣及喷码装置及其方法。The invention relates to a device and method for sorting cigarette cases and spraying codes in the packing and sealing process in the tobacco industry.
背景技术Background technique
目前在烟草行业中,将香烟装箱后,要对其封装的数量是否合格进行改检验。通常的检验方式是在烟箱的传送带上安装一重量称,通过对每箱香烟重量的检测,来判断该批香烟中有哪些合格,将不合格的烟箱剔除,合格的喷码即可出厂。At present, in the tobacco industry, after cigarettes are packed, it is necessary to check whether the packaged quantity is qualified. The usual inspection method is to install a weighing scale on the conveyor belt of the cigarette box, and judge which cigarettes are qualified in the batch by testing the weight of each box of cigarettes, and remove the unqualified cigarette boxes, and the qualified ones can be shipped out by spraying codes .
但这种根据重量判断烟箱是否合格的装置存在以下不足:1.烟箱的输送线是混合的输送线,往往有多种规格和包装的烟箱,其重量必然存在差异,为不使合格烟箱遭到剔除,就需要将重量称的称重范围设置的较宽,虽然不会使合格的烟箱被剔除,但同时也降低了其灵敏度,使大量缺条后重量减轻的烟箱漏检,不合格烟箱出厂后导致消费者投诉增多;2、外方要求订单出口的烟箱不能喷码,但现有的输送线是出口产品与内销产品混合输送的,喷码机不能对哪些是出口烟箱作出判断,仍会喷涂,为此只有将出口烟箱集中输送,这样不仅给生产造成困难,误打也造成喷码机的浪费。But there are following deficiencies in this device for judging whether the smoke box is qualified according to the weight: 1. the conveying line of the smoke box is a mixed conveying line, and there are often smoke boxes of multiple specifications and packages, and there must be differences in its weight, so that it is not qualified If the smoke boxes are rejected, the weighing range of the weighing scale needs to be set wider. Although the qualified smoke boxes will not be rejected, it will also reduce its sensitivity, and the smoke boxes with reduced weight after a large number of missing bars will leak. 2. The foreign party requires that the smoke boxes for export cannot be coded, but the existing conveying line is a mixture of export products and domestic products, and the inkjet printer cannot It is the export smoke box that makes the judgment and will still spray. For this reason, the export smoke box must be transported in a centralized manner, which will not only cause difficulties in production, but also cause waste of inkjet printers by mistake.
发明内容Contents of the invention
本发明就是为了解决现有烟草行业中装封箱工序中所用设备无法对烟箱规格进行识别,造成烟箱缺条现象较为普遍,喷码机误喷现象多的问题,提供一种利用烟箱上的条码对烟箱规格进行识别的装置及其方法,它具有结构简单,使用方便,能有效提高识别准确率,减少缺条现象,同时还可使喷码机区分出口产品与内销产品,不会造成误喷,降低成本等优点。The purpose of the present invention is to solve the problem that the equipment used in the packing and sealing process in the existing tobacco industry cannot identify the specifications of the cigarette box, resulting in the common phenomenon of lack of strips in the cigarette box, and the frequent phenomenon of misprinting by the inkjet printer. The device and method for identifying the specifications of the smoke box by the barcode on the barcode, which has a simple structure and is easy to use can effectively improve the recognition accuracy and reduce the phenomenon of missing bars. Will cause false spraying, reduce costs and other advantages.
为实现上述目的,本发明采用了如下技术方案:一种分牌号称重缺条检测及智能喷码控制装置,它包括安装在传送带上的称重装置、在称重装置后的打印装置等,其特征是:在称重装置前的传送带上有一个条码阅读器,该条码阅读器与控制装置连接;同时控制装置与称重装置和打印装置分别连接,在称重装置和打印装置间的传送带上有剔除器,它也与控制装置连接。所述称重装置为动态皮带称。所述打印装置为喷码机,安装在动态皮带称后的传送带上。所述条码阅读器有CCD感光头,它安装在传送带的上方。所述控制装置为工控机。In order to achieve the above object, the present invention adopts the following technical solutions: a sub-brand weighing missing strip detection and intelligent inkjet code control device, which includes a weighing device installed on the conveyor belt, a printing device behind the weighing device, etc. Its features are: there is a barcode reader on the conveyor belt in front of the weighing device, and the barcode reader is connected to the control device; at the same time, the control device is connected to the weighing device and the printing device respectively, and the conveyor belt between the weighing device and the printing device There is a rejector on it, which is also connected to the control unit. The weighing device is a dynamic belt scale. The printing device is an inkjet printer, which is installed on the conveyor belt behind the dynamic belt scale. The barcode reader has a CCD photosensitive head, which is installed above the conveyor belt. The control device is an industrial computer.
一种分牌号称重缺条检测及智能喷码方法,它包括如下步骤:A method for detecting the absence of a sub-brand weighing bar and intelligently spraying codes, which includes the following steps:
a.条形码阅读器读取传送带上的烟箱条形码信息,并将该信息送入工控机;a. The barcode reader reads the barcode information of the cigarette box on the conveyor belt, and sends the information to the industrial computer;
b.烟箱到达动态皮带称,由动态皮带称称重后将重量信息送入工控机;b. The smoke box arrives at the dynamic belt scale, and the weight information is sent to the industrial computer after being weighed by the dynamic belt scale;
c.工控机根据条形码确定烟箱的规格和合格品的重量范围,并将动态皮带称送来的重量信息与合格品重量范围对比;c. The industrial computer determines the specifications of the smoke box and the weight range of qualified products according to the barcode, and compares the weight information sent by the dynamic belt scale with the weight range of qualified products;
d.烟箱的重量在合格品重量范围内的烟箱,离开动态皮带称后送入喷码机;d. If the weight of the smoke box is within the weight range of qualified products, it will be sent to the inkjet printer after leaving the dynamic belt scale;
e.烟箱的重量超出合格品重量范围的烟箱,离开动态皮带称后被剔除器剔除;e. If the weight of the smoke box exceeds the weight range of qualified products, it will be removed by the rejector after leaving the dynamic belt scale;
f.工控机根据所得的条码信息,控制喷码机对需要喷码的烟箱喷上相应内容,对不需喷码的烟箱不喷码。f. According to the obtained barcode information, the industrial computer controls the inkjet printer to spray the corresponding content on the smoke boxes that need to be coded, and not to spray codes on the smoke boxes that do not need to be coded.
本发明利用目前已列入国际标准产品的条形码,各规格的烟箱对应不同的条形码。在输送烟箱的传送带上安装条形码阅读器,它将每个烟箱的条形码信息送入工控机;当烟箱经过动态皮带称后,皮带称将烟箱的重量信号送入工控机,工控机则根据设定的各规烟箱所对应的重量值范围,判断烟箱的重量是否合格,合格的烟箱送入喷码机,喷码机则在工控机的控制下,喷涂相应的信息,对不需喷涂的出口产品则不再喷涂,从而减少了误喷造成的浪费;不合格烟箱则在离开动态皮带称后被剔除。The present invention utilizes the bar codes that have been included in the international standard products at present, and the cigarette boxes of various specifications correspond to different bar codes. A barcode reader is installed on the conveyor belt that transports the cigarette boxes, and it sends the barcode information of each cigarette box to the industrial computer; when the smoke box passes through the dynamic belt scale, the belt scale sends the weight signal of the smoke box to the industrial computer, and the industrial computer Then, according to the set weight value range corresponding to each standard smoke box, it is judged whether the weight of the smoke box is qualified, and the qualified smoke box is sent to the inkjet printer, and the inkjet printer sprays the corresponding information under the control of the industrial computer The export products that do not need to be sprayed are no longer sprayed, thereby reducing the waste caused by mis-spraying; unqualified smoke boxes are removed after leaving the dynamic belt scale.
本发明的结构简单,识别准确率高,误差小,使用方面,自动化程度高,不仅降低了使用的成本,且便于生产改造。The invention has the advantages of simple structure, high recognition accuracy, small error, high degree of automation in use, not only reduces the cost of use, but also facilitates production transformation.
附图说明Description of drawings
图1为发明的结构示意图。Fig. 1 is the structural representation of invention.
其中,1.工控机,2.条形码阅读器,3.动态皮带称,4.剔除器,5.喷码机,6.烟箱,7.传送带。Among them, 1. Industrial computer, 2. Barcode reader, 3. Dynamic belt scale, 4. Ejector, 5. Inkjet printer, 6. Smoke box, 7. Conveyor belt.
具体实施方式Detailed ways
下面结合附图与实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1中,在传送带7上安装动态皮带称3,它为瑞士梅特勒公司生产的SB60.2型。在动态皮带称3的前方传动带7上有烟箱6,在传送带7的上方为条形码阅读器2,它采用了CCD感光头,具有精度较高,识别准确的优点。条形码阅读器2与工控机1连接,将读取的条形码信息送入工控机1,工控机1为PIC667型。动态皮带称3也与工控机1连接,它将所测定的烟箱6的重量信息送入工控机1。工控机1根据每个条形码所代表的产品规格选定该规格的重量值,然后将动态皮带称3送来的重量信号比对后确定该烟箱是否合格,合格品送入喷码机5,喷码机5与工控机1连接,工控机1根据条形码的信息控制喷码机5喷涂相应信息或对出口产品不予喷涂;不合格产品在离开动态皮带称3后,被安装在动态皮带称3后、喷码机5前的剔除器4剔除。Among Fig. 1, install dynamic belt on
本发明的方法为:Method of the present invention is:
a.条形码阅读器读取传送带上的烟箱条形码信息,并将该信息送入工控机;a. The barcode reader reads the barcode information of the cigarette box on the conveyor belt, and sends the information to the industrial computer;
b.烟箱到达动态皮带称,由动态皮带称称重后将重量信息送入工控机;b. The smoke box arrives at the dynamic belt scale, and the weight information is sent to the industrial computer after being weighed by the dynamic belt scale;
c.工控机根据条形码确定烟箱的规格和合格品的重量范围,并将动态皮带称送来的重量信息与合格品重量范围对比;c. The industrial computer determines the specifications of the smoke box and the weight range of qualified products according to the barcode, and compares the weight information sent by the dynamic belt scale with the weight range of qualified products;
d.烟箱的重量在合格品重量范围内的烟箱,离开动态皮带称后送入喷码机;d. If the weight of the smoke box is within the weight range of qualified products, it will be sent to the inkjet printer after leaving the dynamic belt scale;
e.烟箱的重量超出合格品重量范围的烟箱,离开动态皮带称后被剔除器剔除;e. If the weight of the smoke box exceeds the weight range of qualified products, it will be removed by the rejector after leaving the dynamic belt scale;
f.工控机根据所得的条码信息,控制喷码机对需要喷码的烟箱喷上相应内容,对不需喷码的烟箱不喷码。f. According to the obtained barcode information, the industrial computer controls the inkjet printer to spray the corresponding content on the smoke boxes that need to be coded, and not to spray codes on the smoke boxes that do not need to be coded.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2005100444323A CN100355374C (en) | 2005-08-29 | 2005-08-29 | Control device and its method for weighing, detecting lack strip and intelligently code spraying according to brands |
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| CNB2005100444323A CN100355374C (en) | 2005-08-29 | 2005-08-29 | Control device and its method for weighing, detecting lack strip and intelligently code spraying according to brands |
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| CN1748588A true CN1748588A (en) | 2006-03-22 |
| CN100355374C CN100355374C (en) | 2007-12-19 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104636704A (en) * | 2015-02-14 | 2015-05-20 | 中国科学院合肥物质科学研究院 | Tracing system and tracing method for quality of chemical fertilizer |
| CN109532256A (en) * | 2018-12-24 | 2019-03-29 | 苏州慧金新材料科技有限公司 | A kind of aluminium alloy ingots is checked the weight stamp equipment |
| CN110013968A (en) * | 2019-04-19 | 2019-07-16 | 广州南沙珠江啤酒有限公司 | A kind of beer packing carton detection system and method |
| CN111744817A (en) * | 2019-03-28 | 2020-10-09 | 红塔烟草(集团)有限责任公司 | Detection device and detection method for less packets and less branches in cigarette conveying |
| CN112676184A (en) * | 2020-11-20 | 2021-04-20 | 中国电子科技集团公司第四十一研究所 | Device and method for detecting missing of products in box |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09222349A (en) * | 1996-02-20 | 1997-08-26 | Kubota Corp | Weighing device |
| CN2700854Y (en) * | 2004-04-28 | 2005-05-18 | 沈阳工业学院 | Gun and cartridge full cartridge weight automatic detection machine |
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2005
- 2005-08-29 CN CNB2005100444323A patent/CN100355374C/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104636704A (en) * | 2015-02-14 | 2015-05-20 | 中国科学院合肥物质科学研究院 | Tracing system and tracing method for quality of chemical fertilizer |
| CN104636704B (en) * | 2015-02-14 | 2017-09-22 | 中国科学院合肥物质科学研究院 | A kind of chemical fertilizer quality tracing system and its retroactive method |
| CN109532256A (en) * | 2018-12-24 | 2019-03-29 | 苏州慧金新材料科技有限公司 | A kind of aluminium alloy ingots is checked the weight stamp equipment |
| CN111744817A (en) * | 2019-03-28 | 2020-10-09 | 红塔烟草(集团)有限责任公司 | Detection device and detection method for less packets and less branches in cigarette conveying |
| CN110013968A (en) * | 2019-04-19 | 2019-07-16 | 广州南沙珠江啤酒有限公司 | A kind of beer packing carton detection system and method |
| CN112676184A (en) * | 2020-11-20 | 2021-04-20 | 中国电子科技集团公司第四十一研究所 | Device and method for detecting missing of products in box |
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| CN100355374C (en) | 2007-12-19 |
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