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CN1634691B - Pipeline Mixing Device - Google Patents

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Publication number
CN1634691B
CN1634691B CN 200310124576 CN200310124576A CN1634691B CN 1634691 B CN1634691 B CN 1634691B CN 200310124576 CN200310124576 CN 200310124576 CN 200310124576 A CN200310124576 A CN 200310124576A CN 1634691 B CN1634691 B CN 1634691B
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mixing
blade
pipeline
mentioned
shaft member
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CN1634691A (en
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千田昌平
渡边一纮
松隈直文
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Nanjing Deep Intelligent Construction Technology Research Institute Co ltd
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Taomac Corp
Chida Engineering KK
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Abstract

一种管路型混合装置,包括具有压送供给第1流动材料的上游侧供给部和排出混合物的下游侧排出部的混合管路、同轴地支承于混合管路内的轴构件、在轴构件的外面上从上游侧依次并列设置的螺旋叶片和搅拌叶片、轴构件的回转驱动装置、及设于上述轴构件的与搅拌叶片对应的部位的第2流动材料的供给口;其特征在于:由受到回转驱动的螺旋叶片对供给到混合管路内的第1流动材料进行整流后,从上述轴构件的供给口将第2流动材料供给到该第1流动材料,由受到回转驱动的搅拌叶片对该第1流动材料和第2流动材料进行搅拌混合,通过上述排出部排出该搅拌混合物,在上述轴构件的第2流动材料供给口的轴构件的回转方向的前侧设置罩构件,该罩构件随着轴构件回转将搅拌物推开,从而在第2流动材料供给口位置形成第2流动材料的供给空间。

Figure 200310124576

A pipeline type mixing device comprises a mixing pipeline having an upstream supply portion for supplying a first fluid material under pressure and a downstream discharge portion for discharging the mixture, an axis member coaxially supported in the mixing pipeline, a spiral blade and a stirring blade arranged in sequence and in parallel on the outer surface of the axis member from the upstream side, a rotary drive device for the axis member, and a supply port for a second fluid material arranged at a position of the axis member corresponding to the stirring blade; characterized in that: after the first fluid material supplied to the mixing pipeline is rectified by the rotary driven spiral blade, the second fluid material is supplied to the first fluid material from the supply port of the axis member, the first fluid material and the second fluid material are stirred and mixed by the rotary driven stirring blade, and the stirred mixture is discharged through the discharge portion, and a cover member is provided on the front side of the rotation direction of the axis member of the second fluid material supply port of the axis member, and the cover member pushes the stirring material away as the axis member rotates, thereby forming a supply space for the second fluid material at the position of the second fluid material supply port.

Figure 200310124576

Description

管路型混合装置 Pipeline type mixing device

技术领域technical field

本发明涉及一种管路型混合装置和轻土质材料的制造方法。 The invention relates to a pipeline type mixing device and a manufacturing method of light soil material. the

背景技术Background technique

例如疏浚工程中发生的疏浚泥土一般含水比高,即使投弃到处理地,该土在形成作为地基的足够强度之前需要很长的年月。鉴于该问题,本发明者在此前提出有各种在输送管内将泥土与固化剂连续地混合的处理方法。具体地说,如在日本特开昭59-179197号公报、特开3-77893号公报、特开平9-158245号公报、特开2000-54428号公报公开的方法与此相当。另外,关于用于其的管路型混合机(管路内混合装置)提出有在日本特开2001-79827号公报中公开的装置。 For example, the dredged soil produced in dredging works generally has a high water content, and even if it is discarded to a disposal site, it takes a long time for the soil to form sufficient strength as a foundation. In view of this problem, the inventors of the present invention have previously proposed various processing methods of continuously mixing the soil and the curing agent in the transport pipe. Specifically, the methods disclosed in JP-A-59-179197, JP-A-3-77893, JP-A-9-158245, and JP-A-2000-54428 correspond to this. Moreover, the apparatus disclosed in Unexamined-Japanese-Patent No. 2001-79827 is proposed about the in-line type mixer (in-line mixing apparatus) used for this. the

然而,在上述先行技术例中存在以下问题。 However, there are the following problems in the above-mentioned prior art examples. the

(A)考虑到近年的处理地的减少等原因,希望再利用上述疏浚泥土那样的含水流动性废弃物,但仅是如上述先有技术例那样添加固化剂时,功能性或附加值差,在近年的先进的土木技术中较难得到应用。 (A) In view of the decrease in disposal sites in recent years, it is desired to reuse water-containing fluid waste such as the above-mentioned dredged soil, but when only a solidifying agent is added as in the above-mentioned prior art example, the functionality or added value is poor, It is difficult to apply in the advanced civil technology in recent years. the

(B)上述先有技术例是由管路型混合机进行连续固化剂添加处理。然而,上述先有技术例的管路型混合机在混合比的稳定性方面余留有问题。 (B) The above-mentioned prior art example is a continuous curing agent addition process performed by a pipeline type mixer. However, the pipeline type mixer of the above-mentioned prior art example still has a problem in the stability of the mixing ratio. the

(C)在上述先有技术例那样的固化剂添加处理中,虽然也可直接将水泥等粉粒体固化剂直接添加到泥土等,但也可预先与水等液体混合来制造水泥浆等固化剂,将其添加到泥土等。然后,特别是在后者的场合,为了如疏浚泥土处理那样进行大量处理,需要连续地供给大量的固化剂。 (C) In the curing agent addition process like the above-mentioned prior art example, although it is also possible to directly add the solidifying agent such as cement to the soil, etc., it is also possible to mix it with a liquid such as water in advance to make cement slurry, etc. agent, add it to soil etc. However, especially in the latter case, it is necessary to continuously supply a large amount of curing agent in order to perform a large amount of treatment such as dredging soil treatment. the

但是,固化剂由于时效地固化,所以,制作放置不起作用,为此,希望连续制造和供给固化剂,在该场合,当然希望使粉粒体固化剂和液体连续地合流。 However, since the curing agent solidifies with time, it is not effective to make and place it. Therefore, it is desirable to continuously manufacture and supply the curing agent. In this case, of course, it is desirable to continuously merge the powdery solidifying agent and the liquid. the

然而,在使粉粒体固化剂和液体连续地合流的场合,粉粒体固化剂易于附着到水分而固结,存在固化剂附着到通道或容器内面和由此导致的堵塞的担心,为此,非常困难。 However, in the case where the powder and granular curing agent and the liquid are continuously combined, the powder and granular curing agent is easy to adhere to moisture and solidify, and there is a risk that the curing agent will adhere to the channel or the inner surface of the container and cause blockage. ,very difficult. the

(D)在将固化剂添加到泥土等含水废弃物的场合,其配合左右固化特性。为此,在先有技术例中,提出通过由加水来调整泥土的比重的方案。然而,仅加水不能对应含水比高的场合。为此,希望获得可确实地对宽范围的含水比的含水物进行比重调整的技术。 (D) When a solidifying agent is added to water-containing waste such as soil, it controls the solidification characteristics according to the combination. For this reason, in prior art examples, it is proposed to adjust the specific gravity of soil by adding water. However, adding water alone cannot cope with high water ratios. For this reason, it is desired to obtain a technique capable of reliably adjusting the specific gravity of a hydrated substance having a wide range of water content ratios. the

发明内容Contents of the invention

因此,本发明的主要课题在于提供对含水流动性废弃物等再利用有效的技术。其它课题在于提供可进行稳定的比例的混合的管路型混合机。另一课题在于提供一种可从泥土或泥水制造均质的轻土质材料的固化剂供给装置。再另一课题在于提供可确实地对宽范围的含水比的含水物进行比重调整的比重调整装置。 Therefore, the main subject of the present invention is to provide effective technology for recycling water-containing fluid waste and the like. Another subject is to provide an in-line mixer capable of mixing at a stable ratio. Another object is to provide a curing agent supply device capable of producing a homogeneous light soil material from soil or muddy water. Yet another object is to provide a specific gravity adjusting device that can reliably adjust the specific gravity of hydrated matter having a wide range of water content ratios. the

(第1项发明) (Invention No. 1)

本发明的轻质固化材料的制造方法使用管路型混合机一边朝发送地移送包含水分和固体成分的流动性原料一边使其变化成轻质固化材料;该管路型混合机具有混合管路、在混合管路内同轴地被轴支承的轴构件、在轴构件外面上从上游侧依次并列设置的螺旋叶片和搅拌叶片、轴构件的回转驱动装置、设于上述轴构件的与搅拌叶片对应的部位的至少1个添加剂供给口,在将供给到混合管路内的流动材料经过受到回转驱动的螺旋叶片朝添加剂供给口侧移送后,从上述添加剂供给口将添加剂供给到该流动材料,由受到回转驱动的搅拌叶片对这些流动材料和添加剂进行搅拌混合;其特征在于:包含 The manufacturing method of the lightweight solidified material of the present invention uses a pipeline type mixer to transfer the fluid raw material containing moisture and solid content to the delivery point while changing it into a lightweight solidified material; the pipeline type mixer has a mixing line , a shaft member coaxially supported in the mixing pipeline, a helical blade and a stirring blade arranged side by side from the upstream side on the outside of the shaft member, a rotary drive device for the shaft member, and a stirring blade provided on the shaft member At least one additive supply port at the corresponding position, after the fluid material supplied into the mixing line is transferred to the side of the additive supply port through the spiral blade driven by rotation, the additive is supplied to the fluid material from the above-mentioned additive supply port, These flowing materials and additives are stirred and mixed by stirring blades driven by rotation; characterized in that: containing

(A)由水分的追加或除去对上述流动性原料进行比重调整的工 序; (A) The process of adjusting the specific gravity of the above-mentioned fluid raw materials by adding or removing moisture;

(B)通过由至少设有1个上述管路型混合机的管路构成的移送通道连续地移送上述进行了比重调整的流动性原料,同时, (B) continuously transfer the above-mentioned fluidity raw material whose specific gravity has been adjusted through a transfer channel constituted by at least one pipeline type mixer, and at the same time,

(B1)由设于上述移送通道的途中的管路型混合机相对于上述移送过程的流动性原料添加并混合作为添加剂的固化剂的固化剂添加工序; (B1) A curing agent adding process of adding and mixing a curing agent as an additive with respect to the fluidity raw material in the above-mentioned transfer process by a pipeline-type mixer arranged on the way of the above-mentioned transfer channel;

(B2)由设于上述固化剂添加工序的管路型混合机的下游的另外的管路型混合机在添加了上述固化剂的流动性原料中添加并混合轻质化剂作为添加剂,或从上述固化剂添加工序的管路型混合机的另外的添加剂供给口供给轻质化剂、将轻质化剂添加混合到添加了上述固化剂的流动性原料中的轻质化剂添加工序。 (B2) Add and mix a lightening agent as an additive to the fluid raw material to which the above-mentioned curing agent is added by another pipeline-type mixer located downstream of the pipeline-type mixer in the above-mentioned curing agent addition process, or from The curing agent adding step is a step of supplying a lightweighting agent from a separate additive supply port of the line type mixer, and adding and mixing the lightweighting agent to the fluid raw material to which the curing agent is added. the

(作用效果) (Effect)

按照该制造方法,可在现场而且在其管路输送过程中顺利地将包含水分和固体成分的流动性原料(施工现场产生泥土或泥水等)做成为轻质固化材料。应特别加以说明的是,虽然气泡和泡沫珠粒料等轻质化剂与泥土等高含水流动材料的均匀混合较困难,但当相对于如管路型混合机那样通过经过窄小细长的空间内流动材料从随着轴构件回转的供给口一边回转供给轻质化剂一边进行搅拌混合时,确认到可进行远比当初预想均匀得多的混合。 According to this manufacturing method, fluid raw materials (soil or muddy water generated at construction sites, etc.) containing moisture and solid components can be smoothly made into lightweight solidified materials on site and during pipeline transportation thereof. It should be particularly noted that although it is difficult to uniformly mix lightweight agents such as air bubbles and foam beads with high-water-containing flowing materials such as soil, when passing through a narrow and slender When the material flowing in the space is stirred and mixed while being supplied with the lightweighting agent from the supply port that rotates with the shaft member, it was confirmed that the material can be mixed much more uniformly than originally expected. the

(第2项发明) (No. 2 invention)

第1项发明所述的轻质固化材料的制造方法,其中:在上述移送通道中的进行上述固化剂添加的管路型混合机的上游侧设置压送泵,利用该压送泵的压力使上述进行了比重调整的流动性原料一边通过管路型混合机一边进行各添加剂的添加混合。 The manufacturing method of the lightweight solidified material according to the first invention, wherein: a pressure pump is provided on the upstream side of the pipeline type mixer for adding the curing agent in the above-mentioned transfer channel, and the pressure of the pressure pump is used to make the Addition and mixing of the additives are performed while the above-mentioned fluid raw material whose specific gravity has been adjusted passes through the pipeline mixer. the

(作用效果) (Effect)

这样,通过利用进行流动材料的移送的泵的压送压力使其通过管路型混合机进行的搅拌混合位置,从而可构成非常简单并且节能的系统。该构成和优点当然为采用后述的管路型混合机的原理获得的构成和优点。 In this way, a very simple and energy-saving system can be constituted by utilizing the pumping pressure of the pump for transferring the flowing material to pass through the stirring and mixing position of the in-line mixer. These configurations and advantages are, of course, the configurations and advantages obtained by adopting the principle of the in-line mixer described later. the

(第3项发明) (No. 3 invention)

本发明的轻质固化材料的制造装置使用管路型混合机一边朝发送地移送包含水分和固体成分的流动性原料一边使其变化成轻质固化材料;该管路型混合机具有混合管路、在混合管路内同轴地被轴支承的轴构件、在轴构件外面上从上游侧依次并列设置的螺旋叶片和搅拌叶片、轴构件的回转驱动装置、设于上述轴构件的与搅拌叶片对应的部位的至少1个添加剂供给口,在经过受到回转驱动的螺旋叶片朝添加剂供给口侧对供给到混合管路内的流动材料进行移送后,从上述添加剂供给口将添加剂供给到该流动材料,由受到回转驱动的搅拌叶片对这些流动材料和添加剂进行搅拌混合;其特征在于:构成为: The manufacturing apparatus of the lightweight solidified material of the present invention uses a pipeline type mixer to transfer the fluid raw material containing moisture and solid content to a delivery point while changing it into a lightweight solidified material; the pipeline type mixer has a mixing line , a shaft member coaxially supported in the mixing pipeline, a helical blade and a stirring blade arranged side by side from the upstream side on the outside of the shaft member, a rotary drive device for the shaft member, and a stirring blade provided on the shaft member At least one additive supply port at the corresponding location transfers the fluid material supplied into the mixing line to the side of the additive supply port via the spiral blade driven by rotation, and then supplies the additive to the fluid material from the additive supply port. , these flowing materials and additives are stirred and mixed by the stirring blade driven by rotation; it is characterized in that: it is composed of:

(a)由水分的追加或除去对上述流动性原料进行比重调整; (a) Adjust the specific gravity of the above-mentioned fluid raw materials by adding or removing moisture;

(b)通过由至少设有1个上述管路型混合机的管路构成的移送通道连续地移送上述进行了比重调整的流动性原料,同时, (b) continuously transfer the above-mentioned fluidity raw material whose specific gravity has been adjusted through a transfer channel composed of at least one pipeline type mixer, and at the same time,

(b1)由设于上述移送通道的途中的管路型混合机相对上述移送过程的流动性原料添加并混合固化剂作为添加剂; (b1) add and mix curing agent as an additive with respect to the fluid raw materials in the above-mentioned transfer process by a pipeline type mixer located on the way of the above-mentioned transfer channel;

(b2)由设于上述固化剂添加工序的管路型混合机的下游的另外的管路型混合机在添加了上述固化剂的流动性原料中添加并混合轻质化剂作为添加剂,或从上述固化剂添加工序的管路型混合机的另外的添加剂供给口供给轻质化剂、将轻质化剂添加混合到添加了上述固化剂的流动性原料中。 (b2) Adding and mixing a lightening agent as an additive to the fluid raw material to which the curing agent is added is added and mixed from another pipeline mixer located downstream of the pipeline mixer in the curing agent adding step, or from The other additive supply port of the pipeline type mixer in the curing agent addition step supplies a lightweight agent, and adds and mixes the lightweight agent to the fluid raw material to which the curing agent is added. the

(作用效果) (Effect)

可获得与第1项发明同样的作用效果。 The same effect as that of the first invention can be obtained. the

(第4项发明) (Invention No. 4)

本发明的管路型混合装置,包括具有压送供给第1流动材料的上游侧供给部和排出混合物的下游侧排出部的混合管路、同轴地轴支承于混合管路内的轴构件、在轴构件的外面上从上游侧依次并列设置的螺旋叶片和搅拌叶片、轴构件的回转驱动装置、及设于上述轴构件的与搅拌叶片对应的部位的第2流动材料的供给口;其特征在于:由受到回转驱动的螺旋叶片对供给到混合管路内的第1流动材料进行整流 后,从上述轴构件的供给口将第2流动材料供给到该第1流动材料,由受到回转驱动的搅拌叶片对该第1流动材料和第2流动材料进行搅拌混合,通过上述排出部排出该搅拌混合物。 The pipeline type mixing device of the present invention includes a mixing pipeline having an upstream side supply part for pressure-feeding the first flow material and a downstream side discharge part for discharging the mixture, a shaft member coaxially supported in the mixing pipeline, and On the outer surface of the shaft member, the helical blade and the stirring blade arranged side by side in sequence from the upstream side, the rotary drive device of the shaft member, and the supply port of the second flow material provided at the position corresponding to the stirring blade of the above-mentioned shaft member; it is characterized in that : After rectifying the first flow material supplied into the mixing pipe by the spiral blade driven by rotation, the second flow material is supplied to the first flow material from the supply port of the above-mentioned shaft member, and the agitation by the rotation drive The blade stirs and mixes the first flowable material and the second flowable material, and the stirred mixture is discharged through the discharge unit. the

(作用效果) (Effect)

本发明的管路型混合装置考虑了第1流动材料的脉动(时效的量变动)。由活塞泵等供给第1流动材料的场合与此相当。在这样具有脉动地压送供给第1流动材料的场合,直接将其与第2流动材料混合时,不能使混合比稳定。在上述先有技术例中完全没有该观点。 The pipeline type mixing device of the present invention takes into account the pulsation (quantity variation over time) of the first flow material. This corresponds to the case where the first fluid material is supplied by a piston pump or the like. In such a case where the first fluid material is supplied by pressure feeding with pulsation, when it is directly mixed with the second fluid material, the mixing ratio cannot be stabilized. This point of view is completely absent in the above-mentioned prior art examples. the

然而,在本发明的装置中,由螺旋叶片对第1流动材料进行整流,在实质上变成连续定量流后,与第2流动材料混合。即,在由螺旋叶片移送材料的场合,即使进入侧的材料供给量变动,该变动也由螺旋叶片的定量推出作用抵消,在出口侧几乎没有影响。本发明利用这一点消除第1流动材料的脉动。因此,在本发明中,可按稳定的比例进行第1和第2流动材料的混合。 However, in the device of the present invention, the first flow material is rectified by the helical blades, and then mixed with the second flow material after becoming a substantially continuous constant flow. That is, when the material is conveyed by the helical blade, even if the material supply amount on the entry side fluctuates, the fluctuation is canceled out by the quantitative pushing action of the helical blade, and has almost no influence on the exit side. The present invention utilizes this point to eliminate the pulsation of the first flowing material. Therefore, in the present invention, the mixing of the first and second fluid materials can be performed at a stable ratio. the

虽然设置螺旋叶片这一点在上述已有技术例中也进行了公开,但仅是设置螺旋叶片时不能发挥这样的整流作用。由于用于发挥本发明的整流作用的具体方法相应于第1流动材料的供给形式进行各种考虑,所以,不能一概而论,但作为典型的例子提出有下述第5项发明的方案。 Although the provision of the helical blades is also disclosed in the above-mentioned prior art example, such a rectification effect cannot be exerted only by the provision of the helical blades. Since the specific method for exerting the rectification function of the present invention is considered in various ways corresponding to the supply form of the first flowing material, it cannot be generalized, but the following fifth invention is proposed as a typical example. the

(第5项发明) (No. 5 invention)

第4项发明所述的管路型混合装置,其中:由上述螺旋叶片获得的单位时间的可整流量不小于第1流动材料的单位时间的供给量。 The pipeline type mixing device according to the fourth invention, wherein the adjustable amount per unit time obtained by the spiral blade is not less than the supply amount per unit time of the first flowing material. the

(作用效果) (Effect)

在将第1流动材料供给到混合管路内时采用压送的场合,如超过螺旋叶片获得的可整流量(即供给侧的脉动的影响可由螺旋叶片充分地抵消的那样的第1流动材料的供给量)地供给第1流动材料,则该超过量为混合比的变动量。因此,如第2项发明那样,由螺旋叶片获得的单位时间的可整流量最好不小于第1流动材料的单位时间的供给量。 When pressure feeding is used to supply the first flow material into the mixing line, the flow rate of the first flow material such as the adjustable amount obtained by exceeding the helical blade (that is, the influence of the pulsation on the supply side can be fully offset by the helical blade) The first flowable material is supplied in an amount) and the excess amount is the fluctuation amount of the mixing ratio. Therefore, as in the second invention, it is preferable that the adjustable amount per unit time obtained by the screw blade is not smaller than the supply amount per unit time of the first flowing material. the

(第6项发明) (Invention No. 6)

第4项发明所述的管路型混合装置,其中:包括具有在非压送状态下供给第1流动材料的上游侧供给部和排出混合物的下游侧排出部的混合管路、同轴地支承于混合管路内的轴构件、在轴构件的外面上从上游侧依次并列设置的螺旋叶片和搅拌叶片、轴构件的回转驱动装置、及设于上述轴构件的与搅拌叶片对应的部位的第2流动材料的供给口;其中:上述螺旋叶片由其推出作用将供给到上述混合管路内的第1流动材料移送排出到上述排出部;由螺旋叶片产生的单位时间的推出量不小于第1流动材料的单位时间的供给量以上。 The pipeline type mixing device according to claim 4, wherein: a mixing pipeline having an upstream side supply part for supplying the first flowing material in a non-pressurized state and a downstream side discharge part for discharging the mixture is coaxially supported The shaft member in the mixing pipeline, the helical blade and the stirring blade arranged side by side on the outer surface of the shaft member in sequence from the upstream side, the rotary drive device of the shaft member, and the first part of the shaft member corresponding to the stirring blade are provided. 2. A supply port for the flowing material; wherein: the above-mentioned helical blade transfers and discharges the first flowing material supplied into the above-mentioned mixing pipeline to the above-mentioned discharge part by its pushing action; the pushing amount per unit time produced by the helical blade is not less than the first More than the supply amount per unit time of the flowing material. the

(作用效果) (Effect)

本发明不仅为相对于混合管路内压送供给第1流动材料的形式,而且还以在非压送状态下供给的形式作为对象。例如,从料斗分出流动材料落下供给到混合管路内的场合与其相当。在该场合,当由螺旋叶片获得的单位时间的推出量不到第1流动材料的单位时间的供给量时,使供给的第1流动材料稳定可靠地送入到螺旋叶片的下游侧部分,不能使第1流动材料、第2流动材料和其混合物充满到该部分,难以按稳定的比例进行混合。 The present invention is not limited to a form in which the first fluid material is supplied by pressure feeding into the mixing line, but also a form in which the first fluid material is supplied in a non-pressure-feeding state is targeted. For example, it is equivalent to the case where the flowing material is separated from the hopper and dropped into the mixing line. In this case, when the push-out amount per unit time obtained by the screw blade is less than the supply amount per unit time of the first flow material, the first flow material supplied is stably and reliably sent to the downstream side part of the screw blade, and cannot This portion is filled with the first flowable material, the second flowable material, and their mixture, and it is difficult to mix them at a stable ratio. the

然而,按照本第6项发明,由螺旋叶片产生的单位时间的推出量在第1流动材料的单位时间的供给量以上地构成,从而可使供给的第1流动材料稳定可靠地送入到螺旋叶片的下游侧部分,可使第1流动材料、第2流动材料和其混合物充满到螺旋叶片的下游侧部分,可按稳定的比例进行混合。 However, according to the sixth invention, the push-out amount per unit time produced by the screw blade is more than the supply amount per unit time of the first flow material, so that the first flow material supplied can be stably and reliably sent to the screw. The downstream part of the blade can fill the downstream part of the helical blade with the first flow material, the second flow material and their mixture, and can mix at a stable ratio. the

(第7项发明) (Invention No. 7)

第4~6中任何一项发明所述的管路型混合装置,其中:在上述轴构件的与上述上游侧供给部对应的部位设置第1流动材料的供给口。 The pipeline type mixing device according to any one of the fourth to sixth inventions, wherein a supply port for the first flowing material is provided at a portion of the shaft member corresponding to the upstream side supply unit. the

(作用效果) (Effect)

在该场合,第1流动材料随着轴构件的回转而被回转供给。因此,可将第1流动材料分散供给到管路,所以,即使降低螺旋叶片的整流能力,也可发挥出足够的整流效果。 In this case, the first fluid material is supplied in rotation as the shaft member rotates. Therefore, since the first flow material can be distributed and supplied to the pipeline, even if the flow straightening ability of the screw blade is reduced, a sufficient straightening effect can be exhibited. the

(第8项发明) (No. 8 invention)

第6项发明所述的管路型混合装置,其中:相对上述混合管路的上游侧供给部连接料斗,存储于该料斗内的第1流动材料由定量送料器分出供给到上述上游侧供给部。 The pipeline-type mixing device according to claim 6, wherein a hopper is connected to the upstream side supply part of the above-mentioned mixing pipeline, and the first flowing material stored in the hopper is divided and supplied to the above-mentioned upstream side supply by a quantitative feeder. department. the

(作用效果) (Effect)

在本发明的管路型混合装置中,也可采用这样地从料斗供给第1流动材料的形式。 In the pipeline type mixing device of the present invention, it is also possible to adopt a mode in which the first flow material is supplied from the hopper in this way. the

(第9项发明) (No. 9 invention)

第4~8中任何一项发明所述的管路型混合装置,其中:上述混合管路的上述搅拌叶片的下游侧的一部分或全部位于与上述螺旋叶片和搅拌叶片对应的部分的上侧,由此使第1流动材料、第2流动材料、及其混合物时常充满至少螺旋叶片的下游侧部分。 The pipeline type mixing device according to any one of the 4th to 8th inventions, wherein a part or all of the downstream side of the mixing blade of the mixing pipeline is located above the part corresponding to the spiral blade and the mixing blade, Thereby, the first flow material, the second flow material, and the mixture thereof are always filled with at least the downstream side portion of the screw blade. the

(作用效果) (Effect)

通过采用该构成,搅拌混合物的送出阻力增加,至少在螺旋叶片的下游侧部分时常充满第1流动材料、第2流动材料、及其混合物,可进行确实而且充分的混合。 By adopting this configuration, the feeding resistance of the stirred mixture is increased, and at least the downstream side portion of the screw blade is always filled with the first flow material, the second flow material, and the mixture thereof, and reliable and sufficient mixing can be performed. the

(第10项发明) (Invention No. 10)

第4项发明所述的管路型混合装置,其中:在上述轴构件的搅拌叶片的下游侧设置促进混合物朝上述下游侧排出部的送出的助推螺旋叶片。 The pipeline type mixing device according to claim 4, wherein a booster screw blade for promoting delivery of the mixture toward the downstream discharge portion is provided downstream of the stirring blade of the shaft member. the

(作用效果) (Effect)

通过设置该助推螺旋叶片,即使压送供给的第1流动材料通过螺旋叶片时减势,搅拌混合物的送出也可顺利进行。特别是在混合部的下游管路长、管路阻力大的场合或如第9项发明所述那样有意地使其具有送出阻力的场合,当设置这样的助推螺旋叶片时,可增大推出压力,降低管路闭塞的危险性,为此较理想。 By providing the booster screw blade, even if the force of the first flow material supplied by pressure feeding decreases when passing through the screw blade, the delivery of the stirred mixture can be carried out smoothly. Especially in the case where the downstream pipeline of the mixing part is long and the pipeline resistance is large, or it is deliberately made to have delivery resistance as described in the ninth invention, when such a booster screw blade is provided, the push-out can be increased. It is ideal for reducing the risk of pipeline occlusion. the

(第11项发明) (Invention No. 11)

第4~10中任何一项发明所述的管路型混合装置,其中:在上述轴构件的第2流动材料供给口的轴构件的回转方向的前侧设置罩构 件,该罩构件随着轴构件回转,将搅拌物推开,从而在第2流动材料供给口位置形成第2流动材料的供给空间。 The pipeline type mixing device according to any one of the fourth to tenth inventions, wherein a cover member is provided on the front side of the second fluid material supply port of the above-mentioned shaft member in the direction of rotation of the shaft member, and the cover member follows the The shaft member rotates to push the agitator apart, thereby forming a supply space for the second fluid material at the position of the second fluid material supply port. the

(作用效果) (Effect)

按照该构成,可顺利而且可靠地将第2流动材料分散供给到第1流动材料中。该形式当然特别是在第1流动材料处于压送状态时较适当。 According to this configuration, the second fluid material can be distributed and supplied to the first fluid material smoothly and reliably. Of course, this form is suitable especially when the first flowing material is in a pressure-fed state. the

(第12项发明) (Invention No. 12)

第4~11中任何一项发明所述的管路型混合装置,其中:作为上述搅拌叶片,包括具有搅拌作用和混合对象移送作用的多功能叶片和仅具有搅拌作用的单功能叶片,它们沿以上述轴构件为中心的螺旋方向按每隔1片或2片多功能叶片介入1片单功能叶片的交替配置设置。 The pipeline-type mixing device according to any one of the 4th to 11th inventions, wherein: as the above-mentioned stirring blades, there are multifunctional blades having a stirring function and a mixing object transfer function and a single-function blade having only a stirring function, and they are along the The helical direction centered on the above-mentioned shaft member is set in an alternate arrangement in which one single-function blade intervenes in every other one or two multi-function blades. the

(作用效果) (Effect)

作为搅拌叶片,如仅配置具有搅拌作用和混合对象移送作用的多功能叶片,则整体上移送作用处于支配地位,移送作用优先于搅拌,不能获得高混合性。另一方面,在安装了仅有搅拌作用的单功能叶片的场合,移送效率下降,结果损害了连续混合性。为此,如上述那样,通过采用每隔1片或2片前者介入1片后者的交替配置,可不损害移送特性地提高混合性。这已由实验确认。 As a stirring blade, if only a multi-functional blade having a stirring function and a mixing object transfer function is provided, the transfer function is dominant as a whole, and the transfer function takes priority over stirring, and high mixing performance cannot be obtained. On the other hand, when a single-function blade having only a stirring function is installed, the transfer efficiency is lowered, and as a result, the continuous mixing property is impaired. For this reason, as described above, by adopting an alternate arrangement in which one or two sheets of the former intervenes with one sheet of the latter, mixing properties can be improved without impairing transfer characteristics. This has been confirmed experimentally. the

(第13项发明) (No. 13 Invention)

第4~12中任何一项发明所述的管路型混合装置,其中,上述搅拌叶片呈细长平板状,沿以上述轴构件为中心的螺旋方向隔开90度或60度的相位间隔地配置多个。 The pipeline type mixing device according to any one of the fourth to twelfth inventions, wherein the agitating blades are elongated flat plates spaced at phase intervals of 90 degrees or 60 degrees along the helical direction centering on the shaft member. Configure multiple. the

(作用效果) (Effect)

通过采用该移送间隔等的构成,可更有效地进行搅拌混合。这也可由实验确认。 Stirring and mixing can be performed more efficiently by adopting the configuration such as the transfer interval. This can also be confirmed experimentally. the

(第14项发明) (Invention No. 14)

第4~13中任何一项发明所述的管路型混合装置,其中,上述螺旋叶片使圈数为1~3、节距为上述混合管的直径的0.4~0.8倍地形成,上述搅拌叶片沿以上述轴构件为中心的螺旋方向每1节距隔开4~6 片的间隔配置5~15节距,当上述螺旋叶片和搅拌叶片的直径为d时,装置驱动时的上述轴构件的转速为150~200/πd(rpm),装置驱动时的混合管路内的材料流速v为10~50m/min。 The pipeline type mixing device according to any one of the 4th to 13th inventions, wherein the spiral blade has 1 to 3 turns and a pitch of 0.4 to 0.8 times the diameter of the mixing tube, and the stirring blade 5 to 15 pitches are arranged at intervals of 4 to 6 pieces per pitch along the helical direction centering on the above-mentioned shaft member. The rotational speed is 150-200/πd (rpm), and the material flow velocity v in the mixing line when the device is driven is 10-50 m/min. the

(作用效果) (Effect)

本发明的管路型混合机特别是在该螺旋叶片和搅拌叶片的构成和动作条件下上述特征表现显著。当然,在此以外,上述特征也体现出来。 The in-line mixer of the present invention exhibits the above characteristics particularly under the configuration and operation conditions of the spiral blade and the stirring blade. Of course, in addition to this, the above-mentioned characteristics are also reflected. the

(第15项发明) (Invention No. 15) 

本发明的固化剂供给装置对粉粒体和液体进行混合从而制造固化剂,将其供给到外部;其特征在于:包括以落下方式供给粉粒体的装置,相对落下的粉粒体从其周围夹入或挤入粉粒体地以瀑布状供给液体、使粉粒体与液体合流的装置,及对合流的粉粒体和液体进行搅拌混合的搅拌混合装置。 The curing agent supply device of the present invention mixes powder and liquid to produce a curing agent and supplies it to the outside; it is characterized in that it includes a device for supplying the powder in a falling manner, and the falling powder is fed from its surroundings. A device that supplies liquid in a cascading manner by sandwiching or squeezing powder or grain, and makes the powder or grain merge with the liquid, and a stirring and mixing device that stirs and mixes the merged powder or liquid with the liquid. the

(作用效果) (Effect)

在对粉粒体和液体进行混合来制造固化剂的场合,例如在混合水泥和泥水或水的场合,如上述那样连续地使两者合流非常困难。对于该问题,当如上述那样相对落下的粉粒体从其周围夹入或挤入粉粒体地以瀑布状供给液体时,粉粒体由液体包入,所以,粉粒体不附着到周围,可确实地使两者合流。结果,可获得更正确的混合比的固化剂。 When producing a solidifying agent by mixing a powder and a liquid, for example, when mixing cement and muddy water or water, it is very difficult to continuously combine the two as described above. Regarding this problem, when the liquid is supplied in a cascading manner to sandwich or squeeze the powder or grain from its surroundings relative to the fallen powder or grain as described above, the powder or grain is surrounded by the liquid, so the powder or grain does not adhere to the surroundings. , which can indeed merge the two. As a result, a more correct mixing ratio of the curing agent can be obtained. the

(第16项发明) (Invention No. 16)

本发明的固化剂供给装置对粉粒体和液体进行混合来制造固化剂,将其供给到外部;其特征在于:包括以落下方式供给粉粒体的装置,一边使液体旋转下降一边使粉粒体落下到其旋转部内、使粉粒体与液体合流的装置,及对合流的粉流体和液体进行搅拌混合的搅拌混合装置。 The curing agent supply device of the present invention mixes powder and liquid to produce a curing agent and supplies it to the outside; it is characterized in that it includes a device for supplying the powder in a falling manner, and the powder is rotated and dropped while the liquid is rotated. It is a device that falls into its rotating part to make the powder and liquid merge, and a stirring and mixing device that stirs and mixes the powder fluid and liquid that flow together. the

(作用效果) (Effect)

与上述第15项发明不同,一边使液体旋转下降一边使粉粒体落下到其旋转部内、使粉粒体与液体合流,粉粒体由液体包入。因此,与第15项发明同样,粉粒体不附着到周围,可确实地使两者合流。结果, 可获得更正确的混合比的固化剂。 Unlike the fifteenth invention described above, the powder or grain is dropped into the rotating part while the liquid is rotated down, and the powder or grain is merged with the liquid to enclose the powder or grain in the liquid. Therefore, similarly to the fifteenth invention, the powder and granules do not adhere to the surroundings, and both can be reliably merged. As a result, a more correct mixing ratio of the curing agent can be obtained. the

(第17项发明) (Invention No. 17)

本发明的比重调整装置的特征在于:包括投入包含水分和固体成分的流动性材料的比重调整槽,测量上述比重调整槽内的流动性材料的体积的体积测量装置,测量上述比重调整槽内的流动性材料的重量的重量测量装置,根据其测量结果求出比重的比重测量装置,为了相应于上述比重测量装置的测量结果使上述比重调整槽内的流动性材料成为规定的比重而向上述比重调整槽内加水的加水装置,及为了相应于上述比重测量装置的测量结果使上述比重调整槽内的流动性材料成为规定的比重而从上述比重调整槽内排出水分的排水装置。 The specific gravity adjustment device of the present invention is characterized in that: it includes a specific gravity adjustment tank into which a fluid material containing moisture and solid components is charged, and a volume measuring device for measuring the volume of the fluid material in the above-mentioned specific gravity adjustment tank measures the volume in the above-mentioned specific gravity adjustment tank. The weight measuring device for the weight of the fluid material, the specific gravity measuring device for obtaining the specific gravity based on the measurement result thereof, and the specific gravity is calculated to the specific gravity in order to make the fluid material in the specific gravity adjusting tank a predetermined specific gravity according to the measurement result of the specific gravity measuring device. A water adding device for adding water to the adjusting tank, and a draining device for draining water from the specific gravity adjusting tank so that the fluid material in the specific gravity adjusting tank becomes a predetermined specific gravity according to the measurement result of the specific gravity measuring device. the

(作用效果) (Effect)

另一方面,本发明涉及包含泥土等的水分和固体成分的流动性材料的比重调整装置,其特征在于,形成为进行比重调整时不仅可加水而且还可排水的构成。仅由加水进行比重调整时,不能对应于宽范围的含水比的含水物和含水比的变动幅度大的场合等,但在本发明中,通过形成为也可由排水进行重量调整的构成,可对应所有含水比的含水物。 Another aspect of the present invention relates to a device for adjusting the specific gravity of a fluid material containing water and solids such as soil, characterized in that it is configured so that not only water can be added but also water can be drained when adjusting the specific gravity. When the specific gravity is adjusted only by adding water, it is not possible to cope with a wide range of water content ratios, such as hydrated substances and situations where the water content ratio varies greatly. Hydrates for all water ratios. the

(第18项发明) (Invention No. 18)

第17项发明所述的比重调整装置,其中,上述排水装置构成为吸引排出存储于上述比重调整槽内的流动性材料的上部澄清水。 The specific gravity adjusting device according to the seventeenth invention, wherein the drainage device is configured to suck and discharge the clarified water at the upper part of the fluid material stored in the specific gravity adjusting tank. the

(作用效果) (Effect)

当这样由上部澄清水的吸引排出进行比重调整时,构成非常简单,具有成本低、向已有的装置的应用也容易的优点。 When the specific gravity is adjusted by suction and discharge of the upper clarified water in this way, the configuration is very simple, the cost is low, and the application to existing devices is easy. the

(第19项发明) (Invention No. 19)

第17或18项发明所述的比重调整装置,其中,上述排水装置构成为通过过滤介质对储存于上述比重调整槽内的流动性材料的水分进行吸引排出。 The specific gravity adjusting device according to the seventeenth or eighteenth invention, wherein the drainage device is configured to suck and discharge moisture of the fluid material stored in the specific gravity adjusting tank through a filter medium. the

(作用效果) (Effect)

当通过过滤介质对流动性材料的水分进行吸引排出来进行比重调 整时,可实现处理的迅速性和可靠性。另外,如为该程度,则构成也简单,成本也不高,向已有装置的应用也容易。 When the specific gravity is adjusted by suctioning and discharging the moisture of the fluid material through the filter medium, the processing speed and reliability can be realized. In addition, if it is of this level, the configuration is simple, the cost is not high, and the application to existing devices is easy. the

(第20项发明) (Invention No. 20)

第17~19中任何一项发明所述的比重调整装置,其中,包括对上述进行比重调整后的流动性材料进行搅拌混合的搅拌混合装置和将搅拌混合后的流动性材料送出到外部的送出装置。 The specific gravity adjusting device according to any one of the 17th to 19th inventions, which includes a stirring and mixing device for stirring and mixing the above-mentioned fluid material after the specific gravity adjustment, and a delivery device for sending the stirred and mixed fluid material to the outside. device. the

(作用效果) (Effect)

本发明的比重调整装置由于将流动性材料暂时存储于比重调整槽内,所以,水分与固体成分的分离进行。因此,如上述那样,最好是结束比重调整后的流动性材料经过搅拌混合处理后供给到外部。 In the specific gravity adjusting device of the present invention, since the fluid material is temporarily stored in the specific gravity adjusting tank, the separation of water and solid components proceeds. Therefore, as described above, it is preferable to supply the fluid material after the adjustment of the specific gravity to the outside after being stirred and mixed. the

附图说明Description of drawings

图1为本发明的轻质固化材料的制造方法的流程图。 Fig. 1 is a flow chart of the manufacturing method of the lightweight solidified material of the present invention. the

图2为另一本发明的轻质固化材料的制造方法的流程图。 Fig. 2 is a flow chart of another manufacturing method of the lightweight solidified material of the present invention. the

图3为另外的本发明的轻质固化材料的制造方法的流程图。 Figure 3 is a flow chart of an additional method of manufacturing a lightweight cured material of the present invention. the

图4为示出管路型混合机的第1例的纵截面图。 Fig. 4 is a longitudinal sectional view showing a first example of a pipeline mixer. the

图5为示出管路型混合机的第2例的纵截面图。 Fig. 5 is a longitudinal sectional view showing a second example of the pipeline mixer. the

图6为示出管路型混合机的第3例的纵截面图。 Fig. 6 is a longitudinal sectional view showing a third example of the pipeline mixer. the

图7为示出管路型混合机的第5例的纵截面图。 Fig. 7 is a longitudinal sectional view showing a fifth example of the pipeline type mixer. the

图8为示出管路型混合机的第6例的纵截面图。 Fig. 8 is a longitudinal sectional view showing a sixth example of the pipeline type mixer. the

图9为示出回转角不同的状态的、管路型混合机的要部放大纵截面和横截面图。 Fig. 9 is an enlarged vertical and cross-sectional view of main parts of the in-line mixer, showing states of different rotation angles. the

图10为搅拌混合原理的说明图。 Fig. 10 is an explanatory diagram of the principle of agitation and mixing. the

图11为示出另一管路型混合机的例子的纵截面图。 Fig. 11 is a longitudinal sectional view showing another example of an in-line mixer. the

图12为示出另外的管路型混合机的例子的纵截面图。 Fig. 12 is a longitudinal sectional view showing another example of an in-line mixer. the

图13为示出连接多个管路型混合机的例子的纵截面图。 Fig. 13 is a longitudinal sectional view showing an example in which a plurality of pipeline type mixers are connected. the

图14为示出连接多个管路型混合机的另一例子的纵截面图。 Fig. 14 is a longitudinal sectional view showing another example in which a plurality of pipeline type mixers are connected. the

图15为示出连接多个管路型混合机的又一例子的纵截面图。 Fig. 15 is a longitudinal sectional view showing still another example in which a plurality of pipeline type mixers are connected. the

图16为示出固化剂供给装置例的纵截面图。 Fig. 16 is a longitudinal sectional view showing an example of a curing agent supply device. the

图17为示出另外的固化剂供给装置例的纵截面图。 Fig. 17 is a longitudinal sectional view showing another example of a curing agent supply device. the

图18为示出比重调整装置例的纵截面图。 Fig. 18 is a longitudinal sectional view showing an example of a specific gravity adjusting device. the

图19为示出另一比重调整装置例的纵截面图。 Fig. 19 is a longitudinal sectional view showing another example of a specific gravity adjusting device. the

图20为示出过滤介质配置例的横截面图。 Fig. 20 is a cross-sectional view showing an arrangement example of filter media. the

具体实施方式Detailed ways

下面,参照附图详细说明本发明的实施形式。 Embodiments of the present invention will be described in detail below with reference to the drawings. the

(轻质固化材料的制造方法和装置的实施形式) (Manufacturing method and device implementation form of lightweight solidified material) 

(第1形式) (1st form)

图1为示出本发明的轻量固化材料的制造方法的流程图。作为在本发明使用的流动性原料,若包含水分和固体成分,则不特别考虑种类,但最好使用泥水、泥土、浆状石灰和钢铁渣等产业废弃物。如使用泥水和泥土,则可制造轻质土。 FIG. 1 is a flowchart showing a method of manufacturing a lightweight cured material of the present invention. As the fluid raw material used in the present invention, the type is not particularly considered as long as it contains moisture and solid content, but it is preferable to use industrial waste such as muddy water, soil, slurry lime, and steel slag. If muddy water and dirt are used, lightweight soil can be made. the

该副产物的含水比不一样。因此,在本发明中,先将流动性原料供给于比重调整装置1,测量比重,同时,为了根据其测量结果使后来混合的固化剂和轻质化剂的配合比成为所期望的比例而通过进行水分的追加或除去来进行比重调整。对于比重调整装置1的具体例将在后面说明,适合使用具有溶解流动性材料的功能、比重调整功能及再混合功能的装置。 The water ratio of the by-products is not the same. Therefore, in the present invention, the fluidity raw material is first supplied to the specific gravity adjusting device 1, and the specific gravity is measured. At the same time, in order to make the compounding ratio of the curing agent and the lightweight agent mixed later into a desired ratio based on the measurement result, the The specific gravity is adjusted by adding or removing moisture. A specific example of the specific gravity adjustment device 1 will be described later, but a device having a function of dissolving a fluid material, a specific gravity adjustment function, and a remixing function is suitably used. the

进行比重调整后的流动性材料由泵装置2送出到移送线。在移送线上设置第1管路型混合机4和第2管路型混合机5,流动性原料顺序地通过它们。这些第1管路型混合机4和第2管路型混合机5满足本发明必要条件,具有混合管路、同轴地支承于混合管路内的轴构件、在轴构件的外面上从上游侧依次并列设置的螺旋叶片和搅拌叶片、轴构件的回转驱动装置、及设于与轴构件的搅拌叶片对应的部位的至少1个添加剂供给口;经过由受到回转驱动的螺旋叶片将供给到混合管路内的流动材料移送到添加剂供给口侧后,从添加剂供给口将添加剂供给到该流动材料,由受到回转驱动的搅拌叶片对这些流动材料和添加剂进行搅拌混合,则可使用两者相同的构成也可使用不同的构成。 管路型混合机的优选具体例将在后面说明,但本发明方法不限于此,也可使用过去的管路型混合机。 The fluid material whose specific gravity has been adjusted is sent out to the transfer line by the pump device 2 . A first pipeline type mixer 4 and a second pipeline type mixer 5 are provided on the transfer line, and the fluid raw materials pass through them sequentially. The first pipeline type mixer 4 and the second pipeline type mixer 5 meet the requirements of the present invention, and have a mixing pipeline, a shaft member coaxially supported in the mixing pipeline, The helical blade and the stirring blade arranged side by side in sequence, the rotary drive device of the shaft member, and at least one additive supply port provided at the position corresponding to the agitating blade of the shaft member; After the flowing material in the pipeline is transferred to the additive supply port side, the additive is supplied to the flowing material from the additive supply port, and the flowing material and the additive are stirred and mixed by the stirring blade driven by rotation, and the same machine can be used for both. A different composition may also be used for the composition. A preferred specific example of the pipeline type mixer will be described later, but the method of the present invention is not limited thereto, and a conventional pipeline type mixer can also be used. the

在第1管路型混合机4中,在通过该管路的过程中,从固化剂供给装置供给的固化剂从回转的轴构件的添加剂供给口添加混合。在图示例中,将水泥等粉粒体固化剂(在该场合为固化剂的原料)从筒仓6s随时供给到固化剂供给装置6,由固化剂供给装置6与水等的液体混合而形成浆状固化剂后,将其供给到第1管路型混合机4。 In the first pipeline type mixer 4 , the curing agent supplied from the curing agent supply device is added and mixed from the additive supply port of the rotating shaft member while passing through the pipeline. In the illustrated example, a solidifying agent such as cement (in this case, the raw material of the curing agent) is supplied from the silo 6s to the curing agent supply device 6 at any time, and the curing agent supply device 6 is mixed with a liquid such as water to form After the slurry solidifying agent is added, it is supplied to the first pipeline type mixer 4 . the

在第1管路型混合机4中添加了固化剂的流动性原料接着通到第2管路型混合机5。在第2管路型混合机5中,在通过管路的过程中,添加并混合气泡剂、泡沫珠粒料、泡沫树脂破碎细片等轻质化剂。 The fluid raw material to which the curing agent has been added in the first in-line mixer 4 is then passed to the second in-line mixer 5 . In the second pipeline type mixer 5, lightening agents such as foaming agents, foam beads, foam resin crushed chips, etc. are added and mixed during the process of passing through the pipeline. the

这样,由于通过在第1和第2固化型混合机4、5,使得流动性原料在移送过程中变化为轻质固化材料。此时,在本第1实施形式中,其特征在于:采用仅由将比重调整结束后的流动性原料送出到移送管线的泵的原有压力使其通过第1和第2固化型混合机4、5的构成,成为非常简单而且节能的构成。另外,第1和第2管路型混合机4、5的流动性原料和固化剂或轻质化剂的配合比可以通过测量送出泵与第1管路型混合机4间的流量、与此相应地对固化剂供给装置6的供给量或轻质化剂供给量进行调整或控制而确定。 In this way, due to passing through the first and second solidifying mixers 4 and 5, the fluidity raw material is changed into a lightweight solidified material during the transfer process. At this time, in this first embodiment, it is characterized in that only the original pressure of the pump that sends the fluid raw material after the specific gravity adjustment to the transfer line is passed through the first and second curing type mixers 4 , The composition of 5 becomes a very simple and energy-saving composition. In addition, the mixing ratio of fluidity raw materials and curing agent or lightening agent of the 1st and the 2nd pipeline type mixer 4,5 can be by measuring the flow rate between the delivery pump and the 1st pipeline type mixer 4, and this Accordingly, it is determined by adjusting or controlling the supply amount of the curing agent supply device 6 or the supply amount of the lightweight agent. the

在图示例中,作为覆盖坡面G的挡土墙W的背面填土投入轻质固化材料时,在朝坡面移送流动性原料的过程中使其变化为轻质固化材料C将其投入。 In the example shown in the figure, when a lightweight solidified material is put into the backfill of the retaining wall W covering the slope G, it is changed into a lightweight solidified material C while the fluid raw material is being transported toward the slope. the

(第2形式) (form 2)

另一方面,图2所示例子示出料斗供给型的管路型混合机4′(详细内容作为第5混合机例在后面说明)的场合的系统构成例。即,流动性原料供给到比重调整装置1,与图1所示例同样地进行比重调整后,由旋转式送料器R等定量分出装置连续地分出预定量,落下供给到第1管路型混合机4′。 On the other hand, the example shown in FIG. 2 shows an example of the system configuration in the case of a hopper-feeding line type mixer 4' (details will be described later as a fifth example of the mixer). That is, the fluid raw material is supplied to the specific gravity adjusting device 1, and after the specific gravity is adjusted in the same manner as in the example shown in FIG. Mixer 4'. the

供给到第1管路型混合机4′的流动性原料由该混合机的推出功能(详细情况在后面说明)依次移送,同时,在该移送过程中,添加混 合从固化剂供给装置6′供给的固化剂。图示例设想随时将水泥等粉粒体固化剂从筒仓6s供给到固化剂供给装置6、固化剂供给装置6在粉粒体的状态下连续地将规定量供给到第1管路型混合机4′的场合。在该场合,流动性材料与固化剂的配合比可通过预先设定旋转式送料器R和固化剂供给装置6′的供给量来确定。 The fluid raw material supplied to the first pipeline type mixer 4' is sequentially transferred by the push-out function of the mixer (details will be described later), and at the same time, during the transfer process, the solidifying agent supply device 6' is added and mixed. supplied curing agent. The example in the figure assumes that a solidifying agent such as cement is supplied from the silo 6s to the solidifying agent supply device 6 at any time, and the solidifying agent supply device 6 continuously supplies a predetermined amount to the first pipeline type mixer in the state of powder or granular 4' occasions. In this case, the compounding ratio of the fluid material and the curing agent can be determined by setting the supply amounts of the rotary feeder R and the curing agent supply device 6' in advance. the

在第1管路型混合机4′中,添加了固化剂的流动性原料接着由压送泵2供给到第2管路型混合机5,与上述例同样,在通过第2管路型混合机5的管路的过程中添加混合轻质化剂,变化为轻质固化材料。在本第2形式中,由压送泵2的压送流量对相对于第2管路型混合机5的流动性材料的供给量进行确定,为此,在压送泵2与第2管路型混合机5之间设置流量计3,相应于其测量结果调整或控制轻质化剂供给量,可确定第2管路型混合机5的配合比。其它,基本上与第1形式相同。 In the first pipeline type mixer 4', the fluidity raw material added with curing agent is then supplied to the second pipeline type mixer 5 by the pressure feeding pump 2, and is mixed with the second pipeline type in the same way as the above example. Add and mix the lightweight agent in the process of the pipeline of machine 5, and change it into a lightweight solidified material. In this second form, the supply rate of the fluidity material relative to the second pipeline type mixer 5 is determined by the pressure-feeding flow rate of the pressure-feeding pump 2. For this reason, between the pressure-feeding pump 2 and the second pipeline A flow meter 3 is arranged between the type mixers 5, and the feed rate of the lightening agent is adjusted or controlled according to the measurement results thereof, so as to determine the mixing ratio of the second pipeline type mixer 5. Others are basically the same as the first form. the

(第3形式) (3rd form)

在上述例中,作为管路型混合机,分别设置用于添加固化剂的混合机和用于添加轻质化剂的混合机,在本发明中,如图3所示那样,1个管路型混合机40(图中的管路型混合机40与后述的图11所示例相当),在轴构件的长度方向具有适当间隔地设置多个添加剂供给口,可从上游侧的供给口添加固化剂,也可从下游侧的供给口添加轻质化剂。在该场合,需要使搅拌混合部较长,但从整体上看,可由1个管路型混合机40进行固化剂和轻质化剂的添加混合,所以,具有可使系统紧凑化的优点。 In the above-mentioned example, as a pipeline type mixer, a mixer for adding a curing agent and a mixer for adding a lightening agent are respectively provided. In the present invention, as shown in FIG. 3, one pipeline Type mixer 40 (the pipeline type mixer 40 in the figure is equivalent to the example shown in Fig. 11 described later), a plurality of additive supply ports are provided at appropriate intervals in the longitudinal direction of the shaft member, and additives can be added from the supply port on the upstream side. The curing agent and the lightening agent can also be added from the supply port on the downstream side. In this case, it is necessary to make the stirring and mixing part longer, but overall, since the addition and mixing of the curing agent and the lightweighting agent can be performed by one pipeline type mixer 40, there is an advantage that the system can be made compact. the

(变形形式) (deformed form)

如从上述第1和第2实施形式的对比可以看出的那样,在串联地使用管路型混合机的场合,可将压送泵配置到适当部位(1个部位或多个部位)进行材料移送。 As can be seen from the comparison between the above-mentioned first and second embodiments, in the case of using pipeline type mixers in series, the pressure feeding pump can be arranged at an appropriate location (one location or multiple locations) for material transfer. the

另外,只要依该顺序添加混合固化剂和轻质化剂,则也可再追加1个或多个管路型混合机,或者在轴构件追加1个或多个添加剂供给口,在添加固化剂和轻质化剂前或其后,添加同种的或异种的材料。 具体地说,在进行固化剂的添加混合后,作为第1轻质化剂混合煤灰,接着,作为第2轻质化剂考虑掺入气泡等较多的变化。 In addition, as long as the curing agent and lightweighting agent are added and mixed in this order, one or more line-type mixers can be added, or one or more additive supply ports can be added to the shaft member, and the curing agent can be added. Add the same or different materials before or after the lightweighting agent. Specifically, after adding and mixing the curing agent, coal ash is mixed as the first lightweighting agent, and then, as the second lightweighting agent, many changes such as inclusion of air bubbles are considered. the

(管路型混合机的实施形式) (implementation form of pipeline mixer)

(第1混合机例) (1st Mixer Example)

图4示出由泵等将泥土等第1流动材料X压送供给到管路型混合机10内的场合的实施形式。即,该管路型混合机10在具有上游侧供给部12i和下游侧排出部12e的混合管路12的内部空间内同轴地轴支承轴构件14,在轴构件14的外周面上从上游侧依次在纵向隔开间隔地设置多个螺旋叶片14s和搅拌叶片14m。轴构件14的基端部通过混合管路12的S字状弯曲部贯通到管外,可相对电动机等回转驱动装置15传递动力地被连接。另外,轴构件14形成为空心形式,在与搅拌叶片形成部分的途中相当的位置形成与内外连通的喷射口14a,同时,通过旋转接合装置16将基端开口连通到供给管路17,从该供给管路17通过轴构件14内和喷射口14a按该顺序将第2流动材料Y供给到搅拌叶片14m的形成部分。 FIG. 4 shows an embodiment in which the first fluid material X such as soil is pressure-fed into the pipeline mixer 10 by a pump or the like. That is, the pipeline type mixer 10 coaxially supports the shaft member 14 in the inner space of the mixing line 12 having the upstream side supply part 12i and the downstream side discharge part 12e. A plurality of helical blades 14s and agitation blades 14m are arranged vertically at intervals in this order. The base end portion of the shaft member 14 penetrates to the outside of the pipe through the S-shaped bent portion of the mixing pipe 12, and is connected so as to be able to transmit power to a rotary drive device 15 such as a motor. In addition, the shaft member 14 is formed in a hollow form, and a spray port 14a communicating with the inside and outside is formed at a position corresponding to the middle of the stirring blade forming part. The supply line 17 supplies the second fluid material Y to the forming portion of the stirring blade 14m through the interior of the shaft member 14 and the injection port 14a in this order. the

相对于该管路型混合机10的供给部12i例如由活塞泵等压送供给第1流动材料X。压送供给到混合管路12内的第1流动材料先由被回转驱动的螺旋叶片14s减势并整流,实质上成为连续定量流。此时,根据第1流动材料X的种类也同时进行预备搅拌。特别是当由活塞泵等断续供给装置压送供给来第1流动材料X时,按由阀切换瞬时而且交替地反复进行压送的状态和压送停止状态的波动模式使第1流动材料到达螺旋叶片14s。本发明的螺旋叶片14s将该波动压减势,另外,在压送停止时也具有进行吸引推出的功能。 The first fluid material X is pressure-fed and supplied to the supply unit 12i of the in-line mixer 10, for example, by a piston pump or the like. The first flowing material supplied by pressure into the mixing pipe 12 is first reduced in potential and rectified by the helical blade 14s driven by rotation, and essentially becomes a continuous quantitative flow. At this time, pre-stirring is also performed at the same time depending on the type of the first fluid material X. In particular, when the first fluid material X is pumped and supplied by an intermittent supply device such as a piston pump, the first fluid material reaches the first fluid material X according to the fluctuation pattern of the state of the pressure feeding and the state of the pressure feeding stopped instantaneously and alternately repeated by the valve switching. Spiral blade 14s. The helical blade 14s of the present invention has the function of reducing the force of the wave and also sucking and pushing out when the pressure feeding is stopped. the

由螺旋叶片14s进行了整流的第1流动材料接着在喷射口14a的上游侧由受到回转驱动的搅拌叶片14m进行预备搅拌后,与从喷射口14a定量供给的第2流动材料Y合流,该第1流动材料和第2流动材料在喷射口位置和其下游侧由受到回转驱动的搅拌叶片14m搅拌混合,该搅拌混合物通过排出部12e排出。 The first flowing material rectified by the spiral blade 14s is then preliminarily stirred by the stirring blade 14m driven by rotation on the upstream side of the injection port 14a, and then merges with the second flowing material Y quantitatively supplied from the injection port 14a. The first flow material and the second flow material are stirred and mixed by the stirring blade 14m driven by rotation at the position of the injection port and its downstream side, and the stirred mixture is discharged through the discharge part 12e. the

特别是如本例那样在压送供给第1流动材料X的场合,为了发挥 上述整流作用,建议螺旋叶片14s的单位时间的可整流量成为不小于第1流动材料X的单位时间的供给量。该螺旋叶片14s的可整流量可由试验求出,第1流动材料X的供给量根据预定的泵容量求出,在该管路型混合装置1的上游侧可介入流量计等进行测量。另外,相应于第1流动材料的供给量,适当设定或控制由回转驱动装置15产生的螺旋叶片14s的转速,或适当地设计螺旋叶片14s的尺寸·形状、管路容积等。 Especially in the case of feeding the first flowing material X by pressure feeding as in this example, in order to bring into play the above-mentioned rectification effect, it is suggested that the rectified amount per unit time of the screw blade 14s be not less than the supply amount per unit time of the first flowing material X. The adjustable flow rate of the spiral blade 14s can be obtained by experiments, and the supply amount of the first flow material X can be obtained from a predetermined pump capacity, and can be measured by inserting a flow meter or the like at the upstream side of the pipeline type mixing device 1 . In addition, according to the supply amount of the first flowing material, the rotation speed of the screw blade 14s generated by the rotary drive device 15 is appropriately set or controlled, or the size and shape of the screw blade 14s, the volume of the pipeline, etc. are appropriately designed. the

在这样构成的管路型混合装置1中,可在由螺旋叶片14s产生的整流作用将供给到混合管路12内的第1流动材料形成为稳定的连续定量流后与第2流动材料Y混合。因此,在本发明中,可按稳定的比例混合第1和第2流动材料X、Y。在利用该整流作用的本发明的管路型混合机中,特别是即使在由活塞泵等断续供给装置供给第1流动材料X的场合,也可由螺旋叶片抵消其脉动,连续定量化。 In the pipeline type mixing device 1 constructed in this way, the first flowing material supplied into the mixing pipeline 12 can be mixed with the second flowing material Y after being formed into a stable continuous quantitative flow by the rectifying effect produced by the spiral blade 14s. . Therefore, in the present invention, the first and second fluid materials X and Y can be mixed in a stable ratio. In the pipeline type mixer of the present invention utilizing this rectifying action, even when the first fluid material X is supplied by an intermittent supply device such as a piston pump, its pulsation can be canceled out by the spiral blade, and the quantification can be continued. the

本第1混合机例的第1流动材料X除泥水·泥土外还可为浆状煤灰或钢铁渣等泥土类,第2流动材料Y除水泥·石灰系固化剂外,还可为发泡剂、煤灰、泡沫珠粒料、流动化剂、疏水剂等混合处理到泥土类的材料。 The first flowing material X of this first mixer example may be mud such as slurry coal ash or steel slag in addition to muddy water and soil, and the second flowing material Y may be foaming in addition to cement and lime-based curing agent. Mixing agent, coal ash, foam beads, fluidizing agent, hydrophobic agent, etc. into soil materials. the

例如,由泵压送供给作为第1流动材料X的泥土类,作为第2流动材料添加固化剂等进行混合,可制造固化处理土。作为该场合的固化剂等,在本第1混合机例中,无论为粉粒体状还是为浆状都可适用。但是,由于粉粒状固化材料随着着压气一道供给,所以,在如本例那样,未在混合管路12设置排气装置的场合,成为空气混入到混合物的混气压送。在该场合,朝排出部12e送出混合物的压送压在泥土类的供给压力上施加粉粒体固化剂的供给空气的压力。另一方面,在添加浆状固化剂的场合,不成为混气压送。在该场合,将混合物送出到排出部12e的压送压由泥土类的供给压力实现。 For example, solidified soil can be produced by pumping and supplying soil as the first fluid material X, adding and mixing a solidifying agent and the like as the second fluid material. As the curing agent and the like in this case, in the first example of the mixer, it is applicable regardless of whether it is in the form of a powder or a slurry. However, since the powdery solidified material is supplied together with the compressed air, in the case where no exhaust device is provided in the mixing line 12 as in this example, it becomes a mixed air supply in which air is mixed into the mixture. In this case, the pressure-feeding pressure for sending the mixture to the discharge unit 12e adds the pressure of the supply air of the solidifying agent to the supply pressure of the soil. On the other hand, when the slurry curing agent is added, it does not become mixed air feeding. In this case, the pressure feeding pressure to send the mixture to the discharge unit 12e is realized by the supply pressure of soil. the

(第2混合机例) (The 2nd mixer example)

在如第1例那样混合管路12为直管、水平配置、从端部开口排出的场合或虽然图中未示出但实际上混合管路为直管、水平配置、在底 面存在排出部的场合等那样,搅拌叶片14m下游侧的一部分或全部位于与螺旋叶片14s和搅拌叶片14m对应的部分的下侧时,由于混合物的送出阻力小,所以,材料不易充满到与螺旋叶片14s和搅拌叶片14m对应的部分,设想不能进行按所期望的比例进行混合的场合。 As in the first example, when the mixing line 12 is a straight pipe, arranged horizontally, and discharged from an opening at the end, or although not shown in the figure, the mixing line is actually a straight pipe, arranged horizontally, and has a discharge part on the bottom surface. When a part or all of the downstream side of the stirring blade 14m is located below the part corresponding to the screw blade 14s and the stirring blade 14m, the material is not easy to be filled with the screw blade 14s and the stirring blade because the sending resistance of the mixture is small. In the portion corresponding to the blade 14m, it is assumed that mixing at a desired ratio cannot be performed. the

图5所示第2例的与混合管路12的螺旋叶片14s和搅拌叶片14m对应的部分为直管、水平配置,但使搅拌叶片14m下游侧部分弯曲,排出部12e位于与螺旋叶片14s和搅拌叶片14m对应的部分的上侧地构成。通过采用该构成,混合管路12即使为直管、水平配置,搅拌混合物的送出阻力也增加,流动材料充满到螺旋叶片14s和搅拌叶片14m对应的部分,可进行确实而且充分的混合。另外,当存在搅拌混合物的送出阻力时,由于可进行稳定的量的排出,所以,易于进行量管理。 The portion corresponding to the helical blade 14s and the agitating blade 14m of the mixing pipeline 12 in the second example shown in FIG. The upper side of the part corresponding to the stirring blade 14m is comprised. By adopting this structure, even if the mixing line 12 is straight and horizontally arranged, the sending resistance of the stirred mixture is increased, and the flowing material is filled to the corresponding part of the spiral blade 14s and the stirring blade 14m, and reliable and sufficient mixing can be performed. In addition, when there is resistance to sending out the stirred mixture, since a stable amount can be discharged, it is easy to control the amount. the

(第3混合机例) (The 3rd mixer example)

如图6所示那样,虽然混合管路12为直管,但通过使下游侧成为上侧地使管2整体倾斜,也可增加混合的送出阻力,使材料充满搅拌混合部分。在图示形式中,在混合管路12的下游侧端部的底部设置排出部(排出口)12e,但该排出部12e由于位于与螺旋叶片14s和搅拌叶片14m对应的部分的上侧,所以,混合物的送出阻力增加这一点不改变。另外,仅图6所示例在水平方向使上游侧弯曲部弯曲,但在其它例也可采用同样的构成。 As shown in FIG. 6, although the mixing line 12 is a straight pipe, by inclining the entire pipe 2 so that the downstream side becomes the upper side, the delivery resistance of the mixing can be increased, and the material can be filled in the stirring and mixing part. In the illustrated form, a discharge portion (discharge port) 12e is provided at the bottom of the downstream end of the mixing line 12, but since the discharge portion 12e is located above the portion corresponding to the spiral blade 14s and the stirring blade 14m, , the delivery resistance of the mixture increases, which does not change. In addition, only the example shown in FIG. 6 bends the upstream side bending portion in the horizontal direction, but the same configuration can be employed in other examples. the

(第4混合机例) (The 4th mixer example)

虽然未图示,但即使混合管路为直管,通过在其下游侧端部上部设置排出部12e,使混合物溢流,从而使混合物的送出阻力增加,可使材料充满搅拌混合部分。 Although not shown, even if the mixing line is a straight pipe, by providing the discharge part 12e at the upper part of the downstream end, the mixture overflows, thereby increasing the delivery resistance of the mixture, and filling the stirring and mixing part with the material. the

(第5混合机例) (No. 5 mixer example)

另一方面,图7示出适合相对于混合管路12内以非压送状态供给第1流动材料X的场合的实施形式。在该第2实施形式的管路型混合装置例中,混合管路12为直管状,在与螺旋叶片14s形成部分对应的位置的上壁上连通形成用于落下供给第1流动材料X的供给部(供给 口)12i,相对于该供给部通过定量送料器(图中为旋转式送料器)12r连通料斗12h,这一点与其它例不同。其它构成基本上与上述实例相同。 On the other hand, FIG. 7 shows an embodiment suitable for the case where the first fluid material X is supplied in a non-pressurized state to the inside of the mixing line 12 . In the pipeline-type mixing device example of the second embodiment, the mixing pipeline 12 is a straight pipe, and communicates with the upper wall at the position corresponding to the part where the spiral blade 14s is formed to form a supply for dropping and supplying the first fluid material X. Part (supply port) 12i is different from other examples in that it communicates with the hopper 12h through a quantitative feeder (rotary feeder in the figure) 12r with respect to the supply part. Other constitutions are basically the same as the above-mentioned examples. the

在该管路型混合装置中,存储于料斗12h的第1流动材料X由定量送料器12r分出,通过供给部12i落下供给到混合管路12内。供给的第1流动材料X由螺旋叶片14s的推出作用作为连续定量流推出到排出部12e侧。推出的第1流动材料在喷射口14a的上游侧由受到回转驱动的搅拌叶片14m进行预备搅拌后,与从喷射口14a定量喷射供给的第2流动材料Y合流,这些第1流动材料与第2流动材料在喷射口14a的位置和其下游侧由被回转驱动的搅拌叶片14m搅拌混合,该搅拌混合物通过排出部12e排出。 In this line-type mixing device, the first fluid material X stored in the hopper 12h is dispensed by the quantitative feeder 12r, and is dropped and supplied into the mixing line 12 through the supply part 12i. The supplied first fluid material X is pushed out to the side of the discharge part 12e as a continuous constant flow by the pushing action of the screw blade 14s. The first flowing material pushed out is preliminarily stirred by the stirring blade 14m driven by rotation on the upstream side of the injection port 14a, and then merges with the second flowing material Y quantitatively injected from the injection port 14a. The flowing material is stirred and mixed at the position of the injection port 14a and its downstream side by the stirring blade 14m driven to rotate, and the stirred mixture is discharged through the discharge part 12e. the

这样,在按非压送状态供给第1流动材料X的场合,由螺旋叶片14s实现的单位时间的推出量不到第1流动材料X的单位时间的供给量时,不能稳定可靠地将供给的第1流动材料X送入到螺旋叶片14s的下游侧部分,不能在该部分充满材料,难以按稳定的比例进行混合。因此,最好由螺旋叶片14s进行的单位时间的推出量成为不小于第1流动材料X的单位时间的供给量。这样,可在螺旋叶片14s的下游侧可常充满材料。在该场合,由螺旋叶片14s实现的推出量的混合材料从该混合装置确实地被排出。 In this way, when the first flow material X is supplied in a non-pressure-feed state, when the push-out amount per unit time realized by the screw blade 14s is less than the supply amount per unit time of the first flow material X, the supplied material X cannot be stably and reliably The first flowing material X is sent to the downstream side part of the spiral blade 14s, and this part cannot be filled with material, and it is difficult to mix in a stable ratio. Therefore, it is preferable that the pushing amount per unit time by the screw blade 14s is not smaller than the supplying amount per unit time of the first fluid material X. In this way, the downstream side of the screw blade 14s can always be filled with material. In this case, the amount of mixed material pushed out by the screw blade 14s is reliably discharged from the mixing device. the

(第6混合机例) (The 6th mixer example)

另外,在本发明中,如图8所示那样,对于第1流动材料X也可从另行设置于轴构件14上的供给口14d供给到混合管路12内。在该场合,轴构件14由双层管(或也可为2根并列管)构成,在轴构件外面使各流路的排出口14a、14d开口,将一方作为第1流动材料X用,将另一方作为第2流动材料Y用。在该场合,例如从上游侧供给混合水和泥水、泥土,同时,从下游侧供给粉粒体或浆状固化剂,从而可制造浆状固化剂或固化处理土。 In addition, in the present invention, as shown in FIG. 8 , the first fluid material X may be supplied into the mixing line 12 from a supply port 14 d separately provided on the shaft member 14 . In this case, the shaft member 14 is composed of double-layer pipes (or two parallel pipes), and the discharge ports 14a and 14d of the flow paths are opened on the outside of the shaft member, and one side is used as the first flow material X, and the other side is used as the first flow material X. The other is used as the second flowable material Y. In this case, for example, mixed water, muddy water, and soil are supplied from the upstream side, and at the same time, powdery or granular solidifying agent or slurry-like solidifying agent is supplied from the downstream side, whereby slurry-like solidifying agent or solidified soil can be produced. the

(混合机的细部构成) (Detailed composition of the mixer)

如在第1混合机的例的项所述那样,由泵压送供给浆状材料,在 压气供给粉粒体的场合,当没有排气装置时,成为混气压送。在该场合,由于空气易于产生体积变化,所以,还设想不能顺利进行移送的场合。在该场合,如第3和第4例所示那样,最好在混合管路12的粉粒体供给位置下游侧的上部设置排气装置。在图示例中,在混合管路12的预定部位设置凹空间12s,在该凹空间12s的上部连通排气口12d,由此设置排气装置。另一方面,在按浆状态供给固化剂等的场合,不需要排气装置。 As described in the item of the example of the first mixer, the slurry material is fed by pump pressure, and when the powder is supplied by compressed air, when there is no exhaust device, it becomes a mixed air feed. In this case, since the volume of air tends to change, it is assumed that the transfer cannot be carried out smoothly. In this case, as shown in the third and fourth examples, it is preferable to install an exhaust device on the upper part of the mixing line 12 on the downstream side of the powder or granular material supply position. In the illustrated example, a recessed space 12s is provided at a predetermined position of the mixing line 12, and an exhaust device is provided by communicating with an exhaust port 12d at an upper portion of the recessed space 12s. On the other hand, when the curing agent and the like are supplied in a slurry state, an exhaust device is not required. the

另外,在压送供给第1流动材料X的形式中,存在螺旋叶片14s产生的整流·减势作用,为此,还设想混合物的送出势头减弱、不能顺利排出的场合。因此,如图4和图5所示那样,最好在轴构件14的搅拌叶片14m的下游侧设置促进混合物朝上述下游侧排出部的送出的助推螺旋叶片14b。在图6~8所示例中,设置于轴构件14的搅拌叶片14m下游侧的螺旋叶片14r没有上述助推作用。这是由于与上游的螺旋叶片14s或助推螺旋叶片14b的移送方向成为相反方向,用于不使由搅拌叶片依次推出的混合物通过混合管路12下部的排出部12e上地将其推回,使其顺利地落入到排出口。 In addition, in the form of feeding the first fluid material X by pressure feeding, there is a rectifying and reducing force by the helical blade 14s. Therefore, it is assumed that the sending force of the mixture is weakened and cannot be discharged smoothly. Therefore, as shown in FIGS. 4 and 5 , it is preferable to provide a booster screw blade 14 b on the downstream side of the stirring blade 14 m of the shaft member 14 to promote the delivery of the mixture to the downstream side discharge portion. In the examples shown in FIGS. 6 to 8 , the helical blade 14 r provided on the downstream side of the stirring blade 14 m of the shaft member 14 does not have the above-mentioned boosting action. This is because the transfer direction of the upstream screw blade 14s or the booster screw blade 14b is in the opposite direction, and is used to push back the mixture sequentially pushed out by the stirring blade through the discharge portion 12e at the bottom of the mixing line 12, Make it fall smoothly into the discharge port. the

另外,在本发明的管路型混合机中,如图3~图9所示那样,在轴构件的第2材料供给口14a的轴构件回转方向前侧设置罩构件14c也为优选形式。该罩构件14c随着轴构件14一边推开搅拌物一边回转,所以,在第2材料供给口14a位置常形成第2流动材料的供给空间(空洞),从供给口14a将第2流动材料送出到该空间。因此,可顺利可靠地将第2流动材料分散供给到第1流动材料中。图9(a)和(b)对比地示出移送角相互存在90°不同的状态的场合,两者的构成相同。 In addition, in the pipeline type mixer of the present invention, it is also preferable to provide a cover member 14c on the front side of the second material supply port 14a of the shaft member in the rotation direction of the shaft member as shown in FIGS. 3 to 9 . The cover member 14c rotates along with the shaft member 14 while pushing away the stirrer, so a supply space (cavity) for the second flow material is always formed at the second material supply port 14a position, and the second flow material is sent out from the supply port 14a. to that space. Therefore, it is possible to smoothly and reliably distribute and supply the second fluid material into the first fluid material. 9( a ) and ( b ) comparatively show the case where the feed angles differ by 90° from each other, and both have the same configuration. the

本发明的搅拌叶片14m如图9详细说明的那样,由具有搅拌作用和混合对象移送作用的多功能叶片m2和仅具有搅拌作用的单功能叶片m1构成,最好沿以轴构件14为中心的螺旋方向每隔1片或2片多功能叶片m2介入1片单功能叶片m1的交替配置的形式。在图示例中,多功能叶片m2相对于与轴线正交的面按预定的角度倾斜的平板体,另一方面单功能叶片m1成为与垂直于轴线的面平行的平板体。 通过采用交替配置,可不损害移送特性地提高混合性。 Stirring blade 14m of the present invention is as shown in detail in Fig. 9, is made of the multifunctional blade m2 that has stirring effect and mixing object transfer effect and the single function blade m1 that only has stirring effect, preferably along the shaft member 14 as the center In the helical direction, every one or two multifunctional blades m2 intervenes alternately with one single functional blade m1. In the illustrated example, the multifunctional blade m2 is a flat plate inclined at a predetermined angle with respect to the plane perpendicular to the axis, while the single function blade m1 is a flat plate parallel to the plane perpendicular to the axis. Mixing performance can be improved without impairing transfer characteristics by adopting an alternate arrangement. the

多功能叶片m2或许最好考虑形成为切取螺旋的部分的叶轮状(曲面板状),但实际上当如图所示那样形成为平板状夹着轴配置时,根据泥土接触的位置的不同,泥土的移动的方向变化,混合搅拌性更加提高,所以较理想。即,如图10所示那样,在处于回转半径上的A点和B点,沿回转方向以直角作用的推出力P沿平板状的多功能叶表面产生在A点朝外方的移动力P1、在B点产生朝内方的移动力P2,这增大搅拌效果。 The multifunctional blade m2 may be formed in the shape of an impeller (curved plate) that cuts out the helical part, but in fact, when it is formed in a flat plate shape as shown in the figure and placed across the shaft, depending on the position where the soil contacts, The movement direction of the soil is changed, and the mixing performance is further improved, so it is preferable. That is, as shown in FIG. 10 , at points A and B on the radius of gyration, the pushing force P acting at right angles along the gyration direction produces a moving force P1 outward at point A along the surface of the flat multifunctional blade. , A moving force P2 toward the inside is generated at point B, which increases the stirring effect. the

但是,本发明的管路型混合机可仅由任一方的搅拌叶片调整第1流动材料的供给压力等使其起作用。 However, in the pipeline type mixer of the present invention, only one of the agitating blades can be used to adjust the supply pressure of the first flow material and the like. the

另外,本发明的搅拌叶片14m沿以轴构件14为中心的螺旋方向隔开90度或60度的相位间隔配置多个时,可进行更有效的搅拌混合。 In addition, when a plurality of agitating blades 14m of the present invention are arranged at a phase interval of 90° or 60° along the helical direction centering on the shaft member 14, more effective agitation and mixing can be performed. the

另外,本发明者根据现在之前的研究开发结果得知下述的螺旋叶片14s和搅拌叶片14m的构成和动作条件的组合非常适当。 In addition, the present inventors have found that the combination of the configuration and operating conditions of the spiral blade 14 s and the stirring blade 14 m described below is very appropriate based on the results of research and development up to now. the

(1)螺旋叶片的圈数:1~3(片) (1) The number of turns of the spiral blade: 1 to 3 (pieces)

(2)螺旋叶片的节距(SP):混合管的直径的0.4~0.8部位 (2) Pitch (SP) of the spiral blade: 0.4 to 0.8 of the diameter of the mixing tube

(3)搅拌叶片的配置:螺旋配置 (3) Configuration of stirring blades: spiral configuration

(4)搅拌叶片的数量:每节距(MP)按4~6片的间隔、5~15节距 (4) The number of stirring blades: each pitch (MP) is 4 to 6 pieces at intervals, 5 to 15 pitches

(5)运行时的轴构件的转速:150~200/πd(rpm) (5) The rotational speed of the shaft member during operation: 150~200/πd(rpm)

其中,d为螺旋叶片和搅拌叶片的直径。 Among them, d is the diameter of the spiral blade and the stirring blade. the

(6)混合管路内的材料流速v:10~50m/min (6) Material flow rate v in the mixing pipeline: 10~50m/min

(将轴构件的供给口形成为多个的例) (Example of forming multiple supply ports of the shaft member)

另一方面,在本发明的管路型混合装置中,在1个管路型混合装置设置3个以上的供给装置,通过比上述例更多的路径将2种或3种以上的材料供给到混合管路内地构成。 On the other hand, in the pipeline type mixing device of the present invention, three or more supply devices are provided in one pipeline type mixing device, and two or more than three kinds of materials are supplied to the The mixing line is formed inland. the

具体地说,如图11和图12所示那样,将与搅拌叶片14m对应的部位取得较长,在与轴构件14的搅拌叶片14m对应的部位隔开预定间隔地设置多个供给口。图11所示例将上述第2例变型,图12所示 例将上述第3例变型,追加1个轴构件的供给口14a,基本构成如上述那样。但是,在这些例40、50中,轴构件14的下游侧端部贯通导出到混合管路12外,同时,轴构件14内的第2材料供给口14a与第2材料供给口14a之间的部分由图中未示出的闭塞构件隔断。这样,如从轴构件14的上游侧端部供给在前面添加混合的材料Y1,则其从上游侧供给口14a供给到混合管路12内,由位于上游侧和下游侧供给口14a、14a间的搅拌叶片14m与第1流动材料X混合。另外,如将后来添加混合的材料Y2从轴构件14的下游侧端部供给,则其从下游侧供给口14a供给到混合管路12内,由位于下游侧供给口14a的下游侧的搅拌叶片14m与混合了材料Y1的第1流动材料X混合。 Specifically, as shown in FIGS. 11 and 12 , the portion corresponding to the stirring blade 14m is made longer, and a plurality of supply ports are provided at predetermined intervals in the portion of the shaft member 14 corresponding to the stirring blade 14m. The example shown in Figure 11 modifies the above-mentioned 2nd example, and the example shown in Figure 12 modifies the above-mentioned 3rd example, adding a supply port 14a of the shaft member, and the basic structure is as described above. However, in these Examples 40 and 50, the downstream side end portion of the shaft member 14 is penetrated and led out of the mixing line 12, and at the same time, the second material supply port 14a in the shaft member 14 and the gap between the second material supply port 14a Partially blocked by a blocking member not shown in the figure. In this way, if the material Y1 that was previously added and mixed is supplied from the upstream side end of the shaft member 14, it is supplied from the upstream side supply port 14a into the mixing line 12, and is located between the upstream side and the downstream side supply port 14a, 14a. The agitating blade 14m is mixed with the first fluid material X. In addition, if the material Y2 that is added and mixed later is supplied from the downstream side end of the shaft member 14, it is supplied into the mixing line 12 from the downstream side supply port 14a, and is stirred by the stirring blade located on the downstream side of the downstream side supply port 14a. 14m is mixed with the first flow material X mixed with the material Y1. the

在该场合,从第2材料供给口14a供给的材料Y1和从下游侧供给口供给的材料Y2可相同,也可不同。另外,也可进一步增加轴构件14的供给口数,在该场合,将轴构件14形成为双层以上的多层管构造,通过管路内和管路间的间隙形成流动材料的供给路径(图中未示出)。 In this case, the material Y1 supplied from the second material supply port 14a and the material Y2 supplied from the downstream side supply port may be the same or different. In addition, it is also possible to further increase the number of supply ports of the shaft member 14. In this case, the shaft member 14 is formed into a multi-layer pipe structure with more than two layers, and the supply path of the flowing material is formed by the gap between the pipes and the pipes (Fig. not shown). the

(串联多个管路型混合机的例) (Example of multiple pipeline mixers connected in series)

本发明的管路型混合机作为材料输送管路的一部分设置,从而在材料输送过程中可进行与其它添加材料(第2流动材料)的混合,在添加材料为一种的场合或通过共用的管路供给多种添加材料的场合等,虽然也可在1条输送线仅设置1个管路型混合机,但在分阶段添加混合多种或同种添加材料的场合等,也可直接或通过其它装置和管路间接地串联多个管路型混合装置,在各管路型混合装置中,依次进行添加材料的追加混合。 The pipeline type mixer of the present invention is set as a part of the material delivery pipeline, so that it can be mixed with other additive materials (second flowing material) during the material delivery process. In the case of pipeline supply of various additives, etc., although it is also possible to install only one pipeline type mixer in one conveying line, it is also possible to directly or A plurality of pipeline-type mixing devices are indirectly connected in series through other devices and pipelines, and in each pipeline-type mixing device, additional mixing of the additive material is performed sequentially. the

该具体例示出于图13~图15。图13所示例通过输送管T串联上述第1例的混合机10、10,相对第1流动材料X,依次混合第2、第3流动材料Y1、Y2。另外,图14所示例在上游侧配置具有下方开口的排出部12e的上游侧混合机10A,在下游侧配置具有上方开口的供给口12i的下游侧混合机10B,直接连接上游侧混合机10A的向下排出口12e和下游侧混合机10B的向上供给口12i,将两混合机10A、 10B一体化。这样具有多个混合部的场合也包含于本发明的管路混合机。在该图14所示例中,相应于材料的移送源与移送目的地的位置关系,可采用将一方的混合机10A相对另一方的混合机10B以连接部为中心回转任意角度地配置,也可例如图15所示那样,形成进行材料的折回移送的U字配置。 This specific example is shown in FIGS. 13 to 15 . In the example shown in FIG. 13 , the mixers 10 and 10 of the above-mentioned first example are connected in series through the delivery pipe T, and the second and third flow materials Y1 and Y2 are sequentially mixed with respect to the first flow material X. In addition, as shown in FIG. 14, an upstream side mixer 10A having a discharge portion 12e opening downward is disposed on the upstream side, and a downstream side mixer 10B having a supply port 12i opening upward is disposed on the downstream side, and the upstream side mixer 10A is directly connected. The downward discharge port 12e and the upward supply port 12i of the downstream side mixer 10B integrate the two mixers 10A, 10B. The case where there are a plurality of mixing sections in this way is also included in the in-line mixer of the present invention. In the example shown in FIG. 14 , according to the positional relationship between the material transfer source and the transfer destination, one mixer 10A can be arranged to rotate at any angle with respect to the other mixer 10B around the connection part, or it can be For example, as shown in FIG. 15 , a U-shaped arrangement is formed in which the material is turned and fed. the

在这些具体例中,当然也可以使用上述其它管路型混合机(图中未示出)。 In these specific examples, of course, other in-line mixers (not shown in the drawings) described above may also be used. the

可是,上述轻质固化材料的制造方法是应用该串联形式,但本发明的管路混合机的串联形式不限于上述轻质固化材料的制造方法。例如也可用于与上述轻质固化材料的制造方法相反地在第1管路型混合机4供给轻质化材料、在第2管路型混合机5混合固化剂的形式。 However, the above-mentioned production method of the lightweight solidified material is applied to the serial form, but the series form of the in-line mixer of the present invention is not limited to the above-mentioned production method of the lightweight solidified material. For example, it can also be used in a form in which the light weight material is supplied to the first in-line mixer 4 and the curing agent is mixed in the second in-line mixer 5 in contrast to the above-mentioned production method of the light-weight hardening material. the

(固化剂供给装置的实施形式) (implementation form of curing agent supply device)

图16示出本发明的固化剂供给装置例。符号20为暂时存储水泥等粉粒体的粉粒体储存料斗,例如储存于筒仓等的粉粒体根据需要从上部的供给口20i供给到料斗20内。 Fig. 16 shows an example of a curing agent supply device of the present invention. Reference numeral 20 denotes a powder storage hopper for temporarily storing powder such as cement, and powder stored in a silo, for example, is supplied into the hopper 20 from an upper supply port 20i as needed. the

供给到料斗20的粉粒体固化剂由定量分出装置(图示例为旋转送料器)21分出,从其排出口落下排出,通过沿铅直方向的直线状合流管路22的径向中央部分投入到搅拌混合装置23的供给部23i。合流管路22内在粉粒体所落下流通的中央部分的周围设置环状的储液堰22d,贯通管壁的液体供给管22i连通到该堰22d内(相对中央部的外侧)。因此,当液体(水、添加剂等)从液体供给管22i供给时,该液体暂时储存于堰22d内后,从堰22d溢流,以瀑布状供给到中央部。另一方面,搅拌混合装置23基本上与从上述图7所示管路型混合机省略料斗、旋转式送料器、及排气装置的场合基本相同,所以,省略说明。 The powder solidifying agent supplied to the hopper 20 is separated by a quantitative separation device (the example in the figure is a rotary feeder) 21, and is discharged from the discharge port, and passes through the radial center of the linear confluent pipeline 22 along the vertical direction. A part is thrown into the supply part 23i of the stirring mixing apparatus 23. A ring-shaped liquid storage weir 22d is provided around the central part where the powders and grains fall and flow in the confluent pipeline 22, and the liquid supply pipe 22i penetrating the pipe wall communicates with the weir 22d (outside the central part). Therefore, when a liquid (water, additive, etc.) is supplied from the liquid supply pipe 22i, the liquid is temporarily stored in the weir 22d, overflows from the weir 22d, and is supplied to the central portion in a waterfall. On the other hand, the agitating and mixing device 23 is basically the same as the case where the hopper, the rotary feeder, and the exhaust device are omitted from the above-mentioned pipeline type mixer shown in FIG. 7 , so description thereof will be omitted. the

在这样构成的固化剂供给装置中,落下供给到合流管路22内的粉粒体在通过合流管路22内的中央部分的过程中,由从该周围的堰22d溢流、以瀑布状供给的液体夹入或挤入,由液体包住,从而与液体合流。合流后的粉粒体与液体由搅拌混合装置23搅拌混合后,送出到外 部。 In the curing agent supply device configured in this way, the powder or grain that is dropped and supplied into the confluence line 22 is supplied in a waterfall form by overflowing from the surrounding weir 22d while passing through the central part of the confluence line 22 . The liquid is sandwiched or squeezed in, surrounded by the liquid, and thus merged with the liquid. After the combined powder and liquid are stirred and mixed by the stirring and mixing device 23, they are sent to the outside. the

图17示出别的本发明的固化剂供给装置例。在该形式中,相对图16所示形式,合流管路成为呈倒圆锥台状的筒仓滑槽22S,在其上部的内壁朝着内周方向地连通液体供给管22i,这是主要的不同点。在该场合,从液体供给管供给到筒仓滑槽内的液体沿内周面旋转下降。因此,落下到筒仓滑槽22S内的粉粒体落下到液体的旋转下降部分内,由液体包入而合流。搅拌混合装置24为管路型混合机,具有筒仓滑槽22S下部连通的供给口24i形成于上游侧上部、在下游侧端部上部形成排出口24e的水平直管型的混合管路,为混合物从排出口24e由溢流排出的形式。 Fig. 17 shows another example of a curing agent supply device of the present invention. In this form, compared with the form shown in FIG. 16, the confluence pipeline is a silo chute 22S in the shape of an inverted frustum of cone, and the inner wall at its upper part communicates with the liquid supply pipe 22i toward the inner peripheral direction. This is the main difference. point. In this case, the liquid supplied from the liquid supply pipe into the silo chute rotates and descends along the inner peripheral surface. Therefore, the powder or grain which fell in the silo chute 22S falls in the rotating descending part of the liquid, and is surrounded by the liquid and merges. The stirring and mixing device 24 is a pipeline-type mixer, and has a horizontal straight pipe-type mixing pipeline in which a supply port 24i communicated with the lower part of the silo chute 22S is formed on the upper part of the upstream side, and a discharge port 24e is formed on the upper part of the downstream side end. The mixture is discharged from the discharge port 24e by overflow. the

在这些例中,由于粉粒体由液体包入地合流,所以,可不向合流管路内面和搅拌混合装置内面等周围附着粉粒体地确实地使两者连续合流。另外,可具有获得更正确的配合比的固化剂的优点。 In these examples, since the powders and grains are merged by being surrounded by the liquid, the powders and grains can be reliably and continuously merged without adhering the powders and grains to the inner surface of the merging pipe and the inner surface of the agitator and mixer. In addition, there is an advantage of obtaining a curing agent with a more accurate compounding ratio. the

另外,在这些例中,如图所示那样,通过柔性接头25将料斗20和定量分出装置21与合流管路22等连接,同时,通过测力传感器26、26悬挂,根据该测力传感器26的测量值可测量料斗20和定量分出装置21内的存储粉粒体量。另外,可采用液体从定量泵通过流量计供给从而进行量管理的方法、或从水槽或水斗通过旋转送料器供给的方式(图示省略)。另外,在上述例中,作为搅拌混合装置23、24使用的是管路型混合机,但也可使用间歇式或连续式的搅拌装置。 In addition, in these examples, as shown in the figure, the hopper 20 and the quantitative separation device 21 are connected to the confluent pipeline 22 and the like through the flexible joint 25, and at the same time, they are suspended by the load cells 26, 26. According to the load cell The measured value of 26 can measure the amount of stored powder or grain in the hopper 20 and the quantitative separating device 21 . In addition, a method of controlling the amount of liquid by supplying it from a quantitative pump through a flow meter, or a method of supplying it from a water tank or bucket through a rotary feeder (illustration omitted) may be employed. In addition, in the above example, the in-line type mixer was used as the agitation and mixing devices 23 and 24, but a batch type or a continuous type agitation device may also be used. the

(比重调整装置的实施形式) (implementation form of specific gravity adjustment device)

例如前面说明的那样,在利用疏浚泥土那样的质量不稳定的材料的场合,质量管理很重要。其1个主要的参数为比重管理。包含水分和固体成分的流动性材料的比重管理不外乎是含水量的调整。其中,还提出可对应于宽范围的含水比的含水物、含水比的变动幅度大的场合的比重调整装置。 For example, as described above, when using materials with unstable quality such as dredged soil, quality control is important. One of its main parameters is specific gravity management. Specific gravity management of fluid materials containing water and solids is nothing more than adjusting the water content. Among them, a specific gravity adjusting device capable of handling hydrated substances with a wide range of water content ratios and when the water content ratio varies widely has also been proposed. the

图18示出本发明的比重调整装置例30,作为主要构成具有比重调整槽31。比重调整槽31作为测量槽内的流动性材料的体积的体积测量装置具有水位传感器31S。即,由于比重调整槽具有一定的容积, 所以,仅由水位传感器31S测量水位即可测量槽内的流动性材料的体积。 FIG. 18 shows an example 30 of a specific gravity adjusting device according to the present invention, which has a specific gravity adjusting groove 31 as a main structure. The specific gravity adjustment tank 31 has a water level sensor 31S as a volume measuring device for measuring the volume of the fluid material in the tank. That is, since the specific gravity adjustment tank has a certain volume, the volume of the fluid material in the tank can be measured only by measuring the water level with the water level sensor 31S. the

另外,在图示形式中,比重调整槽31由测力传感器31L、31L悬挂,由该测力传感器31L可测定槽内的流动性材料的重量。根据这些测量结果可求出槽31内的流动性材料的比重。该比重测定例如由图示的控制装置进行。 In addition, in the illustrated form, the specific gravity adjustment tank 31 is suspended by load cells 31L, 31L, and the weight of the fluid material in the tank can be measured by the load cell 31L. From these measurement results, the specific gravity of the fluid material in the tank 31 can be obtained. This specific gravity measurement is performed, for example, by the control apparatus shown in figure. the

另外,朝向槽31内的流动性材料的供给管31A和供水管31B在槽31上方开口,另外,在槽31内的上部插入用于吸引上部澄清水的吸引管31C。 In addition, a supply pipe 31A and a water supply pipe 31B facing the fluid material in the tank 31 are opened above the tank 31 , and a suction pipe 31C for sucking upper clarified water is inserted into the upper part of the tank 31 . the

在这样构成的比重调整槽31中,通过由水位传感器31S和测力传感器31L对投入到槽31内的流动性材料的容积和质量进行计量,从而测量流动材料的比重,在其不到所期望的比重的场合,通过吸引管31C吸引排水所需要量的水,在比所期望的比重大的场合,通过供水管31B进行所需量的加水,从而可进行比重调整。即,该比重调整槽31以加水为主体,在需要排水的场合,成为等候土粒子的沉降、将上部澄清水排出的方式。该动作可由图中未示出的控制装置进行。 In the specific gravity adjustment tank 31 configured in this way, the volume and mass of the fluid material put into the tank 31 are measured by the water level sensor 31S and the load cell 31L to measure the specific gravity of the fluid material. In the case of a certain specific gravity, the required amount of water is sucked through the suction pipe 31C for drainage, and in the case of a larger than desired specific gravity, the specific gravity can be adjusted by adding a required amount of water through the water supply pipe 31B. That is, the specific gravity adjustment tank 31 is mainly filled with water, and when drainage is required, it is in a mode of waiting for the sedimentation of the soil particles and discharging the upper clarified water. This action can be performed by a control device not shown in the figure. the

另一方面,在本实施形式中,在比重调整槽31的底部设置排出口,该排出口通过闸阀32等阀连通到搅拌槽33(搅拌混合装置)。因此,进行比重调整后的流动材料由闸阀32的开放供给到搅拌槽33,进行搅拌混合。当暂时将流动性材料存储于比重调整槽31内时,进行水分与固体成分的分离,这样,结束了比重调整的流动性材料最好经由搅拌混合处理供给到外部。 On the other hand, in this embodiment, a discharge port is provided at the bottom of the specific gravity adjustment tank 31, and the discharge port communicates with the stirring tank 33 (stirring mixing device) through a valve such as a gate valve 32 . Therefore, the flowable material whose specific gravity has been adjusted is supplied to the stirring tank 33 by opening the gate valve 32, and is stirred and mixed. When the fluid material is temporarily stored in the specific gravity adjustment tank 31, moisture and solid content are separated, so that the fluid material whose specific gravity has been adjusted is preferably supplied to the outside through stirring and mixing treatment. the

图示例的搅拌槽33在下部轴支承沿水平方向的搅拌轴33x,在该搅拌轴33x的外面设置多个具有移送功能和搅拌功能的多功能叶片m2,该搅拌轴33x连接到槽33外的回转驱动源33m而被驱动回转,在多功能叶片m2进行的材料移送方向的下游侧的位置将排出口形成到搅拌装置槽底部。 The agitation tank 33 of illustration example supports the agitation shaft 33x along the horizontal direction at the lower part, and a plurality of multifunctional blades m2 with transfer function and agitation function are set outside the agitation shaft 33x, and the agitation shaft 33x is connected to the outside of the groove 33. The driving source 33m is driven to rotate, and a discharge port is formed at the bottom of the tank of the agitator at a position on the downstream side in the material transfer direction by the multifunctional blade m2. the

另外,图示的比重调整装置设想上述图2所示制造方法,相对搅拌槽33的排出口通过定量分出装置R(在图示例中为旋转送料器)连 接第1管路型混合机4′,由分出装置R分出在搅拌槽33内进行了搅拌的流动材料,相对于第1管路型混合机4′定量供给。另外,在该场合,为了提高向管路型混合机4′的供给精度,所以,在图示形式中,最好由载荷传感器33L悬挂搅拌槽33,相应于由该载荷传感器33L测量出的搅拌槽33内的流动材料保有量控制定量分出装置R的回转。 In addition, the specific gravity adjusting device shown in the figure assumes the above-mentioned manufacturing method shown in FIG. ', the flowable material stirred in the stirring tank 33 is separated by the separating device R, and quantitatively supplied to the first pipeline type mixer 4'. In addition, in this case, in order to improve the accuracy of supply to the pipeline type mixer 4', it is preferable to hang the stirring tank 33 by the load sensor 33L in the illustrated form, and to correspond to the stirring tank 33 measured by the load sensor 33L. The amount of fluid material remaining in the tank 33 controls the rotation of the quantitative separation device R. the

而图19示出通过过滤介质31F积极地对存储于比重调整槽31内的流动性材料的水分进行吸引排水的例(在如上述那样排出上部澄清水的场合也可通过过滤介质吸引)。 19 shows an example in which the moisture of the fluidity material stored in the specific gravity adjustment tank 31 is actively suctioned and drained through the filter medium 31F (it can also be sucked through the filter medium when discharging the upper clarified water as described above). the

更为详细地说,在比重调整槽31内围住中央部地设置滤布等过滤介质31F,由过滤介质31F隔断过滤介质31F外面和槽31内面之间的排水空间31z与过滤介质围住部分内,贯通槽壁使吸引管31C面对排水空间31z内。另外,朝向槽内31的流动性材料的供给管31A和供水管31B在由过滤介质31F形成的围住部分内上开口。 More specifically, a filter medium 31F such as filter cloth is provided to surround the central part in the specific gravity adjustment tank 31, and the drainage space 31z between the outer surface of the filter medium 31F and the inner surface of the tank 31 is separated from the filter medium surrounded by the filter medium 31F. Inside, the suction pipe 31C passes through the groove wall so that it faces the inside of the drainage space 31z. In addition, the supply pipe 31A and the water supply pipe 31B of the fluid material toward the inside of the tank 31 are opened in the enclosed part formed by the filter medium 31F. the

在该场合,当排水时,将流动材料供给到调整槽31内的过滤介质31F围住部分内时,由自重压力仅使水通过过滤介质31F渗出到排水空间31z,通过该吸引管31C吸引排出所需要量的该渗出水。 In this case, when draining water, when the flowable material is supplied to the portion surrounded by the filter medium 31F in the adjustment tank 31, only the water seeps through the filter medium 31F to the drainage space 31z by the pressure of its own weight, and is sucked by the suction pipe 31C. The required amount of this seepage water is drained off. the

在本形式中,只要可发挥上述功能,则过滤介质31F的配置可任意。在将滤布用作过滤介质的场合,可如图20所示那样,按(a)所示那样沿比重调整槽31的内周面配置圆筒状的滤布,如(b)那样立设必要数量的滤布支承构件31P、31P,在周向上按预定间隔局部地朝中央侧伸出,如(c)所示那样配置成6顶点星形。 In this form, as long as the above-mentioned functions can be exhibited, the arrangement of the filter medium 31F is optional. In the case of using a filter cloth as a filter medium, as shown in Figure 20, a cylindrical filter cloth can be arranged along the inner peripheral surface of the specific gravity adjustment tank 31 as shown in (a), and erected as in (b). The required number of filter cloth supporting members 31P, 31P protrude partially toward the center side at predetermined intervals in the circumferential direction, and are arranged in a star shape with six vertices as shown in (c). the

另外,图19所示比重调整装置30′设想上述图1所示制造方法,相对于搅拌槽33的排出口连接活塞泵2,由该活塞泵2可边吸引取出来自搅拌槽33内的流动材料边相对于外部(在图1的示形式中为第1管路型混合机4)送出流动材料。 In addition, the specific gravity adjusting device 30' shown in FIG. 19 assumes the above-mentioned manufacturing method shown in FIG. While sending out the flowing material to the outside (the first in-line mixer 4 in the illustrated form of FIG. 1 ). the

如以上那样,按照本发明,可进行按稳定的比例的混合。另外,可从泥土和泥水制造均质的轻质固化材料。 As described above, according to the present invention, mixing at a stable ratio can be performed. In addition, homogeneous lightweight solidified materials can be produced from earth and muddy water. the

Claims (3)

1.一种管路型混合装置,包括具有压送供给第1流动材料的上游侧供给部和排出混合物的下游侧排出部的混合管路、同轴地支承于混合管路内的轴构件、在轴构件的外面上从上游侧依次并列设置的螺旋叶片和搅拌叶片、轴构件的回转驱动装置、及设于上述轴构件的与搅拌叶片对应的部位的第2流动材料的供给口;其特征在于:由受到回转驱动的螺旋叶片对供给到混合管路内的第1流动材料进行整流后,从上述轴构件的供给口将第2流动材料供给到该第1流动材料,由受到回转驱动的搅拌叶片对该第1流动材料和第2流动材料进行搅拌混合,通过上述排出部排出该搅拌混合物,在上述轴构件的第2流动材料供给口的轴构件的回转方向的前侧设置罩构件,该罩构件随着轴构件回转将搅拌物推开,从而在第2流动材料供给口位置形成第2流动材料的供给空间,上述混合管路构成为如下构造,该混合管路为直管状,并且使其下游侧成为上侧地使该混合管路倾斜,上述搅拌叶片的下游侧的一部分或全部与上述螺旋叶片和搅拌叶片的其余部分相比位于更靠上侧的位置,由此使第1流动材料、第2流动材料及其混合物总是充满至少螺旋叶片的下游侧部分。1. A pipeline type mixing device comprising a mixing pipeline having an upstream side supply part for pressure-feeding a first flow material and a downstream side discharge part for discharging a mixture, a shaft member coaxially supported in the mixing pipeline, On the outer surface of the shaft member, the helical blade and the stirring blade arranged side by side in sequence from the upstream side, the rotary drive device of the shaft member, and the supply port of the second flow material provided at the position corresponding to the stirring blade of the above-mentioned shaft member; its characteristics In that: after the first flow material supplied into the mixing pipeline is rectified by the spiral blade driven by rotation, the second flow material is supplied to the first flow material from the supply port of the above-mentioned shaft member, and the second flow material is supplied to the first flow material by the screw blade driven by rotation. The agitating blade stirs and mixes the first flow material and the second flow material, and discharges the agitated mixture through the above-mentioned discharge portion, and a cover member is provided on the front side of the shaft member in the rotation direction of the second flow material supply port of the above-mentioned shaft member, The cover member pushes the agitator away as the shaft member rotates, thereby forming a supply space for the second flow material at the second flow material supply port. The above-mentioned mixing pipeline is configured as follows. The mixing pipeline is a straight pipe, and The mixing pipe is inclined so that the downstream side becomes the upper side, and a part or all of the downstream side of the above-mentioned agitation blade is located at a position on the upper side compared with the rest of the above-mentioned helical blade and agitation blade, thereby making the first The flowing material, the second flowing material and their mixture always fill at least the downstream side part of the spiral blade. 2.根据权利要求1所述的管路型混合装置,其特征在于:作为上述搅拌叶片,包括具有搅拌作用和混合对象移送作用的多功能叶片和仅具有搅拌作用的单功能叶片,它们以沿以上述轴构件为中心的螺旋方向按每隔1片或2片多功能叶片介入1片单功能叶片的交替配置进行设置。2. The pipeline type mixing device according to claim 1, characterized in that: as the above-mentioned stirring blades, there are multifunctional blades with stirring action and mixing object transfer action and single-function blades with only stirring action, which are arranged along the The helical direction centered on the above-mentioned shaft member is set in an alternate arrangement in which one single-function blade intervenes every one or two multi-function blades. 3.根据权利要求1所述的管路型混合装置,其特征在于:上述螺旋叶片形成为圈数为1~3、节距为上述混合管路的直径的0.4~0.8倍,上述搅拌叶片沿以上述轴构件为中心的螺旋方向每1节距隔开4~6片的间隔配置5~15节距,当上述螺旋叶片和搅拌叶片的直径为d时,装置驱动时的上述轴构件的转速为150~200/πd(rpm),装置驱动时的混合管路内的材料流速v为10~50m/min。3. The pipeline type mixing device according to claim 1, characterized in that: the number of turns of the above-mentioned helical blade is 1-3, and the pitch is 0.4-0.8 times the diameter of the above-mentioned mixing pipeline, and the above-mentioned stirring blade is along the 5 to 15 pitches are arranged at intervals of 4 to 6 sheets in the helical direction centering on the above-mentioned shaft member. When the diameter of the above-mentioned helical blade and stirring blade is d, the rotational speed of the above-mentioned shaft member when the device is driven 150 to 200/πd (rpm), and the material flow velocity v in the mixing line when the device is driven is 10 to 50 m/min.
CN 200310124576 2003-12-30 2003-12-30 Pipeline Mixing Device Expired - Lifetime CN1634691B (en)

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CN109278193B (en) * 2018-10-25 2020-06-09 南京溧水高新创业投资管理有限公司 Concrete accelerator feeder through fluid rotary mixing
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