CN1631473A - Golf club friction welded structure and method - Google Patents
Golf club friction welded structure and method Download PDFInfo
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- CN1631473A CN1631473A CNA2003101230303A CN200310123030A CN1631473A CN 1631473 A CN1631473 A CN 1631473A CN A2003101230303 A CNA2003101230303 A CN A2003101230303A CN 200310123030 A CN200310123030 A CN 200310123030A CN 1631473 A CN1631473 A CN 1631473A
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Abstract
Description
技术领域technical field
本发明属于高尔夫球运动器具部件及其制造方法,特别是一种高尔夫球杆摩擦焊接结构及其方法。The invention belongs to golf equipment components and a manufacturing method thereof, in particular to a golf club friction welding structure and a method thereof.
背景技术Background technique
习用的美国第5,769,307号专利‘铁杆型高尔夫杆头及其制造方法(Iron-Type Golf Club Head and Production Method Therefor)’及第5,885,179号专利‘铁杆型高尔夫杆头制造方法(Iron-Type Golf Club HeadProduction Method Therefor)’,如图1、图2所示,高尔夫球杆头通常包含杆头本体10’、套颈20’及杆体30’。Common U.S. Patent No. 5,769,307 'Iron-Type Golf Club Head and Production Method Therefor' and Patent No. 5,885,179 'Iron-Type Golf Club Head Production Method Therefor' Method Therefor)', as shown in Figure 1 and Figure 2, the golf club head usually includes a club head body 10', a sleeve neck 20' and a shaft 30'.
杆头本体10’为由第一金属材质,如不锈钢制成,且其正面结合打击面板11’,并于打击面板11’一侧形成跟部12’,由跟部12’向上形成具有第一抵接面14’的延伸端13’。The club head body 10' is made of a first metal material, such as stainless steel, and its front is combined with a striking panel 11', and a heel 12' is formed on one side of the striking panel 11', and a first The extension end 13' of the abutting surface 14'.
套颈20’为由第二金属材质,如钛合金制成,套颈20’顶部开设结合孔21’,其底部具有第二抵接面22’。The sleeve neck 20' is made of a second metal material, such as titanium alloy. The top of the sleeve neck 20' is provided with a coupling hole 21', and the bottom of the sleeve neck 20' has a second abutting surface 22'.
组装时,其为选择利用摩擦焊接(friction welding)方式结合杆头本体10’及套颈20’。结合时,首先施加作用力F’使第一、二抵接面14’、22’相互抵接,并使第一抵接面14’(或第二抵接面22’)相对第二抵接面22’(或第一抵接面14’)同轴转动;接着,第一、二抵接面14’、22’即因摩擦产生高温而发生固态结合。借此,套颈20’即可快速结合于杆头本体10’的延伸端13’上。When assembling, it is to choose to use friction welding (friction welding) to combine the club head body 10' and the sleeve neck 20'. When combining, first apply force F' to make the first and second abutment surfaces 14', 22' abut against each other, and make the first abutment surface 14' (or second abutment surface 22') abut against the second abutment surface. The surface 22' (or the first abutting surface 14') rotates coaxially; then, the first and second abutting surfaces 14', 22' are solid-state bonded due to high temperature generated by friction. In this way, the collar 20' can be quickly combined with the extension end 13' of the club head body 10'.
虽然,上述高尔夫球杆头采用摩擦焊接方式将套颈20’结合于杆头本体10’上相较一般焊接或硬焊可简化制程及降低制造成本。Although the above-mentioned golf club head uses friction welding to combine the sleeve neck 20' on the club head body 10', it can simplify the manufacturing process and reduce the manufacturing cost compared with general welding or brazing.
然而,摩擦焊接方式在实施上仍容易产生下列问题:However, the implementation of the friction welding method is still prone to the following problems:
如图3、图4所示,在摩擦焊接后,由于为第一金属材质(图4中左侧的不锈钢)的第一抵接面14’与为第二金属材质(图4中右侧的钛合金)的第二抵接面22’之间通常产生介金属层(inter metallic layer,或称硬化层,介于第一、二金属材质之间的中间区域)。虽然,介金属层可用以连接第一、二抵接面14’、22’,但是当第一、二金属材质的焊接相容性不足时,则介金属层的金属结构将不利于提升结合强度,且容易在拉伸后导致结构碎裂或降低弹性变形能力。结果,当高尔夫球杆成品进一步对套颈20’调整倾角A或用以挥杆击球时,杆头本体10’及套颈20’的结合位置可能产生断裂,因而影响成品良率或其使用寿命。经由炮击试验证明,高尔夫球杆成品在进行低于1000次炮击(利用标准重量的高尔夫球以50m/sec的球速撞击杆头本体10’的打击面板11’)时,杆头本体10’及套颈20’即倾向发生龟裂或断殂的严重缺陷。As shown in Figures 3 and 4, after friction welding, since the first abutting surface 14' of the first metal material (the stainless steel on the left side in Figure 4) and the second metal material (the stainless steel on the right side in Figure 4) Titanium alloy) usually produces an intermetallic layer (inter metallic layer, or hardened layer, intermediate region between the first and second metal materials) between the
再者,当摩擦焊接方法使用在结合高尔夫球杆头其他任两相邻部位时,只要两相邻部位的金属材质之间存在焊接相容性不足的问题,其同样皆可能造成两相邻部位结合不适用摩擦焊接制程。因此,仍有必要进一步改良习知的高尔夫球杆的摩擦焊接结构及其方法。Furthermore, when the friction welding method is used to join any other two adjacent parts of the golf club head, as long as there is insufficient welding compatibility between the metal materials of the two adjacent parts, it may also cause the two adjacent parts Combination does not apply to friction welding process. Therefore, there is still a need to further improve the conventional friction welding structure and method of golf clubs.
发明内容Contents of the invention
本发明的目的是提供一种提升结合可靠度、形成较高结合强度、提升成品良率、延长使用寿命的高尔夫球杆摩擦焊接结构及其方法。The object of the present invention is to provide a golf club friction welding structure and method thereof which can improve bonding reliability, form higher bonding strength, improve product yield, and prolong service life.
本发明高尔夫球杆摩擦焊接结构包含第一部位、第二部位及摩擦焊接斜面;第一部位构成高尔夫球杆的一部分,其由第一金属材质制成并设有第一抵接面;第二部位构成高尔夫球杆的另一部分,其由第二金属材质制成并设有第二抵接面;摩擦焊接斜面凸设于第一抵接面及第二抵接面的两抵接面中的一个抵接面上并形成轴向对应于另一抵接面旋转轴心;本发明高尔夫球杆摩擦焊接方法包含下列步骤:The golf club friction welding structure of the present invention includes a first part, a second part and a friction welding slope; the first part constitutes a part of the golf club, which is made of a first metal material and has a first contact surface; the second part The part constitutes another part of the golf club, which is made of a second metal material and provided with a second abutment surface; the friction welding slope is protruded on the two abutment surfaces of the first abutment surface and the second abutment surface One abutment surface and form an axis corresponding to the rotation axis of the other abutment surface; the friction welding method for golf clubs of the present invention includes the following steps:
形成摩擦焊接斜面friction welding bevel
在高尔夫球杆的第一部位的第一抵接面及第二部位第二抵接面的两抵接面中的一个抵接面上形成摩擦焊接斜面;A friction welding slope is formed on one of the two abutment surfaces of the first abutment surface of the first part and the second abutment surface of the second part of the golf club;
抵靠摩擦焊接斜面Against the friction welded bevel
将凸设于抵接面上的摩擦焊接斜面抵靠于另一抵接面上;abutting the friction welding inclined surface protruding on the abutment surface against another abutment surface;
转动第一、二抵接面Rotate the first and second abutment surfaces
使第一部位及第二部位上的第一、二抵接面沿同一轴心相对转动,以进行摩擦焊接,形成焊接结合部;Make the first and second abutment surfaces on the first part and the second part rotate relative to each other along the same axis to perform friction welding to form a weld joint;
表面处理surface treatment
在第一、二抵接面的焊接部位进行表面加工处理。Surface processing is carried out on the welding parts of the first and second abutting surfaces.
其中:in:
摩擦焊接斜面呈圆锥面或棱锥面;或由环凸体及凹部构成;或由环凸体、环凹部及中央凸部构成。The friction welding inclined surface is a conical surface or a pyramidal surface; or it is composed of a ring convex body and a concave part; or it is composed of a ring convex body, a ring concave part and a central convex part.
呈圆锥面或棱锥面的摩擦焊接斜面的顶角介于90°至180°之间;环凸体、凹部、环凹部及中央凸部两端点切线交点处的夹角介于90°至180°之间。The apex angle of the friction welding inclined surface in the form of a conical or pyramidal surface is between 90° and 180°; the included angle at the intersection of the tangent lines at the two ends of the ring convex body, concave portion, ring concave portion, and central convex portion is between 90° and 180° between.
第一部位的第一抵接面及第二部位的抵接面分别形成于杆头本体延伸端及套颈上。The first abutting surface of the first part and the abutting surface of the second part are respectively formed on the extension end of the club head body and the sleeve neck.
第一部位的第一抵接面及第二部位的抵接面分别形成于杆头本体容室内及配重块上。The first abutting surface of the first part and the abutting surface of the second part are respectively formed in the chamber of the club head body and the counterweight.
第一、二金属材质互为不同材质;第一金属材质为不锈钢、碳钢、钛合金、低合金钢、铸铁、镍基合金、结构用钢、铁锰铝合金或超合金;第二金属材质为不锈钢、碳钢、钛合金、低合金钢、铸铁、镍基合金、结构用钢、铁锰铝合金、超合金、钨铁镍合金、钨合金、钼合金或铜合金。The first and second metal materials are different from each other; the first metal material is stainless steel, carbon steel, titanium alloy, low alloy steel, cast iron, nickel-based alloy, structural steel, iron-manganese aluminum alloy or super alloy; the second metal material It is stainless steel, carbon steel, titanium alloy, low alloy steel, cast iron, nickel base alloy, structural steel, ferromanganese aluminum alloy, superalloy, tungsten iron nickel alloy, tungsten alloy, molybdenum alloy or copper alloy.
杆头本体的延伸端邻近第一抵接面的外周凹设环槽。A ring groove is recessed on the outer periphery of the extension end of the rod head body adjacent to the first abutting surface.
颈套上第二抵接面周缘形成供杆头本体第一抵接面易于精准对位于第二抵接面的环凸缘。The peripheral edge of the second abutting surface on the neck sleeve forms a ring flange for the first abutting surface of the club head body to be easily and accurately aligned with the second abutting surface.
第一抵接面及第二抵接面的表面粗糙度通常保持在Ra25μm以下。The surface roughness of the first abutting surface and the second abutting surface is generally maintained below Ra25 μm.
形成摩擦焊接斜面步骤中摩擦焊接斜面呈圆锥面或棱锥面;或由环凸体及凹部构成;或由环凸体、环凹部及中央凸部构成;呈圆锥面或棱锥面的摩擦焊接斜面的顶角介于90°至180°之间;环凸体、凹部、环凹部及中央凸部两端点切线交点处的夹角介于90°至180°之间。In the step of forming the friction welding slope, the friction welding slope is a conical surface or a pyramid surface; or is composed of a ring convex body and a concave part; or is composed of a ring convex body, a ring concave part and a central convex part; the friction welding slope of a conical surface or a pyramid surface The apex angle is between 90° and 180°; the included angle at the intersection of the tangent lines at the two ends of the ring convex body, the concave portion, the ring concave portion and the central convex portion is between 90° and 180°.
形成摩擦焊接斜面步骤中第一部位的第一抵接面及第二部位的抵接面分别形成于杆头本体延伸端及套颈上。In the step of forming the friction welding slope, the first abutting surface of the first part and the abutting surface of the second part are respectively formed on the extension end of the rod head body and the sleeve neck.
形成摩擦焊接斜面步骤中第一部位的第一抵接面及第二部位的抵接面分别形成于杆头本体容室内及配重块上。In the step of forming the friction welding slope, the first abutting surface of the first part and the abutting surface of the second part are respectively formed in the chamber of the rod head body and on the counterweight.
形成摩擦焊接斜面步骤中杆头本体的延伸端邻近第一抵接面的外周凹设环槽。In the step of forming the friction welding slope, the extension end of the rod head body is adjacent to the outer periphery of the first abutting surface, and a ring groove is recessed.
形成摩擦焊接斜面步骤中颈套上第二抵接面周缘形成供杆头本体第一抵接面易于精准对位于第二抵接面的环凸缘。In the step of forming the friction welding inclined surface, the peripheral edge of the second abutting surface on the collar forms a ring flange for the first abutting surface of the rod head body to be easily and precisely aligned with the second abutting surface.
由于本发明高尔夫球杆摩擦焊接结构包含第一部位、第二部位及摩擦焊接斜面;第一、二部位分别由第一、二金属材质制成并设有第一、二抵接面;摩擦焊接斜面凸设于第一、二抵接面中的一个抵接面上并形成轴向对应于另一抵接面旋转轴心;本发明高尔夫球杆摩擦焊接方法包含在第一、二抵接面中的一个抵接面上形成摩擦焊接斜面;将凸设于抵接面上的摩擦焊接斜面抵靠于另一抵接面上;使第一部位及第二部位上的第一、二抵接面沿同一轴心相对转动,以进行摩擦焊接,形成焊接结合部;在第一、二抵接面的焊接部位进行表面加工处理。由于本发明的凸设摩擦焊接斜面的抵接面利用摩擦焊接斜面抵靠在另一抵接面上,因此,在进行初步摩擦焊接作业时,两个抵接面之间仅具有较小的接触面积,如此,有利于将作用力F高压集中于较小的接触面积上,因而获得较高的摩擦焊接温度,可有效避免形成介金属层;且扩大结合面积,进而使第一、二金属材质能形成较佳的焊接结合;确实可提升高尔夫球杆成品的结合强度、结合可靠度,并相对提高球杆成品良率及延长其使用寿命。不仅提升结合可靠度、形成较高结合强度,而且提升成品良率、延长使用寿命,从而达到本发明的目的。Since the friction welding structure of the golf club of the present invention includes the first part, the second part and the friction welding slope; The inclined surface is protruded on one of the first and second abutting surfaces and forms an axial axis corresponding to the rotation axis of the other abutting surface; the golf club friction welding method of the present invention is included on the first and second abutting surfaces A friction welding slope is formed on one of the abutment surfaces; the friction welding slope protruding on the abutment surface is abutted against the other abutment surface; the first and second abutments on the first part and the second part are abutted The surfaces are relatively rotated along the same axis to perform friction welding to form a welding joint; surface processing is performed on the welding parts of the first and second abutting surfaces. Since the abutting surface of the convexly provided friction welding slope of the present invention utilizes the friction welding slope to abut against another abutting surface, there is only a small contact between the two abutting surfaces during the preliminary friction welding operation. In this way, it is beneficial to concentrate the high pressure of the force F on a small contact area, thereby obtaining a higher friction welding temperature, which can effectively avoid the formation of an intermetallic layer; and expand the bonding area, thereby making the first and second metal materials It can form a better welding combination; it can indeed improve the bonding strength and bonding reliability of the finished golf club, and relatively improve the yield rate of the finished golf club and prolong its service life. It not only improves the bonding reliability and forms a higher bonding strength, but also improves the yield rate of finished products and prolongs the service life, so as to achieve the purpose of the present invention.
附图说明Description of drawings
图1、为习用的高尔夫球杆摩擦焊接结构分解结构示意立体图。Fig. 1 is a schematic perspective view of the exploded structure of a conventional golf club friction welding structure.
图2、为习用的高尔夫球杆摩擦焊接结构结构示意剖视图。Fig. 2 is a schematic cross-sectional view of a conventional golf club friction welding structure.
图3、为习用的高尔夫球杆摩擦焊接结构的第一、二抵接面照相图。Fig. 3 is a photographic view of the first and second abutment surfaces of a conventional golf club friction welding structure.
图4、为习用的高尔夫球杆摩擦焊接结构的第一、二抵接面显微照相图。Fig. 4 is a photomicrograph of the first and second abutting surfaces of a conventional golf club friction welding structure.
图5、为本发明高尔夫球杆摩擦焊接结构分解结构示意立体图。Fig. 5 is a schematic perspective view of the exploded structure of the friction welding structure of the golf club of the present invention.
图6、为图5中A部局部放大剖视图。Fig. 6 is a partially enlarged cross-sectional view of part A in Fig. 5 .
图7、本发明高尔夫球杆摩擦焊接方法步骤示意图。Fig. 7 is a schematic diagram of the steps of the friction welding method for golf clubs of the present invention.
图8、为本发明高尔夫球杆摩擦焊接结构组合结构立体图。Fig. 8 is a perspective view of the combined structure of the friction welding structure of the golf club of the present invention.
图9、为本发明高尔夫球杆摩擦焊接结构第一、二抵接面结合截面照相图。Fig. 9 is a photographic view of the combined cross-section of the first and second abutting surfaces of the friction welding structure of the golf club according to the present invention.
图10、为本发明高尔夫球杆摩擦焊接结构第一、二抵接面结合截面显微照相图。Fig. 10 is a photomicrograph of the combined cross-section of the first and second abutting surfaces of the friction welding structure of the golf club according to the present invention.
图11、为本发明高尔夫球杆摩擦焊接结构分解结构示意立体图(摩擦焊接斜面呈棱锥状)。Fig. 11 is a schematic perspective view of the disassembled structure of the friction welding structure of the golf club of the present invention (the friction welding slope is pyramid-shaped).
图12、为本发明高尔夫球杆摩擦焊接结构局部放大剖视图(摩擦焊接斜面外周缘衔接外摩擦焊接斜面)。Fig. 12 is a partially enlarged cross-sectional view of the friction welding structure of the golf club of the present invention (the outer peripheral edge of the friction welding slope connects to the outer friction welding slope).
图13、为本发明高尔夫球杆摩擦焊接结构局部放大剖视图(邻近第一抵接面的外周凹设环槽)。Fig. 13 is a partially enlarged sectional view of the friction welding structure of the golf club of the present invention (an annular groove is recessed on the outer periphery adjacent to the first abutting surface).
图14、为本发明高尔夫球杆摩擦焊接结构局部放大剖视图(第二抵接面周缘形成环凸缘)。Fig. 14 is a partially enlarged sectional view of the friction welding structure of the golf club of the present invention (the peripheral edge of the second abutting surface forms a ring flange).
图15、为本发明高尔夫球杆摩擦焊接结构局部放大剖视图(第一抵接面外周缘形成环凸体)。Fig. 15 is a partially enlarged cross-sectional view of the friction welding structure of the golf club of the present invention (the outer peripheral edge of the first abutting surface forms a ring convex body).
图16、为本发明高尔夫球杆摩擦焊接结构局部放大剖视图(第一抵接面形成环凸体及凹部)。Fig. 16 is a partially enlarged cross-sectional view of the friction welding structure of the golf club of the present invention (the first abutting surface forms a ring convex body and a concave part).
图17、为本发明高尔夫球杆摩擦焊接结构局部放大剖视图(第一抵接面形成环凸体147、位于中央呈半圆形凸部的中央凸体、环凹部及中央凸体)。Fig. 17 is a partially enlarged cross-sectional view of the friction welding structure of the golf club of the present invention (the first abutting surface forms a
图18、为本发明高尔夫球杆摩擦焊接结构分解结构示意立体图(第一、二部位分别为杆头本体及配重块)。Fig. 18 is a schematic perspective view of the disassembled structure of the friction welding structure of the golf club of the present invention (the first and second parts are respectively the club head body and the counterweight).
图19、为图18中B部局部放大剖视图。Fig. 19 is a partially enlarged cross-sectional view of part B in Fig. 18 .
图20、为本发明高尔夫球杆摩擦焊接结构局部放大剖视图(第一、二部位分别为杆头本体及配重块)。Fig. 20 is a partially enlarged cross-sectional view of the friction welding structure of the golf club of the present invention (the first and second parts are the club head body and the counterweight respectively).
图21、为本发明高尔夫球杆摩擦焊接结构组合结构立体图(第一、二部位分别为杆头本体及配重块)。Fig. 21 is a three-dimensional view of the combined structure of the friction welding structure of the golf club of the present invention (the first and second parts are the club head body and the counterweight respectively).
具体实施方式Detailed ways
如图5、图6、图7、图8所示,本发明高尔夫球杆摩擦焊接结构包含第一部位、第二部位及至少一摩擦焊接斜面140。As shown in FIG. 5 , FIG. 6 , FIG. 7 , and FIG. 8 , the friction welding structure of the golf club of the present invention includes a first part, a second part and at least one
第一部位为由第一金属材质制成的杆头本体10,其构成高尔夫球杆的一部分。杆头本体10的正面结合供打击高尔夫球的打击面板11,打击面板11的一侧形成跟部12,并于跟部12向上形成延伸端13,于延伸端13的顶面形成第一抵接面14,第一抵接面14为呈圆形。The first part is the
第二部位为由第二金属材质制成的套颈20,其构成高尔夫球杆的另一部分。套颈20的顶部开设结合杆体30的结合孔21,其底部形成第二抵接面22,第二抵接面22呈圆形。杆体30为由其他金属或非金属材质,如碳纤维复合材料制成。The second part is the
摩擦焊接斜面140为呈同心的圆锥状,且较佳为选择形成在金属材质硬度较高的抵接面上。例如摩擦焊接斜面140可凸设于第一抵接面14上,且大致轴向对应于第二抵接面22的旋转轴心。同时,摩擦焊接斜面140的顶角角度θ1较佳介于90°至180°之间。再者,在第一金属材质及第二金属材质互为不同材质的前题下,第一金属材质及第二金属材质可选自不锈钢、钛合金、碳钢、低合金钢、铸铁、镍基合金、结构用钢、铁锰铝合金或超合金。The
如图7、图8所示,本发明高尔夫球杆摩擦焊接方法包含下列步骤:As shown in Figure 7 and Figure 8, the golf club friction welding method of the present invention comprises the following steps:
形成摩擦焊接斜面friction welding bevel
在高尔夫球杆的第一部位,如杆头本体10的第一抵接面14上形成摩擦焊接斜面140。凸设于第一抵接面14或14a的摩擦焊接斜面140或140a呈圆锥面或棱锥面;或凸设于第一抵接面14e的摩擦焊接斜面140e由环凸体144构成;或凸设于第一抵接面14f的摩擦焊接斜面140f由环凸体145及凹部146构成;或凸设于第一抵接面14g的摩擦焊接面140g由环凸体147、环凹部148及中央凸部149构成。呈圆锥面或棱锥面的摩擦焊接斜面140的顶角介于90°至180°之间;环凸体144(145、147)、凹部146、环凹部148及中央凸部149两端点切线交点处的夹角介于90°至180°之间。A
第一部位的第一抵接面14及第二部位的抵接面22分别形成于杆头本体10延伸端13及套颈20上。The first abutting
第一部位的第一抵接面16及第二部位的抵接面41分别形成于杆头本体10容室15内及配重块40上。The first abutting
杆头本体10的延伸端13邻近第一抵接面14c的外周凹设环槽143。A
颈套20上第二抵接面22d周缘形成供杆头本体10第一抵接面140易于精准对位于第二抵接面22d的环凸缘23。The peripheral edge of the second abutting surface 22d on the
抵靠摩擦焊接斜面Against the friction welded bevel
将凸设于第一抵接面14的摩擦焊接斜面140抵靠于高尔夫球杆的第二部位,如套颈20的第二抵面22上。The friction welding inclined
转动第一、二抵接面14、22Rotate the first and second abutment surfaces 14, 22
使杆头本体10及颈套20上的第一、二抵接面14、22沿同一轴心相对转动,以进行摩擦焊接,形成焊接结合部。The first and second abutting
表面处理surface treatment
在第一、二抵接面14、22的焊接部位进行表面加工处理,以形成高尔夫球杆成品。Surface processing is performed on the welded parts of the first and second abutting
在上述摩擦焊接过程中,其首先利用施加作用力F,使第一、二抵接面14、22相互抵接。此时,凸设于第一抵接面14的摩擦焊接斜面140的顶点大致抵接于第二抵接面22的圆心位置。接着,使第一抵接面14(或第二抵接面22)相对第二抵接面22(或第一抵接面14)沿轴心进行旋转。借此,第一抵接面14及第二抵接面22即可因摩擦产生高温而形成固态结合,从而使套颈20快速结合于杆头本体10的延伸端13上。最后在杆头本体10及套颈20初步结合成一体后,对结合位置进行适当表面加工,以移除塑性变形的余料,如此,即可制得高尔夫球杆的成品。In the above-mentioned friction welding process, the first and second abutting
如图9、图10所示,由于本发明的第一抵接面14为利用摩擦焊接斜面140的圆锥顶点抵靠在第二抵接面22上,因此,在进行初步摩擦焊接作业时,第一抵接面14及第二抵接面22之间仅具有较小的接触面积,如此,有利于将作用力F高压集中于较小的接触面积上,因而获得较高的摩擦焊接温度,可有效避免形成介金属层;且扩大结合面积,进而使第一、二金属材质能形成较佳的焊接结合。As shown in Fig. 9 and Fig. 10, since the first abutting
表一、将不锈钢的杆头本体与钛合金的套颈进行摩擦焊接后进行炮击测试结构:
如下列表一所示,经由炮击试验证明,本发明的高尔夫球杆成品在适当控制摩擦焊接结合面的曲率半径的情况下,进行3000次炮击(利用标准重量的高尔夫球以50m/sec的球速撞击杆头本体10的打击面板11)。在测试后,第一部位,如杆头本体10及第二部位,如套颈20相对具有较高抗拉强度,且倾向不发生分离、龟裂或断裂的缺陷。因此,摩擦焊接斜面140确实可提升高尔夫球杆成品的结合强度、结合可靠度。在足够的结合强度可靠度下,套颈20允许进一步调整倾角A,且高尔夫球杆的成品亦可相对延长使用寿命。As shown in Table 1 below, it has been proved by the shot test that the finished golf club of the present invention can be shot 3,000 times under the condition of properly controlling the radius of curvature of the friction-welded joint surface (using a golf ball of standard weight to impact at a ball speed of 50 m/sec) The striking panel 11 of the club head body 10). After the test, the first part, such as the
另外,第一、二抵接面14、22的表面粗糙度通常保持在Ra25μm以下。借此,当第一、二抵接面14、22相互抵接时,本发明可在摩擦焊接的转动初期,利用表面粗糙度刨除各接触表面的氧化层,以避免氧化层影响摩擦焊接的结合强度及可靠度。In addition, the surface roughness of the first and second abutting
如图11所示,凸设于第一抵接面14a上的摩擦焊接斜面140a呈同心的棱锥状。借此,在进行摩擦焊接时,摩擦焊接斜面140a同样可相对增加抵接压力、提升摩擦焊接温度、形成较佳焊接结构、避免形成介金属层、扩大结合面积,进而提升摩擦焊接的结合强度及可靠度。As shown in FIG. 11 , the friction welding slope 140a protruding from the first abutting surface 14a is in the shape of a concentric pyramid. Thus, during friction welding, the friction welding slope 140a can also relatively increase the abutment pressure, increase the friction welding temperature, form a better welding structure, avoid the formation of an intermetallic layer, expand the joint area, and then improve the joint strength of friction welding and reliability.
如图12所示,凸设于第一抵接面14b上的摩擦焊接斜面140呈同心的圆锥状或棱锥状,并于摩擦焊接斜面140外周缘向外延伸形成与摩擦焊接斜面140外周缘衔接的外摩擦焊接斜面142。摩擦焊接斜面140的顶角θ1的角度较佳介于90°至180°之间。外摩擦焊接斜面142与摩擦焊接斜面140之间的夹角θ2的夹角较佳介于120°至180°之间。借此,在进行摩擦焊接时,摩擦焊接斜面140及外摩擦焊接斜面142亦可相对增加抵接压力、提升摩擦焊接温度、形成较佳焊接结合、避免形成介金属层、扩大结合面积,进而提升摩擦焊接的结合强度及可靠性。As shown in FIG. 12 , the
如图13所示,凸设于第一抵接面14c的摩擦焊接斜面140的第一部位,如杆头本体10的延伸端13邻近第一抵接面14的外周凹设环槽143,以便使邻近第一抵接面14外周缘具有较高的塑性变形能力。借此,在进行摩擦焊接过程中,当第一抵接面14与第二抵接面22摩擦焊接结合至第一抵接面14外周缘时,借由环槽143允许邻近第一抵接面14外周缘较容易因摩擦的高热而产生固态结合,进而增加第一、二抵接面14、22外周缘结合的可靠度。As shown in FIG. 13 , the first part of the
如图14所示,第二部位,如颈套20的第二抵接面22d周缘形成环凸缘23。借此,环凸缘23能使第一部位,如杆头本体10的第一抵接面14易于精准对位于第二抵接面22d。在完成摩擦焊接后,本发明则可选择保留环凸缘23,或利用适当表面加工方式移除环凸缘23,以制得如图8所示的高尔夫球杆成品。As shown in FIG. 14 , the second portion, such as the peripheral edge of the second abutting surface 22 d of the
如图15所示,第一部位,如杆头本体10延伸端13的第一抵接面14e外周缘形成呈半圆形凸部的环凸体144。并令环凸体144两端点切线交点处的夹角θ3较佳为介于90°至180°之间。借此,在进行摩擦焊接时,借由环凸体144相对增加抵接压力、提升摩擦焊接温度、形成较佳焊接结合、避免形成介金属层、扩大结合面积,进而提升摩擦焊接的结合强度及可靠性。As shown in FIG. 15 , the first part, such as the outer peripheral edge of the first abutting surface 14 e of the
如图16所示,第一部位,如杆头本体10延伸端13的第一抵接面14f形成位于第一抵接面14f外周缘呈半圆形凸部的环凸体145及位于中央呈半圆形的凹部146。环凸体145两端点切线交点处的夹角θ4较佳为介于90°至180°之间。凹部146两端点切线交点处的夹角θ5较佳为介于90°至180°之间。借此,在进行摩擦焊接时,借由环凸体145及凹部146同样可相对增加抵接压力、提升摩擦焊接温度、形成较佳焊接结合、避免形成介金属层、扩大结合面积,进而提升摩擦焊接的结合强度及可靠性。As shown in Figure 16, the first part, such as the first abutment surface 14f of the
如图17所示,第一部位,如杆头本体10延伸端13的第一抵接面14g形成位于第一抵接面14g外周缘呈半圆形凸部的环凸体147、位于中央呈半圆形凸部的中央凸体149及衔接于环凸体147与中央凸体149之间呈半圆形凹部的环凹部148。环凸体147、中央凸体149及环凹部148两端点切线交点处的夹角θ6、θ7、θ8分别较佳为介于90°至180°之间。借此,在进行初步摩擦焊接时,借由环凸体147、环凹部148及中央凸体149同样可相对增加抵接压力、提升摩擦焊接温度、形成较佳焊接结合、避免形成介金属层、扩大结合面积,进而提升摩擦焊接的结合强度及可靠性。As shown in Figure 17, the first part, such as the
如图18、图19、图20、图21所示,本发明高尔夫球杆摩擦焊接结构包含第一部位、第二部位及至少一摩擦焊接斜面160。As shown in FIG. 18 , FIG. 19 , FIG. 20 , and FIG. 21 , the friction welding structure of the golf club of the present invention includes a first part, a second part and at least one
第一部位为由第一金属材质制成的杆头本体10,其构成高尔夫球杆的一部分。杆头本体10适当部位,如底部设有容室15,并于容室15内形成第一抵接面16。The first part is the
第二部位为由第二金属材质制成的配重块40,其构成高尔夫球杆的另一部分。配重块40形成对应于第一抵接面16的第二抵接面41。The second part is a
摩擦焊接斜面160选择形成在金属材质硬度较高的抵接面上。例如,摩擦焊接斜面160为凸设于第一抵接面16(或第二抵接面41)上,且轴向对应于第一抵接面16(或第二抵接面41)的旋转轴心。借此,在施加作用力下,杆头本体10及配重块40可借由摩擦焊接斜面160相对增加抵接压力、提升摩擦焊接温度、形成较佳焊接结合、避免形成介金属层、扩大结合面积,进而提升摩擦焊接的结合强度及可靠性。在完成摩擦焊接后,利用适当表面加工方式移除配重块的突出部分,即可制得如图8所示的高尔夫球杆成品。再者第一部位,如杆头本体10的第一金属材质选自不锈钢、钛合金、低合金钢、铸铁、镍基合金、结构用钢、铁锰铝合金或超合金。第二部位,如配重块40的第二金属材质选自钨铁镍合金、钨合金、钼合金、铜合金或比重大于7.6g/cm3的金属或合金。The friction welding inclined
如上所述,与如图1、图2所示的习用高尔夫球杆头存在容易在摩擦焊接位置形成介金属层而影响结合强度缺点相比较,本发明借由形成于第一抵接面第二抵接面的摩擦焊接斜面,确实可提升第一部位与第二部位的结合强度、结合可靠度、成品良率及延长使用寿命,且当第一部位为杆头本体10及第二部位为套颈20时,亦可使高尔夫球杆成品易于对套颈20进行调角。As mentioned above, compared with the conventional golf club head shown in Fig. 1 and Fig. 2, which has the disadvantage that an interlayer metal layer is easily formed at the friction welding position and affects the bonding strength, the present invention forms the second metal layer on the first abutting surface The friction welding slope on the abutment surface can indeed improve the bonding strength, bonding reliability, finished product yield and prolong the service life of the first part and the second part, and when the first part is the
本发明高尔夫球杆摩擦焊接结构为使球杆的任两相邻部位的.抵接面选择形成至少一摩擦焊接斜面,以便在进行摩擦焊接时,借由摩擦焊接斜面相对增加两抵接面之间的抵接压力、扩大结合面积、提升摩擦焊接温度,以避免相邻部位之间形成不利结构强度的介层金属层。因此,本发明确实能提升球杆各部位的结合强度及可靠度,并相对提高球杆成品良率及延长其使用寿命。The friction welding structure of the golf club of the present invention is to make at least one friction welding slope be formed on the abutting surfaces of any two adjacent parts of the golf club, so that when performing friction welding, the friction welding slope can relatively increase the distance between the two abutting surfaces. The abutment pressure between them, the expansion of the joint area, and the increase of the friction welding temperature can avoid the formation of interlayer metal layers with unfavorable structural strength between adjacent parts. Therefore, the present invention can indeed improve the bonding strength and reliability of each part of the club, relatively improve the yield of finished products of the club and prolong its service life.
Claims (15)
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| CN1103324A (en) * | 1993-12-04 | 1995-06-07 | 李荣堂 | A method of manufacturing a seamless golf club |
| CN1105598A (en) * | 1994-01-17 | 1995-07-26 | 李荣堂 | Method for manufacturing seamless golf clubs |
| JP2937848B2 (en) * | 1995-08-21 | 1999-08-23 | 株式会社遠藤製作所 | Iron golf club set |
| JPH10118226A (en) * | 1996-10-22 | 1998-05-12 | Yamaha Corp | Manufacture of golf club head |
| US20020016217A1 (en) * | 1998-10-23 | 2002-02-07 | Hitoshi Takeda | Iron golf club and a set of iron golf clubs |
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