CN1610139A - Micro refrigerator and its preparation method - Google Patents
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- CN1610139A CN1610139A CN200410065714.7A CN200410065714A CN1610139A CN 1610139 A CN1610139 A CN 1610139A CN 200410065714 A CN200410065714 A CN 200410065714A CN 1610139 A CN1610139 A CN 1610139A
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Abstract
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技术领域Technical field
本发明是一种用来提高对激光器件、计算机CPU的温度控制,改善芯片内部的散热,从而提高器件芯片的工作效率,延长使用寿命的技术,属于先进制造与自动化技术领域,The invention is a technology for improving the temperature control of laser devices and computer CPUs, improving the heat dissipation inside the chip, thereby improving the working efficiency of the device chip and prolonging the service life. It belongs to the field of advanced manufacturing and automation technology.
背景技术 Background technique
目前,热电材料可以构成固态致冷器与发电器。而固态的温差发电器和致冷器是利用电子的珀尔帖(Peltier)效应带走多余的热量,其主要面临的是热电转化效率问题。热电致冷器件的性能指标一般用品质系数ZT进行描述,其数学表达式为:ZT=S2σT/k,其中T为绝对温度,S为材料的塞贝克(Seebeck)系数,σ为电导率,k为导热系数。Currently, thermoelectric materials can form solid-state coolers and generators. Solid-state thermoelectric generators and refrigerators use the Peltier effect of electrons to take away excess heat, and they mainly face the problem of thermoelectric conversion efficiency. The performance index of thermoelectric cooling devices is generally described by the quality coefficient ZT, and its mathematical expression is: ZT=S 2 σT/k, where T is the absolute temperature, S is the Seebeck coefficient of the material, and σ is the electrical conductivity , k is the thermal conductivity.
当前工业上实际运用的热电材料多为体态材料,对于常规体态的温差电器件而言,热单元的最小厚度一般在几毫米左右。目前,体态的温差致冷器一般采用Bi2Te3或以其为基的热电材料。但体态Bi2Te3或其合金的加工工艺与IC(IntegratedCircuit)工艺不兼容。选择与IC工艺兼容,同时又具有较高热电品质指数的微型结构热电材料是设计高性能热电器件的关键。Most of the thermoelectric materials currently used in the industry are bulk materials. For conventional thermoelectric devices, the minimum thickness of the thermal unit is generally around a few millimeters. Currently, bulk thermoelectric coolers generally use Bi 2 Te 3 or thermoelectric materials based on it. However, the processing technology of bulk Bi 2 Te 3 or its alloys is not compatible with IC (Integrated Circuit) technology. Selecting microstructured thermoelectric materials that are compatible with IC process and have high thermoelectric quality index is the key to design high-performance thermoelectric devices.
对于微型致冷器件而言,热单元的厚度薄的可达到1~10μm,厚的在100μm左右。由于微型器件采用薄膜工艺,界面的接触热阻、接触电阻成为影响器件性能的重要因素,同时材料的选择对器件性能也有影响。这类微型致冷器面临的主要挑战是热电材料的选择以及其制造工艺问题。为了提高微型器件的工作性能力,相继提出一些微型加工工艺,有电化学沉积、电镀以及溅射实现金属成膜。电化学沉积形成P型与N型热电偶对时,热偶对腿的高度可以灵活地控制在几十微米范围,该工艺缺点是不能保证薄膜质量的一致均匀性和材料的纯度,从面制约了器件的工作效率。用薄膜的电镀工艺来沉积V族和VI族化合物薄膜,形成热偶对,这种工艺与电化学沉积工艺的区别在于P型与N型的热单元被沉积在不同的基片上,从而导致后续的键合工艺十分困难。而采用溅射制膜工艺在SOI基片上形成P型、N型的BiTe合金的热偶单元,器件的稳定性能较好,作为致冷器,可以形成10K左右的温差,器件的尺寸可以控制在100μm2∽1mm2。但是这种工艺需要严格控制热电单元的厚度,在每个基片键合的过程中,若单元的厚度不同将造成器件分离,形成断路,其次,也要求热单元与金属电极位置的精确定位,以减小接触电阻。另一方面,由于所用的材料为V族和VI族化合物薄膜,系统热电品质指数ZT不能突破体态材料的极限,从而限制了器件的工作效率。For micro-cooling devices, the thickness of the heat unit can be as thin as 1-10 μm, and as thick as 100 μm. Since the micro-device adopts thin-film technology, the contact thermal resistance and contact resistance of the interface become important factors affecting the performance of the device, and the selection of materials also affects the performance of the device. The main challenges faced by this type of microcooler are the selection of thermoelectric materials and their fabrication process. In order to improve the workability of micro-devices, some micro-fabrication processes have been proposed one after another, including electrochemical deposition, electroplating and sputtering to realize metal film formation. When the P-type and N-type thermocouple pairs are formed by electrochemical deposition, the height of the thermocouple pair legs can be flexibly controlled in the range of tens of microns. The disadvantage of this process is that it cannot guarantee the uniformity of the film quality and the purity of the material, which is restricted from the surface. the working efficiency of the device. Thin film electroplating process is used to deposit V and VI compound films to form thermocouples. The difference between this process and the electrochemical deposition process is that the P-type and N-type thermal units are deposited on different substrates, resulting in subsequent The bonding process is very difficult. However, the thermocouple units of P-type and N-type BiTe alloys are formed on the SOI substrate by sputtering film-making process, and the stability of the device is better. As a refrigerator, a temperature difference of about 10K can be formed, and the size of the device can be controlled at 100μm 2 ∽1mm 2 . However, this process requires strict control of the thickness of the thermoelectric unit. During the bonding process of each substrate, if the unit thickness is different, the device will be separated and an open circuit will be formed. Secondly, the precise positioning of the thermal unit and the metal electrode position is also required. to reduce contact resistance. On the other hand, since the materials used are V and VI compound thin films, the thermoelectric quality index ZT of the system cannot break through the limit of bulk materials, thus limiting the working efficiency of the device.
发明内容Contents of Invention
技术内容:为了克服现有热电致冷器的材料以及加工工艺的不足,本发明提供一种多级的微型致冷器及其制备方法,该致冷器提高了系统工作的可靠性,提高器件的工作效率,为制造工艺带来很大的方便。Technical content: In order to overcome the deficiencies in the materials and processing technology of existing thermoelectric refrigerators, the present invention provides a multi-stage micro-refrigerator and its preparation method, which improves the reliability of the system and improves the device The work efficiency brings great convenience to the manufacturing process.
技术方案:该致冷器为多层结构,最下层为高温区域,在高温区域上分别设有两块金属层,在其中一块金属层上设有P型半导体,在另一块金属层上设有N型半导体,在P型半导体和N型半导体的上面设有一块整体的上金属层,在上金属层的上面为低温区域。Technical solution: The refrigerator has a multi-layer structure, the lowermost layer is a high-temperature area, and two metal layers are respectively arranged on the high-temperature area, a P-type semiconductor is arranged on one of the metal layers, and a P-type semiconductor is arranged on the other metal layer. The N-type semiconductor is provided with an integral upper metal layer on the P-type semiconductor and the N-type semiconductor, and the upper metal layer is a low-temperature region.
该致冷器的具体结构分为上、下两部分;下面部分的最下层为P型半导体的Si基底,在P型半导体的Si基底上设有缓冲层即P型半导体的不掺杂层,在P型半导体的不掺杂层上相间隔的设有P型半导体的第一重掺杂层,在P型半导体的第一重掺杂层上设有P型半导体的超晶格层,在P型半导体的超晶格层上设有P型半导体的第二重掺杂层,在P型半导体的第二重掺杂层上设有P型半导体的轻掺杂层;上面部分的最上层为N型半导体的Si基底,在N型半导体的Si基底下设有N型半导体的不掺杂层,在N型半导体的不掺杂层下相间隔的设有N型半导体的第一重掺杂层,在N型半导体的第一重掺杂层下设有N型半导体的超晶格层,在N型半导体的超晶格层下设有N型半导体的第二重掺杂层,在N型半导体的第二重掺杂层下设有N型半导体的轻掺杂层;该上、下两部分交叉相吻合,在吻合处填有化学镀形成的金属薄膜。该致冷器的单元厚度在1~10μm范围内。The specific structure of the refrigerator is divided into upper and lower parts; the lowermost layer of the lower part is the Si substrate of the P-type semiconductor, and a buffer layer, that is, an undoped layer of the P-type semiconductor, is arranged on the Si substrate of the P-type semiconductor. On the undoped layer of the P-type semiconductor, the first heavily doped layer of the P-type semiconductor is arranged at intervals, and the superlattice layer of the P-type semiconductor is arranged on the first heavily doped layer of the P-type semiconductor. The second heavily doped layer of P-type semiconductor is provided on the superlattice layer of P-type semiconductor, and the lightly doped layer of P-type semiconductor is provided on the second heavily doped layer of P-type semiconductor; the uppermost layer of the upper part It is a Si substrate of N-type semiconductor, an undoped layer of N-type semiconductor is provided under the Si substrate of N-type semiconductor, and a first heavily doped layer of N-type semiconductor is provided at intervals under the undoped layer of N-type semiconductor. The mixed layer is provided with a superlattice layer of N-type semiconductor under the first heavily doped layer of N-type semiconductor, and a second heavily doped layer of N-type semiconductor is arranged under the superlattice layer of N-type semiconductor. A lightly doped layer of N-type semiconductor is arranged under the second heavily doped layer of N-type semiconductor; the upper part and the lower part intersect and coincide, and the metal film formed by electroless plating is filled in the coincident part. The unit thickness of the refrigerator is in the range of 1-10 μm.
本发明采用III-V族半导体材料或IV族半导体材料中的硅锗超晶格材料,同时果用化学镀工艺与氧化物隔离工艺相结合形成多级的微型致冷器。用等离子增强化学气相沉积(PECVD)二氧化硅薄膜保护层,二氧化硅可隔离P-N向的电流,实现电流的单一流动方式,从而避免热电单元在中间级的短路问题,提高了系统工作的可靠性,实现阵列式致冷。用化学镀工艺对热电单元实现金属成膜,可实现薄膜金属的一致均匀性和材料的纯度,从而降低接触分布电阻,提高器件的工作效率,同时化学镀工艺制膜不需要严格控制热电单元的厚度,即在键合的过程中热电单元的厚度可以不同,也不用为了减小接触电阻而要求热单元与金属电极位置的精确定位。这为制造工艺带来很大的方便。The invention adopts the silicon-germanium superlattice material in III-V group semiconductor materials or IV group semiconductor materials, and at the same time combines the electroless plating process and the oxide isolation process to form a multi-stage miniature refrigerator. Plasma-enhanced chemical vapor deposition (PECVD) silicon dioxide thin film protection layer, silicon dioxide can isolate the current in the P-N direction, and realize a single flow mode of current, thereby avoiding the short circuit problem of the thermoelectric unit in the middle stage and improving the reliability of the system work performance, to achieve array cooling. The electroless plating process is used to form a metal film on the thermoelectric unit, which can achieve the uniformity of the thin film metal and the purity of the material, thereby reducing the contact distribution resistance and improving the working efficiency of the device. At the same time, the electroless plating process does not need to strictly control the temperature of the thermoelectric unit. Thickness, that is, the thickness of the thermoelectric unit can be different during the bonding process, and precise positioning of the thermal unit and the metal electrode is not required in order to reduce the contact resistance. This brings great convenience to the manufacturing process.
本发明具体的制备方法为:The concrete preparation method of the present invention is:
第一步:对基底进行前处理:Step 1: Pre-treat the substrate:
第二步:用MBE(分子束外延)或MOCVD(金属氧化物化学气相沉积)方法分The second step: use MBE (molecular beam epitaxy) or MOCVD (metal oxide chemical vapor deposition) method to separate
别在两个硅基底上生长P型与N型的超晶格薄膜,在超晶格薄膜的上面有Do not grow P-type and N-type superlattice films on two silicon substrates, and there are
覆盖层,在超晶格薄膜的下面有缓冲层,最下面为硅基底;The covering layer has a buffer layer under the superlattice film, and the bottom is a silicon substrate;
半导体结构表
第三步:一次刻蚀:分别在已经生长好的P型、N型半导体上对其进行刻蚀,刻蚀Step 3: Etching once: respectively etch on the already grown P-type and N-type semiconductors, etch
到P型、N型半导体的第一重掺杂层(即将轻掺杂层、第二重掺杂层以及To the first heavily doped layer of P-type and N-type semiconductors (that is, the lightly doped layer, the second heavily doped layer and
超晶格层刻蚀掉);The superlattice layer is etched away);
二次刻蚀:作光刻胶保护层,用反应离子刻蚀,刻蚀到P型、N型半导体Secondary etching: as a photoresist protective layer, using reactive ion etching, etching to P-type and N-type semiconductors
的缓冲层(即将第一重掺杂层刻蚀掉),然后清除残留的光刻胶;The buffer layer (that is, etch the first heavily doped layer), and then remove the remaining photoresist;
第四步:等离子增强化学气相沉积(PECVD)二氧化硅薄膜作为保护层;The fourth step: plasma enhanced chemical vapor deposition (PECVD) silicon dioxide film as a protective layer;
第五步:用等离子轰击掉多余的二氧化硅,只留下超晶格侧壁上的二氧化硅:Step 5: Plasma bombards the excess silicon dioxide, leaving only the silicon dioxide on the sidewalls of the superlattice:
第六步:作光刻胶层,即将P型、N型半导体的底面、两端的侧面作光刻胶保护Step 6: Make a photoresist layer, that is, to protect the bottom surface of the P-type and N-type semiconductors and the sides of both ends with photoresist
层; layer;
第七步:将P型和N型半导体键合;Step 7: Bond the P-type and N-type semiconductors;
第八步:采用化学镀工艺镀上一薄膜金属层,使P型和N型半导体之间键合面接触Step 8: Plating a thin-film metal layer by electroless plating process, so that the bonding surface between P-type and N-type semiconductors is in contact
密切,镀层薄膜均匀一致;Close, uniform coating film;
第九步:剥离光刻胶。Step 9: Strip the photoresist.
有益效果:微型结构材料为提高品质系数ZT提供了广泛的空间,可实现点冷却,提高单位面积的冷却效率,而且采用III-V族或IV族金属材料中的硅锗超晶格材料制造的热电器件与微型处理器的加工工艺兼容。用二氧化硅作保护层,可隔离P-N向的电流,实现电流的单一流动方式,从而避免热电单元在中间级的短路问题,提高了系统工作的可靠性,实现阵列式致冷。采用化学镀工艺所形成的金属膜一致性好,不仅串联总电阻明显优于其他金属成膜工艺,分布电阻也优于其它工艺,可以解决接触电阻的难题,同时,可利用化学镀工艺成膜的可选择性,实现金属有选择性成膜,有利于提高多级热电单元的工作稳定性。Beneficial effects: the microstructure material provides a wide space for improving the quality factor ZT, which can realize point cooling and improve the cooling efficiency per unit area, and is made of silicon germanium superlattice material in III-V or IV metal materials Thermoelectric devices are process compatible with microprocessors. Using silicon dioxide as a protective layer can isolate the current in the P-N direction and realize a single flow mode of the current, thus avoiding the short circuit problem of the thermoelectric unit in the middle stage, improving the reliability of the system, and realizing array refrigeration. The metal film formed by the electroless plating process has good consistency, not only the total resistance in series is significantly better than other metal film forming processes, but also the distributed resistance is better than other processes, which can solve the problem of contact resistance. At the same time, the electroless plating process can be used to form a film The selectivity of the metal can be realized to form a metal film selectively, which is conducive to improving the working stability of the multi-stage thermoelectric unit.
本发明的多级固态热电材料致冷器是利用电子的珀尔贴(Peltier)效应带走多余的热量,提高致冷效率,不用严格控制热电单元的厚度,即在键合过程中热电单元的厚度可以不同。采用化学镀工艺,使得金属与半导体的接触问题得到了很好的解决,提高了金属薄膜覆盖的一致性和降低了接触电阻。The multi-stage solid-state thermoelectric material refrigerator of the present invention uses the Peltier effect of electrons to take away excess heat to improve refrigeration efficiency without strictly controlling the thickness of the thermoelectric unit, that is, the thickness of the thermoelectric unit in the bonding process Thickness can vary. The electroless plating process solves the contact problem between the metal and the semiconductor, improves the consistency of the metal film coverage and reduces the contact resistance.
附图说明Description of drawings
图1:致冷器原理图,珀尔帖(Peltier)效应示意图。图中:1.高温区域,2.金属层,3.P型半导体,4.上金属层,5.低温区域,6.N型半导体。Figure 1: Schematic diagram of a refrigerator, schematic diagram of the Peltier effect. In the figure: 1. High temperature area, 2. Metal layer, 3. P-type semiconductor, 4. Upper metal layer, 5. Low temperature area, 6. N-type semiconductor.
图2-1~图2-11为本发明制备步骤中,各步骤的示意图,Figure 2-1 to Figure 2-11 are schematic diagrams of each step in the preparation steps of the present invention,
图2-1:硅基底生长超晶格结构示意图,Figure 2-1: Schematic diagram of the superlattice structure grown on a silicon substrate,
图2-2:经过一次刻蚀后的结构图示意图,Figure 2-2: Schematic diagram of the structure after one etching,
图2-3:经过二次刻蚀后的结构图示意图,Figure 2-3: Schematic diagram of the structure after secondary etching,
图2-4:等离子增强化学气相沉积(PECVD)二氧化硅保护层示意图,Figure 2-4: Schematic diagram of plasma enhanced chemical vapor deposition (PECVD) silicon dioxide protective layer,
图2-5、图2-6:等离子轰击多余的二氧化硅薄膜示意图,Figure 2-5, Figure 2-6: Schematic diagram of plasma bombardment of excess silicon dioxide film,
图2-7、图2-8:作光刻胶层示意图,Figure 2-7, Figure 2-8: Schematic diagram of making photoresist layer,
图2-9:P、N型半导体键合示意图,Figure 2-9: Schematic diagram of P and N type semiconductor bonding,
图2-10:对多级热电单元进行化学镀工艺示意图,Figure 2-10: Schematic diagram of the electroless plating process for multi-stage thermoelectric units,
图2-11:剥离光刻胶示意图,Figure 2-11: Schematic diagram of stripping photoresist,
图中:7.P型半导体的Si基底,8.P型半导体的不掺杂层,9.P型半导体的第一重掺杂层,10.P型半导体的超晶格层,11.P型半导体的第二重掺杂层,12.P型半导体的轻掺杂层,13.P型半导体上的二氧化硅薄膜,14.N型半导体的Si基底,15.N型半导体的不掺杂层,16.N型半导体的第一重掺杂层,17.N型半导体的超晶格层,18.N型半导体上的二氧化硅薄膜,19.N型半导体的第二重掺杂层,20.N型半导体的轻掺杂层,21.N型半导体上的光刻胶层,22.P型半导体上的光刻胶层,23.化学镀形成的金属薄膜。In the figure: 7. Si substrate of P-type semiconductor, 8. Undoped layer of P-type semiconductor, 9. First heavily doped layer of P-type semiconductor, 10. Superlattice layer of P-type semiconductor, 11.P The second heavily doped layer of the P-type semiconductor, 12. The lightly doped layer of the P-type semiconductor, 13. The silicon dioxide film on the P-type semiconductor, 14. The Si substrate of the N-type semiconductor, 15. The undoped layer of the N-type semiconductor Miscellaneous layer, 16. The first heavily doped layer of N-type semiconductor, 17. The superlattice layer of N-type semiconductor, 18. Silicon dioxide film on N-type semiconductor, 19. The second heavily doped of N-type semiconductor Layer, 20. Lightly doped layer of N-type semiconductor, 21. Photoresist layer on N-type semiconductor, 22. Photoresist layer on P-type semiconductor, 23. Metal thin film formed by electroless plating.
具体实施方式 Detailed ways
本发明采用化学镀金属成膜工艺与氧化物隔离工艺相结合形成多级的微型致冷器。该致冷器为多层结构,最下层为高温区域1,在高温区域1上分别设有两块金属层2,在其中一块金属层2上设有P型半导体3,在另一块金属层2上设有N型半导体6,在P型半导体3和N型半导体6的上面设有一块整体的上金属层4,在上金属层4的上面设有一块低温区域5。The invention adopts the combination of the electroless metal plating film forming process and the oxide isolation process to form a multi-stage miniature refrigerator. The refrigerator has a multi-layer structure, and the lowermost layer is a high-temperature area 1, and two metal layers 2 are respectively arranged on the high-temperature area 1, a P-type semiconductor 3 is arranged on one of the metal layers 2, and a P-type semiconductor 3 is arranged on the other metal layer 2. An N-
该致冷器的具体结构分为上、下两部分;下面部分的最下层为P型半导体的Si基底7,在P型半导体的Si基底7上设有缓冲层即P型半导体的不掺杂层8,在P型半导体的不掺杂层8上相间隔的设有P型半导体的第一重掺杂层9,在P型半导体的第一重掺杂层9上设有P型半导体的超晶格层10,在P型半导体的超晶格层10上设有P型半导体的第二重掺杂层11,在P型半导体的第二重掺杂层11上设有P型半导体的轻掺杂层12;上面部分的最上层为N型半导体的Si基底14,在N型半导体的Si基底14下设有N型半导体的不掺杂层15,在N型半导体的不掺杂层15下相间隔的设有N型半导体的第一重掺杂层16,在N型半导体的第一重掺杂层16下设有N型半导体的超晶格层17,在N型半导体的超晶格层17下设有N型半导体的第二重掺杂层19,在N型半导体的第二重掺杂层19下设有N型半导体的轻掺杂层20;该上、下两部分交叉相吻合,在吻合处填有化学镀形成的金属薄膜23。该致冷器的单元厚度在1~10μm范围内。The concrete structure of this refrigerator is divided into upper and lower two parts;
采用III-V族半导体材料或IV族半导体材料中的硅锗超晶格材料,用化学镀铜工艺与二氧化硅薄膜工艺相结合形成多级的微型致冷器。采用等离子增强化学气相沉积二氧化硅薄膜作保护层,用化学镀铜工艺对P、N型半导体的键合面(P型半导体的轻掺杂层、第一重掺杂层与N型半导体的第一重掺杂层、轻掺杂层)间实现金属成膜。Using III-V semiconductor materials or silicon germanium superlattice materials in IV semiconductor materials, the multi-level micro-cooler is formed by combining the chemical copper plating process and the silicon dioxide thin film process. Plasma-enhanced chemical vapor deposition of silicon dioxide film is used as a protective layer, and the bonding surface of P and N-type semiconductors (lightly doped layer of P-type semiconductor, first heavily doped layer and N-type semiconductor) are bonded by electroless copper plating process. Metal film formation is realized between the first heavily doped layer and the lightly doped layer.
具体的制备方法为:Concrete preparation method is:
第一步:对P型半导体的硅基底7、N型半导体的硅基底14进行预处理:先用氢氟酸(HF)酸洗,然后再用去离子水超声波清洗,The first step: Pretreatment of the
第二步:用MBE(分子束外延)方法在P型半导体的硅基底7上生长.P型半导体的超晶格层10(Si0.7Ge0.3/Si),该超晶格层薄膜厚度有3000纳米,在该超晶格薄膜中,在生长Si0.7Ge0.3层的同时对其进行掺杂,掺杂浓度为6.47×1019cm-3,而在生长Si层时对其不进行掺杂,在超晶格薄膜的一个周期内,Si0.7Ge0.3的厚度为5纳米,Si的厚度为10纳米。The second step: grow on the
在超晶格薄膜的上方是一层Si0.9Ge0.1薄膜,即P型半导体的第二重掺杂层11,这层薄膜的厚度是250纳米,其掺杂浓度为6.47×1019cm-3,在该层上面还有一Si0.9Ge0.1薄膜,即P型半导体的轻掺杂层12,这层薄膜的厚度是250纳米,其掺杂浓度大于等于1×1020cm-3。在超晶格薄膜的下方是一Si0.9Ge0.1层,即P型半导体的第一重掺杂层9,这层薄膜的厚度是1000纳米,掺杂浓度为6.47×1019cm-3,该层下面还有一Si0.9Ge0.1层,即P型半导体的缓冲层8,该层厚度有1000纳米。在所有掺杂中,我们选择的掺杂元素是钠,即是P型掺杂。Above the superlattice film is a layer of Si 0.9 Ge 0.1 film, which is the second heavily doped
同样用MBE方法在另一贵基底上加工出N型半导体,其掺杂元素为钕,掺杂浓度见表,其尺寸与P型掺杂相同。Also use the MBE method to process an N-type semiconductor on another expensive substrate. The doping element is neodymium. The doping concentration is shown in the table, and its size is the same as that of the P-type doping.
P型的超晶格结构详细说明表
N型的超晶格结构详细说明表
第三步:一次刻蚀,分别对已经生长好的P型、N型半导体按一定形状进行刻蚀,刻蚀到底部的Si0.9Ge0.1重掺杂的层,即P型半导体的第一重掺杂层9、N型半导体的第一重掺杂层16,即将顶部Si0.9Ge0.1薄膜层,即P型半导体的第二重掺杂层11、P型半导体的轻掺杂层12、N型半导体的第二重掺杂层19、N型半导体的轻掺杂层20以及其下面的超晶格薄膜层即P型半导体的超晶格层10、N型半导体的超晶格层17刻蚀掉。整个刻蚀厚度有3500纳米。The third step: one etching, etch the already grown P-type and N-type semiconductors in a certain shape, etch to the bottom Si 0.9 Ge 0.1 heavily doped layer, that is, the first layer of P-type
二次刻蚀,作光刻胶保护层(用负胶),厚度不小于超晶格厚度,120℃下坚膜5分钟。反应离子刻蚀,终止于超晶格薄膜下的Si0.9Ge0.1无掺杂层即P型半导体的无掺杂层8和N型半导体的无掺杂层15,然后清除残留的光刻胶。Secondary etching, as a photoresist protective layer (using negative resist), the thickness is not less than the thickness of the superlattice, harden the film at 120°C for 5 minutes. Reactive ion etching ends at the Si 0.9 Ge 0.1 undoped layer under the superlattice film, that is, the
第四步:等离子增强化学气相沉积(PECVD)二氧化硅保护层,即P型半导体上的二氧化硅薄膜13、N型半导体上的二氧化硅薄膜18。沉积厚度3000埃。Step 4: Plasma Enhanced Chemical Vapor Deposition (PECVD) silicon dioxide protective layer, that is, the
第五步:等离子轰击掉多余的二氧化硅,只留下超晶格侧壁上的二氧化硅。Step 5: Plasma bombards the excess silicon dioxide, leaving only the silicon dioxide on the sidewalls of the superlattice.
第六步:作光刻胶保护层,即N型半导体上的光刻胶层21、P型半导体上的光刻胶层22(用负胶)。Step 6: Make a photoresist protection layer, that is, a
第七步:将P型和N型半导体阳极键合,P型和N型半导体在静电场作用下键合在一起。Step 7: Anodic bonding of the P-type and N-type semiconductors, and the P-type and N-type semiconductors are bonded together under the action of an electrostatic field.
第八步:采用化学镀铜工艺对P、N型半导体的键合面间(P型半导体的轻掺杂层12、P型半导体的第一重掺杂层9分别与N型半导体的第一重掺杂层16、N型半导体的轻掺杂层20间的键合面)实现金属成膜。The eighth step: adopt the electroless copper plating process between the bonding surfaces of P and N-type semiconductors (the lightly doped
1、预处理:1.)在水中用超声波清洗5分钟;2.)室温条件下,在酒精溶液中对其用超声波清洗;3.)将其放入去离子水中超声波清洗;4.)用4%的NaOH溶液刻蚀;5.)放入水中超声波清洗;6.)侵入感光性溶液中十分钟;7.)去离子水清洗;8.)侵入催化活性溶液中五分钟;9.)去离子水清洗。1. Pretreatment: 1.) Ultrasonic cleaning in water for 5 minutes; 2.) Ultrasonic cleaning in alcohol solution at room temperature; 3.) Ultrasonic cleaning in deionized water; 4.) Use 4% NaOH solution etching; 5.) Ultrasonic cleaning in water; 6.) Invasion in photosensitive solution for ten minutes; 7.) Deionized water cleaning; 8.) Invasion in catalytically active solution for five minutes; 9.) Rinse with deionized water.
2、化学镀铜:镀液中:HCHO是还原剂,KNaC4H4O5·4H2O与乙二胺四乙酸(EDTA)是络合剂。2. Electroless copper plating: In the plating solution: HCHO is a reducing agent, and KNaC 4 H 4 O 5 ·4H 2 O and ethylenediaminetetraacetic acid (EDTA) are complexing agents.
表三 感光性溶液与催化活性溶液的组成
表四 化学镀铜的溶液组成
第九步:剥离光刻胶层,即N型半导体上的光刻胶层21和P型半导体上的光刻胶层22。Step 9: peel off the photoresist layer, that is, the
在图1中,当电流由金属层4流向P型半导体3时,接触处将吸收热量,从而产生低温区域5。同样,当电流由N型半导体6流向金属层4时接触处也将吸收热量,因而用金属相连的一端不断从周围环境吸收热量,使周围环境的温度下降构成致冷器。相反,热电材料两端的温差将产生电流,从而形成微型电流产生器。In FIG. 1 , when current flows from the metal layer 4 to the P-type semiconductor 3 , heat will be absorbed at the contact, thereby generating a low-
在图2-11中,电流由N型半导体的第一重掺杂层16流向化学镀形成的金属薄膜23,流向P型半导体的轻掺杂层12,流向P型半导体的第二重掺杂层11,流向P型半导体的超晶格层10,再流向P型半导体的第一重掺杂层9。由于P型半导体的缓冲层8是绝缘的,故电流又流向化学镀形成的金属薄膜23,再流向P型半导体材料,从而可以实现电流的单一方向流动即可实现电流由N→P→N→P....故可以连续从周围环境吸收热量,使得周围的温度下降,从而构成多级固态致冷器。In Fig. 2-11, the current flows from the first heavily doped layer 16 of the N-type semiconductor to the
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102064146A (en) * | 2010-12-03 | 2011-05-18 | 北京大学 | Cooling structure of chip |
| CN102201531A (en) * | 2011-04-08 | 2011-09-28 | 王艺臻 | Solution for surface metallization pretreatment of semiconductor P/N type refrigerating sheet and application method of same |
| CN104637896A (en) * | 2014-12-24 | 2015-05-20 | 杭州大和热磁电子有限公司 | Novel multistage semiconductor refrigerating device |
| CN105355773A (en) * | 2015-11-11 | 2016-02-24 | 中国科学院上海微系统与信息技术研究所 | Thermoelectric energy collector and manufacturing method thereof |
| CN106059393A (en) * | 2016-07-21 | 2016-10-26 | 王赞 | Inverse piezoelectric thermal rectifier and method of improving thermal rectification efficiency |
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2004
- 2004-11-15 CN CN200410065714.7A patent/CN1610139A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102064146A (en) * | 2010-12-03 | 2011-05-18 | 北京大学 | Cooling structure of chip |
| CN102201531A (en) * | 2011-04-08 | 2011-09-28 | 王艺臻 | Solution for surface metallization pretreatment of semiconductor P/N type refrigerating sheet and application method of same |
| CN104637896A (en) * | 2014-12-24 | 2015-05-20 | 杭州大和热磁电子有限公司 | Novel multistage semiconductor refrigerating device |
| CN104637896B (en) * | 2014-12-24 | 2017-06-23 | 杭州大和热磁电子有限公司 | A kind of new multistage semiconductor cooler |
| CN105355773A (en) * | 2015-11-11 | 2016-02-24 | 中国科学院上海微系统与信息技术研究所 | Thermoelectric energy collector and manufacturing method thereof |
| CN105355773B (en) * | 2015-11-11 | 2018-02-13 | 中国科学院上海微系统与信息技术研究所 | A kind of thermoelectric energy collector and preparation method thereof |
| CN106059393A (en) * | 2016-07-21 | 2016-10-26 | 王赞 | Inverse piezoelectric thermal rectifier and method of improving thermal rectification efficiency |
| CN106059393B (en) * | 2016-07-21 | 2018-07-06 | 河南工业大学 | A kind of hot rectifier of inverse piezoelectricity and the method for improving hot rectification efficiency |
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