CN1608152A - Device for the production of cellulose staple fibers - Google Patents
Device for the production of cellulose staple fibers Download PDFInfo
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- CN1608152A CN1608152A CNA028262735A CN02826273A CN1608152A CN 1608152 A CN1608152 A CN 1608152A CN A028262735 A CNA028262735 A CN A028262735A CN 02826273 A CN02826273 A CN 02826273A CN 1608152 A CN1608152 A CN 1608152A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/26—Formation of staple fibres
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G1/00—Severing continuous filaments or long fibres, e.g. stapling
- D01G1/02—Severing continuous filaments or long fibres, e.g. stapling to form staple fibres not delivered in strand form
- D01G1/04—Severing continuous filaments or long fibres, e.g. stapling to form staple fibres not delivered in strand form by cutting
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Abstract
Description
技术领域technical field
本发明涉及纤维素短纤维的制造方法和制造装置。The present invention relates to a method and an apparatus for producing cellulose staple fibers.
背景技术Background technique
在纤维素短纤维的传统制造方法中,新纺成的纤维素长丝在切断机内被切断成短纤维。短纤维从切断机出口起继续向前输送并且进行处理。例如,短纤维在纤维悬浮装置里被悬浮成纤维须条。随后,纤维须条接受进一步的处理工序如洗涤和整理作业。In the conventional manufacturing method of cellulose staple fibers, freshly spun cellulose filaments are chopped into staple fibers in a cutter. Short fibers are transported onwards from the cutter outlet and processed. For example, short fibers are suspended into fiber strands in the fiber suspending device. Subsequently, the fiber strands are subjected to further processing steps such as washing and finishing operations.
从现有技术中知道的装置包括一个用于将长丝切断成短纤维的切断装置和一个用于输送短纤维的液体输送装置。The device known from the prior art comprises a cutting device for cutting the filaments into staple fibers and a liquid delivery device for conveying the staple fibers.
根据现有技术,液体输送装置通常被构造成一个槽,该槽的起点设置在如该切断装置的下方。一束待切断的长丝进入切断装置里并在那里通常被旋转刀切断成一定长度的纤维。在切断后,切断的纤维形成纤维束或短纤维。被切断的纤维借助液体如水从切断装置中被冲入槽内并且依靠液体在槽内继续输送,如被送往纤维悬浮装置。According to the prior art, the liquid conveying device is usually configured as a groove whose origin is arranged eg below the shut-off device. A bundle of filaments to be cut enters the cutting device and is cut there into fibers of a certain length, usually by a rotating knife. After chopping, the chopped fibers form fiber bundles or staple fibers. The chopped fibers are flushed from the cutting device into the tank by means of a liquid such as water and are conveyed further in the tank by means of the liquid, eg to a fiber suspension device.
在这些已知的方法或装置中出现以下问题,在切断时形成的短纤维在纤维悬浮装置中形成纤维须条之前都未能开散成单根纤维。The problem with these known methods and devices arises that the short fibers formed during cutting are not unraveled into individual fibers before forming fiber strands in the fiber suspension device.
在纤维须条内的未开散的短纤维在纤维须条再处理阶段中引起冲洗和交换性能的不均匀。通常,短纤维冲洗得不够强、漂白较差、交联较差、整理较差等。Unopened short fibers in the fiber strands cause inhomogeneities in the flushing and exchange properties during the fiber strand reprocessing stage. Typically, short fibers are not rinsed strongly enough, bleached poorly, crosslinked poorly, finished poorly, etc.
此外,未开散的短纤维经常在随后的纤维处理和加工期间内引起质量问题。Furthermore, unopened staple fibers often cause quality problems during subsequent fiber handling and processing.
发明内容Contents of the invention
本发明的目的是提供一种装置和方法,依靠它们可以避免上述缺点,尤其可以减小在纤维须条内的未开散的短纤维的数量和尺寸。The object of the present invention is to provide a device and a method by means of which the above-mentioned disadvantages can be avoided and in particular the number and size of unopened short fibers in the fiber strand can be reduced.
借助这样的装置来实现该目的,即该装置包括一个将纤维素长丝切断成短纤维的切断装置和一个输送该短纤维的液体输送装置,其中,该液体输送装置具有一个成虹吸管形状的部分。This object is achieved by means of a device comprising a cutting device for cutting cellulose filaments into staple fibers and a liquid delivery device for transporting the staple fibers, wherein the liquid delivery device has a part in the shape of a siphon .
已经发现,用虹吸管代替从现有技术中知道的槽可以在输送期间内出意料地实现短纤维的更好开散。It has been found that by using a siphon instead of the trough known from the prior art, a surprisingly better spreading of the short fibers can be achieved during the conveying process.
从该切断装置流出的液体和纤维充满了虹吸管的容积。为此,不再流动而是自由浮动地实现短纤维输送。避免了在已知流动方法中发生的附聚趋势和短纤维的翻滚运动。The liquid and fibers flowing from the shut-off device fill the volume of the siphon. For this purpose, the staple fiber transport is no longer flowing but free-floating. The tendency to agglomerate and the tumbling movement of the short fibers which occur in known flow methods is avoided.
此外,短纤维能够自由膨胀,因为它们完全被液体打湿。In addition, short fibers are able to swell freely because they are completely wetted by liquid.
此外,根据本发明的装置最好包括一个用于将短纤维悬浮成纤维须条的纤维悬浮装置。该液体输送装置最好从切断装置出口起通向纤维悬浮装置。Furthermore, the device according to the invention preferably comprises a fiber suspending device for suspending the short fibers into a fiber strand. The liquid delivery device preferably leads from the outlet of the cutting device to the fiber suspending device.
该虹吸管最好紧邻该切断装置。The siphon is preferably in close proximity to the shut-off means.
在根据本发明装置的另一优选实施例中,一个最好基本水平延伸的中间部分设置在该虹吸管的向下分支与向上分支之间。In a further preferred embodiment of the device according to the invention, a preferably substantially horizontally extending intermediate portion is arranged between the downward branch and the upward branch of the siphon.
所述中间部分的长度至少等于该虹吸管的向下分支的长度,最好至少是其10倍,最佳至少是其30倍。The length of said intermediate portion is at least equal to, preferably at least 10 times, most preferably at least 30 times the length of the downward branch of the siphon.
在最好长达该虹吸管的向下分支的长度多倍的中间部分内,继续在管内形成短纤维的流动并且短纤维甚至被开散得更好。In the middle part, preferably up to several times the length of the downward branch of the siphon, the flow of short fibers continues to form in the tube and the short fibers are even better dispersed.
该虹吸管的两个分支的长度可以基本上相等。The two branches of the siphon may be substantially equal in length.
在另一个优选实施例中规定,该液体输送装置有另一部分,它最好也被构造成管状并且从虹吸管通向纤维悬浮装置。In a further preferred embodiment, it is provided that the liquid supply device has a further part, which is also preferably tubular and leads from the siphon to the fiber suspension device.
所述的另一部分最好包括一个向下延伸的分段,此外,该向下延伸的分段最好基本垂直向下延伸。该向下延伸的分段的垂直高度有利地基本上等于其中一个虹吸管的分支的垂直高度。Preferably said further portion comprises a downwardly extending section, and furthermore, the downwardly extending section preferably extends substantially vertically downwardly. The vertical height of the downwardly extending section is advantageously substantially equal to the vertical height of a branch of one of the siphons.
通过设置一个向下延伸的分段,在虹吸管状部分的出口处,可以更好地利用短纤维的势能。在向下运动时,短纤维被加速。为此,事实已经证明,一个用于使管通风的孔设置在虹吸管的高处是有利的。By providing a section extending downwards, at the exit of the tubular part of the siphon, the potential energy of the short fibers can be better utilized. During the downward movement, the short fibers are accelerated. For this purpose, it has proven to be advantageous if a hole for venting the tube is arranged high on the siphon.
该向下延伸的分段最好过渡到通向该纤维悬浮装置的另一个分段,该另一个分段最好基本上水平延伸。The downwardly extending section preferably transitions into a further section leading to the fiber suspending means, which preferably extends substantially horizontally.
当被加速的短纤维撞到在该向下延伸分段到另一个分段的过渡部时,短纤维被进一步开散。When the accelerated staple fibers hit the transition at the downwardly extending segment to another segment, the staple fibers are further dispersed.
为此,最好在在该向下延伸的分段与另一个分段之间的过渡点处朝下设置一个弯曲部分,利用该弯曲部分,甚至可以进一步加强碰撞效果。For this purpose, preferably at the transition point between the downwardly extending section and the further section, a bend is provided downwards, with which bend the impact effect can be even further enhanced.
根据另一个方面,依靠这样的方法来实现本发明的目的,即新纺成的纤维素长丝在切断机内被切断成短纤维,该短纤维从切断机出口起被送往一个纤维悬浮装置并在该纤维悬浮装置内被悬浮成纤维须条,该纤维须条接受进一步的处理,其中,在根据本发明的装置内实现纤维从该切断机的出口到该纤维悬浮装置的输送。According to another aspect, the object of the invention is achieved in that the newly spun cellulose filaments are cut into staple fibers in the cutter, and the staple fibers are sent to a fiber suspension device from the cutter outlet. and is suspended in the fiber suspension device into fiber strands, which are subjected to further processing, wherein the transport of the fibers from the outlet of the cutter to the fiber suspension device takes place in the device according to the invention.
在这里,纤维在液体输送装置内的停留时间最好等于2秒-40秒,更好等于10秒-30秒。纤维在成虹吸管状的部分内的流速最好等于0.15米/秒-2米/秒,更好等于0.3米/秒-1.5米/秒。Here, the residence time of the fibers in the liquid delivery device is preferably equal to 2 seconds to 40 seconds, more preferably equal to 10 seconds to 30 seconds. The flow velocity of the fibers in the siphon-shaped portion is preferably equal to 0.15 m/s-2 m/s, more preferably equal to 0.3 m/s-1.5 m/s.
在根据本发明方法的一个借助一个有向下延伸的分段的装置来实现的优选实施例中,在该向下延伸的分段内的纤维最好被加速到1米/秒-5米/秒的速度,更好为2米/秒-3米/秒的速度。In a preferred embodiment of the method according to the invention realized by means of a device with downwardly extending segments, the fibers in the downwardly extending segments are preferably accelerated to 1 m/s-5 m/s The speed of second, is better the speed of 2 m/s-3 m/s.
根据本发明的装置和方法尤其适用于溶剂纺丝制成的纤维素短纤维的制造。这些纤维也被称为“Lyocell纤维”并且由纤维素溶液在叔氧化胺内(胺氧化法)制成。The apparatus and method according to the invention are especially suitable for the manufacture of solvent-spun cellulose staple fibers. These fibers are also called "Lyocell fibers" and are produced from cellulose solutions in tertiary amine oxides (amine oxidation method).
附图说明Description of drawings
下面,通过图和例子来详细描述本发明的优选实施例,其中:Below, describe preferred embodiment of the present invention in detail by drawing and example, wherein:
图1示意表示上述类型的装置的基本结构;Fig. 1 schematically represents the basic structure of the above-mentioned type of device;
图2示意表示根据本发明的装置的一个优选实施例;Fig. 2 schematically represents a preferred embodiment of the device according to the invention;
图3表示一优选实施例的关于向下延伸分段的细节。Figure 3 shows details of a preferred embodiment with respect to the downwardly extending segments.
具体实施方式Detailed ways
图1示出一切断装置1、一液体输送装置2和一纤维悬浮装置3。在切断装置1内被切断成短纤维的纤维借助液体被冲入液体输送装置2并被送往纤维悬浮装置3。根据现有技术,液体输送装置2被构造成一个没有完全装满液体的槽。在纤维悬浮装置3内形成纤维须条,在后续阶段内,纤维须条被清洗和再处理(未示出)。FIG. 1 shows a cutting device 1 , a
根据本发明装置的一个优选实施例,如图2所示,液体输送装置2具有一个成虹吸管状的部分4,该部分被构造有两个分支5、6。在长度基本相等的这两个分支之间设有一个基本水平延伸的中间部分7,该中间部分的长度等于向下延伸的分支5的长度的多倍。According to a preferred embodiment of the device according to the invention, as shown in FIG. 2 , the
在虹吸管4的出口处设有一个通向纤维悬浮装置3的另一部分8。该部分8具有一个分段9,该分段基本垂直向下地延伸并且过渡成基本水平延伸的另一个分段10并且也有利地成管状。分段9的垂直高度基本上等于虹吸管4的两个分支5、6的垂直高度。但是,分段10或许也可以是开放的,即例如被成槽状。At the outlet of the
在图3所示的优选实施例中,在向下延伸的分段9和另一个分段10之间的过渡点处,向下地设有一个弯曲部分11。In the preferred embodiment shown in FIG. 3 , at the transition point between the downwardly extending
此外,在图2、3所示的实施例中,在虹吸管4的出口与分段9之间设有一个基本水平延伸的分段12。在分段12与分段9之间的过渡点处,可以在该管的顶面上设置气孔(未示出)。Furthermore, in the embodiment shown in FIGS. 2 and 3 , a substantially horizontally extending
根据图2、3的装置的功能如下:The function of the device according to Figures 2 and 3 is as follows:
在切断装置1内被切断的短纤维依靠液体自切断装置1中被吹入液体输送装置2的部分4内并且从那起继续输送,所述部分4成管状。由于该部分4成虹吸管状,所以,该管在该虹吸管出口之前被完全充满液体。因此,所述纤维被浮动输送并且完全被液体包围,这样一来,短纤维能够被自由打湿并且更好地开散。The short fibers cut in the cutting device 1 are blown by means of the liquid out of the cutting device 1 into the
在离开虹吸管4后,纤维落入向下延伸的分段9内并因此被加速。当撞到分段9与分段10之间的过渡点上时,发生了短纤维的进一步开散。依靠图3所示的弯曲部分11,甚至可以加强这种效果。此后,分段10内的纤维被送至纤维悬浮装置3并在那里按照本身已知的方式形成纤维须条。在分段10内,管被装满如约50%的液体。After leaving the siphon 4, the fibers fall into the downwardly extending
例子example
在用于制造溶剂纺丝制成的纤维素短纤维的连续运转的试验设备中,纤维在根据图3的装置内被切断和被输送。In a continuously operating test plant for the production of solvent-spun cellulose staple fibers, the fibers were cut and conveyed in the device according to FIG. 3 .
因此,该虹吸管状部分4的分支5、6长度等于0.5米,中间部分7的长度等于10米。纤维在虹吸管状部分4内的流速约等于0.45米/秒。在该向下延伸的分段9内,纤维被加速至约2.5米/秒的速度。纤维在液体输送装置2内的整个停留时间约等于20秒。Thus, the length of the
为了评定该装置的效果,对在纤维悬浮装置内形成的纤维须条进行采样。测定每50cm2的纤维须条横断面中的未开散的短纤维数量。此外,根据尺寸级对短纤维进行分组。如下所示,根据各自尺寸级而发现的未开散短纤维的数量乘以一个换算系数:To assess the effectiveness of the device, samples were taken of the fiber strands formed in the fiber suspension device. The number of unopened short fibers per 50 cm2 fiber strand cross-section is determined. In addition, staple fibers are grouped according to size classes. The amount of unopened short fiber found in each size class is multiplied by a conversion factor as follows:
尺寸级 换算系数Size class Conversion factor
>20mm ×20>20mm ×20
20-10mm ×1020-
10-5mm ×510-
5-3mm ×35-
(计算中不包括尺寸小于3mm的短纤维)(Short fibers with a size less than 3mm are not included in the calculation)
由此获得的值被加起来。由此计算关系达到短纤维长度指数,该长度指数提供所形成的纤维须条的关于含有未开散短纤维的质量的信息。The values thus obtained are added up. From this, the calculation relationship results in a staple length index, which provides information about the mass of the formed fiber strands containing unopened staple fibers.
由借助本发明装置输送的纤维构成的纤维须条的短纤维长度指数为39。与此相比,由以同样方式制造的但根据现有技术来输送的纤维构成的纤维须条的短纤维长度指数等于67。The short fiber length index of the fiber sliver consisting of fibers conveyed by means of the device according to the invention was 39. In contrast, a fiber strand made of fibers produced in the same way but fed according to the prior art has a short fiber length index equal to 67.
Claims (19)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ATA2042/2001 | 2001-12-27 | ||
| AT0204201A AT411466B (en) | 2001-12-27 | 2001-12-27 | DEVICE FOR PRODUCING CELLULOSIC STAPLE FIBERS |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1608152A true CN1608152A (en) | 2005-04-20 |
| CN100385049C CN100385049C (en) | 2008-04-30 |
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| CNB028262735A Expired - Fee Related CN100385049C (en) | 2001-12-27 | 2002-12-19 | Production equipment of cellulose staple fiber |
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| US (1) | US20050012238A1 (en) |
| KR (1) | KR20040071268A (en) |
| CN (1) | CN100385049C (en) |
| AT (1) | AT411466B (en) |
| AU (1) | AU2002361376A1 (en) |
| DE (1) | DE10296175D2 (en) |
| TW (1) | TWI302954B (en) |
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| CN109576827A (en) * | 2018-12-26 | 2019-04-05 | 新疆富丽达纤维有限公司 | A kind of spinning practices industry with rushing hair water circulation system |
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| DE3941418A1 (en) * | 1989-12-15 | 1991-06-20 | Werner & Pfleiderer | METHOD FOR STARTING UP AN UNDERWATER PELLETIZING DEVICE AND DEVICE FOR UNDERWATER PELLETIZING |
| FR2668081B1 (en) * | 1990-10-19 | 1994-11-18 | Lvmh Rech | METHOD AND APPARATUS FOR MANUFACTURING SOLID PARTICLES FROM A SOLIDIFIABLE MATERIAL IN THE PRESENCE OF A SOLIDIFYING AGENT IN GOOD YIELDS. |
| CN1155302A (en) * | 1994-08-10 | 1997-07-23 | 陶氏化学公司 | Process of making polybenzazole staple fibers |
| JP3364733B2 (en) * | 1995-07-10 | 2003-01-08 | 株式会社竹原機械研究所 | Fiber cutting equipment |
| US5637326A (en) * | 1995-12-04 | 1997-06-10 | Fuisz Technologies Ltd. | Apparatus for making chopped amorphous fibers with an air transport system |
| US5894773A (en) * | 1996-08-30 | 1999-04-20 | Owens Corning Fiberglas Technology, Inc. | System for forming and cutting a mineral fiber tow |
| EP1030994A1 (en) * | 1998-09-21 | 2000-08-30 | Dong Lim Industrial Co. Ltd | Anti-abrasion pipe fittings for high-speed particle-laden flow |
| US6365090B1 (en) * | 1999-07-16 | 2002-04-02 | Owens Corning Fiberglas Technology, Inc. | System for preparing polymer encapsulated glass fiber pellets |
-
2001
- 2001-12-27 AT AT0204201A patent/AT411466B/en not_active IP Right Cessation
-
2002
- 2002-12-19 KR KR10-2004-7010192A patent/KR20040071268A/en not_active Abandoned
- 2002-12-19 TW TW091136701A patent/TWI302954B/en not_active IP Right Cessation
- 2002-12-19 CN CNB028262735A patent/CN100385049C/en not_active Expired - Fee Related
- 2002-12-19 DE DE10296175T patent/DE10296175D2/en not_active Expired - Fee Related
- 2002-12-19 AU AU2002361376A patent/AU2002361376A1/en not_active Abandoned
- 2002-12-19 WO PCT/AT2002/000363 patent/WO2003056079A1/en not_active Ceased
-
2004
- 2004-06-24 US US10/877,187 patent/US20050012238A1/en not_active Abandoned
Also Published As
| Publication number | Publication date |
|---|---|
| DE10296175D2 (en) | 2004-11-25 |
| TW200302885A (en) | 2003-08-16 |
| ATA20422001A (en) | 2003-06-15 |
| AU2002361376A1 (en) | 2003-07-15 |
| WO2003056079A1 (en) | 2003-07-10 |
| KR20040071268A (en) | 2004-08-11 |
| CN100385049C (en) | 2008-04-30 |
| TWI302954B (en) | 2008-11-11 |
| US20050012238A1 (en) | 2005-01-20 |
| AT411466B (en) | 2004-01-26 |
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