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CN1687338A - Anti high-pressure, high temperature resistant oxidation lubricant and preparation method thereof - Google Patents

Anti high-pressure, high temperature resistant oxidation lubricant and preparation method thereof Download PDF

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CN1687338A
CN1687338A CN 200510016725 CN200510016725A CN1687338A CN 1687338 A CN1687338 A CN 1687338A CN 200510016725 CN200510016725 CN 200510016725 CN 200510016725 A CN200510016725 A CN 200510016725A CN 1687338 A CN1687338 A CN 1687338A
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high temperature
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邹海峰
姜文勇
王洪艳
甘树才
李俊锋
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Jilin University
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Jilin University
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Abstract

本发明公开一种用于深井电泵的抗高压抗高温氧化润滑油及其制备方法,它包括:基础油和α-烯烃合成油、至少一种抗氧防腐剂、极压含磷或硫无灰抗磨剂、胺类高温抗氧剂和金属减活剂、金属清洁剂、防锈剂、降凝剂。还可以制备出用于其他高温高压条件下的液压传动机械润滑油。经试验,应用本发明制备的抗高压抗高温氧化润滑油,具有良好的抗氧化性、抗磨性、热稳定性、耐高温性、耐高压性、防锈防腐性及抗乳化性,生产成本低,调配方便,性能优良,方法简单且使用寿命长等特点。The invention discloses a high-pressure and high-temperature anti-oxidation lubricating oil for deep well electric pumps and a preparation method thereof. Ash antiwear agent, amine high temperature antioxidant and metal deactivator, metal cleaner, rust inhibitor, pour point depressant. It can also prepare lubricating oil for hydraulic transmission machinery under other high temperature and high pressure conditions. After testing, the anti-high pressure and anti-high temperature oxidation lubricating oil prepared by applying the present invention has good oxidation resistance, wear resistance, thermal stability, high temperature resistance, high pressure resistance, rust and corrosion resistance and emulsification resistance, and the production cost is low. Low, easy deployment, excellent performance, simple method and long service life.

Description

抗高压抗高温氧化润滑油及其制备方法Anti-high pressure anti-high temperature oxidation lubricating oil and preparation method thereof

技术领域technical field

本发明涉及一种液压传动用润滑油及其制备方法,尤其是深井电泵用抗高压抗高温氧化抗磨液压润滑油。The invention relates to a lubricating oil for hydraulic transmission and a preparation method thereof, in particular to a high-pressure, high-temperature, oxidation-resistant and wear-resistant hydraulic lubricating oil for deep well electric pumps.

背景技术Background technique

现有的抗磨液压油复合剂有《Lub.Eng.》1990,1“The Evolution ofpetroleum Based Hydralic Fluids”(Kent.B.Grover)中介绍的抗磨液压油复合剂有LZS5178,当加剂量为0.85-1.20%(质量分数)时,达到Denision HF-0、HF-1、HF-2国际标准。北京石油化工科学研究院的研制的抗磨液压油复合剂,加剂量为2.0%(质量),南京爱迪臣公司研制的抗磨液压油复合剂,加剂量为0.85%(质量)。上述的润滑油要么有较好的抗磨性,要么有较好的抗高压,要么有较好的抗高温氧化性,但都不同时具有较好的抗磨性、抗高压性和抗高温氧化性。The existing anti-wear hydraulic oil compound has LZS5178 introduced in "Lub.Eng." 1990, 1 "The Evolution of Petroleum Based Hydraulic Fluids" (Kent.B.Grover), when the dosage is When it is 0.85-1.20% (mass fraction), it reaches Denision HF-0, HF-1, HF-2 international standards. The anti-wear hydraulic oil compound agent developed by Beijing Institute of Petrochemical Sciences has a dosage of 2.0% (mass), and the anti-wear hydraulic oil compound agent developed by Nanjing Edison Company has a dosage of 0.85% (mass). The above lubricating oils either have good wear resistance, high pressure resistance, or high temperature oxidation resistance, but none of them have good wear resistance, high pressure resistance and high temperature oxidation resistance at the same time. sex.

发明内容Contents of the invention

本发明的目的是针对上述现有技术的不足,提供一种可适用于多种基础油,并同时具有抗高压、抗高温氧化、抗磨液压润滑油的基本组分构成。The object of the present invention is to address the shortcomings of the above-mentioned prior art and provide a basic composition of hydraulic lubricating oil that is applicable to various base oils and has high pressure resistance, high temperature oxidation resistance and wear resistance.

本发明的另一目的是提供一种制备抗高压抗高温氧化、抗磨液压润滑油的方法。Another object of the present invention is to provide a method for preparing high-pressure, high-temperature, oxidation-resistant, and wear-resistant hydraulic lubricating oil.

本发明的目的是通过以下方式实现的:The purpose of the present invention is achieved in the following manner:

基本组分和含量为:The basic components and contents are:

α-烯烃合成油            90-95%α-olefin synthetic oil 90-95%

抗氧防腐剂               1-2%Antioxidant preservatives 1-2%

极压含磷无灰抗磨剂       0.5-1%Extreme pressure phosphorus-containing ashless antiwear agent 0.5-1%

胺类高温抗氧剂           0.5-1%Amine high temperature antioxidant 0.5-1%

金属清洁剂               0.15-0.25%Metal cleaner 0.15-0.25%

防锈剂                   0.1-0.25%Rust inhibitor 0.1-0.25%

降凝剂                   0.25-0.5%Pour point depressant 0.25-0.5%

所有百分数均为按质量分数All percentages are by mass

抗高压抗高温氧化润滑油及其制备方法包括下述顺序及步骤:按质量分数将所需要的α-烯烃合成油90-95%倒入带有搅拌器的调和釜内;然后按质量分数依次加入抗氧防腐剂1-2%、极压含磷无灰抗磨剂0.5-1%和胺类高温抗氧剂0.5-1%,在50-60℃条件下搅拌30分钟;再依次加入防锈剂0.1-0.25%、金属清洁剂0.15-0.25%和降凝剂0.25-0.5%,在70-80℃下搅拌90-120分钟,至混合物全部溶解,并均匀透明。The anti-high pressure anti-high temperature oxidation lubricating oil and the preparation method thereof include the following sequence and steps: according to the mass fraction, pour 90-95% of the required α-olefin synthetic oil into a blending kettle with a stirrer; then, according to the mass fraction, Add 1-2% of anti-oxidant preservative, 0.5-1% of extreme pressure phosphorus-containing ashless anti-wear agent and 0.5-1% of amine high-temperature antioxidant, stir for 30 minutes at 50-60°C; then add anti-corrosion 0.1-0.25% of rust agent, 0.15-0.25% of metal cleaner and 0.25-0.5% of pour point depressant are stirred at 70-80°C for 90-120 minutes until the mixture is completely dissolved and becomes uniform and transparent.

本发明还可以通过以下方式实现,所述的α-烯烃合成油是由乙烯经齐聚反应制备的α-烯烃10-20%和基础油75-85%混合制成。The present invention can also be realized in the following manner. The alpha-olefin synthetic oil is prepared by mixing 10-20% of alpha-olefin prepared by ethylene oligomerization and 75-85% of base oil.

所述的:抗氧防腐剂,可以是硫磷伯仲醇基锌盐或硫磷丁辛基锌盐或硫磷双辛基碱性锌盐;极压含磷无灰抗磨剂,可以是磷酸三甲酚酯、硫代磷酸三苯酯及其胺类衍生物,或亚磷酸二正丁酯及其胺类衍生物;胺类高温抗氧剂,可以是2,6-二叔丁基对甲酚、2,6-二叔丁基混合酚、二壬基二苯胺类、噻二唑类衍生物,也可以是由2,6-二丁基混合酚、二壬基二苯胺类、噻二唑类衍生物以2∶1∶1的混合物;金属清洁剂,可以是有机磺酸钡盐或有机磺酸钙盐;防锈剂可以是烯基丁二酸类衍生物、苯并三氮唑、十七烯嘧唑啉烯基二酸盐;降凝剂为聚a-烯烃类,或聚甲基丙烯酸酯类衍生物、烷基萘类。Said: anti-oxidation preservative, which can be primary and secondary alcohol zinc salt of sulfur phosphorus or butyl octyl zinc salt of phosphorus sulfur or basic zinc salt of bisoctyl sulfur phosphorus; extreme pressure phosphorus-containing ashless antiwear agent, which can be phosphoric acid Tricresyl ester, triphenyl phosphorothioate and its amine derivatives, or di-n-butyl phosphite and its amine derivatives; amine high-temperature antioxidant, which can be 2,6-di-tert-butyl p-methyl Phenol, 2,6-di-tert-butyl mixed phenol, dinonyl diphenylamine, thiadiazole derivatives, or 2,6-dibutyl mixed phenol, dinonyl diphenylamine, thiadiazole Azole derivatives in a 2:1:1 mixture; metal cleaners can be organic sulfonate barium salts or organic sulfonate calcium salts; rust inhibitors can be alkenyl succinic acid derivatives, benzotriazole 1. Heptadecenpyrimazolidinyl diacid salt; the pour point depressant is poly a-olefin, or polymethacrylate derivative, alkyl naphthalene.

本发明的基本组分和方法也可用于其它高温高压条件下液压传动机械润滑油的制备。The basic components and method of the invention can also be used in the preparation of lubricating oil for hydraulic transmission machinery under other high temperature and high pressure conditions.

经试验,应用本发明制备的抗高压抗高温氧化润滑油,具有良好的抗氧化性、抗磨性、热稳定性、耐高温性、耐高压性、防锈防腐性及抗乳化性,生产成本低,调配方便,性能优良。其综合性能试验结果列于下表:After testing, the anti-high pressure and anti-high temperature oxidation lubricating oil prepared by applying the present invention has good oxidation resistance, wear resistance, thermal stability, high temperature resistance, high pressure resistance, rust and corrosion resistance and emulsification resistance, and the production cost is low. Low, easy to deploy, excellent performance. The comprehensive performance test results are listed in the following table:

       抗高压抗高温氧化润滑油综合性能试验结果          分析项目   试验结果     试验方法     40℃运动粘度mm2/s     195.2     GB/T265     100℃运动粘度mm2/s     22.05     GB/T265     倾点℃     -29     GB/T3535     粘度指数     136     GB/T2541     闪点℃     248     GB/T3536     机械杂质%(m/m)     0.019     GB/T511     酸值mgKOH/g     0.46     GB/T264     水溶性酸碱     无     GB/T259     水分%     <0.03     GB/T260     硫酸盐灰分%     0.16     GB/T2433 Comprehensive performance test results of anti-high pressure and anti-high temperature oxidation lubricating oil Analysis Project test results experiment method Kinematic viscosity at 40°C mm 2 /s 195.2 GB/T265 Kinematic viscosity at 100℃mm 2 /s 22.05 GB/T265 Pour point °C -29 GB/T3535 viscosity index 136 GB/T2541 Flash point °C 248 GB/T3536 Mechanical impurities%(m/m) 0.019 GB/T511 Acid value mgKOH/g 0.46 GB/T264 Water soluble acid and alkali none GB/T259 Moisture % <0.03 GB/T260 Sulfated Ash % 0.16 GB/T2433

  铜片腐蚀(100℃,3小时),级 Copper sheet corrosion (100°C, 3 hours), grade     1b 1b     GB/T5096 GB/T5096   四球机抗磨试验,磨斑直径36kg mm Four-ball machine anti-wear test, wear scar diameter 36kg mm     0.48 0.48     SH/T0189 SH/T0189   介电损耗因素,介质损失角,tan8 Dielectric loss factor, dielectric loss angle, tan8     0.3758 0.3758     GB/T5654 GB/T5654

具体实施方式Detailed ways

下面通过实施例作进一步详细说明:Below be described in further detail by embodiment:

抗高压抗高温氧化润滑油及其制备方法是:按质量分数先将基础油和α-烯烃倒入带搅拌器的调和釜内略作混合制成α-烯烃合成油;然后按质量分数依次加入抗氧防腐剂、极压含磷无灰抗磨剂,胺类高温抗氧剂在50-60℃条件下搅拌30分钟后;再依次加入防锈剂、金属清洁剂和降凝剂。在70-80℃条件下搅拌90-120分钟,至混合物全部溶解,并均匀透明。High-pressure anti-high-temperature oxidation-resistant lubricating oil and its preparation method are as follows: firstly pour base oil and α-olefin into a blending kettle with a stirrer according to the mass fraction and mix slightly to make α-olefin synthetic oil; then add in sequence according to the mass fraction Antioxidant anti-corrosion agent, extreme pressure phosphorus-containing ashless anti-wear agent, amine high-temperature antioxidant, after stirring for 30 minutes at 50-60°C, then add rust inhibitor, metal cleaner and pour point depressant in sequence. Stir at 70-80°C for 90-120 minutes until the mixture is completely dissolved and becomes uniform and transparent.

实施例1:Example 1:

先将76%基础油和19%α-烯烃倒入带有搅拌器的调和釜内略作混合制成α-烯烃合成油,然后按质量分数依次加入2.0%硫磷双辛基锌盐、1.0%磷酸三甲酚酯、1.0%2,6-二叔丁基混合酚,在50-60℃下条件搅拌30分钟后,再依次加入0.25%十七烯基嘧唑啉烯基丁二酸盐、0.25%有机磺酸钙盐和0.5%聚甲基丙烯酸酯,在70-80℃下搅拌90-120分钟,至混合物全部溶解,并均匀透明。First, pour 76% base oil and 19% α-olefin into a blending kettle with a stirrer and mix slightly to make α-olefin synthetic oil, then add 2.0% thiophosphobioctyl zinc salt, 1.0% % tricresyl phosphate, 1.0% 2,6-di-tert-butyl mixed phenol, stirred at 50-60°C for 30 minutes, then added 0.25% heptadecenyl pyrimazolinenyl succinate, 0.25% calcium salt of organic sulfonate and 0.5% polymethacrylate, stirred at 70-80°C for 90-120 minutes until the mixture is completely dissolved and becomes uniform and transparent.

实施例2:Example 2:

先将78%基础油和17%α-烯烃倒入带搅拌器的调和釜内略作混合制成α-烯烃合成油,然后按质量分数依次加入1.6%硫磷丁辛基锌盐、0.8%硫代磷酸三苯酯、1.0%2,6-二叔丁基对甲酚、0.5%二壬基二苯胺、0.5%噻二唑类衍生物,在50-60℃条件下搅拌30分钟后;再加入0.1%十二烯基丁二酸、0.15%二壬基萘磺酸钡和0.35%聚甲基丙烯酸酯,在70-80℃下搅拌90-120分钟,至混合物全部溶解,并均匀透明。First, pour 78% base oil and 17% α-olefin into a mixing tank with a stirrer and mix slightly to make α-olefin synthetic oil, then add 1.6% thionyl octyl zinc salt, 0.8% Triphenylphosphorothioate, 1.0% 2,6-di-tert-butyl-p-cresol, 0.5% dinonyldiphenylamine, 0.5% thiadiazole derivatives, stirred at 50-60°C for 30 minutes; Then add 0.1% dodecenylsuccinic acid, 0.15% barium dinonyl naphthalene sulfonate and 0.35% polymethacrylate, and stir at 70-80°C for 90-120 minutes until the mixture is completely dissolved and uniform and transparent .

实施例3:Example 3:

先将76%基础油和20%α-烯烃倒入带搅拌器的调和釜内略作混合制成α-烯烃合成油;然后按质量分数依次加入1.5%硫磷丁辛基锌盐、0.7%磷酸三甲酚酯,1.0%2,6-二叔丁基混合酚,在50-60℃条件下搅拌30分钟后;再依次加入0.1%十七烯基嘧唑啉烯基丁二酸盐、0.3%有机磺酸钙盐、0.4%聚甲基丙烯酸酯,在70-80℃下搅拌90-120分钟,至混合物全部溶解,并均匀透明。First, pour 76% base oil and 20% α-olefin into a blending tank with a stirrer and mix slightly to make α-olefin synthetic oil; then add 1.5% thionyl zinc salt, 0.7% Tricresyl phosphate, 1.0% 2,6-di-tert-butyl mixed phenol, stirred at 50-60°C for 30 minutes; then add 0.1% heptadecenyl pyrimazolinenyl succinate, 0.3 % organic sulfonic acid calcium salt, 0.4% polymethacrylate, stirring at 70-80°C for 90-120 minutes until the mixture is completely dissolved and becomes uniform and transparent.

Claims (6)

1. anti high-pressure, high temperature resistant oxidation lubricant that is mainly used in the deep-well electric pump and preparation method thereof is characterized in that its basal component and content are:
Alpha olefine synthetic oil 90-95%
Antioxidant preservative 1-2%.
The phosphorous ash-free antiwear agent 0.5-1% of extreme pressure
Amine high-temperature antioxidant 0.5-1%
Metal detergent 0.15-.025%
Rust-preventive agent 0.1-0.25%
Pour point depressant 0.25-0.5%.
All percentage ratios are by massfraction
2, according to said anti high-pressure, high temperature resistant oxidation lubricant of claim 1 and preparation method thereof, it is characterized in that: alpha olefine synthetic oil is to be mixed and made into by the alpha-olefin (10-20%) and the base oil (75-85%) of ethene through the oligomerisation reaction preparation.
3, according to said anti high-pressure, high temperature resistant oxidation lubricant of claim 1 and preparation method thereof, it is characterized in that: this preparation method comprises following order and step:
A. pressing massfraction adds needed alpha olefine synthetic oil 90-95% in the mediation still of belt stirrer;
B. add antioxidant preservative 1-2%, the phosphorous ashless wear-resistant 0.5-1% of extreme pressure and amine high-temperature antioxidant 0.5-1% successively by massfraction then, under 50-60 ℃ condition, stirred 30 minutes;
C. add rust-preventive agent 0.1-0.25%, metal detergent 0.15-0.25% and pour point depressant 0.25-0.5% more successively, under 70-80 ℃ of condition, stirred 90-120 minute, all dissolve to mixture, and homogeneous transparent.
4, according to claim 1,3 said anti high-pressure, high temperature resistant oxidation lubricants and preparation method thereof, it is characterized in that: wherein described in the step b:
Antioxidant preservative can be a sulphur phosphorus brothers alcohol radical zinc salt, or sulphur phosphorus fourth octyl group zinc salt, or the two octyl group basic zinc salt of sulphur phosphorus;
The phosphorous ash-free antiwear agent of extreme pressure can be tritolyl phosphate, triphenyl-thiophosphate and amino derivative thereof, or di-n-butyl phosphite and amino derivative thereof;
The amine high-temperature antioxidant can be a metal passivator, 2,6-ditertbutylparacresol, 2,6-dibutyl mixed phenol, dinonyldiphenylamine class, thiadiazole derivative also can be by 2, and 6-dibutyl mixed phenol, dinonyldiphenylamine class, thiadiazole derivative were with 2: 1: 1 mixture.
5, according to claim 1,3 said anti high-pressure, high temperature resistant oxidation lubricants and preparation method thereof, it is characterized in that: wherein described in the step c:
Metal detergent can be organic sulfonic acid barium salt or organic sulfonic acid calcium salt;
Rust-preventive agent can be dodecenylsuccinic acid analog derivative, benzotriazole, the phonetic azoles quinoline of 17 alkene thiazolinyl diacid salt, also can be dodecenylsuccinic acid and neutral dinonyl naphthalene sulfonate barium with 1: 4 mixture;
Pour point depressant is the Poly alpha Olefins (PAO) class, or polymethacrylate derivative, alkylnaphthalene class.
6, according to claim 1,3 said anti high-pressure, high temperature resistant oxidation lubricants and preparation method thereof, it is characterized in that: also be applicable to the preparation of hydraulic machinery lubricating oil under other high-temperature and high-pressure conditions.
CN 200510016725 2005-04-19 2005-04-19 Anti high-pressure, high temperature resistant oxidation lubricant and preparation method thereof Pending CN1687338A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101870906A (en) * 2010-06-23 2010-10-27 河南省长城特种润滑脂有限公司 Polyurea grease and preparation method thereof
CN104946365A (en) * 2015-06-29 2015-09-30 广东月福汽车用品有限公司 Hydraulic steering system protective agent and preparation method thereof
CN106085371A (en) * 2016-06-14 2016-11-09 山东沾化莱斯特石油化工有限公司 A kind of height leads conduction oil and preparation method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101870906A (en) * 2010-06-23 2010-10-27 河南省长城特种润滑脂有限公司 Polyurea grease and preparation method thereof
CN101870906B (en) * 2010-06-23 2013-02-20 河南省长城特种润滑脂有限公司 Polyurea grease and preparation method thereof
CN104946365A (en) * 2015-06-29 2015-09-30 广东月福汽车用品有限公司 Hydraulic steering system protective agent and preparation method thereof
CN104946365B (en) * 2015-06-29 2018-03-20 广东月福汽车用品有限公司 A kind of hydraulic steering system protective agent and preparation method thereof
CN106085371A (en) * 2016-06-14 2016-11-09 山东沾化莱斯特石油化工有限公司 A kind of height leads conduction oil and preparation method thereof

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