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CN1684805A - Apparatus and method for making product having oval shape - Google Patents

Apparatus and method for making product having oval shape Download PDF

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Publication number
CN1684805A
CN1684805A CNA038225131A CN03822513A CN1684805A CN 1684805 A CN1684805 A CN 1684805A CN A038225131 A CNA038225131 A CN A038225131A CN 03822513 A CN03822513 A CN 03822513A CN 1684805 A CN1684805 A CN 1684805A
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rotation
revolution
axis
shaft
workpiece
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赵显权
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/02Producing shaped prefabricated articles from the material by turning or jiggering in moulds or moulding surfaces on rotatable supports

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

用于形成例如盘、碗等椭圆陶器的陶器旋盘具有用于将待被成形的粘土定位的冲模(26)和公转-自转装置(24)。公转-自转装置(24)提供该冲模关于第一轴线的公转以及关于第二轴线的自转。在相对于第一轴线的预定位置具有工具。自转方向与公转方向相同时,自转速度是公转速度的一半。

Figure 03822513

A pottery spool for forming oval pottery such as plates and bowls has a die (26) for positioning the clay to be shaped and a revolution-rotation device (24). The revolution-rotation device (24) provides the die with revolution about a first axis and rotation about a second axis. A tool is provided at a predetermined position relative to the first axis. When the direction of rotation is the same as the direction of revolution, the rotation speed is half the speed of revolution.

Figure 03822513

Description

用于制造具有椭圆形状的产品的装置和方法Apparatus and method for manufacturing a product having an oval shape

技术领域technical field

本发明涉及一种用于制造椭圆物件的装置和方法。The present invention relates to a device and method for manufacturing elliptical objects.

技术背景technical background

作为典型的椭圆物件,是椭圆陶器。用于形成这样的椭圆陶器的传统方法包括粉浆浇铸(slip casting)和模压成型(press molding)。铸浆成型是通过多个模子的组合以定出适合于陶器的空腔(cavity)并且将粘土浇注入该空腔而形成椭圆陶器的方法。这种方法的问题在于,因为使用了低密度的粘土,所以不能形成高质量的陶器。模压成型利用冲模(die)和挤压冲床(presspunch)。对应于椭圆陶器的下(或上)部分的形状在冲模中被定出,而对应于椭圆陶器的上(或下)部分的形状在下压冲床(lowering press punch)中被定出。虽然在模压成型中粘土的密度可被增加到一定程度,但是该陶器的质量与通过轮掷(wheel throwing)制造的(圆形)陶器相比是劣化的。同时,旋转型的成形装置(jigger)能够制造圆形陶器,并且其优点在于陶器的强度可被增加,并且其变形可通过在从四周方向对粘土施加压力的同时排列粘土颗粒而被降低。但是通过使用传统的陶器旋盘、成形装置、滚轧机等只能够形成圆形物件的陶器形成装置则很难制造具有椭圆形状而不是精确的圆形的陶器。As a typical oval object, it is oval pottery. Traditional methods for forming such oval pottery include slip casting and press molding. Slurry molding is a method of forming oval pottery by combining a plurality of molds to define a cavity suitable for pottery and pouring clay into the cavity. The problem with this method is that because of the low-density clay used, high-quality pottery cannot be formed. Compression molding utilizes a die and a press punch. The shape corresponding to the lower (or upper) part of the elliptical pottery is set in the die, and the shape corresponding to the upper (or lower) part of the elliptical pottery is set in the lowering press punch. Although the density of clay can be increased to some extent in compression molding, the quality of the pottery is degraded compared to (round) pottery produced by wheel throwing. Meanwhile, a rotary type jigger can manufacture round pottery, and has advantages in that pottery's strength can be increased and its deformation can be reduced by arranging clay particles while applying pressure to the clay from a peripheral direction. But by using conventional pottery wheels, forming devices, rolling mills, etc. pottery forming devices that are only capable of forming round objects, it is difficult to make pottery that has an oval shape rather than a precise round shape.

发明内容Contents of the invention

本发明的主要目的是提供一种用于制造椭圆物件的装置和方法,特别是提供一种使用在使得工件自转的同时形成或成形该工件的工具(tool)来制造椭圆物件的装置和方法。The main object of the present invention is to provide an apparatus and method for manufacturing an elliptical object, particularly an apparatus and a method for manufacturing an elliptical object using a tool that forms or shapes the workpiece while causing the workpiece to rotate.

本发明的另一目的是提供一种用于形成椭圆陶器的成形装置。Another object of the present invention is to provide a forming device for forming elliptical pottery.

本发明的另一目的是提供一种用于制造椭圆物件的装置,其能够调整每个物件的椭圆的偏心率(伸长的程度)。Another object of the present invention is to provide an apparatus for manufacturing elliptical objects capable of adjusting the eccentricity (degree of elongation) of the ellipse of each object.

本发明的另一目的是提供一种用于制造椭圆物件的装置,其能够调整每个物件的椭圆的大小。Another object of the present invention is to provide a device for manufacturing elliptical objects capable of adjusting the size of the ellipse of each object.

本发明的另一目的是提供一种用于形成椭圆物件的装置,其也能够制造具有精确的圆形的多种尺寸的物件。Another object of the present invention is to provide a device for forming elliptical objects which is also capable of producing objects of various sizes with precise circular shapes.

本发明的另一目的是提供一种成形辊(shaping roller)以及使用该成形辊形成物件的装置和方法。Another object of the present invention is to provide a shaping roller and an apparatus and method for forming an object using the shaping roller.

按照本发明的一个方面,它提供了一种用于通过利用工件和工具之间的相对运动形成或成形所述工件以制造其至少部分为椭圆形状的物件的装置,包括在其上安装有所述工件的工件支架;具有公转驱动单元和自转驱动单元的公转-自转装置,所述公转驱动单元用于使得所述工件支架围绕第一轴线公转,所述自转驱动单元用于使得所述工件支架绕平行于所述第一轴线的第二轴线自转;以及用于支撑所述工具和保持其置于相对于所述第一轴线的预定位置处的工具架。所述公转-自转装置将所述工件支架保持为使其公转方向与其自转方向相同,并且使其公转速度与自转速度之比为2∶1。According to one aspect of the present invention, there is provided an apparatus for manufacturing an object at least partially elliptical in shape by forming or shaping said workpiece by utilizing relative motion between the workpiece and a tool, comprising mounting thereon A workpiece support for the workpiece; a revolution-rotation device having a revolution drive unit and an autorotation drive unit, the revolution drive unit is used to make the workpiece support revolve around a first axis, and the autorotation drive unit is used to make the workpiece support rotating about a second axis parallel to the first axis; and a tool holder for supporting the tool and maintaining it in a predetermined position relative to the first axis. The revolution-rotation device maintains the workpiece holder so that its revolution direction is the same as its autorotation direction, and the ratio of its revolution speed to autorotation speed is 2:1.

在本发明的一个实施方案中,公转-自转装置的自转驱动单元包括位于所述第一轴线上的固定的公转中心轴;位于所述第二轴线上且连接到所述工件支架的自转中心轴;平行于所述公转中心轴和所述自转中心轴的中间轴;用于将所述公转中心轴连接到所述中间轴的第一连杆;用于将所述中间轴连接到所述自转中心轴的第二连杆;一对分别固定于所述公转中心轴和所述中间轴并且相互接合的齿轮;以及一对分别固定于所述中间轴和所述自转中心轴并且相互接合的齿轮。另外,公转驱动单元包括围绕所述自转驱动单元并绕所述第一轴线自转的转筒(drum);以及用于将所述自转中心轴连接到所述转筒内部的连接杆。In one embodiment of the present invention, the rotation drive unit of the revolution-rotation device comprises a fixed revolution center shaft located on said first axis; a rotation center shaft located on said second axis and connected to said work support ; an intermediate shaft parallel to the central axis of revolution and the central axis of rotation; a first link for connecting the central axis of revolution to the intermediate shaft; for connecting the intermediate shaft to the rotation a second connecting rod of the central shaft; a pair of gears respectively fixed to the revolution central shaft and the intermediate shaft and engaged with each other; and a pair of gears respectively fixed to the intermediate shaft and the rotation central shaft and engaged with each other . In addition, the revolution drive unit includes a drum surrounding the rotation drive unit and rotating about the first axis; and a connecting rod for connecting the rotation center shaft to the inside of the drum.

在本发明的另一实施方案中,公转驱动单元包括围绕所述自转驱动单元并绕所述第一轴线自转的转筒;以及穿过所述转筒的内部径向地延伸并与所述第一轴线和所述第二轴线相交的线性进给单元(linearly feeder unit),由此所述自转中心轴与所述公转中心轴之间的距离可得到调整。线性进给单元包括固定于所述转筒的支撑块;连接到所述自转中心轴的进给块(feedingblock);在所述两个支撑块之间穿过所述进给块延伸的丝杠(lead screw);以及平行于所述丝杠延伸且穿过所述进给块固定于所述支撑块的导杆。In another embodiment of the present invention, the revolution drive unit includes a drum surrounding the rotation drive unit and rotating around the first axis; A linear feeder unit whose axis intersects the second axis, whereby the distance between the rotation center axis and the revolution center axis can be adjusted. The linear feed unit includes a support block fixed to the drum; a feeding block connected to the central axis of rotation; a lead screw extending through the feed block between the two support blocks (lead screw); and a guide rod extending parallel to the lead screw and passing through the feed block and fixed to the support block.

在本发明的另一实施方案中,公转驱动单元包括可旋转地安装在所述固定的公转中心轴内部的驱动轴;以及用于将所述驱动轴连接到所述自转中心轴的驱动连杆。在本发明的另一实施方案中,公转驱动单元包括公转驱动电机,自转驱动单元包括自转驱动电机。In another embodiment of the present invention, the revolution drive unit includes a drive shaft rotatably mounted inside said fixed revolution center shaft; and a drive link for connecting said drive shaft to said rotation center shaft . In another embodiment of the present invention, the revolution drive unit includes a revolution drive motor, and the autorotation drive unit includes an autorotation drive motor.

在一个实施方案中,用于制造椭圆物件的装置是用于制造椭圆陶器的装置。这时,工件支架可以是具有与椭圆陶器的一部分相符的形状的模具。所述工具可以是成形辊。可选地,所述工具可以是成形台车(shaping pallet)。In one embodiment, the apparatus for making elliptical objects is an apparatus for making elliptical pottery. At this time, the workpiece holder may be a mold having a shape conforming to a part of the oval pottery. The tool may be a forming roll. Alternatively, the tool may be a shaping pallet.

用于制造椭圆物件的装置能够加工木料或金属。这时,所述工具是用于加工木料或金属的切割装置(cutter)。The device used to make elliptical objects can work wood or metal. In this case, the tool is a cutter for working wood or metal.

按照本发明的另一方面,提供一种制造其至少一部分具有椭圆形状的物件的方法,包括以下步骤:将待被形成或加工的工件安装在工件支架上;使所述工件支架围绕第一轴线公转并同时绕第二轴线自转;以及将工具置于距所述第一轴线预定距离的位置。According to another aspect of the present invention, there is provided a method of manufacturing an object having at least a portion thereof having an elliptical shape, comprising the steps of: mounting a workpiece to be formed or machined on a workpiece support; positioning said workpiece support about a first axis revolving and simultaneously rotating about a second axis; and positioning the tool at a predetermined distance from said first axis.

在本发明的一个实施方案中,该方法进一步包括调整所述第一轴线和所述第二轴线之间的距离的步骤。另外,该方法进一步包括调整所述第一轴线和所述工具之间的距离的步骤。In one embodiment of the invention, the method further comprises the step of adjusting the distance between said first axis and said second axis. In addition, the method further comprises the step of adjusting the distance between said first axis and said tool.

按照本发明的另一方面,提供一种通过利用成形装置对可成型材料进行成形以制造圆形或椭圆物件的方法,包括以下步骤:将所述可成型材料的工件安装在模具上;使所述模具绕自转轴线自转;以及将成形辊放置于相对于所述模具的自转轴线的预定位置处,所述成形辊绕着与所述模具的所述自转轴线不同的另一转动轴线转动。According to another aspect of the present invention, there is provided a method of forming a circular or oval object by forming a formable material using a forming apparatus, comprising the steps of: mounting said workpiece of formable material on a mould; the mold rotates about an axis of rotation; and placing a forming roll at a predetermined position relative to the axis of rotation of the mold, the forming roll rotating about another axis of rotation different from the axis of rotation of the mold.

按照本发明的另一方面,提供一种用于通过对可成型材料的工件进行成形以制造圆形或椭圆物件的成形装置,包括其上安装有所述可成型材料的工件的模具;用于使得所述模具绕自转轴线自转的驱动单元;以及绕着与所述模具的所述自转轴线不同的另一转动轴线转动的成形辊。According to another aspect of the present invention, there is provided a forming apparatus for producing circular or oval objects by forming a workpiece of formable material, comprising a mold on which said workpiece of formable material is mounted; for a drive unit that rotates the mold about an axis of rotation; and a forming roll that rotates about another axis of rotation different from the axis of rotation of the mold.

按照本发明的另一方面,提供一种安装在成形装置上以形成可成型材料的工件的成形辊,包括自转轴;以及固定于所述自转轴的圆形体,所述圆形体具有与所述工件接触的圆周表面。According to another aspect of the present invention, there is provided a forming roll mounted on a forming apparatus to form a workpiece of formable material, comprising an axis of rotation; and a circular body fixed to said axis of rotation, said circular body having a The circumferential surface that the workpiece contacts.

附图简要说明Brief description of the drawings

为了使本领域技术人员更好地理解本发明的目的和方面,下面参照附图对本发明的实施方案进行描述,其中:In order to enable those skilled in the art to better understand the object and aspects of the present invention, embodiments of the present invention are described below with reference to the accompanying drawings, wherein:

图1是待利用根据本发明的用于制造椭圆物件的装置的一个实施方案所述的成形装置制造的一件陶器的平面图、右视图和主视图,其中右视图和主视图以局部剖视的形式示出;1 is a plan view, a right side view and a front view of a piece of pottery to be manufactured using a forming device according to an embodiment of the device for manufacturing an oval object according to the present invention, wherein the right side view and the front view are in partial section show in form;

图2是根据本发明的用于制造椭圆物件的装置的一个实施方案所述的成形装置的示意图;Figure 2 is a schematic view of the forming device according to one embodiment of the device for manufacturing an elliptical object;

图3是图2所示的成形装置的公转-自转装置的立体图,其中转筒被部分地切除;Fig. 3 is a perspective view of the revolution-rotation device of the forming device shown in Fig. 2, wherein the drum is partially cut off;

图4是图2所示的成形装置的公转-自转装置主视图,其中转筒以剖面形式示出;Fig. 4 is a front view of the revolution-rotation device of the forming device shown in Fig. 2, wherein the drum is shown in section;

图5是图2所示的成形装置的公转-自转装置的平面图,其中转筒以剖面形式示出;Fig. 5 is a plan view of the revolution-rotation device of the forming device shown in Fig. 2, wherein the drum is shown in section;

图6a到6e是用于解释使用图2所示的成形装置的公转-自转装置修整椭圆形状的操作原理的图;6a to 6e are diagrams for explaining the operation principle of trimming an elliptical shape using a revolution-rotation device of the forming device shown in FIG. 2;

图7a到7c是表示待形成的物件的椭圆形状与图2所示的成形装置的公转-自转装置的公转中心轴和自转中心轴间的距离之间的关系的图;Figures 7a to 7c are diagrams showing the relationship between the elliptical shape of the object to be formed and the distance between the center axis of revolution and the center axis of rotation of the revolution-rotation device of the forming device shown in Figure 2;

图8是表示椭圆形状与图2所示的成形装置的公转-自转装置的公转中心轴和工具间的距离之间的关系的图;Fig. 8 is a diagram showing the relationship between the elliptical shape and the distance between the center axis of revolution and the distance between tools of the revolution-rotation device of the forming device shown in Fig. 2;

图9是表示应用于本发明另一实施方案之中的成形装置的具有不同结构的公转-自转装置的立体图;以及Fig. 9 is a perspective view showing a revolution-rotation device having a different structure applied to a forming device in another embodiment of the present invention; and

图10a到10i是表示在本发明的制造椭圆物件的装置中使用的工具的多个实施例的图。10a to 10i are diagrams showing various embodiments of tools used in the apparatus for manufacturing elliptical objects of the present invention.

优选实施方案的详细说明Detailed Description of the Preferred Embodiment

下面将参照附图对本发明的实施方案进行详细描述。Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

参照图1,其中示出了待用按照本发明的用于制造椭圆物件的装置的一个实施方案的成形装置来形成的一件椭圆陶器。作为一个实施例,椭圆陶器10是普通椭圆盘,其具有长轴Da和短轴Db(其中长轴Da是短轴Db的两倍长)、下延伸边缘(extended rim)12、小的厚度t和底座(bottom foot)14。该椭圆陶器的剖面在图中用阴影表示。因为使用成形装置形成的椭圆陶器10在随后的烘干和第一与第二焙烧处理过程中收缩,所以其首先被形成得比最终产品要稍大。Referring to FIG. 1, there is shown a piece of elliptical pottery to be formed by a forming device according to an embodiment of the device for manufacturing an elliptical object according to the present invention. As an example, the elliptical pottery 10 is a generally elliptical disk having a major axis Da and a minor axis Db (where the major axis Da is twice as long as the minor axis Db), a lower extended rim 12, a small thickness t and base (bottom foot)14. The section of this oval pottery is shaded in the figure. Because the oval pottery 10 formed using the forming device shrinks during the subsequent drying and first and second firing processes, it is first formed slightly larger than the final product.

参照图2,其中示出按照本发明的用于制造椭圆物件的装置的一个实施方案的成形装置20。该成形装置20包括支架22、公转-自转装置24、模具26和工具架28。支架22包括由钢制成的底座30以及覆盖该底座且具有足够的强度以支撑后面将要描述的转筒的转动的支架盖32。支架盖32在图2中以剖面形式示出。驱动电机34安装在底座30上。本发明中利用的驱动装置并不仅限于上述驱动电机。例如,驱动电机34配备有减速齿轮(或者传动齿轮),也可具有安装在其末端上的电机轴36和皮带轮38。Referring to Fig. 2, there is shown a forming device 20 according to one embodiment of the device for producing an elliptical object according to the present invention. The forming device 20 includes a support 22 , a revolution-rotation device 24 , a mold 26 and a tool holder 28 . The stand 22 includes a base 30 made of steel and a stand cover 32 covering the base and having sufficient strength to support the rotation of the drum to be described later. The carrier cover 32 is shown in section in FIG. 2 . The drive motor 34 is mounted on the base 30 . The driving device used in the present invention is not limited to the above-mentioned driving motor. For example, the drive motor 34 is equipped with a reduction gear (or transmission gear), and may also have a motor shaft 36 and a pulley 38 mounted on its end.

公转-自转装置24接收来自电机36的驱动力并传递该驱动力以使得模具26公转和自转,如下所述。将被形成为工件的粘土被置于模具26上然后被形成为椭圆陶器10。在图2中,模具26和作为工件被置于其上的椭圆陶器10以剖面形式示出。同时,成形装置20还具有工具架28。工具架28包括固定到底座30的杠杆支架42、枢接地连接到杠杆支架42的可旋转杠杆44以及安装在可旋转杠杆44的底部上作为工具的成形辊46。The revolution-rotation device 24 receives the driving force from the motor 36 and transmits the driving force to cause the mold 26 to revolve and rotate, as described below. The clay to be formed into the workpiece is placed on the mold 26 and then formed into the oval pottery 10 . In FIG. 2 , the mold 26 and the oval pottery 10 placed thereon as a workpiece are shown in section. At the same time, the forming device 20 also has a tool holder 28 . The tool rack 28 includes a lever bracket 42 fixed to the base 30, a rotatable lever 44 pivotally connected to the lever bracket 42, and a forming roller 46 mounted on the bottom of the rotatable lever 44 as a tool.

成形辊46被安装为绕它的中心轴转动。成形辊优选地被安装成使得该成形辊的转轴与公转-自转装置24的公转中心轴相交。辊驱动电机47安装在杠杆46上,其延伸超过枢轴点以便该辊驱动电机的轴可被连接到成形辊46的轴以使得成形辊46转动。在实际操作中,当操作者抓住并降低杠杆44的末端处的柄48时,辊46被转动并且挤压作为工件的粘土以形成椭圆陶器。如果该辊被连接到辊的中心轴的辊驱动电机以数倍与模具的自传速度的速度转动,那么其优点在于该陶器的表面变得平滑并且粘土的颗粒被排列得更均匀和致密。The forming roll 46 is mounted for rotation about its central axis. The forming roll is preferably installed such that the rotational axis of the forming roll intersects the revolution center axis of the revolution-rotation device 24 . A roll drive motor 47 is mounted on a lever 46 which extends beyond the pivot point so that the shaft of the roll drive motor can be connected to the shaft of the forming roll 46 to cause the forming roll 46 to rotate. In actual operation, when the operator grasps and lowers the handle 48 at the end of the lever 44, the roller 46 is turned and squeezes the clay as the workpiece to form an oval pottery. If the roll is turned by a roll drive motor connected to the central shaft of the roll at a speed several times the autopropagation speed of the mould, the advantage is that the surface of the pottery becomes smooth and the particles of the clay are arranged more evenly and densely.

参照图2到5,公转-自转装置24通常包括公转驱动单元、自转驱动单元和线性进给单元。在本示例性实施方案中,线性进给单元也起到一部分公转驱动单元的功能。公转驱动单元具有转筒50。转筒50通过皮带52连接到皮带轮38使得其能够接收来自电机34的驱动力然后被转动。这时,转筒50被安装在支架盖32上的上支承轴承54可旋转地支撑。该转筒也被配置在转筒和后面将要描述的固定轴(如图4)之间的下支承轴承56可旋转地支撑。Referring to FIGS. 2 to 5 , the revolution-rotation device 24 generally includes a revolution driving unit, a rotation driving unit, and a linear feeding unit. In this exemplary embodiment, the linear feeding unit also functions as a part of the revolution driving unit. The revolution drive unit has a drum 50 . The drum 50 is connected to the pulley 38 by a belt 52 so that it can receive driving force from the motor 34 and then be rotated. At this time, the drum 50 is rotatably supported by an upper support bearing 54 installed on the bracket cover 32 . The drum is also rotatably supported by a lower support bearing 56 disposed between the drum and a fixed shaft (see FIG. 4) to be described later.

如图3到5中所具体示出的那样,自转驱动单元使用设在三个轴之间的连杆和齿轮使得连接到模具轴的模具26自转。公转-自转装置24包括作为公转中心轴的固定轴58、中间轴60和作为自转中心轴的模具轴62,它们通过连杆平行地相互连接。固定轴58固定到底座30且被定位于转筒50的转轴上。模具轴62连接到模具26且在围绕固定轴58公转的同时自转。固定轴58通过第一连杆64连接到中间轴60。虽然图中没有具体表示,但轴承被置于第一连杆64和固定轴58之间以及第一连杆64和中间轴60之间。与此同时,中间轴60通过第二连杆66连接到模具轴62。虽然图中没有具体表示,但轴承被置于第二连杆66和模具轴62之间以及第二连杆66和中间轴60之间。第二连杆66被置于第一连杆64的上方。虽然本实施方案中描述的第一连杆64的长度与第二连杆66的长度相同,但本发明并不局限于此。As shown in detail in FIGS. 3 to 5 , the autorotation drive unit autorotates the mold 26 connected to the mold shaft using links and gears provided between the three shafts. The revolution-rotation device 24 includes a fixed shaft 58 as a revolution center shaft, an intermediate shaft 60 and a mold shaft 62 as a rotation center shaft, which are connected to each other in parallel by connecting rods. The fixed shaft 58 is fixed to the base 30 and is positioned on the rotation axis of the drum 50 . The die shaft 62 is connected to the die 26 and rotates while revolving around the fixed shaft 58 . The fixed shaft 58 is connected to the intermediate shaft 60 by a first link 64 . Although not specifically shown in the drawings, bearings are interposed between the first link 64 and the fixed shaft 58 and between the first link 64 and the intermediate shaft 60 . At the same time, the intermediate shaft 60 is connected to the mold shaft 62 via a second link 66 . Although not specifically shown in the drawings, bearings are interposed between the second connecting rod 66 and the mold shaft 62 and between the second connecting rod 66 and the intermediate shaft 60 . The second link 66 is positioned above the first link 64 . Although the length of the first link 64 and the length of the second link 66 are described in this embodiment, the present invention is not limited thereto.

仍然参照图3到5,固定齿轮68被固定到固定轴58。与固定齿轮68接合的第一中间齿轮70被固定到中间轴60。另外,第二中间齿轮72被固定到位于第一中间齿轮70上方的中间轴60。第二中间齿轮72与固定到模具轴62的自转齿轮(即模具齿轮74)接合。Still referring to FIGS. 3 to 5 , the fixed gear 68 is fixed to the fixed shaft 58 . A first intermediate gear 70 engaged with the fixed gear 68 is fixed to the intermediate shaft 60 . In addition, the second intermediate gear 72 is fixed to the intermediate shaft 60 above the first intermediate gear 70 . The second intermediate gear 72 is engaged with an autorotation gear (ie, a die gear 74 ) fixed to the die shaft 62 .

在图3到5所示的实施方案中,第一中间连杆64的长度与第二中间连杆66的长度相同。也就是说,固定轴58和中间轴60之间的距离与中间轴60和模具轴62之间的距离相同。另外,在本实施方案中,固定齿轮、第一中间齿轮、第二中间齿轮和模具齿轮的各自的节圆(pitch circle)的直径之比为1.5∶1.5∶1∶2。但是本发明并不局限于此。连杆70和72的长度和这些齿轮的节圆之比可改变。只要模具轴62在其围绕固定轴58公转两次的同时自转一次,就可使用这些齿轮的节圆的直径之比的任何组合。In the embodiment shown in FIGS. 3 to 5 , the length of the first intermediate link 64 is the same as the length of the second intermediate link 66 . That is, the distance between the fixed axis 58 and the intermediate axis 60 is the same as the distance between the intermediate axis 60 and the mold axis 62 . In addition, in the present embodiment, the ratio of the pitch circle diameters of the fixed gear, the first intermediate gear, the second intermediate gear, and the die gear is 1.5:1.5:1:2. But the present invention is not limited thereto. The ratio of the lengths of the links 70 and 72 to the pitch circles of these gears can be varied. Any combination of the ratios of the diameters of the pitch circles of these gears may be used as long as the die shaft 62 rotates once while it revolves around the fixed shaft 58 twice.

公转-自转装置24包括用于将模具轴62向着固定轴58或远离固定轴58线性进给的线性进给单元76。线性进给单元76包括位于转筒50的两个直径端并固定到上述两个直径端的支撑块78。进给块80被置于支撑块78之间。模具轴62贯穿进给块80并且通过轴承可旋转地连接到进给块80。丝杠82从支撑块78之一经过进给块80延伸至另一个支撑块78。丝杠82的一端超过支撑块78而伸出,可用手转动的转盘84连接到丝杠的该端。丝杠82被支撑块78可旋转地支撑。丝杠82与设在进给块80内部的进给螺母(feedingnut)(未示出)协同工作以使得当转盘84被转动时丝杠82可线性地移动进给块80。虽然丝杠在本实施方案中被用于进给块90的线性移动,但是该线性进给单元的结构不限于此。导杆(guide rod)86设在丝杠82的两侧且平行于丝杠82。导杆86在穿过进给块80延伸的同时固定到两个支撑块78。进给块80的线性移动被导杆86引导。同时,因为线性进给单元76固定到转筒50且连接到模具轴62,所以其将转筒50的转动传递到模具轴62以同时作为使得模具轴62公转的公转连杆。The revolution-rotation device 24 includes a linear feed unit 76 for linearly feeding the mold shaft 62 toward or away from the fixed shaft 58 . The linear feed unit 76 includes support blocks 78 located at and fixed to both diametric ends of the drum 50 . The feed block 80 is interposed between the support blocks 78 . Die shaft 62 extends through feed block 80 and is rotatably connected to feed block 80 by bearings. A lead screw 82 extends from one of the support blocks 78 through the feed block 80 to the other support block 78 . One end of a lead screw 82 extends beyond the support block 78 and a manually rotatable dial 84 is attached to that end of the lead screw. The lead screw 82 is rotatably supported by the support block 78 . Lead screw 82 cooperates with a feeding nut (not shown) provided inside feed block 80 such that lead screw 82 linearly moves feed block 80 when turntable 84 is turned. Although a lead screw is used for the linear movement of the feed block 90 in the present embodiment, the structure of the linear feed unit is not limited thereto. Guide rods (guide rods) 86 are arranged on both sides of the lead screw 82 and parallel to the lead screw 82 . The guide rod 86 is fixed to the two support blocks 78 while extending through the feed block 80 . The linear movement of the feed block 80 is guided by guide rods 86 . Meanwhile, since the linear feed unit 76 is fixed to the drum 50 and connected to the mold shaft 62 , it transmits the rotation of the drum 50 to the mold shaft 62 to simultaneously serve as a revolution link that makes the mold shaft 62 revolve.

参照图3到5描述模具轴62的公转和自转的操作。通过皮带52受到来自电机34的驱动力的转筒50绕固定轴58转动。虽然本实施方案中的转筒50被描述为以在图3中箭头指示的顺时针方向转动,但本发明并不局限于此。转筒50的转动使得线性进给单元76作为整体转动且使得通过连杆与其连接的模具轴62和中间轴60围绕固定轴58公转。这时,第一中间齿轮70在与固定齿轮68接合的同时公转,且同时绕中间轴60的中心轴自转。该第一中间齿轮的自转被传递到中间轴60且由此通过第二中间齿轮72到达模具齿轮74。The revolution and autorotation operations of the mold shaft 62 are described with reference to FIGS. 3 to 5 . The drum 50 , which receives the driving force from the motor 34 via the belt 52 , rotates around a fixed shaft 58 . Although the drum 50 in this embodiment is described as rotating in the clockwise direction indicated by the arrow in FIG. 3, the present invention is not limited thereto. Rotation of the drum 50 rotates the linear feed unit 76 as a whole and causes the mold shaft 62 and the intermediate shaft 60 connected thereto by connecting rods to revolve around the fixed shaft 58 . At this time, the first intermediate gear 70 revolves while being engaged with the fixed gear 68 , and simultaneously rotates on its own axis around the central axis of the intermediate shaft 60 . The rotation of the first intermediate gear is transmitted to the intermediate shaft 60 and thus via the second intermediate gear 72 to the mold gear 74 .

这时,在模具轴62中,自转方向与公转方向相同,自转速度是公转速度的一半。特殊地,当离中心线预定距离的自转轴以顺时针方向围绕该中心线公转时,假设在自转轴和中心线之间没有中间物(medium),那么自转轴在公转一次的同时以顺时针方向自转一次。相反地,在本实施方案中,由于有固定齿轮68、中间齿轮70和72和模具齿轮74在固定轴58和作为自转轴的模具轴62之间作为中间物,所以这些齿轮的接合产生驱动力使得模具齿轮74以公转速度一半的速度反时针自转。驱动力然后传递到模具轴。因此,模具轴的实际的自转速度被降低一半。结果,模具轴以与公转相同方向、以公转速度一半的速度自转。At this time, in the mold shaft 62, the direction of rotation is the same as the direction of revolution, and the speed of rotation is half of the speed of revolution. Specifically, when the rotation axis at a predetermined distance from the center line revolves around the center line in a clockwise direction, assuming that there is no medium between the rotation axis and the center line, the rotation axis rotates in a clockwise direction while revolving once Orientation rotates once. On the contrary, in the present embodiment, since there is the fixed gear 68, the intermediate gears 70 and 72, and the die gear 74 as intermediates between the fixed shaft 58 and the die shaft 62 as an axis of rotation, the engagement of these gears generates a driving force. The mold gear 74 is caused to rotate counterclockwise at half the revolution speed. The driving force is then transmitted to the die shaft. Therefore, the actual rotation speed of the mold shaft is reduced by half. As a result, the mold shaft rotates at half the revolution speed in the same direction as the revolution speed.

接着,将参照图6a到6e描述当公转和自转方向相互相同、公转和自转速度之间的比为2∶1、工件在以下条件下移动、以及工具被固定时用于将工件形成为椭圆的操作。图6a到6e表示了一次公转的过程。在这些图中,P指示的是模具轴的位置,T指示的是固定轴的位置,S指示的是工具的一点。在图6a中,点S对应于将要形成的椭圆的长轴的一端。另外,图6a中的点R对应于通过点S将要形成的椭圆的短轴的一端。在参照图6a到6e给出的描述中,TS代表点T和点S之间的距离,L代表模具轴的中心线和驱动轴之间的距离(即,点P和点T之间的距离),圆代表模具轴的公转轨道。在图6a到6e中,将要形成的椭圆以虚线表示,在该工件经过表示工具的一点的点S时而实际形成的椭圆的部分以实线表示。同时,在图6b和6c中由点划线表示的椭圆是为了与在缺少本实施方案中的齿轮68、70、72和74时的椭圆位置进行比较的目的而被示出,它与本发明并不直接相关。Next, the method for forming the workpiece into an ellipse when the revolution and rotation directions are the same as each other, the ratio between the revolution and rotation speeds is 2:1, the workpiece moves under the following conditions, and the tool is fixed will be described with reference to FIGS. 6a to 6e operate. Figures 6a to 6e show the process of one revolution. In these figures, P indicates the position of the die axis, T indicates the position of the fixed axis, and S indicates a point of the tool. In Fig. 6a, point S corresponds to one end of the major axis of the ellipse to be formed. Additionally, point R in Figure 6a corresponds to one end of the minor axis of the ellipse to be formed through point S. In the description given with reference to Figures 6a to 6e, TS represents the distance between point T and point S, and L represents the distance between the centerline of the mold axis and the drive shaft (i.e., the distance between point P and point T ), the circle represents the revolution orbit of the mold axis. In Figures 6a to 6e the ellipse to be formed is shown in dashed lines and the portion of the ellipse actually formed when the workpiece passes a point S representing a point on the tool is shown in solid lines. At the same time, the ellipse represented by the dotted line in Figures 6b and 6c is shown for the purpose of comparison with the position of the ellipse in the absence of the gears 68, 70, 72 and 74 in this embodiment, which is consistent with the present invention Not directly related.

图6a所示的状态是开始位置的实施例,其中工具S、模具轴的公转中心T和中心P位于相同的直线上。这时,模具轴的中心和工具之间的距离PS(即TS和L的和)是将要形成的椭圆的长轴Da的一半。TS和L之间的差是将要形成的椭圆的短轴Db的一半。该椭圆的长轴与PS重合,而短轴与PS正交。The state shown in FIG. 6a is an example of a starting position in which the tool S, the revolution center T and the center P of the mold shaft are located on the same straight line. At this time, the distance PS (ie the sum of TS and L) between the center of the mold axis and the tool is half the major axis Da of the ellipse to be formed. The difference between TS and L is half the minor axis Db of the ellipse to be formed. The major axis of this ellipse coincides with PS and the minor axis is orthogonal to PS.

图6b所示的状态是模具轴沿着公转轨道公转90度后的状态。这时,该工件已经自转了45度。因此,将要形成的椭圆的长轴和短轴与公转中心轴和工具之间的线段TS以45度角相交。在模具轴移动到图6b所示的位置时,由实线表示的一部分椭圆已经形成。The state shown in Fig. 6b is the state after the mold axis revolves 90 degrees along the orbit. At this time, the workpiece has rotated 45 degrees. Therefore, the major and minor axes of the ellipse to be formed intersect the line segment TS between the revolution center axis and the tool at an angle of 45 degrees. By the time the mold axis has been moved to the position shown in Figure 6b, a portion of the ellipse, indicated by the solid line, has formed.

图6c所示的状态是模具轴沿着公转轨道公转180后的状态。这时,该工件已经自转了90度。因此,将要形成的椭圆的长轴与公转中心轴和工具之间的线段TS正交,而其短轴与线段TS重合。在模具轴移动到图6c所示的位置时,由实线表示的一部分椭圆已经形成。The state shown in Fig. 6c is the state after the mold shaft revolves 180 along the orbit. At this time, the workpiece has rotated 90 degrees. Therefore, the major axis of the ellipse to be formed is orthogonal to the line segment TS between the revolution center axis and the tool, and its minor axis coincides with the line segment TS. By the time the mold axis has been moved to the position shown in Figure 6c, a portion of the ellipse, indicated by the solid line, has formed.

图6d所示的状态是模具轴沿着公转轨道公转了在180度到360度范围内的任意角度后的状态。这时,该工件已经自转了上述公转角度一半的角度。在模具轴移动到图6d所示的位置时,由实线表示的一部分椭圆已经形成。The state shown in Fig. 6d is the state after the mold axis has revolved at any angle within the range of 180 degrees to 360 degrees along the revolution track. At this time, the workpiece has rotated by an angle of half the above-mentioned revolution angle. By the time the mold axis has been moved to the position shown in Figure 6d, a portion of the ellipse, indicated by the solid line, has formed.

图6e所示的状态是模具轴公转360度后的状态。这时,该工件已经自转了180度。因此,将要形成的椭圆的长轴与公转中心轴和工具之间的线段TS重合,而其短轴与线段TS正交。在模具轴移动到图6e所示的位置时,由实线表示的一部分椭圆(即该椭圆的一半)已经形成。The state shown in Figure 6e is the state after the mold axis has revolved 360 degrees. At this time, the workpiece has rotated 180 degrees. Therefore, the major axis of the ellipse to be formed coincides with the line segment TS between the revolution center axis and the tool, while its minor axis is orthogonal to the line segment TS. By the time the mold axis has moved to the position shown in Figure 6e, a portion of the ellipse indicated by the solid line (ie half of the ellipse) has been formed.

当模具轴被致使再公转一次以重复图6a到6e所示的状态时,椭圆的剩余一半被形成。当该工件被致使以公转速度(公转数)与自转速度(自转数)之比为2∶1进行公转和自转且点S位于以这样的方式从公转中心T以预定距离隔开的位置时,工件上经过点S的点画出椭圆轨道,因此最终形成了该椭圆。When the mold shaft is caused to revolve one more time to repeat the state shown in Figures 6a to 6e, the remaining half of the ellipse is formed. When the workpiece is caused to revolve and rotate at a ratio of revolution speed (number of revolutions) to autorotation speed (number of rotations) of 2:1 and the point S is located at a position separated by a predetermined distance from the center of revolution T in this way, The points on the workpiece passing through the point S draw an elliptical orbit, so that the ellipse is finally formed.

接着,参照图7a到7c描述改变椭圆的长轴与短轴之比的方法。这可以通过线性移动模具轴62以改变模具轴62的中心和固定轴58的中心之间的距离来实现。例如,参照图7a,假设公转中心T和工具S之间的距离是TS,且公转中心T和自转中心P之间的距离是L,那么长轴是TS+L的两倍长,短轴是TS-L的两倍长。如图7a所示,如果TS是16.5且L是1.5,那么长轴Da是36,短轴Db是30。如图7b所示,如果TS是17.5且L是7.5,那么长轴Da是50,短轴Db是20。因此,就可形成具有不同长轴与短轴之比的椭圆。另外,如果公转中心T被致使与自转中心P重合,那么L变成零。如果TS是10,那么就形成了长轴和短轴彼此相等的圆(即,直径D为20)。Next, a method of changing the ratio of the major axis to the minor axis of the ellipse will be described with reference to FIGS. 7a to 7c. This can be accomplished by linearly moving the die shaft 62 to vary the distance between the center of the die shaft 62 and the center of the fixed shaft 58 . For example, referring to Fig. 7a, assuming that the distance between the revolution center T and the tool S is TS, and the distance between the revolution center T and the rotation center P is L, then the major axis is twice as long as TS+L, and the minor axis is Twice as long as TS-L. As shown in Fig. 7a, if TS is 16.5 and L is 1.5, then the major axis Da is 36 and the minor axis Db is 30. As shown in Figure 7b, if TS is 17.5 and L is 7.5, then the major axis Da is 50 and the minor axis Db is 20. Thus, ellipses with different major-to-minor axis ratios can be formed. In addition, if the revolution center T is caused to coincide with the rotation center P, L becomes zero. If TS is 10, a circle is formed in which the major and minor axes are equal to each other (ie, diameter D is 20).

参照图8,可以理解工具的位置的改变的影响。如果通过固定公转中心T和自转中心P使得公转中心T和自转中心P之间的距离L保持恒定而通过改变工具的位置使得公转中心和工具之间的距离TS变化,则椭圆的周线可以改变。例如,如果TS1是17.5且L是2.5,那么长轴Da1是40,短轴Db1是30。这里,如果只有TS2变为7.5,那么长轴Da2是20,短轴Db2是10。也就是说,可以得到其长轴和短轴的差恒定但具有不同的大小和偏心率的椭圆。在图7a到7c和8中,点I代表中间轴的中心,各点之间的实线代表中间连杆。Referring to Figure 8, the effect of a change in the position of the tool can be appreciated. If the distance L between the revolution center T and the rotation center P is kept constant by fixing the revolution center T and the rotation center P and the distance TS between the revolution center and the tool is changed by changing the position of the tool, the circumference of the ellipse can be changed . For example, if TS1 is 17.5 and L is 2.5, the major axis Da1 is 40 and the minor axis Db1 is 30. Here, if only TS2 becomes 7.5, the major axis Da2 is 20 and the minor axis Db2 is 10. That is, it is possible to obtain ellipses whose major and minor axes have a constant difference but have different sizes and eccentricities. In Figures 7a to 7c and 8, point I represents the center of the intermediate shaft, and the solid line between the points represents the intermediate link.

图9中所示的按照本发明的另一实施方案的成形装置的公转-自转装置924通常包括公转驱动单元和自转驱动单元。即使在本实施方案中,线性进给单元也起到后面描述的公转-自转装置的一部分的作用。公转驱动单元具有中心驱动轴950,与前面的实施方案相反,其接收来自电机而不是转筒50的转动力。中心驱动轴950穿过固定轴958的中心,其间置有轴承。The revolution-rotation device 924 of the forming device according to another embodiment of the present invention shown in FIG. 9 generally includes a revolution driving unit and a rotation driving unit. Even in this embodiment, the linear feeding unit functions as a part of a revolution-rotation device described later. The revolution drive unit has a central drive shaft 950 which receives rotational force from the motor instead of the drum 50 in contrast to the previous embodiments. The central drive shaft 950 passes through the center of the fixed shaft 958 with bearings interposed therebetween.

仍然参照图9,自转驱动单元使得通过使用设置在三个轴之间的连杆和齿轮连接到模具轴的模具自转。公转-自转装置924包括固定轴958、中间轴960和模具轴962,它们通过连杆平行地相互连接。固定轴958固定到底座(bottom frame)。模具轴962连接到模具且在围绕固定轴958公转的同时自转。固定轴958通过第一连杆964连接到中间轴960。轴承被置于第一连杆64和中心驱动轴950之间,以及第一连杆964和中间轴960之间。同时,中间轴960通过第二连杆966连接到模具轴962。虽然图中没有具体表示,但是轴承被置于第二连杆966和模具轴962之间,以及第一连杆964和中间轴960之间。第二连杆966被置于第一连杆964上方。Still referring to FIG. 9 , the autorotation drive unit autorotates the mold connected to the mold shaft by using links and gears disposed between the three shafts. The revolution-rotation device 924 includes a fixed shaft 958, an intermediate shaft 960 and a mold shaft 962, which are connected to each other in parallel through connecting rods. The fixed shaft 958 is fixed to the bottom frame. The mold shaft 962 is connected to the mold and rotates while orbiting the fixed axis 958 . The fixed shaft 958 is connected to the intermediate shaft 960 by a first link 964 . Bearings are interposed between first link 64 and center drive shaft 950 , and between first link 964 and intermediate shaft 960 . Meanwhile, the intermediate shaft 960 is connected to the mold shaft 962 through the second link 966 . Although not specifically shown in the drawings, bearings are interposed between the second link 966 and the die shaft 962 , and between the first link 964 and the intermediate shaft 960 . The second link 966 is positioned above the first link 964 .

仍然参照图9,固定齿轮968固定于固定轴958。与固定齿轮968接合的第一中间齿轮970固定于中间轴960。另外,第二中间齿轮972固定于位于第一中间齿轮970上方的中间轴960。第二中间齿轮972与固定到模具轴962的自转齿轮(即模具齿轮974)接合。Still referring to FIG. 9 , the fixed gear 968 is fixed to the fixed shaft 958 . The first intermediate gear 970 engaged with the fixed gear 968 is fixed to the intermediate shaft 960 . In addition, the second intermediate gear 972 is fixed to the intermediate shaft 960 located above the first intermediate gear 970 . The second intermediate gear 972 is engaged with an autorotation gear (ie, a die gear 974 ) fixed to the die shaft 962 .

即使在图9所示的实施方案中,第一中间连杆964的长度与第二中间连杆966的长度相同。也就是说,固定轴958和中间轴960之间的距离与中间轴960和模具轴962之间的距离相同。另外,在本实施方案中,固定齿轮、第一中间齿轮、第二中间齿轮和模具齿轮的各节圆的直径之比为1∶2∶1.5∶1.5。Even in the embodiment shown in FIG. 9 , the length of the first intermediate link 964 is the same as the length of the second intermediate link 966 . That is, the distance between the fixed axis 958 and the intermediate axis 960 is the same as the distance between the intermediate axis 960 and the mold axis 962 . In addition, in this embodiment, the ratio of the pitch circle diameters of the fixed gear, the first intermediate gear, the second intermediate gear, and the die gear is 1:2:1.5:1.5.

公转-自转装置924的公转驱动单元包括公转驱动连杆976和连杆支架978,它们依靠中心驱动轴950的自转而自转。连杆支架978固定到驱动轴950。模具轴962固定到驱动连杆976。连杆支架978的上部形成有孔,驱动连杆976穿过该孔延伸。驱动连杆976在操作中相对于连杆支架978是静止的。如果需要,驱动连杆976(最终是,模具轴962)可从静止状态被松开,然后经过连杆支架978的孔线性移动。本领域技术人员应该理解,驱动连杆的这种固定和松开可使用固定螺丝来实现。通过使驱动连杆976相对于连杆支架978移动,就可改变作为公转中心的驱动轴950的中心和作为自转中心的模具轴962的中心之间的距离。另外,虽然没有详细描述,但是本领域技术人员应该理解,第一中间连杆964和驱动轴950、连杆支架978和驱动轴950也可通过可松开的固定螺丝被分别相互连接。The revolution drive unit of the revolution-autorotation device 924 includes a revolution drive link 976 and a link bracket 978 , which are rotatable by the rotation of the central drive shaft 950 . Link bracket 978 is fixed to drive shaft 950 . Die shaft 962 is fixed to drive link 976 . The upper portion of the link bracket 978 is formed with a hole through which the drive link 976 extends. Drive link 976 is stationary relative to link bracket 978 in operation. If desired, the drive link 976 (and ultimately, the die shaft 962 ) can be released from rest and then moved linearly through the aperture of the link bracket 978 . Those skilled in the art will appreciate that such securing and loosening of the drive link can be accomplished using setscrews. By moving the drive link 976 relative to the link bracket 978, the distance between the center of the drive shaft 950 as the center of revolution and the center of the mold shaft 962 as the center of rotation can be changed. In addition, although not described in detail, those skilled in the art should understand that the first intermediate link 964 and the drive shaft 950 , the link bracket 978 and the drive shaft 950 may also be respectively connected to each other through releasable fixing screws.

仍然参照图9,当驱动轴950自转时,连杆支架978和驱动连杆976自转以使得模具轴962公转。这时,通过连杆964和966连接到其的中间轴960也公转。第一中间齿轮970在与固定齿轮968接合的同时公转并且同时绕中间轴960自转。第一中间齿轮的自转传递到中间轴960并由此通过第二中间齿轮972到达模具齿轮974。因此,模具轴974以期望的方向和期望的速度自转。这时,其自转方向与公转方向相同,自转速度是公转速度的一半。Still referring to FIG. 9 , as drive shaft 950 spins, link bracket 978 and drive link 976 spin to cause die shaft 962 to revolve. At this time, the intermediate shaft 960 connected thereto through the links 964 and 966 also revolves. The first intermediate gear 970 revolves while being engaged with the fixed gear 968 and simultaneously rotates about the intermediate shaft 960 . The rotation of the first intermediate gear is transferred to the intermediate shaft 960 and from there through the second intermediate gear 972 to the die gear 974 . Thus, the die shaft 974 spins in a desired direction and at a desired speed. At this time, its rotation direction is the same as the revolution direction, and the rotation speed is half of the revolution speed.

参照图10a到10i,其表示了用于按照本发明的制造椭圆物件的装置中的工具的多个实施例。图10a和10b分别是图2所示的成形辊46的立体图和沿着从该成形辊的转轴径向地延伸的平面的剖视图。辊46具有中心轴88和设于其上的圆形体90。圆形体90以这样的方式配置:两个圆形截顶的锥体轴向排列使得它们的直径向着该圆形体的中心减小(即它们的顶点相互面对)。在两个圆形截顶的锥体之间设有凹槽(groove)92。椭圆陶器的底座通过凹槽92形成。由两个圆形截顶的锥体的斜度定出的角度是椭圆陶器的底部和延伸边缘之间形成的角度。Referring to Figures 10a to 10i, there are shown various embodiments of tools for use in an apparatus for manufacturing elliptical objects according to the present invention. Figures 10a and 10b are, respectively, a perspective view and a cross-sectional view along a plane extending radially from the axis of rotation of the forming roll 46 shown in Figure 2 . Roller 46 has a central shaft 88 and a circular body 90 disposed thereon. The circular body 90 is configured in such a way that two circular truncated cones are axially aligned such that their diameter decreases towards the center of the circular body (ie their apexes face each other). A groove 92 is provided between the two circular truncated cones. The base of the oval pottery is formed by grooves 92 . The angle determined by the slope of the two circular truncated cones is the angle formed between the base and the extended edge of the oval pottery.

图10a和10b仅仅表示了按照本发明的成形辊的一个实施例。本发明并不局限于此。作为另外的成形辊的实施例,可具有其中两个圆形截顶锥体相互接合成使它们的底部相互接合的成形辊(参见图10c),以及其中柱体和圆形截顶锥体相互连接的成形辊(参见图10d)。在以圆形截顶锥体和柱体形式的辊中,通过经过从该辊的转轴径向延伸的平面切割而得到的周线(由辊的表面定出的线)是直线(参见图10b、10c和10d)。但是,上述周线可以是凹曲线(参见图10e)、凸曲线(参见图10f),或者直线和曲线的结合。成形辊的这些实施例除了用于按照本发明的成形装置中的椭圆陶器的制造外,也可被用于在传统成形装置中的圆形陶器的制造。Figures 10a and 10b show only one embodiment of a forming roll according to the invention. The present invention is not limited thereto. As an example of a further forming roll, there may be a forming roll in which two circular truncated cones engage each other such that their bottoms engage each other (see Figure 10c), and in which a cylinder and a circular truncated cone Connected forming rolls (see Figure 10d). In rollers in the form of circular truncated cones and cylinders, the contours (lines defined by the surface of the roller) obtained by cutting through a plane extending radially from the axis of rotation of the roller are straight lines (see Figure 10b , 10c and 10d). However, the aforementioned contour may be a concave curve (see Figure 10e), a convex curve (see Figure 10f), or a combination of straight and curved lines. These embodiments of the shaping rollers can also be used for the production of round pottery in conventional shaping devices in addition to the production of oval pottery in the shaping device according to the invention.

图10g表示了使用成形台车46a形成一件陶器10。该台车被形成为与陶器的底部、座和延伸边缘的形状相符。图10h表示用于成形陶器10的内部形状的成形台车46b。成形台车46b的形状被形成为与陶器的内底部和延伸边缘的形状相符。Figure 10g shows the use of forming trolley 46a to form a piece of pottery 10. The trolley is formed to conform to the shape of the base, seat and extended rim of the pottery. FIG. 10h shows a forming trolley 46b for forming the inner shape of the pottery 10 . The forming trolley 46b is shaped to conform to the shape of the inner bottom and extended edges of the pottery.

图10i表示其中的工件10d(例如金属或木料)通过使用车刀(bite)46d被加工为椭圆的例子。工件10d被在前面实施方案中描述的公转-自转装置所驱动,且车刀46d是固定的。除了车刀46d外,这样的椭圆可通过使用例如铣刀的切削工具或者例如磨石的磨削工具加工而得到。FIG. 10i shows an example in which a workpiece 10d (such as metal or wood) is processed into an ellipse by using a bit 46d. The workpiece 10d is driven by the revolution-rotation device described in the previous embodiment, and the turning tool 46d is fixed. Such an ellipse can be obtained by machining using a cutting tool such as a milling cutter or a grinding tool such as a grindstone, in addition to the turning tool 46d.

虽然本发明已经结合实施方案进行了描述,但是其并不局限于此。该工件被描述为整体为椭圆。但是,形成其部分为椭圆的物件(如图10i所示)也在本发明的范围内。另外,虽然在这些实施方案中粘土被采用作为工件然后通过成形装置形成,但是除了粘土,由其它可成型的材料(例如具有某种程度可塑性的橡胶用陶土(rubber clay)或面团(flour dough))的工件形成陶器是可能的。While the invention has been described in conjunction with the embodiments, it is not limited thereto. The workpiece is described as being elliptical overall. However, it is also within the scope of the present invention to form an object whose portion is an ellipse (as shown in Figure 1Oi). In addition, although in these embodiments clay is employed as a workpiece and then formed by a forming device, other than clay, other moldable materials (such as rubber clay or flour dough having some degree of plasticity) ) workpieces to form pottery is possible.

在这些实施方案中的公转-自转装置中,公转速度与自转速度之比通过使用机械动力转化部件被调整为2∶1。也可考虑其它类型的公转-自转装置。例如,在其他实施方案中可单独配备公转驱动电机和自转驱动电机。也就是说,公转驱动电机使得模具轴公转,而自转驱动电机则使得模具轴自转。这时,自转驱动电机产生驱动力用于使得模具轴以与公转方向相反的方向、以公转速度一半的速度自转。然后,模具轴最终通过因为公转自发地产生的自转以及由自转驱动电机产生的自转以公转的方向、以公转速度一半的速度自转。In the revolution-rotation device in these embodiments, the ratio of the revolution speed to the autorotation speed is adjusted to 2:1 by using the mechanical power conversion means. Other types of revolution-rotation devices are also contemplated. For example, in other embodiments, the revolving drive motor and the self-rotation drive motor can be equipped separately. That is to say, the revolution drive motor makes the mold shaft revolve, and the autorotation drive motor makes the mold shaft rotate. At this time, the autorotation drive motor generates a driving force for autorotating the mold shaft at half the revolution speed in a direction opposite to the revolution direction. Then, the mold shaft finally rotates in the direction of the revolution at half the speed of the revolution through the self-rotation spontaneously generated by the revolution and the self-rotation by the rotation drive motor.

按照本发明,本发明的目的可完全实现,并且它提供了一种用于制造整体或者部分为椭圆的物件的装置。例如,它提供了用于形成椭圆陶器的装置(即成形装置)。通过使用按照本发明的成形装置,可以制造具有通过使用传统的成形装置制造的通常的圆形陶器可具有的高质量的椭圆陶器。因此,可以使用被认为只能形成圆形物件的轴的转动来半自动或自动地制造具有椭圆形状而不是具有精确的圆形(该圆形通过使用传统的陶器旋盘、成形装置、滚轧机等制造)的陶器。According to the present invention, the objects of the invention are fully achieved and it provides a device for the manufacture of wholly or partly elliptical objects. For example, it provides means for forming oval pottery (ie forming means). By using the forming device according to the present invention, it is possible to produce oval pottery having the same high quality as normal round pottery produced by using a conventional forming device. Thus, the rotation of an axis thought to form only circular objects can be used to semi-automatically or automatically produce objects having an ellipse rather than a precise circle (the circle being obtained by using conventional pottery discs, forming devices, rolling mills, etc.) manufacture) pottery.

按照本发明,它可以通过使用单个的制造装置制造不同大小和偏心率(伸长的程度)的具有椭圆形状的物件。另外,使用该制造装置制造圆形物件是可能的。按照本发明,还提供了用于在成形装置中形成例如粘土的可成型材料的成形辊。According to the present invention, it is possible to manufacture objects having elliptical shapes of different sizes and eccentricities (degrees of elongation) by using a single manufacturing device. In addition, it is possible to manufacture circular objects using this manufacturing device. According to the invention there is also provided a forming roll for forming a formable material, such as clay, in a forming device.

虽然本发明通过结合实施方案和实施例得到了描述,但是应该理解可以在不脱离本发明的范围和精神的前提下进行各种变化、修改和补充。Although the present invention has been described with reference to the embodiments and examples, it should be understood that various changes, modifications and additions can be made without departing from the scope and spirit of the present invention.

Claims (27)

  1. One kind be used for by utilize relative motion between workpiece and the instrument to form or be shaped described workpiece with make its to small part be the device of the object of elliptical shape, comprising:
    The work support of described workpiece is installed thereon;
    Revolution-rotation device with revolution driver element and rotation driver element, described revolution driver element is used to make described work support around the first axle revolution, and described rotation driver element is used to make described work support around the second axis rotation that is parallel to described first axle; And
    Be used to support described instrument and keep described instrument to place tool rack with respect to the pre-position of described first axle,
    Wherein, described revolution-rotation device remains described work support and makes its revolution direction identical with its sense of rotation, and to make its revolution speed and the ratio of rotational velocity be 2: 1.
  2. 2. device as claimed in claim 1, wherein, the rotation driver element of described revolution-rotation device comprises:
    Be positioned at the fixing revolution center shaft on the described first axle;
    Be positioned on described second axis and be connected to the rotation central shaft of described work support;
    The jackshaft that is parallel to described revolution center shaft and described rotation central shaft;
    Be used for described revolution center shaft is connected to the first connecting rod of described jackshaft;
    Be used for described jackshaft is connected to the second connecting rod of described rotation central shaft;
    The a pair of gear that is individually fixed in described revolution center shaft and described jackshaft and is bonded with each other; And
    The a pair of gear that is individually fixed in described jackshaft and described rotation central shaft and is bonded with each other.
  3. 3. device as claimed in claim 2, the length of wherein said first connecting rod is identical with the length of described second connecting rod.
  4. 4. device as claimed in claim 2, wherein said revolution driver element comprises:
    Around described rotation driver element and around the rotating cylinder of described first axle rotation; And
    Be used for described rotation central shaft is connected to the connecting rod of described rotating cylinder inside.
  5. 5. device as claimed in claim 2, wherein said revolution driver element comprises:
    Around described rotation driver element and around the rotating cylinder of described first axle rotation; And
    The inner radial ground that passes described rotating cylinder extend and with the linear feeding unit of described first axle and described second axes intersect,
    Distance between described thus rotation central shaft and the described revolution center shaft can obtain adjusting.
  6. 6. device as claimed in claim 5, wherein said linear feeding unit comprises:
    Be fixed in the back-up block of described rotating cylinder;
    Be connected to the feeding piece of described rotation central shaft;
    Between described two back-up blocks, pass the leading screw that described feeding piece extends; And
    Be parallel to described leading screw extension and pass the guide rod that described feeding piece is fixed in described back-up block.
  7. 7. device as claimed in claim 2, wherein said revolution driver element comprises:
    Be rotatably installed in the driving shaft of described fixing revolution center shaft inside; And
    Be used for described driving shaft is connected to the drive link of described rotation central shaft.
  8. 8. device as claimed in claim 1, wherein said revolution driver element comprises the revolution drive motors, described rotation driver element comprises the rotation drive motors.
  9. 9. device as claimed in claim 1, wherein said revolution-rotation device further comprise the linear feeding unit that is used to adjust distance between described first axle and described second axis.
  10. 10. as each the described device in the claim 1 to 9, wherein said object is an oval pottery.
  11. 11. device as claimed in claim 10, wherein said work support are the moulds with the shape that conforms to the part of described oval pottery, and the other parts of described oval pottery use described instrument to form.
  12. 12. device as claimed in claim 11, wherein said instrument are the rollers that is used for form described pottery when axis rotates.
  13. 13. device as claimed in claim 12, wherein said roller are arranged to the pivot center that makes described roller and the axes intersect of described revolution center shaft.
  14. 14. device as claimed in claim 12, wherein said roller is made of two circular truncated cones of arranging along the pivot center of described roller.
  15. 15. device as claimed in claim 10, wherein said work support is the mould with the shape that conforms to the part of described oval pottery, and the described instrument that is used to form the other parts of described oval pottery is the shaping chassis.
  16. 16. device as claimed in claim 1, wherein said workpiece are timber or metal, and described instrument is the cutter sweep that is used to process described timber or metal.
  17. 17. make its at least a portion and have the method for the object of elliptical shape for one kind, may further comprise the steps:
    The workpiece that is formed or processes waiting is installed on the work support;
    Make described work support around the first axle revolution and simultaneously around the second axis rotation; And
    Instrument is placed the position of the described first axle preset distance of distance.
  18. 18. method as claimed in claim 17 further comprises the step of adjusting the distance between described first axle and described second axis.
  19. 19. method as claimed in claim 17 further comprises the step of adjusting the distance between described first axle and the described instrument.
  20. 20. method as claimed in claim 17, the step of the described instrument of wherein said placement comprise that placement is as the step of the forming rolls of described instrument and the step that makes described forming rolls rotation.
  21. 21. one kind by utilizing building mortion that moulding material is formed to make the method for circle or oval articles, may further comprise the steps:
    The workpiece of described moulding material is installed on the mould;
    Make described mould around the rotation of rotation axis; And
    Forming rolls is positioned over pre-position with respect to the rotation axis of described mould, and described forming rolls is around another pivot axis different with the described rotation axis of described mould.
  22. 22. method as claimed in claim 21 further comprises the step that described forming rolls is rotated.
  23. 23. one kind is used for forming to make the building mortion of circle or oval articles by the workpiece to moulding material, comprises:
    The mould of the workpiece of described moulding material is installed on it;
    Be used to make the driver element of described mould around the rotation of rotation axis; And
    Forming rolls around another pivot axis different with the described rotation axis of described mould.
  24. 24. building mortion as claimed in claim 23, the described rotation axes intersect of the described pivot center of wherein said forming rolls and described mould.
  25. 25. having, building mortion as claimed in claim 23, wherein said forming rolls be used to drive its rotating drive unit.
  26. 26. a forming rolls that is installed on the building mortion with the workpiece that forms moulding material comprises:
    The axis of rotation; And
    Be fixed in the round of the described axis of rotation, described round has the circumferential surface that contacts with described workpiece.
  27. 27. forming rolls as claimed in claim 26 further comprises being used to drive the driver element that the described axis of rotation rotates.
CNA038225131A 2002-09-19 2003-09-17 Apparatus and method for making product having oval shape Pending CN1684805A (en)

Applications Claiming Priority (2)

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KR1020020057360 2002-09-19
KR20020057360 2002-09-19

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JP (1) JP2006500246A (en)
KR (1) KR100572021B1 (en)
CN (1) CN1684805A (en)
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WO (1) WO2004026549A1 (en)

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CN103934881A (en) * 2014-03-31 2014-07-23 福建省德化煜坤陶瓷有限公司 Hollow special-shaped biscuit forming machine

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KR101433719B1 (en) * 2013-03-06 2014-08-27 신호철 Apparatus for forming earthenware
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CN103934881B (en) * 2014-03-31 2015-12-23 福建省德化煜坤陶瓷有限公司 The forming machine of hollow special-shaped biscuit

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EP1549469A1 (en) 2005-07-06
WO2004026549A1 (en) 2004-04-01
EP1549469A4 (en) 2008-12-10
KR20040025618A (en) 2004-03-24
AU2003263619A1 (en) 2004-04-08
KR100572021B1 (en) 2006-04-18
JP2006500246A (en) 2006-01-05

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