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CN1681656A - Equipment for spraying ink marks onto wooden boards - Google Patents

Equipment for spraying ink marks onto wooden boards Download PDF

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Publication number
CN1681656A
CN1681656A CN03822433.XA CN03822433A CN1681656A CN 1681656 A CN1681656 A CN 1681656A CN 03822433 A CN03822433 A CN 03822433A CN 1681656 A CN1681656 A CN 1681656A
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China
Prior art keywords
plank
ink
equipment
predetermined space
board
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Pending
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CN03822433.XA
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Chinese (zh)
Inventor
T·L·舒尔曼
J·巴克
J·D·道克
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JM Huber Ltd
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JM Huber Ltd
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Publication of CN1681656A publication Critical patent/CN1681656A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/28Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for printing downwardly on flat surfaces, e.g. of books, drawings, boxes, envelopes, e.g. flat-bed ink-jet printers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts

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  • Ink Jet (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

An apparatus for applying a pattern of ink to a wood board wherein the wood boards are advanced one by one in a predetermined space adjacent to an ink jet head which applies ink to the wood boards. To accurately apply the ink to the board, the board is advanced between the drive roller and the platen roller to ensure that the board is flat as it passes under the ink jet head. The detection device is used for detecting whether the wood board is flattened and whether the shape of the wood board has irregularities, and if the wood board is detected to be uneven or irregular, the ink jet head is moved away to avoid being damaged by the wood board. In the spraying operation, the distance from the ink-jet head to the wood board is about 0.0625-0.125 inches, and the travel speed of the wood board is about 150 and 600 feet/minute.

Description

用于向木板上喷涂墨迹标记的设备Equipment for spraying ink marks onto wooden boards

                        本发明的背景Background of the Invention

木质厚板和薄板,典型地是由层压板或定向木条板(oriented strand board)之类的木材复合产品制成的,是商业、工业和居住建筑物中常用的建筑材料。在建筑过程中,这类板被放在并固定在其下面或背后的支承骨架上而形成建筑物的墙壁、屋顶或地板。为了提高把木板固定于骨架的效率,可以在木板上喷涂一个图文标记,以利迅速地把木板固定于骨架结构。Wood planks and veneers, typically made from wood composite products such as laminates or oriented strand boards, are a common construction material in commercial, industrial and residential buildings. During construction, such panels are placed and fastened to a support frame beneath or behind them to form the walls, roof or floor of a building. In order to improve the efficiency of fixing the plank to the skeleton, a graphic mark can be sprayed on the plank, so as to quickly fix the plank to the skeleton structure.

典型地,是在木板的制造过程中的最后阶段,也就是在木板的打包和准备发运之前,用墨汁在木板上喷涂出需要的图文标记。大多数木板制造厂商执行这样的标记步骤,其标记速度几乎与木板的缺陷检验速度相同,以便不影响或妨碍木板的生产。遗憾的是,这样高的标记速度会降低在标记过程中可能形成的图案的精确性和易读性,这可能导致标记出的图文标记变得简单粗造。尽管这样的图文标记可能提供最起码有用的一组参照点,但是它们不能使产品的通用性最大化,也不能给予产品任何特殊性。Typically, in the final stage of the manufacturing process of the wooden board, that is, before the wooden board is packed and ready to be shipped, the required graphic marks are sprayed on the wooden board with ink. Most board manufacturers carry out this marking step at almost the same speed as the inspection of the boards for defects so as not to affect or hinder the production of the boards. Unfortunately, such high marking speeds reduce the accuracy and legibility of the patterns that may be formed during the marking process, which can result in simplistic and crude markings. While such pictographs may provide a minimum useful set of reference points, they do not maximize the generality of the product, nor do they impart any specificity to the product.

改进这种标记工艺的一个办法是减小木板的表面与向木板上喷涂墨汁的印刷系统的印刷头(通常这种印刷系统包括几个印刷头)之间的间隔(通常称为“喷墨距离”)。在喷墨距离很小时,可以在木板上形成比较精确清晰易读的图文标记,但是,木板表面和印刷头之间的这样小的距离也会增加这样的可能性,就是,在制造过程中尺寸超差的、翘曲的、没有对齐的或厚度不均匀的木板可能偶然地碰到印刷头而使其被严重损伤或损坏。因此,在木板与印刷头之间必须保持有一个始终一致的间隙。而且,木板的厚度和高度的波动也可能影响墨汁喷涂到木板上的预期位置的精确性,进而降低在木板表面上形成的图文标记的质量。One way to improve this marking process is to reduce the distance between the surface of the wood board and the print heads of the printing system (usually such printing systems include several print heads) that spray ink onto the wood board (commonly referred to as the "ink jet distance"). "). When the inkjet distance is small, it is possible to form more precise and legible graphic marks on the wood board, but such a small distance between the board surface and the printing head also increases the possibility that, during the manufacturing process Boards that are out of tolerance, warped, out of alignment, or of uneven thickness can accidentally hit the print head and severely damage or damage it. Therefore, there must be a consistent gap between the board and the print head. Moreover, fluctuations in the thickness and height of the wood board may also affect the accuracy of ink spraying on the expected position of the wood board, thereby reducing the quality of the graphic marks formed on the wood board surface.

因此,需要有一种能够向木板的印刷表面喷涂墨汁的设备,其中,木板与墨汁喷涂系统之间的距离很小,能够用于以很高的生产速度进行复杂的图文标记和图案的精确的清晰易读的印刷。而且,还需要这种设备有能够在几个位置对木板的印刷表面施加垂直力的装置,以将木板的印刷表面保持为一个平的、平面的形状,木板的平面形状可以增加墨汁喷涂在印刷表面上的位置精确性,因而可提高在木板的印刷表面上形成的图文、标记和装饰性图案的质量。Therefore, there is a need for an apparatus capable of spraying ink onto the printing surface of a wood board, wherein the distance between the wood board and the ink spraying system is small, and can be used for precise printing of complex graphic marks and patterns at high production speeds. Clear and easy to read printing. Furthermore, there is a need for such equipment to have means to apply vertical force to the printing surface of the board at several locations to maintain the printing surface of the board in a flat, planar shape which increases ink spraying during printing. Positional accuracy on the surface, thereby improving the quality of graphics, markings and decorative patterns formed on the printed surface of wood boards.

                        本发明的概要Summary of the invention

本发明提供了一种用于向木板上喷涂墨迹图文标记的设备,它包括:用于使木板一块接一块地沿着一个选定的方向通过一个预定的空间的装置;用于喷涂墨汁的装置,该喷墨装置可从其贴近所述预定空间的第一位置运动到其远离所述预定空间的第二位置;以及,用于检测沿着所述选定的方向行进的木板是否有一部分超出所述预定的空间之外的装置。该设备还包括:在检测装置检测到沿着所述选定的方向行进的木板有一部分超出所述预定的空间时就响应所述检测装置把所述喷墨装置从所述第一位置移动到所述第二位置的装置,从而避免运动的木板碰撞喷墨装置;以及,用于控制所述喷墨装置向在所述预定空间里行进的木板喷涂墨迹图文标记的装置。The invention provides a device for spraying ink graphic marks on a wooden board, which includes: a device for making the wooden boards pass through a predetermined space along a selected direction one by one; means, the inkjet device is movable from its first position close to said predetermined space to its second position away from said predetermined space; and for detecting whether there is a part of the plank traveling along said selected direction means beyond the intended space. The apparatus also includes moving the inkjet device from the first position to the first position in response to the detecting means when the detecting means detects that a portion of the plank traveling along the selected direction exceeds the predetermined space. The device for the second position, so as to prevent the moving wooden board from colliding with the inkjet device; and the device for controlling the inkjet device to spray ink and graphic marks on the wooden board traveling in the predetermined space.

本发明的设备的一个特点是它能够对以150-600英尺/分钟的速度行进的木板喷涂墨汁图文标记。A feature of the apparatus of the present invention is that it is capable of applying ink graphic markings to planks traveling at a speed of 150-600 ft/min.

本发明的另一个特点在于,能够把墨汁精确地喷涂在行进中的木板上的规定位置,位置精度不超过0.125英寸。Another feature of the present invention is that the ink can be accurately sprayed at a prescribed location on a traveling plank with a location accuracy of not more than 0.125 inches.

                        几个附图的简要说明A brief description of several attached drawings

在参照附图阅读时,将能更好地理解本发明的上述概要以及下面详细说明的各实施例。为了说明本发明,以附图表示出了本发明的现在认为是较佳的各实施例。但是应该理解:不能将本发明严格地限于所给出的结构布置和实现手段。各附图中:The foregoing summary, together with the following detailed description of the embodiments of the invention, will be better understood when read with reference to the accompanying drawings. For the purpose of illustrating the invention, what are presently considered to be the preferred embodiments of the invention are shown in the drawings. It should be understood, however, that the present invention is not strictly limited to the presented structural arrangements and implementation means. In the attached drawings:

图1是本发明的用于向木板喷涂墨汁的设备的一个较佳实施例的结构布置的立体图;Fig. 1 is the perspective view of the structural arrangement of a preferred embodiment of the equipment for spraying ink to wooden board of the present invention;

图2是该设备的部分侧视图,表示出本发明的设备的可运动的托架;以及Figure 2 is a partial side view of the device showing the movable carriage of the device of the present invention; and

图3是本发明的一个改型的设备的后视立体图。Figure 3 is a rear perspective view of a modified apparatus of the present invention.

                        本发明的详细说明Detailed description of the present invention

本文中提到的所有文件都将被引用。All documents mentioned in this article are to be cited.

本文中用的“木板”一词包括厚板和薄板,它们通常是用层压板或定向木条板之类的木材复合材料以及复合板制成的,而复合板是用木材、聚合物和矿物性材料的混合物制成的。The term "wood panel" as used herein includes planks and thin panels, which are usually made from wood composites such as laminates or oriented Made from a mixture of resistant materials.

“木材复合材料”是指包括木材和一种或多种诸如粘结剂或石蜡之类的添加剂的复合材料。在木材复合材料中,木材通常是呈薄片、片状粉末、木条、刨花片、颗粒和碎片的形式。木材复合材料的非限制性例子包括定向木条板(OSB)、薄片板、粉粒板、刨花板、中密度纤维板,层压板以及乃是木条和木片的复合物的那些板。所用的“片状粉末”、“木条”、“碎片”、“颗粒”和“刨花片”在本文中考虑为互相等同的并可以互相换用。在the Supplement Volume to the Kirk-RothmerEncyclopedia of Chemical Technology,pp765-810,6th Edition中可以找到木材复合材料的非专有性描述。"Wood composite" means a composite material comprising wood and one or more additives such as a binder or wax. In wood composites, wood is usually in the form of flakes, flake powder, wood strips, shavings, pellets and chips. Non-limiting examples of wood composites include oriented strand board (OSB), veneer board, particle board, particle board, medium density fiberboard, laminate, and those boards that are composites of wood strands and wood chips. As used herein, "flaky powder", "wood strips", "chips", "granules" and "chips" are considered equivalent to each other and may be used interchangeably herein. A non-proprietary description of wood composites can be found in the Supplement Volume to the Kirk-Rothmer Encyclopedia of Chemical Technology, pp765-810, 6th Edition.

本发明旨在提供一种用于向木板上喷涂墨汁而使其上形成简单的标记和图文以及更复杂的装饰性图案的设备。典型地,这类木板是用木材复合材料尤其是OSB板制成的。在外形上,这类板的尺寸通常是4英尺宽,8英尺长,0.25-1.5英寸厚,一块板的重量为20到200磅。在这种设备中,木板被移动通过一个预定的空间,一个用于把墨汁喷涂到木板的印刷表面上的装置在其第一位置时是邻近于所述预定的空间。该设备还包括一个用于检测木板是否有一部分超出所述预定空间之外(例如由于木板有翘曲或厚度不均匀)的装置,还有一个能够在检测装置检测到沿着选定方向行进的木板有一部分超出预定的空间之外时就响应检测装置而把墨汁喷墨装置从其第一位置移动到一个第二位置的装置,从而避免运动着的木板碰撞喷墨装置,进而防止损伤喷墨装置及其中的电子器件。作为喷墨装置的第二种保护形式,最好设置多个用于把运动着通过预定的空间的木板压靠在许多驱动滚轮上的压板滚轮。驱动滚轮是布置成在一个公共平面内的各个点与木板接触并且绕几根互相平行的轴线转动,使木板一块接一块地向前行进。The present invention aims to provide a device for spraying ink on a wooden board to form simple marks and graphics as well as more complex decorative patterns. Typically such boards are made from wood composite materials, especially OSB boards. In profile, these boards typically measure 4 feet wide by 8 feet long, 0.25-1.5 inches thick, and a board weighs 20 to 200 pounds. In such an apparatus, the board is moved through a predetermined space adjacent to which a means for applying ink to the printing surface of the board is in its first position. The device also includes a means for detecting whether a part of the plank protrudes beyond said predetermined space (for example due to warpage or uneven thickness of the plank), and a means capable of detecting that the plank is traveling along a selected direction when the detecting means detects A device that moves the inkjet device from its first position to a second position in response to a detection device when a part of the wood board exceeds a predetermined space, so as to prevent the moving wood board from colliding with the inkjet device, thereby preventing damage to the inkjet device devices and the electronics contained therein. As a second form of protection for the ink-jet device, it is preferable to provide a plurality of platen rollers for pressing the board moving through a predetermined space against a plurality of driving rollers. The drive rollers are arranged to contact the planks at various points in a common plane and rotate around several mutually parallel axes to advance the planks one by one.

通过组合应用这些保护机构,还有下面将讨论的其它装置,可以大大减小木板与喷墨装置之间的间隔(喷墨距离),从而提高由墨汁在木板上形成的标记和图案的质量,并且又能大大降低损伤喷墨装置的危险。而且,由于喷墨装置与木板之间的间隔的减小,可以提高对木板进行标记的速度。By applying these protective mechanisms in combination, as well as other devices discussed below, it is possible to greatly reduce the distance between the wood board and the inkjet device (ink ejection distance), thereby improving the quality of marks and patterns formed by the ink on the wood board, Moreover, the risk of damaging the inkjet device can be greatly reduced. Also, due to the reduction of the space between the inkjet device and the wood board, the speed of marking the wood board can be increased.

有压板滚轮把木板压靠在许多驱动滚轮上,就能够在木板在喷墨装置之下通过预定空间的过程中保持木板的印刷表面呈现处于一个平面内的形状。依靠将印刷表面保持为这样的形状,可以提高由喷墨装置印刷在木板上的图形和图案的精确性和清晰易读性。There are platen rollers pressing the board against a plurality of drive rollers to maintain the shape of the printing surface of the board in a plane during the passage of the board through a predetermined space under the inkjet device. By maintaining the printing surface in such a shape, the accuracy and legibility of graphics and patterns printed by the inkjet device on the wood board can be improved.

现在来看图1,其表示出用于向木板上印刷标记的设备1的一个较佳实施例。该设备1包括一个用于支承一块接一块地行进通过设备1的木板4的支承框架11(部分地表示的)。一种较佳的支承框架11是由美国华盛顿州塔科马市的GlobeMachine Manufacturing公司制造的GlobeTM 16Q压板装置。这一支承框架11可以把木板4从OSB板生产线(未示)的最后阶段沿着选定的方向23输送到预定空间17,在该处把墨汁喷涂在木板4的印刷表面20上(印刷表面20是木板4上被喷涂而印上标记或图案的区域)。预定空间17是长方形的空间,其长度和宽度与喷墨装置的长度和宽度相适配,预定空间17的厚度大约等于将被喷涂的木板的厚度加上所需要的喷墨距离。Turning now to Figure 1, there is shown a preferred embodiment of an apparatus 1 for printing indicia on boards. The plant 1 comprises a support frame 11 (partially shown) for supporting planks 4 which travel through the plant 1 one by one. A preferred support frame 11 is a Globe (TM) 16Q platen assembly manufactured by Globe Machine Manufacturing, Tacoma, Washington, USA. This supporting frame 11 can transport the wooden board 4 from the final stage of the OSB board production line (not shown) along the selected direction 23 to the predetermined space 17, where the ink is sprayed on the printing surface 20 of the wooden board 4 (printing surface). 20 is sprayed on the plank 4 and prints the area of mark or pattern). Predetermined space 17 is a rectangular space, its length and width are adapted to the length and width of the inkjet device, and the thickness of predetermined space 17 is approximately equal to the thickness of the plank to be sprayed plus the required inkjet distance.

设备1还包括沿着选定的方向23使木板一块接一块地行进的装置。使木板向前行进的装置包括由控制器44控制的电动机50和将电动机50连接于许多驱动滚轮26的机械传动装置(未示)。驱动滚轮26安装在木板高度之下的四根轴62上,最好是每个驱动滚轮26都是用钢制造的并且表面包覆一层橡胶,或者是用某种能降低打滑现象的材料制造,以便能依靠摩擦力很好地驱动木板而使其向前行进。The plant 1 also includes means for advancing the planks one after the other along a selected direction 23 . The means for advancing the boards includes an electric motor 50 controlled by the controller 44 and a mechanical transmission (not shown) connecting the electric motor 50 to a plurality of drive rollers 26 . The drive rollers 26 are mounted on four shafts 62 below the height of the plank, preferably each drive roller 26 is made of steel and covered with a layer of rubber, or is made of some material that reduces slippage. , so that the board can be driven forward by friction.

较佳的是,用于使木板一块接一块地行进的装置还包括许多用于把沿着选定的方向23通过预定空间17的木板压靠在各驱动滚轮上的压板滚轮。如各图所示,压板滚轮29装在位于木板4的高度之上的几根轴上,并且各个压板滚轮29在垂向分别对准各个驱动滚轮26。在运行中,每个压板滚轮29接触于木板4并对木板4的印刷表面施加基本上垂直的偏压力,而将印刷表面保持为平的表面,以提高墨汁喷涂到印刷表面上的精确性。最好是使偏压力均匀分布地作用在木板上,还要使其不会影响所预期的印刷图形。将压板滚轮29设定为与驱动滚轮26之间有预定的垂向间距,并且用弹簧或气动驱动器设定一个预定的压缩量,以维持压板滚轮作用在木板表面上的偏压力。用这种配置,在木板在驱动滚轮26上行进时可以使木板处于最平的状态而确保有一个均一的印刷间隙(喷墨距离),同时可使打滑为最小而提高速度控制精度。值得注意的是:为了表示在木板上面的压板滚轮29的确切位置和间距,图1中没有描绘出压板滚轮29的支承结构。熟悉本技术领域的人能够设想出既能支承压板滚轮29又允许其自由转动的结构。压板滚轮29的转动是由驱动电动机50通过木板来带动的。压板滚轮29的支承结构可以是也可以不是支承框架11的构件的一部分。Preferably, the means for advancing the planks one after the other further comprises a plurality of platen rollers for pressing the planks passing through the predetermined space 17 in the selected direction 23 against respective drive rollers. As shown in each figure, the platen rollers 29 are mounted on several axles positioned above the height of the plank 4, and each platen roller 29 is aligned with each drive roller 26 in the vertical direction. In operation, each platen roller 29 contacts the wood board 4 and applies a substantially vertical biasing force to the printing surface of the wood board 4 while maintaining the printing surface as a flat surface to improve the accuracy of ink spraying onto the printing surface. It is desirable that the biasing force be evenly distributed across the board, yet not interfere with the desired printed pattern. Platen rollers 29 are set at a predetermined vertical spacing from drive rollers 26, and are spring or pneumatic actuator set to a predetermined amount of compression to maintain the biasing force of the platen rollers on the plank surface. With this configuration, the plank can be in the flattest state to ensure a uniform printing gap (ink jetting distance) when the plank travels on the drive roller 26, and slippage can be minimized to improve speed control accuracy. It should be noted that in order to represent the exact position and spacing of the platen rollers 29 above the plank, the supporting structure of the platen rollers 29 is not depicted in FIG. 1 . Those skilled in the art will be able to devise structures that both support platen rollers 29 and allow them to rotate freely. The rotation of platen roller 29 is driven by drive motor 50 by plank. The support structure for the platen rollers 29 may or may not be part of the components of the support frame 11 .

在驱动滚轮26使木板4沿着选定的方向23行进时,各压板滚轮29对木板4的印刷表面20施加垂直力而将其压平,木板4一块接一块地移动通过设备1和预定的空间17。在喷墨装置处在其第一位置时喷墨装置贴近于预定空间17,如图1所示(该图中,喷墨装置表示为装在安装板35上的喷墨印刷头,对其将在下文详述)。随着木板4进入预定空间17,由喷墨装置把标记印刷在木板4上。喷墨装置可从第一位置运动到远离预定的空间17的第二位置,这样把喷墨装置移开,在万一沿着选定的方向23运动的木板4的一部分超出预定的空间17时(大多是由于木板的翘曲或厚度不均匀),可以避免喷墨装置受到损伤。As the rollers 26 are driven to advance the board 4 in the selected direction 23, each platen roller 29 applies a vertical force to the printing surface 20 of the board 4 to flatten it, and the boards 4 move one by one through the apparatus 1 and predetermined space17. When the inkjet device was in its first position, the inkjet device was close to the predetermined space 17, as shown in Figure 1 (in this figure, the inkjet device is represented as an inkjet printing head mounted on the mounting plate 35, to which detailed below). As the wooden board 4 enters the predetermined space 17, the mark is printed on the wooden board 4 by the inkjet device. The inkjet device can be moved from the first position to a second position away from the predetermined space 17, so that the inkjet device is moved away, in case a part of the plank 4 moving in the selected direction 23 exceeds the predetermined space 17 (Mostly due to the warping or uneven thickness of the wood board), it can avoid damage to the inkjet device.

为了利用喷墨装置的灵活机动性,本发明还包括一个用于检测木板的一部分是否超出预定的空间17之外的装置,以及一个能够响应检测装置把喷墨装置从其第一位置移动到其第二位置的装置。检测装置监测沿着选定的方向23运动的木板4,如果木板4的一部分超出预定空间17之外(特别是太靠近于喷墨装置),响应检测装置的装置就会把喷墨装置从其第一位置移动到其第二位置而使其脱离可能遭碰的险境。可以用诸如断路开关、激光器件、声学系统或任何其它适当形式的分析检测设备作为设备1中的检测装置。如果检测装置检测到木板的一部分超出预定空间17之外,它就发出一个信号给响应检测装置的装置,后者就把喷墨装置从其第一位置移动到其第二位置,以防止其受到损伤。不用电子的、声学的或光学的传感系统,而用机械的机构例如弹簧也是可行的,这将在下文讨论。In order to utilize the flexible mobility of the inkjet device, the present invention also includes a device for detecting whether a part of the board exceeds the predetermined space 17, and a device capable of moving the inkjet device from its first position to its first position in response to the detection device. device in the second position. The detection means monitors the plank 4 moving in the selected direction 23, and if a part of the plank 4 is outside the predetermined space 17 (in particular too close to the inkjet means), the means responsive to the detection means will move the inkjet means from its The first position is moved to its second position out of the danger of possible collision. As the detection means in the device 1, analytical detection equipment such as a disconnect switch, a laser device, an acoustic system or any other suitable form can be used. If the detection device detects that a part of the plank exceeds the predetermined space 17, it sends a signal to the device of the response detection device, and the latter moves the inkjet device from its first position to its second position to prevent it from being damaged. damage. Instead of electronic, acoustic or optical sensing systems, mechanical mechanisms such as springs are also possible, as will be discussed below.

喷墨装置包括一个可枢转地连接于支承框架11的托架32。托架32有一安装板35,若干个喷墨印刷头38装在该安装板35上。较佳的是,喷墨印刷头38被定向在一致的印刷方向,以便容易产生图文信息并有最好的印刷精确性。用模件板(modular plate)形式进行安装可便于备件的更换和降低制造成本。每个喷墨印刷头38最好安装成埋进安装板35的底面一点儿,以使其不会碰到木板表面上的碎片、刨花、木屑之类的东西。但是,为了减小喷墨距离,它们可以安装成与安装板35的底面齐平。为了提高印刷在木板上的标记和装饰性图案的分辨率,最好是把喷墨装置诸如喷墨印刷头38安装成其到木板4的印刷表面的距离约为0.0625-0.125英寸。The inkjet device includes a bracket 32 pivotably connected to the support frame 11 . The carriage 32 has a mounting plate 35 on which a plurality of inkjet printing heads 38 are mounted. Preferably, the inkjet print heads 38 are oriented in a consistent printing direction for ease of generation of graphic information and for best printing accuracy. Installation in the form of a modular plate can facilitate the replacement of spare parts and reduce manufacturing costs. Each inkjet print head 38 is preferably mounted to be buried a little bit in the bottom surface of the mounting plate 35 so that it does not come into contact with debris, shavings, sawdust or the like on the surface of the board. However, they may be installed flush with the bottom surface of the mounting plate 35 in order to reduce the ejection distance. In order to increase the resolution of indicia and decorative patterns printed on the wood board, it is preferable to mount the ink jet device such as the ink jet print head 38 at a distance of about 0.0625-0.125 inches from the printing surface of the wood board 4 .

在某些情况中,木板的一部分可能会略微超出预定空间17之外,在这种情况下,可以不把喷墨装置移开,而是可用偏转器(deflector)101把木板的一部分引导到预定的空间17内,这样作对正在进行的标记作业的干扰为最小。偏转器101在图2中表示得最清楚。图2中的偏转器101是一个装在托架32上的斜面的引导边板101。这就为防止木板损伤喷墨装置提供了又一个办法,而且这一保护机构还有不干扰印刷作业的优点。的确,在本发明的这一方面,安装板35的很大的质量可有效地吸收冲击,从而能进一步保护如喷墨印刷头38的喷墨装置。In some cases, a part of the board may be slightly beyond the predetermined space 17, in this case, instead of removing the inkjet device, a deflector (deflector) 101 can be used to guide the part of the board to the predetermined space. In the space 17 of the space 17, the interference to the ongoing marking operation is minimal. Deflector 101 is best shown in FIG. 2 . The deflector 101 in FIG. 2 is a sloped guide edge 101 mounted on the bracket 32 . This provides yet another way to prevent the board from damaging the inkjet unit, and this protection mechanism has the advantage of not interfering with the printing operation. Indeed, in this aspect of the invention, the substantial mass of the mounting plate 35 effectively absorbs shocks, thereby further protecting the inkjet device, such as the inkjet printhead 38.

图1和2还表示出了用于检测木板的一部分是否超出预定空间17之外的检测装置,以及,在检测装置检测到沿着选定的方向行进的木板超出预定空间17时能够响应检测装置把喷墨装置从其第一位置移动到其第二位置的装置。特别是,托架32是在枢转座110处可枢转地连接于垂向的支柱104,枢转座110定位靠近于支柱104的自由端。卷绕弹簧113的一端119挂接于支柱104上枢转座110以下的地方,而弹簧113的另一端116挂接于靠近托架32的地方而接近安装板的非连接端。在设备1以正常的印刷方式工作(也就是托架32在图中实线所示的第一位置)而向木板4上喷涂墨汁时,安装板35是位于预定空间17的上方并且基本上平行于木板4的印刷表面。在托架32处在这一第一位置时,弹簧113是处于被压缩而蓄能的状态。此外,设置有一个止动快107,用于限制安装板35的逆时针运动不要超过规定的范围。Figures 1 and 2 also show detection means for detecting whether a part of the plank exceeds the predetermined space 17, and can respond to the detection means when the detection means detects that the plank traveling in a selected direction exceeds the predetermined space 17. A device for moving an inkjet device from its first position to its second position. In particular, the bracket 32 is pivotally connected to the vertical strut 104 at a pivot seat 110 which is positioned adjacent to the free end of the strut 104 . One end 119 of the coil spring 113 is hooked on the post 104 below the pivot seat 110 , and the other end 116 of the spring 113 is hung near the bracket 32 and close to the non-connecting end of the mounting plate. When the equipment 1 works in a normal printing mode (that is, the carriage 32 is in the first position shown by the solid line in the figure) and sprays ink on the wooden board 4, the mounting plate 35 is positioned above the predetermined space 17 and is substantially parallel on the printing surface of the board 4. When the bracket 32 is in the first position, the spring 113 is in a state of being compressed and storing energy. In addition, a fast stop 107 is provided to limit the counterclockwise movement of the mounting plate 35 from exceeding a prescribed range.

在作业时,随着木板4沿选定的方向23行进,如果木板的一部分超出预定空间17而使得木板以一个限定的力接触了托架32(下文将详细说明),那么木板的运动能量的一部分就传递给弹簧113。于是弹簧113就伸张而把蓄积的势能转换成动能,使托架32顺时针枢转离开预定空间17而到达其第二位置,于是木板4通过预定空间17而不会碰到喷墨印刷头38(图2中,安装板35的第二位置用虚线表示)。During operation, as the plank 4 advances along the selected direction 23, if a part of the plank exceeds the predetermined space 17 so that the plank contacts the bracket 32 with a limited force (described in detail below), then the kinetic energy of the plank Part of it is delivered to the spring 113. Then the spring 113 stretches and converts the accumulated potential energy into kinetic energy, so that the carriage 32 pivots clockwise away from the predetermined space 17 and arrives at its second position, so that the plank 4 passes through the predetermined space 17 without bumping into the inkjet printing head 38 (In FIG. 2, the second position of the mounting plate 35 is indicated by a dotted line).

这样,检测装置包括偏转器101和弹簧的机械作用。如果木板4接触托架32的力足够大,以至大于由被压缩的弹簧113施加的力,那么弹簧113就被从压缩状态拉长并使托架32绕着枢转座110顺时针转动直至使其到达第二位置,这个位置是一个平衡点,在这一点上弹簧113处于拉伸状态,弹簧的向外拉的力与托架32的重力相平衡。因此,弹簧113自身的力(弹簧刚度)决定着使安装板35开始运动所需要的力的大小,所以弹簧113在起检测装置的作用,它能够确定在木板超出预定空间17多大的量时需要把托架32转开。值得注意的是:弹簧113也是响应检测装置而能把喷墨装置(其包括托架32)从第一位置移动到第二位置用的装置的一部分。除弹簧之外,也可以用气体冲击吸收器确定转动托架32所需要的力。在应用气体冲击吸收器时,可以精确地控制施加于它的预加载荷力的大小,因而可以精确地规定托架32对可能发生的碰撞的敏感度。此外,设备1最好还包括一个手柄99,以便能手动调整托架32的位置。Thus, the detection means comprise the deflector 101 and the mechanical action of the spring. If the force of the plank 4 contacting the bracket 32 is large enough to be greater than the force exerted by the compressed spring 113, the spring 113 is elongated from the compressed state and causes the bracket 32 to rotate clockwise around the pivot seat 110 until the It reaches the second position, which is a balance point, at which point the spring 113 is in tension, and the outward pulling force of the spring is balanced with the weight of the bracket 32 . Therefore, the force (spring stiffness) of the spring 113 itself determines the size of the force required to make the mounting plate 35 start to move, so the spring 113 is acting as a detection device, which can determine how much the plank exceeds the predetermined space 17. Turn bracket 32 away. It should be noted that the spring 113 is also part of the means for moving the inkjet device (which includes the carriage 32) from the first position to the second position in response to the detection means. Instead of springs, gas shock absorbers can also be used to determine the force required to rotate the bracket 32 . When a gas shock absorber is used, the magnitude of the preload force applied to it can be precisely controlled, and thus the sensitivity of the bracket 32 to possible collisions can be precisely specified. In addition, the device 1 preferably includes a handle 99 to allow manual adjustment of the position of the bracket 32 .

设备1还包括垂向调整装置,其用于调整喷墨装置与木板的印刷表面之间的距离(喷墨距离)。可以把这一距离调整到较小以提高印刷质量,或者也可以调整到较大以适应厚木板或厚度变化量较大的木板。尽管各附图中没有表示,但是应能理解:垂向调整可以用由一根公共轴驱动的几个线性操作机构进行,以确保平行的高度调整。进行垂向调整时可以用测量高度的仪表进行监测。线性操作机构最好是电动的或气动的。The apparatus 1 also includes vertical adjustment means for adjusting the distance between the inkjet means and the printing surface of the wood board (inkjet distance). This distance can be adjusted smaller to improve print quality, or larger to accommodate thick wood or boards that vary widely in thickness. Although not shown in the drawings, it should be understood that vertical adjustment can be made with several linear operators driven by a common shaft to ensure parallel height adjustment. Vertical adjustments can be monitored with height gauges. The linear operating mechanism is preferably electric or pneumatic.

如上所述,喷墨装置最好是采用喷墨技术。较佳的是,现在已有多喷墨头的喷墨装置,多个喷墨头包括多个阀门,每个阀门都能向木板4的印刷表面20上喷涂墨汁。这些墨汁标记以图形的形式积留在木板上,诸如三角形、方形或圆形之类的简单的几何图形,或者诸如装饰性图案、图形之类的较复杂的图形,或者表明产品的商标名称或制造厂家的特殊字符。印刷头上的阀门的数目决定着印刷头是否能用于形成墨汁标记和图形或较大较复杂的装饰性图案。图1表示的一个较佳实施例中,若干个喷墨印刷头38支承在安装板35上。As mentioned above, the inkjet device preferably employs inkjet technology. Preferably, there is an inkjet device with multiple inkjet heads. The multiple inkjet heads include multiple valves, and each valve can spray ink onto the printing surface 20 of the wood board 4 . These ink marks are deposited on the board in the form of graphics, simple geometric figures such as triangles, squares or circles, or more complex figures such as decorative patterns, figures, or to indicate the brand name of the product or Manufacturer's special characters. The number of valves on the printhead determines whether the printhead can be used to form ink marks and graphics or larger and more complex decorative patterns. In a preferred embodiment shown in FIG. 1, a plurality of ink jet print heads 38 are supported on a mounting plate 35. As shown in FIG.

本发明的设备还包括用于控制把墨迹图形喷涂在行进于预定空间17里的木板4上的喷墨装置的控制装置。尽管不要求自动化,但是,控制装置最好是由一计算机化的控制器44来协调。该印刷控制器44最好是由使用者通过键盘输入、触摸屏幕(未示)、或放置在其壳体外面的其它输入设备来编程和控制。也可以用以PC机串行方式连接于印刷控制器的其它适当的输入设备。可以用有计算机键盘的先进的计算机控制接口单元来对在木板4上印刷特定图形进行控制和编程。The apparatus of the present invention also includes control means for controlling the inkjet means for spraying the ink pattern onto the wooden board 4 traveling in the predetermined space 17 . The control means are preferably coordinated by a computerized controller 44, although automation is not required. The print controller 44 is preferably programmed and controlled by the user via keypad entry, touch screen (not shown), or other input device placed outside its housing. Other suitable input devices connected serially to the printing controller in a PC can also be used. The printing of specific graphics on the board 4 can be controlled and programmed with an advanced computer control interface unit with a computer keyboard.

现在有可供采用的现成的喷墨头和印刷控制器,也可以对市场上可买到的这些东西进行改装。例如,美国宾夕法尼亚州匹兹堡市的Matthews Corporation公司生产的商标为Jet-a-Mark的喷墨系统。这些喷墨系统采用按需给墨(drop-on-demand)的喷墨技术在木板上形成印刷的字符和图形。喷墨头可以有16个阀门(用于在木板上形成简单的图形)或32个阀门(用于在木板上形成较复杂的图形或特殊的文字)。用这一系统可以达到6.25-32dpi的印刷分辨率。计算机化的控制器可以用美国宾夕法尼亚州匹兹堡市的Matthews Corporation公司生产的Jet-a-Mark R4。Off-the-shelf inkjet heads and print controllers are available and can be retrofitted from commercially available items. For example, the Jet-a-Mark (R) inkjet system is available from Matthews Corporation, Pittsburgh, Pennsylvania, USA. These inkjet systems form printed characters and graphics on wood boards using drop-on-demand inkjet technology. The inkjet head can have 16 valves (for forming simple graphics on the wooden board) or 32 valves (for forming more complex graphics or special characters on the wooden board). The printing resolution of 6.25-32dpi can be achieved with this system. A computerized controller is available as Jet-a-Mark R4 manufactured by Matthews Corporation, Pittsburgh, Pennsylvania, USA.

用于控制喷墨装置的装置可以是手动的。就是说,操作员可以用手控制木板4向预定空间17里的运动,然后手动控制触发墨汁向木板4的印刷表面20上的喷涂而形成标记、图形和图案。但是,为了加快标记速度,以及为了提高在印刷表面上的标记喷涂精度,还有为了尽量降低操作员的干预程度,最好还是采用自动化控制装置。The means for controlling the inkjet means may be manual. That is to say, the operator can manually control the movement of the wooden board 4 into the predetermined space 17, and then manually control and trigger the spraying of ink on the printing surface 20 of the wooden board 4 to form marks, graphics and patterns. However, for faster marking, for greater precision in the application of the markings on the printing surface, and for minimizing operator intervention, automated controls are preferred.

在自动化的且较佳的标记过程中,木板4被驱动滚轮26沿着选定的方向23推进预定空间17。驱动滚轮26可由一个同步(定时的)传动带(未示)驱动和调节,这个传动带使各个驱动滚轮26的速度同步,以保持木板4被以均一的速度推进预定空间17。典型地,同步传动传动带是一种纤维增强聚合物传动带。同步传动带能够提高印刷精度并且比链轮/链条传动系统优越。因为链轮/链条传动系统使用时间长了就会有伸长和磨损,甚至会发生突然失效的情况。During the automated and preferably marking process, the board 4 is pushed by the drive rollers 26 into the predetermined space 17 in a selected direction 23 . The driving rollers 26 can be driven and adjusted by a synchronous (timed) belt (not shown), which synchronizes the speed of the respective driving rollers 26 to keep the board 4 pushed into the predetermined space 17 at a uniform speed. Typically, the synchronous drive belt is a fiber reinforced polymer belt. Timing belts can improve printing accuracy and are superior to sprocket/chain drive systems. Because the sprocket/chain drive system will elongate and wear after a long time of use, and even suddenly fail.

可以用变频驱动(VFD)改变木板4沿着选定的方向23行进通过预定空间17的速度。VFD可以提高木板被送进预定空间17的速度,可以使已经进入预定空间17的木板比尚未进入的木板走得快。这可以确保相继进入预定空间17的两块木板的尾和头之间有一间隙,这个间隙允许光电眼(下文讨论)区分两块相继的木板,以便在恰当的时刻开始印刷。两块相继的木板之间的最小间隙最好是约1英寸。A variable frequency drive (VFD) may be used to vary the speed at which the plank 4 travels through the predetermined space 17 in a selected direction 23 . VFD can increase the speed at which planks are sent into the predetermined space 17, and can make planks that have entered the predetermined space 17 move faster than those that have not yet entered. This ensures that there is a gap between the tails and heads of two successive boards entering the predetermined space 17, which gap allows a photocell (discussed below) to distinguish between two successive boards so that printing can begin at the proper moment. The minimum gap between two successive boards is preferably about 1 inch.

本发明的设备包括用于监测木板沿着选定的方向23进入预定空间17的运动的监测装置。这一监测装置把木板的精确位置以及木板即将进入预定的空间17的情况发送给印刷控制器44,以便起动印刷过程。在控制喷墨装置时,印刷控制器44考虑木板的位置及其沿着选定的方向23的运动速度。监测木板运动的监测装置可以采用多种适用的技术设备,但是以采用光电眼为佳。The apparatus of the invention comprises monitoring means for monitoring the movement of the plank along a selected direction 23 into the predetermined space 17 . This monitoring device sends the precise position of the plank and the imminent entry of the plank into the predetermined space 17 to the printing controller 44 in order to start the printing process. The print controller 44 takes into account the position of the board and its speed of movement along the selected direction 23 when controlling the inkjet. The monitoring device that monitors plank motion can adopt multiple suitable technical equipment, but it is better to adopt photoelectric eye.

图1表示出装在木板4的高度之下的一光电眼(photo eye)53,其用于监测木板沿着选定的方向23进入预定空间17的运动。光电眼53最好是采用模件化窄光束的分裂光束光电元件(Split-beam photocell)。在木板横着穿过光电眼53(或其它等效监测装置)射出的光束时,光电眼53发出一个信号给印刷控制器44,使其知道木板的精确位置而起动印刷过程。一种适用的光电元件是一个修改的Banner Engineering Mini-beam SM312DSC,其可向Matthews Corporation公司购买,并带有一光导纤维延伸线(B6578-503-00)。可以用标准设计的支架定位支承光电元件,并按照木板的前边缘标定印刷的起始点。Figure 1 shows a photo eye (photo eye) 53 mounted below the level of the plank 4 for monitoring the movement of the plank along the selected direction 23 into the predetermined space 17. The photoelectric eye 53 is preferably a split beam photocell (Split-beam photocell) with a modularized narrow beam. When the plank crosses the light beam emitted by the photoelectric eye 53 (or other equivalent monitoring device), the photoelectric eye 53 sends a signal to the printing controller 44, so that it knows the precise position of the plank and starts the printing process. A suitable optoelectronic component is a modified Banner Engineering Mini-beam SM312DSC, available from Matthews Corporation with a fiber optic extension (B6578-503-00). Standard designed brackets can be used to position and support photoelectric components, and mark the starting point of printing according to the front edge of the board.

在光电元件触发印刷控制器而开始印刷过程时,印刷控制器也监测木板4沿着选定的方向23运动的速度,以便能够恰当地控制喷墨装置以在木板4的印刷表面20上的各个部位形成所需要的图形和图文的组合。可以用多种不同的装置测量木板的速度,但最好是用编码器。在图1所示的实施例中,驱动滚轮26的轴62之一伸出到压紧装置之外,并且一个回转式编码器56直接安装在驱动滚轮26的轴62的伸出部分上。用于测量编码器56的回转速度的元件(光学读码器、传感器或类似的器件,这将在下文讨论)是装在箱子59里,但没有具体地表示。通过把编码器56安装在轴62的伸出于压紧装置之外的部分上,可防止锯屑积累在编码器56上,还可降低热膨胀引起的扭曲现象。由编码器56收集的信息被发送给控制器44。When the photoelectric element triggers the printing controller to start the printing process, the printing controller also monitors the speed of the wood board 4 moving along the selected direction 23, so that the inkjet device can be properly controlled to print on each printing surface 20 of the wood board 4. Parts form the required combination of graphics and graphics. The speed of the plank can be measured with a number of different devices, but an encoder is best. In the embodiment shown in FIG. 1 , one of the shafts 62 of the drive roller 26 protrudes beyond the hold-down device, and a rotary encoder 56 is mounted directly on the protruding portion of the shaft 62 of the drive roller 26 . Components (optical code readers, sensors or the like, which will be discussed below) for measuring the rotational speed of the encoder 56 are housed in the case 59, but are not specifically shown. By mounting the encoder 56 on the portion of the shaft 62 that protrudes beyond the hold-down means, accumulation of sawdust on the encoder 56 is prevented and distortion due to thermal expansion is also reduced. The information collected by encoder 56 is sent to controller 44 .

编码器轮安装的另一个作法是利用一组连接于一个传动带的齿轮。在这种安装方式中(图中没表示),第一个齿轮安装在驱动滚轮26上并且用传动带机械地连接于第二个齿轮,而第二个齿轮是安装在一个外部的轴上。给各齿轮互相间一个恰当的传动比,以使外部的轴的转速几乎精确地等同于安装了第一个齿轮的那个驱动滚轮26的转速。然后把编码器连接于外部的轴。由于在这样的安装中编码器到进行标记的生产线有一定的距离,可将锯屑的累积和传动轮直径变化的扭曲现象降为最小。Another option for encoder wheel mounting is to use a set of gears attached to a drive belt. In this installation (not shown), the first gear is mounted on the drive roller 26 and is mechanically connected by a belt to the second gear, which is mounted on an external shaft. The gears are given an appropriate ratio to each other so that the outer shaft rotates at almost exactly the same speed as the drive roller 26 on which the first gear is mounted. Then connect the encoder to the external shaft. Due to the distance between the encoder and the marking line in this installation, the accumulation of sawdust and the twisting phenomenon of the change of the diameter of the drive wheel can be reduced to a minimum.

回转式编码器56的侧面上有标记,一个光学读码器或传感器可以读取回转式编码器56上的标记,并把木板的位置或速度信号发送给印刷控制器44。在编码器56接合于驱动滚轮26或它绕驱动滚轮26转动时木板的位置或速度信号就提供给控制器44,控制器44按照操作员通过它输入的指令协调发送起动信号给各喷墨阀门,指示各阀门喷出墨汁微滴而在木板上印刷出图形。There are markings on the side of the rotary encoder 56, and an optical code reader or sensor can read the markings on the rotary encoder 56 and send the position or speed signal of the plank to the printing controller 44. When the encoder 56 is engaged with the drive roller 26 or it rotates around the drive roller 26, the position or speed signal of the plank is provided to the controller 44, and the controller 44 coordinates the sending of activation signals to the various inkjet valves according to the instructions entered by the operator through it. , instructing each valve to eject ink droplets to print graphics on the wooden board.

设备1还可包括其它的任选部件,如用于对木板的表面进行处理的装置。这类处理装置包括用于除去木板表面上的灰尘或其它颗粒物的装置以及如防静电设备之类的其它装置。图3中,用于处理木板表面的装置包括能够除去木板4的印刷表面20上的灰尘的空气刀(air knife)201或固定于支架的刷子。空气刀以均匀的空气流强劲地吹扫木板的印刷表面,除去其上的颗粒物和屑片。可以选用美国俄亥俄州辛辛纳提市的Exair Corporation公司生产的Standard Air KnifeTM和SuperAir KnifeTM空气刀。此外,可把一个防静电装置(诸如图1和3中的标号222)固定于支架结构,用于消除积累在磨光后的OSB板的印刷表面上的静电荷。如不消除这种静电荷,会在印刷过程中使墨汁微滴分散,在空气中溶剂达到一定的浓度时,还有引起爆炸的危险,因此特别希望除去那些静电荷。为除去静电荷可采用金属箔片细条。这种箔片细条是悬垂的铜箔片细条,其固定于一个接地的刚性的阳极化的铝夹持器。这种设备可向美国俄亥俄州辛辛纳提市的TAKK Industries,Inc.公司购买。The plant 1 may also comprise other optional components, such as means for treating the surface of the wood boards. Such treatment devices include devices for removing dust or other particulate matter from the surface of the boards and other devices such as anti-static equipment. In FIG. 3 , the device for treating the surface of the wooden board includes an air knife 201 capable of removing dust on the printing surface 20 of the wooden board 4 or a brush fixed to a stand. The air knife vigorously sweeps the printing surface of the wood board with an even air flow, removing particles and debris from it. Standard Air Knife (TM) and SuperAir Knife (TM) air knives manufactured by Exair Corporation, Cincinnati, Ohio, USA can be used. In addition, an antistatic device (such as reference numeral 222 in FIGS. 1 and 3) may be affixed to the support structure for dissipating static charges accumulated on the printed surface of the polished OSB board. If this static charge is not eliminated, the ink droplets will be dispersed during the printing process. When the solvent in the air reaches a certain concentration, there is a danger of explosion. Therefore, it is particularly desirable to remove those static charges. Thin strips of metal foil can be used to remove static charges. The foil strips are pendent copper foil strips secured to a grounded rigid anodized aluminum holder. Such equipment is available from TAKK Industries, Inc., Cincinnati, Ohio, USA.

本发明的设备最好还包括一个用于使木板对齐于支架的侧向边缘的侧向对齐装置。这一侧向对齐装置用于使木板贴靠在支架的侧向边缘(图3中的标号204和207)上,这可以确保木板正确地对准,以使墨汁标记能够印刷在印刷表面上的正确位置,以形成简单的几何形状或较复杂的图形。图3中,侧向对齐装置包括互相平行地延伸的左挡板210和右挡板213。左挡板210的前面设置有一排几个板状弹簧216,它们压在木板4的左侧边缘204上,把木板4推靠在右挡板213上,这样,在各木板4行进通过预定空间17时总是以右边缘204为基准建立与喷墨头的对准关系。The apparatus of the present invention preferably also includes a lateral alignment means for aligning the planks with the lateral edges of the frame. This lateral alignment device is used to make the board rest against the lateral edges of the support (204 and 207 in Figure 3), which can ensure that the board is properly aligned so that the ink marks can be printed on the printing surface. Correct position to form simple geometric shapes or more complex graphics. In FIG. 3, the lateral alignment device includes a left fence 210 and a right fence 213 extending parallel to each other. A row of several leaf springs 216 are arranged in front of the left baffle 210, and they press on the left side edge 204 of the plank 4 to push the plank 4 against the right baffle 213, so that each plank 4 advances through the predetermined space At 17 o'clock, the alignment relationship with the inkjet head is always established based on the right edge 204 .

如果愿意,可在预定空间17的下游端的外面,即在喷墨装置以外,设置另一个空气刀219,用于加快从预定空间17出来的木板4的印刷表面20上的墨汁标记的干燥。这一附加的空气刀可从上述型式的空气刀中选择。If desired, another air knife 219 can be provided outside the downstream end of the predetermined space 17, ie outside the inkjet device, for accelerating the drying of the ink marks on the printing surface 20 of the board 4 coming out of the predetermined space 17. This additional air knife can be selected from the types of air knives described above.

任何适用于木板的墨汁都可以用在本发明中。最好是,用那种着色剂(颜料或染料)在溶剂中形成未完全溶解的悬浊液或完全溶解成乳浊液的墨汁。较佳的溶剂是烷基酯,诸如烷基乙酸酯或烷基乙酸丁酯。着色剂最好是用矿物性材料并且最好是有足够高的分子重量,以便其不容易扩散穿过或渗移过增塑的诸如乙烯基油毡之类的覆盖层。可以用着色剂形成彩色图形,如2001年10月30日提交的题目为“Boards Comprising an Array of Marks to Facilitate Attachment”的美国专利申请10/012,918中所述,该申请在这里被引用之。墨汁应该是耐紫外线照射而不易退色的,快干的,干燥时间应在约1-10秒之内。除着色剂之外,墨汁还可含有几种其它的成分,诸如增黏剂或增稠剂、表面活化剂、聚合物粘合剂、不透明剂、防腐剂、光学增亮剂、增塑剂、弥散酸、凝聚剂以及消泡剂等。Any ink suitable for wood boards can be used in the present invention. Preferably, the colorant (pigment or dye) is used to form an incompletely dissolved suspension in a solvent or an ink that is completely dissolved into an emulsion. Preferred solvents are alkyl esters such as alkyl acetate or alkyl butyl acetate. The colorant is preferably a mineral material and preferably of sufficiently high molecular weight so that it does not readily diffuse or migrate through the plasticized covering such as vinyl linoleum. Colorants can be used to form color graphics, as described in U.S. Patent Application 10/012,918, entitled "Boards Comprising an Array of Marks to Facilitate Attachment," filed October 30, 2001, which is incorporated herein by reference. The ink should be resistant to ultraviolet radiation and not easy to fade, fast drying, and the drying time should be within about 1-10 seconds. In addition to colorants, ink may contain several other ingredients such as tackifiers or thickeners, surfactants, polymer binders, opacifiers, preservatives, optical brighteners, plasticizers, Dispersing acid, coagulant and defoamer, etc.

一种较佳的墨汁是干黑“不沉淀的”墨汁,它是颜料微粒在烷基乙酸酯溶剂里的悬浊液。这种不沉淀的墨汁在80°F时的粘度是2.3-3.5cps(厘泊),其干燥时间约为5到10秒。A preferred ink is dry black "non-settling" ink, which is a suspension of pigment particles in an alkyl acetate solvent. This non-settling ink has a viscosity of 2.3-3.5 cps (centipoise) at 80°F and a drying time of about 5 to 10 seconds.

如上所述,可把墨汁喷涂于木板的印刷表面而形成标记、条形码、日期、工作班组的标志符号、使用说明、数字字符串以及装饰性图案。各种标记最好是分组排列以便于辨认,可用紧固件(未示)把木板固定于骨架结构而形成墙壁、屋顶或地板的部位。木板上的标记可以选择为各种不同的形状,包括圆圈、圆点、方块、菱形以及其它适当的形状。以上引用的2001年10月30日提交的题目为“BoardsComprising an Array of Marks to Facilitate Attachment”的美国专利申请10/012,918中描述了可以喷涂在木板上的各种图形。As mentioned above, the ink can be sprayed onto the printed surface of the wood to form signs, bar codes, dates, work crew logos, directions for use, strings of numbers, and decorative patterns. The various markings are preferably arranged in groups for ease of identification, and fasteners (not shown) may be used to secure the planks to the frame structure forming the walls, roof or floor. The markings on the board can be selected to be in various shapes including circles, dots, squares, diamonds and other suitable shapes. U.S. Patent Application 10/012,918, filed October 30, 2001 and entitled "Boards Comprising an Array of Marks to Facilitate Attachment," cited above, describes various graphics that can be sprayed onto wood boards.

尽管木板4可用任何常用的材料制造,但木板最好是用木材或木材复合材料制造,制造木板的较佳材料是OSB板。OSB板的制造方法以及OSB板的适当的成份,熟悉本技术领域的人是了解的。Although the plank 4 can be made of any commonly used material, the plank is preferably made of wood or a wood composite material, and the preferred material for making the plank is OSB board. The method of manufacturing OSB boards and the appropriate composition of OSB boards are known to those skilled in the art.

熟悉本技术领域的人应该理解,在本发明的广泛的创造性概念范围内,可以对上述实施例作出各种改变,所以不能把本发明限制于已经揭示的各具体实施例,而应认识到:本发明涵盖其精神和范围内的各种变型,如权利要求书所限定的那样。Those skilled in the art should understand that within the scope of the present invention's broad inventive concepts, various changes can be made to the above-mentioned embodiments, so the present invention cannot be limited to the disclosed specific embodiments, but should be recognized: The invention embraces modifications within its spirit and scope, as defined by the claims.

Claims (12)

1. an equipment that is used for spraying ink marks figure on plank comprises:
Be used to make plank to advance by the device in a predetermined space along a selected direction one by one;
Be used to spray the device of prepared Chinese ink, this ink discharge device can move to its second place away from described predetermined space from its primary importance of pressing close to described predetermined space;
Some runs off the device outside the described predetermined space to be used to detect the plank that moves along described selected direction;
Some just responds described checkout gear moves to described ink discharge device the described second place from described primary importance device when running off described predetermined space to detect the plank of advancing along described selected direction at described monitoring device; And
Be used to control the device of described ink discharge device to the plank spraying ink marks figure of in described predetermined space, advancing.
2. equipment as claimed in claim 1, it is characterized in that the described device that plank is advanced one by one comprises: many driving rolls, manyly can press against the plank of advancing pressing plate roller on the described driving rolls and be connected in the device that described driving rolls can make plank advance along described selected direction with the speed of about 150-600 feet per minute clock by described predetermined space.
3. equipment as claimed in claim 2, it is characterized in that, described ink discharge device comprises: vertical support, carriage that is connected in described vertical support pivotly and an installing plate is arranged, several are contained in the ink gun on the described installing plate, described movement of bracket during to described primary importance described ink gun press close to described predetermined space, described ink gun was about the 0.0625-0.125 inch to the distance by the surface of spraying ink marks figure of described plank when plank was advanced by described space.
4. equipment as claimed in claim 3 is characterized in that, the described device that is used to detect plank can be chosen as disconnect, Laser Devices, sound system or spring.
5. equipment as claimed in claim 3, it is characterized in that, the described device that is used to make the ink discharge device motion comprises that at least one one end is mounted on described carriage and its other end is mounted on the spring of described vertical support, wherein, described at least one spring is in compressive state during in described primary importance in described cradle.
6. equipment as claimed in claim 3, it comprises that also is used to the side direction aligning apparatus that plank is alignd with the lateral edge of scaffold.
7. equipment as claimed in claim 3 is characterized in that described each ink gun is positioned to point to the print direction of a unanimity.
8. equipment as claimed in claim 5 is characterized in that, described carriage can be pivoted to the described second place from described primary importance.
9. equipment as claimed in claim 1 is characterized in that, this equipment also comprises the device of the print surface that is used to handle plank, in order to particle on the print surface of removing plank and electrostatic charge.
10. equipment as claimed in claim 7 is characterized in that, described side direction aligning apparatus comprises a pair of substantially parallel baffle plate mutually.
11. equipment as claimed in claim 1 is characterized in that, this equipment also comprises be used to control the device of described ink discharge device to the plank spraying ink marks figure of advancing in described predetermined space.
12. equipment as claimed in claim 1 is characterized in that, described ink marks figure is formed by prepared Chinese ink, and prepared Chinese ink is the solution that colouring agent and alkyl esters solvent form.
CN03822433.XA 2003-06-24 2003-06-24 Equipment for spraying ink marks onto wooden boards Pending CN1681656A (en)

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BR (1) BR0313325A (en)
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NZ (1) NZ537612A (en)
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WO2005009735A1 (en) 2005-02-03
NO20050342D0 (en) 2005-01-21
EP1636034A1 (en) 2006-03-22
BR0313325A (en) 2005-06-14
NZ537612A (en) 2006-09-29
CA2492712A1 (en) 2004-12-24
CA2492712C (en) 2008-04-29
NO20050342L (en) 2005-08-11

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