CN1680512A - Phosphor powder formulation suitable for low operating voltage electron beam excitation and preparation method thereof - Google Patents
Phosphor powder formulation suitable for low operating voltage electron beam excitation and preparation method thereof Download PDFInfo
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- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title abstract description 11
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- 150000001875 compounds Chemical class 0.000 claims description 4
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- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 2
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- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 4
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- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种适合低操作电压电子束激发的萤光粉体配方及其制备方法,特别涉及一种适用于场发射显示器,各种通过电子、电浆激发的光电管,以及光源的萤光粉体配方及其制备方法。The present invention relates to a fluorescent powder formula suitable for low operating voltage electron beam excitation and its preparation method, in particular to a fluorescent powder suitable for field emission displays, various photoelectric tubes excited by electrons and plasma, and light sources. Powder formulation and preparation method thereof.
背景技术Background technique
显示器在现今生活中的重要性日益增加,除计算机或网络外,电视机、手机、个人数字助理(PDA)、以及车用信息系统等,均需通过显示器控制或传递讯息。基于其重量、体积、及健康方面的理由,各产品采用平面显示器的比率越来越高。1999年全球平面显示器市场约为185亿美元,此巨幅增长应归功于液晶显示器(LCD)的良好功能与低廉价格。而其它平面显示器(flat panel display;FPD)均处于积极发展的阶段,其用途包括等离子(电浆)与投影等大尺寸的家庭影音设备以及市场较大的移动电话与数字相机等。其可望在价格与性能上超越并取代液晶显示器。未来显示器的特性需求在于体积小、省电、高分辨率、反应迅速,而在制备方面则要求较高的合格率、以及批量生产容易等。Displays are becoming more and more important in today's life. In addition to computers or networks, televisions, mobile phones, personal digital assistants (PDAs), and vehicle information systems all need to be controlled or transmitted through displays. For reasons of weight, volume, and health, products are adopting flat panel displays at an increasing rate. In 1999, the global flat-panel display market was approximately US$18.5 billion. This huge growth should be attributed to the good functions and low prices of liquid crystal displays (LCDs). Other flat panel displays (flat panel displays; FPDs) are in the stage of active development, and their uses include large-size home audio-visual equipment such as plasma (plasma) and projection, as well as mobile phones and digital cameras with a larger market. It is expected to surpass and replace liquid crystal displays in price and performance. The characteristic requirements of future displays lie in small size, power saving, high resolution, and rapid response, while in terms of preparation, high pass rate and easy mass production are required.
在众多的显示技术中,场发射显示器(field emission display;FED)号称是最有机会取代LCD的新技术。FED的技术原理非常类似传统阴极射线管(cathode-ray tube;CRT),FED为薄型的阴极射线管。在结构方面,CRT为由单一电子枪发射电子束撞击磷光面板,并利用偏向板控制电子束方向,而FED却并无偏向板,每一像素均由电子发射子(emitting tip)完成,整个FED由数十万个主动冷发射子组成。虽然在外观上,FED类似薄型的CRT,但是FED的工作电压(≤1kV)却远小于CRT所需的工作电压(15~30kV)。Among many display technologies, Field Emission Display (FED) is claimed to be the new technology that has the best chance of replacing LCD. The technical principle of the FED is very similar to the traditional cathode-ray tube (cathode-ray tube; CRT), and the FED is a thin cathode-ray tube. In terms of structure, CRT uses a single electron gun to emit electron beams to hit the phosphor panel, and uses a deflection plate to control the direction of the electron beams, while FED has no deflection plate, and each pixel is completed by an electron emitting tip. The entire FED consists of It consists of hundreds of thousands of active cold emitters. Although FED is similar to a thin CRT in appearance, the working voltage of FED (≤1kV) is much lower than that of CRT (15-30kV).
最先提出的场发射原理称做Spindt type微尺寸数组,数组中的每一单元包括一微小圆孔及其中的金属圆锥。然在基材上制作圆孔所需的微影技术与制作金属锥的蒸镀技术的尺寸限制,均限制了显示器成品的大小(每边400mm),而且制作成本高。此外,Spindttype场发射子的尖端也容易因损耗而降低寿命。除Spindt type场发射子(field emitter)之外,产业界正寻求其它的具有特性优良、容易批量生产制造、以及价格低廉的替代技术。早期文献显示以钻石结构的碳作为场发射子,所需的激活电压极小,随后研究发现纳米结构的石墨或纳米碳管也是良好的场发射材料,其中纳米碳管(carbon nanotube;CNT)的特性尤为显著,也最有机会实现商业化。The first proposed field emission principle is called Spindt type micro-sized array, and each unit in the array includes a tiny circular hole and a metal cone in it. However, the lithography technology required to make round holes on the substrate and the size limitation of the evaporation technology for making metal cones both limit the size of the finished display (400mm per side), and the production cost is high. In addition, the tips of Spindttype field emitters are also prone to wear and tear to reduce lifetime. In addition to the Spindt type field emitter, the industry is looking for other alternative technologies with excellent characteristics, easy mass production, and low price. Early literature showed that diamond-structured carbon was used as a field emitter, and the required activation voltage was extremely small. Subsequent studies found that nanostructured graphite or carbon nanotubes were also good field emission materials, and carbon nanotubes (CNT) The features are particularly notable and have the greatest chance of commercialization.
在纳米碳管场发射器(CNT-FED)中另一重要部分为萤光材料层,萤光材料层的特性将决定场发射器的光色与放光效率,具有相当的研发价值,且目前全世界在该方面的萤光粉研究仍属萌芽阶段。在相关专利方面,韩国三星公司自1998年起陆续申请十多篇关于低操作电压萤光体的专利,并在专利中披露了多种萤光体配方,且均称该萤光体应用于FED具有高效率的优点,包括ZnS、(Zn,Cd)S、ZnS:Zn、ZnS:Ag、(Zn,Cd)S:Ag、Cl、ZnGa2O4、ZnGa2O4:Bi、SrTiO3:RE(RE为稀土元素)与Y2SiO5等萤光体(如美国专利第5068157、6152965、6322725、6416688、6440329、6641756、与2003197460号,欧洲专利第0882776、与1052276号,以及法国专利第2800509号)。另外日本双叶公司(Futaba DenshiKoggo)也申请数篇关于低操作电压萤光体的专利,其萤光体分别为SrTiO3:Pr、ZnGa2O4:Li、P、(Zn,Cd)S:Ag、Cl、与La2O2S:RE(RE为稀土元素)、萤光体(如美国专利第5619098、2002057229号与中国台湾专利第464902号)。Another important part of the carbon nanotube field emitter (CNT-FED) is the fluorescent material layer. The characteristics of the fluorescent material layer will determine the light color and light emission efficiency of the field emitter, which has considerable research and development value, and currently Phosphor powder research in this area is still in its infancy in the world. In terms of related patents, South Korea's Samsung has applied for more than ten patents on low operating voltage phosphors since 1998, and disclosed a variety of phosphor formulations in the patents, and all said that the phosphors are used in FED. With the advantage of high efficiency, including ZnS, (Zn, Cd)S, ZnS:Zn, ZnS:Ag, (Zn, Cd)S:Ag, Cl, ZnGa 2 O 4 , ZnGa 2 O 4 :Bi, SrTiO 3 : RE (RE is a rare earth element) and Y 2 SiO 5 and other phosphors (such as US Patent No. 5068157, 6152965, 6322725, 6416688, 6440329, 6641756, and 2003197460, European Patent No. 0882776, and 1052276, and French Patent No. 2800509). In addition, Futaba DenshiKoggo of Japan has also applied for several patents on low operating voltage phosphors. The phosphors are SrTiO 3 : Pr, ZnGa 2 O 4 : Li, P, (Zn, Cd) S: Ag, Cl, and La 2 O 2 S: RE (RE is a rare earth element), phosphor (such as US Patent No. 5619098, 2002057229 and Taiwan Patent No. 464902).
目前商品化的FED所使用的萤光体大致为P22系列萤光体,其中蓝光萤光体为ZnS:Ag、Cl,绿光萤光体为ZnS:Cu、Au、Al,以及红光萤光体为Y2O2S:Eu。这些萤光体均为阴极射线管所用的萤光体,为使FED具有低操作电压,应用于FED时,这些萤光体并未如CRT包覆铝层,从而容易导致萤光体劣化、污染场发射源、降低真空度等情形产生而影响寿命,且P22系列萤光体均含硫,对于环境及气候的稳定性较氧化物差,也容易使FED的使用生命期缩短。此外,这些CRT用萤光体受低能量的电子撞击时,其发光效率不佳。The phosphors used in commercialized FEDs are roughly P22 series phosphors, among which the blue phosphors are ZnS:Ag, Cl, the green phosphors are ZnS:Cu, Au, Al, and the red phosphors The body is Y 2 O 2 S:Eu. These phosphors are all phosphors used in cathode ray tubes. In order to make FED have a low operating voltage, these phosphors are not covered with aluminum layer like CRT when applied to FED, which will easily lead to deterioration and pollution of phosphors. Field emission sources, reduced vacuum, etc. will affect the lifespan, and the P22 series phosphors contain sulfur, which is less stable to the environment and climate than oxides, and it is easy to shorten the lifespan of the FED. In addition, the phosphors used in these CRTs have poor luminous efficiency when impacted by low-energy electrons.
鉴于上述缺点,目前各方的研究方向均朝向能被低操作电压激发的氧化物萤光材料,致力于改善氧化物萤光材料的发光强度,使其能应用于FED产业。In view of the above shortcomings, current research directions of all parties are directed towards oxide fluorescent materials that can be excited by low operating voltage, and are committed to improving the luminous intensity of oxide fluorescent materials so that they can be applied to the FED industry.
发明内容Contents of the invention
本发明的目的在于提供一种萤光材料,其主体晶格为BaMgAl10O17氧化物,掺杂铕离子或同时掺杂铕与锰离子,受电子束激发后可得蓝色或蓝绿色的萤光。其光色纯且发光强度高,与硫化物相比结构稳定性高,除可适合用于FED的萤光材料之外,由于其光色纯且发光强度高,还可应用于各种通过电子、电浆激发的光电管以及光源的萤光材料。The object of the present invention is to provide a kind of fluorescent material, its main crystal lattice is BaMgAl 10 O 17 oxide, doped with europium ions or doped with europium and manganese ions at the same time, can get blue or blue-green after being excited by electron beams. fluorescent. Its light color is pure and its luminous intensity is high, and its structural stability is higher than that of sulfide. In addition to being suitable for fluorescent materials for FEDs, it can also be used in various electronic devices due to its pure light color and high luminous intensity. , Plasma-excited photocells and fluorescent materials for light sources.
也即,本发明是通过下列技术手段而实现上述目的;其包括:That is, the present invention achieves the above-mentioned purpose through the following technical means; it includes:
一种以BaMgAl10O17为主体晶格的萤光粉体配方,受低电压激发源激发可产生蓝色或蓝绿色的萤光,其主体晶格材料配方是(Ba1-xEux)MgAl10O17或(Ba1-xEux)(Mg1-yMny)Al10O17(0.0001≤x≤0.5与0.0001≤y≤0.5或0.05≤x≤0.2与0.05≤y≤0.2),该主体晶格材料配方通过固态反应法合成,其萤光粉体配方的制备方法包括下列步骤:A fluorescent powder formula with BaMgAl 10 O 17 as the main lattice, which can produce blue or blue-green fluorescence when excited by a low-voltage excitation source. The main lattice material formula is (Ba 1-x Eu x ) MgAl 10 O 17 or (Ba 1-x Eu x )(Mg 1-y Mn y )Al 10 O 17 (0.0001≤x≤0.5 and 0.0001≤y≤0.5 or 0.05≤x≤0.2 and 0.05≤y≤0.2) , the host lattice material formula is synthesized by a solid-state reaction method, and the preparation method of the phosphor powder formula includes the following steps:
原料混合:其原料包括钡、铕、镁、锰、与铝元素,是还原自其金属氧化物或其盐类,再由一种或多种化合物组成钡化合物、铕化合物、镁化合物、锰化合物、以及铝化合物,进行烧结;Mixing of raw materials: the raw materials include barium, europium, magnesium, manganese, and aluminum elements, which are reduced from their metal oxides or their salts, and then composed of one or more compounds of barium compounds, europium compounds, magnesium compounds, and manganese compounds , and aluminum compounds for sintering;
烧结:需在还原气环境(混合氢气等的混合气体环境)中以温度1400~1800℃进行预烧结6~24小时Sintering: pre-sintering at a temperature of 1400-1800°C for 6-24 hours in a reducing gas environment (mixed gas environment such as hydrogen)
此主体晶格材料配方也可通过共沉淀法、凝胶法、或微乳胶法所成群的方法形成。The host lattice material formulation can also be formed by a combination of coprecipitation, gelation, or microemulsion methods.
该低电压激发源选自纳米碳管(carbon nanotube emitter;CNT)、表面传导电子源(surface conduction electron emitter;SED)、冲击式表面电子源(ballistic electron surface emitter;BSD)、以及金属绝缘体发射源(metal insulator metal emitter;MIM)等所成群的电子激发源;其激发源的电压≤1kV,激发源是电浆激发源。The low-voltage excitation source is selected from carbon nanotube emitter (CNT), surface conduction electron emitter (SED), impact surface electron source (ballistic electron surface emitter; BSD), and metal insulator emitter. (metal insulator metal emitter; MIM) and other groups of electronic excitation sources; the voltage of the excitation source is ≤ 1kV, and the excitation source is a plasma excitation source.
附图说明Description of drawings
图1中的(a)部分是根据本发明的实施例所制备的(Ba1-xEux)MgAl10O17(x=0.1)样品的X光粉末绕射图谱。Part (a) in Fig. 1 is the X-ray powder diffraction pattern of the (Ba 1-x Eu x )MgAl 10 O 17 (x=0.1) sample prepared according to the embodiment of the present invention.
图1中的(b)部分为根据本发明的实施例所制备的(Ba1-xEux)(Mg1-yMny)Al10O17(x=0.1,y=0.08)样品的X光粉末绕射图谱。Part (b) in Fig. 1 is the X of the (Ba 1-x Eu x )(Mg 1-y Mn y )Al 10 O 17 (x=0.1, y=0.08) sample prepared according to the embodiment of the present invention Light powder diffraction pattern.
图1中的(c)部分为BaMgAl10O17的标准X光粉末绕射图谱。Part (c) in Figure 1 is the standard X-ray powder diffraction pattern of BaMgAl 10 O 17 .
图2是根据本发明的实施例所制备的(a)为(Ba1-xEux)MgAl10O17(x=0.1)与(b)为(Ba1-xEux)(Mg1-yMny)Al10O17(x=0.1,y=0.08)样品的光发射光谱图。Figure 2 is (a) (Ba 1-x Eu x )MgAl 10 O 17 (x=0.1) and (b) (Ba 1-x Eu x )(Mg 1- y Mn y ) Light emission spectrum of Al 10 O 17 (x=0.1, y=0.08) sample.
图3是将图2的光发射光谱标定于CIE色度坐标图。FIG. 3 is a CIE chromaticity coordinate diagram that calibrates the light emission spectrum of FIG. 2 .
具体实施方式Detailed ways
实施例一:Embodiment one:
将0.6274克的氧化钡(BaO)、0.800克氧化铕(Eu2O3)、0.1833克氧化镁(MgO)、与2.3173克氧化铝(Al2O3)(即根据(Ba0.9Eu0.1)MgAl10O17的比例)充分混合,以研钵加以研磨充分混合,将均匀的混合物置于氧化铝坩埚中,之后将氧化铝坩埚置入高温炉在还原气氛环境下以1650℃预烧结12小时,烧结过程的升温及降温速率均为5℃/min。烧结完毕后,以研钵加以研磨,使其成为颗粒均匀的粉末,即得成品。Mix 0.6274 grams of barium oxide (BaO), 0.800 grams of europium oxide (Eu 2 O 3 ), 0.1833 grams of magnesium oxide (MgO), and 2.3173 grams of aluminum oxide (Al 2 O 3 ) (that is, according to (Ba 0.9 Eu 0.1 ) MgAl The ratio of 10 O 17 ) is fully mixed, ground and mixed thoroughly with a mortar, and the uniform mixture is placed in an alumina crucible, and then the alumina crucible is placed in a high-temperature furnace and pre-sintered at 1650°C for 12 hours in a reducing atmosphere. The heating and cooling rates of the sintering process were both 5°C/min. After sintering, it is ground with a mortar to make it into a powder with uniform particles, and the finished product is obtained.
实施例二:Embodiment two:
将1.8947克的氧化钡(BaO)、0.2416克氧化铕(Eu2O3)、0.5091克氧化镁(MgO)、7.0000克氧化铝(Al2O3)、与0.1263克碳酸锰(MnCO3)(即根据(Ba0.9Eu0.1)(Mg0.92Mn0.08)Al10O17的比例)充分混合,以研钵加以研磨充分混合,将均匀的混合物置于氧化铝坩埚中,后将氧化铝坩埚置入高温炉在还原气氛环境下以1650℃预烧结12小时,烧结过程的升温及降温速率均为5℃/min。烧结完成后,以研钵加以研磨,使其成为颗粒均匀的粉末,即得成品。1.8947 grams of barium oxide (BaO), 0.2416 grams of europium oxide (Eu 2 O 3 ), 0.5091 grams of magnesium oxide (MgO), 7.0000 grams of aluminum oxide (Al 2 O 3 ), and 0.1263 grams of manganese carbonate (MnCO 3 ) ( That is, according to the ratio of (Ba 0.9 Eu 0.1 ) (Mg 0.92 Mn 0.08 ) Al 10 O 17 ) mixed thoroughly, ground and mixed thoroughly with a mortar, put the uniform mixture in an alumina crucible, and then put the alumina crucible into The high-temperature furnace was pre-sintered at 1650°C for 12 hours in a reducing atmosphere, and the heating and cooling rates during the sintering process were both 5°C/min. After the sintering is completed, it is ground with a mortar to make it into a powder with uniform particles, and the finished product is obtained.
根据本发明实施例所制备的(Ba1-xEux)MgAl10O17(x=0.1)与(Ba1-xEux)(Mg1-yMny)Al10O17(x=0.1,y=0.08)样品,以X光粉末绕射仪鉴定其晶相纯度,结果如图1中的(a)与(b)所示。经与图1中的(c)的标准BaMgAl10O17化合物(JCPDS no:26-0163)X光粉末绕射图谱比较,可知本发明所披露的萤光体为单一相,具有六方晶格(hexagonal)的结构,其晶格常数为a=b=5.62,c=8.781;α=β=90°,γ=120°。(Ba 1-x Eu x )MgAl 10 O 17 (x=0.1) and (Ba 1-x Eu x )(Mg 1-y Mny )Al 10 O 17 (x=0.1) prepared according to the embodiment of the present invention , y=0.08) sample, its crystal phase purity was identified by X-ray powder diffractometer, the results are shown in (a) and (b) in Figure 1. Compared with the X-ray powder diffraction pattern of the standard BaMgAl 10 O 17 compound (JCPDS no: 26-0163) in (c) in Figure 1, it can be known that the phosphor disclosed by the present invention is a single phase with a hexagonal lattice ( hexagonal), its lattice constants are a=b=5.62 Å, c=8.781 Å; α=β=90°, γ=120°.
图2为本发明的实施例所制备的(Ba1-xEux)MgAl10O17(x=0.1)与(Ba1-xEux)(Mg1-yMny)Al10O17(x=0.1,y=0.08)样品的光发射光谱图。由结果可知,经由低电压的电子束激发,此两种萤光体发射蓝色及蓝绿色的萤光。将发射光谱的数据以1931年由国际照明委员会(Commission Internationale de l’Eclairage,CIE)所制定的色度坐标图(chromaticity diagram)的公式换算成该萤光体所代表的色度坐标,标示于图3。其相当于x=0.1481与y=0.0659的蓝光以及x=0.1470与y=0.2777的蓝绿光,由色度坐标图得知固定铕元素含量而增加锰元素的含量将使萤光体光色自蓝色向绿色范围移动,可通过改变掺杂离子的浓度而改变萤光体的发光光色。Figure 2 shows (Ba 1-x Eu x )MgAl 10 O 17 (x=0.1) and (Ba 1-x Eu x )(Mg 1-y Mny )Al 10 O 17 ( x=0.1, y=0.08) Light emission spectrum diagram of the sample. It can be seen from the results that the two phosphors emit blue and blue-green fluorescence when excited by a low-voltage electron beam. The data of the emission spectrum are converted into the chromaticity coordinates represented by the phosphor with the formula of the chromaticity diagram formulated by the International Commission on Illumination (Commission Internationale de l'Eclairage, CIE) in 1931, which is marked in image 3. It is equivalent to the blue light of x=0.1481 and y=0.0659 and the blue-green light of x=0.1470 and y=0.2777. It is known from the chromaticity coordinate diagram that fixing the content of europium and increasing the content of manganese will make the light color of the phosphor natural. The blue moves to the green range, and the luminescent color of the phosphor can be changed by changing the concentration of dopant ions.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包括在本发明的权利要求范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the scope of the claims of the present invention.
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| CN110248892A (en) * | 2017-02-21 | 2019-09-17 | 耶路撒冷希伯来大学伊森姆研究发展有限公司 | The gas phase treatment that the macroscopic view of carbon nanotube is formed |
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| CN110248892A (en) * | 2017-02-21 | 2019-09-17 | 耶路撒冷希伯来大学伊森姆研究发展有限公司 | The gas phase treatment that the macroscopic view of carbon nanotube is formed |
| US11679981B2 (en) | 2017-02-21 | 2023-06-20 | Yissum Research Development Company Of The Hebrew University Of Jerusalem Ltd. | Vapor phase treatment of macroscopic formations of carbon nanotubes |
| CN110248892B (en) * | 2017-02-21 | 2023-08-04 | 耶路撒冷希伯来大学伊森姆研究发展有限公司 | Gas phase processing for macroscopic formation of carbon nanotubes |
| CN109517508A (en) * | 2018-10-31 | 2019-03-26 | 湖南航天三丰科工有限公司 | A kind of aqueous optic camouflage coating material and preparation method thereof |
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