CN1678720A - Lubricating oil composition for internal combustion engine - Google Patents
Lubricating oil composition for internal combustion engine Download PDFInfo
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- CN1678720A CN1678720A CNA038206587A CN03820658A CN1678720A CN 1678720 A CN1678720 A CN 1678720A CN A038206587 A CNA038206587 A CN A038206587A CN 03820658 A CN03820658 A CN 03820658A CN 1678720 A CN1678720 A CN 1678720A
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- C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
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Abstract
Description
技术领域technical field
本发明涉及内燃机用润滑油组合物,更详细地说,涉及长效(长换油期,long drain)性、高温清净性和防止气门系统摩耗性优异的内燃机用润滑油组合物。The present invention relates to a lubricating oil composition for an internal combustion engine, and more specifically, to a lubricating oil composition for an internal combustion engine excellent in long-lasting (long drain) performance, high-temperature detergency, and valve system wear prevention.
背景技术Background technique
目前,为了延长润滑油的寿命,一般以下这样来做:At present, in order to prolong the life of lubricating oil, generally do the following:
(i)将作为基础油的矿物油系基础油进行高度精制和/或使用聚α-烯烃、聚多元醇酯等合成油;(i) Highly refined mineral oil-based base oils as base oils and/or using synthetic oils such as polyalphaolefins and polyol esters;
(ii)同时使用作为添加剂的二烷基二硫代磷酸锌(下面称为“ZDTP”)等过氧化物分解剂和苯酚系抗氧化剂等链终止剂。尤其是ZDTP作为抗氧化剂兼抗摩耗剂,在现在的润滑油特别是在内燃机用润滑油中作为不可或缺的添加剂来使用。(ii) A peroxide decomposing agent such as zinc dialkyldithiophosphate (hereinafter referred to as "ZDTP") and a chain terminator such as a phenolic antioxidant are used together as additives. In particular, ZDTP is used as an antioxidant and anti-wear agent as an indispensable additive in current lubricating oils, especially lubricating oils for internal combustion engines.
但是,可以看出,虽然ZDTP等含硫化合物具有优异的抗氧化性能,但因其自身在氧化或热分解的过程中释放出的硫酸会加速润滑油的氧化劣化,所以这样的润滑油寿命进一步延长是有限度的。特别是在含有金属系清净剂或无灰分散剂等的组合物中,作为酸中和特性指标的总碱值的消耗(劣化)有加速的倾向。因而,为了得到氧化稳定性极优异的长效型润滑油,需要对以抗摩耗剂为中心的添加剂配合进行彻底的重新评价。However, it can be seen that although sulfur-containing compounds such as ZDTP have excellent oxidation resistance, the sulfuric acid released in the process of oxidation or thermal decomposition will accelerate the oxidation and deterioration of lubricating oil, so the life of such lubricating oil is further extended. Extension is limited. In particular, in compositions containing metal-based detergents, ashless dispersants, etc., consumption (deterioration) of total base number, which is an index of acid neutralization characteristics, tends to be accelerated. Therefore, in order to obtain a long-life lubricating oil that is extremely excellent in oxidation stability, it is necessary to thoroughly re-evaluate the formulation of additives, mainly anti-wear agents.
另一方面,与近年来的环境问题相对应,迫切需要极力缓和对安装于内燃机中的三元催化剂或氧化催化剂、NOx吸收还原催化剂等排放气体催化剂、或者DPF(柴油微颗粒过滤器)等排放气体后处理装置的影响,也希望低磷、低硫或低灰分的润滑油。On the other hand, in response to environmental problems in recent years, there is an urgent need to reduce emissions from exhaust gas catalysts such as three-way catalysts, oxidation catalysts, NOx absorption and reduction catalysts, or DPF (diesel particulate filters) installed in internal combustion engines as much as possible. Influenced by gas aftertreatment devices, lubricating oils with low phosphorus, low sulfur or low ash are also desired.
本申请人发现,作为少使用或不使用ZDTP的润滑油,配合了特定的含磷抗摩耗剂的润滑油组合物,在维持抗摩耗性的同时,还具有极优异的长效性或高温清净性、低摩擦性,关于其成果,已申请了专利(例如日本特願2002-015351号、特願2001-315941号等)。但是,为了维持与使用ZDTP等含硫化合物时同样的防止气门系统摩耗的抗摩耗性能,低磷化是有限度的。The applicant found that as a lubricating oil that uses less or no ZDTP, a lubricating oil composition formulated with a specific phosphorus-containing anti-wear agent has excellent long-term performance or high-temperature cleaning while maintaining anti-wear properties. properties, low friction, and patents have been applied for their results (for example, Japanese Patent Application No. 2002-015351, Japanese Patent Application No. 2001-315941, etc.). However, there is a limit to low phosphating in order to maintain the same anti-wear performance for preventing valve system wear as when using sulfur-containing compounds such as ZDTP.
另一方面,对于低磷油或无磷油来说,目前正在进行研究,但大体上是以二硫代氨基甲酸锌为必要成分代替ZDTP来维持抗摩耗性(例如,特开昭62-253691号公报、特开平6-41568号公报、特开平1-500912号公报、特开昭63-304095号公报、特开昭63-304096号公报、特开昭62-243692号公报、特开昭62-501917号公报和特开2000-63862号公报等)。这些公报中公开的含硫化合物,虽然如前述那样能够与ZDTP同样地将抗摩耗性和氧化稳定性维持在某种程度,但进一步提高长效性或高温清净性就困难了,因此,希望开发出来目前没有的低磷、低硫或者实质上不含磷和硫的发动机油。On the other hand, for low-phosphorus oil or non-phosphorus oil, research is currently underway, but generally zinc dithiocarbamate is used as an essential component instead of ZDTP to maintain wear resistance (for example, JP-A-62-253691 Publication No. 6-41568, JP-1-500912, JP-63-304095, JP-63-304096, JP-62-243692, JP-62 -501917 bulletin and JP-A-2000-63862 bulletin, etc.). Although the sulfur-containing compounds disclosed in these publications can maintain the wear resistance and oxidation stability to a certain extent like ZDTP as described above, it is difficult to further improve the long-term performance or high-temperature detergency. Therefore, it is desired to develop Produce low-phosphorus, low-sulfur or essentially no phosphorus and sulfur-free engine oils.
发明内容Contents of the invention
本发明是鉴于以上这样的要求而提出的,其目的在于提供一种具有与含二硫代磷酸锌的润滑油同样的防止气门系统摩耗性能、而且氧化稳定性、碱值维持性等长效性、高温清净性都极为优异的内燃机用润滑油组合物。另外,本发明的目的还在于提供一种通过实质上不含磷、低硫或实质上不含硫、极力减轻对排放气体净化处理装置特别是排放气体净化催化剂影响的内燃机用润滑油组合物。The present invention has been made in view of the above requirements, and its object is to provide a lubricating oil that has the same anti-friction performance of the valve system as the lubricating oil containing zinc dithiophosphate, and also has long-lasting properties such as oxidation stability and base number maintenance. A lubricating oil composition for an internal combustion engine that is extremely excellent in cleanliness and high-temperature detergency. Another object of the present invention is to provide a lubricating oil composition for an internal combustion engine which is substantially free of phosphorus, low in sulfur, or substantially free of sulfur, and which minimizes the influence on exhaust gas purification treatment devices, especially exhaust gas purification catalysts.
本发明人经过深入研究,结果发现:在特定的润滑油基础油中含有硼酸酯和无灰抗氧化剂、而且不含二硫代磷酸金属盐的组合物能够解决上述课题,至此完成了本发明。As a result of intensive research, the present inventors have found that a composition containing a boric acid ester and an ashless antioxidant in a specific lubricating oil base oil and not containing a metal dithiophosphate can solve the above-mentioned problems, and thus completed the present invention .
即,本发明涉及一种内燃机用润滑油组合物,其特征在于:在由矿物油和/或合成油组成的润滑油基础油中,以组合物总量为基准,含有以硼元素换算量计为0.001~0.5质量%的(A)硼酸酯和0.01~5质量%的(B)无灰抗氧化剂,实质上不含二硫代磷酸金属盐,组合物的硫含量为0.2质量%以下。That is, the present invention relates to a lubricating oil composition for an internal combustion engine, which is characterized in that: in lubricating oil base oil composed of mineral oil and/or synthetic oil, based on the total amount of the composition, it contains 0.001 to 0.5% by mass of (A) borate ester and 0.01 to 5% by mass of (B) ashless antioxidant, substantially no metal dithiophosphate, and the sulfur content of the composition is 0.2% by mass or less.
在上述内燃机用润滑油组合物中,优选将润滑油基础油的总芳香族含量调节为10质量%以下,将硫含量调节为0.05质量%以下。In the aforementioned lubricating oil composition for an internal combustion engine, it is preferable to adjust the total aromatic content of the lubricating base oil to 10% by mass or less, and to adjust the sulfur content to 0.05% by mass or less.
本发明的内燃机用润滑油组合物,优选含有以组合物总量为基准以金属元素换算量计为0.005~1质量%的(C)金属系清净剂。The lubricating oil composition for an internal combustion engine of the present invention preferably contains (C) the metal-based detergent in an amount of 0.005 to 1% by mass in terms of metal elements based on the total amount of the composition.
优选上述(C)的金属比为3以下。The metal ratio of the above (C) is preferably 3 or less.
优选上述成分(C)是不含硫的金属系清净剂。The above-mentioned component (C) is preferably a sulfur-free metal-based detergent.
本发明的内燃机用润滑油组合物,优选含有以组合物总量为基准以氮元素换算量计为0.05~0.4质量%的(D)无灰分散剂。The lubricating oil composition for an internal combustion engine of the present invention preferably contains the (D) ashless dispersant in an amount of 0.05 to 0.4% by mass in terms of nitrogen element based on the total amount of the composition.
本发明的内燃机用润滑油组合物,优选实质上不含磷、而且总硫含量为0.05质量%以下。The lubricating oil composition for an internal combustion engine of the present invention preferably contains substantially no phosphorus and has a total sulfur content of 0.05% by mass or less.
本发明的内燃机用润滑油组合物,优选用于使用硫成分为50质量ppm以下的内燃机。The lubricating oil composition for an internal combustion engine of the present invention is preferably used in an internal combustion engine using a sulfur content of 50 mass ppm or less.
具体实施方式Detailed ways
下面详细叙述本发明的内燃机用润滑油组合物。The lubricating oil composition for internal combustion engines of the present invention will be described in detail below.
作为本发明内燃机用润滑油组合物中的润滑油基础油来说,没有特别的限制,可以使用通常的润滑油中所使用的矿物油系基础油、合成油系基础油。The lubricating oil base oil in the lubricating oil composition for internal combustion engines of the present invention is not particularly limited, and mineral oil-based base oils and synthetic oil-based base oils used in ordinary lubricating oils can be used.
作为矿物油系基础油来说,具体可以举出:将原油经过常压蒸馏得到的常压渣油进行减压蒸馏而得到的润滑油馏分进行脱溶剂、溶剂抽提、加氢裂解、溶剂脱蜡、加氢精制等处理中的1个以上的处理后进行精制而得到基础油;或者蜡异构化矿物油、利用对GTL WAX(气至液蜡)进行异构化的方法所制造的基础油。As mineral oil-based base oils, specifically, desolvation, solvent extraction, hydrocracking, and solvent removal of lubricating oil fractions obtained by vacuum distillation of atmospheric residue obtained from crude oil through atmospheric distillation Base oil obtained by refining one or more of waxes, hydrorefining, etc.; or wax isomerized mineral oil, base manufactured by isomerizing GTL WAX (gas-to-liquid wax) Oil.
作为合成系基础油来说,具体可以举出:聚丁烯或其加氢物;1-辛烯低聚物、1-癸烯低聚物等聚-α-烯烃或其加氢物;戊二酸二(十三烷基)酯、己二酸二-2-乙基己酯、己二酸二异癸酯、己二酸二(十三烷基)酯及癸二酸二-2-乙基己酯等二酯;新戊二醇醚、辛酸三羟甲基丙烷酯、壬酸三羟甲基丙烷酯、2-乙基季戊四醇己酸酯及季戊四醇壬酸酯等聚多元醇酯;烷基萘、烷基苯及芳香族酯等芳香族系合成油或它们的混合物等。Specific examples of synthetic base oils include polybutene or its hydrogenated products; poly-α-olefins such as 1-octene oligomers and 1-decene oligomers or their hydrogenated products; Di(tridecyl) dioate, di-2-ethylhexyl adipate, diisodecyl adipate, di(tridecyl) adipate and di-2-sebacate Diesters such as ethylhexyl ester; polyol esters such as neopentyl glycol ether, trimethylolpropane octanoate, trimethylolpropane nonanoate, 2-ethylpentaerythritol hexanoate and pentaerythritol nonanoate; Aromatic synthetic oils such as alkylnaphthalene, alkylbenzene, and aromatic ester, or their mixtures, etc.
作为本发明的润滑油基础油,可以使用上述矿物油系基础油、上述合成系基础油或从它们中选择的2种以上的任意混合物等。可以举出例如1种以上的矿物油系基础油、1种以上的合成系基础油、1种以上的矿物油系基础油和1种以上的合成系基础油的混合油等。As the lubricating oil base oil of the present invention, the above-mentioned mineral oil-based base oil, the above-mentioned synthetic base oil, or an arbitrary mixture of two or more kinds selected from them can be used. Examples include one or more mineral oil base oils, one or more synthetic base oils, mixed oils of one or more mineral oil base oils and one or more synthetic base oils, and the like.
本发明的润滑油基础油,对其总芳香族含量没有特别的限制,但优选调节为10质量%以下,更优选为6质量%以下,更优选为3质量%以下,特别优选为2质量%以下。当将润滑油基础油的总芳香族含量调节到10质量%以下时,能够得到氧化稳定性更为优异的内燃机用润滑油组合物。The lubricating oil base oil of the present invention has no particular limitation on its total aromatic content, but it is preferably adjusted to be 10% by mass or less, more preferably 6% by mass or less, more preferably 3% by mass or less, particularly preferably 2% by mass the following. When the total aromatic content of the lubricating base oil is adjusted to 10% by mass or less, a lubricating oil composition for an internal combustion engine that is more excellent in oxidation stability can be obtained.
上述所谓总芳香族含量是指按照ASTM D2549标准测定的芳香族馏分(aromatic fraction)含量。通常在该芳香族馏分中,除了烷基苯和烷基萘以外,还包含蒽、菲及它们的烷基化物,苯环稠合四环以上的化合物,或者,吡啶类、醌类、酚类、萘醇类等具有杂芳香环的化合物。The above-mentioned so-called total aromatic content refers to the aromatic fraction (aromatic fraction) content measured according to the ASTM D2549 standard. Usually, in the aromatic fraction, in addition to alkylbenzene and alkylnaphthalene, it also contains anthracene, phenanthrene and their alkylates, compounds with benzene rings fused to four or more rings, or pyridines, quinones, and phenols , naphthyl alcohols and other compounds with heteroaromatic rings.
润滑油基础油中的硫成分没有特别的限制,但优选调节为0.05质量%以下,更优选为0.01质量%以下,特别优选为0.005质量%以下。通过降低润滑油基础油中的硫成分,能够得到长效性更为优异、可以极力避免对排放气体净化催化剂有不良影响的低硫润滑油组合物。The sulfur content in the lubricating base oil is not particularly limited, but is preferably adjusted to be 0.05% by mass or less, more preferably 0.01% by mass or less, particularly preferably 0.005% by mass or less. By reducing the sulfur content in the lubricating base oil, it is possible to obtain a low-sulfur lubricating oil composition that is more excellent in long-term performance and can avoid adverse effects on the exhaust gas purification catalyst as much as possible.
在本发明中所使用的润滑油基础油,对其运动粘度没有特别的限制,但其在100℃下的运动粘度优选为20mm2/s以下,更优选为10mm2/s以下。另一方面,其运动粘度优选为1mm2/s以上,更优选为3mm2/s以上,特别优选为4mm2/s以上。当润滑油基础油在100℃下的运动粘度超过20mm2/s的情况下,其低温粘度特性恶化,另一方面,当其运动粘度不到1mm2/s的情况下,由于在润滑部位形成的油膜不充分,所以使得润滑性能很差,又由于润滑油基础油的蒸发损失增大,所以这都是不可取的。The lubricating base oil used in the present invention has no particular limitation on its kinematic viscosity, but its kinematic viscosity at 100°C is preferably 20 mm 2 /s or less, more preferably 10 mm 2 /s or less. On the other hand, the kinematic viscosity thereof is preferably 1 mm 2 /s or higher, more preferably 3 mm 2 /s or higher, particularly preferably 4 mm 2 /s or higher. When the kinematic viscosity of the lubricating base oil at 100°C exceeds 20 mm 2 /s, its low-temperature viscosity characteristics deteriorate. On the other hand, when the kinematic viscosity is less than 1 mm 2 /s, due to the formation of The oil film of the lubricant is not sufficient, so the lubricating performance is poor, and the evaporation loss of the lubricating base oil is increased, so this is not advisable.
作为润滑油基础油的蒸发损失量来说,并没有特别的限制,但以NOACK蒸发量来计,优选为20质量%以下,更优选为16质量%以下,特别优选为10质量%以下。在润滑油基础油的蒸发量超过20质量%的情况下,不仅润滑油的蒸发损失增大,而且会有组合物中的硫化合物和金属成分与润滑油基础油一起堆积至排放气体净化装置中的危险,恐怕会对排放气体净化性能有不良影响,所以是不可取的。在此所说的NOACK蒸发量是指按照CEC L-40-T-87标准、在250℃下将60g润滑油试样在由常压到20×9.80665Pa的减压下(20mmH2O)保持1小时之后测定的蒸发量。The evaporation loss of the lubricating base oil is not particularly limited, but is preferably 20% by mass or less, more preferably 16% by mass or less, particularly preferably 10% by mass or less in terms of NOACK evaporation. When the evaporation amount of the lubricating base oil exceeds 20% by mass, not only the evaporation loss of the lubricating oil increases, but also sulfur compounds and metal components in the composition accumulate together with the lubricating base oil in the exhaust gas purification device It may have adverse effects on exhaust gas purification performance, so it is not advisable. The NOACK evaporation mentioned here refers to the CEC L-40-T-87 standard, at 250°C, a 60g lubricating oil sample is kept under reduced pressure from normal pressure to 20×9.80665Pa (20mmH 2 O) Evaporation measured after 1 hour.
对于润滑油基础油的粘度指数来说,没有特别的限制,但为了从低温到高温都得到优异的粘度特性,其值优选为80以上,更优选为100以上,更优选为120以上。在粘度指数不到80的情况下,低温粘度特性会恶化,是不可取的。The viscosity index of the lubricating base oil is not particularly limited, but it is preferably 80 or more, more preferably 100 or more, and more preferably 120 or more in order to obtain excellent viscosity characteristics from low temperature to high temperature. When the viscosity index is less than 80, the low-temperature viscosity characteristics deteriorate, which is not preferable.
本发明内燃机用润滑油组合物中的成分(A)是硼酸酯。该硼酸酯通常是作为轴承防腐蚀剂与含硫和/或磷的化合物同时使用(例如特开昭63-304095号公报、特开昭63-304096号公报、特开2000-63865号公报和特开2000-63871号公报),但在最近可以举出具有提高金属间摩擦系数作用的化合物(特开2002-226882号公报)。The component (A) in the lubricating oil composition for an internal combustion engine of the present invention is a boric acid ester. This boric acid ester is usually used simultaneously as a bearing anticorrosion agent and a compound containing sulfur and/or phosphorus (such as JP-A-63-304095, JP-63-304096, JP-2000-63865 and JP- KOKAI Publication No. 2000-63871), but more recently compounds having an effect of increasing the friction coefficient between metals can be cited (Japanese Patent Application Publication No. 2002-226882).
作为本发明中的硼酸酯来说,可以举出例如用下述通式(1)或通式(2)表示的化合物及其衍生物等。Examples of the boric acid ester in the present invention include compounds represented by the following general formula (1) or (2), derivatives thereof, and the like.
在通式(1)和(2)中,R1~R6分别表示碳原子数为1~30的烃基,它们可以相同也可以不同。In general formulas (1) and (2), R 1 to R 6 each represent a hydrocarbon group having 1 to 30 carbon atoms, and they may be the same or different.
作为碳原子数为1~30的烃基来说,具体可以举出例如甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十一烷基、十二烷基、十三烷基、十四烷基、十五烷基、十六烷基、十七烷基和十八烷基等碳原子数为1~30的烷基(这些烷基可以是直链状也可以是支链状);乙烯基、丙烯基、丁烯基、戊烯基、己烯基、庚烯基、辛烯基、壬烯基、癸烯基、十一烯基、十二烯基、十三烯基、十四烯基、十五烯基、十六烯基、十七烯基、十八烯基等碳原子数为2~30的烯基(烯基可以是直链状也可以是支链状,而双键的位置是任意的);环戊基、环己基及环庚基等碳原子数为5~7的环烷基;甲基环戊基、二甲基环戊基、甲基乙基环戊基、二乙基环戊基、甲基环己基、二甲基环己基、甲基乙基环己基、二乙基环己基、甲基环庚基、二甲基环庚基、甲基乙基环庚基、二乙基环庚基等碳原子数为6~11的烷基环烷基(烷基在环烷基上的取代位置是任意的);苯基、萘基等碳原子数为6~18的芳基;甲苯基、二甲苯基、乙苯基、丙基苯基、丁基苯基、戊基苯基、己基苯基、庚基苯基、辛基苯基、壬基苯基、癸基苯基、十一烷基苯基、十二烷基苯基、二乙基苯基、二丁基苯基及二辛基苯基等碳原子数为7~26的烷基芳基(烷基可以是直链状也可以是支链状,并且在烷基上的取代位置是任意的);苄基、苯基乙基、苯基丙基、苯基丁基、苯基戊基、苯基己基等碳原子数为7~12的芳烷基(烷基可以是直链状也可以是支链状)等。Specific examples of hydrocarbon groups having 1 to 30 carbon atoms include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, and undecyl. Alkyl groups with 1 to 30 carbon atoms such as dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl and octadecyl (these alkane The group can be linear or branched); vinyl, propenyl, butenyl, pentenyl, hexenyl, heptenyl, octenyl, nonenyl, decenyl, undecenyl, Alkenyl, dodecenyl, tridecenyl, tetradecenyl, pentadecenyl, hexadecenyl, heptadecenyl, octadecenyl and other alkenyl groups with 2 to 30 carbon atoms (alkenyl The group can be a straight chain or a branched chain, and the position of the double bond is arbitrary); cyclopentyl, cyclohexyl and cycloheptyl and other cycloalkyl groups with 5 to 7 carbon atoms; methylcyclopentyl base, dimethylcyclopentyl, methylethylcyclopentyl, diethylcyclopentyl, methylcyclohexyl, dimethylcyclohexyl, methylethylcyclohexyl, diethylcyclohexyl, methyl Cycloheptyl, dimethylcycloheptyl, methylethylcycloheptyl, diethylcycloheptyl and other alkylcycloalkyl groups with 6 to 11 carbon atoms (the substitution position of the alkyl group on the cycloalkyl group is arbitrary); phenyl, naphthyl and other aryl groups with 6 to 18 carbon atoms; tolyl, xylyl, ethylphenyl, propylphenyl, butylphenyl, pentylphenyl, hexylphenyl phenyl, heptylphenyl, octylphenyl, nonylphenyl, decylphenyl, undecylphenyl, dodecylphenyl, diethylphenyl, dibutylphenyl and dioctylphenyl Alkylaryl groups with 7 to 26 carbon atoms, such as phenyl, etc. (the alkyl group can be straight chain or branched, and the substitution position on the alkyl group is arbitrary); benzyl, phenylethyl C7-12 aralkyl groups such as phenylpropyl group, phenylbutyl group, phenylpentyl group, phenylhexyl group (the alkyl group may be linear or branched) and the like.
上述碳原子数为1~30的烃基,优选是碳原子数为2~24的烃基,更优选是碳原子数为3~20的烃基,更具体地说,优选是碳原子数为1~30的烷基或碳原子数为6~24的芳基,更优选是碳原子数为3~18的烷基,更优选是碳原子数为4~12的烷基。The above-mentioned hydrocarbon group with 1 to 30 carbon atoms is preferably a hydrocarbon group with 2 to 24 carbon atoms, more preferably a hydrocarbon group with 3 to 20 carbon atoms, more specifically, preferably a hydrocarbon group with 1 to 30 carbon atoms An alkyl group or an aryl group having 6 to 24 carbon atoms, more preferably an alkyl group having 3 to 18 carbon atoms, more preferably an alkyl group having 4 to 12 carbon atoms.
用通式(1)表示的硼酸酯,通常是通过使1mol的原硼酸(H3BO3)与3mol的上述碳原子数为1~30的醇进行反应所得到的。The boric acid ester represented by the general formula (1) is usually obtained by reacting 1 mol of orthoboric acid (H 3 BO 3 ) with 3 mol of the alcohol having 1 to 30 carbon atoms.
用通式(2)表示的硼酸酯,通常是通过使1mol的原硼酸(H3BO3)与1mol的上述碳原子数为1~30的醇进行反应所得到的。The boric acid ester represented by the general formula (2) is usually obtained by reacting 1 mol of orthoboric acid (H 3 BO 3 ) with 1 mol of the alcohol having 1 to 30 carbon atoms.
这些反应的条件没有特别的限制,但通常在100℃以上进行,由此同时除去所生成的水分,所以是特别优选的。The conditions of these reactions are not particularly limited, but they are usually carried out at 100° C. or higher, so that the generated water is removed at the same time, so it is particularly preferable.
作为成分(A)的衍生物来说,在例如特开2002-226882号公报中所述的有机硼酸酯之中,可以举出不含磷或硫的化合物,例如,有机硼酸酯-多胺缩合物(上述硼酸酯的多胺缩合物)、有机硼酸酯-多元醇缩合物(上述硼酸酯的多元醇缩合物)等。作为成分(A)的优选的例子来说,具体可以举出:硼酸三乙酯、硼酸三正丙酯、硼酸三异丙酯、硼酸三正丁酯、硼酸三仲丁酯、硼酸三叔丁酯、硼酸三己酯、硼酸三辛酯、硼酸三癸酯、硼酸三(十二烷基)酯、硼酸三(十六烷基)酯、硼酸三(十八烷基)酯、硼酸三苯酯、硼酸三苄酯、硼酸三苯乙酯、硼酸三甲苯酯、硼酸三乙苯酯、硼酸三丙苯酯、硼酸三丁苯酯及硼酸三壬苯酯等。其中,特别优选硼酸三正丁酯、硼酸三辛酯、硼酸三癸酯等。As the derivative of component (A), for example, among the organic borates described in JP-A-2002-226882, compounds that do not contain phosphorus or sulfur, for example, organic borate-poly Amine condensates (polyamine condensates of the above-mentioned borate esters), organic borate-polyol condensates (polyol condensates of the above-mentioned borate esters), and the like. Preferable examples of component (A) include: triethyl borate, tri-n-propyl borate, triisopropyl borate, tri-n-butyl borate, tri-sec-butyl borate, tri-tert-butyl borate ester, trihexyl borate, trioctyl borate, tridecyl borate, tridodecyl borate, trihexadecyl borate, trioctadecyl borate, triphenyl borate Esters, tribenzyl borate, triphenylethyl borate, tricresyl borate, triethylphenyl borate, tripropylphenyl borate, tributylphenyl borate and trinonyl borate, etc. Among them, tri-n-butyl borate, trioctyl borate, tridecyl borate and the like are particularly preferable.
在本发明的内燃机用润滑油组合物中,成分(A)含量的下限值,为了发挥出抗摩耗性,以组合物总量为基准,以硼元素换算量来计,是0.001质量%以上,优选为0.01质量%以上,特别优选为0.04质量%以上。而作为成分(A)含量的上限值,以组合物总量为基准,以硼元素换算量来计,通常为0.5质量%以下,优选为0.2质量%以下,更优选为0.1质量%以下。在成分(A)的含量超过上述上限值的情况下,很难得到与含量相吻合的抗摩耗效果,所以是不可取的。In the lubricating oil composition for internal combustion engines of the present invention, the lower limit of the content of the component (A) is 0.001% by mass or more in terms of boron element based on the total amount of the composition in order to exhibit anti-wear properties. , preferably at least 0.01% by mass, particularly preferably at least 0.04% by mass. The upper limit of the component (A) content is usually 0.5% by mass or less, preferably 0.2% by mass or less, more preferably 0.1% by mass or less, based on the total amount of the composition in terms of boron conversion. When the content of the component (A) exceeds the above-mentioned upper limit, it is difficult to obtain an anti-wear effect corresponding to the content, which is not preferable.
本发明的内燃机用润滑油组合物中的成分(B)是无灰抗氧化剂,只要是苯酚系抗氧化剂或胺系抗氧化剂等在润滑油中通常使用的抗氧化剂都是可以使用的。Component (B) in the lubricating oil composition for internal combustion engines of the present invention is an ashless antioxidant, and any antioxidant commonly used in lubricating oils, such as phenolic antioxidants and amine antioxidants, can be used.
作为苯酚系抗氧化剂来说,可以举出例如4,4’-亚甲基二(2,6-二叔丁基苯酚)、4,4’-二(2,6-二叔丁基苯酚)、4,4’-二(2-甲基-6-叔丁基苯酚)、2,2’-亚甲基二(4-乙基-6-叔丁基苯酚)、2,2’-亚甲基二(4-甲基-6-叔丁基苯酚)、4,4’-亚丁基二(3-甲基-6-叔丁基苯酚)、4,4’-亚异丙基二(2,6-二叔丁基苯酚)、2,2’-亚甲基二(4-甲基-6-壬基苯酚)、2,2’-亚异丁基二(4,6-二甲基苯酚)、2,2’-亚甲基二(4-甲基-6-环己基苯酚)、2,6-二叔丁基-4-甲基苯酚、2,6-二叔丁基-4-乙基苯酚、2,4-二甲基-6-叔丁基苯酚、2,6-二-tert-α-二甲基氨基-p-甲酚、2,6-二叔丁基-4(N,N’-二甲基氨基甲基苯酚)、4,4’-硫代二(2-甲基-6-叔丁基苯酚)、4,4’-硫代二(3-甲基-6-叔丁基苯酚)、2,2’-硫代二(4-甲基-6-叔丁基苯酚)、二(3-甲基-4-羟基-5-叔丁基苄基)硫醚、二(3,5-二叔丁基-4-羟基苄基)硫醚、2,2’-硫代二亚乙基二[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯]、十三烷基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯、季戊四醇基四[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯]、辛基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯、十八烷基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯、辛基-3-(3-甲基-5-叔丁基-4-羟基苯基)丙酸酯等3-甲基-5-叔丁基-4-羟基苯基取代的脂肪酸酯类等作为优选的例子。它们也可以两种以上混合使用。其中特别优选不含硫的化合物。Examples of phenolic antioxidants include 4,4'-methylenebis(2,6-di-tert-butylphenol), 4,4'-bis(2,6-di-tert-butylphenol) , 4,4'-bis(2-methyl-6-tert-butylphenol), 2,2'-methylenebis(4-ethyl-6-tert-butylphenol), 2,2'-methylene Methylbis(4-methyl-6-tert-butylphenol), 4,4'-butylenebis(3-methyl-6-tert-butylphenol), 4,4'-isopropylidenebis( 2,6-di-tert-butylphenol), 2,2'-methylenebis(4-methyl-6-nonylphenol), 2,2'-isobutylenebis(4,6-dimethyl phenylphenol), 2,2'-methylene bis(4-methyl-6-cyclohexylphenol), 2,6-di-tert-butyl-4-methylphenol, 2,6-di-tert-butyl- 4-ethylphenol, 2,4-dimethyl-6-tert-butylphenol, 2,6-di-tert-α-dimethylamino-p-cresol, 2,6-di-tert-butyl- 4(N,N'-dimethylaminomethylphenol), 4,4'-thiobis(2-methyl-6-tert-butylphenol), 4,4'-thiobis(3-methylphenol) base-6-tert-butylphenol), 2,2'-thiobis(4-methyl-6-tert-butylphenol), bis(3-methyl-4-hydroxy-5-tert-butylbenzyl ) sulfide, bis(3,5-di-tert-butyl-4-hydroxybenzyl) sulfide, 2,2'-thiodiethylenebis[3-(3,5-di-tert-butyl-4 -hydroxyphenyl)propionate], tridecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, pentaerythritol tetrakis[3-(3,5-di-tert Butyl-4-hydroxyphenyl) propionate], octyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, octadecyl-3-(3,5 - Di-tert-butyl-4-hydroxyphenyl) propionate, octyl-3-(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, etc. 3-methyl-5- Preferable examples are fatty acid esters substituted with t-butyl-4-hydroxyphenyl. These may also be used in combination of two or more. Of these, sulfur-free compounds are particularly preferred.
作为胺系抗氧化剂来说,可以举出例如苯基-α-萘胺、烷基苯基-α-萘胺、以及二烷基二苯基胺等。它们可以两种以上混合使用。Examples of the amine antioxidant include phenyl-α-naphthylamine, alkylphenyl-α-naphthylamine, and dialkyldiphenylamine. These may be used in combination of two or more.
上述苯酚系抗氧化剂和胺系抗氧化剂也可以组合配合使用。The above-mentioned phenolic antioxidants and amine antioxidants may also be used in combination.
在本发明的内燃机用润滑油组合物中含有成分(B)的情况下,其含量是,以组合物总量为基准,通常为5质量%以下,优选为3质量%以下,更优选为2.5质量%以下。在其含量超过5质量%的情况下,不能得到与配合量相吻合的充分的抗氧化性。另一方面,含量的下限值是,为了得到充分的抗氧化性,以组合物总量为基准,为0.01质量%以上,优选为0.1质量%以上,特别优选为0.5质量%以上。When the component (B) is contained in the lubricating oil composition for internal combustion engines of the present invention, its content is usually 5% by mass or less, preferably 3% by mass or less, more preferably 2.5% by mass, based on the total amount of the composition. Mass% or less. When the content exceeds 5% by mass, sufficient oxidation resistance corresponding to the compounding amount cannot be obtained. On the other hand, the lower limit of the content is 0.01% by mass or more, preferably 0.1% by mass or more, particularly preferably 0.5% by mass or more, based on the total amount of the composition in order to obtain sufficient oxidation resistance.
本发明的内燃机用润滑油组合物,实质上不含二硫代磷酸金属盐。作为二硫代磷酸金属盐来说,从二硫代磷酸锌开始,可以举出二硫代磷酸与各种金属例如第I族金属、第II族金属、铝、铅、锡、锰、钴、镍、铜所形成的盐。在此所说的实质上不含二硫代磷酸金属盐是指,在单独使用它们的情况下,与含有以组合物总量为基准的以硼元素换算量来计0.05质量%的成分(A)的组合物相比,不能充分发挥气门系统的抗摩耗性能的量、而且未显著地损害本发明效果的量,例如,以组合物总量为基准,以磷换算量来计,为0.04质量%以下,优选为0.01质量%以下,特别优选为0.001质量%以下,但本质上是有意完全不含有它们。The lubricating oil composition for an internal combustion engine of the present invention does not substantially contain metal dithiophosphate. As dithiophosphate metal salts, starting from zinc dithiophosphate, dithiophosphoric acid with various metals such as Group I metals, Group II metals, aluminum, lead, tin, manganese, cobalt, Salt formed by nickel and copper. The term "substantially not containing metal dithiophosphate" means that when they are used alone, they contain 0.05% by mass of the component (A ) composition, the amount that cannot fully exert the anti-wear performance of the valve system and does not significantly impair the effect of the present invention, for example, based on the total amount of the composition, is 0.04 mass in terms of phosphorus conversion % or less, preferably 0.01 mass % or less, particularly preferably 0.001 mass % or less, but essentially they are intentionally not contained at all.
本发明的内燃机用润滑油组合物,当成为如上组成时,可以成为气门系统的抗摩耗性能优异、氧化稳定性极其优异的组合物,但当还含有(C)金属系清净剂、(D)无灰分散剂时,更能提高氧化稳定性,可以得到碱值维持性、高温清净性都极为优异的组合物。The lubricating oil composition for an internal combustion engine of the present invention, when having the above composition, can be a composition excellent in anti-wear performance of the valve system and extremely excellent in oxidation stability, but when it further contains (C) a metal-based detergent, (D) When used as an ashless dispersant, the oxidation stability can be further improved, and a composition with excellent alkali value maintenance and high-temperature detergency can be obtained.
作为本发明的内燃机用润滑油组合物中的成分(C)来说,可以使用作为润滑油的金属系清净剂使用的任意化合物,但具体地来说,可以举出例如选自碱金属或碱土金属磺酸盐、碱金属或碱土金属酚盐、碱金属或碱土金属水杨酸盐、碱金属或碱土金属羧酸盐中的1种或2种以上的金属系清净剂等。其中优选将不含硫的碱金属或碱土金属酚盐、碱金属或碱土金属水杨酸盐或碱金属或碱土金属羧酸盐作为必需成分来使用,特别是当使用碱金属或碱土金属水杨酸盐时,在得到氧化稳定性、碱值维持性和高温清净性都是优异的低硫或实质上不含硫的润滑油组合物这一点上是特别优选的。As the component (C) in the lubricating oil composition for internal combustion engines of the present invention, any compound used as a metal-based detergent for lubricating oil can be used, but specifically, for example, compounds selected from alkali metals and alkaline earths can be used. Metal-based detergents of one or more of metal sulfonates, alkali metal or alkaline earth metal phenates, alkali metal or alkaline earth metal salicylates, alkali metal or alkaline earth metal carboxylates, etc. Among them, sulfur-free alkali metal or alkaline earth metal phenates, alkali metal or alkaline earth metal salicylates or alkali metal or alkaline earth metal carboxylates are preferably used as essential ingredients, especially when using alkali metal or alkaline earth metal When the acid salt is used, it is particularly preferable in terms of obtaining a low-sulfur or substantially sulfur-free lubricating oil composition excellent in oxidation stability, base number maintenance, and high-temperature detergency.
所谓碱金属或碱土金属磺酸盐,是通过将分子量为1300~1500、优选为400~700的烷基芳香族化合物磺化而得到的烷基芳香族磺酸的碱金属或碱土金属盐,特别是镁盐和/或钙盐,优选使用钙盐。The so-called alkali metal or alkaline earth metal sulfonates are alkali metal or alkaline earth metal salts of alkylaromatic sulfonic acids obtained by sulfonating alkylaromatic compounds with a molecular weight of 1300 to 1500, preferably 400 to 700, especially are magnesium and/or calcium salts, preferably calcium salts are used.
作为上述烷基芳香族磺酸来说,具体可以举出所谓石油磺酸或合成磺酸等。作为在此所说的石油磺酸来说,一般使用将矿物油的润滑油馏分中的烷基芳香族化合物磺化所得到的产物或在制造白油(流动性石蜡)时副产的所谓石油磺酸等。而作为合成磺酸来说,可以使用如下产物,即,例如通过将从制造洗涤剂原料的烷基苯的工厂中副产、用聚烯烃使苯烷基化而得到的具有直链状或支链状烷基的烷基苯进行磺化而得到的产物、或者对二壬基萘等烷基萘进行磺化得到的产物等。另外,作为对这些烷基芳香族化合物进行磺化时的磺化剂来说,通常使用发烟硫酸或无水硫酸。Specific examples of the above-mentioned alkylaromatic sulfonic acid include so-called petroleum sulfonic acid and synthetic sulfonic acid. As the petroleum sulfonic acid mentioned here, the product obtained by sulfonating the alkylaromatic compound in the lubricating oil fraction of mineral oil or the so-called petroleum by-produced in the production of white oil (fluid paraffin) are generally used. Sulfonic acid etc. On the other hand, as the synthetic sulfonic acid, for example, a product having a linear or branched shape obtained by alkylating benzene with a polyolefin as a by-product from a factory producing alkylbenzene as a raw material for detergents can be used. A product obtained by sulfonating an alkylbenzene with a chain alkyl group, or a product obtained by sulfonating an alkylnaphthalene such as dinonylnaphthalene, or the like. In addition, fuming sulfuric acid or anhydrous sulfuric acid is generally used as a sulfonating agent for sulfonating these alkylaromatic compounds.
作为碱金属或碱土金属酚盐来说,可以举出具有碳原子数为4~30、优选为6~18的直链或支链烷基(它们是伯烷基、仲烷基、叔烷基都是可以的)的烷基酚、烷基酚硫化物、烷基酚的曼尼期反应物的碱金属或碱土金属盐,特别是镁盐和/或钙盐。其中特别优选不含硫的碱金属或碱土金属酚盐。As the alkali metal or alkaline earth metal phenate, straight chain or branched chain alkyl (they are primary alkyl, secondary alkyl, tertiary alkyl) having 4 to 30 carbon atoms, preferably 6 to 18, can be mentioned. are all possible), alkali metal or alkaline earth metal salts, especially magnesium and/or calcium salts, of alkylphenols, alkylphenol sulfides, Mannich reactants of alkylphenols. Of these, sulfur-free alkali metal or alkaline earth metal phenates are particularly preferred.
作为碱金属或碱土金属水杨酸盐来说,可以举出具有1个或2个碳原子数为1~40的烃基的水杨酸的碱金属或碱土金属盐,特别是镁盐或钙盐。可以举出例如用下述通式(3)表示的化合物。As alkali metal or alkaline earth metal salicylate, there can be mentioned alkali metal or alkaline earth metal salts of salicylic acid having 1 or 2 hydrocarbon groups with 1 to 40 carbon atoms, especially magnesium salt or calcium salt . Examples thereof include compounds represented by the following general formula (3).
在通式(3)中,R11表示碳原子数为1~40、优选为1~30的烃基,优选是烷基,M表示碱土金属,优选是钙或镁,特别优选是钙,n是1或2。In the general formula (3), R 11 represents a hydrocarbon group with 1 to 40 carbon atoms, preferably 1 to 30, preferably an alkyl group, M represents an alkaline earth metal, preferably calcium or magnesium, particularly preferably calcium, and n is 1 or 2.
作为上述R11来说,具体可以举出甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十一烷基、十二烷基、十三烷基、十四烷基、十五烷基、十六烷基、十七烷基、十八烷基、十九烷基、二十烷基、二十一烷基、二十二烷基、二十三烷基、二十四烷基、二十五烷基、二十六烷基、二十七烷基、二十八烷基、二十九烷基、三十烷基等,它们可以是直链或支链的,它们也可以是伯烷基、仲烷基或叔烷基。As the above-mentioned R11 , specifically, methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, Tridecyl, Tetradecyl, Pentadecyl, Hexadecyl, Heptadecyl, Octadecyl, Nonadecyl, Eicosyl, Icodecyl, Docosane Tricosyl group, tetracosyl group, pentadecyl group, hexadecyl group, heptacyl group, octadecyl group, nonacosyl group, triaconyl group, etc., They may be straight-chain or branched and they may also be primary, secondary or tertiary.
作为碱金属或碱土金属磺酸盐、碱金属或碱土金属酚盐、碱金属或碱土金属水杨酸盐等来说,不仅包括将上述的烷基芳香族磺酸、烷基酚、烷基酚硫化物、烷基酚的曼尼期反应物、烷基水杨酸等直接与镁和/或钙的碱土金属氧化物或氢氧化物等碱土金属碱反应、或者与钠盐或钾盐等碱金属盐反应、再通过与碱土金属盐进行置换所得到的中性盐,而且也包括通过在水存在下加热该中性盐与过量的碱土金属或碱土金属盐或碱土金属或碱土金属碱所得到的碱式盐、或者通过在二氧化碳或硼酸或硼酸盐的存在下使该中性盐与碱土金属的碱反应所得到的过碱式盐。As alkali metal or alkaline earth metal sulfonates, alkali metal or alkaline earth metal phenates, alkali metal or alkaline earth metal salicylates, etc., not only the above-mentioned alkylaromatic sulfonic acids, alkylphenols, alkylphenols Sulfides, Mannich reactants of alkylphenols, alkyl salicylic acids, etc. react directly with alkaline earth metal bases such as magnesium and/or calcium alkaline earth metal oxides or hydroxides, or with alkalis such as sodium or potassium salts Neutral salts obtained by reaction of metal salts followed by displacement with alkaline earth metal salts, but also by heating such neutral salts with an excess of alkaline earth metals or alkaline earth metal salts or alkaline earth metals or alkaline earth metal bases in the presence of water or the overbased salt obtained by reacting the neutral salt with an alkaline earth metal base in the presence of carbon dioxide or boric acid or borate.
作为在本发明中所说的金属系清净剂来说,可以使用上述的中性盐、碱式盐、过碱式盐及它们的混合物等。The above-mentioned neutral salts, basic salts, overbased salts, mixtures thereof, and the like can be used as the metal-based detergents referred to in the present invention.
金属系清净剂,通常是能够以利用轻质润滑油基础油等稀释了的状态销售的,并且可以得到,但一般希望使用其金属含量为1.0~20质量%、优选为2.0~16质量%的产品。Metal-based detergents are usually sold in a state diluted with a light lubricating base oil, and are available, but it is generally desirable to use a metal content of 1.0 to 20% by mass, preferably 2.0 to 16% by mass. product.
在本发明中,成分(C)的总碱值通常为0~500mgKOH/g,优选为20~450mgKOH/g,可以同时使用选自它们中的1种或2种以上。在此所说的总碱值是指按照JIS K 2501“石油制品及润滑油-中和值试验方法”中的7.标准测定的基于电位差滴定法(碱值-高氯酸法)的总碱值。In the present invention, the total base number of the component (C) is usually 0 to 500 mgKOH/g, preferably 20 to 450 mgKOH/g, and one or two or more selected from these may be used together. The total base number mentioned here refers to the total base number based on the potentiometric titration method (base number-perchloric acid method) measured in accordance with the 7. standard of JIS K 2501 "Petroleum products and lubricating oil-neutralization value test method". base value.
作为本发明的成分(C)来说,对于其金属比没有特别的限制,通常可以将金属比为20以下的金属系清净剂混合1种或2种以上来使用,但优选以金属比为3以下、更优选为1.5以下、特别优选为1.2以下的金属系清净剂作为必要成分,由于氧化稳定性和碱值维持性和高温清净性等更为优异,所以是特别优选的。在此所说的金属比是指,用金属系清净剂中的金属元素的价数×金属元素的含量(mol%)/皂基含量(mol%)来表示的数值,所谓金属元素是指钙、镁等,所谓皂基是指磺酸基、水杨酸基等。As the component (C) of the present invention, there is no particular limitation on its metal ratio. Generally, one or more metal-based detergents with a metal ratio of 20 or less can be used in combination. However, it is preferable to use a metal ratio of 3. Below, more preferably 1.5 or less, particularly preferably 1.2 or less, metal-based detergents are particularly preferred because they are more excellent in oxidation stability, base number maintenance, and high-temperature detergency. The metal ratio mentioned here refers to a value expressed by the valence of the metal element in the metal-based detergent × the content of the metal element (mol%)/the content of the soap group (mol%), and the so-called metal element refers to calcium , magnesium, etc., the so-called soap group refers to sulfonic acid group, salicylic acid group and the like.
在本发明中,成分(C)的含量,按金属元素换算量来计,通常为1质量%以下,优选为0.5质量%以下,更优选为0.4质量%以下,而为了把组合物的硫酸灰分进一步降低到1.0质量%以下,优选为0.3质量%以下。另外,成分(C)的含量为0.005质量%以上,优选为0.01质量%以上,为了使氧化稳定性和碱值维持性、高温清净性更高,更优选为0.05质量%以上,特别是成为0.2质量%以上,可以得到能够维持更长期的碱值和高温清净性的组合物,所以是特别优选的。在此所说的硫酸灰分是表示按照JIS K 2272中的5.“硫酸灰分试验方法”中规定的方法测定的值,主要是源自含有金属的添加剂。In the present invention, the content of component (C) is usually 1% by mass or less, preferably 0.5% by mass or less, and more preferably 0.4% by mass or less in terms of metal element conversion. It is further reduced to 1.0% by mass or less, preferably 0.3% by mass or less. In addition, the content of component (C) is 0.005% by mass or more, preferably 0.01% by mass or more, more preferably 0.05% by mass or more, especially 0.2% in order to improve oxidation stability, base number maintenance, and high-temperature detergency. Mass % or more can obtain the composition which can maintain the base number and high-temperature detergency for a longer period of time, so it is especially preferable. The sulfated ash content mentioned here refers to the value measured according to the method specified in JIS K 2272, 5. "Test method for sulfated ash content", and is mainly derived from additives containing metals.
作为(D)无灰分散剂来说,可以使用在润滑油中所使用的任意的无灰分散剂,可以举出例如在分子中具有至少一个碳原子数为40~400的直链或支链状的烷基或烯基的含氮化合物或其衍生物、或者烯基琥珀酰亚胺改性物等。可以从其中任选的一种或两种以上进行配合。As the (D) ashless dispersant, any ashless dispersant used in lubricating oil can be used, for example, one having at least one linear or branched one having 40 to 400 carbon atoms in the molecule Alkyl or alkenyl nitrogen-containing compounds or their derivatives, or modified alkenyl succinimide, etc. One kind or two or more kinds selected from them may be blended.
该烷基或烯基的碳原子数为40~400,优选为60~350。在烷基或烯基的碳原子数不到40的情况下,该化合物相对于润滑油基础油的溶解性太低,而当烷基或烯基的碳原子数超过400时,由于内燃机用润滑油组合物的低温流动性恶化,也是不可取的。这些烷基或烯基可以是直链状的,也可以是支链状的,但作为优选的例子来说,具体可以举出由丙烯、1-丁烯、异丁烯等烯烃的低聚物或乙烯与丙烯的共低聚物衍生的支链状烷基或支链状烯基等。The number of carbon atoms in the alkyl or alkenyl group is 40-400, preferably 60-350. In the case where the number of carbon atoms in the alkyl or alkenyl group is less than 40, the solubility of the compound relative to the lubricating base oil is too low, and when the number of carbon atoms in the alkyl or alkenyl group exceeds 400, due to the lubrication of the internal combustion engine It is also undesirable that the low-temperature fluidity of the oil composition deteriorates. These alkyl or alkenyl groups may be linear or branched, but specific examples include oligomers of olefins such as propylene, 1-butene, and isobutylene, or ethylene A branched alkyl group or a branched alkenyl group derived from a co-oligomer of propylene, etc.
作为成分(D)的具体例子来说,例如可以举出如下化合物。可以使用从它们之中选择的一种或两种以上的化合物。As a specific example of a component (D), the following compounds are mentioned, for example. One or two or more compounds selected from among them may be used.
(D-1)分子中具有至少一个碳原子数为40~400的烷基或烯基的琥珀酰亚胺或其衍生物;(D-1) Succinimide or its derivatives having at least one alkyl or alkenyl group with 40 to 400 carbon atoms in the molecule;
(D-2)分子中具有至少一个碳原子数为40~400的烷基或烯基苄胺或其衍生物;(D-2) There is at least one alkyl or alkenyl benzylamine or its derivatives with 40 to 400 carbon atoms in the molecule;
(D-3)分子中具有至少一个碳原子数为40~400的烷基或烯基的多胺或其衍生物。(D-3) A polyamine or a derivative thereof having at least one alkyl or alkenyl group having 40 to 400 carbon atoms in a molecule.
作为上述(D-1)的琥珀酰亚胺来说,更具体地可以例举用如下通式(4)和通式(5)表示的化合物等。As the succinimide of the above-mentioned (D-1), more specifically, compounds represented by the following general formula (4) and general formula (5), etc. may be mentioned.
在通式(4)中,R20表示碳原子数为40~400、优选为60~350的烷基或烯基,h表示1~5、优选为2~4的整数。In the general formula (4), R 20 represents an alkyl or alkenyl group having 40-400 carbon atoms, preferably 60-350, and h represents an integer of 1-5, preferably 2-4.
在通式(5)中,R21和R22分别表示碳原子数为40~400、优选为60~350的烷基或烯基,优选是聚丁烯基,i表示0~4、优选为1~3的整数。In the general formula (5), R 21 and R 22 respectively represent an alkyl or alkenyl group with 40 to 400 carbon atoms, preferably 60 to 350, preferably polybutenyl, and i represents 0 to 4, preferably An integer of 1 to 3.
在琥珀酰亚胺中,包括在多胺的一端加合琥珀酸酐的用通式(4)表示的所谓单型琥珀酰亚胺和在多胺的两端加合琥珀酸酐的用通式(5)表示的所谓双型琥珀酰亚胺,但在本发明的组合物中,可以含有它们当中的任何一种或者它们的混合物。Succinimide includes so-called monotype succinimide represented by general formula (4) in which succinic anhydride is added to one end of a polyamine and general formula (5) in which succinic anhydride is added to both ends of a polyamine. ) represents the so-called double-type succinimide, but in the composition of the present invention, any one of them or a mixture thereof may be contained.
作为这些琥珀酰亚胺的制造方法来说,将具有例如碳原子数为40~400的烷基或烯基的化合物、例如数均分子量为700~3500、优选为900~2500的聚(异)丁烯和马来酸酐在100~200℃下进行反应得到聚丁烯基琥珀酸,再与多胺反应而得到。作为多胺来说,具体可以例举出二亚乙基三胺。三亚乙基四胺、四亚乙基五胺和五亚乙基六胺等。As a method for producing these succinimides, a compound having, for example, an alkyl or alkenyl group having 40 to 400 carbon atoms, such as a poly(iso) Butene and maleic anhydride are reacted at 100-200°C to obtain polybutenyl succinic acid, which is then reacted with polyamines. Specific examples of the polyamine include diethylenetriamine. Triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, etc.
作为上述(D-2)苄胺来说,更具体地可以例举出用下述通式(6)表示的化合物。As said (D-2) benzylamine, the compound represented by following general formula (6) is mentioned more specifically.
在通式(6)中,R23表示碳原子数为40~400、优选为60~350的烷基或烯基,j表示1~5、优选为2~4的整数。In the general formula (6), R23 represents an alkyl or alkenyl group having 40-400 carbon atoms, preferably 60-350, and j represents an integer of 1-5, preferably 2-4.
作为该苄胺的制法来说,可以通过使例如丙烯低聚物、聚丁烯和乙烯-α-烯烃共聚物等聚烯烃与苯酚反应得到烷基酚之后,将其与甲醛和多胺(例如二亚乙基三胺、四亚乙基四胺、四亚乙基五胺和五亚乙基六胺等)利用曼尼期反应而得到。As the preparation method of this benzylamine, after polyolefins such as propylene oligomer, polybutene and ethylene-α-olefin copolymer are reacted with phenol to obtain alkylphenol, formaldehyde and polyamine ( For example, diethylenetriamine, tetraethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, etc.) are obtained by Mannich reaction.
作为上述(D-3)多胺来说,更具体地可以例举出用下述通式(7)表示的化合物。As said (D-3) polyamine, the compound represented by following general formula (7) is mentioned more specifically.
R24-NH-(CH2CH2NH)k-H (7)R 24 -NH-(CH 2 CH 2 NH) k -H (7)
在通式(7)中,R24表示碳原子数为40~400、优选为60~350的烷基或烯基,k表示1~5、优选为2~4的整数。In the general formula (7), R24 represents an alkyl or alkenyl group having 40-400 carbon atoms, preferably 60-350, and k represents an integer of 1-5, preferably 2-4.
作为该多胺的制法来说,可以通过将例如丙烯低聚物、聚丁烯和乙烯-α-烯烃共聚物等聚烯烃进行氯化之后,使其与多胺(例如氨或乙二胺、二亚乙基三胺、四亚乙基四胺、四亚乙基五胺和五亚乙基六胺等)反应而得到。As the preparation method of the polyamine, after polyolefins such as propylene oligomers, polybutene and ethylene-α-olefin copolymers are chlorinated, they are mixed with polyamines (such as ammonia or ethylenediamine) , diethylenetriamine, tetraethylenetetramine, tetraethylenepentamine and pentaethylenehexamine, etc.) obtained by reaction.
另外,作为成分(D)的一个例子所举出的含氮化合物衍生物来说,可以举出例如:使前述的含氮化合物与碳原子数为1~30的单羧酸(脂肪酸等)或草酸、邻苯二甲酸、偏苯三酸、均苯四酸等碳原子数为2~30的多元羧酸、羟基(聚)碳酸亚烷基酯等作用,中和一部分或全部残留的氨基和/或亚氨基,进行酰胺化后所得到的所谓酸改性化合物;使前述的含氮化合物与硼酸作用,中和一部分或全部残留的氨基和/或亚氨基,进行酰胺化后所得到的所谓硼改性化合物;使前述的含氮化合物与磷酸作用,中和一部分或全部残留的氨基和/或亚氨基,进行酰胺化后所得到的所谓磷酸改性化合物;使前述的含氮化合物与硫化合物作用所得到的硫改性化合物;以及,使前述的含氮化合物与选自酸改性、硼改性、磷酸改性、硫改性中的2种以上改性化合物进行组合所得到的改性化合物等。在这些衍生物中,聚丁烯基琥珀酰亚胺的硼改性化合物,其耐热性、抗氧化性和抗摩耗性优异,在本发明的内燃机用润滑油组合物中,由于更加提高碱值维持性、高温清净性和抗摩耗性,因此是有效的。In addition, the nitrogen-containing compound derivatives mentioned as an example of the component (D) include, for example, the above-mentioned nitrogen-containing compound and a monocarboxylic acid (fatty acid, etc.) having 1 to 30 carbon atoms or Oxalic acid, phthalic acid, trimellitic acid, pyromellitic acid and other polycarboxylic acids with 2 to 30 carbon atoms, hydroxyl (poly) alkylene carbonate, etc., neutralize part or all of the remaining amino groups and / or imino group, the so-called acid-modified compound obtained after amidation; the so-called Boron modified compound; the so-called phosphoric acid modified compound obtained by making the aforementioned nitrogen-containing compound react with phosphoric acid to neutralize part or all of the remaining amino and/or imino groups and perform amidation; make the aforementioned nitrogen-containing compound react with sulfur A sulfur-modified compound obtained by the action of a compound; and a modified compound obtained by combining the aforementioned nitrogen-containing compound with two or more modified compounds selected from acid modification, boron modification, phosphoric acid modification, and sulfur modification. sexual compounds, etc. Among these derivatives, boron-modified compounds of polybutenyl succinimide are excellent in heat resistance, oxidation resistance, and wear resistance. In the lubricating oil composition for internal combustion engines of the present invention, since the alkali Value maintenance, high temperature detergency and wear resistance, so it is effective.
在本发明的内燃机用润滑油组合物中含有成分(D)的情况下,其含量,以组合物总量为基准,以氮元素换算量来说,通常为0.01质量%以上,优选为0.05质量%以上,更优选为0.07质量%以上,通常为0.4质量%以下,优选为0.2质量%以下,特别优选为0.16质量%以下。当成分(D)的含量以氮元素换算量来计不到0.01质量%的情况下,进一步提高高温清净性的效果不大,而超过0.4质量%的情况下,内燃机用润滑油组合物的低温流动性大幅度恶化,都是不可取的。When the component (D) is contained in the lubricating oil composition for internal combustion engines of the present invention, its content is usually 0.01% by mass or more, preferably 0.05% by mass, in terms of nitrogen element conversion based on the total amount of the composition % or more, more preferably 0.07 mass % or more, usually 0.4 mass % or less, preferably 0.2 mass % or less, particularly preferably 0.16 mass % or less. When the content of component (D) is less than 0.01% by mass in terms of nitrogen element, the effect of further improving the high-temperature detergency is not large, and when it exceeds 0.4% by mass, the low-temperature detergency of the lubricating oil composition for internal combustion engines A substantial deterioration in liquidity is not advisable.
本发明的内燃机用润滑油组合物,为了进一步提高其性能,根据不同目的可以添加在润滑油中通常使用的各种添加剂。作为这样的添加剂来说,可以举出例如成分(A)以外的抗摩耗剂、摩擦调节剂、粘度指数提高剂、防腐剂、防锈剂、抗乳化剂、金属钝化剂、消泡剂和着色剂等添加剂等。In order to further improve the performance of the lubricating oil composition for internal combustion engines of the present invention, various additives generally used in lubricating oils may be added according to different purposes. Such additives include, for example, antiwear agents other than component (A), friction modifiers, viscosity index improvers, corrosion inhibitors, rust inhibitors, demulsifiers, metal deactivators, defoamers, and Additives such as colorants, etc.
作为成分(A)以外的抗摩耗剂来说,可以举出:二硫代氨基甲酸锌、二硫化物类、硫化烯烃类、硫化油脂类、硫化酯类、硫代碳酸酯类、硫代氨基甲酸酯类等含硫抗摩耗剂;亚磷酸酯类、磷酸酯类、膦酸酯类和它们的胺盐或金属盐等含磷抗摩耗剂;硫代亚磷酸酯、硫代磷酸酯类、硫代膦酸酯类和它们的胺盐或金属盐等含硫及磷抗摩耗剂。其中,就含硫的抗摩耗剂来说,通过与润滑油基础油或其它含硫添加剂的调节,只要组合物中所含的硫成分不超过0.2质量%限度即可,但更优选不含。其中,就含磷的抗摩耗剂来说,以磷元素换算量来计,可以在不使排放气体净化催化剂显著中毒而恶化的范围内,例如在0.04质量%以下,优选为0.01质量%以下,但更优选不含有。Examples of antiwear agents other than component (A) include zinc dithiocarbamates, disulfides, sulfurized olefins, sulfurized oils, sulfurized esters, thiocarbonates, thioamino Sulfur-containing anti-wear agents such as formates; phosphorus-containing anti-wear agents such as phosphites, phosphates, phosphonates and their amine salts or metal salts; thiophosphites, thiophosphates, Thiophosphonates and their amine salts or metal salts and other sulfur and phosphorus antiwear agents. Among them, the sulfur-containing anti-wear agent can be adjusted with lubricating base oil or other sulfur-containing additives, as long as the sulfur component contained in the composition does not exceed the limit of 0.2% by mass, but it is more preferable not to contain it. Among them, the phosphorus-containing anti-wear agent can be calculated in terms of phosphorus element, within the range that does not significantly poison and deteriorate the exhaust gas purification catalyst, for example, 0.04% by mass or less, preferably 0.01% by mass or less, However, it is more preferable not to contain it.
作为摩擦调节剂来说,可以使用通常作为润滑油摩擦调节剂所使用的任意化合物,可以举出例如:二硫代氨基甲酸钼、钼胺配位化合物、钼-琥珀酰亚胺配位化合物等钼系摩擦调节剂;以及在分子中具有至少一个碳原子数为6~30的烷基或烯基、特别是碳原子数为6~30的直链烷基或直链烯基的胺化合物、脂肪酸酯、脂肪酰胺、脂肪酸、脂肪醇、脂肪族醚等无灰摩擦调节剂等,通常可以在0.1~5质量%的范围内含有,但在含二硫代氨基甲酸钼的情况下,优选调节基础油和其它添加剂同时使用的配合量,使得组合物的硫成分为0.2质量%以下,优选为0.1质量%以下,特别优选为0.05质量%以下。其中,在不含硫或金属这一点上,特别优选使用无灰摩擦调节剂。As the friction modifier, any compound generally used as a lubricant oil friction modifier can be used, for example: molybdenum dithiocarbamate, molybdenum amine complexes, molybdenum-succinimide complexes, etc. Molybdenum-based friction modifiers; and amine compounds having at least one alkyl or alkenyl group with 6 to 30 carbon atoms in the molecule, especially a straight-chain alkyl or straight-chain alkenyl group with 6 to 30 carbon atoms, Ashless friction modifiers such as fatty acid esters, fatty amides, fatty acids, fatty alcohols, and aliphatic ethers can usually be contained in the range of 0.1 to 5% by mass, but when molybdenum dithiocarbamate is contained, it is preferably The amount of base oil and other additives used together is adjusted so that the sulfur content of the composition is 0.2% by mass or less, preferably 0.1% by mass or less, particularly preferably 0.05% by mass or less. Among these, it is particularly preferable to use an ashless friction modifier because it does not contain sulfur or metal.
作为粘度指数提高剂来说,具体地说,可以举出选自各种甲基丙烯酸酯中的1种或2种以上的单体的聚合物或共聚物或者它们的加氢产物等所谓非分散型粘度指数提高剂、或者再使含有氮化合物的各种甲基丙烯酸酯进行了共聚的所谓分散型粘度指数提高剂、非分散型或分散型的乙烯-α-烯烃共聚物(作为α-烯烃来说,可以例举出丙烯、1-丁烯、1-戊系)或其加氢物、聚异丁烯或其加氢产物、苯乙烯-二烯共聚物的加氢物、苯乙烯-无水马来酸酯共聚物以及聚烷基苯乙烯等。As the viscosity index improver, specifically, polymers or copolymers of one or two or more monomers selected from various methacrylates, or their hydrogenated products, such as so-called non-dispersed type viscosity index improver, or the so-called dispersion type viscosity index improver which copolymerizes various methacrylates containing nitrogen compounds, non-dispersion type or dispersion type ethylene-α-olefin copolymer (as α-olefin For example, propylene, 1-butene, 1-pentene) or its hydrogenated product, polyisobutylene or its hydrogenated product, styrene-diene copolymer hydrogenated product, styrene-anhydrous Maleate copolymer and polyalkylstyrene, etc.
这些粘度指数提高剂的分子量,需要考虑剪切稳定性来选定。具体地说,粘度指数提高剂的数均分子量,在例如是分散型和非分散型聚甲基丙烯酸酯的情况下,通常为5,000~1,000,000,优选为100,000~900,000,但在聚异丁烯或其加氢物的情况下,通常为800~5,000,优选为1,000~4,000,而在乙烯-α-烯烃共聚物或其加氢物的情况下,通常为800~500,000,优选为3,000~200,000。The molecular weights of these viscosity index improvers need to be selected in consideration of shear stability. Specifically, the number-average molecular weight of the viscosity index improver, for example, in the case of dispersed and non-dispersed polymethacrylates, is usually 5,000 to 1,000,000, preferably 100,000 to 900,000, but polyisobutylene or its additives In the case of a hydrogen product, it is usually 800 to 5,000, preferably 1,000 to 4,000, and in the case of an ethylene-α-olefin copolymer or its hydrogenated product, it is usually 800 to 500,000, preferably 3,000 to 200,000.
在这样的粘度指数提高剂当中,在使用乙烯-α-烯烃共聚物或其加氢物的情况下,能够得到剪切稳定性特别优异的组合物。可以以任意量含有选自上述粘度指数提高剂中的任意1种或2种以上的化合物。粘度指数提高剂的含量,通常以组合物为基准,优选为0.1~20质量%。Among such viscosity index improvers, when an ethylene-α-olefin copolymer or a hydrogenated product thereof is used, a composition having particularly excellent shear stability can be obtained. Any one or two or more compounds selected from the aforementioned viscosity index improvers may be contained in an arbitrary amount. The content of the viscosity index improver is usually based on the composition, preferably 0.1 to 20% by mass.
作为防腐剂来说,可以举出例如苯并三唑系、甲苯三唑系、噻二唑系以及咪唑系化合物等。Examples of preservatives include benzotriazole-based, tolyltriazole-based, thiadiazole-based, and imidazole-based compounds.
作为防锈剂来说,可以举出例如石油磺酸盐、烷基苯磺酸盐、二壬基萘磺酸盐、烯基琥珀酸酯以及多元醇酯等。Examples of rust inhibitors include petroleum sulfonates, alkylbenzenesulfonates, dinonylnaphthalenesulfonates, alkenyl succinates, and polyol esters.
作为抗乳化剂来说,可以举出例如聚氧化乙烯烷基醚、聚氧化乙烯烷基苯醚以及聚氧化乙烯烷基萘醚等聚亚烷基二醇系非离子类表面活性剂等。Examples of the demulsifier include polyalkylene glycol-based nonionic surfactants such as polyoxyethylene alkyl ether, polyoxyethylene alkylphenyl ether, and polyoxyethylene alkylnaphthalene ether.
作为金属钝化剂来说,可以举出例如咪唑啉、嘧啶衍生物、烷基噻二唑、巯基苯并噻唑、苯并三唑或其衍生物、1,3,4-噻二唑多硫化物、1,3,4-噻二唑基-2,5-双二烷基二硫代氨基甲酸酯、2-(烷基二硫代)苯并咪唑以及β-(o-羧基苄基硫代)丙腈等。As metal deactivators, for example, imidazoline, pyrimidine derivatives, alkylthiadiazole, mercaptobenzothiazole, benzotriazole or its derivatives, 1,3,4-thiadiazole polysulfide , 1,3,4-thiadiazolyl-2,5-bisdialkyldithiocarbamate, 2-(alkyldithio)benzimidazole and β-(o-carboxybenzyl Thio)propionitrile, etc.
作为消泡剂来说,可以举出例如硅酮、氟硅酮以及含氟烷基醚等。Examples of the antifoaming agent include silicone, fluorosilicone, and fluorine-containing alkyl ether.
在本发明的内燃机用润滑油组合物中含有这些添加剂的情况下,优选其含量处于下述的范围内,即,以组合物总量为基准,防腐剂、防锈剂、抗乳化剂分别为0.005~5质量%,金属钝化剂为0.005~1质量%,消泡剂为0.0005~1质量%。When these additives are contained in the lubricating oil composition for internal combustion engines of the present invention, the content thereof is preferably within the following range, that is, based on the total amount of the composition, the anticorrosion agent, rust inhibitor, and demulsifier are respectively 0.005 to 5% by mass, 0.005 to 1% by mass of the metal deactivator, and 0.0005 to 1% by mass of the defoamer.
本发明的内燃机用润滑油组合物是实质上不含有如上所述那样的二硫代磷酸金属盐、其硫成分为0.2质量%以下的低硫内燃机用润滑油组合物,通过不使用含磷抗摩耗剂,可以成为实质上不含磷的组合物。通过选择润滑油基础油和各种添加剂,也可以成为组合物的总硫含量优选为0.1质量%以下、更优选为0.05质量%以下、特别优选为0.01质量%以下的低硫内燃机用润滑油组合物。特别是如果对在润滑油基础油和各种添加剂中所含的作为稀释剂的矿物油馏分的硫成分加以注意,能够得到硫成分为0.001质量%以下或实质上不含硫的内燃机用润滑油组合物。The lubricating oil composition for an internal combustion engine of the present invention is a low-sulfur lubricating oil composition for an internal combustion engine that does not substantially contain the metal dithiophosphate as described above and has a sulfur content of 0.2% by mass or less. The abrasion agent may be a composition substantially free of phosphorus. By selecting the lubricating oil base oil and various additives, it is also possible to obtain a low-sulfur internal combustion engine lubricating oil composition in which the total sulfur content of the composition is preferably 0.1% by mass or less, more preferably 0.05% by mass or less, particularly preferably 0.01% by mass or less thing. In particular, if attention is paid to the sulfur content of the mineral oil fraction as a diluent contained in the lubricating oil base oil and various additives, a lubricating oil for internal combustion engines with a sulfur content of 0.001% by mass or less or substantially no sulfur can be obtained combination.
本发明的内燃机用润滑油组合物,抗摩耗剂是不含金属的,与使用含金属抗摩耗剂、例如使用ZDTP的情况相比,能够降低组合物中的源于金属的硫酸灰分(没有不相当于金属的硼)。然后,通过含有其它金属的添加剂等的选择,能够将组合物中的源于金属的硫酸灰分降低到优选为1.0质量%以下、更优选为0.8质量%以下、特别是在0.7质量%以下,适合于作为装有DPF的柴油车用的内燃机用润滑油组合物。In the lubricating oil composition for internal combustion engines of the present invention, the antiwear agent does not contain metal, and compared with the case of using a metal-containing antiwear agent, for example, ZDTP, it is possible to reduce the amount of sulfuric acid ash derived from metal in the composition (without undesired Equivalent to metallic boron). Then, through the selection of additives containing other metals, etc., the sulfated ash content derived from the metal in the composition can be reduced to preferably 1.0% by mass or less, more preferably 0.8% by mass or less, especially 0.7% by mass or less, suitable It is used as a lubricating oil composition for an internal combustion engine of a diesel vehicle equipped with a DPF.
本发明的内燃机用润滑油组合物,当具有如上的构成时,就成为氧化稳定性、碱值维持性、高温清净性和气门系统的抗摩耗性都优异的内燃机用润滑油组合物,可以优选作为摩托车、汽车、发电用、船舶用等汽油发动机、柴油发动机、燃气发动机等内燃机用润滑油来使用,当最终成为实质上无磷、无硫、源于金属的硫酸灰分为0.7质量%以下时,能够特别适合于在装有排放气体后处理装置的内燃机中使用。When the lubricating oil composition for an internal combustion engine of the present invention has the above constitution, it becomes a lubricating oil composition for an internal combustion engine excellent in oxidation stability, base number maintenance, high-temperature detergency, and wear resistance of the valve system. Used as lubricating oil for internal combustion engines such as gasoline engines, diesel engines, and gas engines for motorcycles, automobiles, power generation, ships, etc., when it is finally substantially phosphorus-free, sulfur-free, and metal-derived sulfated ash content is 0.7% by mass or less , it is particularly suitable for use in internal combustion engines equipped with exhaust gas aftertreatment devices.
特别优选能够作为使用低硫燃料例如硫成分为50质量ppm以下、更优选为30质量ppm以下、特别优选为10质量ppm以下的汽油、轻油、煤油、LPG、天然气或实质上不含硫成分的燃料(氢气、二甲醚、乙醇、GTL(气至液)燃料等)的内燃机用润滑油、特别是汽油发动机用或燃气发动机用润滑油来使用。It is particularly preferable to be able to use low-sulfur fuels such as gasoline, light oil, kerosene, LPG, natural gas, or substantially no sulfur content, with a sulfur content of 50 mass ppm or less, more preferably 30 mass ppm or less, particularly preferably 10 mass ppm or less. Lubricating oil for internal combustion engines, especially for gasoline engines or gas engines, for fuels (hydrogen, dimethyl ether, ethanol, GTL (gas-to-liquid) fuel, etc.).
也可以适合于作为要求具有本发明上述那样任一种性能的润滑油、自动或手动变速机等的驱动系统用润滑油、润滑脂、湿式制动油、液压油、透平油、压缩机油、轴承油、冷冻机油等的润滑油来使用。It can also be suitable as lubricating oil, lubricating oil, lubricating grease, wet brake oil, hydraulic oil, turbine oil, compressor oil, etc. , bearing oil, refrigerating machine oil and other lubricating oil to use.
[实施例][Example]
下面通过实施例和比较例更具体地说明本发明的内容,但本发明并不限于这些实施例。The content of the present invention will be described more specifically below by way of examples and comparative examples, but the present invention is not limited to these examples.
(A)基本性能的比较(A) Comparison of basic performance
<1.评价试验方法><1. Evaluation test method>
如在表1中所示,分别调制了本发明的内燃机用润滑油组合物(实施例1)、比较用的内燃机用润滑油组合物(比较例1)。As shown in Table 1, the lubricating oil composition for internal combustion engines of the present invention (Example 1) and the lubricating oil composition for internal combustion engines for comparison (Comparative Example 1) were prepared, respectively.
表1
*1)加氢精制矿物油,总芳香族含量:5.0质量%,硫含量:0.001质量%;100℃的运动粘度:5.6mm2/s;粘度指数:125;NOACK蒸发量:8质量%; * 1) Hydrotreated mineral oil, total aromatic content: 5.0% by mass, sulfur content: 0.001% by mass; kinematic viscosity at 100°C: 5.6mm 2 /s; viscosity index: 125; NOACK evaporation: 8% by mass;
*2)硼酸三丁酯,硼含量:4.8质量%; * 2) tributyl borate, boron content: 4.8% by mass;
*3)辛基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯和烷基二苯基胺(烷基:C4和C8)的混合物(质量比1∶1); * 3) A mixture of octyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate and alkyl diphenylamine (alkyl: C4 and C8) (mass ratio 1:1 );
*4)水杨酸钙,金属比:2.7,钙含量:6.0质量%,硫酸灰分:20.4质量%; * 4) Calcium salicylate, metal ratio: 2.7, calcium content: 6.0% by mass, sulfuric acid ash: 20.4% by mass;
*5)聚丁烯基琥珀酰亚胺(双型),聚丁烯基的数均分子量:1300,氮含量:1.5质量%; * 5) Polybutenyl succinimide (double type), polybutenyl number average molecular weight: 1300, nitrogen content: 1.5% by mass;
*6)二烷基二硫代磷酸锌,磷含量:7.2质量%,硫含量:15.2质量%,锌含量:7.8质量%,烷基:1,3-二甲基丁基,硫酸灰分:11.7质量%; * 6) Zinc dialkyldithiophosphate, phosphorus content: 7.2% by mass, sulfur content: 15.2% by mass, zinc content: 7.8% by mass, alkyl group: 1,3-dimethylbutyl, sulfuric acid ash content: 11.7 quality%;
*7)OCP平均分子量15万; * 7) The average molecular weight of OCP is 150,000;
*8)聚亚烷基二醇系。 * 8) Polyalkylene glycol-based.
在配合各组合物时使用的成分大致如下。The ingredients used when compounding each composition are roughly as follows.
(基础油)(base oil)
使用了加氢精制的矿物油。该矿物油的总芳香族含量为5.0质量%,硫含量为0.001质量%。另外,在100℃下的运动粘度为5.6mm2/s,粘度指数为125,NOACK蒸发量为8质量%。Hydrorefined mineral oil was used. The mineral oil had a total aromatic content of 5.0% by mass and a sulfur content of 0.001% by mass. In addition, the kinematic viscosity at 100° C. was 5.6 mm 2 /s, the viscosity index was 125, and the NOACK evaporation amount was 8% by mass.
((A)硼酸酯)((A) Borate)
在实施例1的组合物中使用了硼酸三丁酯。硼含量是4.8质量%。In the composition of Example 1 tributyl borate was used. The boron content was 4.8% by mass.
((B)无灰抗氧化剂)((B) Ashless Antioxidant)
使辛基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯和烷基二苯基胺(烷基:C4和C8)以质量比1∶1的比例混合来使用。Mix octyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate and alkyl diphenylamine (alkyl: C4 and C8) in a mass ratio of 1:1 use.
(二硫代磷酸金属盐)(metal dithiophosphate)
使用了二烷基二硫代磷酸锌。使用了磷含量为7.2质量%、硫含量为15.2质量%、锌含量为7.8质量%的二烷基二硫代磷酸锌。烷基是1,3-二甲基丁基,硫酸灰分为11.7质量%。Zinc dialkyldithiophosphates are used. Zinc dialkyldithiophosphate having a phosphorus content of 7.2% by mass, a sulfur content of 15.2% by mass, and a zinc content of 7.8% by mass was used. The alkyl group was 1,3-dimethylbutyl, and the sulfated ash content was 11.7% by mass.
((C)金属系清净剂)((C) Metal-based detergent)
使用了水杨酸钙(不含硫)。金属比为2.7,钙含量为6.0质量%,硫酸灰分为20.4质量%。Calcium salicylate (sulfur-free) was used. The metal ratio was 2.7, the calcium content was 6.0% by mass, and the sulfated ash content was 20.4% by mass.
((D)无灰分散剂)((D) Ashless Dispersant)
使用了聚丁烯基琥珀酰亚胺(双型)。聚丁烯基的数均分子量为1300,氮含量为1.5质量%。Polybutenyl succinimide (double type) was used. The number average molecular weight of the polybutene group was 1300, and the nitrogen content was 1.5% by mass.
(粘度指数提高剂和抗乳化剂)(viscosity index improver and demulsifier)
使用了烯烃共聚物(OCP)作为粘度指数提高剂,使用了聚亚烷基二醇系的物质作为抗乳化剂。An olefin copolymer (OCP) was used as a viscosity index improver, and a polyalkylene glycol-based substance was used as an anti-emulsifier.
对所得到的各组合物通过如下的试验进行了性能评价。The performance evaluation of each obtained composition was performed by the following test.
(1)在热管试验中见到的高温清净性(1) High temperature detergency seen in the heat pipe test
按照JPI-5S-5599标准进行了热管试验。评分是以无色透明(无污染)为10分,以黑色不透明为0分,参照在其间预先以1为刻度制成的标准管进行了评价。该评价的结果示于表1中。如果在290℃该评分为6以上,作为通常的汽油发动机用、柴油发动机用的润滑油,其清净性是优异的,而作为燃气发动机用的润滑油来说,在本试验中在300℃以上也是具有优异的清净性,例如在300℃时评分为8以上,在310℃的评分为5以上,在320℃的评分为2以上都是优选的。The heat pipe test was carried out according to JPI-5S-5599 standard. The score was colorless and transparent (no pollution) as 10 points, and black opaque as 0 points, and the evaluation was performed with reference to a standard tube prepared in advance with a scale of 1 in between. The results of this evaluation are shown in Table 1. If the score is 6 or higher at 290°C, the detergency is excellent as a lubricating oil for ordinary gasoline engines and diesel engines, and as a lubricating oil for gas engines, it is above 300°C in this test It also has excellent detergency, for example, a score of 8 or higher at 300°C, a score of 5 or higher at 310°C, and a score of 2 or higher at 320°C are all preferable.
(2)由ISOT(内燃机用润滑油氧化稳定度;印第安纳氧化试验)测定的总碱值随时间的变化(2) Changes in total base number over time measured by ISOT (Oxidation Stability of Lubricating Oils for Internal Combustion Engines; Indiana Oxidation Test)
按照JIS K 2514“润滑油-氧化稳定度试验方法”中的4.的ISOT试验(温度:165.5℃,空气吹入量:10L/Hr,催化剂:铜、铁)中测定了对试验油进行强制劣化时的总碱值(盐酸法)的残留率随着时间的变化。其结果示于表1中。总碱值残留率相对于试验时间越高,碱值维持性就越高,显示出是能够更长时间使用的长效油。According to the ISOT test (temperature: 165.5°C, air blowing rate: 10L/Hr, catalyst: copper, iron) of 4. in JIS K 2514 "Lubricating Oil - Oxidation Stability Test Method", the test oil was forced Time-dependent changes in the residual ratio of the total base number (hydrochloric acid method) at the time of deterioration. The results are shown in Table 1. The higher the total base number residual rate relative to the test time, the higher the base number maintenance, and it is shown that it is a long-lasting oil that can be used for a longer period of time.
(3)通过NOx吸收试验测定的总碱值随时间的变化(3) The change of total base number measured by NOx absorption test over time
在按照日本综合润滑技术会议预稿集1992,10,465标准的条件(150℃,NOx:1198ppm)下向试验油中吹入NOx气体进行强制劣化,测定此时的总碱值(盐酸法)随时间的变化。其评价结果示于表1中。总碱值残留率相对于试验时间越高,即使在内燃机中使用那样的NOx存在下,碱值维持性也越高,显示出是使用时间更长的长效油。Blow NOx gas into the test oil under the conditions in accordance with the 1992, 10, 465 standard (150°C, NOx: 1198ppm) of the Japanese General Lubrication Technology Conference Preliminary Collection to perform forced deterioration, and measure the total base number at this time (hydrochloric acid method) changes over time. The evaluation results are shown in Table 1. The higher the total base number residual ratio relative to the test time, the higher the base number maintenance even in the presence of NOx as used in internal combustion engines, indicating that it is a long-lasting oil with a longer service life.
(4)气门系统摩耗试验(4) Wear test of valve system
按照JASO(日本汽车技术者协会标准)M 328-95进行气门摩耗试验,测定了经过100小时后的摇臂衬垫划痕面积(%)、摇臂摩耗量(μm)和凸轮摩耗量(μm)。如果分别是10以下的数值,就表示是气门系统抗摩耗性极为优异的组合物。在本试验中,使用了硫成分为10质量ppm以下的汽油作为燃料。According to JASO (Japan Automobile Technicians Association Standard) M 328-95, the valve wear test was carried out, and the scratch area (%), rocker arm wear (μm) and cam wear (μm) after 100 hours were measured. ). If the respective values are 10 or less, it means that the compositions are extremely excellent in valve system wear resistance. In this test, gasoline with a sulfur content of 10 mass ppm or less was used as fuel.
<2.评价试验结果><2. Evaluation test results>
如表1所示,可以看出:与现有的氧化稳定性、碱值维持性、高温清净性和抗摩耗性都优异的长效油即含有通常的二烷基二硫代磷酸锌的内燃机用润滑油组合物(比较例1)相比,本发明的内燃机用润滑油组合物(实施例1)显示出极为优异的氧化稳定性、在高温下和在NOx存在下的碱值维持性和高温清净性,而且具有气门系统抗摩耗性也毫不逊色的性能。As shown in Table 1, it can be seen that the long-term oil with excellent oxidation stability, base number maintenance, high temperature detergency and anti-wear performance is an internal combustion engine containing ordinary zinc dialkyldithiophosphate. Compared with the lubricating oil composition (Comparative Example 1), the lubricating oil composition for an internal combustion engine of the present invention (Example 1) exhibited extremely excellent oxidation stability, base number maintenance at high temperature and in the presence of NOx, and High-temperature detergency, and the anti-wear performance of the valve system is not inferior.
(B)气门系统摩耗试验前后的性状变化(B) Changes in properties of the valve system before and after the wear test
对于上述实施例A(4)中的使用了硫成分为10质量ppm以下的汽油的气门摩耗试验前后的试验油,测定了实施例1和比较例1组合物的总酸值升高率、粘度升高率以及总碱值残留率,并进行了比较。其结果确认,与比较例1的组合物相比,实施例1的组合物将总酸值升高率和粘度升高率都抑制得比较低,而总碱值残留率升高。The total acid value increase rate and viscosity of the compositions of Example 1 and Comparative Example 1 were measured for the test oil before and after the valve wear test using gasoline having a sulfur content of 10 mass ppm or less in the above-mentioned Example A (4). The rate of increase and the residual rate of total base number were compared. As a result, it was confirmed that, compared with the composition of Comparative Example 1, the composition of Example 1 suppressed both the total acid value increase rate and the viscosity increase rate relatively low, and the total base number residual rate was increased.
(C)金属系清净剂的金属比等对组合物性能所造成的影响(C) Influence of the metal ratio of the metal-based detergent on the performance of the composition
改变实施例1和比较例1中的水杨酸钙的金属比,并且改变水杨酸钙为使用磺酸钙,进行上述热管试验、ISOT试验和NOx吸收试验,评价了氧化稳定性、碱值维持性和高温清净性。组合物中的金属系清净剂的含量,以金属元素换算量来计,调制为同样的。The metal ratio of calcium salicylate in Example 1 and Comparative Example 1 was changed, and the calcium salicylate was changed to calcium sulfonate, and the above-mentioned heat pipe test, ISOT test and NOx absorption test were performed to evaluate oxidation stability and base number. Maintenance and high temperature detergency. The content of the metal-based detergent in the composition was prepared in the same amount in terms of metal elements.
(1)调制了使用金属比为3以上、具体地说是金属比为4.3的水杨酸钙代替实施例1的组合物中的金属比为2.7的水杨酸钙的组合物C1。另外,调制了使用金属比为4.3的水杨酸钙代替比较例1的组合物中的金属比为2.7的水杨酸钙的组合物C2。组合物C1显示出比组合物C2更为优异的氧化稳定性、碱值维持性、高温清净性。但是,实施例1的组合物显示出比组合物C1更为优异的性能。(1) Composition C1 using calcium salicylate having a metal ratio of 3 or more, specifically, calcium salicylate having a metal ratio of 4.3 instead of calcium salicylate having a metal ratio of 2.7 in the composition of Example 1 was prepared. Moreover, the composition C2 which used the calcium salicylate whose metal ratio was 4.3 instead of the calcium salicylate which was 2.7 in the composition of the comparative example 1 was prepared. Composition C1 exhibits better oxidation stability, base number maintenance, and high-temperature detergency than composition C2. However, the composition of Example 1 showed more excellent performance than composition C1.
(2)另一方面,使用了金属比为1.5以下、具体地是金属比为1的水杨酸钙、或者同时使用金属比为1.5以下的水杨酸盐和2.7的水杨酸盐后金属比为1.8~2.3、具体地是2.1的水杨酸钙代替实施例1的组合物中的金属比为2.7的水杨酸钙,调制了组合物C3和C4。在组合物C3和C4的情况下,显示出比实施例1的组合物更为优异的氧化稳定性、碱值维持性和高温清净性。(2) On the other hand, after using calcium salicylate with a metal ratio of 1.5 or less, specifically, calcium salicylate with a metal ratio of 1, or using both a salicylate with a metal ratio of 1.5 or less and a salicylate with a metal ratio of 2.7 Compositions C3 and C4 were prepared by replacing calcium salicylate having a metal ratio of 2.7 in the composition of Example 1 with calcium salicylate having a ratio of 1.8 to 2.3, specifically 2.1. In the case of compositions C3 and C4, compared with the composition of Example 1, the oxidation stability, base number maintenance, and high-temperature detergency were shown to be more excellent.
(3)使用了金属比为10的磺酸钙(含硫的金属系清净剂)代替在实施例1的组合物中所配合的金属比为2.7的水杨酸钙,调制了组合物C5。另外,使用了金属比为10的磺酸钙(含硫的金属系清净剂)代替在比较例1的组合物中所配合的金属比为2.7的水杨酸钙,调制了组合物C6。组合物C5显示出比组合物C6更为优异的氧化稳定性、碱值维持性和高温清净性,但与实施例1的组合物相比,碱值残留率变差。但是,在以金属比为1.5以下例如金属比为1的水杨酸钙作为必需成分、并同时使用金属比为10的磺酸钙调制了组合物C7的情况下,与组合物C5相比,碱值维持性特别是在NOx存在下的碱值维持性大为提高。(3) Composition C5 was prepared by using calcium sulfonate (sulfur-containing metal-based detergent) having a metal ratio of 10 instead of calcium salicylate having a metal ratio of 2.7 blended in the composition of Example 1. Composition C6 was prepared by using calcium sulfonate (sulfur-containing metal-based detergent) having a metal ratio of 10 instead of calcium salicylate having a metal ratio of 2.7 blended in the composition of Comparative Example 1. Composition C5 showed more excellent oxidation stability, base number maintenance and high-temperature detergency than composition C6, but compared with the composition of Example 1, the base number residual rate was worse. However, when the composition C7 was prepared with a metal ratio of 1.5 or less, for example, calcium salicylate having a metal ratio of 1 as an essential component, and simultaneously using calcium sulfonate having a metal ratio of 10, compared with composition C5, Base number maintenance, especially in the presence of NOx, is greatly improved.
产业上的可利用性Industrial availability
本发明的内燃机用润滑油组合物,由于实质上不含磷,而且是低硫的,能够在气门系统抗摩耗性、氧化稳定性、高温清净性和碱值维持性等方面发挥出优异的性能,所以能够优选作为摩托车、汽车、发电用、船舶用等的汽油发动机、柴油发动机、燃气发动机等内燃机等的润滑油来使用,特别适合于在装有排放气体后处理装置的内燃机中使用。The lubricating oil composition for an internal combustion engine of the present invention, because it does not contain phosphorus substantially and is low in sulfur, can exhibit excellent performance in terms of valve system wear resistance, oxidation stability, high temperature detergency, and alkali number maintenance. Therefore, it can be preferably used as a lubricating oil for internal combustion engines such as gasoline engines, diesel engines, and gas engines for motorcycles, automobiles, power generation, and ships, and is particularly suitable for use in internal combustion engines equipped with exhaust gas after-treatment devices.
另外,优选能够作为烧低硫燃料例如硫成分为50质量ppm以下的汽油、轻油、煤油、LPG、天然气或实质上不含硫的燃料(氢气、二甲醚、乙醇、GTL(气至液)燃料等)的内燃机用润滑油特别是汽油发动机用或燃气发动机用润滑油来使用。In addition, it is preferable to be able to burn low-sulfur fuels such as gasoline, light oil, kerosene, LPG, natural gas or substantially no sulfur fuel (hydrogen, dimethyl ether, ethanol, GTL (gas-to-liquid) with a sulfur content of 50 mass ppm or less. ) fuel, etc.) lubricating oil for internal combustion engines, especially gasoline engine or gas engine lubricating oil is used.
不仅作为内燃机用润滑油,也适合于作为要求如此性能的润滑油例如自动或手动变速机等驱动系统用润滑油、润滑脂、湿式制动油、液压油、透平油、压缩机油、轴承油、冷冻机油等润滑油来使用。Not only as lubricating oil for internal combustion engines, but also suitable as lubricating oils that require such performance, such as lubricating oils for driving systems such as automatic or manual transmissions, grease, wet brake oil, hydraulic oil, turbine oil, compressor oil, bearings Oil, refrigeration oil and other lubricating oil to use.
Claims (10)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP246836/2002 | 2002-08-27 | ||
| JP2002246836A JP2004083746A (en) | 2002-08-27 | 2002-08-27 | Lubricating oil composition for internal combustion engines |
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| Publication Number | Publication Date |
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| CN1678720A true CN1678720A (en) | 2005-10-05 |
| CN100506960C CN100506960C (en) | 2009-07-01 |
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| CNB038206587A Expired - Fee Related CN100506960C (en) | 2002-08-27 | 2003-08-27 | Lubricating oil composition for internal combustion engine |
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| Country | Link |
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| US (1) | US7648947B2 (en) |
| EP (1) | EP1535985A4 (en) |
| JP (1) | JP2004083746A (en) |
| CN (1) | CN100506960C (en) |
| AU (1) | AU2003257567A1 (en) |
| WO (1) | WO2004020558A1 (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| AU2003257567A1 (en) | 2004-03-19 |
| EP1535985A4 (en) | 2010-02-17 |
| US7648947B2 (en) | 2010-01-19 |
| JP2004083746A (en) | 2004-03-18 |
| EP1535985A1 (en) | 2005-06-01 |
| US20050245402A1 (en) | 2005-11-03 |
| CN100506960C (en) | 2009-07-01 |
| WO2004020558A1 (en) | 2004-03-11 |
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