CN1670950A - Integrated heat-pipe radiator with outside diversion - Google Patents
Integrated heat-pipe radiator with outside diversion Download PDFInfo
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- CN1670950A CN1670950A CN200410008659.8A CN200410008659A CN1670950A CN 1670950 A CN1670950 A CN 1670950A CN 200410008659 A CN200410008659 A CN 200410008659A CN 1670950 A CN1670950 A CN 1670950A
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Abstract
一种外侧导流集成热管散热器,它包括一用于吸热的密闭的真空盒体,真空盒体的表面上竖立固设有一个以上通过底端与真空盒体内腔贯通的真空散热板;真空散热板之间的夹缝构成冷却流体通道;真空散热板之间焊接设置有散热鳍片;真空盒体内灌装有液体工质;真空盒体的内侧表面及真空散热板的内壁上敷设有能够吸附液体的吸液芯;冷却流体通道的端面上固定覆盖有挡流板;鳍片顺冷却流体的流动方向设置在冷却流体通道中。本实用新型通过多个真空散热板及挡流板在灌装有液体工质的真空盒体的外侧构成可控制冷却流体定向流动的通道,改变了传统的散热方式,提高了散热器的传热效率。
A radiator with integrated heat pipes for external conduction, which includes a closed vacuum box for absorbing heat. On the surface of the vacuum box, there are more than one vacuum heat dissipation plates connected up through the bottom end and the inner cavity of the vacuum box; The gap between the vacuum cooling plates constitutes a cooling fluid channel; heat dissipation fins are welded between the vacuum cooling plates; liquid working medium is filled in the vacuum box; the inner surface of the vacuum box and the inner wall of the vacuum cooling plate are laid with A liquid-absorbing core absorbs liquid; the end surface of the cooling fluid channel is fixedly covered with a baffle; fins are arranged in the cooling fluid channel along the flow direction of the cooling fluid. The utility model forms a channel that can control the directional flow of the cooling fluid on the outside of the vacuum box filled with liquid working medium through a plurality of vacuum heat dissipation plates and baffle plates, which changes the traditional heat dissipation method and improves the heat transfer of the radiator efficiency.
Description
技术领域technical field
本发明涉及一种热管散热器,尤其是一种以热管为主体,散热鳍片为辅助强化手段,通过引导冷却流体的流向而制成的具有三维冷凝散热网络的外侧导流集成热管散热器。The invention relates to a heat pipe radiator, in particular to an outer diversion integrated heat pipe radiator with a three-dimensional condensation heat dissipation network, which is made by guiding the flow direction of cooling fluid, with heat pipes as the main body and cooling fins as auxiliary strengthening means.
背景技术Background technique
随着电子、电力技术的快速发展,特别是随着集成电路的集成度大幅度提高,电子元器件的散热问题已成为制约电子设备的运行速度及输出功率的重要问题之一。With the rapid development of electronics and power technology, especially with the substantial increase in the integration of integrated circuits, the heat dissipation of electronic components has become one of the important issues restricting the operating speed and output power of electronic equipment.
以计算机CPU芯片为例,三十年内其集成度提高了近两万倍,其产生的热流量已经达到了100W/cm2的程度。Taking the computer CPU chip as an example, its integration level has increased by nearly 20,000 times in 30 years, and the heat flow generated by it has reached the level of 100W/cm 2 .
众所周知,计算机工作的可靠性及寿命与其工作温度有着密切的关系,而芯片的集成度越高,其产生的热量就越高,如果不能及时将这些热量散去,计算机工作的可靠性就会大幅度降低,甚至出现无法正常运行。对于计算机开发研究机构来说,如果不能有效的解决芯片以及其他电子元器件在工作中产生的热量,就无法研制出速度更快、功率更高、体积更小的数据处理设备。As we all know, the reliability and life of a computer are closely related to its working temperature, and the higher the integration of the chip, the higher the heat it generates. If the heat cannot be dissipated in time, the reliability of the computer will be greatly reduced. The magnitude is reduced, and even the normal operation may not appear. For computer development and research institutions, if they cannot effectively solve the heat generated by chips and other electronic components during work, they will not be able to develop faster, higher power, and smaller data processing equipment.
目前,计算机以及电子元件的散热方式通常是将铝合金材料制造的梳状散热板安装在芯片或其它电子元件的本体上,制造一个较大的散热面积,同时,配以风扇将热量散开,从而降低温度。这种方式虽然结构简单、成本低廉,但只能适用于运算速度不高,功率不大的电子设备中的元器件散热。At present, the heat dissipation method of computers and electronic components is usually to install a comb-shaped heat dissipation plate made of aluminum alloy on the body of a chip or other electronic components to create a large heat dissipation area. At the same time, a fan is used to dissipate the heat. thereby lowering the temperature. Although this method is simple in structure and low in cost, it can only be applied to heat dissipation of components in electronic equipment with low computing speed and low power.
1998年,美国桑迪亚国立实验室利用热管技术进行计算机芯片的散热,取得了较好的效果。In 1998, the Sandia National Laboratory of the United States used heat pipe technology to dissipate heat from computer chips and achieved good results.
图1所示为目前使用的一种采用热管的散热装置,它包括一个框体1。框体1的底板上紧密安装有多个用薄金属片制成的,且密集分布的散热鳍片2。框体1内底板上卧设有热管3(热管的数量可以是二支或三支)。热管3穿出散热鳍片2的下部,向上伸出弯转180度穿入散热鳍片2的上部。所有的散热鳍片2都与热管3紧密贴设连接。在热管3中放置有遇热汽化,预冷凝结的液体工质。当框体1被安装在芯片上时,芯片产生的热量使卧设在框体1内底板上的热管3内的液体工质汽化,热量随着汽化的液体工质进入位于散热鳍片2上部的热管3中,并遇冷凝结,而热量则通过散热鳍片2向外界散出。当散热鳍片2顶部再安装强制风冷风扇4后,热量更容易散出。FIG. 1 shows a currently used heat dissipation device using a heat pipe, which includes a
由于热管具有极高的传热效率,所以,芯片产生的热量能够较快的被传递到远处的散热鳍片上,达到散热目的。这种方式比起以往的梳状散热板方式具有更高的散热效率。由于梳状散热板上散热片的温度往往是距离芯片较远的位置,温度较低,而靠近芯片的底部位置温度较高,这种温度梯度现象浪费了大量的散热面积,因此,不会具有较高的散热效率,而利用热管则能够克服梳状散热板所存在的散热效果不良的缺点。Because the heat pipe has extremely high heat transfer efficiency, the heat generated by the chip can be quickly transferred to the distant heat dissipation fins to achieve the purpose of heat dissipation. This method has higher heat dissipation efficiency than the previous comb-shaped heat dissipation plate method. Because the temperature of the heat sink on the comb-shaped heat sink is often at a position farther away from the chip, the temperature is lower, and the temperature near the bottom of the chip is higher, this temperature gradient phenomenon wastes a large amount of heat dissipation area, therefore, there will be no High heat dissipation efficiency, and the use of heat pipes can overcome the shortcomings of poor heat dissipation effect of the comb-shaped heat dissipation plate.
图1所示的热管散热装置虽然具有较好的散热效果,但是,由于其自身在结构是以实体散热器为主体,热管仅用来强化散热器散热鳍片的肋效率,并不能充分发挥热管紧凑、轻便、高效传热的优势,其存在的不足主要表现为:热源与底板之间、热管与底板之间、热管与鳍片之间都存在较高的热阻,同时,考虑到散热器强度的问题,不能把鳍片做得很薄,而较厚的鳍片不仅浪费材料、占据有限空间,而且不能获得更多的散热面积,所以,这种方式仍然不能满足超大集成电路、大功率电子器件以及高速芯片对散热所提出的要求,使它的应用受到了一定的限制。Although the heat pipe cooling device shown in Figure 1 has a good heat dissipation effect, because its own structure is based on a solid radiator, the heat pipe is only used to strengthen the rib efficiency of the heat dissipation fins of the radiator, and cannot fully utilize the heat pipe. The advantages of compactness, lightness, and high-efficiency heat transfer are mainly manifested in the following shortcomings: there are high thermal resistances between the heat source and the base plate, between the heat pipe and the base plate, and between the heat pipe and the fins. At the same time, considering the radiator In terms of strength, fins cannot be made very thin, and thicker fins not only waste materials, occupy limited space, but also cannot obtain more heat dissipation area, so this method still cannot meet the needs of ultra-large integrated circuits, high-power The heat dissipation requirements of electronic devices and high-speed chips limit its application.
综上所述,提供具有更高散热效率的散热装置是制造大功率、高速度电子设备以及更大规模集成电路芯片的有力保障,也正是目前业内人士亟待解决的问题之一。To sum up, providing a heat dissipation device with higher heat dissipation efficiency is a strong guarantee for the manufacture of high-power, high-speed electronic equipment and larger-scale integrated circuit chips, and it is also one of the problems that people in the industry need to solve urgently.
发明内容Contents of the invention
本发明的目的在于针对目前电子、电力制造技术领域因缺乏高效率散热装置而无法进一步提高电子元件、电路芯片的运行速度及输出功率而提供一种外侧导流集成热管散热器,该散热器根据热管传热原理,通过对吸热端、放热端外侧的冷却流体通道进行优化布局设置,实现以热管为主体,以散热鳍片为传热强化手段的集成热管电子散热器,与其他相同尺寸的传统热管散热装置相比,具有更大的散热效率。The purpose of the present invention is to provide a radiator with integrated heat pipes for external conduction for the lack of high-efficiency heat dissipation devices in the current electronic and electric power manufacturing technology fields, which cannot further improve the operating speed and output power of electronic components and circuit chips. The principle of heat transfer of heat pipes, by optimizing the layout of the cooling fluid channels outside the heat-absorbing end and the heat-dissipating end, an integrated heat pipe electronic radiator with heat pipes as the main body and heat dissipation fins as the means of heat transfer enhancement is realized, which is the same size as other Compared with the traditional heat pipe cooling device, it has greater heat dissipation efficiency.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种外侧导流集成热管散热器,它包括一用于吸热的密闭的真空盒体,真空盒体的表面上竖立固设有一个以上通过底端与所述真空盒体内腔贯通的真空散热板。真空散热板之间的夹缝构成冷却流体通道。在真空散热板之间还焊接设置有用于扩大散热面积的鳍片。A radiator with integrated heat pipes for external conduction, which includes a closed vacuum box for absorbing heat. On the surface of the vacuum box, there are more than one vacuum heat dissipation tubes that communicate with the inner cavity of the vacuum box through the bottom end. plate. The gaps between the vacuum cooling plates form cooling fluid channels. Fins for enlarging the heat dissipation area are also welded between the vacuum heat dissipation plates.
真空盒体内灌装有遇热汽化,遇冷凝结的液体工质。真空盒体的内侧表面及真空散热板的内壁上敷设有能够吸附液体的吸液芯。冷却流体通道的端面上固定覆盖有挡流板,该挡流板的宽度小于所述端面的宽度,使挡流板与真空盒体之间形成冷却流体的出口,并使冷却流体通道的顶端面成为冷却流体的入口;所述鳍片顺冷却流体的流动方向设置在冷却流体通道中。The vacuum box is filled with a liquid working fluid that vaporizes when heated and condenses when cooled. A liquid-absorbing core capable of absorbing liquid is laid on the inner surface of the vacuum box body and the inner wall of the vacuum cooling plate. The end surface of the cooling fluid channel is fixedly covered with a baffle, and the width of the baffle is smaller than the width of the end surface, so that the outlet of the cooling fluid is formed between the baffle and the vacuum box, and the top surface of the cooling fluid channel It becomes the inlet of the cooling fluid; the fins are arranged in the cooling fluid channel along the flow direction of the cooling fluid.
使用时,发热电子元件紧密贴设于真空盒体下方,并在真空散热板的顶部安装向下吹风的冷却风扇。发热电子元件工作产生的热量传入真空盒体内。液体工质遇热汽化,将热量向真空散热板传递,并通过焊接的鳍片向外传递,同时,冷却风扇吹动冷空气向下进入冷却流体通道。在挡流板的阻挡下,冷气流只能从靠近真空盒体处的出口排出。When in use, the heating electronic components are closely attached to the bottom of the vacuum box body, and a cooling fan blowing downward is installed on the top of the vacuum cooling plate. The heat generated by the heating electronic components is transmitted into the vacuum box body. The liquid working medium is vaporized when it is heated, and the heat is transferred to the vacuum cooling plate and outwards through the welded fins. At the same time, the cooling fan blows cold air down into the cooling fluid channel. Under the blocking of the baffle, the cold air flow can only be discharged from the outlet close to the vacuum box body.
真空盒体的表面是温度相对较高的位置,而将冷却流体的出口设置在此,可以更加有效的提高散热效率,而鳍片顺应冷却流体的流动方向设置,使冷气流能够在冷却流体通道中顺利排出并带走鳍片表面的热量。The surface of the vacuum box is a place with a relatively high temperature, and setting the cooling fluid outlet here can more effectively improve the heat dissipation efficiency, and the fins are arranged along the flow direction of the cooling fluid, so that the cold air flow can flow in the cooling fluid channel Smoothly discharge and take away the heat from the surface of the fins.
真空盒体可以采用导热性能良好的材料制造,其形状可以是矩形,也可以是圆形的或其它任意形状。The vacuum box body can be made of materials with good thermal conductivity, and its shape can be rectangular, circular or any other shape.
在上述设置中,真空散热板可在真空盒体表面平行设置,也可以真空盒体表面中心为圆心向外放射设置。In the above arrangement, the vacuum cooling plate can be arranged parallel to the surface of the vacuum box body, or it can be arranged radially outwards from the center of the surface of the vacuum box body.
为保持真空散热板的散热均匀,在真空散热板顶部还可以设置一条或一条以上使真空散热板之间相互连通的连通管。In order to keep the heat dissipation of the vacuum cooling plates uniform, one or more connecting pipes can be arranged on the top of the vacuum cooling plates to make the vacuum cooling plates communicate with each other.
为便于冷气流顺利流出及便于生产加工,可以将鳍片分为上、下两段设置。上段垂直于所述冷却流体的入口端面;下端垂直于所述冷却流体的出口端面,并且上、下两段鳍片不相交。当冷气流由入口进入冷却流体通道后,在上段鳍片的导流作用下,垂直吹向真空盒体表面,而在下段鳍片的导流作用下,冷气流垂直转向由出口排出。在这一过程中,冷气流能够以最大的程度将热量散出。In order to facilitate the smooth flow of cold air flow and facilitate production and processing, the fins can be divided into upper and lower sections. The upper section is perpendicular to the inlet end surface of the cooling fluid; the lower end is perpendicular to the outlet end surface of the cooling fluid, and the upper and lower fins do not intersect. When the cold air flow enters the cooling fluid channel from the inlet, it is blown vertically to the surface of the vacuum box under the diversion action of the upper fins, and the cold air flow is turned vertically and discharged from the outlet under the diversion action of the lower fins. In this process, the cold air flow can dissipate the heat to the greatest extent.
在上述技术方案中,还可以将挡流板固定覆盖在冷却流体通道的顶端面上,即真空散热板的顶端面上,使冷却流体通道的两个端面形成冷却流体的出口或入口。这样设置可以满足冷却风扇设置在侧向的需要,使冷气流能够由冷却流体通道的一个端面进入该通道,并从另一端面排出。在这一方案中,鳍片的侧边可以焊接在真空盒体的表面上,与真空散热板平行设置,也可以焊接在真空散热板的表面,与真空盒体的表面平行设置。In the above technical solution, the baffle plate can also be fixedly covered on the top surface of the cooling fluid passage, that is, the top surface of the vacuum cooling plate, so that the two end surfaces of the cooling fluid passage form the outlet or inlet of the cooling fluid. Such arrangement can satisfy the requirement that the cooling fan is arranged on the side, so that the cold air flow can enter the channel from one end surface of the cooling fluid channel and be discharged from the other end surface. In this scheme, the sides of the fins can be welded on the surface of the vacuum box body and arranged parallel to the vacuum heat dissipation plate, or welded on the surface of the vacuum heat dissipation plate and arranged parallel to the surface of the vacuum box body.
上述技术方案中所使用的吸液芯可以是由多层纤维编织网或多层金属丝网叠设组成的,也可以是采用粉末烧结制成的具有微孔的板状体。还可以是由金属或有机材料薄片通过往复连续弯折或弯曲所制成的带状体,并通过焊接或粘接贴设在所述壳体的内壁上。The liquid-absorbing core used in the above-mentioned technical solution may be composed of multi-layer fiber braided nets or multi-layer wire nets, or may be a plate-shaped body with micropores made by powder sintering. It can also be a strip-shaped body made of a metal or organic material thin sheet through reciprocating continuous bending or bending, and be attached to the inner wall of the housing by welding or bonding.
在生产中,当真空盒体采用注塑工艺时,为减少发热电子元件的表面与真空盒体底面之间的热阻,提高热传导效率,可以在真空盒体底面固设能够与外部发热电子元件的散热面紧密贴合的导热板。导热板的固设方式可以采用嵌入真空盒体底面的方式,也可以在真空盒体底面开设一个用于嵌入发热电子元件散热面的专用凹陷,将导热板作为该专用凹陷的底面。In production, when the vacuum box body adopts the injection molding process, in order to reduce the thermal resistance between the surface of the heating electronic component and the bottom surface of the vacuum box body, and improve the heat conduction efficiency, it is possible to fix on the bottom surface of the vacuum box body. Heat conduction plate with closely fitted heat dissipation surface. The heat conduction plate can be fixed in the way of embedding the bottom of the vacuum box, or a special depression for embedding the heat dissipation surface of the heating electronic component can be set on the bottom of the vacuum box, and the heat conduction plate can be used as the bottom of the special depression.
另外,为进一步提高散热效率,上述技术方案还可以结合发热电子元件的制造,在真空盒体底面还可以设置开孔,将尺寸与开孔相匹配的,表面设有集成电子线路或电子元件内芯的器件基板嵌入该开孔中,使集成电子线路或电子元件内芯位于真空盒体内。器件基板的周边与真空盒体严密封接。集成电子线路或电子元件的内芯的引脚线设置在器件基板位于真空盒体外侧的表面上。In addition, in order to further improve heat dissipation efficiency, the above-mentioned technical solution can also be combined with the manufacture of heating electronic components, and openings can also be provided on the bottom of the vacuum box, and if the size matches the openings, the surface is provided with integrated electronic circuits or electronic components. The device substrate of the core is embedded in the opening, so that the integrated electronic circuit or the inner core of the electronic element is located in the vacuum box. The periphery of the device substrate is tightly sealed with the vacuum box. The lead wires of the inner core of the integrated electronic circuit or electronic component are arranged on the surface of the device substrate outside the vacuum box.
在这一方案中,吸液芯为电绝缘并敷设在集成电子线路或电子元件的内芯上。液体工质为电绝缘材料,并与所述集成电子线路或电子元件的内芯材料化学相容、电相容。In this solution, the wick is electrically insulating and is laid on the inner core of the integrated electronic circuit or electronic component. The liquid working fluid is an electrical insulating material, and is chemically and electrically compatible with the inner core material of the integrated electronic circuit or electronic component.
通过将发热电子元件与真空盒体联合制造,克服了热传导阻力,使发热电子元件在工作中产生的热量直接通过液体工质的汽化而传送出去,达到最佳散热效果。Through the joint manufacture of heating electronic components and vacuum box, the heat conduction resistance is overcome, and the heat generated by the heating electronic components during operation is directly transmitted through the vaporization of liquid working fluid, achieving the best heat dissipation effect.
由以上技术方案可知:本发明通过多个真空散热板及挡流板在灌装有液体工质的真空盒体的外侧构成可控制冷却流体定向流动的通道,改变了传统的单一热管的分布式设置方式,极大的提高了对发热电子元件的散热效率,为未来更大规模集成电路芯片的制造以及高速电子设备、大功率电子、电力设备的开发、制造奠定了基础,具有极大的实用价值。From the above technical solutions, it can be seen that the present invention forms a channel that can control the directional flow of cooling fluid through a plurality of vacuum cooling plates and baffles on the outside of the vacuum box filled with liquid working medium, which changes the distribution of the traditional single heat pipe. The setting method greatly improves the heat dissipation efficiency of the heating electronic components, and lays the foundation for the future manufacture of large-scale integrated circuit chips and the development and manufacture of high-speed electronic equipment, high-power electronics, and electrical equipment, and has great practicality. value.
附图说明Description of drawings
图1为目前常用的热管散热器的结构示意图;Fig. 1 is the structure schematic diagram of heat pipe radiator commonly used at present;
图2为本发明所提供的第一实施例的立体结构示意图;FIG. 2 is a schematic three-dimensional structure diagram of the first embodiment provided by the present invention;
图3为图2所示实施例侧面剖视图;Fig. 3 is a side sectional view of the embodiment shown in Fig. 2;
图4为图2所示实施例中吸液芯的设置位置图;Fig. 4 is the setting position figure of liquid-absorbent core in the embodiment shown in Fig. 2;
图5为图2所示实施例在使用状态示意图;Fig. 5 is a schematic diagram of the embodiment shown in Fig. 2 in use;
图6为图2所示实施例中鳍片的结构示意图;Fig. 6 is a schematic structural view of fins in the embodiment shown in Fig. 2;
图7为图2所示实施例中加强板的结构示意图;Fig. 7 is a schematic structural view of the reinforcing plate in the embodiment shown in Fig. 2;
图8为本发明所涉及吸液芯的一个结构示意图;Figure 8 is a schematic structural view of the liquid-absorbent core involved in the present invention;
图9为本发明所涉及吸液芯的另一个结构示意图;Fig. 9 is another schematic structural view of the liquid-absorbent core involved in the present invention;
图10为本发明所涉及薄片弯制的“U”形吸液芯结构示意图;Fig. 10 is a schematic structural diagram of a "U"-shaped liquid-absorbent core made of bent sheets according to the present invention;
图11为本发明所涉及薄片弯制的“V”形吸液芯结构示意图;Fig. 11 is a schematic structural diagram of a "V" shaped liquid-absorbent core made of bent sheets according to the present invention;
图12为本发明所涉及薄片弯制的“Ω”形吸液芯结构示意图;Fig. 12 is a structural schematic diagram of an "Ω"-shaped liquid-absorbent core bent from a thin sheet according to the present invention;
图13为图2所示实施例增设有连通管的结构示意图;Fig. 13 is a schematic structural view of the embodiment shown in Fig. 2 with a connecting pipe added;
图14为本发明所提供的第二实施例的立体结构示意图;Fig. 14 is a schematic three-dimensional structure diagram of the second embodiment provided by the present invention;
图15为图14所示第二实施例中鳍片的一个安装方式示意图;Fig. 15 is a schematic diagram of an installation method of fins in the second embodiment shown in Fig. 14;
图16为图14所示第二实施例中鳍片的另一个安装方式示意图;Fig. 16 is a schematic diagram of another installation method of fins in the second embodiment shown in Fig. 14;
图17为图14所示第二实施例的主视图;Fig. 17 is a front view of the second embodiment shown in Fig. 14;
图18为图14所示第二实施例中增设连通管的结构示意图;Fig. 18 is a schematic structural view of adding a connecting pipe in the second embodiment shown in Fig. 14;
图19为本发明所提供的第三实施例的立体结构示意图;Fig. 19 is a schematic perspective view of the third embodiment provided by the present invention;
图20为本发明所提供的第四实施例的剖视结构图;Fig. 20 is a cross-sectional structure diagram of the fourth embodiment provided by the present invention;
图21为本发明所提供的第五实施例的剖视结构图。Fig. 21 is a cross-sectional structure diagram of the fifth embodiment provided by the present invention.
具体实施方式Detailed ways
以下,通过具体实施例并结合附图对本发明做进一步的详细说明。Hereinafter, the present invention will be further described in detail through specific embodiments and in conjunction with the accompanying drawings.
实施例一Embodiment one
图2所示为本发明所提供的一个较佳实施例的外部结构示意图。它包括一个用于吸热的密闭的真空盒体10,真空盒体10内灌装有遇热汽化,遇冷凝结的液体工质(图中未示出)。在真空盒体10的表面上竖立固设有三个平行设置的真空散热板11。真空散热板11的底部与真空盒体10内腔贯通。真空散热板11之间的夹缝构成冷却流体通道。在真空散热板11之间还焊接设置有用于扩大散热面积的鳍片20。鳍片20采用多片密集排列设置在冷却流体通道中。FIG. 2 is a schematic diagram of the external structure of a preferred embodiment provided by the present invention. It includes a sealed
冷却流体通道的两个端面上分别固定覆盖有挡流板30,该挡流板30的宽度小于端面的宽度,使挡流板30与真空盒体10之间形成冷却流体的出口22,并使冷却流体通道的顶端面成为冷却流体的入口21。The two end faces of the cooling fluid channel are fixedly covered with
本实施例的内部结构如图3所示。在真空盒体10的内侧表面敷设有能够吸附液体工质13的吸液芯40。吸液芯40可以采用焊接或者粘接的方式敷设,并且延伸敷设在真空散热板11的内壁上,如图4所示,在本实施例中,吸液芯40从真空盒体10内侧底部延伸到两侧真空散热板11的内壁,而中间的真空散热板11内壁没有敷设。The internal structure of this embodiment is shown in FIG. 3 . A liquid-absorbing core 40 capable of absorbing the liquid working medium 13 is laid on the inner surface of the
在遇热时,液体工质13汽化,将热量送入真空散热板11内,遇冷后,放出热量转化为液态回流入真空盒体10内。当安装有本实施例的电子设备处于倾斜或倒置状态时,吸液芯40能够吸附液体工质13,将其送至真空盒体10内的吸热端,从而不会影响本实施例的正常工作。When heated, the liquid working medium 13 vaporizes and sends heat into the
如图3、图4,鳍片20的设置方式为顺应冷却流体的流动方向。在设置中,将鳍片20分成上、下两段设置,其中,上段垂直于冷却流体的入口21竖向设置;下段垂直于冷却流体的出口22横向设置,并且上、下两段鳍片不相交,形成直角。As shown in FIG. 3 and FIG. 4 , the arrangement of the
图5所示为本实施例的使用状态示意图。在使用时,将本实施例安装在集成芯片(如CPU)的表面上,在真空散热板的顶部安装冷却风扇4。冷风沿着图中箭头方向自上而下进入冷却流体通道,在挡流板30的阻挡下,冷风经过转折,分为左右两路由两个出口22向外排出。FIG. 5 is a schematic diagram of the use status of this embodiment. When in use, this embodiment is installed on the surface of an integrated chip (such as a CPU), and a cooling fan 4 is installed on the top of the vacuum cooling plate. The cold air enters the cooling fluid channel from top to bottom along the direction of the arrow in the figure. Under the blocking of the
本实施例中,为增加散热面积及强度,每片鳍片20之间可以增加辅助鳍片201,如图6所示的鳍片局部结构示意。辅助鳍片201用薄铜片弯折制造,并焊接在鳍片20之间。In this embodiment, in order to increase the heat dissipation area and strength,
鳍片还可以制成波浪形,从而增加散热面积,还可以在鳍片表面分布开设多组通孔以及多个立刺。当冷风流过时造成紊流,是散热效果更好。图3中的鳍片20之间没有增设辅助鳍片,但是鳍片20为波浪形,且表面设有多个立刺202。立刺202的设置可以采用与开设通孔相结合的方式,即在冲压开设通孔时,将冲下的金属薄片翻起而构成立刺。The fins can also be made into a wave shape, thereby increasing the heat dissipation area, and multiple groups of through holes and multiple vertical thorns can also be distributed on the surface of the fins. When the cold air flows through, it causes turbulent flow, which makes the heat dissipation effect better. No auxiliary fins are added between the
图4中的鳍片20之间增设有辅助鳍片201(见下段鳍片,上段鳍片上的辅助鳍片未示出)。
为提高散热效率,减少热阻,在制造中,通常将真空散热板及真空盒体的壁制造的相对较薄。为增加强度,可以在本发明中增设加强板,如图7所示。本实施例中,加强板14的外轮廓与真空盒体10和真空散热板11的内截面形状相同,其外围周边分别固定在真空盒体10及真空散热板11的内壁上,其中部可以开设一个或多个孔,以保证液体工质的流动。根据需要,还可以增设多层加强板14。In order to improve heat dissipation efficiency and reduce thermal resistance, the walls of the vacuum cooling plate and the vacuum box are usually made relatively thin during manufacture. In order to increase the strength, a reinforcing plate can be added in the present invention, as shown in FIG. 7 . In this embodiment, the outer contour of the reinforcing
本发明所采用的吸液芯40可以制成多种形式。图8所示是采用多层金属丝网41焊接叠设组成的。多层金属丝网41之间以及本身具有丰富的空隙,能够产生较好的液体吸附效果。The absorbent core 40 used in the present invention can be made in various forms. Shown in Figure 8 is to adopt
图9所示是采用粉末烧结工艺制造的多孔吸液芯的局部示意图,该吸液芯依靠其内部及表面的微孔42产生毛细力,对液体进行吸附。FIG. 9 is a partial schematic diagram of a porous liquid-absorbing core manufactured by powder sintering process. The liquid-absorbing core relies on
图10所示是一种采用具有良好导热性能的金属薄片依照“U”字形通过往复连续弯折制成的带状体吸液芯。使该带状体吸液芯内形成了多个“U”形槽。在该带状体吸液芯的金属薄片表面开设有孔43。孔83可以是长孔或圆孔或凸设或凹设的缝隙口。这种带状体吸液芯可以焊接在真空盒体及真空散热板的内壁上。与上述其他吸液芯相比较,它不仅具有良好的毛细吸附力,同时,由于其自身就是热的良好导体,因此,在使用时,它可以直接参与导热,并且能够快速将热量向远处的液体工质传递,并通过其表面的孔43进行较大面积的汽化散热,因此,它比上述多层金属丝网吸液芯、粉末烧结工艺制造的多孔吸液芯具有更好的散热效果。Figure 10 shows a strip-shaped liquid-absorbing core made of thin metal sheets with good thermal conductivity according to the "U" shape by reciprocating and continuous bending. A plurality of "U"-shaped grooves are formed in the strip-shaped liquid-absorbing core. A hole 43 is opened on the surface of the metal sheet of the strip-shaped liquid-absorbing core. The hole 83 can be a long hole or a round hole or a convex or concave slit. The strip-shaped liquid-absorbing core can be welded on the inner wall of the vacuum box body and the vacuum cooling plate. Compared with the above-mentioned other liquid-absorbing cores, it not only has good capillary adsorption, but also because it is a good conductor of heat, it can directly participate in heat conduction when in use, and can quickly transfer heat to distant places. The liquid working medium is transferred and vaporized and dissipated in a larger area through the holes 43 on its surface. Therefore, it has a better heat dissipation effect than the above-mentioned multi-layer wire mesh liquid-absorbent core and the porous liquid-absorbent core manufactured by the powder sintering process.
吸液芯也可以制成如图11所示。将金属薄片依照“V”字形通过往复连续弯折而制成;也可以制成如图12所示。将金属薄片依照“Ω”形通过往复连续弯折而制成。在图11、图12中,吸液芯的表面都开设有孔43,用于液体工质通过其表面汽化。The liquid-absorbing core can also be made as shown in Figure 11. The metal sheet is made by reciprocating and continuous bending according to the "V" shape; it can also be made as shown in Figure 12. The metal sheet is made by reciprocating and continuous bending according to the "Ω" shape. In Fig. 11 and Fig. 12, holes 43 are opened on the surface of the liquid-absorbing core for the vaporization of the liquid working medium through the surface.
通过孔43及图10、图11、图12中分别自然形成的多个“U”形槽、多个“V”形槽以及多个“Ω”形槽可以方便的使液体工质在其内部延展。Through the hole 43 and the multiple "U"-shaped grooves, multiple "V"-shaped grooves, and multiple "Ω"-shaped grooves that are naturally formed in Figures 10, 11, and 12, it is convenient to make the liquid working medium inside extend.
为便于液体工质的汽化、延展,还可以将“U”形槽、“V”形槽以及“Ω”形槽的端口封闭。In order to facilitate the vaporization and expansion of the liquid working medium, the ports of the "U"-shaped groove, the "V"-shaped groove and the "Ω"-shaped groove can also be closed.
上述实施例还可以做进一步的改进,如图13所示。图中,在真空散热板顶部设置有两条连通管15,该连通管15使真空散热板之间相互连通,在散热工作时,能够使真空散热板顶部内的汽化液体工质的压力均衡,从而保证均匀传热。The above embodiment can also be further improved, as shown in FIG. 13 . In the figure, two connecting pipes 15 are arranged on the top of the vacuum cooling plate, and the connecting pipes 15 make the vacuum cooling plates communicate with each other, and can balance the pressure of the vaporized liquid working medium in the top of the vacuum cooling plate during heat dissipation. This ensures uniform heat transfer.
本发明所涉及的真空盒体可以采用导热性能良好的材料制造,其形状可以为矩形,也可以为圆形或其他形状,见实施例二。The vacuum box body involved in the present invention can be made of materials with good thermal conductivity, and its shape can be rectangular, circular or other shapes, see
实施例二Embodiment two
圆形真空盒体实施例的结构如图14所示。图中,真空盒体10为圆形,真空散热板11以真空盒体10表面中心为圆心向外以放射形式设置。在本实施例中,真空散热板11被制成长、短两种形式。其中,短的真空散热板11设置在靠近真空盒体10圆周的外围,使进入真空散热板11的汽化的液体工质较为均匀。挡流板30环周设置在真空散热板11外侧上部,该挡流板30的宽度小于真空散热板11的高度,使其与真空盒体10之间形成冷却流体的出口22,而真空散热板11的顶部为冷却流体的入口21。当真空散热板11的顶部安装并启动向下吹风的冷却风扇时,冷风能够吹向真空盒体10表面后再由出口22排出。The structure of the circular vacuum box embodiment is shown in FIG. 14 . In the figure, the
在本实施例中,鳍片的设置可以采取多种形式,如图15、图16所示。图15中的鳍片20采用金属薄片制成,以同心圆的分布方式设置在真空散热板11之间。图16中的鳍片20与真空散热板11相似,以放射形式设置在短的真空散热板11与中心之间,而真空散热板11之间以及真空散热板11与鳍片20之间则用薄铜片弯折焊接有辅助鳍片201。In this embodiment, the arrangement of the fins can take various forms, as shown in FIG. 15 and FIG. 16 . The
本实施例的鳍片也采用上述实施例中的上、下分段设置方式,如图17所示。上段(图中未示出)垂直于冷却流体的入口21竖向设置;下段垂直于冷却流体的出口22横向设置,并且上、下两段鳍片在内部不相交,形成直角。The fins in this embodiment also adopt the upper and lower section arrangement in the above embodiment, as shown in FIG. 17 . The upper section (not shown in the figure) is arranged vertically perpendicular to the
与上述实施例相同,为使真空散热板顶部内的汽化液体工质的压力均衡,保证均匀传热,本实施例也可以增设一连通管,其结构如图18所示。连通管15为圆形,跨接在真空散热板11之间,使各真空散热板11内部压力均衡。Similar to the above embodiment, in order to balance the pressure of the vaporized liquid working medium in the top of the vacuum cooling plate and ensure uniform heat transfer, this embodiment can also add a connecting pipe, the structure of which is shown in FIG. 18 . The communication pipe 15 is circular and connects between the vacuum
本发明还可以制成另一种形式,见实施例三。The present invention can also be made into another form, see embodiment three.
实施例三Embodiment Three
如图19所示。本实施例与实施例一的一个不同点在于:档流板30固定覆盖在冷却流体通道的顶端面上,即真空散热板11的顶部,使冷却流体通道的端面形成冷却流体的出口22、入口21。另一个不同点在于鳍片20全部采用水平一段式设置,通过其侧边焊接设置在真空散热板11的表面上。冷却流体通道的端面中的任一端都可以安装冷却风扇,并且无论冷却风扇的吹风方向如何,鳍片20的设置均与风向顺流。As shown in Figure 19. One difference between this embodiment and
本实施例还可以将鳍片垂直平行设置,其一侧边焊接在真空盒体的表面,另一侧通过连通管15固定,并且在其形成的冷却流体通道中还可以设置多个由金属材料制成的薄壁热管,该薄壁热管穿过鳍片并与鳍片焊接,而其端部固接在真空散热板的表面上,该薄壁热管与真空散热板内部贯通。In this embodiment, the fins can also be vertically and parallelly arranged, one side of which is welded on the surface of the vacuum box, and the other side is fixed by the connecting pipe 15, and a plurality of fins made of metal materials can also be arranged in the cooling fluid channel formed by it. The manufactured thin-walled heat pipe passes through the fins and is welded with the fins, and its end is fixed on the surface of the vacuum heat dissipation plate, and the thin-walled heat pipe communicates with the inside of the vacuum heat dissipation plate.
实施例四Embodiment Four
图20为本发明所提供的又一个实施例的结构示意图,该实施例与上述实施例一的总体结构相同,其不同点在于:真空盒体10的底部表面开设有一个能够将外部发热电子元件嵌入的专用凹陷101,该专用凹陷101的底面为热阻较低的导热板102。在使用时,发热电子元件的散热面紧密贴合在导热板102的表面。当真空盒体10采用塑料材料制造时,这种方式不会降低发热电子元件与真空盒体10之间的热传导效率,并且还有利于大规模批量生产。Fig. 20 is a schematic structural diagram of another embodiment provided by the present invention. This embodiment has the same overall structure as the first embodiment above, and the difference is that: the bottom surface of the
实施例五Embodiment five
图21所示为本发明所提供的一个与大规模集成电路芯片相结合的较佳Figure 21 shows a preferred combination of a large scale integrated circuit chip provided by the present invention
实施例结构示意图。Embodiment structure schematic diagram.
本实施例在借鉴实施例四的基础上,在真空盒体10的底部设置一个开孔,在该开孔中嵌入与其尺寸相匹配的器件基板103,该器件基板103的周边与真空盒体10的底面严密封接。In this embodiment, on the basis of referring to Embodiment 4, an opening is set at the bottom of the
器件基板103位于真空盒体10内的表面上预先设有集成电子线路104,集成电子线路104的引脚线105设置在器件基板103位于真空盒体10外侧的表面上。真空盒体10内的液体工质为电绝缘材料,并与集成电子线路104化学相容、电相容。The surface of the device substrate 103 located inside the
本实施例将集成电子线路芯片直接制作在真空盒体内,彻底消除了热阻对散热的影响,从而最大限度的提高了散热效率,它将成为未来更大规模、更高运行速度及更大功率集成电路芯片研制、发展的方向之一。不仅如此,本实施例还可以用于制造大功率晶体管,只需将大功率晶体管的内芯直接制作在真空盒体内,就可以高效散发大功率晶体管在工作时产生的热量。In this embodiment, the integrated electronic circuit chip is directly manufactured in the vacuum box, which completely eliminates the influence of thermal resistance on heat dissipation, thereby maximizing the heat dissipation efficiency. It will become a larger-scale, higher-speed and higher-power One of the directions of research and development of integrated circuit chips. Not only that, this embodiment can also be used to manufacture high-power transistors, and the heat generated by high-power transistors can be efficiently dissipated only by directly manufacturing the inner core of the high-power transistors in the vacuum box.
最后所应说明的是:以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解:依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate and not limit the technical solutions of the present invention, although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: the present invention can still be modified Or an equivalent replacement, any modification or partial replacement without departing from the spirit and scope of the present invention shall fall within the scope of the claims of the present invention.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7699094B2 (en) | 2006-04-28 | 2010-04-20 | Fu Zhun Precision Industry (Shen Zhen) Co., Ltd. | Vapor chamber heat sink |
| CN101065001B (en) * | 2006-04-28 | 2010-12-22 | 富准精密工业(深圳)有限公司 | Heat radiating device |
| CN101288355B (en) * | 2005-10-13 | 2012-08-22 | 国际商业机器公司 | Rotatable liquid reservoir for computer cooling |
| CN108695578A (en) * | 2017-03-30 | 2018-10-23 | 罗伯特·博世有限公司 | Battery system |
| CN112710180A (en) * | 2019-10-25 | 2021-04-27 | Abb瑞士股份有限公司 | Steam chamber |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11289039A (en) * | 1998-04-02 | 1999-10-19 | Furukawa Electric Co Ltd:The | Heat pipe cooler |
| CN2500070Y (en) * | 2001-08-03 | 2002-07-10 | 富准精密工业(深圳)有限公司 | Radiator device |
| US6588498B1 (en) * | 2002-07-18 | 2003-07-08 | Delphi Technologies, Inc. | Thermosiphon for electronics cooling with high performance boiling and condensing surfaces |
| CN2727966Y (en) * | 2004-03-17 | 2005-09-21 | 杨洪武 | Outboard diversion integrated heat pipe radiator |
-
2004
- 2004-03-16 CN CNB2004100086598A patent/CN100405588C/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101288355B (en) * | 2005-10-13 | 2012-08-22 | 国际商业机器公司 | Rotatable liquid reservoir for computer cooling |
| US7699094B2 (en) | 2006-04-28 | 2010-04-20 | Fu Zhun Precision Industry (Shen Zhen) Co., Ltd. | Vapor chamber heat sink |
| CN101065001B (en) * | 2006-04-28 | 2010-12-22 | 富准精密工业(深圳)有限公司 | Heat radiating device |
| CN108695578A (en) * | 2017-03-30 | 2018-10-23 | 罗伯特·博世有限公司 | Battery system |
| CN112710180A (en) * | 2019-10-25 | 2021-04-27 | Abb瑞士股份有限公司 | Steam chamber |
| EP3813098A1 (en) * | 2019-10-25 | 2021-04-28 | ABB Schweiz AG | Vapor chamber |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100405588C (en) | 2008-07-23 |
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