CN1664393A

CN1664393A - bistable electromagnetic clutch

Info

Publication number: CN1664393A
Application number: CN 200510009833
Authority: CN
Inventors: 陆永平; 李勇; 邹继斌; 刘彦彬
Original assignee: Individual
Current assignee: Foshan Welling Washer Motor Manufacturing Co Ltd
Priority date: 2005-03-18
Filing date: 2005-03-18
Publication date: 2005-09-07
Anticipated expiration: 2025-03-18
Also published as: CN1321279C

Abstract

The invention relates to double stable state electromagnet clutch that belongs to clutch technology field. The invention could finish the clutch action accurately and quickly, and has the advantage of high efficiency, energy conservation, small volume, simple structure, low cost, low noise and not easy to be damaged.

Description

Bistable electromagnetic clutch

Technical field:

What the present invention relates to is the Clutch Technology field, specifically is a kind of bistable electromagnetic clutch.

Background technique:

What existing full-automatic impeller type washing machine adopted is that induction motor drives belt pulley and gear reduction.Its outstanding shortcoming is that noise is big, and efficient is low, and is difficult for realizing the washing of speed change multi-mode.For this reason, all be devoted to the research and development that a new generation directly drives automatic washing machine both at home and abroad, its main flow trend is to adopt brushless direct current motor directly to drive, and is equipped with corresponding dehydration washing switched system, develops so-called " quiet washing machine ".This washing machine has two key technologies, and the one, the direct speed-variable motor system of Qu Donging, the 2nd, finish the clutch system that washing-dewatering state switches.The deficiency that existing overrun adds the mechanical hatching gate structure is: agent structure adopts free wheel device to add the backguy motor, is not suitable for direct drive motor, complex structure, cost height, the problem that noise is big, precision is low.

Summary of the invention:

The purpose of this invention is to provide a kind of bistable electromagnetic clutch.The present invention can solve existing clutch configuration complexity, cost height, precision is low, noise is big, flimsy problem.It is made up of stationary housing 1, driven hollow rotating shaft 2, active turntable shaft 3, the moving rotor 4 of hollow clutch; Have cylindrical cavity 1-5 in the stationary housing 1, on the round wall of cylindrical cavity 1-5, stud with a circle E font conducting magnet core 1-1, be provided with coil 1-2 among the E font conducting magnet core 1-1, it is the fixed sectors gear 1-3 in axle center that the upper bottom surface of the cylindrical cavity 1-5 of stationary housing 1 is inlaid with axis hole 1-4; Have spline 2-1 on the outer round surface bottom of driven hollow rotating shaft 2, the channel opening direction of spline 2-1 and the shaft axis of driven hollow rotating shaft 2 are parallel to each other; Initiatively the upper-end surface of the rotating disk 3-2 of turntable shaft 3 is inlaid with initiatively tooth sector 3-1, and initiatively the axle center of tooth sector 3-1 coincides with the axle center of active turntable shaft 3; The axis hole 2-2 of driven hollow rotating shaft 2 and the rotating shaft 3-3 of active turntable shaft 3 are rotationally connected, the spline 2-1 that spline 4-6-1 on moving rotor 4 internal circular surfaces of hollow clutch is socketed in driven hollow rotating shaft 2 goes up and makes its axial sliding fit to connect, the axis hole 1-4 of stationary housing 1 and the top periphery of driven hollow rotating shaft 2 are rotationally connected, and the moving rotor 4 of hollow clutch is among the cylindrical cavity 1-5 of stationary housing 1.The present invention can accurately finish clutch action fast, have energy-efficient, volume is small and exquisite, simple in structure, low cost of manufacture, easy care, noise are little, the advantage that should not damage.It can be used for the automatic washing machine that the 5th generation directly drove.

Description of drawings:

Overall structure schematic representation when Fig. 1 is the top of the moving rotor 4 of the hollow core clutch of the present invention cylindrical cavity 1-5 that is in stationary housing 1, overall structure schematic representation when Fig. 2 is the bottom of the moving rotor 4 of the hollow core clutch of the present invention cylindrical cavity 1-5 that is in stationary housing 1, Fig. 3 is the A-A sectional view of Fig. 1, and Fig. 4 is the B-B sectional view of Fig. 2.

Embodiment:

In conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4 present embodiment is described, it is made up of stationary housing 1, driven hollow rotating shaft 2, active turntable shaft 3, the moving rotor 4 of hollow clutch; Have cylindrical cavity 1-5 in the stationary housing 1, on the round wall of cylindrical cavity 1-5, stud with a circle E font conducting magnet core 1-1, the truncation surface of E font conducting magnet core 1-1 is the E font, its opening direction is inside, be provided with coil 1-2 among the E font conducting magnet core 1-1, it is the fixed sectors gear 1-3 in axle center that the upper bottom surface of the cylindrical cavity 1-5 of stationary housing 1 is inlaid with axis hole 1-4; Have spline 2-1 on the outer round surface bottom of driven hollow rotating shaft 2, the channel opening direction of spline 2-1 and the shaft axis of driven hollow rotating shaft 2 are parallel to each other; Initiatively the upper-end surface of the rotating disk 3-2 of turntable shaft 3 is inlaid with initiatively tooth sector 3-1, and initiatively the axle center of tooth sector 3-1 coincides with the axle center of active turntable shaft 3; The axis hole 2-2 of driven hollow rotating shaft 2 and the rotating shaft 3-3 of active turntable shaft 3 are rotationally connected, the spline 2-1 that spline 4-6-1 on moving rotor 4 internal circular surfaces of hollow clutch is socketed in driven hollow rotating shaft 2 goes up and makes its axial sliding fit to connect, the axis hole 1-4 of stationary housing 1 and the top periphery of driven hollow rotating shaft 2 are rotationally connected, and the moving rotor 4 of hollow clutch is among the cylindrical cavity 1-5 of stationary housing 1.Coil 1-2 in the stationary housing 1 is a dc coil.The moving rotor 4 of described hollow clutch is made up of the first annular leading pole 4-1, the second annular leading pole 4-2, last tooth sector 4-3, following tooth sector 4-4, annular permanent magnet 4-5, hollow moving rotor 4-6; The truncation surface of the first annular leading pole 4-1 is the L type, and the shape of the second annular leading pole 4-2 is identical with the shape inversion symmetry of the first annular leading pole 4-1; The upper-end surface edge of hollow moving rotor 4-6 is inlaid with tooth sector 4-3, the lower end surface edge of hollow moving rotor 4-6 is inlaid with down tooth sector 4-4, and the axle center of last tooth sector 4-3, the axle center of following tooth sector 4-4 and the axle center of hollow moving rotor 4-6 coincide; The channel opening direction of spline 4-6-1 and the shaft axis of hollow moving rotor 4-6 are parallel to each other; Have a ring recess 4-6-2 on the periphery of hollow moving rotor 4-6, the upper-end surface 4-6-3 of groove 4-6-2 connects the upper-end surface 4-1-1 of the first annular leading pole 4-1, the lower end surface of the first annular leading pole 4-1 connects the upper-end surface of annular permanent magnet 4-5, the upper-end surface of the second annular leading pole 4-2 connects the lower end surface of annular permanent magnet 4-5, the lower end surface 4-6-4 of the lower end surface 4-2-1 connecting groove 4-6-2 of the second annular leading pole 4-2; The periphery width of the periphery width of the first annular leading pole 4-1, the second annular leading pole 4-2 equates mutually that with the width of three magnetic pole strengths in E font conducting magnet core 1-1 inboard the outside disc of the first annular leading pole 4-1 equates mutually with the spacing of the outside disc of the second annular leading pole 4-2 and the spacing between inboard three magnetic pole strengths of E font conducting magnet core 1-1.When the moving rotor 4 of hollow clutch is in the top of cylindrical cavity 1-5 of stationary housing 1, the last tooth sector 4-3 of the moving rotor 4 of the fixed sectors gear 1-3 of its stationary housing 1 and hollow clutch is connected with a joggle, the active tooth sector 3-1 of its active turntable shaft 3 separates with the following tooth sector 4-4 of the moving rotor 4 of hollow clutch and is connected, and two magnetic pole strengths in inboard middle and upper part of the periphery of the periphery of its first annular leading pole 4-1, the second annular leading pole 4-2 and E font conducting magnet core 1-1 align; When the moving rotor 4 of hollow clutch is in the bottom of cylindrical cavity 1-5 of stationary housing 1, the following tooth sector 4-4 of the active tooth sector 3-1 of its active turntable shaft 3 and the moving rotor 4 of hollow clutch is connected with a joggle, the fixed sectors gear 1-3 of its stationary housing 1 separates with the last tooth sector 4-3 of the moving rotor 4 of hollow clutch and is connected, and two magnetic pole strengths in inboard middle and lower part of the periphery of the periphery of its first annular leading pole 4-1, the second annular leading pole 4-2 and E font conducting magnet core 1-1 align.Between the periphery of the inner headed face of E font conducting magnet core 1-1 and the periphery of the first annular leading pole 4-1, the second annular leading pole 4-2 air gap g is arranged; Air gap g is 0.5mm～1mm.The profile of tooth of the last tooth sector 4-3 of the profile of tooth of the active tooth sector 3-1 of the profile of tooth of the fixed sectors gear 1-3 of stationary housing 1, active turntable shaft 3, the moving rotor 4 of hollow clutch, the profile of tooth of following tooth sector 4-4 all are rectangle.The number of teeth of the last tooth sector 4-3 of the number of teeth of the active tooth sector 3-1 of the number of teeth of the fixed sectors gear 1-3 of stationary housing 1, active turntable shaft 3, the moving rotor 4 of hollow clutch, the number of teeth of following tooth sector 4-4 are the number of pole-pairs of drive motor or the integral multiple of number of pole-pairs.Working principle: owing to have annular permanent magnet 4-5 to exist in the moving rotor 4 of hollow clutch, to make the position of the moving rotor 4 of hollow clutch that two kinds of steady states be arranged, be a kind ofly to be: the moving rotor 4 of hollow clutch is in the top of the cylindrical cavity 1-5 of stationary housing 1, and the two poles of the earth up and down of annular permanent magnet 4-5 form magnetic loop by two magnetic pole strengths in inboard middle and upper part of the first annular leading pole 4-1, the second annular leading pole 4-2, E font conducting magnet core 1-1; Initiatively the active tooth sector 3-1 of turntable shaft 3 separates with the following tooth sector 4-4 of the moving rotor 4 of hollow clutch, the fixed sectors gear 1-3 engagement of the last tooth sector 4-3 of the moving rotor 4 of hollow clutch and stationary housing 1 makes the moving rotor 4 of hollow clutch maintain static moving with driven hollow rotating shaft 2.Another kind is: the moving rotor 4 of hollow clutch is in the bottom of the cylindrical cavity 1-5 of stationary housing 1, and the two poles of the earth up and down of annular permanent magnet 4-5 form magnetic loop by two magnetic pole strengths in inboard middle and lower part of the first annular leading pole 4-1, the second annular leading pole 4-2, E font conducting magnet core 1-1; The initiatively following tooth sector 4-4 engagement of the moving rotor 4 of the active tooth sector 3-1 of turntable shaft 3 and hollow clutch, the last tooth sector 4-3 of the moving rotor 4 of hollow clutch separates with the fixed sectors gear 1-3 of stationary housing 1, and initiatively turntable shaft 3 drives driven hollow rotating shaft 2 and rotates by active tooth sector 3-1, following tooth sector 4-4, the moving rotor 4 of hollow clutch, spline 4-6-1, spline 2-1.When being connected with direct current (d.c.) among the coil 1-2 among the E font conducting magnet core 1-1, will produce the opposing magnetic field, change the separated state that the aforementioned stable state makes it to control by the direction of conversion direct current (d.c.) this clutch.

Claims

1. The bistable electromagnetic clutch is characterized in that it consists of a fixed housing (1), a driven hollow shaft (2), an active turntable shaft (3), and a hollow clutch moving rotor (4); the fixed housing (1) There is a cylindrical cavity (1-5) inside, and a circle of E-shaped magnetic conducting cores (1-1) are inlaid on the round wall of the cylindrical cavity (1-5), and the E-shaped magnetic conducting cores (1-1 ) is provided with a coil (1-2), and the upper bottom surface of the cylindrical cavity (1-5) of the fixed housing (1) is inlaid with a fixed sector gear (1-4) centered on the shaft hole (1-4). 3); the lower part of the outer circular surface of the driven hollow shaft (2) is provided with a spline groove (2-1), and the opening direction of the spline groove (2-1) is mutually aligned with the axis line of the driven hollow shaft (2). Parallel; the upper end surface of the turntable (3-2) of the driving turntable shaft (3) is inlaid with a driving sector gear (3-1), the axis of the driving sector gear (3-1) and the axis of the driving turntable shaft (3) coincide; the shaft hole (2-2) of the driven hollow shaft (2) is rotationally connected with the shaft (3-3) of the driving turntable shaft (3), and the spline groove ( 4-6-1) Sleeve on the spline groove (2-1) of the driven hollow shaft (2) and make it slide and fit in the axial direction, fix the shaft hole (1-4) of the housing (1) and the slave The outer circular surface of the upper part of the moving hollow rotating shaft (2) is rotatably connected, and the hollow clutch moving rotor (4) is in the cylindrical cavity (1-5) of the fixed housing (1).

2. The bistable electromagnetic clutch according to claim 1, characterized in that the hollow clutch moving rotor (4) consists of a first annular magnetic pole (4-1), a second annular magnetic pole (4-2), an upper sector Gear (4-3), lower sector gear (4-4), annular permanent magnet (4-5), hollow moving rotor (4-6); the sectional surface of the first annular magnetic conduction pole (4-1) is L type, the shape of the second annular magnetic pole (4-2) is reversely symmetrical to that of the first annular magnetic pole (4-1); the upper end face edge of the hollow moving rotor (4-6) is inlaid with an upper sector gear (4-3), the lower end face edge of the hollow moving rotor (4-6) is inlaid with the lower sector gear (4-4), the shaft center of the upper sector gear (4-3), the lower sector gear (4-4) The axis of the hollow rotor (4-6) coincides with the axis of the hollow rotor (4-6); the opening direction of the spline groove (4-6-1) is parallel to the axis line of the hollow rotor (4-6); the hollow rotor There is a groove (4-6-2) on the outer surface of (4-6), and the upper end surface (4-6-3) of the groove (4-6-2) is connected with the first annular magnetic conduction pole (4-1 ), the upper end face (4-1-1) of the first annular magnetic conduction pole (4-1) connects the upper end face of the annular permanent magnet (4-5), and the upper end face of the second annular magnetic conduction pole (4-2) The end face is connected to the lower end face of the annular permanent magnet (4-5), and the lower end face (4-2-1) of the second annular magnetic conduction pole (4-2) is connected to the lower end face (4-6-2) of the slot (4-6-2). -4); the width of the outer circle of the first annular magnetic pole (4-1), the width of the outer circle of the second annular magnetic pole (4-2) and the three magnetic poles inside the E-shaped magnetic core (1-1) The widths of the faces are equal to each other, and the distance between the outer circular surface of the first annular magnetic conduction pole (4-1) and the outer circular surface of the second annular magnetic conduction pole (4-2) is the same as that of the E-shaped magnetic conduction core (1-1) inside three The distances between the pole faces are equal to each other.

3. The bistable electromagnetic clutch according to claim 1, characterized in that the coils (1-2) in the fixed housing (1) are DC coils.

4. The bistable electromagnetic clutch according to claim 1 or 2, characterized in that when the hollow clutch moving rotor (4) is in the upper part of the cylindrical cavity (1-5) of the fixed housing (1), its The fixed sector gear (1-3) of the fixed housing (1) is meshed with the upper sector gear (4-3) of the hollow clutch moving rotor (4), and the driving sector gear (3-1) of its driving turntable shaft (3) ) is separated and connected with the lower sector gear (4-4) of the hollow clutch moving rotor (4), the outer circle of the first annular magnetic conduction pole (4-1) and the outer circle of the second annular magnetic conduction pole (4-2) The surface is aligned with the two magnetic pole surfaces in the inner middle and upper part of the E-shaped magnetic conductive core (1-1); the hollow clutch moving rotor (4) is in the lower part of the cylindrical cavity (1-5) of the fixed housing (1) , the driving sector gear (3-1) of its driving turntable shaft (3) meshes with the lower sector gear (4-4) of the hollow clutch moving rotor (4), and the fixed sector gear ( 1-3) Separately connected with the upper sector gear (4-3) of the hollow clutch moving rotor (4), the outer circular surface of the first annular magnetic conduction pole (4-1), the second annular magnetic conduction pole (4-2) The outer circular surface of the inner side of the E-shaped magnetic core (1-1) is aligned with the two magnetic pole faces in the lower part.

5. The bistable electromagnetic clutch according to claim 1 or 2, characterized in that the inner circular surface of the E-shaped magnetically conductive core (1-1) and the outer circular surface of the first annular magnetically conductive pole (4-1), There is an air gap (g) between the outer circular surfaces of the second annular magnetic conduction pole (4-2).

6. The bistable electromagnetic clutch according to claim 5, characterized in that the air gap (g) is 0.5mm-1mm.

7. The bistable electromagnetic clutch according to claim 1, characterized in that the tooth shape of the fixed sector gear (1-3) of the fixed housing (1), the driving sector gear (3-3) of the driving turntable shaft (3) 1) The tooth profile is rectangular.

8. The bistable electromagnetic clutch according to claim 2, characterized in that the tooth profile of the upper sector gear (4-3) and the tooth profile of the lower sector gear (4-4) of the hollow clutch moving rotor (4) are both is a rectangle.

9. The bistable electromagnetic clutch according to claim 1, characterized in that the number of teeth of the fixed sector gear (1-3) of the fixed housing (1), the driving sector gear (3-1) of the driving turntable shaft (3) ) The number of teeth is the number of pole pairs of the drive motor or an integral multiple of the number of pole pairs.

10. The bistable electromagnetic clutch according to claim 2, characterized in that the number of teeth of the upper sector gear (4-3) and the number of teeth of the lower sector gear (4-4) of the hollow clutch moving rotor (4) are the driving motor pole pairs or integer multiples of pole pairs.