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CN1657395A - Method for preventing hanging beam and steel plate from swinging when electromagnetic hanging beam crane starts and brakes - Google Patents

Method for preventing hanging beam and steel plate from swinging when electromagnetic hanging beam crane starts and brakes Download PDF

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Publication number
CN1657395A
CN1657395A CN 200510062593 CN200510062593A CN1657395A CN 1657395 A CN1657395 A CN 1657395A CN 200510062593 CN200510062593 CN 200510062593 CN 200510062593 A CN200510062593 A CN 200510062593A CN 1657395 A CN1657395 A CN 1657395A
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Prior art keywords
hanging beam
pulleys
steel
dolly
suspension hook
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CN 200510062593
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Chinese (zh)
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CN1332870C (en
Inventor
赵燚
王羽丰
孙秀军
林振胜
王奕昀
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Dalian Huarui Heavy Industry Group Co Ltd
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Dalian Huarui Co Ltd
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Priority to CNB2005100625935A priority Critical patent/CN1332870C/en
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Abstract

A method for preventing the swinging of pylon and steel plate when a pylon-type electromagnetic hoister is started or stopped features that two steel cables used between the bogie and hook of lifting unit are respectively wound on pulleys to a dual-reverse-splayed system to effectively provent said swinging.

Description

防止电磁挂梁起重机起动和制动时挂梁及钢板摆动的方法Method for preventing hanging beam and steel plate from swinging when electromagnetic hanging beam crane starts and brakes

技术领域technical field

本发明涉及一种起重机起吊重物的防摆方法,尤其是涉及一种电磁挂梁起重机起动和制动时挂梁及钢板防摆方法。The invention relates to an anti-swing method for lifting heavy objects by a crane, in particular to an anti-swing method for hanging a beam and a steel plate when an electromagnetic hanging beam crane starts and brakes.

背景技术Background technique

电磁挂梁起重机是钢厂、港口等必用的钢板、板坯装卸设备。目前钢厂内现有的电磁挂梁起重机吊运的钢板长度一般都小于18m,随着制造业的不断需求和轧钢技术的不断发展,钢厂、港口及制造业等对超长钢板的搬运需求必然会迅速增加,因而需要能吊运长钢板的电磁挂梁起重机。制造这种电磁挂梁起重机必须解决其在起动和制动时造成挂梁及长钢板的摆动问题。德国的DSD公司与中国的太原重工曾经合作为宝钢生产出吊运长钢板的电磁挂梁起重机,这种起重机是在小车和过渡挂梁之间增加可伸缩的刚性套筒,以达到防摆的作用。采用刚性套筒的防摆方式在起重设备中比较常用,其优点是对位精度高,可满足高生产率的要求,但缺点是由于刚性套筒本身的重量较大,因而加大了起升机构的计算载荷,使电机功率加大,结构加重,导致整机的轮压加大,增大了厂房的造价。另外刚性导筒的加工费用比较高,维修成本也相应增大。Electromagnetic hanging beam cranes are necessary steel plate and slab loading and unloading equipment for steel mills and ports. At present, the length of the steel plate lifted by the existing electromagnetic hanging beam crane in the steel plant is generally less than 18m. With the continuous demand of the manufacturing industry and the continuous development of rolling technology, steel plants, ports and manufacturing industries have the demand for handling ultra-long steel plates. It will inevitably increase rapidly, so an electromagnetic hanging beam crane capable of lifting long steel plates is required. To manufacture this electromagnetic hanging beam crane, it is necessary to solve the swinging problem of the hanging beam and the long steel plate when starting and braking. Germany's DSD company and China's Taiyuan Heavy Industry have cooperated to produce an electromagnetic hanging beam crane for lifting long steel plates for Baosteel. This type of crane adds a retractable rigid sleeve between the trolley and the transitional hanging beam to achieve anti-sway protection. effect. The anti-swing method using rigid sleeves is more commonly used in lifting equipment. Its advantages are high alignment accuracy and can meet the requirements of high productivity, but the disadvantage is that due to the heavy weight of the rigid sleeve itself, it increases the lifting capacity. The calculated load of the mechanism increases the power of the motor and increases the weight of the structure, which leads to an increase in the wheel pressure of the whole machine and increases the cost of the factory building. In addition, the processing cost of the rigid guide cylinder is relatively high, and the maintenance cost also increases accordingly.

发明内容Contents of the invention

根据如上所述,本发明的目的是提供一种防止电磁挂梁起重机起动和制动时挂梁及钢板摆动的方法。采用这种防摆方法即能解决挂梁和钢板的防摆问题,获得较高的生产率,又能使防摆系统结构简单、重量轻、制造成本低。According to the above, the object of the present invention is to provide a method for preventing the hanging beam and the steel plate from swinging when the electromagnetic hanging beam crane starts and brakes. Adopting the anti-swing method can not only solve the anti-swing problem of the hanging beam and the steel plate, obtain higher productivity, but also make the anti-swing system simple in structure, light in weight and low in manufacturing cost.

根据如上所述,本发明提供一种防止电磁挂梁起重机起动和制动时挂梁及钢板摆动的方法,该方法的特点在于,在起升机构中利用两根钢丝绳分别与设置在小车上和吊钩上的各滑轮缠绕相接组成双“倒八字”形钢丝绳防摆缠绕系统,其缠绕步骤是:由两根钢丝绳中的一根钢丝绳组成的二股绳,从位于小车上的卷筒7绕出,直接下来绕过下方左侧在吊钩上安装的两个动滑轮10,然后向上从上方左侧安装在小车上的两个定滑轮9的内侧绕进,从外侧绕出,并最终向下在左侧吊钩上垂直于两个动滑轮10安装的一个平衡滑轮11处相接,形成一个“倒八字”形;由两根钢丝绳中的另一根钢丝绳组成的二股绳,从位于小车上的卷筒绕出,先绕过与卷筒7并排安装起导向作用的两个过渡滑轮8,再向下绕过下方右侧在吊钩上安装的两个动滑轮10,然后向上从上方右侧安装在小车上的两个定滑轮9的内侧绕进,从外侧绕出,并最终向下在右侧吊钩上垂直于两个动滑轮10安装的一个平衡滑轮11处相接,形成又一个“倒八字”形。According to the above, the present invention provides a method for preventing the swing of the hanging beam and the steel plate when the electromagnetic hanging beam crane is started and braked. The pulleys on the hook are wound and connected to form a double "upside-down" shaped wire rope anti-sway winding system. The winding steps are: a two-strand rope composed of one of the two wire ropes is wound from the drum 7 on the trolley. Go out, go directly down and bypass the two movable pulleys 10 installed on the hook on the left side below, and then go up from the inside of the two fixed pulleys 9 installed on the trolley on the left side above, go out from the outside, and finally go down A balance pulley 11 installed perpendicular to the two movable pulleys 10 on the left hook is connected to form an "inverted figure-eight" shape; When the reel is wound out, first bypass the two transition pulleys 8 that are installed side by side with the reel 7 and play a guiding role, then go down and bypass the two movable pulleys 10 installed on the hook on the lower right side, and then install them upward from the upper right side. The inner side of the two fixed pulleys 9 on the trolley goes in and out, and finally connects downwards at a balance pulley 11 installed perpendicular to the two movable pulleys 10 on the right hook, forming another "inverted pulley". "Bazi" shape.

采用本发明方法,不但可有效地防止电磁挂梁起重机整车、小车及其起升和制动机构在起动和制动过程中造成挂梁及钢板的前后及左右的摆动,具有较高的生产率,而且与采用现有刚性套筒防摆系统相比,具有形式简单、重量轻、造价低、易于制造和维修等特点,并大大降低了起重载荷和起升机构电机的功率及钢结构重量,从而降低了设备成本和厂房造价,取得了明显的商业效果。Adopting the method of the present invention can not only effectively prevent the whole vehicle, trolley and its hoisting and braking mechanism of the electromagnetic hanging beam crane from swinging back and forth and left and right of the hanging beam and the steel plate during the starting and braking process, and has higher productivity , and compared with the existing rigid sleeve anti-swing system, it has the characteristics of simple form, light weight, low cost, easy manufacture and maintenance, and greatly reduces the lifting load and the power of the lifting mechanism motor and the weight of the steel structure , thereby reducing equipment costs and factory building costs, and achieved obvious commercial effects.

附图说明Description of drawings

本实用新型共有6张附图。The utility model has 6 accompanying drawings.

图1是电磁挂梁起重机的主视图;Fig. 1 is the front view of the electromagnetic hanging beam crane;

图2是图1所示起重机的俯视图;Fig. 2 is a top view of the crane shown in Fig. 1;

图3是图1所示起重机的侧视图;Fig. 3 is a side view of the crane shown in Fig. 1;

图4是图2中I的局部放大图;Fig. 4 is the partial enlarged view of I among Fig. 2;

图5是图3中II的局部放大图;Fig. 5 is a partial enlarged view of II in Fig. 3;

图6是钢丝绳防摆缠绕形式示意图。Fig. 6 is a schematic diagram of the anti-sway winding form of the steel wire rope.

图中:1-电气设备;2-小车;3-大车运行机构;4-桥架;5-桁架式挂梁;6-电动葫芦;7-卷筒;8-过渡滑轮;9-定滑轮;10-动滑轮;11-平衡滑轮;12-吊钩。In the figure: 1-electrical equipment; 2-trolley; 3-trolley running mechanism; 4-bridge; 5-truss type hanging beam; 6-electric hoist; 7-drum; 8-transition pulley; 10-moving pulley; 11-balance pulley; 12-hook.

具体实施方式Detailed ways

图1~图3所示,为根据本发明方法所组成的双“倒八字”形钢丝绳防摆缠绕系统应用于电磁挂梁起重机起升机构中的一个实例。此电磁挂梁起重机由电气设备1、小车2、大车运行机构3、桥架4、桁架式挂梁5、电动葫芦6等六大部分组成。在小车两侧各设有一套起升机构,每套起升机构中均含有一个双“倒八字”形钢丝绳防摆缠绕系统。图4和图5分别示出钢丝绳防摆缠绕系统的各构件在小车和吊钩上的布置形式。由图6可知,一套起升机构中包含两根钢丝绳,组成四绳系的结构,从图6中可以看到左侧两股钢丝绳从卷筒7直接下来绕过下方左侧两个动滑轮10,然后返回上方的定滑轮9,钢丝绳是从两个定滑轮9的内侧绕进,从两个定滑轮9的外侧绕出,并最终在平衡滑轮11处相接,这样做的好处是使“倒八字”的形式更加显著,使钢丝绳的防摆效果更加明显,所以这是一个单根钢丝绳组成的两个绳系的缠绕系统。右侧钢丝绳的缠绕形式与左侧基本一致,只是多了两个导向用的过渡滑轮8。在图6中,左侧钢丝绳组成的两个绳系与右侧钢丝绳组成的两个绳系分别组成了一个“倒八字”形,这样的双“倒八字”形钢丝绳防摆缠绕系统既可以防止挂梁和长钢板的左右摆动,又可以防止其前后的摆动。Figures 1 to 3 show an example of the application of the double "inverted splayed" wire rope anti-sway winding system formed according to the method of the present invention to the hoisting mechanism of an electromagnetic hanging beam crane. This electromagnetic hanging beam crane is composed of six major parts: electrical equipment 1, trolley 2, cart operating mechanism 3, bridge frame 4, truss-type hanging beam 5, and electric hoist 6. There is a set of hoisting mechanisms on both sides of the trolley, and each set of hoisting mechanisms contains a double "inverted character" shaped wire rope anti-swing winding system. Figure 4 and Figure 5 respectively show the arrangement of the components of the wire rope anti-sway winding system on the trolley and the hook. It can be seen from Fig. 6 that a set of hoisting mechanism includes two steel wire ropes to form a structure of four ropes. From Fig. 6, it can be seen that the two strands of steel wire ropes on the left come directly down from the drum 7 and bypass the two movable pulleys 10 on the left below. , and then return to the top fixed pulley 9, the wire rope is wound in from the inside of the two fixed pulleys 9, wound out from the outside of the two fixed pulleys 9, and finally connected at the balance pulley 11, the advantage of doing this is to make " The form of inverted horoscope is more obvious, which makes the anti-swing effect of the wire rope more obvious, so this is a winding system of two ropes composed of a single wire rope. The winding form of the wire rope on the right side is basically consistent with the left side, except that two transition pulleys 8 for guiding are added. In Figure 6, the two rope systems composed of the left steel wire rope and the two rope systems composed of the right steel wire rope respectively form an "inverted figure-eight" shape. Such a double "inverted figure-eight" shaped steel wire rope anti-swing winding system can prevent The left and right swing of the hanging beam and the long steel plate can prevent it from swinging back and forth.

Claims (1)

1, a kind of method that prevents the starting of electromagnetic suspended beam hoisting crane and glancing impact drop in beam and steel plate swing, it is characterized in that, in lifting mechanism, utilize two steel ropes respectively be arranged on the dolly and suspension hook on each pulley twine to join and form two " fall the Eight characters " anti-sway winding system of shape steel rope, its winding step is as follows:
Two strands of forming by the steel cable in two steel ropes, lay out from the reel (7) that is positioned on the dolly, directly get off to walk around two movable pulleys (10) that install in the left side, below on suspension hook, the inboard that upwards is installed in two fixed pulleys (9) on the dolly then from the left side, top moves into, lay out from the outside, and finally on the suspension hook of left side, locate to join perpendicular to an equalizer pulley (11) of two movable pulleys (10) installation downwards, form " the Eight characters " shape;
Two strands of forming by another root steel rope in two steel ropes, lay out from the reel (7) that is positioned on the dolly, walk around earlier with reel (7) two the transition pulleys (8) that play the guiding role are installed side by side, walk around two movable pulleys (10) that install on the right side, below downwards on suspension hook, the inboard that upwards is installed in two fixed pulleys (9) on the dolly then from the right side, top moves into, lay out from the outside, and finally on the suspension hook of right side, locate to join perpendicular to an equalizer pulley (11) of two movable pulleys (10) installation downwards, form another herringbone.
CNB2005100625935A 2005-03-29 2005-03-29 Method for preventing swinging of beam hanging and steel plate during starting and braking of electromagnetic beam hanging crane Expired - Lifetime CN1332870C (en)

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CNB2005100625935A CN1332870C (en) 2005-03-29 2005-03-29 Method for preventing swinging of beam hanging and steel plate during starting and braking of electromagnetic beam hanging crane

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Application Number Priority Date Filing Date Title
CNB2005100625935A CN1332870C (en) 2005-03-29 2005-03-29 Method for preventing swinging of beam hanging and steel plate during starting and braking of electromagnetic beam hanging crane

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CN1332870C CN1332870C (en) 2007-08-22

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102459058A (en) * 2009-06-09 2012-05-16 崔基允 Crane Length Measurement Method for Input Shaping
CN103086291A (en) * 2013-01-30 2013-05-08 江苏武东机械有限公司 Lifting device
CN106276600A (en) * 2016-11-11 2017-01-04 天津港第二港埠有限公司 Wheel-mounted crane lifting operation goods stabilizing device
CN106516996A (en) * 2016-12-12 2017-03-22 徐州建机工程机械有限公司 Tower crane lifting hook anti-swing control system and method
CN108557651A (en) * 2018-05-29 2018-09-21 湖北卡斯工业科技有限公司 The accurate folding and unfolding hanging of massive casting mold
CN113307150A (en) * 2021-07-12 2021-08-27 河南省矿山起重机有限公司 Crane lifting device and steel wire rope winding method thereof

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5150799A (en) * 1990-11-05 1992-09-29 Harnischfeger Corporation Anti-sway reeving system
KR100314143B1 (en) * 1995-08-30 2001-12-28 튜보 린타마키, 타피오 하카카리 Control device and control method of loading and loading part of crane
DE19732451C2 (en) * 1997-07-23 1999-08-05 Mannesmann Ag Rope arrangement for hanging a lifting gear on a hoist, especially for overhead cranes or trolleys
CN1086358C (en) * 1998-09-23 2002-06-19 太原重型机械(集团)有限公司 Swing-proof device for crane slings

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102459058A (en) * 2009-06-09 2012-05-16 崔基允 Crane Length Measurement Method for Input Shaping
CN103086291A (en) * 2013-01-30 2013-05-08 江苏武东机械有限公司 Lifting device
CN106276600A (en) * 2016-11-11 2017-01-04 天津港第二港埠有限公司 Wheel-mounted crane lifting operation goods stabilizing device
CN106276600B (en) * 2016-11-11 2018-08-28 天津港第二港埠有限公司 Wheel-mounted crane lifting operation goods stabilizing device
CN106516996A (en) * 2016-12-12 2017-03-22 徐州建机工程机械有限公司 Tower crane lifting hook anti-swing control system and method
CN108557651A (en) * 2018-05-29 2018-09-21 湖北卡斯工业科技有限公司 The accurate folding and unfolding hanging of massive casting mold
CN113307150A (en) * 2021-07-12 2021-08-27 河南省矿山起重机有限公司 Crane lifting device and steel wire rope winding method thereof

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Assignee: DALIAN HUARUI Co.,Ltd.

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Denomination of invention: Method for preventing swinging of beam hanging and steel plate during starting and braking of electromagnetic beam hanging crane

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