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CN1640608A - Thin-plate laser cutting-welding machine - Google Patents

Thin-plate laser cutting-welding machine Download PDF

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Publication number
CN1640608A
CN1640608A CN 200410015619 CN200410015619A CN1640608A CN 1640608 A CN1640608 A CN 1640608A CN 200410015619 CN200410015619 CN 200410015619 CN 200410015619 A CN200410015619 A CN 200410015619A CN 1640608 A CN1640608 A CN 1640608A
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workbench
workpiece
laser cutting
bonding machine
cutting
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CN100491045C (en
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吴江柳
施海锋
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Shanghai University of Engineering Science
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Shanghai University of Engineering Science
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Abstract

本发明涉及一种薄板激光切割焊接机,包括激光切割焊接机,底座,安装在底座上的工作台,该工作台用于固定薄板工件,在工作台上设有至少两个并行的可上下伸缩的定位销,工件的切割边抵靠在所述的定位销上以使该工件定位;当需要切割焊接时,定位销向下缩入到工作台中,定位销与工件产生相对位移以使定位销远离工件的切割焊接边。

The invention relates to a thin-plate laser cutting and welding machine, which includes a laser cutting and welding machine, a base, and a workbench installed on the base. The workbench is used for fixing thin-plate workpieces. The positioning pin, the cutting edge of the workpiece leans against the positioning pin to position the workpiece; when cutting and welding is required, the positioning pin retracts downward into the workbench, and the positioning pin and the workpiece produce relative displacement to make the positioning pin Cut weld edges away from the workpiece.

Description

薄板激光切割焊接机Thin plate laser cutting welding machine

技术领域technical field

本发明涉及一种薄板激光切割焊接机,尤其涉及一种带有精密定位装置的薄板激光切割焊接机。The invention relates to a thin plate laser cutting and welding machine, in particular to a thin plate laser cutting and welding machine with a precision positioning device.

背景技术Background technique

现有的薄板激光切割焊接机工作台上工件的定位是靠操作人员用眼睛观察工件是否对准定位,手工移动工件调整,然后用压板和螺栓将工件手工压紧。这种定位方式定位不准确,比较粗,主要依靠操作人员的经验,每次定位都不一样,因而每次切割下的废料也不一样,即废料每次有多有少,每次切割后的工件形状也不一样,由于每次切割时定位不一致,造成每次切割时的起点与终点都不一致,每次切割都要调整激光割刀的切割路径,很麻烦,辅助调整工作的时间长,工作效率低,不适应大批量生产。另外由于夹紧方式不理想,造成工件局部翘曲,影响焊缝质量,造成焊接质量不稳定。The positioning of the workpiece on the workbench of the existing thin plate laser cutting welding machine is to rely on the operator to observe whether the workpiece is aligned with the eyes, adjust the workpiece manually, and then manually compress the workpiece with a pressure plate and bolts. This positioning method is inaccurate and relatively rough. It mainly depends on the experience of the operator. The positioning is different each time, so the waste materials cut each time are also different. The shape of the workpiece is also different. Due to the inconsistent positioning of each cutting, the starting point and the ending point of each cutting are inconsistent. It is very troublesome to adjust the cutting path of the laser cutter for each cutting, and the auxiliary adjustment work takes a long time. Low efficiency, not suitable for mass production. In addition, due to the unsatisfactory clamping method, the workpiece is partially warped, which affects the quality of the weld, resulting in unstable welding quality.

中国专利申请第91230556号揭示了一种是为数控全自动激光焊铂合金漏板而设计的专用夹具,主要由上压板和夹具体组成,并在其上面设有撑筋、凹槽和定位销孔等,以达到快速、准确定位,保证有良好的平整度和良好焊接质量。该夹具的定位销和漏板的定位销均是通过人工定位,并通过螺栓紧固,效率不高,且不适用于薄板切割与焊接。Chinese patent application No. 91230556 discloses a special fixture designed for CNC full-automatic laser welding of platinum alloy bushings. It is mainly composed of an upper platen and a clamp body, and there are ribs, grooves and positioning pins on it. Holes, etc., to achieve fast and accurate positioning, to ensure good flatness and good welding quality. The locating pins of the fixture and the locating pins of the breakout plate are all manually positioned and fastened by bolts, which is not efficient and is not suitable for thin plate cutting and welding.

美国专利第5098005号及5045668号也揭示了两种用于激光焊接机中的工件固定夹紧装置,但这些装置结构复杂。第5045668号专利所揭示的定位销位于工件的外侧,所以只适合十分标准平直的工件的对准,若工件外侧边为不规则形状,则无法用其对准。美国专利第5023427号所揭示的激光焊接机中的工件固定夹紧装置采用电磁吸取装置,在使用中会干扰其它电子装置。US Patent No. 5098005 and No. 5045668 also disclose two kinds of workpiece fixing and clamping devices used in laser welding machines, but these devices have complex structures. The locating pin disclosed in the No. 5045668 patent is located on the outside of the workpiece, so it is only suitable for the alignment of very standard and straight workpieces. If the outer edge of the workpiece is irregular, it cannot be used for alignment. The workpiece fixing and clamping device in the laser welding machine disclosed in US Patent No. 5023427 adopts an electromagnetic suction device, which will interfere with other electronic devices during use.

发明内容Contents of the invention

本发明的目的在于提供一种可保证工件准确定位,操作方便可靠,利于大批量自动化生产的薄板激光切割焊接机。The object of the present invention is to provide a thin plate laser cutting and welding machine that can ensure accurate positioning of workpieces, is convenient and reliable in operation, and is beneficial to mass automatic production.

本发明的目的是通过以下技术方法来实现的:薄板激光切割焊接机包括激光切割焊接机,底座,安装在底座上的工作台,该工作台用于固定薄板工件,在工作台上设有至少两个并行的可上下伸缩的定位销,工件的切割边抵靠在所述的定位销上以使该工件定位;当需要切割焊接时,定位销向下缩入到工作台中,定位销与工件产生相对位移以使定位销远离工件的切割焊接边。The purpose of the present invention is achieved through the following technical methods: the thin plate laser cutting welding machine includes a laser cutting welding machine, a base, a workbench installed on the base, the workbench is used to fix the thin plate workpiece, and the workbench is provided with at least Two parallel positioning pins that can be retracted up and down. The cutting edge of the workpiece is against the positioning pins to position the workpiece; Creates a relative displacement to keep the locating pin away from the cut weld edge of the workpiece.

本发明所公开的薄板激光切割焊接机,其优点表现在:被切割和焊接的工件定位准确可靠,快速,大大提高了生产效率,提高切割和焊接质量,有利于生产的自动化和半自动化。且可以安装多个并行排列的定位销,以适用于不同规格工件的定位。The thin plate laser cutting and welding machine disclosed by the present invention has the advantages of accurate, reliable and fast positioning of workpieces to be cut and welded, greatly improving production efficiency, improving cutting and welding quality, and facilitating automation and semi-automation of production. In addition, multiple positioning pins arranged in parallel can be installed to be suitable for the positioning of workpieces of different specifications.

附图说明Description of drawings

图1为本发明薄板激光切割焊接机的主视示意图;Fig. 1 is the schematic diagram of the front view of the thin plate laser cutting and welding machine of the present invention;

图2为本发明薄板激光切割焊接机的俯视示意图;Fig. 2 is a top view schematic diagram of the thin plate laser cutting welding machine of the present invention;

图3为本发明薄板激光切割焊接机的左侧示意图;Fig. 3 is the left schematic diagram of thin plate laser cutting welding machine of the present invention;

图4为本发明薄板激光切割焊接机显示定位销的部分剖面图。Fig. 4 is a partial cross-sectional view showing positioning pins of the thin plate laser cutting and welding machine of the present invention.

具体实施方式Detailed ways

下面结合实施例对本发明作进一步描述。The present invention will be further described below in conjunction with embodiment.

请参阅图1至图4,本发明薄板激光切割焊接机包括激光切割焊接机、底座4、安装在底座上的上工作台2及下工作台5,这两个工作台2、5分别用于固定薄板工件3、6。底座4上安装有精密滚珠丝杠(未图示),精密直线导轨8、9与上述丝杠相连,下工作台5安装于精密直线长导轨9上,精密直线短导轨8安装于下工作台5上,上工作台2安装于精密直线短导轨8上。由数控系统控制伺服电机带动精密滚珠丝杠转动,进而使工作台2、5可沿导轨8、9滑动。Please refer to Fig. 1 to Fig. 4, thin plate laser cutting and welding machine of the present invention comprises laser cutting and welding machine, base 4, upper workbench 2 and lower workbench 5 installed on the base, these two workbenches 2,5 are used for respectively Fix thin plate workpieces 3,6. A precision ball screw (not shown) is installed on the base 4, the precision linear guide rails 8 and 9 are connected to the above screw, the lower workbench 5 is installed on the precision linear long guide rail 9, and the precision linear short guide rail 8 is installed on the lower workbench 5, the upper workbench 2 is installed on the precision linear short guide rail 8. The CNC system controls the servo motor to drive the precision ball screw to rotate, so that the worktables 2 and 5 can slide along the guide rails 8 and 9 .

下工作台5包括两部分,其中第一部分可伸入到上工作台2的下面,另一部分与上工作台2平齐,一排横向并行排列的定位销1设置于下工作台5的第一部分上。定位销1包括气缸12,固定于气缸上方的线性轴承13,安装于线性轴承13中的圆柱体14及安装于圆柱体14上方的轴承15,且轴承15可绕圆柱体14转动。通过气缸12的活塞运动,可使圆柱体14带动轴承15在垂直方向上运动。工件3的切割边抵靠在定位销1的轴承15上以使该工件3定位;当需要切割焊接时,定位销1向下缩入到工作台5中,移动工作台2,使定位销1与工件3产生水平方向的相对位移以使定位销1远离工件3的切割焊接边。The lower workbench 5 includes two parts, wherein the first part can extend into the bottom of the upper workbench 2, and the other part is flush with the upper workbench 2, and a row of positioning pins 1 arranged in parallel horizontally is arranged on the first part of the lower workbench 5 superior. The positioning pin 1 includes a cylinder 12, a linear bearing 13 fixed above the cylinder, a cylinder 14 installed in the linear bearing 13 and a bearing 15 installed above the cylinder 14, and the bearing 15 can rotate around the cylinder 14. Through the piston movement of the cylinder 12, the cylinder 14 can drive the bearing 15 to move in the vertical direction. The cutting edge of the workpiece 3 is against the bearing 15 of the positioning pin 1 to position the workpiece 3; A relative displacement in the horizontal direction is generated with the workpiece 3 so that the positioning pin 1 is away from the cutting and welding edge of the workpiece 3 .

工作台2,5上设有复数个电磁铁7,电磁铁7通电后会对工件产生吸引力以固定工件3、6。工作台2,5上还设有复数个真空吸盘11,先使电磁铁7通电对工件进行初夹紧,在切割焊接时,用真空吸盘11夹紧工件后撤销电磁铁7,以确保电磁铁7不影响其它电子装置。真空吸盘11在铅垂方向上可以微调,以补偿由数个吸盘造成的安装误差。工作台2、5的两横向侧设有定位销10,以在横向方向上固定工件3、6。A plurality of electromagnets 7 are arranged on the workbenches 2 and 5, and the electromagnets 7 will generate attraction to the workpieces to fix the workpieces 3 and 6 after being energized. There are also a plurality of vacuum chucks 11 on the worktables 2 and 5. Firstly, the electromagnet 7 is energized to initially clamp the workpiece. When cutting and welding, the electromagnet 7 is removed after clamping the workpiece with the vacuum chuck 11 to ensure that the electromagnet is 7 does not affect other electronic devices. The vacuum chuck 11 can be fine-tuned in the vertical direction to compensate for installation errors caused by several suction cups. Positioning pins 10 are provided on both lateral sides of the workbenches 2, 5 to fix the workpieces 3, 6 in the lateral direction.

本发明薄板激光切割焊接机的工作过程为:The working process of the thin plate laser cutting welding machine of the present invention is:

1.下工作台5向外侧移动到一个上料位置,图2所示为下工作台5向外移动到极限位置的状态;1. The lower workbench 5 moves outward to a loading position. Figure 2 shows the state where the lower workbench 5 moves outward to the limit position;

2.待焊(或待切割)工件3放置在上工作台2,由两个定位销1定位,随即由电磁铁7中的两个待焊工件3进行初夹紧;2. The workpiece 3 to be welded (or to be cut) is placed on the upper table 2, positioned by two positioning pins 1, and then initially clamped by the two workpieces 3 to be welded in the electromagnet 7;

3.真空吸盘11工作,将待焊工件3吸牢夹紧,随即电磁铁7失电,电磁夹紧力消失;3. The vacuum chuck 11 works, sucks and clamps the workpiece 3 to be welded firmly, and then the electromagnet 7 loses power, and the electromagnetic clamping force disappears;

4.定位销1向下移动,上工作台2由伺服电机带动向右移至预定的位置,遮住定位销1;4. The positioning pin 1 moves downward, and the upper worktable 2 is driven by the servo motor to move to the predetermined position to the right, covering the positioning pin 1;

5.将待焊接工件6通过定位销10与待焊工件3的焊接边对齐靠紧,完成两个待焊工件的定位,随即由电磁铁7中有效的两个得电初夹紧;5. Align and close the workpiece 6 to be welded with the welding edge of the workpiece 3 to be welded through the positioning pin 10 to complete the positioning of the two workpieces to be welded, and then clamp them by the two effective electric magnets 7;

6.真空吸盘组11工作,将待焊工件6吸牢夹紧,随即电磁铁7失电松开;6. The vacuum chuck group 11 works, sucks and clamps the workpiece 6 to be welded firmly, and then the electromagnet 7 loses power and releases it;

7.下工作台5向内侧移动至规定焊接位置待焊;7. The lower workbench 5 moves inward to the specified welding position to be welded;

8.激光焊机将待焊工件3和6对接焊毕;8. The laser welding machine completes the butt welding of workpieces 3 and 6 to be welded;

9.下工作台5向外侧移动至规定的下料位置;9. The lower working table 5 moves to the outside to the specified unloading position;

10.真空吸盘组11停止工作,夹紧力消失;10. The vacuum suction cup group 11 stops working, and the clamping force disappears;

11.将焊接后的工件从工作台上取下。11. Remove the welded workpiece from the workbench.

以上过程可通过编程由数控系统控制完成。The above process can be controlled by the numerical control system through programming.

本发明薄板激光切割焊接机的优点为:被切割和焊接的工件定位准确可靠,快速,大大提高了生产效率,提高切割和焊接质量,有利于生产的自动化和半自动化。且由于安装了多个并行排列的定位销,可适用于不同规格的工件。The advantages of the thin plate laser cutting and welding machine of the present invention are: the positioning of the workpiece to be cut and welded is accurate, reliable and fast, the production efficiency is greatly improved, the quality of cutting and welding is improved, and it is beneficial to the automation and semi-automation of production. And because a plurality of positioning pins arranged in parallel are installed, it can be applied to workpieces of different specifications.

Claims (7)

1. a sheet laser cuts bonding machine, comprise the laser cutting bonding machine, base, be installed in the workbench on the base, this workbench is used for fixing the thin plate workpiece, it is characterized in that: be provided with at least two parallel alignment pins that can stretch up and down on workbench, the cutting edge of workpiece is resisted against on the described alignment pin so that this workpiece location; When needs when welding cutting, alignment pin is retracted into downwards in the workbench, alignment pin with workpiece generation relative displacement so that alignment pin away from the cutting welding edge of workpiece.
2. sheet laser as claimed in claim 1 cutting bonding machine is characterized in that: workbench is along being arranged at the component movement that precision ball screw on the base and accurate line slideway are formed.
3. sheet laser cutting bonding machine as claimed in claim 1, it is characterized in that: workbench is provided with a plurality of electromagnet, can produce after the electromagnet energising workpiece is produced attraction with fixation workpiece.
4. sheet laser cutting bonding machine as claimed in claim 3, it is characterized in that: also be provided with a plurality of vacuum cups on the workbench, make the electromagnet energising that workpiece is carried out just clamping earlier, when the cutting welding, with cancelling electromagnet behind the vacuum cup clamping work pieces, do not influence other electronic installation to guarantee electromagnet.
5. sheet laser cutting bonding machine as claimed in claim 4, it is characterized in that: vacuum cup can be finely tuned on vertical, to compensate the alignment error that is caused by several suckers.
6. sheet laser cutting bonding machine as claimed in claim 2, it is characterized in that: described workbench comprises first workbench and second workbench, be respectively applied for and fix two workpiece to be welded, two all base slips relatively of workbench, the first of second workbench can extend into first workbench below, another part is concordant with first work stage, and described alignment pin is arranged in the first of second workbench.
7. as one of any described sheet laser cutting bonding machine of claim 1 to 6, it is characterized in that: described alignment pin comprises cylinder, be fixed in the linear bearing of cylinder top, be installed on the cylinder in the linear bearing and be installed on the bearing of cylinder top, and bearing can roll around cylinder, by the piston motion of cylinder, the bearing that can make cylinder drive its top moves in vertical direction.
CN 200410015619 2004-01-02 2004-01-02 Thin plate laser cutting welding machine Expired - Fee Related CN100491045C (en)

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CN1640608A true CN1640608A (en) 2005-07-20
CN100491045C CN100491045C (en) 2009-05-27

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Cited By (15)

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CN101462213B (en) * 2008-12-26 2011-01-12 天津重钢机械装备股份有限公司 Pin type positioning clamping fixture and method for numerical control cutting machine second cutting workpiece
CN102216022A (en) * 2008-11-19 2011-10-12 乔治洛德方法研究和开发液化空气有限公司 A process for laser cutting a metal plate
CN103358033A (en) * 2012-03-28 2013-10-23 昆山宝锦激光拼焊有限公司 Workpiece positioning device for laser welding machine
CN104148724A (en) * 2014-08-06 2014-11-19 安徽省芜湖仪器仪表研究所 Steel strip shearing machine for cellular board capable of guaranteeing uniformity of forced convection flow field
CN104249406A (en) * 2013-06-26 2014-12-31 珠海格力电器股份有限公司 Positioning block and positioning device for panel of manual operator
CN104625408A (en) * 2015-02-26 2015-05-20 昆山宝锦激光拼焊有限公司 Positioning device and positioning method for laser tailor-welding machine
CN104801856A (en) * 2015-05-07 2015-07-29 马钢(集团)控股有限公司 Thin-steel-plate continuous tailor-welding device and tailor-welding method
CN106077888A (en) * 2016-07-15 2016-11-09 广船国际有限公司 Retaining wall on slope auxiliary device and application process thereof
CN106078057A (en) * 2016-08-08 2016-11-09 武汉法利莱切焊系统工程有限公司 A kind of Automobile Plate welding fine positioning piece fixture
CN107813094A (en) * 2017-11-03 2018-03-20 河南卫华机械工程研究院有限公司 A kind of flexible member assembles device
CN107931935A (en) * 2017-12-31 2018-04-20 南通豪泰焊材有限公司 One kind positioning convenience type welding platform
CN110434461A (en) * 2019-07-30 2019-11-12 中车青岛四方机车车辆股份有限公司 Laser welding test platform
CN110640385A (en) * 2019-11-11 2020-01-03 济南大学 Clamping device for preventing welding deformation of sheet parts
CN110877164A (en) * 2019-12-30 2020-03-13 无锡昆仑富士仪表有限公司 A laser cutting jig for metal film sheet
CN110961837A (en) * 2018-09-28 2020-04-07 台山市龙兴金属制品有限公司 Steel setting device is used in steel goods processing

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102216022A (en) * 2008-11-19 2011-10-12 乔治洛德方法研究和开发液化空气有限公司 A process for laser cutting a metal plate
CN101462213B (en) * 2008-12-26 2011-01-12 天津重钢机械装备股份有限公司 Pin type positioning clamping fixture and method for numerical control cutting machine second cutting workpiece
CN103358033A (en) * 2012-03-28 2013-10-23 昆山宝锦激光拼焊有限公司 Workpiece positioning device for laser welding machine
CN104249406A (en) * 2013-06-26 2014-12-31 珠海格力电器股份有限公司 Positioning block and positioning device for panel of manual operator
CN104148724A (en) * 2014-08-06 2014-11-19 安徽省芜湖仪器仪表研究所 Steel strip shearing machine for cellular board capable of guaranteeing uniformity of forced convection flow field
CN104625408A (en) * 2015-02-26 2015-05-20 昆山宝锦激光拼焊有限公司 Positioning device and positioning method for laser tailor-welding machine
CN104801856A (en) * 2015-05-07 2015-07-29 马钢(集团)控股有限公司 Thin-steel-plate continuous tailor-welding device and tailor-welding method
CN106077888A (en) * 2016-07-15 2016-11-09 广船国际有限公司 Retaining wall on slope auxiliary device and application process thereof
CN106078057A (en) * 2016-08-08 2016-11-09 武汉法利莱切焊系统工程有限公司 A kind of Automobile Plate welding fine positioning piece fixture
CN107813094A (en) * 2017-11-03 2018-03-20 河南卫华机械工程研究院有限公司 A kind of flexible member assembles device
CN107813094B (en) * 2017-11-03 2019-12-03 河南卫华重型机械股份有限公司 A kind of flexible member assembly device
CN107931935A (en) * 2017-12-31 2018-04-20 南通豪泰焊材有限公司 One kind positioning convenience type welding platform
CN110961837A (en) * 2018-09-28 2020-04-07 台山市龙兴金属制品有限公司 Steel setting device is used in steel goods processing
CN110434461A (en) * 2019-07-30 2019-11-12 中车青岛四方机车车辆股份有限公司 Laser welding test platform
CN110640385A (en) * 2019-11-11 2020-01-03 济南大学 Clamping device for preventing welding deformation of sheet parts
CN110877164A (en) * 2019-12-30 2020-03-13 无锡昆仑富士仪表有限公司 A laser cutting jig for metal film sheet

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