CN1532484A - Ice making device, freezing refrigerator, ice making method - Google Patents
Ice making device, freezing refrigerator, ice making method Download PDFInfo
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- CN1532484A CN1532484A CNA2004100302690A CN200410030269A CN1532484A CN 1532484 A CN1532484 A CN 1532484A CN A2004100302690 A CNA2004100302690 A CN A2004100302690A CN 200410030269 A CN200410030269 A CN 200410030269A CN 1532484 A CN1532484 A CN 1532484A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C1/00—Producing ice
- F25C1/18—Producing ice of a particular transparency or translucency, e.g. by injecting air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2400/00—General features of, or devices for refrigerators, cold rooms, ice-boxes, or for cooling or freezing apparatus not covered by any other subclass
- F25D2400/02—Refrigerators including a heater
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Abstract
Description
技术领域technical field
本发明涉及一种在制冰装置中生成冰时分离供给到制冰盘的水中的溶解的气体成分和离子成分等、获得高透明度的冰的技术。The present invention relates to a technique for obtaining highly transparent ice by separating dissolved gas components and ion components in water supplied to an ice making tray when ice is produced in an ice making device.
背景技术Background technique
过去,在家用的冷冻冰箱等中,作为得到普及的自动制冰装置,将从供水装置供给的水储存到制冰盘中进行制冰,制冰后由驱动装置使制冰盘反转使冰离开,对该冰进行储存。然而,一般形成白浊的冰。In the past, in household refrigerators, etc., as an automatic ice maker that has been popularized, water supplied from a water supply device is stored in an ice tray to make ice, and after ice is made, the drive device reverses the ice tray to make ice Leave to store on the ice. Generally, however, cloudy ice forms.
一般在物质形成晶体的场合,由单一成分形成晶体。水冻结成冰的场合也相同,为此,溶解于水中的杂质在冻结过程中排出到冰-水界面,在冰-水界面杂质成为过饱和状态。在冰的生长速度比过饱和水层的杂质在水中扩散的速度大的场合,冰一边取入杂质一边生长,冰由该取入的杂质而白浊。Generally, where a substance forms a crystal, the crystal is formed from a single component. The same is true when water is frozen into ice. Therefore, impurities dissolved in water are discharged to the ice-water interface during the freezing process, and the impurities at the ice-water interface become a supersaturated state. When the growth rate of the ice is higher than the diffusion rate of the impurities in the supersaturated water layer in the water, the ice grows while taking in the impurities, and the ice becomes cloudy due to the taken in impurities.
冰显得白浊是由于在冰中形成反射光而显白的部分,这是因为溶解于水中的物质特别是溶解的气体成分(CO2、O2等)作为微小气泡封入到冰中。进入到冰中的光在气泡表面折射或反射。即使气体成分的体积相同,形成大量的更细小气泡时光的路径被改变的概率也相应地增大,即光易于漫反射,因而显白。Ice appears cloudy because a portion of the ice that appears white due to reflected light is formed. This is because substances dissolved in water, especially dissolved gas components (CO 2 , O 2 , etc.) are enclosed in the ice as microscopic air bubbles. Light entering the ice is refracted or reflected at the surface of the air bubbles. Even if the volume of gas components is the same, the probability that the path of light will be changed correspondingly increases when a large number of finer bubbles are formed, that is, the light is easy to be diffusely reflected, so it appears white.
但是,一般看到的冰不考虑透明度,为多个单晶冰聚集而成的多冰,在晶体间残存溶解于供给的水中的物质的场合较多。因此,制作透明冰的目的与其说在于改善冰的实际的味道不如说在于追求观看到的视觉上的美味感和外观美,在与食品相关的冰箱中成为大问题,已知较多的公知技术。However, ice that is generally seen is not considered transparent, and is multi-ice formed by agglomeration of multiple single-crystal ices, and substances dissolved in the supplied water often remain between the crystals. Therefore, the purpose of making transparent ice is not so much to improve the actual taste of the ice as to pursue the visual delicacy and appearance beauty, which has become a big problem in refrigerators related to food, and many known technologies have been known. .
例如提出有将制冰盘形成为由多个小孔连接的双层构造(参照专利文献1)、将该制冰盘安装于设置了加热器的绝热槽的开放面的自动制冰装置(参照专利文献2)。另外,具有储存带有杂质的水、分水排水、对一部分扬水的技术(参照专利文献3)。For example, an automatic ice maker in which an ice tray is formed into a double-layer structure connected by a plurality of small holes (refer to Patent Document 1), and the ice tray is mounted on an open surface of a heat insulating tank provided with a heater has been proposed (refer to Patent Document 2). In addition, there is a technique of storing water with impurities, separating and discharging water, and pumping water to a part (refer to Patent Document 3).
(专利文献1)(Patent Document 1)
日本专利2524811号公报(图6、图10等)Japanese Patent No. 2524811 (Figure 6, Figure 10, etc.)
(专利文献2)(Patent Document 2)
日本实开平6-4561号公报(图1等)Japanese Publication No. 6-4561 (Figure 1, etc.)
(专利文献3)(Patent Document 3)
日本专利登录第2781429号(权利要求1等)Japanese Patent Registration No. 2781429 (
在过去的制冰装置中,如连通获得透明冰的部分和收集白浊水的部分的孔小,则在水的表面张力的作用下水不进入到下盘,可能在上盘出现白浊冰,或存在由冰的体积膨胀产生的压力导致制冰盘破损的危险性。另外,在供水时还可能在分离器下部聚集气泡。该气泡与上盘冰表面冻结、脱气面消失后上浮,从而形成异形的冰。另外,离冰时,固体层的厚度沿盘底面整体增大,从而使离冰时的扭矩增大,存在不仅电动机尺寸增大而且要求多余的能量的问题。另外,离冰后,为了融化下盘冰,需要按10W左右的高输入连续通电30~60分钟,存在对设于制冰盘下的储水槽内的冰和其它室的影响、消耗电力恶化等导致不能实用的问题。另外,需要使冰融化后的水返回到供水槽的机构和从水中将冰捞起使其干燥的脱水笼等,构造变得复杂,尺寸变大,而且制造费用也较大。In the past ice-making devices, if the hole connecting the part where the transparent ice is obtained and the part where the cloudy water is collected is small, the water will not enter the lower wall under the action of the surface tension of the water, and cloudy ice may appear on the upper wall, or there may be ice caused by ice. The pressure generated by the volume expansion of the ice maker will cause the risk of damage to the ice tray. In addition, air bubbles may accumulate in the lower part of the separator during water supply. The air bubbles and the ice surface of the upper plate freeze, float up after the degassed surface disappears, and thus form irregular ice. In addition, when the ice is released, the thickness of the solid layer increases along the entire bottom surface of the pan, so that the torque when the ice is released increases, and there is a problem that not only the size of the motor is increased, but also unnecessary energy is required. In addition, after leaving the ice, in order to melt the ice on the lower tray, it is necessary to continuously power on for 30 to 60 minutes at a high input of about 10W, which may affect the ice in the water storage tank under the ice tray and other chambers, and deteriorate the power consumption. lead to impractical problems. In addition, a mechanism for returning water after melting ice to a water supply tank, a dehydration cage for scooping up ice from water to dry it, etc., complicate the structure, increase the size, and increase the manufacturing cost.
发明内容Contents of the invention
本发明就是为了解决以上那样的问题而作出的,其目的在于提供一种制冰装置和制冰方法,该制冰装置和制冰方法可消除冰的外观不良,而且,不需要处理白浊冰融化水的机构,可由廉价的构成部件精制透明度高的冰。另外,本发明的目的在于获得可简单地制造透明冰的能量少的装置、方法。另外,本发明的目的在于提供一种不减少食品收容部分的空间即可获得看上去味美的透明冰的实用的冰箱。The present invention was made to solve the above problems, and its object is to provide an ice making device and an ice making method that can eliminate the appearance of ice and eliminate the need to treat cloudy ice melting water. The mechanism can refine high-transparency ice with cheap components. Another object of the present invention is to obtain an apparatus and method capable of producing transparent ice easily and with little energy. Another object of the present invention is to provide a practical refrigerator capable of obtaining delicious-looking transparent ice without reducing the space of a food storage portion.
本发明的制冰装置包括制冰盘、第1冰生成部分、第2冰生成部分、及由第2冰生成部分生成的冰;该制冰盘分别将供给的水储存到划分的多个制冰区,接受冷气进行制冰,并施加机械力可使生成的冰离开;该第1冰生成部分设于在制冰盘中划分出的制冰区,接受冷气促进制冰;该第2冰生成部分与第1冰生成部分一体设置,经由开口部分与第1冰生成部分连通并供给的水也被连通,与第1冰生成部分相比降低接受冷气的影响而使制冰变慢;该由第2冰生成部分生成的冰通过开口部分与由第1冰生成部分生成的冰相连地形成;开口部分形成为可接受机械力切断开口部分附近的冰的尺寸和形状。The ice making device of the present invention includes an ice making tray, a first ice generating part, a second ice generating part, and ice generated by the second ice generating part; The ice area accepts cold air to make ice, and applies mechanical force to make the generated ice leave; the first ice generating part is set in the ice making area divided in the ice making tray, and accepts cold air to promote ice making; the second ice The generating part is integrally provided with the first ice generating part, and the water supplied is communicated with the first ice generating part through the opening part, and the water supplied is also communicated, so that the influence of cold air is reduced compared with the first ice generating part, and the ice making is slowed down; The ice generated by the second ice generating part is connected to the ice generated by the first ice generating part through the opening; the opening is formed in a size and shape that can accept mechanical force to cut off the ice near the opening.
本发明的制冰装置包括制冰盘、第1冰生成部分、及第2冰生成部分;该制冰盘分别将供给的水储存到划分的多个制冰区,接受冷气进行制冰,并施加扭转力可使生成的冰离开;该第1冰生成部分设于在制冰盘中划分出的制冰区,接受冷气促进制冰;该第2冰生成部分设于制冰区,经由开口部分与第1冰生成部分连通并供给的水也被连通,与第1冰生成部分相比降低接受冷气的影响而使制冰变慢,并形成为使生成的冰比第1冰生成部分更难从制冰盘分离的尺寸和形状;制冰盘接受扭转力,在开口部分附近切断的由第1冰生成部分生成的冰离开。The ice-making device of the present invention includes an ice-making tray, a first ice-generating part, and a second ice-generating part; the ice-making tray stores supplied water in a plurality of divided ice-making areas, receives cold air to make ice, and The generated ice can be separated by applying torsion force; the first ice forming part is set in the ice making area divided in the ice making tray, and accepts cold air to promote ice making; the second ice forming part is set in the ice making area, through the opening Part of the water that is communicated and supplied with the first ice forming part is also communicated, and the influence of the cold air is reduced compared with the first ice forming part, so that the ice making is slowed down, and the ice formed is formed so that the generated ice is more dense than the first ice forming part. Difficult to separate from the size and shape of the ice tray; the ice tray accepts torsional force, and the ice generated by the first ice generation part cut near the opening part leaves.
本发明的制冰装置包括制冰盘、第1冰生成部分、第2冰生成部分、及由第2冰生成部分生成的冰;该制冰盘分别将供给的水储存到划分的多个制冰区,接受冷气进行制冰,并可使生成的冰离开;该第1冰生成部分设于在制冰盘中划分出的制冰区,接受冷气促进制冰;该第2冰生成部分设于制冰区的下方,经由开口部分与第1冰生成部分连通并供给的水也被连通,与第1冰生成部分相比降低接受冷气的影响而使制冰变慢;该由第2冰生成部分生成的冰通过开口部分与由第1冰生成部分生成的冰相连地形成;第1冰生成部分在制冰盘的开放面开放,第2冰生成部分可朝与第1冰生成部分连通的开口部分膨胀地开放。The ice making device of the present invention includes an ice making tray, a first ice generating part, a second ice generating part, and ice generated by the second ice generating part; The ice area accepts cold air for ice making and allows the generated ice to leave; the first ice generating part is set in the ice making area divided in the ice making tray, and accepts cold air to promote ice making; the second ice generating part is set Below the ice-making area, the water that is communicated with and supplied to the first ice-generating part through the opening part is also communicated. Compared with the first ice-generating part, the influence of cold air is reduced and the ice-making is slowed down; The ice generated by the generating part is connected to the ice generated by the first ice generating part through the opening part; the first ice generating part is opened on the open surface of the ice making tray, and the second ice generating part can communicate with the first ice generating part The opening portion of the opening expands open.
本发明的制冰方法包括从配置于制冰室的制冰盘的上方喷吹冷气、促进开放制冰盘上表面而设置的第1冰生成部分的制冰的步骤,对设于第1冰生成部分的下方并与第1冰生成部分连通的第2冰生成部分进行加热而使制冰比第1冰生成部分慢的步骤,根据在第1冰生成部分的冰的生成状态使加热停止后制冰的步骤,及对制冰盘施加扭转力、切断在第2冰生成部分的冰和在第1冰生成部分生成的冰的步骤。The ice-making method of the present invention includes the step of blowing cold air from above the ice-making tray arranged in the ice-making chamber to promote the ice-making step of the first ice-generating part provided by opening the upper surface of the ice-making tray. The step of heating the second ice forming part below the first ice forming part and communicating with the first ice forming part to make ice production slower than that of the first ice forming part, after stopping the heating according to the state of ice forming in the first ice forming part The step of making ice, and the step of applying a twisting force to the ice making tray to cut off the ice formed in the second ice forming part and the ice formed in the first ice forming part.
附图说明Description of drawings
图1为适用本发明的实施形式1的制冰装置的家用冷冻冰箱的正面截面图。Fig. 1 is a front sectional view of a domestic freezer to which an ice making device according to
图2为本发明实施形式1的制冰盘的说明图。Fig. 2 is an explanatory diagram of an ice tray according to
图3为本发明实施形式1的制冰装置的上面图。Fig. 3 is a top view of the ice making device according to Embodiment 1 of the present invention.
图4为本发明实施形式1的制冰装置的横截面图。Fig. 4 is a cross-sectional view of the ice making device in
图5为本发明实施形式1的另一制冰装置的横截面图。Fig. 5 is a cross-sectional view of another ice making device according to
图6为本发明实施形式1的另一制冰装置的侧截面图。Fig. 6 is a side sectional view of another ice making device according to
图7为本发明实施形式1的另一制冰装置的横截面图。Fig. 7 is a cross-sectional view of another ice making device according to
图8为本发明实施形式1的另一制冰装置的横截面图。Fig. 8 is a cross-sectional view of another ice making device according to
图9为本发明实施形式1的制冰装置的底面图。Fig. 9 is a bottom view of the ice making device according to
图10为本发明实施形式1的制冰工序的流程的说明图。Fig. 10 is an explanatory view showing the flow of the ice making process in
图11为说明本发明实施形式1的制冰工序的时序图。Fig. 11 is a timing chart illustrating an ice making process in
图12为说明本发明实施形式1的制冰实验结果的一例的图。Fig. 12 is a diagram illustrating an example of the results of an ice-making experiment in
图13为说明本发明实施形式1的制冰实验结果的一例的图。Fig. 13 is a diagram illustrating an example of the results of an ice-making experiment in
图14为说明本发明实施形式1的制冰工序的流程的图。Fig. 14 is a diagram illustrating the flow of the ice making process in
图15为本发明实施形式1的制冰工序的时序图。Fig. 15 is a timing chart of the ice making process in
具体实施方式Detailed ways
实施形式1
下面根据图1~图5说明本发明的实施形式1。
图1为适用本发明制冰装置的家用冷冻冰箱的正面截面图,说明除去正面的门的场合的状态。图2(a)为本发明制冰盘的侧截面图,(b)为制冰装置的上面图,图3为制冰装置的上面图,图4、5为本发明制冰装置的横断面。Fig. 1 is a front sectional view of a household freezer to which the ice making device of the present invention is applied, illustrating the state in which the front door is removed. Figure 2 (a) is a side sectional view of the ice-making tray of the present invention, (b) is a top view of the ice-making device, Figure 3 is a top view of the ice-making device, and Figures 4 and 5 are cross-sections of the ice-making device of the present invention .
冷冻冰箱主体1由外箱2、内箱3、及充填于外箱2与内箱3间的绝热材料4构成,设置收容食品的多个分区,具有设置于制冰室5上部的冷藏室6、设置于制冰室5下部的蔬菜室7、可由使用者利用设于冷冻冰箱主体1的门的图中未示出的操作板任意设定温度的切换室8、及冷冻室9等,由划分并形成各室的充填了绝热材料4的分隔壁10分隔。在图1中,说明了将储冰箱21和制冰盘11收容于相同制冰室5中的例,但也可将其设于别的室。另外,上述图中未示出的操作板可由使用者选择冰箱的各室的温度调节和运行模式,或显示当时的各室的温度和运行模式等通知使用者。The freezer
记载于图2、图3等的制冰盘11设置于制冰室5内,为由聚丙烯等树脂材质构成的成型品,上面开口,其内侧被分成形成为凹状的多个制冰区,如图2(a)(b)的空气流所示那样,接受从冰箱壁面由送风机喷吹到作为制冰盘11上面的开放面的冷气并从上部生成冰,冷却上面的冷气被循环到下部,再次被吸入到冰箱壁面。在如图3所示那样邻接的制冰区之间的壁面由切槽连接,该切槽用于使供给的水易于流入到设于靠盘内侧设置的各区。另外,如图1所示那样设置供水配管13,该供水配管13使水从储存供给到该制冰盘11的水的供水槽12流到制冰盘11,虽然图中未示出,但实际上在该供水配管13的出口设置用于防止冻结的加热器,根据来自控制装置的指示开闭供水配管的电磁阀,向制冰盘11供给一定量的水。在支架16设置驱动装置15,该驱动装置15内设有对图2的制冰盘11的支承轴14进行转动驱动的电动机和减速齿轮等。支承轴14的一端与支承制冰盘11的支架16连通,另一端连接于上述驱动装置15,在离冰时进行其驱动,在支架16还设置有当制冰盘11反转时限制制冰盘11的反转而施加扭转力促进脱冰的止挡构件17。在对制冰盘施加扭转时,驱动装置使支承轴转动,即使制冰盘由止挡构件17停止,也绕支承轴进一步转动例如45°,从而在制冰盘施加扭转,在止挡构件侧与驱动装置侧使制冰盘变形。The ice-making
在可确认制冰盘11的水基本冻结的那样的位置例如制冰盘11下部安装图4所示温度传感器18,该温度传感器18由热敏电阻和使冷气不直接接触到热敏电阻地设于热敏电阻下部的绝热材料构成。朝下方凸出地设置槽状的凸起部分20,该凸起部分20与设于制冰盘11底面的开口部分19一体地成形,由开口部分19连接到制冰盘11,用于储存供给的水。该凸起部分20对划分的上部的多个制冰区设置,在制冰装置的下方还具有接收从制冰盘11反转离开的冰并对其进行储存的储冰箱21。制冰盘这样制冰的分区由上部的多个作为制冰区部分的第1冰生成部分和内部容积比其少得多的槽状的凸起部分20即第2冰生成部分构成。Install the
虽然图中未示出,但在冷冻冰箱主体1具有对制冷剂进行压缩的压缩机,对制冷剂进行节流的毛细管,将气体状态的制冷剂的热放出到冰箱外使其冷凝的冷凝器,使液态的制冷剂气化获得的冷热对箱内空气进行冷却的冷却器,冷却器等冷冻循环,通过该冷却器将冷气送到各室的通气管和送风机,调节各室的冷气供给量的挡板等冷气循环装置,及控制冰箱的各设备动作的控制基板等控制装置。由这些装置供给冷气,使冰箱内各室的温度变化,进行保持在预定温度、除霜或制冰、照明等的控制。Although not shown in the figure, the
下面,根据图2~图5说明本实施例的制冰动作的工序的一例。首先,从供水槽12通过供水配管13将水供给到制冰盘11的一部分,通过切槽将水供给到各制冰区。此时,通过开口部分19将水还供给到凸起部分20。切槽也可不使水容易流入到凸起部分20地设于与开口部分19串接的位置。另外,在开口部分19具有多个的场合,也可与各开口部分19串接地在1个制冰区之间的壁面具有多个切槽。Next, an example of the steps of the ice making operation in this embodiment will be described with reference to FIGS. 2 to 5 . First, water is supplied from the
在本发明的附图和说明中,由对各区在下方按沿轴向伸长的槽形设置多个凸起部分20的例进行了说明,这是为了使得在离冰时易于使制冰盘扭转,不使电动机的转矩与过去产生大的差别,在制冰盘反转时将凸起部分20限制在该转动半径内,不增加制冰装置整体的尺寸,如该凸起部分的位置和尺寸、形状、方向等为易于扭转制冰盘的位置、尺寸、形状、方向等,可限制于转动半径内,不超过该转动半径太多,则当然也可例如为圆连续的槽那样的凸起部分,或不对各区设置而是连于多个区,或在制冰盘的内侧侧面设置开口部分等构造。另外,当过多地增大该第2冰生成部分的内部容积时,透明冰的生成很费时间,另外,使用的能量变大。另一方面,当过小时,仅能获得透明度下降的冰。当希望在实用的时间例如3.5小时以内不增加太多的能量地生成透明冰时,凸起部分内部容积最好为制冰盘的离冰的内部容积的10~20%左右。In the accompanying drawings and descriptions of the present invention, the example in which a plurality of raised
开口部分19形成为沿水流动的至少一方向延伸的形状。最大长度为制冰盘11的各形成1粒冰的制冰区长度。由此可克服水的表面张力使水流入到凸起部分20。另一方向需要为比其短的形状。例如在5mm或其以下,最好为2~3mm的宽度。这样,制冰结束后,利用由驱动装置15和止挡构件17施加到制冰盘11的用于离冰的扭转力而在开口部分19附近使冰破断。即,凸起部分20通过使作为其入口的开口部分19的面积最大但为细长形状,从而对顺利供水和离冰时的切断都适合。作为这样的开口部分形状可设想的最简单的形状例如为长方形和椭圆形等,但只要向开口部分19供水时水确实地进入并且离冰时冰可在开口部分19附近破断,则也可为其它任何形状。The opening
另外,凸起部分20从避免形成没有极细部分的形状和在积水的位置罩上盖子那样的形状等、当水流入时不易聚集气泡的方向、位置、形状选择即可,在该场合,也可为横向,没有其它限制要素。另外,其深度也同样为不易聚集气泡的高度。如为该条件内,则凸起部分20也可不为朝开口部分19垂直方向挤出开口部分19的形状和大小的形状,而是为随着从开口部分19离开而缩小或扩大的形状。另外,凸起部分底面不需要一定为平面,也可为使水顺利地进入到凸起部分20地形成圆弧状或倾斜的例如倒三角形的那样的形状。另外,凸起部分20从制造上的容易性考虑,记载为分别独立的形状,但作为水流易于流动的形状,也可采取连接任意个数的形状。在开口部分附近易于切断的开口的形状由于为支承轴在轴的两端扭转的形状,所以,最好为沿轴平行的细长的开口,以使得冰的破断不需要多余的力。但开口的形状除了为图示直的长方形以外,即使为波状或く字状,只要沿轴细长地设置即可,另外,即使为圆相连的细长形状等任何形状,只要力不增大,则对驱动装置的影响较小。In addition, the protruding
制冰盘底面虽然记载为平面,但不限于此,可如图5所示那样使盘底面弯曲或为V字形或仅凸起部分周围以凹陷状弯曲等任意形状。通过形成为这样的形状,冰的厚度看上去增大,所以,即使为同一体积的冰也可获得看上去为大冰的效果。Although the bottom surface of the ice tray is described as a plane, it is not limited thereto. As shown in FIG. 5 , the bottom surface of the tray can be curved or V-shaped, or only the convex portion can be bent in a concave shape or any other shape. With such a shape, the thickness of the ice appears to be increased, and therefore, the effect of looking like large ice can be obtained even with the same volume of ice.
在制冰室5冻结供给的水。一般从曝露于低温部分的面开始冻结。此时,冰仅由水分子形成晶体,溶解于水的物质(Ca等矿物成分和O2、CO2等气体成分)完全放出到晶体外的未冻结部分。此时,5mm/小时左右或其以下的冻结速度足够慢,所以,在开始阶段,溶解的物质比冻结速度快地扩散到未冻结部分,生成透明的冰,此后,达到过饱和的气体成分聚集较多,形成1个或多个在某种程度抑制了光的漫反射的大气泡,可生成带有气泡的玻璃那样的、获得了对透明度没有影响的冰的突出点的外观优良的冰。对各制冰盘的区由这样的过程生成透明的冰。The supplied water is frozen in the
在进行该冻结时,使冻结速度低于扩散速度地从制冰盘11上面供给冷气,通过制冰盘11的侧面与支架16的间隙流过储冰箱21、制冰盘11下面间的空间滚动。此时,制冰盘11的上面与比下面温度低、风速高的空气接触,所以,冻结主要从制冰盘11的上面朝下面行进,溶解于水中的物质基本上朝未冻结部分即制冰盘11下部扩散。当冻结进一步进行时,仅凸起部分20成为未冻结部分,在制冰盘11形成透明的冰,最后,凸起部分20按包含几乎所有溶解于水的物质的形式白浊地冻结,完成制冰。When the freezing is performed, cold air is supplied from the top of the
在该过程中,冰的体积增加约10%。因此,当没有可允许增加的体积量的冰伸展的开放空间时,可能体积膨胀的压力使制冰盘破损。如已有技术例的制冰盘那样,在将分隔壁设于制冰盘内的构造中,在分隔壁作用压力,由此使制冰盘破损。在本发明中,在制冰盘11和凸起部分20内冰可朝制冰盘11上方的开放空间伸展与体积膨胀相当的量,所以,制冰盘11和凸起部分20被施加与通常制冰盘相同程度的力,没有破损的危险性。即,作为开口部分19的开口与凸起部分的内部容积的关系是相对冰的膨胀没有对其限制的盖而开放,面积和方向都不限制朝冰上的开放空间的延伸,所以,可获得高可靠性的装置。During this process, the volume of the ice increases by about 10%. Thus, when there is no open space to allow the increased volume of ice to stretch, the pressure of the possible volume expansion could break the ice tray. In the structure in which the partition wall is provided in the ice tray as in the conventional example, pressure acts on the partition wall, thereby causing the ice tray to be damaged. In the present invention, the ice in the
为了有效地进行这样的动作,需要在冻结最慢的部位设置凸起部分20。例如当制冰速度在冰水平面的任何位置都时常相等时,凸起部分也可设置于底面的任意的位置,但例如在制冰盘侧面,如冷气更多地围绕制冰盘外侧,冷却较快地进行,则需要在制冰盘11底面的内侧设置至少1个凸起部分20。凸起部分20的个数和配置没有特别限定。另外,在这里,将开口部分19和凸起部分20设置于制冰盘11底面地进行了记载,但也可设置于制冰盘11侧面。In order to perform such an operation efficiently, it is necessary to provide the
凸起部分20按不影响形成于制冰盘11的冰的透明度的程度具有为了聚集溶解的物质所需要的容积。虽然其体积随制冰速度而不同,但如制冰时间约为1小时则为体积的约60%,如制冰时间为约3小时,则为约10%,如制冰时间为3.5小时,则约为5%。当按约1小时到3小时制冰时,对作为家用冰箱的食品的透明冰生成实用。即,如在短时间生成时,透明度不充分,时间太长时,即冰的生成速度为2mm/小时那样的长时间时,虽然可获得更透明的冰,但冰箱中需要生成的透明冰的量不足。这与制冰的水量也有关系,所以,最好将至少3.5小时以内作为制冰循环周期生成透明冰。The
当制冰结束时,进行离冰。离冰的时刻为从制冰盘11离开的冰完全冻结、落下到储冰箱21时从制冰盘11和凸起部分20都没有落下的水的状态。如该状态可能,则在制冰盘11或凸起部分20也可残留未冻结部分。When the ice making is finished, the ice is removed. The time of ice separation is a state in which the ice separated from the
转移到离冰的时刻为温度传感器18达到预先可确认制冰结束的某一温度的时刻。但是,该时刻也可为供水开始或供水后温度传感器18检测到预先设定的温度时等以冰箱内的任意动作为基点计算出的预定时间经过后,或根据并用温度和时间双方的动作进行。根据该时刻检测,如前面说明的那样,由驱动装置15和止挡构件17加到制冰盘11的离冰的扭转使冰在开口部分19附近破断。The timing of shifting to ice separation is the timing when the
此时,凸起部分20周围必须达到预定的温度或其以下。预定的温度最好为可避免凸起部分20的冰的周边部分融化、凸起部分20的冰以连接于制冰盘111的冰的状态离冰的可能性的温度区的上限值。At this time, the surroundings of the
另外,制冰盘11的冰需要不在开口部分19以外破断而且在开口部分19的旁破断后迅速落下的规格。首先,制冰盘11的侧面从底面往上方朝外侧具有足够的倾斜角度。具体地说,最好侧面的至少一面例如由驱动装置15和止挡构件17使制冰盘11进行离冰动作后残冰性最高的部位附近的面的倾斜角度相对铅直方向至少具有10°或其以上的倾斜角度。另外,为了使从制冰盘离开的冰顺利地落下,最好不仅使制冰盘侧面的倾斜角度增大,而且为了使盘侧面内部的冰与制冰盘的摩擦为最小限度,由充分地进行了模具研磨的金属模成形。具体地说,当使模具研磨程度达到透明塑料产品程度(#2000)时对离冰有利。而且,在获取本制冰盘那样的构造的场合,离冰转矩与从现在一般用于自动制冰的制冰盘使冰离开时的转矩基本相同,所以,不必在已有技术例中示出的制冰盘那样需要高转矩化的场合追加新部件等,尺寸不变化,而且制造费用不上升。In addition, the ice in the
另外,通过如上述那样使制冰盘11的上方获得更宽的面积,从而可促进冷却速度与制冰盘下方相比更快的效果。Moreover, by making the upper part of the
当使这样的制冰盘反转而扭转离冰时,需要采用在凸起部分20的内面侧生成的冰不落下的规格。首先,凸起部分20的侧面从底面往上方朝外侧具有必要最低限度的倾斜角度(例如10°或其以下的角度)。必要最低限度的倾斜角度表示虽然由离冰动作不能取冰,但当将对由制冰盘11、开口部分19、及凸起部分20构成的构件进行成形时,处于可从模具确实地拔出的这样的角度范围内。这样,作为制冰盘内侧表面的侧面的角度比凸起部分内侧的侧面的角度大,换言之,使凸起部分侧的侧面角度比制冰盘侧的侧面角度小。该角度的不同可通过改变金属模的角度实现,也可通过改变与金属模的侧面相当的部分的研磨方式实现。When such an ice tray is reversed to twist the ice away, it is necessary to adopt a specification that the ice formed on the inner surface side of the
另外,凸起部分20内部未被研磨。如上述那样,在为了使供给水更易于流入到凸起部分20而希望在侧面形成大的倾斜的场合,通过进一步使表面粗糙,从而可更确实地将使冰停留于凸起部分20内。In addition, the inside of the raised
另外,凸起部分20的高度为离冰时冰不能拔出的任意的高度,需要为包含构件的厚度在内限制在由制冰盘11宽度最大部分和支承轴14的位置规定的转动轨迹的半径范围内的高度。虽然凸起部分20的高度也可比制冰盘11宽度最大部分长,按凸起部分20的高度设定转动轨迹的半径,但在该场合,必须改变支架16的宽度等,使制冰室5内的制冰盘11、开口部分19、及凸起部分20的构成部分的构造改变,为此,作为可采用更廉价的制造方法的场合,最好如上述那样将开口部分19的高度限制在处于由制冰盘11宽度最大部分规定的转动轨迹的半径范围内的高度。In addition, the height of the raised
另外,如上述那样,凸起部分20的个数不限定。为此,虽然也可设置到与支承轴14相距较近的位置和较远的位置,但此时在接近支承轴14的场合当然从制冰盘11的底面到转动轨迹的距离长。因此,接近支承轴14的位置的凸起部分20可比离支承轴14远的位置的凸起部分20长。这样,在制冰不仅在制冰盘11的上面进行而且从侧面也逐渐进行的场合,可将包含更大量的溶解的物质、易于形成白浊部分的水封入冻结到凸起部分20。In addition, as mentioned above, the number of objects of the
该离冰动作后,进行供水,进入到下一循环的制冰工序,但此时由供给的水使残留于凸起部分20内的冰逐渐融化。融化不仅发生在残留于凸起部分20的冰的上面,而且水从侧面逐渐进入使其融化,所以,当水充分转入到凸起部分底时,残留于凸起部分20的冰上浮,由储存于制冰盘11的水一边融化一边混合。此时,如储存于制冰盘11的水的表面不完全冻结,则气体成分从水面放出,为此,在下一制冰工序中白浊成分不会大幅度增加。After the deicing operation, water is supplied to proceed to the ice making process of the next cycle, but at this time, the ice remaining in the raised
为了使储存于储冰箱21的冰的透明感明确,也可使储冰箱21内部为使冰的透明度明显的配色,或照射蓝色LED等,设置可有效地显示透明度的配色和亮度等环境。In order to make the transparency of the ice stored in the
另外,在冰箱运行开始时和制冰盘清扫后的第1次制冰时,即在凸起部分20不存在水或冰的场合和此外的场合,为了时常供给同一大小的冰,也可在后者使供给水量减少与凸起部分20的体积相当的量。In addition, at the beginning of the operation of the refrigerator and the first ice making after the ice tray is cleaned, that is, when there is no water or ice in the raised
在上述说明中,说明了从制冰盘11上方冷却的方法,但下面说明在凸起部分附近具有加热器等加热单元的构成。这样,可将形成白浊部分的物质确实地驱赶到凸起部分,可在制冰盘生成透明冰,可缩短离冰后的供水时凸起部分20的冰上浮到制冰盘11的储存水中之前的时间。以下根据图6~图13说明。在以下的说明中,省略关于与前面的说明相等的部分的说明。In the above description, the method of cooling from above the
图6为本发明的制冰装置的说明图,(a)为侧截面图,(b)为上面图,图7、8为本发明的制冰盘的横截面图,图9为从上面观看本发明的制冰盘、透视设置于制冰盘下的加热器的图,图10为本发明的制冰工序的流程图,图11为本发明的制冰工序的时序图,图12、13为本发明制冰实验结果的一例。Figure 6 is an explanatory view of the ice-making device of the present invention, (a) is a side sectional view, (b) is a top view, Figures 7 and 8 are cross-sectional views of the ice-making tray of the present invention, and Figure 9 is viewed from above The ice-making tray of the present invention and the perspective view of the heater arranged under the ice-making tray, Figure 10 is a flow chart of the ice-making process of the present invention, Figure 11 is a timing diagram of the ice-making process of the present invention, Figures 12 and 13 It is an example of the ice making experiment results of the present invention.
将由硅酮橡胶等覆盖了镍铬耐热合金线等的发热体获得的加热器22设于制冰盘11的下侧,如图9所示那样,紧密接触于对制冰盘11的各制冰区设置的凸起部分20间地设置。加热器22需要由具有在低温下也不裂开的耐寒性并具有可跟随离冰时的制冰盘扭转的柔性的构件例如硅酮材料等形成。另外,为了尽可能紧凑地设置加热器,需要如图9所示那样即使为最大也为制冰盘11的侧面外周程度那样非常短的长度,为发热密度即使高也不变质的构件。但是,该加热器的制冰室5不充分冷却,而且即使在不供水的空烧状态下也不使包含制冰盘11的冷冻冰箱主体1的所有材料变形和发生故障,形成为双层绝缘等,在安全面也具有足够的可靠性。对于安装于制冰盘的加热器的发热主体,由于可能由人接触该制冰盘或被水浸湿,所以,金属面等发热部分不露出,而且为双层绝缘,具有安全性。The
当使该加热器22紧密接触于制冰盘11的底面时,该部分存在冻结速度与凸起部分20同样地变慢、形成白浊部分的可能性。但当不必要地过度离开时,可能从制冰盘11的底面也进行冻结,开口部分19被堵塞,在制冰盘11形成白浊部分多的冰。为了避免这一问题,需要在制冰盘11的底面采用供给的热量比供给到凸起部分20的热量少的那样的加热器设置构造。这可例如图7、8所示那样采用使加热器22紧密接触于凸起部分20的侧面、从作为第1冰生成部分的制冰盘11底面稍离开(例如离开2~5mm左右)的构造。When the
另外,为了更容易、可靠地获得作为加热单元的加热器22的设置位置,在希望将加热器22接触于制冰盘11底面地设置的场合,也可有意朝与制冰盘11的与底面相反一侧偏地成形加热器22的被覆内部的发热体。另外,也可在制冰盘11的底面的与加热器22相接的部位增加盘厚,或在制冰盘11与加热器22间设置绝热材料。In addition, in order to obtain the installation position of the
虽然如上述那样在凸起部分20为2个的场合夹入到其间地设置,但也可为了明确地保持与制冰盘11底面的距离而设置到凸起部分20底面(图8(a))。另外,也可使加热器22的设置容易地覆盖凸起部分20整体地设置(图8(b))。总之,如可将热有效地供给到最希望使冻结延迟的位置,则可为任何设置位置。As mentioned above, when there are two raised
很明显,该加热器22也需要设置在离冰时的转动轨迹内。作为加热器22的设置方法,不仅有夹入到多个凸起部分20地设置的方法,而且在仅有1个凸起部分20的场合,也可与凸起部分20平行地设置挡板,夹入到其间。另外,也可由铝带等高导热性的材料覆盖凸起部分20与加热器22,将热高效率地传递到凸起部分20整体地设置。另外,也可设置可防止加热器22的落下的钩固定构造。另外,该钩固定构造也可与温度传感器18的设置罩一体成形。Obviously, the
在上述说明中,说明了加热器22为1个的场合,但在来自制冰盘11上面的冷却量对各制冰区部位差别较大例如冷风的接触方式差别较大等场合,也可设置多个加热器22,提供不同的输入。另外,虽然加热器22记载了与凸起部分20紧密接触的场合,但只要可获得与上述都相等的传热效果,则也可不紧密接触于凸起部分20,也可处于离开的位置。另外,如由绝热材料覆盖加热器的周围,将该加热单元发生的热的大部分仅传递到作为凸起部分20的第2冰生成部分,则可高效率地进行加热。In the above description, the case where there is only one
上述那样设置的加热器22虽然也可连续通电,但通过如图10、11所示那样在供水后通电一定期间,然后断电,可减小使用的能量,即使提高制冰速度,也可获得高透明度的冰。Although the
按图10、11所示控制方法说明包含加热器22的控制动作的制冰动作。在步骤1中,如图11所示那样使供水用电磁阀通电,使供水泵动作一定时间,将规定的水量供给到制冰盘11。在刚结束由步骤1进行的供水后,由步骤22开始向加热器22通电。这样,在前一循环中内设于凸起部分并残留的冰由水的供给和加热而融化,杂质等和气泡扩散到制冰盘整体,一部分从开放面放出。在步骤3,在温度传感器18的输出达到根据由实验等求出的、与制冰盘11内的水的冻结相关的某一值设定的预定温度Ta例如比-1度低的温度之前,进行一定量的通电。达到预定的温度Ta后在步骤4将加热器断电。此时,在制冰盘11形成透明冰,但凸起部分20的水还为残留未冻结部分的状态。通过加热器22断电停止加热,从而将凸起部分20中的未冻结部分急速地冻结。这是由于不向凸起部分20供给热,曝露在形成冰箱的制冰室5环境的冷气中。The ice making operation including the control operation of the
在步骤5中,当判断温度传感器18的输出达到根据通过实验等求出的、与凸起部分20内的水的冻结相关的某值设定的预定温度Tb时,转移到从步骤6开始的离冰工序。在步骤6使离冰用驱动装置15正转,使制冰盘11反转,在步骤7经过时间tr之前,继续朝正转方向动作。此时,制冰盘11的一端被推压到止挡构件17,盘被扭转,由通过扭转而施加到开口部分19的应力使制冰盘11与凸起部分20的冰断开,制冰盘11的冰落下到储冰箱21。在步骤8,驱动装置15反转,使制冰盘11朝原来的位置转动,在步骤9,在经过时间tr之前继续朝反转方向的动作,在步骤10,制冰盘11返回到原来的位置,驱动装置15停止。在进行该离冰时,凸起部分20中的冰仍然残留。在步骤11,检测储冰箱21是否满冰,进行该供水、制冰、离冰的工序为1个循环的制冰工序,在满冰之前返回到步骤1,反复进行制冰动作循环。In
图12示出基于上述控制的实验结果的一例。横轴为制冰时间,纵轴为冰的透明度。例如在希望获得透明度95%或其以上的冰的场合,最佳的制冰时间约为2.5~3.5小时左右。制冰时间比该区域早时,为加热器22的通电量小的场合或加热器22断电的时刻过早的场合。另外,制冰时间比该区域晚时,是加热器22的通电量大的场合或加热器22断电的时刻过晚的场合。另外,在改变了供给水量的场合,对于更少的水量,如1点划线所示那样,用于获得同一透明度的制冰时间提前;在更多的水量下,如由虚线所示那样,用于获得同一透明度的制冰时间推迟。在即使透明度稍低也希望早些满冰的场合,可将温度Ta设定得较高,或降低通电量。在不需要大量的透明冰的场合,可将设定温度Ta设定得较低,或增大通电量,并增大水量。FIG. 12 shows an example of experimental results based on the above control. The horizontal axis is the ice making time, and the vertical axis is the transparency of ice. For example, when it is desired to obtain ice with a transparency of 95% or above, the optimum ice making time is about 2.5 to 3.5 hours. If the ice-making time is earlier than this range, it means that the amount of energization of the
加热器22的能力根据冷却能力决定。如冷却能力增大,则加热器22的能力也需要选择成比例地增大的值。但是,此时如在制冰室5设置储冰箱21,则需要使得储存于储冰箱21内的冰不会由来自加热器22的幅射热融化。图13为在储冰箱内放置具有某一热容量的物质、观看其中心的温度变化的结果。在加热器22通电开始前后,温度没有大的变化,在加热器22通电期间,也没有大幅度的升温。因此,在通常的家用冰箱的制冰室5构造中,要考虑基本上不对储冰箱21内的冰产生热影响的构造。The capacity of the
另外,虽然将加热器22的通电时刻设为刚完成供水后,但如为处于流入到凸起部分20后的水未开始冻结期间的可通电开始时刻,则可为任何时刻,例如,也可与供水开始同时,或在由温度传感器18检测出的温度达到预定温度时,或从这些时刻经过预定时间的时刻等。In addition, although the energization timing of the
关于停止对凸起部分20的加热的加热器22的断电时刻也同样,即使在由温度传感器18检测到的温度达到预定温度时以外,只要为在供给到制冰盘11的水基本冻结、凸起部分20残留较多的未冻结部分的状态下可断电的时刻,就可为任何时刻,例如,也可在从上述加热器22的通电开始时刻经过预定时间后或从上述加热器22的通电开始时刻经过预定时间后由温度传感器18检测出的温度达到预定温度时等。The same is true about the power-off timing of the
另外,虽然设制冰过程中的加热器22的通电量为一定,但也可使其任意地改变。例如,随着冰箱的压缩机运行和停止等产生的冷却量的增减使加热器22的通电量增减,从而可不对透明度产生影响地加快制冰速度,同时减少制冰时的消耗电力量。另外,在不对制冰盘喷吹冷气的除霜时减少通电量或断电,也可不对透明度产生影响地加快制冰速度,并减少制冰时的消耗电力量。In addition, although the energization amount of the
下面,说明制冰盘的清扫方法。冰箱具有的图中未示出的控制基板储存制冰的次数。然后,当到达预先设定的预定的次数时,由在图中未示出的操作板上例如使LED闪动等方法建议使用者进行清扫。使用者例如按下设置于图中未示出的操作小板上的清扫开关使清扫模式工作。设置有这样的机构,该机构开始对加热器22的通电,融化凸起部分20内的冰,此后,使制冰盘反转而排水。这样,即使在凸起部分20残留含于供给水中的矿物成分也可将其除去,所以,任何时候都清洁地获得透明冰。该排水机构只要在使制冰盘反转的正转时储存从凸起部分20内流出的排水即可,机构简单,不增加尺寸。另外,为了促进融化也可供水。也可进行多次供水和排水的动作,进一上提高清扫效果。Next, a method of cleaning the ice tray will be described. The refrigerator has a control board not shown in the figure to store the number of times of making ice. Then, when a predetermined number of times is reached, the user is advised to clean by means of, for example, flashing an LED on an operation panel not shown in the figure. The user activates the cleaning mode by pressing, for example, a cleaning switch provided on an operation panel not shown in the figure. There is provided a mechanism that starts the energization of the
另外,作为别的清扫方法,当使清扫模式工作时,也可向制冰盘11供水、制冰,制冰结束后,按仅可融化凸起部分20的冰周围的时间对加热器22通电,此后,使制冰盘反转,形成于制冰盘11与凸起部分20的冰以相连状态排出,从而除去残存于凸起部分20的矿物成分。In addition, as another cleaning method, when the cleaning mode is activated, water can be supplied to the
另外,在冷冻冰箱主体1设置可由使用者选择通常制冰和透明制冰的开关,当选择通常制冰时,加热器22的动作停止,可切换到按预先设定的时间进行制冰动作,所以,可按使用者的意愿节约消耗电力量。In addition, the freezer
本发明的冰箱为这样的制冰装置,该制冰装置在划分为多个制冰区对水进行储存并制冰的单层构造的制冰盘中,搭载对各上述制冰区设置了多个冰生成部分的制冰盘,使冰的透明部分与白浊部分分离,可向使用者提供透明的冰。这样,可按与设于已有技术的冰箱的制冰装置相同程度的构造和尺寸基本上不增加能量地获得透明冰。一体地制造在储存水进行制冰的制冰盘的一部分设置孔的第1冰生成部分和具有与设于第1冰生成部分的孔相同形状的开口部分的第2冰生成部分,这样的单层构造的制冰盘的成形通过将熔融的树脂注射到2个金属模间的型腔而成形,从而可由简单的制造装置在短时间制作将制冰盘与凸起部分形成为一体的构造。而且,使制冰盘的第1冰生成部分的盘内侧表面比上述第2冰生成部分的盘的内侧表面光滑地使与上面的制冰盘相当的金属模的与内侧相当的壁面的表面光滑,不对与下面的凸起部分的内侧相当的壁面进行研磨,直接进行使用。The refrigerator of the present invention is an ice-making device equipped with a single-layer ice-making tray that is divided into a plurality of ice-making areas to store water and make ice, and is equipped with multiple The ice-making tray of the ice-generating part separates the transparent part of the ice from the cloudy part, and can provide transparent ice to the user. Thus, transparent ice can be obtained substantially without increasing energy with the same configuration and size as that of the ice making device provided in the prior art refrigerator. A first ice generating part having a hole provided in a part of the ice making tray for storing water and making ice and a second ice generating part having an opening of the same shape as the hole provided in the first ice generating part are manufactured integrally. The ice tray of the layer structure is molded by injecting molten resin into a cavity between two metal molds, so that a structure in which the ice tray and the raised portion are integrally formed can be produced in a short time with a simple manufacturing device. And make the inner surface of the tray of the first ice generating part of the ice tray smoother than the inner surface of the tray of the second ice generating part, and make the surface of the wall surface corresponding to the inner side of the metal mold corresponding to the ice making tray above smooth. , without grinding the wall surface corresponding to the inner side of the raised part below, and use it as it is.
本发明的制冰盘内侧侧面和凸起部分内侧侧面从下面侧朝上面侧往外侧倾斜,作为制冰盘的第1冰生成部分的盘侧面的从下面侧朝上面侧的倾斜角度相对铅直方向形成比从作为凸起部分的第2冰生成部分的盘侧面的下面侧朝上面侧的倾斜角度大的角度,从而易于从制冰盘使冰离开,凸起部分的冰不能简单地离开。在该场合,在第1冰生成部分,虽然也可使制冰盘侧面从下面侧朝上面侧往外侧按大角度倾斜而使得易于离冰,但由于施加扭转,所以,根据该扭转角度决定,所以,只要冰块易于从上面的制冰盘拔出、不易从下面的凸起部分拔出即可。The inner side of the ice tray and the inner side of the raised part of the present invention are inclined from the lower side to the upper side to the outer side, and the inclination angle of the tray side as the first ice forming part of the ice making tray from the lower side to the upper side is relatively vertical. The direction is formed at an angle larger than the inclination angle from the lower side to the upper side of the tray side of the second ice forming part as the convex part, so that the ice is easily separated from the ice making tray, and the ice in the convex part cannot be easily separated. In this case, in the first ice forming part, although the side surface of the ice tray can be inclined at a large angle from the lower side to the upper side to the outside to make it easier to separate the ice, but since the twist is applied, it is determined according to the twist angle. Therefore, as long as the ice cubes are easy to pull out from the upper ice-making tray and not easy to pull out from the raised part below.
相对于本发明的接近作为凸起部分的第2冰生成部分的加热单元,最好冷却单元至少冷却与加热单元相对的面。该加热单元最好离第1冰生成部分远一些。With respect to the heating unit which is close to the second ice-generating portion which is the raised portion of the present invention, it is preferable that the cooling unit cools at least the surface opposite to the heating unit. The heating unit is preferably located far away from the first ice generating section.
下面,说明在饮用加冰块或加水后的威士忌的场合等被要求的外观良好的大的透明冰(比由通常制冰获得的通常的冰的尺寸大的透明冰)的制造方法。在本实施形式中,以使得可改变送往制冰盘11的供水量、获得满足使用者的大小的冰为目的。图14为说明表示本发明实施形式1的冰箱的制冰工序的流程的图,图15为可改变供水量的场合的制冰工序的时序图。Next, a method of producing large transparent ice (larger in size than normal ice obtained by normal ice making) required for drinking whiskey with ice cubes or water added is described below. In this embodiment, the purpose is to change the amount of water supplied to the
下面,根据附图说明包含加热器22和供水泵23的控制动作的制冰动作。在本实施形式中,例如在图中未示出的设于冰箱主体正面或侧面或箱内壁等的操作板设置可选择透明冰的制冰模式切换按钮,使用者将该制冰模式切换按钮切换到透明冰,或在不为切换按钮而是设置了透明冰选择按钮的场合,按下透明冰铵钮等,由步骤31判定是否选择了透明制冰模式,进行供水量的调节。Next, the ice making operation including the control operation of the
在由步骤31选择透明冰模式的场合,在步骤32由图中未示出的控制装置按供水泵驱动时间t1驱动供水泵23,向制冰盘11供水,该供水泵驱动时间t1通过在步骤31接受透明冰制造指令而预先设定于该控制装置。在未选择透明制冰模式的场合,在步骤33按供水泵驱动时间t2驱动供水泵23,向制冰盘11供水,该供水泵驱动时间t2预先设定于图中未示出的控制装置。此时,泵的驱动时间t1为比驱动时间t2长的时间,例如可设定为t1=10秒、t2=7秒等t1/t2=1.1~3左右。即,由步骤31判断制冰模式,由步骤32、33改变向制冰盘11的供水量,改变冰的大小。When the transparent ice mode is selected in step 31, in step 32, the control device not shown in the figure drives the water supply pump 23 according to the water supply pump driving time t1 to supply water to the
当已在步骤33进行向制冰盘11的供水时,直接前进到步骤37。此时,由前一循环内设于制冰盘11的凸起部分20并残留的冰由水的供给和加热融化,杂质等和气泡扩散到制冰盘整体,一部分从开放面放出。在步骤32中,当进行向制冰盘11的供水时,刚供水结束后,由步骤34开始向加热器22的通电。此时,在前一循环残留于制冰盘的凸起部分20的冰由本次的水的供给和加热器22的加热融化,杂质等和气泡扩散到制冰盘整体,一部分从制冰盘11的开放面放出。When the water supply to the
在步骤35,在温度传感器18的输出达到根据由实验等求出的与制冰盘11内的水冻结相关的某一值设定的预定温度Ta(例如比-1度低的温度)之前进行一定量的通电。达到预定的温度Ta后由步骤36将加热器22的通电切断。此时,在制冰盘11中的第1冰生成部分形成透明冰,但凸起部分20的水还为残留未冻结部分的状态。通过使加热器22断电停止加热,从而使凸起部分20中的第2冰生成部分内急速地冻结。这是由于供给形成冰箱的冷冻室的-18度的冷气。In step 35, before the output of the
在步骤37中,当判断温度传感器18的输出达到根据通过实验等求出的与凸起部分20内的水冻结相关的某值设定的预定温度Tb时,转移到从步骤38开始的离冰工序。在这里,步骤37的设定值Tb为不受制冰模式影响的相同的值(例如-6度),但也可在选择透明制冰模式时为-10度,选择通常制冰模式时为-6度,根据制冰模式改变设定值Tb。在步骤38使驱动装置15正转,使制冰盘11反转,在步骤39经过时间tr之前,继续朝正转方向动作。In step 37, when it is judged that the output of the
此时,制冰盘11的一端被推压到止挡构件17,盘被扭转,由通过扭转而施加到开口部分19的应力使制冰盘11与凸起部分20的冰断开,制冰盘11的冰落下到储冰箱21。在步骤40,驱动装置15反转,使制冰盘11朝原来的位置转动,在步骤41,在经过时间tr之前继续朝反转方向的动作,在步骤42,制冰盘11返回到原来的位置,驱动装置15停止。在进行该离冰时,凸起部分20中的冰仍然残留。在步骤43,检测储冰箱21是否满冰,进行该供水、制冰、离冰的工序为1个循环的制冰工序,在满冰之前返回到步骤1,反复进行制冰动作循环。At this time, one end of the ice-making
另外,在生成透明冰时,这样增加供水量在透明冰的生成单元中可生成大的冰,与冰的外观性改善相关,所以,在利用设置本实施形式中说明的第1冰生成部分、第2冰生成部分的制冰盘进行的透明制冰方式以外也有效。In addition, when generating transparent ice, such an increase in the amount of water supplied can generate large ice in the transparent ice generating unit, which is related to the improvement of the appearance of the ice. It is also effective in addition to the transparent ice-making method performed by the ice-making tray of the second ice-generating part.
本发明如以上说明的那样,可提供一种制冰装置,该制冰装置不对设置自动制冰装置的通常的冰箱的制冰室构成部件进行大幅度的改变,可避免异形的冰形成,另外,可由容易的制造方法廉价地制造制冰盘,不对储冰箱内的冰产生不良影响,清扫性也优良。因此,可获得实用的冰箱。另外,由于具有可改变向制冰盘的供水时间(泵的驱动时间)的供水量可变单元,所以,通过使供水时间比通常长,增大向制冰盘的供水量,可制造美观的大块的透明冰。As described above, the present invention can provide an ice making device which can avoid the formation of abnormally shaped ice without greatly changing the components of the ice making chamber of a normal refrigerator equipped with an automatic ice making device. , the ice tray can be manufactured cheaply by an easy manufacturing method, does not adversely affect the ice in the storage bin, and has excellent cleaning properties. Therefore, a practical refrigerator can be obtained. In addition, since there is a variable water supply unit that can change the water supply time (pump driving time) to the ice tray, by making the water supply time longer than usual and increasing the water supply to the ice tray, it is possible to create a beautiful Large chunks of clear ice.
另外,具有制冰盘11和作为供水量调节单元的控制装置;该制冰盘11分别在划分的多个制冰区储存供给的水,接受冷气进行制冰,并可施加机械力使生成的冰离开;该控制装置可改变向上述制冰盘的供水量;在接受到透明冰的制造指令的场合,增大向制冰盘11的供水量,所以,与通常的制冰时相比,向制冰盘11的供水量增大,可获得适合于加冰块或对水饮用威士忌的场合等的大块透明冰,获得外观良好的看上去味美的透明冰。In addition, it has an ice-making
本发明如以上说明的那样,可提供能够简单地制造透明冰的能量少的装置和方法。另外,本发明可提供不减少食品收容部分的空间即可获得看上去味美的透明冰的实用的冰箱。As explained above, this invention can provide the apparatus and method which can manufacture transparent ice easily and with little energy. In addition, the present invention can provide a practical refrigerator in which delicious-looking transparent ice can be obtained without reducing the space of the food storage part.
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| JP079653/2003 | 2003-03-24 | ||
| JP2003079653 | 2003-03-24 | ||
| JP2003197940A JP3852607B2 (en) | 2003-03-24 | 2003-07-16 | Ice making device, freezer refrigerator, ice making method |
| JP197940/2003 | 2003-07-16 |
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| CN1532484A true CN1532484A (en) | 2004-09-29 |
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| Publication number | Publication date |
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| JP2004347310A (en) | 2004-12-09 |
| CN100338419C (en) | 2007-09-19 |
| JP3852607B2 (en) | 2006-12-06 |
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