CN1509262A - Method for recovering ethane by refrigeration cycle with a mixture of at least two refrigerants, gas obtained by this method, and operating equipment - Google Patents
Method for recovering ethane by refrigeration cycle with a mixture of at least two refrigerants, gas obtained by this method, and operating equipment Download PDFInfo
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- CN1509262A CN1509262A CNA028055640A CN02805564A CN1509262A CN 1509262 A CN1509262 A CN 1509262A CN A028055640 A CNA028055640 A CN A028055640A CN 02805564 A CN02805564 A CN 02805564A CN 1509262 A CN1509262 A CN 1509262A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0228—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
- F25J3/0238—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of CnHm with 2 carbon atoms or more
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C7/00—Purification; Separation; Use of additives
- C07C7/09—Purification; Separation; Use of additives by fractional condensation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0204—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the feed stream
- F25J3/0209—Natural gas or substitute natural gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0204—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the feed stream
- F25J3/0219—Refinery gas, cracking gas, coke oven gas, gaseous mixtures containing aliphatic unsaturated CnHm or gaseous mixtures of undefined nature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/0228—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
- F25J3/0233—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of CnHm with 1 carbon atom or more
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2200/00—Processes or apparatus using separation by rectification
- F25J2200/02—Processes or apparatus using separation by rectification in a single pressure main column system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2200/00—Processes or apparatus using separation by rectification
- F25J2200/74—Refluxing the column with at least a part of the partially condensed overhead gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/02—Processes or apparatus using other separation and/or other processing means using simple phase separation in a vessel or drum
- F25J2205/04—Processes or apparatus using other separation and/or other processing means using simple phase separation in a vessel or drum in the feed line, i.e. upstream of the fractionation step
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2205/00—Processes or apparatus using other separation and/or other processing means
- F25J2205/82—Processes or apparatus using other separation and/or other processing means using a reactor with combustion or catalytic reaction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/12—Refinery or petrochemical off-gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2215/00—Processes characterised by the type or other details of the product stream
- F25J2215/62—Ethane or ethylene
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2270/00—Refrigeration techniques used
- F25J2270/12—External refrigeration with liquid vaporising loop
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2270/00—Refrigeration techniques used
- F25J2270/18—External refrigeration with incorporated cascade loop
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
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- F25J2270/00—Refrigeration techniques used
- F25J2270/66—Closed external refrigeration cycle with multi component refrigerant [MCR], e.g. mixture of hydrocarbons
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- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
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- F25J2270/00—Refrigeration techniques used
- F25J2270/90—External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration
- F25J2270/902—Details about the refrigeration cycle used, e.g. composition of refrigerant, arrangement of compressors or cascade, make up sources, use of reflux exchangers etc.
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Abstract
本发明涉及一种用于制冷气体混合物的方法和设备,用于低温分离加压的气体(1)的成分。所述方法包括制冷循环,其中流体(13)在分离器容器(B2)中被分离成较少易挥发的部分(4),用于在交换器(E1)中在相对高的第一温度下产生制冷,以及较多易挥发的第二部分(5),用于在交换器(E2)中以相对低的温度产生制冷。加热的和膨胀的部分(4,5)被混合,并在压缩机(K1)内被压缩。从所述压缩机(K1)得到的部分(26)被冷却,从而提供部分(13)。
This invention relates to a method and apparatus for refrigerating a gas mixture for cryogenic separation of the components of a pressurized gas (1). The method includes a refrigeration cycle in which a fluid (13) is separated in a separator container (B2) into a less volatile portion (4) for generating refrigeration at a relatively high first temperature in an exchanger (E1), and a more volatile second portion (5) for generating refrigeration at a relatively low temperature in an exchanger (E2). The heated and expanded portions (4, 5) are mixed and compressed within a compressor (K1). The portion (26) obtained from the compressor (K1) is cooled, thereby providing portion (13).
Description
技术领域technical field
按照本发明的第一方面,本发明一般涉及气体工业,尤其涉及回收包含在包括甲烷和C2和高级烃的加压气体中的乙烷,操作多成分的制冷循环的方法。According to a first aspect of the present invention, the invention relates generally to the gas industry, and more particularly to a method of operating a multi-component refrigeration cycle for the recovery of ethane contained in pressurized gases comprising methane and C2 and higher hydrocarbons.
背景技术Background technique
术语“多成分的制冷循环”应当理解为一种利用由至少两种制冷剂组成的制冷剂混合物的制冷循环。The term "multicomponent refrigeration cycle" is to be understood as meaning a refrigeration cycle which utilizes a refrigerant mixture consisting of at least two refrigerants.
更具体地说,按照本发明的第一方面,本发明涉及回收包含在包括甲烷和C2和高级烃的加压气体中的乙烷,操作一种制冷循环的方法,其中相对较少易挥发的第一制冷剂被压缩、冷却和膨胀,以便以后用于冷却所述的要被分离的加压气体或第一分离产品到一个相对高的第一温度,并且其中相对较多的易挥发的第二制冷剂被压缩、冷却和膨胀,以便以后用于冷却从所述加压气体获得的至少第二分离产品到相对低的第二温度。More specifically, according to a first aspect of the present invention, the present invention relates to the recovery of ethane contained in a pressurized gas comprising methane and C2 and higher hydrocarbons, a method of operating a refrigeration cycle in which relatively less volatile The first refrigerant is compressed, cooled and expanded for later use in cooling the pressurized gas to be separated or the first separated product to a relatively high first temperature, and relatively more volatile A second refrigerant is compressed, cooled and expanded for later use in cooling at least a second separated product obtained from said pressurized gas to a second relatively low temperature.
这种类型的制冷方法是本领域技术人员熟知的,并且已经使用了许多年。This type of refrigeration method is well known to those skilled in the art and has been used for many years.
这些制冷方法具有关于操作成本的缺点,这是因为和这些制冷循环的低的热力学效率相关的能量消耗所致。These refrigeration methods have disadvantages with regard to operating costs due to the energy consumption associated with the low thermodynamic efficiency of these refrigeration cycles.
这种已知的方法还具有关于操作成本的缺点,这些缺点是由于维护困难,以及经常的干预工作,例如对压缩设备、泵或其它的测量和控制设备进行的干预工作产生的。This known method also has disadvantages with regard to operating costs due to difficult maintenance and frequent intervention work, for example on compression equipment, pumps or other measuring and control equipment.
这些缺点本身便需要过多的花费,使得因为生产中断而延长对这种设备的资金投资的分期偿还的时间。These disadvantages are themselves prohibitively expensive, prolonging the amortization period of the capital investment for such equipment due to production interruptions.
发明内容Contents of the invention
由此看来,本发明的第一个目的在于提供一种方法,而且,按照在上面的前言中给出的一般性定义,所述方法的主要特征在于,所述第一和第二制冷剂当它们被压缩和冷却时作为一种混合物被使用,然后,这种混合物被分离成主要包含相对较少的易挥发的第一制冷剂的第一部分和包含相对较多的易挥发的第二制冷剂的第二部分,第一制冷剂以所述第一部分的形式使用,用于冷却到相对高的第一温度,所述第二制冷剂以所述第二部分的形式使用,用于冷却到相对低的第二温度。In view of this, it is a first object of the present invention to provide a method which, in accordance with the general definition given in the preamble above, is essentially characterized in that said first and second refrigerant They are used as a mixture when they are compressed and cooled, and this mixture is then separated into a first part containing mainly relatively less volatile first refrigerant and a relatively more volatile second refrigerant A second part of the refrigerant in which the first refrigerant is used for cooling to a relatively high first temperature and in which the second refrigerant is used for cooling to Relatively low second temperature.
这种方法由于具有较高的热力学效率,使得能够限制设备的操作成本,特别是能量消耗,此外,关于维护,通过把两个制冷管路合并成一个,减少了设备中的装置的数量。因而,简化了维护操作,缩短了确定设备故障的原因所需的时间,和使用利用现有技术的方法的设备相比,缩短了任何的生产中断时间。This method, thanks to its high thermodynamic efficiency, makes it possible to limit the operating costs of the plant, especially its energy consumption, and, moreover, with regard to maintenance, reduces the number of devices in the plant by combining two refrigeration circuits into one. Thus, maintenance operations are simplified, the time required to determine the cause of equipment failure is shortened, and any production interruptions are shortened compared with equipment using methods utilizing prior art methods.
按照本发明的方法的第一方面,第一部分可以在第一交换器中被冷却、被膨胀,从而产生第一膨胀的部分,然后,在被引入压缩机的低压级之前,在第一交换器中被加热。According to the first aspect of the method of the present invention, the first fraction may be cooled and expanded in a first exchanger, thereby producing a first expanded fraction which is then, before being introduced into the low-pressure stage of the compressor, is heated.
按照本发明的方法的第一方面,第二部分可以在第一交换器中被冷却,然后在第二交换器中膨胀,然后在第二交换器中被加热,并和膨胀的第一部分混合。According to the first aspect of the method of the invention, the second fraction may be cooled in the first exchanger, then expanded in the second exchanger, then heated in the second exchanger and mixed with the expanded first fraction.
按照本发明的方法的第一方面,第三部分可以在第一部分在第一热交换器中冷却之后从第一部分中抽出,并且第三部分可以在第一交换器中膨胀和加热,以便提供一个膨胀的和加热的第四部分,其可被引入压缩机的中压级。According to the first aspect of the method of the present invention, the third portion may be withdrawn from the first portion after the first portion has been cooled in the first heat exchanger, and the third portion may be expanded and heated in the first exchanger to provide a An expanded and heated fourth section, which may be introduced into the intermediate pressure stage of the compressor.
按照本发明的方法的第一方面,气态的第五部分可以从在压缩机(K1)中以中压被压缩的制冷剂中抽出,略高于膨胀的和加热的第四部分,然后被冷却和膨胀到与所述第四部分相同的压力,然后和所述第四部分混合。According to the first aspect of the method of the invention, the gaseous fifth part can be drawn from the refrigerant compressed at medium pressure in the compressor (K1), slightly above the expanded and heated fourth part, and then cooled and expanded to the same pressure as the fourth part, and then mixed with the fourth part.
按照本发明的方法的第二方面,第一和第二制冷剂可以作为和第三制冷剂的混合物被使用。According to the second aspect of the method of the present invention, the first and second refrigerants may be used as a mixture with a third refrigerant.
按照本发明的方法的第二方面,所述制冷剂可以是甲烷、乙烯和丙烷。According to the second aspect of the method of the present invention, said refrigerant may be methane, ethylene and propane.
按照本发明的方法的第三方面,本发明涉及一种通过本发明的方法获得的富集甲烷的气体和一种富集乙烷的产品,以及通过本发明的方法获得的富集C2和高级烃的产品。According to a third aspect of the method of the invention, the invention relates to a methane-enriched gas and an ethane-enriched product obtained by the method of the invention, and to a C2 and Products of higher hydrocarbons.
按照本发明的方法的第四方面,本发明涉及一种设备,用于回收包含在包括甲烷和C2以及高级烃的加压气体中的乙烷,特别是以多成分制冷循环操作,所述设备使用制冷循环,并且包括用于压缩、冷却和膨胀相对少的易挥发的第一制冷剂的装置,用于借助于所述第一制冷剂冷却所述要被分离的加压气体或者第一分离产品到一个相对高的第一温度的装置,以及用于压缩、冷却和膨胀相对多的易挥发的第二制冷剂的装置,用于借助于所述第二制冷剂冷却从所述加压气体获得的至少第二分离的产品到一个相对低的第二温度的装置,其特征在于,第一和第二制冷剂当它们被压缩和冷却时被作为一种混合物使用,并且所述设备包括用于把所述混合物分离成主要含相对少的易挥发的第一制冷剂的第一部分和主要含相对多的易挥发的第二制冷剂的第二部分的装置,所述第一制冷剂以所述第一部分的形式被使用,用于冷却到相对高的第一温度,所述第二制冷剂以第二部分的形式被使用,用于冷却到相对低的第二温度。According to a fourth aspect of the method of the present invention, the present invention relates to an apparatus for recovering ethane contained in a pressurized gas comprising methane and C2 and higher hydrocarbons, in particular operating in a multi-component refrigeration cycle, said The apparatus uses a refrigeration cycle and comprises means for compressing, cooling and expanding a relatively small, volatile first refrigerant for cooling the pressurized gas to be separated or the first refrigerant by means of said first refrigerant. means for separating the product to a relatively high first temperature, and means for compressing, cooling and expanding a relatively volatile second refrigerant for cooling by means of said second refrigerant from said pressurized Apparatus for obtaining at least a second separated product of gas to a relatively low second temperature, characterized in that the first and second refrigerants are used as a mixture when they are compressed and cooled, and said apparatus comprises means for separating said mixture into a first portion substantially containing a relatively small amount of a first volatile refrigerant and a second portion substantially containing a relatively large amount of a volatile second refrigerant, said first refrigerant being The first portion is used for cooling to a relatively high first temperature and the second refrigerant is used in a second portion for cooling to a relatively low second temperature.
附图说明Description of drawings
通过参照附图阅读下面的说明,将更加清楚地理解本发明以及本发明的其它的目的、特征、细节和优点,所述附图仅仅是以举例方式给出的,而不用于限制本发明,其中:The present invention and other objects, features, details and advantages of the present invention will be more clearly understood by reading the following description with reference to the accompanying drawings, which are given by way of example only and are not intended to limit the present invention, in:
图1是按照现有技术的一个实施例的设备的功能方块图;以及Figure 1 is a functional block diagram of a device according to an embodiment of the prior art; and
图2是按照本发明的优选实施例的设备的功能方块图。Fig. 2 is a functional block diagram of an apparatus according to a preferred embodiment of the present invention.
具体实施方式Detailed ways
以下的符号可以从这两个图中读出:FC代表流量控制器,GT代表气体透平,LC代表液位控制器,PC代表压力控制器,SC代表速度控制器,TC代表温度控制器。The following symbols can be read from these two figures: FC for flow controller, GT for gas turbine, LC for level controller, PC for pressure controller, SC for speed controller, TC for temperature controller.
为了清楚和简明,图1和图2所示的设备中使用的管线将用和其中流动的气体部分相同的标号表示。For the sake of clarity and simplicity, the lines used in the apparatus shown in Figures 1 and 2 will be designated with the same reference numerals as the gas parts flowing therein.
参见图1,所示的设备旨在用于处理干燥的裂解气体,尤其是,在一方面,用于分离主要由基本上没有C2的甲烷和高级烃组成的部分,在另一方面,用于分离主要由乙烷和其它的C2和基本上没有甲烷的高级烃组成的部分。Referring to Figure 1, the apparatus shown is intended for use in the treatment of dry cracked gases, in particular, on the one hand, for the separation of a fraction mainly consisting of substantially C2 -free methane and higher hydrocarbons, and on the other hand, with for the separation of fractions consisting primarily of ethane and other C2 and substantially methane-free higher hydrocarbons.
这种设备具有3个独立的管路。第一管路相应于由要被纯化的气体流经的路径,第二管路相应于制冷单元的冷却循环,所述制冷单元的制冷剂是乙烯,第三管路相应于其制冷剂是丙烷的制冷单元的冷却循环。This device has 3 separate lines. The first line corresponds to the path followed by the gas to be purified, the second line corresponds to the cooling cycle of the refrigeration unit whose refrigerant is ethylene, and the third line corresponds to the refrigerant whose refrigerant is propane The cooling cycle of the refrigeration unit.
更精确地说,在第一管路中,裂解气体1,其是在15℃和18巴下得到的,流量为3903kmol/h,被在交换器E1中冷却,以便得到-17.52℃和17.8巴的冷却的气体302。后者在第二交换器E2中被进一步冷却,以便得到部分凝结的冷却的流体303,-30.00℃,17.6巴。流1由0.1%的二氧化碳,24.3%的甲烷,74.4%的乙烷和1.2%的丙烷组成。More precisely, in the first line, the cracked gas 1, which is obtained at 15 °C and 18 bar with a flow rate of 3903 kmol/h, is cooled in the exchanger E1 in order to obtain -17.52 °C and 17.8 bar The cooled gas 302 . The latter is further cooled in the second exchanger E2 in order to obtain a partially condensed cooled fluid 303, -30.00°C, 17.6 bar. Stream 1 consists of 0.1% carbon dioxide, 24.3% methane, 74.4% ethane and 1.2% propane.
然后流体303被引入容器V1,在那里其被进行其液态组分和气态组分的分离:Stream 303 is then introduced into vessel V1 where it is subjected to separation of its liquid and gaseous components:
-气相的流304,其是在2219kmol/h的流量下得到的,在交换器E3中被冷却到-60℃,并被部分地凝结,以便得到17.4巴下的流体305。所述流体305被馈入分裂蒸馏塔T1的上部;- The stream 304 of the gaseous phase, which is obtained at a flow rate of 2219 kmol/h, is cooled to -60° C. in the exchanger E3 and partially condensed in order to obtain a stream 305 at 17.4 bar. Said stream 305 is fed into the upper part of the splitting distillation column T1;
-液相流306,其是在1684kmol/h的流量下得到的,被泵P1带动流入包括被控阀321的管线,所述被控阀的开度取决于容器V1中的液位控制器,以便输出一个-29.8℃和19.6巴的流307。然后把所述的流引入分裂蒸馏塔T1的中部。- the liquid phase flow 306, which is obtained at a flow rate of 1684 kmol/h, driven by the pump P1 into a pipeline comprising a controlled valve 321 whose opening depends on the level controller in the container V1, In order to output a stream 307 at -29.8°C and 19.6 bar. Said stream is then introduced into the middle of the splitting distillation column T1.
在蒸馏塔T1的顶部产生蒸汽308,-65.79℃,17.2巴,流量为1358kmol/h,其在交换器E4中被冷却,以便得到部分凝结的流体309,-90℃,17.0巴。所述流体然后在容器V2中被分成气体部分310和液体部分311,其中气体部分310数量为971kmol/h,由0.1%的二氧化碳、94.9%的甲烷和5.0%的乙烷组成,液体部分311数量为387kmol/h,由0.4%的二氧化碳、47.6%的甲烷和52.0%的乙烷组成,其由泵V2沿着管线312带动。所述管线312包括被控的开启阀322,所述阀门的开度取决于所述管线中的流量。Steam 308, -65.79°C, 17.2 bar with a flow rate of 1358 kmol/h is produced at the top of distillation column T1, which is cooled in exchanger E4 to obtain partially condensed stream 309, -90°C, 17.0 bar. Said fluid is then divided into a gaseous fraction 310 and a liquid fraction 311 in vessel V2, wherein the gaseous fraction 310 amounts to 971 kmol/h and consists of 0.1% carbon dioxide, 94.9% methane and 5.0% ethane, and the liquid fraction 311 amount is 387 kmol/h, composed of 0.4% carbon dioxide, 47.6% methane and 52.0% ethane, which is driven along line 312 by pump V2. The line 312 includes a controlled opening valve 322 whose opening depends on the flow in the line.
然后把在管线312中输送的液体部分引入到蒸馏塔T1的最后一级。The liquid portion conveyed in line 312 is then introduced into the last stage of distillation column T1.
来自容器V2的气体部分310,其温度为-90.0℃,流经交换器E6以便提供一个-35.0℃的被加热的部分313,然后所述部分313流经热交换器E7,以便在通过被控开启阀317之前提供一个被加热的部分326,开启阀317的开度取决于管线326中的压力。在产品离开阀门317后,其在20℃下被收集在交付管线320,并离开设备。The gaseous portion 310 from vessel V2, having a temperature of -90.0°C, flows through exchanger E6 to provide a heated portion 313 at -35.0°C, which then passes through heat exchanger E7 to pass through controlled A heated portion 326 is provided before opening valve 317 , the degree of opening of which depends on the pressure in line 326 . After the product leaves valve 317, it is collected in delivery line 320 at 20°C and exits the plant.
在分裂蒸馏塔T1的下部具有几个托盘,它们通过加热管路成对连接,图中示出了其中的两个。它们是管路315,316和318,319。这些加热管路的每一个在管路315,316的情况下构成一个横向的重沸器,在管路318,319的情况下构成一个蒸馏塔底部重沸器。There are several trays in the lower part of the fractionation distillation column T1, which are connected in pairs by heating pipes, two of which are shown in the figure. These are lines 315,316 and 318,319. Each of these heating lines forms a transverse reboiler in the case of lines 315 , 316 and a bottom reboiler in the case of lines 318 , 319 .
在管线315中流动的流体,其流量为3000kmol/h,温度为-20.6℃,在热交换器E1中通过和裂解气体1进行热交换被加热,以便提供-16.61℃的加热的流体316,然后将其引入用于回收流体315的托盘下方的托盘上。在所述管路315,316内流动的流体的温度借助于置于管路315,316的支路中的被控开启阀323调节,其不通过交换器E1。所述阀门323的开度由和管线302相连的温度控制器控制。The fluid flowing in the pipeline 315 has a flow rate of 3000 kmol/h and a temperature of -20.6°C, and is heated by heat exchange with the cracked gas 1 in the heat exchanger E1 to provide a heated fluid 316 of -16.61°C, and then It is introduced on a tray below the tray used to recover fluid 315 . The temperature of the fluid flowing in said lines 315, 316 is regulated by means of a controlled opening valve 323 placed in a branch of the lines 315, 316, which does not pass through the exchanger E1. The opening of the valve 323 is controlled by a temperature controller connected to the pipeline 302 .
类似地,在管线318中流动的流体,其流量为3341kmol/h,温度为-16.15℃,位于加热的流体316被引入的一级的下面的一级,在热交换器E5中通过和由丙烷构成的制冷剂进行热交换被加热,从而提供温度为-14.87℃的加热的流体319。这个流体被引入到用于回收流体318的托盘下方的托盘上。流经所述管路318,319的流体的温度借助于被控开启阀324被调节,所述阀门被设置在用于在管线220,221中输送的制冷剂的支线内,所述支线不通过交换器E5。所述阀门324的开度由和管线319相连的温度控制器控制。Similarly, the fluid flowing in line 318, with a flow rate of 3341 kmol/h and a temperature of -16.15°C, located at the stage below the stage where heated fluid 316 is introduced, passes in heat exchanger E5 and is supplied by propane The constituent refrigerant is heated by heat exchange to provide heated fluid 319 at a temperature of -14.87°C. This fluid is introduced onto the tray below the tray for recovery fluid 318 . The temperature of the fluid flowing through said lines 318, 319 is regulated by means of controlled opening valves 324 arranged in branches for the refrigerant conveyed in lines 220, 221 which do not pass through Switch E5. The opening of the valve 324 is controlled by a temperature controller connected to the pipeline 319 .
最后,在蒸馏塔T1的底部获得的残留液体,其含有丰富的C2和高级烃,在-14.87℃,17.4巴,流量为2932kmol/h下通过管线314被回收。所述管线314具有阀门325,其开度由用于在蒸馏塔T1的底部的液体的液位控制器控制。Finally, the residual liquid obtained at the bottom of the distillation column T1, which is rich in C2 and higher hydrocarbons, is recovered through line 314 at -14.87 °C, 17.4 bar, and a flow rate of 2932 kmol/h. The line 314 has a valve 325 whose opening is controlled by a level controller for the liquid at the bottom of the distillation column T1.
在第二管路中,其相应于其制冷剂是乙烯的制冷单元的冷却循环,液态乙烯流100,流量为2570kmol/h,温度为-30℃,压力为19.58巴,被从储存容器V5回收。所述流100被分成:In the second line, which corresponds to the cooling cycle of the refrigeration unit whose refrigerant is ethylene, the liquid ethylene stream 100 with a flow rate of 2570 kmol/h at a temperature of -30°C and a pressure of 19.58 bar is recovered from the storage vessel V5 . The stream 100 is divided into:
(a)第一流117,其流量为1993kmol/h,其膨胀成为6.79巴,通过使其经过阀门120而被冷却到-63℃,以便提供流101,其和流104混合,以便产生流102,其馈入具有制冷的乙烯的交换器E3。阀门120的开度由交换器E3中的液位控制器控制。(a) a first stream 117, having a flow rate of 1993 kmol/h, expanded to 6.79 bar, cooled to -63°C by passing it through valve 120 to provide stream 101, which is mixed with stream 104 to produce stream 102, It feeds into exchanger E3 with refrigerated ethylene. The opening of the valve 120 is controlled by the liquid level controller in the exchanger E3.
(b)第二流114,其流量为577kmol/h,膨胀成为18.58巴,并在交换器E6中被冷却到-80℃,以便产生一个加热流115。(b) A second stream 114 with a flow rate of 577 kmol/h, expanded to 18.58 bar and cooled to -80° C. in exchanger E6 to produce a heated stream 115 .
流量为577kmol/h的流115被分成:Stream 115 with a flow rate of 577 kmol/h is divided into:
(a)第一流116,其流量为417kmol/h,膨胀到1.83巴,通过使其经过阀门121被冷却到-93℃,以便提供流106,其馈入具有制冷的乙烯的交换器E4。阀门121的开度被交换器E4内的液位控制器控制。此外,所述液位控制器由包含在单独的容器V2中的另一个液位控制器进行伺服控制;(a) A first stream 116 with a flow rate of 417 kmol/h, expanded to 1.83 bar, cooled to -93°C by passing it through valve 121 to provide stream 106 which is fed to exchanger E4 with refrigerated ethylene. The opening of the valve 121 is controlled by the liquid level controller in the exchanger E4. Furthermore, said level controller is servo-controlled by another level controller contained in a separate vessel V2;
(b)流量为160kmol/h的第二流,其在具有阀门122的管线中流动,所述阀门的开度取决于管线105中的流量,以便产生一个-79℃,6.79巴的流104。所述流104和流101混合,以便在其被引入交换器E3之前产生一个流102。(b) A second stream with a flow rate of 160 kmol/h in a line with a valve 122 whose opening depends on the flow in line 105 to produce a stream 104 at -79°C at 6.79 bar. Said stream 104 is mixed with stream 101 to produce a stream 102 before it is introduced into exchanger E3.
蒸发包含在交换器E4中的乙烯使得流8能够从蒸馏塔T1的顶部输出,以便进行冷却。这样获得-93℃,1.83巴的乙烯蒸汽流107,其通过吸入容器V3被送到压缩机K1的低压级。Evaporation of the ethylene contained in exchanger E4 enables stream 8 to be withdrawn from the top of distillation column T1 for cooling. This results in a -93°C, 1.83 bar ethylene vapor stream 107, which is sent to the low-pressure stage of compressor K1 via suction vessel V3.
蒸发包含在交换器E3中的乙烯使得来自容器V1的流4被冷却。因而获得一个-62.83℃,6.79巴的乙烯蒸汽流103,其通过吸入容器V4被送到压缩机K1的中压级。Evaporation of the ethylene contained in exchanger E3 causes stream 4 from vessel V1 to be cooled. A stream 103 of ethylene vapor at -62.83°C and 6.79 bar is thus obtained, which is sent to the intermediate pressure stage of compressor K1 via suction vessel V4.
在K1的出口获得的压缩的乙烯提供一个17.75℃,20.6巴,2570kmol/h的流体112,借助于使其接着通过交换器E8,被冷却和凝结,产生一个-7℃,20.1巴的部分118,然后通过交换器E9,从而在馈入具有液态乙烯的容器V5之前产生一个-30℃,19.6巴的部分119。The compressed ethylene obtained at the outlet of K1 provides a 17.75°C, 20.6 bar, 2570 kmol/h stream 112 which is cooled and condensed by passing it subsequently through exchanger E8, producing a -7°C, 20.1 bar fraction 118 , then through exchanger E9, thus creating a -30°C, 19.6 bar section 119 before feeding into vessel V5 with liquid ethylene.
在第三管路中,其相应于制冷剂是丙烷的制冷单元的冷却循环,从42℃,18巴的存储容器V6取出流量为4340kmol/h的加压的液体丙烷流220。所述流220通过在交换器E5中和在管线18,19中流动的液体进行热交换而被冷却,从而提供一个33.64℃,17.5巴的冷却的流体221。在通过冷却管路的同时,使其通过交换器E5,具有阀门24的管线使得在E5内的能量交换能够被调节。In the third circuit, which corresponds to the cooling cycle of the refrigeration unit in which the refrigerant is propane, a pressurized liquid propane stream 220 with a flow rate of 4340 kmol/h is withdrawn from the storage vessel V6 at 42° C. and 18 bar. The stream 220 is cooled by heat exchange in exchanger E5 with the liquid flowing in lines 18, 19, thereby providing a cooled stream 221 at 33.64°C, 17.5 bar. While passing through the cooling line, making it through the exchanger E5, the line with the valve 24 enables the energy exchange within E5 to be regulated.
然后把4340kmol/h的冷的流体221分成两个流:The cold fluid 221 of 4340 kmol/h is then divided into two streams:
4030kmol/h的第一流200,使其通过阀门226而膨胀,以便提供3.46巴,-10℃的流201。阀门226的开度由交换器E8中的液位控制器控制。流201馈入到具有制冷的丙烷的交换器E8;The first stream 200 at 4030 kmol/h is expanded through valve 226 to provide stream 201 at 3.46 bar, -10°C. The opening of valve 226 is controlled by a liquid level controller in exchanger E8. Stream 201 is fed to exchanger E8 with refrigerated propane;
310kmol/h的第二流222,其在交换器E7中被冷却,以便产生-25℃的流223。A second stream 222 of 310 kmol/h, which is cooled in exchanger E7 in order to produce a stream 223 at -25°C.
使流223通过阀门229而膨胀,所述阀门的开度由管线内的流量控制,从而产生1.48巴的膨胀流224。Stream 223 is expanded by passing valve 229, the opening of which is controlled by the flow in the line, resulting in expanded stream 224 at 1.48 bar.
被引入交换器E8的丙烷流201被部分地蒸发,以便产生1387kmol/h的气相203和2643kmol/h的液相204。所述流204被分成两个流:The propane stream 201 introduced into exchanger E8 is partially evaporated in order to produce a gaseous phase 203 of 1387 kmol/h and a liquid phase 204 of 2643 kmol/h. The stream 204 is split into two streams:
1700kmol/h的流205,使其通过阀门227而膨胀,其开度取决于在交换器E9内保持的液位,以便提供一个被馈送到具有制冷的丙烷的交换器E9的1.48巴,-33℃的流206;Stream 205 at 1700 kmol/h is expanded through valve 227, the opening of which depends on the liquid level maintained in exchanger E9, so as to provide a 1.48 bar fed to exchanger E9 with refrigerated propane, -33 Stream 206 at °C;
943kmol/h的流208,使其通过阀门228而膨胀,其开度取决于在交换器E2内保持的液位,以便提供一个被馈送到具有制冷的丙烷的交换器E2的1.48巴,-33℃的流225。Stream 208 of 943 kmol/h is expanded through valve 228, the opening of which depends on the liquid level maintained in exchanger E2, so as to provide a 1.48 bar fed to exchanger E2 with refrigerated propane, -33 Stream 225 °C.
流225和224在被引入交换器E2之前被合并,从而形成流209。Streams 225 and 224 are combined to form stream 209 before being introduced into exchanger E2.
蒸发在交换器E2中的丙烷使得流2被冷却并被局部地凝结。这样获得的-33℃,1.48巴的丙烷蒸汽流210和来自交换器E9的气体流207混合,从而形成流211,其首先被送入吸入容器V7,然后被送入压缩机K2的低压级。The propane evaporated in exchanger E2 causes stream 2 to be cooled and partially condensed. The thus obtained -33°C, 1.48 bar propane vapor stream 210 is mixed with gas stream 207 from exchanger E9 to form stream 211 which is sent first into suction vessel V7 and then into the low pressure stage of compressor K2.
蒸发在交换器E9中的丙烷使得流118被冷却,并被局部凝结。这样获得的-33℃,1.48巴的丙烷蒸汽流207和来自交换器E9的气体流210混合,从而形成流211,其首先被送入吸入容器V7,然后被送入压缩机K2的低压级。The propane evaporated in exchanger E9 causes stream 118 to be cooled and partially condensed. The thus obtained -33°C, 1.48 bar propane vapor stream 207 is mixed with gas stream 210 from exchanger E9 to form stream 211 which is sent first into suction vessel V7 and then into the low pressure stage of compressor K2.
蒸发在交换器E8中的丙烷使得流112被冷却,并被局部凝结。这样获得的-10℃,3.46巴的丙烷蒸汽流203首先被送入吸入容器V8,然后被送入压缩机K2的中压级。The propane evaporated in exchanger E8 causes stream 112 to be cooled and partially condensed. The thus obtained -10°C, 3.46 bar propane vapor stream 203 is first fed into the suction vessel V8 and then into the intermediate pressure stage of the compressor K2.
压缩机K2提供78.02℃,18.6巴的热压缩的丙烷气体,其流量为4340kmol/h。这个流217在第一交换器E10中被冷却,从而提供一个52.36℃,18.3巴的冷却流218,然后在第二交换器E11中被冷却,以便提供42℃,18.0巴的液体流219。然后把后者存储在容器V6中。Compressor K2 provides 78.02°C, 18.6 bar hot compressed propane gas with a flow rate of 4340 kmol/h. This stream 217 is cooled in a first exchanger E10 to provide a cooled stream 218 at 52.36°C at 18.3 bar and then cooled in a second exchanger E11 to provide a liquid stream 219 at 42°C at 18.0 bar. The latter is then stored in container V6.
现在参看图2,所示的设备旨在用于处理干燥的裂解气体,尤其是,在一方面,用于分离主要由基本上没有C2的甲烷和高级烃组成的部分,在另一方面,用于分离主要由乙烷和其它的C2和基本上没有甲烷的高级烃组成的部分。Referring now to Figure 2, the apparatus shown is intended for use in the treatment of dry cracked gases, in particular, on the one hand, for the separation of a fraction mainly consisting of substantially C2 -free methane and higher hydrocarbons, and on the other hand, Used to separate fractions consisting primarily of ethane and other C2 and substantially methane-free higher hydrocarbons.
这种设备具有2个独立的管路。第一管路相应于由要被纯化的气体流经的路径,第二管路相应于制冷单元的冷却循环,所述制冷单元的制冷剂是至少3种不同的产品的混合物,具体地说,它们是丙烷,乙烯和甲烷。This device has 2 separate lines. The first line corresponds to the path followed by the gas to be purified, the second line corresponds to the cooling cycle of the refrigeration unit whose refrigerant is a mixture of at least 3 different products, in particular, They are propane, ethylene and methane.
更精确地说,在第一管路中,裂解气体1,其是在15℃和18巴下得到的,流量为3903kmol/h,被在交换器E1中冷却到-60℃,17.7巴,所述交换器是一种平板交换器,以便得到冷却的气体303。后者被送到分裂蒸馏塔T1的上部。流1由0.1%的二氧化碳,24.3%的甲烷,74.4%的乙烷和1.2%的丙烷组成。More precisely, in the first line, the cracked gas 1, which is obtained at 15°C and 18 bar, with a flow rate of 3903 kmol/h, is cooled in exchanger E1 to -60°C, 17.7 bar, so Said exchanger is a flat plate exchanger in order to obtain cooled gas 303. The latter is sent to the upper part of the splitting distillation column T1. Stream 1 consists of 0.1% carbon dioxide, 24.3% methane, 74.4% ethane and 1.2% propane.
以和图1所述的处理相同的方式,在蒸馏塔T1的顶部产生蒸汽308,其温度为-66.21℃,压力为17.0巴,流量为1342kmol/h,其在交换器E2中被冷却,以便提供局部凝结的流体309。流308和309由0.16%的二氧化碳,81.8%的甲烷和18.0%的乙烷组成。然后流309在容器V2内被分离成气体部分310和液体部分311。所述液体部分311在重力作用下在包括被控开启阀322的管线中输送,所述阀门的开度取决于容器V1的液位。In the same manner as in the process described in Figure 1, steam 308 is produced at the top of distillation column T1 at a temperature of -66.21 °C, at a pressure of 17.0 bar and at a flow rate of 1342 kmol/h, which is cooled in exchanger E2 so that A locally condensed fluid 309 is provided. Streams 308 and 309 consist of 0.16% carbon dioxide, 81.8% methane and 18.0% ethane. Stream 309 is then separated into a gaseous portion 310 and a liquid portion 311 within vessel V2. Said liquid portion 311 is conveyed under the force of gravity in a line comprising a controlled opening valve 322, the opening of which depends on the liquid level of container V1.
然后,把液体部分311引入蒸馏塔T1的最后级。Then, the liquid fraction 311 is introduced into the last stage of the distillation column T1.
来自容器V2的气体部分310由0.1%的二氧化碳,94.9%的甲烷和5.0%的乙烷组成。这个部分进入-90℃的热交换器E2,以便得到一个加热的-70℃的部分326,然后接着通过交换器E1,并通过被控阀门317,所述阀门的开度取决于管线326中的压力。在离开阀门317之后,产品在39℃下在交付管线320中被收集,并且离开设备。The gas portion 310 from vessel V2 consisted of 0.1% carbon dioxide, 94.9% methane and 5.0% ethane. This part enters the heat exchanger E2 at -90°C in order to obtain a heated -70°C section 326, which then proceeds through the exchanger E1 and through the controlled valve 317 whose opening depends on the pressure. After leaving valve 317, the product is collected in delivery line 320 at 39°C and exits the plant.
在分裂蒸馏塔T1的下部,具有几个托盘,它们通过加热管路成对连接,图中示出了其中的两个。它们是管路315,316和318,319。这些加热管路的每一个在管路315,316的情况下构成一个横向的重沸器,在管路318,319的情况下构成一个蒸馏塔的底部重沸器。In the lower part of the fractionation distillation column T1, there are several trays connected in pairs by heating lines, two of which are shown in the figure. These are lines 315,316 and 318,319. Each of these heating lines forms a transverse reboiler in the case of lines 315, 316 and a bottom reboiler in the case of lines 318, 319 of a distillation column.
在管线315中流动的流体,其流量为1000kmol/h,温度为-40.7℃,在热交换器E1中被加热,以便提供-19.4℃的加热的流体316,然后将其引入用于回收流体315的托盘下方的托盘上。在所述管路315,316内流动的流体的温度借助于置于管路15,16的支路中的被控开启阀323调节,所述支线不通过交换器E1。所述阀门323的开度由和管线316相连的位于在管线316中流动的流体和在具有阀门323的支线中流动的流体混合的位置的下游的温度控制器控制。The fluid flowing in line 315 with a flow rate of 1000 kmol/h and a temperature of -40.7°C is heated in heat exchanger E1 to provide a heated fluid 316 of -19.4°C, which is then introduced for recovery of fluid 315 on the tray below the tray. The temperature of the fluid flowing in said lines 315, 316 is regulated by means of controlled opening valves 323 placed in branches of lines 15, 16 which do not pass through exchanger E1. The opening of the valve 323 is controlled by a temperature controller connected to the line 316 downstream of the point where the fluid flowing in the line 316 mixes with the fluid flowing in the branch line with the valve 323 .
类似地,在管线318中流动的流体,其流量为3790kmol/h,温度为-17.36℃,在热交换器E1中被加热,以便提供一个-14.94℃的加热的流体319。这个流体被引入到用于回收流体318的托盘下方的托盘上。流经所述管路318,319的流体的温度借助于被控开启阀324被调节,所述阀门被设置在管线315,316的支线内,所述支线不通过交换器E1。所述阀门324的开度由和管线316相连的位于在管线319中流动的流体和在具有阀门324的支线中流动的流体混合的位置的下游的温度控制器控制。Similarly, the fluid flowing in line 318 with a flow rate of 3790 kmol/h and a temperature of -17.36°C is heated in heat exchanger E1 to provide a heated fluid 319 of -14.94°C. This fluid is introduced onto the tray below the tray for recovery fluid 318 . The temperature of the fluid flowing through said lines 318, 319 is regulated by means of controlled opening valves 324, said valves being arranged in branches of lines 315, 316 which do not pass through the exchanger E1. The opening of the valve 324 is controlled by a temperature controller connected to the line 316 downstream of the point where the fluid flowing in the line 319 mixes with the fluid flowing in the branch line with the valve 324 .
最后,在蒸馏塔T1的底部获得的残留液体,其含有丰富的C2和高级烃,通过管线314被回收,所述管线314具有阀门325,其开度由用于在蒸馏塔T1的底部的液体的液位控制器控制。所述液体的温度是-14.94℃,压力是17.4巴,由0.1%的二氧化碳,1%的甲烷和97.4%的乙烷和1.5%的丙烷组成。Finally, the residual liquid obtained at the bottom of distillation column T1, which is rich in C and higher hydrocarbons, is recovered through line 314 having a valve 325 whose opening is determined by the valve used at the bottom of distillation column T1 Liquid level controller control. The liquid has a temperature of -14.94° C., a pressure of 17.4 bar and consists of 0.1% carbon dioxide, 1% methane and 97.4% ethane and 1.5% propane.
在第二管路中,其相应于其制冷剂是至少3种产品的混合物的制冷单元的冷却循环,制冷混合物13由5%的甲烷12,25%的乙烯3和70%的丙烷2构成,其温度是42℃,压力是27.79巴,流量为3970kmol/h,所述制冷混合物在容器V2内被分成第一部分4,其主要含有较少易挥发的第一制冷剂2的第一部分4,和主要含有较多易挥发的第二制冷剂3以及较多易挥发的第三制冷剂12的第二部分5。In the second circuit, which corresponds to the cooling cycle of the refrigeration unit whose refrigerant is a mixture of at least 3 products, a refrigeration mixture 13 consisting of 5% methane 12, 25% ethylene 3 and 70% propane 2, Its temperature is 42° C., its pressure is 27.79 bar, its flow rate is 3970 kmol/h, said refrigerant mixture is divided into a first part 4 in the container V2, which mainly contains the first part 4 of the less volatile first refrigerant 2, and The second part 5 mainly contains the more volatile second refrigerant 3 and the more volatile third refrigerant 12 .
构成分离容器V2的气相的流5,其由9.8%的甲烷,36.3%的乙烯和53.9%的丙烷构成,流量为1469kmol/h,被在热交换器E1中冷却和凝结,以便提供在-60℃下得到的流14。Stream 5 constituting the gaseous phase of separation vessel V2, which consists of 9.8% methane, 36.3% ethylene and 53.9% propane, with a flow rate of 1469 kmol/h, is cooled and condensed in heat exchanger E1 to provide Stream 14 obtained at °C.
然后使流14在交换器E2中冷却,以便提供在-90℃,27.1巴下得到的流15。流15通过阀门16而膨胀,从而提供压力为2.3巴,温度为-96℃的流17。阀门16的开度由在管线310中的温度控制器调节。Stream 14 is then cooled in exchanger E2 to provide stream 15 obtained at -90°C, 27.1 bar. Stream 15 is expanded through valve 16 to provide stream 17 at a pressure of 2.3 bar and a temperature of -96°C. The opening of valve 16 is regulated by a temperature controller in line 310 .
流17在交换器E2中被加热,并被部分地蒸发,使得满足交换器E2的制冷要求,以便在交换器的出口提供温度为-67.9℃,压力为2.2巴的流18。Stream 17 is heated in exchanger E2 and partially evaporated so that the refrigeration requirements of exchanger E2 are met to provide stream 18 at the outlet of the exchanger at a temperature of -67.9°C and a pressure of 2.2 bar.
构成分离容器V2的液相的流4,其由2.2%的甲烷,18.3%的乙烯和79.5%的丙烷构成,流量为2501kmol/h,被在热交换器E1中冷却,以便提供在-60℃下得到的流19。然后把流19分离成两个流:Stream 4 constituting the liquid phase of separation vessel V2, consisting of 2.2% methane, 18.3% ethylene and 79.5% propane, with a flow rate of 2501 kmol/h, is cooled in heat exchanger E1 in order to provide Get stream 19 below. Then split stream 19 into two streams:
流8,其流量为1000kmol/h,使其通过阀门20膨胀而成为8.1巴,从而产生流21。后者在交换器E1中被蒸发和加热,从而产生38.5℃,7.8巴的流9;Stream 8 , with a flow rate of 1000 kmol/h, is expanded by valve 20 to 8.1 bar, thereby producing stream 21 . The latter is vaporized and heated in exchanger E1, thereby producing stream 9 at 38.5 °C, 7.8 bar;
流22,其流量为1501kmol/h,使其通过阀门23膨胀而成为2.2巴,然后和流18混合,从而产生流6。后者的温度为-64.93℃,压力为2.2巴,由6.0%的甲烷,27.2%的乙烯和66.8%的丙烷构成,在交换器E1中被蒸发和加热,从而提供在38.5℃,1.9巴下的流7。Stream 22, which has a flow rate of 1501 kmol/h, is expanded by valve 23 to 2.2 bar and mixed with stream 18 to produce stream 6. The latter, at a temperature of -64.93°C and a pressure of 2.2 bar, consists of 6.0% methane, 27.2% ethylene and 66.8% propane, evaporated and heated in exchanger E1, thus providing Stream 7.
流7通过吸入容器V3被送到压缩机K1的低压级。流11,其来自压缩机K1,相应于进入压缩机的低压级的所有的流7的流量为2970 kmol/h,在8.0巴,113.75℃下被引入水交换器E11,以便产生42.0℃,7.7巴的冷流25。Stream 7 is sent to the low pressure stage of compressor K1 through suction vessel V3. Stream 11, which comes from compressor K1 with a flow rate of 2970 kmol/h corresponding to all stream 7 entering the low-pressure stage of the compressor, is introduced into water exchanger E11 at 8.0 bar, 113.75° C., in order to produce 42.0° C., 7.7 Bar's cold stream 25.
流9通过吸入容器V4流动,然后和流25混合,从而提供流10,流量为3970kmol/h,41.01℃,7.7巴。接着流10被引入压缩机K1的中压级。Stream 9 flows through suction vessel V4 and is then mixed with stream 25 to provide stream 10 at 3970 kmol/h, 41.01 °C, 7.7 bar. Stream 10 is then introduced into the intermediate pressure stage of compressor K1.
来自压缩机K1的高压级的流26,流量为3970kmol/h温度为111.66℃,压力为28.39巴,在水交换器E10中被冷却,以便提供54.36℃的流27。最后,流27在水交换器E12中被冷却到42.0℃,从而产生流13。Stream 26 from the high pressure stage of compressor K1 with a flow rate of 3970 kmol/h at a temperature of 111.66°C and a pressure of 28.39 bar is cooled in water exchanger E10 to provide stream 27 at 54.36°C. Finally, stream 27 is cooled to 42.0° C. in water exchanger E12 to produce stream 13 .
下面借助于对照表给出两种处理的性能特征。The performance characteristics of the two treatments are given below with the aid of a comparison table.
压缩机功率的比较(千瓦)Comparison of compressor power (kW)
(功率根据82%的多变效率)
按照本发明的方法能够节省9.4%的功率。The method according to the invention enables a power saving of 9.4%.
制冷水交换器的比较
和常规方法相比,按照本发明的方法的制冷水交换器的面积小29%,水的消耗少5.4%。Compared with the conventional method, the area of the refrigeration water exchanger according to the method of the present invention is 29% smaller, and the water consumption is 5.4% less.
低温交换器的比较
和已知的方法相比,按照本发明的方法使用的总交换面积大21%,然而,本发明的交换器的成本较低。Compared to the known method, the method according to the invention uses a total exchange area which is 21% larger, however, the cost of the exchanger according to the invention is lower.
设备项的数量比较
本发明的方法只有11个设备项,而已知的方法具有24个设备项。The method of the invention has only 11 equipment items, whereas the known method has 24 equipment items.
控制系统数量的比较:
本发明的方法具有8个控制系统,而常规方法具有13个控制系统。The method of the present invention has 8 control systems, while the conventional method has 13 control systems.
因此,本发明的方法当生产纯化的气体时是有利的。当实施本发明的方法时,便实现了本发明的目的,同时能够以高的灵敏度使甲烷和其它成分分离。Therefore, the method of the present invention is advantageous when producing purified gas. When the method of the present invention is carried out, the objects of the present invention are achieved while enabling the separation of methane and other components with high sensitivity.
因而,由本发明获得的结果提供了主要优点,大大简化和大大节省设备的结构和技术,并使得操作这些设备的方法简化,改善了由这些方法获得的产品的质量。Thus, the results obtained by the present invention offer the main advantages of a great simplification and saving in the construction and technology of the equipment, as well as the simplification of the methods of operating these equipment and the improvement of the quality of the products obtained by these methods.
Claims (11)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR01/02582 | 2001-02-26 | ||
| FR0102582A FR2821351B1 (en) | 2001-02-26 | 2001-02-26 | METHOD FOR RECOVERING ETHANE, IMPLEMENTING A REFRIGERATION CYCLE USING A MIXTURE OF AT LEAST TWO REFRIGERANT FLUIDS, GASES OBTAINED BY THIS PROCESS, AND IMPLEMENTATION INSTALLATION |
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| CN1509262A true CN1509262A (en) | 2004-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNA028055640A Pending CN1509262A (en) | 2001-02-26 | 2002-02-04 | Method for recovering ethane by refrigeration cycle with a mixture of at least two refrigerants, gas obtained by this method, and operating equipment |
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| Country | Link |
|---|---|
| US (1) | US20040069015A1 (en) |
| EP (1) | EP1363867A1 (en) |
| CN (1) | CN1509262A (en) |
| AR (1) | AR032835A1 (en) |
| BR (1) | BR0207301A (en) |
| CA (1) | CA2438872A1 (en) |
| FR (1) | FR2821351B1 (en) |
| NO (1) | NO20033659L (en) |
| WO (1) | WO2002068366A1 (en) |
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| CN102893108A (en) * | 2009-09-30 | 2013-01-23 | 国际壳牌研究有限公司 | Method of fractionating a hydrocarbon stream and an apparatus therefor |
| CN103827614A (en) * | 2011-03-30 | 2014-05-28 | 阿尔斯通技术有限公司 | Cryogenic CO2 separation using refrigeration systems |
| CN113454411A (en) * | 2018-10-09 | 2021-09-28 | 查特能源化工股份有限公司 | Dehydrogenation separation device with mixed refrigerant cooling function |
| US11629912B2 (en) | 2018-10-09 | 2023-04-18 | Chart Energy & Chemicals, Inc. | Dehydrogenation separation unit with mixed refrigerant cooling |
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| US7264654B2 (en) * | 2003-09-23 | 2007-09-04 | Kalex, Llc | Process and system for the condensation of multi-component working fluids |
| US7082787B2 (en) * | 2004-03-09 | 2006-08-01 | Bp Corporation North America Inc. | Refrigeration system |
| US8087248B2 (en) * | 2008-10-06 | 2012-01-03 | Kalex, Llc | Method and apparatus for the utilization of waste heat from gaseous heat sources carrying substantial quantities of dust |
| US8695344B2 (en) * | 2008-10-27 | 2014-04-15 | Kalex, Llc | Systems, methods and apparatuses for converting thermal energy into mechanical and electrical power |
| US8176738B2 (en) | 2008-11-20 | 2012-05-15 | Kalex Llc | Method and system for converting waste heat from cement plant into a usable form of energy |
| US8474263B2 (en) | 2010-04-21 | 2013-07-02 | Kalex, Llc | Heat conversion system simultaneously utilizing two separate heat source stream and method for making and using same |
| US9045697B2 (en) * | 2012-03-05 | 2015-06-02 | Uop Llc | Distillation column heat pump with compressor inlet superheater |
| US9040765B2 (en) * | 2012-03-29 | 2015-05-26 | Uop Llc | Methods and apparatuses for isomerization of paraffins |
| US8833077B2 (en) | 2012-05-18 | 2014-09-16 | Kalex, Llc | Systems and methods for low temperature heat sources with relatively high temperature cooling media |
| US11268755B2 (en) * | 2017-12-15 | 2022-03-08 | Saudi Arabian Oil Company | Process integration for natural gas liquid recovery |
| CN109028758A (en) * | 2018-08-07 | 2018-12-18 | 中国石油工程建设有限公司 | A kind of natural gas ethane recovery device and method to be freezed using azeotrope |
| US12540773B2 (en) * | 2021-09-02 | 2026-02-03 | Brian Frankie | Liquified natural gas processing cold box with internal refrigerant storage |
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-
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- 2002-02-04 CN CNA028055640A patent/CN1509262A/en active Pending
- 2002-02-04 BR BR0207301-3A patent/BR0207301A/en not_active Application Discontinuation
- 2002-02-04 WO PCT/FR2002/000419 patent/WO2002068366A1/en not_active Ceased
- 2002-02-04 CA CA002438872A patent/CA2438872A1/en not_active Abandoned
- 2002-02-04 EP EP02701402A patent/EP1363867A1/en not_active Withdrawn
- 2002-02-22 AR ARP020100622A patent/AR032835A1/en not_active Application Discontinuation
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2003
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102893108A (en) * | 2009-09-30 | 2013-01-23 | 国际壳牌研究有限公司 | Method of fractionating a hydrocarbon stream and an apparatus therefor |
| CN102893108B (en) * | 2009-09-30 | 2014-12-24 | 国际壳牌研究有限公司 | Method of fractionating a hydrocarbon stream and an apparatus therefor |
| CN103827614A (en) * | 2011-03-30 | 2014-05-28 | 阿尔斯通技术有限公司 | Cryogenic CO2 separation using refrigeration systems |
| CN113454411A (en) * | 2018-10-09 | 2021-09-28 | 查特能源化工股份有限公司 | Dehydrogenation separation device with mixed refrigerant cooling function |
| US11543181B2 (en) | 2018-10-09 | 2023-01-03 | Chart Energy & Chemicals, Inc. | Dehydrogenation separation unit with mixed refrigerant cooling |
| US11629912B2 (en) | 2018-10-09 | 2023-04-18 | Chart Energy & Chemicals, Inc. | Dehydrogenation separation unit with mixed refrigerant cooling |
| US12092392B2 (en) | 2018-10-09 | 2024-09-17 | Chart Energy & Chemicals, Inc. | Dehydrogenation separation unit with mixed refrigerant cooling |
Also Published As
| Publication number | Publication date |
|---|---|
| NO20033659D0 (en) | 2003-08-19 |
| US20040069015A1 (en) | 2004-04-15 |
| AR032835A1 (en) | 2003-11-26 |
| FR2821351A1 (en) | 2002-08-30 |
| EP1363867A1 (en) | 2003-11-26 |
| FR2821351B1 (en) | 2003-05-16 |
| NO20033659L (en) | 2003-10-15 |
| BR0207301A (en) | 2004-02-10 |
| WO2002068366A1 (en) | 2002-09-06 |
| CA2438872A1 (en) | 2002-09-06 |
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