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CN1563159A - Technique for preparing plasticizer of dioctyl terephthalate from terephthalic acid and capryl alcohol - Google Patents

Technique for preparing plasticizer of dioctyl terephthalate from terephthalic acid and capryl alcohol Download PDF

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CN1563159A
CN1563159A CN 200410021429 CN200410021429A CN1563159A CN 1563159 A CN1563159 A CN 1563159A CN 200410021429 CN200410021429 CN 200410021429 CN 200410021429 A CN200410021429 A CN 200410021429A CN 1563159 A CN1563159 A CN 1563159A
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octanol
terephthalic acid
water
plasticizer
temperature
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CN1268675C (en
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杨家勇
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Abstract

A preparing process includes carrying out wate or acid washing for terephthalic acid to remove out monoacid and sodium salt, drying the washed material to be dried agent, putting dried agent of terephthalic acid and octanol into reactor for esterification under action of catalyst and obtaining plasticizer of phthalic acid dioctanol through process of neutralizing, water washing and dealcoholizing.

Description

Process for preparing dioctyl terephthalate plasticizer from terephthalic acid and octanol
Technical Field
The invention relates to a process for preparing dioctyl terephthalate plasticizer from terephthalic acid and octanol.
Background
The plasticizer in the prior art is mostly a plasticizer product prepared from dioctyl phthalate and dibutyl phthalate, and is applied to plastics, rubber products and floor leathers. Although the molecular weights of dioctyl terephthalate DOTP and dioctyl phthalate DOP are the same, DOTP molecules are in linear symmetry, and DOP molecules are spherical. When the mixture is heated below 177 ℃ for two hours, the DOTP residue is 77 percent, the DOP is 35 percent, and the DOTP with low volatility is far better than that of dioctyl phthalate DOP.
Dioctyl terephthalate DOTP is a novel phthalic acid plasticizer with outstanding high insulation, low volatility and cold resistance in China in eighties. The dioctyl terephthalate is light yellow oily liquid, the freezing point is-48 ℃, the boiling point is 383 ℃, the volume resistivity is 17 times that of dioctyl phthalate DOP, and the volatilization residual quantity is twice that of DOP. The product has similar toxicity to DOP, and has no irritation to skin.
Disclosure of Invention
The invention aims to provide a process for preparing dioctyl terephthalate plasticizer from terephthalic acid and octanol, which has better performance indexes than plasticizers prepared from dioctyl phthalate and dibutyl phthalate.
The process principle is as follows:
terephthalic acid is first washed with water or acid to remove monobasic acids and sodium salts and then dried to a dry formulation.
Putting terephthalic acid dry agent and octanol (2-ethylhexanol) into a reaction kettle according to a certain proportion, and carrying out esterification, neutralization, water washing, dealcoholization and other processes under the action of a catalyst to obtain the dioctyl phthalate plasticizer.
The water washing step can be omitted if it is used for general plasticizing purposes.
The reaction equation for terephthalic acid and octanol (2-ethylhexanol) is as follows:
the specific process method is described as follows:
1) firstly, washing terephthalic acid with water or acid to remove monoacid and metal impurities so as to ensure the stable quality of the terephthalic acid. Adding industrial water into a washing kettle, adding terephthalic acid under stirring, wherein the volume ratio of the industrial water to the terephthalic acid is 2: 1, measuring the pH value of the suspension when the suspension is uniformly dispersed, and adding a small amount of 1: 1 sulfuric acid when the pH value is more than 6 to adjust the pH value to be less than 5; opening a steam valve to enable the temperature of the materials to reach 60-70 ℃ and the time to last for 30 minutes; and (3) starting the centrifuge, opening the ball valve below the washing kettle, uniformly feeding slurry into the centrifuge, keeping the moisture to be less than 10%, washing with a small amount of industrial water, and filtering.
2) Then filtering and putting the filtrate into a drying system to remove free moisture to obtain a terephthalic acid drying agent; the inlet temperature of hot air is 120-130 ℃, the outlet temperature of materials is 40-60 ℃, and the moisture content is less than or equal to 2%.
3) The raw materials are proportioned (by weight):
terephthalic acid drying agent Octanol (I) Catalyst 1 Catalyst 2 Activated carbon
1 2.0-2.4 0.0015 0.003 0.003
The dried terephthalic acid is put into an esterification kettle according to a specified proportion, and the octanol and the activated carbon according to the weight ratio are put into the esterification kettle and heated to 120 ℃ by heat conducting oil to remove free water. The weighed catalyst 1[ cobalt acetate and zinc acetate 1: 1 mixture]is added, the temperature is continuously raised to 170 ℃, a large amount of water is formed, and a cooling water valve of a reflux condenser is opened. After the catalyst 2[ tetrabutyl titanate]is settled, a valve of the metering tank of the catalyst 2 is opened to add the catalyst 2, and a small amount of octanol is used for flushing the pipeline in time to prevent blockage.
4) The temperature of the materials in the esterification kettle gradually rises along with the increase of the water yield, the final esterification temperature is controlled at 230 ℃, the acidity is measured by sampling, and the reaction is finished when the acidity is less than or equal to 0.3; the temperature of the esterification product is reduced to about 90 ℃ from a filter and a cooler, so that the esterification product is a clear yellow-orange solution.
The plasticizer dioctyl terephthalate DOTP produced bythe invention is a plasticizer with excellent performance. The physical and mechanical properties of the composite are better than those of dioctyl phthalate DOP, and the electrical resistance, the heat resistance, the low-temperature volatility and the like of the composite are better than those of DOP. The product can replace DOP in a PVC plastic cable sheath, and can also be used for producing artificial leather films. In addition, it has excellent compatibility, such as a weather strip for rubber products, no roll phenomenon at the time of kneading, high kneading speed, smooth surface of the product, no bubbles, good tensile properties, and functions to improve hardness and deformability of the product.
In a word, the product of the invention has the advantages of low cost, excellent performance, wide application range and the like, and the performance of the product is far superior to that of a plasticizer taking dioctyl phthalate DOP as a main component.
The properties of dioctyl terephthalate DOTP and dioctyl phthalate DOP are compared in the following Table:
performance of Dioctyl phthalate DOP DOTP dioctyl terephthalate
Relative molecular mass 390.57 390.57
viscosity/Pa.S (25 ℃ C.) 56.5 63
Flash point (open dish)/[ deg. ] C 190 220
Volume resistivity at 20 ℃/(Q.cm) 1.9×1014 4.6×1014
Volume resistivity at 70 deg.C/(Q.cm) 1.2×1012 1.7×1013
Elongation at break/% 310 330
210 ℃ thermal stabilization time/min >90 >140
Weight loss/% 4.3 2.51
Detailed Description
Example 1:
the process for preparing dioctyl terephthalate plasticizer from terephthalic acid and octanol for general plasticizing application comprises the following specific process steps:
1) firstly, washing or pickling terephthalic acid with water; adding industrial water into a washing kettle, adding terephthalic acid under stirring, wherein the volume ratio of the industrial water to the terephthalic acid is 2: 1, measuring the pH value of the suspension when the suspension is uniformly dispersed, adding a small amount of 1: 1 sulfuric acid when the pH value is more than 6, and adjusting the pH value to be less than 5; opening a steam valve to enable the temperature of the materials to reach 60-70 ℃ and the time to last for 30 minutes; opening a centrifugal machine, opening a ball valve below a washing kettle, uniformly feeding slurry into the centrifugal machine, keeping the slurry wet and the water content less than 10%, simultaneously washing with a small amount of industrial water, and filtering;
2) then filtering and putting the filtrate into a drying system to remove free moisture to obtain a terephthalic acid drying agent; the inlet temperature of hot air is 120-130 ℃, the outlet temperature of materials is 40-60 ℃, and the moisture content is less than or equal to 2 percent;
3) putting dried terephthalic acid into an esterification kettle according to a specified proportion, putting octanol and activated carbon of the specified proportion into the esterification kettle, heating the octanol and the activated carbon to 120 ℃ by using heat conduction oil, removing free water, adding a weighed catalyst 1 consisting of a mixture of cobalt acetate and zinc acetate in a weight ratio of 1: 1, continuously heating the mixture to 170 ℃, forming a large amount of water, and opening a cooling water valve of a reflux condenser; after the settlement is seen from a window, adding a catalyst 2 tetrabutyl titanate, and flushing the pipeline with a small amount of octanol in time to prevent blockage; the weight ratio of each component is as follows:
terephthalic acid: 1
Octanol: 2.0-2.4
Catalyst 1: 0.0015
Catalyst 2: 0.003
Activated carbon: 0.003.
4) the temperature of the materials in the esterification kettle gradually rises along with the increase of the water yield, the final esterification temperature is controlled at 230 ℃, the acidity is measured by sampling, and the reaction is finished when the acidity is less than or equal to 0.3; the temperature of the esterification product is reduced to about 90 ℃ from a filter and a cooler, so that the esterification product is a clear yellow-orange solution.
Example 2:
the method is used for a refining process, and mainly aims to remove unreacted octanol and catalyst residues and improve the chromaticity of materials so as to ensure the stability of the materials. The specific process steps are as follows:
1) 2), 3), 4) the procedure of example 1.
5) Neutralizing the crude ester with 2% sodium carbonate aqueous solution at a ratio of 20-25 wt% of sodium carbonate aqueous solution, and washing with 75-85 deg.C hot water for 20 min, or adding 50-100ppm demulsifier to accelerate the demixing process.
6) Adding 28-30% hydrogen peroxide into the washed crude ester, wherein the hydrogen peroxide accounts for 1-1.5% of the weight of the raw materials, uniformly adding the hydrogen peroxide after 10 minutes, and decoloring for 20 minutes at 80-110 ℃.
7) After decolorization, a refining kettle vacuum system is started, the materials are heated to 175-180 ℃ under the vacuum condition of-0.08-0.09 Mpa to remove unreacted octanol, a kettle bottom steam valve is opened for steam distillation after 20 minutes, the steam introducing time depends on the flash point of the product, and the steam addition can be stopped when the flash point reaches 180 ℃ through sampling analysis. And (4) separating the steam condensate water and the octanol in a recovery tank, discharging wastewater, and recovering the octanol.
8) Sampling and analyzing the flash point to 180 ℃, controlling the temperature of the plasticizer after octanol removal within 110 ℃, conveying the plasticizer into a filter through an oil pump for filtering, and enabling the filtered plasticizer to be clear and transparent and light yellow and then to be put into a finished product tank.

Claims (2)

1. The process for preparing dioctyl terephthalate plasticizer from terephthalic acid and octanol is characterized by comprising the following process steps:
1) firstly, washing or pickling terephthalic acid with water; adding industrial water into a washing kettle, adding terephthalic acid under stirring, wherein the volume ratio of the industrial water to the terephthalic acid is 2: 1, measuring the pH value of the suspension when the suspension is uniformly dispersed, adding a small amount of 1: 1 sulfuric acid when the pH value is more than 6, and adjusting the pH value to be less than 5; opening a steam valve to enable the temperature of the materials to reach 60-70 ℃ and the time to last for 30 minutes; opening a centrifugal machine, opening a ball valve below a washing kettle, uniformly feeding slurry into the centrifugal machine, keeping the slurry wet and the water content less than 10%, simultaneously washing with a small amount of industrial water, and filtering;
2) then filtering and putting the filtrate into a drying system to remove free moisture to obtain a terephthalic acid drying agent; the inlet temperature of hot air is 120-130 ℃, the outlet temperature of materials is 40-60 ℃, and the moisture content is less than or equal to 2 percent;
3) putting dried terephthalic acid into an esterification kettle according to a specified proportion, putting octanol and activated carbon of the specified proportion into the esterification kettle, heating the octanol and the activated carbon to 120 ℃ by using heat conduction oil, removing free water, adding a weighed catalyst 1 consisting of a mixture of cobalt acetate and zinc acetate in a weight ratio of 1: 1, continuously heating the mixture to 170 ℃, forming a large amount of water, and opening a cooling water valve of a reflux condenser; after the settlement is seen from a window, adding a catalyst 2 tetrabutyl titanate, and flushing the pipeline with a small amount of octanol in time to prevent blockage; the weight ratio of each component is as follows:
terephthalic acid: 1
Octanol: 2.0-2.4
Catalyst 1: 0.0015
Catalyst 2: 0.003
Activated carbon: 0.003.
4) the temperature of the materials in the esterification kettle gradually rises along with the increase of the water yield, the final esterification temperature is controlled at 230 ℃, the acidity is measured by sampling, and the reaction is finished when the acidity is less than or equal to 0.3; the temperature of the esterification product is reduced to about 90 ℃ from a filter and a cooler, so that the esterification product is a clear yellow-orange solution.
2. The process for preparing dioctyl terephthalate plasticizer according to claim 1, wherein the refining process comprises the following steps in addition to the above four steps:
5) neutralizing the crude ester with 2% sodium carbonate aqueous solution, wherein the sodium carbonate aqueous solution accounts for 20-25% of the weight of the raw materials, and washing with 75-85 deg.C hot water for 20 min, and adding 50-100ppm demulsifier to accelerate the demixing;
6) adding 28-30% hydrogen peroxide into the washed crude ester, wherein the hydrogen peroxide accounts for 1-1.5% of the weight of the raw materials, uniformly adding the hydrogen peroxide after 10 minutes, and decoloring for 20 minutes at 80-110 ℃;
7) starting a refining kettle vacuum system after decolorization, heating the material to 175-0.08-0.09 Mpa in vacuum to 180 ℃ to remove unreacted octanol, opening a kettle bottom steam valve for steam distillation after 20 minutes, stopping adding steam when the flash point reaches 180 ℃ through sampling analysis, separating steam condensate from octanol in a recovery tank, discharging wastewater, and recovering octanol;
8) sampling and analyzing the flash point to 180℃, controlling the temperature of the plasticizer after octanol removal within 110 ℃, conveying the plasticizer into a filter through an oil pump for filtering, and enabling the filtered plasticizer to be clear and transparent and light yellow and then to be put into a finished product tank.
CN 200410021429 2004-03-18 2004-03-18 Technique for preparing plasticizer of dioctyl terephthalate from terephthalic acid and capryl alcohol Expired - Fee Related CN1268675C (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100363328C (en) * 2005-11-08 2008-01-23 江南大学 Trimellitic tri(C8-9 ol)ester preparation method
CN101805263A (en) * 2010-03-22 2010-08-18 江苏雷蒙化工科技有限公司 Cleaning production method of phthalic acid di-(2-ethyl) ethyl ester
CN101139293B (en) * 2007-08-17 2010-08-25 郭立耀 Method for producing dioctyl terephthalate
CN101891620A (en) * 2010-07-03 2010-11-24 潍坊市元利化工有限公司 Continuous esterification production method of di-sec-octyl phthalate
CN102010337A (en) * 2010-11-08 2011-04-13 天津工业大学 Method and equipment for decoloring dioctyl terephthalate raw ester
CN102329233A (en) * 2011-07-08 2012-01-25 华侨大学 Method for catalytically synthesizing diisooctyl terephthalate under action of ionic liquid
CN104230714A (en) * 2013-06-22 2014-12-24 上海蓓奕化工有限公司 Process of recycling terephthalic acid to produce DOTP (dioctyl terephthalate) by using polyester alkaline to reduce wastewater
TWI510535B (en) * 2013-06-14 2015-12-01 Lg Chemical Ltd Method for preparing ester plasticizer and ester plasticizer prepared by the same
CN107857896A (en) * 2017-11-16 2018-03-30 上海炼升化工股份有限公司 A kind of ester composition from PTA substandard goods and preparation method thereof
CN108779291A (en) * 2016-11-01 2018-11-09 株式会社Lg化学 Process for the preparation of ester compositions
CN111732510A (en) * 2020-07-03 2020-10-02 山东朗晖石油化学股份有限公司 Continuous production equipment and process for DOTP plasticizer
CN116323547A (en) * 2021-07-19 2023-06-23 株式会社Lg化学 Monomer composition for synthesizing recycled plastic, process for its preparation, recycled plastic using same, molded article, plasticizer composition

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100363328C (en) * 2005-11-08 2008-01-23 江南大学 Trimellitic tri(C8-9 ol)ester preparation method
CN101139293B (en) * 2007-08-17 2010-08-25 郭立耀 Method for producing dioctyl terephthalate
CN101805263A (en) * 2010-03-22 2010-08-18 江苏雷蒙化工科技有限公司 Cleaning production method of phthalic acid di-(2-ethyl) ethyl ester
CN101805263B (en) * 2010-03-22 2012-07-25 江苏雷蒙化工科技有限公司 Cleaning production method of phthalic acid di-(2-ethyl) ethyl ester
CN101891620A (en) * 2010-07-03 2010-11-24 潍坊市元利化工有限公司 Continuous esterification production method of di-sec-octyl phthalate
CN101891620B (en) * 2010-07-03 2013-12-18 山东元利科技股份有限公司 Continuous esterification production method of di-sec-octyl phthalate
CN102010337A (en) * 2010-11-08 2011-04-13 天津工业大学 Method and equipment for decoloring dioctyl terephthalate raw ester
CN102010337B (en) * 2010-11-08 2013-06-05 天津工业大学 Method and equipment for decoloring dioctyl terephthalate raw ester
CN102329233B (en) * 2011-07-08 2013-12-18 华侨大学 Method for catalytically synthesizing diisooctyl terephthalate under action of ionic liquid
CN102329233A (en) * 2011-07-08 2012-01-25 华侨大学 Method for catalytically synthesizing diisooctyl terephthalate under action of ionic liquid
TWI510535B (en) * 2013-06-14 2015-12-01 Lg Chemical Ltd Method for preparing ester plasticizer and ester plasticizer prepared by the same
US9200138B2 (en) 2013-06-14 2015-12-01 Lg Chem, Ltd. Method for preparing ester plasticizer and ester plasticizer prepared by the same
CN104230714A (en) * 2013-06-22 2014-12-24 上海蓓奕化工有限公司 Process of recycling terephthalic acid to produce DOTP (dioctyl terephthalate) by using polyester alkaline to reduce wastewater
CN108779291A (en) * 2016-11-01 2018-11-09 株式会社Lg化学 Process for the preparation of ester compositions
US11286229B2 (en) 2016-11-01 2022-03-29 Lg Chem, Ltd. Method of preparing ester-based composition
CN107857896A (en) * 2017-11-16 2018-03-30 上海炼升化工股份有限公司 A kind of ester composition from PTA substandard goods and preparation method thereof
CN111732510A (en) * 2020-07-03 2020-10-02 山东朗晖石油化学股份有限公司 Continuous production equipment and process for DOTP plasticizer
CN116323547A (en) * 2021-07-19 2023-06-23 株式会社Lg化学 Monomer composition for synthesizing recycled plastic, process for its preparation, recycled plastic using same, molded article, plasticizer composition

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