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CN1562392A - Method for fabricating activated artificial skin tissue in bilayer by using bioreactor - Google Patents

Method for fabricating activated artificial skin tissue in bilayer by using bioreactor Download PDF

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CN1562392A
CN1562392A CN 200410017155 CN200410017155A CN1562392A CN 1562392 A CN1562392 A CN 1562392A CN 200410017155 CN200410017155 CN 200410017155 CN 200410017155 A CN200410017155 A CN 200410017155A CN 1562392 A CN1562392 A CN 1562392A
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bioreactor
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tissue
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CN1321704C (en
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谭文松
周燕
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East China University of Science and Technology
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Abstract

本发明公开了一种采用生物反应器制备双层活性人工皮肤组织的方法。包括如下步骤:以复合胶原海绵为支架材料,置于灌注式生物反应器的多孔支架上,将成纤维细胞悬液加入反应器中,灌注接种及培养;完成真皮构建后,接种角质细胞,灌注培养,完成表皮构建。采用生物反应器系统制备具真皮和表皮双层结构的活性人工皮肤,使制成的人工皮肤具一定机械强度、延缓降解速度、细胞和胞外基质在材料中分布均匀,制备周期短,生产可重复,批与批之间差异小等特点,且构建的组织在解剖学结构上更接近于天然组织。

Figure 200410017155

The invention discloses a method for preparing double-layer active artificial skin tissue by adopting a bioreactor. It includes the following steps: using the composite collagen sponge as the scaffold material, placing it on the porous scaffold of the perfusion bioreactor, adding the fibroblast suspension into the reactor, perfusion inoculation and cultivation; , to complete the construction of the epidermis. The bioreactor system is used to prepare active artificial skin with a double-layer structure of dermis and epidermis, so that the artificial skin has a certain mechanical strength, delays the degradation speed, and the cells and extracellular matrix are evenly distributed in the material, the preparation cycle is short, and the production can be achieved. Repeated, small batch-to-batch differences, and the constructed tissue is closer to natural tissue in anatomical structure.

Figure 200410017155

Description

采用生物反应器制备双层活性人工皮肤组织的方法Method for preparing double-layer active artificial skin tissue using bioreactor

技术领域technical field

本发明属于生物技术领域,具体涉及一种制备具有真皮和表皮双层结构的活性人工皮肤组织的方法,特别涉及一种采用生物反应器制备活性人工皮肤组织的方法。The invention belongs to the field of biotechnology, and in particular relates to a method for preparing an active artificial skin tissue with a double-layer structure of dermis and epidermis, in particular to a method for preparing an active artificial skin tissue by using a bioreactor.

背景技术Background technique

皮肤是人体最大的器官,起着保护机体内环境并维持其稳定的作用,由于其处于人体的体表,易受各种损伤和产生疾病。以皮肤移植治疗各种急性和慢性皮肤病已有几千年历史,传统治疗方法是采用自体或异体移植,但由于自体移植皮肤来源有限,异体皮肤移植存在排斥反应、传播疾病、保藏困难等问题,难以满足患者移植需要。近年来,皮肤移植已开始从自体皮肤移植和同种异体移植发展到组织工程化皮肤替代物移植,寻求理想的永久性皮肤替代物成为人们梦寐以求的目标。The skin is the largest organ of the human body, which plays a role in protecting the internal environment of the body and maintaining its stability. Because it is located on the body surface of the human body, it is susceptible to various injuries and diseases. Skin transplantation has been used to treat various acute and chronic skin diseases for thousands of years. The traditional treatment method is autologous or allogeneic transplantation. However, due to the limited source of autologous skin, allogeneic skin grafts have problems such as rejection, disease transmission, and difficulty in preservation. , it is difficult to meet the transplantation needs of patients. In recent years, skin transplantation has begun to develop from autologous skin transplantation and allograft transplantation to tissue-engineered skin substitute transplantation. Seeking an ideal permanent skin substitute has become a dream goal.

组织工程化皮肤分为:表皮替代物、真皮替代物和双层活性皮肤。1975年Rheinwald和Green建立了角质细胞体外培养和扩增技术(RheinwaldJG,Green H.Serial cultivation of human epidermal keratinocytes:the formationof keratining colonies from single cell.Cell,1975,6:331-336),随后O’Connor和Gallico分别报道了体外培养的表皮替代物用于治疗烧伤患者并获得成功(O’Connor NE,Mulliken JB,Banks-Schlegel S,et al.Graftingof burns with cultured epithelium prepared form autologous epidermalcell.Lancet,1981,1:75.Gallico GG,O’connor NE,Comton CC,etal.Permanent coverage of large burn wounds with autologous cultured humanepithelium.N Engl J Med,1984,311:448-451)。目前这类替代物在治疗大面积烧伤时仍有应用,但其存在以下缺点:培养周期长,抗感染能力差,缺乏真皮成分,收缩大,不耐磨,易破溃,弹性欠佳,移植成功率低,因而在临床应用上受到一定限制。为了克服这些问题,研究者开发了真皮替代物,其可提高表皮替代物移植成功率和改善愈合质量,且已有多种商品化的真皮替代物已应用于临床。Integra是由美国Integra lifesciences公司生产的胶原-氨基多糖真皮替代物(Phillips TJ,Arch Dermatol,1998,110(6):344-349.),其缺点是价格昂贵,不能广泛应用,植入后不易观察创面早期感染情况,尤其是需二次手术才能封闭创面。Hansbrough等将成纤维细胞接种至聚乳酸网构建真皮替代物,并命名为Dermagraft,临床上已成功用于治疗糖尿病性溃疡。单纯真皮替代物由于缺少表皮的防护,感染率高。Tissue-engineered skin is divided into: epidermal substitute, dermal substitute and double-layer active skin. In 1975, Rheinwald and Green established the in vitro culture and expansion technology of keratinocytes (Rheinwald JG, Green H. Serial cultivation of human epidermal keratinocytes: the formation of keratining colonies from single cell. Cell, 1975, 6: 331-336), and then O' Connor and Gallico respectively reported that epidermal substitutes cultured in vitro were used to treat burn patients and achieved success (O'Connor NE, Mulliken JB, Banks-Schlegel S, et al. Grafting of burns with cultured epithelium prepared form autologous epidermal cell. Lancet, 1981 , 1:75. Gallico GG, O'connor NE, Comton CC, et al. Permanent coverage of large burn wounds with autologous cultured human epithelium. N Engl J Med, 1984, 311: 448-451). At present, this type of substitute is still used in the treatment of large area burns, but it has the following disadvantages: long culture period, poor anti-infection ability, lack of dermal components, large shrinkage, not wear-resistant, easy to rupture, poor elasticity, transplantation The success rate is low, so it is limited in clinical application. In order to overcome these problems, researchers have developed dermal substitutes, which can increase the success rate of epidermal substitute transplantation and improve the quality of healing, and a variety of commercial dermal substitutes have been used clinically. Integra is a collagen-aminopolysaccharide dermal substitute (Phillips TJ, Arch Dermatol, 1998, 110 (6): 344-349.) produced by the U.S. Integra lifesciences company. Observe the early infection of the wound, especially the need for a second operation to seal the wound. Hansbrough et al. inoculated fibroblasts into polylactic acid mesh to construct a dermal substitute and named it Dermagraft, which has been successfully used clinically to treat diabetic ulcers. Pure dermal substitutes have a high infection rate due to the lack of protection of the epidermis.

理想的皮肤替代物应是能够将所缺失的真皮和表皮层同时修复,美国Organogenesis公司生产的Apligraf是第一种双层活性的皮肤替代物,其真皮层是由成纤维细胞、牛I型胶原、培养基等组成的凝胶,表面接种角质细胞,体外培养20天左右构成双层皮肤组织,临床证明对各种顽固性和慢性皮肤溃疡有一定疗效,但因该产品及其制备工艺存在严重缺陷,导致临床应用受阻,如胶原凝胶严重收缩,抗胶原酶降解能力差,且由于人工皮肤构建是在培养皿中静止条件下进行,细胞培养环境无法控制,营养物及副产物的传递能力有限,不利于胶原凝胶内部细胞生长,加之手工操作,造成生产过程复杂,组织均一性和质量稳定性得不到保障。The ideal skin substitute should be able to repair the missing dermis and epidermis at the same time. Apligraf produced by Organogenesis Company in the United States is the first double-layer active skin substitute. The dermis is composed of fibroblasts, bovine type I collagen , culture medium, etc., inoculated with keratinocytes on the surface, and cultured in vitro for about 20 days to form a double-layered skin tissue. It has been clinically proven to have a certain effect on various refractory and chronic skin ulcers. Defects hinder clinical application, such as severe shrinkage of collagen gel, poor ability to resist collagenase degradation, and because the artificial skin is constructed under static conditions in a petri dish, the cell culture environment cannot be controlled, and the delivery ability of nutrients and by-products Limited, it is not conducive to the growth of cells inside the collagen gel, coupled with manual operation, resulting in a complicated production process, tissue uniformity and quality stability cannot be guaranteed.

美国专利RE35,399和中国发明专利(申请号:91109937.9)阐述了一种双层皮肤替代物的制备方法,该皮肤替代物是由三部分组成:培养的角质细胞构成表皮,中间是无孔胶原层,在多孔、交联化的胶原海绵基质上培养成纤维细胞构成真皮层。首先从皮肤样品中分离角质细胞和成纤维细胞,经体外培养后,将成纤维细胞接种到胶原海绵上,把海绵的另一面制成无孔胶原,将角质细胞“滴降”到无孔胶原上,培养后形成皮肤替代物。由于该皮肤替代物是在培养皿中生产的,一方面造成接种的成纤维细胞大部分截留在胶原海绵表面,并且在胶原海绵中分布不均匀,使构建的组织在解剖学结构上与天然组织有很大差别,另一方面如上所述静止培养过程不利于细胞生长和基质分泌,再者各培养皿之间、批与批之间的差异较大。U.S. Patent RE35,399 and Chinese Invention Patent (Application No.: 91109937.9) describe a method for preparing a double-layer skin substitute, which is composed of three parts: cultured keratinocytes form the epidermis, and the middle is non-porous collagen The dermis consists of fibroblasts cultured on a porous, cross-linked collagen sponge matrix. Firstly, keratinocytes and fibroblasts are isolated from skin samples, and after in vitro culture, the fibroblasts are seeded on a collagen sponge, and the other side of the sponge is made into non-porous collagen, and the keratinocytes are "dropped" onto the non-porous collagen , to form skin substitutes after culture. Because the skin substitute is produced in a culture dish, on the one hand, most of the inoculated fibroblasts are trapped on the surface of the collagen sponge, and the distribution in the collagen sponge is uneven, so that the constructed tissue is anatomically different from the natural tissue. There is a big difference. On the other hand, the static culture process is not conducive to cell growth and matrix secretion as mentioned above. Moreover, the differences between each culture dish and between batches are relatively large.

Halberstadt(Halberstadt CR,Hardin R,Bezverkov K,et al.The in vitrogrowth of a three-dimensional human dermal replacement using a single-passperfusion system,Biotechnol Bioeng,1994,43:740-746.)等人将2×105cells/cm2的人成纤维细胞接种到PGA/PLA材料制成的多孔网状支架上,通过一种封闭的单向灌注培养系统,经过2-~3周的培养可以构建出具有生物学活性的真皮替代物,并可有效地重复生产真皮组织替代物。其优点在于与静止培养相比可以缩短真皮构建的时间;PGA/PLA支架材料的降解速度可控;构建的人工真皮可直接冷冻保存;但此系统只限于构建人工真皮。Halberstadt (Halberstadt CR, Hardin R, Bezverkov K, et al. The in vitro growth of a three-dimensional human dermal replacement using a single-passperfusion system, Biotechnol Bioeng, 1994, 43: 740-746.) et al. 5 cells/cm 2 of human fibroblasts are inoculated on the porous mesh scaffold made of PGA/PLA material, through a closed one-way perfusion culture system, after 2-3 weeks of culture, a biological Active dermal substitute and efficient reproducible production of dermal tissue substitutes. The advantage is that compared with static culture, it can shorten the time of dermis construction; the degradation rate of PGA/PLA scaffold material is controllable; the constructed artificial dermis can be directly cryopreserved; but this system is limited to the construction of artificial dermis.

Prenosil和Villeneuve(Prenosil JE,Villeneuve PE.Automated productionof cultured epidermal autograpts and sub-confluent epiderlmal autografts in acomputer controlled bioreactor.Biotechnol Bioeng,1998,59:679-683.)将人的表皮细胞直接接种到FEP膜上,而FEP膜放置在聚碳酸酯生长室内,多个生长室可堆叠起来,通过连接在一个多管道的蠕动泵上,可以自动进行流量控制。其优点在于由于聚碳酸酯材料做的支撑板是透明的,可以监测表皮的形成情况。同样,此反应器系统只限于构建表皮替代物,无法实现双层活性皮肤的体外构建。Prenosil and Villeneuve (Prenosil JE, Villeneuve PE. Automated production of cultured epidermal autografts and sub-confluent epiderlmal autografts in a computer controlled bioreactor. Biotechnol Bioeng, 1998, 59: 679-683.) directly inoculated human epidermal cells into FEP The FEP membrane is placed in a polycarbonate growth chamber, and multiple growth chambers can be stacked. By connecting to a multi-pipe peristaltic pump, flow control can be performed automatically. The advantage is that since the support plate made of polycarbonate material is transparent, the formation of the skin can be monitored. Also, this reactor system is limited to the construction of epidermal substitutes and cannot realize the in vitro construction of bilayer active skin.

发明内容Contents of the invention

本发明需要解决的技术问题是公开一种采用生物反应器制备双层活性人工皮肤组织的方法,以克服现有技术存在的上述不足,满足有关领域的需要。The technical problem to be solved in the present invention is to disclose a method for preparing double-layered active artificial skin tissue using a bioreactor, so as to overcome the above-mentioned deficiencies in the prior art and meet the needs of related fields.

本发明的方法包括如下步骤:Method of the present invention comprises the steps:

(1)以复合胶原海绵为支架材料,置于灌注式生物反应器的多孔支架上,加入含5~15%新生牛血清的DMEM培养基,浸泡过夜,弃培养基,按1×105cells/cm2~5×106cells/cm2细胞密度将成纤维细胞悬液加入反应器中,通过蠕动泵进行灌注接种,至培养液中残留的细胞密度低于接种密度的5~20%后,进行灌注培养,同时检测反应器出口处培养液中葡萄糖浓度。调节培养基灌注速度为0.5~4d-1,控制出口处葡萄糖浓度不低于1.0~2.0g/L。在此反应器中经10~20d的灌注培养,完成真皮构建;(1) Use the composite collagen sponge as the scaffold material, place it on the porous scaffold of the perfusion bioreactor, add DMEM medium containing 5-15% newborn bovine serum, soak overnight, discard the medium, and press 1×10 5 cells /cm 2 ~5×10 6 cells/cm 2 cell density Add the fibroblast suspension into the reactor, perfuse and inoculate through the peristaltic pump, until the residual cell density in the culture medium is lower than 5-20% of the inoculation density, Perfusion culture is carried out, and the glucose concentration in the culture solution at the outlet of the reactor is detected at the same time. Adjust the medium perfusion rate to 0.5-4d-1, and control the glucose concentration at the outlet to not be lower than 1.0-2.0g/L. After 10-20 days of perfusion culture in this reactor, the construction of the dermis is completed;

(2)用角质细胞无血清培养基代替新生牛血清的DMEM培养基,在上述人工真皮上按密度1×105cells/cm2~5×106cells/cm2接种角质细胞,静止培养1~2d后,用角质细胞培养基灌注培养2~5d,灌注速率为0.5~2d-1。而后去除角质细胞无血清培养基,采用含2~10%新生牛血清的DMEM培养基进行气液界面培养,同时检测反应器出口处培养液中葡萄糖浓度,控制灌注速率为0.5~4d-1,使葡萄糖浓度不低于1.0~2.0g/L。培养8~14d后,完成表皮构建。(2) Replace the DMEM medium of newborn calf serum with keratinocyte serum-free medium, inoculate keratinocytes on the above-mentioned artificial dermis at a density of 1×10 5 cells/cm 2 to 5×10 6 cells/cm 2 , and culture them statically for 1 ~2 days later, the cells were perfused with keratinocyte culture medium for 2~5 days, and the perfusion rate was 0.5~2d -1 . Then remove the keratinocyte serum-free medium, use DMEM medium containing 2-10% newborn bovine serum for air-liquid interface culture, and simultaneously detect the glucose concentration in the culture solution at the outlet of the reactor, and control the perfusion rate to 0.5-4d -1 , Make the glucose concentration not lower than 1.0-2.0g/L. After culturing for 8-14 days, the epidermal construction was completed.

所说的复合胶原海绵由氨基多糖类物质和胶原溶液组成,氨基多糖类物质含量为胶原干重的5~25%(g/g);所说的氨基多糖类物质包括壳聚糖、6-硫酸软骨素、透明质酸或肝素纳中的一种或一种以上。Said composite collagen sponge is composed of amino polysaccharides and collagen solution, and the content of amino polysaccharides is 5-25% (g/g) of the dry weight of collagen; said amino polysaccharides include chitosan , 6-chondroitin sulfate, hyaluronic acid or sodium heparin or one or more.

其中:所说的胶原溶液为牛筋去筋膜、脂质制成的肌腱粉末浸泡于醋酸溶液中而获得的胶原-HAc溶液,其浓度一般为5.0~10.0mg/mL,该胶原-HAc溶液是这样制备的:牛筋去筋膜、脂质制成肌腱粉末,浸泡于醋酸溶液中,制得终浓度为8.0mg/mL的胶原-HAc溶液。或者直接购买商品化的胶原,配制成终浓度为5.0~10.0mg/mL的胶原-HAc溶液。Wherein: said collagen solution is the collagen-HAc solution obtained by soaking the tendon powder made of beef tendon without fascia and lipid in acetic acid solution, and its concentration is generally 5.0-10.0 mg/mL. It is prepared in the following way: remove fascia from tendon, make tendon powder from lipid, soak in acetic acid solution, and obtain collagen-HAc solution with a final concentration of 8.0 mg/mL. Alternatively, purchase commercial collagen directly and prepare a collagen-HAc solution with a final concentration of 5.0-10.0 mg/mL.

所说的复合胶原海绵是这样制备的:将壳聚糖、6-硫酸软骨素、透明质酸和肝素纳一种或一种以上加入胶原-HAc溶液,-20℃冰箱冷冻过夜,真空冷冻干燥24hr,采用1-乙基-3-(3-二甲基氨丙基)碳二亚胺(Sigma)对胶原海绵进行化学交联,清洗,冻干,消毒,即获得所说的复合胶原海绵。此复合胶原海绵经1-乙基-3-(3-二甲基氨丙基)碳二亚胺交联后,能够克服单纯胶原凝胶或胶原海绵机械强度不够、收缩率高、降解速度过快、戊二醛交联具细胞毒性等缺点,并且可改善材料的生物相容性,促进在三维支架材料上细胞的贴附和增殖;Said composite collagen sponge is prepared by adding one or more of chitosan, chondroitin 6-sulfate, hyaluronic acid and sodium heparin to the collagen-HAc solution, freezing overnight in a -20°C refrigerator, and vacuum freeze-drying 24hr, adopt 1-ethyl-3-(3-dimethylaminopropyl) carbodiimide (Sigma) to carry out chemical cross-linking to collagen sponge, wash, lyophilize, sterilize, promptly obtain said composite collagen sponge . After the composite collagen sponge is cross-linked by 1-ethyl-3-(3-dimethylaminopropyl) carbodiimide, it can overcome the insufficient mechanical strength, high shrinkage rate and excessive degradation speed of pure collagen gel or collagen sponge. Fast, glutaraldehyde cross-linking has disadvantages such as cytotoxicity, and can improve the biocompatibility of the material, and promote the attachment and proliferation of cells on the three-dimensional scaffold material;

所说的角质细胞为从表皮组织中分离的角质细胞,分离方法为一种常规的方法,在Johnson EW,Meunier SF,Roy CJ,Parenteau NL.Serialcultivation of normal human keratinocytes:a defined system for studying theregulation of growth and differentiation.In Vitro Cell Dev Biol,1992,28A:429-435.文献中已经有详细的报道;Said keratinocytes are keratinocytes isolated from epidermal tissue, and the separation method is a conventional method, described in Johnson EW, Meunier SF, Roy CJ, Parenteau NL.Serial cultivation of normal human keratinocytes: a defined system for studying theregulation of growth and differentiation. In Vitro Cell Dev Biol, 1992, 28A: 429-435. There have been detailed reports in the literature;

所说的成纤维细胞为从真皮组织中分离的成纤维细胞,分离方法为一种常规的方法,在Halberstadt CR,Hardin R,Bezverkov K,et al.The in vitrogrowth of a three-dimensional human dermal replacement using a single-passperfusion system,Biotechnol Bioeng,1994,43:740-746.文献中已经有详细的报道;Said fibroblasts are fibroblasts isolated from dermal tissue, and the separation method is a conventional method. In Halberstadt CR, Hardin R, Bezverkov K, et al.The in vitrogrowth of a three-dimensional human dermal replacement using a single-passperfusion system, Biotechnol Bioeng, 1994, 43: 740-746. There have been detailed reports in the literature;

所说的灌注式生物反应器在中国专利申请号200410016651.6中有公开的描述。Said perfusion bioreactor has a public description in Chinese Patent Application No. 200410016651.6.

所说的角质细胞无血清培养基在中国专利申请号200410016367.9中有详细的描述,其特征在于此无血清培养基为一种水溶液,包括基础培养基和以下的组分:Said keratinocyte serum-free medium is described in detail in Chinese Patent Application No. 200410016367.9, and it is characterized in that this serum-free medium is an aqueous solution, including basal medium and the following components:

基础培养基                    12-18g/LBasal medium 12-18g/L

组氨酸                        0.1-1.0mmol/LHistidine 0.1-1.0mmol/L

异亮氨酸                      0.1-0.6mmol/LIsoleucine 0.1-0.6mmol/L

色氨酸                        0.05-0.3mmol/LTryptophan 0.05-0.3mmol/L

苯丙氨酸                      0.3-0.6mmol/LPhenylalanine 0.3-0.6mmol/L

赖氨酸                        0.7-1.2mmol/LLysine 0.7-1.2mmol/L

甲硫氨酸                      0.05-0.3mmol/LMethionine 0.05-0.3mmol/L

酪氨酸                        0.3-0.6mmol/LTyrosine 0.3-0.6mmol/L

角质细胞生长因子                 20-200ng/L和/或表皮生长因子5-20Keratinocyte growth factor 20-200ng/L and/or epidermal growth factor 5-20

ng/Lng/L

泛酸盐                           0.02-0.04mmol/LPantothenate 0.02-0.04mmol/L

氯化胆碱                         0.1-0.5mmol/LCholine chloride 0.1-0.5mmol/L

叶酸                             0.01-0.03mmol/LFolic acid 0.01-0.03mmol/L

肌糖                             0.1-0.4mmol/LInositol 0.1-0.4mmol/L

烟酰胺                           0.05-0.5mmol/LNicotinamide 0.05-0.5mmol/L

维生素B6                         0.02-0.06mmol/LVitamin B6 0.02-0.06mmol/L

核黄素                           0.001-0.01mmol/LRiboflavin 0.001-0.01mmol/L

硫胺                             0.01-0.03mmol/LThiamine 0.01-0.03mmol/L

胰岛素                           1-20μg/LInsulin 1-20μg/L

转铁蛋白                         1-20μg/LTransferrin 1-20μg/L

乙醇胺                           0.01-0.05mmol/LEthanolamine 0.01-0.05mmol/L

磷酸乙醇胺                       0.01-0.05mmol/LPhosphoethanolamine 0.01-0.05mmol/L

氯化锶                           1-5mmol/LStrontium chloride 1-5mmol/L

牛血清白蛋白                     5-20μg/LBovine serum albumin 5-20μg/L

氢化可的松                       0.1-1μg/LHydrocortisone 0.1-1μg/L

三碘甲状腺胺                     10-40pmol/LTriiodothyronine 10-40pmol/L

氯化钙                           0.03-0.5mmol/LCalcium chloride 0.03-0.5mmol/L

氯化镁                           5-10mmol/LMagnesium chloride 5-10mmol/L

抗氧化剂                         适量Antioxidant Appropriate amount

青霉素                           50-200U/LPenicillin 50-200U/L

链霉素                           50-200U/LStreptomycin 50-200U/L

所说的基础培养基包括MCDB153、无钙DMEM或无钙DMEM与Ham′s F12以体积比为1∶0.3~3的混合物。The basal medium includes MCDB153, calcium-free DMEM or a mixture of calcium-free DMEM and Ham's F12 at a volume ratio of 1:0.3-3.

所说的抗氧化剂包括巯基乙醇0.01-0.05mmol/L和/或过氧化氢酶50-150U/L和/或超氧化物歧化酶50-150U/L和/或亚硒酸钠0.01-0.05mmol/L。Said antioxidants include mercaptoethanol 0.01-0.05mmol/L and/or catalase 50-150U/L and/or superoxide dismutase 50-150U/L and/or sodium selenite 0.01-0.05mmol /L.

采用新型的生物反应器系统,可以在同一反应器中构建具有真皮层和表皮层的双层活性人工皮肤,避免了以往生物反应器系统只可构建人工真皮或人工表皮的局限性,同时通过反应器的叠加,使一次制备过程可以同时构建多块人工皮肤,与手工操作相比,制备过程更有效且可重复。With the new bioreactor system, a double-layer active artificial skin with dermis and epidermis can be constructed in the same reactor, which avoids the limitation that the previous bioreactor system can only construct artificial dermis or artificial epidermis. The superposition of the device enables multiple pieces of artificial skin to be constructed at the same time in one preparation process. Compared with manual operation, the preparation process is more effective and repeatable.

采用生物反应器系统制备具真皮和表皮双层结构的活性人工皮肤,使制成的人工皮肤具一定机械强度、延缓降解速度、细胞和胞外基质在材料中分布均匀,制备周期短,生产可重复,批与批之间差异小等特点。The bioreactor system is used to prepare active artificial skin with a double-layer structure of dermis and epidermis, so that the artificial skin has a certain mechanical strength, delays the degradation speed, and the cells and extracellular matrix are evenly distributed in the material, the preparation cycle is short, and the production can be achieved. Repetition, small batch-to-batch differences, etc.

与以往制备方法相比,采用灌注接种和培养方式,一方面物质的传递方式由被动扩散变成主动传递,使细胞在胶原海绵中的分布更均匀,有利于组织的形成、细胞生长和细胞胞外基质的分泌,在此动态培养环境中,一定程度上能够减轻营养物和副产物的扩散限制,降低了在三维材料内部营养物耗竭和副产物毒性对细胞正常生长和代谢的影响,从而进一步改善工程化组织的结构、成分和功能;另一方面采用灌注培养方式,根据反应器进出口葡萄糖浓度的变化,调节培养基的灌注策略,维持培养环境在一个相对稳定的水平,使之更接近体内细胞和组织稳定的内环境,促进细胞增殖和功能表达,缩短培养时间,使构建的组织在解剖学结构上更接近于天然组织。Compared with previous preparation methods, perfusion inoculation and culture methods are adopted. On the one hand, the material transfer mode is changed from passive diffusion to active transfer, which makes the distribution of cells in the collagen sponge more uniform, which is beneficial to tissue formation, cell growth and cell proliferation. The secretion of the extracellular matrix, in this dynamic culture environment, can alleviate the diffusion limitation of nutrients and by-products to a certain extent, and reduce the impact of nutrient depletion and by-product toxicity on the normal growth and metabolism of cells in the three-dimensional material, thereby further Improve the structure, composition and function of the engineered tissue; on the other hand, adopt the perfusion culture method, adjust the perfusion strategy of the medium according to the change of the glucose concentration at the inlet and outlet of the reactor, maintain the culture environment at a relatively stable level, and make it closer to The stable internal environment of cells and tissues in vivo promotes cell proliferation and functional expression, shortens the culture time, and makes the constructed tissues closer to natural tissues in anatomical structure.

附图说明Description of drawings

图1为灌注式生物反应器系统结构图。Figure 1 is a structural diagram of a perfusion bioreactor system.

图2为反应器结果示意图。Figure 2 is a schematic diagram of the reactor results.

具体实施方式Detailed ways

参见图1和图2,本发明用于双层活性皮肤组织体外构建的灌注式生物反应器系统,包括:加液装置、灌注式生物反应器、收液装置、液体回流装置和供气装置;Referring to Fig. 1 and Fig. 2, the perfusion bioreactor system used in the in vitro construction of double-layer active skin tissue according to the present invention includes: a liquid addition device, a perfusion bioreactor, a liquid collection device, a liquid return device and an air supply device;

所说的灌注式生物反应器包括:设有上盖1的封闭容器2;设置在封闭容器2中将封闭容器2分隔为上室3和下室4的多孔支撑板5,设置在多孔支撑板5上方靠近封闭容器2内壁的紧固密封件6;用于皮肤构建的支架材料或细胞材料复合物7平放在多孔支撑板5上,并通过紧固密封件6固定,表皮层构建时多孔支撑板5可提供气液界面;上室3设有液体入口8和液体出口9,下室设有液体入口8和液体出口9,上盖1设有液体入口8、气体入口10和气体出口11,上盖1下方设有液体分布器101,用于分布从上盖1的液体入口8进入的培养基。Said perfusion bioreactor comprises: a closed container 2 provided with a loam cake 1; a porous support plate 5 arranged in the closed container 2 to separate the closed container 2 into an upper chamber 3 and a lower chamber 4, arranged on the porous support plate 5 above the fastening seal 6 close to the inner wall of the closed container 2; the scaffold material or cell material composite 7 for skin construction is placed flat on the porous support plate 5 and fixed by the fastening seal 6, and the epidermis is porous when it is constructed The support plate 5 can provide a gas-liquid interface; the upper chamber 3 is provided with a liquid inlet 8 and a liquid outlet 9, the lower chamber is provided with a liquid inlet 8 and a liquid outlet 9, and the upper cover 1 is provided with a liquid inlet 8, a gas inlet 10 and a gas outlet 11 , A liquid distributor 101 is provided under the upper cover 1 for distributing the culture medium entering from the liquid inlet 8 of the upper cover 1 .

所说的加液装置与灌注式生物反应器的液体入口8相连接,所说的收液装置与灌注式生物反应器的液体出口9相连接,所说的液体回流装置通过管线分别与加液装置和收液装置相连通,所说的供气装置通过管线与灌注式生物反应器的气体入口10相连通;The liquid feeding device is connected with the liquid inlet 8 of the perfusion bioreactor, the liquid receiving device is connected with the liquid outlet 9 of the perfusion bioreactor, and the liquid return device is respectively connected with the liquid feeding device through pipelines. The device is connected with the liquid receiving device, and said gas supply device is connected with the gas inlet 10 of the perfusion bioreactor through a pipeline;

所说的加液装置包括加液蠕动泵12和与其相连接的加液储液瓶13,加液储液瓶13通过管线与灌注式生物反应器的液体入口8相连通,由于所说的生物反应器有三个液体入口8,接种时选用上盖1的液体入口8,灌注培养可能选择边侧的液体入口8,因此最好在加液蠕动泵12与灌注式生物反应器的各个液体入口8相连的管路之间设置控制阀门26,以控制液体从哪个入口8进入;Said liquid addition device comprises liquid addition peristaltic pump 12 and the liquid addition liquid storage bottle 13 that is connected with it, and liquid addition liquid storage bottle 13 is communicated with the liquid inlet 8 of perfusion bioreactor through pipeline, because said biological The reactor has three liquid inlets 8. The liquid inlet 8 of the upper cover 1 is used for inoculation, and the liquid inlet 8 on the side may be selected for perfusion culture. A control valve 26 is set between the connected pipelines to control which inlet 8 the liquid enters from;

所说的收液装置包括:收液蠕动泵14、收液储液瓶15、收液控制阀16和收液瓶17,收液蠕动泵14的进口与灌注式生物反应器的液体出口9相连通,收液蠕动泵14的出口与收液储液瓶15的入口相连通,收液储液瓶15的出口通过储液蠕动泵25与收液瓶17相连通,收液控制阀16设置在收液储液瓶15与储液蠕动泵25之间的管线上,用于控制收液量,生物反应器各个出口与收液蠕动泵14之间设有控制阀门26。Said liquid collection device comprises: liquid collection peristaltic pump 14, liquid collection storage bottle 15, liquid collection control valve 16 and liquid collection bottle 17, the inlet of liquid collection peristaltic pump 14 is connected with the liquid outlet 9 of perfusion bioreactor The outlet of the receiving liquid peristaltic pump 14 is connected with the inlet of the receiving liquid storage bottle 15, and the outlet of the receiving liquid storage bottle 15 is connected with the receiving liquid bottle 17 through the liquid storage peristaltic pump 25, and the liquid receiving control valve 16 is arranged on The pipeline between the liquid collection storage bottle 15 and the liquid storage peristaltic pump 25 is used to control the liquid collection volume, and a control valve 26 is provided between each outlet of the bioreactor and the liquid collection peristaltic pump 14 .

所说的液体回流装置包括通过回流管线19设置在收液储液瓶15与加液储液瓶13之间的回流控制阀18;Said liquid backflow device includes a backflow control valve 18 arranged between the liquid collection storage bottle 15 and the liquid addition storage bottle 13 through the return line 19;

所说的供气装置包括依次相互连接的空气泵20、空气流量计21和空气过滤器22,空气过滤器22与灌注式生物反应器相连接;Said air supply device comprises an air pump 20, an air flow meter 21 and an air filter 22 interconnected in sequence, and the air filter 22 is connected with the perfusion bioreactor;

所说的检测装置包括插在加液储液瓶13、收液储液瓶15中的溶氧电极23和收液储液瓶15中的pH电极24,溶氧电极23和pH电极24分别与溶氧测定仪和pH测定仪连接,以检测和控制加液储液瓶13、收液储液瓶15中培养基的溶氧浓度和pH。Said detection device comprises the dissolved oxygen electrode 23 inserted in the liquid storage bottle 13, the liquid storage bottle 15 and the pH electrode 24 in the liquid storage bottle 15, and the dissolved oxygen electrode 23 and the pH electrode 24 are respectively connected with The dissolved oxygen meter is connected with the pH meter to detect and control the dissolved oxygen concentration and pH of the culture medium in the liquid storage bottle 13 and the liquid storage bottle 15 .

由图1可见,可将多个所说的灌注式生物反应器并联连接,以满足扩大生产量的需要。It can be seen from Fig. 1 that a plurality of said perfusion bioreactors can be connected in parallel to meet the needs of expanding production capacity.

                          实施例1Example 1

取幼儿包皮,剪成1cm2左右的皮肤块,用含有200U/mL庆大霉素的PBS清洗3遍,75%酒精清洗2遍,再用PBS清洗2遍。将皮肤组织加入到200U/mL的中性蛋白酶(Sigma)中,4℃下消化18hr,使真皮和表皮分离。从表皮组织中获得角质细胞,从真皮组织中获得成纤维细胞。Take the foreskin of the child, cut it into a skin block of about 1 cm 2 , wash it three times with PBS containing 200 U/mL gentamycin, wash it twice with 75% alcohol, and wash it twice with PBS. The skin tissue was added to 200 U/mL neutral protease (Sigma) and digested at 4°C for 18 hours to separate the dermis and epidermis. Keratinocytes are obtained from epidermal tissue and fibroblasts are obtained from dermal tissue.

将表皮剪碎,用0.25%的胰酶(Sigma)/0.06%EDTA共6mL(胰酶/EDTA消化液的体积大约为被消化组织体积的3倍)作用8min,并用等量的小牛血清中和胰酶活性。Cut the epidermis into small pieces, act with 6 mL of 0.25% trypsin (Sigma)/0.06% EDTA (the volume of trypsin/EDTA digestion solution is about 3 times the volume of the digested tissue) for 8 minutes, and add an equal amount of calf serum and trypsin activity.

150目筛网过滤,除去表皮碎块,获角质细胞悬液。2000r/min离心5min,倒去上清,PBS清洗2遍,加入含200U/mL庆大霉素的角质细胞无血清培养基(Gibco),细胞接种量为2×104cells/cm2,每个25cm2的培养瓶(Nunc)中加培养基5mL,在37℃、5%CO2的培养箱(Revco)中培养,每三天换液一次,获得原代培养的细胞。当细胞长满方瓶底面积的75%时,进行传代培养,倒去上清液,加入1.5mL的胰酶进行消化,当细胞变圆、脱落后加入等量小牛血清终止胰酶活性,细胞悬液用2000r/min的速度离心5min后倒去上清,PBS清洗两遍,加入培养基,接种至方瓶或生物反应器系统进行传代培养和扩增,获得构建表皮层所需的角质细胞。Filter through a 150-mesh sieve to remove epidermal fragments and obtain keratinocyte suspension. Centrifuge at 2000r/min for 5min, pour off the supernatant, wash twice with PBS, add keratinocyte serum-free medium (Gibco) containing 200U/mL gentamicin, the cell inoculation volume is 2×10 4 cells/cm 2 , Add 5 mL of culture medium to a 25 cm 2 culture flask (Nunc), culture in an incubator (Revco) at 37° C. and 5% CO 2 , and change the medium every three days to obtain primary cultured cells. When the cells covered 75% of the bottom area of the square flask, subculture was performed, the supernatant was discarded, and 1.5 mL of trypsin was added for digestion. When the cells became round and fell off, an equal amount of calf serum was added to terminate the trypsin activity. Centrifuge the cell suspension at a speed of 2000r/min for 5min, pour off the supernatant, wash twice with PBS, add medium, inoculate into a square bottle or a bioreactor system for subculture and expansion, and obtain the cutin required for the construction of the epidermis cell.

真皮部分剪碎,加入0.05%的胶原酶(Gibco)溶液,在37℃条件下酶解40min;过滤除去残余碎片,细胞以PBS洗涤并离心收集,成纤维细胞悬浮液按照接种量5×104/cm2接种在方瓶中原代培养,用含10%小牛血清的DMEM(Gibco)为培养基,每3天换液一次。待成纤维细胞铺满方瓶底部约80%左右,用0.25%胰酶液消化,按2×104/cm2的接种量在方瓶或生物反应器中传代培养和扩增,获得构建皮肤组织真皮层所需的成纤维细胞。Cut the dermis into pieces, add 0.05% collagenase (Gibco) solution, and enzymatically hydrolyze at 37°C for 40 minutes; filter to remove residual debris, wash the cells with PBS and collect by centrifugation, and the fibroblast suspension is 5×10 4 according to the inoculum size /cm 2 were inoculated in square flasks for primary culture, using DMEM (Gibco) containing 10% calf serum as the medium, and changing the medium every 3 days. After the fibroblasts cover about 80% of the bottom of the square bottle, they are digested with 0.25% trypsin solution, subcultured and amplified in the square bottle or bioreactor according to the inoculation amount of 2×10 4 /cm 2 to obtain the constructed skin Fibroblasts required to organize the dermis.

                          实施例2Example 2

牛筋去筋膜、脂质制成肌腱粉末分装,于-20℃贮存备用。将腱末浸泡于0.1mol/L的HAc溶液中,制得终浓度为8.0mg/mL的胶原-HAc溶液。将壳聚糖溶液、肝素纳溶液、硫酸软骨素溶液添加至胶原溶液中,使终浓度分别为胶原干重的10%(g/g)、7%(g/g)和3%(g/g),-20℃冰箱冷冻过夜,真空冷冻干燥24hr后即得胶原海绵。采用1-乙基-3-(3-二甲基氨丙基)碳二亚胺(Sigma)对胶原海绵进行化学交联,用蒸馏水充分清洗并冻干,环氧乙烷消毒,制成可用于制备双层活性皮肤组织的复合胶原海面基质材料。The fascia and lipids were removed from the tendon to make tendon powder, which was stored at -20°C for later use. Soak the tendon end in 0.1mol/L HAc solution to prepare a collagen-HAc solution with a final concentration of 8.0mg/mL. Chitosan solution, heparin sodium solution, and chondroitin sulfate solution were added to the collagen solution so that the final concentrations were 10% (g/g), 7% (g/g) and 3% (g/g) of the dry weight of collagen, respectively. g), frozen at -20°C overnight, and vacuum freeze-dried for 24 hours to obtain a collagen sponge. Collagen sponges were chemically cross-linked with 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide (Sigma), rinsed thoroughly with distilled water, freeze-dried, and sterilized with ethylene oxide to make usable Composite collagen sea surface matrix material for preparing double-layer active skin tissue.

                          实施例3Example 3

采用实施例2相同的方法,但是复合胶原海绵中,氨基多糖类物质为透明质酸,终浓度为胶原干重的20%(g/g)。The same method as in Example 2 is adopted, but in the composite collagen sponge, the amino polysaccharide substance is hyaluronic acid, and the final concentration is 20% (g/g) of the dry weight of the collagen.

                          实施例4Example 4

将胶原海绵置于双层活性皮肤体外构建的灌注式生物反应器的多孔不锈钢垫片支架上,加入含10%新生牛血清的DMEM培养基,浸泡过夜。弃培养基,按5×105cells/cm2细胞密度将成纤维细胞悬液加入反应器中,通过蠕动泵进行灌注接种,至培养液中残留的细胞密度低于接种密度的10%后,进行灌注培养。Place the collagen sponge on the porous stainless steel spacer support of the perfusion bioreactor constructed in vitro with double-layer active skin, add DMEM medium containing 10% newborn bovine serum, and soak overnight. Abandon the medium, add the fibroblast suspension into the reactor at a cell density of 5×10 5 cells/cm 2 , and perform perfusion inoculation through a peristaltic pump until the residual cell density in the culture medium is lower than 10% of the inoculation density, then carry out Perfusion culture.

控制灌注速度为1d-1,同时检测反应器出口处培养液中葡萄糖浓度,当葡萄糖浓度低于2g/L时,提高灌注速率至2.5d-1。在此反应器中经16d的灌注培养,完成真皮构建。Control the perfusion rate to 1d -1 , and detect the glucose concentration in the culture solution at the outlet of the reactor. When the glucose concentration is lower than 2g/L, increase the perfusion rate to 2.5d -1 . After 16 days of perfusion culture in this reactor, the construction of the dermis was completed.

用角质细胞无血清培养基代替10%新生牛血清的DMEM培养基,在上述人工真皮上按密度5×105cells/cm2接种角质细胞,静止培养1d后,用角质细胞培养基灌注培养2d,灌注速率为1d-1。而后去除角质细胞无血清培养基,采用含10%新生牛血清的DMEM培养基进行气液界面培养,液面位置由上出口控制,培养基由下端进出口进行灌注,控制灌注速率为1d-1,同时检测反应器出口处培养液中葡萄糖浓度,当葡萄糖浓度低于2g/L时,提高灌注速率至3d-1。培养14d后,完成表皮构建。Use keratinocyte serum-free medium instead of DMEM medium with 10% newborn bovine serum, inoculate keratinocytes on the above-mentioned artificial dermis at a density of 5×10 5 cells/cm 2 , after static culture for 1 day, perfuse culture with keratinocyte medium for 2 days , the perfusion rate is 1d -1 . Then remove the keratinocyte serum-free medium, adopt DMEM medium containing 10% newborn bovine serum for air-liquid interface culture, the position of the liquid level is controlled by the upper outlet, and the medium is perfused from the lower inlet and outlet, and the perfusion rate is controlled to be 1d -1 , while detecting the glucose concentration in the culture solution at the outlet of the reactor, when the glucose concentration is lower than 2g/L, increase the perfusion rate to 3d -1 . After 14 days of culture, the epidermal construction was completed.

Claims (6)

1. a composite collagen sponge that is used for external structure double-layer active artificial skin tissue is characterized in that being made up of aminopolysaccharide class material and collagen solution, and aminopolysaccharide class content of material is 5~25% (g/g) of collagen dry weight; Said aminopolysaccharide class material comprises in receiving one or more of chitosan, 6-chondroitin sulfate, hyaluronic acid or heparin, said collagen solution is that the tendon powder that tendon Bovis seu Bubali goes fascia, lipid to make is soaked in the collagen-HAc solution that obtains in the acetum, or by the collagen-HAc solution of business-like collagen product preparation.
2. a method that adopts bioreactor to prepare double-layer active artificial skin tissue is characterized in that, comprises the steps:
(1) be timbering material with the composite collagen sponge, place on the porous support of filling type bioreactor, adding the DMEM culture medium that contains 5~15% new-born calf serum soaks, abandon culture medium, perfusion inoculation fibroblast, to the culture fluid residual cell density be lower than inoculum density 5~20% after, carry out perfusion cultures, in reactor,, finish corium and make up through the perfusion cultures of 10~20d;
(2) inoculate horn cell on above-mentioned artificial dermis, replace containing the DMEM culture medium of new-born calf serum with the horn cell serum-free medium, behind static cultivation 1~2d, with horn cell culture medium perfusion cultures 2~5d, irrigation rate is 0.5~2d -1, then remove the horn cell serum-free medium, adopt the DMEM culture medium that contains 2~10% new-born calf serum to carry out gas-liquid interface and cultivate, and adjust irrigation rate (0.5~4d as required -1), finish epidermis behind 8~14d and make up.
Said horn cell is an isolating horn cell from epidermal tissue, and said fibroblast is an isolating fibroblast from dermal tissue.
3. method according to claim 2 is characterized in that, with 1 * 10 5Cells/cm 2~5 * 10 6Cells/cm 2Cell density adds the fibroblast suspension in the reactor.
4. method according to claim 2 is characterized in that, the irrigation rate of step (1) is 0.5~4d -1, make that concentration of glucose is not less than 1.0~2.0g/L in the reactor exit culture fluid.
5. method according to claim 2 is characterized in that, presses density 1 * 10 on artificial dermis 5Cells/cm 2~5 * 10 6Cells/cm 2The inoculation horn cell.
6. method according to claim 2 is characterized in that, step (2) is carried out perfusion cultures with the DMEM that contains serum, and the determining of irrigation rate makes the concentration of glucose in the reactor exit culture fluid be not less than 1.0~2.0g/L.
CNB2004100171552A 2004-03-24 2004-03-24 Method for fabricating activated artificial skin tissue in bilayer by using bioreactor Expired - Fee Related CN1321704C (en)

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WO2009003375A1 (en) * 2007-06-29 2009-01-08 Shanghai Tissue Engineering Life Science Co. Ltd. Tissue engineering tendon and construction methods in vitro thereof
CN101532950B (en) * 2008-12-31 2011-09-07 程树军 Method for analyzing toxicity and effect of skin whitening agent through human being skin melanocyte
CN101352586B (en) * 2008-08-26 2012-03-07 程树军 Method for preparing full-thickness skin for toxicity test by stem cell raft type cultivation
CN105219697A (en) * 2014-07-04 2016-01-06 赫柏慧康生物科技无锡有限公司 A kind of people's primary keratinocyte is separated the method for preparation
US9259445B2 (en) 2006-06-07 2016-02-16 Universidad Tecnica Federico Santa Maria Integrated implant system (IIS) biocompatible, biodegradable and bioactive, comprising a biocompatible sterile porous polymeric matrix and a gel, integrating in situ the tridimensional matrix structure
CN106421931A (en) * 2016-11-10 2017-02-22 广东泰宝医疗科技股份有限公司 Skin repair material with biological activity and method for preparing skin repair material
CN109055303A (en) * 2018-09-12 2018-12-21 山东麦德克斯生物科技有限公司 A kind of construction method of skin histology

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WO2001039795A2 (en) * 1999-12-02 2001-06-07 Ibex Technologies, Inc. Attenuation of fibroblast proliferation
CN1380115A (en) * 2002-03-25 2002-11-20 中国人民解放军第四军医大学 Preparation process of spinal cord and peripheral nerve repairing material
CN1387922A (en) * 2002-04-30 2003-01-01 岳武 Quick-hemagglutination hemostasis sponge
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CN1179758C (en) * 2002-07-10 2004-12-15 浙江大学 Preparation method of collagen/chitosan porous scaffold for tissue engineering

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9259445B2 (en) 2006-06-07 2016-02-16 Universidad Tecnica Federico Santa Maria Integrated implant system (IIS) biocompatible, biodegradable and bioactive, comprising a biocompatible sterile porous polymeric matrix and a gel, integrating in situ the tridimensional matrix structure
WO2009003375A1 (en) * 2007-06-29 2009-01-08 Shanghai Tissue Engineering Life Science Co. Ltd. Tissue engineering tendon and construction methods in vitro thereof
CN101352586B (en) * 2008-08-26 2012-03-07 程树军 Method for preparing full-thickness skin for toxicity test by stem cell raft type cultivation
CN101532950B (en) * 2008-12-31 2011-09-07 程树军 Method for analyzing toxicity and effect of skin whitening agent through human being skin melanocyte
CN105219697A (en) * 2014-07-04 2016-01-06 赫柏慧康生物科技无锡有限公司 A kind of people's primary keratinocyte is separated the method for preparation
CN106421931A (en) * 2016-11-10 2017-02-22 广东泰宝医疗科技股份有限公司 Skin repair material with biological activity and method for preparing skin repair material
CN109055303A (en) * 2018-09-12 2018-12-21 山东麦德克斯生物科技有限公司 A kind of construction method of skin histology

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