CN1546315B - Method for manufacturing artificial stone clad plate - Google Patents
Method for manufacturing artificial stone clad plate Download PDFInfo
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- CN1546315B CN1546315B CN 200310116851 CN200310116851A CN1546315B CN 1546315 B CN1546315 B CN 1546315B CN 200310116851 CN200310116851 CN 200310116851 CN 200310116851 A CN200310116851 A CN 200310116851A CN 1546315 B CN1546315 B CN 1546315B
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Abstract
The invention refers to a kind of dental stone composite board which has fire resistance and waterproof function for decorating in clap and toilet field and the manufacturing method, the dental stone composite board is made up of fire resistance board, binding agent layer and dental stone board, the fire resistance board is on the surface, which is used as working face, the dental board is used as base layer, the binding agent layer is between the fire resisting board and dental stone board. The invention uses reasonable structure design and process of pressing the composite board in vacuum, thus the invention has excellent fire resisting and waterproof and surface wear-resistant performance.
Description
Technical field
The present invention relates to a kind of decoration laminated composite plate, particularly a kind of manufacture method that is used for the artificial stone composite plate with fire prevention, water-proof function in fields such as cabinet, toilet.
Background technology
The table top that existing cabinet, toilet or bar counter use mostly is single artificial stone plate or wood composite board.Though single artificial stone plate's water resistance is good, but has surperficial incised wound easy to wear, easily aging distortion, easily fade and the shortcoming of heatproof difference, and wood composite board to be PLASTIC LAMINATED by wood based panel (as high-density plate) or wood-fiber board and surface be bonded, though this composite plate has overcome some defectives of single artificial stone plate, but because wood materials itself has strong moistureproof ability of water imbibition and flammable defective, so fire prevention, water resistance is poor, be not suitable under the environment that needs fireproof place and humidity, using, because adhesive adopts hot melt adhesive, it is also easy to crack that the time has been grown interlayer in addition.Application number is that 00234557.9 Chinese utility model patent discloses a kind of artificial stone decorative plate, and it is made of the artificial stone on top layer and the light weight board of internal layer, and light weight board wherein is to be made of foamed plastic plate or sawdust-board or plank.There is surperficial incised wound easy to wear equally in this artificial stone decorative plate, non-watertight and fireproof shortcoming not.How to provide a kind of surface incised wound not easy to wear, be difficult for aging distortion and fade, interlayer is not easy to crack, and the composite board for decoration with good fire prevention and water resistance is that people wish the problem that solves.
Summary of the invention
For overcoming the existing defective of composite board for decoration in the above-mentioned prior art, the object of the present invention is to provide a kind of artificial stone composite plate and manufacture method thereof with good fire prevention and water resistance, this composite surface incised wound not easy to wear is difficult for aging distortion and fades, and interlayer is not easy to crack.
For realizing purpose of the present invention, artificial stone composite plate of the present invention is formed by decorating PLASTIC LAMINATED, adhesive phase and artificial stone plate.Wherein decorate PLASTIC LAMINATED and be positioned at the top layer, use as working face, the artificial stone plate is as basic unit, and adhesive phase is being decorated between PLASTIC LAMINATED and the artificial stone plate.
Can also add an adhesive phase at described artificial stone plate's outer surface, additional one decorate PLASTIC LAMINATED again at the outer surface of this additional adhesive phase.
Described adhesive phase is made of 201 glue and curing agent.
Manufacture method of the present invention comprises the steps:
A, folded system composite plate: the folded single decorative cover composite plate of system or two decorative cover composite plate on the work top of hydraulic press, and between the composite plate of folded system and composite plate, isolate with plastic sheeting;
B, vacuumize: hydraulic press is pushed in the vacuum chamber along track vacuumize;
C, pressurization: after exhausting vacuum, the folded composite plate that makes is pressurizeed;
D, deburring are shaped and handle: after pressure is removed with the waste material on every composite plate of side cutter cuts four limits.
The step of the single decorative cover composite plate of described folded system comprises: apply layer of adhesive uniformly on an artificial stone plate upper surface, place one then and decorate PLASTIC LAMINATED on the adhesive phase of coating.
The step of the two decorative cover composite plates of described folded system comprises: apply layer of adhesive on the upper surface of a decoration PLASTIC LAMINATED uniformly, on the adhesive phase of coating, place an artificial stone plate then, on this artificial stone plate's upper surface, apply layer of adhesive more afterwards, on the adhesive phase of this artificial stone plate's upper surface, place one again and decorate PLASTIC LAMINATED.
Described adhesive is made of 201 glue and curing agent.
Vacuumize in the step described, vacuum should reach-0.1 MPa in the vacuum meter.
Described pressurization steps comprises: the composite plate of above-mentioned folded system applied 50 tons pressure under vacuum environment; And after pressure is applied with, remove vacuum and at normal temperatures this pressure is continued maintenance 3～4 hours.
Technique scheme of the present invention compared with prior art has the following advantages:
1, because the decoration PLASTIC LAMINATED among the present invention is positioned at the top layer of composite plate, uses, have and be difficult for fading good decorating effect and good fire prevention, waterproof and surface abrasion performance as the ornamental work face.
2, because the artificial stone plate among the present invention is as basic unit's use, rather than use as working face, it is subjected to decorating the protection of PLASTIC LAMINATED and adhesive phase and fixing, so be difficult for aging the distortion.
3, because composite plate of the present invention does not contain wood-fibred and other easy absorbent material, do not contain combustible material, so integral body has excellent waterproof, fire protecting performance yet.
4, because the adhesive among the present invention adopts 201 glue and curing agent, and combine, so the composite plate interlayer is not easy to crack with advanced person's the manufacturing process of under vacuum environment, composite plate being pressurizeed.
For the easier quilt of content of the present invention is clearly understood, describe the present invention in detail with specific embodiment with reference to the accompanying drawings.
Description of drawings
Fig. 1 is the structure diagram of single decorative cover composite plate of the present invention;
Fig. 2 is the structure diagram of of the present invention pair of decorative cover composite plate;
Fig. 3 is a manufacturing process flow diagram of the present invention.
The title of the Reference numeral representative among the present invention is as follows:
1 and 1 '-the decoration PLASTIC LAMINATED, 2 and 2 '-adhesive phase, the 3-artificial stone plate
The specific embodiment
With reference to the accompanying drawings the specific embodiment of the present invention is elaborated, the analog structure in the wherein different accompanying drawings adopts identical Reference numeral to describe.Should be pointed out that following detailed description only is exemplary, not should be understood to the restriction to a kind of strictness of protection domain required for protection in claims.
Fig. 1 shows of the present invention one single decorative cover composite plate, and it constitutes by decorating PLASTIC LAMINATED 1, adhesive phase 2 and artificial stone plate 3.Wherein decorate the top layer that PLASTIC LAMINATED 1 is positioned at composite plate, use as table top, artificial stone plate 3 is as basic unit, and adhesive phase 2 is being decorated between PLASTIC LAMINATED 1 and the artificial stone plate 3.Decorate the top layer that PLASTIC LAMINATED 1 is positioned at composite plate, have good fire prevention, waterproof and surface abrasion performance, be difficult for fading, good decorating effect, the general beautiful board that the special company of the Italian Abbe of optional usefulness produces is decorated refractory slab.Adhesive phase 2 is being decorated between PLASTIC LAMINATED 1 and the artificial stone plate, mainly constitute by 201 glue and curing agent, this adhesive phase 2 will decorate PLASTIC LAMINATED 1 firmly and artificial stone plate 3 is clung, and tears even evidence will be decorated PLASTIC LAMINATED 1, decorates PLASTIC LAMINATED 1 and also can not throw off from adhesive phase 2.Artificial stone plate 3 as basic unit be positioned at adhesive phase 2 below because artificial stone plate 3 is positioned at bottom, be not working face, be subjected to decorating the protection of PLASTIC LAMINATED 1 and adhesive phase 2 and fixing above, so be difficult for aging distortion.Because composite plate of the present invention does not contain wood-fibred and other easy absorbent material, so have favorable waterproof property, above-mentioned adhesive and artificial stone plate all can buy from the market.
Fig. 2 shows a pair of decorative cover composite plate of the present invention.In this embodiment, the outer surface of the artificial stone plate 3 among Fig. 1 also have an adhesive phase 2 ', this adhesive phase 2 ' outer surface also have one decorate PLASTIC LAMINATED 1 '.In the embodiment of Fig. 2, decoration PLASTIC LAMINATED 1 and decoration PLASTIC LAMINATED 1 ' be positioned at left and right two decorative surface layers, the artificial stone composite plate of this structure can be used as decorative wall, for example as the division board between two lavatories, toilet.
Fig. 3 is a manufacturing process flow diagram of the present invention, mainly comprises folded system composite plate, vacuumizes, pressurization and deburring be shaped and handle 4 main manufacturing steps.At first on the work top of hydraulic press, fold the single decorative cover composite plate of system or two decorative cover composite plate, and between folded composite plate of making and composite plate, isolate with plastic sheeting.The step of the single decorative cover composite plate of described folded system comprises: apply layer of adhesive uniformly on an artificial stone plate upper surface, place one then and decorate PLASTIC LAMINATED on the adhesive phase of coating.The step of the two decorative cover composite plates of described folded system comprises: apply layer of adhesive on the upper surface of a decoration PLASTIC LAMINATED uniformly, on the adhesive phase of coating, place an artificial stone plate then, and then on this artificial stone plate's upper surface, apply layer of adhesive, on the adhesive phase of this artificial stone plate's upper surface, place one again and decorate PLASTIC LAMINATED.Described adhesive is made of 201 glue and curing agent.The composite plate of above-mentioned folded system can all be made of single decorative cover composite plate, also can all be made of two decorative cover composite plates, and perhaps both combine by it; Then, the hydraulic press that is loaded with composite plate pushed in the vacuum chamber along track vacuumize, the vacuum in the vacuum chamber should reach-0.1 MPa in the vacuum meter, and this process approximately needs about 10 minutes, to guarantee indoor abundant vacuum; Then, under vacuum environment, the composite plate of above-mentioned folded system applied 50 tons pressure, and after pressure is applied with, remove vacuum at normal temperatures with this pressure continuation maintenance 3～4 hours, can guarantee the abundant and combination closely between artificial stone plate and adhesive and the decoration PLASTIC LAMINATED like this.Evidence, 50 tons pressure is the most suitable, removes vacuum after pressure is applied with air pressure also is applied on the composite plate, has saved power source, according to different climatic environments, at normal temperatures 50 tons of pressure are continued to keep can fully guaranteeing in 3～4 hours the curing of adhesive; Afterwards, the composite plate that is cured is put into carries out deburring on the bead cutter and be shaped to handle, cut according to the waste material that is stained with adhesive of design size with composite plate four limits.
Artificial stone composite plate of the present invention is suitable as decoration table top or the divider wall in the places such as cabinet, toilet or bar counter, and also can be used for indoor ornamentation floor and all are to the decoration element in the high place of fire-proof and water-proof conditional request.
Obviously, the above embodiment of the present invention only is for example of the present invention clearly is described, and is not to be qualification to embodiments of the present invention.For those of ordinary skill in the field, can also make the variation or the change of other different structure form on the basis of the above description.Here need not also can't give exhaustive to all embodiments.And these belong to conspicuous variation or the change that spirit of the present invention extended out and still are among protection scope of the present invention.
Claims (6)
1. the manufacture method of an artificial stone composite plate is characterized in that comprising the steps:
A, folded system composite plate: the folded single decorative cover composite plate of system or two decorative cover composite plate on the work top of hydraulic press, and between the composite plate of folded system and composite plate, isolate with plastic sheeting;
B, vacuumize: hydraulic press is pushed in the vacuum chamber along track vacuumize;
C, pressurization: after exhausting vacuum, the folded composite plate that makes is pressurizeed;
D, deburring are shaped and handle: after pressure is removed with the waste material on every composite plate of side cutter cuts four limits.
2. the manufacture method of artificial stone composite plate according to claim 1, the step that it is characterized in that the single decorative cover composite plate of described folded system comprises: apply layer of adhesive uniformly on an artificial stone plate upper surface, place one then and decorate PLASTIC LAMINATED on the adhesive phase of coating.
3. the manufacture method of artificial stone composite plate according to claim 1, the step that it is characterized in that the two decorative cover composite plates of described folded system comprises: apply layer of adhesive on the upper surface of a decoration PLASTIC LAMINATED uniformly, on the adhesive phase of this coating, place an artificial stone plate then, and then on this artificial stone plate's upper surface, apply layer of adhesive, on the adhesive phase of this artificial stone plate's upper surface, place one again and decorate PLASTIC LAMINATED.
4. according to the manufacture method of claim 2 or 3 described artificial stone composite plates, it is characterized in that described adhesive is made of 201 glue and curing agent.
5. the manufacture method of artificial stone composite plate according to claim 1 is characterized in that vacuumizing in the step described, and vacuum should reach-0.1 MPa in the vacuum meter.
6. the manufacture method of artificial stone composite plate according to claim 5, it is characterized in that described pressurization steps is included in the step that under the vacuum environment composite plate of above-mentioned folded system is applied 50 tons of pressure, and after pressure is applied with, remove vacuum and at normal temperatures this pressure is continued to keep 3～4 hours step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310116851 CN1546315B (en) | 2003-12-01 | 2003-12-01 | Method for manufacturing artificial stone clad plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310116851 CN1546315B (en) | 2003-12-01 | 2003-12-01 | Method for manufacturing artificial stone clad plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1546315A CN1546315A (en) | 2004-11-17 |
| CN1546315B true CN1546315B (en) | 2011-01-19 |
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ID=34337644
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200310116851 Expired - Fee Related CN1546315B (en) | 2003-12-01 | 2003-12-01 | Method for manufacturing artificial stone clad plate |
Country Status (1)
| Country | Link |
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| CN (1) | CN1546315B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1299898C (en) * | 2005-05-11 | 2007-02-14 | 李一明 | Method and equipment for manufacturing composite plate |
| CN107965106B (en) * | 2017-11-24 | 2020-12-15 | 浙江庐森建材科技有限公司 | Manufacturing process of environment-friendly decorative stone |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2206720Y (en) * | 1994-07-22 | 1995-09-06 | 浙江省嵊县电缆防火附件厂 | Organic, inorganic compound fire partion board |
| CN1257402A (en) * | 1998-12-02 | 2000-06-21 | 味之素株式会社 | Vacuum lamination method for adhesive film |
-
2003
- 2003-12-01 CN CN 200310116851 patent/CN1546315B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2206720Y (en) * | 1994-07-22 | 1995-09-06 | 浙江省嵊县电缆防火附件厂 | Organic, inorganic compound fire partion board |
| CN1257402A (en) * | 1998-12-02 | 2000-06-21 | 味之素株式会社 | Vacuum lamination method for adhesive film |
Non-Patent Citations (1)
| Title |
|---|
| 同上. |
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| Publication number | Publication date |
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| CN1546315A (en) | 2004-11-17 |
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Granted publication date: 20110119 Termination date: 20131201 |