CN1544340A - Preparation method of tricobalt tetroxide for lithium ion battery - Google Patents
Preparation method of tricobalt tetroxide for lithium ion battery Download PDFInfo
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- UBEWDCMIDFGDOO-UHFFFAOYSA-N cobalt(2+);cobalt(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[Co+2].[Co+3].[Co+3] UBEWDCMIDFGDOO-UHFFFAOYSA-N 0.000 title claims abstract description 67
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 title claims abstract description 7
- 229910001416 lithium ion Inorganic materials 0.000 title claims abstract description 7
- 238000002360 preparation method Methods 0.000 title claims description 34
- 150000001868 cobalt Chemical class 0.000 claims abstract description 73
- 238000001354 calcination Methods 0.000 claims abstract description 65
- 238000006243 chemical reaction Methods 0.000 claims abstract description 48
- 238000000034 method Methods 0.000 claims abstract description 44
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000010941 cobalt Substances 0.000 claims abstract description 21
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 21
- IUYLTEAJCNAMJK-UHFFFAOYSA-N cobalt(2+);oxygen(2-) Chemical compound [O-2].[Co+2] IUYLTEAJCNAMJK-UHFFFAOYSA-N 0.000 claims abstract description 20
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(II) oxide Inorganic materials [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims abstract description 20
- MULYSYXKGICWJF-UHFFFAOYSA-L cobalt(2+);oxalate Chemical compound [Co+2].[O-]C(=O)C([O-])=O MULYSYXKGICWJF-UHFFFAOYSA-L 0.000 claims abstract description 16
- 229910021503 Cobalt(II) hydroxide Inorganic materials 0.000 claims abstract description 14
- ASKVAEGIVYSGNY-UHFFFAOYSA-L cobalt(ii) hydroxide Chemical compound [OH-].[OH-].[Co+2] ASKVAEGIVYSGNY-UHFFFAOYSA-L 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 12
- ZOTKGJBKKKVBJZ-UHFFFAOYSA-L cobalt(2+);carbonate Chemical compound [Co+2].[O-]C([O-])=O ZOTKGJBKKKVBJZ-UHFFFAOYSA-L 0.000 claims abstract description 8
- 239000012298 atmosphere Substances 0.000 claims abstract description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000001301 oxygen Substances 0.000 claims abstract description 7
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 7
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 6
- 239000007864 aqueous solution Substances 0.000 claims description 59
- 239000000843 powder Substances 0.000 claims description 45
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 30
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 27
- 239000002245 particle Substances 0.000 claims description 27
- 238000010438 heat treatment Methods 0.000 claims description 25
- 239000000243 solution Substances 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 22
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 19
- 239000002270 dispersing agent Substances 0.000 claims description 18
- 239000013078 crystal Substances 0.000 claims description 17
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 15
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 14
- VBIXEXWLHSRNKB-UHFFFAOYSA-N ammonium oxalate Chemical compound [NH4+].[NH4+].[O-]C(=O)C([O-])=O VBIXEXWLHSRNKB-UHFFFAOYSA-N 0.000 claims description 14
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical group [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 14
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 12
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 9
- 239000012452 mother liquor Substances 0.000 claims description 9
- 235000006408 oxalic acid Nutrition 0.000 claims description 9
- 230000035484 reaction time Effects 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 8
- 229910021446 cobalt carbonate Inorganic materials 0.000 claims description 7
- 239000011259 mixed solution Substances 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 6
- 238000001556 precipitation Methods 0.000 claims description 6
- 229940044175 cobalt sulfate Drugs 0.000 claims description 5
- 229910000361 cobalt sulfate Inorganic materials 0.000 claims description 5
- KTVIXTQDYHMGHF-UHFFFAOYSA-L cobalt(2+) sulfate Chemical compound [Co+2].[O-]S([O-])(=O)=O KTVIXTQDYHMGHF-UHFFFAOYSA-L 0.000 claims description 5
- ZJRWDIJRKKXMNW-UHFFFAOYSA-N carbonic acid;cobalt Chemical compound [Co].OC(O)=O ZJRWDIJRKKXMNW-UHFFFAOYSA-N 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 4
- 239000002202 Polyethylene glycol Substances 0.000 claims description 3
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- 229910001873 dinitrogen Inorganic materials 0.000 claims 1
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- 238000007254 oxidation reaction Methods 0.000 abstract description 9
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- 238000004227 thermal cracking Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 229910000001 cobalt(II) carbonate Inorganic materials 0.000 abstract 1
- 239000000047 product Substances 0.000 description 27
- 229910020599 Co 3 O 4 Inorganic materials 0.000 description 15
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 8
- 239000001099 ammonium carbonate Substances 0.000 description 8
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 7
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- 238000010586 diagram Methods 0.000 description 3
- 229910000625 lithium cobalt oxide Inorganic materials 0.000 description 3
- BFZPBUKRYWOWDV-UHFFFAOYSA-N lithium;oxido(oxo)cobalt Chemical compound [Li+].[O-][Co]=O BFZPBUKRYWOWDV-UHFFFAOYSA-N 0.000 description 3
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
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- 238000009826 distribution Methods 0.000 description 2
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- 239000007789 gas Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 239000007774 positive electrode material Substances 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- -1 this Chemical compound 0.000 description 2
- XIPFCQIZZHHDMG-UHFFFAOYSA-J C([O-])([O-])=O.[Co+2].C(C(=O)[O-])(=O)[O-].[Co+2] Chemical compound C([O-])([O-])=O.[Co+2].C(C(=O)[O-])(=O)[O-].[Co+2] XIPFCQIZZHHDMG-UHFFFAOYSA-J 0.000 description 1
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- VJFCXDHFYISGTE-UHFFFAOYSA-N O=[Co](=O)=O Chemical compound O=[Co](=O)=O VJFCXDHFYISGTE-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- QZPSXPBJTPJTSZ-UHFFFAOYSA-N aqua regia Chemical compound Cl.O[N+]([O-])=O QZPSXPBJTPJTSZ-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域technical field
本发明涉及金属氧化物的制备领域,提供一种可用作锂离子电池正极材料钴酸锂的原料四氧化三钴的制备方法。The invention relates to the field of preparation of metal oxides, and provides a preparation method of tricobalt tetroxide which can be used as a raw material of lithium cobaltate, a positive electrode material of a lithium ion battery.
背景技术Background technique
锂离子电池中的正极材料主要是钴酸锂,而制备钴酸锂的关键材料是四氧化三钴,四氧化三钴的性能对钴酸锂材料的性能有关,继而通过钴酸锂对电池的充放电容量、导电率以及使用寿命等都有重大影响。用于电池的四氧化三钴在化学成分上有严格的要求,现有技术中制备四氧化三钴比较经济实用的方法是煅烧热分解法,即:将诸如碳酸钴、氢氧化钴或草酸钴等钴盐在高温下煅烧而获得四氧化三钴。The positive electrode material in lithium-ion batteries is mainly lithium cobalt oxide, and the key material for preparing lithium cobalt oxide is tricobalt tetroxide. and lifespan, etc. have a significant impact. There are strict requirements on the chemical composition of cobalt tetroxide used in batteries. The more economical and practical method for preparing cobalt tetroxide in the prior art is the calcining thermal decomposition method, that is: cobalt salts such as cobalt carbonate, cobalt hydroxide or cobalt oxalate at high temperature Calcined to obtain tricobalt tetroxide.
钴是一个变价元素(2价、3价),其氧化物有氧化亚钴(CoO)、三氧化二钴(Co2O3)和四氧化三钴(Co3O4),其中四氧化三钴用做电池原材料效果最好。实验得知,在煅烧热分解过程中如果加热温度、加热时间以及加热空间中气体气氛等条件控制不当,就会出现较多CoO或Co2O3,使产品中Co3O4的生成率降低,从而影响钴酸锂的质量。另外,用作电池原料的Co3O4,对其的物理指标,特别是粒度组成、分布和松装密度也有特殊要求,一般要求粒度比较均匀,松装密度要比较大。对用于动力电源的大功率电池,其粒度分布和松装密度的要求则更加严格。在煅烧过程中各操作条件的控制也对产品的粒度和松装密度有影响。以上这些内容在现有技术中均未给予足够的注意。现有技术中对钴盐的煅烧往往是将其放置到煅烧炉中,通入空气或氧气,进行一段煅烧,如公开号为CN1376638A的发明专利申请公开说明书中公开的“四氧化三钴的制造方法”。另外,Co3O4产品的粒度和松装密度还与其前驱体钴盐的粒度和颗粒形貌有很大的影响,在制备钴盐中各种操作条件的控制也是很重要的,但在现有技术中没有涉及。Cobalt is a variable-valence element (2-valence, 3-valence), and its oxides include cobaltous oxide (CoO), dicobaltous oxide (Co 2 O 3 ) and tricobaltous oxide (Co 3 O 4 ), among which tricobaltous oxide is used as a battery raw material. most. Experiments show that if the heating temperature, heating time and gas atmosphere in the heating space are not properly controlled during the calcination thermal decomposition process, more CoO or Co 2 O 3 will appear, which will reduce the production rate of Co 3 O 4 in the product , thus affecting the quality of lithium cobalt oxide. In addition, Co 3 O 4 used as a battery raw material also has special requirements for its physical indicators, especially particle size composition, distribution and bulk density. Generally, it is required that the particle size is relatively uniform and the bulk density is relatively large. For high-power batteries used in power sources, the requirements for particle size distribution and bulk density are more stringent. The control of various operating conditions in the calcination process also affects the particle size and bulk density of the product. All of the above contents have not been paid enough attention in the prior art. The calcination of cobalt salt in the prior art is usually placed in a calcination furnace, and air or oxygen is introduced to carry out a period of calcination, such as the "manufacturing method of tricobalt tetroxide" disclosed in the publication specification of the invention patent application with the publication number CN1376638A. In addition, the particle size and bulk density of Co 3 O 4 products also have a great influence on the particle size and particle morphology of its precursor cobalt salt, and the control of various operating conditions in the preparation of cobalt salt is also very important, but in the present There are technologies that are not covered.
发明内容Contents of the invention
本发明的目的在于提供一种用作锂离子电池以及动力电源的大功率电池原料的四氧化三钴的制备方法,通过本方法制得的产品中四氧化三钴的转化率高,钴的其它氧化物极少,而且粒度均匀、松装密度大,有利于提高电池的电学性能和使用寿命。The object of the present invention is to provide a kind of preparation method of tricobalt tetroxide used as the high-power battery raw material of lithium ion battery and power source, the transformation rate of tricobalt tetroxide in the product made by this method is high, and other oxides of cobalt are few, and The particle size is uniform and the bulk density is large, which is beneficial to improve the electrical performance and service life of the battery.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
使用草酸钴或氢氧化钴或碳酸钴作原料,该钴盐的粒度为D50=2-8μm;Using cobalt oxalate or cobalt hydroxide or cobalt carbonate as raw material, the particle size of the cobalt salt is D 50 =2-8 μm;
制备四氧化三钴的方法,其步骤为:将上述原料进行三段煅烧:The method for preparing tricobalt tetroxide, the steps are: the above-mentioned raw materials are subjected to three-stage calcination:
A、一段煅烧:A. One stage calcination:
将所述钴盐粉末置于煅烧设备中加热,加热温度在200-450℃,优选加热温度为250-350℃,加热时间为2-5小时,煅烧设备中为氮气气氛;该过程中是使钴盐粉末中残存的水分和/或结晶水除去;The cobalt salt powder is placed in a calcining equipment and heated at a heating temperature of 200-450°C, preferably at a heating temperature of 250-350°C, for a heating time of 2-5 hours, and the calcining equipment is a nitrogen atmosphere; the process is to use Removal of residual water and/or water of crystallization in cobalt salt powder;
B、二段煅烧:B. Two-stage calcination:
将经过前一步骤处理的物料置于500-800℃温度下加热,优选加热温度为550-700℃,加热时间为1-5小时,煅烧设备中仍为氮气气氛;在该过程中钴盐热裂解成氧化亚钴;Heat the material treated in the previous step at a temperature of 500-800°C, preferably at a temperature of 550-700°C, and for a heating time of 1-5 hours, and the calcination equipment is still in a nitrogen atmosphere; during this process, the cobalt salt is heated Cracked into cobaltous oxide;
C、三段煅烧:C. Three-stage calcination:
将经过前一步骤处理的物料置于700-1000℃温度下加热,优选加热温度为750-850℃,加热时间为2-8小时,煅烧设备中为空气或氧气气氛;在该过程中氧化亚钴被氧化成四氧化三钴;Heat the material treated in the previous step at a temperature of 700-1000°C, preferably at a temperature of 750-850°C, and for a heating time of 2-8 hours, in an air or oxygen atmosphere in the calcining equipment; Cobalt is oxidized to tricobalt tetroxide;
然后,将上述四氧化三钴粉末置于室温下冷却,最后分装为成品。Then, place the above-mentioned tricobalt tetroxide powder at room temperature to cool, and finally pack into finished products.
在上述方法中,物料分别在三种温度下进行煅烧,且煅烧设备中的气氛不同。首先设有一个预处理阶段,钴盐在较低的温度下脱水,这一步骤对于后面的分解和氧化过程都有较大的影响,如果钴盐中含有一定的水分,在热分解和氧化中将析出,这样会使粉末颗粒粘结,从而影响成品的粒度和晶型,同时也影响氧化的进行,导致氧化不充分,使四氧化三钴的转化率降低,设置一段煅烧阶段,该段加热温度较低,并在该过程形成氮气气氛,还有一个作用就是可以避免晶粒长大,保证维持钴盐的类球形晶粒形状,提高最终产品的松装密度,达到制作锂离子电池材料中的钴酸锂原料的要求。在此一段和二段煅烧过程中,氮气的流量的大小对控制粒径也有影响,氮气流量较大晶粒不长大,而氮气流量较小,则晶粒就会长大,一般控制氮气的流量在3-5M3/分钟。本方法突出的特点就是在煅烧过程中将钴盐的热裂解和氧化过程分开,在热裂解时提供氮气气氛,温度高于一段煅烧,但低于三段煅烧,使所有的钴盐均先转化成为氧化亚钴,然后,再提高温度并提供空气或氧气气氛使氧化亚钴转化成四氧化三钴,这样,可以确保很高的四氧化三钴的转化率而使最终产品中氧化亚钴和三氧化二钴的量降低到1%以下以至于基本不含有氧化亚钴和三氧化二钴。而现有技术中公开的许多同类技术中,在煅烧过程中直接将钴盐放置在热裂解的温度下并通入空气或氧气。这样处理的产品,虽然测得其中钴元素的含量也可能在73%左右,但实际上其中含有不少的氧化亚钴和三氧化二钴,这些通过X射线衍射图线看出,甚至也可以由产品的外观颜色上看出。In the above method, the materials are calcined at three temperatures respectively, and the atmospheres in the calcining equipment are different. First, there is a pretreatment stage, where the cobalt salt is dehydrated at a lower temperature. This step has a greater impact on the subsequent decomposition and oxidation processes. If the cobalt salt contains a certain amount of water, the thermal decomposition and oxidation It will be precipitated, which will cause the powder particles to bond, thereby affecting the particle size and crystal form of the finished product, and also affecting the oxidation process, resulting in insufficient oxidation and a decrease in the conversion rate of cobalt tetroxide. A calcination stage is set, and the heating temperature of this section is relatively low. , and a nitrogen atmosphere is formed in this process, and another function is to avoid grain growth, ensure that the spherical grain shape of the cobalt salt is maintained, and increase the bulk density of the final product to achieve the production of cobalt acid in lithium-ion battery materials. Lithium raw material requirements. In this one-stage and two-stage calcination process, the flow rate of nitrogen also affects the control of particle size. If the nitrogen flow rate is large, the grains will not grow up, but if the nitrogen flow rate is small, the grains will grow. Generally, the nitrogen flow rate is controlled. The flow rate is 3-5M 3 /min. The prominent feature of this method is to separate the thermal cracking and oxidation process of cobalt salts during the calcination process, provide a nitrogen atmosphere during thermal cracking, and the temperature is higher than the first-stage calcination, but lower than the third-stage calcination, so that all the cobalt salts are converted first Become cobaltous oxide, then, raise temperature again and provide air or oxygen atmosphere to make cobaltous oxide change into tricobalt tetroxide, like this, can guarantee the conversion rate of very high cobaltous oxide and make the amount of cobaltous oxide and dicobaltous oxide in the final product It is reduced to less than 1% so that cobaltous oxide and dicobaltous oxide are substantially not contained. However, in many similar technologies disclosed in the prior art, the cobalt salt is directly placed at the temperature of thermal cracking and air or oxygen is introduced during the calcination process. The product processed in this way may contain about 73% cobalt element, but in fact it contains a lot of cobaltous oxide and cobalt trioxide, which can be seen from the X-ray diffraction diagram, and can even be It can be seen from the appearance color of the product.
由上述可知,在前述方法中,所述钴盐粉末的晶粒形状以类球形为佳。这种类球形晶粒的钴盐可以用如下化学沉淀法制成,其步骤为:It can be seen from the above that in the aforementioned method, the crystal grain shape of the cobalt salt powder is preferably spherical. The cobalt salt of this quasi-spherical grain can be made with following chemical precipitation method, and its steps are:
(1)制备草酸钴的步骤:(1) the step of preparing cobalt oxalate:
a、配制钴盐水溶液,钴盐可以是氯化钴或硫酸钴,其浓度为50-130克/升,并加入盐酸或草酸或硫酸中的一种或几种使钴盐水溶液的pH为0.4-1.2;a, preparation of cobalt salt aqueous solution, cobalt salt can be cobalt chloride or cobalt sulfate, its concentration is 50-130 g/liter, and add one or more in hydrochloric acid or oxalic acid or sulfuric acid to make the pH of cobalt salt aqueous solution be 0.4 -1.2;
b、配置草酸铵沉淀剂溶液,其浓度为60-120克/升,并通入氨使所述沉淀剂水溶液的pH为3-5;还可以在该溶液中加入分散剂,其可以是聚己二醇(分子量为4000),或是顺丁二烯,或是丙烯酸,或是顺丁二烯和丙烯酸的混合物,该分散剂的添加量为每10升草酸铵水溶液中加入2-8克即可。b, configure ammonium oxalate precipitant solution, its concentration is 60-120 g/liter, and pass into ammonia to make the pH of described precipitant aqueous solution be 3-5; Can also add dispersant in this solution, it can be poly Hexylene glycol (molecular weight is 4000), or butadiene, or acrylic acid, or a mixture of butadiene and acrylic acid, the amount of the dispersant added is 2-8 grams per 10 liters of ammonium oxalate aqueous solution That's it.
c、在钴盐水溶液中喷雾加入所述草酸铵沉淀剂水溶液,或是在所述草酸铵沉淀剂水溶液中喷雾加入钴盐水溶液,钴盐和草酸铵沉淀剂溶液的比例符合两种物质反应的方程式所规定的量,直至使混合溶液的pH达到1-1.5为止,反应温度在常温,最高不超过60℃,在反应中实施搅拌,搅拌器的转速在500转/分比较适宜;反应时间为2-15分钟;c. Spray the ammonium oxalate precipitant aqueous solution into the cobalt salt aqueous solution, or spray the cobalt salt aqueous solution into the ammonium oxalate precipitant aqueous solution, and the ratio of the cobalt salt and the ammonium oxalate precipitant solution meets the requirements of the reaction of the two substances The amount specified in the equation, until the pH of the mixed solution reaches 1-1.5, the reaction temperature is at room temperature, the highest is no more than 60 ° C, stirring is carried out during the reaction, and the rotating speed of the agitator is more suitable at 500 rpm; the reaction time is 2-15 minutes;
d、将上述反应产生的结晶物与母液分离、干燥即可获得所述类球形钴盐粉末。d. Separating the crystals produced by the above reaction from the mother liquor and drying to obtain the spherical cobalt salt powder.
(2)制备氢氧化钴的步骤:(2) the step of preparing cobalt hydroxide:
a、配制钴盐水溶液,钴盐是氯化钴或硫酸钴,其浓度为50-130克/升,并加入盐酸或草酸或硫酸中的一种或几种使钴盐水溶液的pH为0.4-1.2;a, prepare cobalt salt aqueous solution, cobalt salt is cobalt chloride or cobalt sulfate, and its concentration is 50-130 g/liter, and add one or more in hydrochloric acid or oxalic acid or sulfuric acid to make the pH of cobalt salt aqueous solution be 0.4- 1.2;
b、配置NaOH溶液,其浓度为10-30%(重量比),并通入氨水制成沉淀剂,其通入量为:NaOH(10-30%)与氨水(比重=0.9-1.0)的体积比5-10∶1;也可以在该溶液中加入所述分散剂,聚己二醇(分子量为4000),或是顺丁二烯,或是丙烯酸,或是顺丁二烯和丙烯酸的混合物,该分散剂的添加量为每10升NaOH溶液水溶液中加入2-8克即可。B, configuration NaOH solution, its concentration is 10-30% (weight ratio), and feeds ammoniacal liquor and makes precipitation agent, and its feeding amount is: NaOH (10-30%) and ammoniacal liquor (specific gravity=0.9-1.0) Volume ratio 5-10: 1; Also can add described dispersing agent in this solution, polyethylene glycol (molecular weight is 4000), or butadiene, or acrylic acid, or the mixture of butadiene and acrylic acid For the mixture, the amount of the dispersant added is 2-8 grams per 10 liters of NaOH solution aqueous solution.
c、在钴盐水溶液中喷雾加入所述沉淀剂水溶液,或是在所述沉淀剂水溶液中喷雾加入钴盐水溶液,钴盐和b步骤得到的物料的比例符合两种物质反应的方程式所规定的量,反应过程中,始终维持混合溶液的pH稳定在10-12中的某一值,最佳值为10.8±0.1,并通过调节加料速度以维持恒定,反应温度在常温,最高不超过60℃,在反应中实施搅拌,搅拌器的转速在500转/分比较适宜;反应时间为2-3小时;c. Spray the precipitant aqueous solution in the cobalt salt aqueous solution, or spray the cobalt salt aqueous solution in the precipitant aqueous solution, and the ratio of the cobalt salt and the material obtained in the b step meets the requirements of the equation for the reaction of the two substances During the reaction process, always keep the pH of the mixed solution stable at a certain value in 10-12, the optimal value is 10.8±0.1, and keep it constant by adjusting the feeding speed. , implement stirring in the reaction, the rotating speed of agitator is more suitable at 500 rpm; the reaction time is 2-3 hours;
d、将上述反应产生的结晶物与母液分离、干燥即可获得所述类球形氢氧化钴粉末。d. Separating the crystals produced by the above reaction from the mother liquor and drying to obtain the spherical cobalt hydroxide powder.
(3)制备碳酸钴的步骤:(3) the step of preparing cobalt carbonate:
a、配制钴盐水溶液,钴盐是氯化钴或硫酸钴,其浓度为50-130克/升,并加入盐酸或草酸或硫酸中的一种或几种使钴盐水溶液的pH为0.4-1.2;a, prepare cobalt salt aqueous solution, cobalt salt is cobalt chloride or cobalt sulfate, and its concentration is 50-130 g/liter, and add one or more in hydrochloric acid or oxalic acid or sulfuric acid to make the pH of cobalt salt aqueous solution be 0.4- 1.2;
b、配置NH4HCO3溶液,其浓度为60-120克/升,并通入氨水使该沉淀剂的pH为7-9;在该溶液中加入所述分散剂,聚己二醇(分子量为4000),或是顺丁二烯,或是丙烯酸,或是顺丁二烯和丙烯酸的混合物,该分散剂的添加量为每10升所述溶液中加入2-8克即可。B, configuration NH 4 HCO 3 solution, its concentration is 60-120 gram/liter, and feeds ammoniacal liquor and makes the pH of this precipitant be 7-9; Add described dispersant in this solution, polyethylene glycol (molecular weight 4000), or butadiene, or acrylic acid, or a mixture of butadiene and acrylic acid, the addition of the dispersant is to add 2-8 grams per 10 liters of the solution.
c、在钴盐水溶液中喷雾加入所述沉淀剂水溶液,或是在所述沉淀剂水溶液中喷雾加入钴盐水溶液,钴盐和b步骤得到的物料的比例符合两种物质反应的方程式所规定的量,反应过程中,始终维持混合溶液的pH稳定在7.5-8.5中的某一值,最佳值为10.8±0.1,并通过调节加料速度以维持恒定,反应温度在常温,最高不超过60℃,在反应中实施搅拌,搅拌器的转速在500转/分比较适宜;反应时间为1-3小时;c. Spray the precipitant aqueous solution in the cobalt salt aqueous solution, or spray the cobalt salt aqueous solution in the precipitant aqueous solution, and the ratio of the cobalt salt and the material obtained in the b step meets the requirements of the equation for the reaction of the two substances During the reaction process, keep the pH of the mixed solution stable at a certain value in the range of 7.5-8.5, the optimum value is 10.8±0.1, and keep it constant by adjusting the feeding speed. , implement stirring in the reaction, the rotating speed of agitator is more suitable at 500 rpm; the reaction time is 1-3 hours;
d、将上述反应产生的结晶物与母液分离、干燥即可获得所述类球形碳酸钴粉末。d. Separating the crystals produced by the above reaction from the mother liquor and drying to obtain the spherical cobalt carbonate powder.
在上述钴盐制备工艺中决定钴盐晶粒的类球形状的因素有:The factors that determine the spherical shape of cobalt salt grains in the above-mentioned cobalt salt preparation process are:
加料方式。在所述钴盐和沉淀剂两种原料中,将其中任何一种注入到另一种溶液中都可以,但如果将两种溶液同时向容器中注入(即对冲加料)则不适宜,因为这样做形成针状晶粒的倾向较大。Feeding method. In the two raw materials of the cobalt salt and the precipitant, it is all right to inject any one of them into another solution, but it is not suitable if the two solutions are injected into the container at the same time (i.e. offset feeding), because in this way There is a greater tendency to form needle-like grains.
再有,加料速度。其大小会影响到所形成的产品松装密度,如果加料速度过大,则形成晶粒过小,松装密度偏小,如果加料速度过慢,则形成的晶粒过大,松装密度也将较小。Again, feed rate. Its size will affect the bulk density of the formed product. If the feeding speed is too high, the formed grains will be too small and the bulk density will be too small. If the feeding speed is too slow, the formed grains will be too large and the bulk density will be low. will be smaller.
还有加入分散剂。在反应物中加入所述分散剂可以有效避免形成的晶粒彼此粘连胶合,对确保产品的粒度和晶型有利。Also add a dispersant. Adding the dispersant to the reactant can effectively prevent the formed grains from sticking to each other, which is beneficial to ensure the particle size and crystal form of the product.
当然,在结晶过程中的反应物浓度、反应温度、反应时间以及酸碱度等对晶粒的大小、均匀程度和松装密度都有影响,上述工艺中的各个参数的匹配即可制出类球形状晶粒大小适宜的钴盐粉末。Of course, the concentration of reactants, reaction temperature, reaction time, and pH in the crystallization process all have an impact on the size, uniformity, and bulk density of the crystal grains. The matching of each parameter in the above process can produce a spherical shape. Cobalt salt powder with suitable grain size.
另外,加入沉淀剂时应注意其中的分散剂的量不宜过多,否则,在反应结束后有多余的分散剂残留,使最终产品中含碳量偏大。In addition, when adding the precipitant, it should be noted that the amount of the dispersant should not be too much, otherwise, there will be excess dispersant remaining after the reaction, and the carbon content in the final product will be too large.
本发明提供的四氧化三钴的制备方法,将现有技术中一般采用的一段煅烧、同一气体气氛改为三段煅烧,在钴盐热分解中不提供氧化剂,使之先全部转化成氧化亚钴,然后再升温到氧化温度并提供氧气或空气气氛。通过本方法制得的产品中四氧化三钴的转化率高,钴的其它氧化物极少,而且粒度均匀、松装密度大,有利于提高电池的电学性能和使用寿命。另外,在制备钴盐中适当控制各种操作参量可以得到类球形状钴盐颗粒,用其作为原料煅烧获得的四氧化三钴在粒度和松装密度上更加理想,其中Co含量在73-73.5%,松装密度为2-2.4g/cm3,粒径在3-5μm。The preparation method of tricobalt tetroxide provided by the present invention changes the one-stage calcination and the same gas atmosphere generally used in the prior art into three-stage calcination, does not provide an oxidizing agent in the thermal decomposition of cobalt salt, so that it is all converted into cobaltous oxide first, and then Reheat to oxidation temperature and provide oxygen or air atmosphere. In the product prepared by the method, the conversion rate of tricobalt tetroxide is high, other oxides of cobalt are very few, and the particle size is uniform and the bulk density is large, which is beneficial to improving the electrical performance and service life of the battery. In addition, proper control of various operating parameters in the preparation of cobalt salt can obtain spherical cobalt salt particles, and the cobalt tetroxide obtained by calcining it as a raw material is more ideal in particle size and bulk density, wherein the Co content is 73-73.5%. The packing density is 2-2.4g/cm 3 , and the particle size is 3-5μm.
附图说明Description of drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
图1为制备类球形状草酸钴以及对其进行三段煅烧的工艺流程示意图;Fig. 1 is the technological process schematic diagram of preparing spherical cobalt oxalate and carrying out three stages of calcination to it;
图2为使用类球形状的草酸钴粉末,经过三段煅烧得到的四氧化三钴粉体1透射电镜照片;Fig. 2 is the cobalt oxalate powder of spherical shape, obtained through three-stage calcination of
图3为使用非类球状草酸钴经三段煅烧得的四氧化三钴粉体的透射电镜照片;Fig. 3 is the transmission electron micrograph of the tricobalt tetroxide powder obtained by three-stage calcination using non-spherical cobalt oxalate;
图4为使用类球状碳酸钴三段煅烧得到的四氧化三钴粉体2的透射电镜照片;Fig. 4 is the transmission electron micrograph of the
图5为使用类球状氢氧化钴三段煅烧得的四氧化三钴粉体3的透射电镜照片;Fig. 5 is a transmission electron micrograph of
图6为对比实例,用一段煅烧得到的四氧化三钴粉体的透射电镜照片;Fig. 6 is a comparative example, a transmission electron micrograph of the tricobalt tetroxide powder obtained by one-stage calcination;
图7为使用如图2、4、5所示的三组产品1、2、3和标准四氧化三钴粉体的X射线衍射图线。Fig. 7 is an X-ray diffraction diagram using three groups of
具体实施方式Detailed ways
实施例1:Example 1:
用如图1所示的工艺方法制备四氧化三钴,其步骤为:Prepare tricobalt tetroxide with the processing method as shown in Figure 1, and its step is:
1、制备类球状草酸钴粉末:1. Preparation of spherical cobalt oxalate powder:
a、配制氯化钴水溶液,将王水(HCl∶HNO3=3∶1)加热到80-90℃,将电解的钴片溶解在其中,形成氯化钴溶液,其浓度为100克/升,并加入草酸酸化,使氯化钴水溶液的pH为0.6-0.8;a. To prepare an aqueous solution of cobalt chloride, heat aqua regia (HCl:HNO 3 =3:1) to 80-90°C, dissolve the electrolytic cobalt flakes in it, and form a cobalt chloride solution with a concentration of 100 g/L , and adding oxalic acid for acidification, so that the pH of the cobalt chloride aqueous solution is 0.6-0.8;
b、配制草酸铵水溶液:在草酸中通入NH3,使其浓度为90克/升,并使草酸铵水溶液的pH为4.3-4.5;在草酸铵溶液中加入分散剂,其是聚己二醇(分子量为4000),该分散剂的添加量为每10升草酸铵水溶液中加入6.25克。b. Preparation of ammonium oxalate aqueous solution: add NH 3 into oxalic acid to make the concentration 90 g/L, and make the pH of ammonium oxalate aqueous solution 4.3-4.5; add dispersant to the ammonium oxalate solution, which is polyhexyl Alcohol (molecular weight is 4000), the addition amount of this dispersant is to add 6.25 grams in every 10 liters of ammonium oxalate aqueous solution.
c、在步骤a制得的氯化钴水溶液中通过喷雾方式加入步骤b制得的草酸铵水溶液,加入草酸铵的量使反应液的pH达到1.0-1.5。草酸钴的添加速度为使在5分钟使反应液的pH值达到要求。反应温度控制在36-42℃之间,在反应中实施搅拌,搅拌器的转速在500转/分;加料完毕继续反应2-3分钟结束。c. Add the ammonium oxalate aqueous solution prepared in step b to the cobalt chloride aqueous solution prepared in step a by spraying, and add the ammonium oxalate in such an amount that the pH of the reaction solution reaches 1.0-1.5. The addition speed of cobalt oxalate is to make the pH value of reaction solution reach requirement in 5 minutes. The reaction temperature is controlled between 36-42° C., stirring is carried out during the reaction, and the rotation speed of the stirrer is 500 rpm; the reaction is continued for 2-3 minutes after the addition is completed.
d、反应结束,将上述结晶物与母液分离,脱水、干燥,即可获得所述类球形草酸钴粉末。d. After the reaction is completed, the above crystals are separated from the mother liquor, dehydrated and dried to obtain the spherical cobalt oxalate powder.
2、制备四氧化三钴粉末:2. Preparation of cobalt tetroxide powder:
a、一段煅烧:a. One-stage calcination:
将前述工序制得的草酸钴粉末置于煅烧设备中加热,加热温度在300℃,加热时间为3小时,煅烧设备中为氮气气氛,氮气的流量为3M3/分钟,该过程中是使钴盐粉末中残存的水分以及结晶水除去;Put the cobalt oxalate powder prepared in the above process into a calciner and heat it. The heating temperature is 300°C and the heating time is 3 hours. Residual moisture and crystal water in the salt powder are removed;
B、二段煅烧:B. Two-stage calcination:
将经过前一脱水步骤处理的物料置于500℃温度下加热,加热时间为2小时,煅烧设备中仍为氮气气氛,氮气的流量为5M3/分钟;在该过程中使99%以上的草酸钴热裂解成氧化亚钴;Heat the material treated in the previous dehydration step at a temperature of 500°C for 2 hours, the calcination equipment is still in a nitrogen atmosphere, and the flow rate of nitrogen is 5M 3 /min; in this process, more than 99% of oxalic acid Thermal cracking of cobalt into cobaltous oxide;
C、三段煅烧:C. Three-stage calcination:
将经过前一步骤处理的物料置于750℃温度下加热,加热时间为3小时,煅烧设备中通入空气,空气的气压为980kPa(1Kg/cm2);在该过程中使全部CoO均被氧化成Co3O4;Heat the material treated in the previous step at a temperature of 750° C. for 3 hours. Air is introduced into the calcining equipment at a pressure of 980 kPa (1 Kg/cm 2 ); Oxidized to Co 3 O 4 ;
然后,将上述Co3O4粉末置于室温下冷却,最后分装为成品。Then, place the above Co 3 O 4 powder at room temperature to cool, and finally pack into finished products.
各段煅烧的加热时间的长短往往取决于物料的堆放厚度,除此之外,也和物料的其它具体情况,如在一段煅烧过程中的加热时间取决于物料的含水量的多少等等。The heating time of each stage of calcination often depends on the stacking thickness of the material, in addition, it also depends on other specific conditions of the material, such as the heating time in one stage of calcination depends on the water content of the material and so on.
由上述工艺制得的Co3O4其晶体颗粒可见如图2所示的Co3O4粉体透射电镜照片,其中的Co3O4的颗粒为类球状,其Co含量为73.31,粒径d50=3.58μm,其松装密度为2.18g/cm3。其粉体颜色为蓝黑色,该产品编号为1,该粉体的透射电镜照片如图2所示,其X射线衍射图线如图7所示中的图线1。The crystal particles of Co 3 O 4 produced by the above process can be seen in the Co 3 O 4 powder transmission electron microscope photo shown in Figure 2, in which the Co 3 O 4 particles are spherical, with a Co content of 73.31 and a particle size of d 50 =3.58 μm, and its bulk density is 2.18 g/cm 3 . Its powder color is blue-black, and the product number is 1. The transmission electron microscope photo of the powder is shown in Figure 2, and its X-ray diffraction pattern line is shown in Figure 7 as
下面是一个对比实例:Here is a comparative example:
其使用非类球状草酸钴粉末,未经过氮气气氛控制,且为一段式煅烧通空气,得到的产品其粉体颜色为灰黑色。由于CoO的颜色为灰绿色,因此,上述产品的颜色说明其中存在一些没有被氧化成Co3O4的CoO,其粒度也比较大,不均匀,松装密度为1.7g/cm3,比较低。其透射电镜照片如图6所示。It uses non-spherical cobalt oxalate powder, which is not controlled by nitrogen atmosphere, and is calcined in one stage with air ventilation, and the powder color of the obtained product is gray-black. Since the color of CoO is gray-green, the color of the above product indicates that there is some CoO that has not been oxidized into Co 3 O 4 , and its particle size is relatively large and uneven. The bulk density is 1.7g/cm 3 , which is relatively low. . Its transmission electron microscope photograph is shown in Fig. 6.
如图3所示为采用非类球形草酸钴经过如本发明的实施例1基本相同的方法煅烧后得到的产品的透射电镜照片,由照片可以清楚地看出,产品的晶粒的外廓为方尖形状,其Co含量为73.49,粒径d50=4.45μm,其松装密度为1.60g/cm3。其粉体颜色为蓝黑色,表示其中四氧化三钴的含量极高。但是其松装密度却低于本发明提供的工艺制备的类球状晶粒的相应物性指标。As shown in Figure 3, it is the transmission electron microscope photo of the product obtained after calcining in the same method as
实施例2:Example 2:
1、制备类球状碳酸铵粉末:1. Preparation of spherical ammonium carbonate powder:
a、配制氯化钴水溶液,其浓度为60克/升,并加入硫酸使钴盐水溶液的pH为0.5-0.6;a, preparation of cobalt chloride aqueous solution, its concentration is 60 grams per liter, and adding sulfuric acid makes the pH of cobalt salt aqueous solution be 0.5-0.6;
b、配制碳酸氢铵水溶液,其浓度为70克/升,并通入氨使碳酸氢铵水溶液的pH为7-9;在碳酸氢铵溶液中加入分散剂,其是顺丁二烯和丙烯酸的混合物,其比例为:1∶1,该分散剂的添加量为每10升碳酸氢铵水溶液中加入7克即可。b, prepare ammonium bicarbonate aqueous solution, its concentration is 70 g/liter, and pass into ammonia to make the pH of ammonium bicarbonate aqueous solution be 7-9; Add dispersant in ammonium bicarbonate solution, it is butadiene and acrylic acid The mixture, its ratio is: 1: 1, and the addition amount of this dispersant is every 10 liters of ammonium bicarbonate aqueous solution and adds 7 grams and gets final product.
c、在钴盐水溶液中喷雾加入所述碳酸氢铵水溶液,直至使混合溶液的pH达到7.5-8.5为止,并在反应过程中维持上述pH不变,维持pH不变的方法是使钴盐溶液的加入量恒定,调节碳酸氢铵的加入量实现的。反应温度在常温,最高不超过50℃,在反应中实施搅拌,搅拌器的转速在500转/分;反应时间为1-3小时。c. Spray and add the ammonium bicarbonate aqueous solution in the cobalt salt aqueous solution until the pH of the mixed solution reaches 7.5-8.5, and keep the above pH constant during the reaction process. The method for maintaining the constant pH is to make the cobalt salt solution The add-on of constant, adjusts the add-on of ammonium bicarbonate to realize. The reaction temperature is at normal temperature, the highest is not more than 50° C., the stirring is carried out during the reaction, and the rotation speed of the stirrer is 500 rpm; the reaction time is 1-3 hours.
制备碳酸钴,沉淀反应可以是连续工艺,其中两种物料的加料速度为:氯化钴溶液30-60L/hr,碳酸氢铵的加入速度由pH来匹配。To prepare cobalt carbonate, the precipitation reaction can be a continuous process, wherein the feeding rate of the two materials is: cobalt chloride solution 30-60L/hr, and the adding rate of ammonium bicarbonate is matched by pH.
d、将上述反应产生的结晶物与母液分离、干燥即可获得所述类球形碳酸钴粉末。d. Separating the crystals produced by the above reaction from the mother liquor and drying to obtain the spherical cobalt carbonate powder.
2、制备四氧化三钴粉末:2. Preparation of cobalt tetroxide powder:
a、一段煅烧:a. One-stage calcination:
将前述工序制得的碳酸钴粉末置于煅烧设备中加热,加热温度在250℃,加热时间为5小时,煅烧设备中为氮气气氛,氮气的流量为3M3/分钟;Put the cobalt carbonate powder prepared in the above process into a calciner and heat it, the heating temperature is 250°C, the heating time is 5 hours, the calciner is a nitrogen atmosphere, and the nitrogen flow rate is 3M 3 /min;
B、二段煅烧:B. Two-stage calcination:
将经过前一脱水步骤处理的物料置于500℃温度下加热,加热时间为4小时,煅烧设备中仍为氮气气氛,氮气的流量为5M3/分钟;Heat the material treated in the previous dehydration step at a temperature of 500°C for 4 hours, and the calcination equipment is still in a nitrogen atmosphere, and the flow rate of nitrogen is 5M 3 /min;
C、三段煅烧:C. Three-stage calcination:
将经过前一步骤处理的物料置于700℃温度下加热,加热时间为8小时,煅烧设备中通入空气;在该过程中使全部氧化亚钴均被氧化成四氧化三钴;Heating the material treated in the previous step at a temperature of 700°C for 8 hours, and introducing air into the calcining equipment; during this process, all cobaltous oxide is oxidized into tricobalt tetroxide;
然后,将上述四氧化三钴粉末置于室温下冷却,最后分装为成品。Then, place the above-mentioned tricobalt tetroxide powder at room temperature to cool, and finally pack into finished products.
由上述工艺制得的Co3O4颗粒为类球状,其Co含量为73.26,粒径d50=4.50μm,其松装密度为2.15g/cm3。其粉体颜色为蓝黑色,该产品的编号为混2,该粉体的透射电镜照片如图4所示,其X射线衍射图线如图7所示中的图线2。The Co 3 O 4 particles produced by the above process are spherical, with a Co content of 73.26, a particle size of d 50 =4.50 μm, and a bulk density of 2.15 g/cm 3 . Its powder color is blue-black, and the serial number of this product is mixed 2, and the transmission electron microscope photograph of this powder is shown in Figure 4, and its X-ray diffraction pattern line is shown in Fig. 7 as
实施例3:Example 3:
1、制备类球状氢氧化钴粉末:1. Preparation of spherical cobalt hydroxide powder:
a、配制氯化钴水溶液,其浓度为120克/升,并加入盐酸使水溶液的pH为0.9-1.1;A, preparation cobalt chloride aqueous solution, its concentration is 120 grams per liter, and adding hydrochloric acid makes the pH of aqueous solution be 0.9-1.1;
b、配制含氨NaOH溶液,其浓度为20%,并通入比重d为95%的氨水,NaOH(20%)与氨水(比重=0.95)的体积比为8∶1;在该溶液中加入分散剂,其是顺丁二烯和丙烯酸的混合物,其比例为:1∶1,该分散剂的添加量为每10升NaOH水溶液中加入7克即可。B, preparation contains the ammoniacal NaOH solution, and its concentration is 20%, and feeds the ammoniacal liquor that specific gravity d is 95%, the volume ratio of NaOH (20%) and ammoniacal liquor (specific gravity=0.95) is 8: 1; Add in this solution The dispersant is a mixture of butadiene and acrylic acid, the ratio of which is 1:1, and the amount of the dispersant is 7 grams per 10 liters of NaOH aqueous solution.
c、在钴盐水溶液中喷雾加入步骤b制得的NaOH溶液,并维持pH为10-11,使反应在稳定的pH下进行。维持pH的方式是稳定氯化钴的加入量,随时调节NaON溶液的加入量。反应温度在常温,最高不超过60℃,在反应中实施搅拌,搅拌器的转速在500转/分;反应时间为2-3小时。c. Spray the NaOH solution prepared in step b into the cobalt salt aqueous solution, and maintain the pH at 10-11, so that the reaction proceeds at a stable pH. The mode of maintaining pH is to stabilize the addition of cobalt chloride, and adjust the addition of NaON solution at any time. The reaction temperature is at normal temperature, the highest is not more than 60° C., the stirring is carried out during the reaction, and the rotation speed of the stirrer is 500 rpm; the reaction time is 2-3 hours.
制备氢氧化钴,沉淀反应可以是连续工艺,其中两种物料的加料速度为:氯化钴溶液50-70L/hr,NaOH的加入速度由pH来匹配。To prepare cobalt hydroxide, the precipitation reaction can be a continuous process, wherein the feeding rate of the two materials is: cobalt chloride solution 50-70L/hr, and the adding rate of NaOH is matched by pH.
d、将上述反应产生的结晶物与母液分离、干燥即可获得所述类球形氢氧化钴粉末。d. Separating the crystals produced by the above reaction from the mother liquor and drying to obtain the spherical cobalt hydroxide powder.
2、制备四氧化三钴粉末:2. Preparation of cobalt tetroxide powder:
a、一段煅烧:a. One-stage calcination:
将前述工序制得的氢氧化钴粉末置于煅烧设备中加热,加热温度在450℃,加热时间为2小时,煅烧设备中为氮气气氛,氮气的流量为3M3/分钟;Put the cobalt hydroxide powder prepared in the above process into a calcination equipment for heating, the heating temperature is 450°C, the heating time is 2 hours, the calcination equipment is a nitrogen atmosphere, and the nitrogen flow rate is 3M 3 /min;
B、二段煅烧:B. Two-stage calcination:
将经过前一脱水步骤处理的物料置于550℃温度下加热,加热时间为4小时,煅烧设备中仍为氮气气氛,氮气的流量为5M3/分钟;Heat the material treated in the previous dehydration step at a temperature of 550°C for 4 hours, and the calcination equipment is still in a nitrogen atmosphere, and the flow rate of nitrogen is 5M 3 /min;
C、三段煅烧:C. Three-stage calcination:
将经过前一步骤处理的物料置于900℃温度下加热,加热时间为5小时,煅烧设备中通入空气;在该过程中使全部氧化亚钴均被氧化成四氧化三钴;Heating the material treated in the previous step at a temperature of 900°C for 5 hours, and introducing air into the calcining equipment; during this process, all cobaltous oxide is oxidized into tricobalt tetroxide;
然后,将上述四氧化三钴粉末置于室温下冷却,最后分装为成品。Then, place the above-mentioned tricobalt tetroxide powder at room temperature to cool, and finally pack into finished products.
由上述工艺制得的Co3O4颗粒为类球状,其Co含量为73.26,粒径d50=4.50μm,其松装密度为2.15g/cm3。其粉体颜色为蓝黑色,该产品的编号为3,该粉体的透射电镜照片如图5所示,其X射线衍射图线如图7所示中的图线3。The Co 3 O 4 particles produced by the above process are spherical, with a Co content of 73.26, a particle size of d 50 =4.50 μm, and a bulk density of 2.15 g/cm 3 . Its powder body color is blue black, and the serial number of this product is 3, and the transmission electron microscope picture of this powder body is shown in Figure 5, and its X-ray diffraction pattern line is shown in Fig. 7
如图4所示为用本发明的方法分别以类球形的草酸钴碳酸钴和氢氧化钴为原料煅烧制出的Co3O4产品1、产品2和产品3与本行业公认的Co3O4标准样的X射线衍射图线,经与标准样对比,本发明的制备方法制得的产品具有相同的X射线谱线,由此说明,本产品与标准样具有相同的结构,即其中Co3O4含量是在99%以上。As shown in Figure 4, the Co 3 O 4 product 1,
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| CN113233516A (en) * | 2021-05-28 | 2021-08-10 | 金川集团股份有限公司 | Preparation method of single crystal small-granularity cobaltosic oxide |
| CN115108591A (en) * | 2022-08-31 | 2022-09-27 | 金川集团股份有限公司 | Preparation method of low-sulfur cobaltosic oxide |
| CN115108591B (en) * | 2022-08-31 | 2024-05-03 | 金川集团镍钴有限公司 | A method for preparing low-sulfur cobalt tetroxide |
| CN117623402A (en) * | 2023-11-08 | 2024-03-01 | 北京理工大学深圳汽车研究院(电动车辆国家工程实验室深圳研究院) | A kind of vacancy defect Co3O4 and its preparation method and application |
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