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CN1439751A - Soluble thermokalite polyester fibre preparation - Google Patents

Soluble thermokalite polyester fibre preparation Download PDF

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Publication number
CN1439751A
CN1439751A CN 03112012 CN03112012A CN1439751A CN 1439751 A CN1439751 A CN 1439751A CN 03112012 CN03112012 CN 03112012 CN 03112012 A CN03112012 A CN 03112012A CN 1439751 A CN1439751 A CN 1439751A
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China
Prior art keywords
fiber
preparation
polyester
phthalic acid
acid
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CN 03112012
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Chinese (zh)
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CN1219116C (en
Inventor
王国德
孙寒松
郭华
秦庆才
蒋开杰
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JINAN ZHENGHAO CHEMICAL FIBER NEW MATERIAL CO Ltd
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JINAN ZHENGHAO CHEMICAL FIBER NEW MATERIAL CO Ltd
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Priority to CN 03112012 priority Critical patent/CN1219116C/en
Publication of CN1439751A publication Critical patent/CN1439751A/en
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Publication of CN1219116C publication Critical patent/CN1219116C/en
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Abstract

A hot alkali-soluble polyester fibre is prepared through adding 5-sodium sulfonate-ethanediol metaphenyl diformate (SIPE), metaphenyl diformic acid (IPA) and polyethanediol, drying, fusing, spinning, and stretching or thermal deforming to obtain preoriented yarn (POY), drafted yarn (DY), or low-elasticity yarn. Its advantages are high solubility in alkali solution and spinnability and low viscosity.

Description

A kind of preparation method of thermokalite soluble poly ester fiber
(1) technical field
The present invention relates to a kind of manufacture method of modified polyester fiber, particularly a kind of very easily dissolving in hot alkaline solution, the preparation method with conventional polymerization and the easy polyester fiber for preparing of spinning equipment belongs to chemical fiber field.
(2) background technology
Water-soluble fibre and conventional fibre are formed compound silk and are used to weave, and by solvent processing water-soluble fibre are removed again, increase interfibrous space, are used to make the fabric of mannerism.The water-soluble poly ester fiber had been carried out research, and the modified poly ester of opening the aliphatic dibasic acid preparation of the M-phthalic acid of 5-sulfonate-isophthalic acid component of having proposed to add 8-6 mole % in the clear 63-165516 communique, 5-20 mole % and 5-20 mole % as the spy is done one-component and is prepared the water-soluble poly ester fiber.The modified poly ester of the aliphatic ring binary acid preparation of 5-sulfonate-M-phthalic acid of Te Kaiping 4-327209 communique proposition interpolation 5-15 mole %, the M-phthalic acid of 30-70 mole % and 5-30 mole % is done one-component and is prepared the water-soluble poly ester fiber.The modified component of these copolyesters is more, causes the softening point of polyester lower, discharging difficulty when producing with present conventional polymerization unit, and the section bonding seriously can not high speed spinning during simultaneously with present conventional spinning equipment spinning.
(3) summary of the invention
The present invention is directed to the deficiencies in the prior art, a kind of preparation method of thermokalite soluble poly ester fiber is provided, prepared polyester fiber is very easily dissolving in hot alkaline solution, can easily carry out high speed spinning with conventional spinning equipment.
The preparation method of thermokalite soluble poly ester fiber comprises the preparation of modified poly ester and the preparation of fiber:
(1) preparation of polyester, constitute main repetitive ethylene glycol terephthalate by p-phthalic acid, ethylene glycol, the M-phthalic acid that in sour composition, contains 4-8 mole %, 5-sodium sulfonate-ethylene isophthalate with the 5-10% of p-phthalic acid and M-phthalic acid integral molar quantity, the mean molecule quantity that contains 6-12 weight % in polymer is the polyethylene glycol of 1000-8000 and contains heat stabilizer that polyester process makes the easy alkaline hydrolysis polyester of modification routinely;
(2) melt spinning after the above-mentioned polyester drying stretches or thermal deformation makes pre-oriented yarn (POY), drafted fibre (DT), low-stretch yarn various fibers such as (DTY).
The preparation of above-mentioned fiber is: this modified poly ester is carried out spinning with conventional spinning equipment, is 275~290 ℃ of extruder temperatures at spinning condition, spins 2000~3500 meters/minute of speed, makes preorientation POY fiber under the condition of wind speed 0.4~0.6 meter per second;
60~100 ℃ of drawing temperatures, spin 400~800 meters/minute of speed, 1.0~2.5 times of drafting multiples, the drafted fibre (DT) that makes under 150~190 ℃ of conditions of heat setting temperature with above-mentioned POY fiber.
Perhaps spin 400~800 meters/minute of speed with above-mentioned POY fiber, 1.0~2.0 times of drafting multiples make low-stretch yarn (DTY) under 150~190 ℃, 140~170 ℃ conditions of first, second heater temperature.
Above-mentioned heat stabilizer is made of following component:
A) have the antioxidant of sterically hindered phenol, addition is the 0.02-0.04% of weight polyester.
B) cobalt acetate, addition are the 0.01-0.03% of weight polyester.
C) phosphoric acid, phosphorous acid or its ester class, addition is the 0.01-0.03% of weight polyester.
Above-mentioned antioxidant is: four [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester (antioxidant 1010), 2,2-thiobis (4-methyl-6-tert butyl phenol) (antioxidant 2246) or [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] octadecanol (antioxidant 1076).
Above-mentioned easy alkaline hydrolysis preparation process of polyester detailed process is as follows:
With ethylene glycol, p-phthalic acid, M-phthalic acid in accordance with regulations mol ratio join making beating still making beating, can add conventional catalyst etc. in the making beating still.Isophthalic acid comprises 4-8 mole % in acid constituents wherein, the mol ratio of ethylene glycol and acid is controlled between the 1.2-1.5.
Send into esterifying kettle and carry out esterification after above-mentioned slurry is even, add 5-sodium sulfonate-ethylene isophthalate (SIPE) after esterification is finished, its amount is the 5-10% of PTA, IPA integral molar quantity.
Stir and added the mean molecule quantity contain in 25 ~ 35 minutes and be the polyethylene glycol (PEG) of 1000-8000 and add heat stabilizer that the addition of polyethylene glycol is the 6-12% of weight polyester.
Heat stabilizer is made of following component:
A) have the antioxidant of sterically hindered phenol, addition is the 0.02-0.04% of weight polyester.
B) cobalt acetate, addition are the 0.01-0.03% of weight polyester.
C) phosphoric acid, phosphorous acid or its ester class, addition is the 0.01-0.03% of weight polyester.
Above-mentioned material stirred 25~35 minutes, method for making polyester production routinely.
Problems such as bigger fall in viscosity when the invention solves in the polymer that prior art exists bubble, poor heat resistance, melt spinning, and thermokalite soluble poly ester fiber of the present invention has sufficient buck dissolubility, melt when spinning viscosity and fall for a short time, and spinning operation is good.Concrete experimental data will provide in the following embodiments.
(4) specific embodiment
Embodiment 1:
The easily preparation of alkaline hydrolysis polyester: with 1000kg p-phthalic acid (PTA), 60kg (5.67% mole) M-phthalic acid (IPA), 500kg ethylene glycol (EG), polymerization catalyst antimonous oxide 0.32kg drops into the making beating of making beating still, enter esterifying kettle continuously after the making beating evenly, normal pressure esterification under 250--260 ℃ of temperature, esterification water outlet 220kg finishes, move into polymeric kettle, 5-sodium sulfonate-the ethylene isophthalate (SIPE) that adds 140kg (6.0% mole), stirred 30 minutes, the mean molecule quantity that adds 120kg (9.0%) is 4000 polyethylene glycol (PEG) and adds four [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester (antioxidant 1010): 0.4kg (0.03%), cobalt acetate 0.2kg (0.015%), trimethyl phosphate 0.2kg (0.015%), stirred 30 minutes, in low vacuum, temperature 240--270 ℃ of following precondensation, at high vacuum (less than 100Pa), 276~280 ℃ of polymerizations of temperature get easy alkaline hydrolysis polyester.
The preparation of POY fiber: this modified poly ester is carried out spinning with conventional spinning equipment, is 284 ℃ of extruder temperatures at spinning condition, spins 3200 meters/minute of speed, makes the POY fiber of 175dtex/36f under the condition of wind speed 0.5 meter per second.
The making of DT fiber: above-mentioned POY fiber is spinning 600 meters/minute of speed, 80 ℃ of drawing temperatures, 1.5 times of drafting multiples, the drafted fibre DT of the 101dtex/36f that makes under 185 ℃ of conditions of heat setting temperature.
The making of DTY fiber: above-mentioned POY fiber is spinning 500 meters/minute of speed, 1.4 times of drafting multiples, 180 ℃ of first heater temperatures, the low-stretch yarn DTY of the 110dtex/36F that makes under the condition that second heater temperature is 160 ℃.
This DT, DTY fiber carry out the alkali dissolution experiment with 1.5% sodium hydrate aqueous solution (bath raio 50,100 ℃ of temperature), and solubilized is complete in 10 minutes.
The leading indicator of fiber sees the following form.
Project ??POY ??DT ??DTY
Fiber number, dtex/36f ??175.6 ??101 ??110
Intensity, CN/dtex ??1.29 ??1.90 ??1.83
Elongation, % ??120.3 ??24.9 ??26
Embodiment 2: as described in embodiment 1, different is,
The preparation of fiber is: at spinning condition is 286 ℃ of extruder temperatures, spins 2800 meters/minute of speed, makes fiber number 210dtex/36f, powerful 1.19CN/dtex under the condition of wind speed 0.5 meter per second, the POY fiber of elongation 145%.
Above-mentioned POY fiber is spinning 600 meters/minute of speed, 80 ℃ of drawing temperatures, 1.75 times of drafting multiples, the fiber number 105dtex/36f, the powerful 2.1CN/dtex that make under 186 ℃ of conditions of heat setting temperature, the DT fiber of elongation 20%.
This DT fiber carries out the alkali dissolution experiment with 1.5% sodium hydrate aqueous solution (bath raio 50,100 ℃ of temperature), and solubilized is complete in 8 minutes.
Embodiment 3: as described in embodiment 1, different is that the preparation of fiber is: at spinning condition is 286 ℃ of extruder temperatures, spins 2800 meters/minute of speed, make fiber number 210dtex/36f, powerful 1.19CN/dtex under the condition of wind speed 0.5 meter per second, the POY fiber of elongation 145%.
Above-mentioned POY fiber is spinning 490 meters/minute of speed, 1.7 times of drafting multiples, 180 ℃ of first heater temperatures, the fiber number 110dtex/36f that makes under the condition that second heater temperature is 165 ℃, powerful 1.80CN/dtex, the DTY fiber of elongation 24%.This DTY fiber carries out the alkali dissolution experiment with 1.5% sodium hydrate aqueous solution (bath raio 50,100 ℃ of temperature), and solubilized is complete in 10 minutes.
Embodiment 4: as described in embodiment 1, different is, the raw material of polyester manufacture is: the M-phthalic acid (IPA) that contains 5 moles of % in sour composition, 5-sodium sulfonate-ethylene isophthalate (SIPE) of 4% with p-phthalic acid and M-phthalic acid integral molar quantity, the mean molecule quantity that contains 9 weight % in polymer is 5000 polyethylene glycol (PEG), and contains following heat stabilizer:
A) 2,2-thiobis (4-methyl-6-tert butyl phenol) (antioxidant 2246), addition is 0.04% of a weight polyester,
B) cobalt acetate, addition are 0.02% of weight polyester,
C) phosphoric acid, addition are 0.015% of weight polyester.
Embodiment 5: as described in embodiment 1, different is
Constitute main repetitive ethylene glycol terephthalate by p-phthalic acid (PTA), ethylene glycol (EG), the M-phthalic acid (IPA) that in sour composition, contains 5 moles of %, 5-sodium sulfonate-ethylene isophthalate (SIPE) of 6% with p-phthalic acid and M-phthalic acid integral molar quantity, the mean molecule quantity that contains 7 weight % in polymer is 5000 polyethylene glycol (PEG), and contains following heat stabilizer:
A) [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] octadecanol (antioxidant 1076), addition is 0.025% of a weight polyester,
B) cobalt acetate, addition are 0.03% of weight polyester,
C) phosphorous acid, addition are 0.025% of weight polyester.

Claims (4)

1. the preparation method of thermokalite soluble poly ester fiber comprises the preparation of polyester and the preparation of fiber, it is characterized in that,
(1) preparation of polyester, constitute main repetitive ethylene glycol terephthalate by p-phthalic acid, ethylene glycol, the M-phthalic acid that in sour composition, contains 4-8 mole %, 5-sodium sulfonate-ethylene isophthalate with the 5-10% of p-phthalic acid and M-phthalic acid integral molar quantity, the mean molecule quantity that contains 6-12 weight % in polymer is the polyethylene glycol of 1000-8000 and contains heat stabilizer that polyester process makes the easy alkaline hydrolysis polyester of modification routinely;
(2) melt spinning after the above-mentioned polyester drying stretches or thermal deformation makes pre-oriented yarn, drafted fibre, low-stretch yarn thermokalite soluble poly ester fiber.
2. the preparation method of thermokalite soluble poly ester fiber as claimed in claim 1, it is characterized in that, the preparation of described fiber is: carry out spinning with conventional spinning equipment, spinning condition is 275~290 ℃ of extruder temperatures, spin 2000~3500 meters/minute of speed, wind speed 0.4~0.6 meter per second makes the preorientation fiber;
60~100 ℃ of drawing temperatures, spin 400~800 meters/minute of speed, 1.0~2.5 times of drafting multiples, the drafted fibre that makes under 150 ~ 190 ℃ of conditions of heat setting temperature with above-mentioned POY fiber;
Perhaps spin 400~800 meters/minute of speed with above-mentioned POY fiber, 1.0~2.0 times of drafting multiples make low-stretch yarn under 150~190 ℃, 140~170 ℃ conditions of first, second heater temperature.
3. the preparation method of thermokalite soluble poly ester fiber as claimed in claim 1 is characterized in that, described heat stabilizer is made of following component:
A) have the antioxidant of sterically hindered phenol, addition is the 0.02-0.04% of weight polyester,
B) cobalt acetate, addition are the 0.01-0.03% of weight polyester,
C) phosphoric acid, phosphorous acid or its ester class, addition is the 0.01-0.03% of weight polyester.
4. the preparation method of thermokalite soluble poly ester fiber as claimed in claim 1, it is characterized in that, the preparation of described polyester be with ethylene glycol, p-phthalic acid, M-phthalic acid in accordance with regulations mol ratio join making beating still making beating, can add conventional catalyst in the making beating still, isophthalic acid comprises 4-8 mole % in acid constituents wherein, the mol ratio of ethylene glycol and acid is controlled between the 1.2-1.5; Send into esterifying kettle and carry out esterification after above-mentioned slurry is even, add 5-sodium sulfonate-ethylene isophthalate after esterification is finished, its amount is the 5-10% of p-phthalic acid, M-phthalic acid integral molar quantity; Stir and added the mean molecule quantity contain in 25~35 minutes and be the polyethylene glycol of 1000-8000 and add heat stabilizer that the addition of polyethylene glycol is the 6-12% of weight polyester.
CN 03112012 2003-03-20 2003-03-20 Soluble thermokalite polyester fibre preparation Expired - Fee Related CN1219116C (en)

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Cited By (16)

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CN1294299C (en) * 2004-11-17 2007-01-10 东丽纤维研究所(中国)有限公司 Polyester non-drafted combined filament yarn
CN1317315C (en) * 2004-07-08 2007-05-23 厦门翔鹭化纤股份有限公司 Modified poly ester and its preparing method
CN100348641C (en) * 2004-11-12 2007-11-14 中国石油天然气集团公司 Alkali soluble polyester chip and its prepn
US7910207B2 (en) 2004-03-30 2011-03-22 Teijin Fibers Limited Islands-in-sea type composite fiber and process for producing same
CN101200536B (en) * 2006-12-13 2011-11-23 东丽纤维研究所(中国)有限公司 Basic aqueous easily-soluble modified polyesters and preparation method
CN101395306B (en) * 2006-03-01 2012-02-15 宝洁公司 Fibers formed of ester condensates and process for forming fibers from ester condensates
CN101525472B (en) * 2008-03-04 2012-04-11 东丽纤维研究所(中国)有限公司 Alkali-soluble polyester and preparation method thereof
CN101525423B (en) * 2008-03-04 2012-07-04 东丽纤维研究所(中国)有限公司 High-contraction polyester and method for preparing same
CN103835021A (en) * 2014-03-07 2014-06-04 余燕平 Preparation method of easily-degradable fibers with controllable degradation conditions and no formaldehyde residue
CN104451920A (en) * 2013-09-22 2015-03-25 东丽纤维研究所(中国)有限公司 Polyester fiber, fabric with polyester fiber and manufacturing method
CN104451921A (en) * 2013-09-22 2015-03-25 东丽纤维研究所(中国)有限公司 Water-absorption quick-dry long fiber, fabric and manufacturing methods of water-absorption quick-dry long fiber and fabric
CN105755568A (en) * 2015-11-19 2016-07-13 厦门翔鹭化纤股份有限公司 Alkali-dissolution polyester fibers and preparation method thereof
CN110029428A (en) * 2019-03-29 2019-07-19 浙江英诺威纺织有限公司 It is a kind of can longitude and latitude four-side elasticity fabric method for weaving
WO2021208209A1 (en) * 2020-04-14 2021-10-21 斯特凡诺·奇普里亚尼工作室 Method for producing pure fibrilia fabric and pure fibrilia fabric produced by means of said method
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CN1938461B (en) * 2004-03-30 2011-04-27 帝人纤维株式会社 Sea-island type composite fiber and manufacturing method thereof
CN101880921B (en) * 2004-03-30 2013-03-27 帝人纤维株式会社 Microfiber bundle
CN1317315C (en) * 2004-07-08 2007-05-23 厦门翔鹭化纤股份有限公司 Modified poly ester and its preparing method
CN100348641C (en) * 2004-11-12 2007-11-14 中国石油天然气集团公司 Alkali soluble polyester chip and its prepn
CN1294299C (en) * 2004-11-17 2007-01-10 东丽纤维研究所(中国)有限公司 Polyester non-drafted combined filament yarn
CN101395306B (en) * 2006-03-01 2012-02-15 宝洁公司 Fibers formed of ester condensates and process for forming fibers from ester condensates
CN101200536B (en) * 2006-12-13 2011-11-23 东丽纤维研究所(中国)有限公司 Basic aqueous easily-soluble modified polyesters and preparation method
CN101525472B (en) * 2008-03-04 2012-04-11 东丽纤维研究所(中国)有限公司 Alkali-soluble polyester and preparation method thereof
CN101525423B (en) * 2008-03-04 2012-07-04 东丽纤维研究所(中国)有限公司 High-contraction polyester and method for preparing same
CN104451921A (en) * 2013-09-22 2015-03-25 东丽纤维研究所(中国)有限公司 Water-absorption quick-dry long fiber, fabric and manufacturing methods of water-absorption quick-dry long fiber and fabric
CN104451920A (en) * 2013-09-22 2015-03-25 东丽纤维研究所(中国)有限公司 Polyester fiber, fabric with polyester fiber and manufacturing method
CN103835021A (en) * 2014-03-07 2014-06-04 余燕平 Preparation method of easily-degradable fibers with controllable degradation conditions and no formaldehyde residue
CN105755568A (en) * 2015-11-19 2016-07-13 厦门翔鹭化纤股份有限公司 Alkali-dissolution polyester fibers and preparation method thereof
CN110029428A (en) * 2019-03-29 2019-07-19 浙江英诺威纺织有限公司 It is a kind of can longitude and latitude four-side elasticity fabric method for weaving
CN110029428B (en) * 2019-03-29 2021-04-30 浙江英诺威纺织有限公司 Weaving method of warp-weft four-side stretch fabric
WO2021208209A1 (en) * 2020-04-14 2021-10-21 斯特凡诺·奇普里亚尼工作室 Method for producing pure fibrilia fabric and pure fibrilia fabric produced by means of said method
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