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CN1431389A - Single Channel radial Drum type device for filtering small particles in tail gas of diesel cars - Google Patents

Single Channel radial Drum type device for filtering small particles in tail gas of diesel cars Download PDF

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Publication number
CN1431389A
CN1431389A CN 03102667 CN03102667A CN1431389A CN 1431389 A CN1431389 A CN 1431389A CN 03102667 CN03102667 CN 03102667 CN 03102667 A CN03102667 A CN 03102667A CN 1431389 A CN1431389 A CN 1431389A
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exhaust
filter
single channel
filtering material
diesel vehicle
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陈华鹏
吴晓东
翁端
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Tsinghua University
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Tsinghua University
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Abstract

本发明公开了属于环保设备的一种单通道径向圆筒式柴油车尾气微粒过滤装置。由在外壳内的封装盘上安装粗滤网板和细滤网板构成,当发动机排出的气体从进气通道进入,经出气通道排出,其尾气的微粒被过滤网板捕集而得到净化,防止其对环境造成的污染。本发明结构简单实用,对尾气净化效果好,是值得大力推广的好产品。

Figure 03102667

The invention discloses a single-channel radial cylinder type diesel vehicle exhaust particulate filter device belonging to environmental protection equipment. It consists of installing a coarse filter plate and a fine filter plate on the packaging plate in the shell. When the gas exhausted by the engine enters from the intake channel and is discharged through the outlet channel, the particles of the exhaust gas are captured by the filter plate and purified. prevent its pollution to the environment. The structure of the invention is simple and practical, and the tail gas purification effect is good, so it is a good product worthy of vigorous promotion.

Figure 03102667

Description

单通道径向圆筒式柴油车尾气微粒过滤装置Single-channel radial cylindrical diesel vehicle exhaust particulate filter device

技术领域:Technical field:

本发明属于环保设备范围,特别涉及柴油车尾气净化用的单通道径向圆筒式柴油车尾气微粒过滤装置。The invention belongs to the scope of environmental protection equipment, in particular to a single-channel radial cylindrical diesel vehicle exhaust particle filter device for diesel vehicle exhaust purification.

背景技术Background technique

柴油机的问世虽然晚于汽油机,但凭借其良好的动力性、经济性和耐久性广泛应用于各种动力装置,但是柴油机尾气微粒排放造成的污染已经成为制约柴油机进一步应用的瓶颈。目前,柴油机微粒过滤器(diesel particulate filter,以下简称DPF)是公认有效的后处理技术,它着眼于对已形成的微粒进行处理,通过拦截、沉积等手段将柴油机排气中微粒聚集在过滤器中。当微粒积累到一定程度后,再用燃烧等手段将其除去以便过滤器能够继续使用,也就是所谓的再生。Although the diesel engine came out later than the gasoline engine, it is widely used in various power devices due to its good power, economy and durability. However, the pollution caused by diesel exhaust particulate emissions has become a bottleneck restricting the further application of diesel engines. At present, diesel particulate filter (hereinafter referred to as DPF) is recognized as an effective after-treatment technology. middle. When the particles accumulate to a certain extent, they are removed by combustion and other means so that the filter can continue to be used, which is the so-called regeneration.

目前应用和研究最广泛的过滤体结构形式是壁流式结构。过滤体整体呈多通道蜂窝状,然后对这些平行通道进行相间堵孔。国外已有该结构形式的标准化产品。但是,壁流式结构本身为一个刚性结构,在受到外力冲击时没有柔性伸缩的空间。此外,柴油机排气要经历一个在多孔介质中扩散并通过的过程,而且在这个过程中不断有微粒沉积,使得壁流式结构造成比较大的背压损失,即通道壁受到的冲击力较大。所以,壁流式结构过滤体这种构造除了造成较大的背压损失之外,对介质材料的机械强度要求也比较高。The most widely used and researched filter structure at present is the wall flow structure. The overall filter body is in the shape of a multi-channel honeycomb, and then the parallel channels are blocked alternately. There are already standardized products of this structure in foreign countries. However, the wall-flow structure itself is a rigid structure, and there is no room for flexibility and expansion when it is impacted by external forces. In addition, diesel engine exhaust has to go through a process of diffusing and passing through porous media, and in this process, particles are continuously deposited, which makes the wall-flow structure cause relatively large back pressure loss, that is, the impact force on the channel wall is relatively large . Therefore, in addition to causing a large back pressure loss, the structure of the wall-flow filter body also requires relatively high mechanical strength of the medium material.

还有一种轴向过滤式的过滤体结构,柴油机排气由入口进入,沿中心轴的方向通过过滤介质,经由出口排出。轴向过滤式的过滤体内部为多孔结构,有许多小孔,小孔直径一般为0.2mm-2mm,每个小孔通过开口与其他小孔相连,构成许多曲折的通道。这种形式的过滤体,比壁流式结构过滤体所用多孔介质的微孔大许多。由于过滤体内通道曲折复杂,微粒很难行进较长的距离,所以主要沉积在过滤体的前端。这就造成了碳烟微粒大量堆积于过滤体的入口端,造成堵塞。由此带来的直接后果就是排气背压上升过快,不得不进行再生,这使得一方面整个过滤体的有效体积降低,实际上只利用了过滤体的一部分前端;另一方面频繁的再生过程将缩短过滤体的使用寿命和增加能量消耗。There is also an axial filter type filter body structure, the exhaust gas of the diesel engine enters through the inlet, passes through the filter medium along the direction of the central axis, and is discharged through the outlet. The filter body of the axial filter type has a porous structure inside, with many small holes, and the diameter of the small holes is generally 0.2mm-2mm. Each small hole is connected with other small holes through an opening, forming many tortuous channels. This type of filter has much larger pores than the porous media used in the wall-flow filter. Due to the tortuous and complex channels in the filter body, it is difficult for the particles to travel a long distance, so they are mainly deposited at the front end of the filter body. This has caused a large amount of soot particles to accumulate at the inlet end of the filter body, causing blockage. The direct result of this is that the exhaust back pressure rises too fast, and regeneration has to be performed, which reduces the effective volume of the entire filter body on the one hand, and actually only uses a part of the front end of the filter body; on the other hand, frequent regeneration The process will shorten the service life of the filter body and increase energy consumption.

发明内容Contents of the invention

本发明的目的是提供对柴油机尾气排放中的颗粒物进行捕集过滤,减少微粒排放对环境造成污染的一种单通道径向圆筒式柴油车尾气微粒过滤装置。该装置由圆锥筒、外壳及复合网板过滤层组成,其特征在于:该装置由进气圆锥筒和排气圆锥筒连接在外壳两端及装在壳内的过滤层组成;发动机排气从过滤器入口进入,经过复合网板,排气中的颗粒物被截留捕集,过滤后的排气再通过中间的通道排出。The purpose of the present invention is to provide a single-channel radial cylinder type diesel vehicle exhaust particulate filter device for trapping and filtering the particulate matter in the diesel engine exhaust and reducing the environmental pollution caused by the particulate discharge. The device is composed of a conical cylinder, a casing and a filter layer of a composite mesh plate, and is characterized in that: the device is composed of an intake cone and an exhaust cone connected at both ends of the casing and a filter layer installed in the casing; the engine exhaust is The filter inlet enters, passes through the composite mesh plate, the particulate matter in the exhaust gas is intercepted and captured, and the filtered exhaust gas is discharged through the middle channel.

所述过滤层为粗过滤网板与细过滤网板封装在圆板上,其位置可以对换,并且进气通道与排气通道亦随之相应对换。The filter layer is a coarse filter screen and a fine filter screen packaged on a circular plate, the positions of which can be reversed, and the air intake channel and the exhaust channel are also correspondingly exchanged.

所述复合网板所用的材料包括复合金属丝网过滤材料,金属纤维毡过滤材料,陶瓷纤维毡过滤材料以及金属纤维与氧化铝纤维混编的复合毡过滤材料。The materials used for the composite screen include composite wire mesh filter materials, metal fiber felt filter materials, ceramic fiber felt filter materials and composite felt filter materials mixed with metal fibers and alumina fibers.

本发明的有益效果是通过在圆筒壳内的粗、细两层复合网板对柴油车尾气的过滤,将发动机排气微粒捕集在过滤体上,阻止其进入大气层内,很好地净化了柴油车尾气中的颗粒物,减少环境污染,有利于人们健康。The beneficial effect of the present invention is to filter the exhaust gas of diesel vehicles through the thick and thin two-layer composite net plate in the cylindrical shell, trap the engine exhaust particles on the filter body, prevent them from entering the atmosphere, and purify them well It reduces the particulate matter in the exhaust of diesel vehicles, reduces environmental pollution, and is beneficial to people's health.

附图说明Description of drawings

图1为单通道径向圆筒式柴油车尾气微粒过滤装置结构示意图。Figure 1 is a schematic diagram of the structure of a single-channel radial cylindrical diesel vehicle exhaust particulate filter device.

具体实施方式Detailed ways

图1所示为单通道径向圆筒式柴油车尾气微粒过滤装置结构示意图。该装置由进气圆锥筒1和排气圆锥筒8连接在外壳4两端及装在壳内的过滤层组成,粗滤网板5在外,细滤网板3在内同心固定在后封装圆盘7上,另一端由前封装圆盘9固定两层网板位置,并封住进气口端的中央通道口,后封装圆盘的外圆5和外壳4的排气口端连接在一起。发动机排气从圆锥筒1进入外通道2,并从粗滤网板5进入细滤网板3,经过金属复合网板或者其他类型的复合过滤材料的过滤,复合过滤材料包括复合金属丝网过滤材料,金属纤维毡过滤材料,陶瓷纤维毡过滤材料以及金属纤维与氧化铝纤维混编的复合毡过滤材料。排气中的颗粒物被捕集在粗滤、细滤复合网板上,经过过滤的发动机排气再通过中间的通道6排出。Figure 1 shows a schematic diagram of the structure of a single-channel radial cylindrical diesel vehicle exhaust particulate filter device. The device is composed of an inlet cone 1 and an exhaust cone 8 connected to the two ends of the shell 4 and a filter layer installed in the shell. The coarse filter plate 5 is outside, and the fine filter plate 3 is concentrically fixed on the rear packaging circle. On the disc 7, the other end is fixed by the front encapsulation disc 9 in the position of the two-layer stencil, and seals the central channel opening at the air inlet end, and the outer circle 5 of the rear encapsulation disc and the exhaust port end of the shell 4 are connected together. The engine exhaust enters the outer channel 2 from the cone 1, and enters the fine filter plate 3 from the coarse filter plate 5, and is filtered by a metal composite plate or other types of composite filter materials. The composite filter material includes a composite wire mesh filter. Materials, metal fiber felt filter material, ceramic fiber felt filter material and composite felt filter material mixed with metal fiber and alumina fiber. The particulate matter in the exhaust is trapped on the coarse filter and the fine filter composite screen, and the filtered engine exhaust is discharged through the middle channel 6.

图1中的粗过滤网板5与细过滤网板3在封装圆板7、9上的位置可以对换,并且进气通道1与排气通道8亦随之相应对换。The positions of the coarse filter screen 5 and the fine filter screen 3 on the packaging discs 7 and 9 in FIG. 1 can be reversed, and the intake passage 1 and the exhaust passage 8 are also reversed accordingly.

Claims (3)

1. the filtrating equipment of a single channel circular radial cartridge type particulates in exhaust gas from diesel vehicle, this device is made up of circular cone tube, shell and filter layer, it is characterized in that: engine exhaust enters from filter inlet, through compound web plate, particulate matter in the exhaust is trapped capture, and the exhaust after the filtration is discharged by middle passage again.
2. according to the filtrating equipment of the described single channel circular radial of claim 1 cartridge type particulates in exhaust gas from diesel vehicle, it is characterized in that: described filter layer is that the coarse filtration web plate is encapsulated on the plectane with thin screen pack, its position can be exchanged, and the also corresponding thereupon exchange with the exhaust passage of gas-entered passageway.
3. according to the filtrating equipment of the described single channel circular radial of claim 1 cartridge type particulates in exhaust gas from diesel vehicle, it is characterized in that: described compound web plate comprises the complex metal wire-mesh filtering material, the metal fiber felt filtering material, the composite felt filtering material of ceramic fiber blanket filtering material and steel fiber and alumina fibre shuffling.
CN 03102667 2003-02-17 2003-02-17 Single Channel radial Drum type device for filtering small particles in tail gas of diesel cars Pending CN1431389A (en)

Priority Applications (1)

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CN 03102667 CN1431389A (en) 2003-02-17 2003-02-17 Single Channel radial Drum type device for filtering small particles in tail gas of diesel cars

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101125272B (en) * 2006-08-15 2010-06-23 中芯国际集成电路制造(上海)有限公司 Filtering device and filtering system used for pinching and processing toxic harmful dust
CN101862635A (en) * 2010-06-25 2010-10-20 宏业生化股份有限公司 Hydrolysis kettle
WO2011091624A1 (en) * 2010-01-27 2011-08-04 Guo Huanjing Particle filter for exhausting gas
CN104763494A (en) * 2015-03-26 2015-07-08 成都易态科技有限公司 Automobile emission purification device
CN106194337A (en) * 2016-08-09 2016-12-07 合肥宝发动力技术有限公司 A kind of syllogic DPF carrier
CN108223059A (en) * 2017-12-19 2018-06-29 刘信玮 A kind of automobile tail gas cleaning treatment device convenient for splitting
CN109012176A (en) * 2013-04-24 2018-12-18 庄信万丰股份有限公司 The positive ignition engine and exhaust system of filter base including catalytic type zone coated
CN110339646A (en) * 2019-07-05 2019-10-18 天津大学 Layered Filter Element and Its Engine Particulate Filter
CN110895162A (en) * 2019-11-29 2020-03-20 安徽中鼎流体系统有限公司 Automobile exhaust emission pipeline with impurity removal function
CN112127970A (en) * 2020-10-27 2020-12-25 徐工集团工程机械股份有限公司道路机械分公司 Filter, engineering machinery and using method thereof

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101125272B (en) * 2006-08-15 2010-06-23 中芯国际集成电路制造(上海)有限公司 Filtering device and filtering system used for pinching and processing toxic harmful dust
WO2011091624A1 (en) * 2010-01-27 2011-08-04 Guo Huanjing Particle filter for exhausting gas
CN101862635A (en) * 2010-06-25 2010-10-20 宏业生化股份有限公司 Hydrolysis kettle
CN109012176A (en) * 2013-04-24 2018-12-18 庄信万丰股份有限公司 The positive ignition engine and exhaust system of filter base including catalytic type zone coated
CN104763494A (en) * 2015-03-26 2015-07-08 成都易态科技有限公司 Automobile emission purification device
CN104763494B (en) * 2015-03-26 2018-07-20 成都易态科技有限公司 Automobile exhaust gas purifying installation
CN106194337A (en) * 2016-08-09 2016-12-07 合肥宝发动力技术有限公司 A kind of syllogic DPF carrier
CN108223059A (en) * 2017-12-19 2018-06-29 刘信玮 A kind of automobile tail gas cleaning treatment device convenient for splitting
CN110339646A (en) * 2019-07-05 2019-10-18 天津大学 Layered Filter Element and Its Engine Particulate Filter
CN110895162A (en) * 2019-11-29 2020-03-20 安徽中鼎流体系统有限公司 Automobile exhaust emission pipeline with impurity removal function
CN112127970A (en) * 2020-10-27 2020-12-25 徐工集团工程机械股份有限公司道路机械分公司 Filter, engineering machinery and using method thereof

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