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CN1430264A - Non-volatile memory structure and method of manufacturing the same - Google Patents

Non-volatile memory structure and method of manufacturing the same Download PDF

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CN1430264A
CN1430264A CN01145049.5A CN01145049A CN1430264A CN 1430264 A CN1430264 A CN 1430264A CN 01145049 A CN01145049 A CN 01145049A CN 1430264 A CN1430264 A CN 1430264A
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ground floor
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gate
insulating barrier
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CN1280891C (en
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段行迪
李立钧
汤姆斯·东隆·张
梁仲伟
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Promos Technologies Inc
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Mosel Vitelic Inc
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Abstract

In the non-volatile memory of the present invention, the select gate is a self-aligned partition formed over the sidewall of the floating/control gate stack, the same mask (1710) can be used to perform the steps of removing the select gate layer from over the source line (144), etching the trench insulation layer in the source line region, doping the source line, etc., the memory can be formed in or over a separate substrate region, and the source line can be at least partially doped before etching the trench insulation layer, thereby isolating the substrate region from the underlying structure to avoid short circuits; such memories can be erased in blocks (sectors); or performing a chip erase operation to erase all the cells in parallel; the gate of the peripheral transistor and the select gate can be formed by the same layer, the select gate has an extension on the wall, and low resistance contact can be made from the upper metal line; when the upper insulating layer is mechanically or chemically mechanically polished, the circuit elements above the semiconductor substrate can be protected by the adjacent dummy structures.

Description

非挥发性存储器结构及其制造方法Non-volatile memory structure and method of manufacturing the same

技术领域technical field

本发明是有关于一种半导体技术,尤指一种非挥发性存储器结构及其制造方法The present invention relates to a semiconductor technology, especially to a non-volatile memory structure and its manufacturing method

背景技术Background technique

以前在制造非挥发性快闪存储器时,常会用到一种很典型的制程-局部矽氧化(local oxidation of Silicon,L0C0S)制程,以隔离并排在晶片上的各元件(如位元线),但是局部矽氧化的制程往往会生成鸟嘴形状的氧化层,我们必须预留空间给这个凸出的结构,但是这个凸出结构的尺寸在位元线间距中占了相当大的比例,使得元件间的距离无法更进一步的缩小,未对准步骤成为限制元件尺寸的主要因素。有鉴于此,一种所谓的浅沟槽隔离(shallow trench isolation,STI)技术因应而生,以自对准的方式有效改善这种情况。In the past, when manufacturing non-volatile flash memory, a very typical process-local oxidation of Silicon (LOC0S) process was often used to isolate and arrange various components (such as bit lines) on the chip. However, the process of local silicon oxidation often produces a bird's beak-shaped oxide layer. We must reserve space for this protruding structure, but the size of this protruding structure accounts for a considerable proportion of the bit line pitch, making the device The distance between them cannot be further reduced, and the misalignment step becomes the main factor limiting the size of the component. In view of this, a so-called shallow trench isolation (shallow trench isolation, STI) technology was developed to effectively improve this situation in a self-aligned manner.

图1到图8说明J.Chen等人在2000年1月11日公告的美国专利号6,013,551,内容描述的传统非挥发性堆叠闸快闪存储器的制造方法。在P掺杂矽基板150上方成长二氧化矽层108(亦可称为穿隧氧化层(tunnel oxide layer),在以下的叙述中会简称为氧化层),在氧化层108顶面再沉积一掺杂复晶矽层124,此复晶矽层124将会形成记忆胞元电晶体的浮动闸(floating gate)。1 to 8 illustrate the fabrication method of a conventional non-volatile stacked gate flash memory described in US Patent No. 6,013,551 issued to J. Chen et al. on January 11, 2000. A silicon dioxide layer 108 (also referred to as a tunnel oxide layer (tunnel oxide layer), which will be simply referred to as an oxide layer in the following description) is grown on the P-doped silicon substrate 150, and a layer is deposited on the top surface of the oxide layer 108. The polysilicon layer 124 is doped, and the polysilicon layer 124 will form the floating gate of the memory cell transistor.

接着,在结构的表面形成遮罩106,经由遮罩开口向下蚀刻复晶矽层124、氧化层108、以及基板150,致使在基板150内形成复数个沟槽910(如图2所示)。Next, a mask 106 is formed on the surface of the structure, and the polysilicon layer 124, the oxide layer 108, and the substrate 150 are etched downward through the opening of the mask, so that a plurality of trenches 910 are formed in the substrate 150 (as shown in FIG. 2 ). .

如图3所示,将介电材料填入沟槽910中并覆盖整个结构,其细节步骤为:先以热气化法成长二氧化矽层90,然后以电浆增强化学气相沉积法(plasma enhanced chemical vapor deposion,PECVD)沉积一二氧化矽层94,再以次大气压化学气相沉积法(subatomspheric chemicalvapor deposition,SACVD)沉积一层厚度较厚的二氧化矽层96。As shown in FIG. 3, the dielectric material is filled into the trench 910 and covers the entire structure. The detailed steps are as follows: first grow the silicon dioxide layer 90 by thermal vaporization, and then use plasma enhanced chemical vapor deposition (plasma enhanced A silicon dioxide layer 94 is deposited by chemical vapor deposition (PECVD), and a thicker silicon dioxide layer 96 is deposited by subatmospheric chemical vapor deposition (SACVD).

接着对结构进行化学机械研磨(chemical mechanical polishing,CMP)步骤,如图4所示,以曝露出复晶矽层124。Next, a chemical mechanical polishing (CMP) step is performed on the structure, as shown in FIG. 4 , to expose the polysilicon layer 124 .

关于化学机械研磨,我们在此特别稍加说明。在图案化绝缘层或将沉积下一层之前,需要平坦化绝缘层的上表面,因为这么做可以放宽对用于图案化绝缘层或上方层的微影设备聚焦深度的要求,如果绝缘层的上表面是平坦的,则我们可以接受聚焦深度有较大的变异性,这对以微影设备制造小尺寸物品是特别重要的。Regarding chemical mechanical polishing, we will give a little explanation here. Before the insulating layer is patterned or the next layer will be deposited, it is necessary to planarize the upper surface of the insulating layer, because doing so relaxes the requirements on the depth of focus of the lithography equipment used to pattern the insulating layer or the layer above, if the insulating layer With the top surface being flat, we can accept greater variability in the depth of focus, which is especially important for the fabrication of small-scale items with lithography equipment.

而化学机械研磨法广泛使用于平坦化制程,因为化学机械研磨法十分快速,也不需要在高温下进行。The chemical mechanical polishing method is widely used in the planarization process because the chemical mechanical polishing method is very fast and does not need to be performed at high temperature.

以化学机械研磨法处理绝缘层通常是停止于绝缘层下方较坚硬的一层,举个例子,以化学机械研磨法处理二氧化矽层时,可以在形成二氧化矽层前先沉积一层氧化矽层,做为停止层,请参阅于1999年6月1日公告的美国专利号5,909,628《REDUCING NON-UNIFORMITY IN A REFILLLAYER THICKNESS FOR A SEMICONDUCTOR DEVICE》。The insulating layer processed by chemical mechanical polishing usually stops at the harder layer below the insulating layer. For example, when processing the silicon dioxide layer by chemical mechanical polishing, an oxide layer can be deposited before the silicon dioxide layer. Silicon layer, as a stop layer, please refer to US Patent No. 5,909,628 "REDUCING NON-UNIFORMITY IN A REFILLLAYER THICKNESS FOR A SEMICONDUCTOR DEVICE" published on June 1, 1999.

接着如图5所示,在结构上形成一ONO(氧化矽、氮化矽、氧化矽)层98,然后在上方沉积一矽层99,接着沉积一矽化钨层100。Next, as shown in FIG. 5 , an ONO (silicon oxide, silicon nitride, silicon oxide) layer 98 is formed on the structure, and then a silicon layer 99 is deposited thereon, and then a tungsten silicide layer 100 is deposited.

然后形成遮罩(没有画出),并图案化上述100、99、98、124各层(如图6所示),此时复晶矽层124将会成为浮动闸,而矽层99和矽化钨层100将会分别成为控制闸(control gate)和字元线(wordline)。Then form a mask (not shown), and pattern the above-mentioned layers 100, 99, 98, and 124 (as shown in Figure 6). At this time, the polysilicon layer 124 will become a floating gate, and the silicon layer 99 and silicide The tungsten layer 100 will be a control gate and a wordline respectively.

如图8所示,接着在结构上形成遮罩101,利用遮罩101蚀刻移除部分的氧化层90、94、96(如图7所示),蚀刻之后,保留遮罩101,用于植入掺杂物以形成源极线103。As shown in FIG. 8, a mask 101 is then formed on the structure, and part of the oxide layers 90, 94, and 96 (as shown in FIG. 7 ) are removed by etching using the mask 101. After etching, the mask 101 is retained for planting dopant to form the source line 103 .

然后执行其他的植入步骤以适当的掺杂源极区域和汲极区域。Additional implantation steps are then performed to properly dope the source and drain regions.

虽然上述方法可以缩小存储器的尺寸,但随着制程的演进及线宽的限制,还是需要再缩小存储器的尺寸。Although the above method can reduce the size of the memory, it is still necessary to reduce the size of the memory with the evolution of the manufacturing process and the limitation of the line width.

发明内容Contents of the invention

因此,本发明的目的在于提供一种制造包含非挥发性存储器的集成电路的方法,利用多次的自对准步骤形成多晶矽层(浮动闸、控制闸、选择闸),借由三者闸的自对准及相互排列方式,可以更进一步减少位元线闸距,更大幅地缩小存储器的尺寸。Therefore, the object of the present invention is to provide a method for manufacturing an integrated circuit comprising a non-volatile memory, utilizing multiple self-alignment steps to form a polysilicon layer (floating gate, control gate, selection gate), The self-alignment and mutual arrangement can further reduce the gate pitch of the bit lines and further reduce the size of the memory.

依照上述的目的,本发明实施例提供了一种制造包含非挥发性存储器的集成电路的方法,这种方法包括以下步骤:According to the above purpose, an embodiment of the present invention provides a method for manufacturing an integrated circuit including a non-volatile memory, and the method includes the following steps:

(a)在半导体区域S1上形成一第一层,其中集成电路包含复数个非挥发性记忆胞元,每一个记忆胞元有一个由部分第一层所形成的浮动闸;(a) forming a first layer on the semiconductor region S1, wherein the integrated circuit includes a plurality of non-volatile memory cells, and each memory cell has a floating gate formed by part of the first layer;

(b)经由上述第一层的开口在区域S1内形成沟槽,并以绝缘材料填充沟槽;(b) forming a trench in the region S1 through the opening of the first layer, and filling the trench with an insulating material;

(C)在区域S1上形成一第一层,其中每一个胞元有一个由部分第二层所形成的导电闸,其中导电闸(conductive gate)与胞元的浮动闸隔离;(C) forming a first layer on region S1, wherein each cell has a conductive gate formed by a portion of the second layer, wherein the conductive gate is isolated from the floating gate of the cell;

(d)图案化上述第二层,以形成伸向特定方向的长条(strip),每一长条会横跨复数个沟槽;(d) patterning the above-mentioned second layer to form strips (strips) extending in a specific direction, each strip spanning a plurality of grooves;

(e)移除未被第二层覆盖的区域S1上的部分第一层,以形成复数个第一结构,每一个第一结构包含一条从第二层形成的长条,并包含长条下方的部分第一层,每一个第一结构还有一个第一侧壁;(e) removing part of the first layer on the area S1 not covered by the second layer to form a plurality of first structures, each first structure comprising a strip formed from the second layer and including the strip below the strip portions of the first layer, each first structure also has a first sidewall;

(f)在第一层和第二层之上形成一第三层,并利用非等向蚀刻步骤移除部分的第三层,在每一第一结构的至少一部分第一侧壁上形成间壁,每一间壁会与第一结构上的第一层和第二层隔离;(f) forming a third layer over the first layer and the second layer, and removing a portion of the third layer using an anisotropic etching step to form partitions on at least a portion of the first sidewall of each first structure , each partition will be isolated from the first and second layers on the first structure;

(g)移除部分区域S1上方的部分第三层,不完全移除间壁,其中每一个胞元包含一个由第一结构第一侧壁上方的部分间壁所形成的导电闸;(g) removing a part of the third layer above the partial region S1 without completely removing the partition, wherein each cell includes a conductive gate formed by a part of the partition above the first side wall of the first structure;

(h)在至少一部分的区域S1中掺入掺杂物;(h) doping a dopant in at least a portion of region S1;

其中步骤(g)和(h)是利用单一微影遮罩技术进行。Wherein steps (g) and (h) are performed by using a single lithography masking technique.

本发明的其他特征和优点会在实施例说明中有详细的介绍,当然本发明真正的权利范围是由所附申请专利范围所定义。Other features and advantages of the present invention will be introduced in detail in the description of the embodiments, and of course the real scope of rights of the present invention is defined by the appended patent scope.

附图说明Description of drawings

图1至图7为习知快闪存储器的制程剖面图;1 to 7 are process cross-sectional views of a conventional flash memory;

图8为图1至图7存储器的俯视图;Fig. 8 is a top view of the memory of Fig. 1 to Fig. 7;

图9A为根据本发明存储器实施例的俯视图;9A is a top view of an embodiment of a memory according to the present invention;

图9B和图9C为图9A存储器的剖面图;9B and FIG. 9C are cross-sectional views of the memory of FIG. 9A;

图10A为图9A存储器的电路图;FIG. 10A is a circuit diagram of the memory of FIG. 9A;

图10B为图9A存储器的俯视图;Figure 10B is a top view of the memory of Figure 9A;

图11和图12A为图9A存储器的制程剖面图;11 and FIG. 12A are process cross-sectional views of the memory of FIG. 9A;

图12B为图12A结构的俯视图;Figure 12B is a top view of the structure of Figure 12A;

图13至图15为图9A存储器的制程剖面图;13 to 15 are process sectional views of the memory of FIG. 9A;

图16为图9A存储器于制程中的透视图;FIG. 16 is a perspective view of the memory of FIG. 9A during the manufacturing process;

图17A至图22B为图9A存储器的制程剖面图;17A to 22B are process cross-sectional views of the memory of FIG. 9A;

图22C为图22A和图22B结构的俯视图;Fig. 22C is a top view of the structure of Fig. 22A and Fig. 22B;

图23A至图24C为本发明存储器实施例于制程中的剖面图;23A to 24C are cross-sectional views of the memory embodiment of the present invention during the manufacturing process;

图25至图26C为本发明存储器实施例的剖面图;25 to 26C are cross-sectional views of memory embodiments of the present invention;

图27至图29为本发明存储器实施例的俯视图;27 to 29 are top views of memory embodiments of the present invention;

图30A和图30B为本发明存储器实施例的剖面图;30A and 30B are cross-sectional views of memory embodiments of the present invention;

图30C显示本发明存储器实施例的遮罩布局;Figure 30C shows a mask layout of a memory embodiment of the present invention;

图31A至图33B为本发明存储器实施例的剖面图;31A to 33B are cross-sectional views of memory embodiments of the present invention;

图34为本发明存储器实施例的俯视图;Figure 34 is a top view of an embodiment of a memory of the present invention;

图35和图36为图34存储器的制程剖面图;Figure 35 and Figure 36 are process sectional views of the memory of Figure 34;

图37和图38为图34存储器于制程中的俯视图Figure 37 and Figure 38 are top views of the memory in Figure 34 during the manufacturing process

图39至图41为图34存储器的制程剖面图;39 to 41 are process sectional views of the memory of FIG. 34;

图42为本发明存储器实施例于制程中的俯视图;Fig. 42 is a top view of the memory embodiment of the present invention during the manufacturing process;

图43为用于本发明存储器实施例的电压产生器的方块图;Figure 43 is a block diagram of a voltage generator used in a memory embodiment of the present invention;

图44至图61为本发明存储器实施例的制程剖面图。44 to 61 are process cross-sectional views of the memory embodiment of the present invention.

图号说明:Description of figure number:

98、1010、1810、2901、2903、3003:绝缘层98, 1010, 1810, 2901, 2903, 3003: insulating layer

98.1、98.3、1510、1810、2710、4408、4410:二氧化矽层98.1, 98.3, 1510, 1810, 2710, 4408, 4410: silicon dioxide layer

98.2、720、903、1203、2607:氮化矽层98.2, 720, 903, 1203, 2607: silicon nitride layer

103:源极线103: Source line

108:穿隧氧化层(可为二氧化矽层)108: Tunnel oxide layer (can be a silicon dioxide layer)

110:半导体结构110: Semiconductor Structures

113:介电层113: dielectric layer

120:记忆胞元120: memory cell

120S:选择电晶体120S: select transistor

120F:浮动闸电晶体120F: floating gate transistor

124:浮动闸(由复晶矽形成,为配合图示说明,在某些时候会称为复晶矽层,或是浮动闸线)124: Floating gate (formed of polysilicon, in order to match the illustration, sometimes it will be called polysilicon layer, or floating gate line)

128:控制闸(为配合图示说明,在某些时候称为控制闸线)128: Control gate (in order to cooperate with the illustration, it is sometimes called the control gate line)

128.1:复晶矽层128.1: Polycrystalline silicon layer

128.2:矽化钨层128.2: Tungsten silicide layer

128A:部分128A: Section

130:位元线130: bit line

133:源极/汲极区域133: Source/Drain Region

134、312:位元线区域134, 312: bit line area

138:位元线接触区域138: Bit line contact area

141:虚置结构141: Dummy structure

144:源极线144: Source line

144C、29003C:接触开口144C, 29003C: contact opening

150:基板区域150: substrate area

520:字元线(由复晶矽形成,为配合图示说明,在某些时候会称为复晶矽层,或是选择闸)520: word line (formed by polysilicon, in order to match the illustration, it will be called a polysilicon layer or a selection gate in some cases)

520E:横向凸起520E: Lateral Raised

710:包含浮动闸与控制闸的堆叠结构(或称为列结构)710: A stack structure (or column structure) including floating gates and control gates

901:记忆阵列901: memory array

904、1014、1710、2501、2810、4501、4601、4801:光阻遮罩904, 1014, 1710, 2501, 2810, 4501, 4601, 4801: photoresist masks

905:基板905: Substrate

910:隔离沟槽910: Isolation Trench

1103、1105:N-区域1103, 1105: N-area

1107、2709:区域1107, 2709: area

1603:周边区域1603: Surrounding area

1810:闸极氧化层1810: Gate Oxide

2110、2401:植入2110, 2401: Implantation

2605:导电材料2605: Conductive material

2701、3010:间隙2701, 3010: Clearance

2703.1、2703.2:记忆阵列区段2703.1, 2703.2: memory array segment

2903:金属带2903: metal belt

3301:矽化层3301: Silicide layer

4201:电压产生器4201: Voltage generator

4402、4404、4406、4404D:主动区域4402, 4404, 4406, 4404D: active area

具体实施方式Detailed ways

有关较佳实施例的叙述是说明而非限制之用,除非文中有特别的指明,不然本发明并不受限于任何的特殊尺寸、材料、程序步骤、掺杂物、掺杂浓度、结晶位向、各层厚度、布局、或其他元件特征。The descriptions of the preferred embodiments are for purposes of illustration and not limitation, and the present invention is not limited to any particular dimensions, materials, process steps, dopants, doping concentrations, crystallographic positions, unless otherwise specified herein. orientation, layer thickness, layout, or other component characteristics.

图9A是自对准三闸记忆胞元120的快闪记忆陈列的俯视图,图9B为沿着图9A的线9B-9B切开的剖面图,图9C为沿着图9A的线9C-9C切开的剖面图,图10A是阵列的电路图,图10B是说明其他新增特征的俯视图。9A is a top view of a flash memory array of self-aligned three-gate memory cells 120, FIG. 9B is a cross-sectional view cut along line 9B-9B of FIG. 9A, and FIG. 9C is a sectional view along line 9C-9C of FIG. 9A Cutaway, Figure 10A is a circuit diagram of the array, and Figure 10B is a top view illustrating other added features.

图中的位元线(bit lines)130是横向延伸的,位元线130是由位于记忆胞元120上方的导电层(如铝或钨,没有画出)所形成,位元线130与记忆胞元120的位元线区域134在位元线接触区域138中接触,源极线(source lines)144是纵向延伸于相邻的列结构710间,每一个列结构710包含一条纵向的控制闸线(control gate Line)128,做为每一列记忆胞元的控制闸,在本实施例中的控制闸线128是由复晶矽层128.1和矽化钨层128.2所组成,复晶矽浮动闸124位于控制闸128的下方,每一个浮动闸位于相邻的隔离沟槽910闸,沟槽910则是横向位于位元线130间。The bit lines (bit lines) 130 in the figure extend laterally. The bit lines 130 are formed by a conductive layer (such as aluminum or tungsten, not shown) above the memory cell 120. The bit lines 130 are connected to the memory cell 120. The bit line region 134 of the cell 120 is contacted in the bit line contact region 138. The source lines 144 extend longitudinally between adjacent column structures 710. Each column structure 710 includes a longitudinal control gate. Line (control gate Line) 128 is used as the control gate of each row of memory cells. In this embodiment, the control gate line 128 is composed of a polysilicon layer 128.1 and a tungsten silicide layer 128.2. The polysilicon floating gate 124 Located below the control gate 128 , each floating gate is located in an adjacent isolation trench 910 , and the trench 910 is located between the bit lines 130 laterally.

每一个列结构710都是自对准堆叠。Each column structure 710 is a self-aligned stack.

字元线520(如掺杂复晶矽层)与位元线130垂直(或呈一特别的角度),每一条字元线520可做为一列记忆胞元的选择闸,每一字元线520是在对应堆叠结构710的侧壁上形成的自对准间壁,字元线520借由氧化矽间壁903及二氧化矽层1510与相邻的控制闸128和浮动闸124分开,而903和1510层只不需要遮罩即可生成。The word line 520 (such as a doped polysilicon layer) is perpendicular to the bit line 130 (or at a special angle). Each word line 520 can be used as a selection gate for a column of memory cells. Each word line 520 is a self-aligned partition formed on the sidewall of the corresponding stack structure 710, the word line 520 is separated from the adjacent control gate 128 and floating gate 124 by the silicon oxide partition 903 and the silicon dioxide layer 1510, and 903 and 1510 layers can be generated without masking only.

如图10A所示,每一列的记忆胞元在相邻的两个位元线130间有两个胞元120,其中每一记忆列有一条控制闸线128和一条字元线520,两个相邻的记忆列共享一条源极线144,在每一个记忆胞元120中,一个NMOS选择电晶体120s和一个浮动闸电晶体120F串连,选择电晶体120s的闸极由字元线520提供,而浮动闸电晶体120F的控制闸则由控制闸线128所提供。As shown in Figure 10A, the memory cells of each column have two cells 120 between two adjacent bit lines 130, wherein each memory column has a control gate line 128 and a word line 520, two Adjacent memory columns share a source line 144. In each memory cell 120, an NMOS selection transistor 120s and a floating gate transistor 120F are connected in series, and the gate of the selection transistor 120s is provided by a word line 520. , and the control gate of the floating gate transistor 120F is provided by the control gate line 128 .

我们可以借由从浮动闸124经二氧化矽层108到源极线144或基板区域150的Fowler-Nordheim电子穿隧以抹除每一个胞元(区域150包括记忆胞元的通道区域),而借由源极端的热电子注入可使胞元程式化,这个名词“源极端热电子注入”是假设胞元的位元线区域134是“源极”,在另一情况下,如果这个区域是汲极,则源极线区域144就是源极,区域134和144可被称为源极/汲极区域,我们不用特别的术语来限定本发明。We can erase each cell by Fowler-Nordheim electron tunneling from floating gate 124 through silicon dioxide layer 108 to source line 144 or substrate region 150 (region 150 includes the channel region of the memory cell), and Cells can be programmed by hot electron injection at the source terminal. The term "source terminal hot electron injection" assumes that the bit line region 134 of the cell is the "source". In another case, if this region is drain, the source line region 144 is the source, and the regions 134 and 144 can be referred to as source/drain regions, and we do not use specific terms to limit the present invention.

存储器是形成于矽基板905的独立P型区域150的内部及上方(如图11所示),矽基板905是由单晶矽或其他半导体材料所形成,在某些实施例中,基板905的顶面有一晶向<100>,这个基板以硼掺杂,浓度为2E15到2E16atom/cm3The memory is formed in and above the independent P-type region 150 of the silicon substrate 905 (as shown in FIG. 11 ). The silicon substrate 905 is formed of single crystal silicon or other semiconductor materials. In some embodiments, the substrate 905 The top surface has a crystal orientation of <100>, and the substrate is doped with boron at a concentration of 2E15 to 2E16 atoms/cm 3 .

上述区域150的生成方法如下:在基板905内以离子植入法经由遮罩开口植入N型掺杂物,以形成N-区域1103,可以隔离区域150与下方结构,举个例子,以1.5MeV的能量及1.0E13atom/cm2的剂量植入磷。The method for generating the region 150 is as follows: implant N-type dopants in the substrate 905 through the mask opening by ion implantation to form the N-region 1103, which can isolate the region 150 from the underlying structure. For example, the ratio of 1.5 The energy of MeV and the dosage of 1.0E13atom/cm 2 implant phosphorus.

在一个单独的离子植入步骤或一连串的离子植入步骤中,使用另外的遮罩(没有画出)植入N型掺杂物以形成N-区域1105,N-区域1105将区域150完全包围起来,在某些实施例中,这个步骤可以同时制造出N井(没有画出),在其内将会形成周边电路的周边PMOS电晶体,这类电路有感测放大器、输入/输出驱动器、解码器、电压产生器等等,在CMOS技术中,制造出这类N井是已知的技术。In a single ion implantation step or a series of ion implantation steps, N-type dopants are implanted using an additional mask (not shown) to form N-region 1105, which completely surrounds region 150 As a matter of fact, in some embodiments, this step can simultaneously create N-wells (not shown) in which peripheral PMOS transistors will be formed for peripheral circuits such as sense amplifiers, input/output drivers, Decoders, voltage generators, etc. It is known in CMOS technology to fabricate such N-wells.

当存储器运作时,N-区域1103和1105的电压与基板区域150的电压相同或更高,下表1显示区域150的参考电压,基板905的区域1107的电压则与区域1103和1105的电压相同或更低,在某些实施例中,使区域150、1103、1105接在一起形成短路,另外使区域1107接地。When the memory is in operation, the voltage of the N-regions 1103 and 1105 is the same as or higher than the voltage of the substrate region 150. Table 1 below shows the reference voltage of the region 150, and the voltage of the region 1107 of the substrate 905 is the same as the voltage of the regions 1103 and 1105. Or lower, in some embodiments, regions 150, 1103, 1105 are connected together to form a short circuit, and region 1107 is additionally connected to ground.

本发明没有特别限定区域150的隔离技术,也不限定是具有独立基板区域的存储器。The present invention does not specifically limit the isolation technology of the region 150, nor is it limited to a memory with an independent substrate region.

如图12A所示,在基板区域150的顶面以热氧化法生成二氧化矽层(或称为穿隧氧化层,以下有时简称为氧化层)108,在某些实施例中,是约800℃的干式氧化法成长厚9um的氧化层。As shown in FIG. 12A, a silicon dioxide layer (or called a tunnel oxide layer, sometimes simply referred to as an oxide layer) 108 is formed by thermal oxidation on the top surface of the substrate region 150, and in some embodiments, it is about 800 ℃ dry oxidation method to grow a thick 9um oxide layer.

接着,在氧化层108顶面形成复晶矽层124,在某些实施例中,是以低压化学气相沉积法(low pressure chemical vapor deposition,LPCVD)沉积一层厚120um的复晶矽层124,在沉积当时或之后进行轻度掺杂(N型),上述复晶矽层124将可做为浮动闸,或者可以做为周边电路的其他电路元件,这类元件有内连线、电晶体闸极、电阻器、电容板等等。Next, a polycrystalline silicon layer 124 is formed on the top surface of the oxide layer 108. In some embodiments, a layer of polycrystalline silicon layer 124 with a thickness of 120 μm is deposited by low pressure chemical vapor deposition (LPCVD), Lightly doped (N-type) at the time of deposition or after, the above-mentioned polysilicon layer 124 can be used as a floating gate, or can be used as other circuit components of peripheral circuits, such components include interconnection lines, transistor gates, etc. poles, resistors, capacitor plates, etc.

在复晶矽层124的顶面继续沉积一氮化矽层1203,在某些实施例中,是以低压化学气相沉积法沉积一层厚120nm的氮化物,如果需要的话,也可以在沉积氮化物之前先在复晶矽层124上方形成一层二氧化矽层(没有画出)如此可减低应力。Continue to deposit a silicon nitride layer 1203 on the top surface of the polycrystalline silicon layer 124. In some embodiments, a layer of nitride with a thickness of 120 nm is deposited by low pressure chemical vapor deposition. A silicon dioxide layer (not shown) is formed on the polysilicon layer 124 prior to the compound to reduce stress.

然后在氮化矽层1203上方以微影技术形成光阻遮罩904,并从遮罩开口蚀刻氮化矽层1203和复晶矽层124,借此形成与位元线同方向穿过记忆阵列的长条(strip),在图12B的俯视图中,“BL”轴指向位元线的方向,而“WL”轴指向字元线的方向,在某些实施例中,是以反应性离子蚀刻法(reactive ion etching process,RIE)蚀刻复晶矽层124和氮化矽层1203。Then, a photoresist mask 904 is formed on the silicon nitride layer 1203 by lithography, and the silicon nitride layer 1203 and the polysilicon layer 124 are etched from the opening of the mask, thereby forming a memory array through the same direction as the bit line In the top view of FIG. 12B, the "BL" axis points to the direction of the bit line, while the "WL" axis points to the direction of the word line. In some embodiments, the reactive ion etching The polysilicon layer 124 and the silicon nitride layer 1203 are etched by reactive ion etching process (RIE).

就算光阻遮罩904没有对准也不会影响胞元几何形状,即使需要调整,也只需要调整在阵列边缘和周边区域(周边电路所在的区域)的部分。Even if the photoresist mask 904 is misaligned, it will not affect the cell geometry. Even if it needs to be adjusted, it only needs to be adjusted at the edge of the array and the peripheral area (the area where the peripheral circuits are located).

蚀刻复晶矽层124之后,从光阻遮罩904的开口蚀刻氧化层108和基板区域150,以形成隔离沟槽910(如图13所示),周边电路(没有画出)的隔离沟槽也是在此步骤形成,蚀刻方式则可选择反应性离子蚀刻法,沟槽深度约为0.25nm。After etching the polycrystalline silicon layer 124, the oxide layer 108 and the substrate region 150 are etched from the opening of the photoresist mask 904 to form isolation trenches 910 (as shown in FIG. 13 ), isolation trenches for peripheral circuits (not shown) It is also formed in this step, and the etching method can choose reactive ion etching, and the groove depth is about 0.25nm.

然后移除光阻遮罩904。The photoresist mask 904 is then removed.

在这里只要提到利用遮罩蚀刻两层或多层结构,除非特别提到,不然就是利用这个遮罩只会蚀刻最上层,当最上层被蚀刻掉之后,移除遮罩,然后再以保留下的最上层做为遮罩,蚀刻剩下的层,或者是根本不需要遮罩,举例来说,蚀刻氮化矽层1203后,移除先阻遮罩904,然后以氮化矽层1203当作遮罩,蚀刻底下的复晶矽层124、氧化层108、基板150,可能有部分的氮化矽层1203同时被蚀刻,但不是完全移除。As long as it is mentioned here that a two-layer or multi-layer structure is etched using a mask, unless it is specifically mentioned, it will only etch the uppermost layer using this mask. When the uppermost layer is etched away, remove the mask and then use the remaining The lower uppermost layer is used as a mask, and the remaining layers are etched, or no mask is needed at all. For example, after etching the silicon nitride layer 1203, the first resist mask 904 is removed, and then the silicon nitride layer 1203 As a mask, etch the underlying polysilicon layer 124 , oxide layer 108 , and substrate 150 , and part of the silicon nitride layer 1203 may be etched at the same time, but not completely removed.

以沟槽绝缘材料填充沟槽910以形成一绝缘层1010并覆盖晶圆(如图13所示),在某些实施例中,绝缘层1010可由下列方法生成:在沟槽910的裸露表面上方以已知的快速热氧化法(rapid termal oxide,RTO)生成一层厚13.5um的一氧化矽层,然后再使用高密度电浆(highdensity plasma,HDP)化学气相沉积法(chemical vapor deposition,CVD)沉积一层厚480nm的二氧化矽层。Fill trench 910 with trench insulating material to form an insulating layer 1010 and cover the wafer (as shown in FIG. 13 ). In some embodiments, insulating layer 1010 may be formed by the following methods: over the exposed surface of trench 910 A silicon monoxide layer with a thickness of 13.5um is formed by known rapid thermal oxidation (rapid termal oxide, RTO), and then high-density plasma (high density plasma, HDP) chemical vapor deposition (chemical vapor deposition, CVD) is used ) to deposit a silicon dioxide layer with a thickness of 480nm.

接着利用化学机械研磨法(CMP)及/或一些全面性蚀刻制程(blanketetch process)蚀刻去除部分绝缘层1010,直到裸露出氮化矽层1203为止(如图14所示),其中氮化矽层1203在这个步骤中是做为蚀刻停止层。然后移除氮化矽层1203(如以湿蚀刻方式),或者是把绝缘层1010也蚀刻掉,这可以利用定时湿蚀刻(timed wet etch),最后的结构会如图15所示,有一平坦的上部结构,又或者是蚀刻绝缘层1010可以露出复晶矽层124的侧壁,这会改善记忆胞元的效率,我们将于后文说明。Then use chemical mechanical polishing (CMP) and/or some comprehensive etching processes (blanketetch process) to etch and remove part of the insulating layer 1010 until the silicon nitride layer 1203 is exposed (as shown in FIG. 14 ), wherein the silicon nitride layer 1203 is used as an etch stop layer in this step. Then remove the silicon nitride layer 1203 (such as by wet etching), or etch the insulating layer 1010, which can use timed wet etching (timed wet etch), the final structure will be as shown in Figure 15, a flat or the sidewall of the polycrystalline silicon layer 124 can be exposed by etching the insulating layer 1010, which will improve the efficiency of the memory cell, which will be described later.

接着,形成绝缘层98(如图9B与图9C所示)在某些实施例中,绝缘层98是氧氮氧化物(oxide-nitride-oxide,0N0)结构,其形成方法为:首先,在复晶矽层124上方以干式氧化法于800℃或较低温度下加热形成二氧化矽层98.1(如图16所示),二氧化矽层98.1的参考厚度为6um,然后以低压化学气相沉积法沉积一层厚4um的氮化矽层98.2,接着以湿式氧化法在低于850℃的温度下加热形成氧化矽层98.3。Next, an insulating layer 98 is formed (as shown in FIG. 9B and FIG. 9C ). In some embodiments, the insulating layer 98 is an oxide-nitride-oxide (ONO) structure, and its formation method is as follows: first, in The silicon dioxide layer 98.1 (as shown in FIG. 16 ) is formed on the polycrystalline silicon layer 124 by dry oxidation method at 800° C. or lower temperature. The reference thickness of the silicon dioxide layer 98.1 is 6 μm, and then the A silicon nitride layer 98.2 with a thickness of 4um is deposited by deposition method, and then a silicon oxide layer 98.3 is formed by heating at a temperature lower than 850° C. by wet oxidation method.

在图16中,二氧化矽层98.3同时做为周边电晶体的闸极绝缘层,在形成二氧化矽层98.3之前,先在记忆阵列上形成光阻遮罩(没有画出),遮罩没有覆盖周边区域1603,蚀刻掉周边区域1603的98.2、98.1、124、108各层以裸露出基板905,然后移除遮罩,氧化晶圆以生成二氧化矽层98.3,在周边区域1603的二氧化矽层98.3的参考厚度为24nm,而在存储器区域氮化矽层98.2上方的一氧化矽层98.3则为1nm厚,在氮化矽层98.2上面的一氧化矽层98.3比较薄,这是因为二氧化矽在氮化物上面的成长速率比在矽基板905上面要慢。In FIG. 16, the silicon dioxide layer 98.3 is also used as the gate insulating layer of the peripheral transistor. Before forming the silicon dioxide layer 98.3, a photoresist mask (not shown) is formed on the memory array. The mask has no Cover the peripheral area 1603, etch away the layers 98.2, 98.1, 124, and 108 of the peripheral area 1603 to expose the substrate 905, then remove the mask, oxidize the wafer to generate a silicon dioxide layer 98.3, and the silicon dioxide layer 98.3 in the peripheral area 1603 The reference thickness of the silicon layer 98.3 is 24nm, while the silicon monoxide layer 98.3 above the silicon nitride layer 98.2 in the memory area is 1nm thick, and the silicon monoxide layer 98.3 above the silicon nitride layer 98.2 is relatively thin, this is because two The growth rate of silicon oxide on nitride is slower than that on silicon substrate 905 .

在绝缘层98上方形成复晶矽层128.1,在某些实施例中,以低压化学气相沉积法沉积一层厚80um的复晶矽层128.1,在沉积当时或之后以N+或P+掺杂,然后沉积矽化钨层128.2,其参考厚度为50nm,矽化钨层128.2可以化学气相沉积法形成,接着在晶圆上方沉积氨化矽层720,氮化层720可以由低压化学气相沉积法形成,厚度约为160um。A polysilicon layer 128.1 is formed above the insulating layer 98. In some embodiments, a polysilicon layer 128.1 with a thickness of 80 um is deposited by a low-pressure chemical vapor deposition method, and is doped with N+ or P+ at the time of or after deposition, and then A tungsten silicide layer 128.2 is deposited, with a reference thickness of 50nm. The tungsten silicide layer 128.2 can be formed by chemical vapor deposition, and then a silicon nitride layer 720 is deposited on the wafer. The nitride layer 720 can be formed by a low-pressure chemical vapor deposition method, with a thickness of about It is 160um.

在某些实施例中,复晶矽层128.1和矽化钨层128.2的其中一层可以省略,或由其他材料取代。In some embodiments, one of the polysilicon layer 128.1 and the tungsten silicide layer 128.2 can be omitted or replaced by other materials.

接着,在氮化矽层720表面形成光阻,微影图案化光阻形成长条,其与记忆阵列上的字元线同向,此光阻遮罩1014将用来形成堆叠结构710,光阻遮罩1014也可以图案化周边区域1603的周边电晶体闸极128.1、128.2、氮化矽层720,光阻遮罩1014的没有对准并不会改变记忆胞元的几何结构,只需调整记忆阵列的边界及周边区域即可。Next, a photoresist is formed on the surface of the silicon nitride layer 720, and the photoresist is patterned to form long strips, which are in the same direction as the word lines on the memory array. This photoresist mask 1014 will be used to form the stack structure 710. The resist mask 1014 can also pattern the peripheral transistor gates 128.1, 128.2, and the silicon nitride layer 720 in the peripheral region 1603. The misalignment of the photoresist mask 1014 will not change the geometric structure of the memory cell, only need to adjust The boundary and surrounding area of the memory array are sufficient.

蚀刻720、128(即128.1和128.2)、98各层以定义堆叠结构710,可利用的蚀刻方式有非等向反应性离子蚀刻法,然后去除先阻遮罩1014,在周边区域1603上方再形成另一个光阻遮罩(没有画出),以氮化矽层720为遮罩蚀刻底下的的复晶矽层124和氧化层108,光阻会保护周边主动区域的矽基板905,然后剥除光阻,图17A和图17B显示生成的记忆阵列剖面图,其剖面与位元线平行,这些剖面分别沿着图16的箭头17A和17B取得,图17B中的剖面是沿着沟槽910切下,图17A的剖面则是沿着相邻沟槽间的位置切下。Etch 720, 128 (namely 128.1 and 128.2), 98 layers to define the stacked structure 710, the available etching method is anisotropic reactive ion etching method, and then remove the first barrier mask 1014, and then form on the peripheral area 1603 Another photoresist mask (not shown) uses the silicon nitride layer 720 as a mask to etch the underlying polysilicon layer 124 and oxide layer 108. The photoresist will protect the silicon substrate 905 in the peripheral active area, and then peel off Photoresist, Figure 17A and Figure 17B show the sectional view of the generated memory array, its section is parallel to the bit line, these sections are taken along the arrows 17A and 17B in Figure 16 respectively, the section in Figure 17B is cut along the trench 910 Next, the section in FIG. 17A is cut along the position between adjacent grooves.

同样地,图18A、图19A、图20A、图21 A、图22A、图23A、图24A、图31A、图32A、图33A的剖面是沿着相邻沟槽间的位置切下,而图18B、图19B、图20B、图21B、图22B、图23B、图24B、图31B、图32B、图33B的剖面则是沿着沟槽910切下。Similarly, the cross sections of Fig. 18A, Fig. 19A, Fig. 20A, Fig. 21A, Fig. 22A, Fig. 23A, Fig. 24A, Fig. 31A, Fig. 32A, and Fig. 33A are cut along the position between adjacent grooves, while Fig. 18B, 19B, 20B, 21B, 22B, 23B, 24B, 31B, 32B, and 33B are cut along the groove 910 .

在某些实施例中,并没有用复晶矽层128.1及矽化钨层128.2来形成周边电晶体闸极,周边电晶体闸极是由之后沉积的复晶矽层所形成,字元线也是由复晶矽层所形成的。这个实施例省略了在形成二氧化矽层98.3前先蚀刻98.2、98.1、124、108各层的步骤,而在蚀刻时以遮罩保护记忆阵列的步骤也省略了,当形成光阻遮罩1014时,周边主动区域上方已有108、124、98、128、720各层,就是盖住记忆阵列主动区域的那些层,同时蚀刻在周边区域及记忆阵列区域的这些层,如此蚀刻完二氧化矽层98.3之后不需要剥除光阻遮罩1014,而上述在蚀刻复晶矽层124时用于保护周边主动区域的遮罩则可以省略。In some embodiments, the polycrystalline silicon layer 128.1 and the tungsten silicide layer 128.2 are not used to form the peripheral transistor gates, the peripheral transistor gates are formed by the polycrystalline silicon layer deposited later, and the word lines are also formed by Formed by polycrystalline silicon layer. This embodiment omits the step of etching each layer 98.2, 98.1, 124, 108 before forming the silicon dioxide layer 98.3, and the step of protecting the memory array with a mask during etching is also omitted, when forming the photoresist mask 1014 At the same time, there are layers 108, 124, 98, 128, and 720 above the peripheral active area, which are the layers covering the active area of the memory array, and these layers are etched in the peripheral area and the memory array area at the same time, so that the silicon dioxide is etched The photoresist mask 1014 does not need to be stripped after layer 98.3, and the mask used to protect the peripheral active area when etching the polysilicon layer 124 can be omitted.

氧化结构(如在1080℃的氧气氛围下以快速热氧化法进行),如此,会在基板区域150的裸露表面形成厚5um的二氧化矽层1510(如图18A和图18B所示),这个步骤会同时让氧化露出的复晶矽层124和128.1,在复晶矽侧壁的一氧化矽层1510有8nm的水平厚度。Oxidize the structure (for example, perform rapid thermal oxidation in an oxygen atmosphere at 1080° C.), so that a silicon dioxide layer 1510 with a thickness of 5 μm will be formed on the exposed surface of the substrate region 150 (as shown in FIG. 18A and FIG. 18B ), this This step simultaneously oxidizes the exposed polysilicon layers 124 and 128.1, and the silicon monoxide layer 1510 on the polysilicon sidewalls has a horizontal thickness of 8nm.

以低压化学气相沉积法沉积一层厚20um的薄氮化矽层903(如图19A和图19B所示),不需遮罩,非等向性蚀刻上述氮化矽层903即可以在堆叠结构710的侧壁上形成间壁。A thin silicon nitride layer 903 with a thickness of 20 μm is deposited by low-pressure chemical vapor deposition (as shown in FIG. 19A and FIG. 19B ). No mask is required, and the above-mentioned silicon nitride layer 903 can be etched anisotropically to form a stacked structure. Partition walls are formed on the side walls of 710 .

这个蚀刻步骤同时会移除暴露在外的二氧化矽层1510,以干式氧化法在低于800℃的温度下重新在基板区域150上方成长一二氧化矽层1810,这个在图19A中标为1810的二氧化矽层将提供选择电晶体的闸极绝缘层,此二氧化矽层1810的参考厚度为5nm。This etching step also removes the exposed silicon dioxide layer 1510 and re-grows a silicon dioxide layer 1810 over the substrate region 150 by dry oxidation at temperatures below 800° C., which is designated 1810 in FIG. 19A The silicon dioxide layer 1810 will provide the gate insulating layer of the select transistor, and the reference thickness of the silicon dioxide layer 1810 is 5nm.

在某些实施例中,可以省略形成氮化矽层903或二氧化矽层1510的步骤。In some embodiments, the step of forming the silicon nitride layer 903 or the silicon dioxide layer 1510 may be omitted.

接着,形成复晶矽层520(如图20A、图20B、图21A、图21B所示),在某些实施例中,以低压化学气相沉积法沉积一层厚300um的复晶矽层520,沉积当时或之后进行重度掺杂(N+或P+),对上述复晶矽层520进行全面性非等向性蚀刻(如反应性离子蚀刻法),好在堆叠结构710的侧壁上形成间壁,我们可以借由调整氮化矽层720及复晶矽层520的垂直厚度来控制所形成的复晶矽间壁的宽度。Next, a polycrystalline silicon layer 520 is formed (as shown in FIGS. 20A , 20B, 21A, and 21B). In some embodiments, a polycrystalline silicon layer 520 with a thickness of 300 μm is deposited by a low-pressure chemical vapor deposition method. Perform heavy doping (N+ or P+) at the time of deposition or after, and perform comprehensive anisotropic etching (such as reactive ion etching) on the above-mentioned polycrystalline silicon layer 520, so as to form partitions on the side walls of the stacked structure 710, We can control the width of the polysilicon partition formed by adjusting the vertical thickness of the silicon nitride layer 720 and the polysilicon layer 520 .

实施例中的堆叠结构710两端侧壁上都有复晶矽间壁520,在某些实施例中,源极线144很窄,以致于复晶矽层520会填满源极线上方堆叠结构710间的间隙,而不会在靠近源极线那一端的堆叠侧壁上形成间壁。In some embodiments, there are polysilicon partitions 520 on the sidewalls at both ends of the stacked structure 710. In some embodiments, the source line 144 is so narrow that the polysilicon layer 520 fills up the stacked structure above the source line. 710 without forming a spacer on the sidewall of the stack near the end of the source line.

除了可做为选择闸极之外,复晶矽层520还可以做为内连线、电晶体闸极等其他周边电路的电路元件,为了这个目的,在蚀刻复晶矽层520之前可以先在周边区域形成遮罩,而在记忆胞元上方则不需要这种遮罩。In addition to being used as a selection gate, the polysilicon layer 520 can also be used as circuit components of other peripheral circuits such as interconnects and transistor gates. For this purpose, before etching the polysilicon layer 520, it can be The surrounding area forms a mask that is not needed above the memory cell.

在部分复晶矽层520的上方利用微影形成光阻遮罩1710(图21A和图21B所示),这部分的复晶矽层520将形成字元线,光阻遮罩1710也可以覆盖部分或全部的周边区域,形成字元线方向的长条,每一长条与相邻源极线144间的两个相邻堆叠结构710重叠,并盖住位元线区域134,而源极线144则没有被光阻遮罩1710盖住。A photoresist mask 1710 (shown in FIGS. 21A and 21B ) is formed by lithography on part of the polysilicon layer 520. This part of the polysilicon layer 520 will form word lines, and the photoresist mask 1710 can also cover Part or all of the peripheral area forms strips in the word line direction, each strip overlaps with two adjacent stacked structures 710 between adjacent source lines 144, and covers the bit line area 134, while the source The lines 144 are not covered by the photoresist mask 1710 .

光阻遮罩1710的纵向边缘可以位在堆叠结构710上的任一位置,因此只要遮罩对准的误差小于堆叠结构710宽度的一半即可,我们对于位置的要求并不那么严格。在某些实施例中,最小的特征尺寸是0.14mm,遮罩对准的容许误差是0.07mm,每一个堆叠结构710的宽度是0.14mm,即两倍的对准公差。The longitudinal edge of the photoresist mask 1710 can be located at any position on the stack structure 710 , so as long as the mask alignment error is less than half of the width of the stack structure 710 , we are not so strict about the position. In some embodiments, the minimum feature size is 0.14 mm, the mask alignment tolerance is 0.07 mm, and the width of each stack structure 710 is 0.14 mm, ie twice the alignment tolerance.

蚀刻每一堆叠结构710靠近源极线那一侧的复晶矽层520(如图22A和图22B所示),保留每一堆叠结构710靠近位元线那一侧的复晶矽间壁520。The polysilicon layer 520 on the side of each stacked structure 710 close to the source line is etched (as shown in FIG. 22A and FIG. 22B ), and the polysilicon partition wall 520 on the side of each stacked structure 710 close to the bit line is retained.

蚀刻掉复晶矽层520之后,保留光阻遮罩1710,做为N型掺杂物(如磷)植入晶圆之用,如图22A中箭头2110所比的方向,重度掺杂(N+)源极线144,这是让源极线带有高电压供抹除及/或程式化操作电压的“深”植入,当掺杂物向侧边扩散,深植入可在已掺杂源极线及浮动闸124间形成适当的重叠。After the polysilicon layer 520 is etched away, the photoresist mask 1710 is reserved for implanting the N-type dopant (such as phosphorus) into the wafer, as indicated by the arrow 2110 in FIG. 22A , heavily doped (N+ ) source line 144, which is a "deep" implant that allows the source line to carry a high voltage for erasing and/or programming operating voltages. When the dopant diffuses to the side, the deep implant can Appropriate overlap is formed between the source line and the floating gate 124 .

在某些实施例中,掺杂物不会穿透绝缘层1010,所以这个步骤不会有掺杂沟槽910的底部的情形发生(如图22B所示),这个步骤掺杂的源极线区域在图22C中被标示成“144.0”,不管掺杂物是否会穿透绝缘层1010,绝缘层1010都会避免掺杂物接近或到达N-区域1103(如图11所示),因此可避免在源极线144和N-区域1103间有高漏电流或短路的情形发生。在某些实施例中,在制程结束后(即加热步骤后),N-区域1103的上表面离区域150的基板905上表面大约为1mm,沟槽910深度是0.25mm。In some embodiments, the dopant will not penetrate the insulating layer 1010, so this step will not dope the bottom of the trench 910 (as shown in Figure 22B), the source line doped in this step The region is marked as "144.0" in FIG. 22C. Regardless of whether the dopant will penetrate the insulating layer 1010, the insulating layer 1010 will prevent the dopant from approaching or reaching the N-region 1103 (as shown in FIG. 11 ), thus avoiding A high leakage current or a short circuit occurs between the source line 144 and the N-region 1103 . In some embodiments, after the process is finished (ie, after the heating step), the upper surface of the N-region 1103 is about 1 mm away from the upper surface of the substrate 905 in the region 150 , and the depth of the groove 910 is 0.25 mm.

植入之后,留下光阻遮罩1710,而露出的绝缘层1010已经完全或部分自位于源极线144的沟槽910移除(如图23B所示),氮化矽层903和二氧化层1510会保护124和128两层的侧壁不致露出,蚀刻方式可以是非等向性蚀刻,如反应性离子蚀刻。在此步骤中一同时蚀刻去除位于源极线144顶面的二氧化矽层1810(如图23A所示)。After implantation, the photoresist mask 1710 is left, and the exposed insulating layer 1010 has been completely or partially removed from the trench 910 at the source line 144 (as shown in FIG. 23B ), the silicon nitride layer 903 and the oxide Layer 1510 will protect the sidewalls of layers 124 and 128 from being exposed, and the etching method may be anisotropic etching, such as reactive ion etching. In this step, the silicon dioxide layer 1810 on the top surface of the source line 144 is simultaneously etched away (as shown in FIG. 23A ).

然后移除遮罩1710,并进行全面性N+植入2401以掺杂位元线区域134及源极线144(如图24A、图24B、图9B、图9C所示),堆叠结构710和复晶矽层520在进行植入时遮住基板。在某些实施例中,植入程序步骤包括在垂直轴(垂直晶圆的轴)的非零角度方向进行离子植入,以掺杂沟槽侧壁,在某些实施例中,角度为7°、8°或30°,掺杂物可以是砷。Then remove the mask 1710, and perform a comprehensive N+ implantation 2401 to dope the bit line region 134 and the source line 144 (as shown in Figures 24A, 24B, 9B, and 9C), the stack structure 710 and complex The crystalline silicon layer 520 covers the substrate during implantation. In some embodiments, the implant procedure step includes implanting ions at a non-zero angle to the vertical axis (the axis perpendicular to the wafer) to dope the trench sidewalls, in some embodiments at an angle of 7 °, 8° or 30°, the dopant can be arsenic.

上述这种植入并不会穿透靠近位元线区域134的绝缘层1010,所以位元线区域不会形成短路。The implantation described above does not penetrate the insulating layer 1010 near the bitline region 134, so the bitline region does not form a short circuit.

接下来可以利用已知的技术完成存储器的制造,像是可以沉积绝缘层(没有画出)、形成接触开口138(如图9A所示)、沉积并图案化导电材料以形成位元线和其他必须部分。Fabrication of the memory can then be accomplished using known techniques, such as depositing an insulating layer (not shown), forming contact openings 138 (as shown in FIG. 9A ), depositing and patterning conductive materials to form bit lines, and others. must part.

如前面有关图15的说明,在研磨绝缘层1010之后,可以将其蚀刻以曝露出复晶矽层124的侧壁,图24C说明此实施例,此图为存储器沿着字元线穿过控制闸128的记忆阵列剖面图,控制闸128包括靠近浮动闸124侧壁的部分128A,如此可改善控制闸128和浮动闸124间的电容耦合。在某些实施例中。复晶矽层124厚120nm、宽140nm,如果复晶矽层124的上表面大约在绝缘层1010上表面的上方60um,那麽就可大为改善控制闸128和浮动闸124间的耦合情况。As previously described with respect to FIG. 15, after grinding the insulating layer 1010, it may be etched to expose the sidewalls of the polysilicon layer 124. FIG. The cross-sectional view of the memory array of the gate 128 , the control gate 128 includes a portion 128A close to the sidewall of the floating gate 124 , so that the capacitive coupling between the control gate 128 and the floating gate 124 can be improved. In some embodiments. The polycrystalline silicon layer 124 is 120nm thick and 140nm wide. If the upper surface of the polycrystalline silicon layer 124 is about 60um above the upper surface of the insulating layer 1010, then the coupling between the control gate 128 and the floating gate 124 can be greatly improved.

特别需要注意的是,本发明中位元线方向的浮动闸124自对准主动区域,字元线方向的控制闸128则自对准浮动闸124,然后选择闸(字元线)520则自对准控制闸128。其实施方法就是利用浅沟槽隔离技术,以浮动开124定义主动区域(或是直接以主动区域遮罩同时定义浮动闸124与主动区域),如此浮动闸124即自对准主动区域;接着利用浮动闸124上方的控制闸128定义浮动闸124(或是定义控制闸128上方的厚绝缘层时也跟着同时定义浮动闸124与控制闸128),如此控制闸128且自对准浮动闸124;最后生成选择闸520(间壁),因为选择闸520会沿着控制闸128上方的厚绝缘层生成,亦即字元线方向的选择闸520同时也自对准厚绝缘层下方的控制闸128。It should be particularly noted that in the present invention, the floating gate 124 in the direction of the bit line is self-aligned with the active area, the control gate 128 in the direction of the word line is self-aligned with the floating gate 124, and then the selection gate (word line) 520 is self-aligned. Align the control gate 128 . Its implementation method is to use the shallow trench isolation technology to define the active area with the floating gate 124 (or directly define the floating gate 124 and the active area with the active area mask), so that the floating gate 124 is the self-aligned active area; then use The control gate 128 above the floating gate 124 defines the floating gate 124 (or defines the thick insulating layer above the control gate 128 to define the floating gate 124 and the control gate 128 at the same time), so that the control gate 128 and the floating gate 124 are self-aligned; Finally, the select gate 520 (partition wall) is formed, because the select gate 520 is formed along the thick insulating layer above the control gate 128 , that is, the select gate 520 in the word line direction is also self-aligned to the control gate 128 below the thick insulating layer.

利用多次的自对准步骤,不仅可以有效减少存储器的尺寸,还可以确保各胞元的导电度,虽然选择闸520与控制闸128间的未对准并不会改变记忆胞元的导电度,但是因为选择闸520与浮动闸124间的通道长度决定了记忆胞元的导电度,所以选择闸520与浮动闸124间的未对准是会影响到记忆胞元的导电度,跟着改变设计元件的电性,利用本发明的制程即可有效改善这类偏差。Using multiple self-alignment steps can not only effectively reduce the size of the memory cell, but also ensure the conductivity of each cell, although the misalignment between the selection gate 520 and the control gate 128 will not change the conductivity of the memory cell , but because the channel length between the selection gate 520 and the floating gate 124 determines the conductivity of the memory cell, the misalignment between the selection gate 520 and the floating gate 124 will affect the conductivity of the memory cell, and the design will be changed accordingly For the electrical properties of the components, such deviations can be effectively improved by using the manufacturing process of the present invention.

在某些实施例中,周边电晶体的闸极是由复晶矽层520所形成,而不是由128层所形成,前面有关图16的部分已提过,如此就不需要在沉积控制闸层128之前先遮住记忆阵列,并从周边区域1603移除复晶矽层124和98.2、98.1、108各层。在以复晶矽层520形成周边电晶体闸极的实施例中,光阻遮罩1014并不会覆盖周边区域1603,或是至少不会覆盖周边电晶体闸极将形成的区域,因此,当定义堆叠结构710时,会蚀刻掉周边区域或至少周边电晶体闸极区域的108、124、98、128、720各层,露出周边主动区域的基板905。In some embodiments, the gates of the peripheral transistors are formed by polysilicon layer 520 instead of layer 128, as mentioned earlier in relation to FIG. Before 128, the memory array is masked, and the polysilicon layer 124 and the layers 98.2, 98.1, 108 are removed from the peripheral area 1603. In the embodiment in which the polysilicon layer 520 is used to form the peripheral transistor gate, the photoresist mask 1014 does not cover the peripheral region 1603, or at least does not cover the area where the peripheral transistor gate will be formed, so when When defining the stack structure 710 , the layers 108 , 124 , 98 , 128 , 720 in the peripheral region or at least the peripheral transistor gate region are etched away to expose the substrate 905 in the peripheral active region.

然后如上述方式处理晶圆(如图17A至图19B所示),二氧化矽层1810将形成周边电晶体的闸极绝缘层。The wafer is then processed as described above (as shown in FIGS. 17A-19B ), and the silicon dioxide layer 1810 will form the gate insulating layer for the peripheral transistors.

如上所述沉积复晶矽层520,出来的结构如图25所示,在非等向性蚀刻复晶矽层520之前,先在要形成周边电晶体闸极及其他元件(如内连线、电阻器等等)的周边区域上方形成光阻遮罩2501,然后非等向性蚀刻复晶矽520,接着移除光阻遮罩2501,移除光阻遮罩2501之后的周边区域剖面图如图26A所示,记忆阵列的剖面图则如图20A和图20B所示The polycrystalline silicon layer 520 is deposited as described above, and the resulting structure is shown in FIG. Resistors, etc.) to form a photoresist mask 2501 above the peripheral area, then anisotropically etch the polysilicon 520, and then remove the photoresist mask 2501, the cross-sectional view of the peripheral area after removing the photoresist mask 2501 is shown in As shown in Figure 26A, the cross-sectional view of the memory array is shown in Figure 20A and Figure 20B

在某些实施例中,由下列步骤可以降低周边电晶体闸极的电阻,当沉积复晶矽层520之后(如图25所示),在复晶矽层520上方形成一层矽化钨或其他低电阻材料层(没有画出),然后在周边区域上方形成光阻遮罩2501,蚀刻去除复晶矽层520上未被光阻遮罩2501覆盖的矽化钨或其他材料层,接着对复晶矽层520进行非等向性蚀刻,以形成间壁(如图20A和图20B所示),并定义周边电晶体闸极和其他周边元件,然后移除光阻遮罩2501,如此矽化钨或其他导电材料2605就会覆盖周边区域的复晶矽层520(如图26B所示),如果导电材料2605和复晶矽层被同时蚀刻,则记忆阵列的复晶矽层520上方也可能留下一些导电材料2605。In some embodiments, the resistance of the peripheral transistor gate can be reduced by the following steps. After depositing the polysilicon layer 520 (as shown in FIG. 25 ), a layer of tungsten silicide or other A low-resistance material layer (not shown), and then form a photoresist mask 2501 above the peripheral region, etch away the tungsten silicide or other material layers on the polycrystalline silicon layer 520 that are not covered by the photoresist mask 2501, and then perform the polycrystalline silicon layer 520. Silicon layer 520 is anisotropically etched to form partitions (as shown in FIGS. 20A and 20B ) and define peripheral transistor gates and other peripheral components, and then remove photoresist mask 2501 such that tungsten silicide or other The conductive material 2605 will cover the polysilicon layer 520 in the peripheral area (as shown in FIG. 26B ). If the conductive material 2605 and the polysilicon layer are etched simultaneously, there may be some left on the polysilicon layer 520 of the memory array. Conductive material 2605.

从源极线移除复晶矽层520的当时,光阻遮罩1710(如图11A所示)会保护周边主动区域。The photoresist mask 1710 (shown in FIG. 11A ) protects the surrounding active area while the polysilicon layer 520 is removed from the source line.

在某些实施例中,于形成光阻遮罩2501之前,先在复晶矽层520上方沉积一层氮化矽层2607(如图26C所示),如果导电材料2605是用于降低周边电晶体闸极的电阻,则将氮化矽层2607沉积在导电材料2605上方,然后如上所述在周边电晶体闸极的上方形成光阻遮罩2501,蚀刻未被覆盖区域的氮化矽层,根据图25、图26A、图26B的方式处理晶圆,图26C是周边区域具有导电材料2605的实施例的剖面图。在稍后对结构进行化学机械研磨时,氮化矽层720和2607会做为蚀刻停止层,在图24A和图24B的阶段时(即掺杂源极线和位元线之后),当结构被绝缘材料(如气相沉积氧化物(vapor deposited oxide(vapox),没有画出)覆盖后,进行化学机械研磨可以平坦化晶圆。在某些实施例中,绝缘层是做为晶圆切割或封装前的最后一层保护层,而在某些实施例中,绝缘层的材料可以是掺杂或未掺杂二氧化矽层,如硼磷矽玻璃(borophosphosilicate glass,BPSG),还可以使用其他的材料。In some embodiments, before forming the photoresist mask 2501, a silicon nitride layer 2607 is deposited on the polysilicon layer 520 (as shown in FIG. 26C ). To resist the crystal gate, deposit a silicon nitride layer 2607 on the conductive material 2605, then form a photoresist mask 2501 above the peripheral transistor gate as described above, etch the silicon nitride layer in the uncovered area, The wafer is processed according to the manner of FIG. 25 , FIG. 26A , and FIG. 26B . FIG. 26C is a cross-sectional view of an embodiment with conductive material 2605 in the peripheral region. The silicon nitride layer 720 and 2607 will act as an etch stop layer when the structure is chemically mechanically polished later, at the stage of FIG. 24A and FIG. After being covered with an insulating material (such as vapor deposited oxide (vapox), not shown), chemical mechanical polishing can planarize the wafer. In some embodiments, the insulating layer is used as a wafer dicing or The last protective layer before packaging, and in some embodiments, the material of the insulating layer can be doped or undoped silicon dioxide layer, such as borophosphosilicate glass (BPSG), and other s material.

在某些实施例中,一些周边电晶体闸极或其他元件是由128层所形成,其他的周边闸极或元件则是由复晶矽层520所形成,后面将根据图44至图50说明一个这种实施例。In some embodiments, some peripheral transistor gates or other components are formed by layer 128, and other peripheral gates or components are formed by polysilicon layer 520, which will be described later with reference to FIGS. 44 to 50 One such embodiment.

要降低复晶矽层(字元线)520的电阻,可以利用金属带,每一条金属带位于一条字元线上,并以一定的周期间隔与字元线接触(如每128行),因为字元线520是窄的间壁,即使有小凸起与金属带接触仍具有低电阻,光阻遮罩2501可以用来形成这种凸起。图27为这个实施例的俯视图,显示利用非等向性蚀刻复晶矽层520形成间壁之后,记忆阵列被截断而有一间隙2701,间隙2701与位元线同向,如此制造出将形成字元线凸起的空间,间隙2701可以供沟槽910使用,记忆阵列区段2703.1位于间隙的一侧(图27看来是位于间隙上方),而记忆阵列区段2703.2则依于间隙下方,字元线520和堆叠结构710不间断的跨过区段2703.1和2703.2和间隙,在进行蚀刻形成间壁之前所形成的遮罩2501覆盖间隙2701内的部分复晶矽层520,图28显示移除光阻遮罩2501及形成光阻遮罩1710后间隙2701区域的俯视图。To reduce the resistance of the polysilicon layer (word line) 520, metal strips can be used. Each metal strip is located on a word line and contacts the word line at regular intervals (such as every 128 rows), because The word line 520 is a narrow partition, which has low resistance even if there are small bumps in contact with the metal strips. The photoresist mask 2501 can be used to form such bumps. FIG. 27 is a top view of this embodiment, showing that after forming partition walls by anisotropic etching of polysilicon layer 520, the memory array is truncated to have a gap 2701, and the gap 2701 is in the same direction as the bit line, so that the character will be formed. The space raised by the line, the gap 2701 can be used for the groove 910, the memory array section 2703.1 is located on one side of the gap (it seems to be located above the gap in Figure 27), and the memory array section 2703.2 is located below the gap, the character The line 520 and the stacked structure 710 span the sections 2703.1 and 2703.2 and the gap without interruption. The mask 2501 formed before etching to form the partition wall covers part of the polysilicon layer 520 in the gap 2701. FIG. 28 shows that the photoresist is removed A top view of the mask 2501 and the area of the gap 2701 after the photoresist mask 1710 is formed.

一个记忆阵列的间隙2701数目可以任意选定,举个例子,在一个记忆阵列中可以每隔128行(位元线)就有一个间隙,当然,一条存储器也可以有任意数目的记忆阵列。The number of gaps 2701 in a memory array can be selected arbitrarily. For example, there can be a gap every 128 rows (bit lines) in a memory array. Of course, a memory can also have any number of memory arrays.

在图27中,光阻遮罩2501包括沿着间隙延伸的长条,光阻遮罩2501在相邻字元线520间的区域2709被截断,如此可蚀刻字元线闸的复晶矽层520,因此可避免相邻字元线间形成短路,光阻遮罩2501在源极线144上方一可断可不断,在源极线上方的光阻遮罩不需中断,这是困为蚀刻源极线区域的复晶矽层520是利用光阻遮罩1710(如图28所示)。In FIG. 27, the photoresist mask 2501 includes strips extending along the gap, and the photoresist mask 2501 is truncated in the region 2709 between adjacent wordlines 520, so that the polysilicon layer of the wordline gate can be etched. 520, so it can avoid forming a short circuit between adjacent word lines, the photoresist mask 2501 can be broken or continuously above the source line 144, and the photoresist mask above the source line does not need to be interrupted, which is difficult for etching The polysilicon layer 520 in the source line region is made of a photoresist mask 1710 (as shown in FIG. 28 ).

光阻遮罩2501也可以覆盖周边电晶体闸极及其他周边元件,如同上面有关图25的叙述。The photoresist mask 2501 may also cover peripheral transistor gates and other peripheral components, as described above with respect to FIG. 25 .

光阻遮罩1710(如图28所示)可以与上面有关图21A到图23B所叙述的光阻遮罩有相同的几何外型,也可以有上述同样的用途,即蚀刻源极线144的复晶矽层520、对源极线进行深植入2110、蚀刻沟槽的绝缘层1010,图29显示已蚀刻源极线的复晶矽层520,每一复晶矽(字元线)520在间隙2701内有横向凸起520E。The photoresist mask 1710 (shown in FIG. 28 ) can have the same geometry as the photoresist mask described above in relation to FIGS. Polycrystalline silicon layer 520, deep implantation 2110 for source lines, insulating layer 1010 for etching trenches, FIG. 29 shows polycrystalline silicon layer 520 with etched source lines, each polycrystalline silicon (word line) 520 Within the gap 2701 there is a lateral protrusion 520E.

然后参考先前的图22A至图26C处理晶圆,如果绝缘层1010是参考图23B的方式进行蚀刻,则完全或部分移除位于源极线144的间隙2701内的绝缘层1010,同时掺杂记忆阵列中间隙内的沟槽底部及侧壁,如此,源极线144会穿过间隙而不间断。Then process the wafer with reference to the previous FIG. 22A to FIG. 26C. If the insulating layer 1010 is etched in the manner referring to FIG. The bottom and sidewalls of the trenches in the gaps in the array, so that the source line 144 passes through the gaps without interruption.

图30A显示位于较后段制程的存储器间隙2701内部的剖面图,在记忆胞元上方已形成绝缘层2901,每一金属带2903位于对应字元线520的上方,并在闸隙2701内经由绝缘层2901的开口2903C与字元线520接触。在图30A中,复晶矽层520的上表面与控控闸128上方氮化矽层720的上表面同高,这是因为复晶矽层520已经过化学机械研磨法处理,碰到氮化矽层时停止。具体而言,绝缘层2901由复数层所组成的,有些层是在图24A和图24B的步骤后沉积,再经过化学机械研磨处理,接着形成其他层以完成一完整的绝缘层2901。在其他实施例中复晶矽层520与氮化矽层重叠。FIG. 30A shows a cross-sectional view inside a memory gap 2701 in a later-stage process. An insulating layer 2901 has been formed above the memory cell. Each metal strip 2903 is located above the corresponding word line 520 and passes through the insulating layer in the gate gap 2701. Opening 2903C of layer 2901 is in contact with word line 520 . In FIG. 30A, the upper surface of the polycrystalline silicon layer 520 is at the same level as the upper surface of the silicon nitride layer 720 above the control gate 128. This is because the polycrystalline silicon layer 520 has been processed by chemical mechanical polishing and touches the silicon nitride layer 720. Silicon layer stops. Specifically, the insulating layer 2901 is composed of multiple layers, some layers are deposited after the steps in FIG. 24A and FIG. 24B , and then undergo chemical mechanical polishing, and then other layers are formed to complete a complete insulating layer 2901 . In other embodiments, the polysilicon layer 520 overlaps with the silicon nitride layer.

在某些实施例中,隔离沟槽910并没有用掉整个间隙2701的宽度(即图28和图29的重直尺寸),复合层隔离沟槽可以位于间隙内,或是间隙内也可以没有任何沟槽。In some embodiments, the isolation trench 910 does not use up the width of the entire gap 2701 (ie, the vertical dimension of FIG. 28 and FIG. 29 ), the composite layer isolation trench may be located in the gap, or there may be no gap in the gap. any grooves.

图30B和图30C分别是另一实施例的存储器剖面与遮罩布局图,图30c显示光阻遮罩904、1014、2501(请同时参考图12A、图12B、图16、图27),位元线接触138可以与复晶矽层520的接触开口290C同时蚀刻,也可以不同时,源极线144的接触开口144C也可以与位元线接触138或复晶矽接触2903C同时蚀刻。在某些实施例中,接触开口138、2903C、144C和控制闸128的接触开口(没有画出)是使用同样的光阻遮罩同步进行蚀刻,从遮罩开口向下蚀刻氮化矽层720以露出控制闸,复晶矽层520的接触开口2903C与控制闸128不相连,以避免字元线520与控制闸128形成短路。FIG. 30B and FIG. 30C are respectively another embodiment of memory section and mask layout, FIG. 30c shows photoresist mask 904, 1014, 2501 (please also refer to FIG. 12A, FIG. 12B, FIG. 16, FIG. 27), bit The element line contact 138 can be etched simultaneously with the contact opening 290C of the polysilicon layer 520 , or not at the same time. The contact opening 144C of the source line 144 can also be etched simultaneously with the bit line contact 138 or the polysilicon contact 2903C. In some embodiments, the contact openings 138, 2903C, 144C and the contact opening (not shown) of the control gate 128 are etched simultaneously using the same photoresist mask, and the silicon nitride layer 720 is etched downward from the mask opening. To expose the control gate, the contact opening 2903C of the polysilicon layer 520 is disconnected from the control gate 128 to prevent the word line 520 from forming a short circuit with the control gate 128 .

接触开口138可以使用已知的技术以N+掺杂复晶矽插塞填满,如果因为接触遮罩的没有对准使得接触开口138的蚀刻影响了沟槽910内的绝缘层1010,则沟槽内被移除的绝缘层1010就会在形成插塞时被填入N+复晶矽,复晶矽插塞可以避免金属接触及P掺杂基板区域150间形成短路。The contact opening 138 can be filled with an N+ doped polysilicon plug using known techniques. If the etching of the contact opening 138 affects the insulating layer 1010 in the trench 910 due to misalignment of the contact mask, the trench The removed insulating layer 1010 will be filled with N+ polysilicon when the plug is formed, and the polysilicon plug can prevent short circuit between the metal contact and the P-doped substrate region 150 .

在某些实施例中,相邻的源极线144之间会形成短路,举例而言,源极线可以四个为一组,每一组的四个源极线可以与金属带2903相接形成短路,金属带2903可以经由记忆阵列相邻行间的间隙3010内开口144C与源极线接触,使源极线短路可以减少需要连接源极线至较高金属层(没有画出)的区域,因为四条源极线与较高金属层接触只需要一个接触开口(没有画出),与较高金属层的接触也可以用来降低源极线的电阻,由较高金属层所形成的金属带可以形成于源极线上方,与金属带2903间隔接触,金属带2903与源极线在间隙3010内开口144C接触,记忆阵列可以有复数个间隙3010。对每一组的四源极线而言,所伴随的八个控制闸线128也可以接在一起形成短路。In some embodiments, a short circuit will be formed between adjacent source lines 144. For example, four source lines may form a group, and each group of four source lines may be in contact with the metal strip 2903. To form a short circuit, the metal strip 2903 can contact the source line through the opening 144C in the gap 3010 between adjacent rows of the memory array, so that the short circuit of the source line can reduce the area that needs to connect the source line to a higher metal layer (not shown) , because only one contact opening (not shown) is needed for the four source lines to be in contact with the higher metal layer, the contact with the higher metal layer can also be used to reduce the resistance of the source line, the metal formed by the higher metal layer The strips can be formed above the source lines, contacting the metal strips 2903 at intervals, and the metal strips 2903 are in contact with the openings 144C of the source lines in the gaps 3010 , and the memory array can have a plurality of gaps 3010 . For each set of four source lines, the accompanying eight control gate lines 128 can also be connected together to form a short circuit.

由光阻遮罩1014所定义的控制闸线128沿着源极线接触开口144C弯曲,如果相邻的控制闸线128在间隙3010内的位元线区域312中非常靠近,复晶矽层520可能会填入上述区域312中,导致字元线520在这些区域形成麻烦的短路,为了避免短路,可以使用光阻遮罩1710(图28)移除间隙3010内的复晶矽层520,这会使得字元线间壁520在间隙3010内被截断,不过闸隙3010间的个别部分字元线会以金属带2903(如图30B所示)电连接,金属带2903则在间隙2701内与字元线接触。The control gate lines 128 defined by the photoresist mask 1014 are bent along the source line contact opening 144C. If adjacent control gate lines 128 are in close proximity in the bit line region 312 within the gap 3010, the polysilicon layer 520 It may be filled in the above-mentioned area 312, causing the word line 520 to form a troublesome short circuit in these areas. In order to avoid the short circuit, the polysilicon layer 520 in the gap 3010 can be removed by using a photoresist mask 1710 (FIG. 28). The word line partition wall 520 will be cut off in the gap 3010, but the individual part of the word lines between the gate gaps 3010 will be electrically connected with the metal strip 2903 (as shown in FIG. 30B ), and the metal strip 2903 is connected to the word line in the gap 2701. element line contact.

位于闸隙2701和3010间的记忆阵列区段2703.1和2703.2的剖面与图24A和图24B相似,金属带2903在记忆阵列区段2703.1和2703.2中,位于字元线之上,但不与其接触。The sections of memory array sections 2703.1 and 2703.2 located between gate gaps 2701 and 3010 are similar to those shown in Figures 24A and 24B. Metal strips 2903 are in memory array sections 2703.1 and 2703.2, above word lines but not in contact with them.

在某些实施例中,会借由矽化源极线144以降低其电阻,举例而言,在图24A和图24B的阶段(即掺杂位元线区域134之前或之后)的结构上沉积钴或其他合适的金属,加热晶圆使得裸露的矽与钴或其他金属反应,而形成导电的矽化物,然后移除未反应的钴或其他金属,此矽化物便会留在源极线144和字元线520上方,上述的矽化步骤与此领域中已知的矽化制程(即自对准矽化物)相同。In some embodiments, source line 144 is reduced in resistance by silicidation, for example, by depositing cobalt on the structure at the stage of FIG. 24A and FIG. 24B (ie, before or after doping bit line region 134). or other suitable metals, the wafer is heated so that the exposed silicon reacts with cobalt or other metals to form a conductive silicide, and then the unreacted cobalt or other metals are removed, and the silicide remains on the source lines 144 and Above the word line 520, the above-mentioned silicidation steps are the same as the silicidation process known in the art (ie salicide).

在某些实施例中,绝缘层1810可能不足以避免钴或其他金属与位元线区域134间形成短路,因此,字元线520是有可能会与位元线区域134形成短路,我们可利用下列方法避免这种情况:当晶圆经过图20A和图20B阶段的处理之后,就在沉积光阻遮罩1710之前,先沉积绝缘层3003(如图31A和图31B),上述绝缘层3003的材质可以是二氧化矽。然后如上所述的方法,依序形成光阻遮罩1710,接着移除裸露在光阻遮罩1710外边的绝缘层3003,再将晶圆经过图21A至图23B步骤的处理,具体而言就是蚀刻复晶矽层520和掺杂源极线144(即植入2110),然后移除光阻遮罩1710,生成的结构便如图32A和图32B所示。In some embodiments, the insulating layer 1810 may not be sufficient to prevent cobalt or other metals from forming a short circuit with the bit line region 134, therefore, the word line 520 may form a short circuit with the bit line region 134, we can use The following method avoids this situation: after the wafer is processed through the stages of Fig. 20A and Fig. 20B, just before depositing the photoresist mask 1710, an insulating layer 3003 (as shown in Fig. 31A and Fig. 31B) is deposited earlier, and the above-mentioned insulating layer 3003 The material can be silicon dioxide. Then, in the above-mentioned method, the photoresist mask 1710 is sequentially formed, and then the insulating layer 3003 exposed outside the photoresist mask 1710 is removed, and then the wafer is processed through the steps in FIG. 21A to FIG. 23B , specifically Etching the polysilicon layer 520 and doping the source line 144 (ie implant 2110), and then removing the photoresist mask 1710, the resulting structure is as shown in FIGS. 32A and 32B.

然后再沉积一层金属(如钴),加热晶圆使得金属与源极线区域中的矽反应,并移除未反应的金属,最后,就在源极线上方形成矽化层3301(如图33A和图33B所示)。Then deposit a layer of metal (such as cobalt), heat the wafer so that the metal reacts with the silicon in the source line area, and remove the unreacted metal, and finally, a silicide layer 3301 is formed just above the source line (as shown in Figure 33A and Figure 33B).

在某种情况下,如果没有完全蚀刻去除位于沟槽910内的绝缘层1010(如图23B所示),则沟槽910内的矽化物3301会被截断。In some cases, if the insulating layer 1010 in the trench 910 is not completely etched away (as shown in FIG. 23B ), the silicide 3301 in the trench 910 will be cut off.

接着,继续蚀刻绝缘层3003,在位元线区域134和源极线进行植入2401(如图24A和图24B所示),或者是可以穿过绝缘层3003进行植入,当然绝缘层3003也可以选择保留在存储器中。Next, continue to etch the insulating layer 3003, perform implantation 2401 on the bit line region 134 and the source line (as shown in FIG. 24A and FIG. 24B ), or perform implantation through the insulating layer 3003. Can choose to keep in memory.

而源极线矽化技术可以与图16的实施例(即周边电晶体闸极是由控制闸层128所形成)一起应用,也可以与图25、图26A、图26B、图26C的实施例(即周边电晶体闸极是由复晶矽层520所形成)一起应用,或者是与图44至图50的实施例(复晶矽层128和520都用来做为周边电晶体闸极)一起应用,这部分将于后面说明,矽化技术也可以与凸起520E(如图27至图30所示)结合。The source line silicidation technology can be applied together with the embodiment of FIG. 16 (that is, the peripheral transistor gate is formed by the control gate layer 128), and can also be used with the embodiments of FIG. 25, FIG. 26A, FIG. 26B, and FIG. 26C ( That is, the peripheral transistor gate is formed by the polysilicon layer 520), or is used together with the embodiments of FIGS. 44 to 50 (the polysilicon layers 128 and 520 are both used as the peripheral transistor gate) Application, which will be described later, the siliconization technology can also be combined with the bump 520E (as shown in FIGS. 27 to 30 ).

图34说明根据本发明的另一快闪记忆阵列,每一个隔离沟槽910突出于相邻的源极线144之间,但是并不与源极线相交,我们把隔离沟槽的边界标示为910B。FIG. 34 illustrates another flash memory array according to the present invention. Each isolation trench 910 protrudes between adjacent source lines 144, but does not intersect with the source lines. We mark the boundaries of the isolation trenches as 910B.

上述这种存储器的制程如下:掺杂基板905形成隔离区域150(如图11所示),然后依序形成穿隧氧化层108、复晶矽层124、氮化矽层1203、光阻遮罩904(如图12A和图12B所示),图案化氮化矽层1203和复晶矽层124,不过,这个步骤并没有蚀刻基板区域150,穿隧氧化层108则可自行决定是否要蚀刻掉,接着移除光阻遮罩904,得到的结构便如图35所示。The manufacturing process of the above-mentioned memory is as follows: doping the substrate 905 to form the isolation region 150 (as shown in FIG. 11 ), and then sequentially forming the tunnel oxide layer 108, the polysilicon layer 124, the silicon nitride layer 1203, and the photoresist mask 904 (as shown in FIG. 12A and FIG. 12B ), patterning the silicon nitride layer 1203 and the polycrystalline silicon layer 124, however, this step does not etch the substrate region 150, and the tunnel oxide layer 108 can decide whether to etch it. , and then remove the photoresist mask 904, and the obtained structure is as shown in FIG. 35 .

接着,以化学气相沉积法沉积一层厚的300nm的一氧化矽层2710(如图36所示),如硼磷矽玻璃,然后微影图案化光阻遮罩2810(如图37所示),使成为字元线方向的长条,每一长条位于源极线144将形成的区域,光阻遮罩2810与存储器其他元件(如控制闸128)有关(如图38所示),这个步骤还没有形成控制闸128。Next, deposit a silicon oxide layer 2710 with a thickness of 300 nm (as shown in FIG. 36 ), such as borophosphosilicate glass, by chemical vapor deposition, and then lithographically pattern the photoresist mask 2810 (as shown in FIG. 37 ). , making it a long strip in the direction of the word line, each strip is located in the area where the source line 144 will be formed, and the photoresist mask 2810 is related to other elements of the memory (such as the control gate 128) (as shown in Figure 38 ), this The step does not yet form the control gate 128 .

借由对光阻遮罩2810和氮化矽层1203的选择比蚀刻去除光阻遮罩和氮化矽层1203所包围的二氧化层2710和108,然后移除光阻遮罩2810,以二氧化层2710和氮化矽层1203为遮罩蚀刻基板区域150,形成长方形沟槽910;或者是在蚀刻基板区域150时,可以将光阻遮罩2810留着,在这个情形下不需要沉积二氧化层2710。图39显示使用二氧化层2710的实施例的剖面,这个剖面是沿着图37的线39-39切下所得到通过沟槽的平面,没有通过沟槽的平面剖面则与图36一样。The oxide layers 2710 and 108 surrounded by the photoresist mask and the silicon nitride layer 1203 are removed by selective etching of the photoresist mask 2810 and the silicon nitride layer 1203, and then the photoresist mask 2810 is removed to form two The oxide layer 2710 and the silicon nitride layer 1203 are used as a mask to etch the substrate region 150 to form a rectangular trench 910; or when the substrate region 150 is etched, the photoresist mask 2810 can be left, and in this case there is no need to deposit two Oxide layer 2710. FIG. 39 shows a cross-section of an embodiment using the oxide layer 2710. The cross-section is taken along line 39-39 of FIG.

然后再沉积一绝缘层1010(如图13所示),并以化学机械研磨法移除部分绝缘层1010(如图14所示),接着移除氮化矽层1203,选择性蚀刻绝缘层1010,致使上表面成为一平坦表面。图40B是所得结构在平行字元线并通过沟槽的平面剖面图,图40A则是通过相邻沟槽间的平面剖面图,有些绝缘层1010可能覆盖源极线144部分的基板区域150。源极线并没有跨过沟槽(有些二氧化层2710可以留在复晶矽长条124的侧壁上,这时氧化层看起来会像是绝缘层1010的一部分)。Then deposit an insulating layer 1010 (as shown in FIG. 13 ), and remove part of the insulating layer 1010 (as shown in FIG. 14 ) by chemical mechanical polishing, then remove the silicon nitride layer 1203, and selectively etch the insulating layer 1010 , making the upper surface a flat surface. 40B is a plan cross-sectional view of the resulting structure parallel to word lines and passing through trenches, and FIG. 40A is a plan cross-sectional view passing between adjacent trenches. Some insulating layers 1010 may cover the substrate region 150 of the source line 144 part. The source line does not cross the trench (some of the oxide layer 2710 can remain on the sidewalls of the polysilicon strip 124, and the oxide layer will then appear to be part of the insulating layer 1010).

在某些实施例中,会蚀刻去除部分绝缘层1010,以曝露出复晶矽层124的侧壁,借此改善控制闸128和浮动闸124间的电容耦合(如图24C所示)。In some embodiments, a portion of the insulating layer 1010 is etched away to expose the sidewalls of the polysilicon layer 124, thereby improving the capacitive coupling between the control gate 128 and the floating gate 124 (as shown in FIG. 24C ).

剩下的制程步骤可与前述图16至图33B相同,如形成绝缘层(材质可为氧氮氧化层,ONO layer)98、控制闸层128、氮化矽层720、光阻遮罩1014等步骤(即周边电晶体闸极可由128层或字元线层520所形成)。The rest of the process steps can be the same as the above-mentioned FIG. 16 to FIG. 33B , such as forming an insulating layer (the material can be an oxygen nitride oxide layer, ONO layer) 98, a control gate layer 128, a silicon nitride layer 720, a photoresist mask 1014, etc. step (ie, the peripheral transistor gate can be formed by layer 128 or word line layer 520).

然后形成二氧化矽层1510(如图18A所示),氮化矽间壁903和二氧化矽层1810(如图19A所示)。Then silicon dioxide layer 1510 (as shown in FIG. 18A ), silicon nitride spacers 903 and silicon dioxide layer 1810 (as shown in FIG. 19A ) are formed.

沉积并非等向性蚀刻复晶矽层520(如图20A所示),然后形成光阻遮罩1710(如图21A所示),蚀刻源极线144处的复晶矽层520(如图22A所示),至于源极线144处的绝缘层1010可蚀刻可不蚀刻,然后进行植入2110,因为源极线没有与沟槽910相交,这次的植入掺杂整个长条的源极线,生成的结构与图22A相同,图41显示沿着沟槽的剖面(即这个剖面图是假设已经蚀刻源极线处的绝缘层1010)。Deposition is not isotropic etching polysilicon layer 520 (as shown in FIG. 20A ), and then form a photoresist mask 1710 (as shown in FIG. 21A ), etch the polysilicon layer 520 at the source line 144 (as shown in FIG. 22A As shown), the insulating layer 1010 at the source line 144 can be etched or not etched, and then the implantation 2110 is performed, because the source line does not intersect the trench 910, this implantation dopes the entire long source line , the resulting structure is the same as that shown in FIG. 22A, and FIG. 41 shows a cross section along the trench (ie, this cross section assumes that the insulating layer 1010 at the source line has been etched).

如同前面有关图24A和图24B的说明,移除光阻邀罩1710,进行N型植入2401掺杂位元线区域134和源极线144,在植入2410步骤前可先蚀刻源极线处的绝缘层1010,或是在植入2110和2410步骤之间进行蚀刻,或是在植入2410步骤后进行,或是不要蚀刻。24A and 24B, remove the photoresist mask 1710, perform N-type implantation 2401 to dope the bit line region 134 and source line 144, and etch the source line before the step of implantation 2410 The insulating layer 1010 at , is either etched between the steps of implanting 2110 and 2410, or is performed after the step of implanting 2410, or is not etched.

在某些实施例中,图27至图30的凸起部分520E被当作字元线520;在某些实施例中,如图24A、图31A至图33B所示,会矽化源极线144以降低其电阻。In some embodiments, the raised portion 520E of FIGS. 27 to 30 is used as the word line 520; in some embodiments, as shown in FIGS. 24A, 31A to 33B, the source line 144 to reduce its resistance.

在图42中,我们省略了二氧化层2710和光阻遮罩2810,隔离沟槽910如图12A所示是由光阻遮罩904所定义,但是由于沟槽910是长方形的(如图37所示),因此氮化矽层1203和复晶矽层124与图37的复合层有同样的轮廓,沟槽910与图34至图41的沟槽有同样的外形,以化学机械研磨法移除源极线144上方的绝缘层1010(如图15所示),剩下的制程步骤就和图37至图41一样,当定义堆叠结构710时,并同时蚀刻源极线144上方的复晶矽层124和二氧化层108,这个步骤会曝露出源极线144。In FIG. 42, we have omitted the oxide layer 2710 and the photoresist mask 2810. The isolation trench 910 is defined by the photoresist mask 904 as shown in FIG. 12A, but since the trench 910 is rectangular (as shown in FIG. 37 ), so the silicon nitride layer 1203 and the polycrystalline silicon layer 124 have the same outline as the composite layer in FIG. 37, and the groove 910 has the same shape as the groove in FIG. 34 to FIG. For the insulating layer 1010 above the source line 144 (as shown in FIG. 15 ), the rest of the process steps are the same as those in FIGS. 37 to 41 . layer 124 and the oxide layer 108 , this step exposes the source line 144 .

在图9A到图43的实施例中,是利用源极端热电子注入法来程式化(使成为非导电)记忆胞元,请参阅W.D.Brown等人于1998年发表的《Nonvolatile Semiconductor Memory Technology》第21至23页,下表1列出以1.8V外部电源供应(VCC)驱动的存储器参考电压,斜线是用来表示选择/非选择记忆列或行的电压,举个例子,在表1的“程式化”行、“位元线区域134”列,项目“0V/V3”表示选择位元线是0V,而未被选择位元线是电压V3,我们没有列出所有的非选择电压。In the embodiment of Fig. 9A to Fig. 43, it is to use the hot electron injection method at the source end to program (make it non-conductive) the memory cell, please refer to "Nonvolatile Semiconductor Memory Technology" published by W.D.Brown et al. in 1998 On pages 21 to 23, Table 1 below lists the memory reference voltage driven by an external power supply (VCC) of 1.8V. The slash is used to indicate the voltage of the selected/non-selected memory column or row. For example, in Table 1 Row "stylized", column "bit line area 134", entry "0V/V3" indicates that the selected bit line is 0V, and the unselected bit line is at voltage V3, we have not listed all non-selected voltages.

记忆胞元的抹除可使用从浮动闸124到源极线144(请参考表1的“经由源极线抹除扇区”行)或是到基板区域150(“经由基板抹除扇区”)的Fowler-Nordheim穿隧,后者是比较佳的技术,因为降低了带与带间(band-to-band)电流。在图10B和图34的快闪记忆阵列中,只能抹除整个区域(sector),而不能抹除个别的胞元,一个区域是指一列或是数列,他们对应的源极线144经由电路连接形成短路,而对应的控制闸线128也经由电路连接形成短路。Memory cells can be erased from the floating gate 124 to the source line 144 (please refer to the "Erase Sector Via Source Line" row of Table 1) or to the substrate area 150 ("Erase Sector Via Substrate" ) Fowler-Nordheim tunneling, which is a better technology because it reduces the band-to-band current. In the flash memory array shown in FIG. 10B and FIG. 34 , only the entire sector (sector) can be erased, and individual cells cannot be erased. A sector refers to a row or a number of rows, and their corresponding source lines 144 pass through the circuit The connection forms a short circuit, and the corresponding control gate line 128 also forms a short circuit via the circuit connection.

一些实施例提供了于单一操作步骤中抹除多个区域或是整个记忆阵列的选择,其中利用从浮动闸124到基板区域150的Fowler-Nordheim电子穿隧以同步抹除所有待抹除的胞元,这就是表1的“晶片抹除”,区域150相对于所有的控制闸是正向偏压,阵列抹除采用晶片抹除方式的速度会比逐列抹除方式来的快,这在测试存储器时特别有用。Some embodiments provide the option of erasing multiple regions or the entire memory array in a single operation step, using Fowler-Nordheim electron tunneling from the floating gate 124 to the substrate region 150 to simultaneously erase all cells to be erased Yuan, this is the "wafer erase" in Table 1. The area 150 is forward biased relative to all control gates. The speed of array erasing using the wafer erasing method will be faster than the row-by-row erasing method. This is in the test Especially useful for storage.

表1 程式化 经由源极线抹除整个区域 经由基板抹除整个区域 晶片抹除 读取 控制闸128 +10V/0V -10V -10V -10V 1.8V 位元线区域134 0V/V3**(VCC=1.8V) V4***(VCC=1.8V) 浮动 浮动 1.5 源极线144 6V 5V 浮动 浮动 0V 选择闸极520 VTN+ΔV1 * 0V 0V 0V VCC+ΔV2 *(VCC=1.8V) 基板区域150 0V 0V 6V 6V 0V Table 1 Stylized Erase the entire area via the source line Erase the entire area through the substrate wafer erase read Control gate 128 +10V/0V -10V -10V -10V 1.8V bit line area 134 0V/V3 ** (VCC=1.8V) V4 *** (VCC=1.8V) float float 1.5 source line 144 6V 5V float float 0V select gate 520 VTN+ΔV 1 * 0V 0V 0V VCC+ΔV 2 * (VCC=1.8V) Substrate area 150 0V 0V 6V 6V 0V

注:Note:

*在实施例中,VTN=0.6V、ΔV1=0.9V、ΔV2=1.4V。*In the embodiment, VTN=0.6V, ΔV 1 =0.9V, ΔV 2 =1.4V.

**V3是大于0V1的电压。**V3 is a voltage greater than 0V 1 .

***V4电压范围0<V4<VCC。***V4 voltage range 0<V4<VCC.

一条存储器可以有多个记忆阵列,每一个记忆阵列都有自己的位元线和字元线,不同的阵列可以放在相同的基板区域150或是放在同一集成电路的不同隔离基板区域150。“晶片抹除”操作可以抹除在某一个基板区域150上的记忆胞元,而不会抹除到在其他基板区域150的胞元。A memory can have multiple memory arrays, each memory array has its own bit line and word line, and different arrays can be placed in the same substrate area 150 or in different isolated substrate areas 150 of the same integrated circuit. The “wafer erase” operation can erase the memory cells on a certain substrate region 150 without erasing the memory cells on other substrate regions 150 .

电压产生器和解码器区块4201(如图43所示)会使用已知的技术因应电源供应电压VCC、位址讯号“ADDR”、其他的命令/控制讯号等产生必须的电压。The voltage generator and decoder block 4201 (shown in FIG. 43 ) generates necessary voltages in response to the power supply voltage VCC, address signal “ADDR”, and other command/control signals using known techniques.

图44说明根据图9A至图43的存储器实施例所得到不同金氧半电晶体闸极绝缘层的厚度,高速操作时需要薄的闸极绝缘层,相反地,暴露在高电压下的电晶体则需要较厚的闸极绝缘层,同时,穿隧氧化层108也要有足够的厚度以记忆长资料。Fig. 44 illustrates the thickness of the gate insulating layer of different metal oxide semi-transistors according to the memory embodiment of Fig. 9A to Fig. A thicker gate insulating layer is required, and at the same time, the tunnel oxide layer 108 must have sufficient thickness to store long data.

在下面马上要叙述中实施例中,所有的闸极绝缘层都是二氧化矽层,但这不是一定的,有关闸极绝缘层的厚度是假设VCC=1.8V,而操作电压如上表1所列,这些电压仅供说明而非用来限制本发明。In the embodiment described immediately below, all gate insulating layers are silicon dioxide layers, but this is not necessarily the case. The thickness of the gate insulating layer is assumed to be VCC=1.8V, and the operating voltage is as shown in Table 1 above. column, these voltages are for illustration only and are not intended to limit the invention.

在图44中,穿隧氧化层108厚约9um,选择电晶体闸极氧化层1810则要比较薄(如5nm),以提供快速运算,但是也要够厚,才耐得住表1中用作读取操作的电压3.2V(范例中VCC+ΔV2=3.2V)。In FIG. 44, the tunnel oxide layer 108 is about 9um thick, and the selective transistor gate oxide layer 1810 should be relatively thin (such as 5nm) to provide fast operation, but it must be thick enough to withstand the The voltage for the read operation is 3.2V (VCC+ΔV 2 =3.2V in the example).

周边区域1603包括主动区域4402、4404、4406,高电压主动区域4402是给暴露在10V到-10V电压(请参阅表1)及其他高电压下的电晶体使用,这些电晶体可能是电压产生器4201(如图43所示)的一部分,在区域4402的闸极氧化层4408上较厚,约22到25nm厚。The peripheral region 1603 includes active regions 4402, 4404, 4406. The high voltage active region 4402 is for transistors exposed to voltages from 10V to -10V (see Table 1) and other high voltages, which may be voltage generators A portion of 4201 (shown in FIG. 43 ), over gate oxide 4408 in region 4402 is thicker, about 22 to 25 nm thick.

高速主动区域4404是给暴露在低于VCC电压下的电晶体使用,这些电晶体可能是位址解码器、感测放大器、时脉讯号产生器、电压产生器、位址及资料缓冲器及其他电路的一部分,他们的闸极氧化层4410相当薄,约3.5nm厚。The high-speed active area 4404 is used for transistors exposed to voltages below VCC. These transistors may be address decoders, sense amplifiers, clock signal generators, voltage generators, address and data buffers, and others Part of the circuit, their gate oxide 4410 is quite thin, about 3.5nm thick.

I/O主动区域4406是给做为切断晶片电路介面的电晶体使用,切断晶片电路可能在更高的电源供应电压下操作,如2.5V或3.3V,所以I/O电晶体必须有较厚的闸极氧化层以承受这么高的电压,在图44中,I/O电晶体闸极氧化层1810跟选择电晶体闸极氧化层1810是同一层,约为5um厚。The I/O active area 4406 is used for the transistor used as the interface of the cut-off chip circuit. The cut-off chip circuit may operate at a higher power supply voltage, such as 2.5V or 3.3V, so the I/O transistor must be thicker In FIG. 44 , the gate oxide layer 1810 of the I/O transistor is the same layer as the gate oxide layer 1810 of the select transistor, which is about 5um thick.

在图44中,区域4402和4404的电晶体闸极是由控制闸层128所形成,区域4406的I/O电晶体闸极及记忆胞元的选择闸520(即字元线)是由复晶矽层520所形成,如图26B和图26C的说明,选择闸520之上可以有金属层及/或氮化矽层,控制闸128可以是由复晶矽多晶矽化金属或其他导电层所形成。In FIG. 44, the transistor gates of regions 4402 and 4404 are formed by the control gate layer 128, and the I/O transistor gates of region 4406 and the selection gate 520 (ie word line) of the memory cell are formed by complex The crystal silicon layer 520 is formed, as illustrated in Figure 26B and Figure 26C, there may be a metal layer and/or a silicon nitride layer on the selection gate 520, and the control gate 128 may be made of polysilicon polysiliconization metal or other conductive layers. form.

上述形成闸极绝缘层的制程如下:生成厚9nm的穿隧氧化层108(如图12A所示),上述氧化层108是生成在整个晶片上(包括周边区域1603),然后沉积并图案化复晶矽层124,接着形成隔离沟槽910,并以绝缘材料1010填满沟槽910,请参阅图12A至图15、图37、图42及相关的文字说明。The process for forming the gate insulating layer is as follows: generate a tunnel oxide layer 108 with a thickness of 9 nm (as shown in FIG. On the crystalline silicon layer 124, isolation trenches 910 are formed, and the trenches 910 are filled with an insulating material 1010. Please refer to FIGS. 12A to 15, 37, 42 and related text descriptions.

形成二氧化矽层98.1和氮化矽层98.2(如图16所示),上述这些层的参考厚度分别是1nm和5nm。A silicon dioxide layer 98.1 and a silicon nitride layer 98.2 (as shown in FIG. 16 ) are formed, and the reference thicknesses of these layers are 1 nm and 5 nm, respectively.

然后沉积并微影图案化光阻遮罩4501,使其盖住记忆阵列(如图45所示),蚀刻周边区域1603的98.2、98.1、124、108各层,以曝露出基板905。A photoresist mask 4501 is then deposited and lithographically patterned to cover the memory array (as shown in FIG. 45 ), and layers 98.2, 98.1, 124, and 108 of the peripheral region 1603 are etched to expose the substrate 905.

接着,移除光阻遮罩4501,在850℃或较低的温度下氧化晶圆,如此会在主动区域4402、4404、4406生成厚24um的二氧化矽层4408(如图46所示),同时,在记忆阵列主动区域901的氮化矽层98.2上方则形成厚1nm到1.5nm的二氧化矽层98.3。Next, the photoresist mask 4501 is removed, and the wafer is oxidized at a temperature of 850° C. or lower, so that a silicon dioxide layer 4408 with a thickness of 24 μm will be formed in the active regions 4402, 4404, and 4406 (as shown in FIG. 46 ), At the same time, a silicon dioxide layer 98.3 with a thickness of 1 nm to 1.5 nm is formed on the silicon nitride layer 98.2 in the active area 901 of the memory array.

然后沉积并图案化光阻遮罩4601,使其盖住整个记忆阵列和高电压主动区域4402,主动区域4404和4406没有被盖住,因此得以蚀刻主动区域4404和4406的二氧化矽层4408。A photoresist mask 4601 is then deposited and patterned such that it covers the entire memory array and the high voltage active region 4402. The active regions 4404 and 4406 are not covered so that the silicon dioxide layer 4408 of the active regions 4404 and 4406 is etched.

然后移除光阻遮罩4601,一般而言,移除光阻之后的步骤通常是清洁晶圆,在此实施例中清洁步骤不太会损坏区域4402的二氧化层4408,这是因为二氧化层4408很厚,而薄氧化层4410(如图44所示)因不会与光阻有接触,所以也不会因为移除光阻后的清洁步骤而造成损坏。The photoresist mask 4601 is then removed. Generally speaking, the step after removing the photoresist is usually to clean the wafer. In this embodiment, the cleaning step will not damage the oxide layer 4408 in the region 4402 because the Layer 4408 is thick, while thin oxide layer 4410 (as shown in FIG. 44 ) does not come into contact with the photoresist and therefore cannot be damaged by cleaning steps after removal of the photoresist.

然后氧化晶圆,在主动区域4404和4406生成厚3.5nm的二氧化矽层4410(如图47所示),这里可使用温度低于850℃的干式氧化法,这个步骤使得二氧化层4408(即区域4402内)的厚度增加到约25um。Then the wafer is oxidized to form a silicon dioxide layer 4410 with a thickness of 3.5nm in the active regions 4404 and 4406 (as shown in Figure 47). Here, a dry oxidation method with a temperature lower than 850°C can be used. (ie, within region 4402) increased to about 25um in thickness.

然后在晶圆上沉积控制闸层128和氧化矽层720,形成光阻遮罩1014,并利用此光阻遮罩1014定义堆叠结构710和位于高电压区域4402及高速区域4404的电晶体闸极,光阻遮罩1014并没有覆盖I/O主动区域44406,并依序蚀刻光阻遮罩1014以曝露出底下的氮化矽层720、控制闸层128、以及98.3、98.2、98.1、4408、4410各层,其中在蚀刻过程中只要碰到阵列主动区域901的复晶矽层124和周边主动区域的基板905即停止。Then deposit a control gate layer 128 and a silicon oxide layer 720 on the wafer to form a photoresist mask 1014, and use the photoresist mask 1014 to define the stack structure 710 and the transistor gates located in the high voltage region 4402 and the high speed region 4404 , the photoresist mask 1014 does not cover the I/O active area 44406, and the photoresist mask 1014 is sequentially etched to expose the underlying silicon nitride layer 720, the control gate layer 128, and 98.3, 98.2, 98.1, 4408, 4410 each layer, wherein during the etching process, it stops as long as it touches the polysilicon layer 124 of the array active area 901 and the substrate 905 of the peripheral active area.

然后移除光阻遮罩1014,形成另一光阻遮罩4801(如图48所示)覆盖所有的周边区域1603(有形成氮化矽层720的区域可以不用光阻遮罩4801),蚀刻晶圆上未被光阻遮罩4801和氮化矽层720保护的复晶矽层124和二氧化矽层108,如此形成堆叠结构710,然后移除光阻遮罩4801,所生成的结构如图49所示。Then remove the photoresist mask 1014, form another photoresist mask 4801 (as shown in Figure 48) to cover all the peripheral regions 1603 (the area where the silicon nitride layer 720 is formed may not need the photoresist mask 4801), etch The polycrystalline silicon layer 124 and the silicon dioxide layer 108 not protected by the photoresist mask 4801 and the silicon nitride layer 720 on the wafer form a stacked structure 710, and then remove the photoresist mask 4801, and the resulting structure is as follows Figure 49.

接着,继续形成二氧化矽层1510和氮化矽层903(如图19A和图19B所示),以保护堆叠结构710的侧壁,然后氧化晶圆,在记忆阵列主动区域901的裸露基板区域150和I/O主动区域4406的裸露基板905上方形成厚5um的二氧化矽层1810(如图20A和图44所示),接着沉积并图案化复晶矽层520,以做为I/O周边电晶体闸极(如图25、图26A、图26B、图26C所示)。Next, continue to form a silicon dioxide layer 1510 and a silicon nitride layer 903 (as shown in FIG. 19A and FIG. 19B ) to protect the sidewalls of the stack structure 710, and then oxidize the wafer in the exposed substrate area of the memory array active area 901 150 and the bare substrate 905 of the I/O active region 4406 to form a silicon dioxide layer 1810 with a thickness of 5um (as shown in FIG. Peripheral transistor gates (as shown in FIG. 25, FIG. 26A, FIG. 26B, and FIG. 26C).

如上所述,在进行化学机械研磨时,主动区域4406复晶矽层520上方的氮化矽层2607(如图26C所示)会保护复晶矽层520,但假使如果没有形成上述氮化矽层2607的话,也可以以图50的方式保护复晶矽层520,其方法为:先在靠近电晶体主动区域4406的“虚置(dummy)”区域4404D形成虚置结构,虚置区域的处理步骤与高速区域4404相同(图44),如此会在区域4404D形成氮化矽层720,氮化矽层720的上表面比区域4406复晶矽层520的上表面要高,当稍后以二氧化矽(没有画出)覆盖晶图并进行化学机械研磨时,区域4404D的氮化矽层720不会让区域4406复晶矽层520上方的二氧化矽被移除,如此即可保护复晶矽层520。As mentioned above, during chemical mechanical polishing, the silicon nitride layer 2607 above the polysilicon layer 520 in the active region 4406 (as shown in FIG. 26C ) will protect the polysilicon layer 520, In the case of layer 2607, the polysilicon layer 520 can also be protected in the manner shown in FIG. The steps are the same as in the high-speed region 4404 (FIG. 44), so that the silicon nitride layer 720 will be formed in the region 4404D, and the upper surface of the silicon nitride layer 720 is higher than the upper surface of the polysilicon layer 520 in the region 4406. Silicon nitride layer 720 in region 4404D does not allow removal of silicon dioxide over polycrystalline silicon layer 520 in region 4406 when silicon oxide (not shown) covers the crystal pattern and undergoes chemical mechanical polishing, thereby protecting the polycrystalline Silicon layer 520 .

另外,虚置区域的处理步骤也可以与高电压区域4402相同,或者,可用不同的虚置区域围住每一个I/O电晶体主动区域4406,有些是利用区域4402的方式,有些则利用区域4404的方式,或提供于任一侧面围住元件的单一处置结构。一些区域4404D可以不是虚置区域,即可以在这些区域内形成电晶体。可以利用隔离沟槽910将区域4404D与区域4406隔开,或者区域4404D可能部分与隔离沟槽重叠,或完全位于隔离沟槽的上方。In addition, the processing steps of the dummy area can also be the same as that of the high voltage area 4402, or different dummy areas can be used to surround each I/O transistor active area 4406, some of which use the area 4402, and some use the area 4404, or provide a single handling structure that encloses the component on either side. Some regions 4404D may not be dummy regions, that is, transistors may be formed in these regions. Region 4404D may be separated from region 4406 by isolation trench 910, or region 4404D may partially overlap the isolation trench, or lie entirely above the isolation trench.

下面我们针对以虚置结构保护电路元件的方式,再做进一步的说明。Next, we will further explain the method of protecting circuit components with a dummy structure.

图51是半导体结构110的剖面图,此结构包括半导体基板905、复晶矽层128和520、保护层720其材质可为氮化矽),介电层113。电路结构121.1包括由复晶矽层128所形成的电路元件128.1以及由复晶矽层520所形成的电路元件520.1,在一实施例中,上述元件128.1可以是电容板或薄膜电晶体的闸极,而元件520.1可以是电容板、电晶体的源极、汲极及/或通道区域,两者可以是不同的装置,举例而言,元件128.1可以是电晶体闸极,而元件520.1可以是电阻器、电容板、内连线等。51 is a cross-sectional view of a semiconductor structure 110 , which includes a semiconductor substrate 905 , polysilicon layers 128 and 520 , a protective layer 720 (which can be made of silicon nitride), and a dielectric layer 113 . The circuit structure 121.1 includes a circuit element 128.1 formed by the polycrystalline silicon layer 128 and a circuit element 520.1 formed by the polycrystalline silicon layer 520. In one embodiment, the above-mentioned element 128.1 may be a capacitor plate or a gate electrode of a thin film transistor. , while element 520.1 can be a capacitive plate, source, drain and/or channel region of a transistor, both can be different devices, for example, element 128.1 can be a transistor gate, and element 520.1 can be a resistor Devices, capacitor plates, interconnects, etc.

复晶矽层520提供电路元件520.2,在图51的实施例中,元件520.2是电晶体121.2的闸极,电晶体121.2在基板905内有源极/汲极区域129,电晶体121.2在基板905与闸极520.2间有闸极绝缘层1810,本发明并不限制这类电晶体,元件520.2可以是电容板、电阻器、内连线或任何其他的元件。同样地,复晶矽层128提供电路元件128.3,在图51中,元件128.3是电晶体121.3的闸极,电晶体121.3包括形成于基板905内的源极/汲极区域133,闸极绝缘层4410分开闸极128.3与基板905。Polycrystalline silicon layer 520 provides circuit element 520.2. In the embodiment of FIG. 51, element 520.2 is the gate of transistor 121.2. There is a gate insulating layer 1810 between the gate 520.2, and the present invention does not limit this type of transistor, and the element 520.2 can be a capacitor plate, a resistor, an interconnection line or any other elements. Likewise, polycrystalline silicon layer 128 provides circuit element 128.3. In FIG. 4410 separates the gate 128.3 from the substrate 905.

保护特征720.1和720.2是由720层所形成,在化学机械研磨介电层113时可以保护元件128.1、520.1、520.2。Protective features 720.1 and 720.2 are formed by layer 720 to protect components 128.1, 520.1, 520.2 during chemical mechanical polishing of dielectric layer 113.

至少一部分的元件128.3没有被保护层720盖住。At least a part of the element 128 . 3 is not covered by the protective layer 720 .

在靠近元件128.3的地方形成虚置结构141,可以在化学机械研磨介电层113时保护这个电路元件,每一个虚置结构包括由复晶矽层520所形成的部分520.3,由保护层720所形成的特征元件720.3会覆盖个别的部分520.3,特征520.3不会做为任何电路元件,也不提供任何电性功能,可以连接至一固定电压或让其浮动。Dummy structures 141 are formed close to the element 128.3 to protect the circuit element during chemical mechanical polishing of the dielectric layer 113. Each dummy structure includes a portion 520.3 formed by the polysilicon layer 520, which is formed by the protective layer 720. The feature element 720.3 is formed to cover the individual portion 520.3. The feature 520.3 does not serve as any circuit element and does not provide any electrical function. It can be connected to a fixed voltage or allowed to float.

场隔离区域1010是由浅沟槽隔离技术所形成,或是可以利用局部矽氧化(local oxidation of silicon,LOCOS)技术或其他技术形成;虚置结构141位于场隔离区域1010上方,但是这不是必须的。The field isolation region 1010 is formed by shallow trench isolation technology, or can be formed by local oxidation of silicon (LOCOS) technology or other techniques; the dummy structure 141 is located above the field isolation region 1010, but this is not necessary .

因为各元件的非平坦轮廓影响,使得介电层113的上表面并不平坦,我们对介电层113进行化学机械研磨,碰到保护层720时停止,借此达成平坦化的目的,生成的结构如图52所示,结构的上表面可能是完全平坦的,或还留有一些非平坦区域,形成非平坦的一个原因是各特征元件720.1、720.2、720.3并不平坦,其中元件720.2和720.3的上表面比元件720.1的上表面低,还有,元件128.3上方的介电层113上表面也会比较低,这是因为下方没有保护层720的结构,另一个平坦性不佳的原因可能是元件在集成电路的某些部分密度较低,请参阅于1999年6月1日公告的美国专利号5,909,628“REDUCING NON-UNIFORMITYIN A REFILL LAYER THICKNESS FOR A SEMICONDUCTOR DEVICE”,不过,经过化学机械研磨之后,结构110的上表面已经比较平坦,属于实质性平坦。Due to the influence of the non-flat profile of each element, the upper surface of the dielectric layer 113 is not flat. We perform chemical mechanical polishing on the dielectric layer 113 and stop when it touches the protective layer 720, so as to achieve the purpose of planarization. The structure is shown in Figure 52. The upper surface of the structure may be completely flat, or there may be some non-flat areas. One reason for the non-flatness is that each feature element 720.1, 720.2, 720.3 is not flat, and the elements 720.2 and 720.3 The upper surface of the upper surface of the element 720.1 is lower than the upper surface of the element 720.1, and the upper surface of the dielectric layer 113 above the element 128.3 will also be relatively lower, because there is no structure of the protective layer 720 below, another reason for poor flatness may be The density of components in some parts of the integrated circuit is low, please refer to US Patent No. 5,909,628 "REDUCING NON-UNIFORMITYIN A REFILL LAYER THICKNESS FOR A SEMICONDUCTOR DEVICE" issued on June 1, 1999. However, after chemical mechanical polishing, The upper surface of the structure 110 is already relatively flat and is substantially flat.

在某些实施例中,保护层720的高点和介电层113的低点间差距小于15nm,已知非平坦的程度与介电层113的厚度、研磨时间、化学机械研磨参数(如压力)有关,非平坦的程度也跟特定的化学机械研磨技术(如使用泥浆或低泥浆固定研磨剂)有关,本发明不限定任何特定的化学机械研磨制程或非平坦程度。In some embodiments, the gap between the high point of the protective layer 720 and the low point of the dielectric layer 113 is less than 15nm. ), the degree of unevenness is also related to specific chemical mechanical polishing techniques (such as using slurry or low slurry fixed abrasive), and the present invention does not limit any specific chemical mechanical polishing process or degree of unevenness.

在某些实施例中,不是所有的保护层720都受到研磨影响,比如说只有较高的特征元件720.1会受到研磨影响,而较低的特征元件720.2则不会。In some embodiments, not all of the protective layer 720 is affected by grinding, for example only the upper feature elements 720.1 are affected by grinding while the lower feature elements 720.2 are not.

虚置结构141会保护元件128.3不受影响,在某些实施例中,元件128.3相反两侧的相邻结构141间距约为5mm,层720为厚的160nm的氮化矽,而虚置特征元件720.3的上表面在元件128.3上方约0.21mm;在其他实施例中,元件128.3相反两侧的虚置结构141间距超过10mm,最大可允许间距跟使用的材料、层厚度、化学机械研磨的品质都有关系。The dummy structure 141 will protect the device 128.3 from being affected. In some embodiments, the distance between adjacent structures 141 on opposite sides of the device 128.3 is about 5 mm. The layer 720 is 160 nm thick silicon nitride, and the dummy feature device The upper surface of 720.3 is about 0.21 mm above element 128.3; in other embodiments, the distance between dummy structures 141 on opposite sides of element 128.3 exceeds 10 mm, and the maximum allowable distance depends on the material used, layer thickness, and quality of chemical mechanical polishing There are relationships.

可以只在结构121.3的一边提供虚置结构。Dummy structures may be provided on only one side of the structure 121.3.

如果在元件128.3上方的介电层113不够厚,以致于无法提供所需的隔离,则可以在结构上沉积另一层绝缘层(没有画出),这一层会有比较实质性平坦的上表面,因为下方的介电层113经过化学机械研磨之后,有比较平坦的结构。If the dielectric layer 113 above the element 128.3 is not thick enough to provide the desired isolation, another insulating layer (not shown) can be deposited over the structure, this layer having a substantially flat upper surface. The surface, because the underlying dielectric layer 113 has a relatively flat structure after chemical mechanical polishing.

闸极绝缘层1810和闸极绝缘层4410不一定是由同样的绝缘层形成,可以使用不同的绝缘层,尤其是当我们想让电晶体121.2和121.3有不同厚度的闸极绝缘层。The gate insulating layer 1810 and the gate insulating layer 4410 are not necessarily formed of the same insulating layer, and different insulating layers can be used, especially when we want the gate insulating layers of transistors 121.2 and 121.3 to have different thicknesses.

下面提供一参考制程:依照各人需求处理基板905(如形成互补金氧半导体(complementary metal oxide semiconductor,CMOS)井,不过本发明不仅限于互补金氧半导体),然后形成绝缘层4410或1810及其他层,沉积并图案化128、520、720各层,然后沉积绝缘层113,并以化学机械研磨法处理,当然可于制程中的某些阶段形成其他层或进行掺杂步骤。A reference process is provided below: process the substrate 905 according to individual needs (such as forming complementary metal oxide semiconductor (CMOS) wells, but the present invention is not limited to complementary metal oxide semiconductor), and then form the insulating layer 4410 or 1810 and others Layers are deposited and patterned 128, 520, 720, and then the insulating layer 113 is deposited and processed by chemical mechanical polishing. Of course, other layers can be formed or doping steps can be performed at certain stages in the process.

沉积复晶矽层128和520可以利用化学气相沉积法、溅镀法或其他已知未知的技术。可以使用单一遮罩同时图案化720和520层,也可在形成128层之后才形成1810层。The polysilicon layers 128 and 520 can be deposited by chemical vapor deposition, sputtering or other known or unknown techniques. Layers 720 and 520 can be patterned simultaneously using a single mask, or layer 1810 can be formed after layer 128 has been formed.

在图53中,虚置结构141是使用复晶矽层128,图53的集成电路包括一快闪记忆阵列901,矽层124做为记忆胞元的浮动闸,复晶矽层128做为控制闸,复晶矽层520做为选择闸极,绝缘层108(“穿隧氧化层”)是由二氧化矽形成,有足够的厚度以提供适当的资料记忆,在某些实施例中,氧化层108厚9nm,选择电晶体闸极氧化层1810厚5nm,这里提到的材料与厚度只供说明之用而非用来限制本发明。In FIG. 53, the dummy structure 141 uses a polysilicon layer 128. The integrated circuit of FIG. 53 includes a flash memory array 901, the silicon layer 124 is used as a floating gate of the memory cell, and the polysilicon layer 128 is used as a control gate, the polysilicon layer 520 acts as a select gate, and the insulating layer 108 (“tunnel oxide layer”) is formed of silicon dioxide with sufficient thickness to provide adequate data memory. In some embodiments, the oxide Layer 108 is 9nm thick and select transistor gate oxide layer 1810 is 5nm thick. The materials and thicknesses mentioned here are for illustrative purposes only and are not intended to limit the invention.

记忆胞元的位元线区域134与上方位元线(没有画出)连接,其伸向位元线“BL”的方向,源极线区域144伸向字元线的方向,与位元线垂直。The bit line area 134 of the memory cell is connected to the upper bit line (not shown), and it extends to the direction of the bit line "BL", and the source line area 144 extends to the direction of the word line, and is connected to the bit line vertical.

其中周边区域1603包括主动区域4402、4404、4406(如图53所示),其内形成电晶体,高电压主动区域4402是供位于高电压环境中的电晶体使用,电晶体则用于抹除及程式化阵列901的记忆胞元,这个区域的电晶体闸极由复晶矽层128所形成,闸极绝缘层4408是厚约20nm的二氧化矽层。The peripheral region 1603 includes active regions 4402, 4404, and 4406 (as shown in FIG. 53 ), in which transistors are formed. The high-voltage active region 4402 is used for transistors located in a high-voltage environment, and the transistors are used for erasing And program the memory cells of the array 901, the gate of the transistor in this area is formed by the polycrystalline silicon layer 128, and the gate insulating layer 4408 is a silicon dioxide layer with a thickness of about 20nm.

高速区域4404包括具有较薄闸极氧化层4410的电晶体,于低电压下操作,氧化层4410厚3.5nm,电晶体闸极是由128层所形成。The high speed region 4404 includes transistors with a thinner gate oxide 4410 for low voltage operation. The oxide 4410 is 3.5nm thick. The gate of the transistor is formed of 128 layers.

I/O主动区域4406是供做为切断晶片电路介面的电晶体使用,切断晶片电路可以在更高的电源供应电压下操作,所以电晶体有比较厚的闸极氧化层,以承受这种电压,闸极绝缘层与做为记忆阵列901选择电晶体闸极绝缘1810层相同。The I/O active area 4406 is used for the transistor used as the interface of the cut-off chip circuit. The cut-off chip circuit can operate at a higher power supply voltage, so the transistor has a thicker gate oxide layer to withstand this voltage , the gate insulating layer is the same as the gate insulating layer 1810 for the selection transistor of the memory array 901 .

标号133是指示区域4402、4404、4406内的电晶体源极和汲极区域,场绝缘层1010形成于区域4406内的电晶体或其他电晶体的四周。Reference numeral 133 indicates source and drain regions of transistors in regions 4402 , 4404 , and 4406 , and field insulating layer 1010 is formed around transistors or other transistors in region 4406 .

有关的制造步骤简述如下:The relevant manufacturing steps are briefly described as follows:

在基板905上以热氧化法形成厚9nm的穿隧氧化层108(图54),然后依序沉积复晶矽层124、二氧化矽层98.1、氮化矽层98.2,接着在记忆阵列901上方形成光阻遮罩4501,蚀刻区域4402、4404、4406内的98.2、98.1、124各层,以裸露出基板905。A tunnel oxide layer 108 with a thickness of 9nm is formed on the substrate 905 by thermal oxidation (FIG. 54), and then the polysilicon layer 124, the silicon dioxide layer 98.1, and the silicon nitride layer 98.2 are sequentially deposited, and then on the memory array 901 A photoresist mask 4501 is formed, and layers 98.2, 98.1, and 124 in regions 4402, 4404, and 4406 are etched to expose the substrate 905.

在沉积二氧化矽层98.1之前,先图案化复晶矽层124和基板905,形成隔离沟槽,以二氧化矽1010填满沟槽。Before depositing the silicon dioxide layer 98 . 1 , the polysilicon layer 124 and the substrate 905 are patterned to form isolation trenches, and the trenches are filled with silicon dioxide 1010 .

蚀刻氧化层108之后,移除光阻遮罩4501,在基板905上加热生成厚19nm的氧化层4408(图55),这时会在氮化矽层98.2上方形成薄薄的二氧化矽层98.3。After etching the oxide layer 108, remove the photoresist mask 4501, and heat on the substrate 905 to form an oxide layer 4408 with a thickness of 19 nm (FIG. 55). At this time, a thin silicon dioxide layer 98.3 will be formed on the silicon nitride layer 98.2. .

在记忆阵列901和高电压区域4402微影生成光阻遮罩4601,蚀刻区域4404和4406内基板上的二氧化矽层4408。A photoresist mask 4601 is formed by lithography in the memory array 901 and the high voltage area 4402, and the silicon dioxide layer 4408 on the substrate in the areas 4404 and 4406 is etched.

然后移除光阻遮罩4601,氧化晶圆,在区域4404和4406内的基板905上方生成厚3.5nm的二氧化矽层4410(第56图),在这个步骤中,区域4402内的氧化层4408的厚度有稍微增加。The photoresist mask 4601 is then removed, the wafer is oxidized, and a silicon dioxide layer 4410 with a thickness of 3.5 nm is formed over the substrate 905 in regions 4404 and 4406 (Fig. 56). 4408 has slightly increased thickness.

然后在晶圆上沉积复晶矽层128和氮化矽层720,形成光阻遮罩1014以定义(i)记忆阵列的浮动闸和控制闸(ii)区域4402和4404内的电晶体闸极、(iii)区域4406内的虚置结构141,蚀刻未被遮罩覆盖区域的720、128、98.3、98.2、98.1、4408、4410各层,蚀刻将停止于记忆阵列区域中的复晶矽层124及其他区域中的基板905(图57)。A polysilicon layer 128 and a silicon nitride layer 720 are then deposited on the wafer to form a photoresist mask 1014 to define (i) the floating gate and control gate of the memory array (ii) the transistor gates in regions 4402 and 4404 (iii) For the dummy structure 141 in the area 4406, the layers 720, 128, 98.3, 98.2, 98.1, 4408, and 4410 in the area not covered by the mask are etched, and the etching will stop at the polycrystalline silicon layer in the memory array area 124 and the substrate 905 in other areas (FIG. 57).

然后移除光阻1014,在清理步骤时,复晶矽层128和氮化矽层720会保护高速区域4404的薄闸极氧化层4410。The photoresist 1014 is then removed, and the polysilicon layer 128 and the silicon nitride layer 720 protect the thin gate oxide layer 4410 in the high speed region 4404 during the cleaning step.

在区域4402、4404、4406形成另一光阻遮罩4801,有氮化矽层720的地方可以不用,除了光阻遮罩4801和氮化矽层720保护的区域之外,蚀刻晶圆的复晶矽层1124和二氧化矽层108,然后移除光阻遮罩4801(图58)。Another photoresist mask 4801 is formed in the regions 4402, 4404, 4406, and the place where the silicon nitride layer 720 is present may not be used. The silicon layer 1124 and the silicon dioxide layer 108, and then remove the photoresist mask 4801 (FIG. 58).

在124和128层的露出侧壁及基板905的上方氧化结构生成薄二氧化矽层1510(图59),然后沉积并非等向性蚀刻薄氮化矽层903,如此可在电晶体闸极结构和虚置结构形成间壁,于蚀刻时,因蚀刻氮化矽层903而露出的二氧化矽层1510可能会被移除。Thin silicon dioxide layer 1510 (FIG. 59) is formed on the exposed sidewalls of layers 124 and 128 and above the substrate 905, and then a thin silicon nitride layer 903 is deposited that is not isotropically etched, so that the transistor gate structure can be formed. The silicon dioxide layer 1510 exposed by etching the silicon nitride layer 903 may be removed during etching.

在基板905的裸露表面上方以热氧化生成厚5nm的二氧化矽层1810(图60)。A silicon dioxide layer 1810 with a thickness of 5 nm was grown by thermal oxidation over the exposed surface of the substrate 905 (FIG. 60).

在结构上沉积复晶矽层520,然后形成光阻遮罩2501以定义I/O区域4406的电晶体闸极,非等向性蚀刻复晶矽层520形成电晶体闸极结构和虚置结构侧壁上的间壁。Deposit a polysilicon layer 520 on the structure, then form a photoresist mask 2501 to define the transistor gate of the I/O region 4406, etch the polysilicon layer 520 anisotropically to form the transistor gate structure and dummy structures partition on the side wall.

移除先阻遮罩2501,在I/O电晶体的闸极和记忆阵列的选择闸极上方形成光阻层1710(图61),蚀刻剩下区域的复晶矽层520。The first resist mask 2501 is removed, a photoresist layer 1710 is formed on the gate of the I/O transistor and the select gate of the memory array (FIG. 61), and the polysilicon layer 520 in the remaining area is etched.

于制程中的适当阶段进行适宜的掺杂步骤,形成电晶体的源极和汲极区域、位元线和源极线区域及其他掺杂区域。Appropriate doping steps are performed at appropriate stages in the manufacturing process to form source and drain regions, bit line and source line regions and other doped regions of the transistor.

在某些实施例中,记忆胞元是多阶胞元(multilevel cells,MLC),即每一个记忆胞元可以储存超过一位元的资讯,每一个浮动闸124可以储存三个或更多的电荷能阶,对应到三个或更多个不同的控制闸128定限电压,请参阅Lee于1999年9月4日公告的美国专利5,953,255。In some embodiments, the memory cells are multilevel cells (MLC), that is, each memory cell can store more than one bit of information, and each floating gate 124 can store three or more For charge levels corresponding to three or more different control gate 128 limiting voltages, please refer to US Patent 5,953,255 issued September 4, 1999 by Lee.

本发明并不局限于上述的实施例,本发明不只限定于特定的抹除或程式化机制(如Fowler-Nordheim、或热电子注入),本发明涵盖非快闪电子式可抹除可程式只读存储器(electrically eraseableprogrammable read only memory,EEPROM)及其他已知或未发明的存储器,本发明也不仅限于上述材料,比如说控制闸、选择闸及其他导电元件的材质可以是金属、金属矽化物、多晶矽化金属及其他导电材料或复合物,或者也可以同时包含导体和导体部分,如部分掺杂的复晶矽层,二氧化矽或氮化矽也可以用其他的绝缘材料取代,P型及N型传导方式是可以互换的,本发明不受限于任何特定的程序步骤或步骤顺序,举个例子,在某些实施例中,矽的热氧化可以换成以化学气相沉积法或其他技术沉积一层二氧化矽或其他绝缘材料,在某些实施例中,深植入2110可以在蚀刻绝缘材料1010后进行,本发明不限于矽集成电路,权利要求范围定义了其他符合本发明范畴的实施例及变化。The present invention is not limited to the above-mentioned embodiments. The present invention is not limited to a specific erasing or programming mechanism (such as Fowler-Nordheim, or hot electron injection). The present invention covers non-flash electronic erasable and programmable only Read memory (electrically eraseable programmable read only memory, EEPROM) and other known or uninvented memory, the present invention is not limited to the above materials, for example, the material of control gate, selection gate and other conductive elements can be metal, metal silicide, Polycrystalline silicide metal and other conductive materials or composites, or can also contain conductors and conductor parts, such as partially doped polycrystalline silicon layers, silicon dioxide or silicon nitride can also be replaced by other insulating materials, P-type and N-type conduction methods are interchangeable, and the invention is not limited to any particular process steps or sequence of steps. For example, in some embodiments, thermal oxidation of silicon may be replaced by chemical vapor deposition or other technology to deposit a layer of silicon dioxide or other insulating material, in some embodiments, the deep implant 2110 can be performed after etching the insulating material 1010, the present invention is not limited to silicon integrated circuits, the scope of the claims defines other scopes consistent with the present invention Examples and variations.

Claims (59)

1, a kind of manufacturing comprises the method for the integrated circuit of non-volatility memorizer, and this method comprises at least:
(a) form a ground floor on semiconductor region S 1, wherein this integrated circuit comprises a plurality of non-volatile memory cell unit, and each those memory cell includes a floating gate by one one-tenth of this ground floor institute shape of part;
(b) sluice gate via this ground floor forms a plurality of grooves in this semiconductor regions S1, and with those grooves of filling insulating material;
(c) form a ground floor on this semiconductor regions S1, wherein each those cell element includes one by the formed conduction lock of this second layer of part, and this floating gate of this conduction lock and those cell elements is isolated;
(d) this second layer of patterning stretches to the rectangular of a predetermined direction with formation, each this rectangular across a plurality of those grooves;
(e) remove not this ground floor of part on this semiconductor regions S1 that is covered by this ground floor, to form a plurality of first structures, it is one formed rectangular by this second layer that each those first structure comprises, and comprising this ground floor of part of this rectangular below, each those first structure has a first side wall;
(f) on this ground floor and this second layer, form one the 3rd layer, and with the processing procedure that comprises anisotropic etching remove the part the 3rd layer, what make in each those first structures forms a partition to this first side wall of small part, the wherein material of this ground floor in corresponding first structure with this of each this partition and this second layer isolation;
(g) remove the 3rd layer of part on part this semiconductor regions S1, but not exclusively remove this partition.Wherein each those cell element includes one by the formed conduction lock of the part partition on this first side wall of this first structure; And
(h) in to this semiconductor regions of small part S1, mixing alloy;
Step (g) and (h) use and to carry out wherein in the preceding single little shadow shade operation of step (g).
2, the method for claim 1, wherein before forming this second layer, this ground floor forms and is the rectangular of an angle with this predetermined direction and those grooves pass a row non-volatile memory cell unit to be same as this rectangular direction.
3, method as claimed in claim 2, the method that wherein forms this ground floor more comprises:
Shade on little this ground floor of shadow patterning, rectangular to define this of this ground floor; And
Utilize above-mentioned this shade to define those grooves.
4, the method for claim 1, wherein:
Each this first structure includes one second sidewall;
This little shadow shade processing procedure comprises deposition and little shadow patterning one shade, with on this first side wall that covers this first structure to this partition of small part, and cover one first semiconductor substrate, the zone of this first side wall lock of adjacent this first structure; And
This step (h) is contained in the second semiconductor substrate zone between this second sidewall of adjacent this first structure and mixes alloy.
5, method as claimed in claim 4, wherein:
Each this second semiconductor substrate zone extends between two adjacent these first structures, and the source/drain areas of all memory cells between two adjacent these first structures of bound fraction is provided, and wherein this source/drain areas is electrically connected to each other.
6, method as claimed in claim 4 more comprises and uses this shade to remove insulating material in the groove that depends on this second semiconductor substrate zone with etching wholly or in part.
7, method as claimed in claim 6 is removed in this groove after the insulating material in etching wholly or in part, more comprises removing this shade, and mix alloy in this first and second semiconductor substrates zone.
8, the method for claim 1, wherein this ground floor comprises a polysilicon layer, this second layer comprises a polysilicon layer and a metal silicon compounds layer.
9, the method for claim 1, wherein:
Before forming this second layer, this ground floor has a plurality of oblong openings, but the zone that will form source electrode line is then by this ground floor covering;
The formation of this groove is to form from this semiconductor regions of the downward etching of this oblong openings S1; And
Step (e) comprises on this source electrode line zone and removes this ground floor.
10, a kind of manufacturing comprises the method for the integrated circuit of non-volatility memorizer, and this method comprises:
(a) above semiconductor region S 1, form an insulating barrier;
(b) form a plurality of rectangularly by the formed conduction of one first material first on this insulating barrier, it will form floating gate, this first rectangular first direction that stretches to;
(c) form a plurality of grooves in this semiconductor regions S1, each those groove extends by formed adjacent this first rectangular lock of this first material, and this groove comprises an insulating material;
(d) form an insulating barrier in this first rectangular going up;
(e) form one second material, it will form conduction memory body gate, and wherein this second material is formed on the insulating barrier of this first material end face;
(f) form a shade on this second material, and use this second material of this mask patternization, rectangular by this second material formed one second to form, this second rectangular second direction of stretching to is with this first rectangular angle that is;
(g) remove not by part first material on the region S 1 of this second material covering, to form a plurality of first structures, each those first structure contains by this second material formed one second rectangular, and comprise by the formed floating gate of first material under this second material, each this first structure has a first side wall;
(h) the exposed sidewall top of the floating gate in this first structure and this second material forms an insulating barrier;
(i) form one the 3rd material in this first and second material top, and remove part the 3rd material with a processing procedure that comprises anisotropic etching, what make in each this first structure forms partition to the small part the first side wall;
(j) use little shadow to form a shade, this shade covers this partition on this first structure the first side wall;
(k) to comprise the selective etched processing procedure of this shade is removed the 3rd material, will not become this partition of this non-volatility memorizer conduction lock but do not remove; And
(l) mix alloy in this region S 1, wherein this alloy is stopped by this shade, can not enter in this region S 1 part.
11, a kind of manufacturing comprises the method for the integrated circuit of non-volatility memorizer, and this method comprises:
(a) on semiconductor region S 1, form a ground floor, this ground floor comprises a plurality of the first rectangular of first direction that stretch to, wherein this memory comprises a plurality of non-volatile memory cell unit, and each this memory cell has by the formed floating gate of this ground floor of part;
(b) form a plurality of grooves in this semiconductor regions S1, each those groove is positioned at the adjacent first rectangular lock and stretches to this first direction, and this groove comprises an insulating material;
(c) form a second layer on this ground floor, wherein each this cell element has by the formed conduction lock of this second layer of part, isolation between the floating of this conduction lock and this cell element, and this second layer comprises with this and first rectangularly is a plurality of second rectangular of an angle;
(d) remove not this ground floor of part on the region S 1 that is covered by this second layer, to form a plurality of first structures, it is one second rectangular that each those first structure comprises, and also comprises this ground floor of part of this second rectangular below, and each this first structure includes a first side wall;
(e) on this ground floor and ground floor, form one the 3rd layer, and with the processing procedure that comprises anisotropic etching remove the part the 3rd layer, make in each this first structure form partition to this first side wall top of small part, each this partition is isolated with the material that forms this corresponding first structure ground floor and the second layer;
(f) remove the 3rd layer, but do not remove this partition, this partition on this first side wall will provide the conduction lock of this non-volatile memory cell unit;
(g) mix alloy in this region S 1 of part, wherein the insulating material of a part of P1 contacts this alloy in this groove, stops this alloy to arrive a flute surfaces;
(h) afterwards, remove part or all of this insulating material part P1 from this groove in this step (g); And
(i) afterwards, in to this region S 1 of small part, mixing alloy, with the part surface at least of this groove that mixes in this step (h).
12, method as claimed in claim 11, wherein this semiconductor regions S1 is one first conduction type zone, regional P1 is electrically insulated with second conduction type of its below; And
Wherein in this step (g), doped region and this region R 1 of this alloy in this step (g) that this insulating material in this groove is avoided mixing in step (g) forms short circuit.
13, a kind of method of making integrated circuit, this method comprises:
Form one first gate insulation layer in the semiconductor substrate top that one first gold medal oxygen half electric crystal is provided, this first gold medal oxygen half electric crystal will be formed at a first area of this integrated circuit;
Form one deck L1 in this first insulating barrier top, so that a conduction lock of this first gold medal oxygen half electric crystal to be provided;
Remove this layer L1 and this first insulating barrier from a second area of this integrated circuit;
Form one second gate insulation layer above this semiconductor substrate in one second gold medal oxygen half electric crystal is provided at this second area; And
Form one deck L2 in this second insulating barrier top, so that a conduction lock of this second gold medal oxygen half electric crystal to be provided.
14, method as claimed in claim 13 is wherein different with the thickness to this second insulating barrier of small part to this first insulating barrier of small part.
15, method as claimed in claim 13, wherein:
This integrated circuit comprises and will form one the 3rd zone of one the 3rd gold medal oxygen half electric crystal;
Form this first insulating barrier and be included in the 3rd this first insulating barrier of zone formation;
Before forming this layer L1, remove this first gate insulation layer from this second and third zone, and form one the 3rd gate insulation layer in this second and third zone; And
When this second area removes this layer L1, patterning is positioned at this layer L1 in this first and the 3rd zone simultaneously, so that the conduction lock as this first and the 3rd gold medal oxygen half electric crystal to be provided.
16, method as claimed in claim 15, wherein after forming this layer L2, this first insulating barrier, this second insulating barrier, and the thickness of the 3rd insulating barrier all inequality.
17, method as claimed in claim 15, wherein when forming the 3rd insulating barrier, the thickness that is positioned at this first insulating barrier of this first area can increase.
18, method as claimed in claim 13, wherein this integrated circuit comprises a non-volatile memory cell unit, and this cell element comprises (a) by the formed conduction lock of this layer of part L1 and (b) by the formed conduction lock of this layer of part L2.
19, method as claimed in claim 18 more comprises:
Before forming this first gate insulation layer, on this semiconductor substrate that a non-volatile memory cell unit is provided, form a gate insulation layer I1, this memory cell will be formed in the regional A1 of this integrated circuit;
Before forming this first gate insulation layer, on this insulating barrier I1, form one deck L3, so that a floating gate of this memory cell to be provided; And
Before forming this first gate insulation layer, this first and second zone removes this layer L3 and this insulating barrier I1 certainly.
20, method as claimed in claim 19 more is included in this layer L3 top and forms an insulating barrier, to isolate this layer L3 and this layer L1.
21, a kind of manufacturing comprises the method for the integrated circuit of non-volatility memorizer, and this method comprises:
Form an insulating barrier 11, with gate insulation layer as non-volatile memory cell unit;
Form a ground floor, with floating gate as this cell element;
Remove this ground floor and this insulating barrier L1 in regular turn from first, second, third zone of this integrated circuit, wherein respectively this first, second, third zone in order to form the golden oxygen half electric crystal of at least one periphery;
Form one first gate insulation layer in this first, second, third zone; Remove this first gate insulation layer from this second and third zone;
Form one second gate insulation layer in this second and third zone;
Form a second layer on this ground floor, this first gate insulation layer, this second gate insulation layer, this memory cell and this gold oxygen half electric crystal that wherein are positioned at this first and the 3rd zone respectively have by the formed conduction lock of this second layer of part;
Remove this second layer from this second area;
In a zone of this second area and this memory cell, form one the 3rd gate insulation layer; And
Form one the 3rd layer, this memory cell and this gold oxygen half electric crystal that wherein are positioned at this second area respectively have by the 3rd layer of formed conduction lock of part,
This first gate insulation layer that wherein is positioned at this first area is thicker than this second gate insulation layer, and is also thick than the 3rd gate insulation layer, and the 3rd gate insulation layer is then thick than this second gate insulation layer.
22, a kind of integrated circuit comprises:
At least one non-volatile memory cell unit, it has the floating gate with the semiconductor substrate isolates, and a control sluice that is positioned at this floating gate top is arranged, and has another conduction lock; And
One first peripheral electric crystal, one second peripheral electric crystal, and one the 3rd peripheral electric crystal;
Wherein the gate insulation layer of this first peripheral electric crystal is thicker than the gate insulation layer of this second peripheral electric crystal, and the gate insulation layer of this second peripheral electric crystal is thicker than the gate insulation layer of the 3rd peripheral electric crystal.
23, a kind of manufacturing comprises the method for the non-volatility memorizer integrated circuit of a plurality of peripheral electric crystals, and this method comprises:
On one first, second, third zone of this integrated circuit, form a ground floor, wherein this memory comprises at least one memory cell, at least one the peripheral electric crystal that is positioned at this second area that is positioned at this first area, at least one the peripheral electric crystal that is positioned at the 3rd zone, and wherein this memory cell comprises a floating gate of being made up of this ground floor of part;
Remove this ground floor from this second and third zone;
Form a second layer in this first, second, third zone, wherein this memory cell comprises by the formed conduction lock of this second layer of part, and this periphery electric crystal that is positioned at this second area comprises by the formed conduction lock of this second layer of part;
Remove this second layer from the 3rd zone; And
Form one the 3rd layer in this first and the 3rd zone, wherein this memory cell comprises by to the 3rd layer of formed conduction lock of small part, and this periphery electric crystal that is positioned at the 3rd zone comprises by to the 3rd layer of formed conduction lock of small part.
24, an integrated circuit comprises:
At least one non-volatile memory cell unit, the floating gate that it has with the semiconductor substrate isolates is positioned at a control sluice of this floating gate top in addition, and a conduction lock G1 is arranged; And
One first peripheral electric crystal;
Wherein this control sluice is formed by one deck L1, and wherein a gate of this lock G1 and this first peripheral electric crystal is formed by different layers L2.
25, integrated circuit as claimed in claim 24 more comprises one second peripheral electric crystal, and it has the formed gate by this layer L1.
26, a kind of manufacturing method of integrated circuit of comprising non-volatile memory array and operating the peripheral electric crystal of this memory array, this method comprises:
On the semiconductor substrate, form a ground floor, with floating gate as this memory array;
Form a second layer on this semiconductor substrate, other but are isolated with this ground floor on this ground floor, with the conduction memory gate as this memory array;
This first and second layer meeting comes across on the region S 1 of this semiconductor substrate, this region S 1 is the place that this memory array will form, and this first and second layer can not come across on the region S 2 of this semiconductor substrate, and this region S 2 is places that a peripheral electric crystal of a peripheral circuit will form; And
Form this first and second the layer after, on this semiconductor substrate, form one the 3rd layer, with the conduction lock as this memory array, wherein each non-volatile memory cell unit of this memory array has by the formed conduction lock of this second layer with by the 3rd a layer of formed conduction lock
Wherein part comes across on this region S 2 for the 3rd layer, with the conduction lock to small part as this periphery electric crystal.
27, a kind of manufacturing comprises the method for the integrated circuit of non-volatility memorizer, and this method comprises:
On the semiconductor substrate, form a ground floor, with floating gate as this memory array;
Form a second layer on this semiconductor substrate, other but are isolated with this ground floor on this ground floor, and wherein this memory has the plural conductive lock, and each those conduction lock comprises this second layer of part;
This second layer of patterning, to form at least one structure, it comprises a second layer, an and floating gate that is positioned at this second layer below, this floating gate is formed by this ground floor, wherein this memory has a plurality of cell elements, and each those cell element comprises the conduction lock of being made up of this second layer of part, and wherein this structure includes a sidewall;
On this structure the deposition one the 3rd layer, wherein each this cell element by one by the part the 3rd layer of conduction lock of being formed, it is formed on this structure side wall;
On the 3rd layer, form a shade, and the 3rd layer of etching, with the partition on this structure side wall of formation in a zone that is not covered by this shade;
Wherein each this cell element includes one by the formed conduction lock of this partition of part;
Wherein the 3rd layer segment of this shade covering comprises a protruding extension to this partition; And
On this first, second, third layer, form an insulating barrier, and form a conductive layer, contact with this extension via the opening in this insulating barrier.
28, a kind of integrated circuit that comprises non-volatility memorizer comprises:
One structure, it comprises the lead L1 as a plurality of memory cells first conduction locks, and this structure also comprises a plurality of floating gates, and other are in nuclear lead L1 below, and insulate with this lead L1;
One lead L2, it becomes the partition on this structure side wall, and as the second conduction lock of this memory cell, each this memory cell has this first conduction lock and this second conduction lock; And
Wherein this structure, this floating gate, this lead L1 and L2 are formed on the semiconductor substrate,
Wherein this substrate comprises:
Be positioned at a plurality of grooves of its inside, and be an angle with this structure; And
One conductive region, it crosses the source/drain areas that a plurality of these conductive regions of this groove provide this memory cell along this structure.
29, a kind of manufacturing comprises the method for the integrated circuit of non-volatility memorizer, and this method comprises:
(a) formation is rectangular by first material formed a plurality of first on semiconductor region S 1, and it will form floating gate, this first rectangular first direction that stretches to;
(b) on this semiconductor regions S1, form rectangular by second material formed a plurality of second, this second rectangular second direction of stretching to, with an angle in this first direction, make this first and second rectangularly cross a plurality of zones;
(c) region S in this first and first rectangular institute region 1 forms groove, and with this groove of filling insulating material;
(d) form a material L1, it will form conduction memory gate, and wherein this material L1 is formed on this first material, and isolates with this first material;
(e) on this material L1, form a shade, and use this material of this mask patternization L1, to remove this material L1 from respectively this first rectangular end face to small part;
(f) remove this first material that is not covered by this material L1 on this region S 1, to form a plurality of first structures, each this first structure comprises first material and is positioned at the material L1 of this first material top;
(g) isolate at least one sidewall of each this first structure;
(h) on this first material and this material L1, form one the 3rd material;
(i), make and form a partition at least one sidewall of this first structure in each to comprise a processing procedure etching the 3rd material of anisotropic etching; And
(j) this region S 1 of part and top second rectangular established these region S 1 that first material has been removed above the doping,
Wherein this non-volatility memorizer comprises by the formed floating gate of this first material zone, by this material, the formed conduction lock of matter L1 zone, by the formed conduction lock of the 3rd material zone.
30, method as claimed in claim 29, wherein:
This step (b) comprises this second material of deposition, exposes this second material under this shade open bottom in formation one shade, etching on this second material; And
This step (c) comprising:
This shade being had optionally etch process etching this semiconductor regions S1 and this first material, but keep this shade, with formation groove in this first and second rectangular zone that is surrounded; And
In this groove, form insulating barrier.
31, a kind of manufacturing comprises the method for the integrated circuit of non-volatility memorizer, and this method comprises:
(a) form a ground floor on semiconductor region S 1, wherein this integrated circuit comprises a plurality of non-volatile memory cell unit, and each those cell element has by the formed floating gate of this ground floor of part;
(b) form groove from being opened in this region S 1 of this ground floor, and with this groove of filling insulating material;
(c) form a ground floor on this region S 1, wherein each this cell element has by the formed conduction lock of this second layer of part, and the floating gate of this conduction lock and this cell element is isolated;
(d) this second layer of patterning stretches to the rectangular of a predetermined direction with formation, each this rectangular across a plurality of grooves;
(e) remove not by this ground floor of part on the S1 of this second layer overlay area, to form a plurality of first structures, each this first structure comprises by this second layer formed rectangular, and this ground floor of the part of this rectangular below, and each this first structure includes a first side wall;
(f) on these first and second layers, form one the 3rd layer, and with a processing procedure that comprises anisotropic etching remove the part the 3rd layer, what make in each this first structure forms partition to the small part the first side wall, first and second layers material in corresponding first structure with this of each this partition is isolated;
(g) remove the 3rd layer of part on this region S 1 of part, but not exclusively remove this partition, wherein each this cell element comprises by the formed conduction lock of the partial sidewall on this first structure the first side wall; And
(h) in to this region S 1 of small part, mixing alloy.
32, a kind of erase the semiconductor intra-zone and above the method for fast-flash memory array memory cell, this memory array comprises plurality of sections, each this section can be erased individually, each this section has a plurality of memory cells, this method comprises:
This memory receives an instruction, indicates whether the whole memory array of will erasing, or will adopt to remove is less than whole memory array;
The whole memory array if erase, this whole memory array of then erasing; And
Be less than whole memory array if erase, this memory array of the part of then erasing, and this whole memory array of not erasing.
33, method as claimed in claim 32, this whole memory array of wherein erasing comprise provides this semiconductor regions one first voltage, and all control sluice one second voltages of this memory array are provided.
34, method as claimed in claim 32, this memory array of the part of wherein erasing comprises:
Offer control sluice one first voltage of memory cell in this part; And
Offer control sluice one second voltage of this part External Memory cell element in this memory array.
35, method as claimed in claim 32, this whole memory array of wherein erasing comprise that the Fowler-Nordheim of utilization from this cell element floating gate to the passage area that is positioned at this this cell element of semiconductor regions wears tunnel with the memory cell of erasing.
36, method as claimed in claim 32, this part memory array of wherein erasing comprise that the Fowler-Nofdheim of utilization from this cell element floating gate to the passage area that is positioned at this this cell element of semiconductor regions wears tunnel with the memory cell of erasing.
37, method as claimed in claim 32, this part memory array of wherein erasing comprise that utilization wears tunnel with the memory cell of erasing to the Fowler-Nordheim of the source/drain areas that is positioned at this this cell element of semiconductor regions between floating from this cell element.
38, a kind of manufacturing comprises the method for the integrated circuit of non-volatility memorizer, and this method comprises:
Form a ground floor on the semiconductor region S 1 of semiconductor substrate, wherein this integrated circuit comprises a plurality of memory cells, and each those memory cell comprises by the formed floating gate of this ground floor of part;
Form a second layer on this ground floor and this semiconductor regions S1, and form one deck C1 in this second layer end face, wherein each this memory cell comprises by the formed conduction lock of this second layer of part, isolation between the floating of its and this cell element;
Form one the 3rd layer, wherein each this memory cell comprises by the 3rd layer of formed conduction lock of part, and wherein a peripheral electric crystal comprises by the 3rd layer of formed conduction lock of part,
Wherein this second layer comprises near a void of this periphery electric crystal conduction lock and puts part, and the top that the 3rd layer of void is put part comprises this layer C1 of part; And this method further comprises in regular turn to form an insulating barrier on this layer C1, this ground floor, this second layer, and grinds this insulating barrier, and wherein this layer C1 is used as etching stopping layer.The part layer C1 that this second layer void is put on the part can be when this grinds processing procedure, and protection is positioned at the 3rd layer of the part of this periphery electric crystal conduction lock.
39, a kind of method of making integrated circuit, this method comprises:
Form a ground floor on the semiconductor substrate, this ground floor will can be used as to first circuit element of small part and to the void of small part and put element;
Form a second layer on this semiconductor substrate, this second layer will can be used as the second circuit element to small part;
Put on the element in this first circuit element and this void but not form on this second circuit element by one the 3rd layer of formed protection feature member;
On this first, second, third layer, form an insulating barrier in regular turn; And
Grind this insulating barrier, wherein the 3rd layer is as etching stopping layer, and so this void this protection feature member of putting element top will be ground in this and be protected this second element in processing procedure.
40, method as claimed in claim 39, wherein this void is put this protection feature member of element top in order to protect this second element not by this grinding processing procedure influence.
41, method as claimed in claim 39, wherein this void this protection feature member of putting element top is in order to protect this insulating barrier above this second element not by worn.
42, method as claimed in claim 39, wherein this ground floor is formed at before this second layer.
43, method as claimed in claim 39, wherein this second layer is formed at before this ground floor.
44, method as claimed in claim 39, wherein this second circuit element is formed at before this first circuit element.
45, method as claimed in claim 39, wherein each this first and second circuit element comprises an electric crystal gate.
46, method as claimed in claim 45, wherein this first circuit element is positioned at one first electric crystal gate insulation layer top, and this second circuit element is positioned at one second electric crystal gate insulation layer top, and this second electric crystal gate insulation layer has different thickness with this first electric crystal gate insulation layer.
47, method as claimed in claim 39, wherein the 3rd layer comprises the silicon nitride layer, and this insulating barrier comprises the silicon layer, and this grinding processing procedure comprises cmp.
48, method as claimed in claim 39, wherein this first circuit element comprises first capacitor board of an electric capacity, and this electric capacity also comprises by formed one second capacitor board of this second layer, makes to this second capacitor board of small part to be positioned at above or below this first capacitor board of small part.
49, method as claimed in claim 39, wherein this second circuit element is not overlapping with any part of this ground floor.
50, method as claimed in claim 39, wherein each this first and second circuit element is a conductive layer.
51, a kind of integrated circuit comprises:
The semiconductor substrate;
One first circuit element, it is formed on this semiconductor substrate;
One second circuit element, it is formed on this semiconductor substrate;
One void is put element, and it is near this second circuit element;
One first feature member, it is formed on this first circuit element;
One second feature member, it is formed at this void and puts on the element, and wherein this first and second feature member is formed by one first material; And
One insulating barrier, it has the upper surface of substantial planar, the material of this insulating barrier is different with this first material, this insulating barrier is positioned on this second circuit element, and fill up the zone that this second circuit element and this void are put the element lock, wherein this insulating barrier upper surface and this first and second feature member upper surface essence copline
Wherein this first material does not appear between this second circuit element upper surface and this insulating barrier upper surface.
52, integrated circuit as claimed in claim 51, wherein this first and second circuit element is formed by different materials.
53, integrated circuit as claimed in claim 51, wherein this first and second circuit element is formed by the doping polysilicon.
54, integrated circuit as claimed in claim 53, wherein the polysilicon of this first circuit element gets via different doping steps with the polysilicon of this second circuit element.
55, integrated circuit as claimed in claim 51, wherein this first and second protection feature member is formed by silicon nitride, and this insulating barrier is a silicon layer.
56, integrated circuit as claimed in claim 51; more comprise a tertiary circuit element; its be positioned at this first circuit element above or below, and be positioned at this first the protection feature member the below, this tertiary circuit element and this tertiary circuit element are formed with identical materials.
57, integrated circuit as claimed in claim 51, wherein each this first and second circuit element comprises an electric crystal gate.
58, integrated circuit as claimed in claim 57, wherein this first circuit element is positioned at one first electric crystal gate insulation layer top, and this second circuit element is positioned at one second electric crystal gate insulation layer top, and this second electric crystal gate insulation layer has different thickness with this first electric crystal gate insulation layer.
59, integrated circuit as claimed in claim 51, wherein each this first and second circuit element is a conductive layer.
CN01145049.5A 2001-12-31 2001-12-31 Non-volatile memory structure and method of manufacturing the same Expired - Lifetime CN1280891C (en)

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