CN1408767A - Flame retardant aromatic poly cabonic ester resin composition and finished products - Google Patents
Flame retardant aromatic poly cabonic ester resin composition and finished products Download PDFInfo
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- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
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- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
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Abstract
本发明提供一种阻燃性芳香族聚碳酸酯树脂组合物及其成型品,以及透明性和防流滴性都很好的无卤聚碳酸酯树脂组合物及成型品。该组合物中,每100重量份树脂成分中含有硅氧烷化合物0.1~10重量份。该硅氧烷化合物中,Si-H基的含量为0.1~1.2mol/100g,上述通式(1)所示的芳基的含有比例为10~70重量%,其中,各代号如说明书所述。
The present invention provides a flame-retardant aromatic polycarbonate resin composition and its molded article, and a halogen-free polycarbonate resin composition and its molded article excellent in transparency and anti-dripping properties. In this composition, 0.1-10 weight part of silicone compounds are contained per 100 weight part of resin components. In this siloxane compound, the content of Si-H groups is 0.1-1.2 mol/100g, and the proportion of aryl groups represented by the above-mentioned general formula (1) is 10-70% by weight, wherein each code is as described in the description .
Description
技术领域technical field
本发明涉及阻燃性芳香族聚碳酸酯树脂组合物及其成型品。更详细地说,本发明涉及基本上不含有溴化物和氯化物(卤系阻燃剂)或磷化物作为阻燃剂,并且在燃烧时树脂的防流滴性(ドリップ防止性)优异的阻燃性芳香族聚碳酸酯树脂组合物及其成型品。本发明还涉及可以获得透明性优异的成型品的阻燃性芳香族聚碳酸酯树脂组合物。The present invention relates to a flame-retardant aromatic polycarbonate resin composition and its molded article. More specifically, the present invention relates to a flame retardant that does not substantially contain bromide and chloride (halogenated flame retardant) or phosphide as a flame retardant, and is excellent in drip prevention (drip prevention) of the resin when burned. Combustible aromatic polycarbonate resin composition and molded article thereof. The present invention also relates to a flame-retardant aromatic polycarbonate resin composition capable of obtaining a molded article excellent in transparency.
背景技术Background technique
芳香族聚碳酯树脂、芳香族聚碳酸酯树脂/苯乙烯系树脂合金和芳香族聚碳酸酯树脂/芳香族聚酯树脂合金等芳香族聚碳酸酯系树脂可以通过注射成型等简单的并且生产效率高的加工方法制成各种成型品,广泛用于产业部门。具体讲,芳香族聚碳酸酯树脂或其合金广泛应用于电脑、笔记本电脑、激光打印机、喷墨打印机、复印机及传真机等办公自动化设备和家电制品的外装部件和内装部件。在这些应用当中,树脂组合物要体现成型品的光泽、色调、鲜明性及均匀性,有时要着重考虑向树脂组合物中配合着色剂时的染色性能。有时还需要采用重复性好、简单易行、且可高速印刷所需文字、符号和图形的激光印字机在成型品表面印上文字和标识,这时要着重考虑文字和符号的清晰度。Aromatic polycarbonate resins such as aromatic polycarbonate resins, aromatic polycarbonate resin/styrene-based resin alloys, and aromatic polycarbonate resin/aromatic polyester resin alloys can be easily and produced by injection molding, etc. High-efficiency processing methods are used to make various molded products and are widely used in industrial sectors. Specifically, aromatic polycarbonate resins or their alloys are widely used in exterior and interior parts of office automation equipment such as computers, notebook computers, laser printers, inkjet printers, copiers and fax machines, and home appliances. In these applications, the resin composition must reflect the gloss, color tone, vividness and uniformity of the molded product, and sometimes it is important to consider the dyeing performance when a colorant is added to the resin composition. Sometimes it is necessary to use a laser printer with good repeatability, simplicity, and high-speed printing of required text, symbols and graphics to print text and logos on the surface of the molded product. At this time, the clarity of text and symbols must be considered.
另一方面,芳香族聚碳酸酯树脂的成型品也广泛用于要求具有优异透明性和耐热性的产业部门。充分发挥芳香族聚碳聚碳酸酯树脂的优异透明性,即高透光率和极低雾度的特性,在各种照明灯具罩、透明陈列用的保护罩等要求高透明性的领域当中,广泛使用了芳香族聚碳酸酯树脂成型品。这些应用当中,由于莹光灯和灯泡等光源的温度高,在浴室或户外使用时,制品还要曝露在高湿的环境中,因此要求树脂材料在热和潮湿环境中能够保持透明性、色调和机械特性。因此,在考虑树脂组合物透明性的基础上,还要着重考虑树脂组合物的耐湿热性能。On the other hand, moldings of aromatic polycarbonate resins are also widely used in industrial sectors requiring excellent transparency and heat resistance. Give full play to the excellent transparency of aromatic polycarbonate resin, that is, the characteristics of high light transmittance and extremely low haze. In the fields requiring high transparency, such as various lighting lamp covers and protective covers for transparent display, Aromatic polycarbonate resin moldings are widely used. In these applications, due to the high temperature of light sources such as fluorescent lamps and light bulbs, the products are also exposed to high humidity when used in bathrooms or outdoors, so resin materials are required to maintain transparency and color tone in hot and humid environments. and mechanical properties. Therefore, on the basis of considering the transparency of the resin composition, the moisture and heat resistance of the resin composition should also be considered emphatically.
近年来,在上述各种应用当中,特别关注发生火灾时的阻燃性。需要一种在具有上述特性基础上还具有高阻燃性的树脂组合物。作为使芳香族聚碳酸酯树脂或其合金具有阻燃性的方法,曾经提出过添加溴化物和氯化物等卤化物以及磷化物作为阻燃剂得到阻燃性芳香族聚碳酸酯树脂组合物,并应用在对阻燃性要求很高的办公自动化设备和家电制品当中。另一方面,还研制了替代这些阻燃剂的阻燃性芳香族聚碳酸酯树脂组合物,并应用于上述制品当中。改变这些阻燃剂的目的在于抑制成型加工时产生腐蚀性气体,并提高制品的回收利用率。In recent years, among the various applications described above, particular attention has been paid to flame retardancy in the event of a fire. There is a need for a resin composition having high flame retardancy in addition to the above characteristics. As a method for making aromatic polycarbonate resins or their alloys flame retardant, it has been proposed to add halides such as bromide and chloride, and phosphides as flame retardants to obtain flame retardant aromatic polycarbonate resin compositions, It is also used in office automation equipment and home appliances that require high flame retardancy. On the other hand, flame-retardant aromatic polycarbonate resin compositions replacing these flame retardants have also been developed and applied to the above-mentioned articles. The purpose of changing these flame retardants is to suppress the generation of corrosive gases during molding and improve the recycling rate of products.
替代上述阻燃剂的阻燃剂可以列举硅氧烷化合物。近年来集中精力研究了把硅氧烷化合物配合到芳香族聚碳酸酯树脂中的阻燃性树脂组合物,并提出了各种方案。Examples of flame retardants that can be substituted for the above-mentioned flame retardants include siloxane compounds. In recent years, intensive research has been conducted on flame-retardant resin compositions in which siloxane compounds are incorporated into aromatic polycarbonate resins, and various proposals have been made.
例如在聚碳酸酯树脂中配合全氟链烷磺酸碱(土类)金属盐和具有烷氧基、乙烯基和苯基的有机硅氧烷的方法(特开平6-306265号公报)和在聚碳酸酯树脂中配合全氟链烷磺酸碱金属盐或碱土类金属盐和含有通过2价烃基结合在硅原子上的有机甲硅烷氧(オルガノキシシリル)基的有机聚硅氧烷的方法(特开平6-336547号公报)等等。For example, the method of blending perfluoroalkanesulfonic acid alkali (earth) metal salt and organosiloxane with alkoxy, vinyl and phenyl groups in polycarbonate resin (Japanese Patent Laid-Open Publication No. 6-306265) and in Polycarbonate resin blended with perfluoroalkane sulfonic acid alkali metal salt or alkaline earth metal salt and organopolysiloxane containing organosiloxy (olganokysilyl) group bonded to silicon atom through divalent hydrocarbon group method (JP-A-6-336547) and the like.
还提出了在树脂成分中配合特定的石油系重油类或沥青类和硅氧烷化合物的方法(特开平9-169914号公报)和在含有芳香环的非硅氧烷树脂中配合含有通式R2SiO1.0所示单元和RSiO1.5所示单元、重均分子量大于10,000、小于270,000的硅氧烷树脂的方法(特开平10-139964号公报)等方法。It has also been proposed to mix specific petroleum-based heavy oils or asphalts and siloxane compounds into resin components (Japanese Patent Laid-Open No. 9-169914) and to mix non-siloxane resins containing aromatic rings containing compounds of the general formula R 2 The method of a siloxane resin having a unit represented by SiO 1.0 and a unit represented by RSiO 1.5 , and a weight average molecular weight of more than 10,000 and less than 270,000 (JP-A-10-139964).
但是,上述方法的聚碳酸酯树脂组合物的透明性、耐湿热性和阻燃性不能说是很好的。例如,当厚度较薄时,产生流滴,达不到UL标准94的V-0级要求。而且硅氧烷的分散不充分,制品中产生白浊,或者通过湿热处理后,硅氧烷凝聚,使经湿热处理后材料的透明性降低等等。However, the polycarbonate resin composition of the above-mentioned method cannot be said to be excellent in transparency, heat-and-moisture resistance, and flame retardancy. For example, when the thickness is thinner, dripping occurs, which does not meet the V-0 requirements of UL Standard 94. Moreover, the dispersion of siloxane is insufficient, and the product is cloudy, or after the heat treatment, the siloxane is agglomerated, so that the transparency of the material after the heat treatment is reduced, and so on.
另外,特公昭60-38419号公报中的芳香族聚碳酸酯中,具体说明了由有机碱金属盐和聚(甲基氢硅氧烷)组成的树脂组合物。但是该树脂组合物的树脂本身白浊,而且在制品表面产生剥离等分散不良缺陷,在对体现制品光泽、色调、鲜明性和均匀性的树脂组合物中配合着色剂时的染色性也不能说是很好的。In addition, in the aromatic polycarbonate disclosed in JP-A-60-38419, a resin composition composed of an organic alkali metal salt and poly(methylhydrogensiloxane) is specifically described. However, the resin itself of this resin composition is cloudy, and poor dispersion defects such as peeling occur on the surface of the product, and the dyeability of the resin composition that reflects the luster, tone, clarity and uniformity of the product cannot be said. is good.
现在较多使用具有形成原纤维能的聚四氟乙烯作为防流滴剂。但是把聚四氟乙烯配合到芳香族聚碳酸酯树脂中时,二者是不相溶的,所以制品的透明性降低。Polytetrafluoroethylene with fibril-forming ability is now used more as an anti-dripping agent. However, when polytetrafluoroethylene is blended into aromatic polycarbonate resin, the two are incompatible, so the transparency of the product is reduced.
发明要解决的课题The problem to be solved by the invention
本发明的第1目的在于提供一种基本上不含有卤化物,优选也不含有磷化物的阻燃性芳香族聚碳酸酯组合物。更具体讲是提供一种阻燃性芳香族聚碳酸酯树脂组合物,该组合物成型品经激光印字印的文字和标识清晰,并且燃烧时树脂的防流滴性优异,着色时的染色性也很好。A first object of the present invention is to provide a flame-retardant aromatic polycarbonate composition substantially free of halides, preferably phosphides. More specifically, it is to provide a flame-retardant aromatic polycarbonate resin composition. The characters and logos printed by laser printing on the molded product of the composition are clear, and the resin has excellent anti-dripping properties when burning, and has excellent dyeability when colored. Also very good.
本发明的第2目的在于提供一种透明性和耐湿热性好,而且燃烧时树脂的防流滴性也很优异的透明阻燃性芳香族聚碳酸酯树脂组合物。A second object of the present invention is to provide a transparent flame-retardant aromatic polycarbonate resin composition which is excellent in transparency and heat-and-moisture resistance, and which is also excellent in resin dripping resistance during combustion.
本发明的第3目的在于提供一种抗电弧径迹性(耐トラッキング性)和抗静电性优异,并且燃烧时树脂的防流滴性也很优异的阻燃性芳香族聚碳酸酯组合物。A third object of the present invention is to provide a flame-retardant aromatic polycarbonate composition excellent in tracking resistance (tracking resistance) and antistatic property, and also excellent in resin dripping resistance during combustion.
解决课题的手段means of solving problems
为了达到上述目的,本发明者反复进行了锐意研究,结果发现在芳香族聚碳酸酯树脂中配合特定量的特定硅氧烷化合物,可以得到着色时的染色性好,进行激光印字时所印文字和标识清晰,燃烧时树脂防流滴性也很好的阻燃性芳香族聚碳酸酯树脂组合物,而且还可以进一步得到透明性和耐湿热性优异的阻燃性芳香族聚碳酸酯树脂组合物,从而完成了本发明。In order to achieve the above object, the inventors of the present invention have repeatedly carried out intensive research, and as a result, it has been found that by blending a specific amount of a specific siloxane compound into an aromatic polycarbonate resin, good dyeability during coloring can be obtained, and the printed characters during laser printing can be obtained. Combination with a flame-retardant aromatic polycarbonate resin composition that has clear markings and resin dripping resistance when burning, and can further obtain a flame-retardant aromatic polycarbonate resin composition that is excellent in transparency and heat and humidity resistance material, thus completing the present invention.
即,如果按照本发明,可以提供一种阻燃性芳香族聚碳酸酯树脂组合物,该组合物包括:That is, according to the present invention, a kind of flame-retardant aromatic polycarbonate resin composition can be provided, and this composition comprises:
(1)树脂成分100重量份,包括芳香族聚碳酸酯树脂(A-1成分)50~100重量%、苯乙烯系树脂(A-2成分)0~50重量%和芳香族聚酯树脂(A-3成分)0~50重量%,(1) 100 parts by weight of resin components, including 50-100% by weight of aromatic polycarbonate resin (A-1 component), 0-50% by weight of styrene-based resin (A-2 component) and aromatic polyester resin ( A-3 component) 0 to 50% by weight,
(2)对于每100重量份树脂成分中配合的至少一种硅氧烷化合物(B)0.1~10重量份,该硅氧烷化合物为分子中含有Si-H基和芳基的硅氧烷化合物,其中:①Si-H基的含量(Si-H量)为0.1~1.2mol/100g、②下述通式(1)所示的芳基含量比例(芳基量)为10~70重量%、(式(1)中,X各自独立地表示OH基、碳数为1~20的一价有机残基。n表示0~5的整数。并且,通式(1)中,当n为2以上时,可以选取各不相同的X。)(2) 0.1 to 10 parts by weight of at least one siloxane compound (B) per 100 parts by weight of the resin component, the siloxane compound is a siloxane compound containing Si-H groups and aryl groups in the molecule , wherein: ① the Si-H group content (Si-H amount) is 0.1 to 1.2 mol/100g, ② the aryl group content ratio (aryl group amount) represented by the following general formula (1) is 10 to 70% by weight, (In the formula (1), X each independently represents an OH group and a monovalent organic residue with a carbon number of 1 to 20. n represents an integer of 0 to 5. And, in the general formula (1), when n is 2 or more , you can choose different X.)
以下具体说明本发明的阻燃性芳香族碳酸酯组合物。首先按构成该组合物的树脂成分(A成分)和阻燃剂的硅氧烷化合物(B成分)的顺序进行说明。The flame-retardant aromatic carbonate composition of the present invention will be specifically described below. First, the resin component (component A) constituting the composition and the siloxane compound (component B) of the flame retardant will be described in order.
本发明树脂组合物的树脂成分(A成分)中,作为A-1成分使用的芳香族聚碳酸酯树脂除了是普通的通过界面缩聚法或熔融酯交换法使二元酚和碳酸酯前体进行反应得到的芳香族聚碳酸酯树脂以外,还可以是通过固相酯交换法使碳酸酯预聚体聚合的芳香族聚碳酸酯树脂,或者是通过开环聚合法使环状碳酸酯化合物进行聚合得到的芳香族聚碳酸酯树脂。In the resin component (component A) of the resin composition of the present invention, the aromatic polycarbonate resin used as the component A-1 is not only a conventional polyphenol and a carbonate precursor produced by interfacial polycondensation or melt transesterification In addition to the aromatic polycarbonate resin obtained by the reaction, it can also be an aromatic polycarbonate resin obtained by polymerizing a carbonate prepolymer by a solid-phase transesterification method, or by polymerizing a cyclic carbonate compound by a ring-opening polymerization method. The obtained aromatic polycarbonate resin.
这里使用的二元酚的代表例有对苯二酚、间苯二酚、4,4′-二羟基二苯基联苯、双(4-羟基苯基)甲烷、双{(4-羟基-3,5-二甲基)苯基}甲烷、1,1-双(4-羟基苯基)乙烷、1,1-双(4-羟基苯基)-1-苯基乙烷、2,2-双(4-羟基苯基)丙烷(通称双酚A)、2,2-双{(4-羟基-3-甲基)苯基}丙烷、2,2-双{(4-羟基-3,5-二甲基)苯基}丙烷、2,2-双{(3-异丙基-4-羟基)苯基}丙烷、2,2-双{(4-羟基-3-苯基)苯基}丙烷、2,2-双(4-羟基苯基)丁烷、2,2-双(4-羟基苯基)-3-甲基丁烷、2,2-双-(4-羟基苯基)-3,3-二甲基丁烷、2,4-双(4-羟基苯基)-2-甲基丁烷,2,2-双(4-羟基苯基)戊烷、2,2-双(4-羟基苯基)-4-甲基戊烷、1,1-双(4-羟基苯基)环己烷、1,1-双(4-羟基苯基)-4-异丙基环己烷、1,1-双(4-羟基苯基)-3,3,5-三甲基环己烷、9,9-双(4-羟基苯基)芴、9,9-双{(4-羟基-3-甲基)苯基}芴、α,α′-双(4-羟基苯基-o-二异丙苯、α,α′-双(4-羟基苯基)-m-二异丙苯,α,α′-双(4-羟基苯基)-p-二异丙苯、1,3-双(4-羟基苯基)5,7-二甲基金刚烷、4,4′-二羟基二苯砜、4,4′-二羟基二苯基亚砜、4,4′-二羟基二苯基硫醚、4,4′-二羟基二苯基酮、4,4′-二羟基二苯基醚和4,4′-二羟基二苯酯等等,这些二元酚可以单独使用,也可以将两种以上混合使用。Representative examples of dihydric phenols used here include hydroquinone, resorcinol, 4,4'-dihydroxydiphenylbiphenyl, bis(4-hydroxyphenyl)methane, bis{(4-hydroxy- 3,5-Dimethyl)phenyl}methane, 1,1-bis(4-hydroxyphenyl)ethane, 1,1-bis(4-hydroxyphenyl)-1-phenylethane, 2, 2-bis(4-hydroxyphenyl)propane (commonly known as bisphenol A), 2,2-bis{(4-hydroxy-3-methyl)phenyl}propane, 2,2-bis{(4-hydroxy- 3,5-Dimethyl)phenyl}propane, 2,2-bis{(3-isopropyl-4-hydroxy)phenyl}propane, 2,2-bis{(4-hydroxy-3-phenyl ) phenyl} propane, 2,2-bis(4-hydroxyphenyl) butane, 2,2-bis(4-hydroxyphenyl)-3-methylbutane, 2,2-bis-(4- hydroxyphenyl)-3,3-dimethylbutane, 2,4-bis(4-hydroxyphenyl)-2-methylbutane, 2,2-bis(4-hydroxyphenyl)pentane, 2,2-bis(4-hydroxyphenyl)-4-methylpentane, 1,1-bis(4-hydroxyphenyl)cyclohexane, 1,1-bis(4-hydroxyphenyl)-4 -isopropylcyclohexane, 1,1-bis(4-hydroxyphenyl)-3,3,5-trimethylcyclohexane, 9,9-bis(4-hydroxyphenyl)fluorene, 9, 9-bis{(4-hydroxy-3-methyl)phenyl}fluorene, α,α′-bis(4-hydroxyphenyl-o-diisopropylbenzene, α,α′-bis(4-hydroxybenzene base)-m-dicumene, α,α′-bis(4-hydroxyphenyl)-p-dicumene, 1,3-bis(4-hydroxyphenyl)5,7-dimethyl Adamantane, 4,4'-dihydroxydiphenylsulfone, 4,4'-dihydroxydiphenylsulfoxide, 4,4'-dihydroxydiphenylsulfide, 4,4'-dihydroxydiphenyl Ketones, 4,4'-dihydroxydiphenyl ethers, 4,4'-dihydroxydiphenyl esters, etc. These dihydric phenols may be used alone or in combination of two or more.
其中,优选使用由从双酚A、2,2-双{(4-羟基-3-甲基)苯基}丙烷、2,2-双(4-羟基苯基)丁烷、2,2-双(4-羟基苯基)-3-甲基丁烷、2,2-双(4-羟基苯基)-3,3-二甲基丁烷、2,2-双(4-羟基苯基)-4-甲基戊烷、1,1-双(4-羟基苯基)-3,3,5-三甲基环己烷、9,9-双{(4-羟基-3-甲基)苯基}芴和α,α′-双(4-羟基苯基)-m-二异丙苯构成的组中选择的至少一种双酚得到的均聚物或共聚物。特别优选使用双酚A的均聚物以及1,1-双(4-羟基苯基)-3,3,5-三甲基环己烷和双酚A、2,2-双{(4-羟基-3-甲基)苯基}丙烷或α,α′-双(4-羟基苯基)-m-二异丙苯的共聚物。Among them, it is preferred to use bisphenol A, 2,2-bis{(4-hydroxy-3-methyl)phenyl}propane, 2,2-bis(4-hydroxyphenyl)butane, 2,2- Bis(4-hydroxyphenyl)-3-methylbutane, 2,2-bis(4-hydroxyphenyl)-3,3-dimethylbutane, 2,2-bis(4-hydroxyphenyl )-4-methylpentane, 1,1-bis(4-hydroxyphenyl)-3,3,5-trimethylcyclohexane, 9,9-bis{(4-hydroxy-3-methyl ) phenyl}fluorene and a homopolymer or copolymer of at least one bisphenol selected from the group consisting of α,α′-bis(4-hydroxyphenyl)-m-dicumene. Particular preference is given to using homopolymers of bisphenol A as well as 1,1-bis(4-hydroxyphenyl)-3,3,5-trimethylcyclohexane and bisphenol A, 2,2-bis{(4- Copolymers of hydroxy-3-methyl)phenyl}propane or α,α'-bis(4-hydroxyphenyl)-m-dicumene.
可以使用碳酰卤(カルボニルバライド)、碳酸酯或卤代甲酸酯(ハロホルメ-ト)等作为碳酸酯的前体,具体有光气、二苯基碳酸酯或二元酚的二卤代甲酸酯等等。其中,光气或二苯基碳酸酯有利于工业化。Carbonyl halides (carbonyl balaid), carbonates or haloformic acid esters (Haroholme-to) can be used as precursors of carbonates, specifically phosgene, diphenyl carbonate or dihalogenated dihydric phenols. Formate and more. Among them, phosgene or diphenyl carbonate is advantageous for industrialization.
通过界面缩聚法或熔融酯交换法使上述二元酚和碳酸酯前体发生反应制备聚碳酸酯树脂时,根据需要还可以使用催化剂、链终止剂及二元酚的抗氧剂等等。而且,聚碳酸酯树脂还可以是共聚有三官能以上的多官能度芳香族化合物的支链聚碳酸酯树脂,还可以是共聚有芳香族或脂肪族(包括脂环族)的双官能度羧酸的聚酯型聚碳酸酯、共聚有双官能度醇(包括脂环族)的共聚聚碳酸酯树脂、以及同时共聚有该双官能度羧酸和双官能度醇的聚酯型聚碳酸酯。还可以是两种以上上述聚碳酸酯树脂的混合物。When the above-mentioned dihydric phenol and carbonate precursor are reacted to prepare polycarbonate resin by interfacial polycondensation method or melt transesterification method, catalysts, chain terminators, antioxidants for dihydric phenol, etc. can also be used as needed. Moreover, the polycarbonate resin can also be a branched polycarbonate resin copolymerized with a trifunctional or more polyfunctional aromatic compound, or a bifunctional carboxylic acid copolymerized with an aromatic or aliphatic (including alicyclic) polyester polycarbonate, a copolycarbonate resin copolymerized with bifunctional alcohols (including alicyclic), and a polyester polycarbonate copolymerized with the bifunctional carboxylic acid and bifunctional alcohol at the same time. A mixture of two or more of the above polycarbonate resins may also be used.
三官能以上的多官能度芳香族化合物有间苯三酚、根皮葡酚、或4,6-二甲基-2,4,6-三(4-羟基二苯基)庚烯-2、2,4,6-三甲基-2,4,6-三(4-羟基苯基)庚烷、1,3,5-三(4-羟基苯基)苯、1,1,1-三(4-羟基苯基)乙烷、1,1,1-三(3,5-二甲基-4-羟基苯基)乙烷、2,6-双(2-羟基-5-甲基苄基)-4-甲基苯酚、4-{4-[1,1-双(4-羟基苯基)乙基]苯}-α,α-二甲基苄基苯酚等等三元酚、四(4-羟基苯基)甲烷、双(2,4-二羟基苯基)酮、1,4-双(4,4-二羟基三苯基甲基)苯、或苯偏三酸、苯均四酸、苯酮四羧酸和它们的氯代化物的等。其中,优选使用1,1,1-三(4-羟基苯基)乙烷、1,1,1-三(3,5-二甲基-4-羟基苯基)乙烷、特别优选1,1,1-三(4-羟基苯基)乙烷。The multi-functionality aromatic compounds with more than three functions include phloroglucinol, phylloglucol, or 4,6-dimethyl-2,4,6-tris(4-hydroxydiphenyl)heptene-2, 2,4,6-trimethyl-2,4,6-tris(4-hydroxyphenyl)heptane, 1,3,5-tris(4-hydroxyphenyl)benzene, 1,1,1-tris (4-hydroxyphenyl)ethane, 1,1,1-tris(3,5-dimethyl-4-hydroxyphenyl)ethane, 2,6-bis(2-hydroxy-5-methylbenzyl) base)-4-methylphenol, 4-{4-[1,1-bis(4-hydroxyphenyl)ethyl]benzene}-α,α-dimethylbenzylphenol, etc. (4-hydroxyphenyl)methane, bis(2,4-dihydroxyphenyl)ketone, 1,4-bis(4,4-dihydroxytriphenylmethyl)benzene, or trimellitic acid, benzene Tetraacids, benzophenone tetracarboxylic acids and their chlorides, etc. Among them, 1,1,1-tris(4-hydroxyphenyl)ethane and 1,1,1-tris(3,5-dimethyl-4-hydroxyphenyl)ethane are preferably used, particularly preferably 1, 1,1-tris(4-hydroxyphenyl)ethane.
当含有生成支链聚碳酸酯树脂的多官能度化合物时,在芳香族聚碳酸酯总量中,其比例为0.001~1摩尔%,优选0.005~0.9摩尔%,特别优选0.01~0.8摩尔%。特别是采用熔融酯交换法时,有时作为副反应会生成支链结构,在芳香族聚碳酸酯总量中,这些支链结构的量优选也是0.001~1摩尔%,优选0.005~0.9摩尔%,特别优选0.01~0.8摩尔%。该比例可以通过1H-NMR测定计算出来。When a polyfunctional compound that forms a branched polycarbonate resin is contained, the ratio thereof is 0.001 to 1 mol%, preferably 0.005 to 0.9 mol%, particularly preferably 0.01 to 0.8 mol%, based on the total amount of aromatic polycarbonate. Especially when the melt transesterification method is used, branched structures may be formed as a side reaction, and the amount of these branched structures is preferably 0.001 to 1 mol%, preferably 0.005 to 0.9 mol%, in the total amount of the aromatic polycarbonate, Especially preferably 0.01 to 0.8 mol%. This ratio can be calculated by 1 H-NMR measurement.
界面缩聚反应通常是二元酚和光气的反应,是在酸结合剂和有机溶剂存在下使其反应。可以使用氢氧化钠、氢氧化钾等碱金属的氢氧化物或吡啶等的胺化合物作为酸结合剂。作为有机溶剂可以使用二氯甲烷、氯苯等卤代烃类。同时为了促进反应,还可以使用三乙基按、四正丁基溴化铵、四正丁基溴化鏻等叔胺、季铵化合物、季鏻化合物等催化剂。这时,反应温度通常优选0~40℃、反应时间优选10分钟~5小时左右、反应中的pH值优选保持在9以上。The interfacial polycondensation reaction is usually a reaction between dihydric phenol and phosgene, and it is made to react in the presence of an acid binder and an organic solvent. As the acid binder, hydroxides of alkali metals such as sodium hydroxide and potassium hydroxide or amine compounds such as pyridine can be used. As the organic solvent, halogenated hydrocarbons such as dichloromethane and chlorobenzene can be used. At the same time, in order to promote the reaction, catalysts such as triethylammonium, tetra-n-butylammonium bromide, tetra-n-butylphosphonium bromide and other tertiary amines, quaternary ammonium compounds, and quaternary phosphonium compounds can also be used. In this case, the reaction temperature is generally preferably 0 to 40°C, the reaction time is preferably about 10 minutes to 5 hours, and the pH during the reaction is preferably maintained at 9 or higher.
在界面缩聚反应中,通常使用链终止剂。可以使用单官能酚类作为链终止剂。通常使用单官能酚类作为链终止剂是为了调节分子量,一般使用苯酚或低级醇取代苯酚作为单官能酚类,可以用下述通式(5)表示单官能酚类。(式中,A为氢原子或碳数为1~9的直链或支链烷基或苯基取代烷基,r为1~5,优选1~3的整数。)In interfacial polycondensation reactions, chain terminators are usually used. Monofunctional phenols can be used as chain terminators. Generally, monofunctional phenols are used as chain terminators to adjust the molecular weight. Generally, phenol or lower alcohol-substituted phenols are used as monofunctional phenols, and the monofunctional phenols can be represented by the following general formula (5). (In the formula, A is a hydrogen atom or a linear or branched alkyl group or a phenyl-substituted alkyl group with a carbon number of 1 to 9, and r is an integer of 1 to 5, preferably 1 to 3.)
上述单官能酚类的具体例有苯酚、对-叔丁基苯酚、对-异丙苯基苯酚和异辛基苯酚。Specific examples of the aforementioned monofunctional phenols include phenol, p-tert-butylphenol, p-cumylphenol and isooctylphenol.
其它的单官能苯酚可以用含长链烷基或脂肪族聚酯基作为取代基的酚类,或用安息香酸氯化物类表示,或用长链的烷基羧酸氯化物类表示。其中优选使用下述通式(6)和(7)所示的具有长链烷基作为取代基的苯酚类。(式中,X为-R-CO-O-或-R-O-CO-,R表示单键或碳数为1~10,优选1~5的二价的脂肪族烃基,n表示10~50的整数。)Other monofunctional phenols can be represented by phenols containing long-chain alkyl or aliphatic polyester groups as substituents, or by benzoic acid chlorides, or by long-chain alkyl carboxylic acid chlorides. Among them, phenols having long-chain alkyl groups represented by the following general formulas (6) and (7) as substituents are preferably used. (In the formula, X is -R-CO-O- or -RO-CO-, R represents a single bond or a divalent aliphatic hydrocarbon group with a carbon number of 1 to 10, preferably 1 to 5, n represents 10 to 50 integer.)
通式(6)的取代苯酚类,优选n为10~30,特别优选10~26,具体例有癸基苯酚、十二烷基苯酚、十四烷基苯酚、十六烷基苯酚、十八烷基苯酚、二十烷基苯酚、二十二烷基苯酚和三十烷基苯酚等。Substituted phenols of general formula (6), preferably n is 10 to 30, particularly preferably 10 to 26, and specific examples include decylphenol, dodecylphenol, tetradecylphenol, hexadecylphenol, octadecylphenol Alkylphenols, eicosylphenols, docosylphenols and triacylphenols, etc.
通式(7)的取代苯酚类,优选是X为-R-CO-O-,R为单键的化合物,n为10~30,优选10~26的取代苯酚,具体例有羟基安息香酸癸酯、羟基安息香酸十二烷基酯、羟基安息香酸十四烷基酯、羟基安息香酸十六烷基酯、羟基安息香酸二十烷基酯、羟基安息香酸二十二烷基酯和羟基安息香酸三十烷基酯等等。同时链终止剂可以单独使用,也可以将二种以上混合使用。Substituted phenols of general formula (7), preferably X is -R-CO-O-, R is a compound of a single bond, n is 10 to 30, preferably 10 to 26 substituted phenols, specific examples include decyl hydroxybenzoic acid Esters, Lauryl Hydroxybenzoate, Myristyl Hydroxybenzoate, Cetyl Hydroxybenzoate, Eicosyl Hydroxybenzoate, Behenyl Hydroxybenzoate and Hydroxybenzoin triacyl ester and so on. At the same time, the chain terminators may be used alone or in combination of two or more.
熔融酯交换法反应,通常是二元酚和碳酸酯的酯交换反应,在惰性气体存在下,把二元酚和碳酸酯加热混合,馏出生成的醇或酚。反应温度随生成醇或酚的沸点等不同而异,一般范围是120~350℃。反应后期对反应体系减压至1.33×103~13.3Pa左右,使生成的醇或酚容易馏出。反应时间通常为1~4小时左右。The melt transesterification reaction is usually the transesterification reaction of dihydric phenol and carbonate. In the presence of inert gas, dihydric phenol and carbonate are heated and mixed, and the resulting alcohol or phenol is distilled off. The reaction temperature varies with the boiling point of the formed alcohol or phenol, and the general range is 120-350°C. In the later stage of the reaction, reduce the pressure of the reaction system to about 1.33×10 3 ~13.3Pa, so that the formed alcohol or phenol can be easily distilled off. The reaction time is usually about 1 to 4 hours.
碳酸酯,有可以被取代的碳数为6~10的芳基、芳烷基或碳数为1~4的烷基等的碳酸酯。具体例有二苯基碳酸酯、双(氯苯基)碳酸酯、二萘基碳酸酯、双(二苯基)碳酸酯、二甲基碳酸酯、二乙基碳酸酯或二丁基碳酸酯等等,其中优选二苯基碳酸酯。Carbonates include carbonates such as aryl groups having 6 to 10 carbon atoms, aralkyl groups or alkyl groups having 1 to 4 carbon atoms which may be substituted. Specific examples include diphenyl carbonate, bis(chlorophenyl) carbonate, dinaphthyl carbonate, bis(diphenyl) carbonate, dimethyl carbonate, diethyl carbonate or dibutyl carbonate Among them, diphenyl carbonate is preferable.
为了提高聚合速度,还可以使用聚合催化剂、作为该聚合催化剂,具体可以使用氢氧化钠、氢氧化钾、二元酚的钠盐、钾盐等碱金属化合物,氢氧化钙、氢氧化钡、氢氯化镁等碱土类金属化合物、四甲基氢氧化铵、四乙基氢氧化铵、三甲基胺、三乙基胺等含氮的碱性化合物、碱金属和碱土金属的烷氧化物、碱金属和碱土类金属的有机酸盐类、锌化合物、硼化合物、铝化合物、硅化合物、锗化合物、有机锡化合物,铅化合物、锇化合物、锑化合物、锰化合物、钛化合物、锆化合物等普通酯化反应和酯交换反应中所用的催化剂。可以单独使用一种催化剂,也可以混合使用两种以上的催化剂。这些聚合催化剂的用量,对于1摩尔二元酚原料,其优选范围是1×10-8~1×10-3当量、更优选在1×10-7~5×10-4当量范围内选择。In order to increase the polymerization rate, a polymerization catalyst can also be used. As the polymerization catalyst, specifically, alkali metal compounds such as sodium hydroxide, potassium hydroxide, sodium salt and potassium salt of dihydric phenol, calcium hydroxide, barium hydroxide, hydrogen Alkaline earth metal compounds such as magnesium chloride, nitrogen-containing basic compounds such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, trimethylamine, triethylamine, alkoxides of alkali metals and alkaline earth metals, alkali metals Common esterification with organic acid salts of alkaline earth metals, zinc compounds, boron compounds, aluminum compounds, silicon compounds, germanium compounds, organotin compounds, lead compounds, osmium compounds, antimony compounds, manganese compounds, titanium compounds, zirconium compounds, etc. Catalysts used in reactions and transesterification reactions. A single catalyst may be used alone, or two or more catalysts may be used in combination. The amount of these polymerization catalysts used is preferably in the range of 1×10 -8 to 1×10 -3 equivalents, more preferably in the range of 1×10 -7 to 5×10 -4 equivalents, with respect to 1 mole of the dihydric phenol raw material.
在该聚合反应中,为了减少酚类端基,在缩聚反应后期或反应结束后可以添加如双(氯苯基)碳酸酯、双(溴苯基)碳酸酯、双(硝基苯基)碳酸酯、双(苯基苯基)碳酸酯、氯苯基苯基碳酸酯、溴苯基苯基碳酸酯、硝基苯基苯基碳酸酯、苯基苯基碳酸酯、甲氧基羰基苯基苯基碳酸酯和乙氧基羰基苯基苯基碳酸酯等化合物。其中,优选使用2-氯苯基苯基碳酸酯、2-甲氧基羰基苯基苯基碳酸酯和2-乙氧基羰基苯基苯基碳酸酯、特别优选使用2-甲氧基羰基苯基苯基碳酸酯。In this polymerization reaction, in order to reduce the phenolic end groups, such as bis(chlorophenyl)carbonate, bis(bromophenyl)carbonate, bis(nitrophenyl)carbonate, etc. Esters, bis(phenylphenyl)carbonate, chlorophenylphenylcarbonate, bromophenylphenylcarbonate, nitrophenylphenylcarbonate, phenylphenylcarbonate, methoxycarbonylphenyl Compounds such as phenyl carbonate and ethoxycarbonylphenyl phenyl carbonate. Among them, preferably use 2-chlorophenylphenyl carbonate, 2-methoxycarbonylphenyl phenyl carbonate and 2-ethoxycarbonylphenyl phenyl carbonate, particularly preferably use 2-methoxycarbonylphenyl phenyl carbonate.
在该聚合反应中,优选使用中和催化剂活性的去活化剂。该去活化剂的具体例有苯磺酸、p-甲苯磺酸、苯磺酸甲酯、苯磺酸乙酯、苯磺酸丁酯、苯磺酸辛酯、苯磺酸苯酯、p-甲苯磺酸甲酯、p-甲苯磺酸乙酯、p-甲苯磺酸丁酯、p-甲苯磺酸辛酯、p-甲苯磺酸苯酯等苯磺酸酯;还有三氟甲磺酸、萘磺酸、磺化聚苯乙烯、丙烯酸甲酯-磺化苯乙烯共聚物、十二烷基苯磺酸-2-苯基-2-丙酯、十二烷基苯磺酸-2-苯基-2-丁酯、辛基磺酸四丁基鏻盐、癸基磺酸四丁基鏻盐、苯磺酸四丁基鏻盐、十二烷基苯磺酸四乙基鏻盐、十二烷基苯磺酸四丁基鏻盐、十二烷基苯磺酸四己基鏻盐、十二烷基苯磺酸四辛基鏻盐、癸基铵丁基硫酸酯、癸基铵癸基硫酸酯、十二烷基铵甲基硫酸酯、十二烷基铵乙基硫酸酯、十二烷基甲铵甲基硫酸酯、十二烷基二甲基铵十四烷基硫酸酯、十四烷基二甲基铵甲基硫酸酯、四甲基铵己基硫酸酯、癸基三甲基铵十六烷基硫酸酯、四丁基铵十二烷基苄基硫酸酯、四乙基铵十二烷基苄基硫酸酯、四甲基铵十二烷基苄基硫酸酯等化合物,但不限定在此范围内。也可以混合使用两种以上的上述化合物。In this polymerization, it is preferred to use a deactivator which neutralizes the activity of the catalyst. Specific examples of the deactivator include benzenesulfonic acid, p-toluenesulfonic acid, methyl benzenesulfonate, ethyl benzenesulfonate, butyl benzenesulfonate, octyl benzenesulfonate, phenyl benzenesulfonate, p-toluene Methyl sulfonate, p-ethyl toluenesulfonate, p-butyl toluenesulfonate, p-octyl toluenesulfonate, p-phenyl toluenesulfonate and other benzenesulfonate esters; also trifluoromethanesulfonic acid, naphthalenesulfonate acid, sulfonated polystyrene, methyl acrylate-sulfonated styrene copolymer, dodecylbenzenesulfonate-2-phenyl-2-propyl ester, dodecylbenzenesulfonate-2-phenyl- 2-Butyl ester, tetrabutylphosphonium octylsulfonate, tetrabutylphosphonium decylsulfonate, tetrabutylphosphonium benzenesulfonate, tetraethylphosphonium dodecylbenzenesulfonate, dodecane Tetrabutylphosphonium phenylbenzenesulfonate, tetrahexylphosphonium dodecylbenzenesulfonate, tetraoctylphosphonium dodecylbenzenesulfonate, decyl ammonium butyl sulfate, decyl ammonium decyl sulfate , Lauryl Ammonium Methyl Sulfate, Lauryl Ammonium Ethyl Sulfate, Lauryl Methyl Ammonium Methyl Sulfate, Lauryl Dimethyl Ammonium Tetradecyl Sulfate, Tetradecane Dimethyl ammonium methyl sulfate, tetramethyl ammonium hexyl sulfate, decyl trimethyl ammonium hexadecyl sulfate, tetrabutyl ammonium dodecyl benzyl sulfate, tetraethyl ammonium dodecyl sulfate Compounds such as alkyl benzyl sulfate and tetramethylammonium dodecyl benzyl sulfate, but not limited to this range. Two or more of the above compounds may be used in combination.
在去活化剂中优选使用鏻盐或铵盐。对1摩尔残存催化剂来说,去活化剂的用量优选是0.5~50摩尔比,对聚合后的聚碳酸树脂来说,去活化剂的用量为0.01~500ppm,更优选0.01~300ppm,特别优选0.01~100ppm。Preference is given to using phosphonium or ammonium salts among the deactivators. For 1 mole of residual catalyst, the amount of deactivator is preferably 0.5 to 50 molar ratio, and for polycarbonate resin after polymerization, the amount of deactivator is 0.01 to 500ppm, more preferably 0.01 to 300ppm, especially preferably 0.01 ~100ppm.
对聚碳酸酯树脂的分子量没有特别限定。但是当其粘均分子量低于10,000时,树脂的高温特性降低,当它超过50,000时,树脂的成型加工性降低,所以优选聚碳酸酯树脂的粘均分子量为10,000~50,000、更优选14,000~30,000、进一步优选14,000~24,000。此外还不妨混合使用两种以上的聚碳酸树脂,当然也可以混合粘均分子量不在上述范围内的聚碳酸酯树脂。The molecular weight of the polycarbonate resin is not particularly limited. However, when the viscosity-average molecular weight is lower than 10,000, the high-temperature characteristics of the resin decrease, and when it exceeds 50,000, the moldability of the resin decreases, so it is preferable that the viscosity-average molecular weight of the polycarbonate resin is 10,000-50,000, more preferably 14,000-30,000 , More preferably 14,000 to 24,000. In addition, two or more polycarbonate resins may be mixed and used, and of course polycarbonate resins having a viscosity-average molecular weight other than the above-mentioned range may be mixed.
特别优选与粘均分子量超过50,000的聚碳酸酯树脂混合。因为这样的混合物防流滴性能好,可以更有效获得本发明的效果。更可优选使用与粘均分子量在80,000以上的聚碳酸脂树脂的混合物,进一步优选与粘均分子量在100,000以上的聚碳酸树脂的混合物。也就是优选使用通过GPC(凝胶渗透色谱)等方法测定时明显具有两个峰分布的聚碳酸酯树脂混合物。It is particularly preferable to mix with a polycarbonate resin having a viscosity average molecular weight exceeding 50,000. Since such a mixture has good anti-dripping performance, the effects of the present invention can be more effectively obtained. More preferably, a mixture with a polycarbonate resin having a viscosity average molecular weight of 80,000 or more is used, and a mixture with a polycarbonate resin having a viscosity average molecular weight of 100,000 or more is more preferably used. That is, it is preferable to use a polycarbonate resin mixture that clearly has a two-peak distribution when measured by a method such as GPC (gel permeation chromatography).
本发明中所说的粘均分子量,首先把聚碳酸酯树脂0.7g在20℃下溶解在二氯甲烷100ml里制成溶液。用奥斯特瓦尔德粘度计测试并通过下式求出比粘度,Said viscosity-average molecular weight in the present invention, at first polycarbonate resin 0.7g is dissolved in the dichloromethane 100ml at 20 ℃ to prepare a solution. Test with an Ostwald viscometer and obtain the specific viscosity by the following formula,
比粘度(ηSP)=(t-t0)/t0 Specific viscosity (η SP )=(tt 0 )/t 0
[t0:二氯甲烷的滴落秒数,t:试样溶液的滴落秒数]将求出的比粘度代入到下式中,求出粘均分子量M。[t 0 : the number of seconds for methylene chloride to drop, t: the number of seconds for the sample solution to drop] Substituting the obtained specific viscosity into the following formula, the viscosity-average molecular weight M was obtained.
ηSP/c=[η]+0.45×[η]2c(式中[η]:极限粘度)η SP /c=[η]+0.45×[η] 2 c (where [η]: limit viscosity)
[η]=1.23×10-4M0.83 [η]=1.23×10 -4 M 0.83
c=0.7c=0.7
本发明A-1成分的芳香族聚碳酸酯是上述芳香族聚碳酸酯树脂,并且是基本上不含有卤原子的树脂。所谓基本上不含有卤原子,表示在分子中不含有卤取代二元酚等,并不是指上述芳香族聚碳酸酯制备过程中残留的微量溶剂(卤代烃)和碳酸酯前体。The aromatic polycarbonate of component A-1 of the present invention is the above-mentioned aromatic polycarbonate resin, and is a resin substantially free of halogen atoms. The so-called substantially free of halogen atoms means that the molecule does not contain halogen-substituted dihydric phenols, etc., and does not refer to the trace solvent (halogenated hydrocarbon) and carbonate precursors remaining in the above-mentioned aromatic polycarbonate preparation process.
本发明A-1成分的前述芳香族聚碳酸酯树脂,进一步优选芳香族聚碳酸酯树脂(PC)的酸指数范围在-0.5~5.0(mg当量酸/10kgPC)。酸指数在-0.5-5.0(mg当量酸/10kgPC)范围内时,本发明的硅氧烷化合物(B成分)能有效地发挥作用,容易显示出抗电弧径迹性,抗静电性和燃烧时的树脂防流滴性。更优选酸指数在0.0~3.0(mg当量酸/10kgPC)范围的芳香族聚碳酸酯树脂。如果酸指数小于-0.5(mg当量酸/10kgPC)则芳香族聚碳酸酯树脂本身的碱性高,组合物的热稳定性降低。如果大于5.0(mg当量酸/10kgPC),则芳香族聚碳酸酯树脂中的游离酸或酚类端基与硅氧烷化合物(B成分)中的Si-H基结合,则抗电弧径迹性和抗静电性降低,并且燃烧时树脂很难显示出防流滴性。The aromatic polycarbonate resin of the component A-1 of the present invention, more preferably, has an acid index range of -0.5 to 5.0 (mg equivalent acid/10 kg PC) of the aromatic polycarbonate resin (PC). When the acid index is in the range of -0.5-5.0 (mg equivalent acid/10kgPC), the siloxane compound (component B) of the present invention can effectively function and easily exhibit arc tracking resistance, antistatic properties and Excellent resin drip resistance. An aromatic polycarbonate resin having an acid index in the range of 0.0 to 3.0 (mg equivalent acid/10 kg PC) is more preferable. If the acid index is less than -0.5 (mg equivalent acid/10 kgPC), the aromatic polycarbonate resin itself has a high basicity and the thermal stability of the composition decreases. If it is greater than 5.0 (mg equivalent acid/10kgPC), the free acid or phenolic end group in the aromatic polycarbonate resin is combined with the Si-H group in the siloxane compound (component B), and the arc tracking resistance and antistatic properties are lowered, and it is difficult for the resin to exhibit anti-dripping properties when burned.
这里所说的酸指数是指每10kg聚碳酸酯树脂(用10kgPC表示)中所含的酸或碱的量,是在二氯甲烷100ml中加入甲醇3ml、再加入聚碳酸酯树脂样品10.0g在20℃下溶解制成溶液,在该溶液中加入C15H17CN4-C16H18CIN3S·nH2O1ml作为指示剂,用0.01mol/l的甲醇钠(CH3ONa)滴定,把加入样品时的滴定量和不加样品时的滴定量代入到下述计算式中,求出酸指数。The acid index mentioned here refers to the amount of acid or alkali contained in every 10kg polycarbonate resin (represented by 10kgPC), which is to add methanol 3ml in 100ml of dichloromethane, then add polycarbonate resin sample 10.0g in Dissolve at 20°C to make a solution, add C 15 H 17 CN 4 -C 16 H 18 CIN 3 S·nH 2 O 1ml to the solution as an indicator, and titrate with 0.01mol/l sodium methoxide (CH 3 ONa), The acid index was obtained by substituting the titration amount when the sample was added and the titration amount when the sample was not added into the following calculation formula.
V=N×k×(X-Y)×10000/WV=N×k×(X-Y)×10000/W
V:酸指数(mg当量酸/10kgPC)V: acid index (mg equivalent acid/10kgPC)
N:甲醇钠(CH3ONa)的mol/lN: mol/l of sodium methoxide ( CH3ONa )
K:0.01mol/lCH3ONa的系数K: Coefficient of 0.01mol/l CH 3 ONa
X:加聚碳酸酯树脂样品时的滴定量(ml)X: Titration when adding polycarbonate resin sample (ml)
Y:不加聚碳酸酯树脂样品时的滴定量(ml)Y: Titration without adding polycarbonate resin sample (ml)
W:样品量(g)W: Sample amount (g)
酸指数为-0.5~5.0(mg当量酸/10kgPC)的芳香族聚碳酸酯树脂,在用界面缩聚法制备芳香族聚碳酸酯树脂时,有时要除去为促进反应而使用的三乙基胺等催化剂,而使用盐酸,但是为了中和由盐酸引起的酸成分,要添加碱,可以通过适当控制碱成分的添加量或者加强水洗等纯化工序的方法,将酸指数控制在-0.5~5.0(mg当量酸/10kgPC)范围。另外,在不使用催化剂的界面缩聚法的芳香族聚碳酸酯树脂制备过程中,为了中和由氢氧化钠等酸结合剂而产生的碱成分,要添加适当的酸成分,可以通过适当控制酸成分的添加量或加强水洗等纯化工序的方法将酸值控制在-0.5~5.0(mg当量酸/10kgPC)范围内。Aromatic polycarbonate resins with an acid index of -0.5 to 5.0 (mg equivalent acid/10kgPC), when preparing aromatic polycarbonate resins by interfacial polycondensation, sometimes remove triethylamine, etc. used to promote the reaction As a catalyst, hydrochloric acid is used, but in order to neutralize the acid components caused by hydrochloric acid, alkali must be added, and the acid index can be controlled at -0.5 to 5.0 (mg Equivalent acid/10kgPC) range. In addition, in the preparation process of the aromatic polycarbonate resin of the interfacial polycondensation method without using a catalyst, in order to neutralize the alkali component produced by the acid binder such as sodium hydroxide, an appropriate acid component should be added, and the acid component can be properly controlled. The amount of ingredients added or the method of strengthening the purification process such as water washing can control the acid value within the range of -0.5 to 5.0 (mg equivalent acid/10kgPC).
本发明树脂组合物中,可以作为树脂成分(A成分)使用的A-2成分的苯乙烯系树脂是由苯乙烯单体聚合或根据需要由苯乙烯单体和可以与之共聚的其它乙烯基单体及橡胶质聚合体中选择的一种以上共聚得到的苯乙烯系树脂。In the resin composition of the present invention, the styrene-based resin of A-2 component that can be used as the resin component (component A) is polymerized from styrene monomer or, if necessary, formed from styrene monomer and other vinyl that can be copolymerized with it. A styrene-based resin obtained by copolymerization of one or more selected from monomers and rubbery polymers.
前述苯乙烯系树脂成分中所用的苯乙烯系单体有苯乙烯、α-甲基苯乙烯、邻-甲基苯乙烯、对-甲基苯乙烯、乙烯基二甲苯、乙基苯乙烯、二甲基苯乙烯、对-叔丁基苯乙烯、乙烯基萘、甲氧基苯乙烯等苯乙烯衍生物,特别优选苯乙烯,这些单体可以单独使用,也可以混合使用两种以上的单体。The styrenic monomers used in the aforementioned styrenic resin components include styrene, α-methylstyrene, o-methylstyrene, p-methylstyrene, vinylxylene, ethylstyrene, di Styrene derivatives such as methylstyrene, p-tert-butylstyrene, vinylnaphthalene, methoxystyrene, etc., especially styrene, these monomers can be used alone or in combination of two or more monomers .
可以与前述苯乙烯系单体共聚的其它乙烯基单体有丙烯腈、甲基丙烯腈等氰化乙烯基化合物,丙烯酸苯酯、丙烯酸苄酯等丙烯酸的芳基酯;丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯、丙烯酸丁酯、丙烯酸戊酯、丙烯酸己酯、丙烯酸2-乙基己酯、丙烯酸辛酯、丙烯酸环己酯、丙烯酸十二烷基酯等丙烯酸的烷基酯;甲基丙烯酸苯酯、甲基丙烯酸苄酯等甲基丙烯酸芳基酯;甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙酯、甲基丙烯酸丁酯、甲基丙烯酸戊酯、甲基丙烯酸己酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸辛酯、甲基丙烯酸环己酯、甲基丙基酸十二烷基酯等甲基丙烯酸烷基酯;甲基丙烯酸缩水甘油酯等含有环氧基的甲基丙烯酸酯;马来酸酐缩亚胺、N-甲基马来酸酐缩亚胺、N-苯基马来酸酐缩亚胺等马来酸酐缩亚胺系单体;丙烯酸、甲基丙烯酸、马来酸、马来酸酐、邻苯二甲酸、衣康酸等α,β-不饱和羧酸及其酸酐等等。Other vinyl monomers that can be copolymerized with the aforementioned styrene monomers include vinyl cyanide compounds such as acrylonitrile and methacrylonitrile, aryl esters of acrylic acid such as phenyl acrylate and benzyl acrylate; methyl acrylate, ethyl acrylate, etc. Alkyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate, hexyl acrylate, 2-ethylhexyl acrylate, octyl acrylate, cyclohexyl acrylate, dodecyl acrylate, etc.; methyl Aryl methacrylates such as phenyl acrylate and benzyl methacrylate; methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, amyl methacrylate, methacrylic acid Alkyl methacrylates such as hexyl ester, 2-ethylhexyl methacrylate, octyl methacrylate, cyclohexyl methacrylate, lauryl methacrylate, etc.; glycidyl methacrylate Epoxy-containing methacrylates; maleic anhydride imide monomers such as maleic anhydride imide, N-methylmaleic anhydride imide, N-phenylmaleic anhydride imide, etc.; Acrylic acid, methacrylic acid, maleic acid, maleic anhydride, phthalic acid, itaconic acid and other α, β-unsaturated carboxylic acids and their anhydrides, etc.
可以与前述苯乙烯系单体共聚的橡胶质聚合体有聚丁二烯、聚异戊二烯、苯乙烯·丁二烯的无规共聚体和嵌断共聚体、丙烯腈·丁二烯共聚体、丙烯酸烷基酯或甲基丙烯酸烷基酯与丁二烯的共聚体、丁二烯·异戊二烯共聚体等二烯系共聚体,乙烯·丙烯的无规共聚体和嵌断共聚体、乙烯·丁烯的无规共聚体和嵌断共聚体等乙烯和α-烯烃的共聚体,乙烯·甲基丙烯酸酯共聚体、乙烯·丙烯酸丁酯共聚体等乙烯和不饱合羧酸酯的共聚体,乙烯·醋酸乙烯共聚体等乙烯和脂肪族乙烯基的共聚体,乙烯·丙烯·己二烯共聚体等乙烯与丙烯与非共轭二烯的三元共聚体、聚丙烯酸丁酯等丙烯酸系橡胶及具有聚有机硅氧烷橡胶成分和聚(甲基)丙烯酸烷基酯橡胶成分互相缠绕并不可分离结构的复合橡胶(以下称为IPN型橡胶)等等。Rubbery polymers that can be copolymerized with the aforementioned styrene-based monomers include polybutadiene, polyisoprene, styrene-butadiene random copolymers and block copolymers, acrylonitrile-butadiene copolymers Diene-based copolymers such as copolymers of alkyl acrylate or alkyl methacrylate and butadiene, butadiene-isoprene copolymers, random copolymers and block copolymers of ethylene-propylene Copolymers of ethylene and α-olefins such as random copolymers and block copolymers of ethylene and butene, ethylene and unsaturated carboxylic acids such as ethylene and methacrylate copolymers and ethylene and butyl acrylate copolymers Copolymers of esters, copolymers of ethylene and aliphatic vinyl such as ethylene-vinyl acetate copolymers, terpolymers of ethylene, propylene and non-conjugated dienes such as ethylene-propylene-hexadiene copolymers, polyacrylic acid butyl Acrylic rubbers such as esters, and composite rubbers with polyorganosiloxane rubber components and polyalkyl(meth)acrylate rubber components intertwined and inseparable structures (hereinafter referred to as IPN rubbers), etc.
该苯乙烯树脂(A-2成分)的具体例有聚苯乙烯、苯乙烯·丁二烯·苯乙烯共聚物(SBS)、加氢苯乙烯·丁二烯·苯乙烯共聚物(加氢SBS)、加氢苯乙烯·异戊二烯·苯乙烯共聚物(SEPS)、耐冲击性聚苯乙烯(HIPS)、丙烯腈·苯乙烯共聚物(AS树脂)、丙烯腈·丁二烯·苯乙烯共聚物(ABS树脂)、甲基丙烯酸甲酯·丁二烯·苯乙烯共聚物(MBS树脂)、甲基丙烯酸甲酯·丙烯腈·丁二烯·苯乙烯共聚物(MABS树脂)、丙烯腈·丙烯酸橡胶·苯乙烯共聚物(AAS树脂)、丙烯腈·乙丙系橡胶·苯乙烯共聚物(AES树脂)和苯乙稀·IPN型橡胶共聚物等树脂以及它们的混合物。这些聚苯乙烯树脂,也可以是在其制备时,通过使用金属茂催化剂等催化剂制得的高立体定向聚苯乙烯,具有高立体定向的苯乙烯系树脂。而且有时还可以使用通过阴离子活性聚合、游离基活性聚合等方法得到的分子量分布狭窄的聚合物和共聚物、嵌段共聚物和高立体定向聚合物、共聚物。其中,优选聚苯乙烯(PS)、耐冲击性聚苯乙烯(HIPS)、丙烯腈·苯乙烯共聚物(AS树脂)、甲基丙烯酸甲酯·丁二烯·苯乙烯共聚物(MBS树脂)、丙烯腈·丁二烯·苯乙烯共聚物(ABS树脂)、最优选ABS树脂。也可以混合使用两种以上的苯乙烯系树脂。Specific examples of the styrene resin (component A-2) include polystyrene, styrene-butadiene-styrene copolymer (SBS), hydrogenated styrene-butadiene-styrene copolymer (hydrogenated SBS ), hydrogenated styrene-isoprene-styrene copolymer (SEPS), high-impact polystyrene (HIPS), acrylonitrile-styrene copolymer (AS resin), acrylonitrile-butadiene-benzene Ethylene copolymer (ABS resin), methyl methacrylate-butadiene-styrene copolymer (MBS resin), methyl methacrylate-acrylonitrile-butadiene-styrene copolymer (MABS resin), propylene Resins such as nitrile-acrylic rubber-styrene copolymer (AAS resin), acrylonitrile-ethylene-propylene-based rubber-styrene copolymer (AES resin), styrene-IPN type rubber copolymer, and mixtures thereof. These polystyrene resins may be highly stereospecific polystyrenes produced by using catalysts such as metallocene catalysts during their production, and may be styrene-based resins having high stereospecificity. In addition, polymers and copolymers with narrow molecular weight distributions, block copolymers, high stereospecific polymers and copolymers obtained by methods such as anionic living polymerization and radical living polymerization may also be used. Among them, polystyrene (PS), high-impact polystyrene (HIPS), acrylonitrile-styrene copolymer (AS resin), methyl methacrylate-butadiene-styrene copolymer (MBS resin) are preferable , acrylonitrile-butadiene-styrene copolymer (ABS resin), most preferably ABS resin. Two or more types of styrene-based resins may be used in combination.
所谓ABS树脂是指在二烯系橡胶成分上接枝聚合氰化乙烯基化合物和芳香族乙烯基化合物的热塑性接枝共聚物和氰化乙烯基化合物与芳香族乙烯基化合物共聚物的混合物。形成该ABS树脂的二烯系橡胶成分可以使用聚丁二烯、聚异戊二烯和苯乙烯-丁二烯共聚物等玻璃化温度10℃以下的橡胶,在100重量%ABS树脂中,二烯系橡胶成分的用量比例优选为5~80重量%,特别优选10~50重量%。在二烯系橡胶成分上接枝的氰化乙烯基化合物可以列举前述的化合物、特别优选使用丙烯腈。接枝在二烯系橡胶成分上的芳香族乙烯基化合物,同样可以使用前述的化合物,优选使用苯乙烯和α-甲基苯乙烯。100重量%ABS树脂成分中,在二烯系橡胶成分上的接枝成分比例优选为95~20重量%,特别优选50~90重量%。对氰化(シァン化)乙烯基化合物和芳香族乙烯基化合物总量为100重量%来说,氰化乙烯基化合物的量优选为5~50重量%,芳香族乙烯基化合物的量优选为95~50重量%。在部分接枝到二烯系橡胶成分上的成分中,也可以混合使用甲基丙烯酸甲酯、丙烯酸乙酯、马来酸酐、N取代马来酸酐缩亚胺等。此类化合物的含有比例在ABS树脂成分中优选15重量%以下。根据需要,反应中可以使用的引发剂、链转移剂、乳化剂等各种已知添加剂。The so-called ABS resin refers to a thermoplastic graft copolymer of a vinyl cyanide compound and an aromatic vinyl compound grafted on a diene rubber component, and a mixture of a vinyl cyanide compound and an aromatic vinyl compound copolymer. The diene-based rubber component forming the ABS resin can use rubbers such as polybutadiene, polyisoprene, and styrene-butadiene copolymers with a glass transition temperature of 10° C. or less. In 100% by weight of the ABS resin, two The proportion of the ethylenic rubber component used is preferably 5 to 80% by weight, particularly preferably 10 to 50% by weight. The vinyl cyanide compound grafted on the diene rubber component includes the above-mentioned compounds, and acrylonitrile is particularly preferably used. As the aromatic vinyl compound grafted on the diene rubber component, the aforementioned compounds can be used in the same way, and styrene and α-methylstyrene are preferably used. The ratio of the grafted component to the diene rubber component is preferably 95 to 20% by weight, particularly preferably 50 to 90% by weight, in 100% by weight of the ABS resin component. For 100% by weight of the total amount of cyanide (sian) vinyl compound and aromatic vinyl compound, the amount of cyanide vinyl compound is preferably 5 to 50% by weight, and the amount of aromatic vinyl compound is preferably 95% by weight. ~50% by weight. Among the components partially grafted onto the diene rubber component, methyl methacrylate, ethyl acrylate, maleic anhydride, N-substituted maleic anhydride imide, and the like may be mixed and used. The content ratio of such compounds is preferably 15% by weight or less in the ABS resin component. Various known additives such as initiators, chain transfer agents, and emulsifiers can be used in the reaction as needed.
在ABS树脂中,橡胶粒子直径,在重量平均粒径方面优选0.1~5.0μm、更优选0.15~1.5μm,特别优选0.2~1μm。橡胶粒子直径的分布,可以是单一分布也可以是具有两峰以上的多峰分布,两种粒径分布的橡胶成分均可使用。在形态方面,可以是橡胶粒子形成均一相的结构,也可以是通过在橡胶粒子周围含有封闭相(オクル-ド相)而形成的海岛形结构(サラミ構造)。In the ABS resin, the rubber particle diameter is preferably 0.1 to 5.0 μm, more preferably 0.15 to 1.5 μm, particularly preferably 0.2 to 1 μm in terms of weight average particle diameter. The distribution of rubber particle diameters may be a single distribution or a multimodal distribution having two or more peaks, and rubber components having both particle diameter distributions may be used. In terms of morphology, it may be a structure in which the rubber particles form a homogeneous phase, or may be a sea-island structure (Salami structure) formed by including a closed phase (Oculo-d phase) around the rubber particles.
众所周知,ABS树脂中含有没有接枝到二烯系橡胶成分上的氰化乙烯基化合物和芳香族乙烯基化合物。在本发明的ABS树脂中,也可以含有聚合中产生的游离聚合体成分。由该游离氰化乙烯基化合物和芳香族乙烯基化合物形成的共聚体的分子量以还原粘度(dl/g)计算,优选为0.2~1.0,更优选0.25~0.5。It is well known that ABS resin contains a vinyl cyanide compound and an aromatic vinyl compound that are not grafted onto the diene rubber component. The ABS resin of the present invention may contain free polymer components generated during polymerization. The molecular weight of the copolymer formed from the free vinyl cyanide compound and the aromatic vinyl compound is preferably 0.2 to 1.0, more preferably 0.25 to 0.5 in terms of reduced viscosity (dl/g).
对二烯系橡胶成分来说,接枝上的氰化乙烯基化合物和芳香族乙烯基化合物的比例,优选为20~200重量%,更优选20~70重量%的接枝率。For the diene rubber component, the ratio of the grafted vinyl cyanide compound and aromatic vinyl compound is preferably 20 to 200% by weight, more preferably 20 to 70% by weight.
该ABS树脂可以采用本体聚合、悬浮聚合、乳液聚合的任意一种方法制备,共聚方法也是可以采用一步法共聚,和多步法共聚。而且还可以使用在上述方法得到的ABS树脂中,掺混通过其它共聚途径得到的芳香族乙烯基化合物和氰化乙烯基化合物共聚的乙烯基化合物共聚物的掺混树脂。The ABS resin can be prepared by any method of bulk polymerization, suspension polymerization, or emulsion polymerization, and the copolymerization method can also be one-step copolymerization or multi-step copolymerization. Furthermore, it is also possible to use a blended resin obtained by blending a vinyl compound copolymer obtained by copolymerizing an aromatic vinyl compound and a vinyl cyanide compound obtained by another copolymerization route with the ABS resin obtained by the above method.
本发明树脂组合物中,可以作为树脂成分(A成分)使用的A-3成分的芳香族聚酯树脂是以芳香族二羧酸或其反应性衍生物和二元醇或其酯类衍生物为主要成分经缩聚反应得到的聚合物或共聚物。In the resin composition of the present invention, the aromatic polyester resin of component A-3 that can be used as the resin component (component A) is composed of aromatic dicarboxylic acid or its reactive derivative and dihydric alcohol or its ester derivative It is a polymer or copolymer obtained by polycondensation reaction of the main component.
这里所说的芳香族二羧酸可以使用对苯二甲酸、间苯二甲酸、邻苯二甲酸、1,5-萘二羧酸、2,6-萘二羧酸、4,4′-联苯基二羧酸、4,4′-联苯基醚二羧酸、4,4′-联苯基丙二酸、4,4′-联苯基磺化二羧酸、4,4′-联苯基异亚丙基二羧酸、1,2-联(苯氧基)乙烷-4,4′-二羧酸、2,5-蒽基二羧酸、2,6-蒽基二羧酸、4,4′-p-联三亚苯基二羧酸、2,5-吡啶二羧酸等芳香族系二羧酸,特别优选使用对苯二甲酸或2,6-萘基二羧酸。The aromatic dicarboxylic acid mentioned here can use terephthalic acid, isophthalic acid, phthalic acid, 1,5-naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, 4,4'-dicarboxylic acid, Phenyldicarboxylic acid, 4,4'-biphenyl ether dicarboxylic acid, 4,4'-biphenylmalonic acid, 4,4'-biphenylsulfonated dicarboxylic acid, 4,4'- Biphenylisopropylidene dicarboxylic acid, 1,2-bis(phenoxy)ethane-4,4'-dicarboxylic acid, 2,5-anthracenyl dicarboxylic acid, 2,6-anthracenyl dicarboxylic acid Aromatic dicarboxylic acids such as carboxylic acid, 4,4'-p-triphenylenedicarboxylic acid, 2,5-pyridinedicarboxylic acid, especially terephthalic acid or 2,6-naphthyl dicarboxylic acid are preferably used acid.
芳香族二羧酸,也可以将两种以上混合使用。如果量少的话,还可以将该二羧酸和一种以上的己二酸、壬二酸、癸二酸、十二烷基二酸等脂肪族二羧酸、环己烷二羧酸等脂环族二羧酸等混合使用。Aromatic dicarboxylic acids may be used in combination of two or more. If the amount is small, you can also combine the dicarboxylic acid with one or more aliphatic dicarboxylic acids such as adipic acid, azelaic acid, sebacic acid, and dodecanedioic acid, and cyclohexanedicarboxylic acid. Cyclic dicarboxylic acids and the like are used in combination.
本发明芳香族聚酯成分的二元醇有乙二醇、丙二醇、丁二醇、己二醇、新戊二醇、戊二醇、六亚甲基甘醇,癸二醇、2-甲基-1,3-丙二醇、二乙二醇、三乙二醇等脂肪族二醇、1,4-环己二甲醇等脂环族二醇等,2,2-联(β-羟基乙氧基苯基)丙烷等含有芳香环的二醇等及其混合物。如果量少的话,还可以使用分子量为400~6,000的长链二醇、即把一种以上的聚乙二醇、聚-1,3-丙二醇、聚四亚甲基二醇等进行共聚的长链二醇。The glycols of the aromatic polyester component of the present invention include ethylene glycol, propylene glycol, butanediol, hexanediol, neopentyl glycol, pentylene glycol, hexamethylene glycol, decanediol, 2-methyl -1,3-propanediol, diethylene glycol, triethylene glycol and other aliphatic diols, 1,4-cyclohexanedimethanol and other aliphatic diols, etc., 2,2-linked (β-hydroxyethoxy Aromatic ring-containing diols such as phenyl)propane, etc., and mixtures thereof. If the amount is small, long-chain diols with a molecular weight of 400 to 6,000, that is, long-chain diols that copolymerize more than one kind of polyethylene glycol, poly-1,3-propylene glycol, polytetramethylene glycol, etc., can also be used. chain diols.
本发明的苯香族聚酯还可以通过引入少量的支化剂,使其具有支链。对支化剂的种类没有限制,可以使用苯均三酸、苯偏三酸、三羟甲基乙烷、三羟甲基丙烷、季戊四醇等等。The aromatic polyester of the present invention can also be branched by introducing a small amount of branching agent. The kind of the branching agent is not limited, and trimesic acid, trimellitic acid, trimethylolethane, trimethylolpropane, pentaerythritol and the like can be used.
芳香族聚酯树脂(A-3成分)的具体例有聚对苯二甲酸乙二醇酯(PET)、聚对苯二甲酸丙二醇酯、聚对苯二甲酸丁二醇酯(PBT)、聚对苯二甲酸己二醇酯、聚萘二甲酸乙二醇酯(PEN)、聚萘二甲酸丁二醇酯(PBN)、聚乙烯-1,2-联(苯氧基)乙烷-4,4′-二羧酸酯等等。除此之外,还可以使用聚间苯二甲酸/对苯二甲酸乙二醇酯、聚对苯二甲酸/间苯二甲酸丁二醇酯等共聚聚酯和它们的混合物。为了获得较好热性能与机械性能的综合性能,优选使用乙二醇作为二元醇的聚对苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯。在100重量%的芳香族聚酯树脂中,聚对苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯的用量优选在50重量%以上。特别是聚对苯二甲酸乙二醇酯的用量优选在50重量%以上。另外,当要求加工性和机械性的综合性能时,优选使用以丁二醇作为二元醇的聚对苯二甲酸丁二醇酯、聚萘二甲酸丁二醇酯,而且按重量比计,聚对苯二甲酸丁二醇酯/聚对苯二甲酸乙二醇酯的用量范围优选是2~10。Specific examples of the aromatic polyester resin (component A-3) include polyethylene terephthalate (PET), polytrimethylene terephthalate, polybutylene terephthalate (PBT), poly Hexamethylene terephthalate, polyethylene naphthalate (PEN), polybutylene naphthalate (PBN), polyethylene-1,2-bis(phenoxy)ethane-4 , 4′-dicarboxylates and so on. In addition, copolyesters such as polyethylene isophthalate/terephthalate and polybutylene terephthalate, and mixtures thereof can also be used. In order to obtain a comprehensive performance of better thermal performance and mechanical performance, polyethylene terephthalate and polyethylene naphthalate which use ethylene glycol as the glycol are preferred. In 100% by weight of the aromatic polyester resin, the amount of polyethylene terephthalate and polyethylene naphthalate used is preferably 50% by weight or more. In particular, the amount of polyethylene terephthalate used is preferably 50% by weight or more. In addition, when the overall performance of processability and mechanical properties is required, it is preferred to use polybutylene terephthalate and polybutylene naphthalate with butanediol as the glycol, and by weight ratio, The usage range of polybutylene terephthalate/polyethylene terephthalate is preferably 2-10.
对所得芳香族聚酯树脂的末端基结构没有特别限定,末端基中的羟基和羧基的比例可以是大致相同的,也可以其中的一种端基较多。对于这些末端基,也可以通过与反应性化合物反应来封端。The terminal group structure of the obtained aromatic polyester resin is not particularly limited, and the ratios of hydroxyl groups and carboxyl groups in the terminal groups may be approximately the same, or one of the terminal groups may be more. For these end groups, it is also possible to cap by reacting with reactive compounds.
关于这些芳香族聚酯树脂的制备方法,可以按照普通方法,在含有钛、锗、锑等缩聚催化剂存在下,边加热边使二羧酸与前述二元醇成分聚合,并把副生成的水、低级醇或二元醇排出到反应体系之外,制取芳香族聚酯树脂。含有锗的聚合催化剂的例子有锗的氧化物、氢氧化物、卤化物、醇化物、苯酚盐等等,具体例有氧化锗、氢氧化锗、四氯化锗、四甲氧基锗等等。Regarding the preparation method of these aromatic polyester resins, in the presence of a polycondensation catalyst containing titanium, germanium, antimony, etc., the dicarboxylic acid and the aforementioned dihydric alcohol components can be polymerized while heating according to the usual method, and the by-product water , lower alcohols or glycols are discharged out of the reaction system to prepare aromatic polyester resins. Examples of germanium-containing polymerization catalysts include germanium oxides, hydroxides, halides, alcoholates, phenoxides, etc. Specific examples include germanium oxide, germanium hydroxide, germanium tetrachloride, tetramethoxygermanium, etc. .
在此过程中,还可以配合使用已知的缩聚前阶段酯交换反应中,使用的锰、锌、钙、镁等化合物,在酯交换反应结束以后,还可以通过磷酸或亚磷酸化合物,使催化剂失活进行缩聚。In this process, compounds such as manganese, zinc, calcium, and magnesium used in the transesterification reaction of the known pre-condensation stage can also be used in combination. After the transesterification reaction is completed, the catalyst can also be activated by phosphoric acid or phosphorous acid Inactivation for polycondensation.
对于芳香族聚酯树脂的分子量没有特别限制,用o-氯酚作溶剂在35℃测定的固有粘度为0.4~1.2,优选0.6~1.15。The molecular weight of the aromatic polyester resin is not particularly limited, and the intrinsic viscosity measured at 35° C. with o-chlorophenol as a solvent is 0.4-1.2, preferably 0.6-1.15.
关于本发明芳香族聚碳酸酯树脂组合物(A)中芳香族聚碳酸酯树脂(A-成分)与苯乙烯系树脂(A-2成分)和/或芳香族聚酯树脂(A-3成分)的配合比例,以芳香族聚碳酸酯树脂和苯乙烯系树脂和/或芳香族聚酯树脂的总量为100重量%计,芳香族聚碳酸酯树脂为100~50重量%、优选99.5~50重量%,苯乙烯系树脂和/或芳香族聚酯树脂为0~50重量%、优选0.5~50重量%。芳香族聚碳酸酯树脂(A-1)的配合比例低于50重量%、也就是苯乙烯系树脂(A-2)和/或芳香族聚酯树脂(A-3)的配合比例大于50重量%时,树脂组合物的阻燃性不够,故不宜采用。Regarding the aromatic polycarbonate resin (A-component) and styrene-based resin (A-2 component) and/or aromatic polyester resin (A-3 component) in the aromatic polycarbonate resin composition (A) of the present invention ), the compounding ratio of the aromatic polycarbonate resin is 100 to 50% by weight, preferably 99.5 to 50 wt%, styrene resin and/or aromatic polyester resin is 0 to 50 wt%, preferably 0.5 to 50 wt%. The mixing ratio of the aromatic polycarbonate resin (A-1) is less than 50% by weight, that is, the mixing ratio of the styrene-based resin (A-2) and/or the aromatic polyester resin (A-3) is more than 50% by weight %, the flame retardancy of the resin composition is not enough, so it is not suitable for use.
本发明树脂组合物中,作为阻燃剂使用的硅氧烷化合物(B成分)是具有特定Si-H键的硅氧烷化合物。即从分子中含有Si-H基和芳基的硅氧烷化合物中选择的至少一种以上的硅氧烷化合物(B),其中①Si-H基的含量(Si-H量)为0.1~1.2mol/100g、②下述通式(1)所示的芳基的含有比率(芳基量)为10~70重量%、(式(1)中,X各自独立地表示OH基、碳数为1~20的一价有机残基。n表示0~5的整数。通式(1)中,当n为2以上时,可以选取各不相同的X。)。In the resin composition of the present invention, the siloxane compound (component B) used as a flame retardant is a siloxane compound having a specific Si—H bond. That is, at least one or more siloxane compounds (B) selected from siloxane compounds containing Si-H groups and aryl groups in the molecule, wherein ① the content of Si-H groups (Si-H amount) is 0.1 to 1.2 mol/100g, ②The content ratio (aryl group amount) of the aryl group represented by the following general formula (1) is 10 to 70% by weight, (In the formula (1), X each independently represents an OH group and a monovalent organic residue with a carbon number of 1 to 20. n represents an integer of 0 to 5. In the general formula (1), when n is 2 or more, A different X can be chosen.).
优选从含有下述通式(2)和(3)所示的结构单元中的至少一种结构单元作为含有Si-H键单元的硅氧烷化合物中选择至少一种以上的硅氧烷化合物。(式(2)和式(3)中,Z1~Z3表示各自独立氢原子、碳数为1~20的一价有机残基和下述通式(4)所示的化合物。α1~α3是各自独立的,分别表示0或1。m1表示0或1以上的整数。式(3)中,当m1为2以上时,重复单元可以选取各不相同的多种重复单元),(式(4)中,Z4~Z8各自独立表示氢原子、碳数为1~20的一价有机残留机。α4~α8是各自独立的,分别表示0或1。m2表示0或1以上的整数。式(4)中,当m2为2以上时的重复单元可以选取各不相同的多种重复单元。)It is preferable to select at least one or more siloxane compounds from siloxane compounds containing at least one structural unit represented by the following general formulas (2) and (3) as a Si—H bond-containing unit. (In formula (2) and formula (3), Z 1 to Z 3 represent independent hydrogen atoms, monovalent organic residues with carbon numbers of 1 to 20, and compounds represented by the following general formula (4). α1 to α3 is independent of each other and represents 0 or 1 respectively. m1 represents an integer above 0 or 1. In formula (3), when m1 is more than 2, the repeating unit can be selected from a variety of different repeating units), (In the formula (4), Z 4 to Z 8 each independently represent a hydrogen atom and a monovalent organic residual machine with a carbon number of 1 to 20. α4 to α8 are independently independent and represent 0 or 1 respectively. m2 represents 0 or 1 Above integer. In formula (4), when m2 is more than 2, the repeating unit can choose different multiple repeating units.)
以M为单官能度硅氧烷单元、D为双官能度硅氧烷单元、T为三官能度硅氧烷单元时,优选由MD单元或MDT单元构成的硅氧烷化合物。When M is a monofunctional siloxane unit, D is a difunctional siloxane unit, and T is a trifunctional siloxane unit, a siloxane compound composed of MD units or MDT units is preferable.
上述通式(2)、(3)和(4)所示结构单元的Z1~Z8,以及通式(1)的X中碳数为1~20的一价有机残基可以列举甲基、乙基、丙基、丁基、己基、癸基等烷基,环己基等环烷基、乙烯基、烯丙基等链烯基,苯基、甲苯基等芳基和芳烷基、而且这些基团还可以含有环氧基、羧基、羧酸酐基、氨基和巯基等各种官能基。优选含有碳数为1~8的烷基、链烯基、或芳基,特别优选甲基、乙基、丙基等碳数为1~4的烷基、乙烯基或苯基。Z 1 to Z 8 of the structural units represented by the above general formulas (2), (3) and (4), and the monovalent organic residues with carbon numbers of 1 to 20 in X of the general formula (1) include methyl , ethyl, propyl, butyl, hexyl, decyl and other alkyl groups, cyclohexyl and other cycloalkyl groups, vinyl and allyl and other alkenyl groups, phenyl and tolyl and other aryl and aralkyl groups, and These groups may also contain various functional groups such as epoxy groups, carboxyl groups, carboxylic acid anhydride groups, amino groups, and mercapto groups. It preferably contains an alkyl group, alkenyl group, or aryl group having 1 to 8 carbon atoms, and particularly preferably an alkyl group, vinyl group, or phenyl group having 1 to 4 carbon atoms such as a methyl group, an ethyl group, or a propyl group.
在含有前述通式(2)和(3)所示结构单元中的至少一种以上结构单元的硅氧烷化合物中,当具有多种硅氧烷键重复单元时,可以选取无规共聚、嵌断共聚或梯形共聚(テ-パ-ド共重合)的任意形态。In the siloxane compound containing at least one or more structural units of the structural units represented by the aforementioned general formulas (2) and (3), when there are multiple siloxane bond repeating units, random copolymerization, embedded Any form of interrupted copolymerization or trapezoidal copolymerization (Te-Pa-do co-repetition).
本发明中,在作为(B)成分的前述硅氧烷化合物中,硅氧烷化合物中的Si-H量必需在0.1~1.2mol/100g的范围内。Si-H量在0.1~1.2mol/100g范围内,燃烧时容易形成硅氧烷结构。更优选Si-H量在0.2~1.0mol/100g范围的硅氧烷化合物。Si-H量低于0.1mol/100g时,很难形成硅氧烷结构,而高于1.2mol/100g时,组合物的热稳定性降低,而且湿热处理时,过剩的Si-H基与空气中的水分发生反应,生成氢气,产生气泡,成型品变得白浊。这里所说的硅氧烷结构是指硅氧烷化合物相互反应或树脂和硅氧烷反应生成的网状结构。In this invention, in the said siloxane compound which is (B) component, the amount of Si-H in a siloxane compound must exist in the range of 0.1-1.2 mol/100g. The amount of Si-H is in the range of 0.1-1.2mol/100g, and it is easy to form a siloxane structure during combustion. More preferable is a siloxane compound having a Si-H content in the range of 0.2 to 1.0 mol/100 g. When the amount of Si-H is less than 0.1mol/100g, it is difficult to form a siloxane structure, and when it is higher than 1.2mol/100g, the thermal stability of the composition is reduced, and when the heat and humidity treatment is performed, the excess Si-H groups and air The moisture in the mold reacts to generate hydrogen gas, bubbles are generated, and the molded product becomes cloudy. The siloxane structure mentioned here refers to the network structure formed by the reaction of siloxane compounds or the reaction of resin and siloxane.
这里所说的Si-H量是指每100g硅氧烷化合物中所含的Si-H结构的mol数。可以通过用碱分解法测定单位重量硅氧烷化合物产生的氢气体积求出。例如在25℃下1g硅氧烷化合物产生122ml氢气时、通过下述计算式求出Si-H量为0.5mol/100g。The amount of Si-H mentioned here means the number of moles of the Si-H structure contained in 100g of siloxane compounds. It can be obtained by measuring the volume of hydrogen gas generated per unit weight of the siloxane compound by an alkali decomposition method. For example, when 1 g of the siloxane compound generates 122 ml of hydrogen gas at 25° C., the amount of Si—H is determined to be 0.5 mol/100 g by the following calculation formula.
122×273/(273+25)÷22400×1000.5122×273/(273+25)÷22400×1000.5
另一方面,在树脂成分(A成分)、特别是在A-1成分中配合硅氧烷化合物的树脂组合物中,为了抑制成型品白浊,或由湿热处理而引起的透明性降低,硅氧烷的分散状态是非常重要的。这是因为如果硅氧烷分散不均匀,则树脂组合物本身白浊,而且制品表面产生剥离,或者是在湿热处理时硅氧烷化合物迁移,分散不均,透明性降低。很难得到透明性好的成型品。决定该分散状态的重要因素是硅氧烷化合物中的芳基量和平均聚合度。特别是在透明的树脂组合物中,平均聚合度尤其重要。On the other hand, in the resin component (component A), especially the resin composition in which a siloxane compound is mixed with the component A-1, in order to suppress the cloudiness of the molded product or the decrease in transparency caused by the wet heat treatment, silicone The dispersion state of the oxane is very important. This is because if the siloxane is dispersed unevenly, the resin composition itself becomes cloudy, and the surface of the product peels off, or the siloxane compound migrates during the heat-and-moisture treatment, resulting in uneven dispersion and reduced transparency. It is difficult to obtain a molded product with good transparency. Important factors for determining this dispersed state are the amount of aryl groups in the siloxane compound and the average degree of polymerization. Especially in a transparent resin composition, the average degree of polymerization is particularly important.
根据这个观点,作为本发明的硅氧烷化合物,其中的芳基量范围必需在10~70重量%。更优选芳基量在15~60重量%范围的硅氧烷化合物。如果芳基量低于10重量%,则硅氧烷化合物分布不均匀导致分散不良,很难得到透明性好的成型品。如果芳基量高于70重量%,则硅氧烷化合物本身的分子僵硬性提高,仍然出现分布不均匀,导致分散不良,也很难得到透明性好的成形品。From this point of view, as the silicone compound of the present invention, the amount of aryl groups therein must be in the range of 10 to 70% by weight. More preferred are siloxane compounds having an aryl group content in the range of 15 to 60% by weight. If the amount of aryl groups is less than 10% by weight, the siloxane compound will be unevenly distributed, resulting in poor dispersion, and it will be difficult to obtain a molded article with good transparency. If the amount of aryl groups exceeds 70% by weight, the molecular rigidity of the siloxane compound itself will increase, and the distribution will still be uneven, resulting in poor dispersion, and it will be difficult to obtain a molded product with good transparency.
这里所说的芳基量是指硅氧烷化合物中,下述通式(1)所示芳基的含有比例,可根据下述计算式求出。 The amount of aryl groups referred to here refers to the content ratio of aryl groups represented by the following general formula (1) in the siloxane compound, and can be obtained from the following calculation formula.
芳基量=[A/M]×100(重量%)上述计算式中的A、M分别表示以下数值。Amount of aryl group=[A/M]×100 (% by weight) A and M in the above calculation formula represent the following numerical values, respectively.
A=1个硅氧烷化合物分子中所含的所有通式(1)所示芳基部分的总分子量A = total molecular weight of all aryl moieties represented by the general formula (1) contained in one siloxane compound molecule
M=硅氧烷化合物的分子量M = molecular weight of the siloxane compound
作为本发明的硅氧烷化合物(B成分)优选在25℃时的折射率范围在1.40~1.60、更优选折射率范围在1.42~1.59、最优选折射率范围在1.44~1.59的硅氧烷化合物。折射率在上述范围内时,硅氧烷化合物微细地分散在芳香族聚碳酸酯中,可以得到白浊更低、染色性更好的树脂组合物。The silicone compound (component B) of the present invention preferably has a refractive index range of 1.40 to 1.60 at 25°C, more preferably a refractive index range of 1.42 to 1.59, and most preferably a silicone compound of a refractive index range of 1.44 to 1.59. . When the refractive index is within the above range, the siloxane compound is finely dispersed in the aromatic polycarbonate, and a resin composition with less cloudiness and better dyeability can be obtained.
作为本发明的硅氧烷化合物(B成分),用在105℃/3小时的加热损失法测定的挥发量优选18%以下。更优选挥发量10%以下的硅氧烷化合物。如果挥发量大于18%,在制备树脂组合物时,硅氧烷化合物的挥发量增多,有时会给树脂组合物成型品的成型带来麻烦。As the siloxane compound (B component) of the present invention, the volatilization amount measured by the heating loss method at 105° C./3 hours is preferably 18% or less. A silicone compound having a volatile amount of 10% or less is more preferable. If the volatilization amount exceeds 18%, the volatilization amount of the siloxane compound increases during the preparation of the resin composition, which may cause trouble in the molding of resin composition molded articles.
作为含有上述通式所示结构单元的硅氧烷化合物,只要能够满足上述条件,则化合物的结构即可以是直链状结构,也可以是具有支链的结构。还可以使用在分子结构中的侧链、末端和支化点的任何一个位置或多个位置具有Si-H基的各种化合物。As the siloxane compound containing the structural unit represented by the above general formula, as long as the above conditions are satisfied, the structure of the compound may be a linear structure or a branched structure. Various compounds having Si-H groups at any one or more positions of side chains, terminals, and branch points in the molecular structure can also be used.
一般硅氧烷化合物的结构是把下述四种硅氧烷单元任意组合在一起形成的。M单元:(CH3)3SiO1/2、H(CH3)2SiO1/2、H2(CH3)SiO1/2、(CH3)2(CH2=CH)SiO1/2、(CH3)2(C6H6)SiO1/2、(CH3)(C6H5)(CH2=CH)SiO1/2等单官能度硅氧烷单元D单元:(CH3)2SiO、H(CH3)SiO、H2SiO、H(C6H5)SiO、(CH3)(CH2=CH)SiO、(C6H5)2SiO等双官能度硅氧烷单元T单元:(CH3)SiO3/2、(C3H7)SiO3/2、HSiO3/2、(CH2=CH)SiO3/2、(C6H5)SiO3/2等三官能度硅氧烷单元Q单元:SiO2所示的四官能度硅氧烷单元Generally, the structure of siloxane compound is formed by arbitrarily combining the following four siloxane units. M unit: (CH 3 ) 3 SiO 1/2 , H(CH 3 ) 2 SiO 1/2 , H 2 (CH 3 )SiO 1/2 , (CH 3 ) 2 (CH 2 =CH)SiO 1/2 , (CH 3 ) 2 (C 6 H 6 )SiO 1/2 , (CH 3 )(C 6 H 5 )(CH 2 =CH)SiO 1/2 and other monofunctional siloxane units D units: (CH 3 ) 2 SiO, H(CH 3 )SiO, H 2 SiO, H(C 6 H 5 )SiO, (CH 3 )(CH 2 =CH)SiO, (C 6 H 5 ) 2 SiO and other bifunctional silicon Oxane unit T unit: (CH 3 )SiO 3/2 , (C 3 H 7 )SiO 3/2 , HSiO 3/2 , (CH 2 =CH)SiO 3/2 , (C 6 H 5 )SiO 3 /2 etc. trifunctional siloxane unit Q unit: tetrafunctional siloxane unit represented by SiO2
本发明所使用的硅氧烷化合物结构的具体示构式有Dn、Tp、MmDn、MmTp、MmQq、MmDnTp、MmDnQq、MmTpQq、MmDnTpQq、DnTp、DnQq、DnTpQq。其中,优选的硅氧烷化合物结构为MmDn、MmTp、MmDnTp、MmDnQq,更优选结构为MmDn或MmDnTp。The specific structural formulas of the siloxane compound structure used in the present invention are D n , T p , M m D n , M m T p , M m Q q , M m D n T p , M m D n Q q , M m T p Q q , M m D n T p Q q , D n T p , D n Q q , D n T p Q q . Among them, the preferred structure of the siloxane compound is M m D n , M m T p , M m D n T p , M m D n Q q , and the more preferred structure is M m D n or M m D n T p .
(上述示构式中的下角系数m、n、p、q是表示各硅氧烷聚合度的整数、各示构式中的下角系数之和为硅氧烷化合物的平均聚合度。本发明中,该平均聚合度的范围优选是3~150,更优选范围是3~80,进一步优选范围是3~60。当m、n、p、q的任意一个为2以上的数值时,可以认为带有下角系数的硅氧烷单元是连接有两种以上不同氢原子和有机残基的硅氧烷单元。)(the lower angular coefficients m, n, p, and q in the above-mentioned structural formula are integers representing the degree of polymerization of each siloxane, and the sum of the lower angular coefficients in each structural formula is the average degree of polymerization of the siloxane compound. Among the present invention , the range of the average degree of polymerization is preferably 3 to 150, more preferably in the range of 3 to 80, and further preferably in the range of 3 to 60. When any one of m, n, p, and q is a value of 2 or more, it can be considered that A siloxane unit with a lower angle coefficient is a siloxane unit connected with two or more different hydrogen atoms and organic residues.)
上述硅氧烷化合物,可以分别单独使用,也可以把两种以上配合使用。The above-mentioned siloxane compounds may be used alone or in combination of two or more.
具有这种Si-H键的硅氧烷化合物可以用其本身的已知方法制备。例如按照所需硅氧烷化合物的结构,把相应的有机氯硅烷类放在一起进行水解,除去副生的盐酸和低沸点组分,即可得到目的产物。另外,用分子中含有Si-H键和通式(1)所示的芳基以及其它有机残基的硅(氧)油、环状硅氧烷和烷氧基硅烷类作初始原料,使用盐酸、硫酸、甲磺酸等酸催化剂,有时为了进行水解,还要添加水,使其进行聚合反应后,同样除去所用的酸催化剂和低沸点成分,可以得到所需要的硅氧烷化合物。The siloxane compound having such a Si-H bond can be prepared by a method known per se. For example, according to the structure of the desired siloxane compound, put the corresponding organochlorosilanes together for hydrolysis, and remove the by-product hydrochloric acid and low boiling point components to obtain the target product. In addition, silicon (oxygen) oils, cyclic siloxanes, and alkoxysilanes containing Si-H bonds, aryl groups represented by general formula (1) and other organic residues in the molecule are used as initial raw materials, and hydrochloric acid is used to , Sulfuric acid, methanesulfonic acid and other acid catalysts, sometimes in order to carry out hydrolysis, but also add water, make it polymerize, remove the acid catalyst and low boiling point components used in the same way, the desired siloxane compound can be obtained.
前述(B)成分的硅氧烷化合物,对100重量份树脂成分(A成分)来说,其量为0.1~10重量份、优选0.3~7重量份、更优选0.5~5重量份进行配合。The siloxane compound of the aforementioned (B) component is compounded in an amount of 0.1 to 10 parts by weight, preferably 0.3 to 7 parts by weight, more preferably 0.5 to 5 parts by weight, based on 100 parts by weight of the resin component (Component A).
本发明的树脂组合物中,还可以配合从自由基发生剂、有机碱金属盐、和有机碱土类金属盐中选择的至少一种化合物作为(C)成分。通过配合(C)成分,可以更进一步提高阻燃性,特别是防流滴性得到改进。在本发明中把(C)成分称为阻燃性改良剂。(C)成分作为阻燃性改良剂的配合量,对100重量份树脂成分(A成分)来说,其适宜范围是0.001~0.3重量份,优选0.005~0.3重量份、更优选0.005~0.2重量份。In the resin composition of the present invention, at least one compound selected from radical generators, organic alkali metal salts, and organic alkaline earth metal salts may be blended as the (C) component. By blending the component (C), the flame retardancy can be further improved, and especially the anti-dripping property can be improved. In the present invention, the component (C) is called a flame retardancy improver. (C) The compounding quantity of component (C) is 0.001-0.3 weight part with respect to 100 weight part of resin components (A component), Preferably it is 0.005-0.3 weight part, More preferably, it is 0.005-0.2 weight part share.
作为本发明(C)成分使用的自由基发生剂有2,5-二甲基-2,5-二(叔丁基过氧基)3-己炔、过氧化二异丙苯等有机过氧化物、2,3-二甲基-2,3-二苯基丁烷(二异丙苯)等等,这些过氧化物在市场上有售,日本油脂(株)制造,商品名为パ一ヘキシン25B、パ一クミルD、ノフマ一BC等,很容易得到。最理想的是在熔融混炼时,极少产生自由基,而在燃烧时能够有效产生具有一定稳定性的自由基,所以更优选2,3-二甲基-2,3-二苯基丁烷(二异丙苯)作为自由基发生剂。The free radical generating agent used as the component (C) of the present invention includes organic peroxides such as 2,5-dimethyl-2,5-di(tert-butylperoxy) 3-hexyne, dicumyl peroxide, etc. Substances, 2,3-dimethyl-2,3-diphenylbutane (dicumyl) and the like, these peroxides are available on the market, manufactured by NOF Co., Ltd. under the trade name ofヘキシン 25B, パクミル D, Nofuma BC, etc. are easy to obtain. The most ideal is that little free radicals are generated during melting and kneading, and free radicals with certain stability can be effectively generated during combustion, so 2,3-dimethyl-2,3-diphenylbutadiene is more preferred alkanes (dicumyl) as free radical generators.
作为本发明(C)成分所使用的碱金属盐、碱土金属盐,可以使用以往聚碳酸酯树脂阻燃所用的各种金属盐,特别是有机磺酸金属盐、或硫酸酯金属盐。这些金属盐不仅可以单独使用,而且还可以把两种以上混合使用。作为本发明的碱金属有锂、钠、钾、铷、铯,碱土金属有铍、镁、钙、锶、钡,特别优选锂、钠、钾。As the alkali metal salt and alkaline earth metal salt used in the component (C) of the present invention, various metal salts conventionally used for flame retardancy of polycarbonate resins, especially organic sulfonic acid metal salts or sulfate ester metal salts can be used. These metal salts may be used not only alone but also in combination of two or more. Examples of alkali metals in the present invention include lithium, sodium, potassium, rubidium, and cesium, and alkaline earth metals include beryllium, magnesium, calcium, strontium, and barium, and lithium, sodium, and potassium are particularly preferable.
前述有机磺酸金属盐有脂肪族磺酸的碱金属盐、脂肪族磺酸的碱土类金属盐、芳香族磺酸的碱金属盐、芳香族磺酸的碱土类金属盐等。该脂肪族磺酸金属盐的优选例有链烷磺酸碱(土类)金属盐、该链烷磺酸碱(土类)金属盐的部分烷基被氟原子取代的磺酸碱(土类)金属盐、和全氟链烷磺酸碱(土类)金属盐,这些碱(土类)金属盐,可以使用一种,或者同时使用两种以上。(这里所说的碱(土类)金属盐的表述方法是从包括碱金属盐和碱土类金属盐的意义而使用的)。The aforementioned organic sulfonic acid metal salts include alkali metal salts of aliphatic sulfonic acids, alkaline earth metal salts of aliphatic sulfonic acids, alkali metal salts of aromatic sulfonic acids, alkaline earth metal salts of aromatic sulfonic acids, and the like. Preferred examples of the aliphatic sulfonic acid metal salts include alkanesulfonic acid alkali (earth) metal salts, sulfonic acid alkali (earth) metal salts in which part of the alkyl group of the alkanesulfonic acid alkali (earth) metal salts is substituted by fluorine atoms. ) metal salts, and alkali (earth) metal salts of perfluoroalkanesulfonic acid, these alkali (earth) metal salts can be used alone, or two or more can be used simultaneously. (The term "alkali (earth) metal salt" here is used in the sense of including alkali metal salts and alkaline earth metal salts.)
链磺酸碱(土类)金属盐中所用的链烷磺酸的优选例有甲磺酸、乙磺酸、丙磺酸、丁磺酸、甲基丁磺酸、己磺酸、庚磺酸、辛磺酸等。这些磺酸,可以使用一种,也可以同时使用两种以上。还有部分烷基被氟原子取代的金属盐。Preferable examples of alkanesulfonic acid used in the alkali (earth) metal salt of alkanesulfonic acid include methanesulfonic acid, ethanesulfonic acid, propanesulfonic acid, butanesulfonic acid, methylbutanesulfonic acid, hexanesulfonic acid, heptanesulfonic acid , octanesulfonic acid, etc. These sulfonic acids may be used singly or in combination of two or more. There are also metal salts in which part of the alkyl group is replaced by fluorine atoms.
全氟链烷磺酸的优选例有全氟甲磺酸、全氟乙磺酸、全氟丙磺酸、全氟丁磺酸、全氟甲基丁磺酸、全氟己磺酸、全氟庚磺酸、全氟辛磺酸等等,特别优选碳数为1~8的全氟链烷磺酸。这些全氟链烷磺酸,可以使用一种,也可以同时使用两种以上。Preferred examples of perfluoroalkanesulfonic acids include perfluoromethanesulfonic acid, perfluoroethanesulfonic acid, perfluoropropanesulfonic acid, perfluorobutanesulfonic acid, perfluoromethylbutanesulfonic acid, perfluorohexylsulfonic acid, and perfluoroalkanesulfonic acid. Heptansulfonic acid, perfluorooctylsulfonic acid, etc., particularly preferably perfluoroalkanesulfonic acid having 1 to 8 carbon atoms. These perfluoroalkanesulfonic acids may be used alone or in combination of two or more.
该链烷磺酸碱(土类)金属盐优选乙磺酸钠盐,全氟链烷碱(土类)金属盐优选全氟丁磺酸钾盐。The alkali (earth) metal salt of alkanesulfonic acid is preferably sodium salt of ethanesulfonate, and the alkali (earth) metal salt of perfluoroalkanesulfonate is preferably potassium perfluorobutanesulfonate.
芳香族磺酸碱(土类)金属盐中所使用的芳香族磺酸为从单体状或聚合物状的芳香族硫醚磺酸、芳香族羧酸和酯磺酸、单体状或聚合物状芳香族醚磺酸、芳香族磺酸酯磺酸、单体状或聚合物状芳香族磺酸、单体状或聚合物状芳香族砜磺酸、芳香族酮磺酸、多环形磺酸、芳香族亚砜磺酸、芳香族磺酸用亚甲基键连接的缩合物构成的组中选择的至少一种酸。这些芳香族磺酸,可以使用一种,或者同时使用两种以上。Aromatic sulfonic acids used in aromatic sulfonic acid alkali (earth) metal salts are monomeric or polymeric aromatic sulfide sulfonic acids, aromatic carboxylic acids and ester sulfonic acids, monomeric or polymeric Aromatic ether sulfonic acid, aromatic sulfonic acid ester sulfonic acid, monomeric or polymeric aromatic sulfonic acid, monomeric or polymeric aromatic sulfone sulfonic acid, aromatic ketone sulfonic acid, polycyclic sulfonic acid At least one acid selected from the group consisting of aromatic sulfoxide sulfonic acid, and condensate of aromatic sulfonic acid linked by methylene bonds. These aromatic sulfonic acids may be used singly or in combination of two or more kinds.
单体状或聚合物状的芳香族硫醚的磺酸碱(土类)金属盐,在特开昭50-98539号公报中有报导、例如二苯基硫醚-4,4′-二磺酸二钠、二苯基硫醚-4,4′-二磺酸二钾等等。Monomer or polymeric sulfonic acid alkali (earth) metal salts of aromatic sulfides are reported in JP-A No. 50-98539, such as diphenylsulfide-4,4'-disulfone Disodium disulfide, dipotassium diphenylsulfide-4,4'-disulfonate, etc.
芳香族羧酸和酯的磺酸碱(土类)金属盐,在特开昭50-98540号公报中有报导,例如:5-磺基间苯二甲酸钾、5-磺基间苯二甲酸钠、聚亚乙基对苯二甲酸聚磺酸聚钠等等。Sulfonic acid alkali (earth) metal salts of aromatic carboxylic acids and esters are reported in JP-A-50-98540, for example: potassium 5-sulfoisophthalate, sodium 5-sulfoisophthalate , Polysodium polyethylene terephthalate polysulfonate and so on.
单体状或聚合物状的芳香族醚的磺酸碱(土类)金属盐,在特开昭50-98542号公报中有报导,例如:1-甲氧基萘-4-磺酸钙、4-十二烷基苯醚二磺酸二钠、聚(2,6-二甲基亚苯氧基)聚磺酸聚钠、聚(1,3-亚苯氧基)聚磺酸聚钠,聚(1,4-亚苯氧基)聚磺酸聚钠、聚(2,6-二苯基亚苯氧基)聚磺酸聚钾、聚(2-氟-6-丁基亚苯氧基)聚磺酸锂等等。The sulfonic acid alkali (earth) metal salt of monomeric or polymeric aromatic ethers has been reported in JP-A No. 50-98542, for example: 1-methoxynaphthalene-4-calcium sulfonate, Disodium 4-dodecylphenylene ether disulfonate, polysodium poly(2,6-dimethylphenyleneoxy)polysulfonate, polysodium poly(1,3-phenyleneoxy)polysulfonate , poly(1,4-phenyleneoxy)polysodium polysulfonate, poly(2,6-diphenylphenyleneoxy)polypotassium polysulfonate, poly(2-fluoro-6-butylphenylene Oxygen) lithium polysulfonate and the like.
芳香族磺酸酯的磺酸碱(土类)金属盐在特开昭50-98544号公报中有报导,例如:苯磺酸酯的磺酸钾等。Alkali (earth) metal sulfonic acid salts of aromatic sulfonic acid esters are reported in JP-A-50-98544, for example, potassium sulfonate of benzenesulfonic acid ester, etc.
单体状或聚合物状的芳香族磺酸碱(土类)金属盐在特开昭50-98546号公报中有报导,例如:苯磺酸钠、苯磺酸锶、苯磺酸镁、p-苯磺酸二钾、萘-2,6-二磺酸二钾、联苯基-3,3′-二磺酸钙等等。Monomer or polymeric aromatic sulfonic acid alkali (earth) metal salts have been reported in JP-A No. 50-98546, for example: sodium benzenesulfonate, strontium benzenesulfonate, magnesium benzenesulfonate, p - Dipotassium benzenesulfonate, dipotassium naphthalene-2,6-disulfonate, calcium biphenyl-3,3'-disulfonate and the like.
单体状或聚合物状芳香族砜磺酸碱(土类)金属盐在特开昭52-54746号公报中有报导,例如:二苯基砜-3-磺酸钠、二苯基砜-3-磺酸钾、二苯基砜-3,3′-二磺酸二钾、二苯基砜-3,4′-二磺酸二钾等。Monomer or polymeric aromatic sulfone sulfonic acid alkali (earth) metal salts have been reported in JP-A No. 52-54746, for example: diphenylsulfone-3-sodium sulfonate, diphenylsulfone- 3-Potassium sulfonate, dipotassium diphenylsulfone-3,3'-disulfonate, dipotassium diphenylsulfone-3,4'-disulfonate, etc.
芳香族酮的磺酸碱(土类)金属盐在特开昭50-98547号公报中有报导,例如:α,α,α-三氟苯乙酮-4-磺酸钠、苯酮-3,3′-二磺酸二钾等。Sulfonic acid alkali (earth) metal salts of aromatic ketones have been reported in JP-A-50-98547, for example: α, α, α-trifluoroacetophenone-4-sodium sulfonate, benzophenone-3 , 3′-dipotassium disulfonate, etc.
多环形磺酸碱(土类)金属盐在特开昭50-116542号公报中有报导,例如噻吩-2,5-二磺酸二钠、噻吩-2,5-二磺酸二钾、噻吩-2,5-二磺酸钙、苯并噻吩磺酸钠等等。Polycyclic sulfonic acid alkali (earth) metal salts are reported in JP-A-50-116542, such as thiophene-2,5-disodium disulfonate, thiophene-2,5-dipotassium disulfonate, thiophene - Calcium 2,5-disulfonate, sodium benzothiophene sulfonate, etc.
芳香族亚砜的磺酸碱(土类)金属盐在特开昭52-54745号公报中有报导,例如:二苯基亚砜-4-磺酸钾等。Sulfonic acid alkali (earth) metal salts of aromatic sulfoxides are reported in JP-A-52-54745, for example: potassium diphenylsulfoxide-4-sulfonate, etc.
用亚甲基键缩合的芳香族磺酸碱(土类)金属盐缩合体有萘磺酸钠的甲醛缩合物、蒽磺酸钠的甲醛缩合物等。The aromatic sulfonic acid base (earth) metal salt condensate condensed with methylene bonds includes formaldehyde condensate of sodium naphthalene sulfonate, formaldehyde condensate of sodium anthracene sulfonate, etc.
硫酸酯的碱(土类)金属盐有一元和/或多元醇的硫酸酯碱(土类)金属盐,该一元和/或多元醇类的硫酸酯,有甲基硫酸酯、乙基硫酸酯、十二烷基硫酸酯、十六烷基硫酸酯、聚氧乙烯烷基苯基醚的硫酸酯、季戊四醇的单、二、三、四硫酸酯,十二烷酸单甘油酯的硫酸酯、棕榈酸单甘油酯的硫酸酯、硬脂酸单甘油酯的硫酸酯等。作为这些硫酸酯的碱(土类)金属盐优选使用十二烷基硫酸酯的碱(土类)金属盐。Alkali (earth) metal salts of sulfates have alkali (earth) metal salts of sulfates of monobasic and/or polyhydric alcohols, and the sulfates of monobasic and/or polyhydric alcohols include methyl sulfate and ethyl sulfate , lauryl sulfate, hexadecyl sulfate, polyoxyethylene alkyl phenyl ether sulfate, pentaerythritol mono, di, tri, tetrasulfate, dodecanoic acid monoglyceride sulfate, Sulfate ester of monoglyceryl palmitate, sulfate ester of monoglyceride stearate, etc. As the alkali (earth) metal salts of these sulfate esters, alkali (earth) metal salts of lauryl sulfate are preferably used.
其它碱(土类)金属盐有芳香族磺酰胺的碱(土类)金属盐,例如:邻磺酰苯酰亚胺、N-(p-甲苯磺酰)-p-甲苯磺酰亚胺、N-(N′-苄基氨羰基)对氨基苯磺酰亚胺和N-(苯基羧基)对氨基苯磺酰亚胺的碱(土类)金属盐等。Other alkali (earth) metal salts include alkali (earth) metal salts of aromatic sulfonamides, such as o-sulfonyl benzimide, N-(p-toluenesulfonyl)-p-toluenesulfonyl imide, Alkali (earth) metal salts of N-(N'-benzylaminocarbonyl)-p-aminobenzenesulfonimide and N-(phenylcarboxy)-p-aminobenzenesulfonimide, etc.
上述列举的碱(土类)金属盐中,更优选的成分是芳香族磺酸的碱(土类)金属盐和全氟链烷基磺酸的碱(土类)金属盐等。Among the alkali (earth) metal salts listed above, more preferable components are alkali (earth) metal salts of aromatic sulfonic acids, alkali (earth) metal salts of perfluoroalkane sulfonic acids, and the like.
如前所述,本发明的阻燃性树脂组合物是以芳香族聚碳酸酯树脂为主的树脂成分(A成分),在该树脂成分中按特定比例配合特定的硅氧烷化合物(B成分)作阻燃剂得到的。As mentioned above, the flame retardant resin composition of the present invention is mainly a resin component (A component) of an aromatic polycarbonate resin, and a specific silicone compound (B component) is blended in a specific ratio in this resin component. ) obtained as a flame retardant.
也就是根据本发明可以提供一种阻燃性芳香族聚碳酸酯树脂组合物,它是通过配合使用以芳香族聚碳酸酯树脂作为主的树脂成分(A成分)、硅氧烷化合物(B成分)和根据需要配合阻燃性改良剂(C)成分而得到的,它不含溴化物等卤素阻燃剂作为防燃烧流滴性优异的阻燃剂(以下有时简称为“无卤”)。本发明树脂组合物中,与普通配合一样,还可以在聚碳酸酯树脂组合物中配合其它树脂、填充剂或各种添加剂。关于其它树脂、填充剂或添加剂,将在后面进行详细说明。That is, according to the present invention, a flame-retardant aromatic polycarbonate resin composition can be provided, which is obtained by using an aromatic polycarbonate resin as a main resin component (A component), a silicone compound (B component ) and a flame retardant improver (C) component as needed, which does not contain halogen flame retardants such as bromide as a flame retardant excellent in burning drip prevention (hereinafter sometimes referred to as "halogen-free"). In the resin composition of the present invention, other resins, fillers, or various additives may also be blended in the polycarbonate resin composition in the same way as the usual compounding. Details of other resins, fillers, and additives will be described later.
下面说明本发明具有代表性的优选实施方案。该优选实施方案是无卤阻燃性芳香族聚碳酸酯树脂组合物,是可以获得透明并且耐湿热性好的成型品的树脂组合物。Representative preferred embodiments of the present invention are described below. This preferred embodiment is a halogen-free flame-retardant aromatic polycarbonate resin composition, which is a resin composition capable of obtaining a transparent molded article having good heat-and-moisture resistance.
以往的无卤阻燃性聚碳酸酯树脂组合物是通过简单的组合得到的,还看不到在透明性和耐湿热性方面具有实用价值。Conventional halogen-free flame-retardant polycarbonate resin compositions are obtained by simple combination, and practical value in terms of transparency and heat-and-moisture resistance has not yet been seen.
根据本发明,可以提供透明的阻燃性芳香族聚碳酸酯树脂组合物,它是在100重量份芳香族聚碳酸酯树脂(A-1成分)中含有0.1~10重量份的硅氧烷化合物(B成分)组成的。该硅氧烷化合物选自分子中含有Si-H基和芳基的硅氧烷化合物,其中①Si-H基的含量(Si-H量)为0.1~1.2mol/100g、②下述通式(1)所示的芳基的含量(芳基量)为10~70重量%、(式(1)中,X各自独立表示OH基、碳数为1~20的一价的有机残基。n表示0~5的整数。通式(1)中,当n为2以上时,可以选取互不相同的X。)。According to the present invention, a transparent flame-retardant aromatic polycarbonate resin composition containing 0.1 to 10 parts by weight of a siloxane compound in 100 parts by weight of an aromatic polycarbonate resin (component A-1) can be provided. (B component). The siloxane compound is selected from siloxane compounds containing Si-H groups and aryl groups in the molecule, wherein ① the content of Si-H groups (Si-H amount) is 0.1 to 1.2 mol/100g, ② the following general formula ( 1) The aryl group content (aryl group amount) shown in 1) is 10 to 70% by weight, (In the formula (1), X each independently represents an OH group and a monovalent organic residue with a carbon number of 1 to 20. n represents an integer of 0 to 5. In the general formula (1), when n is 2 or more, It is possible to choose mutually different X.).
在以下说明中,把该透明阻燃性芳香族聚碳酸酯树脂组合物简称为“透明树脂组合物”。在本说明书中,把透明组合物和不透明组合物二者统称为“树脂组合物”或“阻燃性树脂组合物”。In the following description, this transparent flame-retardant aromatic polycarbonate resin composition is simply referred to as "transparent resin composition". In this specification, both the transparent composition and the opaque composition are collectively referred to as "resin composition" or "flame-retardant resin composition".
本发明的前述透明树脂组合物是以芳香族聚碳酸酯树脂(A-1成分)为树脂成分,在100重量份该树脂成分中,配合硅氧烷化合物0.1~10重量份,其组成虽然简单,但是是一种同时具有阻燃性、透明性和耐湿热性的无卤树脂组合物。The aforementioned transparent resin composition of the present invention uses aromatic polycarbonate resin (A-1 component) as the resin component, and in 100 parts by weight of the resin component, 0.1 to 10 parts by weight of a siloxane compound is blended, although the composition is simple. , but it is a halogen-free resin composition with flame retardancy, transparency and heat and humidity resistance.
该透明树脂组合物的树脂成分基本上是由芳香族聚碳酸脂树脂(A-1成分)构成的,但是只要不影响透明性,也可以含有少量的其它树脂(A-2成分、A-3成分或其它树脂)。在透明树脂组合物中,作为B成分的硅氧烷化合物,优选使用其结构、平均聚合度、Si-H量、芳基量和折射率如前所述的化合物,同样优选使用前面叙述中的优选示例。平均聚合范围优选在3~80,优选范围是3~60,更优选范围是4~40,特别优选范围是4~20。The resin component of the transparent resin composition is basically composed of aromatic polycarbonate resin (A-1 component), but as long as it does not affect the transparency, it may also contain a small amount of other resins (A-2 component, A-3 component) components or other resins). In the transparent resin composition, as the siloxane compound of the B component, it is preferable to use the compound whose structure, average degree of polymerization, Si-H amount, aryl group amount and refractive index are as described above, and it is also preferable to use the aforementioned compound. Preferred example. The average polymerization range is preferably 3-80, preferably 3-60, more preferably 4-40, and particularly preferably 4-20.
芳香族聚碳酸酯树脂(A-1成分)和硅氧烷化合物(B成分)的配合比例范围可以与前面叙述的树脂成分(A成分)和硅氧烷化合物(B成分)的比例范围相同。在前述透明树脂组合物中也可以配合使用前述的阻燃性改良剂(C成分)。阻燃性改良剂(C成分),如前所述,通过少量配合,就可以发挥改良阻燃性的效果,所以大部分情况下不存在由配合阻燃性改良剂而产生透明性降低的问题。The compounding ratio range of the aromatic polycarbonate resin (component A-1) and the siloxane compound (component B) may be the same as the ratio range of the resin component (component A) and the siloxane compound (component B) described above. The aforementioned flame retardancy improver (component C) may also be used in combination with the aforementioned transparent resin composition. The flame retardancy improver (component C), as mentioned above, can exhibit the effect of improving flame retardancy by adding a small amount, so in most cases, there is no problem of lowering transparency due to the addition of the flame retardancy improver .
在本发明的透明树脂组合物中,只要是不损坏透明性,还可以配合其它树脂和填充剂。大部分其它树脂和填充剂都会影响透明性,所以在选择其种类和用量时,应充分考虑到这一点。In the transparent resin composition of the present invention, other resins and fillers may be blended as long as the transparency is not impaired. Most other resins and fillers will affect transparency, so this should be fully considered when choosing their type and amount.
用本发明的透明树脂组合物,可以得到透明性和耐湿热性能优异的成型品。如后所述,2mm厚成型品的雾度为0.3~20%、优选0.5~15%。同时如后所述,在65℃温度和85%湿度的环境中,保持300小时的,2mm厚成型品的雾度(H1)和初始雾度(H0)之差ΔH(H1-H0)为0.01~10%,优选0.02~7%,这样,本发明的透明树脂组合物就适合用于制取透明性和耐湿热性都好的成型品。With the transparent resin composition of the present invention, a molded article excellent in transparency and heat-and-moisture resistance can be obtained. As will be described later, the haze of a molded product having a thickness of 2 mm is 0.3 to 20%, preferably 0.5 to 15%. At the same time , as described later, the difference ΔH (H 1 -H O ) is 0.01 to 10%, preferably 0.02 to 7%. In this way, the transparent resin composition of the present invention is suitable for preparing molded articles with good transparency and heat and humidity resistance.
由于本发明的透明树脂组合物还是无卤的阻燃性组合物,所以还可有效应用于要求透明性和耐湿热性的各种成型品之中。Since the transparent resin composition of the present invention is also a halogen-free flame-retardant composition, it can also be effectively used in various molded articles requiring transparency and heat-and-moisture resistance.
本发明透明树脂组合物的透明性优异,所以通过配合颜料和染料可以得到透明性好,且色彩鲜艳的成型品。Since the transparent resin composition of the present invention is excellent in transparency, by blending pigments and dyes, it is possible to obtain molded articles with good transparency and bright colors.
以上说明了本发明树脂组合物中的A成分、B成分和C成分。以下进一步说明可以配合在该组合物中的填充剂、其它树脂和各种添加剂。The A component, B component, and C component in the resin composition of this invention were demonstrated above. Fillers, other resins and various additives that can be blended in this composition are further described below.
本发明树脂组合物中,还可以进一步配合填充剂作为(D)成分。通过配合该填充剂(D)成分,可以改进成型品的机械强度。作为该填充剂,可以使用为改进树脂成型品强度而配合的填充剂。D成分的配合量,对100重量份树脂成分(A成分)来说,其为1~100重量份、优选3~80重量份、更优选5~60重量份。In the resin composition of this invention, you may further mix|blend a filler as (D)component. By blending the filler (D) component, the mechanical strength of the molded article can be improved. As the filler, a filler compounded to improve the strength of a resin molded product can be used. The compounding quantity of D component is 1-100 weight part with respect to 100 weight part of resin components (A component), Preferably it is 3-80 weight part, More preferably, it is 5-60 weight part.
作为D成分可以举出滑石、云母、白粘土、硅灰石、碳酸钙、玻璃纤维、玻璃微珠、空心玻璃微珠、柔性纤维、玻璃鳞片、碳纤维、碳鳞片、碳微珠、柔性碳纤维、金属鳞片、金属纤维,金属包覆玻璃纤维、金属包覆碳纤维、金属包覆玻璃鳞片、二氧化硅、陶瓷粒子、陶瓷纤维、芳香族聚酰胺粒子、芳香族聚酰胺纤维、聚芳酯纤维、石墨、导电性碳黑和各种晶须等材料。Component D includes talc, mica, white clay, wollastonite, calcium carbonate, glass fiber, glass microspheres, hollow glass microspheres, flexible fibers, glass flakes, carbon fibers, carbon flakes, carbon microbeads, flexible carbon fibers, Metal flakes, metal fibers, metal-coated glass fibers, metal-coated carbon fibers, metal-coated glass flakes, silica, ceramic particles, ceramic fibers, aramid particles, aramid fibers, polyarylate fibers, Materials such as graphite, conductive carbon black and various whiskers.
本发明树脂组合物中,为了改进成型品的物理机械性、化学性能和电性能、可以配合A成分以外的热塑性树脂。该热塑性树脂的配合量,视其种类和目的不同而异,通常每100重量份树脂成分(A成分)中,其它热塑性树脂的配合量为1~30重量份,优选2~20重量份。In the resin composition of the present invention, a thermoplastic resin other than component A may be blended in order to improve the physical and mechanical properties, chemical properties, and electrical properties of the molded article. The blending amount of the thermoplastic resin varies depending on the type and purpose, but usually the blending amount of other thermoplastic resins is 1 to 30 parts by weight, preferably 2 to 20 parts by weight, per 100 parts by weight of the resin component (component A).
其它热塑性树脂可以举出以聚乙烯树脂、聚丙烯树脂、聚甲基丙烯酸烷基酯树脂等为代表的通用塑料、以聚亚苯基醚树脂、聚甲醛树脂、聚酰胺树脂、环状聚烯烃树脂、聚芳酯树脂(非晶性聚芳酯、液晶性聚芳酯)等为代表的工程塑料、聚醚醚酮、聚醚酰亚胺、聚砜、聚醚砜、聚亚苯基硫醚等被称作超级工程塑料的热塑性树脂。除此之外,还可以使用烯烃系的热塑性弹性体、聚酰胺系热塑性弹性体、聚氨酯系热塑性弹性体等热塑性弹性体。Other thermoplastic resins include general-purpose plastics represented by polyethylene resins, polypropylene resins, and polyalkylmethacrylate resins, polyphenylene ether resins, polyoxymethylene resins, polyamide resins, and cyclic polyolefin resins. Resin, polyarylate resin (amorphous polyarylate, liquid crystal polyarylate) and other engineering plastics, polyetheretherketone, polyetherimide, polysulfone, polyethersulfone, polyphenylene sulfide Ether and the like are thermoplastic resins called super engineering plastics. In addition, thermoplastic elastomers such as olefin-based thermoplastic elastomers, polyamide-based thermoplastic elastomers, and polyurethane-based thermoplastic elastomers can also be used.
本发明树脂组合物中,为了赋予制品各种功能、并改进特性,还可以少量配合其本身原有的添加剂,只要是不影响本发明的目的,这些添加物可按一般量配合。In the resin composition of the present invention, in order to impart various functions to the product and improve its properties, a small amount of its original additives can also be compounded. As long as the purpose of the present invention is not affected, these additives can be compounded in general amounts.
这些添加剂包括有B成分以外的阻燃剂(磷酸酯、红磷、金属氢氧化物等)、防流滴剂(具有能形成原纤维的含氟聚合物等)、热稳定剂、紫外线吸收剂、光稳定剂、脱模剂、润滑剂、滑动剂(PTFE粒子等)、着色剂(碳黑、氧化钛等颜料、染料)、光扩散剂(丙烯酸酯交联粒子、硅交联粒子、极薄的玻璃鳞片、碳酸钙粒子等)、萤光增白剂、夜光颜料、萤光染料、抗静电剂、流动性改良剂、晶核剂、无机或有机抗菌剂、光催化剂防污剂(氧化钛微粒、氧化锌微粒等),以接枝橡胶为代表的耐冲击性改良剂、红外线吸收剂和光致变色剂。These additives include flame retardants other than component B (phosphate esters, red phosphorus, metal hydroxides, etc.), anti-dripping agents (fluorine-containing polymers that can form fibrils, etc.), heat stabilizers, and ultraviolet absorbers. , light stabilizer, release agent, lubricant, slip agent (PTFE particles, etc.), colorant (pigments, dyes such as carbon black, titanium oxide, etc.), light diffusing agent (acrylate cross-linked particles, silicon cross-linked particles, polar Thin glass flakes, calcium carbonate particles, etc.), fluorescent whitening agents, luminous pigments, fluorescent dyes, antistatic agents, fluidity improvers, crystal nucleating agents, inorganic or organic antibacterial agents, photocatalyst antifouling agents (oxidation Titanium particles, zinc oxide particles, etc.), impact resistance modifiers represented by graft rubber, infrared absorbers and photochromic agents.
本发明树脂组合物中,芳香族聚碳酸酯树脂作为树脂成分占50~100重量%。因此为了改进树脂组合物的热稳定性、抗氧性、光稳定性(紫外线稳定性)和脱模性,在芳香族聚碳酸酯树脂中使用有利于改进这些性能的添加剂。以下具体说明这些添加剂的情况。In the resin composition of the present invention, the aromatic polycarbonate resin accounts for 50 to 100% by weight as the resin component. Therefore, in order to improve thermal stability, oxidation resistance, light stability (ultraviolet stability) and mold releasability of the resin composition, additives useful for improving these properties are used in the aromatic polycarbonate resin. The details of these additives are described below.
本发明的树脂组合物中可以配合含磷稳定剂作为热稳定剂,可以使用磷酸酯(ホスフアイト)化合物、亚磷酸酯(ホスホナイト)化合物以及膦酸酯(ホスフエト)化合物的如何一种作为该含磷稳定剂。In the resin composition of the present invention, a phosphorus-containing stabilizer can be blended as a heat stabilizer, and any one of a phosphoric acid ester compound, a phosphite compound, and a phosphonate compound can be used as the phosphorus-containing stabilizer. stabilizer.
可以使用各种各样的磷酸酯化合物作为热稳定剂,具体例有通式(8)所示的磷酸酯化合物。[式中,R8表示氢原子或碳数为1~20的烷基、碳数为6~20的芳基或烷芳基、碳数为7~30的芳烷基或它们的卤、烷硫基(烷基的碳数为1~30)或羟基取代基,可以选择3个R8是相同的或不同的,还可以选择由二元酚类衍生的环状结构。]Various phosphoric acid ester compounds can be used as the heat stabilizer, and specific examples include phosphoric acid ester compounds represented by the general formula (8). [wherein, R 8 represents a hydrogen atom or an alkyl group with 1 to 20 carbons, an aryl or alkaryl group with 6 to 20 carbons, an aralkyl group with 7 to 30 carbons, or their halogen, alkane As a thio group (the carbon number of the alkyl group is 1-30) or a hydroxyl substituent, three R 8 can be selected to be the same or different, and a ring structure derived from a dihydric phenol can also be selected. ]
还有通式(9)所示的磷酸酯化合物。[式中,R9、R10分别表示氢原子、碳数为1~20的烷基、碳数为6~20的芳基或烷芳基、碳数为7~30的芳烷基、碳数为4~20的环烷基、碳数为15~25的2-(4-羟基苯基)丙基取代芳基。环烷基和芳基可以选择被烷基取代的,或者不被烷基取代的基团。]There are also phosphoric acid ester compounds represented by the general formula (9). [In the formula, R 9 and R 10 respectively represent a hydrogen atom, an alkyl group with 1 to 20 carbons, an aryl or alkaryl group with 6 to 20 carbons, an aralkyl group with 7 to 30 carbons, a carbon A cycloalkyl group with 4 to 20 carbon atoms and a 2-(4-hydroxyphenyl)propyl group with 15 to 25 carbon atoms replace the aryl group. Cycloalkyl and aryl groups can be optionally substituted by or not substituted by an alkyl group. ]
还可以列举通式(10)所示的磷酸酯化合物。[式中,R11、R12是碳数为12~25的烷基。R11和R12可以是相同的,也可以是不同的]Phosphate ester compounds represented by the general formula (10) are also included. [In the formula, R 11 and R 12 are alkyl groups having 12 to 25 carbon atoms. R11 and R12 may be the same or different]
作为热稳定剂使用的膦酸酯化合物有下述通式(11)所示的膦酸酯化合物和下述通式(12)所示的膦酸酯化合物。[式中,Ar1、Ar2表示碳数为6~20的芳基或烷芳基、或碳数为15~25的2-(4-羟苯基)丙基取代芳基,可以选择四个Ar1是相同的,或不同的。也可以选择两个Ar2是相同的,或不同的。]Phosphonate compounds used as heat stabilizers include phosphonate compounds represented by the following general formula (11) and phosphonate compounds represented by the following general formula (12). [In the formula, Ar 1 and Ar 2 represent aryl or alkaryl with 6 to 20 carbons, or 2-(4-hydroxyphenyl) propyl substituted aryl with 15 to 25 carbons, and four Ar 1 are the same, or different. It is also possible to choose that the two Ar 2 are the same, or different. ]
对应于上述通式(8)的磷酸酯化合物的优选例有二苯基异辛基磷酸酯、2,2′-亚甲基双(4,6-二叔丁基苯基)辛基亚磷酸酯、二苯基单(十三烷基)磷酸酯、苯基二异癸烷基磷酸酯、苯基二(十三烷基)磷酸酯等。Preferred examples of phosphoric acid ester compounds corresponding to the above general formula (8) include diphenyl isooctyl phosphate, 2,2'-methylene bis(4,6-di-tert-butylphenyl)octyl phosphorous acid ester, diphenyl mono(tridecyl) phosphate, phenyl diisodecyl phosphate, phenyl di(tridecyl) phosphate, etc.
对应于上述通式(9)的磷酸酯化合物的优选例子有二硬脂基季戊四醇二磷酸酯、双(2,4-二叔丁基苯基)季戊四醇二磷酸酯、双(2,6-二叔丁基-4-甲基苯基)季戊四醇二磷酸酯、苯基双酚A季戊四醇二磷酸酯、二环己基季戊四醇二磷酸酯等,优选例为二硬脂基季戊四醇二磷酸酯、双(2,4-二叔丁基苯基)季戊四醇二磷酸酯、双(2,6-二叔丁基-4-甲基苯基)季戊四醇二磷酸酯等等。这些磷酸酯化合物,可以使用一种,或者使用两种以上。Preferred examples of the phosphoric acid ester compound corresponding to the above general formula (9) include distearyl pentaerythritol diphosphate, bis(2,4-di-tert-butylphenyl)pentaerythritol diphosphate, bis(2,6-di tert-butyl-4-methylphenyl) pentaerythritol diphosphate, phenyl bisphenol A pentaerythritol diphosphate, dicyclohexyl pentaerythritol diphosphate, etc., preferred examples are distearyl pentaerythritol diphosphate, bis(2 , 4-di-tert-butylphenyl)pentaerythritol diphosphate, bis(2,6-di-tert-butyl-4-methylphenyl)pentaerythritol diphosphate and the like. These phosphate ester compounds may be used singly or in combination of two or more.
对应于上述通式(10)的磷酸酯化合物的优选例有4,4′-异亚丙基二苯酚四(十三烷基)酸酯等。Preferable examples of the phosphoric acid ester compound corresponding to the above general formula (10) include 4,4'-isopropylidene diphenol tetrakis(tridecyl)ate and the like.
对应于上述通式(11)的膦酸酯化合物的具体优选例有四(2,4-二异丙基苯基)-4,4′-亚联苯基二膦酸酯、四(2,4-二正丁基苯基)-4,4′-亚联苯基二膦酸酯、四(2,4-二叔丁基苯基)-4,4′-亚联苯基二膦酸酯、四(2,4-二叔丁基苯基)-4,3′-亚联苯基二膦酸酯、四(2,4-二叔丁基苯基)-3,3′-亚联苯基二膦酸酯、四(2,6-二异丙基苯基)-4,4′-亚联苯基二膦酸酯、四(2,6-二正丁基苯基)-4,4′-亚联苯基二膦酸酯、四(2,6-二叔丁基苯基)-4,4′-亚联苯基二膦酸酯、四(2,6-二叔丁基苯基)-4,3′-亚联苯基二膦酸酯、四(2,6-二叔丁基苯基)-3,3′-亚联苯基二膦酸酯等等。其中优选四(二叔丁基苯基)-亚联苯基二膦酸酯,更优选四(2,4-二叔丁基苯基)-亚联苯基二膦酸酯。该四(2,4-二叔丁基苯基)-亚联苯基二膦酸酯,优选两种以上的混合物,具体例有四(2,4-二叔丁基苯基)-4,4′-亚联苯基二膦酸酯(E2-1成分)、四(2,4-二叔丁基苯基)-4,3′-亚联苯基二膦酸酯(E2-2成分)和四(2,4-二叔丁基苯基)-3,3′-亚联苯基二膦酸酯(E2-3成分),这些膦酸酯,可以使用一种,或同时使用两种以上。优选使用这三种膦酸酯的混合物。使用三种膦酸酯混合物时的混合比,按重量比计E2-1成分、E2-2成分和E2-3成分的优选范围是100∶37~64∶4~14,更优选范围是100∶40~60∶5~11。Concrete preferred examples corresponding to the phosphonate compound of the above-mentioned general formula (11) have four (2,4-diisopropylphenyl)-4,4'-biphenylene diphosphonate, four (2, 4-Di-n-butylphenyl)-4,4'-biphenylene diphosphonate, tetrakis(2,4-di-tert-butylphenyl)-4,4'-biphenylene diphosphonic acid Esters, tetrakis(2,4-di-tert-butylphenyl)-4,3'-biphenylene diphosphonate, tetrakis(2,4-di-tert-butylphenyl)-3,3'- Biphenyl diphosphonate, tetrakis(2,6-diisopropylphenyl)-4,4'-biphenylene diphosphonate, tetrakis(2,6-di-n-butylphenyl)- 4,4'-biphenylene diphosphonate, tetrakis(2,6-di-tert-butylphenyl)-4,4'-biphenylene diphosphonate, tetrakis(2,6-di-tert Butylphenyl)-4,3'-biphenylene diphosphonate, tetrakis(2,6-di-tert-butylphenyl)-3,3'-biphenylene diphosphonate, and the like. Among them, tetrakis(di-tert-butylphenyl)-biphenylene diphosphonate is preferred, and tetrakis(2,4-di-tert-butylphenyl)-biphenylene diphosphonate is more preferred. The tetrakis (2,4-di-tert-butylphenyl)-biphenylene diphosphonate is preferably a mixture of two or more, and a specific example has tetrakis (2,4-di-tert-butylphenyl)-4, 4'-biphenylene diphosphonate (E2-1 component), tetrakis(2,4-di-tert-butylphenyl)-4,3'-biphenylene diphosphonate (E2-2 component ) and tetrakis(2,4-di-tert-butylphenyl)-3,3'-biphenylene diphosphonate (E2-3 component), these phosphonates can be used one or two at the same time more than one species. Mixtures of these three phosphonates are preferably used. The mixing ratio when using three kinds of phosphonate mixtures, the preferred range of E2-1 component, E2-2 component and E2-3 component by weight ratio is 100:37~64:4~14, and the more preferred range is 100: 40~60:5~11.
对应于上述通式(12)的膦酸酯化合物的具体优选例为双(2,4-二异丙基苯基)-4-苯基-苯基膦酸酯、双(2,4-二正丁基苯基)-3-苯基-苯基膦酸酯、双(2,4-二叔丁基苯基)-4-苯基-苯基膦酸酯、双(2,4-二叔丁基苯基)-3-苯基-苯基膦酸酯、双(2,6-二异丙基苯基)-4-苯基-苯基膦酸酯、双(2,6-二正丁基苯基)-3-苯基-苯基膦酸酯、双(2,6-二叔丁基苯基)-4-苯基-苯基膦酸酯、双(2,6-二叔丁基苯基)-3-苯基-苯基膦酸酯等等、优选双(2叔丁基苯基)-苯基-苯基膦酸酯,更优选双(2,4-二叔丁基苯基)-苯基-苯基膦酸酯。该双(2,4-二叔丁基苯基)-苯基-苯基膦酸酯,优选两种以上的混合物,具体例有(2,4-二叔丁基苯基)-4-苯基-苯基膦酸酯和双(2,4-二叔丁基苯基)3-苯基-苯基膦酸酯。这些膦酸脂,可以使用一种或同时使用两种。优选使用这两种膦酸酯的混合物。使用该两种膦酸酯的混合物时,按重量比计,其混合比的优选范围是5∶1~4,更优选5∶2~3。Specific preferred examples of phosphonate compounds corresponding to the above general formula (12) are bis(2,4-diisopropylphenyl)-4-phenyl-phenylphosphonate, bis(2,4-di n-Butylphenyl)-3-phenyl-phenylphosphonate, bis(2,4-di-tert-butylphenyl)-4-phenyl-phenylphosphonate, bis(2,4-di tert-butylphenyl)-3-phenyl-phenylphosphonate, bis(2,6-diisopropylphenyl)-4-phenyl-phenylphosphonate, bis(2,6-di n-Butylphenyl)-3-phenyl-phenylphosphonate, bis(2,6-di-tert-butylphenyl)-4-phenyl-phenylphosphonate, bis(2,6-di tert-butylphenyl)-3-phenyl-phenylphosphonate and the like, preferably bis(2-tert-butylphenyl)-phenyl-phenylphosphonate, more preferably bis(2,4-di-tert Butylphenyl)-phenyl-phenylphosphonate. The bis(2,4-di-tert-butylphenyl)-phenyl-phenylphosphonate is preferably a mixture of two or more, and specific examples include (2,4-di-tert-butylphenyl)-4-phenyl phenyl-phenylphosphonate and bis(2,4-di-tert-butylphenyl) 3-phenyl-phenylphosphonate. These phosphonate esters can be used alone or in combination. Preference is given to using mixtures of these two phosphonates. When the mixture of the two phosphonates is used, the mixing ratio preferably ranges from 5:1 to 4, more preferably 5:2 to 3 in terms of weight ratio.
作为热稳定剂使用的磷酸酯化合物有三丁基磷酸酯、三甲基磷酸酯、磷酸三甲苯酯、磷酸三苯酯、三氯苯基磷酸酯、三乙基磷酸酯、二苯基甲苯基磷酸酯、二苯基单正联苯基磷酸酯、三丁氧基乙基磷酸酯、二丁基磷酸酯、二辛基磷酸酯、二异丙基磷酸酯等,优选三甲基磷酸酯。Phosphate ester compounds used as heat stabilizers include tributyl phosphate, trimethyl phosphate, tricresyl phosphate, triphenyl phosphate, trichlorophenyl phosphate, triethyl phosphate, diphenyl cresyl phosphate ester, diphenyl mono-n-biphenyl phosphate, tributoxyethyl phosphate, dibutyl phosphate, dioctyl phosphate, diisopropyl phosphate, etc., preferably trimethyl phosphate.
上述含磷热稳定剂的更优选化合物,还有下述通式(13)和(14)所示的化合物。(式(13)中,R13和R14是各自独立的,表示碳数为1~12的烷基、环烷基、芳基或芳烷基。)(式(14)中,R15、R16、R17、R18、R21、R22和R23是各自独立的,表示氢原子、碳原子数为1~12的烷基、环烷基、芳基、或芳烷基,R19表示氢原子或碳原子数为1~4的烷基、R20表示氢原子或甲基。)More preferable compounds of the above-mentioned phosphorus-containing heat stabilizers include compounds represented by the following general formulas (13) and (14). (In formula (13), R 13 and R 14 are each independently, and represent an alkyl group, cycloalkyl group, aryl group or aralkyl group with a carbon number of 1 to 12.) (In formula (14), R 15 , R 16 , R 17 , R 18 , R 21 , R 22 and R 23 are each independently representing a hydrogen atom, an alkyl group with 1 to 12 carbon atoms, a cycloalkyl group , aryl, or aralkyl, R 19 represents a hydrogen atom or an alkyl group with 1 to 4 carbon atoms, R 20 represents a hydrogen atom or a methyl group.)
通式(13)中,优选R13和R14是碳原子数为1~12的烷基、更优选碳原子数为1~8的烷基。通式(13)化合物的具体例子可以列举三(二甲基苯基)亚磷酸酯、三(二乙基苯基)亚磷酸酯、三(二异丙基苯基)亚磷酸酯、三(二正丁基苯基)亚磷酸酯、三(2,4-二叔丁基苯基)亚磷酸酯、三(2,6-二叔丁基苯基)亚磷酸酯等。特别优选三(2,4-二叔丁基苯基)亚磷酸酯。In the general formula (13), R 13 and R 14 are preferably an alkyl group having 1 to 12 carbon atoms, more preferably an alkyl group having 1 to 8 carbon atoms. Specific examples of the compound of general formula (13) can enumerate three (dimethylphenyl) phosphite, three (diethylphenyl) phosphite, three (diisopropylphenyl) phosphite, three ( Di-n-butylphenyl)phosphite, tris(2,4-di-tert-butylphenyl)phosphite, tris(2,6-di-tert-butylphenyl)phosphite, etc. Particular preference is given to tris(2,4-di-tert-butylphenyl)phosphite.
通式(14)所示的化合物,可以用己知方法制备。例如:使下述通式(15)所示的双酚化合物和三氯化磷反应,得到相应的氯磷酸盐,然后再使其与下述通式(16)所示的苯酚发生反应。(式(15)中,R15、R16、R17和R18分别表示氢原子、碳原子数为1~12的烷基、氯代烷基、芳基或芳烷基、R19表示氢原子或碳原子数为1~4的烷基,R20表示氢原子或甲基。)(式(16)中,R21、R22和R23分别表示氢原子、碳原子数为1~12的烷基、环烷基、芳基或芳烷基。)The compound represented by the general formula (14) can be produced by a known method. For example: react the bisphenol compound represented by the following general formula (15) with phosphorus trichloride to obtain the corresponding chlorophosphate, and then react it with the phenol represented by the following general formula (16). (In formula (15), R 15 , R 16 , R 17 and R 18 represent a hydrogen atom, an alkyl group, chloroalkyl group, aryl group or aralkyl group with 1 to 12 carbon atoms, R 19 represents a hydrogen atom atom or an alkyl group with 1 to 4 carbon atoms, and R20 represents a hydrogen atom or a methyl group.) (In formula (16), R 21 , R 22 and R 23 respectively represent a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, a cycloalkyl group, an aryl group or an aralkyl group.)
上述通式(15)所示化合物的具体例可列举2,2′-亚甲基双酚、2,2′-亚甲基双(4-甲基酚)、2,2′-亚甲基双(6-甲基酚)、2,2′-亚甲基双(4,6-二甲基酚)、2,2′-亚乙基双酚、2,2′-亚乙基双(4-甲基酚)、2,2′-异亚丙基双酚、2,2′-亚甲基双(4-甲基-6叔丁基酚)、2,2′-亚甲基双(4-乙基-6叔丁基酚)、2,2′-亚甲基双(4,6-二叔丁基酚)、2,2′-亚甲基双(4-甲基-6-环己基酚)、2,2′-二羟基-3,3′-二(α-甲基环己基)-5,5′-二甲基苯基甲烷、2,2′-亚甲基双(6-α-甲基-苄基-p-甲酚)、2,2′-亚乙基-双(4,6-二叔丁基酚)和2,2′-亚丁基-双(4-甲基-6叔丁基酚)等,并可优选使用。Specific examples of the compound represented by the above general formula (15) include 2,2'-methylene bisphenol, 2,2'-methylenebis(4-methylphenol), 2,2'-methylene Bis(6-methylphenol), 2,2'-methylenebis(4,6-dimethylphenol), 2,2'-ethylenebisphenol, 2,2'-ethylenebis( 4-methylphenol), 2,2'-isopropylidene bisphenol, 2,2'-methylenebis(4-methyl-6-tert-butylphenol), 2,2'-methylenebisphenol (4-Ethyl-6 tert-butylphenol), 2,2'-methylenebis(4,6-di-tert-butylphenol), 2,2'-methylenebis(4-methyl-6 -cyclohexylphenol), 2,2′-dihydroxy-3,3′-bis(α-methylcyclohexyl)-5,5′-dimethylphenylmethane, 2,2′-methylenebis (6-α-methyl-benzyl-p-cresol), 2,2′-ethylene-bis(4,6-di-tert-butylphenol) and 2,2′-butylene-bis(4 -methyl-6-tert-butylphenol) and the like, and can be preferably used.
通式(15)所示的化合物更优选使用2,2′-亚甲基双(4-甲基-6叔丁基酚),2,2′-亚甲基双(4-乙基-6叔丁基酚)、2,2′-亚甲基双(4,6-二叔丁基酚)、2,2′-亚乙基-双(4,6-二叔丁基酚)和2,2′-亚丁基-双(4-甲基-6叔丁基酚)。Compounds shown in general formula (15) more preferably use 2,2'-methylene bis(4-methyl-6 tert-butylphenol), 2,2'-methylene bis(4-ethyl-6 tert-butylphenol), 2,2'-methylene bis(4,6-di-tert-butylphenol), 2,2'-ethylene-bis(4,6-di-tert-butylphenol) and 2 , 2'-butylene-bis(4-methyl-6-tert-butylphenol).
通式(16)所示化合物的具体例可以列举苯酚、2-甲基苯酚、3-甲基苯酚、4-甲基苯酚、2,4-二甲基苯酚、2,6-二甲基苯酚、2叔丁基-4-甲基苯酚、2,4-二叔丁基苯酚,2,6-二叔丁基苯酚、2,6-二叔丁基-4-甲基苯酚、2,4-二甲基-6叔丁基苯酚、2,6-二叔丁基-4-乙基苯酚、2,4,6-三叔丁基苯酚和2,6-二叔丁基-4-仲丁基苯酚等等,并可优选使用。通式(16)所示化合物的具体例更优选具有两个以上烷基取代基的化合物。Specific examples of the compound represented by the general formula (16) include phenol, 2-methylphenol, 3-methylphenol, 4-methylphenol, 2,4-dimethylphenol, 2,6-dimethylphenol , 2-tert-butyl-4-methylphenol, 2,4-di-tert-butylphenol, 2,6-di-tert-butylphenol, 2,6-di-tert-butyl-4-methylphenol, 2,4 -Dimethyl-6-tert-butylphenol, 2,6-di-tert-butyl-4-ethylphenol, 2,4,6-tri-tert-butylphenol and 2,6-di-tert-butyl-4-sec Butylphenol and the like are preferably used. Specific examples of the compound represented by the general formula (16) are more preferably compounds having two or more alkyl substituents.
可以在本发明树脂组合物中配合的抗氧基可以列举苯酚系抗氧剂。通过使用苯酚系抗氧剂,可以控制暴露在热条件下的变色,同时对于提高阻燃性也有一定效果。可以使用各种酚作为该苯酚系抗氧剂。Examples of antioxidants that can be blended in the resin composition of the present invention include phenolic antioxidants. By using phenolic antioxidants, it is possible to control discoloration when exposed to heat conditions, and it also has a certain effect on improving flame retardancy. Various phenols can be used as the phenolic antioxidant.
该苯酚系抗氧剂的具体例可以列举维他命E、正十八烷基-β-(4′-羟基-3′,5′-二叔丁基苯基(フエル))丙酸酯、2-叔丁基-6-(3′-叔丁基-5′-甲基-2′-羟基苄基)-4-甲基苯基丙烯酸酯、2,6-二叔丁基-4-(N,N-二-甲基氨基甲基)苯酚、3,5-二叔丁基-4-羟基苄基膦酸二乙基酯、2,2′-亚甲基双(4-甲基-6-叔丁基苯酚)、2,2′-亚甲基双(4-乙基-6-叔丁基苯酚)、4,4′-亚甲基双(2,6-二叔丁基苯酚)、2,2′-亚甲基双(4-甲基-6-环己基苯酚)、2,2′-二亚甲基-双(6-α-甲基-苄基-p-甲酚)2,2′-亚乙基-双(4,6-二叔丁基苯酚)、2,2′-亚丁基-双(4-甲基-6叔丁基苯酚)、4,4′-亚丁基双(3-甲基-6叔丁基苯酚)、三乙二醇-N-双-3-(3叔丁基-4-羟基-5-甲基苯基)丙酸酯、1,6-己二醇双[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯、双[2叔丁基-4-甲基-6-(3叔丁基-5-甲基-2-羟基苄基)苯基]对苯二甲酸酯、3,9-双{2-[3-(3叔丁基-4-羟基-s-甲基苯基)丙酰氧基]-1,1-二甲基乙基}-2,4,8,10-四氧杂螺[5,5]十一烷、4,4′-硫代双(6叔丁基-m-甲酚)、4,4′-硫代双(3-甲基-6叔丁基苯酚)、2,2′-硫代双(4-甲基-6叔丁基苯酚)、双(3,5-二叔丁基-4-羟基苄基)硫醚、4,4′-二-硫代双(2,6-二叔丁基苯酚)、4,4′-三-硫代双(2,6-二叔丁基苯酚)、2,4-双(n-辛硫基)-6-(4-羟基-3′,5′-二叔丁基苯胺基)-1,3,5-三嗪、N,N′-六亚甲基双-(3,5-二叔丁基-4-羟基氢化肉桂酰胺)、N,N′-双[3-(3,5-二叔丁基-4-羟基苯基)丙酰基]肼、1,1,3-三(2-甲基-4-羟基-5叔丁基苯基)丁烷、1,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羟基苄基)苯、三(3,5-二叔丁基-4-羟基苯基)异氰酸酯、三(3,5-二叔丁基-4-羟基苄基)异氰酸酯、1,3,5-三(4叔丁基-3-羟基-2,6-二甲基苄基)异氰酸酯、1,3,5-三2[3(3,5-二叔丁基-4-羟基苯基)丙酰氧基]乙基异氰酸酯、四[亚甲基-3-(3′,5′-二叔丁基-4-羟基苯基)丙酸酯]甲烷等等,均可优选使用。Specific examples of the phenolic antioxidant include vitamin E, n-octadecyl-β-(4'-hydroxyl-3', 5'-di-tert-butylphenyl (fur)) propionate, 2- tert-butyl-6-(3'-tert-butyl-5'-methyl-2'-hydroxybenzyl)-4-methylphenylacrylate, 2,6-di-tert-butyl-4-(N , N-di-methylaminomethyl)phenol, 3,5-di-tert-butyl-4-hydroxybenzylphosphonic acid diethyl ester, 2,2'-methylenebis(4-methyl-6 -tert-butylphenol), 2,2'-methylenebis(4-ethyl-6-tert-butylphenol), 4,4'-methylenebis(2,6-di-tert-butylphenol) , 2,2'-methylenebis(4-methyl-6-cyclohexylphenol), 2,2'-dimethylene-bis(6-α-methyl-benzyl-p-cresol) 2,2'-ethylene-bis(4,6-di-tert-butylphenol), 2,2'-butylene-bis(4-methyl-6-tert-butylphenol), 4,4'-butylene Bis(3-methyl-6-tert-butylphenol), triethylene glycol-N-bis-3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate, 1,6 -Hexanediol bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, bis[2-tert-butyl-4-methyl-6-(3-tert-butyl-5- Methyl-2-hydroxybenzyl)phenyl]terephthalate, 3,9-bis{2-[3-(3-tert-butyl-4-hydroxy-s-methylphenyl)propionyloxy base]-1,1-dimethylethyl}-2,4,8,10-tetraoxaspiro[5,5]undecane, 4,4′-thiobis(6 tert-butyl-m -cresol), 4,4'-thiobis(3-methyl-6-tert-butylphenol), 2,2'-thiobis(4-methyl-6-tert-butylphenol), bis(3 , 5-di-tert-butyl-4-hydroxybenzyl) sulfide, 4,4'-di-thiobis(2,6-di-tert-butylphenol), 4,4'-tri-thiobis( 2,6-di-tert-butylphenol), 2,4-bis(n-octylthio)-6-(4-hydroxy-3',5'-di-tert-butylanilino)-1,3,5 -Triazine, N,N'-hexamethylene bis-(3,5-di-tert-butyl-4-hydroxyhydrocinnamic acid amide), N,N'-bis[3-(3,5-di-tert-butyl Base-4-hydroxyphenyl)propionyl]hydrazine, 1,1,3-tris(2-methyl-4-hydroxy-5-tert-butylphenyl)butane, 1,3,5-trimethyl- 2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)benzene, tris(3,5-di-tert-butyl-4-hydroxyphenyl)isocyanate, tris(3,5- Di-tert-butyl-4-hydroxybenzyl) isocyanate, 1,3,5-tri(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl) isocyanate, 1,3,5-tri-2 [3(3,5-di-tert-butyl-4-hydroxyphenyl)propionyloxy]ethyl isocyanate, tetrakis[methylene-3-(3′,5′-di-tert-butyl-4-hydroxy Phenyl)propionate]methane and the like can be preferably used.
更优选使用n-十八烷基-β-(4′-羟基-3′,5′-二叔丁基苯基(フエル))丙酸酯、2-叔丁基-6-(3′-叔丁基-5′-甲基-2′-羟基苄基)-4-甲基苯基丙烯酸酯、3,9-双{2-[3-(3叔丁基-4-羟基-5-甲基苯基)丙酰氧基]-1,1-二甲基乙基}-2,4,8,10-四氧杂螺[5,5]十一烷和四[亚甲基-3-(3′,5′-二叔丁基-4-羟基苯基)丙酸酯]甲烷,进一步优选n-十八烷基-β-(4′-羟基-3′,5′-二叔丁基苯基(フエル))丙酸酯。It is more preferred to use n-octadecyl-β-(4'-hydroxyl-3', 5'-di-tert-butylphenyl (fur)) propionate, 2-tert-butyl-6-(3'- tert-butyl-5'-methyl-2'-hydroxybenzyl)-4-methylphenyl acrylate, 3,9-bis{2-[3-(3 tert-butyl-4-hydroxy-5- Methylphenyl)propionyloxy]-1,1-dimethylethyl}-2,4,8,10-tetraoxaspiro[5,5]undecane and tetrakis[methylene-3 -(3',5'-di-tert-butyl-4-hydroxyphenyl)propionate]methane, more preferably n-octadecyl-β-(4'-hydroxy-3',5'-di-tert Butylphenyl (feel) propionate.
抗氧剂还可以使用含硫的抗氧剂。特别是当树脂组合用于旋转成型和压缩成型时,更适合使用含硫抗氧剂。该含硫抗氧剂的具体例子有双十二烷基-3,3′-硫代二丙酸酯、双十三烷基-3,3′-硫代二丙酸酯、双十四烷基-3,3′-硫代二丙酸酯、双十八烷基-3,3′-硫代二丙酸酯、十二烷基十八烷基-3,3′-硫代二丙酸酯、季戊四醇四(β-十二烷基硫代丙酸酯)酯、双[2-甲基-4-(3-十二烷基硫代丙酰氧基)-5叔丁基苯基]硫醚、十八烷基二硫醚、巯基苯并咪唑、2-巯基-6-甲基苯并咪唑、1,1′-硫代双(2-萘酚)等等。可以更优选季戊四醇四(β-十二烷基硫代丙酸酯)酯等。Antioxidant A sulfur-containing antioxidant can also be used. Especially when the resin combination is used for rotational molding and compression molding, it is more suitable to use sulfur-containing antioxidants. Specific examples of the sulfur-containing antioxidant include didodecanyl-3,3'-thiodipropionate, ditridecyl-3,3'-thiodipropionate, ditetradecyl Dioctadecyl-3,3'-thiodipropionate, Dioctadecyl-3,3'-thiodipropionate, Dodecyl octadecyl-3,3'-thiodipropionate ester, pentaerythritol tetrakis(β-dodecylthiopropionate) ester, bis[2-methyl-4-(3-dodecylthiopropionyloxy)-5 tert-butylphenyl ]sulfide, octadecyl disulfide, mercaptobenzimidazole, 2-mercapto-6-methylbenzimidazole, 1,1'-thiobis(2-naphthol) and the like. Pentaerythritol tetrakis(β-dodecylthiopropionate) ester and the like may be more preferable.
上述列举的含磷热稳定剂、苯酚系抗氧剂和含硫抗氧剂可以各自单独使用,或混合使用两种以上的添加剂。更优选使用含磷热稳定剂,特别优选含有上述通式(13)所示化合物的含磷热稳定剂。The phosphorus-containing heat stabilizers, phenolic antioxidants, and sulfur-containing antioxidants listed above may be used alone, or two or more additives may be used in combination. It is more preferable to use a phosphorus-containing heat stabilizer, and it is particularly preferable to use a phosphorus-containing heat stabilizer containing a compound represented by the above-mentioned general formula (13).
这些稳定剂在组合物中的配合比例,每100重量份树脂成分(A成分)中,含磷稳定剂、苯酚系抗氧剂、或含硫抗氧剂的配合比例分别以0.0001~1重量份为宜。更优选每100重量份树脂成分中,其配合比例为0.0005~0.5重量份,进一步优选0.001~0.2重量份。The compounding ratio of these stabilizers in the composition is 0.0001 to 1 part by weight of the phosphorus-containing stabilizer, phenolic antioxidant, or sulfur-containing antioxidant per 100 parts by weight of the resin component (component A). It is appropriate. More preferably, the compounding ratio is 0.0005-0.5 weight part per 100 weight part of resin components, More preferably, it is 0.001-0.2 weight part.
本发明树脂组合物中,根据需要还可以配合脱膜剂。由于本发明中,B成分具有阻燃性,所以即使配合一般容易对阻燃性产生不良影响的脱模剂,也仍然可以获得较好的阻燃性能。该脱模剂可以使用己知的脱模剂。例如:饱和脂肪酸酯、不饱和脂肪酸酯、聚烯烃系蜡(聚乙烯蜡或者1-链状烯烃聚合物。也可以使用用酸改性等含有官能基化合物改性的聚乙烯蜡或1-链状烯烃聚合物)、硅氧烷化合物(本发明B成分以外的硅氧烷。例如:直链状或环状聚二甲基硅氧烷油和聚甲基苯基硅油等等。也可以使用酸改性等用含有官能基化合物改性的硅氧烷)、氟化物(以聚氟烷基醚为代表的氟油等)、石蜡、蜂蜡(黄蜡)等。其中,可以列举饱和脂肪酸酯类、直链状或环状聚甲基硅氧烷油和聚甲基苯基硅油、及氟油等。对100重量份树脂成分(A成分)来说,该脱模剂的用量优选为0.01~0.3重量份。In the resin composition of the present invention, a release agent may also be blended as needed. In the present invention, component B has flame retardancy, so even if a mold release agent that generally tends to adversely affect flame retardancy is used, good flame retardancy can still be obtained. As the release agent, a known release agent can be used. For example: saturated fatty acid ester, unsaturated fatty acid ester, polyolefin wax (polyethylene wax or 1-chain olefin polymer. Polyethylene wax or 1 -chain olefin polymer), siloxane compound (siloxane other than component B of the present invention. For example: linear or cyclic polydimethylsiloxane oil and polymethylphenyl silicone oil, etc. Also Acid-modified silicones modified with functional group-containing compounds, etc.), fluorides (fluorine oil typified by polyfluoroalkyl ethers, etc.), paraffin, beeswax (yellow wax), and the like can be used. Among them, saturated fatty acid esters, linear or cyclic polymethicone oil, polymethylphenyl silicone oil, fluorine oil, and the like are exemplified. The amount of the release agent used is preferably 0.01 to 0.3 parts by weight relative to 100 parts by weight of the resin component (component A).
理想的脱模剂是饱和脂肪酸酯、例如可以使用硬脂酸单甘油酯等的单甘油酯类、十硬脂酸十甘油酯和四硬脂酸十甘油酯等脂肪酸聚甘油酯类、硬脂基硬脂酯等低级脂肪酸酯类、二十二烷醇癸二酸酯等高级脂肪酸酯类、季戊四醇四硬脂酯等赤藓四醇酯类。Ideal release agents are saturated fatty acid esters, for example, monoglycerides such as monoglyceryl stearate, polyglyceryl fatty acid esters such as decaglyceryl decastearate and decaglyceryl tetrastearate, stearic acid polyglycerides, etc. Lower fatty acid esters such as fatty stearyl, higher fatty acid esters such as behenyl sebacate, and erythritol esters such as pentaerythritol tetrastearyl.
本发明组成物多用于办公自动化设备的壳体,所以优选含有紫外线吸收剂。作为紫外线吸收剂,可以列举以2,4-二羟基苯酮、2-羟基-4-甲氧基苯酮、2-羟基-4正辛氧基苯酮、2-羟基-4正十二烷氧基苯酮、2-羟基-4-苄氧基苯酮、2,2′-二羟基-4-甲氧基苯酮、2-羟基-4-甲氧基-2′-羧基苯酮、2-羟基-4-甲氧基-5-亚砜基苯酮、2,2′-二羟基-4,4′-二甲氧基苯酮、2,2′,4,4′-四羟基苯酮、2,2′-二羟基-4,4′-二甲氧基-5-亚磺酸钠苯酮、双(5-苯甲酰基-4-羟基-2-甲氧基苯基)甲烷等为代表的苯酮系紫外线吸收剂。Since the composition of the present invention is often used for housings of office automation equipment, it is preferable to contain an ultraviolet absorber. Examples of ultraviolet absorbers include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-n-octyloxybenzophenone, 2-hydroxy-4-n-dodecane Oxybenzophenone, 2-hydroxy-4-benzyloxybenzophenone, 2,2'-dihydroxy-4-methoxybenzophenone, 2-hydroxy-4-methoxy-2'-carboxybenzophenone, 2-Hydroxy-4-methoxy-5-sulfoxide benzophenone, 2,2'-dihydroxy-4,4'-dimethoxybenzophenone, 2,2',4,4'-tetrahydroxy Benzophenone, 2,2'-dihydroxy-4,4'-dimethoxy-5-sodium benzophenone, bis(5-benzoyl-4-hydroxy-2-methoxyphenyl) A benzophenone-based ultraviolet absorber represented by methane or the like.
作为紫外线吸收剂还有以2-(2′-羟基-5′-甲基苯基)苯并三唑、2-(2′-羟基-5′叔丁基苯基)苯并三唑、2-(2′-羟基-5′叔辛基苯基)苯并三唑、2-(2′-羟基-3′,5′-二叔丁基苯基)苯并三唑、2-(2′-羟基-3′,5′-二叔戊基苯基)苯并三唑、2-(2′-羟基-3′-十二烷基-5′-甲基苯基)苯并三唑、2-(2′-羟基-3′,5′-双(α,α′-二甲基苄基)苯基苯并三唑、2-[2′-羟基-3′-(3",4",5",6"-四酞酰亚胺甲基)-5′-甲基苯基]苯并三唑、2-(2′-羟基-3′叔丁基-5′-甲基苯基1-5-氯苯并三唑、2-(2′-羟基-3′,5′-二叔丁基苯基)-5-氯苯并三唑、2,2′-亚甲基双[4-(1,1,3,3-四甲基丁基)-6-(2H-苯并三唑-2-基)苯酚、甲基-3-(3-叔丁基-5-(2H-苯并三唑-2-基)-4-羟基苯基丙酸酯与聚乙二醇的缩合物为代表的苯并三唑系紫外线吸收剂。As ultraviolet absorbers, there are 2-(2'-hydroxyl-5'-methylphenyl)benzotriazole, 2-(2'-hydroxyl-5'tert-butylphenyl)benzotriazole, 2 -(2'-hydroxyl-5'tert-octylphenyl)benzotriazole, 2-(2'-hydroxyl-3',5'-di-tert-butylphenyl)benzotriazole, 2-(2 '-Hydroxy-3',5'-di-tert-amylphenyl)benzotriazole, 2-(2'-hydroxy-3'-dodecyl-5'-methylphenyl)benzotriazole , 2-(2'-hydroxyl-3',5'-bis(α,α'-dimethylbenzyl)phenylbenzotriazole, 2-[2'-hydroxyl-3'-(3", 4", 5", 6"-tetraphthalimidomethyl)-5'-methylphenyl]benzotriazole, 2-(2'-hydroxy-3'tert-butyl-5'-methyl Phenyl 1-5-chlorobenzotriazole, 2-(2'-hydroxy-3',5'-di-tert-butylphenyl)-5-chlorobenzotriazole, 2,2'-methylene Bis[4-(1,1,3,3-tetramethylbutyl)-6-(2H-benzotriazol-2-yl)phenol, methyl-3-(3-tert-butyl-5- A benzotriazole-based ultraviolet absorber represented by a condensation product of (2H-benzotriazol-2-yl)-4-hydroxyphenylpropionate and polyethylene glycol.
作为紫外线吸收剂还有2-(4,6-二苯基-1,3,5-三嗪-2-基)-5-己氧基-苯酚、2-(4,6-双-(2,4-二甲基苯基-1,3,5-三嗪-2-基)-5-己氧基-苯酚等羟基苯基三嗪系化合物。There are also 2-(4,6-diphenyl-1,3,5-triazin-2-yl)-5-hexyloxy-phenol, 2-(4,6-bis-(2 , 4-dimethylphenyl-1,3,5-triazin-2-yl)-5-hexyloxy-phenol and other hydroxyphenyl triazine compounds.
本发明树脂组合物中,还可以配合光稳定剂。该光稳定剂的具体例有以双(2,2,6,6-四甲基-4-哌啶基)癸二酸酯、双(1,2,2,6,6-戊甲基-4-哌啶基)癸二酸酯、双(1,2,2,6,6-戊甲基-4-哌啶基)-2-(3,5-二叔丁基-4-羟基苄基)-2n-丁基丙二酸酯、1,2,3,4-丁烷羧酸和2,2,6,6-四甲基-4-哌啶醇和十三烷醇的缩合物、1,2,3,4-丁烷羧酸和1,2,2,6,6-戊甲基-4-哌啶醇和十三烷醇的缩合物、四(2,2,6,6-四甲基-4-哌啶基)-1,2,3,4-丁烷四羧酸酯、四(1,2,2,6,6-戊甲基-4-哌啶基)-1,2,3,4-丁烷四羧酸酯、聚{[6-(1,1,3,3-四甲基丁基)氨基-1,3,5-三嗪-2,4-二基][(2,2,6,6-四甲基哌啶基)亚氨基]六亚甲基[(2,2,6,6-四甲基哌啶基)亚氨基]}、聚{[6-吗啉代-s-三嗪-2,4-二基][(2,2,6,6-四甲基哌啶基)亚氨]六亚甲基[(2,2,6,6-四甲基哌啶基)亚氨基]}、1,2,3,4-丁烷四羧酸和2,2,6,6-四甲基-4-哌啶醇和β,β,β′,β′-四甲基-3,9-(2,4,8,10-四氧杂螺[5,5]十一烷)二乙醇的缩合物、N,N′-双(3-氨基丙基)亚乙基二胺和2,4-双[N-丁基-N-(1,2,2,6,6-戊甲基-4-哌啶基)氨基]-氯-1,3,5-三嗪的缩合物、1,2,3,4-丁烷四羧酸和1,2,2,6,6-戊甲基-4-哌啶醇和β,β,β′,β′-四甲基-3,9-(2,4,8,10-四氧杂螺[5,5]十一烷)二乙醇的缩合物、聚甲基丙基-3-羟基-[4-(2,2,6,6-四甲基哌啶基]硅氧烷为代表的受阻胺。In the resin composition of the present invention, a photostabilizer may also be blended. Specific examples of the light stabilizer include bis(2,2,6,6-tetramethyl-4-piperidinyl) sebacate, bis(1,2,2,6,6-pentylmethyl- 4-piperidinyl) sebacate, bis(1,2,2,6,6-pentylmethyl-4-piperidinyl)-2-(3,5-di-tert-butyl-4-hydroxybenzyl base)-2n-butylmalonate, condensates of 1,2,3,4-butanecarboxylic acid and 2,2,6,6-tetramethyl-4-piperidinol and tridecanol, Condensate of 1,2,3,4-butanecarboxylic acid and 1,2,2,6,6-pentylmethyl-4-piperidinol and tridecyl alcohol, tetrakis (2,2,6,6- Tetramethyl-4-piperidinyl)-1,2,3,4-butane tetracarboxylate, tetrakis(1,2,2,6,6-pentylmethyl-4-piperidinyl)-1 , 2,3,4-butane tetracarboxylate, poly{[6-(1,1,3,3-tetramethylbutyl)amino-1,3,5-triazine-2,4-di Base][(2,2,6,6-tetramethylpiperidinyl)imino]hexamethylene[(2,2,6,6-tetramethylpiperidinyl)imino]}, poly{ [6-Morpholino-s-triazine-2,4-diyl][(2,2,6,6-tetramethylpiperidinyl)imino]hexamethylene[(2,2,6 , 6-tetramethylpiperidinyl) imino]}, 1,2,3,4-butane tetracarboxylic acid and 2,2,6,6-tetramethyl-4-piperidinol and β, β, β', β'-tetramethyl-3,9-(2,4,8,10-tetraoxaspiro[5,5]undecane)diethanol condensate, N,N'-bis(3 -aminopropyl)ethylenediamine and 2,4-bis[N-butyl-N-(1,2,2,6,6-pentylmethyl-4-piperidinyl)amino]-chloro- Condensates of 1,3,5-triazine, 1,2,3,4-butanetetracarboxylic acid and 1,2,2,6,6-pentylmethyl-4-piperidinol and β, β, β Condensate of ',β'-tetramethyl-3,9-(2,4,8,10-tetraoxaspiro[5,5]undecane)diethanol, polymethylpropyl-3-hydroxy A hindered amine represented by -[4-(2,2,6,6-tetramethylpiperidinyl]siloxane.
前述紫外线吸收剂和光稳定剂的比例,每100份树脂成分(A成分)中,各自的用量比例分别为0.01~5重量份、更优选0.02~1重量份。The proportions of the aforementioned ultraviolet absorber and light stabilizer are 0.01 to 5 parts by weight, more preferably 0.02 to 1 part by weight, per 100 parts of the resin component (component A).
本发明树脂组合物中,为了防止由紫外线吸收剂引起的泛黄,可以添加发蓝(ブル-イング)剂。只要是一般在聚碳酸酯树脂中使用的发蓝剂,则没有特别不良影响。一般优选使用蒽醌系染料,它很容易得到。具体的发蓝剂可以列举一般名为可溶性紫罗兰(SolvenViolet)13[CA.No(色彩指数No)60725:商标名,拜耳公司制造,“马可罗莱克斯拜奥莱特(マクロレックスバイオレット)B"、三菱化学(株)制造,“达伊阿莱金(ダイァレジン)蓝G"、住友化学工业(株)制造,“斯米普拉斯特拜奥莱特(スミプラストバイオレット)B"];一般名为可溶性紫罗兰(Solvent Villet)31[CA.No.68210:商标名,三菱化学(株)制造,“达伊阿莱金拜奥莱特(ダイアレジンバイオレット)D"];一般名为可溶性紫罗兰(Solvent Violet)33[CA.No.60725:商标名,三菱化学(株)制造“达依阿莱金(ダイァレジン)蓝-J"];一般名为可溶性蓝(Solvent Blue)94[CA.No.6150:商标名,三菱化学(株)制造“达依阿莱金(ダイアレジン)蓝-N"];一般名为可溶性紫罗兰(Solvent Violet)36[CA.No.68210:商标名,拜耳公司制造“马克罗莱克斯拜奥莱特(マクロレックスバイオレット)3R"];一般名为可溶性蓝(Solvent Blue)97[商品名,拜耳公司制造“马克罗莱克斯(マクロレックス)蓝-RR"]和一般名为可溶性蓝(Solvent Blue)45[CA.No.61110:商标名,サンド公司制造“特拉佐尔(テラゾ一ル)蓝-RLS"]等等,特别优选马克罗莱克斯(マクロレックス)蓝RR、马克罗莱克斯拜奥莱特(マクロレックスバイオレット)B和特拉佐尔(テラゾ一ル)蓝-RLS]等发蓝剂。In the resin composition of the present invention, a bluing agent may be added in order to prevent yellowing caused by the ultraviolet absorber. As long as it is a bluing agent generally used for polycarbonate resins, there is no particularly adverse effect. It is generally preferred to use anthraquinone dyes, which are readily available. Concrete bluing agent can enumerate general name soluble violet (SolvenViolet) 13 [CA. , manufactured by Mitsubishi Chemical Co., Ltd., "Day Alekin (Diaregin) Blue G", manufactured by Sumitomo Chemical Industries, Ltd., "Smipulast Biolet (Sumipulast Biolet) B"]; common name It is soluble violet (Solvent Villet) 31 [CA.No.68210: trade name, manufactured by Mitsubishi Chemical Co., Ltd., "Day Alejin Biolet (ダイアレジンバイオレット) D"]; the general name is soluble violet (Solvent Villet) Violet) 33 [CA.No.60725: Trademark name, manufactured by Mitsubishi Chemical Co., Ltd. "Day Alejin (ダイアレジン) Blue-J"]; common name is soluble blue (Solvent Blue) 94 [CA.No.6150 : Trade name, manufactured by Mitsubishi Chemical Co., Ltd. "Day Alejin (ダイアレジン) Blue-N"]; common name is soluble violet (Solvent Violet) 36 [CA.No.68210: Trade name, manufactured by Bayer AG "Mark Rolex Biolet (Macrorex バイオレット) 3R"]; general name Soluble Blue (Solvent Blue) 97 [trade name, manufactured by Bayer Corporation "Macrorex (Macrorex) Blue-RR"] and general name Soluble blue (Solvent Blue) 45 [CA. No. 61110: trade name, "Trazoll (Telazol) Blue-RLS" manufactured by Sundo Co., Ltd.], etc., Macrorex (Macrorex) Blue RR is particularly preferable , Macrolex Biolet (Macrorexバイオレット) B and Trazol (テラゾ一ル) blue-RLS] and other bluing agents.
本发明树脂组合物的防流滴性能好,为了进一步提高该性能,还可以同时使用普通的防流滴剂。但是本发明最佳方案是透明树脂组合物。为了不损坏透明性,普通防流滴剂的配合量对100重量份A成分来说,在0.1重量份以下是适宜的,优选低于0.08重量份,更优选低于0.05重量份。该防流滴剂可以列举具有形成原纤维能的含氟聚合物,特别优选聚四氟乙烯(以下称为PTFE)。The anti-dripping performance of the resin composition of the present invention is good, and in order to further improve the performance, a common anti-dripping agent can also be used at the same time. However, the most preferred embodiment of the present invention is a transparent resin composition. In order not to impair the transparency, the compounding amount of the general anti-dripping agent is preferably 0.1 part by weight or less, preferably less than 0.08 part by weight, more preferably less than 0.05 part by weight, based on 100 parts by weight of component A. Examples of the anti-dripping agent include fluorine-containing polymers capable of forming fibrils, and polytetrafluoroethylene (hereinafter referred to as PTFE) is particularly preferable.
具有形成原纤维能的PTFE具有极高的分子量,在剪切力等外力作用下PTFE之间具有互相结合形成纤维状的倾向。其分子量,按根据标准比重求出的数均分子量计算,在100万~1000万,优选200万~900万。此种PTFE树脂除了可以使用固体树脂以外,还可以使用水性分散液的树脂。为了提高此种具有形成原纤维能的PTFE在树脂中的分散性能,进一步得到优异的阻燃性和透明性,也可以使用与其它树脂混合的PTFE混合物。市场上出售的混合形PTFE有三菱人造丝(株)的“麦特布联(メタブレン)A3000”(商品名)和GE特殊化学制品公司制造的“BLENDEXB449”(商品名)等等。PTFE with the ability to form fibrils has a very high molecular weight, and PTFE tends to combine with each other to form fibers under the action of external forces such as shear force. The molecular weight is 1 million to 10 million, preferably 2 million to 9 million, based on the number average molecular weight calculated from the standard specific gravity. As such PTFE resins, not only solid resins but also aqueous dispersion liquid resins can be used. In order to improve the dispersibility of the fibril-forming PTFE in the resin and further obtain excellent flame retardancy and transparency, it is also possible to use a PTFE mixture mixed with other resins. Commercially available blended PTFE includes "Metaburen A3000" (trade name) from Mitsubishi Rayon Co., Ltd., "BLENDEX B449" (trade name) from GE Specialty Chemicals, and the like.
制备本发明的树脂组合物,可采用任意方法。可以用V型混合机、汉歇尔混合机、化学动力设备、挤出混合机等预混合方法对A成分、B成分和任意其它成分充分混合后,根据需要通过挤出造粒机和造粒机等进行造粒,然后再用以排气式双螺杆挤出机为代表的熔融混炼机进行熔融混炼以及用造粒机等造粒的方法。Any method can be used to prepare the resin composition of the present invention. Can use V-type mixer, Hanschel mixer, chemical power equipment, extrusion mixer and other pre-mixing methods to fully mix A component, B component and any other components, and then pass through extrusion granulator and granulate as needed extruder, etc., and then melt kneading with a melt kneader represented by a vented twin-screw extruder, and granulation with a granulator.
其它方法有把A成分、B成分和其它成分分别单独地供给到以排气式双螺杆挤出机为代表的熔融混炼机中的方法、把A成分和部分其它成分预混合后,再分别把预混合成分和剩余的其它成分供给到熔融混炼机中的方法、用水或有机溶剂把B成分稀释混合后供给熔融混炼机或将此稀释混合物与其它成分预混后提供给熔融混炼机的方法等等。另外,当配合成分中有液体成分时,需要使用向熔融混炼机中输送液体的液体注入装置或液体添加装置。Other methods include separately supplying component A, component B and other components to a melt kneader represented by a vented twin-screw extruder, premixing component A and some other components, and then separately The method of supplying the premixed components and the remaining other components to the melt kneader, dilute and mix component B with water or an organic solvent and supply it to the melt kneader, or premix the diluted mixture with other components and supply it to the melt kneader Machine method and so on. In addition, when there is a liquid component among the compounding components, it is necessary to use a liquid injection device or a liquid addition device that feeds the liquid to the melt-kneader.
本发明的树脂组合物通常是通过使用颗粒经注射成型得到成型品的方法制取各种制品。在注射成型中,不仅可以采用普通冷流道式的成型方法,还可以采用没有料柄的热流道方式。在注射成型中,不仅可以使用普通的成型方法,还可以使用气体辅助式注射成型、注射压缩成型、超高速注射成型、注射模压成型、双色成型、夹层成型、模内覆层成型、嵌件模塑成型、发泡成型(包括利用超临界流体)、快速加热冷却模具成型、隔热模具成型和模内再熔融成型以及组合使用这些成型方法等。The resin composition of the present invention is usually produced into various articles by injection molding using pellets to obtain molded articles. In injection molding, not only ordinary cold runner molding method but also hot runner method without shank can be used. In injection molding, not only ordinary molding methods but also gas-assisted injection molding, injection compression molding, ultra-high-speed injection molding, injection compression molding, two-color molding, sandwich molding, in-mold cladding molding, and insert molding can be used. Plastic molding, foam molding (including the use of supercritical fluid), rapid heating and cooling mold molding, heat insulation mold molding and in-mold remelting molding, and the combination of these molding methods.
本发明树脂组合物还可以通过挤出成型制成各种异形挤出成型品,以片材、薄膜等形式使用。在片材、薄膜的成型中,可以采用吹胀和流延等方法成型。还可以通过进行特定的延伸操作制成热收缩软管。还可以采用无需把树脂熔融混炼的旋转成型制取成型品。The resin composition of the present invention can also be made into various special-shaped extrusion moldings by extrusion molding, and used in the form of sheets, films, and the like. In the forming of sheets and films, methods such as inflation and casting can be used. It can also be made into a heat shrinkable hose by performing a specific stretching operation. Molded products can also be produced by rotational molding without melting and kneading the resin.
对由树脂组合物形成的成型品还可以进行各种表面处理,表面处理包括有装饰性涂层、硬质涂层、防水·防油涂层、亲水涂层、紫外线吸收涂层、红外线吸收涂层、电磁波吸收涂层、发热涂层、抗静电涂层、绝缘涂层、导电涂层和金属化涂层((电)镀、化学蒸镀(CVD)、物理蒸镀(PVD)、火焰喷涂)等等。特别适用于在透明片材上附盖透明导电层。Various surface treatments can be applied to molded articles made of resin compositions. Surface treatments include decorative coatings, hard coatings, water- and oil-repellent coatings, hydrophilic coatings, UV-absorbing coatings, and infrared-absorbing coatings. Coatings, electromagnetic wave absorbing coatings, heating coatings, antistatic coatings, insulating coatings, conductive coatings and metallized coatings ((electro) plating, chemical vapor deposition (CVD), physical vapor deposition (PVD), flame spraying) and so on. It is especially suitable for attaching a transparent conductive layer on a transparent sheet.
发明的效果The effect of the invention
本发明的阻燃性芳香族聚碳酸酯树脂组合物含有硅氧烷化合物(B成分)作为阻燃剂,具有优异的防流滴性能,并且着色时的染色性及通过激光印字法印刷文字和标识时文字及标识的清晰度都很好。这些特性是以往的阻燃性芳香族聚碳酸酯树脂所不及的,而且该树脂组合物同时具有在注射成型等高温熔融时高热稳定性。因此在办公自动化设备、电子电器设备等各工业领域中是非常有用的。The flame-retardant aromatic polycarbonate resin composition of the present invention contains a siloxane compound (component B) as a flame retardant, has excellent anti-dripping performance, and has excellent dyeability when colored and printing characters and characters by laser printing. When marking, the clarity of the text and the logo is very good. These characteristics are beyond the reach of conventional flame-retardant aromatic polycarbonate resins, and this resin composition also has high thermal stability during high-temperature melting such as injection molding. Therefore, it is very useful in various industrial fields such as office automation equipment and electronic and electrical equipment.
特别是按照本发明的优选方案,可以得到透明性优异的阻燃性芳香族聚碳酸酯树脂组合物。该阻燃性树脂组合物,由于含有特定的硅氧烷化合物(B成分)作为阻燃剂,所以它同时具有防流滴性、透明性和耐湿热性。同时具有这几种特性的树脂组合物就不是以往的普通聚碳酸酯树脂组合物。此种透明性好的树脂组合物经成型后可以作为透明片材使用,不仅可以用作照明灯罩、透明陈列用的保护罩,还可用作导光部件,太阳能电池罩体和基材、透镜、透镜组、联结器、触摸式控制板、树脂窗、游艺机部件(弹子球机的前面板、电路罩等)、棱晶、反光镜等应用之中。也就是在办公自动化设备、电子电器设备、车辆、农业、渔业和土木建筑领域等各工业领域都具有极大的应用价值。In particular, according to a preferred aspect of the present invention, a flame-retardant aromatic polycarbonate resin composition excellent in transparency can be obtained. Since this flame-retardant resin composition contains a specific siloxane compound (component B) as a flame retardant, it has anti-dripping properties, transparency, and heat-and-moisture resistance at the same time. The resin composition having these several properties at the same time is not the ordinary polycarbonate resin composition in the past. This kind of resin composition with good transparency can be used as a transparent sheet after being molded, not only as a lighting lampshade, a protective cover for transparent display, but also as a light guide component, a solar cell cover and a substrate, and a lens. , lens group, coupler, touch control panel, resin window, amusement machine parts (front panel of pinball machine, circuit cover, etc.), prism, reflector and other applications. That is to say, it has great application value in various industrial fields such as office automation equipment, electronic and electrical equipment, vehicles, agriculture, fishery and civil engineering.
实施例Example
以下用实施例进一步说明本发明,但本发明不应该局限在该实施例范围之中,按以下项目进行性能评定。(1)材料特性(1-I)防流滴性The following examples further illustrate the present invention, but the present invention should not be limited among the scope of the examples, and the performance evaluation is carried out according to the following items. (1) Material properties (1-I) Drip resistance
使用根据UL标准制成的厚度为1.6mm的试验片,按UL标准94进行试验。测定一次着火和二次着火后产生流滴的时间,以最短时间(秒)进行评定。(1-II)染色性The test was carried out according to UL standard 94 using a test piece with a thickness of 1.6 mm prepared according to UL standard. Measure the time for dripping after the first ignition and the second ignition, and evaluate with the shortest time (seconds). (1-II) Dyeability
把尺寸为150mm×150mm、厚度为2.0mm的方板成型品分割成9份,用东京电色工业(株)的色彩鉴别器TCM-1800分别测定九个位置的L值,在九个部位测定的L值之中,用最大值减去最小值得到差值(ΔL),通过该差值和用肉眼观察成型品外观,按以下标准进行评定。Divide the square plate molded product with a size of 150mm×150mm and a thickness of 2.0mm into 9 parts, and measure the L value of the nine positions with the color discriminator TCM-1800 of Tokyo Denshoku Industry Co., Ltd., and measure at nine positions Among the L values, the difference (ΔL) is obtained by subtracting the minimum value from the maximum value, and the difference (ΔL) is obtained by observing the appearance of the molded product with the naked eye, and evaluated according to the following criteria.
○:良好。无剥离、有光泽、色调好、外观均匀。○: Good. No peeling, glossy, well-toned, even appearance.
×:不好。有剥离、无光泽、色调不好、外观不均匀。(1-III)激光印字性X: not good. There is peeling, dullness, poor tone, and uneven appearance. (1-III) Laser printing property
使用日本电气(株)制造的激光印字机SL475E,用100mm/秒的扫描速度、30μm的字节速度对根据UL标准制作的2.00mm厚试验片印字,用可以印字的最小电流值和用肉眼观察的印迹清晰度,按下述标准进行评定。Use the laser printer SL475E manufactured by NEC Corporation to print on a 2.00mm thick test piece made in accordance with the UL standard at a scanning speed of 100mm/s and a character speed of 30μm, and observe with the naked eye at the minimum current value that can be printed The clarity of the blot was evaluated according to the following criteria.
○:良好。可以认定文字清晰。○: Good. The text can be judged to be clear.
×:不好。文字中有涂蹭等现象。(1-IV)透明性X: not good. There are scribbles in the text, etc. (1-IV) Transparency
按照JIS K7105测定尺寸为150mm×150mm、厚度为2.0mm的方形成型品的透明性、用测得的雾度值和用肉眼观察的成型品色调,评定其透明性。(1-V)耐湿热性According to JIS K7105, the transparency of a square molded product with a size of 150 mm × 150 mm and a thickness of 2.0 mm was measured, and the transparency was evaluated using the measured haze value and the color tone of the molded product observed with the naked eye. (1-V) Moisture and heat resistance
把在1-IV中测定用的方形成型品在温度:65℃,湿度:85%的环境下放置500小时后,按照JISK7105的方法测定雾度值。用所得雾度值和初始雾度值的差(ΔH)和用肉眼观察到的湿热处理后的成型品色调来评定耐湿热性。(白浊“是指用肉眼观察确认的光透过的程度。“不透明”是用用肉眼观察看不到光透过现象。并没有测定其雾度)。The haze value was measured in accordance with the method of JIS K7105 after leaving the rectangular molded product for measurement in 1-IV for 500 hours in an environment of temperature: 65° C. and humidity: 85%. The wet heat resistance was evaluated by the difference (ΔH) between the obtained haze value and the initial haze value and the color tone of the molded article after the wet heat treatment observed with the naked eye. (White turbidity refers to the degree of light transmission confirmed by naked eyes. "Opacity" means that light transmission cannot be seen by naked eyes. The haze is not measured).
[实施例1~25和比较例1~18][Examples 1 to 25 and Comparative Examples 1 to 18]
按以下要领,制成表1~9中列出的树脂组合物。按以下表中编号顺序进行说明。The resin compositions listed in Tables 1 to 9 were prepared in the following manner. Instructions are given in the order of numbers in the table below.
按表1~9列出的比例对各成分计量,再对亚磷酸酯系抗氧基(日本チバガイギ-公司制造的IRGAFOS168):0.01重量份;苯酚系抗氧基(日本チバガイギ-公司制造的IRGANOX1076):0.01重量份;紫外线吸收剂(ケミプロ化成工业(株)制造的凯米索布(ケミソ一ブ)79):0.3重量份;脱膜剂(理研维他命(株)制造的理凯玛尔(リケマ一ル)SL900):0.3重量份进行计量后,用滚桶混合机均匀混合,然后将该混合物输送到挤出机中,制成树脂组合物。Each component is measured according to the ratio listed in Tables 1 to 9, and then to phosphite antioxidant (IRGAFOS168 manufactured by Japan's チバガイギ-company): 0.01 parts by weight; ): 0.01 parts by weight; UV absorber (Chemisorbu 79 manufactured by Chemipro Chemical Industry Co., Ltd.): 0.3 parts by weight;リケマール) SL900): 0.3 parts by weight was measured, uniformly mixed with a drum mixer, and then the mixture was sent to an extruder to prepare a resin composition.
挤出机使用螺杆直径为φ30mm的排气式双螺杆挤出机((株)神户制钢所KTX-30)。螺杆结构,在排气位置以前设有第一捏合段(由送料捏合盘×2、送料转子×1、回料转子×1和回料捏合盘×1构成),在排气位置以后设有第二捏合段(由送料转子×1和回料转子×2构成)。机筒温度和机头温度为280℃、排气口的抽吸压力为3,000Pa的条件下挤出线料,在水浴中冷却,然后用造料机将线料切成颗粒,完成造粒工序。As the extruder, a vented twin-screw extruder (Kobe Steel Works KTX-30) with a screw diameter of φ30 mm was used. Screw structure, there is a first kneading section (consisting of feeding kneading disc × 2, feeding rotor × 1, return rotor × 1 and return kneading disc × 1) before the exhaust position, and a second kneading section after the exhaust position. Two kneading sections (consisting of feed rotor × 1 and return rotor × 2). Extrude strands under the conditions of cylinder temperature and head temperature of 280°C and exhaust port suction pressure of 3,000Pa, cool in a water bath, and then cut strands into granules with a pelletizer to complete the granulation process .
把所得颗粒在110℃用热风循环式干燥机干燥5小时,然后用注射成型机[法纳克(株)T-150D]注射成试验片。注射成型条件:机筒温度:290℃,模具温度:70℃。The obtained pellets were dried at 110° C. for 5 hours with a hot air circulation dryer, and then injected into test pieces with an injection molding machine [FANUC T-150D]. Injection molding conditions: barrel temperature: 290°C, mold temperature: 70°C.
对应于表1~表9各编号所用的原材料等如下所示。(原材料的编号在表以外的叙述内容中也表示同样内容)。(A)成分(A-1成分)PC-1:直链状聚碳酸酯树脂(是用光气法制成的,由双酚A和以p叔丁基苯酚作为链终止剂构成的芳香族聚碳酸酯树脂。该芳香族聚碳酸酯树脂在制备中不使用胺系催化剂、芳香族聚碳酸树脂的端基中,羟基端基比例为10摩尔%,该芳香族聚碳酸酯树脂中含有25ppm的膦酸酯系抗氧剂[Clariant(クラリアント)公司制造、Sand stab P-EPQ],粘均分子量为22,500)PC-2:支链状芳香族聚碳酸酯树脂(出光石油化学(株)制造、塔弗龙(タフロン)IB2500)PC-3:在二氯甲烷、10%氢氧化钠水溶液、三乙基胺存在的条件下,用普通方法使双酚A、链终止剂对叔丁基苯酚和光气反应制备聚碳酸酯树脂。在此过程中,对双酚A来说,使用0.058摩尔比的对叔丁基苯酚,制得粘均分子量为15,500的聚碳酸酯树脂PC-4:在二氯甲烷、10%氢氧化钠水溶液、三乙基胺存在的条件下,用普通方法使双酚A、链终止剂对叔丁基苯酚和光气反应制备聚碳酸酯树脂。在此过程中,对双酚A来说,使用0.0004摩尔比的对叔丁基苯酚,制得粘均分子量为121,000的聚碳酸酯树脂。(A-2成分)ABS:苯乙烯-丁二烯-丙烯腈共聚物(日本A&L(エイァンドエル)(株)制造,桑塔克(サンタック)UT-61)AS:苯乙烯-丙烯腈共聚物(旭化成工业(株)制造,斯塔依拉克(スタイラック)-AS767R27)MBS:甲基丙烯酸甲酯-丁二烯-苯乙烯共聚物(钟渊化学工业(株)制造,卡耐埃斯(カネエ一ス)B-56)(A-3成分)PET:聚对苯二甲酸乙二醇酯树脂(帝人(株)制造TR-8580,固有粘度:0.8)PBT:聚对苯二甲酸丁二醇酯树脂(帝人(株)制造TRB-H,固有粘度:1.07)(B成分)合成例-1The raw materials and the like used for each number in Tables 1 to 9 are as follows. (The number of the raw material also indicates the same content in the description content other than the table). (A) Ingredient (A-1 Ingredient) PC-1: Linear polycarbonate resin (made by phosgene method, aromatic polycarbonate composed of bisphenol A and p-tert-butylphenol as chain terminator) Carbonate resin. The aromatic polycarbonate resin does not use an amine catalyst in the preparation, and in the terminal group of the aromatic polycarbonate resin, the hydroxyl end group ratio is 10 mol%, and the aromatic polycarbonate resin contains 25ppm Phosphonate antioxidant [Clariant (Clariant) Co., Ltd., Sand stabb P-EPQ], viscosity average molecular weight: 22,500) PC-2: branched aromatic polycarbonate resin (Idemitsu Petrochemical Co., Ltd., Taffron (Taflon) IB2500) PC-3: In the presence of dichloromethane, 10% aqueous sodium hydroxide solution, and triethylamine, bisphenol A, chain terminator p-tert-butylphenol and light Gas reaction to prepare polycarbonate resin. In this process, for bisphenol A, using 0.058 molar ratio of p-tert-butylphenol, polycarbonate resin PC-4 with a viscosity-average molecular weight of 15,500 was obtained: in dichloromethane, 10% sodium hydroxide aqueous solution 1. Under the condition of the presence of triethylamine, the polycarbonate resin was prepared by reacting bisphenol A, chain terminator p-tert-butylphenol and phosgene by common method. In this process, a polycarbonate resin having a viscosity average molecular weight of 121,000 was obtained using p-tert-butylphenol in a molar ratio of 0.0004 to bisphenol A. (Component A-2) ABS: Styrene-butadiene-acrylonitrile copolymer (manufactured by Japan A&L (Eiandel) Co., Ltd., Santuck (Santack) UT-61) AS: Styrene-acrylonitrile copolymer ( Manufactured by Asahi Kasei Industry Co., Ltd., Staylak (Staylac-AS767R27) MBS: methyl methacrylate-butadiene-styrene copolymer (manufactured by Zhongyuan Chemical Industry Co., Ltd., Kanae 1ス) B-56) (Component A-3) PET: Polyethylene terephthalate resin (TR-8580 manufactured by Teijin Co., Ltd., intrinsic viscosity: 0.8) PBT: Polybutylene terephthalate Ester resin (TRB-H manufactured by Teijin Co., Ltd., intrinsic viscosity: 1.07) (component B) Synthesis example-1
在安装有搅拌装置、冷却装置和温度计的1L烧瓶中,装入六甲基二硅氧烷15.9g、1,3,5,7-四甲基环四硅氧烷147.3g、八甲基环四硅氧烷14.5g和二苯基二甲氧基硅烷395.1g,边搅拌边添加浓硫酸25.0g。将体系内的温度冷却到10℃后,边搅拌边用30分钟时间向烧瓶中滴入水29.7g。在该过程中继续冷却,使体系内温度保持在20℃以下。滴定结束后,保持体系温度在10~20℃,继续搅拌5小时,熟化后添加水8.5g和甲苯300g、搅拌30分钟后静止放置,除去分离出的水层,然后再用5%的硫酸钠水溶液洗涤四次,确认甲苯层呈中性。在减压下对该甲苯溶液加热,使系统温度达到120℃,除去甲苯和低沸点成分后,过滤除去不溶物,得到硅氧烷化合物B-1。合成例-2In a 1L flask equipped with a stirring device, a cooling device and a thermometer, 15.9 g of hexamethyldisiloxane, 147.3 g of 1,3,5,7-tetramethylcyclotetrasiloxane, 147.3 g of octamethylcyclotetrasiloxane, and 14.5 g of tetrasiloxane and 395.1 g of diphenyldimethoxysilane were added with 25.0 g of concentrated sulfuric acid while stirring. After cooling the temperature in the system to 10° C., 29.7 g of water was dropped into the flask over 30 minutes while stirring. Continue cooling during this process to keep the temperature in the system below 20°C. After the titration, keep the temperature of the system at 10-20°C, continue to stir for 5 hours, add 8.5g of water and 300g of toluene after aging, leave it still after stirring for 30 minutes, remove the separated water layer, and then use 5% sodium sulfate The aqueous solution was washed four times, and it was confirmed that the toluene layer was neutral. This toluene solution was heated under reduced pressure to bring the system temperature to 120° C., toluene and low-boiling components were removed, and insoluble matter was removed by filtration to obtain siloxane compound B-1. Synthesis example-2
在安装有搅拌装置、冷却装置、温度计的1L烧瓶中,装入水538.2g和甲苯120g,冷却至5℃。在滴液漏斗中装入三甲基氯硅烷22.6g、甲基二氯硅烷119.6g和二苯基二氯硅烷34.2g的混合物,边对烧瓶内物质进行搅拌,边向烧瓶内滴入上述混合物,滴入时间为2小时。在此过程中继续冷却,使体系内温度保持在20℃以下。滴定结束后,继续在20℃下搅拌4小时使其熟化,然后后静止放置、除去分离的盐酸水层,添加10%碳酸钠水溶液搅拌5分钟后,静止放置,除去分离的水层。然后进一步用离子交换水洗涤3次,确认甲苯层为中性。在减压下对该甲苯溶液加热,使系统内温度达到120℃,除去甲苯和低沸点成分后,过滤除去不溶物得到硅氧烷化合物B-2。合成例-3538.2 g of water and 120 g of toluene were placed in a 1 L flask equipped with a stirring device, a cooling device, and a thermometer, and cooled to 5°C. Put a mixture of 22.6g of trimethylchlorosilane, 119.6g of methyldichlorosilane and 34.2g of diphenyldichlorosilane into the dropping funnel, and drop the above mixture into the flask while stirring the contents of the flask , dripping time is 2 hours. Continue cooling during this process to keep the temperature in the system below 20°C. After the titration, continue stirring at 20° C. for 4 hours to make it mature, then place it still, remove the separated hydrochloric acid aqueous layer, add 10% sodium carbonate aqueous solution and stir for 5 minutes, place it still, and remove the separated aqueous layer. Thereafter, it was further washed three times with ion-exchanged water, and it was confirmed that the toluene layer was neutral. This toluene solution was heated under reduced pressure to bring the temperature in the system to 120° C., toluene and low-boiling components were removed, and insoluble matter was removed by filtration to obtain siloxane compound B-2. Synthesis example-3
在烧瓶中装入水452.8g和甲苯120g,滴入三甲基氯硅烷21.7g、甲基二氯硅烷23.0g、二甲基二氯硅烷80.0g和二苯基二氯硅烷32.9g的混合物,除此之外,进行与合成例-2相同的操作,得到硅氧烷化合物B-3。合成例-4452.8 g of water and 120 g of toluene were charged into the flask, and a mixture of 21.7 g of trimethylchlorosilane, 23.0 g of methyldichlorosilane, 80.0 g of dimethyldichlorosilane and 32.9 g of diphenyldichlorosilane was added dropwise, Other than that, the same operation as in Synthesis Example-2 was carried out to obtain siloxane compound B-3. Synthesis example-4
在烧瓶中装入1,1,3,3-四甲基二硅氧烷100.7g、1,3,5,7-四甲基环四硅氧烷60.1g、八甲基环四硅氧烷129.8g、八苯基环四硅氧烷143.8g和苯基三甲氧基硅烷99.1g,再添加浓硫酸25.0g,滴入水13.8g,除此之外,进行与合成例1-相同的操作,得到硅氧烷化合物B-4。合成例-5100.7g of 1,1,3,3-tetramethyldisiloxane, 60.1g of 1,3,5,7-tetramethylcyclotetrasiloxane, octamethylcyclotetrasiloxane 129.8g, 143.8g of octaphenylcyclotetrasiloxane and 99.1g of phenyltrimethoxysilane, then add 25.0g of concentrated sulfuric acid, drop in water 13.8g, except that, carry out the same operation as Synthesis Example 1- , to obtain the siloxane compound B-4. Synthesis example-5
在烧瓶中装入水454.9g和甲苯140g、滴入二甲基氯硅烷47.3g、甲基二氯硅烷34.5g、二甲基二氯硅烷1.4g、二苯基二氯硅烷11.3g和苯基三氯硅烷63.5g的混合物,除此以外,进行与合成例-2相同的操作,得到硅氧烷化合物B-5。合成例-6Fill the flask with 454.9g of water and 140g of toluene, drop 47.3g of dimethylchlorosilane, 34.5g of methyldichlorosilane, 1.4g of dimethyldichlorosilane, 11.3g of diphenyldichlorosilane and phenyl Except for the mixture of 63.5 g of trichlorosilane, the same operation as in Synthesis Example-2 was performed to obtain siloxane compound B-5. Synthesis example-6
在烧瓶中装入六甲基二硅氧烷26.0g、1,3,5,7-四甲基环四硅氧烷57.7g、八甲基环四硅氧烷26.1g和二苯基二甲氧基硅烷456.3g,再添加浓硫酸25.0g,滴入水34.3g,除此之外,进行与合成例-1相同的操作,得到硅氧烷化合物B-6。合成例-726.0 g of hexamethyldisiloxane, 57.7 g of 1,3,5,7-tetramethylcyclotetrasiloxane, 26.1 g of octamethylcyclotetrasiloxane and diphenyldimethylsiloxane were charged into the flask Except having added 456.3 g of oxysilanes, 25.0 g of concentrated sulfuric acid, and dripping water 34.3 g, the operation similar to synthesis example-1 was performed, and the siloxane compound B-6 was obtained. Synthesis example-7
在烧瓶中装入六甲基二硅氧烷81.2g、1,3,5,7-四甲基环四硅氧烷30.1g、八甲基环四硅氧烷129.8g和二苯基二甲氧基硅烷317.7g,再添加浓硫酸25.0g,滴入水23.9g,除此之外,进行与合成例-1相同的操作,得到硅氧烷化合物B-7。合成例-8Charge hexamethyldisiloxane 81.2g, 1,3,5,7-tetramethylcyclotetrasiloxane 30.1g, octamethylcyclotetrasiloxane 129.8g and diphenyldimethylsiloxane in the flask Except having added 317.7 g of oxysilanes, 25.0 g of concentrated sulfuric acid, and dripping water 23.9 g, the same operation as Synthesis Example-1 was performed, and the siloxane compound B-7 was obtained. Synthesis example-8
在烧瓶中装入水511.3g和甲苯120g,滴入二甲基氯硅烷14.8g、甲基二氯硅烷17.9g,二甲基二氯硅烷112.7g和二苯基二氯硅烷19.7g的混合物,除此以外,进行与合成例-2相同的操作,得到硅氧烷化合物B-8。合成例-9511.3 g of water and 120 g of toluene are charged in the flask, and 14.8 g of dimethyl dichlorosilane, 17.9 g of methyl dichlorosilane, 112.7 g of dimethyl dichlorosilane and 19.7 g of diphenyl dichlorosilane are added dropwise, Except for that, the same operation as in Synthesis Example-2 was performed to obtain siloxane compound B-8. Synthesis example-9
在烧瓶中装入1,1,3,3-四甲基二硅氧烷6.7g、1,3,5,7-四甲基环四硅氧烷60.1g和二苯基二甲氧基硅烷533.9g,再添加浓硫酸40.0g,滴入水40.2g,除此之外,进行与合成例-1相同的操作,得到硅氧烷化合物B-9。B-1:按照合成例-1制得的Si-H量为0.49mol/100g、芳基量为50重量%、折射率为1.5313的硅氧烷化合物B-2:按照合成例-2制得的Si-H量为1.00mol/100g、芳基量为20重量%、折射率为1.4480的硅氧烷化合物B-3:按照合成例-3制得的Si-H量为0.20mol/100g、芳基量为20重量%、折射率为1.4502的硅氧烷化合物B-4:按照合成例-4制得的Si-H量为0.50mol/100g、芳基量为30重量%、折射率为1.4750的硅氧烷化合物B-5:按照合成例-5制得的Si-H量为0.80mol/100g、芳基量为30重量%、折射率为1.4770的硅氧烷化合物B-6:按照合成例-6制得的Si-H量为0.20mol/100g、芳基量为60重量%、折射率为1.5583的硅氧烷化合物B-7:按照合成例-7制得的Si-H量为0.10mol/100g、芳基量为40重量%、折射率为1.4970的硅氧烷化合物B-8:按照合成例-8制得的Si-H量为0.31mol/100g、芳基量为12重量%、折射率为1.4188的硅氧烷化合物B-9:按照合成例-9制得的Si-H量为0.22mol/100g、芳基量为67重量%、折射率为1.5839的硅氧烷化合物其它(B)成分合成例-106.7 g of 1,1,3,3-tetramethyldisiloxane, 60.1 g of 1,3,5,7-tetramethylcyclotetrasiloxane and diphenyldimethoxysilane were placed in the flask 533.9 g, except that 40.0 g of concentrated sulfuric acid was added, and 40.2 g of water was dripped, the operation similar to synthesis example-1 was performed, and the siloxane compound B-9 was obtained. B-1: A siloxane compound having a Si-H content of 0.49 mol/100 g, an aryl group content of 50% by weight, and a refractive index of 1.5313 prepared according to Synthesis Example-1. B-2: Prepared according to Synthesis Example-2 Siloxane compound B-3 with a Si-H content of 1.00 mol/100g, an aryl group content of 20% by weight, and a refractive index of 1.4480: the Si-H content obtained according to Synthesis Example-3 is 0.20 mol/100g, Siloxane compound B-4 with an aryl group content of 20% by weight and a refractive index of 1.4502: Si-H content of 0.50 mol/100g, an aryl group content of 30% by weight, and a refractive index of 1.4750 siloxane compound B-5: Siloxane compound B-6 with a Si-H content of 0.80 mol/100 g, an aryl group content of 30 wt %, and a refractive index of 1.4770 obtained according to Synthesis Example-5: according to Siloxane compound B-7 with Si-H content of 0.20 mol/100g, aryl group content of 60% by weight, and refractive index of 1.5583 obtained in Synthesis Example-6: Si-H content obtained in accordance with Synthesis Example-7 Siloxane compound B-8 with 0.10 mol/100g, 40% by weight aryl group, and 1.4970 refractive index: Si-H content of 0.31 mol/100g and 12 aryl group obtained according to Synthesis Example-8 Siloxane compound B-9 with a weight % and a refractive index of 1.4188: a siloxane with a Si-H content of 0.22 mol/100 g, an aryl group content of 67 weight %, and a refractive index of 1.5839 prepared according to Synthesis Example-9 Compound Other (B) Component Synthesis Example-10
在烧瓶中装入六甲基二硅氧烷97.4g、1,3,5,7-四甲基环四硅氧烷180.4g和八甲基环四硅氧烷222.5g,再添加浓硫酸25.0g,不滴入水,除此之外,进行与合成例-1相同的操作,得到硅氧烷化合物B-10。合成例-1197.4 g of hexamethyldisiloxane, 1,3,5,7-tetramethylcyclotetrasiloxane 180.4 g and octamethylcyclotetrasiloxane 222.5 g were charged into the flask, and then 25.0 g of concentrated sulfuric acid was added. g, except that water was not dropped, the same operation as in Synthesis Example-1 was carried out to obtain siloxane compound B-10. Synthesis example-11
在烧瓶中装入六甲基二硅氧烷39.9g、1,3,5,7-四甲基环四硅氧烷14.8g、八甲基环四硅氧烷200.6g和二苯基二甲氧基硅烷300.6g,再添加浓硫酸25.0g、滴入水22.6g,除此之外,进行与合成例-1相同的操作,得到硅氧烷化合物B-11。合成例-1239.9 g of hexamethyldisiloxane, 14.8 g of 1,3,5,7-tetramethylcyclotetrasiloxane, 200.6 g of octamethylcyclotetrasiloxane and diphenyldimethylsiloxane were charged into the flask. Except having added 300.6 g of oxysilanes, 25.0 g of concentrated sulfuric acid, and dripping water 22.6 g, the operation similar to synthesis example-1 was performed, and the siloxane compound B-11 was obtained. Synthesis example-12
在烧瓶中装入水560.6g和甲苯140g,滴入二甲基氯硅烷18.9g、甲基二氯硅烷126.5g和二苯基二氯硅烷25.3g的混合物。除此之外,进行与合成例-2相同的操作,得到硅氧烷化合物B-12。B-10(比较):按照合成例-10制得的Si-H量为0.60mol/100g、芳基量为0重量%、折射率为1.3956的硅氧烷化合物B-11(比较):按照合成例-11制得的Si-H量为0.05mol/100g、芳基量为38重量%、折射率为1.4915的硅氧烷化合物。B-12(比较):按照合成例-12制得的Si-H量为1.31mol/100g、芳基量为16重量%、折射率为1.4419的硅氧烷化合物<各硅氧烷化合物的示性式>B-1:M2DH 25D2Dφ2 16.5B-2:M2DH 10Dφ2 1.3B-3:M2DH 2D6.2Dφ2 1.3B-4:MH 3DH 2D3.5Dφ2 1.45Tφ 1B-5:MH 5DH 3D0.107Dφ2 0.445Tφ 3B-6:M2DH 6D2.2Dφ2 11.67B-7:M2DH 1D3.5Dφ2 2.6B-8:MH 2DH 2D11.2Dφ2 1B-9:MH 2DH 20Dφ2 43.7B-10:M2DH 5D5(比较)B-11:M2DH 1D11D11 5(比较)B-12:MH 2DH 11Dφ2 1(比较)560.6 g of water and 140 g of toluene were placed in the flask, and a mixture of 18.9 g of dimethylchlorosilane, 126.5 g of methyldichlorosilane, and 25.3 g of diphenyldichlorosilane was added dropwise. Other than that, the same operation as in Synthesis Example-2 was carried out to obtain siloxane compound B-12. B-10 (comparison): According to Synthesis Example-10, the Si-H content is 0.60mol/100g, the aryl group content is 0% by weight, and the siloxane compound B-11 (comparison) with a refractive index of 1.3956: according to Synthesis Example-11 produced a siloxane compound having an Si—H content of 0.05 mol/100 g, an aryl group content of 38% by weight, and a refractive index of 1.4915. B-12 (comparison): According to Synthesis Example-12, a siloxane compound having a Si-H content of 1.31 mol/100 g, an aryl group content of 16% by weight, and a refractive index of 1.4419 <shown for each siloxane compound Formula>B-1: M 2 D H 25 D 2 D φ2 16.5 B-2: M 2 D H 10 D φ2 1.3 B-3: M 2 D H 2 D 6.2 D φ2 1.3 B-4: M H 3 D H 2 D 3.5 D φ2 1.45 T φ 1 B-5: M H 5 D H 3 D 0.107 D φ2 0.445 T φ 3 B-6: M 2 D H 6 D 2.2 D φ2 11.67 B-7: M 2 D H 1 D 3.5 D φ2 2.6 B-8: M H 2 D H 2 D 11.2 D φ2 1 B-9: M H 2 D H 20 D φ2 43.7 B-10: M 2 D H 5 D 5 (comparison) B -11: M 2 D H 1 D 11 D 11 5 (comparison) B-12: M H 2 D H 11 D φ2 1 (comparison)
上述示性式中的各符号表示以下的硅氧烷单元、各符号的下角系数表示一个分子中各硅氧烷单位的聚合度。M:(CH3)3SiO1/2MH:H(CH3)2SiO1/2D:(CH3)2SiODH:H(CH3)SiODφ2:(C6H5)2SiOTφ2:(C6H5)SiO3/2(C)成分C-1:2,3-二甲基-2,3-二苯基丁烷(通称二异丙苯,日本油脂(株)制造,诺夫玛(ノフマ一)BC)C-2:全氟丁烷磺酸钾盐(大日本油墨化学工业(株)制造,麦加法克(メガフアック)F-114P)C-3:二苯基砜磺酸钾盐(UCB(ュ一シ一ビ一)日本制造,KSS)Each symbol in the said schematic formula represents the following siloxane unit, and the lower angle coefficient of each symbol represents the degree of polymerization of each siloxane unit in one molecule. M: (CH 3 ) 3 SiO 1/2 M H : H(CH 3 ) 2 SiO 1/2 D: (CH 3 ) 2 SiOD H : H(CH 3 )SiOD φ2 : (C 6 H 5 ) 2 SiOT φ2 : (C 6 H 5 )SiO 3/2 (C) Component C-1: 2,3-dimethyl-2,3-diphenylbutane (commonly known as dicumyl, manufactured by NOF Co., Ltd. , Nofuma (Nofuma one) BC) C-2: Potassium perfluorobutane sulfonate (manufactured by Dainippon Ink Chemical Industry Co., Ltd., Mecca Fake (Megaphak) F-114P) C-3: Diphenyl Potassium Sulfone Sulfonate (UCB (ュシビビ1) made in Japan, KSS)
表1
表2
表3
表4
表5
表6
表7
表8
表9
[实施例26~38和比较例19~24][Examples 26 to 38 and Comparative Examples 19 to 24]
对表10~14列出的各成分,按表中所示的配合比例进行计量,对表中没有列出的其它成分按照与实施例1相同的成分比例计量,并用与实施例1相同的方法制成树脂组合物和试验片。For each component listed in Tables 10 to 14, measure according to the mixing ratio shown in the table, measure other components not listed in the table according to the same composition ratio as in Example 1, and use the same method as in Example 1 A resin composition and a test piece were prepared.
表10~14列出的原材料等如下所示。(B)成分合成例-13The raw materials etc. listed in Tables 10 to 14 are as follows. (B) Component Synthesis Example-13
在烧瓶中装入水301.9g和甲苯150g,滴入三甲基氯硅烷21.7g、甲基二氯硅烷23.0g、二甲基二氯硅烷12.9g和二苯基二氯硅烷76.0g的混合物,除此之外,进行与合成例2相同的操作,得到硅氧烷化合物B-13。合成例-14301.9 g of water and 150 g of toluene were charged into the flask, and a mixture of 21.7 g of trimethylchlorosilane, 23.0 g of methyldichlorosilane, 12.9 g of dimethyldichlorosilane and 76.0 g of diphenyldichlorosilane was added dropwise, Other than that, the same operation as in Synthesis Example 2 was performed to obtain siloxane compound B-13. Synthesis example-14
在烧瓶中装入六甲基二硅氧烷16.2g、1,3,5,7-四甲基环四硅氧烷61.0g、八甲基环四硅氧烷103.8g和二苯基二甲氧基硅烷391.0g,再添加浓硫酸25.0g,滴入水29.4g,除此之外,进行与合成例-1相同的操作,得到硅氧烷化合物B-14。合成例-1516.2 g of hexamethyldisiloxane, 61.0 g of 1,3,5,7-tetramethylcyclotetrasiloxane, 103.8 g of octamethylcyclotetrasiloxane and diphenyldimethylsiloxane were charged into the flask Except having added 391.0 g of oxysilanes, 25.0 g of concentrated sulfuric acid, and dripping 29.4 g of water, the same operation as Synthesis Example-1 was performed, and the siloxane compound B-14 was obtained. Synthesis example-15
在烧瓶中装入1,1,3,3-四甲基二硅氧烷167.9g、八甲基环四硅氧烷92.7g、八苯基环四硅氧烷49.6g和苯基三甲氧基硅烷297.4g,再添加浓硫酸25.5g,滴入水41.3g,除此之外,进行与合成例-1相同的操作,得到硅氧烷化合物B-15。合成例-16167.9 g of 1,1,3,3-tetramethyldisiloxane, 92.7 g of octamethylcyclotetrasiloxane, 49.6 g of octaphenylcyclotetrasiloxane and phenyltrimethoxy Silane compound B-15 was obtained by performing the same operation as synthesis example-1 except having added 297.4 g of silanes, 25.5 g of concentrated sulfuric acid, and adding 41.3 g of water dropwise. Synthesis example-16
在烧瓶中装入水403.2g和甲苯120g,滴入二甲基氯硅烷48.3g、二甲基二氯硅烷43.9g、二苯基二氯硅烷21.5g和苯基三氯硅烷36.0g的混合物,除此之外,进行与合成例-2相同的操作,得到硅氧烷化合物B-16。合成例-17403.2g of water and 120g of toluene are charged in the flask, and a mixture of 48.3g of dimethylchlorosilane, 43.9g of dimethyldichlorosilane, 21.5g of diphenyldichlorosilane and 36.0g of phenyltrichlorosilane is added dropwise, Other than that, the same operation as in Synthesis Example-2 was carried out to obtain siloxane compound B-16. Synthesis example-17
在烧瓶中装入1,1,3,3-四甲基二硅氧烷70.5g、1,3,5,7-四甲基环四硅氧烷126.3g和二苯基二甲氧基硅烷243.8g,再添加浓硫酸25.0g,滴入水18.3g,除此之外,进行与合成例-1相同的操作,得到硅氧烷化合物B-17。合成例-1870.5 g of 1,1,3,3-tetramethyldisiloxane, 126.3 g of 1,3,5,7-tetramethylcyclotetrasiloxane and diphenyldimethoxysilane were placed in the flask 243.8 g and 25.0 g of concentrated sulfuric acid were added, and 18.3 g of water was added dropwise, and the same operation as in Synthesis Example-1 was performed to obtain siloxane compound B-17. Synthesis example-18
在烧瓶中装入1,1,3,3-四甲基二硅氧烷87.3g、六甲基二硅氧烷211.1g、1,3,5,7-四甲基环四硅氧烷31.3g和苯基三甲氧基硅烷257.8g,再添加浓硫酸25.0g,滴入水35.8g,除此之外,进行与合成例-1相同的操作,得到硅烷氧化合B-18。合成例-1987.3 g of 1,1,3,3-tetramethyldisiloxane, 211.1 g of hexamethyldisiloxane, 31.3 g of 1,3,5,7-tetramethylcyclotetrasiloxane were charged into the flask g and 257.8 g of phenyltrimethoxysilane, except that 25.0 g of concentrated sulfuric acid was added, and 35.8 g of water was added dropwise, the same operation as in Synthesis Example-1 was performed to obtain silane oxygenation B-18. Synthesis example-19
在烧瓶中装入水447.2g和甲苯200g,滴入三甲基氯硅烷22.2g、甲基二氯硅烷39.1g、二甲基二氯硅烷21.9g、二苯基二氯硅烷43.0g、甲基三氯硅烷12.7g和苯基三氯硅烷18.0g的混合物,除此之外,进行与合成例-2相同的操作,得到硅氧烷化合物B-19。合成例-20Fill the flask with 447.2g of water and 200g of toluene, drop 22.2g of trimethylchlorosilane, 39.1g of methyldichlorosilane, 21.9g of dimethyldichlorosilane, 43.0g of diphenyldichlorosilane, methyl Except for the mixture of 12.7 g of trichlorosilane and 18.0 g of phenyltrichlorosilane, the same operation as in Synthesis Example-2 was performed to obtain siloxane compound B-19. Synthesis example-20
在烧瓶中装入六甲基二硅氧烷8.1g、1,3,5,7-四甲基环四硅氧烷120.3g、八甲基环四硅氧烷111.2g和二苯基二甲氧基硅烷195.5g,再添加浓硫酸20.0g,滴入水14.7g,除此之外,进行与合成例-1相同的操作,得到硅氧烷化合物B-20。B-13:按照合成例-13制得的Si-H量为0.21mol/100g、芳基量为49重量%、平均聚合度为8.0的硅氧烷化合物B-14:按照合成例-14制得的Si-H量为0.20mol/100g、芳基量为50重量%、平均聚合度为42.0的硅氧烷化合物B-15:按照合成例-15制得的Si-H量为0.50mol/100g、芳基量为31重量%、平均聚合度为11.0的硅氧烷化合物B-16:按照合成例-16制得的Si-H量为0.52mol/100g、芳基量为27重量%、平均聚合度为6.5的硅氧烷化合物B-17:按照合成例-17制得的Si-H量为0.80mol/100g、芳基量为39重量%、平均聚合度为7.9的硅氧烷化合物B-18:按照合成例-18制得的Si-H量为0.37mol/100g、芳基量为20重量%、平均聚合度为4.4的硅氧烷化合物B-19:按照合成例-19制得的Si-H量为0.34mol/100g、芳基量为33重量%、平均聚合度为62.0的硅氧烷化合物B-20:按照合成例-20制得的Si-H量为0.50mol/100g、芳基量为31重量%、平均聚合度为88.0的硅氧烷化合物其它(B)成分合成例-21Charge hexamethyldisiloxane 8.1g, 1,3,5,7-tetramethylcyclotetrasiloxane 120.3g, octamethylcyclotetrasiloxane 111.2g and diphenyldimethylsiloxane in the flask Except having added 195.5 g of oxysilanes, 20.0 g of concentrated sulfuric acid, and dripping water 14.7 g, the same operation as Synthesis Example-1 was performed, and the siloxane compound B-20 was obtained. B-13: A siloxane compound having an Si-H content of 0.21 mol/100 g, an aryl group content of 49% by weight, and an average degree of polymerization of 8.0 prepared according to Synthesis Example-13. B-14: Prepared according to Synthesis Example-14 The obtained Si-H amount is 0.20 mol/100g, the aryl group amount is 50% by weight, and the siloxane compound B-15 whose average degree of polymerization is 42.0: the Si-H amount obtained according to Synthesis Example-15 is 0.50 mol/ 100 g of siloxane compound B-16 with an aryl group content of 31% by weight and an average polymerization degree of 11.0: Si-H content of 0.52 mol/100g, aryl group content of 27% by weight, and Silicone compound B-17 with an average degree of polymerization of 6.5: a siloxane compound with an amount of Si-H of 0.80 mol/100 g, an amount of aryl groups of 39% by weight, and an average degree of polymerization of 7.9, prepared according to Synthesis Example-17 B-18: A siloxane compound having an Si-H content of 0.37 mol/100 g, an aryl group content of 20% by weight, and an average degree of polymerization of 4.4 prepared according to Synthesis Example-18. B-19: Prepared according to Synthesis Example-19 The amount of Si-H obtained is 0.34mol/100g, the amount of aryl groups is 33% by weight, and the average degree of polymerization is 62.0. The amount of Si-H obtained is 0.50mol/ 100 g of a siloxane compound having an aryl group content of 31% by weight and an average degree of polymerization of 88.0 Other (B) component synthesis example-21
在烧瓶中装入1,1,3,3-四甲基二硅氧烷39.0g和二苯基二甲氧基硅烷566.9g,再添加浓硫酸25.0g,滴入水42.6g,除此以外,进行与合成例-1相同的操作,得到硅氧烷化合物B-21。合成例-2239.0 g of 1,1,3,3-tetramethyldisiloxane and 566.9 g of diphenyldimethoxysilane were charged into the flask, 25.0 g of concentrated sulfuric acid was added, and 42.6 g of water was added dropwise. , the same operation as in Synthesis Example-1 was carried out to obtain siloxane compound B-21. Synthesis example-22
在烧瓶中装入水560.6g和甲苯130g,滴入三甲基氯硅烷21.2g、甲基二氯硅烷52.3g、二甲基二氯硅烷83.9g和苯基三氯硅烷13.8g的混合物,除此之外,进行与合成例-2相同的操作,得到硅氧烷化合物B-22。B-21(比较):按照合成例-21制得的Si-H量为0.12mol/100g、芳基量为72重量%、平均聚合度为10.0的硅氧烷化合物B-22(比较):按照合成例-22制得的Si-H量为0.45mol/100g、芳基量为5重量%、平均聚合度21.0的硅氧烷化合物<各硅氧烷化合物的示性式>B-13:M2DH 2D1Dφ2 3B-14:M2DH 10D14Dφ2 16B-15:MH 5D2.5Dφ2 0.5Tφ 3B-16:MH 3D2Dφ2 0.5Tφ 1B-17:MH 2DH 4Dφ2 1.9B-18:M2MH 1DH 0.4Tφ 1B-19:M12DH 20D10Dφ2 10T5Tφ 5B-20:M2DH 40D30Dφ2 16B-21:MH 2Dφ2 8(比较)B-22:M3DH 7D10Tφ 1(比较)560.6g of water and 130g of toluene are charged into the flask, and a mixture of 21.2g of trimethylchlorosilane, 52.3g of methyldichlorosilane, 83.9g of dimethyldichlorosilane and 13.8g of phenyltrichlorosilane is added dropwise, except Otherwise, the same operation as in Synthesis Example-2 was performed to obtain siloxane compound B-22. B-21 (comparison): Siloxane compound B-22 (comparison) with an Si-H content of 0.12 mol/100 g, an aryl group content of 72% by weight, and an average degree of polymerization of 10.0 according to Synthesis Example-21: A siloxane compound <Schematic formula of each siloxane compound> B-13 obtained according to Synthesis Example-22 with an Si-H amount of 0.45 mol/100 g, an aryl group amount of 5% by weight, and an average degree of polymerization of 21.0: M 2 D H 2 D 1 D φ2 3 B-14: M 2 D H 10 D 14 D φ2 16 B-15: M H 5 D 2.5 D φ2 0.5 T φ 3 B-16: M H 3 D 2 D φ2 0.5 T φ 1 B-17: M H 2 D H 4 D φ2 1.9 B-18: M 2 M H 1 D H 0.4 T φ 1 B-19: M 12 D H 20 D 10 D φ2 10 T 5 T φ 5 B-20: M 2 D H 40 D 30 D φ2 16 B-21: M H 2 D φ2 8 (comparison) B-22: M 3 D H 7 D 10 T φ 1 (comparison)
上述示性式中各符号表示下面的硅氧烷单元、各符号后面的下角系数表示一个分子中各硅氧烷单元的聚合度。M:(CH3)3SiO1/2MH:H(CH3)2SiO1/2D:(CH3)2SiODH:H(CH3)SiODφ2:(C6H5)2SiOT:(CH3)SiO3/2Tφ:(C6H5)SiO3/2 In the above schematic formula, each symbol represents the siloxane unit below, and the lower angle coefficient after each symbol represents the degree of polymerization of each siloxane unit in one molecule. M: (CH 3 ) 3 SiO 1/2 M H : H(CH 3 ) 2 SiO 1/2 D: (CH 3 ) 2 SiOD H : H(CH 3 )SiOD φ2 : (C 6 H 5 ) 2 SiOT : (CH 3 )SiO 3/2 T φ : (C 6 H 5 )SiO 3/2
表10
表11
表12
表13
表14
表15中所示的原材料如下所示。(D)成分D-1:滑石(林化成(株)制造UPNHS-T0.8)The raw materials shown in Table 15 are as follows. (D) Component D-1: Talc (UPNHS-T0.8 manufactured by Hayashi Kasei Co., Ltd.)
表15
[实施例43][Example 43]
按表16所示的比例对各成分计量,再对亚磷酸酯系抗氧剂(日本チバガイギ-公司制造的IRGAFOS168):0.01重量份、苯酚系抗氧剂(汽巴·特种化学品(Ciba Specialty Chemicals)IRGANOX1076):0.05重量份、脱模剂(コグニスジャパン(株)制造,洛基西奥尔(ロキシオ一ル)VPG816:0.3重量份、具有形成原纤维能的聚四氟乙烯浓度为2.5重量%的聚碳酸树脂的母料颗粒(把上述PC-1:97.5重量%与大金工业制的聚氟龙(ポリフロン)MPAFA500:2.5重量%通过与上述相同的双螺杆挤出机造粒的母料颗粒):2重量份、拜耳公司的马可罗莱克斯拜奥莱特(マクロレックスバイオレット)B:0.00003重量份进行计量,用滚桶混合机均匀混合,用与实施例1相同的方法把该混合物制成树脂组合物和试验片。Each component is measured according to the ratio shown in Table 16, then to phosphite antioxidant (IRGAFOS168 manufactured by Japan's チバガイギ-company): 0.01 parts by weight, phenol antioxidant (Ciba Specialty Chemicals (Ciba Specialty) Chemicals) IRGANOX1076): 0.05 parts by weight, release agent (manufactured by Cognis Japan Co., Ltd., Lokisioll) VPG816: 0.3 parts by weight, the concentration of polytetrafluoroethylene with fibril-forming ability is 2.5 weight % polycarbonate resin masterbatch granules (the above-mentioned PC-1: 97.5% by weight and Daikin Industry’s polyfluoron (Polyfloron) MPAFA500: 2.5% by weight are pelletized by the same twin-screw extruder as above. Material granules): 2 parts by weight, Macrorex Biolet (Macrorex Biolet) B of Bayer Company: 0.00003 parts by weight to measure, uniformly mix with a drum mixer, and use the same method as in Example 1 to mix the The mixture was made into a resin composition and a test piece.
[实施例44][Example 44]
按PC-1∶B-20=100∶10的重量比把上述PC-1和上述B-20溶解在二氯甲烷中,调制成10重量%的二氯甲烷溶液。用ャマトラボテック制造的有机溶剂用GS-310特型喷雾干燥器对该二氯甲烷溶液喷雾,得到聚碳酸酯树脂和有机硅氧烷的混合粉体。操作条件:载热体:氮气,载热体进入喷雾腔的入口温度:70℃,载热体流量:0.5m3/分钟,喷雾压力100kPa,二氯甲烷溶液的输入速度:40g/分钟,喷雾腔底面温度:70℃。The above PC-1 and the above B-20 were dissolved in methylene chloride at a weight ratio of PC-1:B-20=100:10 to prepare a 10% by weight methylene chloride solution. The methylene chloride solution was sprayed with a GS-310 special type spray dryer using an organic solvent manufactured by Amatlabotec to obtain a mixed powder of polycarbonate resin and organosiloxane. Operating conditions: heat carrier: nitrogen, inlet temperature of heat carrier into the spray chamber: 70°C, flow rate of heat carrier: 0.5m 3 /min, spray pressure 100kPa, input speed of dichloromethane solution: 40g/min, spray Cavity bottom temperature: 70°C.
按照表16所示的配合比例对该混合粉体和PC-1进行计量,再按与实施例39相同的比例与成分对表16中没有示出的其它成分计量,用与实施例39相同的方法制成树脂组合物和试验片。Measure the mixed powder and PC-1 according to the mixing ratio shown in Table 16, and then measure the other ingredients not shown in Table 16 according to the same ratio and composition as in Example 39, and use the same method as in Example 39 Methods A resin composition and a test piece were produced.
表16
上述实施例可以说明以下事实。本发明的阻燃性芳香族聚碳酸酯树脂组合物在通过激光印字印上文字和标识时,文字和标识的清晰度高,而且通过添加本发明的硅氧烷化合物,延长了着火后至产生流滴的时间,燃烧时树脂的防流滴性能也很好。The above-described embodiments can illustrate the following facts. When the flame-retardant aromatic polycarbonate resin composition of the present invention is used to print characters and logos by laser printing, the clarity of the characters and logos is high, and by adding the siloxane compound of the present invention, it prolongs the time from ignition to occurrence. The time of dripping, the anti-dripping performance of the resin when burning is also very good.
还可以进一步说明以下事实。本发明的透明阻燃性芳香族聚碳酸酯树脂组合物的透明性、耐湿热性优异。而且通过添加本发明的硅氧烷化合物,延长了着火后至产生流滴的时间,燃烧时树脂的防流滴性也很好。特别是当硅氧烷化合物的聚合度满足规定条件时,可以得到优异的透明性和防流滴性。The following facts can also be further illustrated. The transparent flame-retardant aromatic polycarbonate resin composition of the present invention is excellent in transparency and heat-and-moisture resistance. Moreover, by adding the siloxane compound of the present invention, the time from ignition to dripping is prolonged, and the dripping resistance of the resin during burning is also very good. In particular, when the degree of polymerization of the siloxane compound satisfies prescribed conditions, excellent transparency and anti-dripping properties can be obtained.
[实施例45][Example 45]
使用实施例39的颗粒料,在120℃经热风循环干燥机干燥5小时后,用前部安装有片材用T形机头的直径为φ40mm的单螺杆挤出机进行挤出,螺杆转速为40rpm,通过接触机头面的流延辊,挤出得到100μm的片材。该片材的透明性极好,表面平滑性优异。把该片材裁成尺寸为50mm×50mm的成型品,把该片材成型品放到直流磁控管溅射装置中。按顺序层合由铟和锡氧化物构成的金属氧化物层40nm、银和金合金层9nm、该金属氧化物层40nm,制成透明导电性片材。Use the granular material of embodiment 39, after 120 ℃ through the hot-air circulation drier drying 5 hours, extrude with the single-screw extruder that the diameter of sheet material T-shaped head is installed at the front is the single-screw extruder of φ 40mm, and screw speed is 40rpm, through the casting roll contacting the head surface, extruding to obtain a 100μm sheet. The sheet was excellent in transparency and excellent in surface smoothness. This sheet was cut into a molded product with a size of 50 mm x 50 mm, and the sheet molded product was placed in a DC magnetron sputtering device. A 40 nm metal oxide layer made of indium and tin oxide, a 9 nm silver and gold alloy layer, and a 40 nm metal oxide layer were laminated in this order to prepare a transparent conductive sheet.
Claims (25)
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| JP261267/01 | 2001-08-30 | ||
| JP261267/2001 | 2001-08-30 | ||
| JP2001261267 | 2001-08-30 | ||
| JP261269/01 | 2001-08-30 | ||
| JP2001261269 | 2001-08-30 | ||
| JP261269/2001 | 2001-08-30 | ||
| JP12092/02 | 2002-01-21 | ||
| JP12094/02 | 2002-01-21 | ||
| JP12094/2002 | 2002-01-21 | ||
| JP2002012092A JP3779622B2 (en) | 2001-08-30 | 2002-01-21 | Flame retardant aromatic polycarbonate resin composition |
| JP2002012094A JP3779624B2 (en) | 2001-08-30 | 2002-01-21 | Transparent flame retardant aromatic polycarbonate resin composition |
| JP12092/2002 | 2002-01-21 |
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- 2002-08-30 DE DE2002606575 patent/DE60206575T2/en not_active Expired - Lifetime
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| CN115151608A (en) * | 2020-01-02 | 2022-10-04 | 科思创有限公司 | Chemical resistant polycarbonate blend compositions |
| CN114921077A (en) * | 2022-03-16 | 2022-08-19 | 金发科技股份有限公司 | Transparent PC/PBT composite material and preparation method and application thereof |
| CN114921077B (en) * | 2022-03-16 | 2023-10-03 | 金发科技股份有限公司 | Transparent PC/PBT composite material, and preparation method and application thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| DE60206575T2 (en) | 2006-07-13 |
| CN1330705C (en) | 2007-08-08 |
| TWI268949B (en) | 2006-12-21 |
| DE60206575D1 (en) | 2005-11-17 |
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