CN1408079A - Toner for electrostatically charged image development - Google Patents
Toner for electrostatically charged image development Download PDFInfo
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- CN1408079A CN1408079A CN00816783A CN00816783A CN1408079A CN 1408079 A CN1408079 A CN 1408079A CN 00816783 A CN00816783 A CN 00816783A CN 00816783 A CN00816783 A CN 00816783A CN 1408079 A CN1408079 A CN 1408079A
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Abstract
Description
发明领域field of invention
本发明涉及在压力定影型和热辊定影型(其后亦称为“压力加热型”或“压力加热体系”)中用于静电图像显影的调色剂。The present invention relates to a toner for electrostatic image development in a pressure fixing type and a heat roller fixing type (hereinafter also referred to as "pressure heating type" or "pressure heating system").
更具体地说,本发明涉及实际可应用的干燥的单组分磁性型、干燥的单组分非磁性型、干燥的双组分型、液体干燥型或液体型的调色剂型显影剂,所述显影剂可压力定影到待复制的软片或其它基质上,具有充足的定影性能(其后称为“定影能力”)、调色剂失效(spent)性能和透明度,以便在小于100℃的低温下,甚至在热辊定影情况下能压力定影,可形成清晰的图像,并在高速定影能力和保存稳定性方面优良,从而能确保不发生错位(offset)现象的适当的温度范围(其后称为“无错位温度范围”)。More specifically, the present invention relates to a practically applicable dry one-component magnetic type, dry one-component non-magnetic type, dry two-component type, liquid dry type or liquid type toner-type developer, so The developer is pressure-fixable to a film or other substrate to be reproduced, has sufficient fixing performance (hereinafter referred to as "fixing power"), toner spent performance and transparency so that at a low temperature of less than 100°C Under pressure, it can be fixed under pressure even in the case of hot roller fixing, can form a clear image, and is excellent in high-speed fixing ability and storage stability, so that it can ensure an appropriate temperature range in which the offset (offset) phenomenon does not occur (hereinafter referred to as for the "no misalignment temperature range").
本发明还涉及可在复印机、打印机、传真机、彩色复印机、彩色激光复印机、彩色激光打印机和高速电子照相打印机中广泛应用的上述调色剂。The present invention also relates to the above toner which can be widely used in copiers, printers, facsimile machines, color copiers, color laser copiers, color laser printers and high-speed electrophotographic printers.
背景技术Background technique
随着最近办公自动化的快速普及,在静电图像显影的复印机和打印机中存在着对与高速印刷相适应的较高的抗机械冲击性能的增长的需求以及对高等级图像的要求,换句话说,清晰、低温定影能力和优良的透光率适用于调色剂。With the recent rapid spread of office automation, there is an increasing demand for higher mechanical shock resistance compatible with high-speed printing and a demand for high-grade images in copiers and printers for electrostatic image development, in other words, Clear, low-temperature fixing ability and excellent light transmittance are suitable for the toner.
对高速复制和高等级图像的这些需求要求确保在低温下能实际应用的必要的和充分的调色剂颗粒强度和宽的无错位温度范围。此外,还预期可实现无油型复制方法,该方法不要求向定影辊中送入油,从而不会产生污染待复制的基质的问题。These demands for high-speed reproduction and high-grade images require securing necessary and sufficient toner particle strength and a wide misalignment-free temperature range for practical use at low temperatures. In addition, it is also expected that an oil-free type of replication method can be realized, which does not require oil to be fed into the fuser roller, so that there is no problem of contamination of the substrate to be replicated.
在这些情况下,发明者发现并在JP-A-2000-66438中公开了用于显影热辊定影型静电图像的调色剂可适应上述要求,其中包括一种具有环状结构的聚烯烃树脂作为粘合剂树脂,并采用脂肪酸酰胺蜡、氧化的聚乙烯蜡、聚乙烯蜡和酸改性的聚丙烯蜡的适当组合,以便赋予各种功能。Under these circumstances, the inventors have found and disclosed in JP-A-2000-66438 that a toner for developing a heat roller fixing type electrostatic image can meet the above-mentioned requirements, which includes a polyolefin resin having a ring structure As the binder resin, an appropriate combination of fatty acid amide wax, oxidized polyethylene wax, polyethylene wax, and acid-modified polypropylene wax is used in order to impart various functions.
然而,这一调色剂在热辊定影应用中,在复制速度和定影温度方面具有局限性。同时,市场最近要求甚至更高的复制速度和由于节约电能的需求导致的与低温定影的要求充分地相适应。However, this toner has limitations in transfer speed and fusing temperature in thermal roll fusing applications. Meanwhile, the market has recently demanded even higher reproduction speeds and adequate compliance with low-temperature fixing due to the demand for power saving.
在通过电子照相方法加入并混合三种或四种颜色(Y:黄色,M:品红,C:蓝绿色,B:蓝色)的纯色图像的形成中,向待复制的基质上转移的方法需要无限接近球形或真正球形并具有光滑表面状况的调色剂颗粒。In the formation of a solid-color image by adding and mixing three or four colors (Y: yellow, M: magenta, C: cyan, B: blue) by electrophotography, a method of transfer to a substrate to be reproduced Toner particles that are infinitely nearly spherical or truly spherical and have a smooth surface condition are desired.
然而,常规的机械研磨方法和适应高速空气流动的空气冲击研磨方法几乎不可能成功地制备球形和具有光滑表面的调色剂。However, conventional mechanical grinding methods and air impact grinding methods adapted to high-speed air flow are almost impossible to successfully prepare spherical toners with smooth surfaces.
在热辊定影系统中,所述热辊定影系统目前和通常地用于在待复制的纸张、OHP膜或其它基质上定影纯色图像,过量热必须用于固定三种或四种调色剂,并且硅油等也要用于定影辊,以防止调色剂转移到热辊上(所谓的“错位现象”)。In thermal roll fusing systems, which are currently and commonly used to fuse solid color images on paper, OHP film or other substrates to be reproduced, excess heat must be used to fix three or four toners, And silicone oil or the like is also used for the fixing roller to prevent transfer of toner to the heat roller (so-called "misalignment").
对调色剂所要求的性能是多方面的,其中包括带电性能、定影能力、抗摩擦性、可传送性、保存稳定性(调色剂颗粒甚至在长时间后不互相聚结和形成团块的趋势)等。然而,通过以常规配混方法干燥混合而获得的调色剂不能令人满意地满足所有这些要求。Performances required of toners are various, including charging performance, fixing ability, rubbing resistance, conveyability, storage stability (toner particles do not coalesce with each other and form lumps even after a long time) trend), etc. However, toners obtained by dry mixing in conventional compounding methods cannot satisfy all these requirements satisfactorily.
为了适应上述各种要求,调色剂必须提供有各种冲突的功能。为了解决这些问题,已提出了微胶囊调色剂,它具有称为“芯”的芯材(芯物质)颗粒用称为“壳”的壳材料(壳物质)包封的结构。例如,具有良好固定能力,但由于不良的保存稳定性导致倾向于产生错位现象的粘合剂树脂可用作芯材,而具有良好保存稳定性和无错位性能的涂层树脂可用作壳材料,从而满足冲突的要求。In order to meet the various requirements described above, toners must provide various conflicting functions. In order to solve these problems, microcapsule toners having a structure in which core material (core substance) particles called "core" are encapsulated with shell material (shell substance) called "shell" have been proposed. For example, a binder resin that has good fixing ability but tends to generate dislocation due to poor storage stability can be used as a core material, and a coating resin that has good storage stability and no dislocation properties can be used as a shell material , thus satisfying the conflicting requirements.
已提出关于这种功能分离类型的微胶囊调色剂的概念。例如,JP-A-9-292735公开了薄膜定影加热型图像形成装置,该装置使用通过悬浮聚合方法制备的微胶囊调色剂。JP-A-59-53856和JP-A-59-61842公开了通过类似的方法制备的实施例。Concepts have been proposed regarding this functionally separated type of microcapsule toner. For example, JP-A-9-292735 discloses a film fixing heating type image forming apparatus using a microcapsule toner prepared by a suspension polymerization method. JP-A-59-53856 and JP-A-59-61842 disclose Examples produced by similar methods.
此外,JP-B-56-13945提出了基于喷雾干燥法的制备方法;JP-B-8-16793提出了基于水滴相分离方法的制备方法;和JP-A-3-56970提出了通过就地聚合方法形成壳层并使用高压均化器得到微胶囊的制备方法。In addition, JP-B-56-13945 proposes a preparation method based on a spray drying method; JP-B-8-16793 proposes a preparation method based on a water droplet phase separation method; and JP-A-3-56970 proposes an in-situ Polymerization process forms the shell and uses a high pressure homogenizer to obtain microcapsules.
除了上述方法,也已引入界面聚合方法、凝聚方法、干燥胶囊方法等。In addition to the above-mentioned methods, an interfacial polymerization method, an agglomeration method, a dry capsule method, and the like have also been introduced.
然而,除了喷雾干燥方法之外的这些现有技术使用水作为介质,从而使得干燥工艺变得麻烦。因此,它们对于以工业规模方式制备微胶囊来说是不充分的。However, these prior art techniques other than the spray drying method use water as a medium, thereby making the drying process troublesome. Therefore, they are insufficient for the preparation of microcapsules in an industrial-scale manner.
此外,喷雾干燥方法难以获得所需平均粒径,通常为10微米或更低的均匀颗粒。In addition, the spray drying method is difficult to obtain uniform particles with the desired average particle size, usually 10 microns or less.
发明的公开disclosure of invention
本发明的一个目的是提供一种微胶囊调色剂,它可在低温加热定影系统中或在能高速复制的压力定影系统中,以及在热辊定影系统中合适地使用,它可解决现有技术中的微胶囊的问题,而且在保存稳定性和防止错位现象方面是优良的。An object of the present invention is to provide a microcapsule toner which can be suitably used in a low-temperature heating fixing system or in a pressure fixing system capable of high-speed reproduction, as well as in a hot roller fixing system, which can solve existing problems. The problem of microcapsules in the technology, and it is excellent in storage stability and prevention of dislocation phenomenon.
发明者发现通过使用两种类型的烯烃聚合物可解决上述问题,从而完成了本发明,其中每种烯烃聚合物均具有环状结构,但玻璃化转变温度和数均分子量不同,其中一种聚合物用作芯材用的粘合剂树脂,另一种在壳中用于涂布微胶囊调色剂颗粒的芯的树脂。The inventors have found that the above-mentioned problems can be solved by using two types of olefin polymers, each of which has a ring structure but are different in glass transition temperature and number average molecular weight, and one of which polymerized One is used as a binder resin for the core material, and another resin is used in the shell to coat the core of the microcapsule toner particles.
更具体地说,本发明提供一种显影静电图像的调色剂,其中包括一种由芯和壳组成的微胶囊调色剂颗粒,其中芯包括一种着色剂和一种含具有环状结构的烯烃聚合物的粘合剂树脂,所述烯烃聚合物具有介于-20℃到小于60℃的玻璃化转变温度和介于100到20000的数均分子量,而壳包括一种涂布芯的树脂。More specifically, the present invention provides a toner for developing an electrostatic image comprising a microcapsule toner particle composed of a core and a shell, wherein the core includes a colorant and a toner having a ring structure A binder resin of an olefin polymer having a glass transition temperature of from -20°C to less than 60°C and a number average molecular weight of from 100 to 20,000, the shell comprising a coated core resin.
本发明还提供了一种显影静电图像的调色剂,其中包括一种由芯和壳组成的微胶囊调色剂颗粒,其中芯包括一种着色剂和一种粘合剂树脂,而壳包括一种涂布芯的树脂,该树脂含具有环状结构的烯烃聚合物,所述烯烃聚合物具有介于60℃到180℃的玻璃化转变温度和介于1000到100000的数均分子量。The present invention also provides a toner for developing an electrostatic image, comprising a microcapsule toner particle composed of a core and a shell, wherein the core includes a colorant and a binder resin, and the shell includes A core-coating resin comprising an olefin polymer having a ring structure, the olefin polymer having a glass transition temperature ranging from 60°C to 180°C and a number average molecular weight ranging from 1,000 to 100,000.
本发明此外提供了一种显影静电图像的调色剂,其中包括一种由芯和壳组成的微胶囊调色剂颗粒,其中芯包括一种着色剂和一种含具有环状结构的粘合剂树脂,所述烯烃聚合物具有介于-20℃到小于60℃的玻璃化转变温度和介于100到20000的数均分子量,而壳包括一种涂布芯的树脂,该树脂含具有环状结构的烯烃聚合物,所述烯烃聚合物具有介于60℃到180℃的玻璃化转变温度和介于1000到100000的数均分子量。The present invention further provides a toner for developing an electrostatic image comprising a microcapsule toner particle composed of a core and a shell, wherein the core includes a colorant and a binder having a ring structure. The olefin polymer has a glass transition temperature between -20°C and less than 60°C and a number average molecular weight between 100 and 20,000, and the shell consists of a coated core resin containing rings An olefin polymer with a like structure, the olefin polymer has a glass transition temperature ranging from 60°C to 180°C and a number average molecular weight ranging from 1,000 to 100,000.
现更详细地描述本发明。The present invention will now be described in more detail.
[A]组成微胶囊调色剂颗粒芯的材料[A] Materials constituting the core of microcapsule toner particles
芯包括一种粘合剂树脂和一种着色剂作为主要组分。它任选地含有诸如功能赋予剂、电荷控制剂之类的添加剂和其它添加剂。The core includes a binder resin and a colorant as main components. It optionally contains additives such as a function-imparting agent, a charge control agent, and other additives.
(1)粘合剂树脂(1) Binder resin
用于加热定影和用于压力定影的下述粘合剂树脂或具有环状结构的烯烃聚合物用作粘合剂,其中所述粘合剂与着色剂一起构成微胶囊调色剂芯。与构成壳的下述涂布树脂相比,这些树脂具有较低的熔点或软化点和较高的定影能力。The following binder resins for heat fixing and for pressure fixing or olefin polymers having a cyclic structure are used as the binder, wherein the binder constitutes the microcapsule toner core together with the colorant. These resins have a lower melting point or softening point and higher fixing ability than the below-described coating resins constituting the shell.
用于加热定影的粘合剂树脂的实例包括苯乙烯聚合物如聚苯乙烯、被取代的聚苯乙烯等;苯乙烯共聚物如苯乙烯-丙烯酸酯共聚物、苯乙烯-甲基丙烯酸酯共聚物、苯乙烯-丙烯腈共聚物等;丙烯酸树脂如聚(甲基)丙烯酸树脂、聚(甲基)丙烯酸酯树脂等;聚酯树脂和环氧树脂。这些树脂可单独使用或两种或多种结合使用。Examples of binder resins for heat fixing include styrene polymers such as polystyrene, substituted polystyrene, etc.; styrene copolymers such as styrene-acrylate copolymer, styrene-methacrylate copolymer substances, styrene-acrylonitrile copolymers, etc.; acrylic resins such as poly(meth)acrylic resins, poly(meth)acrylate resins, etc.; polyester resins and epoxy resins. These resins may be used alone or in combination of two or more.
用于压力定影的粘合剂树脂的实例包括植物、动物、矿物和石油蜡如巴西棕榈蜡、小烛树蜡、羊毛脂、蜂蜡、褐煤蜡、石蜡、微晶蜡等;高级脂肪酸衍生物如多元醇酯,例如硬脂酸、棕榈酸、油酸、月桂酸等;和高级脂肪酸的金属盐如硬脂酸钙、硬脂酸锌、硬脂酸铅、硬脂酸镁等;聚烯烃蜡如聚乙烯蜡、聚丙烯蜡等;烯烃均聚物和共聚物如乙烯-(甲基)丙烯酸共聚物、乙烯-(甲基)丙烯酸酯共聚物、乙烯-醋酸乙烯酯共聚物、离聚物树脂等;苯乙烯树脂如低分子量聚苯乙烯、苯乙烯-丁二烯共聚物、苯乙烯-丙烯腈共聚物等;环氧树脂和聚酯树脂。这些树脂可单独使用或两种或多种结合使用。Examples of the binder resin used for pressure fixing include vegetable, animal, mineral and petroleum waxes such as carnauba wax, candelilla wax, lanolin, beeswax, montan wax, paraffin wax, microcrystalline wax, etc.; higher fatty acid derivatives such as Polyol esters such as stearic acid, palmitic acid, oleic acid, lauric acid, etc.; and metal salts of higher fatty acids such as calcium stearate, zinc stearate, lead stearate, magnesium stearate, etc.; polyolefin waxes Such as polyethylene wax, polypropylene wax, etc.; olefin homopolymers and copolymers such as ethylene-(meth)acrylic acid copolymers, ethylene-(meth)acrylate copolymers, ethylene-vinyl acetate copolymers, ionomers Resins, etc.; styrene resins such as low molecular weight polystyrene, styrene-butadiene copolymers, styrene-acrylonitrile copolymers, etc.; epoxy resins and polyester resins. These resins may be used alone or in combination of two or more.
使用能高速复制和获得清晰、高等级图像的低温定影体系要求可适用于压力加热定影(加热压力定影)系统的可靠的定影能力。因此,应当选择适于定影方法的粘合剂树脂的类型和组分。The use of a low-temperature fixing system capable of high-speed reproduction and obtaining a clear, high-grade image requires reliable fixing ability applicable to a pressure heating fixing (heating pressure fixing) system. Therefore, the type and composition of the binder resin suitable for the fixing method should be selected.
为了提供通过拓宽无错位温度范围(在该温度范围内不发生错位现象)而获得的高度的无错位性能,优选使用下述具有环状结构的烯烃共聚物(下文称为环状烯烃共聚物,亦缩写为COC)作为芯材的粘合剂树脂,来替代加热定影和压力定影中使用的上述粘合剂树脂。In order to provide a high degree of dislocation-free performance by widening the dislocation-free temperature range in which the dislocation phenomenon does not occur, it is preferable to use the following olefin copolymers having a ring structure (hereinafter referred to as cyclic olefin copolymers, Also abbreviated as COC) as the binder resin of the core material in place of the above-mentioned binder resins used in heat fixing and pressure fixing.
为了提供用作芯的环状烯烃共聚物,所述芯具有比壳更高级的定影能力,要求烯烃共聚物具有介于-20℃到小于60℃的玻璃化转变温度(Tg)和介于100到20000的数均分子量,Tg小于-20℃将导致高粘弹性并使得印刷的图像发粘,而60℃或更高的Tg由于过度发硬将提供不足的定影能力。Mn小于100不能够提供充分的定影,同时Mn超过20000将使树脂几乎不溶于溶剂,从而不适于实际应用。In order to provide a cyclic olefin copolymer for use as a core having higher fusing ability than the shell, the olefin copolymer is required to have a glass transition temperature (Tg) between -20°C to less than 60°C and a glass transition temperature (Tg) between 100 To a number average molecular weight of 20000, a Tg of less than -20°C will result in high viscoelasticity and make printed images sticky, while a Tg of 60°C or higher will provide insufficient fixing ability due to excessive stiffness. Mn less than 100 cannot provide sufficient fixing, while Mn exceeding 20000 will make the resin almost insoluble in solvents, thus being unsuitable for practical use.
此处玻璃化转变温度(Tg)是指根据差示扫描量热方法(DSC)测量的热转变所显示的位移的中值温度。数均分子量(Mn)是根据凝胶渗透色谱(GPC)测量并以标准聚乙烯或聚苯乙烯为基准校正的值。更具体地说,通过在下述条件下的测量而获得数均分子量。The glass transition temperature (Tg) here refers to the median temperature of the displacement shown by the thermal transition measured according to differential scanning calorimetry (DSC). The number average molecular weight (Mn) is a value measured according to gel permeation chromatography (GPC) and corrected on the basis of standard polyethylene or polystyrene. More specifically, the number average molecular weight is obtained by measurement under the following conditions.
[条件][condition]
所使用的柱子:JORDI-SAEULE 500×10 LINEARColumn used: JORDI-SAEULE 500×10 LINEAR
流动相:1,2-二氯苯(135℃),Mobile phase: 1,2-dichlorobenzene (135°C),
流速:0.5ml/minFlow rate: 0.5ml/min
检测器:差示折光计Detector: Differential refractometer
以下详细描述环状烯烃共聚物(C0C)。The cyclic olefin copolymer (COC) is described in detail below.
环状烯烃共聚物(COC)是具有2-12个碳,优选2-6个碳的低级烯烃,如α-烯烃(或更广义地非环状烯烃)例如乙烯、丙烯、丁烯等与具有至少一个双键的带有3-17个碳,优选5-12个碳的环状或多环化合物(环状(环)烯烃)如降冰片烯、四环十二碳烯、二环戊二烯、环己烯等,优选降冰片烯或四环十二碳烯的共聚物。这种共聚物无色透明并具有高的透光率。Cyclic olefin copolymers (COC) are lower olefins with 2-12 carbons, preferably 2-6 carbons, such as α-olefins (or acyclic olefins in a wider sense) such as ethylene, propylene, butene, etc. Cyclic or polycyclic compounds (cyclic (cyclo)alkenes) with at least one double bond of 3-17 carbons, preferably 5-12 carbons, such as norbornene, tetracyclododecene, dicyclopentadiene ene, cyclohexene, etc., preferably a copolymer of norbornene or tetracyclododecene. This copolymer is colorless and transparent with high light transmittance.
通过使用茂金属催化剂体系、齐格勒催化剂体系、易位聚合催化剂即打开双键和开环聚合反应用的催化剂来制备COC。COCs are prepared by using metallocene catalyst systems, Ziegler catalyst systems, metathesis polymerization catalysts, ie catalysts for double bond opening and ring opening polymerization reactions.
在JP-A-5-339327、JP-A-5-9223、JP-A-6-271628、EP-A-203799、EP-A-407870、EP-A-283164、EP-A-156464和JP-A-7-253315中公开了具有上述结构的烯烃聚合物的合成实例。In JP-A-5-339327, JP-A-5-9223, JP-A-6-271628, EP-A-203799, EP-A-407870, EP-A-283164, EP-A-156464 and JP A synthesis example of an olefin polymer having the above structure is disclosed in A-7-253315.
根据上述文献,可通过在氧化烷基铝或其它催化剂以及至少一种含例如锆或铪的茂金属类型催化剂存在下,在-78到150℃,优选20到80℃的温度和0.01到64bar的压力下使一种或多种类型的上述单体任选地与一种类型的上述非环状单体共聚,制备环状烯烃共聚物。EP-A-317262公开了其它有用的聚合物。也可使用苯乙烯和二环戊二烯的氢化的聚合物或共聚物。According to the above-mentioned documents, it can be obtained by heating at a temperature of -78 to 150° C., preferably 20 to 80° C. and a pressure of 0.01 to 64 bar, in the presence of an aluminum alkyl oxide or other catalyst and at least one catalyst of the metallocene type containing, for example, zirconium or hafnium. Cyclic olefin copolymers are prepared by copolymerizing under pressure one or more types of the aforementioned monomers, optionally with one type of the aforementioned acyclic monomers. EP-A-317262 discloses other useful polymers. Hydrogenated polymers or copolymers of styrene and dicyclopentadiene may also be used.
茂金属当溶解在惰性烃类如脂族或芳族烃类中时被活化。例如,茂金属催化剂溶解在甲苯中被预活化,从而在溶剂中进行反应。Metallocenes are activated when dissolved in inert hydrocarbons such as aliphatic or aromatic hydrocarbons. For example, metallocene catalysts are preactivated by dissolving in toluene, thereby performing the reaction in the solvent.
环状烯烃共聚物的重要特征在于其软化点、熔点、粘度、介电性能、无错位温度范围和透明度。可通过有效地选择单体/共聚单体之比,即共聚物中单体单元之比、分子量、分子量分布、杂化聚合物、混合和添加剂来调节这些特征。Important characteristics of cyclic olefin copolymers are their softening point, melting point, viscosity, dielectric properties, dislocation-free temperature range, and transparency. These characteristics can be tuned by effectively selecting the monomer/comonomer ratio, ie the ratio of monomer units in the copolymer, molecular weight, molecular weight distribution, hybrid polymer, blending and additives.
引入反应的非环状烯烃和环状烯烃的摩尔比可随目标环状烯烃共聚物在宽的范围内变化,优选调节到50∶1到1∶50,和特别优选20∶1到1∶20。The molar ratio of acyclic olefin and cyclic olefin introduced into the reaction can be varied within a wide range depending on the target cyclic olefin copolymer, preferably adjusted to 50:1 to 1:50, and particularly preferably 20:1 to 1:20 .
例如,当两种组分(乙烯用作非环状烯烃和降冰片烯用作环状烯烃)用于反应制备环状烯烃共聚物时,反应产物的玻璃化转变温度(Tg)大大地受所使用的这些组分的比例影响。当降冰片烯含量增加时,Tg也趋于增加。例如降冰片烯含量为15mol%或更低(乙烯含量为85mol%或更高)的组合物可提供Tg为-20℃到60℃的共聚物。另一方面,降冰片烯含量为15mol%或更高的组合物可提供Tg为60℃到180℃的共聚物。根据文献中已知的方法调节物理性能如数均分子量。For example, when two components (ethylene as an acyclic olefin and norbornene as a cyclic olefin) are used for the reaction to prepare a cyclic olefin copolymer, the glass transition temperature (Tg) of the reaction product is greatly affected by The proportions of these components used affect. As the norbornene content increases, Tg also tends to increase. For example, a composition having a norbornene content of 15 mol% or less (and an ethylene content of 85 mol% or more) can provide a copolymer having a Tg of -20°C to 60°C. On the other hand, a composition having a norbornene content of 15 mol% or more provides a copolymer having a Tg of 60°C to 180°C. Physical properties such as number average molecular weight are adjusted according to methods known in the literature.
本发明中所使用的具有环状结构的烯烃共聚物的组合物如下:The composition of the olefin copolymer with ring structure used in the present invention is as follows:
用于芯的粘合剂组合物优选由未改性的环状烯烃聚合物和酸改性的环状烯烃聚合物以95∶5到5∶95的重量比组成。The adhesive composition for the core preferably consists of an unmodified cyclic olefin polymer and an acid-modified cyclic olefin polymer in a weight ratio of 95:5 to 5:95.
未改性的环状烯烃聚合物具有100-20000,优选1000-10000的数均分子量(Mn;通过GPC根据标准的聚乙烯基值来测量,其后与此相同),其重均分子量(Mw)为200-40000,优选6000-30000,和玻璃化转变温度(Tg)为-20℃到小于60℃,优选40℃到59℃。The unmodified cyclic olefin polymer has a number-average molecular weight (Mn; measured by GPC based on a standard polyvinyl value, and the same thereafter) of 100-20000, preferably 1000-10000, and its weight-average molecular weight (Mw ) is 200-40000, preferably 6000-30000, and the glass transition temperature (Tg) is -20°C to less than 60°C, preferably 40°C to 59°C.
同时,酸改性的环状烯烃聚合物具有100-20000,优选1000-10000的数均分子量(Mn),其重均分子量(Mw)为300-80000,优选3000-40000,和玻璃化转变温度(Tg)为-20℃到小于60℃,优选40℃到59℃。Meanwhile, the acid-modified cyclic olefin polymer has a number average molecular weight (Mn) of 100-20000, preferably 1000-10000, a weight average molecular weight (Mw) of 300-80000, preferably 3000-40000, and a glass transition temperature (Tg) is -20°C to less than 60°C, preferably 40°C to 59°C.
为了确保所要求的定影能力和拓宽实际应用的无错位温度范围,上述环状烯烃共聚物优选包括一种低分子量的聚合物或低粘度的聚合物部分(A)和一种高分子量的聚合物或高粘度的聚合物部分(B),其物理性能如下所述。In order to secure the required fixing ability and broaden the misalignment-free temperature range for practical use, the above-mentioned cyclic olefin copolymer preferably comprises a low-molecular-weight polymer or a low-viscosity polymer part (A) and a high-molecular-weight polymer or a high viscosity polymer fraction (B) whose physical properties are described below.
更具体地说,本发明的烯烃共聚物可以是聚合物(A)和聚合物(B)的混合物;或可以具有单峰的分子量分布,且一种聚合物部分具有小于7500的数均分子量和一种聚合物部分具有7500或更高的数均分子量;或可以具有两个或更多个峰的分子量分布,其中相应于至少一种峰的聚合物部分具有小于7500的数均分子量和相应于其它峰的聚合物部分具有7500或更高的数均分子量。More specifically, the olefin copolymer of the present invention may be a mixture of polymer (A) and polymer (B); or may have a monomodal molecular weight distribution, and one polymer fraction has a number average molecular weight of less than 7500 and A polymer fraction has a number average molecular weight of 7500 or higher; or may have a molecular weight distribution of two or more peaks, wherein the polymer fraction corresponding to at least one peak has a number average molecular weight of less than 7500 and corresponds to The polymer portion of the other peak has a number average molecular weight of 7500 or higher.
前述烯烃共聚物的组合物在低温和高温两侧均起到拓宽错位温度范围的作用,从而在高速复制中改进调色剂定影的能力以及在低温和低压下改进定影性能。The foregoing olefin copolymer composition acts to broaden the dislocation temperature range at both low and high temperatures, thereby improving toner fixability in high-speed copying and improving fixability at low and low pressures.
聚合物或聚合物部分(A)(其后称为“组分(A)”)具有The polymer or polymer part (A) (hereinafter referred to as "component (A)") has
小于7500,优选1000到小于7500,和更优选2000到小于7500的数均分子量(通过GPC(凝胶渗透色谱)以标准聚乙烯为基准来测量,其后与此相同);A number average molecular weight of less than 7500, preferably 1000 to less than 7500, and more preferably 2000 to less than 7500 (measured by GPC (gel permeation chromatography) based on standard polyethylene, and the same thereafter);
小于15000,优选1000到小于15000,和更优选4000到小于15000的重均分子量;A weight average molecular weight of less than 15000, preferably 1000 to less than 15000, and more preferably 4000 to less than 15000;
小于0.25dl/g的特性粘度(i.v.;在135℃下当1.0g聚合物均匀溶解在100ml萘烷中的特性粘度);和an intrinsic viscosity (i.v.; intrinsic viscosity when 1.0 g of polymer is homogeneously dissolved in 100 ml of decalin at 135° C.) of less than 0.25 dl/g; and
优选小于70℃的玻璃化转变温度。A glass transition temperature of less than 70°C is preferred.
聚合物或聚合物部分(B)(其后称为“组分(B)”)具有The polymer or polymer part (B) (hereinafter referred to as "component (B)") has
7500或更高,优选7500到50000的数均分子量;Number average molecular weight of 7500 or higher, preferably 7500 to 50000;
15000或更高,优选15000到50000的重均分子量;A weight average molecular weight of 15000 or higher, preferably 15000 to 50000;
0.25dl/g或更高的特性粘度(i.v.)。Intrinsic viscosity (i.v.) of 0.25dl/g or higher.
此外,组分(B)的含量小于50wt%,优选5-35wt%(所有粘合剂树脂)。Furthermore, the content of component (B) is less than 50% by weight, preferably 5-35% by weight (all binder resins).
组分(B)提供一种具有提高错位防止效应和在待复制的纸张、薄膜或其它基质上粘着的结构粘度的调色剂颗粒。然而,当组分(B)的含量为50wt%或更高时,均匀混合性能急剧变差,从而损坏调色剂的性能。换句话说,难以形成具有高定影强度和优良热响应性能的高质量图像或清晰图像,或机械研磨性能变低,使得难以制备具有所要求粒径的调色剂。Component (B) provides a toner particle having a structural viscosity that enhances the dislocation preventing effect and adhesion on paper, film or other substrates to be reproduced. However, when the content of the component (B) is 50% by weight or more, uniform mixing performance is sharply deteriorated, thereby impairing the performance of the toner. In other words, it is difficult to form a high-quality image or a clear image with high fixing strength and excellent thermal response performance, or mechanical grinding performance becomes low, making it difficult to prepare a toner having a desired particle diameter.
顺便说一下,此处所使用的聚合物或聚合物部分是指环状烯烃共聚物的聚合物部分;其中烯烃聚合物由各种具有不同数均分子量等的组分组成,聚合物或聚合物部分是指混合前的各聚合物组分,同时聚合物或聚合物部分是指通过GPC或其它合适的手段分离最终合成的产品而获得的聚合物部分。当聚合物部分是单分散或接近单分散时,7500的数均分子量(Mn)相应于约15000的重均分子量(Mw)。By the way, the polymer or polymer part used here means the polymer part of the cyclic olefin copolymer; wherein the olefin polymer is composed of various components having different number average molecular weights etc., the polymer or the polymer part is Refers to each polymer component before mixing, while the polymer or polymer part refers to the polymer part obtained by separating the final synthesized product by GPC or other suitable means. A number average molecular weight (Mn) of 7500 corresponds to a weight average molecular weight (Mw) of about 15000 when the polymer fraction is monodisperse or nearly monodisperse.
烯烃共聚物的低粘度组分(A)对在低温一侧拓宽无错位温度范围起作用,而高粘度组分(B)对在高温一侧拓宽无错位温度范围起作用。因此,Mn为20000或更高的高粘度组分(B)所需地在高温一侧拓宽无错位温度范围更有效。The low-viscosity component (A) of the olefin copolymer contributes to widening the dislocation-free temperature range on the low-temperature side, and the high-viscosity component (B) contributes to widening the dislocation-free temperature range on the high-temperature side. Therefore, it is more effective to widen the dislocation-free temperature range on the high-temperature side as required for the high-viscosity component (B) whose Mn is 20000 or higher.
组分(A)和(B)的含量分别为0.5重量份或更高,优选5-100重量份,以粘合剂树脂的总量定义为100重量份为基准。两种组分中的每一种小于0.5重量份将不能提供适于实际应用的宽的无错位温度范围。The components (A) and (B) are contained in an amount of 0.5 parts by weight or more, preferably 5-100 parts by weight, based on the total amount of the binder resin being defined as 100 parts by weight. Less than 0.5 parts by weight of each of the two components will not provide a wide dislocation-free temperature range suitable for practical use.
具有环状结构的高粘度(高分子量)和低粘度(低分子量)烯烃共聚物具有如上所述的数均分子量(Mn)、重均分子量(Mw)和特性粘度(i.v.),从而用Mw/Mn表征的分子量分布的分散度低至1-2.5,即是单分散或接近单分散的。这使得可能制备具有高热量响应和高定影强度的调色剂,从而能在低温和低压下定影调色剂。通过恒定的充电和放电效率,这还对调色剂的保存稳定性、调色剂失效性能、电荷分布的均匀性和电稳定性起作用。对低粘度聚合物或聚合物部分来说,特别优选具有单分散度或基本上具有单分散度,这是因为这样调色剂具有优良的所谓热响应性能,如显示即刻的熔化和固化等。The high-viscosity (high molecular weight) and low-viscosity (low molecular weight) olefin copolymers having a ring structure have the number average molecular weight (Mn), weight average molecular weight (Mw) and intrinsic viscosity (i.v.) as described above, so that Mw/ The molecular weight distribution characterized by Mn has a dispersity as low as 1-2.5, ie is monodisperse or close to monodisperse. This makes it possible to prepare a toner having high thermal response and high fixing strength, thereby enabling fixing of the toner at low temperature and low pressure. This also contributes to the storage stability of the toner, toner failure performance, uniformity of charge distribution, and electrical stability through constant charge and discharge efficiency. Monodispersity or substantially monodispersity is particularly preferred for low-viscosity polymers or polymer parts, since such toners have excellent so-called thermal response properties such as exhibiting instant melting and solidification and the like.
烯烃共聚物也是无色透明的并具有高的透光率。因此烯烃聚合物可充分地施加到彩色调色剂上。例如已证明甚至当加入偶氮颜料“PermanentRubin F6B”(Clariant Co.制造),接着充分捏合,然后通过压力机制造片材时可获得优良的透明度。此外,通过DSC方法(差示扫描量热方法)的测量已表明烯烃共聚物具有极低的熔融热。因此,可预期调色剂定影所消耗的能量的明显降低。Olefin copolymers are also colorless and transparent and have high light transmittance. Therefore the olefin polymer can be sufficiently applied to the color toner. For example, it has been proved that excellent transparency can be obtained even when adding an azo pigment "PermanentRubin F6B" (manufactured by Clariant Co.), followed by sufficient kneading, and then producing a sheet by a press. Furthermore, measurements by the DSC method (Differential Scanning Calorimetry) have shown that olefin copolymers have an extremely low heat of fusion. Therefore, a significant reduction in energy consumed for toner fixing can be expected.
此外,通过在烯烃共聚物中引入羧基,可改进与其它树脂的相容性并可改进调色剂中颜料的分散性能。羧基的引入使得可能改进调色剂在纸张、薄膜或其它复制介质上的粘着和定影能力。Furthermore, by introducing carboxyl groups into the olefin copolymer, compatibility with other resins can be improved and the dispersibility of pigments in toner can be improved. The introduction of the carboxyl group makes it possible to improve the adhesion and fixability of the toner on paper, film or other reproduction media.
为了引入羧基,有利地使用两步反应法,其中首先制备具有环状结构的烯烃共聚物,然后引入羧基。For the introduction of carboxyl groups, a two-step reaction method is advantageously used in which an olefin copolymer having a ring structure is first prepared and then carboxyl groups are introduced.
可给出至少两种引入羧基的方法。At least two methods for introducing a carboxyl group can be given.
在一种方法中,通过熔融空气氧化法将共聚物链端的甲基或其它烷基氧化成羧基。然而,在使用茂金属催化剂制备烯烃聚合物的情况下,由于这一聚合物仅具有少量侧链导致难以通过此法引入许多羧基。In one approach, methyl or other alkyl groups at the end of the copolymer chains are oxidized to carboxyl groups by molten air oxidation. However, in the case of producing an olefin polymer using a metallocene catalyst, it is difficult to introduce many carboxyl groups by this method since this polymer has only a small amount of side chains.
另一方法是过氧化叔丁醇或其它过氧化物用作引发剂,使马来酸酐、丙烯酸或甲基丙烯酸接枝聚合到具有环状结构的烯烃聚合物上,以便获得1-5wt%,优选3-5wt%(相对于烯烃聚合物的重量比)的接枝比的方法。Another method is to use tert-butanol peroxide or other peroxides as initiators to graft-polymerize maleic anhydride, acrylic acid or methacrylic acid onto olefin polymers with a ring structure in order to obtain 1-5 wt%, A method with a graft ratio of 3-5% by weight (relative to the weight ratio of the olefin polymer) is preferred.
小于1wt%的接枝比不足以达到改进相容性等目的。另一方面,超过5wt%的接枝比将增加烯烃聚合物中的分子间交联,从而增加分子量。这使得捏合和研磨性能不适于实际应用。此外,会产生严重的黄色并丧失透明度。因此,该聚合物不适于要求无色透明的彩色调色剂。A graft ratio of less than 1 wt% is insufficient for the purpose of improving compatibility and the like. On the other hand, a graft ratio exceeding 5 wt% will increase the intermolecular crosslinking in the olefin polymer, thereby increasing the molecular weight. This makes the kneading and grinding properties unsuitable for practical use. Additionally, a severe yellow tint develops and loss of clarity occurs. Therefore, this polymer is not suitable for color toners requiring colorless transparency.
按照相同的方式,通过已知的方法引入羟基或氨基可改进调色剂中与其它树脂的相容性和颜料的分散度。In the same manner, introducing a hydroxyl group or an amino group by a known method can improve the compatibility with other resins and the degree of dispersion of the pigment in the toner.
此外,可在烯烃聚合物中引入交联结构以改进调色剂的定影性能。In addition, a crosslinked structure may be introduced into the olefin polymer to improve the fixing performance of the toner.
引入交联结构的一种方法是在合成上述烯烃聚合物中使非环状烯烃和环状烯烃与环戊二烯、环己二烯、降冰片烯、四环十二碳烯、丁二烯或其它二烯烃单体三元聚合。One method of introducing a crosslinked structure is to combine acyclic olefins and cyclic olefins with cyclopentadiene, cyclohexadiene, norbornene, tetracyclododecene, butadiene in the synthesis of the above-mentioned olefin polymers. Or other diene monomer ternary polymerization.
该方法的结果是,烯烃聚合物甚至在没有交联剂的情况下,具有显示活性的端基。形成交联结构的已知化学反应如氧化或环氧化或加入交联剂导致烯烃聚合物的功能化。As a result of this process, olefinic polymers have terminal groups exhibiting activity, even in the absence of crosslinkers. Known chemical reactions such as oxidation or epoxidation or addition of crosslinking agents to form crosslinked structures lead to functionalization of olefin polymers.
另一方法是向具有在其中引入羧基的环状结构的烯烃聚合物中加入金属如锌、铜或钙,然后用螺杆混合并熔化混合物,使金属以细的颗粒形式分散在烯烃聚合物中,从而形成具有交联结构的离聚物。关于这种离聚物本身的技术,例如US4693941公开了含羧基的乙烯的三元聚合物,它以部分或完全中和的二价金属盐的形式存在,目的是为了试图获得韧性。Another method is to add a metal such as zinc, copper or calcium to an olefin polymer having a ring structure in which a carboxyl group is introduced, and then mix and melt the mixture with a screw to disperse the metal in the form of fine particles in the olefin polymer, Thus forming an ionomer with a cross-linked structure. With regard to the art of such ionomers themselves, for example US4693941 discloses terpolymers of carboxyl-containing ethylene in the form of partially or fully neutralized divalent metal salts in an attempt to obtain toughness.
JP-A-6-500348报道了一种含不饱和羧酸离聚物(为了相同的目的而制备该离聚物)的聚酯模塑产品,其中约20-80%的羧基用锌、钴、镍、铝或铜(II)中和。JP-A-6-500348 reports a polyester molded product containing an unsaturated carboxylic acid ionomer (the ionomer is prepared for the same purpose), wherein about 20-80% of the carboxyl groups are made of zinc, cobalt , Nickel, Aluminum or Copper(II) neutralization.
环状烯烃聚合物可用作芯材,其中可向所述环状烯烃聚合物中加入5-95wt%具有引入羧基的环状结构的酸改性的烯烃聚合物。这将是确保定影能力和无错位温度范围的有效方式。A cyclic olefin polymer to which 5-95 wt% of an acid-modified olefin polymer having a carboxyl group-introduced ring structure may be added may be used as a core material. This will be an effective way to ensure the fusing ability and misalignment-free temperature range.
(2)着色剂(2) Colorant
常规的单色或彩色复印机调色剂中所使用的炭黑、重氮黄、酞菁蓝、喹吖啶酮、胭脂红6B、单偶氮红、苝或其它着色剂可掺入到芯材中作为着色剂。Carbon black, diazo yellow, phthalocyanine blue, quinacridone, carmine 6B, monoazo red, perylene, or other colorants used in conventional monochrome or color copier toners can be incorporated into the core as a coloring agent.
(3)功能赋予剂(3) Function imparting agent
各种类型的石蜡可用作功能赋予剂,用于拓宽无错位温度范围并改进无错位性能。至少一种选自下列的蜡可用作功能赋予剂:极性蜡如酰胺蜡、巴西棕榈蜡、高级脂肪酸及其酯、高级脂肪酸的金属皂、部分皂化的高级脂肪酸酯和高级脂肪酸醇;以及非极性蜡如聚烯烃蜡和石蜡。Various types of paraffins can be used as function-imparting agents for widening the dislocation-free temperature range and improving dislocation-free performance. At least one wax selected from the following can be used as the function-imparting agent: polar waxes such as amide waxes, carnauba waxes, higher fatty acids and esters thereof, metal soaps of higher fatty acids, partially saponified higher fatty acid esters and higher fatty acid alcohols; and non-polar waxes such as polyolefin waxes and paraffin waxes.
在各种蜡当中,从实现宽的无错位温度范围的角度考虑,优选脂肪酸酰胺蜡、氧化聚乙烯蜡和酸改性的聚丙烯蜡。Among various waxes, fatty acid amide waxes, oxidized polyethylene waxes, and acid-modified polypropylene waxes are preferable from the viewpoint of realizing a wide dislocation-free temperature range.
为了拓宽调色剂的上述无错位温度范围和改进调色剂性能,优选以下述方式使用蜡。In order to broaden the above-mentioned dislocation-free temperature range of the toner and improve toner performance, it is preferable to use the wax in the following manner.
也就是说,优选组合使用两种或多种类型的蜡,所述蜡具有介于80-140℃范围内的不同熔点(在差示扫描量热(DSC)测量中的峰值温度)。若熔点小于80℃,则由于低熔点物质导致趋于发生粘连。同时,由于要求功能赋予剂在高于粘合剂树脂软化点的熔融温度下完全熔化,蜡的上限受到具有环状结构的烯烃聚合物软化点(约135-140℃)的限制并优选140℃,所述烯烃聚合物是粘合剂树脂中的主要组分。That is, it is preferable to use two or more types of waxes having different melting points (peak temperatures in differential scanning calorimetry (DSC) measurement) in the range of 80 to 140° C. in combination. If the melting point is less than 80° C., blocking tends to occur due to low melting point substances. Meanwhile, since the function-imparting agent is required to be completely melted at a melting temperature higher than the softening point of the binder resin, the upper limit of the wax is limited by the softening point (about 135-140° C.) of the olefin polymer having a ring structure and is preferably 140° C. , the olefin polymer is the main component in the binder resin.
更具体地说,使用下述选自脂肪酸酰胺蜡和烃类蜡的两种或多种类型的蜡。More specifically, two or more types of waxes selected from fatty acid amide waxes and hydrocarbon waxes described below are used.
(i)具有极性基团的蜡(i) Waxes with polar groups
具有极性基团的蜡包括各种脂肪酸酰胺蜡,例如二十烷酸单酰胺(熔点:110℃)、二十二烷酸(熔点:115℃)、N,N′-二油基癸二酸酰胺(熔点:115℃)、N,N′-二油基己二酸酰胺(熔点:119℃)和N,N′-二硬脂基间苯二甲酸酰胺(熔点:129℃);氧化烯烃蜡例如氧化聚乙烯蜡(熔点:116℃);酸改性的聚烯烃蜡例如酸改性的聚丙烯蜡(熔点:138℃)和巴西棕榈蜡(熔点:约80℃)。Waxes with polar groups include various fatty acid amide waxes, such as eicosanoic acid monoamide (melting point: 110°C), behenic acid (melting point: 115°C), N,N'-dioleyl decanoic acid acid amide (melting point: 115°C), N,N'-dioleyl adipamide (melting point: 119°C) and N,N'-distearyl isophthalic acid amide (melting point: 129°C); oxidation Olefin waxes such as oxidized polyethylene wax (melting point: 116°C); acid-modified polyolefin waxes such as acid-modified polypropylene wax (melting point: 138°C) and carnauba wax (melting point: about 80°C).
(ii)非极性蜡(没有极性基团的蜡)(ii) Non-polar waxes (waxes without polar groups)
非极性蜡包括烯烃蜡(它们是烃类蜡),例如聚乙烯蜡(熔点:130℃)、聚丙烯蜡(熔点:120-150℃)、石蜡(熔点:约60到80℃)、sazole蜡(固化点:约98℃)和微晶蜡(熔点:80-100℃)。Non-polar waxes include olefin waxes (they are hydrocarbon waxes), such as polyethylene wax (melting point: 130°C), polypropylene wax (melting point: 120-150°C), paraffin wax (melting point: about 60 to 80°C), sazole Wax (solidification point: about 98°C) and microcrystalline wax (melting point: 80-100°C).
具有脱模特性的硅油可与上述蜡结合用作防止错位现象的功能赋予剂,只要它不负面影响本发明的效果。Silicone oil having release properties can be used in combination with the above-mentioned wax as a function-imparting agent for preventing the dislocation phenomenon as long as it does not adversely affect the effect of the present invention.
(4)电荷控制剂(4) Charge control agent
可在芯材中掺入苯胺黑染料、脂肪酸改性的苯胺黑染料、金属化的苯胺黑染料、金属化的脂肪酸改性的苯胺黑染料、3,5-二叔丁基水杨酸的铬络合物、季铵盐、三苯基甲烷染料、偶氮铬络合物和其它已知的电荷控制剂。Nigrosine dyes, fatty acid-modified nigrosine dyes, metallized nigrosine dyes, metallized fatty acid-modified nigrosine dyes, chromium of 3,5-di-tert-butylsalicylic acid can be incorporated into the core material complexes, quaternary ammonium salts, triphenylmethane dyes, azochromium complexes and other known charge control agents.
(5)其它添加剂(5) Other additives
除了前述调色剂组分之外,视需要可在芯材中掺入流动剂如胶态二氧化硅(包括煅制二氧化硅)、氧化铝或氧化钛和含脂肪酸金属盐如硬脂酸钡、硬脂酸钙或月桂酸钡的润滑剂,只要它不负面影响本发明的效果。In addition to the aforementioned toner components, flow agents such as colloidal silica (including fumed silica), alumina or titanium oxide, and fatty acid-containing metal salts such as stearic acid may be incorporated in the core material if necessary. Lubricants of barium, calcium stearate or barium laurate as long as it does not adversely affect the effects of the present invention.
(6)待掺入的组分的用量(6) Amount of components to be incorporated
掺入到本发明的芯材中的组分用量类似于用在静电图像的显影复印机和打印机中的调色剂情况下的那些,并如表1所示。The amounts of components incorporated into the core material of the present invention are similar to those in the case of toners used in developing copiers and printers for electrostatic images, and are shown in Table 1.
表1:调色剂的通用组成(单位:wt%)
[B]构成微胶囊调色剂颗粒的壳材料的材料[B] Materials constituting the shell material of microcapsule toner particles
壳材料包括作为主要成分的涂料树脂和任意的添加剂如功能赋予剂或电荷控制剂等。在壳中使用的涂料树脂还具有定影能力,从而用作粘合剂,所述粘合剂类似于在芯中使用的前述树脂。The shell material includes a coating resin as a main component and arbitrary additives such as a function-imparting agent or a charge control agent and the like. The coating resin used in the shell also has fixing ability, thereby acting as a binder similar to the aforementioned resin used in the core.
(1)涂料树脂(1) Coating resin
定影用的树脂或下述具有环状结构的烯烃聚合物用作构成微胶囊调色剂颗粒壳的涂料树脂。A resin for fixing or an olefin polymer having a cyclic structure described below is used as the coating resin constituting the shell of the microcapsule toner particles.
与芯材的粘合剂树脂相比较,涂料树脂具有较高的熔点或软化点,并由此具有更好的保存稳定性。Compared with the binder resin of the core material, the coating resin has a higher melting point or softening point, and thus has better storage stability.
定影用的涂料树脂的实例包括苯乙烯、被取代的苯乙烯及其衍生物、(甲基)丙烯酸、(甲基)丙烯酸酯、马来酸酐、马来酸酐酯及其衍生物、马来酸酐酰胺、含氮乙烯基化合物如乙烯基吡啶、N-乙烯基咪唑等、乙烯基单体如乙烯基乙缩醛、氯乙烯、丙烯腈、乙酸乙烯酯等、亚乙烯基单体如偏氯乙烯、偏氟乙烯等和烯烃单体如乙烯、丙烯等的均聚物和共聚物,缩合聚合物如聚酯、环氧树脂、聚碳酸酯、聚酰胺、聚氨酯、聚脲、松香、改性松香、酚树脂、三聚氰胺树脂、聚苯醚和萜烯树脂、脂肪烃类树脂、脂环烃类树脂和石油树脂,且可单独使用这一树脂或以两种或多种类型的组合一起使用。Examples of coating resins for fixing include styrene, substituted styrene and derivatives thereof, (meth)acrylic acid, (meth)acrylate esters, maleic anhydride, maleic anhydride esters and derivatives thereof, maleic anhydride Amides, nitrogen-containing vinyl compounds such as vinylpyridine, N-vinylimidazole, etc., vinyl monomers such as vinyl acetal, vinyl chloride, acrylonitrile, vinyl acetate, etc., vinylidene monomers such as vinylidene chloride , vinylidene fluoride, etc., and homopolymers and copolymers of olefin monomers such as ethylene, propylene, etc., condensation polymers such as polyester, epoxy resin, polycarbonate, polyamide, polyurethane, polyurea, rosin, modified rosin , phenol resin, melamine resin, polyphenylene ether and terpene resin, aliphatic hydrocarbon resin, alicyclic hydrocarbon resin and petroleum resin, and this resin may be used alone or in combination of two or more types.
为了防止其中调色剂转移到热辊上的错位现象,且为了进一步改进保存稳定性,下述具有环状结构的烯烃聚合物优选用作壳材料的涂料树脂。In order to prevent a dislocation phenomenon in which toner is transferred to a heat roller, and in order to further improve storage stability, an olefin polymer having a cyclic structure described below is preferably used as the coating resin of the shell material.
具有环状结构的未改性的烯烃优选用作壳材料的涂料树脂。由于只要所使用的聚合物的玻璃化转变温度为60℃或更高,就可充分地确保调色剂的保存稳定性,因此所有用量可用Tg为60℃或更高的具有环状结构且用酸改性的烯烃聚合物来替代。An unmodified olefin having a ring structure is preferably used as the coating resin for the shell material. Since the storage stability of the toner can be sufficiently ensured as long as the glass transition temperature of the polymer used is 60° C. or higher, the polymer having a cyclic structure and having a Tg of 60° C. or higher can be used in all amounts. Acid-modified olefin polymers are used instead.
这种具有环状结构的未改性的烯烃聚合物具有介于1000-100000,优选2000到50000的数均分子量(Mn),具有介于2000-200000,优选4000-100000的重均分子量(Mw),和介于60℃-180℃,优选60℃-80℃的玻璃化转变温度(Tg)。This unmodified olefin polymer having a ring structure has a number average molecular weight (Mn) between 1000-100000, preferably 2000 to 50000, and has a weight average molecular weight (Mw) between 2000-200000, preferably 4000-100000. ), and a glass transition temperature (Tg) between 60°C-180°C, preferably 60°C-80°C.
同时,上述用酸改性的烯烃聚合物具有介于1000-100000,优选2000到50000的数均分子量(Mn),具有介于3000-300000,优选6000-200000的重均分子量(Mw),和介于60℃-180℃,优选60℃-80℃的玻璃化转变温度(Tg)。Meanwhile, the above-mentioned acid-modified olefin polymer has a number average molecular weight (Mn) between 1000-100000, preferably 2000 to 50000, has a weight average molecular weight (Mw) between 3000-300000, preferably 6000-200000, and A glass transition temperature (Tg) between 60°C and 180°C, preferably between 60°C and 80°C.
若上述烯烃聚合物的玻璃化转变温度小于60℃,在调色剂颗粒的保存稳定性上将存在许多问题,和若玻璃化转变温度超过180℃,则熔点升高且定影能力趋于变差。此外,若上述烯烃聚合物的数均分子量小于1000,则不可获得充足的定影强度,而若数均分子量超过100000,则难以确保所要求的在溶剂中的稳定性。If the glass transition temperature of the above-mentioned olefin polymer is less than 60°C, there are many problems in the storage stability of toner particles, and if the glass transition temperature exceeds 180°C, the melting point rises and the fixing ability tends to be poor . In addition, if the number average molecular weight of the above-mentioned olefin polymer is less than 1,000, sufficient fixing strength cannot be obtained, and if the number average molecular weight exceeds 100,000, it is difficult to secure the required stability in a solvent.
改性的物质、交联的物质和上述具有环状结构的烯烃聚合物除了玻璃化转变温度和数均分子量之外的各种特征与上述在芯材中使用的具有环状结构的烯烃聚合物的那些相同,在此省略其说明。The modified substance, the crosslinked substance, and the above-mentioned olefin polymer having a cyclic structure have the same characteristics as the above-mentioned olefin polymer having a cyclic structure used in the core material except for the glass transition temperature and number average molecular weight. are the same as those of , and their descriptions are omitted here.
(2)功能赋予剂(2) Function imparting agent
为了拓宽无错位温度范围和进一步改进调色剂颗粒表面的无错位性能,在上述芯材中使用的相同的功能赋予剂(蜡、硅油)也可掺入到壳材料中。上述应用的优选形式等也可适用于待掺入到壳材料中的功能赋予剂。In order to broaden the dislocation-free temperature range and further improve the dislocation-free performance of the toner particle surface, the same function-imparting agents (wax, silicone oil) used in the above-mentioned core material may also be incorporated into the shell material. The preferred forms and the like of the above-mentioned applications can also be applied to the function-imparting agent to be incorporated into the shell material.
(3)电荷控制剂(3) Charge control agent
在上述芯材中使用的相同电荷控制剂可掺入到壳材料中。The same charge control agents used in the core material described above can be incorporated into the shell material.
(4)外用添加剂(4) Additives for external use
调色剂颗粒的壳材料的表面可用所需的外用添加剂来涂布。The surface of the shell material of the toner particles may be coated with desired external additives.
外用添加剂的实例包括流动剂如胶态二氧化硅(包括煅制二氧化硅)、氧化铝、氧化钛等和含脂肪酸金属盐如硬脂酸钡、硬脂酸钙或月桂酸钡等的润滑剂,和这种外用添加剂可单独使用或以两种或多种类型的形式结合使用。优选这些添加剂是疏水的。Examples of additives for external use include flow agents such as colloidal silica (including fumed silica), alumina, titanium oxide, etc., and lubricants containing fatty acid metal salts such as barium stearate, calcium stearate, or barium laurate, etc. agents, and such external additives may be used alone or in combination of two or more types. Preferably these additives are hydrophobic.
所使用的外用添加剂的用量相对于每100重量份调色剂颗粒,为0.01-10,优选0.05-5重量份。The external additive is used in an amount of 0.01-10, preferably 0.05-5 parts by weight per 100 parts by weight of toner particles.
若通过外用添加剂来涂布壳材料,则将含外用添加剂的溶液涂布到颗粒的表面上或通过其它方法将外用添加剂粘着在颗粒的表面上。If the shell material is coated by an external additive, a solution containing the external additive is applied to the surface of the particle or the external additive is adhered to the surface of the particle by other methods.
(5)待掺入的组分用量(5) Amount of components to be blended
在壳材料中的上述组分的用量见上表,不同的是待掺入的着色剂。The amounts of the above components in the shell material are shown in the table above, except for the colorant to be incorporated.
微胶囊调色剂颗粒具有象胶囊的或所说的芯-壳结构,其中芯材用壳材料涂布。Microcapsule toner particles have a capsule-like or so-called core-shell structure in which a core material is coated with a shell material.
整个颗粒的平均粒径(直径)优选3-10微米,外壳的厚度{[(胶囊的外径)-(芯材的直径)]×1/2}优选0.1-0.5微米。The average particle diameter (diameter) of the whole particle is preferably 3-10 microns, and the thickness of the shell {[(outer diameter of the capsule)-(diameter of the core material)]×1/2} is preferably 0.1-0.5 microns.
根据本发明,存在下述三种模式的芯材和壳材料用的树脂的组合。According to the present invention, there are the following three modes of combinations of resins for the core material and the shell material.
(a)芯材:具有环状结构的烯烃聚合物(-20℃≤Tg<60℃,100≤Mn≤20000)(a) Core material: Olefin polymer with ring structure (-20℃≤Tg<60℃, 100≤Mn≤20000)
壳材料:定影用的涂料树脂Shell material: Coating resin for fixing
(b)芯材:热定影用的粘合剂树脂和压力定影用的粘合剂树脂(b) Core material: binder resin for heat fixing and binder resin for pressure fixing
壳材料:具有环状结构的烯烃聚合物(60℃≤Tg≤180℃,1000≤Mn≤100000)Shell material: Olefin polymer with ring structure (60℃≤Tg≤180℃, 1000≤Mn≤100000)
(c)芯材:具有环状结构的烯烃聚合物(-20℃≤Tg<60℃,100≤Mn≤20000)(c) Core material: Olefin polymer with ring structure (-20℃≤Tg<60℃, 100≤Mn≤20000)
壳材料:具有环状结构的烯烃聚合物(60℃≤Tg≤180℃,1000≤Mn≤100000)Shell material: Olefin polymer with ring structure (60℃≤Tg≤180℃, 1000≤Mn≤100000)
如上述定影树脂[A](1)和[B](1)中所给出的实例,在至少一种壳材料或芯材中掺入具有环状结构的烯烃并混合各种结晶和非晶树脂(它们与烯烃聚合物相容)的结果是可显示出透明度、低温定影能力、抗机械冲击性和具有环状结构的烯烃聚合物的其它特征(这些特征对调色剂性能来说是重要的)。As examples given in the above-mentioned fixing resins [A](1) and [B](1), an olefin having a ring structure is incorporated in at least one shell material or a core material and various crystalline and amorphous are mixed As a result, the resins (which are compatible with olefin polymers) can exhibit transparency, low-temperature fixing ability, mechanical shock resistance and other characteristics of olefin polymers with a ring structure (which are important for toner performance). of).
在模式(c)中,在壳材料和芯材中均使用具有环状结构的烯烃聚合物,上述特征完全显示为调色剂的性能。In the mode (c), an olefin polymer having a ring structure is used in both the shell material and the core material, and the above characteristics are fully exhibited as the performance of the toner.
调色剂颗粒的最优选形式是具有环状结构的下述烯烃聚合物,即玻璃化转变温度(Tg)介于40-59℃、数均分子量(Mn)介于1000-10000和多分散度(重均分子量(Mw)/数均分子量(Mn))为10或更低,且乙烯与降冰片烯的共聚摩尔比为85/15到95/5的乙烯-降冰片烯共聚物用作芯材的粘合剂树脂,以及具有环状结构的下述烯烃聚合物,即在甲乙酮中(MEK)可溶、玻璃化转变温度(Tg)介于60-80℃、数均分子量(Mn)介于2000-50000和多分散度(Mw/Mn)介于4-10,且乙烯与降冰片烯的共聚摩尔比为75/25到85/15的乙烯-降冰片烯共聚物用作壳材料的涂料树脂。The most preferred form of toner particles is an olefin polymer having a ring structure with a glass transition temperature (Tg) of 40-59°C, a number average molecular weight (Mn) of 1000-10000 and a polydispersity An ethylene-norbornene copolymer having (weight average molecular weight (Mw)/number average molecular weight (Mn)) of 10 or less and a copolymerization molar ratio of ethylene to norbornene of 85/15 to 95/5 is used as the core Binder resins for materials, and olefin polymers having a ring structure that are soluble in methyl ethyl ketone (MEK), have a glass transition temperature (Tg) between 60-80°C, and have a number-average molecular weight (Mn) between Ethylene-norbornene copolymers with a polydispersity (Mw/Mn) between 2000-50000 and a polydispersity (Mw/Mn) between 4-10 and a copolymerization molar ratio of ethylene to norbornene of 75/25 to 85/15 are used as shell materials Coating resin.
优选通过再沉淀方法制备微胶囊调色剂颗粒。更具体地说,是将良溶剂溶液滴入到壳材料的涂料树脂的不良溶剂溶液中,引起壳材料在芯材周围沉淀的溶剂再沉淀方法,其中所述良溶剂溶液带有溶解在其中的粘合剂树脂和着色剂。Microcapsule toner particles are preferably prepared by a reprecipitation method. More specifically, it is a solvent reprecipitation method of causing the shell material to precipitate around the core material by dropping a good solvent solution with a poor solvent solution of the coating resin of the shell material with dissolved therein. Binder resins and colorants.
也可根据例如JP-B-08-16793和JP-B2-2631019中所示的相分离方法制备微胶囊调色剂颗粒。Microcapsule toner particles can also be produced according to the phase separation method shown in, for example, JP-B-08-16793 and JP-B2-2631019.
(1)通过再沉淀方法制备的方法(溶剂再沉淀方法)(1) Method of preparation by reprecipitation method (solvent reprecipitation method)
在25-30℃的温度下将16-20wt%构成芯材的具有环状结构的烯烃聚合物和1-2wt%功能赋予剂加入并溶解在76-80wt%溶剂(甲苯和环己烷的混合溶剂等)中之后,使用球磨机等分散1-2wt%的着色剂制备溶液(溶液A)。At a temperature of 25-30°C, 16-20wt% olefin polymer with a ring structure and 1-2wt% function-imparting agent constituting the core material are added and dissolved in a 76-80wt% solvent (a mixture of toluene and cyclohexane) solvent, etc.), a solution (solution A) is prepared by dispersing 1 to 2 wt % of the colorant using a ball mill or the like.
另一方面,通过将1.8-2.2wt%构成壳材料的具有环状结构的烯烃聚合物和0.015-0.025wt%的电荷控制剂溶解在98wt%的MEK或其它溶剂中制备溶液(溶液B)。On the other hand, a solution (Solution B) was prepared by dissolving 1.8-2.2 wt% of an olefin polymer having a ring structure constituting the shell material and 0.015-0.025 wt% of a charge control agent in 98 wt% of MEK or other solvent.
在下一步骤中,从带有多个20-30微米直径孔隙的喷嘴将溶液A滴入到高速搅拌的溶液B中,获得沉淀,然后将其流过2微米、0.5微米和0.2微米多步过滤器,从而从溶剂中进行分离。在后一步骤中,通过使用高温真空干燥器除去残留溶剂形成颗粒。In the next step, solution A is dripped into high-speed stirred solution B from a nozzle with multiple 20-30 micron diameter pores to obtain a precipitate, which is then passed through 2 micron, 0.5 micron and 0.2 micron multi-step filtration device for separation from the solvent. In the latter step, particles were formed by removing residual solvent using a high-temperature vacuum dryer.
由此获得基本上呈球形、具有4-10微米的平均直径和2-12微米的粒子尺寸分布(相应于3σ,其中σ=标准偏差),且壳材料厚度为0.2-0.5微米(基于通过溶剂分离方法的重量测量)的微胶囊调色剂颗粒。This results in a substantially spherical shape with a mean diameter of 4-10 microns and a particle size distribution of 2-12 microns (corresponding to 3σ, where σ=standard deviation), and a shell material thickness of 0.2-0.5 microns (based on passing solvent gravimetric measurement of separation method) of microcapsule toner particles.
然后在外部加入疏水二氧化硅用作显影剂。Hydrophobic silica is then added externally as a developer.
(2)通过气相分离方法制备的方法(2) The method prepared by the gas phase separation method
熔融捏合具有环状结构的烯烃聚合物、具有环状结构的用酸改性的烯烃聚合物、蜡、着色剂和电荷控制剂。在热水中,在高速搅拌下使亲水二氧化硅作为保护胶体微分散之后,通过用大量水快速冷却进行固化,然后溶解二氧化硅并通过碱性水溶液将其除去,和通过用水/甲醇淋洗获得芯材颗粒,然后进行过滤。An olefin polymer having a cyclic structure, an olefin polymer having a cyclic structure modified with an acid, a wax, a colorant, and a charge control agent are melt-kneaded. In hot water, after microdispersing hydrophilic silica as a protective colloid under high-speed stirring, solidification is carried out by rapid cooling with a large amount of water, the silica is then dissolved and removed by an aqueous alkaline solution, and by water/methanol The core material particles are obtained by rinsing, and then filtered.
独立地将具有环状结构的烯烃聚合物、蜡和电荷控制剂溶解在酮溶剂,优选MEK中,用均相混合机分散预定量的上述芯材颗粒,加入预定量的乙酸,然后在深度冷却下,以预定速度滴加水将壳材料再沉淀到芯材颗粒表面上。Independently dissolve the olefin polymer having a ring structure, wax and charge control agent in a ketone solvent, preferably MEK, disperse a predetermined amount of the above-mentioned core material particles with a homomixer, add a predetermined amount of acetic acid, and then cool in deep Next, water is added dropwise at a predetermined rate to re-precipitate the shell material onto the surface of the core particle.
然后,用水和甲醇的混合溶液淋洗、过滤并进行干燥,得到微胶囊调色剂颗粒。Then, rinsed with a mixed solution of water and methanol, filtered and dried to obtain microcapsule toner particles.
然后在外部加入疏水二氧化硅用作显影剂。Hydrophobic silica is then added externally as a developer.
从比较上述两种制备方法可看出,再沉淀方法更适于工业生产,原因在于使用低成本的通用目的用的溶剂,且由于溶剂和水的隐性热量的差别导致更容易地进行干燥,且调色剂颗粒的相互聚结变少。From the comparison of the above two preparation methods, it can be seen that the reprecipitation method is more suitable for industrial production, because it uses a low-cost general-purpose solvent, and it is easier to dry due to the difference in the hidden heat of the solvent and water, And mutual coalescence of toner particles becomes less.
实施本发明的最佳模式Best Mode for Carrying Out the Invention
尽管通过实施例和对比实施例的方式更详细地描述了本发明,但这些实施例和对比实施例一点也不限制本发明的有效范围。Although the present invention has been described in more detail by way of Examples and Comparative Examples, these Examples and Comparative Examples do not limit the effective scope of the present invention at all.
如下制备干燥的单组分调色剂和干燥的双组分调色剂。Dry one-component toners and dry two-component toners were prepared as follows.
实施例1-4是通过再沉淀方法制备微胶囊的实施例和实施例5是通过相分离方法制备微胶囊的实施例。Examples 1-4 are examples of preparing microcapsules by reprecipitation method and Example 5 is an example of preparing microcapsules by phase separation method.
实施例1Example 1
制备溶液A(芯材)Prepare solution A (core material)
17wt%由Ticona GmbH制造的并具有49℃的玻璃化转变温度(Tg)和数均分子量(Mn)为2000的“Topas T-936”用作具有环状结构的烯烃聚合物,1wt%由Ticona GmbH制造的并具有58℃的玻璃化转变温度(Tg)和数均分子量(Mn)为3700的“Topas AG-07”用作具有环状结构的用酸改性的烯烃聚合物,0.5wt%由Nippon Seika制造的“BNT22H”和0.5wt%由Clariant制造的“Ceridust 3715”(商品名称)用作功能赋予剂,和在30℃和200rpm的搅拌速度下,将这些组分逐渐加入到并溶解在80wt%甲苯和环己烷的混合溶剂(重量比50∶50)中。17 wt% of "Topas T-936" manufactured by Ticona GmbH and having a glass transition temperature (Tg) of 49°C and a number average molecular weight (Mn) of 2000 was used as an olefin polymer having a ring structure, and 1 wt% was produced by Ticona "Topas AG-07" manufactured by GmbH and having a glass transition temperature (Tg) of 58°C and a number average molecular weight (Mn) of 3700 was used as an acid-modified olefin polymer having a ring structure, 0.5% by weight "BNT22H" manufactured by Nippon Seika and 0.5% by weight of "Ceridust 3715" (trade name) manufactured by Clariant were used as function-imparting agents, and these components were gradually added to and dissolved at 30°C and a stirring speed of 200 rpm In a mixed solvent of 80 wt% toluene and cyclohexane (weight ratio 50:50).
然后向上述溶液中加入珠粒(由Ashizawa制造的不锈钢粉末,粒径:500微米),并逐渐加入1wt%黑色着色剂(Mitsubishi Chemical制造的“Carbon Black MA-7”)并用500rpm的搅拌速度分散,得到溶液A。Then, beads (stainless steel powder manufactured by Ashizawa, particle diameter: 500 µm) were added to the above solution, and 1 wt% of a black colorant ("Carbon Black MA-7" manufactured by Mitsubishi Chemical) was gradually added and dispersed with a stirring speed of 500 rpm , to obtain solution A.
制备溶液B(壳材料)Preparation of solution B (shell material)
2wt%由Ticona制造的并具有67℃的玻璃化转变温度(Tg)和数均分子量(Mn)为4600的“Topas AG-09”用作具有环状结构的烯烃聚合物,和将其与0.02wt%电荷控制剂(“Copy Charge NX”(商品名称);由Clariant制造)一起溶解在约98wt%甲乙酮中,得到溶液B。2% by weight of "Topas AG-09" manufactured by Ticona and having a glass transition temperature (Tg) of 67°C and a number average molecular weight (Mn) of 4600 was used as an olefin polymer having a ring structure, and it was mixed with 0.02 % by weight of a charge control agent ("Copy Charge NX" (trade name); manufactured by Clariant) was dissolved together in about 98% by weight of methyl ethyl ketone to obtain a solution B.
粒化工艺Granulation process
从带有多个30微米直径孔隙的喷嘴将上述的溶液A滴入到高速搅拌的溶液B中,形成颗粒。The above-mentioned solution A was dropped into the high-speed stirred solution B from a nozzle having a plurality of 30-micrometer-diameter holes to form particles.
关于滴加速度,若在500升体积的釜中制造颗粒的情况下,通过以5升/分的速度从100个孔隙中滴出的方式将100升溶液A在20分钟内逐渐加入到200升溶液B中,得到沉淀。Regarding the dropping rate, in the case of producing granules in a tank with a volume of 500 liters, gradually add 100 liters of solution A to 200 liters of solution in 20 minutes by dripping from 100 pores at a rate of 5 liters/minute In B, a precipitate was obtained.
固定溶液B的搅拌速度为2000rpm,并在溶液A的滴加完成后继续搅拌10分钟。然后将沉淀流过2微米、0.5微米和0.2微米的多步过滤器,从而从溶剂中进行分离。然后,通过使用高温真空干燥器除去残留溶剂形成微胶囊调色剂颗粒。The stirring speed of the fixed solution B was 2000 rpm, and the stirring was continued for 10 minutes after the dropwise addition of the solution A was completed. The precipitate is then separated from the solvent by passing through multi-stage filters of 2 micron, 0.5 micron and 0.2 micron. Then, the residual solvent is removed by using a high-temperature vacuum drier to form microcapsule toner particles.
所得调色剂颗粒的平均直径约6微米和所有颗粒分布在2-12微米的粒径范围内。由于粗粒子的尺寸分开和不要求非常细的颗粒,因此发现该方法在产率方面良好。The average diameter of the obtained toner particles was about 6 microns and all the particles were distributed in the particle size range of 2-12 microns. The process was found to be good in terms of yield due to the size separation of the coarse particles and the fact that very fine particles are not required.
通过扫描显微镜的观察证明颗粒基本上呈球形,和根据溶剂分离方法测量下述重量,从而计算壳材料的厚度为0.2-0.5微米。Observation by a scanning microscope confirmed that the particles were substantially spherical, and the thickness of the shell material was calculated to be 0.2-0.5 microns by measuring the following weights according to the solvent separation method.
关于调色剂的产量,干燥后的产量为21.7kg(产率为92%),相对于100升(约85.6kg,其中芯材聚合物包括17.1kg)溶液A和200升(约162kg,其中壳材料聚合物包括6.5kg)溶液B(总的固体为23.6kg)。Regarding the yield of the toner, the yield after drying was 21.7 kg (yield: 92%), relative to 100 liters (about 85.6 kg, in which the core polymer included 17.1 kg) of Solution A and 200 liters (about 162 kg, in which Shell material polymer comprised 6.5 kg) Solution B (23.6 kg total solids).
通过常规的机械研磨方法和空气冲击流动方法(该方法使用高速空气流动)得到的调色剂产率分别约为80%和约75%,其中形成1微米或更低的超微颗粒。由此发现通过上述方法可显著改进调色剂的产率。The toner yields obtained by a conventional mechanical grinding method and an air impingement flow method (which uses high-speed air flow) are about 80% and about 75%, respectively, in which ultrafine particles of 1 micron or less are formed. It was thus found that the yield of toner can be significantly improved by the above method.
根据激光衍射散射型粒径分布测量装置(由Horiba Seisakusho制造的“LA-700”)测量调色剂颗粒的平均粒径。还通过相同的装置测量粒径分布,和发现4-10微米粒径的颗粒占95%的体积和75%的数量。The average particle diameter of the toner particles is measured according to a laser diffraction scattering type particle diameter distribution measuring device ("LA-700" manufactured by Horiba Seisakusho). The particle size distribution was also measured by the same device, and it was found that particles with a size of 4-10 microns accounted for 95% by volume and 75% by number.
为了测量壳材料的厚度,称重10g调色剂颗粒并放置在1升甲乙酮中,通过加热到50℃并搅拌20分钟使壳材料溶解后,通过热滤除去溶剂并测量残余的重量,以计算壳材料的厚度。To measure the thickness of the shell material, 10 g of toner particles were weighed and placed in 1 liter of methyl ethyl ketone. After the shell material was dissolved by heating to 50°C and stirring for 20 minutes, the solvent was removed by hot filtration and the residual weight was measured to calculate The thickness of the shell material.
实施例2Example 2
除了使用Clariant制造的黄色着色剂“Yellow HG(商品名称)”作为着色剂之外,以与实施例1相同的方式获得微胶囊调色剂颗粒。Microcapsule toner particles were obtained in the same manner as in Example 1 except that the yellow colorant "Yellow HG (trade name)" manufactured by Clariant was used as the colorant.
实施例3Example 3
除了使用Clariant制造的品红着色剂“Pink EO2(商品名称)”作为着色剂之外,以与实施例1相同的方式获得微胶囊调色剂颗粒。Microcapsule toner particles were obtained in the same manner as in Example 1 except that a magenta colorant "Pink EO2 (trade name)" manufactured by Clariant was used as the colorant.
实施例4Example 4
除了使用Clariant制造的蓝绿色着色剂“Blue BO2G(商品名称)”作为着色剂之外,以与实施例1相同的方式获得微胶囊调色剂颗粒。Microcapsule toner particles were obtained in the same manner as in Example 1 except that the cyan colorant "Blue BO2G (trade name)" manufactured by Clariant was used as the colorant.
实施例5Example 5
参考JP-B1-8-16793和JP-B2-2631019,通过相分离方法如下制备微胶囊调色剂颗粒。Referring to JP-B1-8-16793 and JP-B2-2631019, microcapsule toner particles are produced by the phase separation method as follows.
制备芯材颗粒Preparation of core particles
85wt%由Ticona制造的“Topas T-936”用作具有环状结构的烯烃聚合物,5wt%由Ticona制造的“Topas AG-07”用作具有环状结构的用酸改性的烯烃聚合物,2wt%二十二烷酸酰胺蜡(由Nippon Seika制造的“BNT22H”(商品名称))和2wt%氧化和非氧化的聚乙烯蜡的混合粉末(由Clariant制造的“Ceridust 3715”(商品名称))用作功能赋予剂,和在120℃下用捏合机(由Haake制造的“Rheomix 600”)熔融捏合这些组分以及5wt%黑色着色剂(由Mitsubishi Chemical制造的“CarbonBlack MA-7”)和1wt%电荷控制剂(由Clariant制造的“Copy ChargeNX”(商品名称)),和将所得混合物转移到配有加热器的不锈钢容器中并保持在130℃下。85 wt% of "Topas T-936" manufactured by Ticona was used as an olefin polymer having a ring structure, and 5 wt% of "Topas AG-07" manufactured by Ticona was used as an acid-modified olefin polymer having a ring structure , a mixed powder of 2 wt% behenic acid amide wax ("BNT22H" (trade name) manufactured by Nippon Seika) and 2 wt% oxidized and non-oxidized polyethylene wax ("Ceridust 3715" (trade name manufactured by Clariant) )) was used as a function-imparting agent, and these components were melt-kneaded at 120°C with a kneader ("Reomix 600" manufactured by Haake) and 5 wt% of a black colorant ("CarbonBlack MA-7" manufactured by Mitsubishi Chemical) and 1 wt% of a charge control agent ("Copy ChargeNX" (trade name) manufactured by Clariant), and the resulting mixture was transferred to a stainless steel container equipped with a heater and kept at 130°C.
独立地将水放置在均相混合机(由Tokushu Kika制造)中和加热到并维持在约95℃。然后加入0.4wt%胶态二氧化硅(Wacker Chemie制造的“HDK N-30”)并通过搅拌充分分散。Separately, water was placed in a homomixer (manufactured by Tokushu Kika) and heated to and maintained at about 95°C. Then 0.4 wt% of colloidal silica ("HDK N-30" manufactured by Wacker Chemie) was added and sufficiently dispersed by stirring.
将均相混合机的旋转速度固定在8500rpm,和向热水的分散介质中加入约15重量份(phr)上述的熔融混合物,然后持续搅拌约15分钟,形成微颗粒。The rotation speed of the homomixer was fixed at 8500 rpm, and about 15 parts by weight (phr) of the above molten mixture was added to the dispersion medium of hot water, followed by continuous stirring for about 15 minutes to form microparticles.
然后,将分散液倾倒在事先制备好的冰(冰的量是分散液的两倍)上,以便快速冷却和固化微颗粒。然后向分散液中加入等于中和胶态二氧化硅量的氢氧化钠用量,室温下用螺旋桨式搅拌器搅拌24小时,使胶态二氧化硅溶解,且通过离心过滤器分离碱性溶液和固体。Then, the dispersion was poured on previously prepared ice (twice as much ice as the dispersion) to rapidly cool and solidify the microparticles. Then add the amount of sodium hydroxide equal to the amount of neutralized colloidal silicon dioxide to the dispersion, and stir with a propeller stirrer for 24 hours at room temperature to dissolve the colloidal silicon dioxide, and separate the alkaline solution and the solid.
然后将淤浆用水/甲醇溶液(50/50wt%)淋洗、每两次进行过滤,并用固定在40℃的热空气干燥器进行干燥,得到芯材颗粒。Then the slurry was rinsed with water/methanol solution (50/50wt%), filtered every two times, and dried with a hot air drier fixed at 40° C. to obtain core material particles.
这些颗粒的体积平均粒径为约8微米(通过Horiba Seisakusho制造的“LA-700”来测量)。The volume average particle diameter of these particles was about 8 micrometers (measured by "LA-700" manufactured by Horiba Seisakusho).
制备壳材料溶液Preparation of shell material solution
使用95重量份上述“Topas AG-09”用作具有环状结构的烯烃聚合物、2重量份二十二烷酸酰胺蜡(由Nippon Seika制造的“BNT22H”(商品名称))和2wt%氧化和非氧化的聚乙烯蜡的混合粉末(由Clariant制造的“Ceridust 3715”(商品名称))用作功能赋予剂,1重量份电荷控制剂(由Clariant制造的“Copy Charge NX”(商品名称))和2400重量份甲乙酮制备用于包封的壳材料溶液。Using 95 parts by weight of the above-mentioned "Topas AG-09" as an olefin polymer having a ring structure, 2 parts by weight of behenic acid amide wax ("BNT22H" (trade name) manufactured by Nippon Seika), and 2 wt% of oxidized and non-oxidized polyethylene wax mixed powder ("Ceridust 3715" (trade name) manufactured by Clariant) was used as a function-imparting agent, and 1 part by weight of a charge control agent ("Copy Charge NX" (trade name) manufactured by Clariant) ) and 2400 parts by weight of methyl ethyl ketone to prepare a shell material solution for encapsulation.
均相混合机装配带有20升体积夹套的反应釜,向反应釜中加入7.6kg上述溶液,并在搅拌下冷却到-25℃后,加入120g乙酸并搅拌5分钟。A homogeneous mixer was equipped with a reactor with a 20-liter volume jacket, and 7.6 kg of the above solution was added to the reactor, and after cooling to -25° C. under stirring, 120 g of acetic acid was added and stirred for 5 minutes.
然后将2.0kg上述芯材颗粒加入到反应釜中,并用均相混合机充分分散后,以10g/min的滴加速度加入0-5℃的冷水。在最后步骤中逐渐增加滴加速度到100g/min,和最后加入约3kg水。这一工艺所要求的时间约2小时。Then add 2.0kg of the above-mentioned core material particles into the reactor, and after fully dispersed with a homomixer, add cold water at 0-5°C at a dropping rate of 10g/min. The dropping rate was gradually increased to 100 g/min in the last step, and about 3 kg of water was finally added. The time required for this process is about 2 hours.
然后,通过离心过滤器分离胶囊溶液和用水/甲醇(50/50wt%)淋洗通过过滤分离的胶囊颗粒2次,过滤分离并在40℃下干燥。Then, the capsule solution was separated by a centrifugal filter and the capsule particles separated by filtration were rinsed twice with water/methanol (50/50 wt%), separated by filtration and dried at 40°C.
胶囊颗粒的体积平均粒径约8.5微米,这明显比芯材颗粒要大且由于包封导致直径变大。The volume average particle diameter of the capsule particles is about 8.5 microns, which is significantly larger than the core particles and the diameter becomes larger due to encapsulation.
通过上述溶剂分离方法测量的重量计算出基本上相似的壳材料厚度(0.2-0.3微米)。Substantially similar shell material thicknesses (0.2-0.3 microns) were calculated from the weights measured by the solvent separation method described above.
在外部将0.5重量份疏水胶态二氧化硅作为显影剂加入到由此获得的微胶囊上。0.5 parts by weight of hydrophobic colloidal silica was added externally to the microcapsules thus obtained as a developer.
对比实施例1Comparative Example 1
调色剂是商购于通过空气冲击研磨方法(射流磨方法)制备的调色剂,更具体地说是由Ricoh制造的用于复印机“FT-5520”的调色剂,使用该调色剂并用上述复印机进行性能评估。The toner is a commercially available toner prepared by an air impact grinding method (jet mill method), more specifically, a toner for copiers "FT-5520" manufactured by Ricoh, using the toner And performance evaluation was carried out using the copier described above.
对比实施例2Comparative Example 2
调色剂是商购于通过机械研磨方法制备的调色剂,更具体地说是由QMS制造的用于打印机“Magicolor 2CX”的调色剂,使用该调色剂并用上述Ricoh生产的复印机“FT-5520”进行性能评估。The toner is a commercially available toner prepared by a mechanical grinding method, more specifically a toner manufactured by QMS for the printer "Magicolor 2CX", using this toner and using the above-mentioned copier manufactured by Ricoh " FT-5520" for performance evaluation.
通过使用实施例1-4中所得的微胶囊调色剂以及对比实施例1和2商购的调色剂,用所制造的复印机“FT-5520”进行真正的复制。结果见表2。By using the microcapsule toners obtained in Examples 1 to 4 and the commercially available toners of Comparative Examples 1 and 2, actual reproduction was performed with the copier "FT-5520" manufactured. The results are shown in Table 2.
(a)抗失效(antispent)调色剂的效果(a) Effect of antispent toner
使用各实施例和对比实施例的调色剂样品在高质量纸张上进行真正的复制实验。一直复制到调色剂组分粘附于显影筒上以及光电导体到达允许的极限量为止,用在那点处复制到纸张上的纸张作对比。A true replication experiment was carried out on high quality paper using the toner samples of each Example and Comparative Example. Copying was carried out until the toner component adhered to the developing sleeve and the photoconductor reached the allowable limit, and the paper copied to the paper at that point was used for comparison.
(b)转移性能(b) transfer performance
测量从光电导体转移到高质量纸张上的效率,以在10000张纸上复制后回收的调色剂用量为基准,其中所述纸张是待复制的基质。The efficiency of transfer from the photoconductor to high quality paper was measured, based on the amount of toner recovered after replication on 10,000 sheets of paper, which was the substrate to be replicated.
(c)定影能力(c) Fixing ability
使用各种调色剂在高质量的纸张上形成图象,将一张未印刷的相同质量的纸张放置在印刷的纸张的上面并用耐擦力测试机擦拭印刷的图象,使之在外力作用下转移到未印刷的纸张上。Use various toners to form images on high-quality paper, place a piece of unprinted paper of the same quality on top of the printed paper and wipe the printed image with a rubbing resistance tester to make it under the action of external force Transfer to unprinted paper.
图象的定影速度固定为150mm/sec和定影温度固定为150℃。The image fixing speed was fixed at 150 mm/sec and the fixing temperature was fixed at 150°C.
耐擦力实验的条件固定为在2磅的负荷(约907g)下进行20次往复移动。在擦拭后,使用Macbeth型反射光密度计测量在擦拭前的起始图象密度(A)、转移到未印刷的纸张上的密度(B)和纸张无图象区域的密度(C),并通过下式[(B-C)/A×100(%)]确定转移速度。测量并比较60%或更高转移速度的定影温度的下限和定影压力的下限。The conditions of the abrasion resistance test were fixed at 20 reciprocating movements under a load of 2 lbs (about 907 g). After wiping, the initial image density before wiping (A), the density transferred to the unprinted paper (B) and the density of the non-image area of the paper (C) were measured using a Macbeth-type reflection densitometer, and The transfer speed was determined by the following formula [(B-C)/A×100(%)]. The lower limit of the fixing temperature and the lower limit of the fixing pressure at a transfer speed of 60% or more were measured and compared.
(d)图象的清晰度(d) Sharpness of the image
比较各调色剂的图象清晰度,并如下评价等级、细线分辨率和OHP透光率。The image clarity of each toner was compared, and the grade, fine line resolution and OHP light transmittance were evaluated as follows.
等级grade
使用Dataquest Co.制造的样品,通过0-16级灰度步骤评价等级。Using samples manufactured by Dataquest Co., grades were evaluated by 0-16 gray scale steps.
细线分辨率fine line resolution
使用Dataquest制造的样品,通过0-600dpi的细线图案评价细线分辨能力。Using the sample manufactured by Dataquest, thin line resolving power was evaluated by a thin line pattern of 0-600 dpi.
OHP透光率OHP transmittance
在Fuji Xerox制造的PPC用的OHP膜上形成图象,测量在图象区域(A)和无图象部分(B)的透光率,并用A/B×100%表征透光率。An image was formed on an OHP film for PPC manufactured by Fuji Xerox, the light transmittance at the image area (A) and the non-image portion (B) was measured, and the light transmittance was characterized by A/B x 100%.
(e)保存稳定性(e) Storage stability
将各方法制备的调色剂在60℃和50%RH(相对湿度)下保存8小时后,使调色剂经固定的时间段经过100目的筛网,通过用所使用的样品量除筛网残渣而得的值用%表征。保存过程中调色剂颗粒的聚结将使该值更高。主要由调色剂组合物中所含的熔点为50℃或更低的物质导致聚结。符号“o”表示0.5%或更低的筛网残渣和“×”表示超过0.5%的筛网残渣。After storing the toner prepared by each method at 60° C. and 50% RH (relative humidity) for 8 hours, the toner was passed through a 100-mesh sieve for a fixed period of time, and the sieve was divided by the amount of the sample used. The values obtained for residues are expressed in %. Coalescence of toner particles during storage will make this value even higher. The agglomeration is mainly caused by a substance having a melting point of 50° C. or lower contained in the toner composition. The symbol "o" indicates sieve residue of 0.5% or less and "x" indicates sieve residue of more than 0.5%.
表2
工业实用性Industrial Applicability
显影本发明带静电图象用的调色剂是由芯和壳组成的微胶囊调色剂颗粒。此外,具有相对低的玻璃化转变温度和相对低的平均分子量的具有环状结构的烯烃聚合物在芯材中用作粘合剂树脂,和/或具有相对高的玻璃化转变温度和相对高的数均分子量的具有环状结构的烯烃聚合物在壳材料中用作涂料树脂。The toner for developing the electrostatic image of the present invention is a microcapsule toner particle composed of a core and a shell. In addition, an olefin polymer having a cyclic structure having a relatively low glass transition temperature and a relatively low average molecular weight is used as a binder resin in a core material, and/or has a relatively high glass transition temperature and a relatively high Olefin polymers with a number average molecular weight having a ring structure are used as coating resins in shell materials.
因此调色剂可用于压力加热定影型复制设备,且它具有良好的保存稳定性,可生产高等级的清晰图象且它在抗失效调色剂效果、转移能力、定影能力和无错位性能方面优良。Therefore, the toner can be used in pressure heating fixing type copying equipment, and it has good storage stability, can produce high-level clear images and it is excellent in anti-fading toner effect, transfer ability, fixing ability and non-displacement performance excellent.
此外,本发明的调色剂甚至在低温加热型复制设备中,在显示充足的定影能力方面优良。Furthermore, the toner of the present invention is excellent in exhibiting sufficient fixing ability even in a low-temperature heating type copying apparatus.
此外,甚至在使用热辊定影型设备的情况下,使用本发明的调色剂能容易地实现显著降低加热热量,从而对制造节能复制设备起到作用。Furthermore, even in the case of using a heat roller fixing type apparatus, the use of the toner of the present invention can easily achieve a significant reduction in the amount of heating heat, thereby contributing to the manufacture of energy-saving copying apparatus.
此外,通过将用于脱模的功能赋予剂掺入到壳材料中,从而不必向加热辊表面涂敷油如硅油或蜡。Furthermore, by incorporating a function-imparting agent for mold release into the shell material, it becomes unnecessary to apply oil such as silicone oil or wax to the surface of the heating roller.
Claims (14)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2000/002782 WO2001084248A1 (en) | 2000-04-11 | 2000-04-27 | Toner for electrostatically charged image development |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1408079A true CN1408079A (en) | 2003-04-02 |
Family
ID=11735980
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN00816783A Pending CN1408079A (en) | 2000-04-27 | 2000-04-27 | Toner for electrostatically charged image development |
Country Status (4)
| Country | Link |
|---|---|
| KR (1) | KR100684062B1 (en) |
| CN (1) | CN1408079A (en) |
| CA (1) | CA2407323A1 (en) |
| DE (1) | DE60031580T2 (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101067730A (en) * | 2006-05-02 | 2007-11-07 | 夏普株式会社 | capsule toner |
| CN100440048C (en) * | 2005-03-15 | 2008-12-03 | 富士施乐株式会社 | Toner for developing electrostatic charge image, developer for developing electrostatic charge image, and image forming apparatus |
| CN101144991B (en) * | 2006-09-08 | 2010-06-02 | 夏普株式会社 | Functional particle and manufacturing method thereof |
| US7833446B2 (en) | 2006-08-01 | 2010-11-16 | Sharp Kabushiki Kaisha | Method of manufacturing aggregated particles |
| CN101286028B (en) * | 2007-04-09 | 2011-02-16 | 富士施乐株式会社 | Endless belt, endless belt suspending apparatus, and image forming apparatus using the same |
| CN102053518A (en) * | 2009-11-09 | 2011-05-11 | 夏普株式会社 | Toner manufacturing method and toner |
| US8097395B2 (en) | 2007-08-08 | 2012-01-17 | Sharp Kabushiki Kaisha | Method of manufacturing toner particles, toner particles, two-component developer, developing device and image forming apparatus |
| CN101393404B (en) * | 2007-09-20 | 2012-05-30 | 富士施乐株式会社 | Toner for developing electrostatic image, developer, and apparatus and device using the same |
| US8252501B2 (en) | 2008-07-25 | 2012-08-28 | Sharp Kabushiki Kaisha | Method of manufacturing coalesced resin particles, coalesced resin particles, toner, two-component developer, developing device, and image forming apparatus |
| CN107209465A (en) * | 2015-03-26 | 2017-09-26 | 京瓷办公信息系统株式会社 | Developing toner for electrostatic latent images |
| CN107219733A (en) * | 2016-03-22 | 2017-09-29 | 富士施乐株式会社 | Tone agent for developing electrostatic charge image, electrostatic charge image developer and toner cartridge |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7105263B2 (en) * | 2003-12-30 | 2006-09-12 | Samsung Electronics Company | Dry toner comprising encapsulated pigment, methods and uses |
-
2000
- 2000-04-27 CA CA002407323A patent/CA2407323A1/en not_active Abandoned
- 2000-04-27 KR KR1020027012799A patent/KR100684062B1/en not_active Expired - Fee Related
- 2000-04-27 CN CN00816783A patent/CN1408079A/en active Pending
- 2000-04-27 DE DE60031580T patent/DE60031580T2/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100440048C (en) * | 2005-03-15 | 2008-12-03 | 富士施乐株式会社 | Toner for developing electrostatic charge image, developer for developing electrostatic charge image, and image forming apparatus |
| CN101067730A (en) * | 2006-05-02 | 2007-11-07 | 夏普株式会社 | capsule toner |
| US7875413B2 (en) | 2006-05-02 | 2011-01-25 | Sharp Kabushiki Kaisha | Capsulated toner having fine particle cycloolefin copolymer resin shell |
| CN101067730B (en) * | 2006-05-02 | 2013-02-13 | 夏普株式会社 | Capsulated toner |
| US7833446B2 (en) | 2006-08-01 | 2010-11-16 | Sharp Kabushiki Kaisha | Method of manufacturing aggregated particles |
| CN101144991B (en) * | 2006-09-08 | 2010-06-02 | 夏普株式会社 | Functional particle and manufacturing method thereof |
| US8067143B2 (en) | 2006-09-08 | 2011-11-29 | Sharp Kabushiki Kaisha | Functional particle and manufacturing method thereof |
| CN101286028B (en) * | 2007-04-09 | 2011-02-16 | 富士施乐株式会社 | Endless belt, endless belt suspending apparatus, and image forming apparatus using the same |
| US8097395B2 (en) | 2007-08-08 | 2012-01-17 | Sharp Kabushiki Kaisha | Method of manufacturing toner particles, toner particles, two-component developer, developing device and image forming apparatus |
| CN101393404B (en) * | 2007-09-20 | 2012-05-30 | 富士施乐株式会社 | Toner for developing electrostatic image, developer, and apparatus and device using the same |
| US8252501B2 (en) | 2008-07-25 | 2012-08-28 | Sharp Kabushiki Kaisha | Method of manufacturing coalesced resin particles, coalesced resin particles, toner, two-component developer, developing device, and image forming apparatus |
| CN102053518B (en) * | 2009-11-09 | 2012-10-03 | 夏普株式会社 | Toner manufacturing method and toner |
| CN102053518A (en) * | 2009-11-09 | 2011-05-11 | 夏普株式会社 | Toner manufacturing method and toner |
| CN107209465A (en) * | 2015-03-26 | 2017-09-26 | 京瓷办公信息系统株式会社 | Developing toner for electrostatic latent images |
| CN107219733A (en) * | 2016-03-22 | 2017-09-29 | 富士施乐株式会社 | Tone agent for developing electrostatic charge image, electrostatic charge image developer and toner cartridge |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2407323A1 (en) | 2001-11-08 |
| KR100684062B1 (en) | 2007-02-16 |
| DE60031580D1 (en) | 2006-12-07 |
| DE60031580T2 (en) | 2007-09-06 |
| KR20020092403A (en) | 2002-12-11 |
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