CN1472994A - A kind of organic electroluminescence device and preparation method thereof - Google Patents
A kind of organic electroluminescence device and preparation method thereof Download PDFInfo
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Abstract
本发明涉及一种有机电致发光器件及其制备方法,属于电子半导体元器件技术领域。在器件的第一电极(2)图形上制备双层隔离柱,隔离柱第二层(8)线条的横截面具有上大下小的形状,其斜边具有两个渐次内收的角度α、β,并且α>β。然后依次淀积有机功能层(5)和第二电极(6)。因为隔离柱第二层(8)斜边β角的存在使得金属背电极的蒸镀角度和蒸镀厚度的宽容性大大增加,而且通过使用有机功能层和金属背电极不同的的蒸镀角度,可以实现背电极对有机功能层的完全包覆,避免了比金属层更易受水、氧侵蚀的有机功能层边缘暴露在背电极外,从而提高器件的寿命和发光均匀性。双层隔离柱通过两次涂覆有机绝缘薄膜、两次曝光、自上而下显影、同时高温固化制备而成,工艺简单、设备投资和生产成本低、成品率高。
The invention relates to an organic electroluminescent device and a preparation method thereof, belonging to the technical field of electronic semiconductor components. Prepare double-layer isolation columns on the first electrode (2) pattern of the device, the cross-section of the second layer (8) of the isolation column has a shape with a large top and a small bottom, and its hypotenuse has two gradually inward angles α, β, and α>β. Then the organic functional layer (5) and the second electrode (6) are deposited in sequence. Because the existence of the hypotenuse β angle of the second layer (8) of the spacer makes the evaporation angle and the tolerance of the evaporation thickness of the metal back electrode greatly increased, and by using different evaporation angles of the organic functional layer and the metal back electrode, The back electrode can fully cover the organic functional layer, avoiding the exposure of the edge of the organic functional layer, which is more susceptible to water and oxygen corrosion than the metal layer, from the back electrode, thereby improving the life of the device and the uniformity of light emission. The double-layer isolation column is prepared by coating an organic insulating film twice, exposing twice, developing from top to bottom, and curing at a high temperature at the same time. The process is simple, the equipment investment and production costs are low, and the yield is high.
Description
技术领域technical field
本发明涉及一种有机电致发光器件,还涉及该器件的制备方法,属于电子半导体元器件技术领域。The invention relates to an organic electroluminescence device and a preparation method of the device, belonging to the technical field of electronic semiconductor components.
背景技术Background technique
有机电致发光器件(Organic Electroluminescent Devices,以下简称OLEDs)通常这样构成:位于透明基板上面的透明的第一电极、淀积在第一电极上的有机电致发光介质(有机功能层)、以及位于有机电致发光介质上面的第二电极(金属电极)。透明电极作为器件的阳极,金属电极作为器件的阴极。给透明电极施加高电平,给金属电极施加低电平使器件发光。一组彼此平行的阳极(或阴极)与一组与之垂直的彼此平行的阴极(或阳极)构成X-Y二维寻址矩阵。Organic Electroluminescent Devices (Organic Electroluminescent Devices, hereinafter referred to as OLEDs) are generally composed of a transparent first electrode on a transparent substrate, an organic electroluminescent medium (organic functional layer) deposited on the first electrode, and an The second electrode (metal electrode) above the organic electroluminescence medium. The transparent electrode serves as the anode of the device, and the metal electrode serves as the cathode of the device. Apply a high level to the transparent electrode and a low level to the metal electrode to make the device emit light. A group of anodes (or cathodes) parallel to each other and a group of cathodes (or anodes) parallel to each other perpendicular thereto form an X-Y two-dimensional addressing matrix.
通常透明电极的图案布线由光刻技术来实现。金属电极的图案布线采用金属掩膜蒸镀的方法或光刻的方法来实现。但是在金属电极的图案布线中金属掩膜板的制作工艺复杂、成本高,线条不易做细,在器件实现高分辨率上存在困难。同时金属掩膜板与有机膜接触容易破坏有机功能层,造成透明电极与金属电极之间的短路。若用光刻的方法进行金属布线,又会存在以下几个问题:Usually the pattern wiring of the transparent electrode is realized by photolithography. The pattern wiring of the metal electrodes is realized by metal mask evaporation method or photolithography method. However, in the pattern wiring of the metal electrodes, the manufacturing process of the metal mask is complicated, the cost is high, and the lines are not easy to make thin, so it is difficult to realize high resolution of the device. At the same time, the contact between the metal mask and the organic film will easily damage the organic functional layer, resulting in a short circuit between the transparent electrode and the metal electrode. If the metal wiring is carried out by photolithography, there will be the following problems:
①光刻胶的烘烤温度(如120℃)会使有机膜受到破坏;① The baking temperature of the photoresist (such as 120°C) will damage the organic film;
②光刻胶的溶剂、显影液、腐蚀液会损坏有机膜;② Solvents, developers, and corrosive solutions of photoresist will damage the organic film;
③若采用干法刻蚀,其中的粒子流会击坏有机膜。③ If dry etching is used, the particle flow in it will damage the organic film.
以上这些破坏因素都会使器件性能劣化。All of the above destructive factors will degrade the performance of the device.
欧洲专利EP0732868B1(公告日:2000年5月24日)采用单层隔离柱技术进行金属电极的图案布线。器件结构如图1所示:在透明基板1上淀积透明导电薄膜2,将透明导电薄膜2光刻出一组相互平行的阵列。在透明导电薄膜2上旋转涂覆(以下简称旋涂)光刻胶,将光刻胶光刻出与透明导电膜2相正交的多个平行的直线条。然后通过一定的工艺处理使得直线条的横截面形成上大下小的倒梯形形状(若是正型光刻胶,通过在C6H5Cl溶液中浸泡的方法使图形形成倒梯形形状;若是负型光刻胶,通过曝光后烘烤,即中烘工艺使图形形成倒梯形形状),此具有倒梯形形状横截面的直线条就是器件的单层隔离柱(阴极隔壁)4。在带有单层隔离柱4的基板上继续淀积有机功能层5和金属层6,由于阴影效应,在隔离柱的侧表面不形成连续的金属薄膜,确保了相邻象素之间的电绝缘,金属层6被有效地分割开。但是这种方案有以下缺点:European patent EP0732868B1 (announcement date: May 24, 2000) adopts single-layer spacer column technology for pattern wiring of metal electrodes. The structure of the device is shown in Figure 1: a transparent
(1)隔离柱4是由一层绝缘物质构成,4的横截面具有上大下小的倒梯形形状,在(1) The
淀积了有机功能层5和金属层6之后,部分金属层6有可能越过有机层5落After depositing the organic functional layer 5 and the
入单层隔离柱4下边与有机层5之间的透明导电薄膜2上(如图2所示),造Into the transparent
成该象素点短路、不发光;Make the pixel short-circuit and not emit light;
(2)单层隔离柱4只能在与透明电极2相垂直的方向平行分布,在分隔金属电极6(2) The single-
的同时降低了金属线条之间的反向抑制电压,但是无法降低第一透明电极之At the same time, the reverse suppression voltage between the metal lines is reduced, but the voltage between the first transparent electrodes cannot be reduced.
间的反向抑制电压,使得器件的功耗较高;The reverse suppression voltage between makes the power consumption of the device higher;
(3)在隔离柱材料中掺入黑色染料可以提高器件发光时的对比度,由于单层隔离(3) Incorporating black dye into the material of the isolation column can improve the contrast of the device when it emits light, due to the single-layer isolation
柱4只能在与透明电极2相垂直的方向平行分布,而无法在与透明电极2相
平行的方向平行分布,所以无法明显地提高器件的对比度。The parallel directions are distributed in parallel, so the contrast of the device cannot be significantly improved.
美国专利申请US20020008467A1(公开日:2002年1月24日)针对单层隔离柱存在的上述问题采用一种双层隔离柱技术进行金属电极的图案布线,如图3所示,该双层隔离柱由具有网状结构的横截面为正梯形形状的绝缘基座3和横截面为倒梯形形状的阴极隔壁4两部分组成。该隔离柱制备工艺过程如下:先在制备好第一电极的透明基板上涂覆一层光刻胶并前烘,此光刻胶可以是正型novolac光刻胶、负型环化橡胶、化学增幅型树脂,优选为正型novolac光刻胶;将第一层光刻胶曝光、显影成网状图案;烘烤第一层光刻胶使其不受第二层光刻胶制备过程的影响;涂覆第二层负型光刻胶并前烘;通过曝光、中烘和显影使其线条横截面形成倒梯形的阴极隔壁图案;高温烘烤使隔离柱完全固化,并去除水分和溶剂。但是该方案仍存在下述缺点:U.S. patent application US20020008467A1 (publication date: January 24, 2002) adopts a kind of double-layer spacer technology to carry out pattern wiring of metal electrodes for the above-mentioned problem that single-layer spacer exists, as shown in Figure 3, this double-layer spacer It consists of two parts: an
①先形成绝缘基座3的图案,再以相同方法形成上面一层阴极隔壁4的图案,工艺① Form the pattern of the
复杂,工序较多,而且器件发光区域的第一电极表面先后受到两层光刻胶的污染,Complicated, with many processes, and the surface of the first electrode in the light-emitting area of the device is polluted by two layers of photoresist successively,
不利于器件整体性能和成品率的提高;It is not conducive to the improvement of the overall performance and yield of the device;
②阴极隔壁4的横截面为上大下小的倒梯形形状,由于其倒梯形倾斜角度的限制,②The cross-section of the
只有垂直蒸镀有机功能层,并斜蒸金属层,才能使金属层完全包覆有机功能层边Only by vertically evaporating the organic functional layer and obliquely evaporating the metal layer can the metal layer completely cover the edge of the organic functional layer
缘,但有机功能层的蒸镀角度在70°左右才能使有机薄膜具有较好的均匀性,阴edge, but the evaporation angle of the organic functional layer is about 70° to make the organic thin film have better uniformity.
极隔壁4横截面的这种形状无法同时保证有机功能层的蒸镀均匀性和金属层完全This shape of the cross-section of the
包覆有机功能层边缘的目的,可以说这种阴极隔壁4的隔离效果较差,还不够优For the purpose of coating the edge of the organic functional layer, it can be said that the isolation effect of the
化。 change.
发明内容 Contents of the invention
本发明的目的是提供一种有机电致发光器件,从而有效地分割第二电极,提高器件的性能。The object of the present invention is to provide an organic electroluminescent device, thereby effectively dividing the second electrode and improving the performance of the device.
本发明的另一目的是提供一种有机电致发光器件的制备方法,改进以往隔离柱制备工艺中存在的工艺复杂、成品率低、成本高等缺点。Another object of the present invention is to provide a method for preparing an organic electroluminescent device, which can improve the disadvantages of complex process, low yield and high cost in the previous preparation process of spacers.
为实现上述目的,本发明的一个技术方案是提供一种有机电致发光器件,由一组彼此平行的第一电极与一组与第一电极垂直的彼此平行的第二电极构成X-Y二维寻址矩阵,该器件具有多个象素,每个象素包括第一电极和第二电极以及夹在所述两个电极之间的有机功能层,在所述第一电极图形上具有一组与第一电极图形相垂直的相互平行且分割开的具有绝缘性的双层隔离柱,其中隔离柱第一层的图形为网状结构或条状结构,线条的横截面具有上小下大的形状,隔离柱第二层的线条在隔离柱第一层的线条上且位置居中,其特征在于:隔离柱第二层线条的横截面为上大下小的形状,其斜边具有两个渐次内收的角度α、β,并且α>β。In order to achieve the above object, a technical solution of the present invention is to provide an organic electroluminescent device, which consists of a group of first electrodes parallel to each other and a group of second electrodes perpendicular to the first electrodes parallel to each other to form an X-Y two-dimensional homing device. address matrix, the device has a plurality of pixels, each pixel includes a first electrode and a second electrode and an organic functional layer sandwiched between the two electrodes, and a set of The first electrode patterns are parallel to each other and separated with insulating double-layer isolation columns. The first layer of the isolation columns is a network structure or a strip structure, and the cross-section of the lines has a shape of small upper part and larger bottom part. , the line of the second layer of the isolation column is on the line of the first layer of the isolation column and the position is centered. It is characterized in that: the cross section of the line of the second layer of the isolation column is a shape with a large top and a small bottom, and its hypotenuse has two progressive inner The closed angles α, β, and α>β.
上述技术方案的特征还在于其中所述的α角为45°~80°,所述的β角为20°~60°。The above technical solution is also characterized in that the α angle is 45°-80°, and the β angle is 20°-60°.
上述技术方案的特征还在于其中所述的隔离柱第一层、第二层的材料均为光敏型有机绝缘材料,并且所述的第二层有机绝缘材料为在涂覆、曝光、显影时均不影响所述的第一层有机绝缘材料光敏性和均匀性的材料;所述的隔离柱第一层的材料一般为光敏型聚酰亚胺(polyimide,以下简称PI)、正型novolac光刻胶、负型环化橡胶、化学增幅型光刻胶中的一种,经过优选为光敏型PI;所述的隔离柱第二层的材料一般为光刻后线条横截面能形成上大下小倒梯形形状的光刻胶中的一种,经过优选为负型光刻胶。The above technical solution is also characterized in that the materials of the first layer and the second layer of the isolation columns are both photosensitive organic insulating materials, and the second layer of organic insulating materials is uniform during coating, exposure, and development. The material that does not affect the photosensitivity and uniformity of the first layer of organic insulating material; the material of the first layer of the isolation column is generally photosensitive polyimide (polyimide, hereinafter referred to as PI), positive novolac photolithography One of rubber, negative cyclized rubber, and chemically amplified photoresist, which is preferably photosensitive PI; the material of the second layer of the isolation column is generally such that the cross section of the line after photolithography can form a large upper and a smaller One of the inverted trapezoidal photoresists is preferably a negative photoresist.
本发明提供的有机电致发光器件中双层隔离柱的第二层线条横截面的斜边具有两个渐次内收的角度α、β,因为β角的存在使得金属背电极的蒸镀角度和蒸镀厚度的宽容性大大增加,而且通过使用有机功能层和金属背电极不同的的蒸镀角度,可以实现背电极对有机功能层的完全包覆,避免了比金属层更易受水、氧侵蚀的有机功能层边缘暴露在背电极外,从而提高器件的寿命和发光均匀性。The hypotenuse of the cross-section of the second layer of the double-layer spacer column in the organic electroluminescent device provided by the present invention has two angles α and β that are gradually retracted, because the existence of the β angle makes the evaporation angle of the metal back electrode and The tolerance of the evaporation thickness is greatly increased, and by using different evaporation angles between the organic functional layer and the metal back electrode, the back electrode can completely cover the organic functional layer, avoiding being more susceptible to water and oxygen corrosion than the metal layer The edge of the organic functional layer is exposed outside the back electrode, thereby improving the lifetime and uniformity of light emission of the device.
本发明提供的有机电致发光器件中双层隔离柱可更有效分割第二电极,器件发光均匀,寿命也得到了提高。The double-layer isolation column in the organic electroluminescence device provided by the invention can more effectively divide the second electrode, the device emits light evenly, and the service life is also improved.
本发明的另一个技术方案是提供一种有机电致发光器件的制备方法,该方法包括以下步骤:Another technical scheme of the present invention provides a kind of preparation method of organic electroluminescence device, and this method comprises the following steps:
①在透明基板上淀积透明导电薄膜作为器件的第一电极,将第一电极光刻出一组相① Deposit a transparent conductive film on a transparent substrate as the first electrode of the device, and photoetch a set of phases on the first electrode
互平行且分割开的直线条;Straight lines that are parallel to each other and separated;
②在上述第一电极图形上涂覆第一层有机绝缘材料,前烘后曝光,曝光图形为网状② Coat the first layer of organic insulating material on the above-mentioned first electrode pattern, expose after pre-baking, and the exposure pattern is mesh
结构或条状结构;structure or strip structure;
③在上述第一层经过曝光的有机绝缘材料上涂覆第二层有机绝缘材料,前烘后对第③ Coating the second layer of organic insulating material on the above-mentioned first layer of exposed organic insulating material, and applying the second layer of organic insulating material after pre-baking
二层有机绝缘材料进行套刻曝光,曝光图形为与第一电极图形相垂直的一组相互The second layer of organic insulating material is subjected to overlay exposure, and the exposure pattern is a group of mutual electrodes perpendicular to the first electrode pattern.
平行且分割开的直线条,线宽比第一层线条宽度略窄且在其上位置居中;Parallel and divided straight lines, the line width is slightly narrower than the first layer line width and the position is centered on it;
④对上述两层经过曝光的有机绝缘层进行自上而下的湿法显影,显影后隔离柱第一④The top-down wet development is carried out on the above two exposed organic insulating layers. After development, the first isolation column
层线条的横截面形成上小下大的形状,隔离柱第二层线条的横截面形成上大下小The cross-section of the line on the first floor forms a shape with a small top and a large bottom, and the cross-section of the line on the second layer of the isolation column forms a shape with a large top and a small bottom
的形状,其斜边具有两个渐次内收的角度α、β,并且α>β,烘烤使上述两层, its hypotenuse has two angles α, β that are gradually retracted, and α>β, baked to make the above two layers
隔离柱完全固化;The isolation column is completely cured;
⑤在上述具有双层隔离柱和第一电极的图形上继续淀积有机功能层;5. continue to deposit an organic functional layer on the above-mentioned pattern with double-layer spacers and the first electrode;
⑥在上述有机功能层之上继续淀积金属层作为器件的第二电极。⑥ Continue to deposit a metal layer on the organic functional layer as the second electrode of the device.
本发明的又一个技术方案是提供另一种有机电致发光器件的制备方法,该方法包括以下步骤:Another technical solution of the present invention is to provide another method for preparing an organic electroluminescent device, the method comprising the following steps:
①在透明基板上淀积透明导电薄膜作为器件的第一电极,将第一电极光刻出一组相① Deposit a transparent conductive film on a transparent substrate as the first electrode of the device, and photoetch a set of phases on the first electrode
互平行且分割开的直线条;Straight lines that are parallel to each other and separated;
②在上述第一电极图形上涂覆第一层有机绝缘材料,前烘但不曝光;② Coating the first layer of organic insulating material on the above-mentioned first electrode pattern, pre-baking but not exposing;
③在上述第一层有机绝缘材料上涂覆第二层有机绝缘材料,前烘后对第二层有机绝③ Coating the second layer of organic insulating material on the above first layer of organic insulating material, and after pre-baking, the second layer of organic insulating material
缘材料进行曝光,曝光图形为与第一电极图形相垂直的一组相互平行且分割开的The insulating material is exposed, and the exposure pattern is a group of parallel and separated electrodes perpendicular to the first electrode pattern
直线条,湿法显影使第二层形成横截面具有上大下小形状的线条;Straight line, wet development makes the second layer form a line with a cross section with a large top and a small shape;
④对上述第一层有机绝缘材料进行套刻曝光,曝光图形为网状结构或条状结构,线④ Overlay exposure is carried out on the above-mentioned first layer of organic insulating material. The exposure pattern is a network structure or a strip structure, and the line
宽比第二层的宽度略宽,湿法显影后隔离柱第一层线条的横截面形成上小下大的The width is slightly wider than the width of the second layer. After wet development, the cross-section of the first layer of the isolation column forms a small top and a large bottom.
形状,隔离柱第二层线条横截面的斜边具有两个渐次内收的角度α、β,并且αShape, the hypotenuse of the cross-section of the second layer of the isolation column has two gradually inward angles α, β, and α
>β,烘烤使上述两层隔离柱完全固化;>β, bake to fully cure the above two layers of spacers;
⑤在上述具有双层隔离柱和第一电极的图形上继续淀积有机功能层;5. continue to deposit an organic functional layer on the above-mentioned pattern with double-layer spacers and the first electrode;
⑥在上述有机功能层之上继续淀积金属层作为器件的第二电极。⑥ Continue to deposit a metal layer on the organic functional layer as the second electrode of the device.
本发明提供的有机电致发光器件的制备方法,具有以下优点:The preparation method of the organic electroluminescent device provided by the invention has the following advantages:
(1)工艺简单,只是最后才对双层隔离柱进行高温烘烤,与US20020008467A1提(1) The process is simple, and the double-layer isolation column is only baked at high temperature at the end, which is mentioned in US20020008467A1
出的技术方案相比,缩短了工艺流程,制备双层隔离柱的时间缩短了10~30%,Compared with the technical scheme proposed, the technological process is shortened, and the time for preparing double-layer isolation columns is shortened by 10-30%.
可以大大提高生产效率,降低生产成本;Can greatly improve production efficiency and reduce production costs;
(2)工序少,相应的节约了设备投资成本和生产管理成本,更适用于在国内建设(2) The process is less, which saves equipment investment cost and production management cost accordingly, and is more suitable for domestic construction
投资规模不大、生产灵活的生产线; A production line with small investment scale and flexible production;
(3)连续涂覆两层有机绝缘材料,而且在制备双层隔离柱过程中第二层隔离柱绝(3) Continuous coating of two layers of organic insulating materials, and the second layer of insulating columns in the process of preparing double-layer isolation columns
缘物质不接触发光区域的第一电极表面,使隔离柱制备过程对发光区域的污染The insulating material does not contact the surface of the first electrode in the light-emitting area, so that the preparation process of the isolation column pollutes the light-emitting area
减到最小,有利于提高器件整体性能,成品率很容易达到高水平;Minimized, it is beneficial to improve the overall performance of the device, and the yield can easily reach a high level;
(4)由此工艺方法制备的隔离柱第二层线条的横截面斜边具有两个渐次内收的角(4) The cross-sectional hypotenuse of the second-layer line of the isolation column prepared by this process has two gradually adducting angles
度α、β,因为β角的存在使得金属背电极的蒸镀角度和蒸镀厚度的宽容性大Degree α, β, because the existence of β angle makes the evaporation angle and evaporation thickness of the metal back electrode more tolerant
大增加,而且通过使用有机功能层和金属背电极不同的的蒸镀角度,可以实现Large increase, and by using different evaporation angles of the organic functional layer and the metal back electrode, it can be achieved
背电极对有机功能层的完全包覆,避免了比金属层更易受水、氧侵蚀的有机功The back electrode fully covers the organic functional layer, avoiding the organic functional layer that is more susceptible to water and oxygen corrosion than the metal layer.
能层边缘暴露在背电极外,从而提高器件的寿命和发光均匀性。The edge of the energy layer is exposed outside the back electrode, thereby improving the lifetime and uniformity of light emission of the device.
本发明提供的制备方法是通过两次涂覆有机绝缘薄膜、两次曝光、自上而下显影、同时高温固化制备双层隔离柱的工艺方法,工艺简单、设备投资和生产成本低、成品率高。The preparation method provided by the present invention is a process method for preparing double-layer isolation columns by coating an organic insulating film twice, exposing twice, developing from top to bottom, and curing at a high temperature at the same time. The process is simple, the equipment investment and production cost are low, and the yield high.
由此方法制备的有机电致发光器件的第二电极可以被双层隔离柱有效地分割开,器件发光均匀,寿命也得到了提高。The second electrode of the organic electroluminescent device prepared by the method can be effectively separated by the double-layer separation column, the device emits light evenly, and the service life is also improved.
下面结合附图通过具体实施方式、实施例加以说明,本发明可变得更加清楚。The present invention will become clearer by describing the specific implementation modes and examples below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是背景技术EP0732868B1中提出的有机电致发光器件的结构剖面图。Fig. 1 is a cross-sectional view of the structure of the organic electroluminescent device proposed in the background technology EP0732868B1.
图2是背景技术EP0732868B1中提出有机电致发光器件的第一电极和第二电极短路时的结构剖面图。Fig. 2 is a cross-sectional view of the structure of the organic electroluminescent device proposed in the background technology EP0732868B1 when the first electrode and the second electrode are short-circuited.
图3是背景技术US20020008467A1提出的的有机电致发光器件的俯视图。Fig. 3 is a top view of an organic electroluminescent device proposed in background art US20020008467A1.
图4是本发明中有机电致发光器件的结构剖面图。Fig. 4 is a cross-sectional view of the structure of the organic electroluminescence device in the present invention.
图5-1a~图5-3是本发明中制备有机电致发光器件的双层隔离柱的制备示意图(和优选制备方法1的步骤②~④一致)。Fig. 5-1a to Fig. 5-3 are the schematic diagrams of the preparation of the double-layer isolation column for the preparation of the organic electroluminescent device in the present invention (consistent with
图6-1~图6-3b是本发明中制备有机电致发光器件的双层隔离柱的制备示意图(和优选制备方法2的步骤②~④一致)。Figure 6-1 to Figure 6-3b are schematic diagrams of the preparation of double-layer spacer columns for organic electroluminescence devices in the present invention (consistent with
上述图1~图6中,1是透明基板,2是第一电极(阳极),3是背景技术中双层隔离柱的第一层(绝缘基座),4是背景技术中的单层隔离柱或背景技术中双层隔离柱的第二层(阴极隔壁),5是有机功能层,6是第二电极(阴极),7是本发明双层隔离柱的第一层(绝缘基座),8是本发明双层隔离柱的第二层(阴极隔壁),9是曝光用掩膜板1,10是曝光用掩膜板2,图5、6中垂直向下的箭头表示用UV光对有机绝缘层进行曝光。In the above-mentioned Figures 1 to 6, 1 is the transparent substrate, 2 is the first electrode (anode), 3 is the first layer (insulation base) of the double-layer isolation column in the background technology, and 4 is the single-layer isolation column in the background technology. The second layer (cathode partition wall) of the double-layer spacer column in the column or background technology, 5 is an organic functional layer, 6 is the second electrode (cathode), and 7 is the first layer (insulation base) of the double-layer spacer column of the present invention , 8 is the second layer (cathode partition wall) of the double-layer spacer column of the present invention, 9 is the
下面结合附图和具体实施方式详细阐述本发明的内容,应该理解本发明并不局限于下述优选实施方式,优选实施方式仅仅作为本发明的说明性实施方案。The content of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the present invention is not limited to the following preferred embodiments, which are merely illustrative embodiments of the present invention.
具体实施方式Detailed ways
本发明提出的有机电致发光器件的结构剖面图如图4所示,其中:1是透明基板,可以是玻璃或者塑料(柔性基板);2是第一电极(阳极),一般为氧化铟锡(以下简称ITO)、氧化锌、氧化锡锌等金属氧化物或金、铜、银等功函数较高的金属,最优化的选择为ITO;5是有机功能层,可以为单层结构或多层结构,为单层结构时由有机电致发光材料组成,可为金属配合物或有机共轭聚合物等,金属配合物如八羟基喹啉铝(以下简称Alq3)等,有机共轭聚合物材料主要包括聚乙炔、聚噻吩(以下简称PEDOT)、聚咔唑及其衍生物,如聚苯撑乙炔(以下简称PPV)等,为多层结构时包括一个发光层和至少包括空穴传输层或电子传输层中的一层,其中发光层由有机电致发光材料组成,可为金属配合物或有机共轭聚合物等,空穴传输层的材料主要为三苯胺类化合物,如N,N’-二-(1-萘基)-N,N’-二苯基-1,1-联苯基-4,4-二胺(以下简称NPB)、N,N’-二苯基-N,N’-双(间甲基苯基)-1,1’-联苯基-4,4’-二胺(以下简称TPD)、4,4’,4”-三(3-甲基苯基苯胺)三苯胺(以下简称MTDATA)等,电子传输层的材料可为金属配合物,如Alq3等;6是第二电极(阴极),一般为锂、镁、钙、锶、铝、铟等功函数较低的金属,或它们与铜、金、银的合金;7是双层隔离柱的第一层(绝缘基座),材料为光敏型有机绝缘材料,一般为光敏型PI、正型novolac光刻胶、负型环化橡胶、化学增幅型光刻胶中的一种,经过优选为光敏型PI;8是双层隔离柱的第二层(阴极隔壁),材料为光敏型有机绝缘材料,一般为光刻后线条横截面能形成上大下小倒梯形形状的光刻胶中的一种,经过优选为负型光刻胶。The structure sectional view of the organic electroluminescent device proposed by the present invention is shown in Figure 4, wherein: 1 is a transparent substrate, which can be glass or plastic (flexible substrate); 2 is the first electrode (anode), generally indium tin oxide (hereinafter referred to as ITO), metal oxides such as zinc oxide, tin-zinc oxide, or metals with higher work functions such as gold, copper, and silver, the optimal choice is ITO; 5 is an organic functional layer, which can be a single-layer structure or a multilayer structure Layer structure, when it is a single-layer structure, it is composed of organic electroluminescent materials, which can be metal complexes or organic conjugated polymers, etc. Metal complexes such as octahydroxyquinoline aluminum (hereinafter referred to as Alq 3 ), etc., organic conjugated polymers Materials mainly include polyacetylene, polythiophene (hereinafter referred to as PEDOT), polycarbazole and its derivatives, such as polyphenylene vinylene vinylene (hereinafter referred to as PPV), etc., which include a light-emitting layer and at least a hole transport layer when it is a multilayer structure. Layer or one layer of the electron transport layer, wherein the light-emitting layer is composed of organic electroluminescent materials, which can be metal complexes or organic conjugated polymers, etc. The material of the hole transport layer is mainly triphenylamine compounds, such as N, N'-di-(1-naphthyl)-N,N'-diphenyl-1,1-biphenyl-4,4-diamine (hereinafter referred to as NPB), N,N'-diphenyl- N, N'-bis(m-methylphenyl)-1,1'-biphenyl-4,4'-diamine (hereinafter referred to as TPD), 4,4',4"-tris(3-methyl Phenylaniline) triphenylamine (hereinafter referred to as MTDATA), etc., the material of the electron transport layer can be a metal complex, such as Alq 3 , etc.; 6 is the second electrode (cathode), generally lithium, magnesium, calcium, strontium, aluminum, Metals with low work functions such as indium, or their alloys with copper, gold, and silver; 7 is the first layer (insulation base) of the double-layer isolation column, and the material is a photosensitive organic insulating material, generally photosensitive PI, One of positive novolac photoresist, negative cyclized rubber, and chemically amplified photoresist, which is photosensitive PI after optimization; 8 is the second layer (cathode partition wall) of the double-layer isolation column, and the material is photosensitive The organic insulating material is generally a kind of photoresist whose line cross-section can form an inverted trapezoidal shape after photolithography, and is preferably a negative photoresist.
结合附图5,本发明提出的有机电致发光器件的优选制备方法1详细阐述如下(说明:OLEDs的整个制备过程均在净化车间实施):In conjunction with accompanying drawing 5, the
①在透明基板1上溅射透明导电薄膜作为器件的第一电极2,将第一电极2光刻出① Sputtering a transparent conductive film on the
一组相互平行且分割开的直线条,其中透明基板1可以是玻璃或者塑料(柔性基A group of parallel and separated straight lines, wherein the
板),第一电极2材料一般为ITO、氧化锌、氧化锡锌等金属氧化物或金、铜、银plate), the material of the
等功函数较高的金属,最优化的选择为ITO;For metals with higher work functions, the optimal choice is ITO;
②在上述第一电极2图形上旋涂第一层光敏型有机绝缘材料,膜厚为0.5~5μm,② Spin-coat the first layer of photosensitive organic insulating material on the pattern of the above-mentioned
一般为光敏型PI、正型novolac光刻胶、负型环化橡胶、化学增幅型光刻胶中的Generally photosensitive PI, positive novolac photoresist, negative cyclized rubber, chemically amplified photoresist
一种,经过优选为光敏型PI,前烘后曝光,曝光图形为网状结构(只暴露出器件One, after being preferably photosensitive PI, exposure after pre-baking, the exposure pattern is a network structure (only the device is exposed
象素点的发光区域和引线连接区)或条状结构(一组与第一电极2图形相垂直的The light-emitting area of the pixel point and the lead connection area) or the strip structure (a group of lines perpendicular to the pattern of the
相互平行且分割开的直线条),线条的宽度由显示分辨率即象素之间的间隔所决Straight lines parallel to each other and separated), the width of the line is determined by the display resolution, that is, the interval between pixels
定,线宽为10~50μm;Fixed, the line width is 10-50μm;
③在上述第一层经过曝光的有机绝缘材料上旋涂第二层光敏型有机绝缘材料,膜厚③ Spin-coat the second layer of photosensitive organic insulating material on the above-mentioned first layer of exposed organic insulating material, with a film thickness of
为0.5~5μm,一般为光刻后线条横截面能形成上大下小倒梯形形状的光刻胶中It is 0.5-5μm, generally in the photoresist whose line cross-section can form an inverted trapezoidal shape after photolithography
的一种,经过优选为负型光刻胶,前烘后对第二层有机绝缘材料进行套刻曝光,A kind of , which is preferably negative-type photoresist, and then overlays the second layer of organic insulating material after pre-baking.
曝光图形为与第一电极2图形相垂直的一组相互平行且分割开的直线条,线宽比The exposure pattern is a group of parallel and separated straight lines perpendicular to the pattern of the
第一层线条宽度略窄且在其上位置居中,线宽为5~45μm,若使用须经中烘的光The line width of the first layer is slightly narrow and centered on it, and the line width is 5-45 μm. If you use light that must be medium-baked
刻胶还要进行中烘;The engraving should also be baked in the middle;
④对上述两层经过曝光的有机绝缘材料层进行自上而下的湿法显影,优选显影液为④The top-down wet development is carried out on the above two layers of exposed organic insulating material layers, and the preferred developer is
两层有机绝缘材料所用相同,若不相同则自上而下依次显影,显影后绝缘基座7The two layers of organic insulating materials are the same, if they are not the same, they will be developed sequentially from top to bottom. After development, the insulating
线条的横截面形成上小下大的形状,阴极隔壁8线条的横截面形成上大下小的形The cross-section of the line forms a shape with the top small and the bottom is large, and the cross-section of the
状,其斜边具有两个渐次内收的角度α、β,并且α>β,高温烘烤使绝缘基座shape, its hypotenuse has two gradually retracted angles α, β, and α>β, high temperature baking makes the insulating base
7和阴极隔壁8完全固化,烘烤温度为150~350℃;7 and the
⑤在上述具有双层隔离柱和第一电极2的图形上继续淀积有机功能层6,有机功能5. Continue to deposit the organic
层可以为单层结构或多层结构,为单层结构时由有机电致发光材料组成,可为金The layer can be a single-layer structure or a multi-layer structure. When it is a single-layer structure, it is composed of organic electroluminescent materials, which can be gold
属配合物或有机共轭聚合物等,金属配合物如Alq3等,有机共轭聚合物材料主要Metal complexes or organic conjugated polymers, etc., metal complexes such as Alq 3 , etc., organic conjugated polymer materials are mainly
包括聚乙炔、PEDOT、聚咔唑及其衍生物的有机共轭聚合物,如PPV等;为多层Organic conjugated polymers including polyacetylene, PEDOT, polycarbazole and their derivatives, such as PPV, etc.; multilayer
结构时包括一个发光层和至少包括空穴传输层或电子传输层中的一层,其中发光The structure includes a light-emitting layer and at least one of a hole-transport layer or an electron-transport layer, wherein light is emitted
层由有机电致发光材料组成,可为金属配合物或有机共轭聚合物等,空穴传输层The layer is composed of organic electroluminescent materials, which can be metal complexes or organic conjugated polymers, etc., and the hole transport layer
的材料主要为三苯胺类化合物,如NPB、TPD、MTDATA等,电子传输层的材料可The material is mainly triphenylamine compounds, such as NPB, TPD, MTDATA, etc. The material of the electron transport layer can be
为金属配合物,如Alq3等;It is a metal complex, such as Alq 3 , etc.;
⑥在上述有机功能层5之上继续蒸镀金属层作为器件的第二电极6,金属层一般为6. Continue to vapor-deposit a metal layer on the above-mentioned organic functional layer 5 as the
锂、镁、钙、锶、铝、铟等功函数较低的金属,或它们与铜、金、银的合金。Metals with low work functions such as lithium, magnesium, calcium, strontium, aluminum, indium, or their alloys with copper, gold, and silver.
结合附图6,本发明提出的有机电致发光器件的优选制备方法2详细阐述如下(说明:OLEDs的整个制备过程均在净化车间实施):In conjunction with accompanying drawing 6, the
①同优选制备方法1;① same as
②在上述第一电极2图形上旋涂第一层光敏型有机绝缘材料,膜厚为0.5~5μm,② Spin-coat the first layer of photosensitive organic insulating material on the pattern of the above-mentioned
一般为光敏型PI、正型novolac光刻胶、负型环化橡胶、化学增幅型光刻胶中的Generally photosensitive PI, positive novolac photoresist, negative cyclized rubber, chemically amplified photoresist
一种,经过优选为光敏型PI,前烘但不曝光;One, after being preferably photosensitive PI, pre-baked but not exposed;
③在上述第一层有机绝缘材料上旋涂第二层光敏型有机绝缘材料,膜厚为0.5~③ Spin-coat the second layer of photosensitive organic insulating material on the above-mentioned first layer of organic insulating material, with a film thickness of 0.5~
5μm,一般为光刻后线条横截面能形成上大下小倒梯形形状的光刻胶中的一种,5 μm, generally one of the photoresists whose line cross-section can form an inverted trapezoidal shape after photolithography,
经过优选为负型光刻胶,前烘后对第二层有机绝缘材料进行曝光,曝光图形为与After being optimized as a negative photoresist, the second layer of organic insulating material is exposed after pre-baking, and the exposure pattern is the same as
第一电极2图形相垂直的一组相互平行且分割开的直线条,线宽为5~45μm,若A group of parallel and separated straight lines perpendicular to the pattern of the
使用须经中烘的光刻胶还要进行中烘,湿法显影使第二层形成横截面具有上大下The photoresist that needs to be baked in the middle is also baked in the middle, and the wet development makes the second layer form a cross-section with a large upper and a lower
小形状的线条;lines of small shapes;
④对上述第一层绝缘材料进行套刻曝光,曝光图形为网状结构(只暴露出器件象素④ Overlay exposure is carried out on the above-mentioned first layer of insulating material, and the exposure pattern is a network structure (only the pixel of the device is exposed
点的发光区域和引线连接区)或条状结构(一组与第一电极2图形相垂直的相互point light-emitting area and lead connection area) or strip structure (a group of mutually perpendicular to the
平行且分割开的直线条),线宽比阴极隔壁8线条宽度略宽,为10~50μm,湿法Parallel and separated straight lines), the line width is slightly wider than the line width of the
显影后绝缘基座7线条的横截面形成上小下大的形状,阴极隔壁8线条横截面的After development, the cross-section of the 7 lines of the insulating base forms a shape with a small top and a large bottom, and the cross-section of the 8 lines of the cathode partition
斜边具有两个渐次内收的角度α、β,并且α>β,高温烘烤使绝缘基座7和阴The hypotenuse has two angles α and β that are gradually retracted, and α>β, high temperature baking makes the
极隔壁8完全固化,烘烤温度为150~350℃;The
⑤同优选制备方法1;5. with the
⑥同优选制备方法1。6. Same as
实施例1:Example 1:
(OLED的整个制备过程均在净化车间实施)用UV和含有表面活性剂的洗液,对方块电阻为15Ω的ITO玻璃进行清洗并烘干,其中ITO的膜厚为170nm,将ITO光刻出一组相互平行且分割开的直线条,线宽为400μm,线条间隙为30μm。再次清洗并烘干,而后旋涂第一层有机绝缘材料光敏型PI DL-1000,膜厚为1.5μm,在125℃对流烘箱中烘烤25min。将第一层曝光但不显影,曝光图形为网状结构,即只暴露出器件象素点的发光区域和引线连接区,与ITO线条平行方向的线条宽度为45μm,与ITO线条垂直方向的线条宽度为40μm。然后在第一有机绝缘层上继续旋涂第二层绝缘材料负型光刻胶ZPN1168-30,膜厚为3μm。在95℃对流烘箱中烘烤15min后,通过套刻工艺对第二层进行曝光,曝光图形与ITO线条相垂直的一组相互平行且分割开的直线条,第二层线条在第一层上位置居中,宽度比第一层线条宽度略窄,线宽为25μm。在95℃对流烘箱中烘烤10min后,用2.38%四甲基氢氧化铵(以下简称TMAHO)溶液对这两层一起显影60s,形成各自不同的图形。在250℃对流烘箱中烘烤30min使绝缘基座和阴极隔壁完全固化,绝缘基座线条的横截面形成上小下大的形状,阴极隔壁线条的横截面形成上大下小的形状,其斜边具有两个渐次内收的角度α、β,α=70°,β=45°。最后在真空度为10-4Pa以上的真空炉中蒸镀有机功能层和金属层。有机功能层依次由CuPc、NPB和Alq3组成,膜厚分别为20nm、50nm和50nm。金属层由LiF/Al组成,膜厚分别为1nm和400nm。在惰性气体中对器件进行封装。器件起亮电压为3V,发光均匀,器件寿命>5000h。实施例2:(The entire preparation process of OLED is carried out in the purification workshop.) Use UV and lotion containing surfactant to clean and dry the ITO glass with a square resistance of 15Ω. The film thickness of ITO is 170nm. A group of parallel and separated straight lines with a line width of 400 μm and a line gap of 30 μm. Wash and dry again, and then spin-coat the first layer of organic insulating material photosensitive PI DL-1000 with a film thickness of 1.5 μm, and bake in a convection oven at 125°C for 25 minutes. The first layer is exposed but not developed, and the exposure pattern is a network structure, that is, only the light-emitting area and the lead connection area of the pixel point of the device are exposed. The width of the line parallel to the ITO line is 45 μm, and the line perpendicular to the ITO line The width is 40 μm. Then continue to spin-coat the second layer of insulating material negative photoresist ZPN1168-30 on the first organic insulating layer with a film thickness of 3 μm. After baking in a convection oven at 95°C for 15 minutes, the second layer is exposed through an overlay process. The exposure pattern is a group of parallel and separated straight lines perpendicular to the ITO lines, and the second layer of lines is on the first layer. The position is centered, the width is slightly narrower than the line width of the first layer, and the line width is 25 μm. After baking in a convection oven at 95° C. for 10 minutes, the two layers were developed together for 60 seconds with a 2.38% tetramethylammonium hydroxide (hereinafter referred to as TMAHO) solution to form different patterns. Bake in a convection oven at 250°C for 30 minutes to completely cure the insulating base and the cathode partition. The sides have two progressively retracting angles α, β, α=70°, β=45°. Finally, the organic functional layer and the metal layer are vapor-deposited in a vacuum furnace with a vacuum degree of 10 -4 Pa or higher. The organic functional layer is composed of CuPc, NPB and Alq 3 in turn, and the film thicknesses are 20nm, 50nm and 50nm respectively. The metal layer is composed of LiF/Al, and the film thicknesses are 1nm and 400nm, respectively. Encapsulate the device in an inert atmosphere. The lighting voltage of the device is 3V, the light is uniform, and the life of the device is more than 5000h. Example 2:
(OLED的整个制备过程均在净化车间实施)用UV和含有表面活性剂的洗液,对方块电阻为5Ω的ITO玻璃进行清洗并烘干,其中ITO的膜厚为200nm,将ITO光刻出一组相互平行且分割开的直线条,线宽为200μm,线条间隙为20μm。再次清洗并烘干,而后旋涂第一层有机绝缘材料光敏型PI DL-1000,膜厚为1.2μm,在125℃对流烘箱中烘烤25min。然后立即在第一有机绝缘层上继续旋涂第二层有机绝缘材料负型光刻胶Tlor-n,膜厚为4μm,在110℃热板中烘烤90s。然后对第二层进行曝光,曝光图形为与ITO线条相垂直的一组相互平行且分割开的直线条,线宽为15μm,在110℃热板中烘烤60s。用2.38%TMAHO溶液对第二层负型光刻胶显影30s,显出图形即可。通过套刻工艺对第一层进行曝光,曝光线条为在第二层之下且比第二层线条略宽的直线条,线宽为30μm。用2.38%TMAHO溶液再对第一层进行显像30s。在250℃热板中烘烤20min使绝缘基座和阴极隔壁完全固化,绝缘基座线条的横截面形成上小下大的形状,阴极隔壁线条的横截面形成上大下小的形状,其斜边具有两个渐次内收的角度α、β,α=70°,β=45°。最后在真空度为10-4Pa以上的真空炉中蒸镀有机功能层和金属层。有机功能层依次由CuPc、NPB和Alq3组成,膜厚分别为20nm、35nm和40nm。金属层依次由Mg∶Ag合金(蒸镀速率比10∶1,合金质量比4∶1)和Ag组成,膜厚分别为150nm和300nm。在惰性气体中对器件进行封装。器件起亮电压为3V,发光均匀,在电流密度为20mA/cm2时发光效率为4.5lm/W,器件寿命>5000h。(The entire preparation process of OLED is carried out in the purification workshop.) Use UV and lotion containing surfactant to clean and dry the ITO glass with a square resistance of 5Ω. The ITO film thickness is 200nm. A group of parallel and separated straight lines with a line width of 200 μm and a line gap of 20 μm. Wash and dry again, and then spin-coat the first layer of organic insulating material photosensitive PI DL-1000 with a film thickness of 1.2 μm, and bake in a convection oven at 125°C for 25 minutes. Immediately continue to spin-coat the second layer of organic insulating material negative photoresist Tlor-n on the first organic insulating layer with a film thickness of 4 μm, and bake in a hot plate at 110° C. for 90 s. Then the second layer is exposed, the exposure pattern is a group of parallel and separated straight lines perpendicular to the ITO lines, the line width is 15 μm, and baked in a hot plate at 110°C for 60s. Use 2.38% TMAHO solution to develop the second layer of negative photoresist for 30 seconds, and then the pattern can be displayed. The first layer is exposed through an overlay process, and the exposure lines are straight lines under the second layer and slightly wider than the lines of the second layer, and the line width is 30 μm. The first layer was developed for another 30 s with 2.38% TMAHO solution. Bake on a hot plate at 250°C for 20 minutes to completely cure the insulating base and the cathode partition. The sides have two progressively retracting angles α, β, α=70°, β=45°. Finally, the organic functional layer and the metal layer are vapor-deposited in a vacuum furnace with a vacuum degree of 10 -4 Pa or higher. The organic functional layer is composed of CuPc, NPB and Alq 3 in turn, and the film thicknesses are 20nm, 35nm and 40nm respectively. The metal layer is sequentially composed of Mg:Ag alloy (evaporation rate ratio 10:1, alloy mass ratio 4:1) and Ag, and the film thicknesses are 150nm and 300nm respectively. Encapsulate the device in an inert atmosphere. The lighting voltage of the device is 3V, the luminescence is uniform, the luminous efficiency is 4.5lm/W when the current density is 20mA/cm 2 , and the lifetime of the device is more than 5000h.
尽管结合优选实施例对本发明进行了说明,但本发明并不局限于上述实施例和附图,尤其是隔离柱第二层8线条横截面的形状并不局限于附图4~6中所示,只要斜边具有两个渐次内进的角度即可,还有本发明提出的有机电致发光器件的双隔离柱结构还可通过其他方法制备。应当理解,在本发明构思的引导下,本领域技术人员可进行各种修改和改进,所附权利要求概括了本发明的范围。Although the present invention has been described in conjunction with preferred embodiments, the present invention is not limited to the above-mentioned embodiments and accompanying drawings, especially the shape of the line cross-section of the
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