CN1333276C - Liquid filling shock isolation encapsulation technology for optical fibre grating - Google Patents
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- 239000007788 liquid Substances 0.000 title claims abstract description 42
- 230000035939 shock Effects 0.000 title claims abstract description 11
- 238000005516 engineering process Methods 0.000 title abstract description 11
- 238000002955 isolation Methods 0.000 title abstract description 10
- 239000013307 optical fiber Substances 0.000 title abstract description 9
- 238000005538 encapsulation Methods 0.000 title description 2
- 229910000737 Duralumin Inorganic materials 0.000 claims abstract description 4
- 238000012856 packing Methods 0.000 claims abstract 8
- 239000000835 fiber Substances 0.000 claims description 40
- 238000000034 method Methods 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 229920002545 silicone oil Polymers 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims 2
- 238000009530 blood pressure measurement Methods 0.000 claims 1
- 239000012530 fluid Substances 0.000 claims 1
- 239000000919 ceramic Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 239000007769 metal material Substances 0.000 abstract 1
- 229920001296 polysiloxane Polymers 0.000 abstract 1
- 230000035882 stress Effects 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000012536 packaging technology Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 238000009461 vacuum packaging Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000006355 external stress Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
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- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
Description
所属技术领域Technical field
本发明涉及一种稳定光纤光栅工作波长的温度补偿封装技术,它能够自动调整光纤光栅的工作工作波长以保持在稳定状态。The invention relates to a temperature compensation packaging technology for stabilizing the working wavelength of the fiber grating, which can automatically adjust the working wavelength of the fiber grating to keep it in a stable state.
背景技术Background technique
光纤光栅在制作成器件时,如光纤光栅滤波器、光纤光栅色散补偿器、OADM(光上下路器)等,必须对光纤光栅及其附件进行封装。由于光纤光栅对应力和温度的非常敏感,当外界对光纤光栅受温度影响和外力作用时,光纤光栅的工作波长就会发生漂移,这对于目前DWDM(密集波分复用)技术的应用十分不利,甚至完全失败。因此,解决温度和应力对光纤光栅的影响通常是采用温度补偿和隔震封装的技术。When fiber gratings are made into devices, such as fiber grating filters, fiber grating dispersion compensators, and OADMs (optical add-on/drop-out devices), etc., fiber gratings and their accessories must be packaged. Because the fiber grating is very sensitive to stress and temperature, when the fiber grating is affected by temperature and external force, the working wavelength of the fiber grating will drift, which is very unfavorable for the current application of DWDM (dense wavelength division multiplexing) technology. , or even fail completely. Therefore, to solve the influence of temperature and stress on fiber gratings, temperature compensation and vibration isolation packaging are usually used.
就封装技术而言,目前有普通的简单封装和真空封装技术。普通封装只是一种简单外包装,相当于一个机器的机箱外壳,仅起装饰作用,无法达到隔震的效果;真空封装技术采用去除传递振动的媒介的抽真空法来达到隔震的目的,但是该项技术存在着技术工艺复杂,经济成本高、生产周期长和维护困难等许多缺点。As far as packaging technology is concerned, there are common simple packaging and vacuum packaging technologies at present. Ordinary packaging is just a simple outer packaging, which is equivalent to the case shell of a machine. It is only for decoration and cannot achieve the effect of shock isolation; vacuum packaging technology uses vacuuming to remove the medium that transmits vibration to achieve the purpose of shock isolation, but This technology has many disadvantages such as complex technical process, high economic cost, long production cycle and difficult maintenance.
发明内容Contents of the invention
为此我们提出了液压封装方法,具有工艺简单、成本低廉、生产加工速度快、隔震效果好和维护简单等诸多优点,可以完全克服和解决真空封装技术和简单封装技术的缺点。For this reason, we proposed a hydraulic packaging method, which has many advantages such as simple process, low cost, fast production and processing speed, good shock isolation effect and simple maintenance, and can completely overcome and solve the shortcomings of vacuum packaging technology and simple packaging technology.
本发明解决其技术问题所采用的技术方案The technical solution adopted by the present invention to solve its technical problems
我们提出的液体填充封装方法,即是把光纤光栅密封在密封外壳内并留有接口与外部进行连接。又将密封液体密封到密封外壳内,密封液体保持高压强,该密封液体的体膨胀系数与密封外壳的体膨胀系数相等。密封外壳内有一个温度补偿载台用来对密封液体进行温度监控并实时的调节温度使温度保持恒定。密封外壳有一个注液口用以向密封腔内注射液体;另外还有一个测试压力计的接口用来实时的监控密封外壳内密封液体的压强。The liquid-filled encapsulation method we propose is to seal the fiber grating in a sealed casing and leave an interface to connect with the outside. The sealing liquid is sealed into the sealed casing, and the sealing liquid is maintained at high pressure, and the volume expansion coefficient of the sealing liquid is equal to that of the sealed casing. There is a temperature compensation carrier in the sealed shell to monitor the temperature of the sealed liquid and adjust the temperature in real time to keep the temperature constant. The sealed housing has a liquid injection port for injecting liquid into the sealed chamber; in addition, there is a test pressure gauge interface for real-time monitoring of the pressure of the sealed liquid in the sealed housing.
根据光纤模耦合理论,当正反向光波在光纤光栅中传输时,形成模耦合位相匹配条件满足下列Bragg方程According to the fiber mode coupling theory, when the forward and reverse light waves are transmitted in the fiber grating, the phase matching condition of the mode coupling satisfies the following Bragg equation
λB=2neffΛ (1)λ B = 2n eff Λ (1)
式中Λ为光栅周期,neff为有效折射率,Λ和neff都受外界环境影响而发生变化ΔΛ和Δneff,导致符合Bragg条件的反射波长发生移位Δλ。由Bragg条件可得In the formula, Λ is the grating period, n eff is the effective refractive index, Λ and n eff are affected by the external environment and change ΔΛ and Δn eff , resulting in a shift of the reflected wavelength Δλ that meets the Bragg condition. By the Bragg condition, we get
Δλ=2ΔneffΛ+2neffΔΛ (2)Δλ=2Δn eff Λ+2n eff ΔΛ (2)
该式表明反射波长偏移与光纤芯的有效折射率和光栅常数的变化有关。当光纤光栅受到应力作用或温度的变化影响时,neff和Λ都会发生变化。应力作用下的光弹效应导致折射率变化,而形变使光栅常数变化;温度导致的光热效应使有效折射率改变,而热膨胀系数致使光栅常数改变。This equation shows that the reflection wavelength shift is related to the change of the effective refractive index of the fiber core and the grating constant. When the fiber grating is affected by stress or temperature changes, both n eff and Λ will change. The photoelastic effect under stress causes the refractive index to change, while the deformation changes the grating constant; the photothermal effect caused by temperature changes the effective refractive index, and the thermal expansion coefficient causes the grating constant to change.
1.当光纤光栅受到应力作用时,有1. When the fiber grating is subjected to stress, there is
ΔλB/λB=(1-P)E (3)Δλ B /λ B = (1-P)E (3)
其中E是应变,μ是泊松比,P为光纤光栅应变灵敏度系数。对于石英光纤,可取Where E is strain, μ is Poisson's ratio, and P is the FBG strain sensitivity coefficient. For silica fibers, advisable
ΔλB/λB=0.78E (4)Δλ B /λ B = 0.78E (4)
如果外界应力可以看成是一个不变应力与扰动应力之和,相应地光纤光栅中的应变也可表为If the external stress can be regarded as the sum of a constant stress and a disturbance stress, correspondingly the strain in the fiber grating can also be expressed as
E=E0+ΔE (5)E=E 0 +ΔE (5)
当满足ΔE<<E0时,则(4)可以改写为When ΔE<<E 0 is satisfied, then (4) can be rewritten as
ΔλB/λB≈0.78E0 (6)Δλ B /λ B ≈0.78E 0 (6)
即当光纤光栅放置在一个密封的液体压强较高容器中时,容器内的压力是一个常数,对应光纤光栅中的应变也是一个常数E0,而外界震动相应于在光纤光栅上产生了一个应变微小的扰动ΔE,它相对光纤光栅中的恒应变E0是个小量可以忽略不计时(通过调节容器中的压强来实现),这种充压法就完全可以实现隔震的作用,从而保持光纤光栅的工作波长不变;实验结果表明,当无隔震封装时,光纤光栅的中心波长随着外界震动随机变化;当采用隔震封装后,击打封装外壁时,其中心波长十分稳定,从而验证了上述理论和技术的正确性。That is, when the fiber Bragg grating is placed in a sealed container with high liquid pressure, the pressure in the container is a constant, and the corresponding strain in the fiber Bragg grating is also a constant E 0 , while the external vibration corresponds to a strain generated on the fiber Bragg grating A small disturbance ΔE, which is negligible relative to the constant strain E 0 in the fiber grating (realized by adjusting the pressure in the container), this pressure filling method can completely achieve the effect of shock isolation, thereby keeping the optical fiber The working wavelength of the grating remains unchanged; the experimental results show that when there is no shock-isolation package, the center wavelength of the fiber grating changes randomly with the external vibration; when the shock-isolation package is used, when the outer wall of the package is hit, the center wavelength is very stable, thus The correctness of the above theories and techniques is verified.
2.当光纤光栅温度改变时:2. When the fiber grating temperature changes:
ΔλB/λB=(α+ζ)ΔT (7)Δλ B /λ B = (α+ζ)ΔT (7)
其中α为热膨胀系数,ζ为热光系数。对于掺锗石英光纤,α取5.5×10-7/℃,ζ取7.1×10-6~7.3×10-6/℃(在20~150℃的范围内),1×10-5/℃(在400℃时)。由式(7)可知,ΔλB与ΔT存在着线性关系。Where α is the thermal expansion coefficient and ζ is the thermo-optic coefficient. For germanium-doped silica fiber, α is 5.5×10 -7 /℃, ζ is 7.1×10 -6 ~ 7.3×10 -6 /℃ (in the range of 20 ~ 150℃), 1×10 -5 /℃ ( at 400°C). It can be seen from formula (7) that there is a linear relationship between Δλ B and ΔT.
当外界对密封腔有温度扰动时,温度补偿载台(负温度系数陶瓷)因为温度变化而引起自身的长度变化,进而使附着于陶瓷上的光纤光栅的长度产生相应变化,因为光纤光栅对于温度的变化相当于折射率的变化,而光纤光栅的长度变化效果也相当于折射率的变化,所以可以利用光纤光栅的长度变化引起的折射率变化来抵消光纤光栅的温度变化而导致的折射率的变化;When the external temperature disturbs the sealed cavity, the temperature compensation carrier (ceramic with negative temperature coefficient) will cause its own length to change due to the temperature change, and then the length of the fiber grating attached to the ceramic will change accordingly, because the fiber grating is sensitive to temperature The change of the fiber grating is equivalent to the change of the refractive index, and the effect of the change of the length of the fiber grating is also equivalent to the change of the refractive index, so the change of the refractive index caused by the change of the length of the fiber grating can be used to offset the change of the refractive index caused by the temperature change of the fiber grating Variety;
3.当外界对密封腔的温度扰动影响到密封腔内的液体压强时,当液体的体积不变时,液体的压强与液体的温度亦呈线性正比关系。当密封外壳与液体的热膨胀系数相同时,液体的体积变化将与密封腔的体积变化相同,从而体积变化可以保证与温度变化同步,进而使密封腔内的液体压强恒定。在实验当中,我们采用的密封外壳的材料和液体分别是硬铝和硅油。3. When the external temperature disturbance of the sealed cavity affects the pressure of the liquid in the sealed cavity, when the volume of the liquid remains unchanged, the pressure of the liquid is also linearly proportional to the temperature of the liquid. When the thermal expansion coefficient of the sealed shell is the same as that of the liquid, the volume change of the liquid will be the same as the volume change of the sealed cavity, so that the volume change can be synchronized with the temperature change, and the pressure of the liquid in the sealed cavity can be kept constant. In the experiment, the material and liquid of the sealed casing we used were duralumin and silicone oil respectively.
4.当密封腔的压力变化时,有测试压力计接口对其进行测试,若发现压强有降低的趋势就可以通过向密封腔内注射密封液体来保持密封腔内的压强恒定,通过上述三种办法就屏蔽了外界对光纤光栅的扰动,使光纤光栅工作在恒定的条件下。4. When the pressure of the sealed cavity changes, there is a test pressure gauge interface to test it. If the pressure is found to have a tendency to decrease, the pressure in the sealed cavity can be kept constant by injecting sealing liquid into the sealed cavity. Through the above three The method is to shield the disturbance of the fiber grating from the outside world, so that the fiber grating works under constant conditions.
本发明的有益效果是:可以完全克服和解决真空封装技术和简单封装技术的缺点,并且成本低廉,可重复性好,稳定性好。The beneficial effect of the invention is that it can completely overcome and solve the shortcomings of vacuum packaging technology and simple packaging technology, and has low cost, good repeatability and good stability.
附图说明:Description of drawings:
上图中(1)为圆柱状钢管(2)为外部橡胶套(3)为密封外壳(4)为油封装置的树胶(5)为密封液体(6)为垫片(7)为内部的橡胶套筒(8)为温度补偿载台(9)为光纤光栅(10)为固定树胶(11)油封装置的内部螺盖(12)油封装置所密封的液体(13)油封装置的外部螺盖(14)油封装置的外部橡胶垫片(15)为光纤尾纤(16)为注液口(17)为测压压力计接口In the picture above, (1) is a cylindrical steel pipe (2) is an external rubber sleeve (3) is a sealing shell (4) is a gum of the oil seal device (5) is a sealing liquid (6) is a gasket (7) is an internal rubber The sleeve (8) is the temperature compensation stage (9) is the fiber grating (10) is the liquid sealed by the inner screw cover (12) of the oil seal device of the fixed gum (11) (13) the outer screw cover of the oil seal device ( 14) The outer rubber gasket (15) of the oil seal device is the optical fiber pigtail (16) is the liquid injection port (17) is the pressure gauge interface
具体实施方式Detailed ways
密封外壳为圆筒状,在其侧壁两端分别有注液口和测试压力计接口;橡胶套筒亦为圆筒状,橡胶套筒与外密封外壳密切相贴,在橡胶套筒内侧的一端由圆环状的突起与垫片机械连接用来固定垫片,另一端的圆环突起则直接与温度补偿载台相连起支撑作用,并且此圆环突起在与圆筒主轴平行的方向中心对称的分布有圆孔以使液体可在其左右两个腔通透;垫片与温度补偿载台机械相连起支撑作用,垫片在与圆筒主轴平行的方向中心对称分布有圆孔以使液体可在其左右两个腔通透;光纤光栅由树胶粘在温度补偿载台上;光纤尾纤亦由树胶与钢管K粘合固定;油封装置在密封外壳两端保证密封外壳的密封。The sealing shell is cylindrical, and there are liquid injection ports and test pressure gauge ports at both ends of the side wall; the rubber sleeve is also cylindrical, and the rubber sleeve is closely attached to the outer sealing shell. One end is mechanically connected with the gasket by a ring-shaped protrusion to fix the gasket, and the ring protrusion at the other end is directly connected to the temperature compensation carrier for support, and the ring protrusion is in the center of the direction parallel to the main axis of the cylinder There are round holes symmetrically distributed so that the liquid can pass through the left and right cavities; the gasket is mechanically connected with the temperature compensation stage to play a supporting role, and the gasket is symmetrically distributed with round holes in the center of the direction parallel to the main axis of the cylinder so that The liquid can pass through the two left and right cavities; the fiber grating is glued to the temperature compensation carrier by gum; the fiber pigtail is also glued to the steel pipe K by gum;
油封装置:在密封外壳侧腔壁上开有一个圆形的孔以使圆柱状钢管透过,与此圆孔同轴在密封外壳内侧和外侧各开一个螺孔,两螺孔并不直接相通,内侧的螺孔用一个薄的螺盖密封,在其中封油以使与密封腔隔绝;外侧的螺孔用一个与钢管外侧直径相同的螺栓以起到与密封腔隔绝的作用;圆柱状的钢管在密封外壳内的一端用树胶固定光纤尾纤并起着与密封腔隔绝的作用,在密封外壳外的钢管外部有分层的橡胶垫片,进一步起密封作用,在橡胶垫片的外部包裹一层橡胶皮套以保证方便和外观的美观。Oil seal device: There is a circular hole on the side cavity wall of the sealed shell to allow the cylindrical steel pipe to pass through, and a screw hole is coaxial with the circular hole on the inside and outside of the sealed shell, and the two screw holes are not directly connected. , the inner screw hole is sealed with a thin screw cap, in which oil is sealed to isolate it from the sealing chamber; the outer screw hole uses a bolt with the same diameter as the outer diameter of the steel pipe to isolate it from the sealing chamber; the cylindrical One end of the steel pipe inside the sealed casing uses rubber to fix the fiber pigtail and plays the role of isolating the sealed cavity. There are layered rubber gaskets outside the steel pipe outside the sealed casing, which further plays a sealing role, and is wrapped outside the rubber gasket. A rubber holster for convenience and good looks.
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| WO2002019898A2 (en) * | 2000-09-07 | 2002-03-14 | Optomed As | Multi-parameter fiber optic probes |
| US6526212B1 (en) * | 2000-07-28 | 2003-02-25 | Weatherford/Lamb, Inc. | Optical fiber bulkhead feedthrough assembly and method of making same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US6526212B1 (en) * | 2000-07-28 | 2003-02-25 | Weatherford/Lamb, Inc. | Optical fiber bulkhead feedthrough assembly and method of making same |
| WO2002019898A2 (en) * | 2000-09-07 | 2002-03-14 | Optomed As | Multi-parameter fiber optic probes |
Non-Patent Citations (3)
| Title |
|---|
| 光纤光栅封装技术 钱颖,黄石峰,柏葆华,孙英志,长春邮电学院学报,第18卷第2期 2000 * |
| 光纤布喇格光栅温度传感特性的研究 周智,武湛君,田石柱,赵雪峰,万里冰,欧进萍,压电与声光,第24卷第6期 2002 * |
| 光纤布喇格光栅温度传感特性的研究 周智,武湛君,田石柱,赵雪峰,万里冰,欧进萍,压电与声光,第24卷第6期 2002;光纤光栅封装技术 钱颖,黄石峰,柏葆华,孙英志,长春邮电学院学报,第18卷第2期 2000 * |
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