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CN1331848A - Microporous solid electrolytes and methods for preparing them - Google Patents

Microporous solid electrolytes and methods for preparing them Download PDF

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CN1331848A
CN1331848A CN99814919A CN99814919A CN1331848A CN 1331848 A CN1331848 A CN 1331848A CN 99814919 A CN99814919 A CN 99814919A CN 99814919 A CN99814919 A CN 99814919A CN 1331848 A CN1331848 A CN 1331848A
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solvent
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solid electrolyte
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张东勋
金思钦
金汉俊
洪性珉
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Abstract

The present invention relates to a solid electrolyte having a good conductivity to lithium ion by allowing the liquid components and lithium salts to be absorbed into the electrolyte film containing an absorbent added at the time of its preparation and having a porosity, a process for preparing the same and a rechargeable lithium cell using the same as an electrolyte. As the absorbent, inorganic materials having not more than 40 mu m of particle size can be used. As the polymer binder, any binder of whom solubility against the liquid electrolyte is small can be used. A wet process can introduce the porous structure of the electrolyte film. The solid electrolyte according to the present invention has the ionic conductivity of more than approximately 1 to 3 x 10<-3> S/cm at room temperature and low reactivity to lithium metal. The cell is fabricated from the solid electrolyte together with electrodes by lamination or pressing methods and, the liquid electrolyte, which is decomposed by moisture, is introduced to a cell just before packaging. Therefore, the solid electrolyte according to the present invention is not affected by the humidity and temperature conditions during the manufacturing of the electrolyte film. In addition, the solid electrolyte according to the present invention has high thermal, mechanical and electrochemical stability, and thus is suitable as an electrolyte for rechargeable lithium cells.

Description

多微孔固态电解质及其制备方法Microporous solid electrolyte and preparation method thereof

技术领域technical field

本发明涉及一种用于可充电电池的电解质膜。更具体地说,通过将液态成分和锂盐(下文中统称为“液态电解质”)导入具有多微孔结构并含吸附剂的电解质膜中,在可充电电池重复充电和放电的过程中在阴极和阳极之间为离子的流动提供通道,The present invention relates to an electrolyte membrane for a rechargeable battery. More specifically, by introducing liquid components and lithium salts (collectively referred to as "liquid electrolyte" hereinafter) into an electrolyte membrane having a microporous structure and containing an adsorbent, during repeated charging and discharging of a rechargeable battery, the Provide channels for the flow of ions between the anode and the

电化学电池包括三个重要部分,即阴极、阳极和电解质。所述阳极材料的实施例是可以添加锂金属或锂离子的混合物,优选为碳和聚合物材料。所述阴极材料的实施例是可以添加锂离子的材料,例如,可以使用氧化物或聚合物材料,如锂钴氧化物(LixCoO2)、锂镍氧化物(LixNiO2)、锂镍钴氧化物(LixNiyCo1-yO2)、尖晶石型锂锰氧化物(LixMn2O4)和二氧化锰(MnO2)。将液态电解质导入所述电解质膜中会导致离子导电基体的形成。An electrochemical cell consists of three important parts, the cathode, the anode, and the electrolyte. Examples of said anode materials are mixtures to which lithium metal or lithium ions can be added, preferably carbon and polymeric materials. Examples of the cathode material are materials to which lithium ions can be added, for example, oxide or polymer materials such as lithium cobalt oxide (Li x CoO 2 ), lithium nickel oxide (Li x NiO 2 ), lithium Nickel cobalt oxide (Li x Ni y Co 1-y O 2 ), spinel lithium manganese oxide (Li x Mn 2 O 4 ), and manganese dioxide (M n O 2 ). Introduction of a liquid electrolyte into the electrolyte membrane results in the formation of an ionically conductive matrix.

背景技术Background technique

使用聚合物电解质的电化学电池相对于使用液态电解质的电池具有以下优点:(1)它们不容易漏液;(2)它们具有优良的电化学稳定性,这种性质使它们可以制造不同型号的电池;及(3)它们使制造方法的自动控制变得容易。Electrochemical cells using polymer electrolytes have the following advantages over cells using liquid electrolytes: (1) they are not prone to leakage; (2) they have excellent electrochemical stability, a property that allows them to manufacture different types of batteries; and (3) they facilitate automatic control of the manufacturing process.

由于聚合物如聚氧乙烯含有的极性异构原子可以和金属离子发生电相互作用,使所述聚合物具有金属离子导电性,因而对离子导电聚合物(即聚合物电解质)的研究已被积极地开展。然而,由于纯聚合物如聚氧乙烯在室温下具有很低的离子电导率(约为10-8S/cm),它们的缺点是为了达到电化学电池所要求的约10-4S/cm的离子电导率,只能在约100℃的温度下工作。由于这个原因,对聚合物电解质的研究主要集中在提高电导率上。Because the polar heterogeneous atoms contained in polymers such as polyoxyethylene can electrically interact with metal ions, so that the polymers have metal ion conductivity, the research on ion-conducting polymers (ie, polymer electrolytes) has been researched. Actively develop. However, since pure polymers such as polyoxyethylene have very low ionic conductivity (approximately 10 -8 S/cm) at room temperature, they have the disadvantage of achieving the approximately 10 -4 S/cm required for electrochemical cells The ionic conductivity can only work at a temperature of about 100 ℃. For this reason, research on polymer electrolytes has mainly focused on improving electrical conductivity.

人们发现聚合物电解质中离子的导电需要聚合物链的传递,因而企图通过增加聚合物链的流动性以提高离子的电导率。Blonsky等人提出一种制造电导率增加至10-5S/cm的电解质的方法,该方法通过向聚合物主链上引入磷腈连接(J.Am.Chem.Soc.,106,6854(1984))。然而,所说的电解质仍具有较低的电导率和较差的机械强度。It has been found that the conduction of ions in polymer electrolytes requires the transfer of polymer chains, so attempts are made to increase the conductivity of ions by increasing the fluidity of polymer chains. Blonsky et al. proposed a method of making electrolytes with increased conductivity to 10 -5 S/cm by introducing phosphazene linkages to the polymer backbone (J.Am.Chem.Soc., 106, 6854 (1984 )). However, said electrolyte still has low electrical conductivity and poor mechanical strength.

另一方面,为了降低聚合物的结晶度,人们试图通过改变聚合物的结构或向聚合物中加入无机材料。然而,由聚合物和金属盐组成的纯聚合物电解质(不含液态电解质)仍然不具备足够的电导率。On the other hand, in order to reduce the crystallinity of polymers, attempts have been made by changing the structure of polymers or adding inorganic materials to polymers. However, pure polymer electrolytes (without liquid electrolytes) composed of polymers and metal salts still do not possess sufficient electrical conductivity.

相反,美国专利5,219,679公开的凝胶型电解质在其聚合物主链上含液态电解质,证实了在液态电解质的附近具有导电性,同时它们的机械特性具有聚合物的性质,为可再充电电池的商业化提供了可能。也就是说,所述专利的电池不需要单独地加入液态电解质的活化过程,但是在制备聚合物电解质(一种经过铸压的聚合物溶液和液态电解质的混合物)的过程中结合了一定量的液态电解质。然而,美国专利5,219,679的电解质仍然存在一些问题,因为所含的聚合物(如聚丙烯腈)会与锂金属发生反应,因而在电池的存放和使用期间电解质和锂电极的反应产物会逐渐积累,这导致界面电阻的持续增加。In contrast, gel-type electrolytes disclosed in U.S. Patent No. 5,219,679 contain liquid electrolytes on their polymer backbones, demonstrating electrical conductivity in the vicinity of liquid electrolytes, while their mechanical properties have properties of polymers, which are important for rechargeable batteries. commercialization is possible. That is to say, the battery of the said patent does not require the activation process of adding a liquid electrolyte separately, but combines a certain amount of liquid electrolyte. However, the electrolyte of U.S. Patent 5,219,679 still has some problems because the contained polymers (such as polyacrylonitrile) react with lithium metal, so that the reaction products of the electrolyte and the lithium electrode will gradually accumulate during storage and use of the battery, This leads to a continuous increase in interfacial resistance.

同时,Scrosati等人使用与锂金属具有低反应性的聚甲基丙烯酸甲酯制备凝胶型聚合物电解质(Electrochim.Acta,140,991(1995))。使用聚甲基丙烯酸甲酯作为聚合物成分的电解质在锂表面具有低反应性,因而其优点是在存放期间在电极表面电阻增加的现象得到抑制。然而,其缺点是所述电解质的机械强度低,因而应增加聚合物的含量以使其强度足以形成膜,这反过来会使电导率降至10-4S/cm。此外,由于凝胶型电解质含有大量的液态成分,在电解质的表面不可避免地会出现液态成分的蒸发。基于此,在存放过程中液态成分的蒸发会改变组成,这会使电导率降低。此外,该方法有一个缺点是需要除去水分的气氛,其中水分要被除至最低含量,因为液态电解质中所含的锂盐会和空气里的水分反应而分解。Meanwhile, Scrosati et al. prepared a gel-type polymer electrolyte using polymethylmethacrylate having low reactivity with lithium metal (Electrochim. Acta, 140, 991 (1995)). The electrolyte using polymethyl methacrylate as a polymer component has low reactivity on the lithium surface, and thus has the advantage that the phenomenon of resistance increase at the electrode surface during storage is suppressed. However, its disadvantage is that the mechanical strength of the electrolyte is low, so the content of the polymer should be increased to make it strong enough to form a membrane, which in turn reduces the conductivity to 10 −4 S/cm. In addition, since gel-type electrolytes contain a large amount of liquid components, evaporation of the liquid components inevitably occurs on the surface of the electrolyte. Based on this, the evaporation of liquid components during storage changes the composition, which reduces the conductivity. In addition, this method has a disadvantage of requiring a moisture-removing atmosphere, in which moisture is removed to a minimum, because the lithium salt contained in the liquid electrolyte reacts with moisture in the air to decompose.

美国专利5,296,318和5,418,091提供一种混合的聚合物电解质系统来弥补所说的不足。在包裹电池之前通过加入易受水分影响的液态电解质,同时利用了凝胶型聚合物电解质的优点(凝胶型聚合物电解质含有大量的液态电解质,锂离子的导电性通过液相进行,因而具有和液态电解质相似的电导率),所述混合的聚合物电解质能将水分对电解质制备方法的影响减到最小。然而,由于电解质膜被制备之后加入了液态电解质,在电解质膜的内部应具有能吸附液态成分的位置或具有能穿透液态成分的作用力。最后,在制备电解质膜的步骤中加入邻苯二甲酸二丁酯作为增塑剂,电池的装配完成之后,使用有机溶剂如醇或醚进入能吸附液体成分的位置而分离增塑剂。然而,在使用化学反应分离邻苯二甲酸二甲酯的过程中,该方法的缺点是可再生性低、产量下降及大量生产时自动控制困难。US Patent Nos. 5,296,318 and 5,418,091 provide a mixed polymer electrolyte system to remedy the said deficiency. By adding a liquid electrolyte that is easily affected by moisture before wrapping the battery, the advantages of the gel-type polymer electrolyte are utilized (the gel-type polymer electrolyte contains a large amount of liquid electrolyte, and the conductivity of lithium ions is carried out through the liquid phase, so it has Conductivity similar to that of liquid electrolytes), the mixed polymer electrolyte can minimize the influence of moisture on the electrolyte preparation method. However, since the liquid electrolyte is added after the electrolyte membrane is prepared, there should be a position capable of absorbing the liquid component or a force capable of penetrating the liquid component inside the electrolyte membrane. Finally, dibutyl phthalate is added as a plasticizer in the step of preparing the electrolyte membrane, and after the assembly of the battery is completed, the plasticizer is separated using an organic solvent such as alcohol or ether into a position capable of adsorbing liquid components. However, in the process of separating dimethyl phthalate using a chemical reaction, the method has disadvantages of low reproducibility, decreased yield, and difficulty in automatic control during mass production.

因此,本发明者在韩国专利申请98-57030中努力解决上述现有技术中的不足,通过向聚合物基体体中加入能吸附液态电解质的吸附剂,在电池装配之后,在电池的活化过程中引入液态电解质。Therefore, the present inventors made an effort to solve the above-mentioned deficiencies in the prior art in Korean Patent Application No. 98-57030, by adding an adsorbent capable of adsorbing liquid electrolyte to the polymer matrix body, after battery assembly, during the activation process of the battery Introduce liquid electrolyte.

所述固态电解质的电解质膜由吸附剂和聚合物粘合剂在干燥条件下制得。聚合物粘合剂的密度结构可大可小。为了通过提高液态电解质的吸附能力来显示更优良的锂离子电导率,同时需要电解质膜的立体结构发生改变的固态电解质。The electrolyte membrane of the solid electrolyte is prepared under a dry condition from an adsorbent and a polymer binder. The density structure of the polymer binder can be large or small. In order to show better lithium ion conductivity by improving the adsorption capacity of liquid electrolytes, solid electrolytes in which the three-dimensional structure of the electrolyte membrane is changed are required.

发明详述Detailed description of the invention

因此,本发明努力解决上述固态电解质的制备方法中的不足,包括在电池装配之后向聚合物基体中加入能吸附液态电解质的吸附剂以形成电解质膜。也就是说,本发明使聚合物基体产生微孔结构,同时保持电解质膜本身的机械强度,这既有利于吸附液态电解质,又提高了固态电解质中锂离子的电导率。Therefore, the present invention strives to solve the disadvantages of the above-mentioned method for preparing a solid electrolyte, including adding an adsorbent capable of adsorbing a liquid electrolyte to a polymer matrix after battery assembly to form an electrolyte membrane. That is to say, the present invention enables the polymer matrix to produce a microporous structure while maintaining the mechanical strength of the electrolyte membrane itself, which not only facilitates the adsorption of liquid electrolytes, but also improves the conductivity of lithium ions in the solid electrolyte.

说明书中所用术语“电解质膜”指在干燥条件下制务的而又不含任何液态电解质的电解质膜。说明书中术语“固态电解质”指所说的通过结合液态电解质具有离子导电性的电解质膜。虽然固态电解质由于含有液态电解质而不是完全处于固态,为了和液态电解质以示区别还是叫“固态电解质”,因为电解质膜所含固态电解质的基本骨架处于固体状态。此外,说明书中所用术语“吸附剂”指能吸附液态电解质的材料或能增加固态电解质吸附液态电解质的能力的材料。The term "electrolyte membrane" used in the specification refers to an electrolyte membrane prepared under dry conditions without any liquid electrolyte. The term "solid electrolyte" in the specification refers to said electrolyte membrane having ion conductivity by combining a liquid electrolyte. Although the solid electrolyte is not completely in a solid state because it contains a liquid electrolyte, it is still called a "solid electrolyte" in order to distinguish it from a liquid electrolyte, because the basic skeleton of the solid electrolyte contained in the electrolyte membrane is in a solid state. In addition, the term "adsorbent" used in the specification refers to a material capable of adsorbing a liquid electrolyte or a material capable of increasing the ability of a solid electrolyte to adsorb a liquid electrolyte.

成品电池的方法指结合阴极和阳极的方法,阴极和阳极分别被单独制备,阴极和阳极之间插入通过碾压或挤压形成的电解质膜。当电解质膜通过所述方法之一来制备时,向已装配的电池中加入液态电解质,这能将所述方法中对防潮条件的限制减至最低。此外,根据本发明的方法,能吸附液态电解质的位置在制备电解质膜的过程中就已形成,因而不再需要分离增塑剂的步骤。因而,所述方法的优点是简化操作,这不仅降低了制造成本,而且使自动操作变得容易并提高了产量。此外,当通过其中所述方法之一制备电解质膜时,聚合物基体开始形成多微孔结构,这有利于液态电解质的传递,反过来又提高了具有同样数量的吸附剂的固态电解质的锂离子电导率。The method of a finished battery refers to a method of combining a cathode and an anode, which are prepared separately, and an electrolyte membrane formed by rolling or extrusion is interposed between the cathode and the anode. When the electrolyte membrane is prepared by one of the methods, a liquid electrolyte is added to the assembled battery, which can minimize the restriction on moisture-proof conditions in the method. In addition, according to the method of the present invention, the site capable of adsorbing the liquid electrolyte is formed during the preparation of the electrolyte membrane, so that the step of separating the plasticizer is no longer required. Thus, the method has the advantage of simplifying operations, which not only reduces manufacturing costs, but also facilitates automatic operations and increases yields. Furthermore, when the electrolyte membrane is prepared by one of the methods described therein, the polymer matrix begins to form a microporous structure, which facilitates the transport of liquid electrolytes, which in turn improves the Li-ion capacity of solid electrolytes with the same amount of adsorbents. conductivity.

本发明的固态电解质包括一种由多微孔结构组成并含有无机吸附剂的电解质膜和一种具有离子导电性的液态电解质。The solid electrolyte of the present invention comprises an electrolyte membrane composed of a microporous structure and containing an inorganic adsorbent and a liquid electrolyte with ion conductivity.

所说的电解质膜优选为通过相变的方法制备。这种方法的实施例包括湿法和干法。湿法指一种制备电解质膜的方法,包括以下步骤:Said electrolyte membrane is preferably prepared by a phase change method. Examples of such methods include wet and dry methods. The wet method refers to a method of preparing an electrolyte membrane, which includes the following steps:

在一种适用于聚合物粘合剂的溶剂中溶解吸附剂和聚合物粘合剂的混合物,dissolving the mixture of sorbent and polymeric binder in a solvent suitable for the polymeric binder,

使所得到的溶液转变成膜形式,The resulting solution is converted into a membrane form,

用一种适用于聚合物粘合剂的非溶剂交换所述溶剂,及exchanging said solvent with a non-solvent suitable for polymeric binders, and

干燥所得到的物质形成电解质膜。The resulting substance is dried to form an electrolyte membrane.

相反地,干法指一种制备电解质膜的方法,包括如下步骤:In contrast, the dry method refers to a method of preparing an electrolyte membrane, including the following steps:

将吸附剂和聚合物粘合剂的混合物与能溶解聚合物粘合剂的溶剂、不能溶解聚合物粘合剂的非溶剂、孔形成剂及润湿剂相混合,mixing the mixture of adsorbent and polymeric binder with a solvent capable of dissolving the polymeric binder, a non-solvent not capable of dissolving the polymeric binder, a pore former and a wetting agent,

使所得到的混合物形成膜形式,及forming the resulting mixture into film form, and

充分干燥所得到的膜。The resulting film was sufficiently dried.

接下来的活化过程(将具有离子导电性的液态电解质引入所制得的多孔电解质膜中)可以制得用于可充电电池的固态电解质。The subsequent activation process (introduction of an ionically conductive liquid electrolyte into the prepared porous electrolyte membrane) can produce a solid electrolyte for rechargeable batteries.

因此,本发明的固态电解质可以通过如下方式制备:将能吸附液态电解质或增加吸附能力的吸附剂导入电解质膜的内部以形成多孔电解质膜基体,然后在所述孔中嵌入液态电解质。这样制备的固态电解质在室温下锂离子电导率约为1-3×10-3S/cm。Therefore, the solid electrolyte of the present invention can be prepared by introducing an adsorbent capable of adsorbing liquid electrolyte or increasing adsorption capacity into the interior of the electrolyte membrane to form a porous electrolyte membrane matrix, and then embedding the liquid electrolyte in the pores. The lithium ion conductivity of the solid electrolyte prepared in this way is about 1-3×10 -3 S/cm at room temperature.

能吸附液态电解质或增加吸附能力的吸附剂的实施例包括有机材料如多孔聚合物和无机材料如矿物颗粒。Examples of adsorbents capable of adsorbing liquid electrolytes or increasing adsorption capacity include organic materials such as porous polymers and inorganic materials such as mineral particles.

至于多孔聚合物吸附剂,可以使用聚丙烯、聚乙烯、聚苯乙烯和聚氨基甲酸酯,孔的形成是通过大分子官能团被导入支链的网状聚合物或通过调整根据本发明的方法的参数。还可使用天然聚合物,如木屑、纸浆和软木。As for porous polymer adsorbents, polypropylene, polyethylene, polystyrene and polyurethane can be used, the pores are formed by macromolecular functional groups being introduced into branched network polymers or by adjusting the method according to the invention parameters. Natural polymers such as wood chips, pulp and cork can also be used.

至于无机吸附剂,可以使用一种或两种或多种选自矿物颗粒、复合氧化物颗粒和中孔分子筛的颗粒。所说的矿物颗粒的实施例包括具有页硅酸盐结构的矿物颗粒,如粘土、钠云母、蒙脱石和云母。所述复合氧化物颗粒的实施例包括沸石、多孔二氧化硅和多孔氧化铝。中孔结构分子筛的实施例包括孔径为2-30nm的由氧化物如硅/聚合物物质制成的中孔分子筛。所说的矿物颗粒、复合氧化物和中孔分子筛可以一起混合使用,其中两种或多种吸附剂选自上面所提到的吸附剂组合使用。As for the inorganic adsorbent, one kind or two or more kinds of particles selected from mineral particles, composite oxide particles and mesoporous molecular sieves can be used. Examples of said mineral particles include mineral particles having a phyllosilicate structure such as clay, sodium mica, montmorillonite and mica. Examples of the composite oxide particles include zeolite, porous silica and porous alumina. Examples of mesoporous structure molecular sieves include mesoporous molecular sieves made of oxides such as silicon/polymer materials with a pore size of 2-30 nm. The mineral particles, composite oxides and mesoporous molecular sieves can be mixed together, and two or more adsorbents selected from the above-mentioned adsorbents can be used in combination.

所说的无机吸附剂相对于有机吸附剂(如多孔聚合物)具有较好的机械强度稳定性、热稳定性和电化学稳定性,因而使用无机吸附剂的可充电电池的性能好于使用有机吸附剂的可充电电池的性能。Said inorganic adsorbent has better mechanical strength stability, thermal stability and electrochemical stability with respect to organic adsorbent (such as porous polymer), thus the performance of the rechargeable battery using inorganic adsorbent is better than using organic Performance of Sorbent for Rechargeable Batteries.

也就是说,通过挤压或层压方法装配阳极和阴极制作电池时,有机吸附剂的机械强度和热稳定性不同于复合电极的电解质膜或聚合物粘合剂,因而使用所述有机吸附剂的可充电电池相对于使用无机吸附剂的可充电电池在重复充电和放电的过程中放电容量显著减少。例如,由有机材料(如低熔点或较差机械强度的聚合物)组成的吸附剂在挤压或层压的过程中会失去吸附能力。换句话说,使用有机吸附剂(如聚合物)可能有利于电解质膜或固态电解质本身的性能,但是当通过挤压或层压方法制作电池时很难保持它们的初始性能。That is, when the anode and cathode are assembled by extrusion or lamination to make a battery, the mechanical strength and thermal stability of the organic adsorbent are different from the electrolyte membrane or polymer binder of the composite electrode, so the use of the organic adsorbent Compared with rechargeable batteries using inorganic adsorbents, the discharge capacity of rechargeable batteries is significantly reduced during repeated charging and discharging. For example, adsorbents composed of organic materials such as polymers with low melting points or poor mechanical strength lose their adsorption capacity during extrusion or lamination. In other words, the use of organic adsorbents such as polymers may benefit the performance of electrolyte membranes or solid electrolytes themselves, but it is difficult to maintain their initial properties when batteries are fabricated by extrusion or lamination methods.

此外,象上面所解释的,由于聚合物链的传递直接影响聚合物电解质的离子电导率,温度对离子电导率的影响是很重要的。具体地说,在低温下,聚合物链的传递被弱化,这大大地降低了离子的电导率,因而使所制电池的性能变差。然而,本发明所使用的吸附剂增加了离子的电导率。此外,如果大量使用不受温度影响的无机吸附剂,温度的影响就会降低,这不同于一般聚合物电解质的性质。由于电解质中含有大量的无机吸附剂,其优点是相对于含有大量有机材料(如聚合物)的电解质提高了抗燃烧性和抗爆性。Furthermore, as explained above, since the transport of polymer chains directly affects the ionic conductivity of the polymer electrolyte, the effect of temperature on the ionic conductivity is important. Specifically, at low temperatures, the transport of the polymer chains is weakened, which greatly reduces the ionic conductivity, thereby deteriorating the performance of the resulting battery. However, the adsorbent used in the present invention increases the conductivity of ions. In addition, the influence of temperature can be reduced if inorganic adsorbents that are not affected by temperature are used in large quantities, which is different from the properties of general polymer electrolytes. Since the electrolyte contains a large amount of inorganic adsorbents, it has the advantage of improved resistance to combustion and detonation relative to electrolytes containing a large amount of organic materials such as polymers.

因此,在可充电电池的电解质膜的组成中优选使用无机吸附剂而不是有机吸附剂。Therefore, it is preferable to use an inorganic adsorbent rather than an organic adsorbent in the composition of the electrolyte membrane of a rechargeable battery.

所加入的吸附剂以重量计相对于不含液态电解质的干态电解质膜为30-95%,优选为50-90%。如果所加入的量超过95%(重量),所制得的电解质膜的机械强度降低。如果加入量不超过30%(重量),电解质膜吸附液态电解质的能力降低。The added adsorbent is 30-95% by weight relative to the dry electrolyte membrane without liquid electrolyte, preferably 50-90%. If the added amount exceeds 95% by weight, the mechanical strength of the resulting electrolyte membrane decreases. If the added amount is not more than 30% by weight, the ability of the electrolyte membrane to absorb liquid electrolyte decreases.

吸附剂的颗粒尺寸优选为不超过40μm,更优选为不超过20μm,从而不降低电解质膜的机械强度和均匀性。The particle size of the adsorbent is preferably not more than 40 μm, more preferably not more than 20 μm, so as not to reduce the mechanical strength and uniformity of the electrolyte membrane.

至于聚合物粘合剂,可以使用最常用的聚合物。在它们之间,优选一种或两种或多种选自由下述物质:聚偏1,1-二氟乙烯、1,1-二氟乙烯和六氟丙烯的共聚物、1,1-二氟乙烯和马来酐的共聚物、聚氯乙烯、聚甲基丙烯酸甲酯、聚甲基丙烯酸酯、三乙酸纤维素、聚氨基甲酸酯、聚砜、聚醚、聚烯烃(如聚乙烯或聚丙烯)、聚乙烯氧化物、聚异丁烯、聚亚丁基(polybutyldiene)、聚乙烯醇、聚丙烯腈、聚酰亚胺、聚乙烯醇缩甲醛、丙烯腈亚丁基(acrylonitrilebutyldiene)橡胶、乙烯-丙烯-双烯-单体、四(乙烯甘醇)二丙烯酯、聚二甲基硅氧烷、聚碳酸酯和硅聚合物,或它们的共聚物。As for the polymer binder, the most commonly used polymers can be used. Among them, preferably one or two or more selected from the following: polyvinylidene fluoride, copolymer of 1,1-ethylene fluoride and hexafluoropropylene, 1,1-bis Copolymers of vinyl fluoride and maleic anhydride, polyvinyl chloride, polymethyl methacrylate, polymethacrylate, cellulose triacetate, polyurethane, polysulfone, polyether, polyolefin (such as polyethylene or polypropylene), polyethylene oxide, polyisobutylene, polybutylene, polyvinyl alcohol, polyacrylonitrile, polyimide, polyvinyl formal, acrylonitrilebutyldiene rubber, ethylene- Propylene-diene-monomer, tetra(ethylene glycol) diacrylate, polydimethylsiloxane, polycarbonate and silicon polymer, or their copolymers.

本发明将多孔结构引入用作固态电解质基体的电解质膜中,这有利于液态电解质的传递,因而使用同样数量的吸附剂提高了固态电解质的锂离子电导率。如上所述制备所说的多孔电解质膜的方法包括湿法和干法。湿法的操作是将电解质膜成分进行铸模,然后把所得到的膜和非溶剂反应以在聚合物基体上形成微孔结构。干法操作是将电解质膜成分与用于制造孔的非溶剂和孔形成剂一起成型以形成多微孔的电解质膜。The invention introduces the porous structure into the electrolyte membrane used as the matrix of the solid electrolyte, which is beneficial to the transfer of the liquid electrolyte, thus improving the lithium ion conductivity of the solid electrolyte by using the same amount of adsorbent. The method for preparing said porous electrolyte membrane as described above includes wet method and dry method. The wet process involves casting the electrolyte membrane components and then reacting the resulting membrane with a non-solvent to form a microporous structure on the polymer matrix. The dry process is to mold the electrolyte membrane components together with a non-solvent and a pore-forming agent for making pores to form a microporous electrolyte membrane.

对于溶解聚合物粘合剂的溶剂、由一种或两种或多种溶剂组成的混合物,所述溶剂选自如下物质:N-甲基吡咯烷酮(N-methylpyrrolidinone)、二甲基甲酰胺、二甲基乙酰胺、四氢呋喃、乙腈、环己酮、氯仿、二氯甲烷、六甲基磷酰胺、二甲亚砜、丙酮及二氧己环。For solvents for dissolving polymer binders, mixtures of one or two or more solvents selected from the following: N-methylpyrrolidinone, dimethylformamide, di Methylacetamide, tetrahydrofuran, acetonitrile, cyclohexanone, chloroform, methylene chloride, hexamethylphosphoramide, dimethylsulfoxide, acetone, and dioxane.

对于用于聚合物粘合剂的非溶剂,可以使用一种或两种或多种由下述物质组成的混合物,所述物质选自:水、乙醇、乙二醇、丙三醇、丙酮、二氯甲烷、乙酸乙酯、丁醇、戊醇、己醇和醚。As non-solvents for polymer binders, one or a mixture of two or more selected from the group consisting of water, ethanol, ethylene glycol, glycerol, acetone, Dichloromethane, ethyl acetate, butanol, pentanol, hexanol and ether.

至于孔形成剂,优选使用由下述一种或两种或多种物质组成的混合物,所述物质选自:2-丙醇、间苯二酚、三氟乙醇、环己醇、六氟异丙醇、甲醇和由马来酸和六氟丙酮反应制得的半缩醛。As for the pore former, it is preferred to use one or a mixture of two or more of the following substances selected from the group consisting of: 2-propanol, resorcinol, trifluoroethanol, cyclohexanol, hexafluoroiso Propanol, methanol, and hemiacetals produced by the reaction of maleic acid and hexafluoroacetone.

至于浸渍剂,优选使用非离子表面活性剂,例如,Triton X-100(由Aldrich公司制造)、Igepal DM-710(由GAF公司制造)。As the impregnating agent, it is preferable to use a nonionic surfactant, for example, Triton X-100 (manufactured by Aldrich Company), Igepal DM-710 (manufactured by GAF Company).

含有吸附剂的液态电解质将溶解在电解质膜中,所述液态电解质可以通过在有机溶剂中溶解锂盐的方法制得。在本发明中,液态电解质被吸附于电解质膜中被定义为“活化”。A liquid electrolyte containing an adsorbent, which can be prepared by dissolving a lithium salt in an organic solvent, will be dissolved in the electrolyte membrane. In the present invention, the liquid electrolyte is adsorbed in the electrolyte membrane is defined as "activation".

所述的有机溶剂优选为有强极性并和锂金属没有反应性的溶剂,以通过提高电解质的极性提高离子的离解度并通过降低离子周围的局部粘度利于离子的移动。这种有机溶剂的实施例包括碳酸亚乙酯、碳酸丙烯、碳酸二甲酯、碳酸二乙酯、碳酸甲基乙基酯、γ-丁内酯、二甲亚砜、1,3-二氧己环、四氢呋喃、2-甲基四氢呋喃、环丁砜、N,N-二甲基甲酰胺、二甘醇二甲醚、三甘醇二甲醚和四甘醇二甲醚。具体地说,有机溶剂优选为两种或多种溶剂的混合液,所述溶剂由高粘度溶剂和低粘度溶剂组成。The organic solvent is preferably a solvent with strong polarity and no reactivity with lithium metal, so as to increase the degree of dissociation of ions by increasing the polarity of the electrolyte and facilitate the movement of ions by reducing the local viscosity around the ions. Examples of such organic solvents include ethylene carbonate, propylene carbonate, dimethyl carbonate, diethyl carbonate, methyl ethyl carbonate, γ-butyrolactone, dimethylsulfoxide, 1,3-diox Hexylcycline, tetrahydrofuran, 2-methyltetrahydrofuran, sulfolane, N,N-dimethylformamide, diglyme, triglyme, and tetraglyme. Specifically, the organic solvent is preferably a mixture of two or more solvents consisting of a high-viscosity solvent and a low-viscosity solvent.

所说的锂盐优选为具有低晶格能和高离解度的锂盐。这种锂盐的实施例包括LiClO4、LiBF4、LiPF6、LiAsF6、LiSCN、LICF3SO3、LiN(CF3SO2)2和LiC(CF3SO2)3。可以选择其中的混合物。锂盐的浓度优选为0.5M-2M。Said lithium salt is preferably a lithium salt with low lattice energy and high degree of dissociation. Examples of such lithium salts include LiClO 4 , LiBF 4 , LiPF 6 , LiAsF 6 , LiSCN, LICF 3 SO 3 , LiN(CF 3 SO 2 ) 2 and LiC(CF 3 SO 2 ) 3 . Mixtures of them can be chosen. The concentration of the lithium salt is preferably 0.5M-2M.

所加入的液态电解质的量基于包括液态电解质在内的电解质的总重为30-90%(重量),优选为40-85%(重量)。The liquid electrolyte is added in an amount of 30-90% by weight, preferably 40-85% by weight, based on the total weight of the electrolyte including the liquid electrolyte.

根据本发明的固态电解质的特征在于其相对于现有的聚合物电解质制备起来容易;因为锂离子的导电通过液相进行,所述固态电解质具有较高的离子电导率;并且不受水分或温度的影响,直到所述固态电解质吸附了液态电解质或被活化。The solid electrolyte according to the present invention is characterized in that it is easy to prepare compared to existing polymer electrolytes; because the conduction of lithium ions is carried out through the liquid phase, the solid electrolyte has a higher ion conductivity; and is not affected by moisture or temperature effect until the solid electrolyte absorbs the liquid electrolyte or is activated.

在下文中,对所述多孔结构的固态电解质的制备方法做出更详细的说明。湿法In the following, the preparation method of the solid electrolyte with porous structure will be described in more detail. wet method

根据本发明的多孔固态电解质可以通过五个步骤制备,即混合吸附剂和聚合物粘合剂,溶解所得到的混合物、成型、使得聚合物主链及干燥/活化。The porous solid electrolyte according to the present invention can be prepared through five steps, namely, mixing the adsorbent and the polymer binder, dissolving the resulting mixture, shaping, making the polymer backbone and drying/activating.

首先,粉末状吸附剂(粒径不超过40微米)和聚合物粘合剂在封闭的容器里干燥混合。First, the powdered sorbent (with a particle size not exceeding 40 microns) and the polymeric binder are dry mixed in a closed vessel.

所得到的吸附剂和聚合物粘合剂的混合物溶解在适合于聚合物粘合剂的溶剂中。所述混合液中固体含量相对于溶液总重优选为5-50%。如果所述含量不超过5%(重量),则电解质膜的机械强度会降低,如果所述含量超过50%,则聚合物粘合剂不能被充分溶解,或者混合溶液的粘度变大,这都是不利的。The resulting mixture of sorbent and polymeric binder is dissolved in a solvent suitable for the polymeric binder. The solid content in the mixed solution is preferably 5-50% relative to the total weight of the solution. If the content is not more than 5% by weight, the mechanical strength of the electrolyte membrane is reduced, and if the content is more than 50%, the polymer binder cannot be sufficiently dissolved, or the viscosity of the mixed solution becomes large, which are is unfavorable.

为了促进聚合物粘合剂的溶解并避免吸附剂结块,用磁力搅拌器、机械搅拌器、行星式搅拌器或高速分散混合器搅拌混合液。当搅拌时,可以使用超声搅拌器以防止在混合时吸附剂结块或起泡。此外,如果有必要,可对混合液进行除泡和过滤处理。In order to promote the dissolution of the polymer binder and avoid the agglomeration of the adsorbent, the mixed liquid is stirred with a magnetic stirrer, a mechanical stirrer, a planetary stirrer or a high-speed dispersing mixer. When stirring, an ultrasonic stirrer can be used to prevent the sorbent from clumping or foaming during mixing. In addition, if necessary, the mixture can be defoamed and filtered.

在聚合物粘合剂完全溶解并和吸附剂均匀混合之后,所得到的混合物被制成具有均匀厚度的膜。例如,可以将混合液浇注在平板玻璃上或特氟隆盘上,然后进行铸压以得到均匀厚度的产物。另一方面,混合液还可以从规则空间的模具中分离出来,然后涂上由聚合物膜组成的基底上。可以选择其他专利申请所公开的不同方法。膜的厚度优选为控制在10-200μm之间。如果膜的厚度不超过10m,机械强度会降低,而如果膜的厚度超过200μm,离子的电导率会降低,这都是不利的。After the polymer binder is completely dissolved and uniformly mixed with the sorbent, the resulting mixture is formed into a film of uniform thickness. For example, the mixture can be poured onto flat glass or a Teflon pan and cast to obtain a product of uniform thickness. On the other hand, the mixture can also be separated from a regular-space mold and then coated on a substrate consisting of a polymer film. Different approaches disclosed in other patent applications can be chosen. The thickness of the film is preferably controlled between 10-200 μm. If the film thickness is not more than 10 m, the mechanical strength will be lowered, and if the film thickness is more than 200 μm, the ion conductivity will be lowered, both of which are disadvantageous.

将所述混合物铸压成膜后,为了使聚合物基体中产生多孔,所述膜和适用于聚合物粘合剂的非溶剂接触以分离适用于聚合物粘合剂的溶剂。例如,可以通过在含有非溶剂的非溶剂池中浸泡所述膜而分离所述溶剂。因此,优选为易混溶剂和非溶剂相混合。在非溶剂池浸泡膜的时间从1分钟到1小时,其时间变化依赖于溶剂和非溶剂的种类。如果时间短于规定的时间,难以获得足够的孔隙。相反地,如果时间超过规定时间,产量则会减少,这都是不利的。所述池的温度优选为10C-90℃,更优选为20℃-80℃。如果温度低于所述温度,则难以获得足够的孔。如果温度过高,电解质膜的机械强度会降低,这都不是优选的。总体上,优选根据由吸附剂、聚合物粘合剂和溶剂组成的混合溶液中溶剂的数量来决定产生的孔隙率。优选的是控制组成、温度和溶液混合的时间,从而根据混合液中溶剂的数量确定孔隙率。After casting the mixture into a film, the film is contacted with a non-solvent suitable for the polymer binder to separate the solvent suitable for the polymer binder in order to create porosity in the polymer matrix. For example, the solvent can be separated by soaking the membrane in a non-solvent bath containing the non-solvent. Therefore, it is preferable to mix miscible solvents and non-solvents. The time for immersing the membrane in the non-solvent pool ranges from 1 minute to 1 hour, depending on the type of solvent and non-solvent. If the time is shorter than the specified time, it is difficult to obtain sufficient pores. Conversely, if the time exceeds the specified time, the output will decrease, which is disadvantageous. The temperature of the cell is preferably 10°C-90°C, more preferably 20°C-80°C. If the temperature is lower than that, it is difficult to obtain sufficient pores. If the temperature is too high, the mechanical strength of the electrolyte membrane decreases, which is not preferable. In general, it is preferable to determine the generated porosity according to the amount of solvent in the mixed solution consisting of adsorbent, polymer binder and solvent. It is preferable to control the composition, temperature and time of solution mixing so that the porosity is determined according to the amount of solvent in the mixed solution.

分离出溶剂并完全干燥所得到的膜之后,向所述膜中导入液态电解质。干法After separation of the solvent and complete drying of the resulting membrane, a liquid electrolyte is introduced into the membrane. dry method

根据本发明多孔结构固态电解质通过由4步组成的干法制备,即将吸附剂和聚合物粘合剂相混合、加入添加剂(溶剂、非溶剂、孔形成剂、浸渍剂),铸压及干燥/活化。According to the present invention, the porous structure solid electrolyte is prepared by a dry method consisting of 4 steps, that is, mixing the adsorbent and the polymer binder, adding additives (solvent, non-solvent, pore forming agent, impregnating agent), casting and drying/ activation.

粉末状吸附剂(粒径不超过40微米)和聚合物粘合剂在封闭的容器里干燥混合。所得到的吸附剂和聚合物粘合剂的混合物溶解在适用于聚合物粘合剂的溶剂中。Powdered sorbent (particle size not exceeding 40 microns) and polymeric binder are dry mixed in a closed container. The resulting mixture of sorbent and polymeric binder is dissolved in a solvent suitable for the polymeric binder.

为了促进聚合物粘合剂的溶解并避免吸附剂结块,用磁力搅拌器、机械搅拌器、行星式搅拌器或高速分散混合器搅拌混合液。当搅拌时,可以使用超声搅拌器以防止在混合时吸附剂结块或起泡。此外,如果有必要,可对混合液进行除泡和过滤步骤处理。In order to promote the dissolution of the polymer binder and avoid the agglomeration of the adsorbent, the mixed liquid is stirred with a magnetic stirrer, a mechanical stirrer, a planetary stirrer or a high-speed dispersing mixer. When stirring, an ultrasonic stirrer can be used to prevent the sorbent from clumping or foaming during mixing. In addition, if necessary, the mixture can be subjected to defoaming and filtration steps.

在聚合物粘合剂完全溶解并和吸附剂均匀混合之后,加入一种不能溶解聚合物粘合剂的溶剂,即加入一定量不会使聚合物粘合剂沉淀的非溶剂。为了有利于形成微孔结构,优选加入孔形成剂和浸渍剂。在所述加入了添加剂的混合物完全溶解之后,所得到的混合物被模压成均匀厚度的膜。例如,可以将混合液浇注在平板玻璃上或特氟隆盘上,然后进行铸压以得到均匀厚度的产物。混合液可以从规则空间的模具中分离出来,然后涂在由聚合物膜组成的基底上。除此之外,可以选择其他专利申请所公开的不同方法。膜的厚度优选为控制在10-200μm之间。如果膜的厚度不超过10μm,机械强度会降低,而如果膜的厚度超过200μm,离子的导电性会降低,这都不是优选的。After the polymer binder is completely dissolved and uniformly mixed with the adsorbent, a solvent that cannot dissolve the polymer binder is added, that is, a certain amount of non-solvent that will not cause the polymer binder to precipitate is added. In order to facilitate the formation of a microporous structure, it is preferred to add a pore forming agent and an impregnating agent. After the additive-added mixture is completely dissolved, the resulting mixture is molded into a film of uniform thickness. For example, the mixture can be poured onto flat glass or a Teflon pan and cast to obtain a product of uniform thickness. The mixture can be separated from a regular-space mold and coated on a substrate consisting of a polymer film. In addition to this, different approaches disclosed in other patent applications can be chosen. The thickness of the film is preferably controlled between 10-200 μm. If the film thickness is not more than 10 µm, the mechanical strength will decrease, and if the film thickness exceeds 200 µm, the ion conductivity will decrease, neither of which is preferable.

膜的成型制作完成之后,所得到的电解质膜在20℃-200℃完全干燥,然后向其中加入液态电解质。After the forming of the membrane is completed, the obtained electrolyte membrane is completely dried at 20° C. to 200° C., and then a liquid electrolyte is added thereto.

和湿法相比较,干法的一个缺点是吸附剂、聚合物粘合剂和添加剂的分散或混合比较困难。当不能进行完全的分散或混合时,(1)干法难以完成孔或吸附剂的均匀分散,(2)不容易将电解质膜铸压成形及(3)机械强度和再生性降低。也就是说,如果孔或吸附剂不能均匀分散,可以证实(1)当电解质膜被用作电化学电池的电解质时,电池反应出现不均匀的局部状态;(2)膜的铸压成型困难;及(3)机械强度降低,这些不利因素限制了干法的使用。A disadvantage of the dry process compared to the wet process is the difficulty in dispersing or mixing the sorbent, polymeric binder and additives. When complete dispersion or mixing cannot be performed, (1) it is difficult to complete the uniform dispersion of pores or adsorbents by dry method, (2) it is not easy to mold the electrolyte membrane and (3) the mechanical strength and reproducibility are reduced. That is, if the pores or adsorbents cannot be uniformly dispersed, it can be confirmed that (1) when the electrolyte membrane is used as the electrolyte of an electrochemical cell, the cell reaction appears in an inhomogeneous localized state; (2) the casting molding of the membrane is difficult; And (3) reduced mechanical strength, these unfavorable factors limit the use of dry method.

此外,干法需要加入非溶剂添加剂以形成孔,并且根据干法的原理,在非溶剂加入之前溶剂应该被蒸发(干的)以形成孔。如果非溶剂在溶剂蒸发之前被蒸发,则不能形成孔。就此来说,非溶剂应该具有不挥发性或者其沸点高于溶剂。基于此,干法存在的一个问题是残留有非溶剂。换句话说,比溶剂的沸点高或非挥发性的非溶剂在干燥过程中难以完全从电解质膜中除去。因而为了完全除去非溶剂还需要一个分离步骤(例如,用醇或醚分离或者增加干燥温度至足够高)。此外,由于所述非溶剂化学性质和电化学性质不稳定,如果所述非溶剂仍然留在电解质膜中,在电池的重复充电和放电过程中可能引起氧化反应或还原反应。结果电池的性能降低,如电池电容量下降或者出现气体蒸发。同样的问题还出现在除非溶剂之外的其它添加剂。由于所要制备的电解质膜只是由吸附剂和聚合物粘合剂组成,需要完全除去添加剂或类似物质,造成这种方法较为复杂,因而该工艺的重现性较差。In addition, the dry method requires the addition of non-solvent additives to form pores, and according to the principle of the dry method, the solvent should be evaporated (dried) to form pores before the non-solvent is added. If the non-solvent is evaporated before the solvent evaporates, pores cannot be formed. In this regard, the non-solvent should be non-volatile or have a higher boiling point than the solvent. Based on this, one problem with the dry method is the residual non-solvent. In other words, a non-solvent that has a higher boiling point than the solvent or is less volatile is difficult to completely remove from the electrolyte membrane during the drying process. Thus a separation step is also required for complete removal of the non-solvent (for example, separation with alcohol or ether or increasing the drying temperature sufficiently high). In addition, since the non-solvent is chemically and electrochemically unstable, if the non-solvent remains in the electrolyte membrane, it may cause an oxidation reaction or a reduction reaction during repeated charge and discharge of the battery. As a result, the performance of the battery is reduced, such as a drop in battery capacity or gas evaporation. The same problem also occurs with other additives than solvents. Since the electrolyte membrane to be prepared consists only of an adsorbent and a polymer binder, it is necessary to completely remove additives or the like, which complicates the process, and the reproducibility of the process is poor.

因此,优选通过湿法制备电解质膜或固态电解质而不是通过干法。Therefore, it is preferable to prepare an electrolyte membrane or a solid electrolyte by a wet method rather than by a dry method.

本发明涉及充电电池,尤其涉及充电锂电池,其中所述多孔固态电解质作为电解质。The present invention relates to rechargeable batteries, especially rechargeable lithium batteries, wherein the porous solid electrolyte is used as the electrolyte.

成品电池的过程指结合阴极和阳极,所述阴极和阳极被单独制备,中间插入以层压、挤压或缠绕方式形成的电解质膜。当电解质膜以所述方法之一来制备时,电池装配之后加入液态电解质,这能使该方法对除水分氛的限制减至最小。另外,根据本发明,能吸附液态电解质的位置在制备电解质膜的过程中就已形成,因而不再需要分离增塑剂的过程。因而,由于所述方法简化了操作过程而具有如下优点:降低了操作费用,易于自动操作并提高了产量。此外,当通过所述方法制备电解质膜时,在聚合物基体上形成了多微孔结构,这有利于液态电解质的传递,提高了具有同样数量的固态电解质的锂离子导电性。The process of a finished battery refers to the combination of a cathode and an anode, which are prepared separately, with an electrolyte membrane formed by lamination, extrusion or winding in between. When the electrolyte membrane is prepared by one of the methods described, the liquid electrolyte is added after battery assembly, which minimizes the limitations of the method on the moisture-removing atmosphere. In addition, according to the present invention, the site capable of adsorbing the liquid electrolyte is formed during the process of preparing the electrolyte membrane, so that the process of separating the plasticizer is no longer required. Thus, the method has the advantages of reduced operating costs, ease of automatic operation, and increased yield due to simplification of the operating process. In addition, when the electrolyte membrane is prepared by the method, a microporous structure is formed on the polymer matrix, which facilitates the transfer of liquid electrolyte and improves the lithium ion conductivity with the same amount of solid electrolyte.

在用于制备充电电池的方法的一个实施方案中通过使用根据本发明的固态电解质,结合阴极和阳极,插入由上述方法制备的多孔电解质膜,这样一个电池就可制作完成。这种多孔电解质膜含有吸附剂粉末并具有多孔结构,以利于吸附液态电解质。阴极电连接在一个阴极集电器上,阳极电连接在一个阳极集电器上。这种装配被活化后能吸附液态电解质,因而便制得了一个可以使用的电化学电池。In one embodiment of the method for preparing a rechargeable battery, by using the solid electrolyte according to the present invention, in combination with the cathode and anode, and inserting the porous electrolyte membrane prepared by the above method, such a battery can be fabricated. This porous electrolyte membrane contains adsorbent powder and has a porous structure to facilitate the adsorption of liquid electrolyte. The cathode is electrically connected to a cathode current collector and the anode is electrically connected to an anode current collector. The assembly is activated to absorb the liquid electrolyte, thus producing a functional electrochemical cell.

图1显示为充电电池的截面图,其中使用了根据本发明所述的固态电解质。固态电解质(1)含有吸附剂粉末(11)和液态电解质,液态电解质在活化过程中被吸附。阴极(2)和阴极集电器(22)电连接,阳极(3)和阳极集电器(33)电连接。Figure 1 shows a cross-sectional view of a rechargeable battery in which a solid electrolyte according to the present invention is used. The solid electrolyte (1) contains adsorbent powder (11) and liquid electrolyte, which is adsorbed during the activation process. The cathode (2) is electrically connected to the cathode current collector (22), and the anode (3) is electrically connected to the anode current collector (33).

制备阴极和阳极的方法如下。阴极或阳极由一个集电器和一种活性材料层组成。活性材料层包括活性材料、导电材料和粘合剂等。除此之外,为了提高电池的性能可以加入不同的添加剂。阴极或阳极所包含的集电器、导电材料、粘合剂和添加剂可以是相同的或不同的,这取决于所要达到的目标。The method of preparing the cathode and anode is as follows. The cathode or anode consists of a current collector and an active material layer. The active material layer includes an active material, a conductive material, a binder, and the like. In addition, different additives can be added in order to improve the performance of the battery. The current collectors, conductive materials, binders, and additives contained in the cathode or anode can be the same or different, depending on the goals to be achieved.

集电器为氧化/还原反应中产生的电子提供了移动通道,所述反应在阴极或阳极发生。至于集电器可采用普通铅板、箔、冲压箔和蚀刻箔等,其依赖于电池的性能和制作方法。使用铅板能增加活性材料的填充速度,但是同时也使制作方法变得复杂。使用箔能提高电池的性能并简化制作过程,但是它会降低活性材料的紧密性。铜、铝、镍、钛、不锈钢、碳等可用作集电器。一般地,铝被用作阴极,铜被用作阳极。The current collector provides a pathway for movement of electrons generated in oxidation/reduction reactions, which occur at the cathode or anode. As for the current collector, ordinary lead plates, foils, stamped foils and etched foils can be used, depending on the performance and manufacturing method of the battery. Using lead plates can increase the filling speed of the active material, but it also complicates the fabrication method. Using foil improves battery performance and simplifies fabrication, but it reduces the compactness of the active material. Copper, aluminum, nickel, titanium, stainless steel, carbon, etc. can be used as the current collector. Generally, aluminum is used as the cathode and copper as the anode.

活性材料是电化学电池中最重要的成分,由于它们决定了电池的性能,因为电池的充电/放电(或氧化/还原反应)发生在这些材料上。此外,活性材料在活性材料层上占据最大含量。至于阴极活性材料,可以使用过渡金属的氧化物或硫化物、有机化合物、聚合物化合物等。优选使用氧化物或聚合物材料,如锂钴氧化物(LixCoO2)、锂镍氧化物(LixNiO2)、锂镍钴氧化物(LixNiyCo1-yO2)、尖晶石型锂锰氧化物(LixMn2O4)和二氧化锰(MnO2)等。至于阳极活性材料,可以使用碱金属、碱土金属、碳、过滤金属的氧化物或硫化合物、有机化合物或聚合物,优选碳或聚合物材料。根据电池使用时的目标性能选择活性材料是很重要的。Active materials are the most important components in an electrochemical cell, since they determine the performance of the cell, since the charge/discharge (or oxidation/reduction reactions) of the cell take place on these materials. Furthermore, the active material occupies the largest content on the active material layer. As for the cathode active material, oxides or sulfides of transition metals, organic compounds, polymer compounds, and the like can be used. Preference is given to using oxide or polymer materials such as lithium cobalt oxide (Li x CoO 2 ), lithium nickel oxide (Li x NiO 2 ), lithium nickel cobalt oxide (Li x Ni y Co 1-y O 2 ), Spinel lithium manganese oxide (Li x Mn 2 O 4 ) and manganese dioxide (MnO 2 ), etc. As the anode active material, alkali metals, alkaline earth metals, carbon, filter metal oxides or sulfur compounds, organic compounds or polymers, preferably carbon or polymer materials, can be used. It is important to select the active material according to the target performance when the battery is used.

导电材料指为提高电子的电导率而加入阴极或阳极的材料,一般是碳。在它们之间,导电材料优选石墨、焦炭、活性碳和炭黑,更优选石墨和炭黑。可以从上述组中选用一种或两种或多种材料,而不管它们是合成材料还是天然材料。加入的导电材料相对于电解材料的总重为3-15%(重量)。如果加入的导电材料的总重不超过3%(重量),电导率下降,产生过电压的问题。如果所述重量超过了15%(重量),每单位体积的能量密度下降,导电材料的副反应加剧了。Conductive material refers to the material added to the cathode or anode to improve the conductivity of electrons, usually carbon. Among them, the conductive material is preferably graphite, coke, activated carbon and carbon black, more preferably graphite and carbon black. One or two or more materials may be selected from the above group, regardless of whether they are synthetic materials or natural materials. The conductive material is added in an amount of 3-15% by weight relative to the total weight of the electrolytic material. If the total weight of the added conductive material does not exceed 3% by weight, the conductivity is lowered to cause a problem of overvoltage. If the weight exceeds 15% by weight, the energy density per unit volume decreases and the side reaction of the conductive material increases.

粘合剂指所加入的成分能提高活性材料的粘合性能,一般为聚合物。在制备固态聚合物膜中所使用的聚合物可作为粘合剂。粘合剂优选与电解质膜同样的聚合物或具有可混合性的聚合物。所加入的粘合剂相对于电解材料的总重为15%或更少(重量)。如果粘合剂的用量小于所需量,电极的粘合性能降低。如果粘合剂的含量超过15%(重量),电极的加工性能和孔隙度下降。Adhesive refers to the ingredients added to improve the binding performance of active materials, generally polymers. The polymers used in the preparation of solid polymer films can serve as binders. The binder is preferably the same polymer as the electrolyte membrane or a polymer with compatibility. The binder is added in an amount of 15% by weight or less relative to the total weight of the electrolytic material. If the amount of the binder used is less than necessary, the binding property of the electrode is lowered. If the content of the binder exceeds 15% by weight, the processability and porosity of the electrode decrease.

添加剂指所加入的材料能提高电池或电极的性能,它可以根据目标性能或用途在宽范围内选择。所加入的添加剂能提高合成电极内部或集电器的粘合性能,引发合成电极的多孔性或非结晶性,提高合成电极组成材料的可分散性,防止活性材料过度充电/过度放电,重组或除去所说的反应产物,或者提高液态电解质的吸附性能。一般地,盐、有机/无机化合物、矿物质和聚合物可以用作添加剂,还可选择加入电解质膜的吸附剂。Additives refer to the materials added to improve the performance of batteries or electrodes, which can be selected in a wide range according to the target performance or use. The additives added can improve the binding performance of the inside of the synthesized electrode or the current collector, induce the porosity or non-crystallinity of the synthesized electrode, improve the dispersibility of the constituent materials of the synthesized electrode, and prevent the active material from overcharging/overdischarging, recombination or removal Said reaction product, or improve the adsorption properties of the liquid electrolyte. In general, salts, organic/inorganic compounds, minerals, and polymers can be used as additives and optionally as adsorbents for the electrolyte membrane.

下面根据本发明对充电锂电池作更详细地说明。Next, a rechargeable lithium battery will be described in more detail according to the present invention.

由上述方法(没有导入液态电解质的步骤)制得的处于干燥的固态条件下的多孔电解质膜和分别制得的阴极和阳极装配形成电池,液态电解质被电解质膜吸附以形成充电锂电池。为了使所用的固态电解质具有足够的离子电导率,固态电解质应经过活化步骤以吸附液态电解质。通过活化步骤,固态电解质可以作为电化学电池使用。如果固态电解质不通过活化步骤,室温下的离子电导率会显著地降低,这不利于固态电解质本身作为电极使用。The porous electrolyte membrane prepared by the above method (without the step of introducing liquid electrolyte) under dry solid state and the respectively prepared cathode and anode are assembled to form a battery, and the liquid electrolyte is adsorbed by the electrolyte membrane to form a rechargeable lithium battery. In order for the used solid electrolyte to have sufficient ionic conductivity, the solid electrolyte should undergo an activation step to absorb the liquid electrolyte. Through an activation step, the solid electrolyte can be used as an electrochemical cell. If the solid electrolyte does not pass through the activation step, the ionic conductivity at room temperature will be significantly reduced, which is not conducive to the use of the solid electrolyte itself as an electrode.

与所述电解质膜装配的阴极和/或阳极的制备方法如下。阴极材料或阳极材料的每种混合物被捏合成膏状。所得到的膏状物通过铸压、涂敷和筛网印花形成薄膜,所得到的薄膜和集电器相结合,通过挤压或层压的方式形成阴极和/或阳极。另外,膏状物也可直接涂敷于集电器上形成阴极和/或阳极。The preparation method of the cathode and/or anode assembled with the electrolyte membrane is as follows. Each mixture of cathode material or anode material is kneaded into a paste. The obtained paste is formed into a film by casting, coating and screen printing, and the obtained film is combined with a current collector to form a cathode and/or an anode by extrusion or lamination. In addition, the paste can also be directly coated on the current collector to form the cathode and/or anode.

由吸附剂、聚合物粘合剂和溶剂组成的固态电解质膏状物直接用在通过上述方法制得的电极的表面上以形成电池,在所述电池中电解质膜在电极上形成。也可通过层压或挤压分别制得的电极和电解质膜组成电池。当通过上述方法制备电池时,电极和电解质膜之间的粘合力会增加。然而,当电极和电解质膜相互不匹配时,或者在其制备过程中电极或电解质膜容易被污染或丧失性能时,难以采用前面一种方法。此外,如果通过干法制备电解质膜时,电极可能被非溶剂或孔形成剂(用于引发孔结构)污染,这是不利的,具体地说,当水被用作非溶剂或孔形成剂,如果不能通过干燥步骤完全除去水,电池的性能会下降。此外,还有一个问题是很难达到完全的干燥条件。在后面一种方法中,虽然缺点是电极和电解质膜之间的粘合力较弱,但是它的优点更明显,简化了质量控制、工艺设计和使用设备。因而,后面的方法优于前面的方法。A solid electrolyte paste composed of an adsorbent, a polymer binder, and a solvent is directly used on the surface of the electrode produced by the above method to form a battery in which an electrolyte film is formed on the electrode. A battery can also be composed by laminating or extruding separately prepared electrodes and electrolyte membranes. When a battery is prepared by the above method, the adhesive force between the electrode and the electrolyte membrane increases. However, it is difficult to adopt the former method when the electrodes and the electrolyte membrane are not compatible with each other, or when the electrodes or the electrolyte membrane are easily contaminated or lose their performance during their preparation. Furthermore, if the electrolyte membrane is prepared by a dry process, the electrodes may be contaminated with non-solvent or pore-forming agent (used to induce pore structure), which is unfavorable, specifically, when water is used as the non-solvent or pore-forming agent, If the water is not completely removed through the drying step, the performance of the battery will degrade. In addition, there is a problem that it is difficult to achieve a complete dry condition. In the latter method, although the disadvantage is that the adhesion between the electrodes and the electrolyte membrane is weak, its advantages are more obvious, simplifying the quality control, process design and use of equipment. Thus, the latter method is superior to the former method.

通过本发明的方法制备的电解质膜含有吸附剂,它的优点是相对于纯电解质膜或其它含有凝胶型聚合物电解质或增塑剂的电解质膜具有较高的机械强度。因此,由于本发明的电解质膜在挤压或层压过程中的形态变化不大,其优点是可以大规模制作并且次品率低。也就是说,通过本发明方法制备的电解质膜具有适用于挤压或层压的优点,这更有利于质量控制、工艺设计和设备选型。The electrolyte membrane prepared by the method of the present invention contains adsorbent, which has the advantage of higher mechanical strength compared with pure electrolyte membranes or other electrolyte membranes containing gel-type polymer electrolytes or plasticizers. Therefore, since the electrolyte membrane of the present invention does not change much in form during extrusion or lamination, it has the advantage of being mass-producible and having a low rate of defective products. That is to say, the electrolyte membrane prepared by the method of the present invention has the advantage of being suitable for extrusion or lamination, which is more conducive to quality control, process design and equipment selection.

附图的简要说明Brief description of the drawings

图1是一个电池的截面图,其中使用本发明的电解质。Fig. 1 is a sectional view of a battery in which the electrolyte of the present invention is used.

图2是一个线性扫描伏安法测量结果的曲线图,检测本发明的固态电解质的电化学稳定性。Fig. 2 is a graph of linear sweep voltammetry measurement results to detect the electrochemical stability of the solid electrolyte of the present invention.

图3为电池在重复充电和放电过程中放电容量的变化,其中包含无机吸附剂的固态电解质的电池与使用聚合物吸附剂的电池相比较。附图中标号说明Fig. 3 shows the change in discharge capacity of the battery during repeated charging and discharging, in which the battery containing the solid electrolyte of the inorganic adsorbent is compared with the battery using the polymer adsorbent. Explanation of the numbers in the drawings

1:固态电解质  11:吸附剂粉末1: Solid electrolyte 11: Adsorbent powder

2:阴极        22:阴极集电器2: Cathode 22: Cathode current collector

3:阳极        33:阳极集电器3: Anode 33: Anode current collector

发明实施例Embodiment of the invention

在本发明中,根据本发明的固态电解质和使用所述固态电解质制备电池的方法详述如下。首先,进行固态电解质的制备和性能检测。此外,固态电解质与阳极和阴极装配在一起构成电池,然后描述电池性能检测的过程。但是,本发明并不局限于这些实施例,不同的变形同样落在本发明的保护范围之内。实施例1(湿法)In the present invention, the solid electrolyte according to the present invention and the method of preparing a battery using the solid electrolyte are described in detail as follows. First, the preparation and performance testing of solid electrolytes are carried out. In addition, the solid electrolyte is assembled with the anode and cathode to form a battery, and then the process of battery performance testing is described. However, the present invention is not limited to these embodiments, and different modifications also fall within the protection scope of the present invention. Embodiment 1 (wet method)

吸附剂和PVdF粉末被装入20毫升小玻璃试管中,在干态下以磁力搅拌器搅拌混合5分钟。向所得到的混合物中加入4毫升N-甲基吡咯烷酮,然后持续搅拌直到粘合剂完全溶解。为了防止粘合剂颗粒之间结块,当搅拌时所得到的溶液接受30分钟超声搅拌。所制得的混合液在玻璃板上涂成100微米的厚度。涂膜层在非溶剂浴里浸泡约10分钟,然后从非溶剂浴里分离并在40℃下干燥1小时。这样制得的多孔电解质膜在电解液中浸泡约10分钟。当液态电解质完全被吸附之后,重量的变化被测定。通过使用交流阻抗法(alternate currentimpedance method)可以测定离子电导率。The adsorbent and PVdF powder were loaded into 20 ml small glass test tubes and mixed with a magnetic stirrer for 5 minutes in a dry state. To the resulting mixture was added 4 ml of N-methylpyrrolidone and stirring was continued until the binder was completely dissolved. To prevent agglomeration between the binder particles, the resulting solution was subjected to ultrasonic agitation for 30 minutes while stirring. The prepared mixed solution was coated on a glass plate to a thickness of 100 μm. The coating layer was soaked in a non-solvent bath for about 10 minutes, then separated from the non-solvent bath and dried at 40°C for 1 hour. The porous electrolyte membrane thus produced was soaked in the electrolytic solution for about 10 minutes. After the liquid electrolyte was completely absorbed, the weight change was measured. Ionic conductivity can be measured by using the alternate current impedance method.

表1概括了吸附剂和粘合剂的种类,多孔固态电解质的性质:容量和导电性。为了比较多孔固态电解质吸附液态电解质的能力,吸附容量(Δab)按下式定义:Table 1 summarizes the types of adsorbents and binders, and the properties of the porous solid electrolyte: capacity and conductivity. In order to compare the ability of porous solid electrolytes to adsorb liquid electrolytes, the adsorption capacity (Δ ab ) is defined as follows:

Δab=〔所吸附的液态电解质的量(mg)〕/〔电解质膜的重量(mg)〕Δ ab = [Amount of adsorbed liquid electrolyte (mg)]/[Weight of electrolyte membrane (mg)]

                                          表1  实施例         吸附剂   PVdF  非溶剂     液态电解质 Δab  离子电导率mS/cm  机械强度     种类   克    克     a     钠云母  0.13   0.28  H2O  EC/DMC 1M LiPF6   7.0     2.1     b     钠云母  0.17   0.26  H2O  EC/DMC 1M LiPF6   6.8     2.2     c     钠云母  0.72   0.24  H2O  EC/PC 1M LiPF6   6.9     1.9     d     钠云母  1.06   0.26  H2O  EC/PC 1M LiPF6   7.5     1.8     e     钠云母  1.51   0.26  H2O  EC/DMC 1M LiPF6   8.0     2.4     f     钠云母  2.00   0.26  H2O  EC/DMC 1M LiPF6   8.5     2.5     g     钠云母  1.98   0.25  乙醇  EC/DMC 1M LiPF6   5.1     1.0     h     沸石  1.37   0.60  H2O  EC/DMC 1M LiPF6   7.2     1.9     1     沸石  1.50   0.38  H2O  EC/DMC 1M LiPF6   8.2     2.0     j     沸石  1.65   0.29  H2O  EC/DMC 1M LiPF6   8.0     2.4     k     蒙脱石  1.34   0.58  H2O  EC/DMC 1M LiPF6   8.0     2.8     l     蒙脱石  1.50   0.38  H2O  EC/DMC 1M LiPF6   8.2     2.9     m 多孔二氧化硅  1.35   0.59  H2O  EC/DMC 1M LiPF6   8.5     2.4     n     聚丙烯  1.35   0.60  H2O  EC/DMC 1M LiPF6   7.0     1.9     o     木屑  1.35   0.60  H2O  EC/DMC 1M LiPF6   7.4     2.0 实施例2(湿法)Table 1 Example Adsorbent PVdF non-solvent liquid electrolyte Δab Ionic conductivity mS/cm Mechanical strength type gram gram a Sodium mica 0.13 0.28 H 2 O EC/DMC 1M LiPF 6 7.0 2.1 excellent b Sodium mica 0.17 0.26 H 2 O EC/DMC 1M LiPF 6 6.8 2.2 excellent c Sodium mica 0.72 0.24 H 2 O EC/PC 1M LiPF 6 6.9 1.9 excellent d Sodium mica 1.06 0.26 H 2 O EC/PC 1M LiPF 6 7.5 1.8 excellent e Sodium mica 1.51 0.26 H 2 O EC/DMC 1M LiPF 6 8.0 2.4 excellent f Sodium mica 2.00 0.26 H 2 O EC/DMC 1M LiPF 6 8.5 2.5 excellent g Sodium mica 1.98 0.25 ethanol EC/DMC 1M LiPF 6 5.1 1.0 excellent h Zeolite 1.37 0.60 H 2 O EC/DMC 1M LiPF 6 7.2 1.9 excellent 1 Zeolite 1.50 0.38 H 2 O EC/DMC 1M LiPF 6 8.2 2.0 excellent j Zeolite 1.65 0.29 H 2 O EC/DMC 1M LiPF 6 8.0 2.4 excellent k Montmorillonite 1.34 0.58 H 2 O EC/DMC 1M LiPF 6 8.0 2.8 excellent l Montmorillonite 1.50 0.38 H 2 O EC/DMC 1M LiPF 6 8.2 2.9 excellent m porous silica 1.35 0.59 H 2 O EC/DMC 1M LiPF 6 8.5 2.4 excellent no Polypropylene 1.35 0.60 H 2 O EC/DMC 1M LiPF 6 7.0 1.9 excellent o sawdust 1.35 0.60 H 2 O EC/DMC 1M LiPF 6 7.4 2.0 excellent Embodiment 2 (wet method)

钠云母粉末和粘合剂粉末被装入20毫升小玻璃试管中,在干态下以磁力搅拌器搅拌混合5分钟。向所得到的混合物中加入4毫升N-甲基吡咯烷酮,然后持续搅拌直到粘合剂完全溶解。为了防止吸附剂颗粒之间结块,当搅拌时所得到的溶液接受30分钟超声搅拌。所制得的混合液在玻璃板上涂成100微米的厚度。涂膜层在水浴里浸泡约10分钟,然后从水浴里分离并在40℃下干燥约1小时。这样制得的多孔电解质膜在电解液中浸泡约10分钟。当液态电解质完全被吸附之后,重量的变化被测定。通过使用交流阻抗法可以测定离子电导率。结果如表2所示。Sodium mica powder and binder powder were filled into 20 ml small glass test tubes and mixed with a magnetic stirrer in a dry state for 5 minutes. To the resulting mixture was added 4 ml of N-methylpyrrolidone and stirring was continued until the binder was completely dissolved. To prevent agglomeration between the adsorbent particles, the resulting solution was subjected to ultrasonic agitation for 30 minutes while stirring. The prepared mixed solution was coated on a glass plate to a thickness of 100 μm. The coating layer was soaked in a water bath for about 10 minutes, then detached from the water bath and dried at 40°C for about 1 hour. The porous electrolyte membrane thus produced was soaked in the electrolytic solution for about 10 minutes. After the liquid electrolyte was completely absorbed, the weight change was measured. Ionic conductivity can be measured by using an AC impedance method. The results are shown in Table 2.

                                             表2  实施例   钠云母          粘合剂     液态电解质    Δab  离子电导率mS/cm   机械强度     克     种类    克     a     1.98     PVdF   0.24  EC/DMC 1M LiPF6     8.1    2.4     优     b     2.00  P(VdF-HFP)   0.26  EC/DMC 1M LiPF6     8.0    2.6     优     c     1.95     PAN   0.25  EC/DMC 1M LiPF6     7.8    2.2     优     d     2.00     PU   0.26  EC/DMC 1M LiPF6     8.9    2.9     优     e     1.98     PVC   0.25  EC/DMC 1M LiPF6     7.4    2.0     优     f     2.00  P(VdF-HFP)   0.26  EC/DMC 1M LiPF6     8.5    2.5     优 实施例3(干法)Table 2 Example Sodium mica Adhesive liquid electrolyte Δab Ionic conductivity mS/cm Mechanical strength gram type gram a 1.98 PVdF 0.24 EC/DMC 1M LiPF 6 8.1 2.4 excellent b 2.00 P(VdF-HFP) 0.26 EC/DMC 1M LiPF 6 8.0 2.6 excellent c 1.95 PAN 0.25 EC/DMC 1M LiPF 6 7.8 2.2 excellent d 2.00 PU 0.26 EC/DMC 1M LiPF 6 8.9 2.9 excellent e 1.98 pvc 0.25 EC/DMC 1M LiPF 6 7.4 2.0 excellent f 2.00 P(VdF-HFP) 0.26 EC/DMC 1M LiPF 6 8.5 2.5 excellent Embodiment 3 (dry method)

1.17克钠云母和0.5克P(VdF-HFP)粉末被装入20毫升小玻璃试管中,在干态下以磁力搅拌器搅拌混合5分钟。向所得到的混合物中加入8克丙酮,然后持续搅拌直到粘合剂完全溶解。为了防止粘合剂颗粒之间结块,当搅拌时所得到的溶液接受30分钟超声搅拌。向所得到的混合液中加入0.9克乙二醇、0.1克Triton X-100和1.8克异丙醇,然后对所得到的混合液超声波搅拌约10分钟直到加入的混合物均匀混合。所制得的混合液在玻璃板上涂成100μm的厚度。涂膜层在40℃下干燥约2小时,然后在温度为50C的真空干燥器中干燥约6小时。这样制得的多孔电解质膜在EC/DMC 1M LiPF6溶液中浸泡约10分钟。当液态电解质完全被吸附之后,重量的变化被测定。通过重量的变化测得Δab值为7.5。通过使用交流阻抗法可以测定离子电导率为2.0×10-3S/cm。1.17 g of sodium mica and 0.5 g of P(VdF-HFP) powder were put into a 20 ml small glass test tube and stirred and mixed with a magnetic stirrer for 5 minutes in a dry state. To the resulting mixture was added 8 grams of acetone and stirring was continued until the binder was completely dissolved. To prevent agglomeration between the binder particles, the resulting solution was subjected to ultrasonic agitation for 30 minutes while stirring. To the resulting mixture was added 0.9 g of ethylene glycol, 0.1 g of Triton X-100, and 1.8 g of isopropanol, and the resulting mixture was ultrasonically stirred for about 10 minutes until the added mixture was uniformly mixed. The prepared mixed solution was coated on a glass plate to a thickness of 100 μm. The coating layer was dried at 40°C for about 2 hours, and then dried in a vacuum dryer at 50°C for about 6 hours. The porous electrolyte membrane thus prepared was soaked in EC/DMC 1M LiPF 6 solution for about 10 minutes. After the liquid electrolyte was completely absorbed, the weight change was measured. The Δ ab value measured by the change in weight was 7.5. The ion conductivity can be measured to be 2.0×10 −3 S/cm by using an AC impedance method.

实施例4(比较实施例)Embodiment 4 (comparative embodiment)

2克钠云母和0.26克PVdF被装入20毫升小玻璃试管中,在干态下以磁力搅拌器搅拌混合5分钟。向所得到的混合物中加入4毫升N-甲基吡咯烷酮,然后持续搅拌直到粘合剂完全溶解。为了防止粘合剂颗粒之间结块,当搅拌时对所得到的溶液进行30分钟超声搅拌。所制得的混合液在玻璃板上涂成100μm的厚度。涂膜层在40℃下干燥约2小时,然后在真空干燥器中干燥约6小时,真空干燥器的温度控制在约50℃。本实施例和实施例1-3的区别在于本方法中没有孔结构形成步骤。这样制得的电解质膜在电解液中浸泡约10分钟。当液态电解质完全被吸附之后,重量的变化被测定。通过使用交流阻抗法可以测定电导率。在室温下测得离子电导率为7.0×10-4S/cm。2 g of sodium mica and 0.26 g of PVdF were charged into a 20 ml small glass test tube and stirred and mixed with a magnetic stirrer for 5 minutes in a dry state. To the resulting mixture was added 4 ml of N-methylpyrrolidone and stirring was continued until the binder was completely dissolved. To prevent agglomeration between the binder particles, the resulting solution was ultrasonically stirred for 30 minutes while stirring. The prepared mixed solution was coated on a glass plate to a thickness of 100 μm. The coating layer was dried at 40° C. for about 2 hours, and then dried in a vacuum drier for about 6 hours. The temperature of the vacuum drier was controlled at about 50° C. The difference between this embodiment and Embodiments 1-3 is that there is no pore structure forming step in this method. The electrolyte membrane thus prepared was soaked in the electrolytic solution for about 10 minutes. After the liquid electrolyte was completely absorbed, the weight change was measured. Conductivity can be measured by using the AC impedance method. The ion conductivity measured at room temperature was 7.0×10 -4 S/cm.

实施例5Example 5

为了测量多孔固态电解质的电化学稳定性,使用不锈钢(#304)作为工作电极,锂金属作为相对电极,以及标准电极进行线性扫描伏安法测量。线性扫描伏安法中所使用的电化学电位来自5.5伏的开路电压。线性扫描伏安法的扫描速度为10mV/秒。通过实施例1-(f)、1-(j)、1-(l)和2-(s)制备的多孔固态电解质的线性扫描伏安法测量结果分别示为图2中的A、B、C和D。To measure the electrochemical stability of the porous solid electrolyte, stainless steel (#304) was used as the working electrode, lithium metal was used as the counter electrode, and the standard electrode was used for linear sweep voltammetry measurements. The electrochemical potential used in linear sweep voltammetry was derived from an open circuit voltage of 5.5 volts. The scan rate of linear sweep voltammetry was 10 mV/sec. The linear sweep voltammetry measurement result of the porous solid electrolyte prepared by embodiment 1-(f), 1-(j), 1-(l) and 2-(s) is respectively shown as A, B, C and D.

实施例6Example 6

为了测量使用固态电解质的电池的性能,氧化物阴极、碳阳极和根据本发明的固态电解质被装配成成品电池,然后对成品电池进行充电和放电测试。成品电池为层压形式,通过对阴极、阳极和电解质膜进行层压制备,液态电解质被电解质膜吸附。使用2小时内可逆电容充电的速度(C/2速度)的直流电直到电池电压为4.2V,然后4.2V的直流电再次使用,直到电流降至C/10mA。接下来,使用放电电流,其放电速度为在2小时之内放电电压降至2.5V或2.75V(C/2速度)。充电和放电试验被重复进行,放电容量随着充电和放电的变化被测量。电池构成和测试结果总结在表3中并如图3所示。在表3中,固态电解质指液态电解质被电解质膜吸附时的情况。此外,实施例4中的固态电解质没有进行电池测试。In order to measure the performance of a battery using a solid electrolyte, an oxide cathode, a carbon anode, and a solid electrolyte according to the present invention were assembled into a finished battery, and then charge and discharge tests were performed on the finished battery. The finished battery is in the form of a laminate, prepared by laminating the cathode, anode, and electrolyte membrane to which the liquid electrolyte is absorbed. Use DC at the rate of reversible capacitor charging (C/2 rate) within 2 hours until the battery voltage is 4.2V, then use 4.2V DC again until the current drops to C/10mA. Next, using a discharge current, the discharge rate is such that the discharge voltage drops to 2.5 V or 2.75 V (C/2 rate) within 2 hours. The charge and discharge tests were repeated, and the change in discharge capacity with charge and discharge was measured. The cell composition and test results are summarized in Table 3 and shown in FIG. 3 . In Table 3, the solid electrolyte refers to the case when the liquid electrolyte is adsorbed by the electrolyte membrane. In addition, the solid electrolyte in Example 4 was not subjected to battery testing.

                                                         表3  实施例                      阴极                      阳极     固态电解质    图  活性材料  导电材料    粘合剂  添加剂  活性材料  导电材料    粘合剂  添加剂     v  LiCoO2 碳黑 PVdF 钠云母 石墨 碳黑     PVdF 钠云母 Ex.1-(e) 图3-E     w  LiCoO2 碳黑 PVdF 沸石 石墨 碳黑     PVdF 沸石 Ex.1-(j) 图3-F     x  LiCoO2 碳黑 PVdF 沸石 石墨 碳黑     PVdF 沸石 Ex.1-(n) 图3-G     y  LiCoO2 碳黑 P(VdF-HFP) 沸石 石墨 碳黑   P(VdF-HFP) 沸石 Ex.3 图3-H     z  LiMn2O4 碳黑 P(VdF-HFP) 钠云母 石墨 碳黑   P(VdF-HFP) 钠云母 Ex.2-(q) 图3-I table 3 Example cathode anode solid electrolyte picture active material conductive material Adhesive additive active material conductive material Adhesive additive v LiCoO2 carbon black PVdF Sodium mica graphite carbon black PVdF Sodium mica Ex.1-(e) Figure 3-E w LiCoO2 carbon black PVdF Zeolite graphite carbon black PVdF Zeolite Ex.1-(j) Figure 3-F x LiCoO2 carbon black PVdF Zeolite graphite carbon black PVdF Zeolite Ex.1-(n) Figure 3-G the y LiCoO2 carbon black P(VdF-HFP) Zeolite graphite carbon black P(VdF-HFP) Zeolite Ex.3 Figure 3-H z LiMn 2 O 4 carbon black P(VdF-HFP) Sodium mica graphite carbon black P(VdF-HFP) Sodium mica Ex.2-(q) Figure 3-I

图3显示了通过各实施例制备的电池在重复充电和放电过程中相对于初始放电容量的变化。从测试结果中可以证实使用含有无机吸附剂(实施例6-v,w,z)的固态吸附剂比含有有机吸附剂如聚合物,(实施例6-x)的固态电解质显示了更好的电池性能。此外,还可证实使用根据本发明湿法制备的固态吸附剂比通过干法制备(实施例6-y)的固态吸附剂显示了更好的电池性能。也就是说,含无机吸附剂并通过湿法制备的固态电解质总体上对电池性能(充电和放电性能等)起到了更好的影响,虽然电解质膜或固态电解质本身的性质(离子导电性、机械强度等)没有显著的区别。FIG. 3 shows the change in the initial discharge capacity during repeated charging and discharging of the batteries prepared by the various examples. From the test results, it can be confirmed that the use of solid-state adsorbents containing inorganic adsorbents (Example 6-v, w, z) shows better battery performance. Furthermore, it can also be confirmed that the use of the solid adsorbent prepared by the wet method according to the invention shows better battery performance than the solid adsorbent prepared by the dry method (Example 6-y). That is to say, solid electrolytes containing inorganic adsorbents and prepared by wet methods generally have a better impact on battery performance (charging and discharging performance, etc.), although the properties of the electrolyte membrane or solid electrolyte itself (ionic conductivity, mechanical Intensity, etc.) There was no significant difference.

工业实用性Industrial Applicability

根据本发明的微孔固态电解质的特征如下:The characteristics of the microporous solid electrolyte according to the present invention are as follows:

它们具有高机械强度,这使它们适宜制作成薄膜;They have high mechanical strength, which makes them suitable for fabrication into thin films;

它们相对于液态电解质具有较高的离子电导率,这是由于引入聚合物基体的吸附剂适于吸附液态电解质,并对锂离子的传递不产生限制;They have higher ionic conductivity relative to liquid electrolytes due to the fact that the adsorbent introduced into the polymer matrix is suitable for absorbing liquid electrolytes and does not limit the transfer of lithium ions;

不象一般地凝胶型聚合物电解质,由于锂盐遇到痕量水分就会分解。在制备电解质膜的过程未被导入因而它们不需要任何特别地除水分氛;Unlike ordinary gel-type polymer electrolytes, lithium salts will decompose when encountering traces of water. They are not introduced during the preparation of electrolyte membranes so they do not require any special dehydration atmosphere;

由于其中的吸附剂具有电化学稳定性,它们具有宽范围的电化学电位工作范围(electrochemical potential window);及Due to the electrochemical stability of the adsorbents therein, they have a wide electrochemical potential window; and

由于电解质的制备方法简单使它们易于自动化批量生产。Due to the simple preparation method of electrolytes, they are amenable to automated mass production.

此外,由于在阴极和阳极之间具有优良的结合性以及导入液态电解质之后体积的变化不大,根据本发明的微孔固态电解质可以降低电解质和电极之间的表面阻力。因而,根据本发明的微孔固态电解质适宜用作充电锂电池的电解质。含有无机吸附剂的固态电解质相对于含有机吸附剂的固态电解质显示了优良的机械强度稳定性、热稳定性和电化学稳定性,因而在重复充电和放电的过程中放电容量的减少不多。当向电解质中导入多孔结构时,湿法比干法更有效和更稳定。当使用微孔固态电解质制作电化学电池时,多微孔固态电解质显示了优异的工作性能,诸如上面所提至的放电容量的减少不多。In addition, the microporous solid electrolyte according to the present invention can reduce the surface resistance between the electrolyte and the electrode due to the excellent combination between the cathode and the anode and the small change in volume after the introduction of the liquid electrolyte. Thus, the microporous solid electrolyte according to the present invention is suitable for use as an electrolyte for a rechargeable lithium battery. Compared with solid electrolytes containing organic adsorbents, solid electrolytes containing inorganic adsorbents show excellent mechanical strength stability, thermal stability, and electrochemical stability, so the discharge capacity does not decrease much during repeated charging and discharging. The wet method is more efficient and stable than the dry method when introducing a porous structure into the electrolyte. When using microporous solid electrolytes to make electrochemical cells, the microporous solid electrolytes show excellent performance, such as the above-mentioned reduction in discharge capacity is not much.

Claims (7)

1. be used for the solid electrolyte of rechargeable battery, comprise:
Thickness is 10-200 μ m and the dielectric film with microcellular structure; And
Percentage by weight is the liquid electrolyte with ionic conductivity of 30-90%, and described weight is based on the electrolytical gross weight that comprises liquid electrolyte,
Wherein said dielectric film contains the adsorbent that particle size is no more than 40 μ m, and its content is 30-95% with respect to the gross weight of the dry state dielectric film that does not contain liquid electrolyte by weight.
2. solid electrolyte according to claim 1, wherein said dielectric film prepares by wet method, may further comprise the steps:
The mixture of dissolving adsorbent and polymer adhesive in a kind of solvent that is applicable to polymer adhesive,
Make resulting solution be transformed into form membrane,
Exchange described solvent with a kind of non-solvent of polymer adhesive that is applicable to, and dry then resulting material.
3. solid electrolyte according to claim 1, wherein said dielectric film may further comprise the steps by dry process:
The mixture of dissolving adsorbent and polymer adhesive in a kind of solvent that is applicable to polymer adhesive,
In resulting solution, add non-solvent, pore-forming agent and the impregnating agent that is applicable to polymer adhesive, and
Make resulting mixture form film, the resulting film of intensive drying then.
4. one kind according to claim 2 or the 3 described solid electrolytes that are applicable to rechargeable battery, wherein
Described solid electrolyte prepares by activation process, and described activation process is that the liquid electrolyte with ionic conductivity absorbs in the described dielectric film, and
The preparation of the liquid electrolyte of described ionic conductivity is by one or both or multiple lithium salts being dissolved in the mixture that one or both or multiple organic solvent form, and described lithium salts is selected from LiClO 4, LiBF 4, LiPF 6, LiAsF 6, LiSCN, LiCF 3SO 3, LiN (CF 3SO 2) 2, LiC (CF 3SO 2) 3Described lithium salt is 0.5M-2M, described organic solvent is selected from ethylene carbonate, propylene carbonate, dimethyl carbonate, diethyl carbonate, carbonic acid Methylethyl ester, gamma-butyrolacton, 1,3-dioxane, oxolane, 2-methyltetrahydrofuran, methyl-sulfoxide, sulfolane, N, dinethylformamide, diethylene glycol dimethyl ether, triglyme and tetraethylene glycol dimethyl ether.
5. one kind according to claim 2 or the 3 described solid electrolytes that are applicable to rechargeable battery, wherein
Described adsorbent is one or both or the multiple mixture of being made up of following substances, and described material is selected from porous polymer particles such as polyethylene, polypropylene, polystyrene and polyurethanes, paper pulp, cellulose, cork and wood chip; Mineral grain such as clay, paragonite, montmorillonite and mica; Composite oxide particle such as zeolite, porous silica and Woelm Alumina; The aperture of being made up of oxide or polymer is the mesoporous molecular sieve of 2-30nm; And other commercially available adsorbent;
Described polymer adhesive is one or both or the multiple mixture of being made up of following substances, the white poly-inclined to one side vinylidene fluoride of described material choosing, 1, the copolymer of 1-difluoroethylene and hexafluoropropylene, the copolymer of vinylidene fluoride and maleic anhydride, polyvinyl chloride, polymethyl methacrylate, polymethacrylates, cellulose triacetate, polyurethanes, polysulfones, polyethers, polyethylene, polypropylene, polyethylene oxide, polyisobutene, polybutylene, polyvinyl alcohol, polyacrylonitrile, polyimides, polyvinyl formal, acrylonitrile butylidene rubber, ethylene-propylene-diene-monomer, four (ethylene glycol) diacrylate, dimethyl silicone polymer, Merlon and silicon polymer, or their copolymer;
The solvent of described dissolve polymer adhesive is one or both or multiplely is selected from the mixture that following substances is formed that described material comprises N-methyl pyrrolidone, dimethyl formamide, dimethylacetylamide, oxolane, acetonitrile, cyclohexanone, chloroform, carrene, hexamethyl phosphoramide, methyl-sulfoxide, acetone and dioxane; And
The described non-solvent that is applicable to polymer adhesive is one or both or the multiple mixture of being made up of following substances, and described material is selected from: water, ethanol, ethylene glycol, glycerol, acetone, carrene, ethyl acetate, butanols, amylalcohol, hexanol and ether.
6. solid electrolyte that is used for rechargeable battery according to claim 5, wherein said adsorbent are one or both or the multiple mixture of being made up of following substances, and described material is selected from mineral grain, composite oxide particle and mesoporous molecular sieve.
7. chargeable lithium cell is made by following step:
The mixture of dissolving adsorbent and polymer adhesive in a kind of solvent that is applicable to polymer adhesive,
Make resulting solution change film forming,
Exchange described solvent with a kind of non-solvent of polymer adhesive that is applicable to, dry resulting material forms the many micropores dielectric film that contains adsorbent,
With negative electrode and anode the be assembled together formation battery of prepared dielectric film with preparation respectively, and then
The liquid electrolyte that makes resulting battery absorption have ionic conductivity.
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