CN1331770C - Flocculant of cation of millicron SiOx compound polyacrylamide and preparing method thereof - Google Patents
Flocculant of cation of millicron SiOx compound polyacrylamide and preparing method thereof Download PDFInfo
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- 229910052814 silicon oxide Inorganic materials 0.000 title claims abstract description 114
- 229920002401 polyacrylamide Polymers 0.000 title claims abstract description 88
- 150000001768 cations Chemical class 0.000 title claims description 6
- 238000000034 method Methods 0.000 title description 15
- -1 SiOx compound Chemical class 0.000 title 1
- 239000002131 composite material Substances 0.000 claims abstract description 58
- 125000002091 cationic group Chemical group 0.000 claims abstract description 41
- 238000005189 flocculation Methods 0.000 claims abstract description 23
- 230000016615 flocculation Effects 0.000 claims abstract description 23
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000002360 preparation method Methods 0.000 claims abstract description 19
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000007864 aqueous solution Substances 0.000 claims abstract description 17
- 239000007822 coupling agent Substances 0.000 claims abstract description 13
- 239000003999 initiator Substances 0.000 claims abstract description 5
- 238000010528 free radical solution polymerization reaction Methods 0.000 claims abstract description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 49
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
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- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 claims description 12
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000006185 dispersion Substances 0.000 claims description 12
- RDHPKYGYEGBMSE-UHFFFAOYSA-N bromoethane Chemical compound CCBr RDHPKYGYEGBMSE-UHFFFAOYSA-N 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 9
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- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- 230000002829 reductive effect Effects 0.000 claims description 7
- 239000000725 suspension Substances 0.000 claims description 7
- 235000010265 sodium sulphite Nutrition 0.000 claims description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 claims description 3
- 230000010355 oscillation Effects 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 claims description 2
- 239000002904 solvent Substances 0.000 claims description 2
- 239000004160 Ammonium persulphate Substances 0.000 claims 4
- 235000019395 ammonium persulphate Nutrition 0.000 claims 4
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims 2
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- 238000006683 Mannich reaction Methods 0.000 abstract description 2
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- 230000000694 effects Effects 0.000 description 18
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- 239000002351 wastewater Substances 0.000 description 8
- 238000005345 coagulation Methods 0.000 description 7
- 230000015271 coagulation Effects 0.000 description 7
- 239000003054 catalyst Substances 0.000 description 6
- 239000003638 chemical reducing agent Substances 0.000 description 6
- 239000007800 oxidant agent Substances 0.000 description 6
- 239000002105 nanoparticle Substances 0.000 description 5
- 238000004065 wastewater treatment Methods 0.000 description 5
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 4
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- 239000000126 substance Substances 0.000 description 4
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
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- 239000000701 coagulant Substances 0.000 description 3
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- NBXZNTLFQLUFES-UHFFFAOYSA-N triethoxy(propyl)silane Chemical compound CCC[Si](OCC)(OCC)OCC NBXZNTLFQLUFES-UHFFFAOYSA-N 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
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- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
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- 229910021645 metal ion Inorganic materials 0.000 description 2
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- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
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- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明涉及一种纳米SiOx复合聚丙烯酰胺阳离子絮凝剂及其制备方法;该絮凝剂是以偶联剂对纳米SiOx进行表面改性,改性纳米SiOx分散于含有丙烯酰胺的水溶液中、并以复合引发剂引发自由基溶液聚合得到纳米SiOx复合聚丙烯酰胺凝胶,然后用HCHO、HN(CH3)2和BrCH2CH3对所得凝胶通过Mannich反应进行功能化反应,得到纳米SiOx复合聚丙烯酰胺阳离子絮凝剂;该絮凝剂具有分子量适中、絮凝速度快、抗老化降解性能好以及单体残留量少等特点。The invention relates to a nano-SiOx composite polyacrylamide cationic flocculant and a preparation method thereof; the flocculant uses a coupling agent to modify the surface of the nano-SiOx, the modified nano-SiOx is dispersed in an aqueous solution containing acrylamide, and Composite initiators initiate free radical solution polymerization to obtain nano-SiOx composite polyacrylamide gel, and then use HCHO, HN(CH 3 ) 2 and BrCH 2 CH 3 to functionalize the obtained gel through Mannich reaction to obtain nano-SiOx composite polyacrylamide gel. Acrylamide cationic flocculant; the flocculant has the characteristics of moderate molecular weight, fast flocculation speed, good anti-aging and degradation performance, and less residual monomer.
Description
技术领域technical field
本发明涉及一种水处理中的阳离子絮凝剂,尤其是一种纳米SiOx复合聚丙烯酰胺阳离子絮凝剂及其制备方法。The invention relates to a cationic flocculant in water treatment, in particular to a nano-SiOx composite polyacrylamide cationic flocculant and a preparation method thereof.
背景技术Background technique
絮凝与混凝是污水处理过程的重要技术环节,某些情况下仅凭絮凝与混凝过程就能独自完成废水处理。因此,絮凝剂与混凝剂是废水处理新工艺与新材料研制开发的重要方面,相应的产品数量庞大、品种繁多。与其它絮凝剂相比,聚丙烯酰胺及其衍生物类絮凝剂具有用量少、絮凝速度快、污泥生成量少等优点,在水处理、特别是废水处理方面的应用十分广泛,并仍在快速发展。聚丙烯酰胺是通过丙烯酰胺的自由基水溶液聚合制备的,且作为絮凝剂或混凝剂的聚丙烯酰胺也是以水溶液状态使用的,然而,市售聚丙烯酰胺一般则是粉末状干态产品。这是因为液态聚丙烯酰胺在运输及储藏过程中,易发生降解变性从而失去絮凝或混凝效果的缘故。液态聚丙烯酰胺要脱水干燥储存,干态聚丙烯酰胺使用前又要加水溶解,既消耗能源又浪费水资源、并形成废水污染源。干态聚丙烯酰胺及其衍生物的溶解速度慢,完全溶解需要几十分钟甚至几个小时,又因其干燥过程中的某些理化性能变化之故,干态聚丙烯酰胺及其衍生物的溶解过程中总有一定量筛余物存在,费事费力又浪费资源。同时,溶解配制好的聚丙烯酰胺水溶液必须尽快用完,否则会因其老化降解而失去絮凝功效,放置时间一般不能超过48小时。因此,新剂型高性能聚丙烯酰胺及其衍生物类絮凝剂的研制开发具有重要意义。Flocculation and coagulation are important technical links in the process of sewage treatment. In some cases, the process of flocculation and coagulation alone can complete wastewater treatment alone. Therefore, flocculants and coagulants are important aspects of the research and development of new wastewater treatment processes and new materials, and the corresponding products are huge in quantity and variety. Compared with other flocculants, polyacrylamide and its derivatives flocculants have the advantages of less dosage, fast flocculation speed, and less sludge generation. They are widely used in water treatment, especially wastewater treatment, and are still in rapid development. Polyacrylamide is prepared by free radical aqueous polymerization of acrylamide, and polyacrylamide as a flocculant or coagulant is also used in the state of aqueous solution, however, commercially available polyacrylamide is generally a dry product in powder form. This is because liquid polyacrylamide is prone to degradation and denaturation during transportation and storage, thus losing the flocculation or coagulation effect. Liquid polyacrylamide needs to be dehydrated and stored dryly, and dry polyacrylamide needs to be dissolved with water before use, which consumes energy, wastes water resources, and forms a source of waste water pollution. The dissolution rate of dry polyacrylamide and its derivatives is slow, and it takes tens of minutes or even several hours to completely dissolve, and because of some changes in physical and chemical properties during the drying process, the dry state of polyacrylamide and its derivatives There is always a certain amount of sieve residue in the dissolution process, which is laborious and wastes resources. At the same time, the dissolved and prepared polyacrylamide aqueous solution must be used up as soon as possible, otherwise the flocculation effect will be lost due to aging degradation, and the storage time should generally not exceed 48 hours. Therefore, the development of new formulations of high-performance polyacrylamide and its derivatives flocculants is of great significance.
纳米粒子因其量子尺寸效应、小尺寸效应、表面效应和宏观量子隧道效应等纳米效应而广泛应用于高分子材料改性,并形成了一系列新技术高性能材料。纳米SiOx表面存在不同的残键以及处于不同键合状态的羟基,具有很高的表面活性,其对紫外光的强吸收、以及对红外光的良好反射作用,有利于增强高分子材料的抗老化性能。然而,纳米粒子的团聚作用使其在高分子材料中的分散受到影响,仅靠物理混合作用则很难在高分子体系中分散均匀。Nanoparticles are widely used in the modification of polymer materials due to their nano-effects such as quantum size effect, small size effect, surface effect and macroscopic quantum tunneling effect, and form a series of new high-performance materials. There are different residual bonds and hydroxyl groups in different bonding states on the surface of nano-SiOx, which has high surface activity. Its strong absorption of ultraviolet light and good reflection of infrared light are beneficial to enhance the anti-aging of polymer materials. performance. However, the agglomeration of nanoparticles affects their dispersion in polymer materials, and it is difficult to disperse uniformly in polymer systems only by physical mixing.
中国专利申请CN1303821A中公开了一种“纳米超高效絮凝剂”,该絮凝剂是将SiOx以及Al2O3等金属氧化物纳米粒子以机械搅拌方式分散于各种聚丙烯酰胺絮凝剂中;由于SiOx以及Al2O3等金属氧化物纳米粒子的团聚作用,使其在高分子絮凝剂中分散效果较差。美国专利US5176891公开的是纳米级聚铝硅酸盐微溶胶与聚丙烯酰胺阳离子聚合物的共混;美国专利US6361653公开的是胶状硼硅酸盐与聚丙烯酰胺或其他阳离子作为絮凝剂在造纸中的应用。Chinese patent application CN1303821A discloses a "nano ultra-high-efficiency flocculant", which is to disperse metal oxide nanoparticles such as SiOx and Al 2 O 3 in various polyacrylamide flocculants by mechanical stirring; The agglomeration of metal oxide nanoparticles such as SiOx and Al 2 O 3 makes their dispersion effect in polymer flocculants poor. U.S. Patent No. 5,176,891 discloses the blending of nano-scale polyaluminosilicate microsol and polyacrylamide cationic polymer; in the application.
发明内容Contents of the invention
本发明的目的是为了提供一种纳米SiOx复合聚丙烯酰胺阳离子絮凝剂,该絮凝剂同时具有电中性阳离子、超强吸附性纳米SiOx以及高分子量聚合物链的缠结作用,构成了有效的协同絮凝体系而提高了其絮凝性能,另由于纳米SiOx的引入,有效减轻了聚丙烯酰胺链对光的吸收降解作用,使絮凝剂具有良好的抗老化性能。The purpose of the present invention is in order to provide a kind of nano-SiOx composite polyacrylamide cationic flocculant, this flocculant has electric neutral cation, superabsorptive nano-SiOx and the entanglement effect of high molecular weight polymer chain simultaneously, has constituted effective Cooperating with the flocculation system improves its flocculation performance, and due to the introduction of nano-SiOx, it effectively reduces the light absorption and degradation of polyacrylamide chains, so that the flocculant has good anti-aging performance.
本发明的另一目的是为了提供一种纳米SiOx复合聚丙烯酰胺阳离子絮凝剂的制备方法,该方法是将改性后的SiOx引入聚丙烯酰胺,使SiOx可以很好地分散于聚丙烯酰胺中,而形成较均一的分散体系而改善聚丙烯酰胺的相关性能。Another object of the present invention is in order to provide a kind of preparation method of nano-SiOx composite polyacrylamide cationic flocculant, this method is to introduce modified SiOx into polyacrylamide, so that SiOx can be well dispersed in polyacrylamide , and form a more uniform dispersion system to improve the performance of polyacrylamide.
本发明的目的可通过如下措施来实现:The purpose of the present invention can be achieved through the following measures:
一种纳米SiOx复合聚丙烯酰胺阳离子絮凝剂,该絮凝剂是在用公知的方法制备聚丙烯酰胺工艺时加入改性纳米SiOx,式中x为1.2-1.6,并以氧化还原引发剂引发自由基水溶液聚合反应得到纳米SiOx复合聚丙烯酰胺水凝胶,然后将纳米SiOx复合聚丙烯酰胺水凝胶进行功能化反应得到纳米SiOx复合聚丙烯酰胺阳离子絮凝剂。A nano-SiOx composite polyacrylamide cationic flocculant, the flocculant is prepared by adding modified nano-SiOx in the process of polyacrylamide by a known method, where x is 1.2-1.6, and a redox initiator is used to initiate free radicals The aqueous solution polymerization reaction obtains the nano-SiOx composite polyacrylamide hydrogel, and then performs functionalization reaction on the nano-SiOx composite polyacrylamide hydrogel to obtain the nano-SiOx composite polyacrylamide cationic flocculant.
所述的改性纳米SiOx是在纳米SiOx用偶联剂进行改性;所述的偶联剂为(γ-环氧丙烷基)丙基-三乙氧基硅烷。The modified nano-SiOx is modified with a coupling agent on the nano-SiOx; the coupling agent is (γ-epoxypropylene) propyl-triethoxysilane.
所述的氧化还原引发剂为氧化剂过硫酸铵与还原剂N,N,N’,N’-四甲基乙二胺水溶液,其补加的氧化还原引发剂为氧化剂过硫酸铵与还原剂亚硫酸钠水溶液;氧化剂与还原剂的当量比相同。The redox initiator is an aqueous solution of oxidant ammonium persulfate and reducing agent N, N, N', N'-tetramethylethylenediamine, and the added redox initiator is oxidant ammonium persulfate and reducing agent sodium sulfite Aqueous solution; the equivalent ratio of oxidizing agent to reducing agent is the same.
所述的将纳米SiOx复合聚丙烯酰胺水凝胶进行功能化反应是将纳米SiOx复合聚丙烯酰胺水凝胶用甲醛、二甲胺和溴乙烷进行Mannich阳离子化改性反应。The functionalization reaction of the nano-SiOx composite polyacrylamide hydrogel is that the nano-SiOx composite polyacrylamide hydrogel is subjected to Mannich cationic modification reaction with formaldehyde, dimethylamine and ethyl bromide.
本发明的另一目的还可通过如下措施来实现:Another object of the present invention can also be achieved through the following measures:
一种纳米SiOx复合聚丙烯酰胺阳离子絮凝剂的制备方法,包括下述步骤:A preparation method of nano-SiO composite polyacrylamide cationic flocculant, comprising the steps of:
(1)先进行纳米SiOx的表面改性与改性;(1) Carry out surface modification and modification of nano-SiOx earlier;
(2)聚丙烯酰胺的制备及与纳米SiOx的复合;(2) Preparation of polyacrylamide and compounding with nano-SiOx;
a、按质量比为1∶(6-10)在改性纳米SiOx中加水后得白色悬浊液;A, by mass ratio is 1: (6-10) after adding water in modified nano-SiOx, obtains white suspension;
b、在上述a步的白色悬浊液中加入丙烯酰胺进行反应得丙烯酰胺和纳米SiOx分散液;其中改性纳米SiOx与丙烯酰胺质量比(2-6)∶100。b. Add acrylamide to the white suspension in step a above to react to obtain acrylamide and nano-SiOx dispersion; wherein the mass ratio of modified nano-SiOx to acrylamide (2-6):100.
c、上述b步的分散液中按质量的0.3-0.5%加入氧化还原引发剂,在室温下反应1-3个小时后;升温至40-55℃,反应1-3个小时得反应液;再在反应液中补加入丙烯酰胺质量的0.15-0.3%引发剂继续反应0.5-2小时后即得白色纳米SiOx复合聚丙烯酰胺水凝胶;c. Add a redox initiator to the dispersion in step b above at 0.3-0.5% by mass, react at room temperature for 1-3 hours; heat up to 40-55°C, and react for 1-3 hours to obtain a reaction solution; Adding 0.15-0.3% initiator of acrylamide mass to the reaction solution to continue the reaction for 0.5-2 hours to obtain a white nano-SiOx composite polyacrylamide hydrogel;
(3)将纳米SiOx复合聚丙烯酰胺水凝胶进行公知的阳离子化改性。(3) Nano-SiOx composite polyacrylamide hydrogel is subjected to known cationic modification.
所述的纳米SiOx复合聚丙烯酰胺阳离子絮凝剂的制备方法,其特征在于在上述(2)a步与b步之间还包括在丙烯酰胺和纳米SiOx分散液中通入氮气以去除氧气。The preparation method of the nano-SiOx composite polyacrylamide cationic flocculant is characterized in that it also includes feeding nitrogen into the acrylamide and nano-SiOx dispersion liquid to remove oxygen between the above (2) step a and b.
所述的纳米SiOx的表面改性与改性包括下述步骤:按体积比1∶(1-3)在纳米SiOx加入无水醇类溶剂进行浸泡,然后在上述SiOx的醇溶液中按体积比为1∶(1-3)加入偶联剂,超声振荡反应1-4个小时,再用醇提取得改性的纳米SiOx;SiOx中的x为1.2-1.6。The surface modification and modification of the nano-SiOx include the following steps: add anhydrous alcohol solvent to the nano-SiOx in a volume ratio of 1: (1-3) to soak, and then in the alcohol solution of the above-mentioned SiOx Adding a coupling agent at a ratio of 1: (1-3), ultrasonically oscillating and reacting for 1-4 hours, and then extracting with alcohol to obtain modified nano-SiOx; x in SiOx is 1.2-1.6.
上述(1)步中的偶联剂为(γ-环氧丙烷基)丙基-三乙氧基硅烷。The coupling agent in the above (1) step is (γ-epoxypropylene) propyl-triethoxysilane.
上述(2)a步中SiOx加水后还包括采用超声振荡反应。Adding water to SiOx in the above step (2)a also includes the use of ultrasonic oscillation reaction.
上述(3)步中所述的纳米SiOx复合聚丙烯酰胺水凝胶进行公知的阳离子化改性包括下述步骤:将甲醛与二甲胺按体积比0.4-1.0混合,调节混合物的pH为3-4,按体积比(0.5-0.8)∶1.0将上述混合物加入到纳米SiOx复合聚丙烯酰胺水凝胶中,再调节反应体系pH为8-9;在30-45℃下反应1-3小时;将上述反应后的溶胶稀释至原体积的4-5倍时,按甲醛与溴乙烷体积比1∶(0.5-2),在上述释稀液中加入溴乙烷,在室温下搅拌反应12-30小时后,即得纳米SiOx复合聚丙烯酰胺阳离子絮凝剂。The known cationic modification of the nano-SiOx composite polyacrylamide hydrogel described in the above (3) step includes the following steps: formaldehyde and dimethylamine are mixed in a volume ratio of 0.4-1.0, and the pH of the mixture is adjusted to be 3 -4, according to the volume ratio (0.5-0.8): 1.0, add the above mixture into the nano-SiOx composite polyacrylamide hydrogel, and then adjust the pH of the reaction system to 8-9; react at 30-45°C for 1-3 hours ; When the sol after the above reaction is diluted to 4-5 times of the original volume, according to the volume ratio of formaldehyde and ethyl bromide 1: (0.5-2), add ethyl bromide in the above-mentioned diluted solution, and stir the reaction at room temperature After 12-30 hours, the nano-SiOx composite polyacrylamide cationic flocculant is obtained.
所述的(2)c步中的氧化还原引发剂为氧化剂过硫酸铵与还原剂N,N,N’,N’-四甲基乙二胺水溶液,其补加的氧化还原引发剂为氧化剂过硫酸铵与还原剂亚硫酸钠水溶液;氧化剂与还原剂的当量比相同。The redox initiator in the described (2)c step is an oxidizing agent ammonium persulfate and a reducing agent N, N, N', N'-tetramethylethylenediamine aqueous solution, and the added redox initiator is an oxidizing agent Ammonium persulfate and reducing agent sodium sulfite aqueous solution; the equivalent ratio of oxidant and reducing agent is the same.
本发明相比现有技术具有如下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明的絮凝剂具有电中性阳离子、超强吸附性纳米SiOx以及高分子量聚合物链的缠结作用,特别是纳米粒子的量子尺寸效应、小尺寸效应、表面效应和宏观量子隧道效应等纳米效应,成倍地提高了聚丙烯酰胺对水体中悬浮粒子的吸附与架桥功能,构成了有效的协同絮凝体系而提高了絮凝性能。1. The flocculant of the present invention has the entanglement of electrically neutral cations, superabsorptive nano-SiOx and high-molecular-weight polymer chains, especially the quantum size effect, small size effect, surface effect and macroscopic quantum tunneling effect of nanoparticles Such nano-effects doubled the adsorption and bridging function of polyacrylamide to suspended particles in water, and constituted an effective synergistic flocculation system to improve flocculation performance.
2、本发明由于引入纳米SiOx,而纳米SiOx表面存在不同残键以及不同键合状态的羟基,故本发明的絮凝剂具有很高的表面活性,对紫外光具有强吸收作用而对红外光的反射能力也很大,有效地减轻了聚丙烯酰胺链对光的吸收降解作用,纳米SiOx的引入使絮凝剂具有良好的抗老化性能。2. Due to the introduction of nano-SiOx in the present invention, and there are different residual bonds and hydroxyl groups in different bonding states on the surface of nano-SiOx, the flocculant of the present invention has very high surface activity and has a strong absorption effect on ultraviolet light and has a strong absorption effect on infrared light. The reflective ability is also great, which effectively reduces the light absorption and degradation of polyacrylamide chains. The introduction of nano-SiOx makes the flocculant have good anti-aging performance.
3、本发明的絮凝剂,因为纳米SiOx的引入而具有的优良抗老性能,能够以凝胶态存在室温环境而不降解;既省却了凝胶的干燥过程,也省却了干粉絮凝剂在使用前的溶解过程,提高了絮凝性能,降低了产品能耗以及生产过程中的环境污染。3. The flocculant of the present invention has excellent anti-aging properties due to the introduction of nano-SiOx, and can exist in a gel state at room temperature without degradation; it saves the drying process of the gel and the use of dry powder flocculants The previous dissolution process improves the flocculation performance, reduces product energy consumption and environmental pollution in the production process.
4、本发明的絮凝剂,既能用于污水处理中的污泥絮凝脱水过程,也能用于污水处理中的混凝沉淀过程,并可部分去除污水中COD、NH4 +-N等污染物。4. The flocculant of the present invention can be used not only in the sludge flocculation and dehydration process in sewage treatment, but also in the coagulation and sedimentation process in sewage treatment, and can partially remove pollution such as COD, NH 4 + -N in sewage thing.
5、本发明的制备方法是通过将纳米SiOx用偶联剂进行改性,根据偶联剂的化学键理论,偶联剂可以改善有机物和无机物的相容性进而使二者很好地复合、形成较均一的分散体系而改善相关性能;本发明在超声分散作用下,利用偶联剂对纳米材料SiOx进行表面改性使之带有反应性基团;反应性纳米SiOx在制备聚丙烯酰胺溶胶时加入,借助前期的超声分散与聚合过程的搅拌分散作用以及丙烯酰胺聚合成大分子过程的互穿与包结阻隔作用,使纳米SiOx均匀分散于合成聚丙烯酰胺溶胶中构成稳定的纳米复合高分子体系;然后,用HCHO、HN(CH3)2和BrCH2CH3并通过Mannich反应对所得溶胶进行阳离子化反应,即得纳米SiOx复合聚丙烯酰胺阳离子絮凝剂。这是一种以水溶液状态存在的纳米SiOx复合聚丙烯酰胺类絮凝剂,既不需要脱水干燥也省去了应用时的搅拌溶解过程,并且能够长期储存而不老化降解。5. The preparation method of the present invention is to modify the nano-SiOx with a coupling agent. According to the chemical bond theory of the coupling agent, the coupling agent can improve the compatibility of organic matter and inorganic matter and then make the two well compound, Form a relatively uniform dispersion system to improve related performance; under the action of ultrasonic dispersion, the present invention uses a coupling agent to modify the surface of nanomaterial SiOx to have reactive groups; reactive nanometer SiOx is used in the preparation of polyacrylamide sol With the help of the ultrasonic dispersion in the early stage and the stirring and dispersion of the polymerization process, as well as the interpenetration and inclusion barrier effect of the polymerization of acrylamide into macromolecules, the nano-SiOx is uniformly dispersed in the synthetic polyacrylamide sol to form a stable nano-composite high Molecular system; then, use HCHO, HN(CH 3 ) 2 and BrCH 2 CH 3 to cationize the obtained sol through Mannich reaction to obtain nano-SiOx composite polyacrylamide cationic flocculant. This is a nano-SiOx composite polyacrylamide flocculant that exists in an aqueous solution state. It does not require dehydration and drying, nor does it need to be stirred and dissolved during application, and it can be stored for a long time without aging and degradation.
具体的实施方式specific implementation
实施例1:Example 1:
一种纳米SiOx复合聚丙烯酰胺阳离子絮凝剂,该絮凝剂是在公知的制备聚丙烯酰胺工艺时加入经(γ-环氧丙烷基)丙基-三乙氧基硅烷进行改性的纳米SiOx,式中x为1.2-1.6,并用硫酸铵水溶液与N,N,N’,N’-四甲基乙二胺引发剂水溶液引发自由基水溶液聚合反应得到纳米SiOx复合聚丙烯酰胺水凝胶,然后将纳米SiOx复合聚丙烯酰胺水凝胶用甲醛、二甲胺和溴乙烷进行Mannich阳离子化改性反应得到纳米SiOx复合聚丙烯酰胺阳离子絮凝剂。A kind of nano-SiOx composite polyacrylamide cationic flocculant, this flocculant is to add the nano-SiOx modified through (γ-epoxypropylene) propyl group-triethoxysilane when the known preparation polyacrylamide technology, In the formula, x is 1.2-1.6, and use ammonium sulfate aqueous solution and N, N, N', N'-tetramethylethylenediamine initiator aqueous solution to initiate radical aqueous solution polymerization to obtain nano-SiOx composite polyacrylamide hydrogel, and then Nano-SiOx composite polyacrylamide hydrogel was modified by Mannich cationic reaction with formaldehyde, dimethylamine and ethyl bromide to obtain nano-SiOx composite polyacrylamide cationic flocculant.
上述絮凝剂的制备方法包括下述步骤:The preparation method of above-mentioned flocculant comprises the steps:
(1)纳米SiOx粒子的表面改性与改性(1) Surface modification and modification of nano-SiOx particles
取牌号为DP1的纳米SiOx在容器中,按体积比1∶1.5在纳米SiOx中加入绝对无水乙醇浸泡,再按体积比为1∶1加入加入(γ-环氧丙烷基)丙基-三乙氧基硅烷,超声振荡反应2个小时,红外干燥箱内烘干后,用一定量的无水乙醇在索氏抽提器内连续抽提4个小时后,干燥后在干燥的瓶子内保存。Take the nano-SiOx of DP1 in the container, add absolute absolute ethanol to the nano-SiOx at a volume ratio of 1:1.5 to soak, and then add (γ-epoxypropylene) propyl-tri Ethoxysilane, ultrasonic vibration reaction for 2 hours, drying in an infrared drying oven, continuous extraction with a certain amount of absolute ethanol in a Soxhlet extractor for 4 hours, dried and stored in a dry bottle .
(2)聚丙烯酰胺的制备及与纳米SiOx的复合(2) Preparation of polyacrylamide and compounding with nano-SiOx
a、在装有电动搅拌、氮气导管、温度计及球型冷凝管的容器内,加入去离子水,按改性纳米SiOx与水质量比1/9加入改性纳米SiOx,超声振荡30分钟后得白色悬浊液;a. In a container equipped with electric stirring, nitrogen conduit, thermometer and spherical condenser, add deionized water, add modified nano-SiOx according to the mass ratio of modified nano-SiOx to water 1/9, and ultrasonically oscillate for 30 minutes to obtain white suspension;
b、在上述白色悬浊液中按改性纳米SiOx与丙烯酰胺质量比3/97加入丙烯酰胺室温搅拌反应30分钟;并通氮气5分钟以驱赶氧气,b. Add acrylamide to the above-mentioned white suspension according to the mass ratio of modified nano-SiOx to acrylamide 3/97, stir and react at room temperature for 30 minutes; and pass nitrogen gas for 5 minutes to drive away oxygen,
c、上述b步的分散液中按丙烯酰胺质量的0.3-0.5%加入氧化还原引发剂,在室温下反应1-3个小时;后升温至40-55℃,反应1-3个小时得反应液;再在反应液中补加入丙烯酰胺质量的0.15-0.3%引发剂继续反应0.5-2小时后,即得纳米SiOx复合聚丙烯酰胺水凝胶;c. Add redox initiator according to 0.3-0.5% of the mass of acrylamide in the dispersion of step b above, and react at room temperature for 1-3 hours; then raise the temperature to 40-55°C, and react for 1-3 hours to obtain the reaction solution; add 0.15-0.3% initiator of acrylamide mass to the reaction solution and continue to react for 0.5-2 hours to obtain nano-SiOx composite polyacrylamide hydrogel;
(3)纳米SiOx复合聚丙烯酰胺水凝胶的阳离子化改性(3) Cationic modification of nano-SiOx composite polyacrylamide hydrogel
将甲醛与二甲胺按体积比0.6-1.0混合,调节混合物的pH为3-4,按体积比0.75∶1.0将上述混合物加入到纳米SiOx复合聚丙烯酰胺水凝胶中,再用NaOH溶液调节体系pH为8;在35℃下反应2小时;将上述反应后的溶胶稀释至原体积浓度的35%时,按甲醛与溴乙烷体积比1∶1加入溴乙烷,在30℃下搅拌保温反应24小时后,即得纳米SiOx复合聚丙烯酰胺阳离子絮凝剂。Mix formaldehyde and dimethylamine at a volume ratio of 0.6-1.0, adjust the pH of the mixture to 3-4, add the above-mentioned mixture to nano-SiOx composite polyacrylamide hydrogel at a volume ratio of 0.75:1.0, and then adjust it with NaOH solution The pH of the system is 8; react at 35°C for 2 hours; when the above-reacted sol is diluted to 35% of the original volume concentration, add bromoethane according to the volume ratio of formaldehyde and bromoethane at 1:1, and stir at 30°C After heat preservation and reaction for 24 hours, the nano-SiOx composite polyacrylamide cationic flocculant is obtained.
实施例2:Example 2:
纳米SiOx复合聚丙烯酰胺阳离子絮凝剂的储存稳定性试验:Storage stability test of nano-SiOx composite polyacrylamide cationic flocculant:
2%浓度的纳米SiOx复合聚丙烯酰胺阳离子絮凝剂在室温放置4个月之后,测定其对高岭土人工模拟污水的絮凝性能,其沉降时间为11.5秒;一定浓度的SiOx纳米复合聚丙烯酰胺阳离子絮凝剂水溶液在-12℃的环境中冷冻放置一个星期后,测得絮体的初始沉降时间为11.3秒,水体透明度基本不变,基本相同于即时配置的纳米SiOx复合聚丙烯酰胺阳离子絮凝剂的沉降速度(9.8秒),同时其外观形态及其粘度也基本没有改变,显示出良好的抗老化性能。After 2% concentration of nano-SiOx composite polyacrylamide cationic flocculant was placed at room temperature for 4 months, the flocculation performance of kaolin artificial simulated sewage was measured, and the settling time was 11.5 seconds; a certain concentration of SiOx nanocomposite polyacrylamide cationic flocculant After the aqueous solution of the agent was frozen at -12°C for one week, the initial settling time of the flocs was measured to be 11.3 seconds, and the transparency of the water body remained basically unchanged, which was basically the same as the settling of the instant-configured nano-SiOx composite polyacrylamide cationic flocculant Speed (9.8 seconds), while its appearance and viscosity are basically unchanged, showing good anti-aging performance.
实施例3:Example 3:
纳米SiOx复合聚丙烯酰胺阳离子絮凝剂的混凝性能试验:Coagulation performance test of nano-SiOx composite polyacrylamide cationic flocculant:
采集城市生活污水、石油炼化公司催化剂废水以及金属冶炼生产废水,在实验室进行了混凝实验。结果显示该SiOx纳米复合聚丙烯酰胺阳离子絮凝剂具有絮凝速度快,对三种废水中的SS的去除率较好,并可部分去除前述废水中的COD以及NH4 +-N,显示出良好的混凝特性。结果见表1、表2及表3所列数据。Coagulation experiments were carried out in the laboratory by collecting urban domestic sewage, catalyst wastewater from petroleum refining companies, and metal smelting production wastewater. The results show that the SiOx nanocomposite polyacrylamide cationic flocculant has a fast flocculation speed, a good removal rate of SS in the three kinds of wastewater, and can partially remove COD and NH 4 + -N in the aforementioned wastewater, showing good performance Coagulation properties. The results are shown in the data listed in Table 1, Table 2 and Table 3.
1)城市生活污水 外观:淡黄色,有黑色悬浮物存在,水温:19℃。有刺鼻的恶臭,整个水体有一定的粘度,pH:7.6左右。1) Urban domestic sewage Appearance: light yellow, with black suspended matter, water temperature: 19°C. There is a pungent stench, and the whole water body has a certain viscosity, pH: around 7.6.
表1 城市生活污水处理结果Table 1 Results of urban domestic sewage treatment
2)石油炼化公司催化剂废水 外观:白色悬浊液,有大量的悬浮物存在,为催化剂生产处理混合废水,主要是催化剂载体二氧化硅,以及各种催化剂金属离子,有浓郁的氨味,水温:39℃,pH:8.35左右。2) Catalyst wastewater from petroleum refining companies Appearance: white suspension with a large amount of suspended matter, mixed wastewater for catalyst production and treatment, mainly catalyst carrier silica, and various catalyst metal ions, with a strong ammonia smell, Water temperature: 39°C, pH: around 8.35.
表2 石油炼化公司催化剂废水处理结果Table 2 Catalyst Wastewater Treatment Results of Petroleum Refining and Chemical Company
3)金属冶炼生产废水 外观:无臭味,有淡的石油烃的气味。有极小白色颗粒物存在。主要成分为一些稀土元素氧化物以及金属离子配合物。pH:1.32左右。水温:21℃。3) Metal smelting production wastewater Appearance: No odor, with a light smell of petroleum hydrocarbons. There are very small white particles present. The main components are some rare earth element oxides and metal ion complexes. pH: around 1.32. Water temperature: 21°C.
表3 金属冶炼生产废水处理结果Table 3 Metal smelting wastewater treatment results
实施例4:Example 4:
纳米SiOx复合聚丙烯酰胺阳离子絮凝剂的污泥絮凝脱水性能试验:Sludge flocculation and dewatering performance test of nano-SiOx composite polyacrylamide cationic flocculant:
纳米SiOx复合聚丙烯酰胺阳离子絮凝剂的污泥絮凝脱水试验分实验室试验与生产性试验两部分内容,所有试验均在兰州某城市污水处理厂现场进行。The sludge flocculation and dehydration test of nano-SiOx composite polyacrylamide cationic flocculant is divided into two parts: laboratory test and productive test, and all tests are carried out on-site at a certain urban sewage treatment plant in Lanzhou.
1)实验室试验5%浓度的SiOx复合聚丙烯酰胺阳离子絮凝剂在室内存放4周后,分别稀释配制成浓度为0.1%,0.2%,0.3%,0.4%的稀溶液,稀释过程中发现该型絮凝剂溶解迅速,溶解均匀。取50mL经浓缩后的剩余活性污泥(未硝化,含水率96.7%)做为试验泥样,加入到250mL烧杯中,然后加入50mL浓度为0.4%的絮凝剂溶液并加水至100mL,用玻璃棒均匀搅拌,观察到的反应结果为:絮凝团块瞬间形成、团块体积大、絮体密实、泥水分层界线明显,水层中感观无悬浮物仅略呈黄色,但有一定浊度,记录最佳絮凝效果时所用絮凝剂溶液的投加量。同时,依次将0.3%,0.2%,0.1%浓度的絮凝剂溶液加入同样泥样中,观察并记录最佳絮凝效果时所用絮凝剂溶液的投加量。根据每组试验最佳絮凝效果时各浓度絮凝剂溶液投加量计算的耗药量见表4。1) In the laboratory test, the SiOx composite polyacrylamide cationic flocculant with a concentration of 5% was stored indoors for 4 weeks, and then diluted and prepared into dilute solutions with a concentration of 0.1%, 0.2%, 0.3%, and 0.4%. The type flocculant dissolves quickly and evenly. Take 50mL of concentrated residual activated sludge (not nitrified, water content 96.7%) as a test mud sample, add it to a 250mL beaker, then add 50mL of a flocculant solution with a concentration of 0.4% and add water to 100mL, use a glass rod to Stir evenly, and the observed reaction results are: flocculation agglomerates are formed instantaneously, the agglomerates are large in size, the flocs are dense, and the boundary line of mud-water layering is obvious. There is no suspended matter in the water layer and it is only slightly yellow, but there is a certain degree of turbidity. Record the dosage of flocculant solution used for the best flocculation effect. At the same time, add 0.3%, 0.2%, and 0.1% flocculant solutions to the same mud sample in turn, observe and record the dosage of the flocculant solution used for the best flocculation effect. See Table 4 for the chemical consumption calculated according to the dosage of flocculant solution of each concentration when the best flocculation effect of each group of tests is obtained.
表4 不同浓度絮凝剂溶液投加量及其耗药量Table 4 The dosage and consumption of different concentrations of flocculant solutions
2)生产性污泥脱水试验 污泥脱水机型号为HD-2000,转筒浓缩压滤形式脱水,江苏宜兴生产。滤带宽2米,走带速度4米/分,上滤布压力0.3MPa,下滤布压力0.2Mpa,浓缩搅拌速度80%。脱水泥质为二沉池剩余污泥浓缩后未硝化污泥,其含水率96.5%-96.7%。絮凝剂溶液的溶解、加药过程由自动加药机完成,使用浓度在1-5‰之间随试验过程不断调整。所得污泥脱水试验的观察结果如下:2) Productive sludge dewatering test The model of sludge dewatering machine is HD-2000, which is produced in Yixing, Jiangsu Province. The filter width is 2 meters, the belt speed is 4 meters per minute, the pressure of the upper filter cloth is 0.3 MPa, the pressure of the lower filter cloth is 0.2 Mpa, and the concentration stirring speed is 80%. The dehydrated sludge is unnitrated sludge after the concentration of residual sludge in the secondary settling tank, and its water content is 96.5%-96.7%. The dissolving and dosing process of the flocculant solution is completed by an automatic dosing machine, and the use concentration is adjusted continuously with the test process between 1-5‰. The observed results of the obtained sludge dewatering test are as follows:
(1)所用絮凝剂在溶药过程中溶解迅速均匀,溶液中无絮状残留物,而其它固体PAM絮凝剂则在溶解时有絮状残留物。(1) The used flocculant dissolves quickly and evenly during the dissolving process, and there is no floc residue in the solution, while other solid PAM flocculants have floc residue during dissolution.
(2)所用絮凝剂在上机试验中,药剂与污泥絮凝均匀,絮凝团体颗粒大,滤饼较易剥落,泥饼体积大,有弹性,滤液较清,略显黄色。纳米SiOx复合聚丙烯酰胺阳离子絮凝剂能够克服其他絮凝剂产品在高负荷污泥脱水运转时,絮凝性能降低或需要提高其使用浓度方能正常运行的问题,显示出高负荷污泥脱水运转时的使用浓度较低且稳定显著特点。生产性污泥脱水试验数据列于表5,其絮凝剂用量与用作混凝剂时基本相同,反映出良好的运行稳定性。(2) In the machine test of the flocculant used, the agent and the sludge flocculate evenly, the particles of the flocculation group are large, the filter cake is easy to peel off, the mud cake is large in size and elastic, and the filtrate is relatively clear and slightly yellow. The nano-SiOx composite polyacrylamide cationic flocculant can overcome the problems of other flocculant products in the high-load sludge dewatering operation, the flocculation performance is reduced or the normal operation needs to be increased, showing the high-load sludge dewatering operation. The use concentration is low and stable and remarkable. The data of productive sludge dewatering test are listed in Table 5, and the amount of flocculant is basically the same as when it is used as coagulant, reflecting good operation stability.
表5 生产性污泥脱水试验数据Table 5 Test data of productive sludge dewatering
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| US4927498A (en) * | 1988-01-13 | 1990-05-22 | E. I. Du Pont De Nemours And Company | Retention and drainage aid for papermaking |
| US5176891A (en) * | 1988-01-13 | 1993-01-05 | Eka Chemicals, Inc. | Polyaluminosilicate process |
| CN1303821A (en) * | 2000-01-11 | 2001-07-18 | 曾智勇 | Nanometer ultra-high efficiency flocculating agent |
| US6361653B2 (en) * | 1997-09-30 | 2002-03-26 | Nalco Chemical Company | Method of increasing retention in papermaking using colloidal borosilicates |
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| US4927498A (en) * | 1988-01-13 | 1990-05-22 | E. I. Du Pont De Nemours And Company | Retention and drainage aid for papermaking |
| US5176891A (en) * | 1988-01-13 | 1993-01-05 | Eka Chemicals, Inc. | Polyaluminosilicate process |
| US6361653B2 (en) * | 1997-09-30 | 2002-03-26 | Nalco Chemical Company | Method of increasing retention in papermaking using colloidal borosilicates |
| CN1303821A (en) * | 2000-01-11 | 2001-07-18 | 曾智勇 | Nanometer ultra-high efficiency flocculating agent |
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