CN1331768C - Pretreatment method of intermetallic compound membrane in seawater desalination - Google Patents
Pretreatment method of intermetallic compound membrane in seawater desalination Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及海水淡化技术,尤其涉及一种海水淡化中钛铝金属间化合物膜预处理方法。The invention relates to seawater desalination technology, in particular to a method for pretreatment of titanium-aluminum intermetallic compound film in seawater desalination.
背景技术Background technique
水是人类赖以生存的基础,但是能直接为人类利用的淡水却非常少,进入21世纪以来,淡水资源的紧缺,已愈来愈成为世界各国迫切需要解决的问题。众所周知,地球上的绝大部分的水为海水,然而海水含盐量高,不能直接饮用,海水淡化是降低海水含盐量的重要方法。目前海水淡化的主要方法有:蒸馏法、反渗透法、冷冻法、水合法、溶剂萃取法等。其中,反渗透法具有广阔的应用前景,已经得到广泛推广。反渗透海水淡化过程主要由三部分组成:预处理、反渗透和后处理,其中反渗透是其核心工序,但是预处理等过程对海水淡化也起着至关重要的作用。Water is the basis for human survival, but there is very little fresh water that can be directly used by human beings. Since the beginning of the 21st century, the shortage of fresh water resources has become an urgent problem that countries all over the world need to solve. As we all know, most of the water on the earth is seawater. However, seawater has high salinity and cannot be directly drunk. Desalination of seawater is an important method to reduce the salinity of seawater. At present, the main methods of seawater desalination are: distillation, reverse osmosis, freezing, hydration, solvent extraction, etc. Among them, the reverse osmosis method has broad application prospects and has been widely promoted. The reverse osmosis seawater desalination process is mainly composed of three parts: pretreatment, reverse osmosis and posttreatment. Among them, reverse osmosis is its core process, but pretreatment and other processes also play a vital role in seawater desalination.
海水中除了含有大量的盐外,还有大小不等的有机、无机、微生物颗粒。如果将取来的海水直接采用反渗透膜进行脱盐处理,这些海水中的悬浮物、胶体物质和可溶性有机高分子聚集在膜的表面会使膜受到污染;微生物和细菌会使膜受到侵蚀;微生物和细菌的残体还会以固体形式析出使膜性能衰减;加大了其处理负担,导致膜的透水率下降,出水水质变差,严重影响了反渗透膜的使用寿命,因此必须采用一定的预处理方法对核心过程——反渗透进行保护。In addition to a large amount of salt, seawater also contains organic, inorganic and microbial particles of different sizes. If the taken seawater is directly desalinated by reverse osmosis membrane, the suspended solids, colloidal substances and soluble organic polymers in the seawater will contaminate the membrane on the surface of the membrane; microorganisms and bacteria will cause the membrane to be eroded; microorganisms The residues of bacteria and bacteria will also precipitate in the form of solids to attenuate the performance of the membrane; increase the burden of its treatment, resulting in a decrease in the water permeability of the membrane and a deterioration of the effluent quality, which seriously affects the service life of the reverse osmosis membrane. The pretreatment method protects the core process - reverse osmosis.
传统的海水淡化预处理一般依次包括以下几个单元操作:灭菌、沉降、过滤等。先将海水送入沉淀池杀菌灭藻,对海水中较大颗粒进行预沉降,并加入絮凝剂(硫酸铁、氯化铁等)用于沉降海水中的难以自然沉降的细小颗粒,接着进行多介质、活性炭或沙滤等粗滤过程进一步去除体系中的微细颗粒,最后通常采用高分子滤芯(孔径5μm左右)作为进入反渗透膜过滤单元的保安过滤系统。这种传统的海水淡化预处理过程工艺复杂、体系处理波动较大、处理出水水质不好,且高分子滤芯易坏,更换频繁,经济性较差。Traditional seawater desalination pretreatment generally includes the following unit operations in sequence: sterilization, sedimentation, filtration, etc. First send the seawater into the sedimentation tank to sterilize and kill algae, pre-sediment the larger particles in the seawater, and add flocculants (ferric sulfate, ferric chloride, etc.) Coarse filtration such as media, activated carbon or sand filtration further removes fine particles in the system, and finally a polymer filter element (with a pore size of about 5 μm) is usually used as a security filtration system entering the reverse osmosis membrane filtration unit. This traditional seawater desalination pretreatment process is complicated, the system treatment fluctuates greatly, the water quality of the treated water is not good, and the polymer filter element is fragile, frequently replaced, and the economy is poor.
近年来,随着新型分离技术的发展,膜分离技术已经在海水淡化预处理过程中得到初步应用。特别是,陶瓷微滤膜分离技术在此过程中的应用,理论上可以替代传统预处理工艺。中国发明专利“反渗透海水淡化微滤膜预处理方法”(专利号ZL01129466.3)采用的是钛或不锈钢金属微滤膜,而“海水淡化中陶瓷膜预处理方法”(申请号02159052.4)对孔径为0.1~10μm的陶瓷微滤膜在海水淡化预处理过程中的应用进行了表述。事实上,由于海水体系成分复杂,水中的离子会腐蚀金属膜,影响膜的正常使用;微滤膜在处理海水时会产生膜孔严重堵塞的现象,降低了反渗透膜的渗透通量,减小了膜的使用寿命,增大了反渗透海水淡化的综合成本。另外中国发明专利“海水淡化陶瓷膜预处理方法”用陶瓷超滤膜进行预处理,减轻了膜孔内堵塞,延长了膜的使用寿命,提高了预处理出水水质。然而陶瓷膜是一种刚性材料,膜元件相对较脆且膜元件与其组件之间的密封存在一定难度。In recent years, with the development of new separation technology, membrane separation technology has been initially applied in the pretreatment process of seawater desalination. In particular, the application of ceramic microfiltration membrane separation technology in this process can theoretically replace the traditional pretreatment process. Chinese invention patent "reverse osmosis seawater desalination microfiltration membrane pretreatment method" (patent number ZL01129466.3) uses titanium or stainless steel metal microfiltration membrane, while "ceramic membrane pretreatment method in seawater desalination" (application number 02159052.4) is The application of ceramic microfiltration membranes with a pore size of 0.1-10 μm in the pretreatment process of seawater desalination is described. In fact, due to the complex composition of the seawater system, the ions in the water will corrode the metal membrane and affect the normal use of the membrane; when the microfiltration membrane treats seawater, the membrane pores will be severely blocked, which reduces the permeation flux of the reverse osmosis membrane and reduces the The service life of the membrane is shortened, and the comprehensive cost of reverse osmosis seawater desalination is increased. In addition, the Chinese invention patent "Ceramic Membrane Pretreatment Method for Seawater Desalination" uses ceramic ultrafiltration membranes for pretreatment, which reduces the clogging of the membrane pores, prolongs the service life of the membranes, and improves the quality of the pretreated effluent. However, the ceramic membrane is a rigid material, and the membrane element is relatively brittle, and the sealing between the membrane element and its components is difficult.
发明内容Contents of the invention
本发明所要解决的技术问题是:为了提高海水淡化预处理系统效率而提出了一种采用物理性能及力学性能优异的钛铝金属间化合物膜对海水进行反渗透淡化前的预处理方法,不但解决了膜与膜组件之间的密封问题,而且进一步提高出水水质,降低操作费用,最大程度保障反渗透海水淡化系统长期稳定连续运行。The technical problem to be solved by the present invention is: in order to improve the efficiency of the seawater desalination pretreatment system, a kind of pretreatment method for reverse osmosis desalination of seawater using titanium-aluminum intermetallic compound membrane with excellent physical and mechanical properties is proposed, which not only solves the The sealing problem between the membrane and the membrane module is solved, and the effluent water quality is further improved, the operating cost is reduced, and the long-term stable and continuous operation of the reverse osmosis seawater desalination system is guaranteed to the greatest extent.
本发明的技术方案为:提供了一种海水淡化中金属间化合物膜预处理方法,其特征在于海水在压力作用下进入钛铝(TiAl)金属间化合物膜过滤单元,海水中的杂质在此单元被截留在进料一侧,从过滤单元流出的预处理水,即可满足反渗透系统的要求。The technical solution of the present invention is to provide a method for pretreatment of intermetallic compound membranes in seawater desalination, which is characterized in that seawater enters a titanium-aluminum (TiAl) intermetallic compound membrane filtration unit under pressure, and impurities in seawater are filtered in this unit The pretreated water that is trapped on the feed side and flows out from the filter unit can meet the requirements of the reverse osmosis system.
本发明优选先将海水采用絮凝沉降、粗过滤和杀菌方法对海水进行前处理,出水再进入钛铝金属间化合物膜单元进行预处理,浊度极低的预处理水进入反渗透单元。In the present invention, the seawater is preferably pretreated by flocculation sedimentation, coarse filtration and sterilization methods, and the effluent enters the titanium-aluminum intermetallic compound membrane unit for pretreatment, and the pretreated water with extremely low turbidity enters the reverse osmosis unit.
其中,上述的钛铝金属间化合物膜的制备方法可参考发明专利“氢分离用钯基合金/孔径梯度钛铝金属间化合物均质支撑体的过滤膜的制备方法”(申请号:200410003041.2)。这种钛铝金属间化合物膜孔径分布窄、孔隙率高、分离层薄、过滤阻力小、单位膜表面积处理量高。与一般的有机滤芯或金属膜保安过滤器相比,钛铝金属间化合物膜具有明显的优越性:使用寿命比高分子滤芯等过滤器长、易清洗再生;与陶瓷膜相比,易与常用的金属外壳组件连接。因此,采用钛铝金属间化合物膜优异的材料特性和分离性能进行海水预处理,可以很好地解决膜与膜组件的密封难题,最大程度保障反渗透海水淡化系统稳定连续运行。Wherein, the preparation method of the above-mentioned titanium-aluminum intermetallic compound membrane can refer to the invention patent "Preparation method of filtration membrane of palladium-based alloy/pore size gradient titanium-aluminum intermetallic compound homogeneous support for hydrogen separation" (application number: 200410003041.2). The titanium-aluminum intermetallic compound membrane has narrow pore size distribution, high porosity, thin separation layer, low filtration resistance, and high treatment capacity per unit membrane surface area. Compared with general organic filter elements or metal membrane security filters, titanium-aluminum intermetallic compound membranes have obvious advantages: the service life is longer than filters such as polymer filter elements, and it is easy to clean and regenerate; compared with ceramic membranes, it is easy to use with commonly used The metal housing components are connected. Therefore, using the excellent material properties and separation performance of the titanium-aluminum intermetallic compound membrane for seawater pretreatment can well solve the sealing problem between the membrane and the membrane module, and ensure the stable and continuous operation of the reverse osmosis seawater desalination system to the greatest extent.
发明20041000341.2中的钛铝金属间化合物膜为冷等静压成型后加工得到,本发明在此基础上,采用塑性挤出成型制备得到管式或多通道形式钛铝金属间化合物膜,大幅度提高了过滤材料的膜面积。成型后的坯体的高温烧结反应条件与原发明一致。The titanium-aluminum intermetallic compound film in invention 20041000341.2 is processed after cold isostatic pressing. On this basis, the present invention adopts plastic extrusion to prepare a tubular or multi-channel titanium-aluminum intermetallic compound film, which greatly improves The membrane area of the filter material. The high-temperature sintering reaction condition of the green body after forming is consistent with the original invention.
由于钛铝金属间化合物材料具有良好的金属加工性能,管式钛铝金属间化合物膜可以加工成为两种形状,一种是常规的管式和多通道式,另外一种是一端封闭的,一端封闭的管式膜只需要对另外一端进行密封,但因此也就只能用于终端过滤。由于钛铝金属间化合物材料具有良好的金属焊接性能,钛铝金属间化合物膜与不锈钢过滤器之间采用两种方法进行密封,一种是采用弹性密封圈密封,另外一种是直接采用焊接的方法联结。Due to the good metal processing properties of titanium-aluminum intermetallic compound materials, the tubular titanium-aluminum intermetallic compound film can be processed into two shapes, one is conventional tubular and multi-channel, and the other is closed at one end and closed at one end. Closed tubular membranes only need to be sealed at the other end, but can therefore only be used for end-of-line filtration. Because the titanium-aluminum intermetallic compound material has good metal welding performance, two methods are used to seal the titanium-aluminum intermetallic compound membrane and the stainless steel filter, one is sealed with an elastic sealing ring, and the other is directly welded Method binding.
上述钛铝金属间化合物膜为多孔,优选孔径为10~500nm的钛铝金属间化合物膜,海水在钛铝金属间化合物膜膜面流速为0~4米/秒,针对不同的海水筛选最佳孔径的钛铝金属间化合物膜;其中当膜面流速为0时,钛铝金属间化合物膜预处理过程为终端过滤操作方式。优选海水在0.01~0.8MPa的压差作用下通过膜元件,或者是采用负压抽吸的方式使海水透过膜单元。The above-mentioned titanium-aluminum intermetallic compound film is porous, preferably a titanium-aluminum intermetallic compound film with a pore size of 10-500 nm, and the flow rate of seawater on the surface of the titanium-aluminum intermetallic compound film is 0-4 m/s, which is optimal for different seawater screening A titanium-aluminum intermetallic compound membrane with a pore size; when the membrane surface flow rate is 0, the pretreatment process of the titanium-aluminum intermetallic compound membrane is a terminal filtration operation mode. Preferably, the seawater passes through the membrane element under a pressure difference of 0.01-0.8MPa, or the seawater is permeated through the membrane element by means of negative pressure suction.
其中,钛铝金属间化合物膜单元配有反冲洗装置,优选钛铝金属间化合物膜装置带有自动反冲洗单元。Among them, the titanium-aluminum intermetallic compound membrane unit is equipped with a backwashing device, and preferably the titanium-aluminum intermetallic compound membrane unit is equipped with an automatic backwashing unit.
有益效果:Beneficial effect:
(1)降低了膜组件密封难度,提高了膜与膜组件连接强度,保证系统能长期稳定运行。(1) Reduce the difficulty of sealing the membrane module, improve the connection strength between the membrane and the membrane module, and ensure the long-term stable operation of the system.
(2)降低了反渗透膜的膜孔污染,提高了反渗透膜的渗透通量,减轻了反渗透处理的负荷,延长反渗透膜的使用寿命,提高了产水能力。(2) The membrane pore pollution of the reverse osmosis membrane is reduced, the permeation flux of the reverse osmosis membrane is improved, the load of reverse osmosis treatment is reduced, the service life of the reverse osmosis membrane is prolonged, and the water production capacity is improved.
(3)钛铝金属间化合物膜耐碱性能强,可以采用对于使用过程中的污染,特别是含硅的污染物,可以采用强碱性溶液进行清洗。(3) The titanium-aluminum intermetallic compound film has strong alkali resistance and can be cleaned with a strong alkaline solution for pollution during use, especially silicon-containing pollutants.
(4)不易形成孔内堵塞,可用反向冲洗恢复膜的渗透通量,连续运行时间长,运行稳定,降低了运行费用。(4) It is not easy to form clogging in the pores, and the permeation flux of the membrane can be restored by reverse flushing. The continuous operation time is long, the operation is stable, and the operation cost is reduced.
下面结合实施例进一步描述本发明。The present invention is further described below in conjunction with embodiment.
具体实施方式Detailed ways
实施例1Example 1
海水加压至0.8MPa后进入钛铝金属间化合物膜过滤单元,经过钛铝金属间化合物膜预处理的出水浊度为0.05NTU,各项指标均达到反渗透膜系统的要求。After the seawater is pressurized to 0.8MPa, it enters the titanium-aluminum intermetallic compound membrane filtration unit. After the titanium-aluminum intermetallic compound membrane pretreatment, the turbidity of the effluent is 0.05NTU, and all indicators meet the requirements of the reverse osmosis membrane system.
该预处理系统中,钛铝金属间化合物膜公称孔径为20nm,外形为圆管状,海水膜面流速为3米/秒。In this pretreatment system, the titanium-aluminum intermetallic compound membrane has a nominal pore size of 20nm, a circular tube shape, and a seawater membrane surface velocity of 3 m/s.
实施例2Example 2
一种反渗透海水淡化过程中钛铝金属间化合物膜预处理方法,它首先采用NaClO对沉降池中的新鲜海水进行杀菌灭藻,加入氯化铁进行絮凝沉降,采用多介质过滤系统除去体系中的絮凝悬浮物等,出水加压至0.5MPa后进入钛铝金属间化合物膜过滤单元,经过钛铝金属间化合物膜预处理的出水浊度为0.05NTU,各项指标均达到反渗透膜系统的要求。A pretreatment method of titanium-aluminum intermetallic compound membrane in the reverse osmosis seawater desalination process. It first uses NaClO to sterilize the fresh seawater in the sedimentation tank, adds ferric chloride for flocculation and sedimentation, and uses a multi-media filtration system to remove the impurities in the system. The flocculation suspended solids, etc., the effluent is pressurized to 0.5MPa and enters the titanium-aluminum intermetallic compound membrane filtration unit. After the titanium-aluminum intermetallic compound membrane pretreatment, the turbidity of the effluent is 0.05NTU, and all indicators have reached the reverse osmosis membrane system. Require.
该预处理系统中,钛铝金属间化合物膜公称孔径为50nm,外形为圆管状,海水膜面流速为1米/秒。In this pretreatment system, the titanium-aluminum intermetallic compound membrane has a nominal pore size of 50nm, a circular tube shape, and a seawater membrane surface velocity of 1 m/s.
实施例3Example 3
一种反渗透海水淡化过程中钛铝金属间化合物膜预处理方法,它包括首先采用NaClO对沉降池中的新鲜海水进行杀菌灭藻,加入氯化铁进行絮凝沉降,采用多介质过滤系统除去体系中的絮凝悬浮物等,加压至0.2MPa后进入钛铝金属间化合物膜过滤单元,经过钛铝金属间化合物膜预处理的出水浊度为0.05NTU,各项指标均达到反渗透膜系统的要求。A pretreatment method of titanium-aluminum intermetallic compound membrane in the process of reverse osmosis seawater desalination, which includes firstly using NaClO to sterilize the fresh seawater in the settling tank, adding ferric chloride for flocculation and sedimentation, and using a multi-media filtration system to remove the system The flocculation and suspended solids in the filter are pressurized to 0.2MPa and then enter the titanium-aluminum intermetallic compound membrane filtration unit. After the titanium-aluminum intermetallic compound membrane pretreatment, the turbidity of the effluent is 0.05NTU, and all indicators have reached the requirements of the reverse osmosis membrane system. Require.
该预处理系统中,钛铝金属间化合物膜公称孔径为100nm,外形为37通道圆管状,海水膜面流速为0.5米/秒。In this pretreatment system, the titanium-aluminum intermetallic compound membrane has a nominal pore size of 100nm, a circular tube shape with 37 channels, and a seawater membrane surface velocity of 0.5 m/s.
实施例4Example 4
将自然沉降的海水加压至0.3MPa后进入钛铝金属间化合物膜过滤单元,经过钛铝金属间化合物膜预处理的出水浊度为0.08NTU,各项指标均达到反渗透膜系统的要求。The naturally settled seawater is pressurized to 0.3MPa and then enters the titanium-aluminum intermetallic compound membrane filtration unit. After the titanium-aluminum intermetallic compound membrane pretreatment, the turbidity of the effluent is 0.08NTU, and all indicators meet the requirements of the reverse osmosis membrane system.
该预处理系统中,钛铝金属间化合物膜公称孔径为200nm,外形为多通道圆管状,采用终端过滤方式操作。In this pretreatment system, the titanium-aluminum intermetallic compound membrane has a nominal pore size of 200nm, a multi-channel circular tube shape, and is operated by terminal filtration.
实施例5Example 5
一种反渗透海水淡化过程中钛铝金属间化合物膜预处理方法,它包括首先采用NaClO对沉降池中的新鲜海水进行杀菌灭藻,加入氯化铁进行絮凝沉降,采用多介质过滤系统除去体系中的絮凝悬浮物等,出水进入钛铝金属间化合物膜过滤单元,经负压抽吸通过膜,经过钛铝金属间化合物膜预处理的出水浊度为0.05NTU,各项指标均达到反渗透膜系统的要求。A pretreatment method of titanium-aluminum intermetallic compound membrane in the process of reverse osmosis seawater desalination, which includes firstly using NaClO to sterilize the fresh seawater in the settling tank, adding ferric chloride for flocculation and sedimentation, and using a multi-media filtration system to remove the system The flocculated suspended solids in the effluent enter the titanium-aluminum intermetallic compound membrane filtration unit, and pass through the membrane through negative pressure suction. The turbidity of the effluent after pretreatment of the titanium-aluminum intermetallic compound membrane is 0.05NTU, and all indicators have reached reverse osmosis. Membrane system requirements.
该预处理系统中,钛铝金属间化合物膜公称孔径为100nm,外形为一端封口的圆管状,膜层在圆管的外表面。In the pretreatment system, the titanium-aluminum intermetallic compound membrane has a nominal pore size of 100nm and is in the shape of a circular tube with one end sealed, and the film layer is on the outer surface of the circular tube.
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11207392A (en) * | 1998-01-28 | 1999-08-03 | Zoom:Kk | Water purifying treatment device |
| CN1327955A (en) * | 2001-06-18 | 2001-12-26 | 吴桐 | Process for desalinating seawater and comprehensive system for electric generation |
| CN1328867A (en) * | 2001-06-21 | 2002-01-02 | 蔡跃明 | Reverse osmose desalination microfiltration membrane pretreatment method |
| WO2005051849A1 (en) * | 2003-11-26 | 2005-06-09 | Hyung Su Kim | Apparatus for and method of manufacturing drinking water using seawater |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11207392A (en) * | 1998-01-28 | 1999-08-03 | Zoom:Kk | Water purifying treatment device |
| CN1327955A (en) * | 2001-06-18 | 2001-12-26 | 吴桐 | Process for desalinating seawater and comprehensive system for electric generation |
| CN1328867A (en) * | 2001-06-21 | 2002-01-02 | 蔡跃明 | Reverse osmose desalination microfiltration membrane pretreatment method |
| WO2005051849A1 (en) * | 2003-11-26 | 2005-06-09 | Hyung Su Kim | Apparatus for and method of manufacturing drinking water using seawater |
Non-Patent Citations (1)
| Title |
|---|
| TiAl金属间化合物微滤膜的制备与性能 高麟等,粉末冶金材料科学与工程,第10卷第4期 2005 * |
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