The specific embodiment
Below the first embodiment of the present invention will be described.
As shown in Figure 1, the sewing device 1 of first embodiment is connected to the home video games machine 6 that comprises controller 7 through stube cable.In sewing device 1, use game machine 6 a selected/embroidery of editor decorative patterns at the screen (domestic TV) of a cathode-ray tube 8 the embroidery decorative pattern to be observed simultaneously.Described selecting/editor's embroidery decorative pattern can be by embroidery on a work fabric in advance.The direction of the sewing device 1 that defines in Fig. 1 all is used in each figure, and each embodiment is described.The location of sewing box will describe when it is connected to sewing device shown in Fig. 1.
As Figure 1-3, described sewing device 1 comprises a sewing device main body 2; A safety head 3, this safety head 3 is connected to the sewing device main body on the direction back and forth slidably at one; An embroidery frame 4; With a sewing box 5.Described embroidery frame 4 and described sewing box 5 are detachably connected to described sewing device main body 2.The job fabric 70 that is sewed is connected to embroidery frame 4.One can be passed the hollow needle 81 that work fabric is used for sewing and be provided at described sewing box 5.
At first, sewing device main body 2 is described.
Shown in Fig. 2 to 8, described sewing device main body 2 comprises a case 10; The embroidery frame 4 that an embroidery frame driving mechanism 11, this embroidery frame driving mechanism 11 moving belt on respect to the horizontal direction of described hollow needle 81 has a described work fabric 70 embroidery frame 4 is simultaneously kept by a mule carriage 18; A box driving mechanism 12, this box transmission mechanism are swung the described sewing box 5 that is connected on the Rocker arm 40 up and down; With a controller 13 (seeing Figure 41), this controller 13 is being controlled described embroidery frame driving mechanism 11 and described box driving mechanism.
Described case 10 has a less relatively box shape (for example, 130 millimeters of length, width 165mm, high 70 millimeters).The substantial portion of described embroidery frame driving mechanism 11 and described box driving mechanism 12 and described controller 13 is accommodated in the described case 10.Described case 10 is cut off 2/3 from the left end of case 10 in length, roughly on width in the past end-grain cutting fall 1/4th and roughly in height cut away half from the upper end.Therefore, form an excision space 10a at described case 10.
An otch 10c who extends at left and right directions is formed on the bottom of the antetheca 10b of described case 10, and described antetheca 10b forms described excision space 10a.Described otch 10c is provided for embroidery frame 4 being connected to mule carriage 18 and being used for embroidery frame 4 is moved in the horizontal direction.An otch (not shown) that extends in vertical direction is formed on the sidewall of described case 10, and the sidewall of described described case 10 forms described excision space 10a.The Rocker arm 40 of box driving mechanism 12 vertically protrudes towards described excision space 10a side from the inboard of described case 10 movably.
On a upper wall 10d of described case 10, form a guiding upper surface 10e as a step.The zone line of described guiding upper surface 10e protrudes forward.On the right side of described guiding upper surface 10e, one is electrically connected to the power switch 15 of described controller 13 and the beginning of an order sewing and the startup/shutdown switch 16 of end and is set up.The upper surface of described power switch 15 and startup/shutdown switch 16 is positioned in such horizontal plane, i.e. identical or the reducing a little of comparing of the upper surface of this horizontal plane and described upper wall 10d.
Break away from for the described Rocker arm 40 that sewing box can be connected to described guiding upper surface 10e (after a while describe) front or from described Rocker arm 40 and to connect, the length of front end on left and right directions of table picture 10e is longer than described sewing box 5 in the described guiding.Therefore, the front end of described guiding upper surface 10e extends beyond the described sewing box 5 that is connected on the described Rocker arm 40.
Guide channel 10g, 10h is on a left side that is formed on described case 10 on the fore-and-aft direction and right side wall 10f.The width of described guide channel 10g is narrower than the width of described guide channel 10f.A contiguous block 67 is fixed on the substantially centre position place of each guide channel 10g at the fore-and-aft direction of described case 10, and this contiguous block 67 outwards protrudes.Because described excision space 10a is arranged in described case 10, described guide channel 10g, 10h is at the described guide channel 10g of length ratio on right wall 10f of left wall 10f, the weak point of 10h.
As Fig. 2, shown in 3 and 6, embroidery frame driving mechanism 11 comprises: mule carriage 18, and described embroidery frame 4 is detachably connected to this mule carriage; An X axis side travel mechanism 20, this X-direction travel mechanism directions X (left direction) in a horizontal plane is gone up and is moved described mule carriage 18; A Y direction travel mechanism 30, this Y direction travel mechanism go up with described X-direction travel mechanism 20 perpendicular to the Y direction (fore-and-aft direction) of described directions X in described horizontal plane and move described mule carriages 18.
Described mule carriage 18 has a coupling part 18a, and this coupling part can be connected to the rear end of described embroidery frame 4 and support part 4a or break away from connection from this part; Also have a guide plate 18b, this guide plate extends towards the rear portion below described coupling part 18a.When described embroidery frame 4 is connected to described mule carriage 18 or when described mule carriage 18 separates, described mule carriage 18 be positioned in described Rocker arm 40 below.Form the mobile frame 21 of an X-direction driving mechanism 20, have a leader 21a on left and right directions, have a guide bar 22 on left and right directions in its front portion at its rear portion.Mule carriage 18 is supported movably and is guided on the left and right directions by described guiding section 21a and described guide bar 22.
X-direction driving mechanism 20 has described mobile frame 21,23, one pulse motors 24 of 22, one screw shafts of described guide bar and a guide pins 25.Described mobile frame 21 has a box shape and a upper opening structure substantially.Described guide bar 22 is supported in its two ends by the sidewall of described mobile frame 21.Described screw shaft 23 is arranged on described mobile frame 21 inside, extends on the left and right directions.The left end of described screw shaft 23 is supported pivotally by the left wall of described mobile frame 21.Described pulse motor 24 is fixed on the right part of described mobile frame 24 right walls.An output shaft of described pulse motor 24 directly is connected to the right-hand member of described screw shaft 23.
The guide plate 18b of mule carriage 18 is set on the described screw shaft 23.Described guide pins 25 is fixed on described guide plate 18b and protrudes downwards.Guide pins 25 slidably mates in a helicla flute that is formed in the described screw shaft 23.When described screw shaft 23 was rotated by described pulse motor 24, described guide pins 25 was guided along described helicla flute, Yi Bian make described guide pins 25 from moving to another side.As a result, described mule carriage 18 is moved on directions X.
Described Y direction driving mechanism 30 has 31, two guide bars of a carriage, 34, one pulse motors 35 of 32,33, screw shaft and a guide pins 36.Described carriage 31 has spill substantially when seeing from the side.Described guide bar 32,33 extends on the fore-and-aft direction, is supported by front and rear wall at its two ends.The carriage 31 of described Y-axis driving mechanism 30 is supported movably and is guided on the fore-and-aft direction by described guide bar 22,23.
Described screw shaft 34 is extended on fore-and-aft direction and is provided with.Described screw shaft 34 is supported pivotally by the rear wall of described carriage 34 in its back-end.Pulse motor 35 is fixed on the front portion of the antetheca of carriage 31.The output shaft of pulse motor directly is connected with the front end of screw shaft 34.Guide pins 36 is fixed on mobile frame 21 and protrudes downwards.Guide pins 36 slidably mates in the helicla flute in being formed at described screw shaft 34.When screw shaft 34 was turned round by ripple current motor 35, guide pins 36 was guided along described helicla flute, thereby guide pins moves forward and backward.Thus, mule carriage 18 is moved with mobile frame 21 on the Y direction.Described Y direction travel mechanism 30 is provided with below the X-direction travel mechanism 20.
As shown in Figure 6, the moving zone 38 of embroidering frame is such zones, and the embroidery frame 4 that promptly is connected with mule carriage 18 in this zone can be moved by described embroidery frame driving mechanism 11.The hollow needle 81 that is positioned at the sewing box 5 that is connected with sewing device main body 2 is positioned in the cardinal principle center in the moving zone 38 of described embroidering frame.Described sewing box 5 is connected to the front portion of sewing device main body 2, thereby described case 10 is left in moving zone 38 extensions of described embroidering frame.As mentioned above, Y direction driving mechanism 30 is set under the X-direction driving mechanism 20, and one of driving mechanism 20,30 is positioned under the moving zone 38 of embroidering frame of mule carriage 18.Therefore, described sewing device main body 2 can be by size reduction.
Shown in Fig. 6 to 9, box drive unit 12 has swing arm 40, and sewing box is connected with this swing arm or breaks away from it and connects; This has a machine motor 45 with drive unit, and it is an AC motor as drive source, and swing arm 40 is moved up and down; Also have a gear mechanism 50, it reduces the speed of gyration of machine motor 45; Also have a cam mechanism 55, it will be transformed into moving up and down of swing arm 40 by the gyration that gear mechanism 50 has reduced speed of gyration.
As Fig. 7,8 and 22 to shown in 24, and described swing arm 40 has an arm 40a, extends in left and right directions; Also have a 40b of bar portion, extend in above-below direction, its whole overall structure that forms.Described swing arm 40 is arranged on the right half part of the front portion of described case 10 substantially.The described bar 40b of portion is supported that by a pivot 41b pivot described pivot 41b is supported on the sewing device main body 2 by a support 41a at its middle part.The major part of described arm 40a is protruded to described excision space 10a.The remainder that comprises the described bar 40b of portion is accommodated in the described case 10.
A connecting pin 42 that extends in fore-and-aft direction is fixed on the left part of described arm 40a.A lock release pin 43 that extends in fore-and-aft direction is fixed on the right part of described connecting pin 42, makes lock release pin 43 protrude to the front portion.An attaching parts 44a is supported described swing arm 40 pivotally.One is reversed the spring (not shown) and promotes described attaching parts 44a in the clockwise direction pivotally.The integrally formed connecting plate 19 of frame with described sewing device main body 2 is set at described Rocker arm 40 back.Described connecting plate 19 is stood from the right part of the frame of described sewing device main body 2 and is extended to the left side.In the front of described connecting plate 19, a functional unit 44b is being supported pivotally that operationally described functional unit is operated and is used for turning round described attaching parts 44a in counter-clockwise direction.
Described connecting pin 42, described lock release pin 43, described attaching parts 44a and described executive component 44b are set up, so that described sewing box 5 is connected to described Rocker arm 40 or described Rocker arm 40 is broken away from connection from described sewing box 5.
Described machine motor 45 is fixed on the back side of right lower quadrant of the antetheca 31a of described support frame 31, makes the gyroaxis of described machine motor 45 extend towards the front portion.
As shown in FIGS. 6 to 8, described gear mechanism 50 comprises gear 51 to 54, and they are arranged on before the antetheca 31a of described support frame 31.Driven wheel 51 is fixed on the output shaft of machine motor 45.Idler gear 52,53 integral body are connected on the identical axle and gear wheel in large diameter 54 is supported pivotally.Driven wheel 51 and idler gear 52 engagements.Idler gear 53 and described gear wheel in large diameter 54 engagements.Therefore, the rotary speed of described gear wheel in large diameter 54 is lowered with respect to the rotary speed of described machine motor 45 (driven wheel 51).
Shown in Fig. 6 to 9, cam mechanism 55 has a cam 56, and 31a supports pivotally by antetheca; Also have a cam follower 57, be fixedly attached to the right-hand member of described swing arm 40, protrude towards the front portion.The perimeter of cam 56 forms with the gear teeth of described gear wheel in large diameter 54.A cam groove 56a is formed on the back of described cam 56.Cam follower 57 meshes with described cam groove 56a slidably.
As shown in Figure 9, described cam groove 56a forms a ring, and simultaneously, the distance between the pivot of cam groove 56a and cam 56 is changed.When described cam 56 rotates, described arm 40a one shown in Figure 7 on motion vertically between qualifying bit and the following qualifying bit shown in Figure 8.When the distance between the center of cam follower 57 and the rotating shaft that is connected location and cam 56 of cam groove 56a became longer, described cam follower 57 was positioned at the more a little position of the first from left, and the arm 40a of described Rocker arm 40 is positioned at last position.State shown in Figure 9 is the pivot position farthest apart from cam 56 that cam follower 57 is engaged on cam groove cam groove 56a.At this state, the arm 40a of swing arm 40 is in upper limit position.
Below, will describe safety head 3.
Shown in Fig. 2 to 5; safety head 3 has protection embroidery frame 4; sewing box 5; function with the Rocker arm 40 that is moved; also has the function that covers hollow needle 81 and embroidery frame moving area 38; thereby the user can be damaged such as a child, and also have the startup/shut-down operation that prevents undesired switch 16.Described safety head 3 can cover whole embroidery frame moving area 38.Safety head 3 can be moved between a sewing position (seeing Fig. 3) and a stowed position (seeing Fig. 2), at described sewing position place when carrying out sewing operation, described safety head 3 covers described embroidery frame moving area 38, and at described stowed position place, described safety head 3 is in one and is used for the position of preserving or encasing.
The transparent or semitransparent material that safety head 3 is made by synthetic resin forms.Safety head 3 has a upper wall 3a, an antetheca 3b and left and right wall 3c.Safety head 3 does not have lower wall and rear wall.The upper wall 3a of safety head 3 forms with a recessed region 3d, and described recessed region is recessed from the rear end.Recessed region 3d is engaged on the guiding upper surface 10e of described case 10, thereby safety head 3 can slide front and back.The lower surface of the upper wall 3a of safety head 3 can contact the upper surface of the upper wall 10d of described case 10, shows the picture 10e in described guiding.
Vertical plate 60 is fixed within the rear portion of each sidewall 3c of safety head 3.Contiguous block 66 is fixed within the last rear portion of each vertical panel 60.Connecting portion 60a forms with each vertical plate 60 integral body below contiguous block 66.Guide channel 10g is formed in each sidewall 10f of described case 10.Each contiguous block 66 slidably mates at each guide channel 10g.Guide channel 10h also is formed on each sidewall 10f.Each connecting portion 60a slidably mates at each guide channel 10h.Within the front portion of the right side wall 3c of described safety head 3, fixing the contiguous block 61 of the described guide channel 10g that to slidably mate.
A stop mechanism 65 is set to be positioned at described sewing position with described safety head 3 and to regulate described safety head 3 by removal from described sewing device main body 2.Described stop mechanism 65 has the contiguous block 66 of each the sidewall 3c that is fixed on described safety head 3 and the contiguous block 67 of the gathering sill 10g of each the sidewall 10f that is fixed on described case 10.When the described contiguous block 67 of guiding block 66 engagement, safety head 3 just is in described sewing position.As a result, described safety head 3 can not move forward from described sewing position.
As shown in Figure 2, when being in safety head 3 and being transformed into described stowed position, the recessed region 3d of safety head 3 fully is engaged on table picture 10e in the described guiding of described case 10.The stage portion of the back end in contact guiding upper surface 10e of the upper wall 10d of safety head 3.The front surface of the approaching more described case 10 of the antetheca 3b of safety head 3.When safety head 3 is in the stowed position, embroidery frame moving area 38 is covered by safety head 3 fully.When being transformed into sewing position shown in Figure 3 from described stowed position to front slide safety head 3 and with safety head 3, whole embroidery frame moving area 38 is covered by described safety head 3.
When being in described safety head 3 and being switched to the state of sewing position shown in Figure 3, form a box with the recessed region 3d of the front end of the guiding upper surface 10e of described shell 10 and safety head 3 and insert slit 68.The width in described box insertion slit 68 is equal to the width of described sewing box 5 substantially.The length that box inserts slit 68 is longer than sewing box 5 length.Sewing box 5 can be connected to swing arm 40 by insert the slit described sewing box 5 of 68 insertions from described box.Be inserted into the described safety head 3 when described sewing box 5 inserts slit 68 from described box, described swing arm 40 is guided and be connected to described sewing box 5 just by described box insertion section 68.Be connected to the state of described sewing device main body 2 at sewing box 5, safety head 3 by described sewing box 5 with its position adjustments to described sewing position.
A switching manipulation hole 3e is formed on the right side of the upper wall 3a of safety head 3.When described safety head 3 was in stowed position shown in Figure 2, described switching manipulation hole 3e was facing to described power switch 15.Therefore, described power switch 15 can be operated by described switching manipulation hole 3e.At this state, startup/shutdown switch 16 is covered with by described safety head 3, makes described startup/shutdown switch 16 not to be operated.
Power switch 15 is set at the back of startup/shutdown switch 16.Center and the distance between described startup/shutdown switch 16 at described power switch 15 equate with the front and back slip quantity of described safety head 3.Correspondingly, be in sewing position state shown in Figure 3 at described safety head 3, described switching manipulation hole 3e makes described startup/shutdown switch 16 to be operated by described switching manipulation switch 16 facing to described startup/shutdown switch 16.That is, described safety head 3 forbid be removed.
When described safety head 3 is in sewing position, power switch 15 is exposed on the rear portion of safety head 3.Therefore, described power switch 15 also can be operated.As mentioned above, when safety head 3 was in described sewing position and described stowed position, described power switch 15 can both be operated.Described power switch 15 when startup/shutdown switch 16 and switching manipulation hole 3e see from above, is formed identical substantially size.
On left and right directions (perpendicular to the glide direction of safety head), embroidery frame inserts the cardinal principle middle part of bottom that slit 3f is formed on the antetheca 3b of described safety head 3.Embroidery frame 4 can insert slit 3f by described embroidery frame and be inserted into described safety head 3.A guide element 69 that protrudes forward is fixed on antetheca 3b.When by embroidery frame 4 is inserted that slit 3f inserts safety head 3 and when described embroidery frame 4 was connected to mule carriage 18, guide element 69 was guided described embroidery frame 4 on fore-and-aft direction from embroidery frame.Embroidery frame inserts slit 3f is positioned at antetheca 3b in position, the left and right sides middle part, and in the position (embroidery frame moving area 38 centre position on left and right directions) that in the moving range of mule carriage 18, mediates on the left and right directions and take over a little.
When below mule carriage 18 is positioned at described swing arm 40 substantially, described mule carriage 18 is in a position the most preceding.Correspondingly, described embroidery frame 4 can be connected to mule carriage 18, and this embroidery frame 4 is inserted into described safety head 3 by guiding part 69 guidings and by embroidery frame insertion slit 3f.This guiding part 69 is also used as the handle of mobile security lid 3.
To be described embroidery frame 4 hereinafter.
As Fig. 2, shown in 6,10 and 11, embroidery frame 4 usefulness base frames 71 form, and this base frame 71 has one and has rectangular shape and have a maintenance frame 72.Base frame 71 and maintenance frame 72 are connected to each other pivotally at their front end.The 4a of rear end support sector is in rear end and the whole formation of base frame 4a.The 4a of rear end support sector can be connected with embroidery frame 4 with 18 connecting portion 18a, perhaps can break away from embroidery frame 4 from the connecting portion 18a of mule carriage 18 to be connected.A stage portion 71a forms the inward flange of base frame 71.The perimeter of a concrete work fabric 70 is installed in stage portion 71a.Work fabric 70 is connected to whole substantially embroidery frame 4, and this work fabric 70 is kept by maintenance frame 72 under a tension force condition simultaneously.Work fabric 70 can be releasably connected on the whole substantially embroidery frame 4 by a kind of double-faced adhesive tape or a kind of adhesive.
As shown in figure 11, for example, work fabric 70 is a concrete fabric, and concrete fabric has elasticity and sandwich construction in this, and the elastic film parts 73 that this sandwich construction is made an amido formate by two fabrics 74 by lamination are clipped in the middle and form.The embroidery frame 4 that many and work fabric 70 are connected in advance is standby.
Hereinafter will be described sewing box 5.
As Fig. 2,3 and 12 to 21, shown in, sewing box 5 comprises: a box main body 80; Described hollow needle 81, this hollow needle 81 can pass work fabric 70; A bobbin 82, reeling around this bobbin to be supplied to line 99 to hollow needle 81; A protective element 83 (in the present embodiment, this protective element is a pin lid), this pin lid is covered with the tip of described at least hollow needle 81; A presser feet [84 (in the present embodiment, this presser feet [is a coiling compression spring), it covers the position with 83 towards one of described protective elements and promotes, and covers described hollow needle 81 at described covering position pin lid 82; Mechanism 85 is forbidden in a motion, and this mechanism disables is positioned at the motion of the protective element 83 that covers the position.Sewing device 1 hereto, prepared many sewing boxes 5 that can be detachably connected in the swing arm 40.Each is all holding different colours these sewing boxes 5, so can form a colorful embroidery decorative pattern with several sewing boxes 5.
Box main body 80 has rectangular shape, just as the matchbox that horizontal direction is stood.Box main body 80 has a case shell 86 and openable lid 87. described case shells 86 are movable to the state that a box main body 80 is connected to Rocker arm 40 with respect to described sewing device main body 2.Described openable lid 87 is fixing substantially with respect to described sewing device main body 2.Case shell 86 is holding the top and the protective element 83 of hollow needle 81, bobbin 82, and mechanism 85 is forbidden in presser feet [84 and motion.Case shell 86 and openable lid 87 are connected to each other pivotally at the upper right quadrate part of box main body 80.Openable lid 87 moves with respect to described case shell 86 between a closed position shown in Figure 180 and an open position shown in Figure 19.One is reversed spring 88 and is connected to a pivot (i.e. a turnbuckle driving element), and this pivot is being supported openable lid 87 rotationally with respect to case shell 86.Described openable lid 87 is promoted towards the closed position pivotally by the described spring that reverses.
Sewing box 5 comprises: a case zone, and described bobbin is seated in wherein in this zone; One is excessively rotated the disease-prevention institutions 91; Backflow disease-prevention institutions (turnbuckle) 92; With a locking mechanism 93.The described excessive rotation disease-prevention institutions 91 prevent that the described bobbin 82 online direction of the supply that are contained in case zone 90 from too turning round, thus the excessive feeding of anti-principal vertical line 99.The described backflow disease-prevention institutions 92 anti-principal vertical lines 99 are got back to case zone 90 sides from hollow needle 81 laybacks, apply resistance with giving line 99 tops of pulling out from bobbin 82 toward hollow needles 81 by this mechanism.Described locking mechanism 93 can be opened and cover 87 closed positions that are locked in respect to case shell 86.Within described case shell 86, case zone 90, the Lock Part 110 that excessively rotates the disease-prevention institutions 91 and locking mechanism 93 is set up.Cover within 87 can opening, the engaging piece of described backflow mechanism 92 and locking mechanism 93 is set up.
As shown in figure 12, a U-shaped connects the lower left quarter formation of dimple 86a at described case shell 86.Described connection dimple 86a cuts away from the left side, can mesh the connecting pin 42 of described swing arm 40.A recessed link slot 86b that can mesh the attaching parts 44a that is set to described swing arm 40 is formed on the right lower quadrant of described case shell 86.Here, will be to sewing box 5 and/being connected/breaking away to connect and describe from described Rocker arm 40.
When sewing box 5 is connected to described swing arm 40, sewing box 5 moves the box that forms by safety head 3 previous and inserts slit 68 and insert the whiles square neck is oblique to left down from described.As shown in figure 22, described connection dimple 86a and 42 engagements of described connecting pin, sewing box 5 is arrived a link position by clockwise rotation then, is horizontal at the described sewing box 5 of this link position.As shown in figure 23, the end, bottom right of sewing box 5 contacted described attaching parts 44a before sewing box 5 is horizontal slightly.Sewing box 5 is positioned at described horizontal level, overcomes the motive force counter rotation of reversing spring at the described attaching parts 44a in this position.Then, described attaching parts 44a makes described attaching parts 44a return sub-fraction by the motive force effect clockwise direction rotation of reversing spring.Therefore, as shown in figure 24, described case shell 86 is fixedly connected to described swing arm 40.
Be in the state of upper limit position in described swing arm 40, sewing box 5 is connected to described swing arm 40.As mentioned above, when case shell 86 is fixedly joined to described swing arm 40, shown in Fig. 7 and 24, thus described open cover left part that 87 connecting portion 87a is connected described sewing device main body 2 from top against it.Therefore, described case shell 86 is fixed on described sewing device main body 2 substantially.When described sewing box 5 breaks away from when connecting from described swing arm 40, executive component 44b is rotated by clockwise direction, so that described attaching parts 44a counter-clockwise direction is overcome the motive force rotation of reversing spring by described functional unit 44b.By such action, as shown in figure 23, described attaching parts 44a is thrown off from described link slot 86b.Therefore, described sewing box 5 can be removed it with sewing box being connected to Rocker arm 40 opposite operation from swing arm 40.
In the shell 86 of box main body 80, on the antetheca before the case zone 90, form an opening 86c.The volume residual that is wound on the line 99 on the bobbin 82 that is arranged in case zone 90 can visually be confirmed from the outside.A line color instruction unit 87b is set at the upper surface of the lid opened 87 of box main body 80, it indicates and is wound on the same or analogous color of color of the line 99 on the bobbin 82 that is arranged in described case zone 90, thereby a kind of color strip of paper used for sealing identical or similar with the color of line 99 pasted.
The flange 82b of bobbin 82 is transparent or semitransparent.Correspondingly, the volume residual that is wound on the line 99 on the bobbin 82 that is positioned at described shell zone 90 can visually be confirmed from the opening 86c that passes described flange 82b.Because described line color instruction unit 87b is arranged on described opening and covers 87 top surface, so outside described line color instruction unit 87b can visually can be exposed under sewing box 5 is connected to the state of sewing device main body 2 with discerning.
Hollow needle 81 is arranged on left part in the described box main body 80 with the posture of standing substantially.The upper end of described at least hollow needle 81 is supported by an end of tubular needle holding components 95, and described pin holding components 95 is fixedly attached to described case shell 86.Protrude from the bottom of box main body 80 bottom of hollow needle 81.The tip of hollow needle 81 is for tilting to the lower right from left to right.When described sewing box 5 is installed in the described sewing device main body 2, the end of described hollow needle is positioned at the end of described sewing box 5 at the swing side center (in the right part) of swing arm 40.
In Figure 18, circular wall 90a forms described case zone 90, described circular wall 90a and described case shell 87 whole formation case shell 87 in the left side.The bobbin 82 that is seated in the described case zone 90 is installed to the axle 90b of described case shell 87 and is had this 90b to support pivotally.The line 99 that extends from described bobbin 82 from the line that is formed on described circular wall 92 by opening 90 from the top hole that is formed on described hollow needle 81 that is fit into by the backflow disease-prevention institutions 92.Described line 99 is from the lower end of described hollow needle 81.The foreign volume that is pulled to sewing box 5 is little dark color around the upper thread 99 on the described bobbin 82.The line hole shape of described hollow needle 51 becomes described line 99 can pass this hollow needle 81.When being drawn out, the lower end of hollow needle carries out sewing operation at the line 99 of length-specific.
Protective element 83 can cover between position and a retracted position at one and move, cover the tip of hollow needles 83 at described covering position protective element 83, and described retracted position place state protective element 83 from cover the position be withdrawn into above so that described hollow needle 81 can pass work fabric 70.Protective element 83 is preserved described work fabric 70 also as a presser feet when sewing.Described protective element 83 comprises a cap 83a and a guiding section 83b, and described guiding section extends upward from the right-hand member of described cap 83a.Described cap 83a and guiding section 83b are formed a part by integral body and form described protective element 83.
Described cap 83a is formed with a pin by hole 83c, and hollow needle 81 can vertically be guided by case shell 86 by the described guiding section 83b of hole 83c. movably by this pin.Described presser feet [84 is inserted between described guiding section 83b. and the case shell 86.Protuberance 83d who protrudes left is arranged on the middle part of described guiding section 83b on above-below direction in Figure 18.Under the state of described protuberance 83d near the upper end of a rib 86d, described protective element 83 is in described covering position, and described rib 86d guides described guiding section 83b on above-below direction.In addition, the tip of described hollow needle 81 is positioned at pin by within the 83c of hole, makes the tip of hollow needle 83 be covered with by the described covering 83a of portion.When described protective element 83 upwards moves with respect to described hollow needle 81, described protective element 83 just is in described retracted position.Therefore, described hollow needle 81 passes described pin by the bottom protrusion of hole 83c from described cap 83a.
Shown in Figure 18 to 20 and 25 to 27, motion forbids that mechanism 85 has the middle part that a motion inhibit element 100 is arranged within the case shell 86 left side and right top and the bottom.Motion inhibit element 100 comprises a vertical hinge portion 100a; A sticking department 100b is arranged on the left side of hinge portion 100a; With an engaging piece 100c, remove pin 43 engagements with lock, and be arranged on the right of described hinge portion 100a.Vertical hinge portion 100a, sticking department 100b and engaging piece 100c overall structure form the structure of an integral body.In motion inhibit element 100, described hinge portion 100a supports described case shell 86 rotationally, rotates around described hinge portion 100a so that parts 100 are forbidden in described motion.Described motion forbids that parts 100 can not move vertically.
Lock part 100b is long on above-below direction.The bottom of lock part 100b is abutting the upper surface of the protuberance 83d that is in the protective element 83 that covers the position substantially, that is, the lower surface of protuberance 83d is abutted by the upper surface of rib 86d.At this state, lock part 100b is between the rib 86e and protuberance 83d in the box body 80.Therefore, protective element 83 is locked in and covers the position, can not move up.Motion stationary apparatus 100 can turn round between a latched position (referring to Figure 25) and a non-locked position (referring to Figure 26), shifts out from the path that moves up and down of the protuberance 83d between rib 86e and 86d at the lock part 100b of described non-locked position place.Therefore, when motion stationary apparatus 100 is in the non-locked position place, be pushed upwardly if protective element 83 overcomes the elastic force of coiling compression spring 84, then protective element 83 can be moved.When sewing box 5 moved to sewing position by swing arm 40 mobile, protective element 83 just was pushed upwardly.At that time, the pin lid is urged needle plate 31d by work fabric 70 (referring to Fig. 8), and described needle plate has the hole that a hollow needle 81 can pass, and this hole is formed on the bracing frame 31.
One is reversed spring 100d and externally is connected to hinge portion 100a.Described motion inhibit element 100 is pushed to latched position pivotally by the described spring 100d that reverses.Be connected to the state of described sewing device main body 2 at described sewing box 5, described motion inhibit element 100 is maintained at latched position.The antetheca of case shell 86 is formed with an opening 86f with respect to described engaging piece 100c.When described motion inhibit element 100 is in latched position, described engaging piece 100c protrudes to the outside from opening 86f.
As shown in figure 27, described opening 86f extends to the lower wall of described case shell 86.The bottom of described engaging piece 100c is formed with a tapered portion 100e, and this tapered portion outwards and be inclined upwardly.As mentioned above, described lock is removed pin 43 and is set to described Rocker arm 40.When described sewing box 5 is connected to described swing arm 40, described lock is removed pin 43 enters described opening 86f and meshes described engaging piece 100c from the bottom tapered portion 100e.As a result, described motion is forbidden that parts 100 overcome and is reversed the motive force that spring unloads 100d and rotate from the latched position to the unlocked position, so that described protective element 83 is unlocked and can moves up in above-mentioned mode.
As mentioned above, be not connected to the state of described sewing device main body 2 at sewing box 5, described motion inhibit element 100 forbids being in protective element 83 the moving from this position of described covering position.When the state that is connected to sewing device main body 2 at described sewing box 5, described protective element 83 is allowed from described covering position and is moved to described retracted position.
Shown in Figure 18 to 20, the described excessive rotation disease-prevention institutions 91 have: a contact 101, and this contact can contact one of flange 82b of described bobbin 82; One is reversed spring 102, and this reverses the described contact 101 of spring 102 compressings and is pressed on the described flange 82b.By being created in frictional force effect between described contact 101 and the described flange 82b, thereby bobbin 82 is prevented from the excessive feeding of crossing the anti-principal vertical line 99 of the component of rotation on the online direction of the supply.Described contact 101 is supported rotationally by the axle 103 that the described case of a vicinity zone 90 is provided with in described case shell 86.Described axle 103 is equipped with one and reverses spring 102.By passing an opening 90d who is formed on circular wall 90a, the tip contact of described contact 101 is arranged in the flange 82b of described case zone 90 bobbins 82.
As Figure 18, shown in 19,21 and 28, the described backflow disease-prevention institutions 92 have two prevention elements that reflux, and they are flat springs 106 of a guide pins 105 and a described guide pins 105.Between described guide pins 105 and described flat spring 106, a line is set by portion 107, this line is a minimum gap by portion 107.The line 99 of pulling out from described bobbin 82 passes through portion 107 through described line.Because described guide finger 105 of contact and flat spring 106, described line 99 has been applied in the friction drag.
The two ends of described guiding 105 are fixed among the sleeve 87c, and described sleeve 87c is formed on to open and covers 87 right part.Thereby flat spring 106 is inserted into described opening and covers the 87 described guide pins 105 that promote to be in to the right with downward-sloping posture.A tiny 105a with minor diameter is formed on the middle part of described guide pins 105.Line is formed by described tiny 105a and flat spring 106 by portion 107.Thereby the described line of process applies a suitable frictional resistance by the line 99 of portion 107, and described line 99 can guarantee that guiding enters described hollow needle 81.
Shown in Figure 18 to 20 and 29, be not connected to the state of described sewing device main body 2 at described sewing box 5, locking mechanism 93 integrally locks described opening and covers 87 and enter case shell 86.Described locking mechanism 93 has the Lock Part 110 that is arranged on case shell 86 the right.Described Lock Part 110 is by with hinge portion 110a, 110b, and a connecting portion 110c, one is connected that the 110d of portion is whole to be formed the structure of an integral body and form.Described hinge portion 110a, 110b is supported rotationally by a vertical outrigger shaft.Described Lock Part 110 can be changed its position between latched position (seeing Figure 18) and unlocked position (seeing Figure 19).
Described locking member 110 is conditioned its vertical motion.Lock Part 110 reverses spring 111 by one and is pushed to described latched position.At Figure 18, described connecting portion 110c protrudes to the right from the top of locking member 110.Described connecting portion 110d protrudes to the right from locking member 110 bottoms.Described connecting portion 110c and the described 110d of portion that is connected can be respectively from opening 86g, and 86h protrudes to the left side, described opening 86g, and 86h is formed on the rear wall of connection dimple 86a and the top of antetheca.
When described sewing box 5 was not connected in the described swing arm 40, described opening covered 87 and is positioned at described closed position.At this state, the connecting portion 110c that is positioned at the described locking member 110 of latched position is engaged to and is connected the 87d of portion, described be connected portion in Figure 18 from top from can open cover 87 antetheca left (inwardly) protrude.Correspondingly, described opening covered 87 and can not be moved up with respect to described case shell 86, and is overally locked to described case shell 86 in described closed position.
When described sewing box 5 was connected to described swing arm 40, as mentioned above, because the connection dimple 86a of described case shell 86 meshes the connecting pin 42 of described swing arm 40, the 110d of the portion that is connected of described locking member 110 is oppressed and moved to connecting pin 42 to the right.Therefore, described Lock Part 110 is switched to unlocked position from latched position.At this state, the connecting portion 110c that is positioned at the described locking member 110 of unlocked position breaks away from from the described 87d of portion that is connected.Locking is disengaged, and covers 87 and can move up with respect to case shell 86 thereby can open.
Usually, can open 87 states in the closed position that cover, sewing box 5 separates from described swing arm 40.Therefore, by after separating just, in described latched position, described opening cover 87 quilts and is overally locked to described case shell 86 at described sewing box 5.If cover the 87 state sewing boxes 5 that are not in described closed position and separate from described swing arm 40 can opening, along with described opening covered 87 release, described locking member 110 just is switched to latched position.Yet,, cover 87 and be rotated to the closed position by the described motive force effect of reversing spring 88 so can open because the tapered portion that is tilted to the left is formed on the left part of the connecting portion 110c of locking member 110.At that time, be connected the 87d of portion and move described locking member 110, so that described opening covered 87 and can be switched to described closed position by the interim compressing of described tapered portion and towards unlocked position.
Hereinafter, with reference to Figure 30 to the 37 pair of sewing operation of carrying out at sewing device 1 be formed on work fabric 70 needle trackings by this sewing operation and be described.
Be connected to the state of sewing device main body 2 at the embroidery frame 4 that has work fabric 70 and sewing box 5, sewing box 5 is moved vertically by box driving mechanism 12.At that time, hollow needle 81, protective element 83 (when protective element 83 during), bobbin 82 and excessively rotate the disease-prevention institutions 91 along with the case shell moves up and down away from work fabric 70.Yet, can open and cover 87 and be fixed on sewing device main body 2, cover 87 hardly along with the backflow disease-prevention institutions in it of the backflow disease-prevention institutions in being arranged on 92 move up and down so that can open.
When sewing box 5 was connected to swing arm 40 and first sewing operation and is performed, as shown in figure 30, a segment length of line 99 was pulled out from the lower end of hollow needle 81.When case shell 86 when this state descends, as shown in figure 31, at first, protective element 83 grips work fabric 70 as a presser feet, this moment, line 99 was positioned on the work fabric 70.Because protective element 83 is gripping described work fabric 70, stops substantially so described protective element 83 becomes.Then, hollow needle 81 thrusts described work fabric 70 with respect to protective element 83 declines.At this moment, in the moment that hollow needle 81 thrusts described work fabric 70, hollow needle 81 is substantially perpendicular to described work fabric 70.The end of hollow needle 81 is positioned at the end of described sewing box 5 in the oscillation center side of swing arm 40.
When hollow needle 81 thrusts elastic film parts 73, from described hollow needle 81 extend and the line 99 that thrusts described work fabric 70 by one because the line confining force that the elasticity of elastic film parts 73 produces maintenance.At this state, when hollow needle 81 (bobbin 82 and excessively the rotation disease-prevention institutions 91) when further descending, line 99 overcomes the opposing that is produced by the excessive rotation disease-prevention institutions 91 and the backflow disease-prevention institutions 92 and leads the power of rubbish line 99 and be drawn out from bobbin 82, and forms a Freezone 75 at the reverse side of work fabric 70.At this moment, half of line 99 that forms described Freezone 75 is positioned within the described hollow needle 81.
The resistance of being led rubbish line 99 by the opposing of the excessive rotation disease- prevention institutions 91 and 92 generations of the backflow disease-prevention institutions is littler than line confining force.Therefore, when described hollow needle 81 thrusts work fabric 70 and drops to a lower position, the line 99 that extends from hollow needle 81 is not almost led rubbish by the reverse side towards work fabric 70, and line 99 is pulled out from bobbin 82.Therefore, described Freezone 75 forms in reverse side one side of work fabric 70.If the line 99 that extends from hollow needle 81 is maintained between protective element 83 and the work fabric 70, line 99 just can not be by the reverse side tractive towards work fabric 70 before hollow needle thrusts in the work fabric 70.
Then, when described case shell 86 moves up, shown in figure 32, hollow needle 81 rises from the lower position, and the tip of hollow needle 81 is extracted from work fabric 70.Then, the work fabric 70 that keeps by protective element 83 effect that can not be under pressure, protective element 83 is along with hollow needle 81 rises to upper limit position.At this moment, when line 99 is fixedly connected between the backflow disease-prevention institutions 92 that stop at some positions and the work fabric 70, have only hollow needle 81 to rise.The Freezone 75 that is formed on the work fabric reverse side is held, and whole Freezone 75 is exposed.When hollow needle 81 moved on to described upper limit position, the bobbin 82 and the excessive disease-prevention institutions 91 of rotating also moved on to described upper limit position.At that time, line 99 is not moved to described hollow needle 81 from the backflow disease-prevention institutions 92, and the described backflow disease-prevention institutions 92 and the excessive disease-prevention institutions 91 of rotating apply the opposing traction force for line 99.Correspondingly, 99 changes of the line between bobbin 82 and backflow mechanism 92 are loosened.
Then, as shown in figure 33, when work fabric 70 was moved in the horizontal direction, line 99 was involved by the line confining force, because the line 99 that extends from hollow needle has work fabric 70 to keep, so the loose line 99 between the bobbin 82 and the backflow disease-prevention institutions 92 is by the backflow disease-prevention institutions 92 tractives.At that time, the line confining force that is produced by work fabric 70 pulls up much larger than the opposing that is produced by the backflow disease-prevention institutions 92, and making does not have possibility to extract the line 99 that forms Freezone towards hollow needle 81 sides.
After work fabric 70 was moved in the horizontal direction, described case shell 86 descended.As shown in figure 34, protective element 83 is keeping work fabric 70, and hollow needle 81 penetrates into work fabric 70.When hollow needle 81 drops to the lower position from upper limit position, the loose line of residue between the bobbin 82 and the backflow disease-prevention institutions 91 is pulled, and line 99 is drawn out from described bobbin 82 then.The line 99 of pulling out has been applied the power of opposing tractive by the excessive rotation disease-prevention institutions 91 and the backflow disease-prevention institutions 92.As mentioned above, the tractive resistance is more less than the line confining force of work fabric 70.In addition, line 99 can be pressed on the work fabric 70 by protective element 83.Correspondingly, form a new Freezone 75 and can from work fabric 70, not extract previous Freezone 75.
Then, as shown in figure 35, hollow needle 81. and protective element 83 rise.Then, carried out repeatedly as the operation of Figure 33 to 35.As described above, each sewing operation line 99 is all stayed on the work fabric 70 by the elastic reaction of work fabric 70, forms many Freezones 75 in reverse side one side of work fabric 70 by line 99, as shown in figure 36.Therefore, the needle tracking of formation embroidery decorative pattern 76 forms on the surface of work fabric 70.When double-faced adhesive tape 77 is used the reverse side that Freezone 75 is fixed on work fabric 70, pattern fabric 78 shown in Figure 37 just is formed.
Correspondingly, Freezone 75 can not come off, and makes line 99 need do not fixed by the line of other line or previous needle tracking and follow-up needle tracking.The embroidery decorative pattern 76 that forms on work fabric 70 is very stable, and can not decoherence.Pattern fabric 78 can be connected on various things such as the badge by double-faced adhesive tape 77.Except double-faced adhesive tape 77, also can be coated with one deck bonding agent at the reverse side of work fabric 70.Can form a band by sticker, described band can be used for Freezone 75 is fixed on the reverse side of working substance 70.
In the reverse side of work fabric 70, many Freezones 75 are arranged.Correspondingly, when described double-faced adhesive tape 77 is glued to the reverse side of work fabric 77, on double-faced adhesive tape 77, can produce uneven.When work fabric 70 is adhered on the clothes as a badge by described double-faced adhesive tape 77, because clothes is soft, so described badge comes off easily.Yet the adhesion of work fabric 70 is owing to the roughness of double-faced adhesive tape 77 is improved.Described roughness is formed with the double-faced adhesive tape that is used by the Freezone 75 that depends on wire material or every several Freezone 75.
The needle tracking that is formed by hollow needle 81 will be described below.
When hollow needle 81 thrusts described work fabric 70, shown in Figure 38 A, the cut surface 165 of an arc of 169 formation around the center shown in Figure 38 B.With respect to the tip of hollow needle 81, the center 169 of described arc cut surface 165 is positioned at a side opposite with swing arm 40 oscillation centers.At first, the centre substantially on described cutting surface 165 is thrust at the tip of hollow needle 81.Then, described hollow needle 81 moves and passes described work fabric 70 along an arc downwards, thereby forms arc cutting surface 165.Line is remained in the work fabric 70 by arc cutting surface 165.
The oscillation center of the tip of hollow needle 81 and swing arm 40 correspondingly is positioned at the left side and the right (at the bearing of trend of swing arm 40).When some needle tracking is filled up in a zone,, fabric sews by being put the cart before the horse.As shown in figure 39, one of the both direction shown in a in the drawings of preferably sewing (along sewing device main body 2 preceding to the back or the back to one of preceding direction) carry out, this direction is perpendicular to the bearing of trend of swing arm 40.That is, in the relative motion that a certain direction continues, hollow needle 81 and embroidery frame 4 are parallel to the arc shooting direction and move.Therefore, the tangent line in cutting 165 in the middle of the arc is not orthogonal to the orientation on described cutting surface, and this is arranged on the fore-and-aft direction and forms in order.Therefore, many cut surfaces 165 formation in succession one by one.If the bearing of trend at Rocker arm 40 is carried out sewing, line 99 can be by the tip cutting of hollow needle 81 so.
For from the most advanced and sophisticated portable cord 99 of hollow needle 81 as shown in figure 31, the needle tracking position need change with respect to the bearing of trend b of Rocker arm 40 on one of the fore-and-aft direction that 5 degree roughly arrive sewing device main bodys 2.That is, the needle tracking position is moved from the end of hollow needle 81.As described above, embroidery frame driving mechanism 11 is controlled to the cutting of anti-principal vertical line.In order to finish above-mentioned operation, be used for coming a control program of mobile embroidery frame 4 (work fabric 70) to be set up by control sewing device 1 with respect to hollow needle 81, described control program can be stored among the ROM13b of controller 13.The part of control program can be stored in the recording medium, such as a DVD, so that described control program can be by such as game machine 6, and the controller 13 of sewing device 1, personal computer is read.
According to above-mentioned sewing box 5, at the two states that sewing box 5 is connected to described sewing device main body 2 and throws off from described sewing device main body 2, protective element 83 can cover the tip of hollow needle 81 at least.In addition, being in the protective element 83 that covers the position can be forbidden mechanism's 85 effects and be under an embargo and move from this covering position by motion.Correspondingly, particularly, when described sewing box 5 is connected to or when sewing device main body 2 was thrown off, the infringement to clothes that produces owing to hollow needle 81 can be prevented from, described sewing box 5 can be controlled reliably easily.
Hollow needle 81 is provided with regularly, so that the most advanced and sophisticated side part of hollow needle 81 is protruded from described box main body 80.By hollow needle 81 reciprocating motion vertically, hollow needle 81 passes work fabric 70, and sewing operation is performed.In addition, protective element 83 also uses as a presser feet.Therefore, the small-sized sewing box 5 with simple structure can obtain.In addition, reciprocating mechanism can simplify with hollow needle 81 (sewing box 5), thereby helps the miniaturization of sewing device 1.
The structure of sewing box 5 can be done part as described below and change.The structure of protective element 83 becomes, and the position of protective element 83 can cover between position and a retracted position at one and manually change.In this case, protective element 83 can be removed to the presser feet [84 that covers the position compressing.Conventional sewing needle can be used and replace described hollow needle 81.
Excessively the rotation disease-prevention institutions 91 are configured to, and frictional resistance is applied to flange 82b by support for bobbin or other elements or part, are not only obtained by reversing on the flange 82 that contact 101 that spring 102 promotes is pressed against bobbin 82.In the described backflow disease-prevention institutions 92, a dimple can be formed on flat spring 106, provides a line by portion, replaces forming in described guide pins 105 tiny 105a.
Replace to form described opening 86c, described case shell 86 and described opening covers 87 and can be formed by a transparent or semitransparent material one of at least and make the volume residual of line 99 to cover 87 and visually confirmed through case shell 86 and/or described opening.Can line color instruction unit 87b be set at the position beyond the top surface of the lid opened 87 of described box main body 80.As described line color instruction unit, box main body 80 can be included in described box main body 80 in be wound on the color of line 99 of described bobbin 82 identical/similar color partially or even wholly dyes.
Hereinafter, the flow chart with reference to Figure 41 describes a control system.
The controller 13 of sewing device 1 has a computer, and this computer comprises a CPU13a, a ROM13b and a RAM13c, an I 13d and an input/output terminal 13e.CPU13a, ROM13b, RAM13c, I 13d is connected by a bus 13f each other with input/output terminal 13e.Described I 13d links to each other with drive circuit 45a, power switch 15, startup/shutdown switch 16 and a phase discriminator 98 that is used for the drive circuit 35a of the drive circuit 24a of the pulse motor 124 of X-direction driving mechanism 20, a pulse motor 35 that is used for Y direction driving mechanism 30, a machine motor 45 that is used for box driving mechanism 12.
Described phase discriminator 98 is described hereinafter.Phase discriminator 98 comprises many Photo Interrupters and coding disk, and described coding disk is fixedly attached on the pivot, with gear wheel in large diameter 54 unitary rotation and corresponding to described interrupter.Phase discriminator 98 detects the rotation phase of pivot, thus the upper limit position of swing arm 40, following qualifying bit, taking out line position can be detected.
Game machine 6 has a computer, this computer comprises a CPU6a, a ROM6b and a RAM6c, one can read and write DVD120 DVD driver (DDVD) 6d, a flash card connector 6e, input/output terminal 6f, 6g, an input terminal 6h and an outlet terminal 6i, they connect by bus 6j each other.Input/output terminal 6f is connected to the input/output terminal 13e of described sewing device 1.Controller 7 is connected to input terminal 6h.Outlet terminal 6i is connected to drive circuit (LCDD) 8a who is used for CRT8.Described input/output terminal 6g can be connected with a telephone wire 9a.
A DVD120 as an outside storage medium, stores many sewing datas and program, thereby makes sewing data and program be got by described computer-readable.DVD120 can be connected to described DVD driver 6d or separate from described DVD driver 6d.When the DVD120 of the Games Software that is used for store video recreation was installed in described DVD driver 6d, a game screen was displayed on described CRT8 according to Games Software, and the user can enjoy play games happy with controller 7.In addition, by input/output terminal 9g is connected to telephone wire 9a, sewing device 1 can by internet providers's server, obtain various data about sewing from data and program producer's server A 10 or other producer's server by telephone wire 9a.That is, the various data about sewing that provided by the manufacturer can obtain by internet 406.
Manufacturer's homepage not necessarily is based upon on the server of country at game machine that a sewing carries out or terminal place.If described homepage can use a telephone wire to visit by the internet, so described homepage can be based upon on the server of other countries.For example, an anterior homepage in " native place " of company is based upon on the server B 10 that is positioned at the U.S..The company that the homepage of same companies or a family are relevant or a private homepage are based upon one and (for example are different from the U.S., on the server C10 of the country country in Europe), thereby about sewing, the control program of control signal and data can send from their homepage.Described control program, control signal and data can be distributed to the whole world by the internet, and by described internet, described homepage in the U.S. is connected on other homepage.
In described sewing device 1, a kind of embroidery pattern can be controlled embroidery frame driving mechanism 11 (X-direction driving mechanism 20 and Y direction driving mechanism 30) and described box driving mechanism 12 according to sewing data and forms on work cloth 70 by controller 13.The control program that is used to sew is stored in described ROM13b.In described embodiment, the various characters 20 (for example, people, animal, robot) that are presented at CRT8 by Games Software can use game machine 6 to select and edit.A selected/editor's the pattern data of character of being used for sewing can be created in game machine 6, can be fed in the described sewing device 1.
So the DVD120 that is used to select/edit sewing data is provided for described game machine 6.Promptly, as shown in figure 42, described DVD120 stores the multiple embroidery pattern of selecting from above-mentioned Games Software, various embroidery pattern data of Chu Cuning in advance, and a kind of being used for selects the pattern of the embroidery pattern wanted to select control program from various embroidery patterns, a kind of being used for (for example edits, amplify, reduce, merge, upset) the pattern editor control program of selected embroidery pattern, and one be used to show the display control program of selecting and embroidery pattern being set.In a flash card that can be connected to flash card connector 6e, a kind of selected/pattern data of editor's embroidery pattern can be stored.
Described DVD120 also stores a pattern data creation program, is used for creating pattern data by selected/personage based on the data of Games Software of editor.When pattern data uses described pattern data creation control program to create, the first, described control program is written into RAM6c, and various then personages are shown by moving described Games Software DVD.The personage who is sewed is chosen/editor, form the decorative pattern data.The pattern data of described establishment is stored in described DVD120.
Hereinafter, the sequence of operations of above-mentioned sewing device 1 describes with reference to flow process Figure 43 and 44.Illustrate as Fig. 1, suppose that sewing device 1 is connected to described game machine 6 by stube cable, the DVD120 storage data of Figure 42 are installed among the DVD driver 6d of described game machine 6..Game machine 6 is connected to described CRT8 by stube cable.
At first, a kind of embroidery pattern uses the controller 7 selected/editors of game machine 8 to be careful the screen on CRT8 simultaneously.Described embroidery pattern can be chosen/editor, and not with the power supply opening of described sewing device 1.
As shown in figure 43, in the controller of game machine 6, when the power supply of game machine 6 is opened, the control beginning.In initialization (S1) (S represents a step) afterwards, the data among the DVD120 (such as the selected control program of pattern, pattern editor control program, and display control program) are read (S2).Then, in the selected processing of pattern (S3), an embroidery pattern of wanting can choose from the various embroidery patterns that are stored in the described DVD120.In pattern editing and processing (S4), a selected embroidery pattern can be by editor (for example, amplify, reduce, merge, upset).
Selection/the editor of embroidery data is by a predetermined button (S5 of operation control 7; Be) finish.Then, when accepting data (S6 when sewing device 1; Be) time, the pattern data of described selecting/editor's embroidery pattern is sent to described sewing device 1 (S7).After this, flow process turns back to S3.When sewing device 1 can not receive data so that the power supply of sewing device 1 is not opened (S6; In the time of not), flow process is returned S5.
As shown in figure 44, in sewing device 1 controller 13, when power switch 15 is opened, begin control.In initialization (S10) afterwards, sewing device 1 can receive data.Select/(S11 when the edit pattern data send from game machine 6 when described; Be), sewing device 1 receives described pattern data (S12).Then, as described startup/shutdown switch 16 (S13 that is opened; Be), sewing is handled according to the pattern data (S14) of described reception and is carried out.
The beamhouse operation that needed to carry out before sewing operation begins will be described below.
The safety of described sewing device 1 renovate 3 be in shown in Fig. 2 the restoration position state time, the embroidery frame 4 that has a work cloth 70 inserts slit 3f from embroidery frame and inserts described safety and renovate within 3, embroidery frame 4 is by guide element 69 guidings of embroidery frame 4 simultaneously.The coupling part 18a engagement of part 4a and mule carriage 18 is supported at the rear portion of described embroidery frame 4.As mentioned above, embroidery frame 4 mule carriage 18 that can be connected thereto definitely is positioned at swing arm 40 substantially.At this initialization step (S10), mule carriage 18 moves on to this position and standby.Safety head 3 is in restoration position, and embroidery frame 4 protrudes a little from described safety head 3.
After embroidery frame 4 connected to come mule carriage 18, guide element 69 was held, and safety renovates 3 makes it be placed on the sewing position shown in Fig. 3 to front slide.At this state, the sewing box 5 that is holding the line 20 of required color inserts slit 68 from box and inserts within the safety heads 3 and be connected to described swing arm 40.After this preparation process was finished, sewing was handled and can be continued to carry out.
When safety head 3 was in position except that described sewing position, startup/shutdown switch 16 can not be operated, because described startup/shutdown switch 16 is covered with by described safety head 3.When described safety head 3 is switched to described sewing position, described startup/shutdown switch 16 is facing to described switching manipulation 3e, and therefore described startup/shutdown switch 16 can be operated.As described startup/shutdown switch 16 (S13 that is opened; Be), sewing is handled (S14) and is performed.
As shown in figure 42, the pattern data that is stored in each embroidery pattern of described DVD120 comprises the area of the pattern data of several area of the pattern.Described sewing box is changed to the color that each area of the pattern changes line.That is, shown in Figure 44, when startup/shutdown switch 16 is opened (S13; Be) time, sewing is handled (S14) and is performed.According to the pattern data of an area of the pattern, embroidery frame driving mechanism 11 and box driving mechanism 12 are controlled, and area of the pattern is sewed on described work cloth 70.
When an area of the pattern formed, the sewing operation of area of the pattern 5 was finished (S15).When next sewing pattern zone had a kind of different color, sewing box 5 was become other and is accommodated the sewing box 5 that is used for next sewing pattern part color line.In this case, for example, when the change of line is carried out (S16 by the predetermined button of operation control 7; Be) time, line relaxation is handled (S17) and is performed, so that cut off described line and change sewing box 5.
When described sewing box 5 needn't change, handling at the line relaxation of S17 did not need to carry out.That is, when the change of line by order (S16; Not), flow process turns back to S13.Correspondingly, described startup/shutdown switch 16 (S13 that is opened; Be) simultaneously sewing operation be stopped (S15), sewing operation (S14) is begun again.Thereby next pattern part is formed.
Line relaxation is handled and be will be described below.
In the online relaxation processes, after sewing operation was finished, embroidery frame 4 moved to a mobile restriction site from a sewing end position in embroidery frame moving area 38.Then, embroidery frame driving mechanism 11 is controlled to loosen the line 99 between hollow needle 81 and work cloth 70, so that from 82 drag wires of bobbin described in the sewing box 5.Line loosens the ROM13b in the controller 13 that control program is stored in sewing device 1.Line loosens control program and can be stored in other storage mediums, as DVD120, and can be transferred in the sewing device 1.
Figure 45 A illustrate embroidery frame 4 a pattern part by one after just finishing the sewing end position.To 45C, " 0 " expression is positioned at embroidery frame moving area 38 a stitching position of the hollow needle 81 of center substantially at Figure 45 A." X " is illustrated in hollow needle 81 and thrusts a last stitching position in the work cloth 70 at last at an area of the pattern.
Figure 45 B is illustrated in the embroidery frame moving area 38, is moved to the embroidery frame 4 of a mobile limit positions, thereby described hollow needle 81 is by the position that moves to the farthest from described last stitching position of moving of embroidery frame 4.Figure 45 C is illustrated in the moving zone 38 of embroidering frame, with respect to by a frame separation point position shown in the doublet, is moved to the embroidery frame 4 of the mobile limit positions of farthest.
As shown in figure 46, when the LSOR of S17 is handled beginning, determine in step S20 whether the line that is used is decorative pattern zone on being used for.When the line that is used is to be used for last decorative pattern zone (S20; Be), that is to say, that is to say, when all pattern parts of embroidery pattern form, shown in Figure 45 C, the moving limit position of an embroidery frame 4 is calculated (S21), and described moving limit position is the position farthest with respect to the frame separation point position (shown in doublet) of embroidery frame 4.According to the data that calculate, the embroidery frame driving mechanism 11 controlled embroidery frames 4 that make are moved to described moving limit position (S22).
Correspondingly, line 99 is drawn out from the bobbin 82 of sewing box 5.Then, embroidery frame 4 is moved and stops at described embroidery frame separation point position (S23), and the line 99 that is between work cloth 70 and the hollow needle 81 is relaxed.Then, be displayed on CRT8 (S24) separating of the direction of line cutting operation and embroidery frame 4 by game machine 6.When described embroidery frame 44 is moved to described framework apart position, mule carriage 18 just be moved to described foremost position and be positioned at swing arm 40 below.
When the line that is used is not to be used for a last area of the pattern (S20; Not), that is, when all area of the pattern of embroidery pattern did not form, the moving limit position of described embroidery frame 4 is calculated made hollow needle 81 be moved to the position farthest (S25) with respect to a last stitching position.For example, when one of embroidery frame 4 sewing end position is position shown in Figure 45 A, embroidery frame 4 just is moved to a position shown in Figure 45 B according to the data that calculate, and the embroidery frame driving mechanism 11 controlled embroidery frames 4 that make are moved to described moving limit position (S26).
Correspondingly, line 99 is pulled out long enough from the bobbin 82 that is positioned at sewing box 5.Then, embroidery frame 4 turns back to described sewing end position, and (S27) carried out in the motion of embroidery frame 4 on the contrary thus.The line 99 that is between work cloth 70 and the hollow needle 81 is relaxed.Then, embroidery frame 4 forbids that the direction of the warning that separates and line cutting operation is presented at described CRT8 by game machine 6 and goes up (S28).
Work as S22, S23 when S26 and S27 are performed, as mentioned above, is in line 99 line relaxations between hollow needle 81 and the work cloth 70.According to the direction of the line cutting operation that is presented at described CRT8 in S24 and S28, line 99 is cut.Till that time, when the embroidery frame moving area 38 of embroidery frame 4 had described safety head 3 to cover, line 99 can easily manually cut and needn't remove safety head 3 from sewing device main body 2.For example, scissors inserts the inside that seam 3f inserts safety head 3 from embroidery frame.Simultaneously, the inside of safety head 3 is from the visual observation of the safety head 3 made by transparent or trnaslucent materials, and line 99 can easily be used described scissors cut.
Then, when the sewing operation of embroidery pattern is done, that is, and when S21 when S24 has executed, the embroidery frame 4 that is positioned at the embroidery frame separation point position can easily separate from sewing device main body 2 according to the embroidery frame detaching direction that is presented on the described CRT8.When embroidery frame 4 was in described embroidery frame separation point position, described mule carriage 18 was positioned at below the swing arm 40 substantially, and in described embroidery frame separation point position, embroidery frame 4 is moved to the foremost position place in the embroidery frame moving area 38.When the work cloth 70 that is formed with embroidery pattern on it after embroidery frame 4 is removed, as shown in figure 37, double-faced adhesive tape 77 is connected to the reverse side of work cloth 70, therefore a pattern cloth 78 is formed.Pattern fabric 78 can connect various things by double-faced adhesive tape 77.
When the sewing of embroidery pattern is not also finished, that is, after S25 executed to the step of S28, and online cutting is intact, sewing box 5 was changed into other sewing box 5 that accommodates the line of next area of the pattern use.After this, when startup/shutdown switch 16 is opened at S13, carried out again in the processing of S14 and processing afterwards.After sewing operation was done, safety head 3 was moved to described restoration position.Then, embroidery frame 4 can be removed from embroidery frame insertion seam 3f.
48 to 61 pairs of second embodiment of the present invention describe below with reference to accompanying drawings.
At first, the sewing device main body 202 to the sewing device 201 of this embodiment describes.
Case 10, the basic structure of mule carriage 18 and embroidery frame driving mechanism 11 is identical with first embodiment.Correspondingly, similarly reference number is used to represent in the figure similar part, will be omitted the detailed explanation of a little parts.Hereinafter, will the structure that be different from first embodiment be described.
Shown in Figure 52 to 55, box driving mechanism 212 has 240, one sewing boxes 205 of a swing arm and is connected to this swing arm 240 or unloads from this swing arm 240; Also having one serves as drive source for the machine motor 245 of AC motor and swing arm 240 is moved up and down; Also have a gear mechanism 250, this gear mechanism 250 reduces the rotary speed of described machine motor 245; Also have a cam mechanism 255, this cam mechanism 255 will reduce rotatablely moving of speed of gyration by gear mechanism 250 and be converted to moving up and down of swing arm 240.
Shown in Figure 53 to 55, described swing arm 240 is by an arm 240a, and a pivot section 240b and a spring connecting rod 240c form, overall structure of they whole formation.Described swing arm 240 is arranged on the right half part of the front portion of described case 10 substantially.The major part of described arm 240a is protruded to described excision space 10a.Residue comprises that the part of pivot section 240b and spring connecting rod 240c is contained in the described case 10.A connecting pin 241 that extends on the fore-and-aft direction is fixed on the left part of described arm 240a.
Support the antetheca 31a of frame 31 to extend upward.Hinge portion 240b is supported by a pivot 242 pivotally.Pivot 242 is fixed on supports frame 31.The adjacent side of a resin plate 31b on the antetheca 31a that supports frame 31 is fixed on to be supported on the frame 31.Described plate 31b and a standing part 31c integrally form, and described standing part 31c extends perpendicular to the paper surface of Figure 54.
The lower end of spring connecting rod 240c is connected to by a tension spring 243 and supports frame 231.Swing arm 240 is promoted by tension spring 243 in the clockwise direction round pivot 242.Described machine motor 245 is fixed on the back side of right lower quadrant of the antetheca 231a of described support frame 31, makes the gyroaxis of described machine motor 245 extend towards the front portion.
Shown in Figure 52 to 54, gear mechanism 250 comprises: gear 251 to 254 is arranged on the front of the antetheca 231a that supports frame 231.Driven wheel 251 is fixed on the output shaft of machine motor 245.The idler gear 252,253 that integrally is connected on the same axis is supported pivotally by a pivot 252a.Gear wheel in large diameter 254 is supported in a position by antetheca 231a pivotally by pivot 254a, and this position is higher than the position of pivot 252.Driven wheel 251 and idler gear 252 engagements.Idler gear 253 and described gear wheel in large diameter 254 engagements.Therefore, the rotary speed of described gear wheel in large diameter 254 is lowered with respect to the rotary speed of described machine motor 245 (driven wheel 251).
Shown in Figure 55, cam mechanism 255 has: a leg-of-mutton substantially cam 256, this cam are fixedly attached on the pivot 254a of gear wheel in large diameter 254; Also have a cam follower 257, its arm 240a right part that is fixedly attached to swing arm 240 also can engagement with cams 256.Because swing arm 240 is always oppressed in the clockwise direction, so cam follower 257 is meshing the perimeter of cam 256.
When the distance between the center of the rotating shaft of the position of engagement of cam follower 257 and cam 256 and cam 256 became longer, described cam follower 257 is some position on top more, and the arm 240a of described rocking arm 240 is some position in the lower part.When described cam 256 rotated, arm 40a was moved between by the limit inferior position shown in the doublet by the limes superiors position shown in the solid line and one at one vertically, shown in Figure 55.Therefore, embroidery operates on the job cloth 270 and is performed.
This 3 has the structure identical with first embodiment safety.Therefore, similarly reference number is used in the drawings, represent the safety head 3 of second embodiment, and the description of details will be omitted.
Below, will describe embroidery frame 204.
As Figure 48, shown in 49,52,57 and 58, embroidery frame 204 has the shape of a rectangle.The 204a of rear end support sector whole formation at the rear portion in rear end and embroidery frame 204.The 204a of rear end support sector can be connected with embroidery frame 204 from the connecting portion 18a of mule carriage, perhaps can break away from embroidery frame 204 from the connecting portion 18a of mule carriage 18 to be connected.A stage portion 204b forms the inward flange of embroidery frame 204.The perimeter of a concrete work fabric 270 is installed in stage portion 204b.Work fabric 270 is releasably connected on the whole substantially embroidery frame 4 by a kind of double-faced adhesive tape or a kind of adhesive.
Shown in Figure 58, for example, work fabric 270 has elasticity and sandwich construction, and the elastic film parts 271 that this sandwich construction is made an amido formate by two fabrics 272 by lamination are clipped in the middle and form.The embroidery frame 204 that many and work fabric 270 are connected in advance is standby.
Described sewing box 205 will be described hereinafter.
As Figure 48, shown in 54 and 56, sewing box 205 comprises a lid 280,281, one bobbins 282 of hollow needle, a bobbin seat 283,284, one protective elements 285 of LSOR disease-prevention institutions (turnbuckle) (in the present embodiment, this protective element 285 is a presser feet)), with a presser feet [286 (in the present embodiment, this presser feet [is a coiling compression spring).
Lid 280 has rectangular shape, just as the matchbox that horizontal direction is stood.Described lid 280 holds hollow needle 281, bobbin 282, the major part of the bobbin seat 283 and the LSOR disease-prevention institutions 284.Be formed on and cover 280 bottom in order removably sewing box 205 to be connected to 240, one link slot 280a of swing arm and one pin connecting hole (not shown).Described link slot 280a is connecting the arm 240a of swing arm 240.Described pin connecting hole communicates with link slot 280a.The connecting pin 241 of described swing arm 240 engages into the pin connecting hole.
So by sewing box 205 is inserted the single movement that seam 268 inserts described safety head 3 from box, sewing box 205 is connected to swing arm 240 a predetermined connection status, described box inserts seam 268 and forms at the state that safety head 3 is transformed into sewing position.This connection status can obtain by the described sewing box 205 of flat spring 289 (seeing Figure 54) promotion that is fixed on swing arm 240 by.
Hollow needle 281 is arranged on the left part that covers in 280 with the posture of standing substantially.The upper end of described at least hollow needle 281 is supported by an end of tubular needle holding components 290, and described pin holding components 290 is fixedly attached to described case shell 280.Protrude from the bottom of sewing box 205 bottom of hollow needle 281.Bobbin 282 is arranged on the right-hand part in the case shell 280.Bobbin 282 is supported by an axle 282a that pivotally this 282a and the 280 whole formation of case shell also extend on the fore-and-aft direction.Bobbin 282 is gripped by the bobbin seat 283 that is externally mounted on the 282a.The tip of hollow needle 281 is for tilting to the lower right from left to right.When described sewing box 205 is installed in the described sewing device main body 202, described hollow needle 281 tips are positioned at the end of sewing box 205, in the swing side of swing arm 240 (in the right part) in the heart.
The upper thread 99 that is wound on the described bobbin 282 is little dark color.The line hole shape of described hollow needle 281 becomes described line 99 can pass this hollow needle 281.The line 99 of pulling out from bobbin 282 passes the hole of hollow needle 281 through the LSOR disease-prevention institutions 284 and is drawn towards sewing box 205 outsides by the bottom from hollow needle 281 from above.When being drawn out, the lower end of hollow needle 281 carries out sewing operation at the line 99 of length-specific.When line 99 during from bobbin 282 tractives, bobbin 282 preferably is applied in a suitable rotary resistance from bobbin seat 283, axle 282a or other element, so as anti-principal vertical line 99 since on bobbin 282 no purpose rotate and tangle.
The described LSOR disease-prevention institutions 284 comprise that a guide pins 292 contacts the flat spring 293 of guide pins 292 with one.When sewing line 99 be prevented from loosely, line 99 is through between described guide pins 292 and the flat spring 293 thus.The guide pins 292 that extends on the fore-and-aft direction is fixedly installed on case shell 280 in its end, is positioned at above the hollow needle 281.Guide pins 292 guidings are pulled to the line 99 of hollow needle 281 from bobbin 282.
Extend in the upper end that flat spring 293 on the left and right directions is set at case shell 280.The right part of flat spring 293 is fixed on described case shell 280.The left part of flat spring 293 is from top contact guide pins 292.Oscillating deck 294 is arranged on the top of case shell 280.Oscillating deck 294 is supported on its right-hand member pivotally by a pivot 294a (turnbuckle driving element) who extends on the fore-and-aft direction.Guide pins 292 and flat spring 293 are fixedly installed on oscillating deck 294.Even when swing arm 240 swings up and down, guide pins 292 is adjusted in vertical position, because guide pins 292 is supported by a standing part 231c.Yet described bobbin 282 and hollow needle 281 are along with swing arm 240 is swung up and down.Therefore, 281 path is changed by guide pins 292 line 99 from bobbin 282 to hollow needle.
The contiguous block 295 that can be connected to the lower end of oscillating deck 294 is fixedly joined to case shell 280.At the state that oscillating deck 294 is connected with contiguous block 295, oscillating deck 294 is accommodated in case shell 280.Therefore, sewing box 205 becomes and can use.Because described oscillating deck 294 from then on state moves upward shown in Figure 56, so, when line 99 when hollow needle 281 is upwards taken out, line 99 can be relatively easily through hollow needle 281.
Protective element 285 has a circular slab shape.Described protective element 285 is in the outer setting of case shell 280 lower end at hollow needle 281.Described presser feet 85 is formed with a guide hole 285a, and hollow needle 281 can be led by the hole by this pin. and the lower end of drawing pin 296 is fixedly attached to the right side of protective element 285.Guide pins 296 is connecting a Connection Element 297 slidably, and this Connection Element is fixed on the right side of hollow needle 281 in described case shell 280.Guide pins 96 and protective element 285 are vertically movably by described Connection Element 297 guidings.
Presser feet [286 is set on the guide pins 286, is positioned at case shell 280 outsides, between case shell 280 and the protective element 285.Protective element 285 by described presser feet [286 flexibly to lower compression.A sweep 296a of the upper end of guide pins 296 is engaged among the perpendicular grooves 297a in the connector 297.Under common condition, sweep 296a is meshing the bottom of described perpendicular grooves 297a.Therefore, protective element 285 is in a position more following a little than the bottom of hollow needle 281.The end portion that protrudes into the hollow needle 281 of case shell 280 outsides is being protected by described protective element 285.
When sewing box 205 descended in sewing operation, protective element 285 was pushed down work cloth 270 and is entered a pause substantially.Under this state, hollow needle 281 descends with respect to protective element 285, and work cloth 270 is thrust at the tip of hollow needle 281.In more detail, be pushed upwardly if protective element 285 overcomes the elastic force of presser feet [286, protective element 285 can move.When sewing box 205 was moved to sewing position by moving of swing arm 240, protective element 285 was pushed upwardly.At that time, protective element 285 is by work fabric 271 pushing needle plates (not shown, as still to be similar to the needle plate 31d among first embodiment), and this needle plate has a hole, and hollow needle 281 can pass through this hole, and this needle plate is formed on the carriage 231.The sewing box 205 that can be detachably connected to described swing arm 240 has been prepared a plurality of.Each is all holding different colours these sewing boxes 205, so can form a colorful embroidery decorative pattern with several sewing boxes 205.
The stitching that the operation of being carried out by sewing device 201 is formed on the work cloth 270 describes with reference to accompanying drawing 59.
Be connected to the state of sewing device main body 202 at the embroidery frame 204 with work cloth 270 and sewing box 205, sewing box 205 is vertically moved by described box driving mechanism 212, and embroidery frame 204 is moved by embroidery frame driving mechanism 211 simultaneously.Yet the hollow needle 281 in sewing box 205 penetrates in the state of work cloth 270, and embroidery frame 204 is in a standstill state.At that time, the tip of hollow needle 281 is positioned at the end of sewing box 205 on the oscillation center side of swing arm 240, is moved so that prevent work cloth 270.At this moment, in the moment that hollow needle 281 thrusts described work fabric 270, hollow needle 281 is substantially perpendicular to described work fabric 270.
When the hollow needle in the described sewing box 205 281 descends and thrusts in the described work cloth 270 that comprises elastic film element 271, because the frictional resistance effect that the elastic film element of work cloth 270 applies is gripped by work clothes 270 from the tip extension of hollow needle 281 and the line 99 that penetrates into the work cloth 270 along with hollow needle.When hollow needle 281 thrusts work cloth 270 and reaches the limit inferior position that is shown in dotted line of a Figure 59, the lines 99 in the hollow needle 281 can not be subjected to the effect of work cloth 270 frictions.Correspondingly, line 99 is pulled out from hollow needle 281 tips glibly, and can not extract the embroidery pattern 275 that is formed on the described work cloth 270.
Next, when hollow needle 281 rises from described limit inferior position, the tip of hollow needle 281 is from work cloth 270 when extracting, and gripped by work cloth 270 in above-mentioned similar mode from the most advanced and sophisticated line 99 that extends and penetrate work cloth 270 from work cloth 270 reverse side along with hollow needle 281 of hollow needle 281.Therefore, Freezone 276 is formed on the reverse side of work cloth 270 by line 99.Then, described line 99 is pulled out from the tip of hollow needle 281, and the cloth 270 of working then arrives the limes superiors position along with described embroidery frame 204 moves along directions X and Y direction up to hollow needle 281.When described hollow needle 281 descends from described limes superiors position and thrusts 270, one needle trackings of work cloth, it is the part of embroidery pattern 275, just is formed on the surface of work cloth 270.
Aforesaid operations is carried out in succession, so line 99 penetrates work cloth 270 many times.As a result, embroidery pattern 275 is formed on the surface of work cloth 270, forms many Freezones 276 and remains on reverse side one side of work cloth 270.Then, double-faced adhesive tape 2 reverse side of being glued to work cloth 270 is fixing with described Freezone 276.Thereby the pattern cloth 278 shown in Figure 60 has just formed.
Therefore, Freezone 276 can not come off, and makes line 99 need do not fixed by the line of other line or previous needle tracking and follow-up needle tracking.The embroidery decorative pattern 275 that forms on work fabric 270 is very stable, and can not decoherence.Pattern fabric 278 can be connected on various things such as the badge by double-faced adhesive tape 277.Except double-faced adhesive tape 277, also can be coated with one deck bonding agent at the reverse side of work fabric 270.Can form a band by sticker, described band can be used for Freezone 276 is fixed on the reverse side of work fabric 270.
In the reverse side of work fabric 270, many Freezones 276 are arranged.Correspondingly, when described double-faced adhesive tape 277 is glued to the reverse side of work fabric 277, on double-faced adhesive tape 277, can produce uneven.When work fabric 270 is adhered on the clothes as a badge by described double-faced adhesive tape 277, because clothes is soft, so described badge comes off easily.Yet the adhesion of work fabric 270 is owing to the roughness of double-faced adhesive tape 277 is improved.Described roughness is formed with the double-faced adhesive tape that is used by the Freezone 75 that depends on wire material or every several Freezone 75.
Hereinafter, the flow chart with reference to Figure 61 describes a control system.
The controller 213 of sewing device 201 has a computer, and this computer comprises a CPU213a, a ROM213b and a RAM213c, an I 213d and an input/output terminal 213e.CPU213a, ROM213b, 2RAM13c, I 213d is connected by a bus 213f each other with input/output terminal 213e.
Described ROM213b stores and is used for the program that CPU213a carries out processing, and this processing is identical with first embodiment.Yet described program is arranged according to the structure of the sewing device 201 of second embodiment.So in the sewing device 201 of second embodiment, identical sewing operation can be carried out realization by the similar operations of carrying out on the sewing device 1 of first embodiment.Therefore, the details of each control will be omitted.
As mentioned above, according to sewing device 1,201, an embroidery pattern of wanting can use game machine 6 to select/editor from various embroidery patterns.A selected/editor's embroidery pattern can be sewed the work cloth 70,270 that is connected on the embroidery frame 4,204 at.In addition,, colorful embroidery pattern can be used in the line that a plurality of pattern parts that form embroidery pattern have different colors and sew.The work cloth 70,270 that embroidery pattern is sewed thereon unloads from described embroidery frame 4,204, and bonded double-faced adhesive tape 77,277.Therefore, a pattern cloth 78,278 is formed, and can be connected on the various things, as a kind of badge.
When sewing operation was performed, embroidery frame moving area 38,238 can be covered by safety head 3 at sewing position.Most of parts of described sewing box 5,205 comprise hollow needle 81,281, and swing arm 40,240 can be covered by safety head 3.Described safety head 3 can not be removed from sewing device main body 2,202.In the position except sewing position, safety head 3 prevents that startup/shutdown switch 16 is operated.Therefore, described sewing device 1,201 can stop the undesired operation of generation.Therefore, described sewing device 1,201. provides a kind of high-quality safety and operability.
Sewing device 1,201 is convenient for carrying and stores, because sewing device 1,201 compactness and light weight.Embroidery frame 4,204 and sewing box 5,205 can easily be connected to sewing device 1,201 and easily remove from sewing device 1,201.At sewing device 1,201, safety head 3 can easily be switched between restoration position and sewing position, so that connection/disengaging embroidery frame 4,204 and sewing box 5,205.The line 99 that is positioned between hollow needle 81,281 and the work cloth 70,270 can easily cut.Therefore, sewing device 1,201 can easily be controlled and operate.
By can observing the sewing situation by the safety head 3 of transparent or translucent material manufacturing, thereby user's interest will be improved.Correspondingly, sewing device 1,201 can be by each user, for example child, easily control.In addition, described sewing device 1,201 provides a kind of high-quality safety and operability.Because personage's badge can be made by the personage who wants who selects from Games Software, and embroiders at the job cloth, children will obtain many happy from sewing.
In described first and second embodiment, the appearance and the shape of sewing device 1,201 and described safety head 3 can be done change as described below.Similarly reference number is used to represent among some figure similar part, will be omitted the detailed explanation of these parts.
62 pairs of first kind of variations describe with reference to accompanying drawing.
Safety head 3A by transparent or trnaslucent materials manufacturing has a upper wall 110a, the antetheca 110b of a bending and left and right sides sidewall 110c.Antetheca 110b continues agley and forms upper wall 110a.Safety head 3A does not have lower wall and rear wall.Safety head 3A can slide between a sewing position and a restoration position (position shown in Figure 62), embroidery frame 4 when the safety head 3A of described sewing position place covers sewing, 204 moving area, safety head 3A returns this position from sewing position at described restoration position place.
A recessed region 110d is formed on upper wall 110a.Recessed region 110d is recessed from the rear portion of described upper wall 110a.The guiding upper surface 115 of shell 10A connects described recessed region 110d slidably, so that safety head 3A can slide front and back.On the right of upper wall 110a, form a switching manipulation hole 110e.As described safety head 3A during at described sewing position, sewing box inserts the seam (not shown) and forms with recessed region 110d and the guiding upper surface 115 of safety head 3A, and sewing box 5,205 is inserted into this sewing box and inserts in the seam.
A handle 110f forms with described upper wall 110a is whole, extends at left and right directions.Described handle 110f is protruding upward along the forward edge of recessed region 110d.Described safety head 3A can be slided to slide so that state handle 110f by the gripping residence between sewing position and restoration position.In the antetheca 110b of described safety head 3A, an embroidery frame inserts seam 110g and be formed on the middle part substantially on left and right directions, extends along left and right directions.On the both sides that are formed at the embroidery frame patchhole 110g on the antetheca 110b, a pair of triangular marker 111, such as a strip of paper used for sealing, bonded.Described mark 111 shows embroidery frame 4,204 connected positions.In described first embodiment, as shown in figure 49, mark 111 can be arranged on the front portion of safety head 3 and guide element 69.In other figure, mark 111 does not illustrate.
Above-mentioned safety head 3 is sewed box 5,205 and forbids moving from the sewing position to the restoration position.An element that is different from sewing box 5,205 can be used to stop moving of safety head 3, and sewing box 5,205 is connected to sewing device main body 2,202 thus.Described safety head 3 can not be removed from sewing device main body 2,202.Yet safety head 3 can be detachably connected to described sewing device main body 2,202, and does not need contiguous block 67.
63,64 pairs of second kind of variations describe with reference to accompanying drawing.
Safety head 3B is by transparent or semitransparent material manufacturing.Safety head 3B is connected to sewing device main body 2B.Safety head 3B can be opened and closed as pivot around its right part.Safety head 3B can be in a closed position and an open position, cover embroidery frame 4 at the safety head 3B of described sewing position place, 204 moving area (position shown in Figure 63) exposes moving area (referring to Figure 64) at described open position safety head 3B.Safety head 3B has a upper wall 120a, an antetheca 120b and left wall 120c.In described closed position, safety head 3B does not have lower wall, rear wall and You Bi.
At described upper wall 120a, a sewing box inserts seam 120d by upper wall 120a is cut away formation from right-hand member.When described safety head 3B is in the closed position shown in Figure 63, the rear portion ground of described upper wall 120a covers the upper surface of the shell 10B of sewing device main body 2B, and left wall 120c partly covers the left surface of described shell 10B.Sewing box 5,205 can be connected to swing arm 40,240, and sewing box 5,205 inserts seam 120d insertion safety head 3B and inserts seam 120d guiding by sewing box from sewing box thus.
When described sewing box 5,205 is connected to described swing arm 40,240, the left-hand face of sewing box 5,205 is inserted the left end portion of seam 120d contiguously facing to sewing box.Even when safety head 3B view is opened, safety head 3B can not be opened because sewing box 5,205 is contacting the left end that sewing box inserts seam 120d.That is, when the described sewing device main body of being connected to of sewing box 5,205 2B, safety head 3B arrives described closed position by described dog melt liquid 5,205 with its position adjustments.
A leg-of-mutton mark 126a such as a strip of paper used for sealing, is glued to the upper surface of the upper wall of shell 10B, the position that described triangular marker indication embroidery frame 4,204 connects, and described shell 10B forms an excision space 125a.Embroidery frame 4,204 is connected to mule carriage when safety head 3B is transformed into the open position of Figure 64.At that time, reference marker 126a, embroidery frame 4,204 can easily be connected to described mule carriage.Though power switch and startup/shutdown switch are not shown in the accompanying drawings, they are arranged on the described shell 10B.For in sewing device main body 2B, visually discern the link position of embroidery frame 4,204 and sewing box 5,205, mark 126b, 126c can be set on the safety head 3B.
With reference to accompanying drawing 65 the third variation is described.
With identical with safety head 3B substantially pattern, a safety head 3C is connected to sewing device main body 2C.Safety head 3B can be opened and closed as pivot around its right part.Safety head 3C can be in a closed position and an open position, cover embroidery frame 4 at the safety head 3C of described sewing position place, 204 moving area (position shown in Figure 65) exposes moving area (referring to Figure 64) at described open position safety head 3C.Safety head 3C has a upper wall 130a, an antetheca 130b and left and right side wall 130c.In described closed position, safety head 3C does not have lower wall, rear wall and You Bi.
At a state that safety head 3C is in the closed position, upper wall 130a and sidewall 130c continue the outer surface of the sidewall 135 of the shell 10C that forms a upper wall 135a and sewing device main body 2C substantially.Thereby the upper wall 135a of the upper wall 130a of safety head 3C and the shell 10C convexly middle part of bending cardinal principle on left and right directions is risen.The cardinal principle middle part of the sidewall 130c of safety head 3C and the sidewall 135b of shell 10C rise on fore-and-aft direction.So, safety head 3C main body lead angle.
On safety head 3C, mark 136a is set, 136b correspondingly indicates the link position of embroidery frame 4,204 and sewing box 5,205.Simultaneously identification marking 136d is set also, 136e, they discern the kind of the two kinds of elements (embroidery frame 4,204 and sewing box 5,205) that are connected to sewing device main body 2,202.Reference number 130d indication sewing box inserts seam.
Shown in Figure 66, a cutting mechanism can be set, cutting is positioned at the line 99 between hollow needle 81,281 and the work cloth 70,270 after sewing operation is finished.Described cutting mechanism 140 has cutter 141 and connecting rod 142. cutter 141 are supported pivotally by an axle that vertically extends.Described connecting rod 142 is connected to an end of cutter 141 pivotally, and by vertical outrigger shaft support.Described connecting rod 142 is driven front and back substantially by a driver (not shown).Therefore, described cutter 141 are turned round, and described line 99 between hollow needle 81,281 and work cloth 70,270 can be cut off.Described cutting mechanism 140 is similar to United States Patent (USP) 5,803, disclosed thread-cutting device in 001.
After line relaxation was handled, embroidery frame driving mechanism 11 controlled feasible embroidery frames 4,204 moved on to the line cutting position, and in this position, loose line 99 can be by cutting mechanism 140 cuttings.Then, described cutting mechanism 140 be driven and therefore described loose line 99 be cut.
A line cutting control program that is used for cutting by control embroidery frame driving mechanism 11 and cutting mechanism 140 described line 99 can be stored in the ROM13b that is positioned at sewing device 1,201, among the 213b.In addition,, line cutting control program can be stored in DVD120 and suitably offer controller 13,213 in the sewing device 1,201.The line cutting position of embroidery frame 4,204 thrust according to hollow needle 81,281 work cloth 70,270 an area of the pattern last stitching position and be used for mobile embroidery frame 4,204 and calculate so that loosen line 99.
In the foregoing embodiments, as illustrating of Fig. 3 and 49, the outside that guide element 69 protrudes from safety head 3 is set.Yet, shown in Figure 67, in guide element 150 can be arranged on.In this case, the size of embroidery frame insertion seam 151 needs a hand can be inserted into the inside.Yet described embroidery frame inserts seam 151 sizes and becomes big, and feasible function as a lid reduces.Correspondingly, described guide element 69 preferably is arranged on safety head 3 outsides.By doing like this, the inboard of safety head 3 can be used effectively so that the motion of mule carriage when sewing operation.
In the above-described embodiment, the part that is inserted into of embroidery frame 4,204 forms an opening.Yet shown in Figure 68 A, a turnover panel 156 can be set to an opening 155 pivotally.Described turnover panel 156 blocks the passage of embroidery frame 4,204 under its weight effect.Shown in Figure 68 A and 68B, described turnover panel 156 is made that by structure like this when embroidery frame 4,204 inserted or takes out, the embroidery of turnover panel 156 Unscrews is 4,204 passage mutually, and turnover panel 156 is depressed by the end of embroidery frame 4,204 thus.Correspondingly, because being provided with of turnover panel 156 can be improved security.
At aforesaid embodiment, be in foremost position even work as mule carriage 18, mule carriage 18 is located immediately at below the hollow needle 81,281 and is in the depths of sewing device main body 2,202.Therefore, the position of mule carriage 18 is determined hardly.In order easily to connect embroidery frame 4,204 to described mule carriage 18, can this spline structure, be that mule carriage 18 moves forward to such position, in this position, mule carriage 18 approaches safety head 3 (for example, mule carriage 18 can be moved to a position after being close to guide element 69, and perhaps mule carriage 18 can be moved to a mule carriage 18 from position that safety head 3 protrudes).In this case, it is inconsistent with mobile limit area to be used to the embroidery frame moving area of sewing 38.The ability of the travel mechanism of the unimaginable frame 4,204 that is used to embroider obtains whole uses.Therefore, it is preferably consistent with mobile limit area to be used to the embroidery frame moving area 38 of sewing.
Safety head 3 can cover the whole mobile limit area of embroidery frame 4,204, makes embroidery frame 4,204 not touched by hand.Yet shown in Figure 69, a lid 160 can be set up at least a portion that covers the embroidery frame moving area.In this case, a lid 161 can be covered whole sewing device main body 2,202 by independent setting.Described lid 161,162 is also by transparent or semitransparent material manufacturing, thereby the sewing situation can be observed.
Shown in Figure 52 to 54, gear mechanism 250 comprises gear 251 to 254, and these gears are arranged on the front of the antetheca 231a of bracing frame 231.Driven wheel 251 is fixed on the output shaft of machine motor 245.The idler gear 252,253 that integral body is connected on the same axis is supported pivotally by a pivot 252a.Gear wheel in large diameter 254 is supported in a position that is higher than pivot 252a present position by pivot 254a pivotally by antetheca 231a.Driven wheel 251 is meshing idler gear 252.Idler gear 253 is meshing gear wheel in large diameter 254.Thereby the speed of gyration of gear wheel in large diameter 254 is reduced with respect to the speed of gyration of machine motor 245 (driven wheel 251).
At aforesaid embodiment, sewing data is supplied with from a DVD by the one family video game machine, and described DVD is an exterior storage media.Yet sewing data can be from the exterior storage media of other type such as a kind of optical recording media (for example, CDROM, a CD-R), a kind of magnetic recording medium (for example floppy disk) and a kind of semiconductor recording medium (for example, a kind of flash memory) are supplied with.
In previous embodiment, the various embroidery patterns of an embroidery pattern of wanting from be stored in DVD120 are selected, and the pattern data of the embroidery pattern of wanting is used described game machine 6 and sends to sewing device 1,201.Yet the view data of a personage in Games Software can use game machine 6 to offer described sewing device 1,201, and pattern data can be created in the described sewing device 1,201 according to described view data.
In the aforementioned embodiment, suppose that sewing data is to be stored in advance in the exterior storage media.Yet sewing data can be created out by the CPU or the game machine calculating of sewing device main body 2,202.For example, the color image data of a recreation is separated by color, and a plurality of zones are specified by color.Then, concrete color region is designated as concrete color sewing zone.After this, create by color with the sewing data in a zone of tatami stitching filling.Be used for the sewing pattern zone so that the sewing data that the borderline region of area of the pattern overlaps each other is created.Be used for being created with the sewing data of satin stitch sewing as a kind of profile of embroidery pattern.A kind of Video Capture function (the print screen function in personal computer) can be used for catching the view data of above-mentioned explanation.The sequence of each zone sewing decides according to the size in zone and the brightness of color.Yet, be preferably in profile of last sewing.
The sewing device main body 2,202 that is connected to sewing device 1,201 is not limited to home video games, but can be embroidery machine, computer controlled machine for sewing, radio-cassette tape player, artificial satellite is accepted tuner, karaOke terminal (comprise online and non-online karOke system), fax, cell phone, TV, VCR, the music CD Player, 8 millimeters video cameras, digital camera, perhaps computer needs only the function that described device has deal with data.Can realize by a cable 401 with the data communication of sewing device main body 2.Yet radio data communication (comprising infrared ray) can be implemented.
For example, when an artificial satellite is accepted tuner and is used, main audio-frequency information is used to commercial use, and artificial satellite is accepted tuner and is received by inferior audio frequency information and be used for sewing device main body 2,202 data and program, described audio frequency information is at the commodity of sewing device 1,201, when being performed, the manufacturer of sewing device 1,201 or other products be not used to commercial audio frequency.Data and the program of accepting the tuner reception by artificial satellite can be performed through handling sewing, and sewing device main body 2,202 is controlled.Data can be passed through miscellaneous equipment, offer sewing device main body 2,202 such as home video games.
When inferior audio frequency information is used, ad effectiveness can be guaranteed by following manner, promptly only when being played, a standard playback speed just can be used when data by accepting data that tuner receives and program by artificial satellite, use the situation that VCR is recorded in view data, the advertising programme of record is viewed under standard playback speed.When Sewing machines is used as a data generator, can uses the pattern that is installed in the described Sewing machines or carry out described sewing from the pattern that an exterior storage media is supplied with.Sewing data uses a demonstration and an executive component editor who is provided on the Sewing machines.
In the foregoing embodiments, the sewing device main body 2,202 of sewing device 1,201 directly is connected to data by cable equipment is provided.Sewing device main body 2,202 can be connected to described data supply arrangement so that be connected on other above-mentioned equipment by a converter 400.Described converter 400 can be specifically designed to above-mentioned various device, perhaps may have the coupling part of some types.If use such converter 400, just might use the general purpose cable that is used to connect.Sewing device main body 2,202 can be simultaneously and one or more a plurality of data feedway, such as 403, one data supply arrangements 404 that are different from described game machine of second game machine, 402, the three game machines, is connected with Sewing machines 405.Described converter 400 can only help data to transmit, and a CPU perhaps can be set so that data can edit or change in converter 400.
In the foregoing embodiments, because a pattern cloth such as badge, is used a double-faced adhesive tape and is connected on the clothes, so pattern cloth can easily be connected to and separate from described clothes.Replace described double-faced adhesive tape, the shackles fixing haptics also can use.Be connected to the situation of clothes at a badge by a double-faced adhesive tape or shackle fixing haptics, pledge clothes when being washed, badge can easily be removed from described clothes.
In the foregoing embodiments, line uses the scissors that was arranged in 2,202 minutes with the sewing device main body manually to cut or has driver by one, as motor, the wire cutting machine structure automatically cut.Scissors with mobile cutting edge can be arranged on predetermined part in the described safety head.By operating an artificial action bars, the power that applies by described operation is delivered to described scissors so that the mobile cutting edge of scissors moves the cut-out line by a linkage.In this case, embroidery frame is moved to presumptive area, and mobile cutting edge was positioned before line of cut in this presumptive area.A fixedly cutting edge that is similar to cutter can replace described mobile cutting edge to use.Sewing device main body 2 with such wire cutting machine structure that does not have driver can be simplified its structure.
71 the third embodiment of the present invention is described with reference to the accompanying drawings below to 78.
In the sewing device of this embodiment, a ROM card is detachably connected to the sewing device main body, and a kind of embroidery pattern sews out with the decorative pattern data that are stored in the ROM card on a cloth that is connected on the embroidery frame.This embodiment is described the direction that sewing device 301 simultaneously limits in Figure 71 still be used in several accompanying drawings.The orientation of sewing box is limited at such state, and promptly sewing box is connected on the sewing device 301 shown in Figure 71.Shown in Figure 71, sewing device 301 comprises 303, one embroidery frames 304 of 302, one safety heads of a sewing device main body and a sewing box 305.
At first, sewing apparatus main body 302 is done brief explanation.Shown in Figure 71 to 73, sewing device main body 302 comprises a relatively little tubulose case shell 306 (for example, about diameter 22cm, height 10cm), 310, one sewing box driving mechanisms 312 of an embroidery frame driving mechanism and a controller (not shown).Case shell 306 is made by the synthetic resin material, has a bottom.The embroidery frame 304 that embroidery frame driving mechanism 310 will have work cloth 307 moves, and this embroidery frame is connected in the mule carriage 308 with the horizontal direction with respect to hollow needle 309 in sewing box.Sewing box driving mechanism 312 will be detachably connected to sewing box 305 swings on the swing arm 311.Controller is being controlled embroidery frame driving mechanism 310 and sewing box driving mechanism 312.Because sewing device 301 only uses a line of supplying with from sewing box 305 and does not use one to roll off the production line when carrying out sewing, therefore the cloth that includes an elastic film spare that amido formate is made can be used as the cloth 307 that is sewed, and is feasible littler to the frictional resistance of line thereby the elastic film spare that described amido formate is made is clipped in the middle by a pair of cloth.
Shown in Figure 72, case shell 306 is holding the major part of embroidery frame driving mechanism 310 and sewing box driving mechanism 312 and controller.Embroidery frame driving mechanism 310 comprises: mule carriage 308, embroidery frame 304 can link to each other with this mule carriage and can remove from this mule carriage; An X-direction travel mechanism 313 moves along X-direction (left and right directions) mule carriage 308 in horizontal plane; A Y direction travel mechanism 314 works with travel mechanism on the X-direction 313 1 mule carriage 308 is moved in horizontal plane in Y direction, and described Y direction is perpendicular to X-direction.
X-direction travel mechanism 313 has a mobile frame 315, and guide bar 316,317 is sewed on the cloth of 318, one impulse motors 319 of a screw shaft and a guide pins 320.A screw shaft 318 is by 319 rotations of a pulse motor, and guide pins 320 is along a helicla flute guiding that is positioned at screw shaft 318, Yi Bian make a guide pins 320 from moving to another side.Thereby described mule carriage 308 is moved on directions X.Described Y direction travel mechanism 314 has a carriage 321,323, one impulse motors 324 of 322, one screw shafts of a pair of guide bar and a guide pins 325.Screw shaft 325 is by pulse motor 324 rotations, and guide pins 325 is along a helicla flute guiding that is positioned at screw shaft 325, Yi Bian make guide pins 325 from moving forward and backward.Therefore, described mule carriage 308 is moved with mobile frame 315 in Y direction.
Shown in Figure 72 and 73, sewing box driving mechanism 312 has swing arm 326, one gear mechanisms 327 of 336, one machine motors of 311, one static frames and a cam mechanism (not shown).Sewing box 305 can be connected to and remove from swing arm 311.Swing arm 311 is pivotally connected to described static money 336.Described machine motor 326 is an AC motor, and it swings described swing arm 311 vertically.Gear mechanism 327 reduces the rotary speed of machine motor 326.Cam mechanism will be transformed into moving up and down of swing arm 311 by the gyration that gear mechanism 327 has reduced speed.
Described static frame 336 in the vertical direction when the front portion is seen has L shaped shape and is fixed to described sewing device main body 302.Swing arm 311 is pivotally connected to static frame 336 by pivot pin 311a at the mid point of its length.The Connection Element 329 that described sewing box 305 is remained on sewing box 305 is pivotally connected to swing arm 311.Connection Element 329 is oppressed by the spring element shown in a Figure 73 in the clockwise direction.Thereby one will be operated the executive component 330 that Connection Element 329 is turned round the disengaging connection in counterclockwise direction and be pivotally connected to described static frame 336.
As the description of carrying out after a while, sewing box 305 has a case shell 340 and one and can open and cover 341 as a loam cake.Described case shell 340 and the described lid that can open 341 are connected to each other by pin 342 (turnbuckle driving elements) pivotally.The lid 341 that can open can open and close with respect to case shell 340 around pin 342.Pin 337 one of an end (left part) that are fixedly attached to swing arm 311 are being meshed and sells the end portion that 337 horizontal U-shaped connection recess 343 is formed on the left part of sewing box 305.
Sewing box 305 enter with respect to sewing box insert seam 303a left with downward-sloping posture.Sewing box 305 tilts to insert sewing box and inserts seam 303a from the upper right side to the lower left, connect the described pin 337 of recess 343 engagements.Then, sewing box 305 is pushed and becomes flat-hand position, so that Connection Element 329 also enters connection.As a result, the 305a of the portion that is connected of lower end of the lid opened 341 that is arranged on sewing box 305 by the connecting pin 336a of static frame 336 from following engagement.Engaging piece 305a is a rib, and it is straight backward to protrude a little and cover 41 lower end inclination along opening.
In the process of sewing, when swing arm 311 during around pivot 311a reciprocally swinging, case shell 340 up and down reciprocatingly swing by swing arm 311, and the case shell 340 of sewing box 305 centers on pin 432 and covers 341 reciprocating rotatings with respect to opening simultaneously.Therefore, embroidery can be sewed and is being connected on the work cloth 307 of embroidery frame 304.
Below, will describe safety head 303.Shown in Figure 71 to 73, safety head 303 is made by a kind of transparent or translucent synthetic resin material.It is bowl-shape that safety head 303 forms a kind of reverse circle, has the diameter identical with shell 306 when viewed from above.Many connection ratchets are formed on the following peripheral of safety head 303, thereby safety head 303 can be connected to shell 306 from above.The moving area 328 that safety head 303 covers embroidery frame 304 partly also is covered with the zone that moves up and down of hollow needle 309, and described hollow needle 309 comprises the Lower Half of sewing box 305.
The upper surface of safety head 303 is formed with the sewing box 305 insertion seam 303a of rectangle substantially, and its length and width are bigger than described sewing box 305.Static frame 336 and swing arm 311 extend to sewing box and insert among the seam 303a.Be inserted into safety head 303 by sewing box 305 is inserted seam 303a from sewing box, sewing box 305 can be connected to swing arm 311 and be guided simultaneously.Executive component 330 is arranged on the right part that sewing box inserts seam 303a and outwards protrudes.Action pane 303b also is formed and is used for by seeing through safety head 303 operation starts/shutdown switch 331.
Moving area 328 is zones of a rectangle, and this zone roughly is that four times of embroidery frame 304 are big, and shown in the pecked line among Figure 72, the rectangle embroidery frame 304 that is connected to mule carriage 308 in this zone is driven by embroidery frame driving mechanism 310 and moves horizontally.Be arranged in the substantially position intermediate of the hollow needle 309 of the sewing box 305 that is connected to sewing device main body 302 at moving area 328.As Figure 71 to 73 illustrate, an edge of safety head 303 is formed with a circular arc slit 332, and this slit can be allowed moving of embroidery frame 304.Slit 332 comprises that a main slit 333 and one escape slit 334.
The structure of sewing box 305 then, is described.
As mentioned above, sewing box 305 has case shell 340 and can open and covers 341.Described case shell 340 and described opening are covered 341 and are connected to each other by described pin 342 pivotally.A torsionspring 344 is connected to pin 342 from the outside, this torsionspring 344 flexibly can be opened and cover 341 and be urged to a closed position side.Can open that to cover 341 are elements of a similar lid, trapezOidal wall before and after it comprises, upper wall, He Zuobi.
Can open and cover 341 and be provided with a line guiding section 349 (turnbuckle), line 346 guidings that it will be supplied with from bobbin 345.Described line leader 349 comprises a metal guide pin 347 and a left spring 348, applies one for line 346 to pass through resistance by line 99 being clipped between guide pins 347 and the flat spring 348.In embroidery sewing process, when case shell 340 covers 341 during to turning down with respect to opening, be drawn out around the line 346 of bobbin 345.When case shell 340 upwards returned, the line that is between line guiding section 349 and the hollow needle 309 became slack.Line guiding section 349 has the function of guide wire 346, the function of applying Necessary Tensility for line 346, the effect of anti-principal vertical line 346 rollbacks to the bobbin 345.
Shown in Figure 74 to 76, described case shell 340 is equipped with the line that surrounds described bobbin 345 and surrounds part 350, with be enclosed in described line and surround bobbin 345 in the part 350, flat spring 351, sewing hollow needle 309, pin connecting portion 352, protective element 353 (in the present embodiment, protective element 353 is a pin lid), leader 356, presser feet [357 (in the present embodiment, this presser feet [357 is a coiling compression spring) and locking device.Flat spring 351 applies a resistance for bobbin 345.Hollow needle 309 is connected to pin connecting portion 352.Leader 356 is supporting described protective element 353 can move up and down it.Locking device pins to open and covers 341 and protective element 353.
Hollow needle 309 has the structure identical with syringe.The major diameter of the upper end of hollow needle 309 partly is fixed on pin connecting portion 352.Extend and be loaded into the inside of hollow needle 309 and extend to the outside of hollow needle 309 from the lower end from bobbin 345 from the line 346 that line leader 349 hangs.Protective element 353 has the lid 354 of a tubulose, is used to cover bottom and bar portion 355 of hollow needle 309, and upright and integral body extends upward from the lid 354 of tubulose in described bar portion 355.Described bar portion 355 makes bar portion 355 to rise and to descend by guiding section 356 guidings.Shown in Figure 75, protective element 353 by presser feet [357 to lower compression.The adjusting portion 355a of bar portion 355 is connected by the upper end of guiding section 356, makes protective element 353 be in the limit inferior position shown in Figure 75 and 76.
Be used to lock can open cover 341 and the locking device of protective element 353 will be described below.
Shown in Figure 75 to 78, locking device has a locking member 358, a switching device 359 and an exemplary pressure components 360.Locking member 358 can move between a primary importance and a second place, at described primary importance place, can open and cover 341 and be locked in place, closed position, protective element 353 is locked in a kind of covering position (position shown in Figure 75) and locates, at described second place place, can open cover 341 and protective element 353 can move.Described switching device 359 switches to the second place with locking member 358 from primary importance.Described exemplary pressure components compressing locking member 358 makes it to be in primary importance.
The left part 358c of locking member 358 is pivotally connected to case shell 340, makes that left part 358c can be around the upright shafts rotation.The upper end of locking member 358 is formed with one and connects ratchet 358a, and this connection ratchet 358a is engaged to from above to open and covers 341 the 341a of the portion that is connected.The forethiga of locking member 358 is formed with a connecting portion 358b, the adjusting portion 355a of the bar portion 355 of this connecting portion 358b engagement protective element 353.In addition, the right part integral body of locking member 358 is formed with switching device 359, and this switching device 359 extends to a handle hole 361 that is formed on the rear wall parts 340a of case shell 340.The rear surface of switching device 359 is formed with the surface of an inclination.Described inclined surface is near the protrusion that recedes (width on fore-and-aft direction broadens) on top.Exemplary pressure components 360 is constructed as follows, promptly comprises an elastomeric torsionspring, from being externally mounted to the spring support portion 362 of case shell 340.Exemplary pressure components 360 with respect to case shell 340 backward (towards primary importance) oppressing locking member 358 and switching device 359.
Figure 76 and 77 illustrates the state that locking member 358 is in primary importance.When locking member 358 is in primary importance, locking member 358 is rotated counterclockwise on earth, and shown in Figure 77, thereby the connection ratchet 358a of locking member 358 abuts against from above to open and covers 341 the 341a of the portion that is connected.Therefore, can open and cover 341 and be under an embargo and move up.The connecting portion 358b of locking member 358 abuts the 355a of the portion that is connected of the bar portion 355 of protective element 353 from above, thereby protective element 353 is under an embargo and moves up.
When sewing box 305 was connected to swing arm 311, the tip of the pin shape coupling part 311b of swing arm 311 (being a circular cross section) (referring to Figure 73) entered handle hole 361 and promotes switching device 359 forward.Therefore, locking member 358 is switched to the second place (unlocked position), make can open cover 359 and protective element 353 be allowed to upwards relatively move with respect to case shell 340.If protective element 353 is overcome the elastic force of presser feet [357 when upwards promoting, protective element 353 can move.When sewing box 305 was moved to sewing position by the migration of swing arm 311, protective element 353 was pushed upwardly.At that time, the effect that protective element 353 overcomes needle plate (not shown, as still to be similar to the needle plate 31d among first embodiment) is pushed, and described needle plate has a hole that is formed on the bracing frame 321, and hollow needle 309 can pass described hole via piece of cloth material.When sewing box 305 when swing arm 311 is removed, the connecting portion 311b of swing arm 311 does not promote switching device 359, makes locking member 358 because the effect of the compressing power of exemplary pressure components 360 is switched to primary importance.Correspondingly, can open cover 341 and protective element 353 locked.
Will be described below the effect of above-mentioned sewing device 301 and locking device.
When carrying out on the work cloth 307 that is being connected to embroidery frame 304 is sewed in embroidery, embroidery frame 304 is connected to mule carriage 308.Sewing box 305 inserts the swing arm 311 that seam 303a is inserted into safety head 303 and is connected to box driving mechanism 312 from sewing box.The connecting portion 305a of connection recess 343 engaging pins 337 of sewing box 305 and the lid opened 341 of sewing box 305 meshes from the bottom by the connecting pin 336a of static frame 336.Then, sewing box driving mechanism 312 is driven, and X-direction travel mechanism 313 and Y direction travel mechanism 314 are driven simultaneously.
Locking can open cover 341 and the locking device of protective element 353 in, when sewing box 305 is not connected to swing arm 311, the locking member 358 of oppressed element 360 compressings is maintained at primary importance and locking and can opens and cover 341 and protective element 353, makes them not move up and down.Correspondingly, line 346 can prevent to pull out from hollow needle 309 reliably.
In addition, protective element 353 also is locked in and covers the position, makes the tip of hollow needle 309 be protected by protective element 353.Correspondingly, can avoid infringement to hollow needle 309.In addition, can prevent the injury of 309 pairs of fingers of hollow needle, make sewing box 305 that high-quality security is provided.
When sewing box 305 was connected to swing arm 311, the connecting portion 311b of swing arm 311 promptly towards the moving switching device 359 of a thruster of unclamping locking, made locking member 358 automatically switch to unlocked position forward.Thereby, become and can carry out the embroidery sewing.
As mentioned above, be used to lock and open the common element of locking member 358 usefulness that covers 341 locking member 358 and be used to lock protective element 353 and construct.As a result, be used to lock can open cover 341 and the number of parts of protective element 353 can reduce and can simplify the structure of locking device.
By by switching device 359 of coupling part 311b operation, locking member 358 can be transformed into the second place from primary importance, and can open cover 341 and protective element 353 become removable.Thereby, the simplification that becomes of the handover operation of switching device 359.In addition, be provided for oppressing the exemplary pressure components 360 of locking member 358 to primary importance.Correspondingly, leave the state of swing arm 311 at sewing box 305, locking member 358 guarantees to be in primary importance, can open to cover 341 and be maintained at the closed position, and protective element 353 is maintained at flip position.Therefore, the security of hollow needle 309 can guarantee that the tip of hollow needle 309 can be protected and be without prejudice.
Switching device 359 is constructed in such a manner, that is, when sewing box 305 was connected to swing arm 311, switching device 359 switched to the second place by the connecting portion 311b operation of swing arm 311 and with locking member 358.Correspondingly, switching device 359 automatically switches to the second place with locking member 358, synchronous with the operation that sewing box 305 is connected to swing arm 311, and also automatically switch to open and cover 341 and the state of protective element 353, feasible can open cover 341 and protective element 353 can move.
The above embodiments are examples of the present invention.The present invention can otherwise implement, and local change can be applied among the aforesaid embodiment.For example, sewing box 305 can adopt various structures, except the locking device of sewing box 305 inside.
The structure and the shape of the locking member 358 in locking device are not limited to above-mentioned type.Yet, can adopt the locking member of other form of various changes.Can be applied to these variations of first and second embodiment, can both be applied among the embodiment as the setting of variation, thread-cutting device 140 and the turnover panel 156 of sewing device 1,201, safety head 3 and guide element 69 appearances and shape and the variation of mule carriage 18 positions.
Though the present invention has done detailed description with reference to specific embodiment, clearly can make various variations and change in the case without departing from the gist of the present invention to those skilled in the art.