CN1328810C - End plates for a fuel cell stack structure - Google Patents
End plates for a fuel cell stack structure Download PDFInfo
- Publication number
- CN1328810C CN1328810C CNB038096943A CN03809694A CN1328810C CN 1328810 C CN1328810 C CN 1328810C CN B038096943 A CNB038096943 A CN B038096943A CN 03809694 A CN03809694 A CN 03809694A CN 1328810 C CN1328810 C CN 1328810C
- Authority
- CN
- China
- Prior art keywords
- fuel cell
- plates
- plate
- cell module
- end plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
- H01M8/0247—Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the form
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
- H01M8/0204—Non-porous and characterised by the material
- H01M8/0206—Metals or alloys
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/24—Grouping of fuel cells, e.g. stacking of fuel cells
- H01M8/2465—Details of groupings of fuel cells
- H01M8/247—Arrangements for tightening a stack, for accommodation of a stack in a tank or for assembling different tanks
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/24—Grouping of fuel cells, e.g. stacking of fuel cells
- H01M8/2465—Details of groupings of fuel cells
- H01M8/247—Arrangements for tightening a stack, for accommodation of a stack in a tank or for assembling different tanks
- H01M8/248—Means for compression of the fuel cell stacks
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Fuel Cell (AREA)
Abstract
Description
发明领域field of invention
本发明涉及燃料电池,具体涉及按堆栈方式布置、并保持压缩形式的燃料电池。The present invention relates to fuel cells, and more particularly to fuel cells arranged in a stack and held in compressed form.
发明背景Background of the invention
燃料电池堆栈一般包括多个燃料电池,它们一个叠在另一个上,相互间保持压缩形式。这多个叠置的燃料电池形成了被压缩成能让多个燃料电池保持压缩关系的燃料电池组件。一般而言,每个燃料电池都包括阳极层、阴极层、以及夹在所述阳极层和所述阴极层之间的电解质。该燃料电池组件需要相当大的压缩力将该堆栈的燃料电池压在一起。需要压缩力是由于燃料电池内存在的反应物的内部气体产生压力以及保持电池的内部部件之间良好电接触的需要。一般而言,每个面积单位的力总体约为195-205psi,这个力均匀地分布在电池的整个有效区域(对于车用大小的堆栈来说,一般是77-155平方英寸)上。于是,对于面积约80平方英寸的燃料电池来说,该尺寸堆栈的总压缩力一般约为15500到16500磅。A fuel cell stack generally includes a plurality of fuel cells stacked one on top of the other in compressed form relative to each other. The plurality of stacked fuel cells form a fuel cell assembly that is compressed to allow the plurality of fuel cells to maintain a compressed relationship. In general, each fuel cell includes an anode layer, a cathode layer, and an electrolyte sandwiched between the anode layer and the cathode layer. The fuel cell assembly requires considerable compressive force to press the stack of fuel cells together. The need for compressive force is due to the pressure created by the internal gases of the reactants present within the fuel cell and the need to maintain good electrical contact between the internal components of the cell. Generally speaking, the force per area unit is generally about 195-205 psi, which is evenly distributed over the entire active area of the battery (typically 77-155 square inches for a car-sized stack). Thus, for a fuel cell area of about 80 square inches, the total compressive force for a stack of this size is typically about 15,500 to 16,500 pounds.
现有技术的典型燃料电池堆栈结构聚焦于采用刚性端板向燃料电池组件施加并保持压缩力。要压缩的燃料电池组件夹在一对刚性端板之间。然后将端板压在一起,使其以间隔关系保持以保持压缩力。可通过多种方式以间隔关系保持端板。例如,可利用穿过端板延伸的连杆向端板施加压缩力,并保持端板的间隔关系。连杆一般在燃料电池组件外部,它沿着端板的外缘布置。还可利用沿着燃料电池组件的长度方向延伸并与端板连接的侧板以间隔关系保持端板,以保持燃料电池组件上的压缩力。Typical fuel cell stack structures of the prior art focus on applying and maintaining compressive forces to the fuel cell assembly using rigid end plates. The fuel cell assembly to be compressed is sandwiched between a pair of rigid end plates. The end plates are then pressed together so that they are held in a spaced relationship to maintain compressive force. The end plates may be held in spaced relation in a number of ways. For example, a link extending through the end plates may be utilized to apply a compressive force to the end plates and maintain the spaced relationship of the end plates. The connecting rods are generally external to the fuel cell assembly and run along the outer edges of the end plates. The end plates may also be held in spaced relation with side plates extending along the length of the fuel cell assembly and connected to the end plates to maintain compressive forces on the fuel cell assembly.
由于必需向燃料电池组件施加的压缩力很大和燃料电池组件上必需施加压缩力的有效区域的尺寸很大,因此沿着刚性端板外缘通过各种方式以间隔关系保持的刚性端板有挠曲倾向,由此就不能向燃料电池组件的整个有效区域施加基本上均匀的压缩力。即,刚性端板的中央部分发生挠曲,施加到位于刚性端板中央部分下方的有效区域上的力也不是和施加到刚性端板外缘处有效区域上的力一样大。Due to the large compressive forces that must be applied to the fuel cell assembly and the size of the effective area on the fuel cell assembly over which the compressive forces must be applied, the rigid end plates held in spaced relationship by various means along the outer edges of the rigid end plates are flexible. Therefore, a substantially uniform compressive force cannot be applied to the entire active area of the fuel cell assembly. That is, the central portion of the rigid end plate deflects, and the force applied to the active area below the central portion of the rigid end plate is not as great as the force applied to the active area at the outer edge of the rigid end plate.
试图在有效区域上提供基本上均匀的压缩分布的现有技术包括带有外部连杆的非常厚的刚性端板、带有穿过燃料电池组件的内部连杆的刚性端板、带有气囊空腔的半刚性端板、以及采用位于端板中央部分上方的一定力(discreet force)施加部件如螺钉,所述一定力施加部件能相对端板选择性移动,以便沿端板的中央部分施加压缩力。Prior art attempts to provide substantially uniform compression distribution over the active area include very thick rigid end plates with external links, rigid end plates with internal links passing through the fuel cell assembly, semi-rigid end plates of the cavity, and employing a discreet force applying member, such as a screw, positioned over the central portion of the end plate, selectively movable relative to the end plate to apply compression along the central portion of the end plate force.
在带有外部连杆的刚性端板中,螺纹连杆沿着燃料电池组件外部从上端板边缘延伸到下端板边缘,这样就由连杆来承载整个压缩力。端板必需足够厚,以便让总挠曲很小(每个电池大约小于1mil)。该系统的缺点在于,与所有的其它选项相比,因为整个端板跨度最大,没有其它方法能在整个有效区域上产生均匀的力,因此端板必须非常厚。In rigid endplates with external links, threaded links extend along the exterior of the fuel cell assembly from the edge of the upper endplate to the edge of the lower endplate such that the link carries the entire compressive force. The end plates must be thick enough so that the total deflection is small (approximately less than 1 mil per cell). The disadvantage of this system is that, compared to all other options, since the entire end plate span is the largest, there is no other way to generate a uniform force over the entire active area, so the end plate must be very thick.
在带有穿过燃料电池组件的内部连杆的刚性端板中,连杆穿过燃料电池中心,以便让连杆的位置靠近端板的中央部分。于是弯曲力的总跨度不在上端板的整个宽度上延伸,而是获得了较短跨度。该方案具有能缩短端板跨度长度的优点,因此能够利用较薄的端板,但是它也有缺点,即,需要复杂的双极板密封结构以便让连杆穿过燃料电池组件。In rigid end plates with internal linkages passing through the fuel cell assembly, the linkages pass through the center of the fuel cell so that the linkages are located near the central portion of the end plate. The total span of the bending force then does not extend over the entire width of the upper end plate, but a shorter span is obtained. This solution has the advantage of shortening the span length of the end plates, thus enabling the use of thinner end plates, but it also has the disadvantage of requiring complex bipolar plate seal structures to allow the connecting rods to pass through the fuel cell assembly.
在带有气囊空腔的半刚性端板中,上端板的下表面被挖空,在该端板空腔中设置了一个气囊,向该气囊施压,以提供理想的堆栈压缩载荷。于是,在气囊于整个有效区域上保持均匀力分布的同时,可以允许上端板本身发生些许弯曲。由于能允许上端板显著地弯曲,因此该方案具有能将上端板部件做得较薄的优点,但它也有缺点,即,它要求端板内有空腔,所以端板的总体厚度也要显著增加。In semi-rigid end plates with bladder cavities, the lower surface of the upper end plate is hollowed out, and a bladder is placed in the cavity of the end plate to pressurize the bladder to provide the desired stack compressive load. Thus, some bending of the upper end plate itself may be allowed while the airbag maintains a uniform force distribution over the entire active area. This solution has the advantage of being able to make the upper end plate part thinner since it allows the upper end plate to bend significantly, but it also has the disadvantage that it requires a cavity in the end plate, so the overall thickness of the end plate is also significantly greater. Increase.
在利用一定力施加部件时,该一定力施加部件位于端板的中央部分上方,它可相对端板选择性移动,以便沿着端板的中央部分施加压缩力。该方案具有可以微调施加到一定力施加部件上方的端板的各个位置上的压缩力的优点,但它的缺点在于,它需要额外机构来保持一定力施加部件,并需要紧固各个一定力施加部件、以便在燃料电池组件的有效区域上获得基本上均匀的力分布的重复过程。Where a force applying member is utilized, the force applying member is positioned above the central portion of the end plate and is selectively movable relative to the end plate to apply a compressive force along the central portion of the end plate. This solution has the advantage of being able to fine-tune the compressive force applied to various locations of the end plate above the force applying part, but it has the disadvantage that it requires additional mechanisms to hold the force applying part and fasten each force applying part. components to obtain a substantially uniform force distribution over the active area of the fuel cell assembly.
于是,所需要的是这样一种燃料电池堆栈结构,它具有能在无需过厚端板的情况下,或者在不需要采用额外装置向端板的中央部分施加压缩力的情况下,沿着燃料电池组件的有效区域施加基本上均匀的压缩力的端板。What is needed, then, is a fuel cell stack structure that has the ability to flow along the fuel cell without requiring excessively thick end plates, or without employing additional means to apply compressive forces to the central portions of the end plates. The end plates apply a substantially uniform compressive force to the active area of the battery assembly.
发明概述Summary of the invention
本发明涉及一种提供能压缩燃料电池组件、并能在燃料电池组件的有效区域上施加基本上均匀的压缩力的燃料电池堆栈结构。具体而言,本发明涉及对端板设计的改进,它改善了燃料电池组件有效区域上的压缩力分布。The present invention relates to a fuel cell stack structure that provides a fuel cell assembly capable of compressing and exerting a substantially uniform compressive force over the active area of the fuel cell assembly. More specifically, the present invention relates to improvements in end plate design that improve the distribution of compressive forces over the active area of a fuel cell assembly.
本发明的电化学燃料电池堆栈包括多个按照叠置结构方式布置以形成燃料电池组件的燃料电池。该燃料电池组件具有对置的第一和第二端。分别在与燃料电池组件的第一和第二端相邻的位置布置了具有相对内外表面的第一和第二端。端板的内表面面向燃料电池组件的端部。第一和第二端板以间隔关系被保持,以便使第一和第二端板向燃料电池组件施加压缩力。第一和第二端板中至少一个端板的内表面的轮廓被构造成能向燃料电池组件施加基本上均匀的压缩力。该造型内表面的轮廓可被构造成能让该内表面从至少一个端板朝燃料电池组件的端板延伸。优选的是,具有造型内表面的端板的轮廓构造成能让端板的厚度从端板边缘向端板中心增大,这样端板中心的厚度最大。任选的是,第一和第二端板的内表面轮廓都可被构造成分别从第一和第二端板朝着燃料电池组件的第一和第二端延伸,这样就可向燃料电池组件施加基本上均匀的压缩载荷。The electrochemical fuel cell stack of the present invention includes a plurality of fuel cells arranged in a stacked configuration to form a fuel cell assembly. The fuel cell assembly has opposing first and second ends. First and second ends having opposing inner and outer surfaces are disposed respectively adjacent to the first and second ends of the fuel cell assembly. The inner surface of the end plate faces the end of the fuel cell assembly. The first and second end plates are held in a spaced relationship such that the first and second end plates apply a compressive force to the fuel cell assembly. The inner surface of at least one of the first and second end plates is contoured to apply a substantially uniform compressive force to the fuel cell assembly. The profiled inner surface can be configured to allow the inner surface to extend from at least one end plate toward an end plate of the fuel cell assembly. Preferably, the profile of the end plate with the contoured inner surface is configured such that the thickness of the end plate increases from the edge of the end plate to the center of the end plate such that the thickness in the center of the end plate is the greatest. Optionally, the inner surface contours of both the first and second end plates may be configured to extend from the first and second end plates toward the first and second ends of the fuel cell assembly, respectively, such that the fuel cell The assembly applies a substantially uniform compressive load.
在本发明的可选择实施例中,电化学燃料电池堆栈包括多个按照叠置结构形式布置成燃料电池组件的燃料电池。该燃料电池组件具有对置的第一和第二端。在分别与燃料电池组件的第一和第二端相邻的位置上布置了具有对置内外表面的第一和第二隔板。隔板的内表面面向燃料电池组件的端部。在分别与第一和第二隔板相邻的位置布置了具有相对的内外表面的第一和第二端板,并让隔板位于端板和燃料电池组件的端部之间。端板的内表面面向隔板的外表面。第一和第二端板以间隔关系被保持,以便使第一和第二端板向隔板和燃料电池组件施加压缩力。隔板或端板中的至少一个的至少一个表面的轮廓被构造成能向燃料电池组件施加基本上均匀的压缩力。In an alternative embodiment of the invention, an electrochemical fuel cell stack includes a plurality of fuel cells arranged in a stacked configuration as a fuel cell assembly. The fuel cell assembly has opposing first and second ends. First and second separators having opposing inner and outer surfaces are disposed adjacent the first and second ends, respectively, of the fuel cell assembly. The inner surface of the separator faces the end of the fuel cell assembly. First and second end plates having opposing inner and outer surfaces are disposed adjacent the first and second separator plates, respectively, with the separator plates positioned between the end plates and the ends of the fuel cell assembly. The inner surface of the end plate faces the outer surface of the partition. The first and second end plates are held in a spaced relationship such that the first and second end plates apply a compressive force to the separator and fuel cell assembly. At least one surface of at least one of the separator or end plate is contoured to apply a substantially uniform compressive force to the fuel cell assembly.
在本发明的不同的可选择实施例中,电化学燃料电池堆栈包括按照叠置结构方式布置以形成燃料电池组件的燃料电池。该燃料电池组件具有对置的第一和第二端。在与燃料电池组件的对应第一和第二端相邻的位置布置第一和第二端接板。在分别与第一和第二端接板相邻的位置布置第一和第二端板,让端接板位于端板和燃料电池组件的端部之间。第一和第二端接板中至少有一块端接板与第一或第二端板之一相连,这样该至少一个端接板的刚度将有助于被连接的端板的刚度。第一和第二端板以间隔关系被保持,以便使第一和第二端板向燃料电池组件施加压缩力。任选的是,燃料电池堆栈还可包括至少一个隔板。该至少一个隔板夹在与第一或第二端板之一相连的至少一个端接板之间。该至少一个隔板与至少一个端接板和第一或第二端板之一相连,这样该至少一个隔板的刚度有助于所连接的端板的刚度。In various alternative embodiments of the invention, an electrochemical fuel cell stack includes fuel cells arranged in a stacked configuration to form a fuel cell assembly. The fuel cell assembly has opposing first and second ends. First and second termination plates are disposed adjacent corresponding first and second ends of the fuel cell assembly. First and second end plates are disposed adjacent to the first and second end plates, respectively, such that the end plates are located between the end plates and the ends of the fuel cell assembly. At least one of the first and second end plates is connected to one of the first or second end plates such that the stiffness of the at least one end plate contributes to the stiffness of the connected end plate. The first and second end plates are held in a spaced relationship such that the first and second end plates apply a compressive force to the fuel cell assembly. Optionally, the fuel cell stack may also include at least one separator. The at least one bulkhead is sandwiched between at least one end plate connected to one of the first or second end plates. The at least one bulkhead is connected to at least one end plate and one of the first or second end plates such that the stiffness of the at least one bulkhead contributes to the stiffness of the connected end plate.
通过下面提供的详细描述将使本发明的其它应用范围变得显明。应当理解的是,详细描述和具体例子虽然都表示本发明的优选实施例,但试图认为它们仅用于说明目的,而不是对本发明范围的限制。Other areas of applicability of the present invention will become apparent from the detailed description provided below. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
附图的简要说明Brief description of the drawings
通过详细描述和附图,将使本发明变得更容易充分理解,附图中:The present invention will be more easily and fully understood by the detailed description and accompanying drawings, in which:
图1是本发明的电化学燃料电池堆栈的透视图;Figure 1 is a perspective view of an electrochemical fuel cell stack of the present invention;
图2是沿图1中电化学燃料电池堆栈的剖面线2-2剖开的简化剖视图;Figure 2 is a simplified cross-sectional view taken along section line 2-2 of the electrochemical fuel cell stack in Figure 1;
图3是图1电化学燃料电池堆栈的部分分解透视图,它表示侧板与图该电化学燃料电池堆栈的结合;Figure 3 is a partially exploded perspective view of the electrochemical fuel cell stack of Figure 1 showing the combination of the side panels and the electrochemical fuel cell stack of Figure 1;
图4是表示燃料电池细节的简化的不完全视图;Figure 4 is a simplified fragmentary view showing details of a fuel cell;
图5A-5G是本发明的电化学燃料电池堆栈的端板和隔板的各种结构的剖视图;5A-5G are cross-sectional views of various configurations of end plates and separators of an electrochemical fuel cell stack of the present invention;
图6A是依照本发明原理的端板的成型内表面的平面图;Figure 6A is a plan view of the contoured inner surface of an end plate in accordance with the principles of the present invention;
图6B是沿图6A的端板的剖面线B-B剖开的剖视图;Figure 6B is a cross-sectional view taken along section line B-B of the end plate of Figure 6A;
图6C是沿图6A的端板的剖面线C-C剖开的剖视图;Figure 6C is a cross-sectional view taken along section line C-C of the end plate of Figure 6A;
图7A-7B是本发明的电化学燃料电池堆栈的端部组件的不完全剖视图,它表示结合这些端板组件的部件的各种方式;7A-7B are fragmentary cross-sectional views of end assemblies of electrochemical fuel cell stacks of the present invention showing various ways of combining components of these end plate assemblies;
图8是本发明的电化学燃料电池堆栈中采用的隔板的透视图,它表示利用孔来减轻隔板重量;Figure 8 is a perspective view of a separator employed in the electrochemical fuel cell stack of the present invention showing the use of holes to reduce the weight of the separator;
图9A-9B是图1的电化学燃料电池堆栈的简易剖视图,它表示利用预定大小F的压缩力分别对燃料电池组件和燃料电池堆栈进行压缩;9A-9B are simplified cross-sectional views of the electrochemical fuel cell stack of FIG. 1, which show that the fuel cell assembly and the fuel cell stack are respectively compressed using a compression force of a predetermined magnitude F;
图10A-10B是图1的电化学燃料电池堆栈的简易剖视图,它表示将燃料电池组件和燃料电池堆栈压缩了预定距离D;10A-10B are simplified cross-sectional views of the electrochemical fuel cell stack of FIG. 1, showing that the fuel cell assembly and the fuel cell stack have been compressed by a predetermined distance D;
图11是表示依照本发明的原理制造燃料电池堆栈的预定力压缩方法的步骤的流程图;Figure 11 is a flowchart showing the steps of a predetermined force compression method for fabricating a fuel cell stack in accordance with the principles of the present invention;
图12是表示依照本发明的原理制造燃料电池堆栈的预定压缩距离方法的步骤的流程图;Figure 12 is a flow chart illustrating the steps of a method of fabricating a fuel cell stack for a predetermined compression distance in accordance with the principles of the present invention;
图13是表示使用隔板制造预定或均匀长度的燃料电池堆栈的步骤的流程图。FIG. 13 is a flowchart showing the steps of manufacturing a fuel cell stack of predetermined or uniform length using separators.
优选实施例的详细描述Detailed description of the preferred embodiment
以下对优选实施例的描述本身仅是示范性的,它们绝不是对本发明、其应用或用途的限制。The following descriptions of preferred embodiments are merely exemplary in themselves, they are in no way restrictive of the invention, its application or uses.
参照图1和2,其示出了依照本发明优选实施例的电化学燃料电池堆栈20。该燃料电池堆栈20包括多个按照叠置结构方式布置成燃料电池组件24的燃料电池22,所述燃料电池组件24具有对置的上端26和下端28,如图10A所示,它们中间是压缩长度30和未压缩长度31。燃料电池组件24夹在上、下端组件32、34之间。上、下端组件32、34通过侧壁以固定的间隔关系被保持。在当前优选的实施例中,侧壁包括至少一个侧板36。侧板36以间隔关系保持上、下端组件32、34,以便让上、下端组件32、34向燃料电池组件24施加压缩力。依照已知的燃料堆栈技术,燃料电池堆栈20包括向/从燃料电池组件24供应、排出反应物和冷却流体流的入口37、出口38和通道(未示出)。Referring to Figures 1 and 2, there is shown an electrochemical
如图4所示,燃料电池组件24包括多个重复单元或燃料电池22,每个重复单元都具有膜电极组件(MEA)40和一对布置在MEA 40的相对侧面上的双极板组件42。每个双极板组件42都由夹在两个气体分配层42g之间的冷却剂分配层42c组成。在冷却剂分配层42c和气体分配层42g之间夹有装有冷却剂、并将阳极和阴极气流隔开的不可透隔板44。在将MEA夹在一个电池的阳极气体分配层42ga和相邻电池的阴极气体分配层42gc之间时,就形成了燃料电池22。MEA40可以采用多种形式,这在本领域是已知的。例如,MEA40可以是聚合物电解质薄膜。优选的是,聚合物电解质薄膜是厚度约在0.018微米数量级上的薄型加强薄膜。薄型加强聚合物电解质薄膜比现有技术的燃料电池中采用的厚度约为0.007英寸的聚合物电解质薄膜要薄得多。本发明所采用的薄且又经过增强的聚合物电解质薄膜在燃料电池组件24的长度30中仅占很小百分比,与现有技术的燃料电池堆栈采用的较厚聚合物电解质薄膜相比,它出现滑动或应力松弛要少得多。As shown in FIG. 4, the
燃料电池22按照叠置结构的形式布置以形成燃料电池组件24。彼此相邻叠置成燃料电池组件24的燃料电池22的数目可以变化。用于形成燃料电池组件24的燃料电池22的数目取决于燃料电池堆栈20的需要。即,在希望较大或更大功率的燃料电池堆栈20时,燃料电池组件24中燃料电池22的数目要增加。本领域公知的是,需要压缩燃料电池22,以便让燃料电池22更加高效,并产生更多能量。于是,要将燃料电池组件24压在上、下端组件32、34之间。优选的是,要均匀压缩燃料电池组件24的有效区域(未示出),使燃料电池组件24和燃料电池组件24中的每个燃料电池22的效率最大化。The fuel cells 22 are arranged in a stacked configuration to form a
再次参照图2和3,上端组件32布置在与燃料电池组件24的上端26相邻的位置。上端组件32包括具有相对置的内外表面46、48的上端板45。上端板45的内表面46面向燃料电池组件24的上端26。上端板45有多个开口50,以使与流体通道相连的各个入口37、出口38从燃料电池组件24延伸到燃料电池堆栈20的外部。具有与这些通道相连的入口37和出口38的燃料电池堆栈20的端部也称为“湿端”。Referring again to FIGS. 2 and 3 , the
下端组件34设置在与燃料电池组件24的下端28相邻的地方。下端组件34包括具有相对的内和外表面60、62的下端板58。下端板58被定位成让下端板58的内表面60面向燃料电池组件24的下端28。当没有与流体通道相连的入口和出口穿过下端组件34时,燃料电池堆栈20的下端28也称为“干端”。The lower end assembly 34 is disposed adjacent the lower end 28 of the
任选、但优选的是,有一个或多个隔板52可位于燃料电池组件24和上和/或下端板45、58之间。隔板52位于端板45、58和燃料电池组件24的端部26、28之间,让隔板52的内表面54面向燃料电池组件24的端部26、28,让隔板52的外表面55面向端板45、58的内表面54、60。当燃料电池组件24的端部26、28上设置了端接板56时,隔板52就位于端接板56和端板45、58之间,隔板52的内表面54面向端接板56。隔板52将端板45、58与端接板56分开。在端部组件32、34中,隔板52被定位成让隔板52的厚度57与燃料电池组件24的长度30排成一线。虽然优选实施例示出了与上、下端组件32、34相关联的隔板52,但本领域普通技术人员可以认识到的是,隔板52的数目和位置可根据燃料电池堆栈20的设计和应用而变化。Optionally, but preferably, one or
上、下端板45、58每个都有将内表面46、60与外表面48、62分开的外缘侧壁64。上、下端板45、58的外缘侧壁64与燃料电池组件24的长度30排成一线。优选的是,如图所示,燃料电池堆栈20的形状基本上是长方形的,上、下端板45、58的形状也是长方形的。长方形的上、下端板45、58的外缘侧壁64由基本上彼此垂直的第一和第二对对置侧壁66、68组成。第一和第二对对置侧壁66、68的每一个都具有一个以上的螺纹孔,用以容纳可将侧板36固定到上、下端板45、58上的螺纹紧固件80。The upper and
正如上面所提到的,上、下端组件32、34向燃料电池组件24施加压缩力。施加在燃料电池组件24上的压缩力可通过保持固定的间隔关系的上、下端板45、58来产生。优选的是,上、下端板45、58通过侧板36保持固定的间隔关系。每块侧板36具有对置的第一和第二端部72和74、以及二者之间的长度76。每块侧板36定位在燃料电池堆栈20上,让第一端72与上端板45相邻,让第二端74与下端板58相邻,侧板36的长度76与燃料电池组件24的长度30排成一线。任选、但优选的是,侧板36沿端板45、58的整个外缘侧壁64延伸。每块侧板36的第一和第二端72、74都有一个以上的开口78,在压缩燃料电池组件24时,这些开口要与上、下端板45、58的外缘侧壁64上的螺纹孔70对齐。优选的是,每块侧板36的第一和/或第二端72、74中任何一端的开口78是狭缝形式的,这样就能以固定的间隔关系保持上、下端板45、58。该狭缝在允许燃料电池堆栈20的各个部件的尺寸变化的同时,仍能以固定的间隔关系保持上、下端板45、58。虽然优选采用螺纹机械紧固件80将侧板36连接到上、下端板45、58上,但有经验的技术人员可以认识到,在不脱离权利要求书所限定的发明范围的情况下,也可以采用其它方式把侧板36与上、下端板45、58连接起来。在该意义上,由侧板36和端板45、58形成的接合应当足以抵抗它们之间接界处的相对旋转。例如,侧板36的第一端7 2和/或第二端74可通过其它机械紧固方式如铆钉或销钉、或通过各种粘结方式如焊接、钎焊或者粘结剂粘结固定到相应的上和/或下端板45、58上,这些方式仍在本发明的精神范围内。此外,应当理解的是,侧板36的端部72、74中的一端可以弯曲,以形成可位于端板45、58之一上的保持元件(未示出),用以保持住端板45、58,同时让侧板36的相对端部72、74连接到相对端板45、58上,并保持端板以固定的间隔关系。As mentioned above, the upper and
根据需要,每块端板36都可具有一个以上的开口82,用以让端接板56上的接线板83延伸到燃料电池堆栈20的外部。优选的是,每块侧板36电学接地,从而保护燃料电池组件24不受电磁干扰。另外优选的是,每块侧板36由金属制成。将用于以固定的间隔关系保持上、下端板45、58的侧板36的大小构造成:能在以固定的间隔关系保持上、下端板45、58的同时,让上、下端板45、58向燃料电池组件24施加并保持压缩力。因为侧板36的宽度较大,因此需要较小厚度来提供承载压缩载荷所必要的抗张强度。与传统上利用燃料电池组件周围和/或贯穿燃料电池组件的轴向杆的情况相比,本发明的这个方案具有减轻重量的作用。Each
优选的是,一块以上的侧板36将至少一部分燃料电池组件24包封起来,以保护燃料电池组件24不受意外损害。更加优选的是,侧板36将整个燃料电池组件24包封起来,从而为燃料电池组件24和燃料电池堆栈20提供了保护罩。于是,侧板36的尺寸被构造成让侧板36经得住这些冲击、吹打和其它打击,同时能保护燃料电池组件24和燃料电池堆栈20不受由于各种自然事物的冲击、吹打或其它打击而产生的损害。通过这种方式,侧板36不仅用于以固定的间隔关系保持上、下端板45、58、以便向燃料电池组件24施加并保持压缩载荷,而且为燃料电池组件24和燃料电池堆栈20提供了保护罩。利用侧板36执行保护功能消除了象传统燃料电池堆栈中那样在燃料电池堆栈20周围设置附加结构的需要,从而提供了对燃料电池堆栈20受意外吹打、冲击或其它打击的保护。Preferably, one or
上端组件32和/或下端组件34中所任选包含的隔板52用于多种目的。即,可因为一个以上的原因而将隔板52包含到燃料电池堆栈20中。例如,隔板52可用于将上和/或下端板45、58与端接板56隔开。按照上面所述的,端接板56是导电的,它用于通过接线板83从燃料电池堆栈20提取电流。当上和/或下端板45、58导电时,位于上和/或下端板45、58与端接板56之间的隔板52能将上端板和/或下端板45、58与端接板56电绝缘隔开。隔板52还可用于控制燃料电池堆栈20的总体尺寸。即,按照下面所要详细描述的,可在燃料电池组件24和上和/或下端板45、58之间设置一块以上的隔板52,以便在提供预定长度的燃料电池堆栈20的同时,仍能让端部组件32、34向燃料电池组件24施加压缩力。当前优选的是,隔板(或多个隔板)52的厚度范围约为8-18毫米,从而提供出电绝缘性能足够、尺寸均匀的燃料电池堆栈20。但是,本领域的普通技术人员可以认识到,具体的应用和设计规范将决定隔板52的厚度57的范围。按照下面要详细描述的,隔板52还可与上和/或下端板45、58组合使用,用于向燃料电池组件24施加基本上均匀的压缩载荷。The
优选的是,隔板52是不导电的,它能用于将燃料电池堆栈20的各部件电绝缘隔开。于是,隔板52优选由不导电材料如塑料制成。更为优选的是,隔板52由工业级高性能的塑料制成。用于制造一块或多块隔板52的工业级高性能塑料在施加到燃料电池组件24上的一定大小的压缩载荷作用下是相对不可压缩的(即,应力松弛小),由此将压缩载荷从上和/或下端板45、58传递给燃料电池组件24的相应上、下端部26、28。具体而言,已证明利用聚噻吩烯硫醚制造隔板52是特别有效的材料。聚噻吩烯硫醚可由Chenron Philips ChemicalCompany,L.P.出售的RYTON PPS牌和德国Frankfurt的Celanese AG出售的FORTRON牌得到。优选的是,如图7所示,隔板52具有一个以上可减轻隔板52重量的孔隙84。Preferably, the
按照上面所提到的,上、下端板45、58通过侧板36保持固定的间隔关系,并向燃料电池组件24施加压缩载荷。正如前面所描述的,上、下端板45、58通过侧板36以固定的间隔关系被保持。在燃料电池组件24的上、下端26、28产生的压缩载荷将根据距离外缘侧壁64的距离而变化,它沿着外缘侧壁64处压缩载荷达到最大,而在上、下端板45、58的中心处达到最小。即,因为上、下端板45、58仅沿它们的外缘侧壁64得到保持,因此上、下端板45、58将响应燃料电池组件24上的压缩载荷和上、下端板45、58的外缘侧壁64不能进一步移开而变形或挠曲。因为燃料电池堆栈20的效率部分取决于在燃料电池组件24的整个有效区域上施加的均匀压缩载荷,因此理想的是在燃料电池组件24的整个有效区域上保持基本上均匀的压缩载荷。As noted above, the upper and
获得基本上均匀载荷的一种方式是通过增大上、下端板45、58的厚度让它们变得刚硬,这样就能让上、下端板45、58产生的挠曲对燃料电池组件24的效率的影响减到最小。但是,假设能为上、下端板45、58提供这种厚度,这些端板就太厚了,这为燃料电池堆栈20增加了过多重量,从而降低了燃料电池堆栈的重量效率和体积效率。为了避免提供相对刚性的端板45、58的必要性,端板45、58可任选地结合到隔板52和端接板56上,以便使隔板52的刚度和端接板56的刚度有助于端部组件32、34的总刚度,由此降低了在燃料电池组件24的整个有效区域上施加基本上均匀的压缩载荷所需的端板45、58的厚度。即,如图7A-7B所示,可将隔板52和端板45、58紧固在一起,将它们的刚度结合起来,形成能向燃料电池组件24的有效区域施加基本上均匀的压缩载荷的端部组件32、34。如图7A所示,端接板56可通过机械紧固件86的方式如螺栓或螺纹件与隔板52相连,组合起来的端接板56和隔板52可借助机械紧固件87与端板45、58中的一个相连。可以替换的是,端板56、隔板52、和端板45、58之一都可通过夹在相应部件之间的粘结层88的方式相连。于是,端接板56的刚度和隔板52的刚度与端板45、58的刚度组合起来,以提供能向燃料电池组件24的有效区域施加基本上均匀的压缩载荷的端部组件32、34,于是在不将端接板56或隔板52与端板45、58连接起来的情况下,较薄端板45、58将是必要的。One way to achieve substantially uniform loading is to stiffen the upper and
可以替换的是,和/或另外,端板45、58和/或隔板52可具有造型表面,它能在无需采用过厚端板45、58的情况下对端板45、58的挠曲进行补偿和向整个燃料电池组件24的有效区域上施加基本上均匀的压缩载荷。即,由仅示出了上端板4 5和一块隔板52的图5A-5G可以看出,上端板45的内表面46的尺寸被构造成背离上端板45、朝燃料电池组件24的上端26弯曲,这样上端板45的厚度在沿着外缘侧壁64处最小,在上端板45的中心处最大。考虑到由于与下端板58保持固定的间隔关系的上端板45沿着其外缘侧壁64被保持、同时又向燃料电池组件24的有效区域施加了理想大小的压缩载荷而将在上端板45中产生的挠曲,对上端板45的内表面46的形状轮廓也做了造型。图6A-6C表示上端板45的内表面46的示范性轮廓造型。正如所看到的,上端板45的厚度大约在上端板45的中心处最大。Alternatively, and/or in addition, the
可以替换的是,和/或另外,考虑到在上端板45将产生的挠曲,隔板52可具有轮廓被造型的内和/或外表面54、55。即,隔板52的厚度被构造成沿着隔板52外缘最小,在隔板52的中心处最大。例如,如图5G所示,隔板52的内表面54的轮廓被构造成由隔板52朝着燃料电池组件24的上端26延伸,或者如图5E所示,隔板52的外表面55的轮廓被构造成由隔板52朝着上端板45延伸,这样就可通过端板45向燃料电池组件24的有效区域施加基本上均匀的压缩载荷。可以替换的是,如图5F所示,隔板52的内外表面54、55的轮廓被构造成分别由隔板52朝着燃料电池组件24的上端26和上端板45的内表面46延伸,由此就能向燃料电池组件24的有效区域施加基本上均匀的压缩载荷。Alternatively, and/or in addition, the
隔板52的内外表面54、55和上端板45的内表面46的造型的各种变化示于图5A-5G中。考虑到不仅有上端板45的挠曲,而且有下端板58的挠曲,上端板45和/或隔板52的表面轮廓形状可被造型,这样燃料电池组件24的上、下端26、28都能收到基本上均匀的压缩载荷。同样,应当理解的是,下端组件34中下端板58的内表面60和隔板52的内外表面54、55的形状也可按照相同方式来构造或造型,这样下端组件34的部件可向燃料电池组件24的有效区域施加基本上均匀的压缩载荷。有经验的技术实践人员可以认识到,内表面46具有其中形成用于在燃料电池组件24的有效区域上实现更加均匀的压缩载荷的各种局部特征。于是,应当理解的是,上端组件32的部件和/或下端组件34的部件的表面形状可被单独或一起构造或造型成能向燃料电池组件24的有效区域施加基本上均匀的压缩载荷。还应当理解的是,为了示范性目的,对各图中所示的尺寸作了夸大处理,不应当将它们看作是相对燃料电池堆栈20的每个部件的尺寸。即,应当理解的是,对端板45、58的挠曲和通过塑造端板46、58和/或隔板52的表面形状进行的校正作了夸大处理,以便更好地举例说明本发明的原理。还应当理解的是,不要将利用术语“上、下”描述燃料电池堆栈20的各个部件理解为是绝对参考,要将其理解为是要提供燃料电池堆栈20的部件的相对关系。Variations in the configuration of the inner and
虽然将燃料电池堆栈20描述并表示成基本上的长方形结构,但应当理解的是,燃料电池堆栈20的形状可以采用各种结构,它们仍然在权利要求书所限定的发明范围内。例如,燃料电池堆栈20可以是圆柱形的,燃料电池组件24以及上、下端组件32、34也可以是圆柱形的。当燃料电池堆栈20为圆柱形时,侧板36就是一个圆柱形套筒,里面插有上、下端组件32、34和燃料组件24。侧板36还可以是部分圆柱形套筒,它罩着燃料电池堆栈20的部件。于是,术语“侧板”的使用不应当限于平板,而应当理解为可以是平的或弯曲的,或者是由燃料电池堆栈20的特定形状所规定的各种形状。Although the
按照早先提到的,燃料电池堆栈20具有利用压缩载荷来保持的燃料电池组件24,由此可让燃料电池组件24更高效。本发明还包括在压缩载荷条件下制造具有燃料电池组件24的燃料电池堆栈20的各种制造方法。在第一种方法、预定压缩载荷法中,如图9A-9B和11所示,燃料电池组件24和/或燃料电池堆栈20可利用能在燃料电池组件24上产生预定大小F的内部压缩载荷的外部压缩载荷来压缩。然后将侧板36固定到上、下端板45、58上,以便在卸掉燃料电池组件24和/或燃料电池堆栈20上的外部压缩载荷时仍能保持上、下端板45、58的固定的间隔关系。因为在卸掉外部压缩载荷后仍能以固定的间隔关系保持上、下端板45、58,因此按照下面更详细讨论的,上、下端板45、58继续向燃料电池组件24施加内部压缩载荷。As mentioned earlier, the
在第二方法、预定压缩距离法中,如图10A-10B和12所示,燃料电池组件24和/或燃料电池堆栈20可通过外部压缩载荷C压缩预定距离D。换言之,外部压缩载荷的大小足以将燃料电池组件24压缩预定距离D。然后将侧板36连接到上下的端板45、58(正如下面要进一步详细描述的)。接着卸掉外部压缩载荷。上、下端板45、58保持其固定的间隔关系。燃料电池组件24保持基本上被压缩预定距离D的状态,由此在上面施加内部压缩载荷。In a second method, the predetermined compression distance method, as shown in FIGS. 10A-10B and 12 , the
按照上面所提到的,在预定大小F的压缩载荷条件下制造具有燃料电池组件24的燃料电池堆栈20的预定压缩载荷法包括向燃料电池堆栈20施加外部压缩载荷。预定压缩载荷法包括以下步骤:1)将燃料电池组件24设置在上、下端板45、58之间,让燃料电池组件24的上端26与上端板45相邻,燃料电池组件24的下端28与下端板58相邻;2)向端板45、58中的至少一个端板施加外部压缩力,以便压缩燃料电池组件24,使其受预定大小F的内部压缩力作用;3)将侧板与端板45、58结合,让侧板36的第一和第二端72、74分别与对应的上、下端板45、58结合;以及4) 卸掉施加到端板45、58中的至少一个端板上的外部压缩力,由此以固定的间隔关系保持上、下端板45、58,从而在燃料电池组件24上保持基本上等于预定大小F的压缩力。由此预定压缩载荷法就提供了在燃料电池组件24上施加有基本上等于预定大小F的压缩力的燃料电池堆栈20。As noted above, the predetermined compressive load method of manufacturing the
相反,在利用预定压缩距离法组装燃料电池堆栈20时,与利用预定大小F的压缩力进行压缩相反的是,要将燃料电池堆栈20和/或燃料电池组件24压缩预定距离D。预定距离D的基准点可以是燃料电池组件24本身的总长。因此,另一基准是仅仅将燃料电池组件24压缩预定距离D,而不是压缩燃料电池堆栈20。但是,应当理解的是,将燃料电池组件24压缩预定距离D也可通过将燃料电池堆栈20压缩预定距离D来实现。优选的是,预定距离D对应于向燃料电池组件24施加的、能导致燃料电池堆栈20高效操作的压缩力。压缩燃料电池组件24的预定距离D可通过多种方式来确定。例如,按照下面要详细讨论的,预定距离D可根据燃料电池组件24所包含的每个燃料电池22的固定距离压缩来计算,或者根据以往压缩具有已知数量的燃料电池22的燃料电池组件24的经验的经验数据来确定。一旦确定了预定距离D,就向燃料电池堆栈20施加外部压缩载荷,以便将燃料电池堆栈20和/或燃料电池组件24压缩预定距离D。然后将侧板36与上、下端板45、58连接起来,卸掉外部压缩载荷。所得燃料电池堆栈20就具有被压缩了预定距离D的燃料电池组件24,并具有对应于燃料电池堆栈20的有效操作的内部压缩载荷。On the contrary, when the
当根据计算(即,基于每个电池的固定距离压缩)来确定压缩距离D时,每个燃料电池22被压缩给定距离。压缩燃料电池组件24的预定距离D可通过将燃料电池组件24中的燃料电池22的个数n乘以每个燃料电池22要被压缩的固定距离d来计算。换言之,通过等式D=n×d计算。要将压缩每个燃料电池22的固定距离选择为能向燃料电池22提供大小基本上对应于能提供燃料电池组件24的有效操作的压缩力。即,每个燃料电池22要被压缩的固定距离d是以燃料电池22的物理特性和燃料电池22有效操作所需的压缩量为基础的。所得的燃料电池堆栈20具有被压缩了预定距离D的燃料电池组件24,并具有对应于燃料电池组件24实现有效操作的压缩载荷。Each fuel cell 22 is compressed a given distance when the compression distance D is determined according to calculations (ie, based on a fixed distance compression for each cell). The predetermined distance D to compress the
与将每个燃料电池22压缩固定距离相反的是,在根据经验数据时,压缩燃料电池组件24的固定距离D可通过利用已知压缩载荷压缩燃料电池组件24的以往经验来确定。对于这两种方法来说,最终的预定距离D是相等的。由于燃料电池组件24所包含的燃料电池22的组成的基本上均一性,就能为每种类型的燃料电池22建立燃料电池22的数目与在燃料电池组件24受已知大小的压缩力作用产生的燃料电池组件24和/或燃料电池堆栈20的压缩距离之间的通用相关性。该相关性可用于根据包含燃料电池组件24的燃料电池22的数目来确定压缩燃料电池组件24、以便向燃料电池组件24上施加理想大小的压缩力的预定距离D。例如,经验数据表示将具有50到200个燃料电池的燃料电池组件分别被压缩了距离X和4X,从而施加了理想大小的压缩力。拥有由100个相同燃料电池22组成的燃料电池组件24的燃料电池堆栈20可被压缩距离2X,根据上述相关性,它应向燃料电池组件24施加了基本相等的理想大小的压缩力。As opposed to compressing each fuel cell 22 a fixed distance, when based on empirical data, the fixed distance D to compress the
因为任何给定类型的燃料电池22的组成都有一些变化,因此施加到燃料电池组件24上的最终压缩力可以变化。最终压缩力的变化量将取决于相关性的精度和燃料电池22的变化。优选的是,最终压缩力将在理想大小附近的可接受范围内变化,因此该变化对燃料电池堆栈20的效率的影响是可忽略的。于是经验数据法提供了这样一个具有燃料电池组件24的燃料电池堆栈20:在将燃料电池组件24压缩预定距离D时,所述燃料电池组件受基本上等于理想大小的、对应于燃料电池24有效操作的压缩力作用。Because of some variation in the composition of any given type of fuel cell 22, the resulting compressive force applied to
按照上面所提到的,隔板52可用于提供预定或均一长度L的燃料电池堆栈20。即,在燃料电池堆栈20中,隔板52可用于占据让燃料电池堆栈20达到预定或均一长度L的空间。均一长度L提供了多个优点。例如,均一长度L让燃料电池堆栈的更换变得容易,并让采用了燃料电池堆栈20的装置具有用于燃料电池堆栈20的标准空间。As mentioned above, the
如图13a-13b所示,本发明提供了具有均一长度L的燃料电池堆栈的各种组装顺序。燃料电池堆栈20的理想预定或均一长度L既可以是已知长度如工业标准,也可以是选定长度。无论哪种情况下,总长度L都是已知量。上、下端板45、58、燃料电池堆栈20中采用的所有端接板56、以及端部组件32、34的所有其它部件的厚度都可以测量,因此它们也是已知量。根据这些已知量/尺寸,就可以计算燃料电池堆栈20内要放置燃料电池组件24的空间,于是该空间也是已知量。即,燃料电池堆栈20中要放置燃料电池组件24的空间长度就等于燃料电池堆栈20的预定或均一长度L减去端板45、58、所有端接板56和组成端部组件32、34的所有其它部件的尺寸。而未知尺寸仅是燃料电池组件24的压缩长度30。燃料电池组件24的压缩长度30可根据上面讨论的用于制造燃料电池堆栈20的方法和燃料电池组件24所包括的燃料电池22的数目而变化。As shown in Figures 13a-13b, the present invention provides various assembly sequences of fuel cell stacks having a uniform length L. The desired predetermined or uniform length L of the
按照上面所阐明的,隔板52可与预定压缩载荷法一起用于制造预定或均一长度L的燃料电池堆栈20,在该燃料电池堆栈20中,向燃料电池组件24施加了基本上等于预定大小F的压缩载荷。为了实现该目的,需要确定燃料电池组件24的压缩长度30或燃料电池堆栈20的压缩长度,以便能确定一个或多个隔板52的所需组合厚度。As set forth above, the
通过以下方式都可确定燃料电池组件24的压缩长度30:(1)如图9A所示,利用外部压缩载荷压缩燃料电池组件24,以便获得预定大小F的内部压缩载荷,然后测量压缩长度30;或者(2)如图9B所示,利用外部载荷压缩燃料电池堆栈20,以便向燃料电池组件24施加预定大小F的内部压缩载荷,然后或者(A)测量燃料电池组件24的压缩长度30;或者(B)测量燃料电池堆栈20的压缩长度,然后通过减掉端板45、58、端接板56和端部组件32、34的所有其它部件的已知尺寸算出燃料电池24的压缩程度30。一旦确定了燃料电池组件24的压缩长度30,就从燃料电池组件24或燃料电池堆栈20上卸掉外部压缩载荷。利用燃料电池组件24的压缩长度30算出隔板52的所需组合厚度以制造预定或均一长度L的燃料电池堆栈20。隔板52的所需组合厚度等于里面要放置燃料电池组件24的空间长度(正如上面所讨论的)和燃料电池组件24的压缩长度30之差。由此算出隔板52的所需组合厚度。The compressed length 30 of the
可以替换的是,可以采用在燃料电池组件24上有预定大小F的内部压缩载荷的燃料电池堆栈20的压缩长度。燃料电池堆栈20的压缩长度可通过以下步骤获得:利用外部压缩载荷压缩燃料电池堆栈20,以向燃料电池组件24施加预定大小F的内部压缩载荷,然后测量燃料电池堆栈20的压缩长度。接着卸掉燃料电池堆栈上的外部压缩载荷。算出燃料电池堆栈20的预定或均一长度L与燃料电池堆栈20的所测压缩长度之差。算得的差值就是隔板52的所需组合厚度。Alternatively, a compressed length of the
一旦确定了隔板52的所需组合厚度,就要选择具有所需组合厚度的一块或多块隔板52。将选出的隔板52置于上和/或下端板45、58与燃料电池组件24的对应上和/或下端26、28之间。将隔板52定位,使隔板52的组合厚度与燃料电池组件24的长度30排成一线。然后通过向燃料电池堆栈20施加外部压缩载荷来压缩燃料电池堆栈20,由此燃料电池堆栈20基本上具有预定或均一长度L。具有预定或均一长度L的燃料电池堆栈20的最终内部压缩载荷应当基本上等于预定大小F。然后将侧板36固定到上、下端板45、58上,这样上、下端板45、58将燃料电池堆栈20基本上保持在预定或均一长度L上。最后,从燃料电池堆栈20上卸掉外部压缩载荷。最终燃料电池堆栈20的长度基本上等于预定或均一长度L,同时燃料电池组件24基本上以预定大小F的力压缩。Once the desired combined thickness of the
制造燃料电池堆栈20的预定压缩距离法也可利用隔板52制造预定或均一长度L的燃料电池堆栈20。隔板52的所需组合厚度以燃料电池堆栈20的理想预定或均一长度L、燃料电池组件24的压缩长度30、包括端部组件32、34在内的多个部件的厚度为基础。燃料电池组件24的压缩距离30可通过从燃料电池组件24的未压缩长度31中减掉预定距离D来计算。从燃料电池堆栈20的预定或均一长度L中减掉燃料电池组件24的压缩长度30和端部45、58、端接板56以及包括端部组件32、34在内的所有其它部件的厚度,得到隔板52的所需组合厚度。然后选出能让隔板52的组合厚度基本上等于所需总厚度的隔板52。然后按照上面所讨论的,将所选隔板52加到燃料电池堆栈20上。最终得到的燃料电池堆栈20基本上具有理想的预定或均一长度L、基本上被压缩了预定距离D的燃料电池组件24、以及与燃料电池组件24的有效操作相对应的内部压缩载荷。The predetermined compression distance method for fabricating the
在此用副词“基本上”来量化术语,应当将其理解为表示所述要素的大小在理想大小的可接受容差范围内。The use of the adverb "substantially" to quantify a term herein should be understood to mean that the size of the element in question is within acceptable tolerances of the desired size.
对本发明的描述本质上都是示范性的,因此,试图认为在不脱离本发明要点的情况下作出的变化都在本发明的范围之内。不应当认为这些变化脱离了本发明的精神和范围。The description of the invention is exemplary in nature and, therefore, variations that may be made without departing from the gist of the invention are intended to be considered as being within the scope of the invention. Such changes should not be regarded as a departure from the spirit and scope of the invention.
Claims (20)
Applications Claiming Priority (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/137,062 | 2002-04-30 | ||
| US10/136,781 | 2002-04-30 | ||
| US10/136,975 US7045245B2 (en) | 2002-04-30 | 2002-04-30 | Method and apparatus for providing a uniform fuel cell stack structure |
| US10/136,975 | 2002-04-30 | ||
| US10/136,781 US7344797B2 (en) | 2002-04-30 | 2002-04-30 | Compact fuel cell stack structure |
| US10/137,062 US6663995B2 (en) | 2002-04-30 | 2002-04-30 | End plates for a fuel cell stack structure |
| PCT/US2003/010868 WO2003094267A1 (en) | 2002-04-30 | 2003-04-09 | End plates for a fuel cell stack structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1650454A CN1650454A (en) | 2005-08-03 |
| CN1328810C true CN1328810C (en) | 2007-07-25 |
Family
ID=34139480
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB038097303A Expired - Lifetime CN100362685C (en) | 2002-04-30 | 2003-04-09 | Method and apparatus for providing a uniform fuel cell stack structure |
| CNB038096943A Expired - Lifetime CN1328810C (en) | 2002-04-30 | 2003-04-09 | End plates for a fuel cell stack structure |
| CNB038098466A Expired - Lifetime CN100499205C (en) | 2002-04-30 | 2003-04-14 | Compact fuel cell stack structure |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB038097303A Expired - Lifetime CN100362685C (en) | 2002-04-30 | 2003-04-09 | Method and apparatus for providing a uniform fuel cell stack structure |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB038098466A Expired - Lifetime CN100499205C (en) | 2002-04-30 | 2003-04-14 | Compact fuel cell stack structure |
Country Status (4)
| Country | Link |
|---|---|
| JP (4) | JP2005524214A (en) |
| CN (3) | CN100362685C (en) |
| AU (3) | AU2003223519A1 (en) |
| DE (3) | DE10392581B4 (en) |
Families Citing this family (35)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005228698A (en) * | 2004-02-16 | 2005-08-25 | Casio Comput Co Ltd | Fuel cell and manufacturing method thereof |
| US7261964B2 (en) | 2004-07-29 | 2007-08-28 | General Motors Corporation | Fuel cell stack housing |
| JP4664020B2 (en) * | 2004-08-10 | 2011-04-06 | 本田技研工業株式会社 | Manufacturing method of fuel cell stack |
| US7947404B2 (en) * | 2006-04-04 | 2011-05-24 | GM Global Technology Operations LLC | Thermally enhanced insulator plates and fuel cell stack incorporating the same |
| KR101145597B1 (en) * | 2006-12-21 | 2012-05-15 | 유티씨 파워 코포레이션 | Fuel cell stack having an integrated end plate assembly |
| DE102007012763B4 (en) * | 2007-03-16 | 2014-04-10 | Staxera Gmbh | Housing for receiving at least one fuel cell stack and fuel cell system with such a housing |
| JP5134272B2 (en) * | 2007-03-23 | 2013-01-30 | 本田技研工業株式会社 | Fuel cell stack |
| KR100986456B1 (en) * | 2008-03-04 | 2010-10-08 | 포항공과대학교 산학협력단 | Fuel cell stack fastening device |
| JP5285319B2 (en) * | 2008-04-02 | 2013-09-11 | パナソニック株式会社 | Fuel cell stack |
| US8372559B2 (en) * | 2008-10-21 | 2013-02-12 | GM Global Technology Operations LLC | Low cost thermal insulation for a fuel cell stack integrated end unit |
| JP5277958B2 (en) * | 2008-12-26 | 2013-08-28 | トヨタ自動車株式会社 | Manufacturing method of fuel cell stack |
| JP5664477B2 (en) | 2011-06-28 | 2015-02-04 | トヨタ自動車株式会社 | Fuel cell and fuel cell manufacturing method |
| KR101315739B1 (en) * | 2011-09-08 | 2013-10-10 | 현대자동차주식회사 | End plate for fuel cell having sandwich insert |
| DE102013206334A1 (en) * | 2013-04-10 | 2014-10-16 | Bayerische Motoren Werke Aktiengesellschaft | The fuel cell system |
| DE102013206335A1 (en) * | 2013-04-10 | 2014-10-16 | Bayerische Motoren Werke Aktiengesellschaft | The fuel cell system |
| CN103633359A (en) * | 2013-12-09 | 2014-03-12 | 新源动力股份有限公司 | Fuel cell stack assembly method |
| DE102014202215A1 (en) * | 2014-02-06 | 2015-08-06 | Volkswagen Aktiengesellschaft | Fuel cell stack and method for its assembly |
| US9997800B2 (en) * | 2014-07-09 | 2018-06-12 | GM Global Technology Operations LLC | Fuel cell stack and assembly method of same |
| DE102014217220A1 (en) | 2014-08-28 | 2016-03-03 | Bayerische Motoren Werke Aktiengesellschaft | Housing for a fuel cell stack |
| JP6606357B2 (en) * | 2015-06-05 | 2019-11-13 | 本田技研工業株式会社 | Fuel cell stack and heat dissipation adjustment method thereof |
| DE102015225351A1 (en) | 2015-12-16 | 2017-06-22 | Bayerische Motoren Werke Aktiengesellschaft | Method for producing a power supply unit |
| DE102015225350A1 (en) * | 2015-12-16 | 2017-06-22 | Bayerische Motoren Werke Aktiengesellschaft | Housing for receiving a fuel cell, battery or capacitor stack |
| JP6729342B2 (en) * | 2016-12-15 | 2020-07-22 | トヨタ自動車株式会社 | Manufacturing method of secondary battery stack |
| US10468707B2 (en) * | 2017-05-04 | 2019-11-05 | Gm Global Technology Operations Llc. | Fuel cell stack assembly |
| GB2563848B (en) * | 2017-06-26 | 2022-01-12 | Ceres Ip Co Ltd | Fuel cell stack assembly |
| DE102017006138A1 (en) * | 2017-06-29 | 2019-01-03 | Audi Ag | Method for producing a fuel cell stack |
| DE102017215510A1 (en) | 2017-09-05 | 2019-03-07 | Volkswagen Ag | A method of determining the compressive tensile force acting on a fuel cell stack |
| JP6947061B2 (en) * | 2018-02-01 | 2021-10-13 | トヨタ自動車株式会社 | How to make a fuel cell stack |
| JP6950557B2 (en) * | 2018-02-15 | 2021-10-13 | トヨタ自動車株式会社 | How to make a fuel cell stack |
| GB2572990B (en) * | 2018-04-18 | 2020-10-14 | Intelligent Energy Ltd | Cooling plates for fuel cells |
| CN113571723B (en) * | 2020-04-28 | 2022-08-09 | 安泰科技股份有限公司 | Stacking unit for fuel cell stack and fuel cell stack |
| DE102020211601A1 (en) | 2020-09-16 | 2022-03-17 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung eingetragener Verein | Stacked arrangement formed from a plurality of electrochemical cells arranged one on top of the other, and a method for assembling same |
| CN113036201B (en) * | 2020-12-18 | 2022-08-02 | 长春绿动氢能科技有限公司 | Electrochemical cell |
| DE102022113312A1 (en) | 2022-05-25 | 2023-11-30 | J.Schmalz Gmbh | Cell stacking package |
| CN115207400A (en) * | 2022-06-28 | 2022-10-18 | 东风汽车集团股份有限公司 | Air inlet end plate, fuel cell stack, fuel cell system and vehicle |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5176966A (en) * | 1990-11-19 | 1993-01-05 | Ballard Power Systems Inc. | Fuel cell membrane electrode and seal assembly |
| US5789091A (en) * | 1996-11-19 | 1998-08-04 | Ballard Power Systems Inc. | Electrochemical fuel cell stack with compression bands |
| CN2388714Y (en) * | 1999-09-01 | 2000-07-19 | 钟家轮 | Integral packaged proton exchanging film fuel cell |
Family Cites Families (30)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3476609A (en) * | 1967-03-30 | 1969-11-04 | United Aircraft Corp | Fuel cell module |
| DE2129187C3 (en) * | 1971-06-11 | 1978-08-31 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | A fuel battery made up of a plurality of fuel elements |
| US4175165A (en) * | 1977-07-20 | 1979-11-20 | Engelhard Minerals & Chemicals Corporation | Fuel cell system utilizing ion exchange membranes and bipolar plates |
| JPS59162777U (en) * | 1983-04-14 | 1984-10-31 | 三洋電機株式会社 | Fuel cell terminal device |
| JPS617868U (en) * | 1984-06-20 | 1986-01-17 | 三洋電機株式会社 | Fuel cell terminal device |
| JPS61116769A (en) * | 1984-11-12 | 1986-06-04 | Sanyo Electric Co Ltd | Stack frame fastening device of fuel cell |
| JP2566757B2 (en) * | 1986-05-19 | 1996-12-25 | ヤマハ発動機株式会社 | Fuel cell |
| JPH0221573A (en) * | 1988-07-08 | 1990-01-24 | Fuji Electric Co Ltd | Fuel cell |
| JP3135991B2 (en) * | 1992-06-18 | 2001-02-19 | 本田技研工業株式会社 | Fuel cell and fuel cell stack tightening method |
| JP3111124B2 (en) * | 1993-04-01 | 2000-11-20 | 大阪瓦斯株式会社 | Fuel cell |
| JPH07169473A (en) * | 1993-12-15 | 1995-07-04 | Toshiba Corp | Fuel cell and external diagnosis method thereof |
| JPH0855631A (en) * | 1994-08-12 | 1996-02-27 | Ishikawajima Harima Heavy Ind Co Ltd | Fuel cell |
| JPH0878044A (en) * | 1994-08-31 | 1996-03-22 | Aqueous Res:Kk | Fuel cell stack |
| JP3149716B2 (en) * | 1995-01-23 | 2001-03-26 | 富士電機株式会社 | Solid polymer electrolyte fuel cell |
| JPH0992324A (en) * | 1995-07-20 | 1997-04-04 | Toyota Motor Corp | Battery module and fuel cell |
| JPH09289029A (en) * | 1996-04-24 | 1997-11-04 | Tanaka Kikinzoku Kogyo Kk | Gas seal structure for polymer electrolyte fuel cell, cooling structure and stack |
| JP3493896B2 (en) * | 1996-04-25 | 2004-02-03 | トヨタ自動車株式会社 | Fuel cell and fuel cell system |
| JPH1095100A (en) * | 1996-09-24 | 1998-04-14 | Noritake Co Ltd | Squeegee for screen process printing |
| DE19724428C2 (en) | 1997-06-10 | 1999-09-16 | Ballard Power Systems | Housing for a low-temperature fuel cell stack |
| JPH1111829A (en) * | 1997-06-19 | 1999-01-19 | Mitsubishi Denki Bill Techno Service Kk | Plunger return wheel installing table fixing jig for hydraulic elevator |
| JPH1197054A (en) * | 1997-09-22 | 1999-04-09 | Sanyo Electric Co Ltd | Fastening structure and method of layered body |
| CN2329088Y (en) * | 1997-11-24 | 1999-07-14 | 钟家轮 | Proton exchanging film fuel battery |
| JP2000048850A (en) * | 1998-07-31 | 2000-02-18 | Aisin Seiki Co Ltd | Fuel cell |
| JP3454722B2 (en) * | 1998-08-20 | 2003-10-06 | 松下電器産業株式会社 | Polymer electrolyte fuel cell |
| JP2000149978A (en) * | 1998-11-16 | 2000-05-30 | Aisin Seiki Co Ltd | Fuel cell |
| US6200698B1 (en) * | 1999-08-11 | 2001-03-13 | Plug Power Inc. | End plate assembly having a two-phase fluid-filled bladder and method for compressing a fuel cell stack |
| US6218039B1 (en) * | 1999-08-25 | 2001-04-17 | Plug Power, Inc. | Clamping apparatus and method for a fuel cell |
| CA2353210C (en) * | 2000-07-19 | 2006-07-11 | Toyota Jidosha Kabushiki Kaisha | Fuel cell apparatus |
| JP4487396B2 (en) * | 2000-08-14 | 2010-06-23 | ソニー株式会社 | Fuel cell stack structure |
| JP2002280008A (en) * | 2001-03-16 | 2002-09-27 | Mitsubishi Materials Corp | Gas supply structure of fuel cell |
-
2003
- 2003-04-09 JP JP2004502395A patent/JP2005524214A/en active Pending
- 2003-04-09 DE DE10392581.3T patent/DE10392581B4/en not_active Expired - Lifetime
- 2003-04-09 DE DE10392584.8T patent/DE10392584B4/en not_active Expired - Lifetime
- 2003-04-09 AU AU2003223519A patent/AU2003223519A1/en not_active Abandoned
- 2003-04-09 AU AU2003226325A patent/AU2003226325A1/en not_active Abandoned
- 2003-04-09 CN CNB038097303A patent/CN100362685C/en not_active Expired - Lifetime
- 2003-04-09 JP JP2004502387A patent/JP2005522857A/en active Pending
- 2003-04-09 CN CNB038096943A patent/CN1328810C/en not_active Expired - Lifetime
- 2003-04-14 CN CNB038098466A patent/CN100499205C/en not_active Expired - Lifetime
- 2003-04-14 JP JP2004502380A patent/JP2006501601A/en not_active Ceased
- 2003-04-14 AU AU2003230898A patent/AU2003230898A1/en not_active Abandoned
- 2003-04-14 DE DE10392585.6T patent/DE10392585B4/en not_active Expired - Lifetime
-
2008
- 2008-06-03 JP JP2008145765A patent/JP2008277303A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5176966A (en) * | 1990-11-19 | 1993-01-05 | Ballard Power Systems Inc. | Fuel cell membrane electrode and seal assembly |
| US5789091A (en) * | 1996-11-19 | 1998-08-04 | Ballard Power Systems Inc. | Electrochemical fuel cell stack with compression bands |
| US5789091C1 (en) * | 1996-11-19 | 2001-02-27 | Ballard Power Systems | Electrochemical fuel cell stack with compression bands |
| CN2388714Y (en) * | 1999-09-01 | 2000-07-19 | 钟家轮 | Integral packaged proton exchanging film fuel cell |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2006501601A (en) | 2006-01-12 |
| JP2005522857A (en) | 2005-07-28 |
| JP2005524214A (en) | 2005-08-11 |
| CN1650460A (en) | 2005-08-03 |
| DE10392584T5 (en) | 2005-05-12 |
| CN100362685C (en) | 2008-01-16 |
| DE10392585T5 (en) | 2005-05-12 |
| JP2008277303A (en) | 2008-11-13 |
| AU2003230898A1 (en) | 2003-11-17 |
| CN100499205C (en) | 2009-06-10 |
| DE10392585B4 (en) | 2021-07-29 |
| DE10392584B4 (en) | 2021-05-12 |
| DE10392581T5 (en) | 2005-05-19 |
| AU2003223519A1 (en) | 2003-11-17 |
| DE10392581B4 (en) | 2014-07-31 |
| CN1650446A (en) | 2005-08-03 |
| CN1650454A (en) | 2005-08-03 |
| AU2003226325A1 (en) | 2003-11-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN1328810C (en) | End plates for a fuel cell stack structure | |
| CN101222066B (en) | Method and apparatus for providing a uniform fuel cell stack structure | |
| CN102484264A (en) | Fuel cell | |
| EP2395586B1 (en) | Polymer electrolyte fuel cell stack | |
| CN102939678B (en) | fuel cell unit | |
| JP5026461B2 (en) | Fuel cell stack | |
| JPH0992324A (en) | Battery module and fuel cell | |
| JP6112373B2 (en) | Insulation structure, fuel cell and fuel cell stack | |
| US6663995B2 (en) | End plates for a fuel cell stack structure | |
| WO2003094260A1 (en) | Compact fuel cell stack structure | |
| US20080233459A1 (en) | Fuel cell stack | |
| JP5430518B2 (en) | Fuel cell stack | |
| US20110003230A1 (en) | Compression Apparatus for Fuel Cell Stack | |
| JP5372627B2 (en) | Fuel cell | |
| JP5026616B2 (en) | Fuel cell stack | |
| JP5254878B2 (en) | Manufacturing method of fuel cell | |
| JP2019175740A (en) | Fuel battery | |
| JP5178061B2 (en) | Fuel cell | |
| EP3486986A1 (en) | Fuel cell stack | |
| EP2936604B1 (en) | Fuel cell stack assembly and method of assembly | |
| KR20180066774A (en) | Fastening band for fuel cell stack | |
| JP6104105B2 (en) | Fuel cell stack | |
| JP7657681B2 (en) | Fuel cell, electrochemical device, and fuel cell fastening adjustment method | |
| JP2009224153A (en) | Method of manufacturing fuel cell, separator, and fuel cell | |
| KR20100109707A (en) | Fuel cell stack |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20070725 |