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CN1328810C - End plates for a fuel cell stack structure - Google Patents

End plates for a fuel cell stack structure Download PDF

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Publication number
CN1328810C
CN1328810C CNB038096943A CN03809694A CN1328810C CN 1328810 C CN1328810 C CN 1328810C CN B038096943 A CNB038096943 A CN B038096943A CN 03809694 A CN03809694 A CN 03809694A CN 1328810 C CN1328810 C CN 1328810C
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fuel cell
plates
plate
cell module
end plate
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CN1650454A (en
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J·A·罗克
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Motors Liquidation Co
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General Motors Corp
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Priority claimed from US10/136,975 external-priority patent/US7045245B2/en
Priority claimed from US10/136,781 external-priority patent/US7344797B2/en
Priority claimed from US10/137,062 external-priority patent/US6663995B2/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/0247Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/0204Non-porous and characterised by the material
    • H01M8/0206Metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/24Grouping of fuel cells, e.g. stacking of fuel cells
    • H01M8/2465Details of groupings of fuel cells
    • H01M8/247Arrangements for tightening a stack, for accommodation of a stack in a tank or for assembling different tanks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/24Grouping of fuel cells, e.g. stacking of fuel cells
    • H01M8/2465Details of groupings of fuel cells
    • H01M8/247Arrangements for tightening a stack, for accommodation of a stack in a tank or for assembling different tanks
    • H01M8/248Means for compression of the fuel cell stacks
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Fuel Cell (AREA)

Abstract

An electro-chemical fuel cell stack (20) having a fuel cell assembly (24) disposed between upper and lower terminal plates (56) which are disposed between upper and lower end plates (45, 58). Optionally, spacer plates (52) can be inserted between the end plates (45, 58) and the terminal plates (56). The end plates (45, 58) and/or the spacer plates (52) may have contoured surfaces to apply a generally uniform compressive load on the fuel cell assembly (24). The terminal plates (56), spacer plates (52), and end plates (45, 58) may be connected together to form rigid end assemblies (32, 34) that compress the fuel cell assembly (24).

Description

燃料电池堆栈结构的端板End plates for fuel cell stacks

发明领域field of invention

本发明涉及燃料电池,具体涉及按堆栈方式布置、并保持压缩形式的燃料电池。The present invention relates to fuel cells, and more particularly to fuel cells arranged in a stack and held in compressed form.

发明背景Background of the invention

燃料电池堆栈一般包括多个燃料电池,它们一个叠在另一个上,相互间保持压缩形式。这多个叠置的燃料电池形成了被压缩成能让多个燃料电池保持压缩关系的燃料电池组件。一般而言,每个燃料电池都包括阳极层、阴极层、以及夹在所述阳极层和所述阴极层之间的电解质。该燃料电池组件需要相当大的压缩力将该堆栈的燃料电池压在一起。需要压缩力是由于燃料电池内存在的反应物的内部气体产生压力以及保持电池的内部部件之间良好电接触的需要。一般而言,每个面积单位的力总体约为195-205psi,这个力均匀地分布在电池的整个有效区域(对于车用大小的堆栈来说,一般是77-155平方英寸)上。于是,对于面积约80平方英寸的燃料电池来说,该尺寸堆栈的总压缩力一般约为15500到16500磅。A fuel cell stack generally includes a plurality of fuel cells stacked one on top of the other in compressed form relative to each other. The plurality of stacked fuel cells form a fuel cell assembly that is compressed to allow the plurality of fuel cells to maintain a compressed relationship. In general, each fuel cell includes an anode layer, a cathode layer, and an electrolyte sandwiched between the anode layer and the cathode layer. The fuel cell assembly requires considerable compressive force to press the stack of fuel cells together. The need for compressive force is due to the pressure created by the internal gases of the reactants present within the fuel cell and the need to maintain good electrical contact between the internal components of the cell. Generally speaking, the force per area unit is generally about 195-205 psi, which is evenly distributed over the entire active area of the battery (typically 77-155 square inches for a car-sized stack). Thus, for a fuel cell area of about 80 square inches, the total compressive force for a stack of this size is typically about 15,500 to 16,500 pounds.

现有技术的典型燃料电池堆栈结构聚焦于采用刚性端板向燃料电池组件施加并保持压缩力。要压缩的燃料电池组件夹在一对刚性端板之间。然后将端板压在一起,使其以间隔关系保持以保持压缩力。可通过多种方式以间隔关系保持端板。例如,可利用穿过端板延伸的连杆向端板施加压缩力,并保持端板的间隔关系。连杆一般在燃料电池组件外部,它沿着端板的外缘布置。还可利用沿着燃料电池组件的长度方向延伸并与端板连接的侧板以间隔关系保持端板,以保持燃料电池组件上的压缩力。Typical fuel cell stack structures of the prior art focus on applying and maintaining compressive forces to the fuel cell assembly using rigid end plates. The fuel cell assembly to be compressed is sandwiched between a pair of rigid end plates. The end plates are then pressed together so that they are held in a spaced relationship to maintain compressive force. The end plates may be held in spaced relation in a number of ways. For example, a link extending through the end plates may be utilized to apply a compressive force to the end plates and maintain the spaced relationship of the end plates. The connecting rods are generally external to the fuel cell assembly and run along the outer edges of the end plates. The end plates may also be held in spaced relation with side plates extending along the length of the fuel cell assembly and connected to the end plates to maintain compressive forces on the fuel cell assembly.

由于必需向燃料电池组件施加的压缩力很大和燃料电池组件上必需施加压缩力的有效区域的尺寸很大,因此沿着刚性端板外缘通过各种方式以间隔关系保持的刚性端板有挠曲倾向,由此就不能向燃料电池组件的整个有效区域施加基本上均匀的压缩力。即,刚性端板的中央部分发生挠曲,施加到位于刚性端板中央部分下方的有效区域上的力也不是和施加到刚性端板外缘处有效区域上的力一样大。Due to the large compressive forces that must be applied to the fuel cell assembly and the size of the effective area on the fuel cell assembly over which the compressive forces must be applied, the rigid end plates held in spaced relationship by various means along the outer edges of the rigid end plates are flexible. Therefore, a substantially uniform compressive force cannot be applied to the entire active area of the fuel cell assembly. That is, the central portion of the rigid end plate deflects, and the force applied to the active area below the central portion of the rigid end plate is not as great as the force applied to the active area at the outer edge of the rigid end plate.

试图在有效区域上提供基本上均匀的压缩分布的现有技术包括带有外部连杆的非常厚的刚性端板、带有穿过燃料电池组件的内部连杆的刚性端板、带有气囊空腔的半刚性端板、以及采用位于端板中央部分上方的一定力(discreet force)施加部件如螺钉,所述一定力施加部件能相对端板选择性移动,以便沿端板的中央部分施加压缩力。Prior art attempts to provide substantially uniform compression distribution over the active area include very thick rigid end plates with external links, rigid end plates with internal links passing through the fuel cell assembly, semi-rigid end plates of the cavity, and employing a discreet force applying member, such as a screw, positioned over the central portion of the end plate, selectively movable relative to the end plate to apply compression along the central portion of the end plate force.

在带有外部连杆的刚性端板中,螺纹连杆沿着燃料电池组件外部从上端板边缘延伸到下端板边缘,这样就由连杆来承载整个压缩力。端板必需足够厚,以便让总挠曲很小(每个电池大约小于1mil)。该系统的缺点在于,与所有的其它选项相比,因为整个端板跨度最大,没有其它方法能在整个有效区域上产生均匀的力,因此端板必须非常厚。In rigid endplates with external links, threaded links extend along the exterior of the fuel cell assembly from the edge of the upper endplate to the edge of the lower endplate such that the link carries the entire compressive force. The end plates must be thick enough so that the total deflection is small (approximately less than 1 mil per cell). The disadvantage of this system is that, compared to all other options, since the entire end plate span is the largest, there is no other way to generate a uniform force over the entire active area, so the end plate must be very thick.

在带有穿过燃料电池组件的内部连杆的刚性端板中,连杆穿过燃料电池中心,以便让连杆的位置靠近端板的中央部分。于是弯曲力的总跨度不在上端板的整个宽度上延伸,而是获得了较短跨度。该方案具有能缩短端板跨度长度的优点,因此能够利用较薄的端板,但是它也有缺点,即,需要复杂的双极板密封结构以便让连杆穿过燃料电池组件。In rigid end plates with internal linkages passing through the fuel cell assembly, the linkages pass through the center of the fuel cell so that the linkages are located near the central portion of the end plate. The total span of the bending force then does not extend over the entire width of the upper end plate, but a shorter span is obtained. This solution has the advantage of shortening the span length of the end plates, thus enabling the use of thinner end plates, but it also has the disadvantage of requiring complex bipolar plate seal structures to allow the connecting rods to pass through the fuel cell assembly.

在带有气囊空腔的半刚性端板中,上端板的下表面被挖空,在该端板空腔中设置了一个气囊,向该气囊施压,以提供理想的堆栈压缩载荷。于是,在气囊于整个有效区域上保持均匀力分布的同时,可以允许上端板本身发生些许弯曲。由于能允许上端板显著地弯曲,因此该方案具有能将上端板部件做得较薄的优点,但它也有缺点,即,它要求端板内有空腔,所以端板的总体厚度也要显著增加。In semi-rigid end plates with bladder cavities, the lower surface of the upper end plate is hollowed out, and a bladder is placed in the cavity of the end plate to pressurize the bladder to provide the desired stack compressive load. Thus, some bending of the upper end plate itself may be allowed while the airbag maintains a uniform force distribution over the entire active area. This solution has the advantage of being able to make the upper end plate part thinner since it allows the upper end plate to bend significantly, but it also has the disadvantage that it requires a cavity in the end plate, so the overall thickness of the end plate is also significantly greater. Increase.

在利用一定力施加部件时,该一定力施加部件位于端板的中央部分上方,它可相对端板选择性移动,以便沿着端板的中央部分施加压缩力。该方案具有可以微调施加到一定力施加部件上方的端板的各个位置上的压缩力的优点,但它的缺点在于,它需要额外机构来保持一定力施加部件,并需要紧固各个一定力施加部件、以便在燃料电池组件的有效区域上获得基本上均匀的力分布的重复过程。Where a force applying member is utilized, the force applying member is positioned above the central portion of the end plate and is selectively movable relative to the end plate to apply a compressive force along the central portion of the end plate. This solution has the advantage of being able to fine-tune the compressive force applied to various locations of the end plate above the force applying part, but it has the disadvantage that it requires additional mechanisms to hold the force applying part and fasten each force applying part. components to obtain a substantially uniform force distribution over the active area of the fuel cell assembly.

于是,所需要的是这样一种燃料电池堆栈结构,它具有能在无需过厚端板的情况下,或者在不需要采用额外装置向端板的中央部分施加压缩力的情况下,沿着燃料电池组件的有效区域施加基本上均匀的压缩力的端板。What is needed, then, is a fuel cell stack structure that has the ability to flow along the fuel cell without requiring excessively thick end plates, or without employing additional means to apply compressive forces to the central portions of the end plates. The end plates apply a substantially uniform compressive force to the active area of the battery assembly.

发明概述Summary of the invention

本发明涉及一种提供能压缩燃料电池组件、并能在燃料电池组件的有效区域上施加基本上均匀的压缩力的燃料电池堆栈结构。具体而言,本发明涉及对端板设计的改进,它改善了燃料电池组件有效区域上的压缩力分布。The present invention relates to a fuel cell stack structure that provides a fuel cell assembly capable of compressing and exerting a substantially uniform compressive force over the active area of the fuel cell assembly. More specifically, the present invention relates to improvements in end plate design that improve the distribution of compressive forces over the active area of a fuel cell assembly.

本发明的电化学燃料电池堆栈包括多个按照叠置结构方式布置以形成燃料电池组件的燃料电池。该燃料电池组件具有对置的第一和第二端。分别在与燃料电池组件的第一和第二端相邻的位置布置了具有相对内外表面的第一和第二端。端板的内表面面向燃料电池组件的端部。第一和第二端板以间隔关系被保持,以便使第一和第二端板向燃料电池组件施加压缩力。第一和第二端板中至少一个端板的内表面的轮廓被构造成能向燃料电池组件施加基本上均匀的压缩力。该造型内表面的轮廓可被构造成能让该内表面从至少一个端板朝燃料电池组件的端板延伸。优选的是,具有造型内表面的端板的轮廓构造成能让端板的厚度从端板边缘向端板中心增大,这样端板中心的厚度最大。任选的是,第一和第二端板的内表面轮廓都可被构造成分别从第一和第二端板朝着燃料电池组件的第一和第二端延伸,这样就可向燃料电池组件施加基本上均匀的压缩载荷。The electrochemical fuel cell stack of the present invention includes a plurality of fuel cells arranged in a stacked configuration to form a fuel cell assembly. The fuel cell assembly has opposing first and second ends. First and second ends having opposing inner and outer surfaces are disposed respectively adjacent to the first and second ends of the fuel cell assembly. The inner surface of the end plate faces the end of the fuel cell assembly. The first and second end plates are held in a spaced relationship such that the first and second end plates apply a compressive force to the fuel cell assembly. The inner surface of at least one of the first and second end plates is contoured to apply a substantially uniform compressive force to the fuel cell assembly. The profiled inner surface can be configured to allow the inner surface to extend from at least one end plate toward an end plate of the fuel cell assembly. Preferably, the profile of the end plate with the contoured inner surface is configured such that the thickness of the end plate increases from the edge of the end plate to the center of the end plate such that the thickness in the center of the end plate is the greatest. Optionally, the inner surface contours of both the first and second end plates may be configured to extend from the first and second end plates toward the first and second ends of the fuel cell assembly, respectively, such that the fuel cell The assembly applies a substantially uniform compressive load.

在本发明的可选择实施例中,电化学燃料电池堆栈包括多个按照叠置结构形式布置成燃料电池组件的燃料电池。该燃料电池组件具有对置的第一和第二端。在分别与燃料电池组件的第一和第二端相邻的位置上布置了具有对置内外表面的第一和第二隔板。隔板的内表面面向燃料电池组件的端部。在分别与第一和第二隔板相邻的位置布置了具有相对的内外表面的第一和第二端板,并让隔板位于端板和燃料电池组件的端部之间。端板的内表面面向隔板的外表面。第一和第二端板以间隔关系被保持,以便使第一和第二端板向隔板和燃料电池组件施加压缩力。隔板或端板中的至少一个的至少一个表面的轮廓被构造成能向燃料电池组件施加基本上均匀的压缩力。In an alternative embodiment of the invention, an electrochemical fuel cell stack includes a plurality of fuel cells arranged in a stacked configuration as a fuel cell assembly. The fuel cell assembly has opposing first and second ends. First and second separators having opposing inner and outer surfaces are disposed adjacent the first and second ends, respectively, of the fuel cell assembly. The inner surface of the separator faces the end of the fuel cell assembly. First and second end plates having opposing inner and outer surfaces are disposed adjacent the first and second separator plates, respectively, with the separator plates positioned between the end plates and the ends of the fuel cell assembly. The inner surface of the end plate faces the outer surface of the partition. The first and second end plates are held in a spaced relationship such that the first and second end plates apply a compressive force to the separator and fuel cell assembly. At least one surface of at least one of the separator or end plate is contoured to apply a substantially uniform compressive force to the fuel cell assembly.

在本发明的不同的可选择实施例中,电化学燃料电池堆栈包括按照叠置结构方式布置以形成燃料电池组件的燃料电池。该燃料电池组件具有对置的第一和第二端。在与燃料电池组件的对应第一和第二端相邻的位置布置第一和第二端接板。在分别与第一和第二端接板相邻的位置布置第一和第二端板,让端接板位于端板和燃料电池组件的端部之间。第一和第二端接板中至少有一块端接板与第一或第二端板之一相连,这样该至少一个端接板的刚度将有助于被连接的端板的刚度。第一和第二端板以间隔关系被保持,以便使第一和第二端板向燃料电池组件施加压缩力。任选的是,燃料电池堆栈还可包括至少一个隔板。该至少一个隔板夹在与第一或第二端板之一相连的至少一个端接板之间。该至少一个隔板与至少一个端接板和第一或第二端板之一相连,这样该至少一个隔板的刚度有助于所连接的端板的刚度。In various alternative embodiments of the invention, an electrochemical fuel cell stack includes fuel cells arranged in a stacked configuration to form a fuel cell assembly. The fuel cell assembly has opposing first and second ends. First and second termination plates are disposed adjacent corresponding first and second ends of the fuel cell assembly. First and second end plates are disposed adjacent to the first and second end plates, respectively, such that the end plates are located between the end plates and the ends of the fuel cell assembly. At least one of the first and second end plates is connected to one of the first or second end plates such that the stiffness of the at least one end plate contributes to the stiffness of the connected end plate. The first and second end plates are held in a spaced relationship such that the first and second end plates apply a compressive force to the fuel cell assembly. Optionally, the fuel cell stack may also include at least one separator. The at least one bulkhead is sandwiched between at least one end plate connected to one of the first or second end plates. The at least one bulkhead is connected to at least one end plate and one of the first or second end plates such that the stiffness of the at least one bulkhead contributes to the stiffness of the connected end plate.

通过下面提供的详细描述将使本发明的其它应用范围变得显明。应当理解的是,详细描述和具体例子虽然都表示本发明的优选实施例,但试图认为它们仅用于说明目的,而不是对本发明范围的限制。Other areas of applicability of the present invention will become apparent from the detailed description provided below. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.

附图的简要说明Brief description of the drawings

通过详细描述和附图,将使本发明变得更容易充分理解,附图中:The present invention will be more easily and fully understood by the detailed description and accompanying drawings, in which:

图1是本发明的电化学燃料电池堆栈的透视图;Figure 1 is a perspective view of an electrochemical fuel cell stack of the present invention;

图2是沿图1中电化学燃料电池堆栈的剖面线2-2剖开的简化剖视图;Figure 2 is a simplified cross-sectional view taken along section line 2-2 of the electrochemical fuel cell stack in Figure 1;

图3是图1电化学燃料电池堆栈的部分分解透视图,它表示侧板与图该电化学燃料电池堆栈的结合;Figure 3 is a partially exploded perspective view of the electrochemical fuel cell stack of Figure 1 showing the combination of the side panels and the electrochemical fuel cell stack of Figure 1;

图4是表示燃料电池细节的简化的不完全视图;Figure 4 is a simplified fragmentary view showing details of a fuel cell;

图5A-5G是本发明的电化学燃料电池堆栈的端板和隔板的各种结构的剖视图;5A-5G are cross-sectional views of various configurations of end plates and separators of an electrochemical fuel cell stack of the present invention;

图6A是依照本发明原理的端板的成型内表面的平面图;Figure 6A is a plan view of the contoured inner surface of an end plate in accordance with the principles of the present invention;

图6B是沿图6A的端板的剖面线B-B剖开的剖视图;Figure 6B is a cross-sectional view taken along section line B-B of the end plate of Figure 6A;

图6C是沿图6A的端板的剖面线C-C剖开的剖视图;Figure 6C is a cross-sectional view taken along section line C-C of the end plate of Figure 6A;

图7A-7B是本发明的电化学燃料电池堆栈的端部组件的不完全剖视图,它表示结合这些端板组件的部件的各种方式;7A-7B are fragmentary cross-sectional views of end assemblies of electrochemical fuel cell stacks of the present invention showing various ways of combining components of these end plate assemblies;

图8是本发明的电化学燃料电池堆栈中采用的隔板的透视图,它表示利用孔来减轻隔板重量;Figure 8 is a perspective view of a separator employed in the electrochemical fuel cell stack of the present invention showing the use of holes to reduce the weight of the separator;

图9A-9B是图1的电化学燃料电池堆栈的简易剖视图,它表示利用预定大小F的压缩力分别对燃料电池组件和燃料电池堆栈进行压缩;9A-9B are simplified cross-sectional views of the electrochemical fuel cell stack of FIG. 1, which show that the fuel cell assembly and the fuel cell stack are respectively compressed using a compression force of a predetermined magnitude F;

图10A-10B是图1的电化学燃料电池堆栈的简易剖视图,它表示将燃料电池组件和燃料电池堆栈压缩了预定距离D;10A-10B are simplified cross-sectional views of the electrochemical fuel cell stack of FIG. 1, showing that the fuel cell assembly and the fuel cell stack have been compressed by a predetermined distance D;

图11是表示依照本发明的原理制造燃料电池堆栈的预定力压缩方法的步骤的流程图;Figure 11 is a flowchart showing the steps of a predetermined force compression method for fabricating a fuel cell stack in accordance with the principles of the present invention;

图12是表示依照本发明的原理制造燃料电池堆栈的预定压缩距离方法的步骤的流程图;Figure 12 is a flow chart illustrating the steps of a method of fabricating a fuel cell stack for a predetermined compression distance in accordance with the principles of the present invention;

图13是表示使用隔板制造预定或均匀长度的燃料电池堆栈的步骤的流程图。FIG. 13 is a flowchart showing the steps of manufacturing a fuel cell stack of predetermined or uniform length using separators.

优选实施例的详细描述Detailed description of the preferred embodiment

以下对优选实施例的描述本身仅是示范性的,它们绝不是对本发明、其应用或用途的限制。The following descriptions of preferred embodiments are merely exemplary in themselves, they are in no way restrictive of the invention, its application or uses.

参照图1和2,其示出了依照本发明优选实施例的电化学燃料电池堆栈20。该燃料电池堆栈20包括多个按照叠置结构方式布置成燃料电池组件24的燃料电池22,所述燃料电池组件24具有对置的上端26和下端28,如图10A所示,它们中间是压缩长度30和未压缩长度31。燃料电池组件24夹在上、下端组件32、34之间。上、下端组件32、34通过侧壁以固定的间隔关系被保持。在当前优选的实施例中,侧壁包括至少一个侧板36。侧板36以间隔关系保持上、下端组件32、34,以便让上、下端组件32、34向燃料电池组件24施加压缩力。依照已知的燃料堆栈技术,燃料电池堆栈20包括向/从燃料电池组件24供应、排出反应物和冷却流体流的入口37、出口38和通道(未示出)。Referring to Figures 1 and 2, there is shown an electrochemical fuel cell stack 20 in accordance with a preferred embodiment of the present invention. The fuel cell stack 20 includes a plurality of fuel cells 22 arranged in a stacked structure as a fuel cell assembly 24 having opposite upper ends 26 and lower ends 28, as shown in FIG. length 30 and uncompressed length 31. The fuel cell assembly 24 is sandwiched between upper and lower end assemblies 32,34. The upper and lower end assemblies 32, 34 are held in fixed spaced relationship by the side walls. In the presently preferred embodiment, the side walls include at least one side panel 36 . Side plates 36 hold the upper and lower end assemblies 32 , 34 in a spaced relationship such that the upper and lower end assemblies 32 , 34 apply a compressive force to the fuel cell assembly 24 . Fuel cell stack 20 includes inlets 37 , outlets 38 and channels (not shown) for supplying and exhausting reactant and cooling fluid flows to and from fuel cell assembly 24 , in accordance with known fuel stack technology.

如图4所示,燃料电池组件24包括多个重复单元或燃料电池22,每个重复单元都具有膜电极组件(MEA)40和一对布置在MEA 40的相对侧面上的双极板组件42。每个双极板组件42都由夹在两个气体分配层42g之间的冷却剂分配层42c组成。在冷却剂分配层42c和气体分配层42g之间夹有装有冷却剂、并将阳极和阴极气流隔开的不可透隔板44。在将MEA夹在一个电池的阳极气体分配层42ga和相邻电池的阴极气体分配层42gc之间时,就形成了燃料电池22。MEA40可以采用多种形式,这在本领域是已知的。例如,MEA40可以是聚合物电解质薄膜。优选的是,聚合物电解质薄膜是厚度约在0.018微米数量级上的薄型加强薄膜。薄型加强聚合物电解质薄膜比现有技术的燃料电池中采用的厚度约为0.007英寸的聚合物电解质薄膜要薄得多。本发明所采用的薄且又经过增强的聚合物电解质薄膜在燃料电池组件24的长度30中仅占很小百分比,与现有技术的燃料电池堆栈采用的较厚聚合物电解质薄膜相比,它出现滑动或应力松弛要少得多。As shown in FIG. 4, the fuel cell assembly 24 includes a plurality of repeating units or fuel cells 22, each repeating unit having a membrane electrode assembly (MEA) 40 and a pair of bipolar plate assemblies 42 disposed on opposite sides of the MEA 40. . Each bipolar plate assembly 42 consists of a coolant distribution layer 42c sandwiched between two gas distribution layers 42g. Interposed between the coolant distribution layer 42c and the gas distribution layer 42g is an impermeable separator 44 which contains the coolant and separates the anode and cathode gas streams. The fuel cell 22 is formed when the MEA is sandwiched between the anode gas distribution layer 42ga of one cell and the cathode gas distribution layer 42gc of an adjacent cell. MEA 40 can take a variety of forms, which are known in the art. For example, MEA 40 may be a polymer electrolyte membrane. Preferably, the polymer electrolyte membrane is a thin reinforced membrane having a thickness on the order of about 0.018 microns. The thin reinforced polymer electrolyte membrane is much thinner than the approximately 0.007 inch thick polymer electrolyte membrane used in prior art fuel cells. The thin and reinforced polymer electrolyte membrane used in the present invention accounts for only a small percentage of the length 30 of the fuel cell assembly 24, compared to the thicker polymer electrolyte membrane used in prior art fuel cell stacks. Much less slippage or stress relaxation occurs.

燃料电池22按照叠置结构的形式布置以形成燃料电池组件24。彼此相邻叠置成燃料电池组件24的燃料电池22的数目可以变化。用于形成燃料电池组件24的燃料电池22的数目取决于燃料电池堆栈20的需要。即,在希望较大或更大功率的燃料电池堆栈20时,燃料电池组件24中燃料电池22的数目要增加。本领域公知的是,需要压缩燃料电池22,以便让燃料电池22更加高效,并产生更多能量。于是,要将燃料电池组件24压在上、下端组件32、34之间。优选的是,要均匀压缩燃料电池组件24的有效区域(未示出),使燃料电池组件24和燃料电池组件24中的每个燃料电池22的效率最大化。The fuel cells 22 are arranged in a stacked configuration to form a fuel cell assembly 24 . The number of fuel cells 22 stacked adjacent to each other in a fuel cell assembly 24 may vary. The number of fuel cells 22 used to form the fuel cell assembly 24 depends on the needs of the fuel cell stack 20 . That is, when a larger or more powerful fuel cell stack 20 is desired, the number of fuel cells 22 in the fuel cell assembly 24 is increased. It is known in the art that the fuel cell 22 needs to be compressed in order for the fuel cell 22 to be more efficient and generate more power. Thus, the fuel cell assembly 24 is compressed between the upper and lower end assemblies 32,34. It is preferable to uniformly compress the active area (not shown) of the fuel cell assembly 24 to maximize the efficiency of the fuel cell assembly 24 and each fuel cell 22 in the fuel cell assembly 24 .

再次参照图2和3,上端组件32布置在与燃料电池组件24的上端26相邻的位置。上端组件32包括具有相对置的内外表面46、48的上端板45。上端板45的内表面46面向燃料电池组件24的上端26。上端板45有多个开口50,以使与流体通道相连的各个入口37、出口38从燃料电池组件24延伸到燃料电池堆栈20的外部。具有与这些通道相连的入口37和出口38的燃料电池堆栈20的端部也称为“湿端”。Referring again to FIGS. 2 and 3 , the upper end assembly 32 is disposed adjacent the upper end 26 of the fuel cell assembly 24 . The upper end assembly 32 includes an upper end plate 45 having opposing inner and outer surfaces 46 , 48 . An inner surface 46 of the upper end plate 45 faces the upper end 26 of the fuel cell assembly 24 . The upper end plate 45 has a plurality of openings 50 to allow the respective inlets 37 , outlets 38 associated with fluid passages to extend from the fuel cell assembly 24 to the exterior of the fuel cell stack 20 . The end of the fuel cell stack 20 having the inlet 37 and outlet 38 connected to these channels is also referred to as the "wet end".

下端组件34设置在与燃料电池组件24的下端28相邻的地方。下端组件34包括具有相对的内和外表面60、62的下端板58。下端板58被定位成让下端板58的内表面60面向燃料电池组件24的下端28。当没有与流体通道相连的入口和出口穿过下端组件34时,燃料电池堆栈20的下端28也称为“干端”。The lower end assembly 34 is disposed adjacent the lower end 28 of the fuel cell assembly 24 . The lower end assembly 34 includes a lower end plate 58 having opposing inner and outer surfaces 60 , 62 . The lower end plate 58 is positioned such that the inner surface 60 of the lower end plate 58 faces the lower end 28 of the fuel cell assembly 24 . The lower end 28 of the fuel cell stack 20 is also referred to as the "dry end" when there are no inlets and outlets associated with fluidic channels passing through the lower end assembly 34 .

任选、但优选的是,有一个或多个隔板52可位于燃料电池组件24和上和/或下端板45、58之间。隔板52位于端板45、58和燃料电池组件24的端部26、28之间,让隔板52的内表面54面向燃料电池组件24的端部26、28,让隔板52的外表面55面向端板45、58的内表面54、60。当燃料电池组件24的端部26、28上设置了端接板56时,隔板52就位于端接板56和端板45、58之间,隔板52的内表面54面向端接板56。隔板52将端板45、58与端接板56分开。在端部组件32、34中,隔板52被定位成让隔板52的厚度57与燃料电池组件24的长度30排成一线。虽然优选实施例示出了与上、下端组件32、34相关联的隔板52,但本领域普通技术人员可以认识到的是,隔板52的数目和位置可根据燃料电池堆栈20的设计和应用而变化。Optionally, but preferably, one or more separators 52 may be located between the fuel cell assembly 24 and the upper and/or lower end plates 45 , 58 . The separator 52 is positioned between the end plates 45, 58 and the ends 26, 28 of the fuel cell assembly 24 with the inner surface 54 of the separator 52 facing the ends 26, 28 of the fuel cell assembly 24 and the outer surface of the separator 52 55 faces the inner surfaces 54,60 of the end plates 45,58. When the ends 26, 28 of the fuel cell assembly 24 are provided with a terminal plate 56, the separator 52 is located between the terminal plate 56 and the end plates 45, 58, and the inner surface 54 of the separator 52 faces the terminal plate 56. . A bulkhead 52 separates the end plates 45 , 58 from the terminal plate 56 . In the end assemblies 32 , 34 , the separator 52 is positioned such that the thickness 57 of the separator 52 is aligned with the length 30 of the fuel cell assembly 24 . While the preferred embodiment shows separators 52 associated with the upper and lower end assemblies 32, 34, those of ordinary skill in the art will recognize that the number and location of separators 52 may vary depending on the design and application of the fuel cell stack 20. And change.

上、下端板45、58每个都有将内表面46、60与外表面48、62分开的外缘侧壁64。上、下端板45、58的外缘侧壁64与燃料电池组件24的长度30排成一线。优选的是,如图所示,燃料电池堆栈20的形状基本上是长方形的,上、下端板45、58的形状也是长方形的。长方形的上、下端板45、58的外缘侧壁64由基本上彼此垂直的第一和第二对对置侧壁66、68组成。第一和第二对对置侧壁66、68的每一个都具有一个以上的螺纹孔,用以容纳可将侧板36固定到上、下端板45、58上的螺纹紧固件80。The upper and lower end plates 45,58 each have a peripheral side wall 64 separating the inner surface 46,60 from the outer surface 48,62. Peripheral sidewalls 64 of the upper and lower end plates 45 , 58 are aligned with the length 30 of the fuel cell assembly 24 . Preferably, as shown, the fuel cell stack 20 is substantially rectangular in shape, and the upper and lower end plates 45, 58 are also rectangular in shape. The peripheral sidewalls 64 of the rectangular upper and lower end panels 45, 58 are comprised of first and second pairs of opposing sidewalls 66, 68 that are substantially perpendicular to each other. Each of the first and second pairs of opposed side walls 66,68 has one or more threaded holes for receiving threaded fasteners 80 for securing the side panels 36 to the upper and lower end panels 45,58.

正如上面所提到的,上、下端组件32、34向燃料电池组件24施加压缩力。施加在燃料电池组件24上的压缩力可通过保持固定的间隔关系的上、下端板45、58来产生。优选的是,上、下端板45、58通过侧板36保持固定的间隔关系。每块侧板36具有对置的第一和第二端部72和74、以及二者之间的长度76。每块侧板36定位在燃料电池堆栈20上,让第一端72与上端板45相邻,让第二端74与下端板58相邻,侧板36的长度76与燃料电池组件24的长度30排成一线。任选、但优选的是,侧板36沿端板45、58的整个外缘侧壁64延伸。每块侧板36的第一和第二端72、74都有一个以上的开口78,在压缩燃料电池组件24时,这些开口要与上、下端板45、58的外缘侧壁64上的螺纹孔70对齐。优选的是,每块侧板36的第一和/或第二端72、74中任何一端的开口78是狭缝形式的,这样就能以固定的间隔关系保持上、下端板45、58。该狭缝在允许燃料电池堆栈20的各个部件的尺寸变化的同时,仍能以固定的间隔关系保持上、下端板45、58。虽然优选采用螺纹机械紧固件80将侧板36连接到上、下端板45、58上,但有经验的技术人员可以认识到,在不脱离权利要求书所限定的发明范围的情况下,也可以采用其它方式把侧板36与上、下端板45、58连接起来。在该意义上,由侧板36和端板45、58形成的接合应当足以抵抗它们之间接界处的相对旋转。例如,侧板36的第一端7 2和/或第二端74可通过其它机械紧固方式如铆钉或销钉、或通过各种粘结方式如焊接、钎焊或者粘结剂粘结固定到相应的上和/或下端板45、58上,这些方式仍在本发明的精神范围内。此外,应当理解的是,侧板36的端部72、74中的一端可以弯曲,以形成可位于端板45、58之一上的保持元件(未示出),用以保持住端板45、58,同时让侧板36的相对端部72、74连接到相对端板45、58上,并保持端板以固定的间隔关系。As mentioned above, the upper and lower end assemblies 32 , 34 apply a compressive force to the fuel cell assembly 24 . The compressive force exerted on the fuel cell assembly 24 may be generated by the upper and lower end plates 45, 58 held in a fixed spaced relationship. Preferably, the upper and lower end panels 45 , 58 are held in a fixed spaced relationship by the side panels 36 . Each side panel 36 has opposed first and second end portions 72 and 74, and a length 76 therebetween. Each side plate 36 is positioned on the fuel cell stack 20 with a first end 72 adjacent to the upper end plate 45 and a second end 74 adjacent to the lower end plate 58, the length 76 of the side plate 36 being the length 76 of the fuel cell assembly 24 30 lined up. Optionally, but preferably, the side panels 36 extend along the entire peripheral side walls 64 of the end panels 45 , 58 . The first and second ends 72, 74 of each side plate 36 have more than one opening 78 which, when the fuel cell assembly 24 is compressed, will engage with the outer edge side walls 64 of the upper and lower end plates 45, 58. The threaded holes 70 are aligned. Preferably, the opening 78 at either of the first and/or second ends 72, 74 of each side panel 36 is in the form of a slot so that the upper and lower end panels 45, 58 are held in a fixed spaced relationship. The slots allow the dimensions of the various components of the fuel cell stack 20 to vary while still maintaining the upper and lower end plates 45, 58 in a fixed spaced relationship. While threaded mechanical fasteners 80 are preferably used to connect the side panels 36 to the upper and lower end panels 45, 58, those skilled in the art will recognize that, without departing from the scope of the invention as defined in the appended claims, The side panels 36 can be joined to the upper and lower end panels 45, 58 in other ways. In this sense, the joint formed by the side plates 36 and the end plates 45, 58 should be sufficient to resist relative rotation at the interface between them. For example, the first end 72 and/or the second end 74 of the side panel 36 may be secured to the side plate 36 by other mechanical fastening means such as rivets or pins, or by various bonding means such as welding, brazing or adhesive bonding. On the respective upper and/or lower end plates 45, 58, these approaches are still within the spirit of the present invention. Furthermore, it should be understood that one of the ends 72, 74 of the side panels 36 can be bent to form a retaining member (not shown) that can be positioned on one of the end panels 45, 58 to retain the end panel 45. , 58, while connecting the opposite ends 72, 74 of the side panels 36 to the opposite end panels 45, 58 and maintaining the end panels in a fixed spaced relationship.

根据需要,每块端板36都可具有一个以上的开口82,用以让端接板56上的接线板83延伸到燃料电池堆栈20的外部。优选的是,每块侧板36电学接地,从而保护燃料电池组件24不受电磁干扰。另外优选的是,每块侧板36由金属制成。将用于以固定的间隔关系保持上、下端板45、58的侧板36的大小构造成:能在以固定的间隔关系保持上、下端板45、58的同时,让上、下端板45、58向燃料电池组件24施加并保持压缩力。因为侧板36的宽度较大,因此需要较小厚度来提供承载压缩载荷所必要的抗张强度。与传统上利用燃料电池组件周围和/或贯穿燃料电池组件的轴向杆的情况相比,本发明的这个方案具有减轻重量的作用。Each end plate 36 may have more than one opening 82 for extending the terminal plate 83 on the end plate 56 to the outside of the fuel cell stack 20 as required. Preferably, each side plate 36 is electrically grounded to protect the fuel cell assembly 24 from electromagnetic interference. It is also preferred that each side panel 36 is made of metal. The side panels 36 for holding the upper and lower end plates 45, 58 in a fixed spaced relationship are sized to allow the upper and lower end plates 45, 58 to 58 applies and maintains a compressive force to fuel cell assembly 24 . Because of the greater width of the side panels 36, less thickness is required to provide the necessary tensile strength to carry the compressive loads. This aspect of the invention has the effect of reducing weight compared to the conventional use of axial rods around and/or through the fuel cell assembly.

优选的是,一块以上的侧板36将至少一部分燃料电池组件24包封起来,以保护燃料电池组件24不受意外损害。更加优选的是,侧板36将整个燃料电池组件24包封起来,从而为燃料电池组件24和燃料电池堆栈20提供了保护罩。于是,侧板36的尺寸被构造成让侧板36经得住这些冲击、吹打和其它打击,同时能保护燃料电池组件24和燃料电池堆栈20不受由于各种自然事物的冲击、吹打或其它打击而产生的损害。通过这种方式,侧板36不仅用于以固定的间隔关系保持上、下端板45、58、以便向燃料电池组件24施加并保持压缩载荷,而且为燃料电池组件24和燃料电池堆栈20提供了保护罩。利用侧板36执行保护功能消除了象传统燃料电池堆栈中那样在燃料电池堆栈20周围设置附加结构的需要,从而提供了对燃料电池堆栈20受意外吹打、冲击或其它打击的保护。Preferably, one or more side panels 36 enclose at least a portion of the fuel cell assembly 24 to protect the fuel cell assembly 24 from accidental damage. More preferably, the side panels 36 enclose the entire fuel cell assembly 24 , thereby providing a protective cover for the fuel cell assembly 24 and the fuel cell stack 20 . Thus, the side panels 36 are sized to allow the side panels 36 to withstand these impacts, blows, and other blows while protecting the fuel cell assembly 24 and the fuel cell stack 20 from impacts, blows, or other blows due to various elements of nature. damage caused by blows. In this manner, the side plates 36 not only serve to hold the upper and lower end plates 45, 58 in a fixed spaced relationship to apply and maintain compressive loads to the fuel cell assembly 24, but also provide a more robust and robust environment for the fuel cell assembly 24 and the fuel cell stack 20. protective cover. Utilizing the side plates 36 to perform the protective function eliminates the need for additional structures around the fuel cell stack 20 as in conventional fuel cell stacks, thereby providing protection of the fuel cell stack 20 from accidental blows, impacts or other impacts.

上端组件32和/或下端组件34中所任选包含的隔板52用于多种目的。即,可因为一个以上的原因而将隔板52包含到燃料电池堆栈20中。例如,隔板52可用于将上和/或下端板45、58与端接板56隔开。按照上面所述的,端接板56是导电的,它用于通过接线板83从燃料电池堆栈20提取电流。当上和/或下端板45、58导电时,位于上和/或下端板45、58与端接板56之间的隔板52能将上端板和/或下端板45、58与端接板56电绝缘隔开。隔板52还可用于控制燃料电池堆栈20的总体尺寸。即,按照下面所要详细描述的,可在燃料电池组件24和上和/或下端板45、58之间设置一块以上的隔板52,以便在提供预定长度的燃料电池堆栈20的同时,仍能让端部组件32、34向燃料电池组件24施加压缩力。当前优选的是,隔板(或多个隔板)52的厚度范围约为8-18毫米,从而提供出电绝缘性能足够、尺寸均匀的燃料电池堆栈20。但是,本领域的普通技术人员可以认识到,具体的应用和设计规范将决定隔板52的厚度57的范围。按照下面要详细描述的,隔板52还可与上和/或下端板45、58组合使用,用于向燃料电池组件24施加基本上均匀的压缩载荷。The partitions 52 optionally included in the upper end assembly 32 and/or the lower end assembly 34 serve a variety of purposes. That is, the separator 52 may be included in the fuel cell stack 20 for more than one reason. For example, a spacer 52 may be used to separate the upper and/or lower end plates 45 , 58 from the termination plate 56 . Termination plate 56 is electrically conductive and is used to draw current from fuel cell stack 20 via terminal plate 83, as described above. When the upper and/or lower end plates 45,58 are electrically conductive, the partition 52 between the upper and/or lower end plates 45,58 and the terminal plate 56 can connect the upper end plate and/or the lower end plates 45,58 to the terminal plate. 56 are separated by electrical insulation. Separator 52 may also be used to control the overall dimensions of fuel cell stack 20 . That is, more than one separator 52 may be provided between the fuel cell assembly 24 and the upper and/or lower end plates 45, 58, as will be described in detail below, to provide a fuel cell stack 20 of predetermined length while still being able to Let the end assemblies 32 , 34 apply a compressive force to the fuel cell assembly 24 . It is presently preferred that the separator (or separators) 52 have a thickness in the range of about 8-18 millimeters to provide a fuel cell stack 20 with adequate electrical insulation and uniform size. However, one of ordinary skill in the art will recognize that the specific application and design specifications will dictate the range of thickness 57 of the separator 52 . Separator 52 may also be used in combination with upper and/or lower end plates 45, 58 to apply a substantially uniform compressive load to fuel cell assembly 24, as described in detail below.

优选的是,隔板52是不导电的,它能用于将燃料电池堆栈20的各部件电绝缘隔开。于是,隔板52优选由不导电材料如塑料制成。更为优选的是,隔板52由工业级高性能的塑料制成。用于制造一块或多块隔板52的工业级高性能塑料在施加到燃料电池组件24上的一定大小的压缩载荷作用下是相对不可压缩的(即,应力松弛小),由此将压缩载荷从上和/或下端板45、58传递给燃料电池组件24的相应上、下端部26、28。具体而言,已证明利用聚噻吩烯硫醚制造隔板52是特别有效的材料。聚噻吩烯硫醚可由Chenron Philips ChemicalCompany,L.P.出售的RYTON PPS牌和德国Frankfurt的Celanese AG出售的FORTRON牌得到。优选的是,如图7所示,隔板52具有一个以上可减轻隔板52重量的孔隙84。Preferably, the separator 52 is electrically non-conductive and can be used to electrically isolate the various components of the fuel cell stack 20 . Thus, the spacer 52 is preferably made of a non-conductive material such as plastic. More preferably, the separator 52 is made of industrial-grade high-performance plastics. The industrial grade high performance plastic used to make the one or more separators 52 is relatively incompressible (i.e., has little stress relaxation) under a certain amount of compressive load applied to the fuel cell assembly 24, thereby reducing the compressive load From the upper and/or lower end plates 45 , 58 to the respective upper and lower ends 26 , 28 of the fuel cell assembly 24 . In particular, the use of polythienyl sulfide for the separator 52 has proven to be a particularly effective material. Polythiophene sulfides are available under the brand RYTON PPS sold by Chenron Philips Chemical Company, L.P. and under the brand FORTRON sold by Celanese AG of Frankfurt, Germany. Preferably, as shown in FIG. 7 , the partition 52 has more than one aperture 84 for reducing the weight of the partition 52 .

按照上面所提到的,上、下端板45、58通过侧板36保持固定的间隔关系,并向燃料电池组件24施加压缩载荷。正如前面所描述的,上、下端板45、58通过侧板36以固定的间隔关系被保持。在燃料电池组件24的上、下端26、28产生的压缩载荷将根据距离外缘侧壁64的距离而变化,它沿着外缘侧壁64处压缩载荷达到最大,而在上、下端板45、58的中心处达到最小。即,因为上、下端板45、58仅沿它们的外缘侧壁64得到保持,因此上、下端板45、58将响应燃料电池组件24上的压缩载荷和上、下端板45、58的外缘侧壁64不能进一步移开而变形或挠曲。因为燃料电池堆栈20的效率部分取决于在燃料电池组件24的整个有效区域上施加的均匀压缩载荷,因此理想的是在燃料电池组件24的整个有效区域上保持基本上均匀的压缩载荷。As noted above, the upper and lower end plates 45 , 58 are held in a fixed spaced relationship by the side plates 36 and apply a compressive load to the fuel cell assembly 24 . As previously described, the upper and lower end panels 45, 58 are held in fixed spaced relationship by the side panels 36. The compressive loads generated at the upper and lower ends 26, 28 of the fuel cell assembly 24 will vary according to the distance from the outer edge sidewall 64, where the compressive load is at its maximum along the outer edge sidewall 64 and at the upper and lower end plates 45. , The center of 58 reaches the minimum. That is, because the upper and lower end plates 45, 58 are retained only along their outer peripheral sidewalls 64, the upper and lower end plates 45, 58 will respond to compressive loads on the fuel cell assembly 24 and the outer edges of the upper and lower end plates 45, 58. The rim sidewall 64 cannot be moved further apart to deform or flex. Because the efficiency of the fuel cell stack 20 depends in part on a uniform compressive load applied across the active area of the fuel cell assembly 24 , it is desirable to maintain a substantially uniform compressive load across the active area of the fuel cell assembly 24 .

获得基本上均匀载荷的一种方式是通过增大上、下端板45、58的厚度让它们变得刚硬,这样就能让上、下端板45、58产生的挠曲对燃料电池组件24的效率的影响减到最小。但是,假设能为上、下端板45、58提供这种厚度,这些端板就太厚了,这为燃料电池堆栈20增加了过多重量,从而降低了燃料电池堆栈的重量效率和体积效率。为了避免提供相对刚性的端板45、58的必要性,端板45、58可任选地结合到隔板52和端接板56上,以便使隔板52的刚度和端接板56的刚度有助于端部组件32、34的总刚度,由此降低了在燃料电池组件24的整个有效区域上施加基本上均匀的压缩载荷所需的端板45、58的厚度。即,如图7A-7B所示,可将隔板52和端板45、58紧固在一起,将它们的刚度结合起来,形成能向燃料电池组件24的有效区域施加基本上均匀的压缩载荷的端部组件32、34。如图7A所示,端接板56可通过机械紧固件86的方式如螺栓或螺纹件与隔板52相连,组合起来的端接板56和隔板52可借助机械紧固件87与端板45、58中的一个相连。可以替换的是,端板56、隔板52、和端板45、58之一都可通过夹在相应部件之间的粘结层88的方式相连。于是,端接板56的刚度和隔板52的刚度与端板45、58的刚度组合起来,以提供能向燃料电池组件24的有效区域施加基本上均匀的压缩载荷的端部组件32、34,于是在不将端接板56或隔板52与端板45、58连接起来的情况下,较薄端板45、58将是必要的。One way to achieve substantially uniform loading is to stiffen the upper and lower end plates 45, 58 by increasing their thickness so that the deflection of the upper and lower end plates 45, 58 has no effect on the deflection of the fuel cell assembly 24. Efficiency impact is minimized. However, given this thickness could be provided for the upper and lower end plates 45, 58, these end plates would be too thick, adding excessive weight to the fuel cell stack 20, thereby reducing the fuel cell stack's weight efficiency and volumetric efficiency. To avoid the necessity of providing relatively rigid end plates 45, 58, end plates 45, 58 may optionally be bonded to bulkhead 52 and termination plate 56 so that the stiffness of bulkhead 52 and the stiffness of termination plate 56 Contributes to the overall stiffness of the end assemblies 32 , 34 thereby reducing the thickness of the end plates 45 , 58 required to exert a substantially uniform compressive load across the active area of the fuel cell assembly 24 . That is, as shown in FIGS. 7A-7B , the separator 52 and end plates 45, 58 can be fastened together to combine their stiffness into a structure capable of applying a substantially uniform compressive load to the active area of the fuel cell assembly 24. The end assembly 32,34. As shown in Figure 7A, the terminal plate 56 can be connected to the partition plate 52 by means of mechanical fasteners 86, such as bolts or screw parts, and the combined terminal plate 56 and partition plate 52 can be connected to the end plate 52 by means of mechanical fasteners 87. One of the plates 45, 58 is connected. Alternatively, end plate 56, bulkhead 52, and one of end plates 45, 58 may all be connected by means of an adhesive layer 88 sandwiched between the respective components. Thus, the stiffness of the termination plate 56 and the stiffness of the separator plate 52 combine with the stiffness of the end plates 45, 58 to provide an end assembly 32, 34 capable of applying a substantially uniform compressive load to the active area of the fuel cell assembly 24. , then the thinner end plates 45, 58 would be necessary without connecting the end plate 56 or the bulkhead 52 to the end plates 45, 58.

可以替换的是,和/或另外,端板45、58和/或隔板52可具有造型表面,它能在无需采用过厚端板45、58的情况下对端板45、58的挠曲进行补偿和向整个燃料电池组件24的有效区域上施加基本上均匀的压缩载荷。即,由仅示出了上端板4 5和一块隔板52的图5A-5G可以看出,上端板45的内表面46的尺寸被构造成背离上端板45、朝燃料电池组件24的上端26弯曲,这样上端板45的厚度在沿着外缘侧壁64处最小,在上端板45的中心处最大。考虑到由于与下端板58保持固定的间隔关系的上端板45沿着其外缘侧壁64被保持、同时又向燃料电池组件24的有效区域施加了理想大小的压缩载荷而将在上端板45中产生的挠曲,对上端板45的内表面46的形状轮廓也做了造型。图6A-6C表示上端板45的内表面46的示范性轮廓造型。正如所看到的,上端板45的厚度大约在上端板45的中心处最大。Alternatively, and/or in addition, the end plates 45, 58 and/or the bulkhead 52 may have contoured surfaces that allow for deflection of the end plates 45, 58 without the need for excessively thick end plates 45, 58. Compensation occurs and a substantially uniform compressive load is applied across the active area of the fuel cell assembly 24 . That is, as can be seen from FIGS. 5A-5G , which only show the upper end plate 45 and one separator 52, the inner surface 46 of the upper end plate 45 is sized to face away from the upper end plate 45 toward the upper end 26 of the fuel cell assembly 24. Curved so that the thickness of the upper end plate 45 is at a minimum along the peripheral sidewall 64 and is greatest at the center of the upper end plate 45 . Considering that the upper end plate 45 is held in a fixed spaced relationship with the lower end plate 58 along its peripheral sidewall 64 while applying a desired amount of compressive load to the active area of the fuel cell assembly 24, the upper end plate 45 The deflection produced in the process also shapes the shape profile of the inner surface 46 of the upper end plate 45. 6A-6C illustrate exemplary contouring of the inner surface 46 of the upper end plate 45 . As can be seen, the thickness of the upper end plate 45 is greatest approximately at the center of the upper end plate 45 .

可以替换的是,和/或另外,考虑到在上端板45将产生的挠曲,隔板52可具有轮廓被造型的内和/或外表面54、55。即,隔板52的厚度被构造成沿着隔板52外缘最小,在隔板52的中心处最大。例如,如图5G所示,隔板52的内表面54的轮廓被构造成由隔板52朝着燃料电池组件24的上端26延伸,或者如图5E所示,隔板52的外表面55的轮廓被构造成由隔板52朝着上端板45延伸,这样就可通过端板45向燃料电池组件24的有效区域施加基本上均匀的压缩载荷。可以替换的是,如图5F所示,隔板52的内外表面54、55的轮廓被构造成分别由隔板52朝着燃料电池组件24的上端26和上端板45的内表面46延伸,由此就能向燃料电池组件24的有效区域施加基本上均匀的压缩载荷。Alternatively, and/or in addition, the bulkhead 52 may have contoured inner and/or outer surfaces 54 , 55 to account for the deflection that would occur at the upper end plate 45 . That is, the thickness of the bulkhead 52 is configured to be smallest along the outer edges of the bulkhead 52 and greatest at the center of the bulkhead 52 . For example, as shown in FIG. 5G, the inner surface 54 of the separator 52 is contoured to extend from the separator 52 toward the upper end 26 of the fuel cell assembly 24, or as shown in FIG. 5E, the outer surface 55 of the separator 52 is contoured. The profile is configured to extend from the separator 52 towards the upper end plate 45 such that a substantially uniform compressive load is applied through the end plate 45 to the active area of the fuel cell assembly 24 . Alternatively, as shown in FIG. 5F, the contours of the inner and outer surfaces 54, 55 of the separator 52 are configured to extend from the separator 52 toward the upper end 26 of the fuel cell assembly 24 and the inner surface 46 of the upper end plate 45, respectively, by This enables a substantially uniform compressive load to be applied to the active area of the fuel cell assembly 24 .

隔板52的内外表面54、55和上端板45的内表面46的造型的各种变化示于图5A-5G中。考虑到不仅有上端板45的挠曲,而且有下端板58的挠曲,上端板45和/或隔板52的表面轮廓形状可被造型,这样燃料电池组件24的上、下端26、28都能收到基本上均匀的压缩载荷。同样,应当理解的是,下端组件34中下端板58的内表面60和隔板52的内外表面54、55的形状也可按照相同方式来构造或造型,这样下端组件34的部件可向燃料电池组件24的有效区域施加基本上均匀的压缩载荷。有经验的技术实践人员可以认识到,内表面46具有其中形成用于在燃料电池组件24的有效区域上实现更加均匀的压缩载荷的各种局部特征。于是,应当理解的是,上端组件32的部件和/或下端组件34的部件的表面形状可被单独或一起构造或造型成能向燃料电池组件24的有效区域施加基本上均匀的压缩载荷。还应当理解的是,为了示范性目的,对各图中所示的尺寸作了夸大处理,不应当将它们看作是相对燃料电池堆栈20的每个部件的尺寸。即,应当理解的是,对端板45、58的挠曲和通过塑造端板46、58和/或隔板52的表面形状进行的校正作了夸大处理,以便更好地举例说明本发明的原理。还应当理解的是,不要将利用术语“上、下”描述燃料电池堆栈20的各个部件理解为是绝对参考,要将其理解为是要提供燃料电池堆栈20的部件的相对关系。Variations in the configuration of the inner and outer surfaces 54, 55 of the bulkhead 52 and the inner surface 46 of the upper end plate 45 are shown in Figures 5A-5G. To allow for deflection of not only the upper end plate 45, but also the lower end plate 58, the surface contours of the upper end plate 45 and/or the separator 52 can be shaped such that the upper and lower ends 26, 28 of the fuel cell assembly 24 are A substantially uniform compressive load can be received. Likewise, it should be understood that the inner surface 60 of the lower end plate 58 and the inner and outer surfaces 54, 55 of the separator 52 in the lower end assembly 34 can also be configured or shaped in the same manner so that the components of the lower end assembly 34 can be aligned with the fuel cell. The active area of assembly 24 exerts a substantially uniform compressive load. Experienced practitioners of the art will recognize that the inner surface 46 has various localized features formed therein to achieve more uniform compressive loading across the active area of the fuel cell assembly 24 . Thus, it should be appreciated that the surface topography of components of upper end assembly 32 and/or components of lower end assembly 34 may, individually or together, be configured or shaped to apply a substantially uniform compressive load to the active area of fuel cell assembly 24 . It should also be understood that the dimensions shown in the various figures are exaggerated for exemplary purposes and should not be considered relative to the dimensions of each component of the fuel cell stack 20 . That is, it should be understood that the deflection of the end plates 45, 58 and the correction by shaping the surface shape of the end plates 46, 58 and/or the diaphragm 52 are exaggerated to better illustrate the advantages of the present invention. principle. It should also be understood that the use of the terms "upper and lower" to describe various components of the fuel cell stack 20 is not to be construed as an absolute reference but rather to provide a relative relationship of the components of the fuel cell stack 20 .

虽然将燃料电池堆栈20描述并表示成基本上的长方形结构,但应当理解的是,燃料电池堆栈20的形状可以采用各种结构,它们仍然在权利要求书所限定的发明范围内。例如,燃料电池堆栈20可以是圆柱形的,燃料电池组件24以及上、下端组件32、34也可以是圆柱形的。当燃料电池堆栈20为圆柱形时,侧板36就是一个圆柱形套筒,里面插有上、下端组件32、34和燃料组件24。侧板36还可以是部分圆柱形套筒,它罩着燃料电池堆栈20的部件。于是,术语“侧板”的使用不应当限于平板,而应当理解为可以是平的或弯曲的,或者是由燃料电池堆栈20的特定形状所规定的各种形状。Although the fuel cell stack 20 has been described and shown as having a substantially rectangular configuration, it should be understood that the shape of the fuel cell stack 20 may take various configurations while remaining within the scope of the invention as defined in the claims. For example, the fuel cell stack 20 may be cylindrical, as may the fuel cell assembly 24 and the upper and lower end assemblies 32, 34. When the fuel cell stack 20 is cylindrical, the side plate 36 is a cylindrical sleeve in which the upper and lower end assemblies 32, 34 and the fuel assembly 24 are inserted. The side plate 36 may also be a partial cylindrical sleeve that houses the components of the fuel cell stack 20 . Thus, the use of the term "side plate" should not be limited to flat plates, but should be understood to be flat or curved, or various shapes dictated by the particular shape of the fuel cell stack 20 .

按照早先提到的,燃料电池堆栈20具有利用压缩载荷来保持的燃料电池组件24,由此可让燃料电池组件24更高效。本发明还包括在压缩载荷条件下制造具有燃料电池组件24的燃料电池堆栈20的各种制造方法。在第一种方法、预定压缩载荷法中,如图9A-9B和11所示,燃料电池组件24和/或燃料电池堆栈20可利用能在燃料电池组件24上产生预定大小F的内部压缩载荷的外部压缩载荷来压缩。然后将侧板36固定到上、下端板45、58上,以便在卸掉燃料电池组件24和/或燃料电池堆栈20上的外部压缩载荷时仍能保持上、下端板45、58的固定的间隔关系。因为在卸掉外部压缩载荷后仍能以固定的间隔关系保持上、下端板45、58,因此按照下面更详细讨论的,上、下端板45、58继续向燃料电池组件24施加内部压缩载荷。As mentioned earlier, the fuel cell stack 20 has the fuel cell assemblies 24 retained using compressive loads, thereby making the fuel cell assemblies 24 more efficient. The present invention also includes various fabrication methods for fabricating the fuel cell stack 20 having the fuel cell assemblies 24 under compressive loading conditions. In the first method, the predetermined compressive load method, as shown in FIGS. external compressive load to compress. The side plates 36 are then secured to the upper and lower end plates 45, 58 so that the upper and lower end plates 45, 58 remain fixed when external compressive loads on the fuel cell assembly 24 and/or fuel cell stack 20 are removed. interval relationship. Because the upper and lower end plates 45, 58 remain in a fixed spaced relationship after the external compressive loads are removed, the upper and lower end plates 45, 58 continue to apply internal compressive loads to the fuel cell assembly 24 as discussed in more detail below.

在第二方法、预定压缩距离法中,如图10A-10B和12所示,燃料电池组件24和/或燃料电池堆栈20可通过外部压缩载荷C压缩预定距离D。换言之,外部压缩载荷的大小足以将燃料电池组件24压缩预定距离D。然后将侧板36连接到上下的端板45、58(正如下面要进一步详细描述的)。接着卸掉外部压缩载荷。上、下端板45、58保持其固定的间隔关系。燃料电池组件24保持基本上被压缩预定距离D的状态,由此在上面施加内部压缩载荷。In a second method, the predetermined compression distance method, as shown in FIGS. 10A-10B and 12 , the fuel cell assembly 24 and/or the fuel cell stack 20 may be compressed a predetermined distance D by an external compressive load C. In other words, the magnitude of the external compressive load is sufficient to compress the fuel cell assembly 24 by the predetermined distance D. The side panels 36 are then connected to the upper and lower end panels 45, 58 (as will be described in further detail below). Then remove the external compressive load. The upper and lower end plates 45, 58 maintain their fixed spaced relationship. The fuel cell assembly 24 remains in a state of being substantially compressed by a predetermined distance D, thereby exerting an internal compressive load thereon.

按照上面所提到的,在预定大小F的压缩载荷条件下制造具有燃料电池组件24的燃料电池堆栈20的预定压缩载荷法包括向燃料电池堆栈20施加外部压缩载荷。预定压缩载荷法包括以下步骤:1)将燃料电池组件24设置在上、下端板45、58之间,让燃料电池组件24的上端26与上端板45相邻,燃料电池组件24的下端28与下端板58相邻;2)向端板45、58中的至少一个端板施加外部压缩力,以便压缩燃料电池组件24,使其受预定大小F的内部压缩力作用;3)将侧板与端板45、58结合,让侧板36的第一和第二端72、74分别与对应的上、下端板45、58结合;以及4)  卸掉施加到端板45、58中的至少一个端板上的外部压缩力,由此以固定的间隔关系保持上、下端板45、58,从而在燃料电池组件24上保持基本上等于预定大小F的压缩力。由此预定压缩载荷法就提供了在燃料电池组件24上施加有基本上等于预定大小F的压缩力的燃料电池堆栈20。As noted above, the predetermined compressive load method of manufacturing the fuel cell stack 20 having the fuel cell assemblies 24 under a compressive load condition of the predetermined magnitude F includes applying an external compressive load to the fuel cell stack 20 . The predetermined compressive load method comprises the following steps: 1) the fuel cell assembly 24 is arranged between the upper and lower end plates 45, 58, the upper end 26 of the fuel cell assembly 24 is adjacent to the upper end plate 45, and the lower end 28 of the fuel cell assembly 24 is adjacent to the upper end plate 45. 2) applying an external compressive force to at least one of the end plates 45, 58 so as to compress the fuel cell assembly 24 so that it is subjected to an internal compressive force of a predetermined magnitude F; 3) aligning the side plates with The end plates 45, 58 are joined such that the first and second ends 72, 74 of the side plates 36 are joined to the corresponding upper and lower end plates 45, 58, respectively; and 4) removing at least one of the end plates 45, 58 applied to the The external compressive force on the end plates, thereby maintaining the upper and lower end plates 45, 58 in a fixed spaced relationship, maintains a compressive force on the fuel cell assembly 24 substantially equal to a predetermined magnitude F. The predetermined compressive load method thus provides the fuel cell stack 20 with a compressive force substantially equal to the predetermined magnitude F exerted on the fuel cell assembly 24 .

相反,在利用预定压缩距离法组装燃料电池堆栈20时,与利用预定大小F的压缩力进行压缩相反的是,要将燃料电池堆栈20和/或燃料电池组件24压缩预定距离D。预定距离D的基准点可以是燃料电池组件24本身的总长。因此,另一基准是仅仅将燃料电池组件24压缩预定距离D,而不是压缩燃料电池堆栈20。但是,应当理解的是,将燃料电池组件24压缩预定距离D也可通过将燃料电池堆栈20压缩预定距离D来实现。优选的是,预定距离D对应于向燃料电池组件24施加的、能导致燃料电池堆栈20高效操作的压缩力。压缩燃料电池组件24的预定距离D可通过多种方式来确定。例如,按照下面要详细讨论的,预定距离D可根据燃料电池组件24所包含的每个燃料电池22的固定距离压缩来计算,或者根据以往压缩具有已知数量的燃料电池22的燃料电池组件24的经验的经验数据来确定。一旦确定了预定距离D,就向燃料电池堆栈20施加外部压缩载荷,以便将燃料电池堆栈20和/或燃料电池组件24压缩预定距离D。然后将侧板36与上、下端板45、58连接起来,卸掉外部压缩载荷。所得燃料电池堆栈20就具有被压缩了预定距离D的燃料电池组件24,并具有对应于燃料电池堆栈20的有效操作的内部压缩载荷。On the contrary, when the fuel cell stack 20 is assembled by the predetermined compression distance method, the fuel cell stack 20 and/or the fuel cell assembly 24 should be compressed by a predetermined distance D, contrary to compressing with a predetermined compression force F. The reference point for the predetermined distance D may be the overall length of the fuel cell assembly 24 itself. Therefore, another benchmark is to compress the fuel cell assembly 24 only the predetermined distance D, rather than compressing the fuel cell stack 20 . However, it should be understood that compressing the fuel cell assembly 24 by the predetermined distance D may also be achieved by compressing the fuel cell stack 20 by the predetermined distance D. Preferably, predetermined distance D corresponds to a compressive force applied to fuel cell assembly 24 that results in efficient operation of fuel cell stack 20 . The predetermined distance D to compress the fuel cell assembly 24 may be determined in a number of ways. For example, as will be discussed in detail below, the predetermined distance D may be calculated based on a fixed distance compression of each fuel cell 22 contained in the fuel cell assembly 24, or based on historical compression of a fuel cell assembly 24 having a known number of fuel cells 22. to determine from empirical data. Once the predetermined distance D is determined, an external compressive load is applied to the fuel cell stack 20 to compress the fuel cell stack 20 and/or fuel cell assembly 24 by the predetermined distance D. The side panels 36 are then joined to the upper and lower end panels 45, 58 to relieve the external compressive load. The resulting fuel cell stack 20 then has the fuel cell assembly 24 compressed by the predetermined distance D with an internal compressive load corresponding to efficient operation of the fuel cell stack 20 .

当根据计算(即,基于每个电池的固定距离压缩)来确定压缩距离D时,每个燃料电池22被压缩给定距离。压缩燃料电池组件24的预定距离D可通过将燃料电池组件24中的燃料电池22的个数n乘以每个燃料电池22要被压缩的固定距离d来计算。换言之,通过等式D=n×d计算。要将压缩每个燃料电池22的固定距离选择为能向燃料电池22提供大小基本上对应于能提供燃料电池组件24的有效操作的压缩力。即,每个燃料电池22要被压缩的固定距离d是以燃料电池22的物理特性和燃料电池22有效操作所需的压缩量为基础的。所得的燃料电池堆栈20具有被压缩了预定距离D的燃料电池组件24,并具有对应于燃料电池组件24实现有效操作的压缩载荷。Each fuel cell 22 is compressed a given distance when the compression distance D is determined according to calculations (ie, based on a fixed distance compression for each cell). The predetermined distance D to compress the fuel cell assembly 24 may be calculated by multiplying the number n of fuel cells 22 in the fuel cell assembly 24 by the fixed distance d that each fuel cell 22 is to be compressed. In other words, it is calculated by the equation D=n×d. The fixed distance to compress each fuel cell 22 is selected to provide a compressive force to the fuel cells 22 substantially corresponding in magnitude to provide efficient operation of the fuel cell assembly 24 . That is, the fixed distance d by which each fuel cell 22 is to be compressed is based on the physical characteristics of the fuel cell 22 and the amount of compression required for the fuel cell 22 to operate efficiently. The resulting fuel cell stack 20 has the fuel cell assembly 24 compressed by the predetermined distance D and has a compression load corresponding to the fuel cell assembly 24 for efficient operation.

与将每个燃料电池22压缩固定距离相反的是,在根据经验数据时,压缩燃料电池组件24的固定距离D可通过利用已知压缩载荷压缩燃料电池组件24的以往经验来确定。对于这两种方法来说,最终的预定距离D是相等的。由于燃料电池组件24所包含的燃料电池22的组成的基本上均一性,就能为每种类型的燃料电池22建立燃料电池22的数目与在燃料电池组件24受已知大小的压缩力作用产生的燃料电池组件24和/或燃料电池堆栈20的压缩距离之间的通用相关性。该相关性可用于根据包含燃料电池组件24的燃料电池22的数目来确定压缩燃料电池组件24、以便向燃料电池组件24上施加理想大小的压缩力的预定距离D。例如,经验数据表示将具有50到200个燃料电池的燃料电池组件分别被压缩了距离X和4X,从而施加了理想大小的压缩力。拥有由100个相同燃料电池22组成的燃料电池组件24的燃料电池堆栈20可被压缩距离2X,根据上述相关性,它应向燃料电池组件24施加了基本相等的理想大小的压缩力。As opposed to compressing each fuel cell 22 a fixed distance, when based on empirical data, the fixed distance D to compress the fuel cell assembly 24 may be determined by past experience compressing the fuel cell assembly 24 with known compression loads. The final predetermined distance D is equal for both methods. Due to the substantially uniform composition of the fuel cells 22 contained in the fuel cell assembly 24, the relationship between the number of fuel cells 22 produced when the fuel cell assembly 24 is subjected to a known magnitude of compressive force can be established for each type of fuel cell 22. A general correlation between the compression distance of the fuel cell assembly 24 and/or the fuel cell stack 20. This correlation can be used to determine a predetermined distance D to compress the fuel cell assembly 24 to apply a desired amount of compressive force on the fuel cell assembly 24 based on the number of fuel cells 22 comprising the fuel cell assembly 24 . For example, empirical data indicates that a fuel cell assembly with 50 to 200 fuel cells will be compressed by distances X and 4X, respectively, thereby applying a desired amount of compressive force. A fuel cell stack 20 having a fuel cell assembly 24 composed of 100 identical fuel cells 22 can be compressed a distance 2X, which should apply substantially equal compressive forces to the fuel cell assemblies 24 according to the above correlation.

因为任何给定类型的燃料电池22的组成都有一些变化,因此施加到燃料电池组件24上的最终压缩力可以变化。最终压缩力的变化量将取决于相关性的精度和燃料电池22的变化。优选的是,最终压缩力将在理想大小附近的可接受范围内变化,因此该变化对燃料电池堆栈20的效率的影响是可忽略的。于是经验数据法提供了这样一个具有燃料电池组件24的燃料电池堆栈20:在将燃料电池组件24压缩预定距离D时,所述燃料电池组件受基本上等于理想大小的、对应于燃料电池24有效操作的压缩力作用。Because of some variation in the composition of any given type of fuel cell 22, the resulting compressive force applied to fuel cell assembly 24 may vary. The amount of change in the final compressive force will depend on the accuracy of the correlation and the variation of the fuel cell 22 . Preferably, the final compressive force will vary within an acceptable range around the ideal magnitude, so that the variation has a negligible effect on the efficiency of the fuel cell stack 20 . The empirical data method then provides a fuel cell stack 20 having a fuel cell assembly 24 that, when the fuel cell assembly 24 is compressed by a predetermined distance D, is substantially equal to the ideal size corresponding to the fuel cell 24 effective Operating compressive force.

按照上面所提到的,隔板52可用于提供预定或均一长度L的燃料电池堆栈20。即,在燃料电池堆栈20中,隔板52可用于占据让燃料电池堆栈20达到预定或均一长度L的空间。均一长度L提供了多个优点。例如,均一长度L让燃料电池堆栈的更换变得容易,并让采用了燃料电池堆栈20的装置具有用于燃料电池堆栈20的标准空间。As mentioned above, the separator 52 may be used to provide a predetermined or uniform length L of the fuel cell stack 20 . That is, in the fuel cell stack 20, the separator 52 may be used to occupy a space for the fuel cell stack 20 to a predetermined or uniform length L. Referring to FIG. The uniform length L provides several advantages. For example, the uniform length L facilitates replacement of the fuel cell stack and allows a device employing the fuel cell stack 20 to have a standard space for the fuel cell stack 20 .

如图13a-13b所示,本发明提供了具有均一长度L的燃料电池堆栈的各种组装顺序。燃料电池堆栈20的理想预定或均一长度L既可以是已知长度如工业标准,也可以是选定长度。无论哪种情况下,总长度L都是已知量。上、下端板45、58、燃料电池堆栈20中采用的所有端接板56、以及端部组件32、34的所有其它部件的厚度都可以测量,因此它们也是已知量。根据这些已知量/尺寸,就可以计算燃料电池堆栈20内要放置燃料电池组件24的空间,于是该空间也是已知量。即,燃料电池堆栈20中要放置燃料电池组件24的空间长度就等于燃料电池堆栈20的预定或均一长度L减去端板45、58、所有端接板56和组成端部组件32、34的所有其它部件的尺寸。而未知尺寸仅是燃料电池组件24的压缩长度30。燃料电池组件24的压缩长度30可根据上面讨论的用于制造燃料电池堆栈20的方法和燃料电池组件24所包括的燃料电池22的数目而变化。As shown in Figures 13a-13b, the present invention provides various assembly sequences of fuel cell stacks having a uniform length L. The desired predetermined or uniform length L of the fuel cell stack 20 can be either a known length, such as an industry standard, or a selected length. In either case, the total length L is a known quantity. The thicknesses of the upper and lower end plates 45, 58, all end plates 56 employed in the fuel cell stack 20, and all other components of the end assemblies 32, 34 can be measured and therefore are also known quantities. Based on these known quantities/dimensions, the space within the fuel cell stack 20 where the fuel cell assembly 24 is to be placed can be calculated, so this space is also a known quantity. That is, the length of the space in the fuel cell stack 20 in which the fuel cell assembly 24 is to be placed is equal to the predetermined or uniform length L of the fuel cell stack 20 minus the end plates 45, 58, all end plates 56 and the components that make up the end assemblies 32, 34. Dimensions of all other components. The only unknown dimension is the compressed length 30 of the fuel cell assembly 24 . The compressed length 30 of the fuel cell assembly 24 may vary depending on the method used to fabricate the fuel cell stack 20 and the number of fuel cells 22 included in the fuel cell assembly 24 discussed above.

按照上面所阐明的,隔板52可与预定压缩载荷法一起用于制造预定或均一长度L的燃料电池堆栈20,在该燃料电池堆栈20中,向燃料电池组件24施加了基本上等于预定大小F的压缩载荷。为了实现该目的,需要确定燃料电池组件24的压缩长度30或燃料电池堆栈20的压缩长度,以便能确定一个或多个隔板52的所需组合厚度。As set forth above, the separator 52 can be used in conjunction with the predetermined compressive loading method to produce a fuel cell stack 20 of predetermined or uniform length L in which a load substantially equal to the predetermined size is applied to the fuel cell assembly 24. Compression load of F. To accomplish this, it is necessary to determine the compressed length 30 of the fuel cell assembly 24 or the compressed length of the fuel cell stack 20 so that the desired combined thickness of the one or more separators 52 can be determined.

通过以下方式都可确定燃料电池组件24的压缩长度30:(1)如图9A所示,利用外部压缩载荷压缩燃料电池组件24,以便获得预定大小F的内部压缩载荷,然后测量压缩长度30;或者(2)如图9B所示,利用外部载荷压缩燃料电池堆栈20,以便向燃料电池组件24施加预定大小F的内部压缩载荷,然后或者(A)测量燃料电池组件24的压缩长度30;或者(B)测量燃料电池堆栈20的压缩长度,然后通过减掉端板45、58、端接板56和端部组件32、34的所有其它部件的已知尺寸算出燃料电池24的压缩程度30。一旦确定了燃料电池组件24的压缩长度30,就从燃料电池组件24或燃料电池堆栈20上卸掉外部压缩载荷。利用燃料电池组件24的压缩长度30算出隔板52的所需组合厚度以制造预定或均一长度L的燃料电池堆栈20。隔板52的所需组合厚度等于里面要放置燃料电池组件24的空间长度(正如上面所讨论的)和燃料电池组件24的压缩长度30之差。由此算出隔板52的所需组合厚度。The compressed length 30 of the fuel cell assembly 24 can be determined in the following ways: (1) As shown in FIG. 9A , compress the fuel cell assembly 24 with an external compressive load so as to obtain an internal compressive load of a predetermined size F, and then measure the compressed length 30; Or (2) compress the fuel cell stack 20 with an external load as shown in FIG. 9B so as to apply an internal compressive load of a predetermined magnitude F to the fuel cell assembly 24, and then or (A) measure the compressed length 30 of the fuel cell assembly 24; or (B) Measure the compressed length of the fuel cell stack 20 and then calculate the degree of compression 30 of the fuel cell 24 by subtracting the known dimensions of the end plates 45,58, end plate 56 and all other components of the end assemblies 32,34. Once the compressed length 30 of the fuel cell assembly 24 is determined, the external compressive loads are removed from the fuel cell assembly 24 or fuel cell stack 20 . The desired combined thickness of the separators 52 is calculated using the compressed length 30 of the fuel cell assembly 24 to produce a predetermined or uniform length L of the fuel cell stack 20 . The desired combined thickness of the separator 52 is equal to the difference between the length of the space in which the fuel cell assembly 24 is to be placed (as discussed above) and the compressed length 30 of the fuel cell assembly 24 . From this, the required combined thickness of the separators 52 is calculated.

可以替换的是,可以采用在燃料电池组件24上有预定大小F的内部压缩载荷的燃料电池堆栈20的压缩长度。燃料电池堆栈20的压缩长度可通过以下步骤获得:利用外部压缩载荷压缩燃料电池堆栈20,以向燃料电池组件24施加预定大小F的内部压缩载荷,然后测量燃料电池堆栈20的压缩长度。接着卸掉燃料电池堆栈上的外部压缩载荷。算出燃料电池堆栈20的预定或均一长度L与燃料电池堆栈20的所测压缩长度之差。算得的差值就是隔板52的所需组合厚度。Alternatively, a compressed length of the fuel cell stack 20 with an internal compressive load of a predetermined magnitude F on the fuel cell assembly 24 may be employed. The compressed length of the fuel cell stack 20 can be obtained by compressing the fuel cell stack 20 with an external compressive load to apply an internal compressive load of a predetermined magnitude F to the fuel cell assembly 24 and then measuring the compressed length of the fuel cell stack 20 . The external compressive loads on the fuel cell stack are then relieved. The difference between the predetermined or uniform length L of the fuel cell stack 20 and the measured compressed length of the fuel cell stack 20 is calculated. The calculated difference is the desired combined thickness of the separators 52 .

一旦确定了隔板52的所需组合厚度,就要选择具有所需组合厚度的一块或多块隔板52。将选出的隔板52置于上和/或下端板45、58与燃料电池组件24的对应上和/或下端26、28之间。将隔板52定位,使隔板52的组合厚度与燃料电池组件24的长度30排成一线。然后通过向燃料电池堆栈20施加外部压缩载荷来压缩燃料电池堆栈20,由此燃料电池堆栈20基本上具有预定或均一长度L。具有预定或均一长度L的燃料电池堆栈20的最终内部压缩载荷应当基本上等于预定大小F。然后将侧板36固定到上、下端板45、58上,这样上、下端板45、58将燃料电池堆栈20基本上保持在预定或均一长度L上。最后,从燃料电池堆栈20上卸掉外部压缩载荷。最终燃料电池堆栈20的长度基本上等于预定或均一长度L,同时燃料电池组件24基本上以预定大小F的力压缩。Once the desired combined thickness of the separators 52 is determined, one or more separators 52 having the desired combined thickness are selected. Selected separators 52 are positioned between the upper and/or lower end plates 45 , 58 and the corresponding upper and/or lower ends 26 , 28 of the fuel cell assembly 24 . Separator 52 is positioned such that the combined thickness of separator 52 is aligned with length 30 of fuel cell assembly 24 . The fuel cell stack 20 is then compressed by applying an external compressive load to the fuel cell stack 20, whereby the fuel cell stack 20 has substantially a predetermined or uniform length L. The final internal compressive load of a fuel cell stack 20 having a predetermined or uniform length L should be substantially equal to the predetermined size F. The side plates 36 are then secured to the upper and lower end plates 45, 58 such that the upper and lower end plates 45, 58 substantially maintain the fuel cell stack 20 at a predetermined or uniform length L. Finally, the external compressive loads are removed from the fuel cell stack 20 . The length of the final fuel cell stack 20 is substantially equal to the predetermined or uniform length L, while the fuel cell assembly 24 is substantially compressed with a force F of the predetermined magnitude.

制造燃料电池堆栈20的预定压缩距离法也可利用隔板52制造预定或均一长度L的燃料电池堆栈20。隔板52的所需组合厚度以燃料电池堆栈20的理想预定或均一长度L、燃料电池组件24的压缩长度30、包括端部组件32、34在内的多个部件的厚度为基础。燃料电池组件24的压缩距离30可通过从燃料电池组件24的未压缩长度31中减掉预定距离D来计算。从燃料电池堆栈20的预定或均一长度L中减掉燃料电池组件24的压缩长度30和端部45、58、端接板56以及包括端部组件32、34在内的所有其它部件的厚度,得到隔板52的所需组合厚度。然后选出能让隔板52的组合厚度基本上等于所需总厚度的隔板52。然后按照上面所讨论的,将所选隔板52加到燃料电池堆栈20上。最终得到的燃料电池堆栈20基本上具有理想的预定或均一长度L、基本上被压缩了预定距离D的燃料电池组件24、以及与燃料电池组件24的有效操作相对应的内部压缩载荷。The predetermined compression distance method for fabricating the fuel cell stack 20 can also utilize the separator 52 to fabricate the fuel cell stack 20 of a predetermined or uniform length L. The desired combined thickness of the separator 52 is based on the desired predetermined or uniform length L of the fuel cell stack 20 , the compressed length 30 of the fuel cell assembly 24 , and the thickness of various components including the end assemblies 32 , 34 . The compressed distance 30 of the fuel cell assembly 24 may be calculated by subtracting the predetermined distance D from the uncompressed length 31 of the fuel cell assembly 24 . Subtracting the compressed length 30 of the fuel cell assembly 24 and the thickness of the ends 45, 58, the termination plate 56 and all other components including the end assemblies 32, 34 from the predetermined or uniform length L of the fuel cell stack 20, The desired combined thickness of the separator 52 is obtained. Separators 52 are then selected such that the combined thickness of the separators 52 is substantially equal to the desired total thickness. The selected separator 52 is then added to the fuel cell stack 20 as discussed above. The resulting fuel cell stack 20 has substantially a desired predetermined or uniform length L, the fuel cell assembly 24 substantially compressed a predetermined distance D, and an internal compressive load corresponding to efficient operation of the fuel cell assembly 24 .

在此用副词“基本上”来量化术语,应当将其理解为表示所述要素的大小在理想大小的可接受容差范围内。The use of the adverb "substantially" to quantify a term herein should be understood to mean that the size of the element in question is within acceptable tolerances of the desired size.

对本发明的描述本质上都是示范性的,因此,试图认为在不脱离本发明要点的情况下作出的变化都在本发明的范围之内。不应当认为这些变化脱离了本发明的精神和范围。The description of the invention is exemplary in nature and, therefore, variations that may be made without departing from the gist of the invention are intended to be considered as being within the scope of the invention. Such changes should not be regarded as a departure from the spirit and scope of the invention.

Claims (20)

1. electro-chemical fuel cell stack, this storehouse comprises:
A plurality ofly arrange that in the stacked structure mode described fuel cell module has opposed first and second ends to form the fuel cell of fuel cell module;
First and second end plates with relative surfaces externally and internally, described first and second end plates are arranged in the described first and second end position adjacent with described fuel cell module, and make described inner surface towards described fuel cell module, described first and second end plates are held with fixing spaced relationship, so that apply compression stress to described fuel cell module; With
At least one the moulding surface that forms on the described inner surface of at least one end plate in described first and second end plates can apply basically compression stress uniformly to described fuel cell module thus.
2. storehouse according to claim 1, wherein:
Extend towards described fuel cell module from described at least one end plate on described at least one moulding surface.
3. storehouse according to claim 2, wherein:
The profile on described at least one moulding surface is a convexity, and the thickness of described like this at least one end plate increases to the center of described end plate from the outer rim of described end plate, reaches maximum at the described center of described end plate thickness.
4. storehouse according to claim 1, wherein:
Described at least one moulding surface is formed on each described inner surface of described first and second end plates, and extends towards described fuel cell module thus.
5. electro-chemical fuel cell stack, this storehouse comprises:
A plurality of fuel cells that have the fuel cell module of opposed first and second ends with formation of arranging in the stacked structure mode;
First and second dividing plates with relative surfaces externally and internally, a plurality of flat lateral vertical are in described inner surface and outer surface, described first and second dividing plates are arranged in the described first and second end position adjacent with described fuel cell module, and the described inner surface that makes described first and second dividing plates is respectively towards first and second ends of described fuel cell module;
First and second end plates with relative surfaces externally and internally, described first and second end plates are arranged in and the described first and second dividing plate position adjacent, and allow the described inner surface of described first and second end plates respectively towards the described outer surface of described first and second dividing plates, and described first and second end plates are held with fixing spaced relationship by fixing first and second end plates by described side, so that make described first and second end plates apply compression stress to described first and second dividing plates and described fuel cell module; And
At least one the moulding surface that forms at least one plate in described first end plate, described second end plate, described first dividing plate and described second partition can apply basically compression stress uniformly thus on described fuel cell module.
6. storehouse according to claim 5, wherein:
Described at least one moulding surface is formed on the described outer surface of at least one dividing plate in described first and second dividing plates, and extends towards described adjacent end plate thus.
7. storehouse according to claim 6, wherein:
Described at least one moulding surface is formed on each described outer surface of described first and second dividing plates, and extends towards first and second end plates of correspondence thus.
8. storehouse according to claim 5, wherein:
Described at least one moulding surface is formed on the described inner surface of at least one dividing plate in described first and second dividing plates, and extends towards described fuel cell module thus.
9. storehouse according to claim 8, wherein:
Described at least one moulding surface is formed on each described inner surface of described first and second dividing plates, and extends towards described fuel cell module thus.
10. storehouse according to claim 5, wherein:
Described at least one moulding surface is formed on the described outer surface of at least one dividing plate in described first and second dividing plates, and extends towards described adjacent end plate thus; And
Described at least one moulding surface is formed on the described inner surface of at least one dividing plate in described first and second dividing plates, and extends towards described fuel cell module thus.
11. storehouse according to claim 5, wherein:
Described at least one moulding surface is formed on the described inner surface of at least one end plate in described first and second end plates, and extends towards described fuel cell module thus.
12. storehouse according to claim 11, wherein:
Described at least one moulding surface is formed on each described inner surface of described first and second end plates, and extends towards described fuel cell module thus.
13. storehouse according to claim 5, wherein:
Described at least one moulding surface is formed on the described inner surface of at least one end plate in described first and second end plates, and extends towards described fuel cell module thus; And
Described at least one moulding surface is formed on the described outer surface of at least one dividing plate in described first and second dividing plates, and extends towards described adjacent end plate thus.
14. storehouse according to claim 5, wherein:
Described at least one moulding surface is formed on the described inner surface of at least one end plate in described first and second end plates, and extends towards described fuel cell module thus; And
Described at least one moulding surface is formed on the described inner surface of at least one dividing plate in described first and second dividing plates, and extends towards described fuel cell module thus.
15. an electro-chemical fuel cell stack, it comprises:
A plurality ofly arrange that in the stacked structure mode described fuel cell module has opposed first and second ends to form the fuel cell of fuel cell module;
Be arranged in first and second end brackets on the described first and second end position adjacent with described fuel cell module;
Be arranged in the described first and second end bracket position adjacent on first and second end plates, and allow described end bracket be inserted between described fuel cell module and described first and second end plates respectively;
At least one end bracket in described first and second end brackets is fixedly attached on the adjacent end plate, and the rigidity of described like this end bracket helps the rigidity of described adjacent end plate; And
Described first and second end plates have a plurality of flat side perpendicular to the described adjacently situated surfaces of described end bracket and described end plate,
Described first and second end plates are held with fixing spaced relationship by fixing first and second end plates by described side, so that described first and second end plates apply compression stress to described fuel cell module.
16. storehouse according to claim 15, wherein:
Each all securely is fixed to respectively on the adjacent end plate in described first and second end brackets, and the rigidity of described like this first and second end brackets helps the rigidity of described first and second end plates respectively.
17. storehouse according to claim 15, wherein:
Described at least one end bracket utilizes at least one machanical fastener securely to be fixed on the described adjacent end plate.
18. storehouse according to claim 15, wherein:
Described at least one end bracket utilizes binding agent securely to be fixed on the described adjacent end plate.
19. storehouse according to claim 15, it also comprises:
Be clipped at least one dividing plate between described at least one end bracket and the described adjacent end plate, described at least one dividing plate securely is fixed on described at least one end bracket and the described adjacent end plate, and the rigidity of described like this at least one dividing plate helps the described described rigidity that is connected end plate.
20. storehouse according to claim 19, it also comprises:
First and second dividing plates, described first dividing plate are clipped between described first end bracket and described first end plate, and described second partition is clipped between described second end bracket and described second end plate;
Described first end bracket, described first dividing plate and described first end plate securely are fixed together, and the rigidity of the rigidity of described like this first end bracket and described first dividing plate helps the rigidity of described first end plate; And
Described second end bracket, described second partition and described second end plate securely are fixed together, and the rigidity of described like this second end bracket and the rigidity of described second partition help the rigidity of described second end plate.
CNB038096943A 2002-04-30 2003-04-09 End plates for a fuel cell stack structure Expired - Lifetime CN1328810C (en)

Applications Claiming Priority (7)

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US10/137,062 2002-04-30
US10/136,781 2002-04-30
US10/136,975 US7045245B2 (en) 2002-04-30 2002-04-30 Method and apparatus for providing a uniform fuel cell stack structure
US10/136,975 2002-04-30
US10/136,781 US7344797B2 (en) 2002-04-30 2002-04-30 Compact fuel cell stack structure
US10/137,062 US6663995B2 (en) 2002-04-30 2002-04-30 End plates for a fuel cell stack structure
PCT/US2003/010868 WO2003094267A1 (en) 2002-04-30 2003-04-09 End plates for a fuel cell stack structure

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CN1328810C true CN1328810C (en) 2007-07-25

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