CN1328122C - Integrated paperboard case from five separating gear, blank and method therefor - Google Patents
Integrated paperboard case from five separating gear, blank and method therefor Download PDFInfo
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- CN1328122C CN1328122C CNB200510040347XA CN200510040347A CN1328122C CN 1328122 C CN1328122 C CN 1328122C CN B200510040347X A CNB200510040347X A CN B200510040347XA CN 200510040347 A CN200510040347 A CN 200510040347A CN 1328122 C CN1328122 C CN 1328122C
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- 238000000034 method Methods 0.000 title abstract description 13
- 239000011087 paperboard Substances 0.000 title 1
- 238000010276 construction Methods 0.000 claims description 9
- 230000010354 integration Effects 0.000 claims 2
- 238000005192 partition Methods 0.000 abstract description 110
- 239000000463 material Substances 0.000 abstract description 8
- 238000007789 sealing Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000013070 direct material Substances 0.000 abstract description 2
- 238000012856 packing Methods 0.000 abstract description 2
- 238000011112 process operation Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 4
- 239000005022 packaging material Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
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- 230000007306 turnover Effects 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
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- 235000011962 puddings Nutrition 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种纸板箱、坯料以及构建纸板箱的方法,更具体地说涉及一种五隔档一体化纸板箱、坯料以及构建纸板箱的方法,该纸板箱一箱可以装五组相互隔开的产品。The present invention relates to a cardboard box, a blank and a method for building a cardboard box, more specifically to a five-compartment integrated cardboard box, a blank and a method for building a cardboard box. opened products.
背景技术Background technique
目前,许多行业都需要使用纸板箱存放产品或货物,然后运送到很多不同的地方,其中有些行业根据自身产品的特点需要一种一箱可以装五组相互隔开产品的纸板箱。这些行业都希望能快速地构建、装填、闭合和密封它们的存货和运货纸板箱。现有技术的一箱可以装五组相互隔开产品的纸板箱是由菱形隔板和两部分组装而成的,如图1(菱形隔板)、图2(外箱)、图3(组装好的纸板箱)所示。图2所示的外箱是目前最常用的纸板箱,其结构一般为:四个侧板的上下两边各延伸出上下盖板,然后将上下端面的四个盖板交替折叠,最后通过胶带将上下盖板封装,形成一密闭的纸板箱,在这种结构中,其承重的底板是由四个盖板交替折叠而成的,承重力主要依靠胶带封装所产生的强度,纸板箱结构很容易变形,并容易形成菱形的形状,整个包装物理性能欠佳,不能保证四个角一直呈垂直直角关系,有可能使纸板箱在运送过程中受力不均匀面损坏;另一方面在组装过程中,本身菱形隔板就很难放入外箱中,再加上外箱容易变形,组装过程中对菱形隔板的要求会更高,对工人的施工要求也会更高,从而影响到工作效率。同时由于现有包装有两种包装材料,需配套使用,当其中一种包材损坏或丢失时,整个包装无法使用,增加了包材仓储的工作量,其材料本身成本也较高。这种纸板箱的构建、装填、闭合和密封方法要到两次封胶,工序比较繁琐,消耗工时较长,工作效率较低。At present, many industries need to use cardboard boxes to store products or goods, and then transport them to many different places. Some industries need a cardboard box that can hold five groups of products separated from each other according to the characteristics of their products. These industries all want to build, fill, close and seal their inventory and shipping cartons quickly. A carton of the prior art that can hold five groups of products separated from each other is assembled by a diamond-shaped partition and two parts, as shown in Figure 1 (diamond-shaped partition), Figure 2 (outer box), and Figure 3 (assembled). nice cardboard box) as shown. The outer box shown in Figure 2 is the most commonly used cardboard box at present. Its structure is generally as follows: the upper and lower sides of the four side panels extend the upper and lower cover panels respectively, and then the four cover panels on the upper and lower end surfaces are folded alternately. The upper and lower cover plates are sealed to form a closed cardboard box. In this structure, the load-bearing bottom plate is made of four cover plates folded alternately. The load-bearing force mainly depends on the strength generated by the tape packaging. The cardboard box structure is very easy. Deformation, and easy to form a rhombus shape, the physical properties of the entire package are not good, and the four corners cannot be guaranteed to be in a vertical right-angle relationship, which may cause damage to the uneven surface of the cardboard box during transportation; on the other hand, during the assembly process , the diamond-shaped partition itself is difficult to put into the outer box, and the outer box is easy to deform. During the assembly process, the requirements for the diamond-shaped partition will be higher, and the construction requirements for the workers will also be higher, which will affect the work efficiency. . At the same time, because the existing packaging has two kinds of packaging materials, which need to be used together, when one of the packaging materials is damaged or lost, the entire packaging cannot be used, which increases the workload of packaging material storage, and the cost of the material itself is also high. The construction, filling, closing and sealing method of this kind of cardboard box needs to be sealed twice, and the process is relatively cumbersome, consumes long man-hours, and has low work efficiency.
发明内容Contents of the invention
本发明的目的是提供一种五隔档一体化纸板箱及其坯料,以解决现有技术中存在的上述问题和不足,该纸板箱一箱可以装五组相互隔开的产品。The object of the present invention is to provide a five-compartment integrated cardboard box and its blank to solve the above-mentioned problems and deficiencies in the prior art. One box of the cardboard box can hold five groups of products separated from each other.
本发明的另一目的是提供上述纸板箱的构建方法,该方法构建、装填、闭合和密封简单快速,节约工时。Another object of the present invention is to provide the above-mentioned carton construction method, which is simple and fast in construction, filling, closing and sealing, and saves man-hours.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
本发明的用于构建纸板箱的坯料,包括有贴舌0、正一面1、侧一面2、正二面3、侧二面4、正一面上折片5、侧一面上折片6、正二面上折片7、侧二面上折片8、外底A9、外底B18、内底A15、内底B23,其中正一面1与正二面3相同、侧一面2与侧二面4相同、正一面上折片5与正二面上折片7相同、侧一面上折片6与侧二面上折片8相同,外底A9与外底B18相同,所述的内底A15由内底Aa16和内底Ab17组成,两者之间设有开槽,内底Aa16和内底Ab17均为刀形结构,远离侧一面2的远端为刀把,开槽两边相对部分分别为两个刀形结构的刀刃,内底Aa16和内底Ab17均与侧一面2通过折线相连;所述的内底B23由内底Ba24和内底Bb25组成,两者之间设有开槽,内底Ba24和内底Bb25均为刀形结构,远离侧二面4的远端为刀把,开槽两边相对部分分别为两个刀形结构的刀刃,内底Ba24和内底Bb25均与侧二面4通过折线相连;所述的外底A9远离正一面1的一端向下平行延伸设有直隔Aa10、斜隔Aa11、斜隔Ba12和直隔Ba13,直隔Aa10在最左面,向右依次为斜隔Aa11、斜隔Ba12和直隔Ba13,其中直隔Aa10与外底A9通过折线相连,斜隔Aa11与外底A9不相连,与直隔Aa10通过齿刀线相连,斜隔Ba12与外底A9不相连,与直隔Ba13通过齿刀线相连,直隔Ba13与外底A(9通过折线相连,斜隔Aa11与斜隔Ba12不相连,直隔Aa10、斜隔Aa11、斜隔Ba12和直隔Ba13的形状均为矩形;所述的外底B18远离正二面3一端向下平行延伸设有直隔Ab19、斜隔Ab20、斜隔Bb21和直隔Bb22,直隔Ab19在最左面,向右依次为斜隔Ab20、斜隔Bb21和直隔Bb22,其中直隔Ab19与外底B18通过折线相连,斜隔Ab20与外底B18不相连,与直隔Ab19通过齿刀线相连,斜隔Bb21与外底B18不相连,与直隔Bb22通过齿刀线相连,直隔Bb22与外底B18通过折线相连,斜隔Ab20与斜隔Bb21不相连,直隔Ab19、斜隔Ab20、斜隔Bb21和直隔Bb22的形状均为矩形。The blank for building a cardboard box of the present invention includes a tongue 0, a front side 1, a side side 2, a front side 3, a side side 4, a front flap 5, a side flap 6, and two sides Top flap 7, side flaps 8, outer bottom A9, outer bottom B18, inner bottom A15, inner bottom B23, where the front side 1 is the same as the front side 3, the side side 2 is the same as the side two sides 4, the front side is the same The flap 5 on one side is the same as the flap 7 on the two sides, the flap 6 on the side side is the same as the flap 8 on the two sides, the outer bottom A9 is the same as the outer bottom B18, and the inner bottom A15 is composed of inner bottom Aa16 and The inner bottom Ab17 is composed of a slot between the two. Both the inner bottom Aa16 and the inner bottom Ab17 are knife-shaped structures, and the far end away from the side surface 2 is a knife handle. The blade, the inner bottom Aa16 and the inner bottom Ab17 are all connected to the side surface 2 through a broken line; the inner bottom B23 is composed of the inner bottom Ba24 and the inner bottom Bb25, and there is a slot between the two, the inner bottom Ba24 and the inner bottom Bb25 Both are knife-shaped structures, and the far end away from the side two surfaces 4 is a knife handle, and the opposite parts on both sides of the slot are respectively two knife-shaped structure blades, and the inner bottom Ba24 and the inner bottom Bb25 are connected to the side two surfaces 4 through broken lines; The end of the outer bottom A9 far away from the positive side 1 is extended downwards in parallel with a straight partition Aa10, an oblique partition Aa11, an oblique partition Ba12 and a straight partition Ba13. Ba12 and straight partition Ba13, wherein the straight partition Aa10 is connected with the outsole A9 through a broken line, the oblique partition Aa11 is not connected with the outer bottom A9, and is connected with the straight partition Aa10 through the tooth knife line, and the oblique partition Ba12 is not connected with the outer bottom A9, and is connected with the straight partition Aa10. Partition Ba13 is connected by tooth cutter line, and straight partition Ba13 is connected with outer bottom A(9 by broken line, oblique partition Aa11 is not connected with oblique partition Ba12, and the shapes of straight partition Aa10, oblique partition Aa11, oblique partition Ba12 and straight partition Ba13 are Rectangular; said outsole B18 extends downwards parallel to one end away from the positive two surfaces 3, and is provided with a straight partition Ab19, an oblique partition Ab20, an oblique partition Bb21 and a straight partition Bb22. The oblique septum Bb21 and the straight septum Bb22, wherein the straight septum Ab19 is connected to the outsole B18 by a broken line, the oblique septum Ab20 is not connected to the outsole B18, and is connected to the straight septum Ab19 by a knife line, and the oblique septum Bb21 is not connected to the outsole B18. It is connected with the straight septum Bb22 through the tooth knife line, the straight septum Bb22 is connected with the outsole B18 through the broken line, the oblique septum Ab20 is not connected with the oblique septum Bb21, the shapes of the straight septum Ab19, the oblique septum Ab20, the oblique septum Bb21 and the straight septum Bb22 are all rectangle.
本发明的坯料所述的直隔Aa10、直隔Ba13宽度为正一面1的宽度减去所用纸板厚度;所述的直隔Ab19、直隔Bb22的宽度为正二面3的宽度减去所用纸板厚度;所述的斜隔Aa11、斜隔Ba12的外边沿与直隔Aa10、直隔Ba13的外边沿在一直线上,外底A9与两直隔、两斜隔之间的线不在一条直线上;所述的斜隔Ab20、斜隔Bb21的外边沿与直隔Ab19、直隔Bb22的外边沿在一直线上,外底B18与两直隔、两斜隔之间的线不在一条直线上;所述的斜隔Aa11、斜隔Ba12的宽度为直隔Aa10、直隔Ba13的宽度减去所用纸板厚度的一半;所述的斜隔Ab20、斜隔Bb21的宽度为直隔Ab19、直隔Bb22的宽度减去所用纸板厚度的一半;所述的直隔Aa10与直隔Ab19相同并与直隔Ba13对称,斜隔Aa11与斜隔Ab20相同并与斜隔Ba12对称,斜隔Ba12与斜隔Bb21相同,直隔Ba13与直隔Bb22相同,直隔Ab19与直隔Bb22对称,斜隔Ab20与斜隔Bb21对称;所述的直隔Aa10和直隔Ab19的左下角是斜角,直隔Ba13和直隔Bb22的右下角是斜角。The width of the blank Aa10 and Ba13 described in the blank of the present invention is the width of the front side 1 minus the thickness of the cardboard used; the width of the straight partition Ab19 and Bb22 is the width of the two sides 3 minus the thickness of the cardboard used The outer edges of the oblique partition Aa11, the oblique partition Ba12 and the straight partition Aa10 and the straight partition Ba13 are on a straight line, and the line between the outer bottom A9 and the two straight partitions and the two oblique partitions is not on a straight line; The outer edges of the oblique partition Ab20 and the oblique partition Bb21 are on a straight line with the outer edges of the straight partition Ab19 and the straight partition Bb22, and the line between the outer bottom B18 and the two straight partitions and the two oblique partitions is not on a straight line; The width of the oblique partition Aa11 and the oblique partition Ba12 is the width of the straight partition Aa10 and the straight partition Ba13 minus half of the thickness of the cardboard used; The width minus half of the thickness of the cardboard used; the straight partition Aa10 is the same as the straight partition Ab19 and symmetrical to the straight partition Ba13, the oblique partition Aa11 is the same as the oblique partition Ab20 and symmetrical to the oblique partition Ba12, and the oblique partition Ba12 is the same as the oblique partition Bb21 , the straight septum Ba13 is the same as the straight septum Bb22, the straight septum Ab19 is symmetrical to the straight septum Bb22, the oblique septum Ab20 is symmetrical to the oblique septum Bb21; The lower right corner of interval Bb22 is the bevel.
本发明的坯料所述的内底Aa16和内底Ab17之间的开槽与内底Ba24和内底Bb25之间的开槽是相同的,开槽分别从内底A15与侧一面2之间相连折线中间、内底B23与侧二面4之间相连折线中间开始,两开槽分别靠近侧一面2和侧二面4一端尺寸大于远离侧面的尺寸,开槽为倒梯形结构或矩形结构;所述内底Aa16和内底Ab17的刀形结构的刀刃与刀把通过一斜边相连接,内底Aa16和内底Ab17被挖掉部分组成半个六边形,两个斜边延长相交为六边形的一个顶角,两个斜边分别与刀把的连接处为六边形的另两个顶角,其中内底Aa16的斜边长度大于斜隔Ba12的长度,内底Ab17的斜边长度大于斜隔Ab20的长度;所述内底Ba24和内底Bb25的刀形结构的刀刃与刀把通过一斜边相连接,内底Ba24和内底Bb25被挖掉部分组成半个六边形,两个斜边延长相交为六边形的一个顶角,两个斜边分别与刀把的连接处为六边形的另两个顶角,其中内底Ba24的斜边长度大于斜隔Bb21的长度,内底Bb25的斜边长度大于斜隔Aa11的长度;所述的六边形为正六边形;所述倒梯形结构的上底的宽度为所用纸板厚度的2~4倍,下底的宽度为所用纸板厚度的2倍;所述的内底Aa16的斜边长度为斜隔Ba12的长度加上所用纸板厚度的一半,内底Ab17的斜边长度为斜隔Ab20的长度加上所用纸板厚度的一半,内底Ba24的斜边长度为斜隔Bb21的长度加上所用纸板厚度的一半,内底Bb25的斜边长度为斜隔Aa11的长度加上所用纸板厚度的一半;所述的内底A15的宽度即内底与侧一面2的连接线折线到所述刀形结构的刀把顶端的垂直距离为正一面1长度的一半,内底B23的宽度即内底与侧二面4的连接线折线到所述刀形结构的刀把顶端的垂直距离为正一面1长度的一半,其中内底Aa16与内底Ba24相同,内底Ab17与内底Bb25相同,内底Aa16与内底Ab17对称,内底Ba24与内底Bb25对称。The groove between the inner bottom Aa16 and the inner bottom Ab17 described in the blank of the present invention is the same as the groove between the inner bottom Ba24 and the inner bottom Bb25, and the grooves are respectively connected between the inner bottom A15 and the side surface 2 In the middle of the folding line, the connection between the inner bottom B23 and the side two surfaces 4 starts from the middle of the folding line, the size of the two slots close to the side surface 2 and the side two surfaces 4 is larger than the size away from the side, and the slots are inverted trapezoidal or rectangular structures; The edge of the knife-shaped structure of the inner bottom Aa16 and the inner bottom Ab17 is connected to the knife handle through a hypotenuse, the part of the inner bottom Aa16 and the inner bottom Ab17 is dug out to form a half hexagon, and the two hypotenuses extend and intersect to form a hexagon One vertex of the shape, the connection between the two hypotenuses and the knife handle is the other two vertexes of the hexagon, wherein the length of the hypotenuse of the inner bottom Aa16 is greater than the length of the oblique partition Ba12, and the length of the hypotenuse of the inner bottom Ab17 is greater than The length of the oblique interval Ab20; the blade of the knife-shaped structure of the inner bottom Ba24 and the inner bottom Bb25 is connected with the handle through a hypotenuse, and the inner bottom Ba24 and the inner bottom Bb25 are dug out to form half a hexagon, two The hypotenuse extends and intersects to form a vertex of the hexagon, and the connection between the two hypotenuses and the knife handle is the other two vertexes of the hexagon, wherein the length of the hypotenuse of the inner bottom Ba24 is greater than the length of the oblique partition Bb21. The length of the hypotenuse of the bottom Bb25 is greater than the length of the oblique interval Aa11; the hexagon is a regular hexagon; the width of the upper bottom of the inverted trapezoidal structure is 2 to 4 times the thickness of the cardboard used, and the width of the lower bottom is the used 2 times the thickness of the cardboard; the length of the hypotenuse of the inner bottom Aa16 is the length of the oblique partition Ba12 plus half the thickness of the cardboard used, and the length of the hypotenuse of the inner bottom Ab17 is the length of the oblique partition Ab20 plus half the thickness of the cardboard used , the length of the hypotenuse of the inner bottom Ba24 is the length of the oblique partition Bb21 plus half the thickness of the cardboard used, the length of the hypotenuse of the inner bottom Bb25 is the length of the oblique partition Aa11 plus half the thickness of the cardboard used; the inner bottom A15 The width is the half of the length of the front side 1. The width of the inner bottom B23 is the connecting line broken line between the inner bottom and the side surface 2 to the top of the handle of the knife-shaped structure. The vertical distance of the top of the handle of the knife-shaped structure is half of the length of the front side 1, wherein the inner bottom Aa16 is the same as the inner bottom Ba24, the inner bottom Ab17 is the same as the inner bottom Bb25, the inner bottom Aa16 is symmetrical to the inner bottom Ab17, and the inner bottom Ba24 Symmetrical to the insole Bb25.
本发明的五隔档一体化纸板箱,由上述的坯料构建而成。The five-compartment integrated cardboard box of the present invention is constructed from the above-mentioned blanks.
本发明五隔档一体化纸板箱的构建方法如下:The construction method of the integrated cardboard box with five compartments of the present invention is as follows:
a先折叠坯料正一面1与侧一面2之间的折线,正二面3与侧二面4之间的折线,在贴舌上涂抹糊剂,贴合在侧二面4的内壁;a First fold the fold line between the front face 1 and the side face 2 of the blank, and the fold line between the front face 3 and the side face 4, apply paste on the tongue, and stick it to the inner wall of the side face 4;
b然后弯曲正一面1与侧一面2之间的折线,使正一面1与侧一面2呈90°;弯曲正二面3与侧二面4之间的折线,使正二面3与侧二面4呈90°;bThen bend the fold line between the front face 1 and the side face 2 so that the face 1 and the side face 2 are at 90°; bend the fold line between the face 3 and the face 4 so that the face 3 and the face 4 at 90°;
c、再将纸板箱上折片朝下;c. Turn the upper flap of the cardboard box down;
d、沿内底Aa16、内底Ab17与侧一面2之间的折线,向内弯曲内底Aa16、内底Ab17,使其低于水平线;沿内底Ba24、内底Bb25与侧二面4之间的折线,向内弯曲内底Ba24、内底Bb25,使其低于水平线;d. Along the fold line between the inner bottom Aa16, the inner bottom Ab17 and the side surface 2, bend the inner bottom Aa16, the inner bottom Ab17 inwardly to make it lower than the horizontal line; along the line between the inner bottom Ba24, the inner bottom Bb25 and the side surface 4 bend the inner bottom Ba24 and inner bottom Bb25 inwards to make them lower than the horizontal line;
e、沿直隔Aa10、直隔Ba13与外底A9之间的折线,向内弯曲直隔Aa10、直隔Ba13;同时,沿外底A9与正一面1之间的折线,向内弯曲外底A9,使与外底A9相连的直隔Aa10、直隔Ba13插入内底之间即内底Aa16与内底Ab17、内底Ba24与内底Bb25的缝隙;沿直隔Ab19、直隔Bb22与外底B18之间的折线,向内弯曲直隔Ab19、直隔Bb22;同时,沿外底B18与正二面3之间的折线,向内弯曲外底B18,使与外底B18相连的直隔Ab19、直隔Bb22插入内底之间即内底Aa16与内底Ab17、内底Ba24与内底Bb25的缝隙;e. Along the folding line between Aa10, Ba13 and the outer bottom A9, bend the outer bottom Aa10 and Ba13 inward; at the same time, bend the outer bottom inward along the folding line between the outer bottom A9 and the front surface 1 A9, make the straight partition Aa10 connected with the outer bottom A9, the straight partition Ba13 insert between the inner bottom, that is, the gap between the inner bottom Aa16 and the inner bottom Ab17, the inner bottom Ba24 and the inner bottom Bb25; along the straight partition Ab19, the straight partition Bb22 and the outer The fold line between the bottom B18 is bent inwards directly separated by Ab19 and directly separated by Bb22; at the same time, along the fold line between the outer bottom B18 and the two sides 3, the outer bottom B18 is bent inward so that the straight separated Ab19 connected with the outer bottom B18 , Insert the gap between the inner bottom Aa16 and the inner bottom Ab17, the inner bottom Ba24 and the inner bottom Bb25 directly through Bb22;
f、翻转纸板箱,将所有内底压平,所有斜隔向外弯曲,紧贴内底边沿。本发明的有益效果如下:f. Turn over the cardboard box, flatten all the inner bottoms, bend all the diagonal partitions outwards, and cling to the edges of the inner bottoms. The beneficial effects of the present invention are as follows:
本发明的五隔档一体化纸板箱及其坯料,采用一体化材料实施方案,可节省大量直接材料成本,使用该产品还可降低采购及物料仓储管理成本;一体结构材质一致,结构安全性及物理性能亦可同时提升,便于包装产线作业,提高生产出货效率,且降低材料不成套的风险;还可节省材料库存空间,提高库房使用效率,并且纸板箱成型后尺寸方正更为美观;同时可改变包装流程作业,原先必须先以胶带封底后在存放使用的习惯可改为组装后直接装箱使用,不用封箱底,本发明的纸板箱底部强度足以保证货物及产品的储存和运输安全,或者待封箱盖时在一并封箱底作业,每箱可至少节约15秒工时,且生产线现场的环境将更为整齐干净井然有序,在组装人员熟练后,更可节约相当可观的工时费用,以每月20万组布丁桶包装箱为例,以每箱节约10秒计算,每月可节省200万秒,约合550工时。The five-compartment integrated cardboard box and its blanks of the present invention adopt an integrated material implementation plan, which can save a lot of direct material costs, and use this product to reduce procurement and material storage management costs; the integrated structure has consistent materials, structural safety and The physical properties can also be improved at the same time, which facilitates the operation of the packaging production line, improves the efficiency of production and shipment, and reduces the risk of unsuitable materials; it can also save material inventory space, improve the efficiency of warehouse use, and the size of the cardboard box after forming is more beautiful; At the same time, the packaging process can be changed. The original habit of sealing the bottom with tape first and then storing and using it can be changed to directly pack and use after assembly without sealing the bottom of the box. The strength of the bottom of the cardboard box of the present invention is sufficient to ensure the safety of storage and transportation of goods and products. , or seal the bottom of the box while the lid is being sealed, each box can save at least 15 seconds of man-hours, and the environment on the production line will be more neat and orderly. After the assembly personnel are skilled, considerable man-hours can be saved For the cost, taking 200,000 sets of pudding bucket packing boxes per month as an example, if each box saves 10 seconds, it can save 2 million seconds per month, which is about 550 man-hours.
附图说明Description of drawings
图1为现有技术的菱形隔板示意图Fig. 1 is the schematic diagram of the diamond partition of prior art
图2为现有技术的外箱坯料示意图Fig. 2 is the schematic diagram of the outer box blank of the prior art
图3为现有技术组装好的一箱可以装五组相互隔开的产品纸板箱示意图Fig. 3 is a schematic diagram of a box assembled in the prior art that can hold five groups of product cardboard boxes separated from each other
图4为本发明纸板箱坯料结构示意图Fig. 4 is the schematic diagram of the structure of the carton blank of the present invention
图5为本发明纸板箱结构示意图Fig. 5 is a schematic diagram of the carton structure of the present invention
图6~图13为本发明纸板箱构建过程状态图Figures 6 to 13 are state diagrams of the carton construction process of the present invention
图14为图4中I处局部放大图Figure 14 is a partial enlarged view of I in Figure 4
图15为图4中II处局部放大图Figure 15 is a partial enlarged view of II in Figure 4
图中各部名称:The names of the parts in the figure:
0、贴舌;1、正一面;2、侧一面;3、是正二面;4、侧二面;0. Tongue sticking; 1. Front side; 2. Side side; 3. Two front sides; 4. Two sides;
5、正一面上折片;6、侧一面上折片;7、正二面上折片;5. Fold on the front side; 6. Fold on the side; 7. Fold on the two sides;
8、侧二面上折片;9、外底A;10、直隔Aa;11、斜隔Aa;8. Folding pieces on the two sides; 9. Outsole A; 10. Straight partition Aa; 11. Inclined partition Aa;
12、斜隔Ba;13、直隔Ba;14、开槽;15、内底A;16、内底Aa;12. Inclined partition Ba; 13. Straight partition Ba; 14. Slotted; 15. Inner bottom A; 16. Inner bottom Aa;
17、内底Ab;18、外底B;19、直隔Ab;20、斜隔Ab;17. Inner bottom Ab; 18. Outer bottom B; 19. Straight partition Ab; 20. Oblique partition Ab;
21、斜隔Bb;22、直隔Bb;23、内底B;24、内底Ba;25、内底Bb。21. Oblique partition Bb; 22. Straight partition Bb; 23. Inner bottom B; 24. Inner bottom Ba; 25. Inner bottom Bb.
具体实施方式Detailed ways
以下通过实施例进一步说明本发明的纸板箱、坯料及其构建方法,本发明中所有的矩形结构上下方向表示宽度,左右方向表示长度。The following examples further illustrate the cartons, blanks and construction methods of the present invention. All rectangular structures in the present invention represent width in the up and down directions, and length in the left and right directions.
如图4所示:本发明的一种用于构建纸板箱的坯料,纸板厚度为5mm,正一面1的长406mm宽111mm、正一面1向右依次连接侧一面2、正二面3、和侧二面4,侧一面2长298mm宽111mm,正二面3与正一面1相同、侧二面4与侧一面2相同,正一面1与侧一面2通过折线相连,侧一面2与正二面3通过折线相连,正二面3与侧二面4通过折线相连;正一面1上方为正一面上折片5,长401mm宽151mm,正一面上折片5向右依次为侧一面上折片6、正二面上折片7和侧二面上折片8,侧一面上折片6长293mm宽151mm,正二面上折片7与正一面上折片5相同、侧二面上折片8与侧一面上折片6相同,正一面上折片5通过折线与正一面1相连,侧一面上折片6通过折线与侧一面2相连,正二面7通过折线与正二面3相连,侧二面上折片8通过折线与侧二面4相连,四个上折片之间被三个开槽分开,开槽宽度均为5mm,深度为151mm,三个开槽以正一面1、侧一面2、正二面3和侧二面4之间的三个折线为中轴线;As shown in Figure 4: a blank for building a cardboard box according to the present invention, the thickness of the cardboard is 5 mm, the length of the front side 1 is 406 mm and the width is 111 mm, and the front side 1 is connected to the side side 2, the front two sides 3, and the side in sequence to the right. Two sides 4, side side 2 is 298mm long and 111mm wide, front side 3 is the same as front side 1, side side 4 is the same as side side 2, front side 1 is connected to side side 2 by a broken line, and side side 2 and front side 3 pass through The fold line is connected, and the front two sides 3 and the side two sides 4 are connected by a fold line; above the front side 1 is the front side upper flap 5, which is 401mm long and 151mm wide, and the front side upper flap 5 is followed by the side side upper flap 6 and the front two The top flap 7 and the side two top flaps 8, the side top flap 6 is 293mm long and the width is 151mm, the front two top flap 7 is the same as the front top flap 5, the side two top flaps 8 are the same as the side The upper flap 6 is the same, the upper flap 5 on the front side is connected to the front side 1 through a folding line, the upper flap 6 on the side side is connected to the side side 2 through a folding line, the front two side 7 is connected to the front two side 3 through a folding line, and the side two sides are folded on top The sheet 8 is connected with the side two sides 4 through the folding line, and the four upper flaps are separated by three slots, the slot width is 5mm, and the depth is 151mm, and the three slots are front side 1, side side 2, front two The three fold lines between the surface 3 and the side two surfaces 4 are the central axis;
正一面1下方为外底A9,长401mm宽149mm,外底A9向右依次为内底A15、外底B18和内底B23,外底A9与正一面1通过折线相连,外底A9远离正一面1一端向下平行延伸设有直隔Aa10、斜隔Aa11、斜隔Ba12和直隔Ba13,直隔Aa10、斜隔Aa11、斜隔Ba12和直隔Ba13均为直角四边形,其中直隔Aa10在最左面,直隔Aa10与外底A9之间的折线到直隔Aa10的与折线相对边的垂直距离即直隔Aa10宽106mm,长110.5mm,向右依次为斜隔Aa11、斜隔Ba12和直隔Ba13,斜隔Aa11、斜隔Ba12的外边沿与直隔Aa10、直隔Ba13的外边沿在一直线上,外底A9与两直隔、两斜隔之间的线不在一条直线上,如图14、15所示,利于纸箱底部的美观,斜隔Aa11与斜隔Ba12对称,斜隔Aa11与斜隔Ba12的宽度为直隔宽度减去所用纸板厚度的一半,即宽度为103.5mm,长度为90mm,直隔Aa10与直隔Ba13对称,直隔Aa10与外底A9通过折线相连,斜隔Aa11与外底A9不相连,与直隔Aa10通过齿刀线相连,斜隔Ba12与外底A9不相连,与直隔Ba13通过齿刀线相连,直隔Ba13与外底A9通过折线相连,斜隔Aa11与斜隔Ba12不相连;外底B18与外底A9相同,外底B18远离正二面3的一端向下平行延伸设有直隔Ab19、斜隔Ab20、斜隔Bb21和直隔Bb22,直隔Ab19在最左面,向右依次为斜隔Ab20、斜隔Bb21和直隔Bb22,其中直隔Ab19与直隔Aa10相同并与直隔Bb22对称,斜隔Ab20与斜隔Aa11相同并与斜隔Bb21对称,斜隔Bb21与斜隔Ba12相同,直隔Bb 22与直隔Ba13相同,直隔Ab19与外底B18通过折线相连,斜隔Ab20与外底B18不相连,与直隔Ab19通过齿刀线相连,斜隔Bb21与外底B18不相连,与直隔Bb22通过齿刀线相连,直隔Bb22与外底B18通过折线相连,斜隔Ab20与斜隔Bb21不相连,同时直隔Aa10和直隔Ab19的左下角是斜角,直隔Ba13和直隔Bb22的右下角是斜角,斜角被削掉的部分为直角三角形,该三角形斜隔外边沿方向的直角边长为5mm,另一直角边长为10mm;Below the front side 1 is the outsole A9, with a length of 401 mm and a width of 149 mm. Outsole A9 to the right is insole A15, outsole B18, and inner bottom B23. The outsole A9 is connected to the front side 1 through a broken line, and the outsole A9 is far away from the front side. 1 One end extends downwards in parallel with a straight septum Aa10, an oblique septum Aa11, an oblique septum Ba12, and a straight septum Ba13. The straight septum Aa10, the oblique septum Aa11, the oblique septum Ba12, and the straight septum Ba13 are all right-angled quadrilaterals, and the straight septum Aa10 is at the most On the left, the vertical distance from the broken line between Aa10 and outsole A9 to the opposite side of Aa10 is 106mm wide and 110.5mm long at Aa10, and to the right are oblique septum Aa11, oblique septum Ba12 and straight septum Ba13, the outer edge of the oblique partition Aa11, the oblique partition Ba12 and the outer edge of the straight partition Aa10 and the straight partition Ba13 are on a straight line, and the line between the outer bottom A9 and the two straight partitions and two oblique partitions is not on a straight line, as shown in the figure As shown in 14 and 15, it is beneficial to the appearance of the bottom of the carton. The diagonal partition Aa11 and the diagonal partition Ba12 are symmetrical. The width of the diagonal partition Aa11 and the diagonal partition Ba12 is the width of the straight partition minus half of the thickness of the cardboard used, that is, the width is 103.5mm and the length is 90mm, the straight partition Aa10 is symmetrical to the straight partition Ba13, the straight partition Aa10 is connected to the outsole A9 through a broken line, the oblique partition Aa11 is not connected to the outsole A9, and is connected to the straight partition Aa10 through a knife line, and the oblique partition Ba12 is not connected to the outsole A9 It is connected with the straight partition Ba13 through the tooth knife line, the straight partition Ba13 is connected with the outer bottom A9 through a broken line, and the oblique partition Aa11 is not connected with the oblique partition Ba12; the outer bottom B18 is the same as the outer bottom A9, and the outer bottom B18 is far away from the two sides 3 One end extends downward in parallel with straight septum Ab19, oblique septum Ab20, oblique septum Bb21, and direct septum Bb22. The straight septum Ab19 is on the far left, and to the right there are oblique septum Ab20, oblique septum Bb21, and direct septum Bb22. Among them, the straight septum Ab19 It is the same as the straight septum Aa10 and symmetrical with the straight septum Bb22, the oblique septum Ab20 is the same as the oblique septum Aa11 and symmetrical with the oblique septum Bb21, the oblique septum Bb21 is the same as the oblique septum Ba12, the direct septum Bb 22 is the same as the straight septum Ba13, and the direct septum Ab19 is the same as the oblique septum Bb21. The outsole B18 is connected by a broken line, the oblique partition Ab20 is not connected with the outsole B18, and is connected with the straight partition Ab19 through the tooth cutter line, the oblique partition Bb21 is not connected with the outsole B18, and is connected with the straight partition Bb22 through the tooth cutter line, and the straight partition Bb22 It is connected with the outsole B18 through a broken line, and the oblique partition Ab20 is not connected with the oblique partition Bb21. At the same time, the lower left corner of the straight partition Aa10 and the straight partition Ab19 is an oblique angle, and the lower right corner of the straight partition Ba13 and the straight partition Bb22 is an oblique angle. The cut off part is a right-angled triangle, the length of the right-angled side of the triangle in the direction of the outer edge is 5mm, and the length of the other right-angled side is 10mm;
内底A15长293mm宽203mm,由内底Aa16和内底Ab17组成,内底Aa16与内底Ab17对称,两者之间设有开槽,开槽分别从内底Aa5与侧一面2之间相连折线中间开始,开槽靠近侧一面2一端尺寸大于远离侧面的尺寸,开槽为倒梯形结构,上底为15mm,下底为10mm,开槽深度为112mm,内底Aa16和内底Ab17均为刀形结构,远离侧一面2的远端为刀把,内底Aa16、内底Ab17与侧一面2的连接线折线到所述刀形结构的刀把顶端的垂直距离为正一面1长度的一半为203mm,开槽两边相对部分别为两个刀形结构的刀刃,刀刃与刀把通过一斜边相连接,Aa16和内底Ab17被挖掉部分组成半个六边形,两个斜边延长相交为正六边形的一个顶角,两个斜边分别与刀把的连接处为六边形的另两个项角,两个斜边的长度均为92.5mm,内底Aa16和内底Ab17均与侧一面2通过折线相连,刀把为矩形结构长71mm,内底B23与内底A15相同,即内底Ba24与内底Aa16相同,内底Bb25与内底Ab17相同,内底Ba24与内底Bb25对称,内底Ba24和内底Bb25之间的开槽与A116和内底Ab17之间的开槽相同;外底A9、内底A15、外底B18和内底B23之间设有三个开槽,开槽宽度均为5mm,三个开槽以正一面1、侧一面2、正二面3和侧二面4之间的三个折线为中轴线;正一面1左侧通过折线连有贴舌0,贴舌0为等边梯形结构,梯形下底为正一面1与贴舌0之间的折线,上底为92mm,高35mm。The inner bottom A15 is 293mm long and 203mm wide, and is composed of the inner bottom Aa16 and the inner bottom Ab17. The inner bottom Aa16 and the inner bottom Ab17 are symmetrical, and there is a slot between them, and the slots are respectively connected between the inner bottom Aa5 and the side surface 2. Starting from the middle of the fold line, the size of the side 2 of the slot near the side is larger than the size away from the side. The slot is an inverted trapezoidal structure, the upper bottom is 15mm, the lower bottom is 10mm, the slot depth is 112mm, and the inner bottom Aa16 and the inner bottom Ab17 are both Knife-shaped structure, the far end away from the side surface 2 is a knife handle, and the vertical distance from the broken line of the connecting line of the inner bottom Aa16, inner bottom Ab17 and the side surface 2 to the top of the knife handle of the knife-shaped structure is half of the length of the front side 1, which is 203mm , the opposite sides of the slot are two knife-shaped blades, the blade and the handle are connected by a hypotenuse, Aa16 and the inner bottom Ab17 are dug out to form a half hexagon, and the two hypotenuses extend and intersect to form a regular hexagon One vertex angle of the polygon, the connection between the two hypotenuses and the knife handle are the other two corners of the hexagon, the length of the two hypotenuses is 92.5mm, the inner bottom Aa16 and the inner bottom Ab17 are both connected to the side surface 2 are connected by a broken line, the handle is a rectangular structure with a length of 71mm, the inner bottom B23 is the same as the inner bottom A15, that is, the inner bottom Ba24 is the same as the inner bottom Aa16, the inner bottom Bb25 is the same as the inner bottom Ab17, the inner bottom Ba24 is symmetrical to the inner bottom Bb25, and the inner bottom The groove between the bottom Ba24 and the inner bottom Bb25 is the same as the groove between the A116 and the inner bottom Ab17; there are three grooves between the outer bottom A9, the inner bottom A15, the outer bottom B18 and the inner bottom B23, and the width of the groove is The three slots are all 5mm, and the three slots take the three broken lines between the front side 1, the side side 2, the front two sides 3 and the side two sides 4 as the central axis; 0 is an equilateral trapezoidal structure, the lower bottom of the trapezoid is the broken line between the front side 1 and the tongue 0, the upper bottom is 92mm, and the height is 35mm.
本发明的纸板箱构建过程和方法如下:The carton construction process and method of the present invention are as follows:
a)、如图6、图7所示,折叠坯料正一面1与侧一面2之间的折线,正二面3与侧二面4之间的折线,在贴舌上涂抹糊剂,贴合在侧二面4的内壁。a) As shown in Figure 6 and Figure 7, apply paste on the tongue for folding the folding line between the front side 1 and the side side 2, and the folding line between the front side 3 and the side side 4, and stick it on the tongue The inner wall of the side two faces 4.
b)、如图8所示,弯曲正一面1与侧一面2之间的折线,使正一面1与侧一面2呈90°;弯曲正二面3与侧二面4之间的折线,使正二面3与侧二面4呈90°。b) As shown in Figure 8, bend the fold line between the front face 1 and the side face 2 so that the face 1 and the side face 2 are at 90°; bend the fold line between the face 3 and the face 4 to make the face 2 Surface 3 and side two surfaces 4 form 90°.
c)、如图9所示,将纸板箱上折片朝下。c) As shown in Figure 9, turn the upper flap of the cardboard box downward.
d、如图10所示,沿内底Aa16、内底Ab17与侧一面2之间的折线,向内弯曲内底Aa16、内底B117,使其低于水平线。d. As shown in Figure 10, along the fold line between the inner bottom Aa16, the inner bottom Ab17 and the side surface 2, bend the inner bottom Aa16, the inner bottom B117 inwardly so that they are lower than the horizontal line.
e)、如图11所示,沿直隔Aa10、直隔Ba13与外底A9之间的折线,向内弯曲直隔Aa10、直隔Ba13;同时,沿外底A9与正一面1之间的折线,向内弯曲外底A9,使与外底A9相连的直隔Aa10、直隔Ba13插入内底之间16与17、24与25的缝隙;沿直隔Ab19、直隔Bb22与外底B18之间的折线,向内弯曲直隔Ab19、直隔Bb22;同时,沿外底B18与正二面3之间的折线,向内弯曲外底B18,使与外底B18相连的直隔Ab19、直隔Bb22插入内底之间16与17、24与25的缝隙。e) As shown in Figure 11, along the folding line between Aa10, Ba13 and the outer bottom A9, bend the Aa10 and Ba13 inwards; meanwhile, along the line between the outer bottom A9 and the front surface 1 Fold line, bend the outer bottom A9 inward, so that the straight partition Aa10 and the straight partition Ba13 connected with the outer bottom A9 are inserted into the gaps between 16 and 17, 24 and 25 between the inner bottom; along the straight partition Ab19, the straight partition Bb22 and the outer bottom B18 The folding line between the outer bottom B18 and the outer bottom B18 is bent inwardly along the folding line between the outer bottom B18 and the two sides 3, so that the outer bottom B18 connected with the outer bottom B18 is directly separated by Ab19 and straight Bb22. Partition Bb22 is inserted into the gaps between 16 and 17, 24 and 25 of the inner bottom.
f)、如图12所示,翻转纸板箱,将所有内底压平,所有斜隔向外弯曲,贴上内底边沿f) As shown in Figure 12, turn over the cardboard box, flatten all the inner bottoms, bend all the diagonal partitions outward, and stick the edge of the inner bottom
g)、如图13所示,装上内装物,沿所有上折片与正一面1、正二面3、侧面2、侧二面4之间的折线,向内弯曲所有上折片至90°,正一面1、正二面3在外,贴上胶带既成一长方体。g) As shown in Figure 13, install the contents, and bend all the upper flaps inwards to 90° along the fold lines between all the upper flaps and the front side 1, front two sides 3, side sides 2, and side two sides 4 , positive side 1, positive two sides 3 outside, adhering adhesive tape to form a cuboid.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200510040347XA CN1328122C (en) | 2005-06-01 | 2005-06-01 | Integrated paperboard case from five separating gear, blank and method therefor |
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| CNB200510040347XA CN1328122C (en) | 2005-06-01 | 2005-06-01 | Integrated paperboard case from five separating gear, blank and method therefor |
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| Publication Number | Publication Date |
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| CN1712316A CN1712316A (en) | 2005-12-28 |
| CN1328122C true CN1328122C (en) | 2007-07-25 |
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| CN (1) | CN1328122C (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101161562B (en) * | 2007-10-09 | 2010-10-06 | 永丰余纸业(南京)有限公司 | Integrated cardboard component, blank, application and construction method thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3194475A (en) * | 1964-06-11 | 1965-07-13 | Gen Electric | Carton |
| US3835989A (en) * | 1972-04-27 | 1974-09-17 | Ezaki Glico Co | Carton with two covers |
| DE8911663U1 (en) * | 1989-09-30 | 1990-03-29 | Bergk, Karl Heinz, 5000 Köln | Package body with lid |
| CN1182397A (en) * | 1995-02-28 | 1998-05-20 | 埃洛帕克系统公开股份有限公司 | Packaging containers made from cardboard blanks |
| CN1451591A (en) * | 2002-04-16 | 2003-10-29 | 日商.好侍食品股份有限公司 | Corrugated board box |
| WO2004014746A1 (en) * | 2002-08-13 | 2004-02-19 | Access Business Group International Llc | Folding carton and blank for making folding carton |
| CN2813464Y (en) * | 2005-06-01 | 2006-09-06 | 永丰余纸业(南京)有限公司 | Five-partition integral carton |
-
2005
- 2005-06-01 CN CNB200510040347XA patent/CN1328122C/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3194475A (en) * | 1964-06-11 | 1965-07-13 | Gen Electric | Carton |
| US3835989A (en) * | 1972-04-27 | 1974-09-17 | Ezaki Glico Co | Carton with two covers |
| DE8911663U1 (en) * | 1989-09-30 | 1990-03-29 | Bergk, Karl Heinz, 5000 Köln | Package body with lid |
| CN1182397A (en) * | 1995-02-28 | 1998-05-20 | 埃洛帕克系统公开股份有限公司 | Packaging containers made from cardboard blanks |
| CN1451591A (en) * | 2002-04-16 | 2003-10-29 | 日商.好侍食品股份有限公司 | Corrugated board box |
| WO2004014746A1 (en) * | 2002-08-13 | 2004-02-19 | Access Business Group International Llc | Folding carton and blank for making folding carton |
| CN2813464Y (en) * | 2005-06-01 | 2006-09-06 | 永丰余纸业(南京)有限公司 | Five-partition integral carton |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1712316A (en) | 2005-12-28 |
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