CN1328019C - Planar In-Mold Forming Label Insertion Mechanism - Google Patents
Planar In-Mold Forming Label Insertion Mechanism Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种平面式模内成型标签置入机构,尤指这样一种平面式模内成型标签置入机构,其利用机械手臂以带动固定座,再利用设于固定座一侧的成品取出装置自模具中取出塑胶成品,且再以取或置标签座自标签推送装置中吸取一张标签,再将标签置入模具的模槽中,待塑胶成品成型后,即可制成模内贴标一体的塑胶成品。The invention relates to a planar in-mold forming label insertion mechanism, in particular to such a planar in-mold forming label insertion mechanism, which uses a mechanical arm to drive a fixing seat, and then uses a finished product located on one side of the fixing seat to take out The device takes out the plastic product from the mold, and then draws a label from the label pushing device by taking or setting the label holder, and then puts the label into the cavity of the mold. After the plastic product is formed, it can be made into an in-mold sticker. Standard one-piece plastic product.
背景技术Background technique
目前市售各种以塑胶材质制成的塑胶品,为使塑胶品具有较佳的装饰效果,于塑胶品射出或押出或真空成型过程中,将卷标预先置入成型模具中,待成型模具中的塑胶品成型后,即可将卷标与塑胶品结合的模内卷标成型法,逐渐为塑胶成型制造厂商所广泛研究及探讨。而前述的模内卷标成型法的制造过程中,将预先印刷完成的卷标先置入成型模具,当塑胶品于成型模具中射出或押出或真空成型后,即可令卷标与塑胶品结合。At present, there are various plastic products made of plastic materials on the market. In order to make the plastic products have a better decorative effect, during the injection or extrusion or vacuum forming process of the plastic products, the label is placed in the molding mold in advance, and the mold is ready to be formed. After the plastic product in the mold is formed, the in-mold label forming method that can combine the label with the plastic product has gradually been extensively researched and discussed by plastic molding manufacturers. In the manufacturing process of the aforementioned in-mold label forming method, the pre-printed label is first placed into the forming mold. After the plastic product is injected or extruded or vacuum formed in the forming mold, the label and the plastic product can be made. combined.
而要将标签置入模具中,除了手工置入法之外,就是利用机械设备进行。故而,有公知的台湾公告第538956号“塑胶膜膜内贴标机的吸力移取单元”专利案,其是于一本体中设有吸取卷标的真空吸引道,此真空吸引道利用真空产生器产生真空,于本体与吸附槽接触后,可以吸取卷标并同时将卷标置入塑胶品的成型模具中,以完成卷标的取或置动作。And to put the label into the mold, in addition to the manual insertion method, it is to use mechanical equipment. Therefore, there is the well-known patent case of Taiwan Announcement No. 538956 "Suction transfer unit of plastic film labeling machine", which is provided with a vacuum suction channel for sucking labels in a body, and the vacuum suction channel utilizes a vacuum generator Vacuum is generated, and after the main body contacts with the suction tank, the label can be sucked and placed into the molding mold of the plastic product at the same time, so as to complete the action of taking or placing the label.
但是该公知案,仅针对卷标的吸附,对于卷标被置入成型模具时,可能因真空产生器或本体的问题,于本体离开成型模具时,卷标同时被带离或偏离成型模具,造成产品瑕疵及成品合格率欠佳的问题。However, this known case is only aimed at the adsorption of the label. When the label is placed into the forming mold, it may be due to the problem of the vacuum generator or the main body. Product defects and poor yield of finished products.
于此,本案发明人,前亦取得台湾发明专利第一七七二四二号“模内贴标卷标置入机构”,该案是将以卷圆的卷标经由推送器推入成型模具中,以达到自动化的目的,但该案是于推送器设置卷标槽以为标签放置,与本案吸取平面式标签的结构有所差异。Here, the inventor of this case also obtained Taiwan Invention Patent No. 177242 "in-mold labeling label insertion mechanism". In this case, the round label is pushed into the forming mold through a pusher In order to achieve the purpose of automation, but in this case, a label slot is set on the pusher to place the label, which is different from the structure of the planar label in this case.
由此,本发明人针对平面式标签的塑胶品模内成型制造的自动化方法再加以研究,而发明本案。Therefore, the present inventor further researches on the automatic method of in-mold forming of plastic products for planar labels, and invents the present case.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种于平面式标签与塑胶品在成型制造过程中更自动化且更准确,以提高塑胶品的品质与合格率的平面式模内成型标签置入机构。The technical problem to be solved by the present invention is to provide a more automatic and accurate planar label and plastic product molding manufacturing process to improve the quality and pass rate of the plastic product.
为解决上述技术问题,本发明提出了一种平面式模内成型标签置入机构,包含:In order to solve the above technical problems, the present invention proposes a planar in-mold label insertion mechanism, including:
机械手臂,机械手臂由计算机数值控制操作其运作;Mechanical arm, the mechanical arm is controlled by computer numerical control to operate its operation;
固定座,该固定座设滑槽,滑槽为成品取出装置的吸盘座设置;又于固定座一侧设及取或置标签装置,且固定座与上述机械手臂的连接部设活动式关节,该关节由一气压缸的缸轴轴设,以使固定座具有旋转功能,方便取出塑料品及取或置标签的运作;The fixed seat is provided with a chute, and the chute is set for the suction cup seat of the finished product take-out device; a device for taking or placing labels is provided on one side of the fixed seat, and the connection between the fixed seat and the above-mentioned mechanical arm is provided with a movable joint. The joint is set by the cylinder shaft of a pneumatic cylinder, so that the fixed seat has a rotating function, which is convenient for taking out plastic products and taking or placing labels;
成品取出装置,该成品取出装置设复数吸盘,利用该些吸盘自模具中吸取成品;Finished product take-out device, the finished product take-out device is equipped with a plurality of suction cups, and these suction cups are used to suck the finished product from the mold;
取或置标签座,该取或置标签座设气孔,利用该些气孔以吸取标签,再将标签置入模具的模槽中;Take or set the label holder, the take or place label holder is provided with air holes, use these air holes to absorb the label, and then put the label into the cavity of the mold;
标签推送装置,标签推送装置设复数标签置放槽,标签置放槽皆设复数固定杆槽,固定杆槽可为固定杆置设;及标签置放槽并设承座以为标签置放,该承座并为驱动装置驱动升降,方便前述取或置标签座吸取标签。The label pushing device, the label pushing device is provided with a plurality of label placement slots, and the label placement slots are all provided with a plurality of fixing rod slots, and the fixing rod slots can be set for the fixing rod; and the label placement slot is also provided with a seat for the label placement, the The bearing seat is also driven up and down by the driving device, which is convenient for the aforementioned taking or setting of the label holder to absorb the label.
如上所述的平面式模内成型标签置入机构,成品取出装置设复数吸盘,吸盘数量视塑胶品一次成型的数量而定。In the planar in-mold forming label insertion mechanism mentioned above, the product take-out device is equipped with multiple suction cups, and the number of suction cups depends on the number of plastic products to be molded at one time.
如上所述的平面式模内成型标签置入机构,取或置标签座设复数气孔以吸取标签。In the planar in-mold forming label insertion mechanism mentioned above, a plurality of air holes are provided in the label taking or setting seat to absorb the label.
如上所述的平面式模内成型标签置入机构,标签推送装置设基座,相邻基座间由复数基座杆固定。In the planar in-mold forming label insertion mechanism described above, the label pushing device is provided with a base, and adjacent bases are fixed by a plurality of base rods.
如上所述的平面式模内成型标签置入机构,所述复数标签置放槽设置在所述标签推送装置的基座上。According to the above-mentioned planar in-mold forming label insertion mechanism, the plurality of label placement slots are arranged on the base of the label pushing device.
如上所述的平面式模内成型标签置入机构,标签推送装置的承座下方固设于驱动装置的螺杆上方,且于承座两侧设定向杆。In the above-mentioned planar in-mold forming label insertion mechanism, the lower part of the label pushing device is fixed above the screw rod of the driving device, and the direction rods are set on both sides of the supporting seat.
如上所述的平面式模内成型标签置入机构,标签推送装置的标签置放槽上方设有侦测装置以侦测标签的数量。In the planar in-mold forming label insertion mechanism described above, a detection device is provided above the label placement slot of the label pushing device to detect the number of labels.
如上所述的平面式模内成型标签置入机构,于标签置放槽的上方设复数卡合单元,卡合单元向内伸设以对于标签产生适当的限制作用。In the above-mentioned planar in-mold label insertion mechanism, a plurality of engaging units are arranged above the label placing groove, and the engaging units are extended inward to exert proper restriction on the label.
如上所述的平面式模内成型标签置入机构,标签推送装置的基座设置于平台的上方,且于相邻平台之间设复数平台杆固定。In the planar in-mold forming label insertion mechanism described above, the base of the label pushing device is arranged above the platform, and a plurality of platform rods are fixed between adjacent platforms.
本发明的特点和优点是:Features and advantages of the present invention are:
1·本发明的平面式模内成型标签置入机构,包含:1. The planar in-mold label insertion mechanism of the present invention includes:
机械手臂,机械手臂由计算机数值控制操作其运作;Mechanical arm, the mechanical arm is controlled by computer numerical control to operate its operation;
固定座,该固定座可为成品取出装置及取或置标签装置设置;A fixed seat, which can be set for the finished product take-out device and the label-taking or placing device;
成品取出装置,该成品取出装置设复数吸盘,利用该些吸盘自模具中吸取成品;Finished product take-out device, the finished product take-out device is equipped with a plurality of suction cups, and these suction cups are used to suck the finished product from the mold;
取或置标签座,该取或置标签座设气孔,利用该些气孔以吸取标签,再将标签置入模具的模槽中;Take or set the label holder, the take or place label holder is provided with air holes, use these air holes to absorb the label, and then put the label into the cavity of the mold;
标签推送装置,标签推送装置设复数标签置放槽,可以为标签放置,并为前述取或置标签座吸取标签,并如前述将标签置入模具的模槽中,待塑胶成品成型后,即可制得模内贴标卷标一体的塑胶成品。The label pushing device, the label pushing device is equipped with multiple label placement slots, which can be placed for the label, and the label can be picked up for the aforementioned picking or setting label holder, and the label is placed in the mold cavity of the mold as mentioned above. After the plastic product is formed, that is, Plastic products with integrated in-mold labeling and labeling can be produced.
2·本发明的平面式模内成型标签置入机构,其中固定座可为成品取出装置及取或置标签座设置,如此使本发明具有取出塑胶品及同时取或置标签的功能,减少设备成本,并可增加设备利用率。2. In the planar in-mold forming label insertion mechanism of the present invention, the fixed seat can be set as a finished product take-out device and a label take-out or place set, so that the present invention has the functions of taking out plastic products and taking or putting labels at the same time, reducing equipment cost and can increase equipment utilization.
3·本发明的平面式模内成型标签置入机构,其中取或置标签座设复数的气孔,以吸取方式将平面式标签吸取并置入模具的模槽中,可以防止吸取标签过程中标签脱落。3. In the planar in-mold forming label insertion mechanism of the present invention, a plurality of air holes are provided in the label taking or setting seat, and the planar label is sucked and placed into the cavity of the mold by suction, which can prevent the label from being damaged during the label suction process. fall off.
4·本发明的平面式模内成型标签置入机构,其中标签推送装置设复数标签置放槽,每一置放槽设置复数的标签定位杆,以将整叠的平面式标签加以固定,方便前述取或置标签座的吸取标签。4. In the planar in-mold forming label insertion mechanism of the present invention, the label pushing device is provided with multiple label placement slots, and each placement slot is provided with a plurality of label positioning rods to fix the entire stack of planar labels, which is convenient The aforesaid taking or placing the suction label of the label holder.
附图说明Description of drawings
图1为本发明第一种实施例部分立体图。Fig. 1 is a partial perspective view of the first embodiment of the present invention.
图2为本发明第一种实施例位于模具中的部分侧视图。Fig. 2 is a partial side view of the first embodiment of the present invention in a mold.
图3为本发明第一种实施例取或置标签座吸取标签的视图。Fig. 3 is a view of the first embodiment of the present invention to take or set the label seat to absorb the label.
图4为本发明第一种实施例标签推送装置的立体图。Fig. 4 is a perspective view of the label pushing device according to the first embodiment of the present invention.
图5为本发明第一种实施例标签推送装置的部分视图。Fig. 5 is a partial view of the label pushing device according to the first embodiment of the present invention.
图6为本发明第一种实施例标签推送装置的部分视图。Fig. 6 is a partial view of the label pushing device according to the first embodiment of the present invention.
图7为本发明第一种实施例标签推送装置的部分侧视动作图。Fig. 7 is a partial side view action diagram of the label pushing device according to the first embodiment of the present invention.
图8为本发明第一种实施例标签推送装置的部分侧视图。Fig. 8 is a partial side view of the label pushing device according to the first embodiment of the present invention.
图9为本发明第一种实施例标签推送装置的部分俯视图。Fig. 9 is a partial top view of the label pushing device according to the first embodiment of the present invention.
图10为本发明第二种实施例标签推送装置的部分俯视图。Fig. 10 is a partial top view of the label pushing device according to the second embodiment of the present invention.
图11为本发明第三种实施例标签推送装置的部分俯视图。Fig. 11 is a partial top view of the label pushing device according to the third embodiment of the present invention.
图12为本发明第二种实施例取或置标签座吸取标签的视图。Fig. 12 is a view of the second embodiment of the present invention to take or set the label seat to absorb the label.
附图标号说明:Explanation of reference numbers:
1、机械手臂 2、固定座 20、滑槽 21、关节1.
22、气压缸 220、缸轴 3、成品取出装置 30、吸盘座22.
31、吸盘 4、取或置标签座 40、气孔 5、模具31.
50、塑胶品 6、标签推送装置 60、基座 600、基座杆50.
61、标签置放槽 610、固定杆槽 611、固定杆 612、承座61.
613、卡合单元 614、驱动装置 615、螺杆 616、定向杆613, engaging
62、标签 63、侦测装置 64、平台 640、平台杆62.
具体实施方式Detailed ways
如图1-9所示为本发明第一种实施例,图中示,本第一种实施例的平面式模内成型标签置入机构,包含:As shown in Figures 1-9, the first embodiment of the present invention is shown. As shown in the figure, the planar in-mold forming label insertion mechanism of the first embodiment includes:
机械手臂1,该机械手臂1采用计算机数值控制操作其上、下、左、右、前及后等基本运作,由于其为一般的公知技术,因此于此不再赘述其计算机数值控制的方法及流程。
固定座2,该固定座2被固定于前述机械手臂1的下方,以由机械手臂1依其动作而带动运作,该固定座2设有滑槽20,滑槽20可以为成品取出装置3的吸盘座30设置,并利用滑槽20的设置,方便吸盘座30的上下调整或微调,以产生较佳的准确效果。及固定座2另一侧设置取或置标签座4,以使本发明具有单一设备即具有取出塑胶品及同时取或置标签的功能,减少设备成本,并可增加设备利用率。又该固定座2与前述机械手臂1的连结部位设有活动式关节21,该关节21由一气压缸22的缸轴220轴设,以使本固定座2具有大于或等于或小于90度旋转的功能,方便如前述的取出塑胶品及取或置标签的运作。Fixing
成品取出装置3,成品取出装置3设复数吸盘31,吸盘31数量视塑胶品50一次成型的数量而定(如图1及2所示),各吸盘31皆由吸盘座30以固定于前述固定座2的滑槽20中,利用该些吸盘31自模具5中吸取塑胶品50。The finished product take-out
取或置标签座4,该取或置标签座4设复数气孔40,气孔40并与真空吸气设备连接,当取或置标签座4到达标签推送装置6的置放标签62的位置后(如图3所示),可以气孔40吸固标签62,再将标签62置入模具5的模槽51中(如图2所示),待塑胶品50成型后,即可制得模内贴标标签一体的塑胶品50。且再利用前述的成品取出装置3自模具5中取出塑胶品50(如图2所示),达到塑胶品模内贴标卷标一体成型的自动化作业功能与目的。Take or put
标签推送装置6(如图3-9所示),该标签推送装置6设基座60,相邻基座60间由复数基座杆600固定(如图4、7、8及9所示),且基座60设复数标签置放槽61(如图9-11所示),以为标签62放置,及该标签置放槽61可配合标签的形状而制成圆形(如图9所示);或方形(如图10所示);或三角形;或椭圆形;或梯形等任意形状都可以。又每一标签置放槽61皆设有复数的固定杆槽610,此固定杆槽610可以为复数的标签62固定杆611置设,固定杆611设置的目的是将标签置放槽61圈围成所需要完整形状的圆周,如圆形;或方形;或其它形状等,故而,若要将整叠标签62填补入标签置放槽61时,只需取出其中一支;或数支的固定杆611(如图4所示),即可将整叠标签62由标签置放槽61的一侧直接填补进入标签置放槽61的承座612上方,方便省事,且可以随时注意标签的数量及状况,保持标签推送的最佳状况。再该标签置放槽61并设有承座612以放置标签62,该承座612下方并固设于一驱动装置614的螺杆615上方,且于承座612两侧设定向杆616以令承座612的升降稳定。及于标签置放槽61的最上方设有侦测装置63以侦测标签的数量,当标签62的承座612为该侦测装置63测知后,可以将前述各动作暂停,或发出警示声以告知使用者,应填补标签62的动作。及于标签置放槽61的最上方并设有复数卡合单元613,卡合单元613向内伸设以对于标签62产生适当的限制作用,保持最上方的标签平整性与整叠标签62的密实性,利于前述取或置标签座4的吸取标签62。再前述的基座60并设置于平台64的上方,且于相邻平台64之间并设有复数平台杆640固定之(如图4、7、8及9所示)。又前述的驱动装置614被固定于平台64的下方,方便带动前述承座612的升降运作,以带动整叠标签的向上推升,保持标签于标签置放槽61的最上方,方便前述取或置标签座4的吸取标签。并如前述将标签置入模具的模槽中,待塑胶成品成型后,即可制得模内贴标标签一体的塑胶成品。Label pushing device 6 (as shown in Figure 3-9), the
又如图12所示为本发明第四种实施例,图中示,本第四种实施例的平面式模内成型标签置入机构是自前述第一种实施例衍生而得,且与第一种实施例有相同的结构、功能与效果,唯一结构差异在于该标签62的取或置为横向方式,是为配合工作场所而改变。唯不论为如第一种实施例的直式或如第二种实施例的横式,皆可以达到塑胶品模内贴标一体成型的自动化作业功能与目的。Also shown in Figure 12 is the fourth embodiment of the present invention, as shown in the figure, the planar in-mold forming label insertion mechanism of the fourth embodiment is derived from the aforementioned first embodiment, and is similar to the first embodiment An embodiment has the same structure, function and effect, and the only structural difference is that the
Claims (9)
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| CNB2004100372301A Expired - Fee Related CN1328019C (en) | 2004-04-27 | 2004-04-27 | Planar In-Mold Forming Label Insertion Mechanism |
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| CN103895165B (en) * | 2014-04-14 | 2017-01-18 | 威猛工业自动化系统(昆山)有限公司 | Manipulator for burying screw nut into mold |
| CN104708756B (en) * | 2015-03-09 | 2017-08-08 | 福建省石狮市通达电器有限公司 | A kind of IML is molded automated system |
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| CN1689771A (en) | 2005-11-02 |
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