CN1328076A - Preparation method of continuous roll thermoplastic polyurethane foam under normal pressure - Google Patents
Preparation method of continuous roll thermoplastic polyurethane foam under normal pressure Download PDFInfo
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- CN1328076A CN1328076A CN 00107801 CN00107801A CN1328076A CN 1328076 A CN1328076 A CN 1328076A CN 00107801 CN00107801 CN 00107801 CN 00107801 A CN00107801 A CN 00107801A CN 1328076 A CN1328076 A CN 1328076A
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- polyurethane body
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- 239000004433 Thermoplastic polyurethane Substances 0.000 title claims abstract description 11
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- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 238000002156 mixing Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims description 58
- 229920002635 polyurethane Polymers 0.000 claims description 34
- 239000004814 polyurethane Substances 0.000 claims description 34
- 238000004381 surface treatment Methods 0.000 claims description 33
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- 239000004416 thermosoftening plastic Substances 0.000 claims description 30
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- 238000012545 processing Methods 0.000 claims description 14
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- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 4
- 235000013539 calcium stearate Nutrition 0.000 claims description 4
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- 239000003292 glue Substances 0.000 claims description 2
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- 229920005989 resin Polymers 0.000 claims 3
- 239000011347 resin Substances 0.000 claims 3
- 239000002562 thickening agent Substances 0.000 claims 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims 2
- 150000001875 compounds Chemical class 0.000 claims 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 claims 2
- -1 5-phenyl-four Chemical compound 0.000 claims 1
- JETCCPDJKWPBJD-UHFFFAOYSA-N OC1=CC=CC=C1.NNC(NN)=O Chemical compound OC1=CC=CC=C1.NNC(NN)=O JETCCPDJKWPBJD-UHFFFAOYSA-N 0.000 claims 1
- 239000004411 aluminium Substances 0.000 claims 1
- 229910052782 aluminium Inorganic materials 0.000 claims 1
- GHPGOEFPKIHBNM-UHFFFAOYSA-N antimony(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Sb+3].[Sb+3] GHPGOEFPKIHBNM-UHFFFAOYSA-N 0.000 claims 1
- VJRITMATACIYAF-UHFFFAOYSA-N benzenesulfonohydrazide Chemical class NNS(=O)(=O)C1=CC=CC=C1 VJRITMATACIYAF-UHFFFAOYSA-N 0.000 claims 1
- 238000001354 calcination Methods 0.000 claims 1
- 239000000470 constituent Substances 0.000 claims 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims 1
- 229940042795 hydrazides for tuberculosis treatment Drugs 0.000 claims 1
- GTCAXTIRRLKXRU-UHFFFAOYSA-N methyl carbamate Chemical compound COC(N)=O GTCAXTIRRLKXRU-UHFFFAOYSA-N 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
- 229920003023 plastic Polymers 0.000 claims 1
- 239000004033 plastic Substances 0.000 claims 1
- 239000000377 silicon dioxide Substances 0.000 claims 1
- 238000004513 sizing Methods 0.000 claims 1
- 239000002689 soil Substances 0.000 claims 1
- 239000000945 filler Substances 0.000 abstract description 11
- 239000004088 foaming agent Substances 0.000 abstract description 7
- 231100000252 nontoxic Toxicity 0.000 abstract description 2
- 230000003000 nontoxic effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract 1
- 239000012779 reinforcing material Substances 0.000 description 19
- 238000004049 embossing Methods 0.000 description 13
- 238000005096 rolling process Methods 0.000 description 12
- 239000000654 additive Substances 0.000 description 9
- 230000000704 physical effect Effects 0.000 description 9
- 229920005749 polyurethane resin Polymers 0.000 description 9
- 239000004156 Azodicarbonamide Substances 0.000 description 7
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 7
- 235000019399 azodicarbonamide Nutrition 0.000 description 7
- 238000007655 standard test method Methods 0.000 description 7
- 239000002131 composite material Substances 0.000 description 6
- 239000000976 ink Substances 0.000 description 6
- 238000003672 processing method Methods 0.000 description 6
- MARUHZGHZWCEQU-UHFFFAOYSA-N 5-phenyl-2h-tetrazole Chemical compound C1=CC=CC=C1C1=NNN=N1 MARUHZGHZWCEQU-UHFFFAOYSA-N 0.000 description 5
- 230000000996 additive effect Effects 0.000 description 5
- ICGLPKIVTVWCFT-UHFFFAOYSA-N 4-methylbenzenesulfonohydrazide Chemical compound CC1=CC=C(S(=O)(=O)NN)C=C1 ICGLPKIVTVWCFT-UHFFFAOYSA-N 0.000 description 4
- 239000004604 Blowing Agent Substances 0.000 description 4
- 229910000410 antimony oxide Inorganic materials 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 4
- 230000035699 permeability Effects 0.000 description 4
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- 238000012360 testing method Methods 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000010097 foam moulding Methods 0.000 description 3
- CZGWDPMDAIPURF-UHFFFAOYSA-N (4,6-dihydrazinyl-1,3,5-triazin-2-yl)hydrazine Chemical compound NNC1=NC(NN)=NC(NN)=N1 CZGWDPMDAIPURF-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 239000002313 adhesive film Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000009172 bursting Effects 0.000 description 2
- UUUDMEBRZTWNAO-UHFFFAOYSA-N carbonic acid;2-hydroxypropane-1,2,3-tricarboxylic acid Chemical compound OC(O)=O.OC(=O)CC(O)(C(O)=O)CC(O)=O UUUDMEBRZTWNAO-UHFFFAOYSA-N 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
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- NBOCQTNZUPTTEI-UHFFFAOYSA-N 4-[4-(hydrazinesulfonyl)phenoxy]benzenesulfonohydrazide Chemical compound C1=CC(S(=O)(=O)NN)=CC=C1OC1=CC=C(S(=O)(=O)NN)C=C1 NBOCQTNZUPTTEI-UHFFFAOYSA-N 0.000 description 1
- PXRKCOCTEMYUEG-UHFFFAOYSA-N 5-aminoisoindole-1,3-dione Chemical compound NC1=CC=C2C(=O)NC(=O)C2=C1 PXRKCOCTEMYUEG-UHFFFAOYSA-N 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 1
- VRFNYSYURHAPFL-UHFFFAOYSA-N [(4-methylphenyl)sulfonylamino]urea Chemical compound CC1=CC=C(S(=O)(=O)NNC(N)=O)C=C1 VRFNYSYURHAPFL-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
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- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
Description
本发明涉及发泡体的加工方法,特指一种常压连续卷式热塑性聚氨酯发泡体的制法。The invention relates to a processing method of a foam body, in particular to a method for making a continuous rolling thermoplastic polyurethane foam body under normal pressure.
常用的热塑性聚氨酯发泡体的制法,大体分为两大类,第一类是采用加热高压密闭方法发泡成型,如台湾专利公告339265、382589、293825及美国专利4656199、4132840,其主要缺陷是为间断批次式生产,发泡时间较长,需在高压下进行,生产速度较慢,需补强材时,必须再自行贴合补强材,才可以使用;第二类是传统的TDI石板泡沫体发泡法,其主要缺陷在于TDI的毒性较高,污染环境,其需补强材时,同样必须自行贴合补强材,才可以使用。Commonly used methods for making thermoplastic polyurethane foams are broadly divided into two categories. The first category is to adopt heating and high-pressure airtight foam molding, such as Taiwan patent announcements 339265, 382589, 293825 and U.S. patents 4656199 and 4132840. It is an intermittent batch production, the foaming time is long, it needs to be carried out under high pressure, and the production speed is slow. When a reinforcing material is needed, it must be attached to the reinforcing material by itself before it can be used; the second type is the traditional one. The main disadvantage of the TDI slate foam foaming method is that TDI is highly toxic and pollutes the environment. When it needs a reinforcing material, it must also be attached to the reinforcing material by itself before it can be used.
本发明的主要目的在于提供一种常压连续卷式热塑性聚氨酯发泡体的制法,其组成物中不含有毒的TDI,经混合及混炼生成簿膜后,在常压下加热发泡及冷却卷取,制得连续卷式发泡产品,克服现有技术的弊端,达到节省能源、提高产速、连续生产、降低成本、无毒及保护环境的目的。The main purpose of the present invention is to provide a method for making continuous rolling thermoplastic polyurethane foam under normal pressure. The composition does not contain toxic TDI. After mixing and kneading to form a thin film, it is heated and foamed under normal pressure. And cooling and coiling to produce continuous roll foam products, overcome the disadvantages of the existing technology, and achieve the goals of saving energy, increasing production speed, continuous production, reducing costs, non-toxic and protecting the environment.
本发明的另一目的在于提供一种常压连续卷式热塑性聚氨酯发泡体的制法,将补强材先经裱糊贴合后再常压下加热发泡,制成复合连续卷式发泡产品,或配合表面处理、印刷或压纹装置进行表面处理,增加附加价值,并开发多种花色品种。Another object of the present invention is to provide a method for making continuous rolling thermoplastic polyurethane foam under normal pressure. The reinforcing material is pasted and then heated and foamed under normal pressure to form a composite continuous rolling foam Products, or surface treatment with surface treatment, printing or embossing devices to increase added value and develop a variety of designs and varieties.
本发明的目的是这样实现的:一种常压连续卷式热塑性聚氨酯发泡体的制法,其特征在于:包括如下步骤:The object of the present invention is achieved like this: a kind of method for the preparation of normal pressure continuous roll type thermoplastic polyurethane foam, is characterized in that: comprise the steps:
(一)原料组合物混合:(1) raw material composition mixing:
将热塑性聚氨酯树脂100重量份、发泡剂2-15份、填充剂5-100份及添加助剂0.05-20份加入混合装置中,充分搅拌混合均匀;Add 100 parts by weight of thermoplastic polyurethane resin, 2-15 parts of foaming agent, 5-100 parts of filler and 0.05-20 parts of additives into the mixing device, fully stir and mix evenly;
(二)混炼:(2) Mixing:
将上述(一)的混合物置入混炼装置中炼制均匀,温度控制在90-180℃,以不超过各混合物成份的分解温度为限;Put the mixture of the above (1) into the kneading device to refine evenly, the temperature is controlled at 90-180°C, and the decomposition temperature of each mixture component is not exceeded;
(三)制造薄膜:(3) Manufacture of film:
将混炼均匀的胶料送至薄膜生产装置形成连续胶膜,温度控制在180℃以下,经由冷却卷取;The uniformly mixed rubber material is sent to the film production device to form a continuous film, the temperature is controlled below 180°C, and it is coiled after cooling;
(四)发泡制程:(4) Foaming process:
将卷取的胶膜连续送入常压发泡装置中加热发泡,湿度160-260℃,滞留时间1-10分钟;Send the coiled film continuously into the normal pressure foaming device for heating and foaming, the humidity is 160-260°C, and the residence time is 1-10 minutes;
(五)连续卷取:(5) Continuous coiling:
将发泡完成后予以冷却卷取,制成本发明的单一连续卷式发泡体。After the foaming is completed, it is cooled and coiled to make a single continuous coiled foam of the present invention.
该热塑性聚氨酯树酯包括聚氨基甲酸甲酯树脂。该热塑性聚氨酯树酯包括酯型和/或醚型的聚氨基甲酸甲酯树脂。该发泡剂包括偶氮甲酰胺、对甲苯磺酸酰肼、4,4-氧双苯磺酸酰肼、2,4,6-三联氨基-1,3,5-三嗪、对甲苯磺酸酚卡巴肼、5-苯基-四、二亚硝基戊撑四胺、碳酸氢盐或碳酸氢盐柠檬酸合剂。该填充剂包括重质碳酸钙、轻质碳酸钙、硫酸钡、硫酸钙、微粉硅胶、硅胶盐、氧化铝、铝粉、石英粉、石棉粉、重晶石、锻烧土、云母粉、氧化硅、滑石粉、天然纤维或玻璃纤维。该添加助剂包括硬酯酸锌、硬酯酸钙、氧化锌或氧化锑。上述各步骤可以分别进行,也可以连续进行,各步骤间不必有卷取工序,只在发泡成型之后冷却卷取。制成的连续卷式发泡体产品还可以经由(六)表面处理、(七)表面印刷及(八)压纹处理。该(六)表面处理包括将连续卷式发泡体经由表面处理装置,用表面处理剂进行表面处理,然后经烘干、冷却及卷取,制成具有雾面、亮面、油腊、绒腊或色腊表面的产品。该表面处理剂选自聚氯乙烯、聚氨酯或聚丙烯酸酯系的表面处理剂。该烘干条件为80-150℃及5-60秒。该优选的烘干条件为85-145℃及15-40秒。该表面处理装置包括轮转表面处理机。该(七)表面印刷处理包括将连续卷式发泡体经由表面印刷装置,用各种不同的印刷油墨进行单版或多版印刷,再经烘干、冷却、卷取,制成具不同花型图案的产品。该印刷油墨选自聚氯乙烯、聚氨酯或聚丙烯酸酯系的印刷油墨。该表面印刷装置包括凸版或凹版的单版或多版轮转印刷机或单版、多版网板印刷机。该(八)压纹处理包括将边续卷式发泡体置于压纹装置中,先经加热后,用各种不同图案的压花轮压制出所需的图案纹路,再经冷却及卷取。该加热条件为120-200℃及加热5-60秒。该优选的加热条件为150-180℃及加热10-40秒。该各表面处理步骤包括重叠交叉进行。该重叠交叉步骤包括先进行(六)表面处理,再进行(七)表面印刷。该重叠交叉步骤包括先进行(七)表面印刷,再进行(六)表面处理。该重叠交叉步骤包括先进行(八)压纹处理,再经(六)表面处理和/或(七)表面印刷。该重叠交叉步骤包括先进行(八)压纹处理,再经(七)表面印刷和/或(六)表面处理。组成物的成份为热塑性聚氨基甲酸甲酯树脂100kg,偶氮二甲酰胺6kg,轻质碳酸钙50kg、硬酯酸锌2kg,经25℃条件下混合1分钟,130℃混炼均匀,再经薄膜制造装置150℃下,制成厚度为0.6毫米的胶膜卷,再经发泡装置,在常压下220℃及80秒钟发泡,制成本发明的常压连续热塑性聚氨基甲酸甲酯发泡体。包括增加(九)裱糊制程,该(九)裱糊制程为将补强材直接使用或经表糊装置加工成补强材膜,再涂布一层糊料做为直接层,在温度80-160℃及10-60秒烘干后卷取,再与步骤(三)制成的薄膜复合,再送入(四)发泡装置中加热发泡,制成包含补强材的复合连续卷式发泡体产品。该补强材包括纤维制品、纸制品、橡塑胶薄膜或金属箔。该涂布糊料的方法包括使用T型模头挤出机将糊料涂布于补强材上。The thermoplastic polyurethane resin includes polyurethane resin. The thermoplastic polyurethane resin includes ester type and/or ether type polyurethane resin. The blowing agent includes azodicarbonamide, p-toluenesulfonic acid hydrazide, 4,4-oxybisbenzenesulfonic acid hydrazide, 2,4,6-triamino-1,3,5-triazine, p-toluenesulfonic acid hydrazide Acid phencarbazide, 5-phenyl-tetra, dinitrosopentylenetetramine, bicarbonate or bicarbonate citric acid mixture. The filler includes heavy calcium carbonate, light calcium carbonate, barium sulfate, calcium sulfate, micronized silica gel, silica gel salt, alumina, aluminum powder, quartz powder, asbestos powder, barite, calcined clay, mica powder, oxide Silicon, talc, natural fibers or glass fibers. The additives include zinc stearate, calcium stearate, zinc oxide or antimony oxide. The above-mentioned steps can be carried out separately or continuously, and there is no need for a coiling process between the steps, and only cooling and coiling are performed after foam molding. The finished continuous roll foam product can also go through (6) surface treatment, (7) surface printing and (8) embossing treatment. The (6) surface treatment includes passing the continuous rolling foam through a surface treatment device, performing surface treatment with a surface treatment agent, and then drying, cooling and coiling to make it with a matte surface, a bright surface, oil wax, and velvet. Waxed or waxed surface products. The surface treatment agent is selected from polyvinyl chloride, polyurethane or polyacrylate surface treatment agents. The drying conditions are 80-150° C. and 5-60 seconds. The preferred drying conditions are 85-145° C. and 15-40 seconds. The surface treatment device includes a rotary surface treatment machine. The (7) surface printing treatment includes printing the continuous roll-type foam through a surface printing device, using various printing inks for single-page or multi-page printing, and then drying, cooling, and winding to make different patterns. patterned products. The printing ink is selected from polyvinyl chloride, polyurethane or polyacrylate printing ink. The surface printing device includes a letterpress or gravure single or multi-version rotary printing machine or a single-version or multi-version screen printing machine. The (8) embossing process includes placing the side-rolling foam in an embossing device, first heating it, and using various embossing wheels with different patterns to press out the required pattern lines, and then cooling and rolling. Pick. The heating conditions are 120-200° C. and heating for 5-60 seconds. The preferred heating conditions are 150-180° C. and heating for 10-40 seconds. The various surface treatment steps include overlapping and crossing. The overlapping and intersecting step includes (6) surface treatment first, and then (7) surface printing. The overlapping and intersecting step includes (7) surface printing first, and then (6) surface treatment. The overlapping and intersecting step includes (eight) embossing treatment first, and then (six) surface treatment and/or (seven) surface printing. The overlapping and intersecting step includes (8) embossing treatment first, and then (7) surface printing and/or (6) surface treatment. The ingredients of the composition are 100kg of thermoplastic polyurethane resin, 6kg of azodicarbonamide, 50kg of light calcium carbonate, and 2kg of zinc stearate, mixed for 1 minute at 25°C, kneaded at 130°C for uniformity, and then Under the film manufacturing device at 150°C, an adhesive film roll with a thickness of 0.6 mm is made, and then foamed at 220°C and 80 seconds under normal pressure through a foaming device to make the normal pressure continuous thermoplastic polyurethane of the present invention. Ester foam. Including the addition of (9) pasting process, the (9) pasting process is to use the reinforcing material directly or process it into a reinforcing material film through a pasting device, and then apply a layer of paste as a direct layer, at a temperature of 80-160 After drying at ℃ and 10-60 seconds, it is coiled, and then compounded with the film made in step (3), and then sent to (4) foaming device for heating and foaming to make a composite continuous roll foam with reinforcing material body products. The reinforcing material includes fiber products, paper products, rubber and plastic films or metal foils. The method for coating the paste includes using a T-die extruder to coat the paste on a reinforcing material.
本发明的主要优点是具有节省能源、提高产速、连续生产、降低成本、无毒及保护环境的功效。The main advantages of the invention are energy saving, production speed improvement, continuous production, cost reduction, non-toxicity and environmental protection.
下面结合较佳实施例和工艺流程图进一步说明。Further description will be given below in conjunction with preferred embodiments and process flow diagrams.
图1为本发明的实施例1-4的工艺流程示意图;Fig. 1 is the technological process schematic diagram of embodiment 1-4 of the present invention;
图2为本发明的实施例5-8的工艺流程示意图。Fig. 2 is a schematic process flow diagram of Embodiment 5-8 of the present invention.
实施例1Example 1
参阅图1,本发明的制法包括如下步骤:Referring to Fig. 1, preparation method of the present invention comprises the steps:
(一)原料组合物混合:(1) raw material composition mixing:
将热塑性聚氨酯树脂100重量份、发泡剂2-15份、填充剂5-100份及添加助剂0.05-20份加入混合装置中,充分搅拌混合均匀;Add 100 parts by weight of thermoplastic polyurethane resin, 2-15 parts of foaming agent, 5-100 parts of filler and 0.05-20 parts of additives into the mixing device, fully stir and mix evenly;
(二)混炼:(2) Mixing:
将上述(一)的混合物置入混炼装置中炼制均匀,温度控制在90-180℃,以不超过各混合物成份的分解温度为限;Put the mixture of the above (1) into the kneading device to refine evenly, the temperature is controlled at 90-180°C, and the decomposition temperature of each mixture component is not exceeded;
(三)制造薄膜:(3) Manufacture of film:
将混炼均匀的胶料送至薄膜生产装置形成连续胶膜,温度控制在180℃以下,经由冷却卷取;The uniformly mixed rubber material is sent to the film production device to form a continuous film, the temperature is controlled below 180°C, and it is coiled after cooling;
(四)发泡制程:(4) Foaming process:
将卷取的胶膜连续送入常压发泡装置中加热发泡,湿度160-260℃,滞留时间1-10分钟;Send the coiled film continuously into the normal pressure foaming device for heating and foaming, the humidity is 160-260°C, and the residence time is 1-10 minutes;
(五)连续卷取:(5) Continuous coiling:
将发泡完成后予以冷却卷取,制成本发明的单一连续卷式发泡体。After the foaming is completed, it is cooled and coiled to make a single continuous coiled foam of the present invention.
其中该热塑性聚氨酯树酯包括聚氨基甲酸甲酯树脂,包括酯型和/或醚型,该发泡剂包括偶氮甲酰胺ADC(Azodicarbonamide)、对甲苯磺酸酰肼TSH(P-toluenesulphohydrazide)、4,4-氧双苯磺酸酰肼OBSH(4,4-oxybis(benzenesulphohydrazide)、2,4,6-三联氨基-1,3,5-三嗪THT(2,4,6-trihydrazino-1,3,5-triazine)、对甲苯磺酸酚卡巴肼TSS(P-toluenesulphonylsemicarbazide)、5-苯基-四唑5PT(5-phenyl-tetrazole)、二亚硝基戊撑四胺Wherein the thermoplastic polyurethane resin includes polyurethane resin, including ester type and/or ether type, and the foaming agent includes azodicarbonamide ADC (Azodicarbonamide), p-toluenesulfonic acid hydrazide TSH (P-toluenesulphohydrazide), 4,4-Oxybisbenzenesulfonic acid hydrazide OBSH (4,4-oxybis (benzenesulphohydrazide), 2,4,6-tripleamino-1,3,5-triazine THT (2,4,6-trihydrazino-1 , 3,5-triazine), p-toluenesulphonylsemicarbazide TSS (P-toluenesulphonylsemicarbazide), 5-phenyl-tetrazole 5PT (5-phenyl-tetrazole), dinitrosopentamethylenetetramine
DNPT(dinitrosopertamethylenetetramine)、碳酸氢盐(NaHCO3)及碳酸氢盐柠檬酸合剂(NaHCO3/citric acid);该填充剂包括重质碳酸钙、轻质碳酸钙、硫酸钡、硫酸钙、微粉硅胶、硅胶盐、氧化铝、铝粉、石英粉、石棉粉、重晶石、锻烧土、云母粉、氧化硅、滑石粉、天然纤维或玻璃纤维。该添加助剂包括硬酯酸锌、硬酯酸钙、氧化锌或氧化锑。DNPT (dinitrosopertamethylenetetramine), bicarbonate (NaHCO 3 ) and bicarbonate citric acid mixture (NaHCO3/citric acid); the filler includes heavy calcium carbonate, light calcium carbonate, barium sulfate, calcium sulfate, micronized silica gel, silica gel Salt, alumina, aluminum powder, quartz powder, asbestos powder, barite, calcined clay, mica powder, silicon oxide, talc, natural fibers or glass fibers. The additives include zinc stearate, calcium stearate, zinc oxide or antimony oxide.
上述各步骤可以分别进行,也可以连续进行,各步骤间不必有卷取工序,只在发泡成型之后冷却卷取,具有生产灵活及方便性。The above-mentioned steps can be carried out separately or continuously, and there is no need for a coiling process between the steps, and only cooling and coiling are performed after foam molding, which has the flexibility and convenience of production.
本发明的方法制成的连续卷式发泡体产品还可以经由(六)表面处理、(七)表面印刷及(八)压纹处理,增进产品的多样性及提高产品的附加价值。The continuous rolling foam product made by the method of the present invention can also go through (6) surface treatment, (7) surface printing and (8) embossing treatment, so as to increase the diversity of products and increase the added value of products.
该(六)表面处理包括将连续卷式发泡体经由表面处理装置,用表面处理剂进行表面处理,然后经烘干、冷却及卷取,制成具有雾面、亮面、油腊、绒腊或色腊表面的产品,该表面处理剂选自聚氯乙烯、聚氨酯或聚丙烯酸酯系的表面处理剂,该烘干条件为80-150℃及5-60秒,该优选的烘干条件为85-145℃及15-40秒。该表面处理装置包括轮转表面处理机。The (6) surface treatment includes passing the continuous rolling foam through a surface treatment device, performing surface treatment with a surface treatment agent, and then drying, cooling and coiling to make it with a matte surface, a bright surface, oil wax, and velvet. Wax or colored wax surface products, the surface treatment agent is selected from polyvinyl chloride, polyurethane or polyacrylate surface treatment agents, the drying conditions are 80-150 ° C and 5-60 seconds, the preferred drying conditions 85-145°C and 15-40 seconds. The surface treatment device includes a rotary surface treatment machine.
该(七)表面印刷处理包括将连续卷式发泡体经由表面印刷装置,用各种不同的印刷油墨进行单版或多版印刷,再经烘干、冷却、卷取,制成具不同花型图案的产品。该印刷油墨选自聚氯乙烯、聚氨酯或聚丙烯酸酯系的印刷油墨,该烘干条件同(六),故不重述。该表面印刷装置包括凸版或凹版的单版或多版轮转印刷机或单版、多版网板印刷机。The (7) surface printing treatment includes printing the continuous roll-type foam through a surface printing device, using various printing inks for single-page or multi-page printing, and then drying, cooling, and winding to make different patterns. patterned products. The printing ink is selected from polyvinyl chloride, polyurethane or polyacrylate printing ink, and the drying conditions are the same as (6), so it will not be repeated. The surface printing device includes a letterpress or gravure single or multi-version rotary printing machine or a single-version or multi-version screen printing machine.
该(八)压纹处理包括将边续卷式发泡体置于压纹装置中,先经加热后,用各种不同图案的压花轮压制出所需的图案纹路,再经冷却及卷取,该加热条件为120-200℃及加热5-60秒,该优选的加热条件为150-180℃及加热10-40秒。该各表面处理步骤包括重叠交叉进行,该重叠交叉步骤包括先进行(六)表面处理,再进行(七)表面印刷,或先进行(七)表面印刷,再进行(六)表面处理;或先进行(八)压纹处理,再经(六)表面处理和/或(七)表面印刷,或先进行(八)压纹处理,再经(七)表面印刷和/或(六)表面处理,如此变化处理,制造出表面变化多样的产品,提高产品的附加值和使用范围,广泛应用于鞋材、手提袋、旅行箱、电脑袋、防护垫、桌垫、地垫、衬片、家具等。The (8) embossing process includes placing the side-rolling foam in an embossing device, first heating it, and using various embossing wheels with different patterns to press out the required pattern lines, and then cooling and rolling. Preferably, the heating condition is 120-200°C and heating for 5-60 seconds, and the preferred heating condition is 150-180°C and heating for 10-40 seconds. The surface treatment steps include overlapping and intersecting, and the overlapping and intersecting steps include first performing (6) surface treatment, and then performing (7) surface printing, or first performing (7) surface printing, and then performing (6) surface treatment; or first (8) embossing treatment, then (6) surface treatment and/or (7) surface printing, or (8) embossing treatment first, then (7) surface printing and/or (6) surface treatment, Such change treatment can produce products with various surface changes, which can increase the added value and application range of products, and are widely used in shoe materials, handbags, suitcases, computer bags, protective pads, table mats, floor mats, linings, furniture, etc. .
本实施例中,组成物的成份为热塑性聚氨基甲酸甲酯树脂100kg,偶氮二甲酰胺6kg,轻质碳酸钙50kg、硬酯酸锌2kg,经25℃条件下混合1分钟,130℃混炼均匀,再经薄膜制造装置150℃下,制成厚度为0.6毫米的胶膜卷,再经发泡装置,在常压下220℃及80秒钟发泡制成本发明的常压连续热塑性聚氨基甲酸甲酯发泡体。In this embodiment, the ingredients of the composition are 100kg of thermoplastic polyurethane resin, 6kg of azodicarbonamide, 50kg of light calcium carbonate, and 2kg of zinc stearate, mixed for 1 minute at 25°C, and mixed at 130°C. Refining evenly, and then through the film manufacturing device at 150 ° C, a film roll with a thickness of 0.6 mm is made, and then through the foaming device, foamed at 220 ° C and 80 seconds under normal pressure to form the normal pressure continuous thermoplastic film of the present invention. Polyurethane foam.
用下述测试方法测定制成的发泡体的物理性能,见表1:Measure the physical properties of the foam made by the following test methods, see Table 1:
1、发泡倍率:为发泡后的胶膜厚度除以发泡前的胶膜厚度。厚度测定用精密度0.01×10mm的厚度计量器测定。发泡倍率测定结果为:2.5。1. Foaming ratio: the film thickness after foaming divided by the film thickness before foaming. The thickness is measured with a thickness gauge with a precision of 0.01×10mm. The foaming ratio measurement result is: 2.5.
2、气囊状态:判定标准如下:2. Airbag status: The judging criteria are as follows:
○、表示气囊直径为0.3mm以下,且均一细致;○, indicating that the diameter of the airbag is less than 0.3mm, and it is uniform and fine;
△、表示气囊大小分布不均;△, indicating the uneven distribution of airbag size;
×、表示气囊有破裂现象。×, indicating that the airbag is ruptured.
测定结果为:○,表示气囊直径为0.3mm以下,且均一细致。The measurement result is: ◯, indicating that the diameter of the balloon is 0.3 mm or less, and it is uniform and fine.
3、硬度:参照JISH6301的标准测试方法,由于未经过补强,故未测硬度,3. Hardness: Refer to the standard test method of JISH6301. Since it has not been reinforced, the hardness has not been measured.
4、抗张强度kgf/3cm:参照ASTMD412的标准测试方法,测试结果经向10,纬向8,4. Tensile strength kgf/3cm: Refer to the standard test method of ASTM D412, the test result is 10 in the warp direction and 8 in the weft direction.
5、伸长率%:参照ASTMD412的标准测试方法,测试结果:经向500,纬向400,5. Elongation %: refer to the standard test method of ASTM D412, the test result: 500 in the warp direction, 400 in the weft direction,
6、撕裂强度kg/cm2:参照ASTMD624的标准测试方法,测试结果:经向0.5,纬向0.4,6. Tear strength kg/cm 2 : Refer to the standard test method of ASTM D624, the test results: 0.5 in the warp direction, 0.4 in the weft direction,
7、破裂强度kgf/cm2:参照JISP8131的标准测试方法,7. Bursting strength kgf/cm 2 : refer to the standard test method of JISP8131,
8、剥离强度kgf/3cm:参照JISK6772的标准测试方法,表示布与胶膜的接着强度。8. Peel strength kgf/3cm: referring to the standard test method of JISK6772, it indicates the adhesion strength between the cloth and the film.
9、透气度g/m2.24小时:参照JISK6772的标准测试方法,由于本实施例中,未经过补强,故不测定破裂强度、剥离强度和透气度。9. Air permeability g/m 2 .24 hours: With reference to the standard test method of JISK6772, since no reinforcement has been performed in this example, burst strength, peel strength and air permeability are not measured.
10、胶面磨耗g/1000转:参照ASTMD1044-56的测试方法,测试结果为:0.0125g/1000转。10. Rubber surface wear g/1000 revolutions: refer to the test method of ASTM D1044-56, the test result is: 0.0125g/1000 revolutions.
实施例2Example 2
组合物为酯型的聚氨基甲酸甲酯树脂100kg,发泡剂为对甲苯横酸酰肼TSH10kg,填充剂为微粉硅胶30kg,添加助剂为氧化锌5克,其加工方法同实施例1,其加工条件及发泡体的物理性能见表1。Composition is the polyurethane resin 100kg of ester type, blowing agent is p-toluene sulfonic acid hydrazide TSH10kg, filler is micropowder silica gel 30kg, and adding auxiliary agent is zinc oxide 5 grams, and its processing method is with embodiment 1, The processing conditions and physical properties of the foam are shown in Table 1.
实施例3Example 3
组合物为醚型的聚氨基甲酸甲酯树脂100kg,发泡剂为5-苯基四唑5PT7kg,填充剂为硫酸钡20kg,添加助剂为硬酯酸锌5克,其加工方法同实施例1,其加工条件及发泡体的物理性能见表1。Composition is the polyurethane resin 100kg of ether type, foaming agent is 5-phenyl tetrazole 5PT7kg, filler is barium sulfate 20kg, and additive is zinc stearate 5 grams, and its processing method is the same as embodiment 1. The processing conditions and physical properties of the foam are shown in Table 1.
实施例4Example 4
组合物为酯型的聚氨基甲酸甲酯树脂100kg,发泡剂为碳酸氢钠13kg,填充剂为氧化铝50kg,添加助剂为氧化锑5克,其加工方法同实施例1,其加工条件及发泡体的物理性能见表1。The composition is 100kg of ester-type polyurethane resin, the blowing agent is 13kg of sodium bicarbonate, the filler is 50kg of aluminum oxide, and the additive is 5 grams of antimony oxide. Its processing method is the same as that of Example 1, and its processing conditions And the physical properties of the foam are shown in Table 1.
实施例5Example 5
参阅图2,本实施例中包括增加(九)裱糊制程,该(九)裱糊制程为将补强材直接使用或经表糊装置加工成补强材膜,再涂布一层糊料做为直接层在温度80-160℃及10-60秒烘干后卷取,再与步骤(三)制成的薄膜复合,再送入(四)发泡装置中加热发泡,制成包含补强材的复合连续卷式发泡体产品。该补强材包括纤维制品、纸制品、橡塑胶薄膜或金属箔,该涂布糊料的方法包括使用T型模头挤出机将糊料涂布于补强材上。本实施例中的补强材选用T/C混纺布,复合胶膜发泡前厚度为1.5mm,发泡后厚度为3.75mm,发泡倍率为2.5倍,其加工条件及复合发泡体的物理性能见表1。Referring to Fig. 2, the present embodiment includes adding (nine) pasting process, which is to directly use the reinforcing material or process it into a reinforcing material film through a pasting device, and then apply a layer of paste as The direct layer is coiled after being dried at a temperature of 80-160°C for 10-60 seconds, and then compounded with the film made in step (3), and then sent to (4) foaming device for heating and foaming to make a reinforcing material Composite continuous roll foam products. The reinforcing material includes fiber products, paper products, rubber and plastic films or metal foils, and the method for coating the paste includes using a T-shaped die head extruder to coat the paste on the reinforcing material. The reinforcing material in this embodiment is T/C blended fabric, the thickness of the composite adhesive film is 1.5mm before foaming, the thickness after foaming is 3.75mm, and the expansion ratio is 2.5 times. The physical properties are shown in Table 1.
实施例6Example 6
本实施例中,组合物为醚型的聚氨基甲酸甲酯树脂100kg,发泡剂为5-苯基-四唑5PT7kg,填充剂为重晶石30kg,添加助剂为氧化锑2kg,其加工方法及补强材同实施例5,其加工条件及发泡体的物理性能见表1。In the present embodiment, the composition is 100 kg of ether-type polyurethane resin, the foaming agent is 5-phenyl-tetrazole 5PT7 kg, the filler is 30 kg of barite, and the additive is 2 kg of antimony oxide. The method and reinforcing material are the same as in Example 5, and the processing conditions and physical properties of the foam are shown in Table 1.
实施例7Example 7
本实施例中,组合物为酯型的聚氨基甲酸甲酯树脂100kg,发泡剂为偶氮甲酰胺7kg,填充剂为云母粉30kg,添加助剂为氧化锌2kg,其加工方法及补强材同实施例5,未经步骤(九)的表糊装置加工,直接涂布一层糊料再与步骤(三)制成的薄膜复合,其加工条件及发泡体的物理性能见表1。In this embodiment, the composition is 100 kg of ester-type polyurethane resin, 7 kg of azodicarbonamide as a foaming agent, 30 kg of mica powder as a filler, and 2 kg of zinc oxide as an additive. Its processing method and reinforcement The material is the same as in Example 5, without being processed by the surface paste device of step (9), directly coating a layer of paste and then compounding with the film made in step (3), the processing conditions and the physical properties of the foam are shown in Table 1 .
实施例8Example 8
本实施例中,组合物为醚型的聚氨基甲酸甲酯树脂100kg,发泡剂为二亚硝基戊撑四胺10kg,填充剂为石棉粉60kg,添加助剂为硬酯酸钙4kg,其补强材为无纺布,其加工方法同实施例7,其加工条件及发泡体的物理性能见表1。In the present embodiment, the composition is 100 kg of ether-type polyurethane resin, the blowing agent is 10 kg of dinitrosopentylenetetramine, the filler is 60 kg of asbestos powder, and the additive is 4 kg of calcium stearate. Its reinforcing material is a non-woven fabric, and its processing method is the same as in Example 7, and its processing conditions and physical properties of the foam are shown in Table 1.
上述复合连续卷式发泡体,同样可进行表面处理加工,增加产品的附加值和开发众多的花色品种,不再重述。The above-mentioned composite continuous rolling foam body can also be subjected to surface treatment processing to increase the added value of the product and develop many varieties of designs and colors, which will not be repeated here.
附表1
Claims (28)
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| CN 00107801 CN1105137C (en) | 2000-06-12 | 2000-06-12 | Preparation method of continuous roll thermoplastic polyurethane foam under normal pressure |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1328037C (en) * | 2002-12-27 | 2007-07-25 | 株式会社加平 | Manufacturing process of polyurethane foam sheet and layered sheet using the same |
| CN105601980A (en) * | 2006-01-18 | 2016-05-25 | 巴斯夫欧洲公司 | Foams based on thermoplastic polyurethane |
| CN107031063A (en) * | 2016-11-01 | 2017-08-11 | 庄丰荣 | Method for manufacturing integrally-formed knitting-free object |
-
2000
- 2000-06-12 CN CN 00107801 patent/CN1105137C/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1328037C (en) * | 2002-12-27 | 2007-07-25 | 株式会社加平 | Manufacturing process of polyurethane foam sheet and layered sheet using the same |
| CN105601980A (en) * | 2006-01-18 | 2016-05-25 | 巴斯夫欧洲公司 | Foams based on thermoplastic polyurethane |
| CN107031063A (en) * | 2016-11-01 | 2017-08-11 | 庄丰荣 | Method for manufacturing integrally-formed knitting-free object |
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| Publication number | Publication date |
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| CN1105137C (en) | 2003-04-09 |
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